TW201812436A - Half tone mask and half tone mask blank that has a phase difference of 60 degrees to 90 degrees and a penetration rate of 20-50% with respect to a transparent substrate - Google Patents

Half tone mask and half tone mask blank that has a phase difference of 60 degrees to 90 degrees and a penetration rate of 20-50% with respect to a transparent substrate Download PDF

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TW201812436A
TW201812436A TW106121376A TW106121376A TW201812436A TW 201812436 A TW201812436 A TW 201812436A TW 106121376 A TW106121376 A TW 106121376A TW 106121376 A TW106121376 A TW 106121376A TW 201812436 A TW201812436 A TW 201812436A
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semi
film
degrees
transparent substrate
permeable
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TWI699612B (en
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齊藤隆史
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Sk電子股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/26Phase shift masks [PSM]; PSM blanks; Preparation thereof
    • G03F1/32Attenuating PSM [att-PSM], e.g. halftone PSM or PSM having semi-transparent phase shift portion; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/7095Materials, e.g. materials for housing, stage or other support having particular properties, e.g. weight, strength, conductivity, thermal expansion coefficient
    • G03F7/70958Optical materials or coatings, e.g. with particular transmittance, reflectance or anti-reflection properties

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  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Preparing Plates And Mask In Photomechanical Process (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

In an existing multiple-greyscale half tone mask, pinhole defects formed in a semi-permeable membrane are inspected and corrected with a defect inspection device and thus, it is difficult to repair fine pinhole defects that are for example smaller than inspection limit. In order to overcome such a problem, the present invention provides the following half tone mask. The semi-permeable membrane of the half tone mask is made to have a phase difference of 60 degrees to 90 degrees and a penetration rate of 20-50% with respect to a transparent substrate in order to prevent exposure of photoresist that serves as a transfer object due to pinholes smaller than a specific size on the semi-permeable membrane for reducing the risk of producing pattern defects in products.

Description

半色調遮罩和半色調遮罩坯料Halftone masks and halftone mask blanks

本發明涉及平板顯示器等所使用的多灰階的半色調遮罩和半色調遮罩坯料。The present invention relates to a multi-grayscale halftone mask and a halftone mask blank used in a flat panel display or the like.

在平板顯示器等的技術領域中,不使用移相器,而是使用被稱作半色調遮罩(或灰色調遮罩)之多灰階光遮罩,該半色調遮罩具有利用半透膜的透過率來限制曝光量的功能。藉由使用半色調遮罩,能夠藉由單次曝光而形成膜厚不同的光阻劑圖案,能夠減少平板顯示器的製造步驟中的微影的步驟數量,降低製造成本。 關於這樣的半透膜,以提高細微圖案的解析度為目的而將半透膜作為基於遮光膜來實現的圖案的輔助圖案,實質上具有與二元遮罩所使用的“移相器”完全不同的功能。In the technical field of flat panel displays and the like, instead of using a phase shifter, a multi-grayscale light mask called a halftone mask (or gray-tone mask) is used. Function to limit the exposure. By using a halftone mask, photoresist patterns with different film thicknesses can be formed by a single exposure, the number of lithographic steps in the manufacturing steps of a flat panel display can be reduced, and the manufacturing cost can be reduced. Regarding such a semi-permeable film, the semi-permeable film is used as an auxiliary pattern of a pattern realized based on a light-shielding film for the purpose of improving the resolution of a fine pattern, and substantially has a phase shifter used in a binary mask. Different functions.

這種用途的半色調遮罩,利用具有透明基板和遮光膜之間的透過率的半透膜,例如能夠藉由透明基板、半透膜、遮光膜而實現3灰階。此外,還能夠使用多種透過率的半透膜而實現4灰階以上的半色調遮罩。The half-tone mask used for this purpose is a semi-transparent film having a transmittance between the transparent substrate and the light-shielding film. For example, a three-level gray scale can be achieved by the transparent substrate, the semi-permeable film, and the light-shielding film. In addition, it is also possible to use a semi-permeable film with various transmittances to realize a half-tone mask of 4 gray levels or more.

一般在光遮罩的製造過程中,當由於成膜時的異物、形成光遮罩圖案時的顯影液霧沫等而產生針孔等偶發的缺陷時,該缺陷在使用光遮罩的微影步驟中被作為被轉印體的光阻劑感光。因此,光遮罩在完成後要進行缺陷檢查,並在必要的情況下進行光遮罩的修復。Generally, in the manufacturing process of a photomask, when an occasional defect such as a pinhole occurs due to a foreign matter during film formation, a developing solution mist when forming a photomask pattern, and the like, the defect is used as a lithography of the photomask. In the step, it is sensitized by a photoresist as a transfer target. Therefore, after completion of the photomask, defect inspection is performed, and repair of the photomask is performed if necessary.

在半色調遮罩的情況下,先前有如下的技術:在缺陷檢查步驟中檢測到半透膜的針孔缺陷時,藉由使用FIB裝置(聚焦離子束裝置)在針孔部分處形成碳膜來修復該缺陷。 在專利文獻1中公開了如下技術:藉由缺陷檢查裝置來識別針孔缺陷的座標,並使用FIB裝置在針孔部分處形成碳膜。In the case of a half-tone mask, there has been the following technology: When a pinhole defect of a semi-permeable film is detected in the defect inspection step, a carbon film is formed at the pinhole portion by using a FIB device (focused ion beam device). To fix the defect. Patent Document 1 discloses a technique of identifying the coordinates of a pinhole defect by a defect inspection device, and forming a carbon film at the pinhole portion using a FIB device.

[先前技術文獻] [專利文獻] [專利文獻1]日本特開2008-256759號公報[Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent Laid-Open No. 2008-256759

[發明所要解決的問題] 在伴隨平板顯示器的高畫質化,圖案向細微化發展時,針對細微針孔所引起的不良曝光的對策變得越來越重要。 然而,一般來講,半色調遮罩的缺陷檢測,相較於二元遮罩是困難的。亦即,缺陷檢查是以光學方式對缺陷進行檢測,雖然針對遮光膜能夠藉由光的對比度來進行缺陷的檢測,然而,針對半透膜,由於具有光的透過的情況,因此對於像針孔那樣半透膜的一部分缺失而成的“白色缺陷”的檢測是困難的。[Problems to be Solved by the Invention] As the pattern of a flat-panel display becomes higher and the pattern becomes finer, countermeasures against poor exposure caused by fine pinholes become increasingly important. However, in general, defect detection of halftone masks is difficult compared to binary masks. That is, the defect inspection is to detect defects optically. Although the light-shielding film can detect defects by the contrast of light, the semi-transparent film has the condition of light transmission, so it is suitable for pinholes. It is difficult to detect a "white defect" in which a part of the semi-permeable membrane is missing.

