TW201030451A - Multi-tone photomask and method of manufacturing the same - Google Patents

Multi-tone photomask and method of manufacturing the same Download PDF

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Publication number
TW201030451A
TW201030451A TW098132047A TW98132047A TW201030451A TW 201030451 A TW201030451 A TW 201030451A TW 098132047 A TW098132047 A TW 098132047A TW 98132047 A TW98132047 A TW 98132047A TW 201030451 A TW201030451 A TW 201030451A
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Taiwan
Prior art keywords
semi
film
transmissive
pattern
light
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TW098132047A
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Chinese (zh)
Inventor
Koichiro Yoshida
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Hoya Corp
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Publication of TW201030451A publication Critical patent/TW201030451A/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/36Masks having proximity correction features; Preparation thereof, e.g. optical proximity correction [OPC] design processes
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/38Masks having auxiliary features, e.g. special coatings or marks for alignment or testing; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/54Absorbers, e.g. of opaque materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Preparing Plates And Mask In Photomechanical Process (AREA)
  • Liquid Crystal (AREA)

Abstract

A multi-tone photomask has a transfer pattern including a light-transmitting region, a light shielding region, and a light semi-transmitting region. The light semi-transmitting region of the transfer pattern has a first light semi-transmitting portion having a first effective transmittance, and a second light semi-transmitting portion having a second effective transmittance different from the first effective transmittance. By the use of the photomask, a resist film formed on an object is exposed to transfer the transfer pattern on the resist film. Then, the resist film is developed to form a resist pattern. The first and the second effective transmittances are determined so that portions of the resist pattern corresponding to the first and the second light semi-transmitting portions have residual resist film values substantially equal to each other.

Description

201030451201030451

Pc〜單層膜;Pc~monolayer film;