因此,當殘留了缺陷檢查裝置沒有檢測到的微量的針孔(白色缺陷)時,藉由半色調遮罩使光阻劑感光的結果,在針孔部使光阻劑感光,存在光阻劑的膜厚局部地比期望的膜厚更薄的危險性。Therefore, when a small amount of pinholes (white defects) that are not detected by the defect inspection device remain, as a result of the photoresist being sensitized by the halftone mask, the photoresist is sensitized at the pinhole portion, and the photoresist is present. There is a danger that the film thickness is locally thinner than the desired film thickness.

專利文獻1公開了一種在針孔部分處藉由FIB裝置來形成與半透膜的透過率匹配的碳膜的修復技術,然而存在如下問題:修復步驟複雜,當缺陷尺寸較小時,修復困難。 此外,藉由FIB裝置來形成碳膜的修復技術,用於對藉由缺陷檢查裝置檢測到的缺陷進行修復,因此無法修復缺陷檢查裝置的靈敏度極限以下的缺陷,特別是針對半透膜的白色缺陷,存在對於細微缺陷的檢測本身就困難的問題。因此,需要再次檢查藉由半色調遮罩曝光後的光阻劑有無缺陷。Patent Document 1 discloses a repair technology for forming a carbon film that matches the transmittance of a semi-permeable film by a FIB device at a pinhole portion. However, there are problems in that the repair steps are complicated, and when the defect size is small, the repair is difficult. . In addition, the repair technology for forming a carbon film by a FIB device is used to repair defects detected by the defect inspection device, so the defects below the sensitivity limit of the defect inspection device cannot be repaired, especially for the white of the semi-permeable membrane. For defects, there is a problem that it is difficult to detect minute defects. Therefore, it is necessary to check again whether there are any defects in the photoresist after exposure through the halftone mask.

有鑑於此,本發明提供如下的半色調遮罩和用於製造該半色調遮罩之半色調遮罩坯料,該半色調遮罩能夠防止由於特定尺寸以下的例如檢測困難的細微的半透膜的針孔(白色缺陷)引起的光阻劑膜的不良曝光。In view of this, the present invention provides a half-tone mask and a half-tone mask blank for manufacturing the half-tone mask. The half-tone mask can prevent a fine semi-permeable membrane, for example, which is difficult to detect due to a certain size or less. Pinhole (white defect) caused by poor exposure of the photoresist film.

[用於解決問題的手段] 本發明提出一種半色調遮罩,其特徵在於:在透明基板上具備遮光膜的圖案和半透膜的圖案,前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。[Means for Solving the Problem] The present invention provides a halftone mask characterized in that a pattern of a light-shielding film and a pattern of a semi-permeable film are provided on a transparent substrate, and the transmittance of the semi-permeable film to the transparent substrate is 20% to 50%, the retardation of the semi-permeable film with respect to the transparent substrate is 60 degrees to 90 degrees.

此外,本發明的半色調遮罩,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。In the halftone mask of the present invention, a transmittance of the semi-permeable film to the transparent substrate is 30%, and a phase difference of the semi-permeable film to the transparent substrate is 80 degrees to 90 degrees.

藉由使半色調遮罩中的半透膜具有特定的相位差,由此,由於透明區域和半透膜區域的特定寬度的邊界處的干涉效果,能夠使半色調遮罩的半透膜上的特定尺寸以下的針孔不會在光阻劑上解像(image dissection),或者使光阻劑產生的膜厚變動收斂在曝光裕度(margin)的容許範圍內的程度。The semi-transparent film in the half-tone mask has a specific phase difference. Therefore, the semi-transparent film of the half-tone mask can be placed on the semi-transparent film of the half-tone mask due to the interference effect at the boundary between the transparent region and the specific width of the semi-transparent film region. Pinholes below a certain size do not cause image dissection on the photoresist, or converge the film thickness variation caused by the photoresist to within the allowable range of the exposure margin.

本發明的半色調遮罩,其中,前述遮光膜是鉻膜,前述半透膜是鉻的氧化膜、氮化膜或氮氧化膜。In the half-tone mask of the present invention, the light-shielding film is a chromium film, and the semi-permeable film is a chromium oxide film, a nitride film, or a oxynitride film.

藉由對鉻的氧化膜、氮化膜或氮氧化膜的組成和膜厚進行控制及調整,能夠在半色調遮罩上形成具有期望的透過率和相位差之半透膜的圖案。By controlling and adjusting the composition and thickness of the chromium oxide film, nitride film, or oxynitride film, it is possible to form a pattern of a semi-permeable film having a desired transmittance and retardation on a half-tone mask.

本發明的半色調遮罩,其中,前述半透膜的圖案的尺寸相對於設計值僅縮小了規定的校正量(校正值)。In the halftone mask of the present invention, the size of the pattern of the semi-permeable membrane is reduced by a predetermined correction amount (correction value) from the design value.

藉由採用這樣的半透膜的圖案,能夠排除由於特定尺寸以下的細微針孔引起的光阻劑的缺陷,並且形成依照設計值的光阻劑圖案。By adopting such a pattern of the semi-permeable film, it is possible to eliminate the defects of the photoresist due to minute pinholes below a specific size, and to form a photoresist pattern according to a design value.

本發明還提出一種半色調遮罩坯料,其特徵在於:在透明基板上具有半透膜和遮光膜,前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。The invention also provides a half-tone mask blank, which is characterized in that it has a semi-permeable film and a light-shielding film on a transparent substrate. The transmissivity of the semi-permeable film to the transparent substrate is 20% to 50%. The phase difference with respect to the transparent substrate is 60 degrees to 90 degrees.

此外,本發明的半色調遮罩坯料,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。In the half-tone mask blank of the present invention, the transmissivity of the semi-permeable film to the transparent substrate is 30%, and the phase difference of the semi-permeable film to the transparent substrate is 80 degrees to 90 degrees.

藉由使用這樣的半色調遮罩坯料,選擇與規格匹配的半透膜來製造半色調遮罩,能夠以低成本製造能夠避免半透膜的特定尺寸以下的細微針孔被解像的半色調遮罩。By using such a halftone mask blank and selecting a semi-permeable membrane that matches the specifications to produce a half-tone mask, it is possible to produce low-cost half-tones that prevent fine pinholes below the specific size of the semi-permeable membrane from being resolved. Matte.

[發明的效果] 綜上所述,根據本發明,能夠以低成本來提供一種半色調遮罩坯料和半色調遮罩,其針對特定尺寸以下的針孔,特別是以往難以修復的檢測極限以下的針孔,也能夠防止由於轉印而引起的圖案異常。 其結果,能夠提供如下的半色調遮罩:在使用本發明的半色調遮罩的微影步驟中,能夠降低產品產生圖案缺陷的風險。[Effects of the Invention] In summary, according to the present invention, it is possible to provide a halftone mask blank and a halftone mask at a low cost, which target pinholes below a certain size, especially below the detection limit that was difficult to repair in the past. Pinholes can also prevent pattern abnormalities caused by transfer. As a result, it is possible to provide a halftone mask in which the risk of pattern defects in a product can be reduced in the lithography step using the halftone mask of the present invention.

(解決問題的原理) 根據本發明的半色調遮罩,藉由針對相對於曝光具有規定的透過率的半透膜,在特定的區域設定與透明基板之間的相位差,從而避免特定尺寸以下的針孔在光阻劑上被解像,由此,不需要修復半透膜的針孔,而能夠防止光阻劑產生由於針孔引起的缺陷。(Principle of Solving the Problem) According to the halftone mask of the present invention, a phase difference from a transparent substrate is set in a specific region for a semi-permeable film having a predetermined transmittance with respect to exposure, thereby avoiding a specific size or less The pinholes are resolved on the photoresist. Therefore, it is not necessary to repair the pinholes of the semi-permeable membrane, and it is possible to prevent the photoresist from generating defects due to the pinholes.

亦即,由於透明區域和半透膜區域的曝光的干涉效果,使透明區域和半透過區域的邊界附近的曝光的透過強度減小,由此,將半透膜對於孔形狀的解像下限值設定為作為對象的特定的針孔尺寸以上,由此,防止特定的針孔尺寸以下的針孔在光阻劑上被解像,致使光阻劑開孔(膜厚成為零或容許下限以下)。That is, due to the interference effect of the exposure of the transparent region and the semi-permeable membrane region, the transmission intensity of the exposure near the boundary between the transparent region and the semi-transmissive region is reduced, thereby lowering the lower limit of the resolution of the semi-permeable membrane to the hole shape. The value is set to be larger than the specific pinhole size of the target, thereby preventing pinholes smaller than the specific pinhole size from being resolved on the photoresist, and opening the photoresist (the film thickness becomes zero or less than the allowable lower limit).

此外,另一方面,在針孔附近區域中,特別是在包圍針孔的半透膜區域中,曝光強度減小,因此有時光阻劑膜厚會變厚。 因此,針對半透膜的透過率,並且針對要藉由微影步驟形成圖案的光阻劑,將半透膜的相位偏移的範圍設定在最佳的範圍內,使得與半透膜的針孔附近相當的部位的光阻劑膜厚成為容許範圍,由此,進行半透膜的針孔缺陷的對策。In addition, on the other hand, in a region near the pinhole, particularly in a region of a semi-permeable film surrounding the pinhole, the exposure intensity decreases, and thus the thickness of the photoresist film may increase. Therefore, for the transmittance of the semi-permeable membrane and for the photoresist to be patterned by the lithography step, the range of the phase shift of the semi-permeable membrane is set to the optimal range, so that the needle The thickness of the photoresist film in a corresponding portion near the hole is within an allowable range, and therefore, countermeasures against pinhole defects in the semi-permeable film are performed.

因此,藉由與如以往那樣檢測光遮罩的半透膜的針孔並對該針孔進行修復的方法完全不同的思想,來防止光阻劑產生缺陷。Therefore, the conventional method of detecting pinholes of a semi-permeable film of a light mask and repairing the pinholes as in the past is used to prevent defects in the photoresist.

這樣一來,本發明的問題解決方法是藉由調整針孔附近的解析度來防止光阻劑的缺陷,因此,半透膜的相位偏移的最佳範圍也依存於作為對象的半透膜的針孔尺寸。 作為一例,根據必要的光阻劑的膜厚來確定半透膜的透過率,半色調遮罩的半透膜的透過率一般被設定為30%左右的值,因此,以下以透過率30%的情況為例詳細進行說明。 此外,說明以下情況:作為針孔尺寸,著眼於與先前的缺陷檢查裝置的下限值對應的尺寸,由此,針對先前技術中在原理上不可能修復的半透膜的針孔,也能夠避免針孔引起的光阻劑的缺陷。In this way, the problem-solving method of the present invention is to prevent the defect of the photoresist by adjusting the resolution near the pinhole. Therefore, the optimal range of the phase shift of the semi-permeable film also depends on the target semi-permeable film. Pinhole size. As an example, the transmittance of a semi-permeable film is determined according to the film thickness of a necessary photoresist. The transmittance of a semi-permeable film of a halftone mask is generally set to a value of about 30%. Therefore, the transmittance is hereinafter referred to as 30% The case will be described in detail as an example. In addition, a case will be explained in which, as the pinhole size, focusing on the size corresponding to the lower limit value of the previous defect inspection device, the pinholes of the semi-permeable membrane that could not be repaired in principle in the prior art can also be focused on. Avoid pinhole defects caused by photoresist.

以下,參照附圖對本發明的一個實施方式進行說明。然而,各實施方式和各實施例均不在本發明的主旨的認定中提供限定性的解釋。此外,有時對相同或同種部件標注相同的參照標號,省略說明。Hereinafter, one embodiment of the present invention will be described with reference to the drawings. However, each of the embodiments and examples does not provide a limited explanation in the determination of the gist of the present invention. In addition, the same reference numerals are given to the same or the same components, and the description is omitted.

圖1示出3灰階的半色調遮罩的剖面形狀。藉由先前的製造技術,在透明基板1上形成了例如由鉻膜等構成的遮光膜2的圖案和例如氧化鉻等構成的半透膜3的圖案。FIG. 1 shows a cross-sectional shape of a three-tone grayscale halftone mask. According to the conventional manufacturing technique, a pattern of a light-shielding film 2 made of, for example, a chromium film and the like, and a pattern of a semi-permeable film 3 made of, for example, chromium oxide are formed on the transparent substrate 1.