Pd〜解析限度以下的圖案 C〜第1半透光部; d〜第2半透光部。 五、 本案若有化學式時,請揭示最能顯示發明特徵的化風 無。 八· ❹ 六、 發明說明: 【發明所屬之技術領域】 本發明係有關於光微影製程中使用的多階調光罩及 製造方法。 ' 【先前技術】 過去在液晶顯示裝置等電子裝置的製造上,使用光微 ® 影製程,利用具有既定圖案的光罩,對形成於要被姓刻的 被加工層上的光阻膜以既定的曝光條件進行曝光、轉移圖 案’再藉由光阻膜顯影形成光阻圖案。然後再將此光阻圖 案做為阻隔罩姓刻被加工層。 光罩中有一種多階調光罩,該多階調光罩具有遮住曝 光的遮光領域、使曝光透過的透光領域、使曝光一部分透 過的半透光領域。使用包含這樣的遮光領域、半透光領域 及透光領域的多階調光罩,將希望的圖案轉移至被轉移體 的光阻膜(正型光阻)的情況下,光透過多階調光罩的透光 201030451 領域及半透光領域照射曝光。此時透過半透光領域照射的 光量會比透過透光領域照射的光量少。因此將受到這樣曝 光照射的光阻膜顯影後’光阻膜的殘膜值會因照射光量而 不同。也就是透過多階調光罩的半透光領域照射的領域的 光阻殘膜值會比對應遮光領域的光阻殘膜值薄。像這樣使 用多階調光罩進行曝光、顯影,能夠獲得具有至少三種厚 度的光阻殘膜值(包含殘膜值為零)的光阻圖案。 使用包含這種領域的光阻殘膜值不同的光阻膜,在钱 刻形成有光阻膜的被處理體的情況下,首先蝕刻殘膜值為 零的領域(被處理體露出的領域:對應多階調光罩透光領域 的部份),之後透過灰化將光阻膜進行減膜。藉此除去相對 厚度較薄的光阻膜領域(多階調光罩對應半透光領域的部 份)’露出此部份的被處理體。然後再蝕刻該露出的被處理 體。因此實現具有複數相異光阻殘膜值的光阻圖案的多階 調光罩,因為使用光罩的片數減少使得光微影製程更有效 率,所以相當的有用。 在專利文獻1(特開2000-1 1 1 958號公報)中有揭露像 這樣使用多階調光罩來進行圖案化的例子。該文獻中的方 法將過去使用5片5戈6片光罩進行蝕刻製造而來的薄臈電 晶體,以使用4片光罩的钱刻製程中製造出來。在這個方 法中揭露了使用具有3個以上透過率的光罩。 使用多階調光罩的被處理體加工過程中,目為會如上 述在中途將光阻膜做以量的減膜,因此光阻殘膜要如何 精密地控制是很重要的。若沒有精密地控制光阻殘膜值, 201030451 加工過程會變得顯著地繁雜,生產效率也會下降。 本發月著眼於違點,提供—種多階調光罩及其製造方 法,在使用多階調光罩的被處理體加工過程中,能夠精密 地控制光阻殘膜值。 【發明内容】 本發明的多階調光罩,具備由設置於透明基板上的遮 籲蔽曝光的遮光膜、及使上述曝光_部分透過的半透光媒所 形成的具有透光領域、遮光領域、及半透光領域的轉移圖 案。其中上述轉移圖案的半透光領域包括具有第1有效透 過率的第1半透光部、具有與上述第i有效透過率不同的 第2有效透過率的第2半透光部。上述轉移圖案的上述第 1有效透過率及第2有效透過率的設定,會使得在使用上 述光罩對被轉移體上的光阻膜曝光轉移上述轉移圖案後, 對上述光阻膜顯影形成的光阻圖案中對應上述第i半透光 籲部及上述第2半透光部的部份具有實質相同的光阻殘膜 值。 本發明的多階調光罩中,上述第丨有效透過率及上述 第2有效透過率是使用上述第丨半透光部及上述第2半透 光部的線寬、形狀、及半透光膜的膜透過率中至少一者來 決定的。在這個情況下,上述第1半透光部及上述第2半 透光部分別是以不同膜透過率的半透光膜組成的。或是上 述第1半透光部及上述第2半透光部分別是因為半透光膜 積層架構不同使膜透過率不同。或是上述第1半透光部及 5 201030451 上述第2半透光部分別是因為半透光膜的臈厚不同使膜透 過率不同。 、 本發明的多階調光罩中,上述第!半透光部具有單位 圖案反覆配列的部份,上述帛2半透光部具有與上述第i 半透光部不同的單位圖案反覆配列的部份。例如前者的部 份對應液晶顯示裝置的畫素圖案,後者的部份對應液晶顯 示裝置的週邊電路圖案。 、本發明的多階調光罩中,上述半透光領域是被鄰接的 複數的遮光膜夹住的領域。 本發明的多階調光罩中,上述多階調光罩的上述半透 光領域是以解析限度以下的微細圖案所構成。 本發明的多階調光罩的製造方法,將設置於透明基板 上的遮蔽曝光的遮光膜及使上述曝光一部分透過的半透光 膜圖案化,形成具有透光領域、遮光領域、及半透光領域 的轉移圖案。其中上述轉移圖案形成第丨半透光部及第2 半透光部,會使得在使用上述光罩對被轉移體上的光阻膜 曝光轉移上述轉移圖案後,對上述光阻膜顯影形成的光阻 圖案中,對應具有第1有效透過率的上述第丨半透光部及 對應具有與上述第i有效透過率不同的第2有效透過率的 上述第2半透光部的部份具有實質相同的光阻殘膜值。 本發明的多階調光罩的製造方法,其中上述第1有效 透過率及上述第2有效透過率是使用上述第i半透光部及 上述第2半透光部的線寬 '形狀、及半透光膜的膜透過率 中至少一者來決定的。在這個情況下,使用個別不同的膜 201030451 透,率來形成上述第i半透光部及上述第2半透光部。或 者是使用不同積層結構的半透光膜來形成膜透過率不同之 上述第1半透光部及上述第2半透光部。或者是使用不同 膜厚的半透光媒來形成膜透過率不同之上述第1半透光部 及上述第2半透光部。 本發明的多階調光罩的製造方法中,上述多階調光罩 的上述半透光領域是以解析限度以下的微細圖案所構成。 φ 本發明的圖案轉移方法,使用上述的多階調光罩,轉 移上述轉移圖案至配置於被處理體上的光阻膜。 本發明的多階調光罩,具備由設置於透明基板上的遮 蔽曝光的遮光膜、及使上述曝光一部分透過的半透光膜所 形成的具有透光領域、遮光領域、及半透光領域的轉移圖 案。其中上述轉移圖案的半透光領域包括具有第1有效透 過率的第1半透光部、具有與上述第1有效透過率不同的 第2有效透過率的第2半透光部。上述轉移圖案的上述第 φ 1有效透過率及第2有效透過率的設定,會使得在使用上 述光罩對被轉移體上的光阻膜曝光轉移上述轉移圖案後, 對上述光阻膜顯影形成的光阻圖案中對應上述第1半透光 部及上述第2半透光部的部份具有實質相同的光阻殘膜 值。因此在使用多階調光罩的被處理體加工中,能夠精密 地控制光阻殘膜值。 【實施方式】 以下參照圖式詳細說明本發明的實施例。 201030451 發明人著眼於為了獲得被轉移體上所希望的光阻殘膜 值,僅僅控制使用於多階調光罩半透光部的半透光膜膜透 過率是不充分的,發明人發現在獲得被轉移體上所求光阻 殘膜值的部份時,要決定該光阻殘膜值不僅僅是考慮用於 光罩半透光膜的曝光透過率,也必須考慮形成於光罩的圖 案形狀或用於曝光的光源的光學特性等所產生的光繞射現 象。 因此發明人制定透過光罩的有效的光透過率(有效透 過率)Τα來取代半透光膜的膜透過率Tf,率先提出控制此有 效透過率的發明。 發明人透過更加高度地控制,檢討對光罩使用者而言 能夠製造出加卫料且優秀的光罩的方法。說明如下。 如上所述,過去使用多階調光罩進行被處理體的加工 時,為了在被處理體的光阻膜上形成所希望的殘膜值的光 阻殘膜’而使用具有特定曝光光透過率的半透光領域的光 罩。例如’透光領域、遮光領域’再加上半透光領域的3 階調光罩。此時我們會希望藉由半透光領域所形成的被處 理體上的光阻殘膜值在水平方向是均一的。至少若此光阻 殘膜值在水平方向的任意位置都不在既定的容許範圍内的 話’將此光阻做為阻隔罩蝕刻加工時會發生問題。因此管 理形成於光罩的轉移圖案中的半透光領域的有效透過率 T乂使所有的半透光領@中都能獲得相@的有效曝光透過 率疋較佳的。而這個有效透過率^在實際使用的曝光條件 下心夠當作是該光罩之例如半透光領域曝光時光透過的 201030451 透過率。實際的情況如第1圖所示,能夠將半透光領域的 光透過曲線的峰值視為有效透過率。 但是使用這樣的多階調光罩’將被轉移體的光阻膜曝 光’形成光阻圖案於被處理體上時,上述對應半透光領域 的部份的光阻殘膜值不一定會在一定值。 例如,光罩為液晶顯示裝置製造用光罩,轉移圖案中 共存著對應畫素的畫素圖案以及對應轉移圖案外圈附近的 電路的周邊電路用圖案。此時畫素圖案及週邊電路用圖案 攀 都包括半透光領域。即使預先設計光罩使個別的有效透過 率相同’使用該光罩將被處理體上的光阻膜曝光,在畫素 圖案的半透光領域與在週邊電路圖案的半透光領域,也會 有分別對應的殘膜值不同的情況發生。 畫素圖案與週邊電路圖案的圖案形狀彼此相異,對應 半透光領域的部份的線寬(CD(Critical Dimensi〇n))或包 含周圍圖案的透光領域/遮光領域/半透光領域的面積比等 Ο 也彼此不同。因此即使光罩的有效透過率固定,因為光罩 以外的原因也會影響對應半透光領域的光阻殘膜值。另外 這種光罩以外的原因具有一定的規則型、重現性。做為其 他原因,例如曝光機的個體差異導致曝光量具有水平分佈 的可能性也可以考慮在内。 對於光罩使用者而言,由被轉移體加工方便這點來 看,殘膜值為既定的數值,並且殘膜值的不均程度小是最 被要求的。也就是為了獲得既定的光阻殘膜值(Rt),可以 先反應出實際的曝光條件、顯影條件等先阻加工製程,再 201030451 設計適當的光罩。 一定要是一定值, 因此對於某光罩的半透光領域的Τα並不 為了使Rt保持一定’可以控制Τα。在這 個觀點下,不需要將使Rt不均的原因分開來檢討,只要設 s十出的光罩能夠在最後獲得優良的光阻圖案即可。 另外在此以具備透光領域、遮光領域、半透光領域的 3階調光罩為例說明,但除了透光領域、遮光領域外還具 有2個以上不同的有效透過率的半透光領域的4階調以上 的光罩,在具有某既定有效透過率的半透光領域的情況下 也會產生相同的問題。因此同樣尋求問題的解決。 參 也就是本發明的多階調光罩中轉移圖案的半透光領域 包括具備第1有效透過率的第!半透光部、具有與前述第 1有效透過率不同的第2有效透過率且與前述第1半透光 部形狀不同的第2半透光部,使光阻賴值定值。 而上述第1有效透過率及第2有效透過率的設定,使得使 用上述光罩在被轉移體的光阻膜曝光,完成上述圖案轉移 4灸’上述光阻膜顯影·始Λ彡/Λ jik ma tSJ也·上1Pd to the pattern below the analysis limit C to the first semi-transmissive portion; d to the second semi-transmissive portion. 5. If there is a chemical formula in this case, please disclose the best style that can show the characteristics of the invention. VIII. OBJECTS: [Technical Field] The present invention relates to a multi-step dimmer and a manufacturing method used in a photolithography process. [Prior Art] In the past, in the manufacture of electronic devices such as liquid crystal display devices, a photomask having a predetermined pattern was used, and a photoresist film formed on a layer to be processed by a surname was determined by a photomask having a predetermined pattern. The exposure conditions are subjected to exposure, and the transfer pattern is further developed by a photoresist film to form a photoresist pattern. Then, this photoresist pattern is used as a mask layer for the surname of the mask. The reticle has a multi-step dimmer cover having a light-shielding field that blocks exposure, a light-transmissive field that transmits exposure, and a semi-transmissive field that allows a portion of the exposure to pass through. When a desired pattern is transferred to a photoresist film (positive photoresist) of a transferred body using a multi-step dimming cover including such a light-shielding field, a semi-transparent field, and a light-transmitting field, light is transmitted through a multi-tone tone. The light transmission of the mask is exposed to the field of 201030451 and the semi-transparent field. At this time, the amount of light irradiated through the semi-transmissive region is smaller than the amount of light transmitted through the transmissive region. Therefore, the residual film value of the photoresist film after development of the photoresist film exposed to such exposure differs depending on the amount of light to be irradiated. That is, the value of the photoresist residual film in the field of the semi-transmissive field through the multi-step dimmer is thinner than the value of the photoresist in the corresponding shading field. By performing exposure and development using a multi-step dimmer as described above, it is possible to obtain a photoresist pattern having a photoresist residual film value of at least three kinds of thickness (including a residual film value of zero). In the case of using a photoresist film having a different photoresist residual film value in this field, in the case of forming a processed object having a photoresist film, first, a region in which the residual film value is zero (the field in which the processed object is exposed: Corresponding to the light transmission part of the multi-step dimmer, the photoresist film is then reduced by ashing. Thereby, the field of the photoresist film having a relatively small thickness (the portion of the multi-step dimming cover corresponding to the semi-transmissive field) is removed, and the object to be processed is exposed. The exposed object to be processed is then etched. Therefore, a multi-step dimmer having a photoresist pattern having a plurality of dissimilar photoresist residual film values is realized, which is quite useful because the number of sheets of the photomask is reduced to make the photolithography process more efficient. An example of patterning using a multi-step dimmer as described above is disclosed in Patent Document 1 (JP-A-2000-1 1 958). The method in this document manufactures a thin tantalum transistor which has been conventionally etched using five 5 Ge 6 masks, and is manufactured in a process using a four-piece mask. In this method, a photomask having three or more transmittances is disclosed. In the processing of the object to be processed using the multi-step dimmer, it is important to reduce the amount of the photoresist film in the middle as described above, so that it is important to precisely control the photoresist film. If the photoresist residual film value is not precisely controlled, the processing of 201030451 will become significantly more complicated and the production efficiency will also decrease. Focusing on violations, this month provides a multi-step dimmer and its manufacturing method to precisely control the residual photoresist film during processing of a processed object using a multi-step dimmer. SUMMARY OF THE INVENTION A multi-step dimming cover of the present invention includes a light-shielding film that is exposed by a masking exposure provided on a transparent substrate, and a light-transmitting field formed by a semi-transmissive medium that transmits the exposure portion. Transfer patterns in the field, and in the semi-transparent field. The semi-transmissive region of the transfer pattern includes a first semi-transmissive portion having a first effective transmittance and a second semi-transmissive portion having a second effective transmittance different from the ith effective transmittance. The setting of the first effective transmittance and the second effective transmittance of the transfer pattern is such that after the transfer mask is exposed and transferred to the photoresist film on the transfer target by using the mask, the photoresist film is developed. The portion of the photoresist pattern corresponding to the ith semi-transmissive portion and the second semi-transmissive portion has substantially the same photoresist residual film value. In the multi-step dimming cover of the present invention, the second effective transmittance and the second effective transmittance are a line width, a shape, and a semi-transmission using the second semi-transmissive portion and the second semi-transmissive portion. At least one of the film transmission rates of the film is determined. In this case, each of the first semi-transmissive portion and the second semi-transmissive portion is composed of a semi-transmissive film having a different film transmittance. The first semi-transmissive portion and the second semi-transmissive portion are different in film permeability due to the difference in the semi-transmissive film laminate structure. Or the first semi-transmissive portion and the fifth semi-transmissive portion of the above-mentioned first semi-transmissive portion are different in film permeability due to the difference in thickness of the semi-transmissive film. In the multi-step dimming cover of the present invention, the above-mentioned first! The semi-transmissive portion has a portion in which the unit pattern is repeatedly arranged, and the 帛2 semi-transmissive portion has a portion in which the unit pattern different from the ith semi-transmissive portion is repeatedly arranged. For example, the former corresponds to the pixel pattern of the liquid crystal display device, and the latter corresponds to the peripheral circuit pattern of the liquid crystal display device. In the multi-step dimming cover of the present invention, the semi-transmissive field is a field sandwiched by a plurality of adjacent light-shielding films. In the multi-step dimming cover of the present invention, the semi-transmissive field of the multi-step dimming cover is constituted by a fine pattern having a resolution limit or less. In the method for manufacturing a multi-step dimming cover of the present invention, a light-shielding film for shielding exposure provided on a transparent substrate and a semi-transmissive film for transmitting a part of the exposure are patterned to form a light-transmitting field, a light-shielding field, and a semi-transparent film. The transfer pattern of the light field. The transfer pattern forms the second semi-transmissive portion and the second semi-transmissive portion, and is formed by developing the resist film after exposing and transferring the transfer film on the resist film on the transferred body using the mask. In the photoresist pattern, the first semi-transmissive portion having the first effective transmittance and the second semi-transmissive portion having the second effective transmittance different from the ith effective transmittance are substantially The same photoresist residual film value. In the method of manufacturing the multi-step dimming cover of the present invention, the first effective transmittance and the second effective transmittance are a line width 'shape of the first semi-transmissive portion and the second semi-transmissive portion, and At least one of the film transmittances of the semi-transmissive film is determined. In this case, the ith semi-transmissive portion and the second semi-transmissive portion are formed by using a different film 201030451. Alternatively, the semi-transmissive film having a different laminated structure is used to form the first semi-transmissive portion and the second semi-transmissive portion having different film transmittances. Alternatively, the first semi-transmissive portion and the second semi-transmissive portion having different film transmittances may be formed using semi-transmissive media having different film thicknesses. In the method of manufacturing a multi-step dimming cover of the present invention, the semi-transmissive field of the multi-step dimmer cover is formed by a fine pattern having a resolution limit or less. φ In the pattern transfer method of the present invention, the transfer pattern is transferred to the photoresist film disposed on the object to be processed by using the multi-step dimmer described above. The multi-step dimming cover of the present invention includes a light-shielding film that is exposed by shielding on a transparent substrate, and a semi-transmissive film that transmits a part of the exposure, and has a light-transmitting field, a light-shielding field, and a semi-transparent field. Transfer pattern. The semi-transmissive region of the transfer pattern includes a first semi-transmissive portion having a first effective transmittance and a second semi-transmissive portion having a second effective transmittance different from the first effective transmittance. The setting of the first φ 1 effective transmittance and the second effective transmittance of the transfer pattern causes the photoresist film to be developed by exposing and transferring the transfer pattern to the photoresist film on the transferred object by using the mask. The portion of the photoresist pattern corresponding to the first semi-transmissive portion and the second semi-transmissive portion has substantially the same photoresist residual film value. Therefore, in the processing of the object to be processed using the multi-step dimmer, the photoresist residual film value can be precisely controlled. [Embodiment] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 201030451 The inventors focused on obtaining the desired photoresist residual film value on the transferred body, and merely controlling the transmittance of the semi-transmissive film used in the semi-transmissive portion of the multi-step dimmer is insufficient, and the inventors found that When obtaining the portion of the photoreceptor residual film value on the transferred body, it is determined that the photoresist residual film value is not only considered for the exposure transmittance of the semi-transparent film of the photomask, but also must be considered to be formed in the photomask. A phenomenon of light diffraction caused by a pattern shape or an optical characteristic of a light source used for exposure or the like. Therefore, the inventors have made an effect of controlling the effective transmittance by replacing the film transmittance Tf of the semi-transmissive film by the effective light transmittance (effective transmittance) Τα of the mask. The inventors have reviewed the method of producing a glazed and excellent reticle for the reticle user through a higher degree of control. described as follows. As described above, in the conventional processing of the object to be processed using the multi-step dimmer, a specific exposure light transmittance is used in order to form a photoresist residual film of a desired residual film value on the photoresist film of the object to be processed. The semi-transparent field of the reticle. For example, 'transparent field, shading field' plus a 3rd-order dimmer in the semi-transparent field. At this time, we hope that the value of the photoresist residual film on the treated body formed by the semi-transmissive field is uniform in the horizontal direction. At least if the photoresist residual film value is not within a predetermined allowable range at any position in the horizontal direction, a problem occurs when the photoresist is used as a barrier etching process. Therefore, it is preferable to manage the effective transmittance T 乂 in the semi-transmissive field formed in the transfer pattern of the reticle so that all of the semi-transparent collars can obtain the effective exposure transmittance of the phase 疋. This effective transmittance is considered to be the 201030451 transmittance of the reticle, for example, in the semi-transmissive field during exposure. The actual situation is as shown in Fig. 1, and the peak value of the light transmission curve in the semi-transmissive field can be regarded as the effective transmittance. However, when such a multi-step dimming cover is used to expose the photoresist film of the transferred body to form a photoresist pattern on the object to be processed, the photoresist residual film value of the portion corresponding to the semi-transmissive region may not necessarily be A certain value. For example, the photomask is a photomask for manufacturing a liquid crystal display device, and a pixel pattern corresponding to a pixel and a pattern for a peripheral circuit corresponding to a circuit in the vicinity of the outer circumference of the transfer pattern are coexisted in the transfer pattern. At this time, the pattern of the pixel and the pattern for the peripheral circuit include the semi-transparent field. Even if the mask is pre-designed to make the individual effective transmittance the same, 'using the mask to expose the photoresist film on the object to be processed, in the semi-transparent field of the pixel pattern and the semi-transparent field in the peripheral circuit pattern, There are cases where the corresponding residual film values are different. The pattern shapes of the pixel pattern and the peripheral circuit pattern are different from each other, and the line width (CD (Critical Dimensi)) of the portion corresponding to the semi-transmissive field or the light-transmitting field/shading field/semi-transparent field including the surrounding pattern The area ratio is also different from each other. Therefore, even if the effective transmittance of the photomask is fixed, the photoresist residual film value in the corresponding semi-transmissive field is affected because of the reason other than the photomask. In addition, the reason other than the mask has a certain regularity and reproducibility. For other reasons, for example, the individual differences in the exposure machine may result in a horizontal distribution of exposure. For the reticle user, it is convenient to process the transferred body, and the residual film value is a predetermined value, and the degree of unevenness of the residual film value is the most demanded. That is, in order to obtain a predetermined photoresist residual film value (Rt), it is possible to first reflect the actual exposure conditions, development conditions, and the like, and then design a suitable mask. It must be a certain value, so Τα for the semi-transmissive field of a reticle is not controlled to keep Rα constant. From this point of view, it is not necessary to separately review the cause of the unevenness of Rt, as long as the reticle is provided to obtain an excellent photoresist pattern at the end. In addition, a third-order dimming cover having a light-transmitting field, a light-shielding field, and a semi-transparent field is taken as an example, but in addition to the light-transmitting field and the light-shielding field, there are two or more transparent transmissive fields with effective transmittance. The reticle above the fourth-order tone also has the same problem in the case of a semi-transmissive field having a given effective transmittance. Therefore, we also seek to solve the problem. The semi-transmissive field of the transfer pattern in the multi-step dimming cover of the present invention includes the first effective transmittance. The semi-transmissive portion has a second semi-transmissive portion having a second effective transmittance different from the first effective transmittance and different from the shape of the first semi-transmissive portion, and the photoresistance value is fixed. The first effective transmittance and the second effective transmittance are set such that the mask is exposed to the photoresist film of the object to be transferred, and the pattern transfer is performed. 4 The photoresist film is developed and the film is developed. Ma tSJ also · 1