3灰階的半色調遮罩的製造過程例如如下所示。 (1)首先,備好在透明基板1幾乎整個表面覆蓋了遮光膜2的光遮罩坯料,在該遮光膜2上形成第1光阻圖案,將其作為遮罩而對露出的遮光膜2進行蝕刻,從而形成遮光圖案。 (2)接著,在去除殘存的第1光阻圖案後,形成覆蓋透明基板1和遮光膜2之半透膜3。 (3)接著,在該半透膜3上形成第2光阻圖案,將其作為遮罩而對露出的半透膜3進行蝕刻,從而形成半透明圖案。An example of the manufacturing process of a gray scale halftone mask is shown below. (1) First, prepare a light-shielding blank covering the entire surface of the transparent substrate 1 with a light-shielding film 2. A first photoresist pattern is formed on the light-shielding film 2 and the exposed light-shielding film 2 is used as a mask. Etching is performed to form a light-shielding pattern. (2) Next, after the remaining first photoresist pattern is removed, a semi-permeable film 3 covering the transparent substrate 1 and the light-shielding film 2 is formed. (3) Next, a second photoresist pattern is formed on the semi-permeable film 3, and the exposed semi-permeable film 3 is etched as a mask to form a semi-transparent pattern.

此外,也可以在透明基板1上依次形成半透膜3、遮光膜2,按照遮光膜2、半透膜3的順序使用光阻圖案進行蝕刻,從而形成半色調遮罩,還可以在半透膜和遮光膜之間放入蝕刻阻擋膜,由至少同一種類的膜材料構成。並且,遮光膜不限於單層,只要是滿足光學濃度為3.0以上的結構即可。In addition, a semi-permeable film 3 and a light-shielding film 2 may be sequentially formed on the transparent substrate 1 and a photoresist pattern may be used for etching in the order of the light-shielding film 2 and the semi-permeable film 3 to form a half-tone mask. An etching stopper film is interposed between the film and the light-shielding film, and is made of at least the same kind of film material. In addition, the light-shielding film is not limited to a single layer, as long as it has a structure that satisfies an optical density of 3.0 or more.

圖2示出半透膜3的透過率為30%時的、從半透膜3中的針孔(白色缺陷)直徑0.5~2μm透過的曝光(透過光)強度的相位差依存性。圖中的記號◇、□、△和○分別表示針孔直徑(缺陷尺寸)為2.0、1.5、1.0和0.5μm的曝光強度。 另外,透過率是假設透明基板1針對曝光的透過率為100%時的半透膜3的透過率,相位差是半透膜3相對於透明基板1的相位差。此外,曝光的波長是i到g線的混合波長。FIG. 2 shows the phase difference dependency of the intensity of the exposure (transmitted light) transmitted from the pinhole (white defect) diameter of 0.5 to 2 μm when the transmittance of the semipermeable film 3 is 30%. Symbols ◇, □, △, and ○ in the figure represent exposure intensities of pinhole diameters (defect sizes) of 2.0, 1.5, 1.0, and 0.5 μm, respectively. In addition, the transmittance is the transmittance of the semi-permeable film 3 when the transmittance of the transparent substrate 1 to the exposure is 100%, and the phase difference is the phase difference of the semi-permeable film 3 with respect to the transparent substrate 1. In addition, the wavelength of exposure is a mixed wavelength of the i to g lines.

在圖2中,虛線A和虛線B表示曝光強度的容許範圍的上限和下限。當超過上限時,光阻劑感光,膜厚大幅減小(開孔)而成為白色缺陷,當低於下限時,曝光量不足,光阻劑膜厚增大,成為黑色缺陷。In FIG. 2, the dotted lines A and B indicate the upper and lower limits of the allowable range of the exposure intensity. When the upper limit is exceeded, the photoresist is photosensitive, and the film thickness is greatly reduced (opening) to become a white defect. When it is lower than the lower limit, the exposure amount is insufficient, and the photoresist film thickness is increased to become a black defect.

根據圖2可知,光阻劑的膜厚的變動收斂在曝光裕度的容許範圍內的條件,是在針孔的直徑為0.5μm的情況下,至少相位差在30度~120度的範圍內,在針孔的直徑為1.0μm的情況下,相位差在30度~90度的範圍內,在針孔的直徑為1.5μm的情況下,相位差在60度~90度的範圍內,在針孔的直徑為2.0μm的情況下,相位差在80度~110度的範圍內。As can be seen from FIG. 2, the condition that the variation in the film thickness of the photoresist converges within the allowable range of the exposure margin is that when the diameter of the pinhole is 0.5 μm, the phase difference is at least within the range of 30 degrees to 120 degrees. In the case where the diameter of the pinhole is 1.0 μm, the phase difference is in the range of 30 degrees to 90 degrees, and in the case of the diameter of the pinhole is 1.5 μm, the phase difference is in the range of 60 degrees to 90 degrees. When the pinhole diameter is 2.0 μm, the phase difference is in the range of 80 degrees to 110 degrees.

例如缺陷檢查裝置的檢測靈敏度是1.5μm,檢測靈敏度以下的針孔的修復是困難的,然而,如果將半透膜相對於透過膜的相位差設為60度~90度(圖2中一點鏈線所示的範圍),則這樣的針孔不會使光阻劑感光。 或者,即使1.5μm的針孔在缺陷檢查裝置中被檢測到,由於不會在作為被轉印體的光阻劑中成為缺陷,因此沒有修復的必要。For example, the detection sensitivity of the defect inspection device is 1.5 μm, and pinhole repair below the detection sensitivity is difficult. However, if the phase difference between the semi-permeable membrane and the transmissive membrane is set to 60 degrees to 90 degrees (one point chain in FIG. 2) Line range), such pinholes will not sensitize the photoresist. Alternatively, even if a pinhole of 1.5 μm is detected in a defect inspection device, it does not need to be repaired because it does not become a defect in the photoresist as a transfer target.

此外,為了針對半透膜3進一步容許至較大直徑2.0μm的針孔,設定80度~90度的相位差即可。因此,可以與缺陷檢查裝置的檢測靈敏度無關地,與作為修復對象的最小尺寸相對應地確定適當的針孔尺寸,並與其配合地設定透過率和相位差。In addition, in order to allow the semi-permeable membrane 3 to further allow pinholes with a larger diameter of 2.0 μm, a phase difference of 80 degrees to 90 degrees may be set. Therefore, regardless of the detection sensitivity of the defect inspection device, an appropriate pinhole size can be determined corresponding to the minimum size as a repair target, and the transmittance and phase difference can be set in cooperation with it.

圖3示出藉由半色調遮罩進行曝光的情況下的光阻劑的表面形狀,其中,該半色調遮罩在透過率30%、相位差30度和80度的半透膜3上存在各直徑的針孔。 能夠理解,在相位差30度的情況下,2.0μm直徑的針孔使被轉印體的光阻劑感光,在光阻劑膜上開孔,然而,在相位差80度的情況下,在作為被轉印體的光阻劑上針孔不會被解像,防止光阻劑開孔。FIG. 3 shows the surface shape of a photoresist in the case of exposure through a half-tone mask. The half-tone mask is present on the semi-permeable film 3 having a transmittance of 30%, a phase difference of 30 degrees, and 80 degrees. Pinholes of various diameters. It can be understood that in the case of a phase difference of 30 degrees, a pinhole with a diameter of 2.0 μm sensitizes the photoresist of the object to be transferred and opens holes in the photoresist film. However, in the case of a phase difference of 80 degrees, The pinhole on the photoresist as the object to be transferred will not be resolved, preventing the photoresist from opening.

圖4示出使用在半透膜上存在2μm直徑的針孔的半色調遮罩進行曝光的光阻劑的與針孔部分相當的部位的剖面形狀,實線示出透過率30%、相位差80度的半透膜的情況下的光阻劑膜厚的剖面形狀,虛線示出透過率30%、相位差30度的半透膜的情況下的光阻劑膜厚的剖面形狀。FIG. 4 shows a cross-sectional shape of a portion of the photoresist corresponding to the pinhole portion using a halftone mask having pinholes having a diameter of 2 μm on the semipermeable membrane. The solid line shows a transmittance of 30% and a phase difference. The cross-sectional shape of the photoresist film thickness in the case of a 80-degree semi-permeable film, and the dashed line shows the cross-sectional shape of the photoresist film thickness in the case of a semi-permeable film with a transmittance of 30% and a phase difference of 30 degrees.

在相位差30度的半透膜的情況下,存在光阻劑膜厚為0(零)的開孔部,然而,在相位差80度的半透膜的情況下,不存在開孔部而具有足夠的膜厚,能夠避免白色缺陷,膜厚變動也在曝光裕度的容許範圍內。In the case of a semi-permeable film with a retardation of 30 degrees, there are openings with a photoresist film thickness of 0 (zero). However, in the case of a semi-permeable film with a retardation of 80 degrees, there are no openings. With sufficient film thickness, white defects can be avoided, and film thickness variation is within the allowable range of exposure margin.

如上所述,要容許的白色缺陷尺寸越大,則越需要更嚴格的相位差的控制,半透膜3的透過率變化時,最佳相位差的值也變化。 例如,在希望容許至針孔尺寸1.5μm時,對於透過率30%的半透膜,滿足曝光裕度的相位差的範圍是60度~80度,在希望進一步容許至尺寸較大的2.0μm時,則需要將相位差控制在80度。另一方面,對於透過率50%的半透膜3,在希望容許至針孔尺寸1.5μm,則相位差的範圍是50度~70度,在希望容許至針孔尺寸2.0μm時,最佳相位差為60度。As described above, the larger the size of the white defect to be allowed, the stricter the control of the phase difference is required. When the transmittance of the semi-permeable membrane 3 changes, the value of the optimal phase difference also changes. For example, when it is desired to allow a pinhole size of 1.5 μm, for a semi-transmissive film with a transmittance of 30%, the phase difference that satisfies the exposure margin is 60 degrees to 80 degrees, and it is desired to further allow a larger size of 2.0 μm. In this case, the phase difference needs to be controlled at 80 degrees. On the other hand, for a semi-permeable membrane 3 having a transmittance of 50%, when the pinhole size is desired to be 1.5 μm, the phase difference ranges from 50 ° to 70 °, and when the pinhole size is desired to be 2.0 μm, it is optimal. The phase difference is 60 degrees.

這樣,根據透過率和希望容許的針孔尺寸,來改變應該控制的相位的範圍和最佳值,在要容許至針孔尺寸2.0μm的情況下的最佳相位差,在半透膜的透過率為10%、20%、30%、40%、50%的情況下,最佳相位差為100度、90度、80度、70度、60度。能夠根據顧客的期望等來選擇半透膜的透過率,能夠針對該透過率決定相位差。In this way, the range and optimal value of the phase to be controlled are changed according to the transmittance and the desired pinhole size. The optimal phase difference when the pinhole size is to be 2.0 μm is allowed to pass through the semi-permeable membrane. When the rate is 10%, 20%, 30%, 40%, or 50%, the optimum phase difference is 100 degrees, 90 degrees, 80 degrees, 70 degrees, and 60 degrees. The transmittance of the semi-permeable membrane can be selected according to the customer's expectation, and the phase difference can be determined for the transmittance.

如以上那樣,藉由對半透膜3調整相位差,即使存在檢查裝置的檢測極限以下的直徑的針孔,也能夠防止發生光阻劑的膜厚不良。As described above, by adjusting the retardation of the semi-permeable membrane 3, even if there are pinholes having a diameter below the detection limit of the inspection device, it is possible to prevent the occurrence of defective film thickness of the photoresist.

因此,從在透明基板1上形成有半透膜3和遮光膜2之半色調遮罩坯料中,選擇與遮罩的規格(或顧客的要求)相配合的透過率,來製造半色調遮罩,從而能夠避免由檢測極限以下的細微的針孔所引起的光阻劑的缺陷,其中,該半透膜3相對於透明基板1之相位差和透過率分別為60度~90度和20%~50%。 其結果,能夠大幅降低半色調遮罩的修正步驟的成本,並且提高製品良率。Therefore, from the half-tone mask blank on which the semi-permeable film 3 and the light-shielding film 2 are formed on the transparent substrate 1, a transmissivity that matches the specification of the mask (or customer's request) is selected to manufacture a half-tone mask. Therefore, the defects of the photoresist caused by the pinholes below the detection limit can be avoided, wherein the phase difference and transmittance of the semi-permeable film 3 with respect to the transparent substrate 1 are 60 degrees to 90 degrees and 20%, respectively. ~ 50%. As a result, the cost of the correction step of the halftone mask can be significantly reduced, and the product yield can be improved.