透光部與上述第 膜值。 利用這樣的組成架構,在使用多階調光罩的的被處理 體加工中’能夠精密地控制光阻殘膜值’藉此能夠提高液 晶顯示器等的製造程序的產量及良率。 本發明的多階調光罩是指包含遮光領域、透光領域、 半透光領域的3階調以上的光罩。也就是在這多階調光罩 中因為除了遮光領域、透光領域外還有半透光領域所以 10 201030451 被處理體上所形成的光阻圖案具有複數的膜厚。遮光領域 能夠實質地遮蔽曝光,透光領域則能約是由如透明基板的 透明領域露出而形成。半透光領域是比透光領域透過率相 對較小的部份,形成被處理體上所希望的殘膜的領域。此 半透光領域例如是由具有既定膜透過率的半透光膜成膜於 透明基板上而形成。在透光領域的膜透過率視為1〇〇%時, 半透光膜的膜透過率為1〇%〜7〇%,更為有用的是2⑽〜 Φ 60%。而在透明基板上形成的遮光膜也可以藉由形成曝光機 解析限度以下的線寬的圖案,將其當作是半透光領域。本 發明也同樣能夠適用於光阻圖案具有3個以上光阻殘膜值 的4階調以上的光罩。 所謂膜透過率Tf是指半透光膜形成於透明基板上組成 半透光領域時,對於在曝光條件下的解析限度具有十分大 面積的該半透光領域的透過率。一方面實際的透過率因為 會受到圖案線寬等的影響,實際圖案下的半透光領域的曝 馨 光透過率以有效透過率Τα來定義是有用的。 有效透過率是除了膜固有的透過率外再考量光學條件 或圖案設計後的指標,因此是正確反映出殘膜值狀況的指 標,能夠適切地管理殘膜值。而有效透過率也可以指透光 領域的曝光透過率為100%時,透過半透光領域的光強度分 佈中具有最大值部份的透過率。這是因為例如使用此光罩 在被轉移體上形成正形光阻的光阻圖案時,與半透光領域 產生的光阻殘膜值的最小值有關。關於這個範圍的管理, 例如薄膜電晶體的通道領域寬度在5/zm以下特別有效。 11 201030451 如上述用來測定有效透過率的裝置例如第2圖所示的 裝置。此裝置主要是由光源!、將由光源、!發出的光往光 罩3照射的照射光學系統2、將透過光罩3的光成像的接 物鏡系統4、拍攝經過接物鏡系統4所獲得的影像的拍攝 裝置5所構成。 光源1發射既定波長的光束,能夠使用例如鹵素燈、 金鹵燈、UHP燈(超高壓水銀燈)等。 照射光學系統2將來自光源丨的光導向使其照射至光 罩3。此照射光學系統2因為可以改變數值孔徑(na),具 _ 備收縮機構(開口收縮閥7)。此照射光學系統2也可以具 備為了調整光罩3上的照射範圍的視野收縮閥6。經過此 照射光學系統2的光照射被光罩支撐器3a所支撐的光罩 3。此照射光學系統2配置於框體13内。 光罩3由光罩支撐器3&所支撐著。此光罩支撐器3& 以使光罩3的主平面呈略鉛直的狀態,支撐光罩3的下端 部及側緣部附近,使光罩3保持在一個固定的傾斜角度。❹ 此光罩支撐器3a能夠支持像光罩3的大型(例如主平面 122〇mmxl400mm ’厚度13mm)並且各種大小的光罩3。而所 謂的略鉛直指的是如第2圖中所示與鉛直夾角在1 〇度以内 的意思。照射到光罩3的光透過此光罩3入射接物鏡系統 4 〇 接物鏡系統4是由例如被透過光罩3的光入射,將無 限遠補正加上此光束使其視為平行光的第1群(模擬 鏡)4a,及將此通過第1群的光束成像的第2群(成像鏡)4b 12 201030451 所構成。拉擬鏡4a具備收縮機構(開σ收縮間7),使數值 孔徑可以改變。經過接物鏡系統4的光束由拍攝裝置5收 光。此接物鏡系統4配置於框體13内。 此拍攝裝置5拍攝光罩3的影像。此拍攝裝置5可以 使用例如CCD等的感光元件。 在這個裝置中,照射光學系統2的數值孔徑與接物鏡 系統4的數值孔徑分別可以變動,因此照射光學系統2的 籲數值孔仏與接物鏡系統4的數值孔徑比,也就是口值(口 : 同調性)旎夠變動。藉由適當地選擇上述的條件,能夠重現 或近似曝光時的光學條件。 而在這個裝置當中,另外配置有計算裝置u,進行關 於由拍攝裝置5獲得的拍攝影像的畫面處理、計算、與既 疋閥值的比較及顯示;控制裝置丨4,具有顯示裝置移 動操作裝置15,可以變動框體13的位置。因此使用獲得 的拍攝影像或根據此獲得的光強度分佈,由控制裝置進行 _ 既疋的计算,能夠求得使用其他曝光條件下的拍攝影像、 光強度分佈、或透過率。 如第2圖所示具有此種架構的裝置的να與a值可變, 而光線的線源也玎改變,因此能夠重現各種曝光機的曝光 條件。 而有效透過率Τα在此我們視為半透光領域的光強度分 佈曲線中的最大透過率值(相當於光阻殘膜值的底部)。也 就是有效透過率Τα在被鄰接的遮光膜夹住的半透光領域的 情況下’是指透過光的光強度分佈曲線為鐘型而對應該峰 13 201030451 值的透過率。此有效透過率是由實際的曝光條件(光學參 數、照射光的分光特性)與現職的光罩圖案來決定的。只不 過為了簡化方便’能夠將以模型條件代替曝光條件。這個 條件例如使用數值孔徑為〇.〇8,同調性為〇. 8的光學系 統’能夠視為使用g線、h線、i線個別的強度為1 : 1 : 1 的照射光的曝光條件。The light transmitting portion and the above first film value. With such a configuration, the yield of the liquid crystal display or the like can be improved and the yield can be improved by the fact that the photoresist residual film value can be precisely controlled during the processing of the processed object using the multi-step dimmer. The multi-step dimming cover of the present invention refers to a photomask including a light-shielding field, a light-transmitting field, and a third-order tone in the semi-transmissive field. That is, in this multi-step dimming cover, since the semi-transparent field is in addition to the light-shielding field and the light-transmitting field, the photoresist pattern formed on the object to be processed has a plurality of film thicknesses. The light-shielding field can substantially obscure the exposure, and the light-transmitting field can be formed by being exposed as a transparent field such as a transparent substrate. The semi-transmissive field is a relatively small portion of transmittance in the light-transmitting field, and forms a desired residual film on the object to be processed. This semi-transmissive field is formed, for example, by forming a semi-transmissive film having a predetermined film transmittance on a transparent substrate. When the film transmittance in the light-transmitting region is regarded as 1% by weight, the film transmittance of the semi-transmissive film is from 1% to 7% by weight, and more preferably from 2 (10) to Φ 60%. On the other hand, the light-shielding film formed on the transparent substrate can be regarded as a semi-transmissive field by forming a pattern of line widths below the resolution limit of the exposure machine. The present invention is also applicable to a photomask having a retardation pattern having three or more photoresist layers having a retardation or more. The film transmittance Tf is a transmittance of the semi-transmissive field having a very large area for the resolution limit under exposure conditions when the semi-transmissive film is formed on a transparent substrate to constitute a semi-transmissive field. On the one hand, the actual transmittance is affected by the line width of the pattern, etc., and the exposure light transmittance in the semi-transmissive field under the actual pattern is defined by the effective transmittance Τα. Since the effective transmittance is an index after considering optical conditions or pattern design in addition to the transmittance inherent to the film, it is an index that accurately reflects the state of the residual film value, and the residual film value can be appropriately managed. The effective transmittance may also refer to a transmittance having a maximum value in the light intensity distribution in the semi-transmissive field when the exposure transmittance in the light-transmitting field is 100%. This is because, for example, when the mask is used to form a photoresist pattern of a positive photoresist on the transferred body, it is related to the minimum value of the residual photoresist film value generated in the semi-transmissive field. Regarding the management of this range, for example, the channel field width of the thin film transistor is particularly effective below 5/zm. 11 201030451 The apparatus for measuring the effective transmittance as described above is, for example, the apparatus shown in Fig. 2. This device is mainly made up of light sources! , will be by the light source,! The emitted light is applied to the illumination optical system 2 that illuminates the mask 3, the objective lens system 4 that images the light transmitted through the mask 3, and the imaging device 5 that images the image obtained by the objective lens system 4. The light source 1 emits a light beam of a predetermined wavelength, and for example, a halogen lamp, a metal halide lamp, a UHP lamp (ultra-high pressure mercury lamp), or the like can be used. The illuminating optical system 2 guides the light from the light source 使其 to be irradiated to the reticle 3. This illuminating optical system 2 has a contraction mechanism (opening contraction valve 7) because the numerical aperture (na) can be changed. This illuminating optical system 2 may also have a field of view contraction valve 6 for adjusting the irradiation range on the reticle 3. The light that has passed through the illuminating optical system 2 illuminates the reticle 3 supported by the reticle holder 3a. This illumination optical system 2 is disposed in the housing 13. The reticle 3 is supported by the reticle holder 3&. The reticle holder 3& supports the lower end portion of the reticle 3 and the vicinity of the side edge portion in such a manner that the main plane of the reticle 3 is slightly vertical, so that the reticle 3 is maintained at a fixed inclination angle. ❹ This reticle holder 3a is capable of supporting a large-sized photomask 3 of various sizes like the reticle 3 (e.g., the main plane 122 〇 mm x l400 mm 'thickness 13 mm). The so-called slightly lead is meant to mean that the angle between the vertical and the vertical is within 1 degree as shown in Fig. 2. The light irradiated to the reticle 3 is incident on the objective lens system 4 through the reticle 3. The objective lens system 4 is incident on, for example, light incident through the reticle 3, and the infinity correction is added to the light beam to be regarded as parallel light. One group (analog mirror) 4a and a second group (imaging mirror) 4b 12 201030451 which image the light beam of the first group are used. The pull mirror 4a is provided with a contraction mechanism (opening σ contraction 7) so that the numerical aperture can be changed. The light beam that has passed through the objective lens system 4 is received by the photographing device 5. This objective lens system 4 is disposed in the housing 13. This imaging device 5 captures an image of the reticle 3. As the imaging device 5, a photosensitive element such as a CCD can be used. In this device, the numerical aperture of the illumination optical system 2 and the numerical aperture of the objective lens system 4 can be varied, respectively, so that the numerical aperture ratio of the numerical aperture of the illumination optical system 2 to the objective lens system 4, that is, the mouth value (port) : Coherence) Change enough. By appropriately selecting the above conditions, it is possible to reproduce or approximate the optical conditions at the time of exposure. In this device, a computing device u is additionally disposed to perform screen processing, calculation, and comparison with the threshold value of the captured image obtained by the imaging device 5, and the control device 丨4 has a display device moving operation device. 15, the position of the frame 13 can be changed. Therefore, using the obtained captured image or the light intensity distribution obtained therefrom, the control device performs _ 疋 calculation, and can obtain a captured image, light intensity distribution, or transmittance under other exposure conditions. As shown in Fig. 2, the να and a values of the device having such a structure are variable, and the line source of the light is also changed, so that the exposure conditions of various exposure machines can be reproduced. The effective transmittance Τα is here regarded as the maximum transmittance value (corresponding to the bottom of the photoresist residual film value) in the light intensity distribution curve of the semi-transmissive field. That is, in the case where the effective transmittance Τα is in the semi-transmissive region sandwiched by the adjacent light-shielding film, it means that the light intensity distribution curve of the transmitted light is a bell shape and corresponds to the transmittance of the peak 13 201030451. This effective transmittance is determined by the actual exposure conditions (optical parameters, spectral characteristics of the illumination light) and the current mask pattern. It is only for the sake of simplicity that it is possible to replace the exposure conditions with model conditions. For this condition, for example, an optical system having a numerical aperture of 〇.〇8 and a homology of 〇8 can be regarded as an exposure condition using irradiation light of an intensity of 1:1:1 for each of the g-line, the h-line, and the i-line.

本發明的多階調光罩所具備的轉移圖案是藉由設於透 明基板上遮住曝光的遮光膜與使上述曝光一部分通過的半 透光膜構成透光領域、遮光領域、及半透光領域。The multi-step dimming cover of the present invention has a transfer pattern which is formed by a light-shielding film which is disposed on a transparent substrate to block exposure and a semi-transparent film which partially passes the exposure to form a light-transmitting field, a light-shielding field, and a semi-transparent light. field.