另外,透過率和相位差能夠藉由半透膜的膜厚和組成來進行控制,藉由分別對透過率和相位差進行控制,能夠得到期望的半透膜。例如,預先對不同膜厚和組成的膜進行相位差和透過率的測定及資料化,則能夠形成與半色調遮罩的規格配合的半透膜。In addition, the transmittance and phase difference can be controlled by the thickness and composition of the semi-permeable film, and by controlling the transmittance and phase difference respectively, a desired semi-permeable film can be obtained. For example, by measuring and documenting the retardation and transmittance of films with different film thicknesses and compositions in advance, a semi-permeable film that matches the specifications of the half-tone mask can be formed.

作為這樣的半透膜,例如能夠使用鉻(Cr)、鈦(Ti)、鎳(Ni)、鉬(Mo)等的氧化膜、氮化膜、氮氧化膜、碳氧化膜,調整氧、氮、碳、的組成和膜厚即可。As such a semi-permeable film, for example, an oxide film such as chromium (Cr), titanium (Ti), nickel (Ni), molybdenum (Mo), a nitride film, a nitrogen oxide film, or a carbon oxide film can be used to adjust oxygen and nitrogen. , Carbon, composition and film thickness are sufficient.

能夠藉由反應性濺鍍法來形成這些膜。例如在鉻的氮氧化膜的組成的調整中,能夠以鉻為目標,藉由濺鍍法使用在氬中混合氧、氮、或一氧化二氮得到的氣體來成膜,藉由改變氣體的混合比(分壓),能夠控制組成。此外,例如,在鉻的氧化膜的情況下,使用氬和氧的混合氣體即可,在鉻的氮化膜的情況下,使用氬和氮的混合氣體即可,在鉻的碳氧化膜的情況下,使用氬和氧、二氧化碳的混合氣體即可。此外,對應其他金屬也是同樣的。These films can be formed by a reactive sputtering method. For example, in the adjustment of the composition of the chromium oxynitride film, chromium can be used as a target, and a film obtained by mixing a gas obtained by mixing oxygen, nitrogen, or nitrous oxide in argon can be formed by a sputtering method. Mixing ratio (partial pressure) enables composition control. In addition, for example, in the case of a chromium oxide film, a mixed gas of argon and oxygen may be used, and in the case of a chromium nitride film, a mixed gas of argon and nitrogen may be used. In this case, a mixed gas of argon, oxygen, and carbon dioxide may be used. The same applies to other metals.

除了反應性濺鍍法以外,也可以使用反應性蒸鍍法或將有機金屬源作為原材料的CVD法來形成半透膜,並對其組成進行控制。In addition to the reactive sputtering method, a semi-permeable film may be formed by using a reactive vapor deposition method or a CVD method using an organic metal source as a raw material, and the composition thereof may be controlled.

以下對避免由半透膜的針孔所引起的光阻劑的缺陷的機制進行詳細說明。The mechanism for avoiding defects in the photoresist caused by the pinholes of the semi-permeable membrane will be described in detail below.

圖5示出(a)在透明基板上具有遮光膜和半透膜的圖案之半色調遮罩,以及使用該半色調遮罩進行曝光的情況下的(b)曝光強度分佈和(c)曝光後顯影的光阻劑的膜厚分佈。在圖5的(b)、(c)中,實線表示半透膜相對於透明基板的相位差為80度時的曝光強度和光阻劑膜的膜厚分佈,虛線表示半透膜相對於透明基板的相位差為30度時的曝光強度和光阻劑膜的膜厚分佈。 另外,半透膜的透過率是30%,曝光的波長是i線~g線的混合波長,NA=0.1。FIG. 5 shows (a) a halftone mask having a pattern of a light-shielding film and a semi-permeable film on a transparent substrate, and (b) exposure intensity distribution and (c) exposure when the halftone mask is used for exposure. Film thickness distribution of post-developed photoresist. In (b) and (c) of FIG. 5, the solid line indicates the exposure intensity and the film thickness distribution of the photoresist film when the retardation of the semi-permeable film with respect to the transparent substrate is 80 degrees, and the dotted line indicates that the semi-permeable film is transparent. The exposure intensity and the thickness distribution of the photoresist film when the retardation of the substrate was 30 degrees. In addition, the transmittance of the semi-permeable membrane was 30%, and the exposure wavelength was a mixed wavelength of i-line to g-line, and NA = 0.1.

如圖5(b)所示,無論哪種情況下,在半色調遮罩的遮光膜的區域中,曝光強度都是0,在半透膜的區域中,曝光強度都是大約30%。As shown in FIG. 5 (b), in either case, the exposure intensity is 0 in the area of the light-shielding film of the halftone mask, and the exposure intensity is approximately 30% in the area of the semi-permeable film.

然而,在半透膜和透明基板的邊界附近的半透膜的區域中,相較於相位差為30度的半透膜,在相位差為80度的半透膜的情況下,由於干涉效果,曝光強度減小。However, in the region of the semi-permeable membrane near the boundary between the semi-permeable membrane and the transparent substrate, compared to a semi-permeable membrane with a phase difference of 30 degrees, the interference effect is caused in the case of a semi-permeable membrane with a phase difference of 80 degrees. , The exposure intensity decreases.

另一方面,如圖5(c)所示可知,透明基板的區域的光阻劑的膜厚是0μm,半透膜的區域的光阻劑的膜厚是遮光膜的區域的光阻劑的膜厚之間的膜厚,無論哪種情況,藉由一次曝光形成了3種膜厚的區域。On the other hand, as shown in FIG. 5 (c), it can be seen that the film thickness of the photoresist in the region of the transparent substrate is 0 μm μ, and the film thickness of the photoresist in the region of the semi-permeable film is light in the region of the light-shielding film. In either case, the film thickness between the film thicknesses of the resist is formed into three types of film thickness regions by one exposure.

能夠理解,在半透膜和透明基板的邊界附近的透明基板側的區域中,相較於相位差為30度的半透膜,相位差為80度的半透膜的光阻劑膜厚增大,比半透膜的光阻劑膜厚更厚。 亦即,在相位差為80度的半透膜的周緣的透明基板側的特定尺寸的區域中,曝光強度相較於半透膜的區域而減小。因此,相較於半透膜的區域的光阻劑膜厚,在該特定尺寸的區域中的光阻劑膜厚半透膜被形成為較厚,進而,伴隨遠離半透膜,存在光阻劑膜厚減小的傾向。It can be understood that, in a region on the transparent substrate side near the boundary between the semi-permeable film and the transparent substrate, the thickness of the photoresist film of the semi-permeable film having a retardation of 80 degrees is increased compared to the semi-permeable film having a retardation of 30 degrees. Larger and thicker than the photoresist film thickness of the semi-permeable film. That is, in a specific-size area on the transparent substrate side of the periphery of the semi-permeable film having a phase difference of 80 degrees, the exposure intensity is reduced compared to the area of the semi-permeable film. Therefore, compared to the thickness of the photoresist film in the area of the semi-permeable film, the photoresist film thickness in the area of the specific size is formed to be thicker, and further, the photoresist is present as the film is away from the semi-permeable film. The agent film thickness tends to decrease.

因此,在半透膜上存在細微的特定的尺寸,例如2μm以下的針孔缺陷的情況下,在半色調遮罩中露出被半透膜包圍的針孔部的透明基板。然而,藉由將相位差設為80度,與半透膜和透明基板的邊界附近的區域相當的光阻劑膜厚具有足夠的膜厚,如圖4的剖面圖所示那樣,由於來自針孔部的周圍的光阻劑,防止了在光阻劑膜上形成針孔。Therefore, when there is a minute specific size on the semi-permeable membrane, for example, pinhole defects of 2 μm or less, a transparent substrate with a pin-hole portion surrounded by the semi-permeable membrane is exposed in a half-tone mask. However, by setting the retardation to 80 degrees, the photoresist film thickness equivalent to the area near the boundary between the semi-permeable film and the transparent substrate has a sufficient film thickness, as shown in the cross-sectional view of FIG. The photoresist around the hole prevents the formation of pinholes in the photoresist film.

圖6示出圖5(c)的光阻劑膜厚分佈中的半透膜和透明基板的邊界附近的放大圖。在圖6中,實線示出半透膜相對於透明基板的相位差為80度時的光阻劑膜的形狀,虛線示出半透膜相對於透明基板的相位差為30度時的光阻劑膜的形狀,一點鏈線α示出半透膜3和透明基板1的邊界位置。FIG. 6 is an enlarged view of the vicinity of the boundary between the semi-permeable film and the transparent substrate in the photoresist film thickness distribution of FIG. 5 (c). In FIG. 6, the solid line shows the shape of the photoresist film when the retardation of the semi-permeable film with respect to the transparent substrate is 80 degrees, and the dotted line shows the light when the retardation of the semi-permeable film with respect to the transparent substrate is 30 degrees. In the shape of the resist film, a dot chain line α indicates a boundary position between the semi-permeable film 3 and the transparent substrate 1.

如圖6所示,相較於相位差30度,在相位差80度的情況下,當在半透膜和透過區域的邊界衍射(diffract)的曝光和透過半透膜的曝光發生干涉時,發揮抑制邊界附近的曝光強度的作用,因此,在光阻劑的側面上的非解像區域向透過區域側擴張。 因此,依據預先的設計值來調整(sizing)半透膜3的圖案寬度的尺寸,藉此能夠確定半透膜圖案寬度。As shown in FIG. 6, when the phase difference is 30 degrees and the phase difference is 80 degrees, when the diffracted exposure at the boundary between the semi-transmissive film and the transmission region and the exposure through the semi-transmissive film interfere, Since the effect of suppressing the exposure intensity near the boundary is exerted, the non-resolution region on the side of the photoresist expands toward the transmission region side. Therefore, the size of the pattern width of the semi-permeable membrane 3 is adjusted according to a predetermined design value, whereby the pattern width of the semi-permeable membrane can be determined.

因此,為了實現例如藉由電子電路的特性而確定的設計值的圖案尺寸(為了簡單而簡稱為設計尺寸)的光阻劑圖案,預先對半色調遮罩的半透膜3進行縮小而成為具有用於避免針孔缺陷的相位差的半透膜即可,例如相位差80度的半透膜的圖案寬度尺寸、與被曝光而形成的光阻劑圖案寬度尺寸之間的差分量。Therefore, in order to realize a photoresist pattern having a design size (designed simply for design simplicity) of a design value determined based on characteristics of an electronic circuit, the semi-permeable film 3 of the halftone mask is reduced in advance to have a photoresist pattern. A semi-transmissive film having a retardation for avoiding pinhole defects is sufficient, for example, a difference between a pattern width dimension of the semi-transparent film having a retardation of 80 degrees and a width dimension of a photoresist pattern formed by exposure.

圖7是示出半透膜的尺寸校正的半色調遮罩的俯視圖。在圖7中,虛線D表示設計尺寸的圖案(或光阻劑圖案)。相對於虛線D,具有用於避免針孔缺陷的相位差之半透膜3的圖案尺寸在各邊縮小了差分量s。亦即,相對於虛線D,圖案尺寸僅縮小了校正量-s(單側)。這樣,藉由使用進行了尺寸校正(或尺寸改變)的半透膜3,光阻劑能夠實現期望的圖案(按照設計尺寸的圖案),並且,能夠防止由於半透膜的針孔而引起的開孔。FIG. 7 is a plan view of a halftone mask showing the size correction of the semipermeable membrane. In FIG. 7, a dotted line D indicates a design-size pattern (or a photoresist pattern). With respect to the dotted line D, the pattern size of the semi-permeable film 3 having a phase difference for avoiding pinhole defects is reduced by a difference s on each side. That is, the pattern size is reduced by only the correction amount -s (one side) with respect to the dotted line D. In this way, by using the semi-permeable film 3 that has been dimensionally corrected (or changed in size), the photoresist can achieve a desired pattern (a pattern according to a design size), and can prevent the pinhole caused by the semi-permeable film. Opening.

另外,為了防止由於半透膜3的針孔所引起的光阻劑的缺陷,僅進行半透膜的尺寸校正即可。In addition, in order to prevent the defect of the photoresist due to the pinhole of the semi-permeable membrane 3, only the size of the semi-permeable membrane may be corrected.