透明基板可以使用玻璃基板等。而遮住曝光的遮光膜 可以使用鉻膜等金屬膜、矽膜、金屬氧化膜、二矽化鉬膜 之類的金屬矽化物膜。而該遮光膜最好在表面具有反射防 止膜,該反射防止膜的材料可以是鉻的氧化物、氮化物、 碳化物、氟化物等。使曝光的一部分通過的半透光膜可以 使用鉻的氧化物、氮化物、碳化物、氧化氮化物、氧化氮 化碳化物、或金屬矽化物等。特別是氧化鉻膜、氮化鉻膜、 二矽化鉬膜之類的金屬矽化物膜或其氧化物、氮化物氮 氧化物、碳化物等。 本發明的多階調光罩中,第】右妨 ^ τ 乐1有效透過率及第2有效 透過率的設定最好是當㈣上述光罩進行被處理體上的光 阻膜曝光、顯影時,使光阻殘膜具有實質上相同的值。在 此實質上相同的光阻殘膜值是指將光 &伯耵尤丨且圖案做為阻隔罩蝕 刻被處理體(例如薄膜)時,整個水平 &十万向能夠以一定的條 件下決定加工條件的程度之物。例如 、 巧如猎由先罩破鄰接遮光 14 201030451 邊域夾住的半透光領域,形成既定的光阻殘膜的情況下, 光阻膜上形成的光阻圖案與該半透光領域的光透過曲線 (第1圖中方形内的形狀)相關,具有例如是第^圖方形内 的形狀上下顛倒的特徵。例如光透過曲線的峰值部份(也就 是光阻殘膜的底部部份)的媒厚是2Gnm以内,或最好是在 10⑽的話,就可以視為實質上相同的殘膜值。 本發明的多階調光罩中,轉移圖案上的半透光領域包 ❿括具有第1有效透過率的第i半透光部、具有與上述第工 有效透過率不同的第2有效透過率且與上述第】半透光部 不同形=(例如’圖案)的第2半透光部,使光阻殘膜值 RT為-疋值。現在說明這個情況下的第】半透光部與 半透光部。 ' 實際的光罩(例如液晶$ m Μ 及日曰顯不襞置用薄膜電晶體製造用光罩) 中配列有對應晝素的反覆圖案。各個單位的圖案中有許多A glass substrate or the like can be used for the transparent substrate. As the light shielding film that covers the exposure, a metal film such as a chromium film, a tantalum film, a metal oxide film, or a metal halide film such as a molybdenum dichloride film can be used. Preferably, the light shielding film has a reflection preventing film on the surface, and the material of the reflection preventing film may be an oxide, a nitride, a carbide, a fluoride or the like of chromium. As the semi-transmissive film through which a part of the exposure is passed, chromium oxide, nitride, carbide, oxynitride, oxynitride carbide, or metal telluride or the like can be used. In particular, a metal ruthenium film such as a chromium oxide film, a chromium nitride film or a molybdenum dichloride film, or an oxide thereof, a nitride oxynitride, a carbide or the like. In the multi-step dimming cover of the present invention, it is preferable that the effective transmittance and the second effective transmittance of the first right τ 乐 1 are set when (4) the reticle is exposed and developed by the photoresist film on the object to be processed. The photoresist residual film has substantially the same value. Here, substantially the same photoresist residual film value refers to the light & 耵 耵 丨 图案 图案 图案 图案 图案 时 时 时 时 时 时 时 时 时 时 时 时 时 时 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个 整个The extent to which the processing conditions are determined. For example, in the case of a semi-transparent field sandwiched by a side mask, the photoresist pattern formed on the photoresist film and the semi-transmissive field are formed in the case of a semi-transparent field sandwiched by a side mask. The light transmission curve (the shape in the square in Fig. 1) is related, and has, for example, a feature in which the shape in the square is upside down. For example, if the media thickness of the peak portion of the light transmission curve (that is, the bottom portion of the photoresist residual film) is within 2 Gnm, or preferably at 10 (10), it can be regarded as substantially the same residual film value. In the multi-step dimming cover of the present invention, the semi-transmissive region on the transfer pattern includes an i-th semi-transmissive portion having a first effective transmittance and a second effective transmittance different from the effective transmittance of the first work. Further, the second semi-transmissive portion having a shape different from the semi-transmissive portion (for example, a 'pattern) is such that the photoresist residual film value RT is −疋. The semi-transmissive portion and the semi-transmissive portion in this case will now be described. 'The actual mask (for example, the liquid crystal $ m Μ and the reticle for the production of a thin film transistor for the display of the solar cell) is provided with a repeating pattern corresponding to the element. There are many patterns in each unit

如第3⑷圖所示TFT圖案。因此使用第3(a)圖所示的圖案 设計,說明考慮有效透過率τ 愿秀远過年Ta的光罩設計。第3(a)圖中的The TFT pattern as shown in Fig. 3(4). Therefore, using the pattern design shown in Fig. 3(a), the reticle design considering the effective transmittance τ will be shown. In Figure 3(a)

Ab對應m的源極/汲極領域,第3(a)圖中的^對應通道 領域。在包含此圓案於其轉移圓案中的3階調光罩如第3(b) 圖所不,Aa領域以遮光膜23構成,Ab領域以半透光膜22 構成。其中圖中的參考符號21表示透明基板。 但是實際的TFT製造用 圖的複數單位的圖案的畫素 案領域的外圍也設有配列許 圖案或不同形狀的單位圖案 光罩中’具備有配列如第3(a) 圖案領域的同時’在該畫素圖 多與第3(a)圖相同形狀的單位 的周邊電路圖案領域。也就是 201030451 圖案包括具有單位圖案反覆配列的對應液晶顯示裝 顯示裝置的畫Ab corresponds to the source/drain field of m, and ^ in the 3(a) corresponds to the channel field. The third-order dimming cover included in this transfer case is not shown in Fig. 3(b). The Aa field is constituted by a light-shielding film 23, and the Ab field is constituted by a semi-transmissive film 22. Reference numeral 21 in the figure denotes a transparent substrate. However, in the periphery of the pixel region of the pattern of the plural unit of the actual TFT manufacturing diagram, there is also a unit pattern mask having a matching pattern or a different shape, which is provided with the same arrangement as the third (a) pattern field. A field of peripheral circuit patterns of a unit having the same shape as that of the third figure (a). That is, the 201030451 pattern includes a picture of a corresponding liquid crystal display device having a unit pattern repeatedly arranged.

複數的通道圖案,外圍等存在相異的週邊電路圖案的情 況。在這個情況下,也有複數的通道圖案之間或者是複數 的週邊電路圖案的尺寸、形狀或排列密度等不同的情形。 將第3 (a)圖所示的光罩圖案以使用實際曝光機來曝光 的條件下曝光時,對應被轉移體上所生成的轉移影像的第 3(a)圖的ΙΠΒ-ΙΠΒ沿線部份的光強度分佈顯示於第1 圖。在此曝光條件如下。 曝光機的NA(數值孔徑):〇. 085 σ (同調性):〇. 9 曝光波長:i線〜g線 強度比:g/h/i = l. 0/0. 8/0. 95 而半透光領域是透光基板上MoSi膜成膜而成,其組成 及膜厚的調整使該半透光領域的光透過率在g線下為 44%。另外該半透光領域的透過光與透明基板的透過領域的 透過光之間的相位差未滿30度。上述半透光領域的透過光 與上述透明基板的透光領域的透過光之間的相位差不滿30 度時’實現用於在上述被轉移體上形成適當的光阻圖案的 光強度分佈。而上述圖案的通道寬度(也稱通道長)(半透光 201030451 領域的寬度)的標準尺寸設為3.7em。這個通道寬度底 的單位增加或減少時的透過率曲線顯示於第1圖。而 第4圖示第1圖中方形圍住部份的放大圖。第1圖、第4 圖中縱軸為有效透過率TA。 由第1圖、第4圖可知’隨著半透光領域的寬度變化, 光強度分佈曲線的極大值會上下地變化。也是使用此光罩 曝光後’所形成的光阻圖案的最小值(殘膜形狀的底部)也 會變化。即使使用曝光透過率為g線44%的同一半透光膜, 殘膜值也會因為圖案形狀(線寬)而變化。光強度分佈的最 大值(峰值)如下表1所示。 表1 通道寬度 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 峰值的透過率 (有效透過率T*) 33.50¾ 34. 30¾ 35.10% 35.90% 36. 60¾ 37. 20% 37.80¾ 38.40¾ 38.80¾ 39. 30% 39.70¾ 上述的光強度分佈曲線能夠實際使用曝光機對作成的 模型光罩曝光’在被轉移體面配置拍攝裝置拍攝而獲得(硬 體模擬)。或是能夠指定光學條件由軟體模擬(軟體模擬)。 由上述結果觀察通道寬度與有效透過率τΑ的關係顯示 於第5圖。 這個曲線在通道寬度3.0//m〜4.4/zm的範圍内,大致 能以以下的二次式(1)來近似。 y=-〇.250x2 +〇.2471x- 0.2003 ⑴ 想利用這個式(1)獲得既定的有效透過率的情況下,若 使用上述的半透光膜,能夠求得要使用多大的通道寬度(半 透光領域的線寬)是比較恰當的。例如想要比現行設計(CJ) 17 201030451 、)的有效透過率Τα低2%(也就是增加殘膜厚)時, 將有效透過率[由37. 2%改為35.2%即可。藉此由第5圖 及式(1)可知,接近Τα==35·2%的CD可以將3.4#m做為想 要增厚的殘膜部份設計值。相反地想要比現行設計的有效 透I率Τα尚2%(也就是減少殘媒厚)時,^可以設為39 2, 因此透過相同的方法,可以將^^」“做為設計值·。藉 由、上的心法,比起僅以膜透過率Tf規定多階調光罩的透 過率’考量以有效透過率Τα規定所獲得光阻殘膜值控制性 會更加地有利。而做為有效透過率Τα的調整裝置,除了 CD❿ 調整以外也有其他方法會於後述。 實際的光罩存在如上所述不同的圖案領域。而即使圖 案領域不同’光阻殘膜量具有一定值才是正常的情況。因 此利用上述所獲得的有效透過率與線寬的關係各圖案領 域中採用具有同一有效透過率的圖案線寬來曝光。但是在 不同圖案領域間所形成的光阻殘膜值仍然不是一定值。根 據檢过由於光罩以外的原因會給予被轉移體上所形成的❹ 光阻殘膜值造成影響,原因如下。 1) 曝光機的光學特性及照明光學特性 2) 曝光機光照射量水平方向不均 3) 由於圖案不相同造成的光阻加工特性(特別是顯影 特性)不同 其中1)能夠反映出有效透過率。但是關於2)、3)會在 實際使用光罩形成光阻圖案後才顯現出來,因此過去並沒 有將k些因素反映於光罩設計中。例如在畫素圖案領域與 18 201030451 週邊電路圖案領域,圖案的配列密度不同、圖案尺寸也不 同’基於此我們較容易看出因為圖案的配置使得遮光領 域、透光領域、半透光領域的面積比也不相同。因此在兩 個領域中’與上述的差異有直接關係使顯影動作、顯影效 率不同’所獲得的光阻圖案的殘膜值也會受這個影響而不 同0A plurality of channel patterns, peripherals, and the like have different peripheral circuit patterns. In this case, there are also cases where the plurality of channel patterns or the plural peripheral circuit patterns have different sizes, shapes, or arrangement densities. When the mask pattern shown in Fig. 3(a) is exposed under the conditions of exposure using an actual exposure machine, the portion along the ΙΠΒ-ΙΠΒ of the third (a) image of the transferred image generated on the transferred object is corresponding. The light intensity distribution is shown in Figure 1. The exposure conditions here are as follows. NA (numerical aperture) of the exposure machine: 〇. 085 σ (coherence): 〇. 9 Exposure wavelength: i-line to g-line intensity ratio: g/h/i = l. 0/0. 8/0. 95 The semi-transmissive field is formed by forming a MoSi film on a light-transmitting substrate, and the composition and film thickness are adjusted so that the light transmittance in the semi-transmissive field is 44% under the g-line. Further, the phase difference between the transmitted light in the semi-transmissive field and the transmitted light in the transparent region of the transparent substrate is less than 30 degrees. When the phase difference between the transmitted light in the semi-transmissive field and the transmitted light in the transparent region of the transparent substrate is less than 30 degrees, a light intensity distribution for forming an appropriate photoresist pattern on the transferred body is realized. The standard size of the channel width (also called channel length) of the above pattern (the width of the semi-transparent 201030451 field) is set to 3.7em. The transmission curve at which the unit at the bottom of the width of the channel is increased or decreased is shown in Fig. 1. In the fourth diagram, the enlarged view of the square enclosed portion in Fig. 1 is shown. In the first and fourth figures, the vertical axis represents the effective transmittance TA. It can be seen from Fig. 1 and Fig. 4 that the maximum value of the light intensity distribution curve changes up and down as the width of the semi-transmissive field changes. The minimum value of the photoresist pattern formed at the time of exposure using this mask (the bottom of the residual film shape) also changes. Even if the same semi-transmissive film having an exposure transmittance of 44% of the g-line is used, the residual film value changes depending on the pattern shape (line width). The maximum value (peak value) of the light intensity distribution is shown in Table 1 below. Table 1 Channel Width 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 Peak Transmittance (Effective Transmittance T*) 33.503⁄4 34. 303⁄4 35.10% 35.90% 36. 603⁄4 37. 20% 37.803⁄4 38.403⁄4 38.803⁄4 39. 30% 39.703⁄4 The above-mentioned light intensity distribution curve can be obtained by actually using the exposure machine to make the model mask exposure 'obtained by the transfer surface configuration camera (hard body simulation). Or be able to specify optical conditions by software simulation (software simulation). The relationship between the channel width and the effective transmittance τ 观察 observed from the above results is shown in Fig. 5. This curve is approximated by the following quadratic formula (1) in the range of the channel width of 3.0//m to 4.4/zm. y=-〇.250x2 +〇.2471x- 0.2003 (1) When using the above formula (1) to obtain a predetermined effective transmittance, if the semi-transmissive film described above is used, it is possible to determine how large the channel width is to be used (half The line width in the field of light transmission is more appropriate. For example, if you want to reduce the effective transmittance Τα by 2% (that is, increase the residual film thickness) than the current design (CJ) 17 201030451,), the effective transmittance [from 37.2% to 35.2% can be used. From Fig. 5 and Equation (1), it can be seen that a CD close to Τα == 35.2% can use 3.4#m as a design value of the residual film portion to be thickened. On the contrary, when it is required to be 2% (that is, to reduce the thickness of the residual agent) than the effective transmittance I of the current design, ^ can be set to 39 2, so by the same method, ^^" can be used as the design value. By using the upper method, it is more advantageous to determine the transmittance of the residual photoresist film by the effective transmittance Τα by specifying the transmittance of the multi-step dimming cover only by the film transmittance Tf. In addition to the CD❿ adjustment, there are other methods for adjusting the effective transmittance Τα. The actual mask has different pattern fields as described above, and even if the pattern field is different, the amount of photoresist residual film has a certain value. Therefore, the relationship between the effective transmittance and the line width obtained by the above is used in each pattern field to expose the pattern line width having the same effective transmittance. However, the residual photoresist film value formed between different pattern fields is still not It is a certain value. It is affected by the detection of the residual photoresist film value on the transferred body due to reasons other than the mask. The reasons are as follows: 1) Optical characteristics of the exposure machine and illumination optics 2) The horizontal direction of the exposure light is not uniform. 3) The photoresist processing characteristics (especially the development characteristics) caused by the different patterns are different. 1) The effective transmittance can be reflected. However, 2) and 3) will be actual. After the photoresist pattern is formed by the photomask, it appears in the mask design. For example, in the field of pixel patterns and 18 201030451 peripheral circuit patterns, the pattern density is different and the pattern size is also Different 'based on this, we can easily see that because the pattern configuration makes the area ratio of the light-shielding field, the light-transmitting field, and the semi-transparent field different, so in the two fields, 'there is a direct relationship with the above difference, so that the developing action, The development efficiency is different 'The residual film value of the photoresist pattern obtained is also affected by this effect.

假設第3(a)圖所示的圖案分別配置於光罩的畫素圖案 領域與週邊電路圖案領域中(通道寬,也就是半透光領域的 基準設計線寬3.7/iin)。但是也假設在兩個領域中,圖案 的配列密度、及因此遮光領域、透光領域、半透光領域的 面積比不同。在此我們檢討要怎樣的改良光罩的設計,才 能使這個條件下的兩領域的光阻殘膜值相等。也就是我們 考慮在兩個領域中個別具備怎樣的有效透過率Ta光阻殘膜 值R?才會是一定值(在此光阻殘膜值Rt是指半透光領域的 光阻圖案形狀中極小值(底部)的厚度)。 發明人實際使用既定的曝光裝置,使用測試光罩對塗 布光阻膜的被處理體進行曝光試驗。將此光阻膜顯影測定 其形狀後’獲得第6圖及表2所示的結果。實驗的目的是 要求取有效透過率Τα與光阻殘膜值Rt之間的關係,而做為 求取有效透過率改變時的光阻殘膜Rt的方法,係改變曝 光機光量(以下也稱添加劑量),並载伴隨之的光阻殘膜 值變化。藉此可以瞭解晝素圖案領域與週邊電路圖案領 域之間的殘膜變動的明確差異。 19 201030451 表2 添加劑量 mJ/cm2 平均殘膜值RT (畫素)nm 平均殘膜值RT (週邊)nmIt is assumed that the patterns shown in Fig. 3(a) are respectively arranged in the field of the pixel pattern of the reticle and the area of the peripheral circuit pattern (the channel width, that is, the reference design line width of the semi-transmissive field is 3.7/iin). However, it is also assumed that in two fields, the arrangement density of the pattern, and thus the area ratio of the light-shielding field, the light-transmitting field, and the semi-light-transmitting field are different. Here we review how to improve the design of the mask to make the photoresist residual values in the two areas equal under this condition. That is, we consider what kind of effective transmittance Ta photoresist residual film value R? in each of the two fields is a certain value (in this case, the photoresist residual film value Rt refers to the shape of the photoresist pattern in the semi-transmissive field). Minimum thickness (bottom) thickness). The inventors actually used a predetermined exposure apparatus to perform an exposure test on the object to be coated with the photoresist film using a test reticle. After the photoresist film was developed and its shape was measured, the results shown in Fig. 6 and Table 2 were obtained. The purpose of the experiment is to determine the relationship between the effective transmittance Τα and the photoresist residual film value Rt, and to change the resist residual film Rt when the effective transmittance is changed, and to change the amount of exposure light (hereinafter also referred to as Add the dose) and carry the accompanying change in the residual film value of the photoresist. This makes it possible to understand the clear difference in residual film variation between the field of the halogen pattern and the peripheral circuit pattern. 19 201030451 Table 2 Adding dose mJ/cm2 Mean residual film value RT (pixel) nm Mean residual film value RT (peripheral) nm

在此光卩實際接受的曝光量Da為添加劑量X有效透過 率(Τα),因此將橫軸改為有效曝光量(Da)。將其結果顯示於 ❿ 第7圖及表3。在此線寬為3.7/zm,所以有效透過率>^為 37. 2%(參照表1)。 表3 有效曝光量Da _ mJ/cm2 平均殘膜值Rt (畫素)nm 平均殘膜值RT (週邊)nm 26 —· 911.2 83172- 27.5 — 834.2 739.1 29 --------- 777.7 673.8 30.5 1------ 696.9 606.5 32 620.6 565.8 如第7圖所示,畫素圖案領域及週邊電路圖案領域的 光阻殘膜值能夠以下式(2)、(3)來近似。 晝素圖案領域 y = — 482. 8x + 21690· 1 (2) 週邊電路圖案領域y= — 445. 8x+19769. 2 (3) 使用這個近似式,有效曝光量Da對要獲得的光阻殘膜 值顯示於表4 20 201030451 表4 目標殘膜值 nm 1000 900 800 700 600 500 有效曝光量Da (晝素) 24.21 26.28 28.36 30.43 32.5 34. 57 有效曝光量Da (週邊) (mJ/cm2) 有效曝光量Da差 一週邊) 21.91The exposure amount Da actually received by this diaphragm is the additive amount X effective transmittance (??), so the horizontal axis is changed to the effective exposure amount (Da). The results are shown in Figure 7 and Table 3. The line width is 3.7/zm, so the effective transmittance >^ is 37.2% (refer to Table 1). Table 3 Effective exposure Da _ mJ/cm2 Average residual film value Rt (pixel) nm Average residual film value RT (peripheral) nm 26 —· 911.2 83172-27.5 — 834.2 739.1 29 --------- 777.7 673.8 30.5 1------ 696.9 606.5 32 620.6 565.8 As shown in Fig. 7, the photoresist residual film value in the pixel pattern area and the peripheral circuit pattern area can be approximated by the following equations (2) and (3). Alizarin pattern field y = — 482. 8x + 21690· 1 (2) Peripheral circuit pattern field y= — 445. 8x+19769. 2 (3) Using this approximation, the effective exposure amount Da is the residual photoresist to be obtained. The film values are shown in Table 4 20 201030451 Table 4 Target residual film value nm 1000 900 800 700 600 500 Effective exposure Da (halogen) 24.21 26.28 28.36 30.43 32.5 34. 57 Effective exposure Da (peripheral) (mJ/cm2) Effective The exposure amount Da is different from the surrounding area) 21.91

在此,將添加劑量固定在80m J/cin2的話,如表5所示Here, when the amount of the additive is fixed at 80 m J/cin 2 , as shown in Table 5

能夠獲得光阻殘膜值RT與有效透過率Ta之間的關係。也就 是即使要獲得的光阻殘膜值相同,在上述的例子中,畫素 圖案領域的半透光領域與週邊電路圖案領域的半透光領 域,必須設計有效透過率TA有前後2%差的光罩。當然這個 調整量會隨要獲得的光阻殘膜值而改變,另外圖案的設 計 '圖案的配列都會造成改變。但是當曝光條件、圖案設 計決定的話’能夠良好的重現實際情況,因此使用上述的 方法確實是有利的。也就是仔細考量被處理體加工製程中 產生的裝載效果等、因圖錢其配置不同造成的顯影速度 變化 '或因曝光機造成的曝光量水平分布等,消除這些影 響就能夠設計光罩使其確實㈣定的條件進行被處理體的 钱刻加工。 21 201030451 表5The relationship between the photoresist residual film value RT and the effective transmittance Ta can be obtained. That is, even if the photoresist residual film value to be obtained is the same, in the above example, the semi-transparent field in the pixel pattern field and the semi-transparent field in the peripheral circuit pattern field must be designed to have an effective transmittance TA of 2% before and after. Photomask. Of course, this adjustment amount will change depending on the value of the residual photoresist film to be obtained, and the design of the pattern 'pattern will change. However, when the exposure conditions and the pattern design are determined, the actual situation can be reproduced well, and therefore it is indeed advantageous to use the above method. That is, careful consideration can be given to the loading effect produced in the processing process of the processed object, the development speed change caused by the different configuration of the image, or the horizontal distribution of the exposure caused by the exposure machine, etc., and the effect can be eliminated to design the mask. It is true that (4) the conditions for the processing of the object to be processed. 21 201030451 Table 5