上述校正量(差分量)依存於半透膜的透過率、曝光裝置的NA值。圖8示出藉由模擬來對相位差80度的情況下的校正量對於透過率和NA值的依存性進行解析的結果。校正量依存於半透過率、曝光機的NA,存在以下傾向:伴隨透過率的增加,校正量的絕對值增加,伴隨曝光機的NA的增加,校正量減小。The correction amount (difference amount) depends on the transmittance of the semi-permeable membrane and the NA value of the exposure device. FIG. 8 shows the results of analyzing the dependence of the correction amount on the transmittance and the NA value when the phase difference is 80 degrees by simulation. The correction amount depends on the semi-transmittance and the NA of the exposure machine, and there is a tendency that as the transmittance increases, the absolute value of the correction amount increases, and as the NA of the exposure machine increases, the correction amount decreases.

由於能夠藉由模擬,使用半透膜的透過率、相位差和曝光機的NA值來計算校正量(差分量),因此能夠根據半透膜的設計尺寸和該差分量來確定半色調遮罩上的半透膜3的圖案。Since the correction amount (difference amount) can be calculated using the transmittance, phase difference, and NA value of the exposure machine through simulation, the halftone mask can be determined based on the design size of the semi-transmissive film and the difference amount. On the semi-permeable membrane 3.

另外,也可以不藉由模擬,而是事先取得關於光阻劑圖案形狀的半透過率、曝光裝置的NA值依存性的基礎資料,根據基礎資料來決定差分。In addition, basic data on the half transmittance of the photoresist pattern shape and the NA value dependence of the exposure device may be obtained in advance without simulation, and the difference may be determined based on the basic data.

此外,在應用縮小曝光時,對半色調遮罩的各圖案尺寸乘以縮小倍率即可。In addition, when applying reduced exposure, it is sufficient to multiply the size of each pattern of the halftone mask by the reduction magnification.

此外,在上述實施方式中,對3灰階的半色調遮罩進行了說明,然而,當然還能夠將本發明應用於具備具有不同透過率的半透膜的4灰階以上的多灰階半色調遮罩中。In addition, in the above-mentioned embodiment, the three-tone half-tone mask has been described. However, it goes without saying that the present invention can also be applied to a multi-gray-tone half-tone having four or more gray-scales having a semi-transmissive film having a different transmittance. In tonal mask.

藉由進行這種尺寸校正,能夠實現按照設計的圖案的光阻劑形狀,並且得到能夠防止由於半透膜的針孔引起光阻劑產生缺陷之半色調遮罩,除了降低遮罩的製造成本也能夠提高平板顯示器等的產品良率。By performing such a size correction, a photoresist shape according to the designed pattern can be realized, and a halftone mask capable of preventing photoresist defects due to pinholes of the semi-permeable film can be obtained, in addition to reducing the manufacturing cost of the mask Product yields such as flat panel displays can also be improved.

1‧‧‧透明基板1‧‧‧ transparent substrate

2‧‧‧遮光膜2‧‧‧ light-shielding film

3‧‧‧半透膜3‧‧‧ semi-permeable membrane

圖1為3灰階的半色調遮罩的剖面圖。 圖2為示出針孔部的曝光強度的相位差依存性的圖。 圖3為示出光阻劑的表面形狀的針孔徑依存性的圖。 圖4為示出光阻劑的剖面形狀的相位差依存性的圖。 圖5為示出使用半色調遮罩的曝光強度和光阻劑膜厚分佈的相位差依存性的圖。 圖6為示出透明基板和半透膜邊界附近的光阻劑膜厚分佈的相位差依存性的圖。 圖7為示出半色調遮罩的半透膜的尺寸校正的俯視圖。 圖8為示出半透膜的尺寸校正量的透過率和NA依存性的圖。FIG. 1 is a cross-sectional view of a three-tone halftone mask. FIG. 2 is a graph showing a phase difference dependency of an exposure intensity of a pinhole portion. FIG. 3 is a diagram showing the pinhole dependency of the surface shape of a photoresist. FIG. 4 is a diagram showing a phase difference dependency of a cross-sectional shape of a photoresist. FIG. 5 is a graph showing a phase difference dependency of an exposure intensity using a halftone mask and a photoresist film thickness distribution. FIG. 6 is a diagram showing a phase difference dependency of a photoresist film thickness distribution near a boundary between a transparent substrate and a semi-permeable film. FIG. 7 is a plan view showing the size correction of a semi-permeable film of a half-tone mask. FIG. 8 is a graph showing the transmittance and NA dependency of the size correction amount of the semi-permeable membrane.

Claims (6)

一種半色調遮罩,其特徵在於: 在透明基板上具備遮光膜的圖案和半透膜的圖案, 前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。A half-tone mask comprising a pattern of a light-shielding film and a pattern of a semi-permeable film on a transparent substrate, wherein the transmittance of the semi-permeable film to the transparent substrate is 20% to 50%, and the semi-permeable film is relatively The phase difference on the transparent substrate is 60 degrees to 90 degrees. 如請求項1所述之半色調遮罩,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。The halftone mask according to claim 1, wherein a transmittance of the semi-permeable film to the transparent substrate is 30%, and a phase difference of the semi-permeable film to the transparent substrate is 80 degrees to 90 degrees. 如請求項1或2所述之半色調遮罩,其中,前述遮光膜是鉻膜,前述半透膜是鉻的氧化膜、氮化膜或氮氧化膜。The halftone mask according to claim 1 or 2, wherein the light-shielding film is a chromium film, and the semi-permeable film is an oxide film, a nitride film, or an oxynitride film of chromium. 如請求項1至3中任一項所述之半色調遮罩,其中,前述半透膜的圖案的尺寸相對於設計值僅縮小了規定的校正量。The halftone mask according to any one of claims 1 to 3, wherein the size of the pattern of the semi-permeable membrane is reduced by a predetermined correction amount relative to a design value. 一種半色調遮罩坯料,其特徵在於: 在透明基板上具有半透膜和遮光膜, 前述半透膜相對於前述透明基板的透過率是20%~50%,前述半透膜相對於前述透明基板的相位差是60度~90度。A half-tone mask blank, comprising: a semi-permeable film and a light-shielding film on a transparent substrate; a transmittance of the semi-permeable film to the transparent substrate is 20% to 50%; and the semi-permeable film is transparent to the transparent material. The phase difference of the substrate is 60 degrees to 90 degrees. 如請求項5所述之半色調遮罩坯料,其中,前述半透膜相對於前述透明基板的透過率是30%,前述半透膜相對於前述透明基板的相位差是80度~90度。The halftone mask blank according to claim 5, wherein a transmittance of the semi-permeable film to the transparent substrate is 30%, and a phase difference of the semi-permeable film to the transparent substrate is 80 degrees to 90 degrees.
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