另外本發明中在使用測試光罩的光微影製程鱼使用要 得到的光罩的光微影製程中,使曝光條件或製程條件 是前提。 右於^據以上的檢討,為了獲得所求的綠殘膜值而調整 透過ΪΓ的Γ有可能的。接著說明如何製作具有該有效 電路圖荦領/圖案°例如分別對應畫素圖案領域與週邊 電路圖案領域的第1 光阻殘腔估4 牛透光與第2丰透光部想使它們的 先阻殘膜值相同,因此使它們的有效透過率TA不同。 的情況3 II透光部與第2半透光部的有效透過率Τα不同 / ,旎夠使用並決定第1半透光部 的線寬、圖案开、丄 +远先4與第2丰透光部 1半透光部與第2丰:膜的膜透過率至少一者。第 會使光阻膜❹、透光料有效透過率的設定, 也就是笛, 、顯影時的殘膜輪廓在底部的部份相同, 就:第1半透光部與第2半透光部的殘膜值相同。 第2半透=/(a)圖、第8〇>)圖所示,在第1半透光部與 中,能夠藉由分別不同的半透光膜積層結構 201030451 使膜透過率不相同。例如將一邊以積層組成,另一邊則為 單層。在第8(a)圖所示的結構中,使用第i半透光膜34 及第2半透光膜35於第1半透光部8(暗的半透光領域), 使用第2半透光骐35於第2半透光部c(亮的半透光領 域)。第2半透光膜35的材料可以是以二矽化鉬(M〇s〇為 主成份的 M〇Si(M〇Si2)、MoSiN、MoSiON、MoSiCON 等,或 以Cr為主成份的氮化鉻、氧化鉻、氮氧化鉻、氟化鉻等。 φ 在如第8 (a)圖、第8 (b)圖所示的構造中,第i半透光 膜34的材料能夠由上述第2半透光膜託相同的材料中選 擇。第1半透光部B的透過率由第!半透光膜34及第2半 透光膜35分別的膜材質及膜厚選定來設定,第2半透光部 C的透過率由第1半透光膜34的膜材質及膜厚選定來設 疋。而在第8(a)圖〜第8(d)圖當中,參照符號31表示透 明基板,參照符號32表示遮光膜,參照符號33表示反射 防止膜。 籲 接者如第8(c)圖所示,第1半透光部b及第2半透光 部c可以分別由不同的膜透過率的半透光膜組成。在第8(c) 圖所示的構造中,使用第i半透光膜34於第i半透光部 B(暗的半透光領域),使用第2半透光膜35於第2半透光 部C(亮的半透光領域),兩者的半透光領域皆為單層構造。 第1半透光膜34的材料可以是以二矽化鉬(M〇Si)為主成份 的 MoSi(MoSi2)、MoSiN、MoSiON、MoSiCON 等,第 2 半透 光膜35的材料可以是氮化鉻、氧化鉻、氮氧化鉻、氟化鉻 等。 23 201030451 接著如第8(d)圖所示’第1半透光部b及第2半透光 部C可以分別由不同半透光膜厚度形成不同的膜透過率。 在第8(d)圖所示的構造中,第1半透光部b及第2半透光 部C上形成半透光膜34,使第}半透光部B的半透光膜34 厚度較厚,使第2半透光部C的半透光膜34厚度較薄。這 樣的結構可以藉由例如使用光阻的兩次光顯影製程,對半 透光膜進行藥液的部份蝕刻,來形成不同的膜厚部份。其 中半透光膜可以使用鉻的氧化物 '氮化物、碳化物、氧化 氮化物、氧化氮化碳化物、或金屬石夕化物等。特別是二碎❿ 化翻(MoSix)膜之類的金屬矽化物膜最好。 如第9(a)圖〜第9(d)圖所示,在第1半透光部與第2 半透光部中,能夠藉由不同的線寬(CD)使有效透過率心不 同。如第9(a)圖所示的構造,藉由使遮光膜32及反射防 止膜33的圖案線寬不同(線寬小:Wc,線寬大:wd),使半 透光領域的有效透過率Ta不同。而如第9(b)圖所示的構造 中藉由改變半透光膜34的圖案(單層膜:,解析限度❿ 以下的圖案:Pd),使半透光領域的有效透過率TA不同。 又如第9(c)圖、第9(d)圖所示,不使用半透光膜34, 可以藉由遮光膜32(及反射防止膜33)形成個別的有效透 過率ΤΑ不同的第〗半透光部c及第2半透光部d。這個情 況下,如第9(c)圖所示所有的圖案可以是解析限度以下的 微細圖案(例如微細線或點),如第9(d)圖所示可以是解析 限度以下的微細圖案與可以解析的線寬的圖案混合。 因此透過上述方法能夠把握光阻殘膜值的變化,並且 24 201030451 基於此結果進行具有第1半透光部與第2半透光部(最後兩 者的有效透過率TA是不同的)的光罩設計。 製造這樣的多階調光罩,也就是將對被轉移體上的光 阻媒曝光將上述轉移圖案轉移後,上述光阻膜顯影後形成 的光阻圖案中對應上述第1半透光部與上述第2半透光部 的部份具有實質上相同光阻殘膜值的多階調光罩,可以使 用具有半透光領域形成測試轉移圖案的測試光罩,測定將 φ 叹於測試用被處理體上的光阻膜曝光 '顯影後形成的測試 光阻圖案的光阻殘膜值,藉此根據半透光領域的有效透過 率與殘膜值之間的關係,形成出具有第丨有效透過率的第 1半透光部及具有與第丨有效透過率不同的第2有效透過 率的第2半透光部。 也就是說使用測試轉移圖案具有半透光部的測試光 罩,對測試用被轉移體曝光,上述測試用被轉移體上的光 阻膜轉移了上述測試圖案後,測定顯影後形成的測試光阻 • 圖案的光阻殘膜值,把握半透光部的線寬、半透光部的形 狀、用於半透光部的半透光膜的膜透過率中至少一者與要 形成的光阻殘膜值的關係,根據上述關係形成分別具有不 同的第1有效透過率及第2有效透過率的第丨半透光部及 第2半透光部。像這樣也可以使用其他取得的參數來形成 分別具有不同的第1有效透過率及第2有效透過率的第i 半透光部及第2半透光部。 或者是使用測試轉移圖案具有半透光部的測試光罩, 對測試用被轉移體曝光,上述測試用被轉移體上的光阻膜 25 201030451 轉移了上述測試圖案後’測定顯影後形成的測試光阻圖案 的光阻殘膜值,把握半透光部的有效透過率與因此形成的 光阻殘膜值的關係,根據上述關係形成分別具有不同的第 1有效透過率及第2有效透過率的第1半透光部及第2半 透光部。也可以像這樣藉由有效透過率取得上述關係。在 這個情況下’根據上述關係決定第1半透光部及第2半透 光部的線寬、半透光部的圖案形狀、及用於半透光部的半 透光膜的膜透過率中至少一者,形成具有第丨有效透過率 及第2有效透過率的第1半透光部及第2半透光部是最好 Θ 的0 根據上述的技術事項,把握既定的曝光條件下的有效 透過率(或者是有效曝光量)及形成於被轉移體上的光阻圖 案的光阻殘膜值的關係,根據上述關係求取要獲得所希望 的光阻殘膜值時的有效透過率或有效曝光量,決定出能夠 給予上述有效透過率或有效曝光量的光罩圖案,藉此能夠 設計出的光罩,其光罩圖案可以使曝光後被轉移體上的光❿ 阻膜形成光阻殘膜值受控制的光阻圖案。在這個情況下, 預先求得有效透過率或有效曝光量與光罩圖案的既定部份 線寬、膜透過率、及圖案形狀至少一者的關係,在求得用 來獲得上述所希望的光阻殘膜值的有效透過率或有效曝光 量後,決定出給予上述有效透過率或有效曝光量的光罩圖 案的既定部份的線寬、膜透過率及圖案形狀的至少一者是 最好的。 在此所謂的測試光罩是指用於精密進行要獲得的實際 26 201030451 光罩設計的預備U。最好的情況是以設計上的微調為前 提,形成與實際光罩近似的圖案(測試轉移圖案)。將此以 要用於實際光罩的曝光條件來曝光。而使用測試光罩測定 形成於被處理體上的光阻圖案情況下會使用與使用實際光 罩做形成於被處理體的光阻圖案的處理製程時相同的東 西0 接著說明用來明確執行本發明效果的實施例。 參 首先準備如第丨〇圖所示形成液晶顯示裝置TFT製造用 轉移圖案42的多階調光罩41。這個圖案具有位於中央的 畫素圖案領域42a及位於外圍的週邊電路圖案領域42b。 這個多階調光罩41由第u(a)圖〜第11(e)圖所示的 步驟製故。首先如第U(a)圖所示,準備在玻璃基板51上 依序形成半透光膜52及遮光膜53的空白光罩。在這個空 白光罩上塗布雷射描緣用的正形光阻,進行供烤形成光阻 膜4其中描繪資料為如第3(a)圖所示對應源極/汲極圖 瘳 案的圖案資料。 在此遮光膜53的材質最好是具有高遮光性的薄膜,例 如Cr Si、W、Al等。在這邊我們使用鉻。半透光膜“的 材質最好是具有將透光領域的透過率視為1_時,具有透 過率20%〜70%程度的半透光性之材料,例如^化合物 的氧化物氮化物、氧氮化物、氟化物等)、M〇s卜以、评、 A卜在这邊我們使用:石m其中半透光膜52的膜厚調 整到膜透過率T f在g線為 44%的厚度。 接著雷射描綠後將此顯影,如第u(b)圖所示,在空 27 201030451 白光罩上形成對應遮光領域的光阻圖案54ae接著以形成 的光阻圖案54a為阻隔罩’對遮光膜53進行乾钱刻,如第 11(c)圖所示,形成對應遮光領域的圖案53a。此時對應遮 光領域以外的領域因為遮光膜53被蝕刻,呈現露出下方半 透光膜52的狀態。殘存的光阻圖案54a利用氧氣灰化或濃 硫酸等除去。 接著再次塗布上述光阻,形成光阻膜54,進行第2次 描繪。此時的描繪資料為至少包含第3(〇圖所示對應源極 與汲極之間的通道部的半透光領域的圖案資料。描繪後對 光阻膜54顯影,如第1Ud)圖所示,形成至少對應半透光 領域的光阻圖案。在此轉移圖案中,畫素圖案及週邊電路 圖案的通道寬度是3.7/zm。 接著以光阻圖案54為阻隔罩,利用濕蝕刻除去要形成 透光領域的領域之半透光膜52。藉此如第u(e)圖所示, 半透光領域與透光領域區分出來,形成半透光領域及透光 ❹ 領域。在此遮光膜的㈣53a上並沒有形成光阻圖案本 實施例巾㈣所❹的空自光罩的遮光膜53肖半透光膜 52是相互蚀㈣性不同的材質所形;^,姓刻半透光膜52 的環境下遮光膜53幾乎不會被㈣。因此在半透光膜52 钱刻時’遮光膜的圖案53a成為㈣罩(光阻)。但是為了 確實防止遮光膜53的損傷,也可以將上述光阻圖案形成於 包含遮光膜53的圖案53a的領域上。而殘存的光阻圖宰利 用氧氣灰化等除去。 /Further, in the photolithography process in which the photolithography process fish using the test reticle is used, the exposure conditions or process conditions are premised. In the review above, it is possible to adjust the amount of the green residual film to obtain the desired green residual film value. Next, how to make the first photoresist with the effective circuit diagram/pattern, for example, corresponding to the pixel pattern field and the peripheral circuit pattern, respectively, and the second light transmission portion are intended to be their first resistance. The residual film values are the same, so their effective transmittance TA is different. In the case 3, the effective transmittance Τα of the second translucent portion and the second semi-transmissive portion are different, and the line width, pattern opening, 丄 + far 4 and second enrichment of the first semi-transmissive portion are determined. The light transmittance of the semi-transmissive portion of the light portion 1 and the second abundance: film is at least one. In the first place, the effective transmittance of the photoresist film and the light-transmitting material is set, that is, the flute, and the residual film contour at the time of development is the same at the bottom portion: the first semi-transmissive portion and the second semi-transmissive portion. The residual film value is the same. As shown in the second semi-transparent//(a) diagram and the eighth-order diagram, in the first semi-transmissive portion, the film transmittance can be made different by the semi-transmissive film laminate structure 201030451 which is different from each other. . For example, one side is composed of a laminate layer, and the other side is a single layer. In the configuration shown in Fig. 8(a), the ith semi-transmissive film 34 and the second semi-transmissive film 35 are used in the first semi-transmissive portion 8 (dark semi-transmissive region), and the second half is used. The light transmission 骐 35 is in the second semi-transmissive portion c (light semi-transmissive field). The material of the second semi-transmissive film 35 may be M〇Si (M〇Si2), MoSiN, MoSiON, MoSiCON, etc. containing mainly molybdenum molybdenum (M〇s〇), or chromium nitride containing Cr as a main component. , chromium oxide, chromium oxynitride, chromium fluoride, etc. φ In the structure shown in Figs. 8(a) and 8(b), the material of the ith semi-transmissive film 34 can be the second half The light transmissive film holder is selected from the same material. The transmittance of the first semi-transmissive portion B is set by the film material and film thickness of the first semi-transmissive film 34 and the second semi-transmissive film 35, and the second half is selected. The transmittance of the light transmitting portion C is set by the film material and the film thickness of the first semi-transmissive film 34. In the eighth (a) to eighth (d), reference numeral 31 denotes a transparent substrate. Reference numeral 32 denotes a light-shielding film, and reference numeral 33 denotes an anti-reflection film. As shown in Fig. 8(c), the first semi-transmissive portion b and the second semi-transmissive portion c can be respectively transmitted by different films. a semi-transmissive film composition. In the structure shown in Fig. 8(c), the ith semi-transmissive film 34 is used in the i-th semi-transmissive portion B (dark semi-transmissive field), and the second half is used. The light transmissive film 35 is in the second semi-transmissive portion C (bright In the field of light transmission, the semi-transmissive fields of both are single-layer structures. The material of the first semi-transmissive film 34 may be MoSi (MoSi2), MoSiN, MoSiON mainly composed of molybdenum (M〇Si). MoSiCON, etc., the material of the second semi-transmissive film 35 may be chromium nitride, chromium oxide, chromium oxynitride, chromium fluoride, etc. 23 201030451 Next, as shown in Fig. 8(d), the first semi-transmissive portion b and the second semi-transmissive portion C may each have different film transmittances from different semi-transmissive film thicknesses. In the structure shown in Fig. 8(d), the first semi-transmissive portion b and the second semi-transparent portion The semi-transmissive film 34 is formed on the light portion C such that the thickness of the semi-transmissive film 34 of the first semi-transmissive portion B is thick, and the thickness of the semi-transmissive film 34 of the second semi-transmissive portion C is thin. The semi-transparent film may be partially etched by a two-light developing process using, for example, a photoresist to form different film thickness portions. The semi-transmissive film may use a chromium oxide 'nitride. A carbide, an oxynitride, a oxynitride carbide, or a metal ruthenium compound, etc., particularly a metal ruthenium film such as a bismuth ruthenium (MoSix) film. As shown in FIGS. 9(a) to 9(d), in the first semi-transmissive portion and the second semi-transmissive portion, the effective transmittance centers can be made different by different line widths (CD). In the structure shown in Fig. 9(a), the effective transmittance of the semi-transmissive field is made by making the pattern line widths of the light-shielding film 32 and the anti-reflection film 33 different (the line width is small: Wc, the line width is large: wd). Ta is different. However, in the structure shown in Fig. 9(b), the pattern of the semi-transmissive film 34 (single layer film: resolution limit ❿ below pattern: Pd) is changed to effectively transmit the semi-transmissive field. The rate TA is different. Further, as shown in Figs. 9(c) and 9(d), the semi-transmissive film 34 is not used, and the light-transmitting film 32 (and the anti-reflection film 33) can be formed into individual effective transmittances. The semi-transmissive portion c and the second semi-transmissive portion d. In this case, as shown in Fig. 9(c), all the patterns may be fine patterns (e.g., fine lines or dots) below the analysis limit, and as shown in Fig. 9(d), may be fine patterns and below the analysis limit. A pattern of line widths that can be resolved. Therefore, the change in the residual photoresist film value can be grasped by the above method, and 24 201030451 based on the result, the light having the first semi-transmissive portion and the second semi-transmissive portion (the effective transmittance TA of the last two is different) is performed. Cover design. Manufacturing such a multi-step dimming cover, that is, after exposing the photoresist on the transferred body to transfer the transfer pattern, the resist pattern formed by the development of the photoresist film corresponds to the first semi-transmissive portion and The portion of the second semi-transmissive portion has a multi-step dimming cover having substantially the same photoresist residual film value, and a test mask having a test transfer pattern formed in a semi-transmissive field can be used, and the measurement φ is sighed by the test. The photoresist film on the processing body is exposed to the photoresist residual film value of the test photoresist pattern formed after development, thereby forming a third effective layer according to the relationship between the effective transmittance and the residual film value in the semi-transmissive field. a first semi-transmissive portion having a transmittance and a second semi-transmissive portion having a second effective transmittance different from the second effective transmittance. That is to say, using the test reticle having the semi-transmissive portion of the test transfer pattern, the test transfer object is exposed, and the test pattern is transferred by the photoresist film on the transfer target, and the test light formed after development is measured. The photoresist residual film value of the pattern, at least one of the line width of the semi-transmissive portion, the shape of the semi-transmissive portion, and the film transmittance of the semi-transmissive film for the semi-transmissive portion, and the light to be formed The relationship between the residual film values and the second semi-transmissive portion and the second semi-transmissive portion each having a different first effective transmittance and second effective transmittance are formed according to the above relationship. In this manner, the i-th semi-transmissive portion and the second semi-transmissive portion each having a different first effective transmittance and second effective transmittance may be formed using other parameters obtained. Alternatively, the test reticle having the semi-transmissive portion of the test transfer pattern is used to expose the test object, and the test pattern is transferred after the test film is transferred from the photoresist film 25 201030451 on the transfer target. The photoresist residual film value of the photoresist pattern grasps the relationship between the effective transmittance of the semi-transmissive portion and the photoresist residual film value thus formed, and has different first effective transmittance and second effective transmittance according to the above relationship. The first semi-transmissive portion and the second semi-transmissive portion. The above relationship can also be obtained by effective transmittance as described above. In this case, the line width of the first semi-transmissive portion and the second semi-transmissive portion, the pattern shape of the semi-transmissive portion, and the film transmittance of the semi-transmissive film for the semi-transmissive portion are determined based on the above relationship. At least one of the first semi-transmissive portion and the second semi-transmissive portion having the second effective transmittance and the second effective transmittance is preferably 0. According to the above technical matters, the predetermined exposure conditions are grasped. The relationship between the effective transmittance (or the effective exposure amount) and the photoresist residual film value of the photoresist pattern formed on the transferred body, and the effective transmission when the desired photoresist residual film value is obtained according to the above relationship The rate or the effective exposure amount determines a mask pattern capable of giving the above effective transmittance or effective exposure amount, whereby the mask can be designed, and the mask pattern can be formed by the photoresist film on the transferred body after exposure. The resist pattern of the photoresist residual film value is controlled. In this case, the relationship between the effective transmittance or the effective exposure amount and at least one of a predetermined partial line width, a film transmittance, and a pattern shape of the mask pattern is obtained in advance to obtain the desired light. After the effective transmittance or the effective exposure amount of the residual film value, it is determined that at least one of a line width, a film transmittance, and a pattern shape of a predetermined portion of the mask pattern to which the effective transmittance or the effective exposure amount is given is the best. of. The so-called test reticle here refers to the preparation U for the precise implementation of the actual 26 201030451 reticle design to be obtained. The best case is to pre-design the fine-tuning to form a pattern (test transfer pattern) similar to the actual mask. Expose this with the exposure conditions to be used for the actual mask. When the photoresist pattern formed on the object to be processed is measured using a test mask, the same thing as in the process of forming the photoresist pattern formed on the object to be processed using the actual mask is used. Embodiments of the effects of the invention. First, a multi-step dimming cover 41 for forming a transfer pattern 42 for manufacturing a liquid crystal display device TFT as shown in Fig. 1 is prepared. This pattern has a centrally located pixel pattern field 42a and a peripheral peripheral circuit pattern field 42b. This multi-step dimming cover 41 is destructed by the steps shown in Figs. u(a) to 11(e). First, as shown in Fig. U(a), a blank mask for sequentially forming the semi-transmissive film 52 and the light-shielding film 53 on the glass substrate 51 is prepared. Applying a positive photoresist for laser scanning on the blank mask, and performing a baking to form a photoresist film 4, wherein the data is a pattern corresponding to the source/drain pattern as shown in FIG. 3(a) data. The material of the light shielding film 53 is preferably a film having high light shielding properties such as Cr Si, W, Al or the like. Here we use chrome. The material of the semi-transmissive film is preferably a material having a translucency of about 20% to 70% when the transmittance in the light-transmitting region is regarded as 1 Å, for example, an oxide nitride of a compound, Oxynitride, fluoride, etc.), M〇s, and evaluation, we use here: stone m, the film thickness of the semi-transmissive film 52 is adjusted to a film transmittance T f of 44% on the g line. The thickness is then developed by laser scanning, and as shown in the figure u(b), a photoresist pattern 54ae corresponding to the light-shielding field is formed on the blank 27 201030451 white mask, and then the photoresist pattern 54a is formed as a barrier cover' The light-shielding film 53 is subjected to dry etching, and as shown in Fig. 11(c), a pattern 53a corresponding to the light-shielding region is formed. At this time, the light-shielding film 53 is etched in the field other than the light-shielding field, and the lower semi-transmissive film 52 is exposed. The remaining photoresist pattern 54a is removed by oxygen ashing, concentrated sulfuric acid, etc. The photoresist is applied again to form the photoresist film 54 and the second drawing is performed. The drawing data at this time includes at least the third (〇 The figure shows the semi-transmissive field of the channel portion between the source and the drain. After the drawing, the photoresist film 54 is developed, as shown in the first Ud), to form a photoresist pattern corresponding to at least the semi-transmissive field. In this transfer pattern, the channel width of the pixel pattern and the peripheral circuit pattern is 3.7/. Then, the photoresist pattern 54 is used as a barrier cover, and the semi-transmissive film 52 in the field of the light-transmitting field is removed by wet etching. Thereby, as shown in the u-e diagram, the semi-transmissive field and the transparent field are used. Differentiated to form a semi-transmissive field and a light-transmissive field. The photoresist pattern is not formed on the (4) 53a of the light-shielding film. The light-shielding film 53 of the empty mask of the present embodiment (4) is a mutual light-transmissive film 52. The material of the etched (four) different shape is formed; ^, the light-shielding film 53 in the environment of the semi-transparent film 52 is hardly subjected to (4). Therefore, when the semi-transmissive film 52 is engraved, the pattern 53a of the light-shielding film becomes a (four) cover ( However, in order to surely prevent damage of the light-shielding film 53, the photoresist pattern may be formed in the field of the pattern 53a including the light-shielding film 53. The remaining photoresist pattern is removed by oxygen ashing or the like.

這樣得來的多階調光罩具備對應第3(a)圖所示的TFT 28 201030451 基板用圖案的源極及汲極的遮光膜圖案、以及對應通道部 的半透光膜圖案,並在其週邊使透明基板露出,形成透光 領域。 其中預先進行的光罩設計使畫素圖案領域的半透光領 域(第1圖案部)與週邊電路圖案領域的半透光領域(第2圖 案部)的有效透過率等於37. 2%β使用上述的多階調光罩及 大型光罩用曝光機,實際對塗布光阻膜的被處理髏曝光, φ 之後對光阻膜顯影,獲得光阻圖案。曝光條件與上述分析 說明中相同,曝光機的ΝΑ(數值孔徑)為〇· 〇85, σ (同調性) 為0.9,曝光波長為土線〜旦線,強度比g/h/i = 1.0/0.8/0.95。而構成半透光領域的半透光膜使用肋以 膜,該膜的膜厚調整為光透過率在g線下為44%的厚度。 對晝素圖案領域及週邊電路圖案領域分別測定對應此 光阻圖案的通道部的光阻殘膜值,個別的平均值間有7〇nm 以上的差。因此調查改變曝光機曝光光量時的光阻殘膜值 ® 變化並繪圖,獲得第6圖所示的關係。之後,將其換算, 獲得表5所示的有效透料[與光阻殘媒偉之間的相關關 係。使用獲得的相關關係求取對應所希望的光阻殘膜值為 6〇〇ηιη時,畫素圖案及週邊電路圖案分別的有效透過率η 為40.6%(畫素圖案)、38.6%(週邊電路圖案)。 接著為了達成這個有效透過率Ta,進行畫素圖案盘週 邊電路圖案的設計調整。具體來說是改變個別的線寬(通道 寬度it道寬度與有效透過率Ta之間的關係利用表1預 先的掌握,再根據此變更光罩的圖案參數。也就是使畫素 29 201030451 圖案領域的通道部比週邊電路圖案領域的通道部更大。 使用變更設計後的多階調光罩,利用與上述相同的曝 光機’對被處理體進行相同的顯影步驟,畫素圖案領域及 週邊電路圖案領域在對應半透光領域的部份的光阻殘膜值 幾乎都為600nm ’其平均值差不滿2〇nm。 如此一來,本發明的多階調光罩中轉移圖案的半透光 領域具有有第1有效透過率的第1半透光部及有與上述第 1有效透過率不同的第2有效透過率的第2半透光部,因 此在使用多階調光罩的被處理體加工中,可以精密地控制 光阻殘膜值。 本發明並不限定於上述的實施例,而能夠做適當的變 更。例如上述實施例的材質、膜組成、圖案組成、材料組 件數目、大小、處理步驟等僅為一個例子,在發揮本發明 的效果的範圍内可以做各種變更。另外只要不跳脫本發明 目的的範圍内都可以做適當的變更。 【圖式簡單說明】 第1圖係光罩的半透光領域的光透過曲線圖。 第2圖係顯示重現曝光機的曝光條件的裝置一例。 第3(a)圖係顯示TFT圖案的平面圖,第3(b)圖係第 3 (a)圖中I Π B-111B沿線的剖面圖。 第4圖係第1圖顯示的光透過曲線放大圖。 第5圖係通道寬度與有效透過率之間關係圖。 第6圖係曝光量與光阻殘膜值之間關係圖。 201030451 第7圖係有效曝光量與光阻殘膜值之間關係圖。 第8(a)〜(d)圖係顯示本發明實施例的多階調光罩的 膜組成。 第9(a)〜(d)圖係顯示本發明實施例的多階調光罩的 圖案組成。The multi-step dimmer cover thus obtained includes a light-shielding film pattern corresponding to the source and the drain of the TFT 28 201030451 substrate pattern shown in FIG. 3( a ), and a semi-transmissive film pattern corresponding to the channel portion, and The periphery of the transparent substrate is exposed to form a light-transmitting field. 2%β使用。 The reticle design in advance in the semi-transparent field (first pattern portion) in the field of the pixel pattern and the semi-transparent field (second pattern portion) in the field of the peripheral circuit pattern is equal to 37.2% use The multi-step dimmer cover and the large-sized photomask exposure machine are actually exposed to the coated photoresist film, and after φ, the photoresist film is developed to obtain a photoresist pattern. The exposure conditions are the same as in the above analysis. The ΝΑ (numerical aperture) of the exposure machine is 〇· 〇85, σ (coherence) is 0.9, the exposure wavelength is earth line to denier, and the intensity ratio is g/h/i = 1.0/. 0.8/0.95. On the other hand, the semi-transmissive film constituting the semi-transmissive film was formed by using a rib, and the film thickness of the film was adjusted to a thickness of 44% under the g-line. The photoresist residual film value of the channel portion corresponding to the resist pattern was measured for each of the halogen pattern field and the peripheral circuit pattern field, and the difference between the individual average values was 7 〇 nm or more. Therefore, investigating changes in the photoresist residual film value when changing the exposure light amount of the exposure machine and plotting, the relationship shown in Fig. 6 is obtained. After that, it was converted to obtain the correlation between the effective permeate shown in Table 5 and the photoresist residue. When the obtained correlation relationship is obtained and the desired residual photoresist film value is 6〇〇ηιη, the effective transmittance η of the pixel pattern and the peripheral circuit pattern is 40.6% (pixel pattern) and 38.6% (peripheral circuit). pattern). Next, in order to achieve this effective transmittance Ta, the design adjustment of the peripheral circuit pattern of the pixel pattern disk is performed. Specifically, the individual line width is changed (the relationship between the channel width and the effective transmittance Ta is grasped in advance by using Table 1, and the pattern parameter of the mask is changed according to this. That is, the pixel area is 2010 30451. The channel portion is larger than the channel portion in the peripheral circuit pattern field. Using the modified multi-step dimming cover, the same developing step is performed on the object to be processed by the same exposure machine as described above, the pixel pattern field and the peripheral circuit. In the pattern field, the photoresist residual film value in the portion corresponding to the semi-transmissive field is almost 600 nm', and the average difference is less than 2 〇 nm. Thus, the semi-transmission pattern of the transfer pattern in the multi-step dimming cover of the present invention is obtained. The field has a first semi-transmissive portion having a first effective transmittance and a second semi-transmissive portion having a second effective transmittance different from the first effective transmittance, and therefore is processed using a multi-step dimming cover. In the bulk processing, the photoresist residual film value can be precisely controlled. The present invention is not limited to the above-described embodiments, and can be appropriately modified. For example, the material, film composition, pattern composition, and material group of the above embodiments. The number, size, processing procedure, and the like are merely examples, and various modifications can be made within the scope of the effects of the present invention. Further, appropriate modifications can be made without departing from the scope of the present invention. Fig. 1 is a light transmission curve in the semi-transmissive field of the photomask. Fig. 2 is an example of a device for displaying the exposure conditions of the exposure machine. Fig. 3(a) is a plan view showing the TFT pattern, the third (Fig. 3) b) Fig. 3(a) is a cross-sectional view along line I Π B-111B. Fig. 4 is an enlarged view of the light transmission curve shown in Fig. 1. Fig. 5 is a relationship between channel width and effective transmittance Fig. 6 is a graph showing the relationship between the exposure amount and the photoresist residual film value. 201030451 Fig. 7 is a graph showing the relationship between the effective exposure amount and the photoresist residual film value. The 8th (a) to (d) diagram shows the present diagram. The film composition of the multi-step dimming cover of the embodiment of the invention. Figures 9(a) to (d) show the pattern composition of the multi-step dimming cover of the embodiment of the present invention.

第10圖係顯示液晶顯示裝置用TFT製造用轉移圖案。 第11(a)〜(e)圖係說明第10圖所示圖案形成時的步 【主要元件符號說明】 1〜光源; 2〜照射光學系統; 3〜光罩; 3a〜光罩支撐器; 4〜接物鏡系統; 4a〜模擬鏡; 4b〜成像鏡; 5〜拍攝裝置; 6〜視野收縮閥; 7〜開口收縮閥; 11〜計算裝置; 12〜顯示裝置; 13〜框體; 14〜控制裝置; 31 201030451 15〜移動操作裝置; 21〜透明基板; 22〜半透光膜; 2 3〜遮光膜; 31〜透明基板; 3 2〜遮光膜; 33〜反射防止膜; 34〜第1半透光膜; 35〜第2半透光膜; 41〜多階調光罩; 42〜液晶顯示裝置TFT製造用轉移圖案; 42a〜畫素圖案領域; 42b〜週邊電路圖案領域; 51〜玻璃基板; 52〜半透光膜; 5 3〜遮光膜; 53a〜對應遮光領域的圖案; 54〜光阻膜; 54a〜對應遮光領域的光阻圖案;Fig. 10 is a view showing a transfer pattern for manufacturing a TFT for a liquid crystal display device. 11(a) to (e) are diagrams showing the steps at the time of pattern formation shown in Fig. 10 [Major component symbol description] 1 to light source; 2 to illumination optical system; 3~ reticle; 3a~ reticle holder; 4~piece objective system; 4a~analog mirror; 4b~image mirror; 5~shooting device; 6~field shrinkage valve; 7~opening shrink valve; 11~computing device; 12~display device; 13~frame; Control device; 31 201030451 15~ mobile operating device; 21~ transparent substrate; 22~ semi-transparent film; 2 3~ light shielding film; 31~ transparent substrate; 3 2~ light shielding film; 33~ reflection preventing film; 34~1 Semi-transmissive film; 35~2nd semi-transmissive film; 41~multi-step dimming cover; 42~ liquid crystal display device TFT transfer pattern; 42a~ pixel pattern field; 42b~ peripheral circuit pattern field; 51~glass Substrate; 52~ semi-transparent film; 5 3~ light-shielding film; 53a~ corresponding to the pattern of the light-shielding field; 54~ photoresist film; 54a~ corresponding to the photoresist pattern in the shading field;

Aa〜通道領域;Aa~channel area;

Ab〜源極/汲極領域; B〜第1半透光部; C〜第2半透光部; W c〜線寬小; 32 201030451Ab ~ source / bungee field; B ~ 1st semi-transmissive portion; C ~ 2nd semi-transmissive portion; W c ~ line width is small; 32 201030451

Wd〜線寬大;Wd~ line width;

Pc〜單層膜;Pc~monolayer film;

Pd〜解析限度以下的圖案 c〜第1半透光部; d〜第2半透光部。 33Pd to the pattern below the analysis limit c to the first semi-transmissive portion; d to the second semi-transmissive portion. 33

Claims (1)

201030451 七、申請專利範圍: 1. 一種多階調光罩,具備由設置於透明基板上的遮蔽 曝光的遮光膜、及使上述曝光一部分透過的半透光膜所形 成的具有透光領域、遮光領域、及半透光領域的轉移圖案, 其中上述轉移圖案的半透光領域包括具有第1有效透 過率的第1半透光部、具有與上述第1有效透過率不同的 第2有效透過率的第2半透光部, 上述轉移圖案的上述第1有效透過率及第2有效透過 率的設定,會使得在使用上述光罩對被轉移體上的光阻膜 曝光轉移上述轉移圖案後,對上述光阻膜顯影形成的光阻 圖案中對應上述第1半透光部及上述第2半透光部的部份 具有實質相同的光阻殘膜值。 .如申請專利範圍第1項所述之多階調光罩,其中上 述第1有效透過率及上述第2有效透過率是使用上述第ι 半透光部及上述第2半透光部的線寬、形狀、及半透光膜201030451 VII. Patent application scope: 1. A multi-step dimming cover having a light-shielding film formed by shielding on a transparent substrate and a semi-transparent film through which a part of the exposure is transmitted has a light-transmitting field and shading a transfer pattern in the field and the semi-transmissive region, wherein the semi-transmissive region of the transfer pattern includes a first semi-transmissive portion having a first effective transmittance and a second effective transmittance different from the first effective transmittance In the second semi-transmissive portion, the first effective transmittance and the second effective transmittance of the transfer pattern are set such that after the photomask is used to expose and transfer the transfer pattern on the photoresist film on the object to be transferred, The portion of the photoresist pattern developed by the photoresist film corresponding to the first semi-transmissive portion and the second semi-transmissive portion has substantially the same photoresist residual film value. The multi-step dimming cover of claim 1, wherein the first effective transmittance and the second effective transmittance are lines using the first semi-transmissive portion and the second semi-transmissive portion Wide, shape, and semi-transparent film 的膜透過率中 3.如申請專利範圍第 述第1半透光部及上述第 率的半透光膜組成的。 項所述之多階調光罩,其 半透光部分別是以不同膜 4. 如申請專利範圍第2項所述之多階調光罩,其中 =半透光部及上述第2半透光部分別是因為半透光: 積層架構不同使膜透過率不同。 5. 如申請專利範圍第2項所述之多階調光罩,其中 迷第i半透以卩及上述第2半透光部分別是因為半透光 34 201030451 « 的膜厚不同使膜透過率不同。 6.如申請專利範圍第1項至第5項中任—項所述之多 階調光罩,其中上述第i半透光部具有單位圖案反覆配列 的部份,上述第2半透光部具有與上述第i半透光部不同 的單位圖案反覆配列的部份。 7·如申請專利範圍帛1項至第5項中任一項所述之多 階調光罩,其中上述半透光領域被兩個遮光領域失住,並 ❹ 且與上述遮光領域相鄰接。 8. 如申請專利範圍第!項至第5項中任一項所述之多 階調光罩’其中上述多階調光罩的,上述半透光領域是以解 析限度以下的微細圖案所構成。 9. 一種多階調光罩的製造方法,將設置於透明基板上 的遮蔽曝光的遮光膜及使上述曝光一部分透過的半透光膜 圖案化,形成具有透光領域、遮光領域、及半透光領域的 轉移圖案, 參A #中上述轉移圖案形成第1半透光部及第2半透光 部,會使得在使用上述光罩對被轉移體上的光阻膜曝光轉 移上述轉移圖案後,對上述光阻膜顯影形成的光阻圖案 中,對應具有第1有效透過率的上述第工半透光部及對應 具有與上述第1有效透過率不同的第2有效透過率的上述 第2半透光部的部份具有實質相同的光阻殘膜值。 、10.如申請專利範圍第9項所述之多階調光罩的製造 方法丨中上述第1有效透過率及上述第2有效透過率是 使用上述第1半透光部及上述第2半透光部的線寬、形狀、 35 201030451 及半透光膜的膜透過率中至少一者來決定的。 11. 如申清專利範圍第1〇項所述之多階調光罩的製造 方法’其中使用個別不同的膜透過率之半透光膜來形成上 述第1半透光部及上述第2半透光部。 12. 如申請專利範圍第10項所述之多階調光罩的製造 方法’其中使用不同積層結構的半透光膜來形成膜透過率 不同之上述第1半透光部及上述第2半透光部。 ❿ 13. 如申請專利範圍第1〇項所述之多階調光罩的製造 方法,其中使料同膜厚的半透光膜來形成膜透過率不同 之上述第1半透光部及上述第2半透光部。 14. 如申請專利範圍第9項至第13項中項所述之 多階調光罩的製造方法,其中上述多階調光罩的上述半透 光領域是以解析限度以下的微細圖案所構成。 15. 種圖案轉移方法,使用如申請專利範圍第 ^項所述的多階調光罩,轉移上述轉移圖案至 處理體上的光阻膜。 且歹、衹 ❹ 363. The film transmittance is composed of the first semi-transmissive portion and the semi-transparent film of the above-mentioned first embodiment. The multi-step dimming cover of the present invention has a semi-transmissive portion which is a multi-step dimming cover as described in claim 2, wherein the semi-transmissive portion and the second semi-transparent portion are The light part is because of the semi-transmission: the difference in the laminated structure makes the film transmittance different. 5. The multi-step dimmer cover according to claim 2, wherein the second semi-transparent portion and the second semi-transmissive portion are respectively because the semi-transparent light is different from the film thickness of 201030451 « The rate is different. 6. The multi-step dimming cover of any one of clauses 1 to 5, wherein the ith semi-transmissive portion has a portion in which the unit pattern is repeatedly arranged, and the second semi-transmissive portion A portion having a unit pattern different from the above-described i-th semi-transmissive portion is repeatedly arranged. The multi-step dimmer cover according to any one of claims 1 to 5, wherein the semi-transmissive field is lost by two shading areas and is adjacent to the shading area. . 8. If you apply for a patent scope! The multi-step dimming cover according to any one of the items 5, wherein the semi-transmissive field is formed by a fine pattern having a resolution limit or less. A method for manufacturing a multi-step dimming cover, wherein a light-shielding film for shielding exposure provided on a transparent substrate and a semi-transmissive film for transmitting a part of the exposure are patterned to form a light-transmitting field, a light-shielding field, and a semi-transparent film. In the transfer pattern of the light region, the first semi-transmissive portion and the second semi-transmissive portion are formed by the transfer pattern in the reference A#, so that after the photomask is used to expose the transfer film on the transferred body, the transfer pattern is transferred. a photoresist pattern formed by developing the photoresist film, wherein the second semi-transmissive portion having a first effective transmittance and the second effective transmittance having a second effective transmittance different from the first effective transmittance are associated with the second effective transmittance The portion of the semi-transmissive portion has substantially the same photoresist residual film value. The method for manufacturing a multi-step dimming cover according to claim 9, wherein the first effective transmittance and the second effective transmittance are the first semi-transmissive portion and the second half. The line width and shape of the light transmitting portion are determined by at least one of 35 201030451 and the film transmittance of the semi-transmissive film. 11. The method for manufacturing a multi-step dimmer cover according to the first aspect of the invention, wherein the first semi-transmissive portion and the second half are formed by using a semi-transmissive film having a different film transmittance. Light transmitting portion. 12. The method of manufacturing a multi-step dimmer cover according to claim 10, wherein the first semi-transmissive portion having the different transmittance of the film and the second half are formed by using a semi-transmissive film having a different laminated structure. Light transmitting portion. The method for producing a multi-step dimming cover according to the first aspect of the invention, wherein the semi-transmissive film having a film thickness is formed to form the first semi-transmissive portion having a different film transmittance and the The second semi-transmissive portion. The method of manufacturing the multi-step dimming cover of the above-mentioned item, wherein the semi-transmissive field of the multi-step dimming cover is formed by a fine pattern below a resolution limit. . A pattern transfer method for transferring a transfer pattern onto a photoresist film on a processing body using a multi-step dimming cover as described in the above patent application. And 歹, only ❹ 36
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