TWI697583B - Semiconductor processing device with cleaning function and cleaning method of semiconductor processing device using the same - Google Patents
Semiconductor processing device with cleaning function and cleaning method of semiconductor processing device using the same Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32798—Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
- H01J37/32853—Hygiene
- H01J37/32862—In situ cleaning of vessels and/or internal parts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02046—Dry cleaning only
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
Abstract
本發明涉及具備清潔功能的半導體製程設備及其清潔方法,包括:腔室,在內部提供基板處理空間;第一排氣部,從所述腔室內部排放製程氣體;第一供氣部,向所述腔室內部供應惰性氣體;第二供氣部,向所述腔室內部供應清潔氣體而在所述腔室內部產生煙氣;以及,第二排氣部,從所述腔室內部排放所述惰性氣體、所述清潔氣體、所述煙氣或者混合氣體,所述混合氣體混合有所述惰性氣體、所述清潔氣體和所述煙氣。 The present invention relates to a semiconductor process equipment with a cleaning function and a cleaning method thereof. The cleaning method includes: a chamber for providing a substrate processing space inside; a first exhaust part for discharging process gas from the inside of the chamber; and a first gas supply part for An inert gas is supplied to the inside of the chamber; a second gas supply part supplies clean gas to the inside of the chamber to generate flue gas inside the chamber; and a second exhaust part discharges from the inside of the chamber The inert gas, the cleaning gas, the flue gas or the mixed gas, the mixed gas is mixed with the inert gas, the cleaning gas and the flue gas.
Description
本發明涉及具備清潔功能的半導體製程設備及利用清潔功能的半導體製程設備的清潔方法。 The invention relates to a semiconductor processing equipment with a cleaning function and a cleaning method for the semiconductor processing equipment using the cleaning function.
半導體製程設備是在夾盤(chuck)上安放基板並通過半導體製程處理基板的裝置。 The semiconductor process equipment is a device that places a substrate on a chuck and processes the substrate through a semiconductor process.
例如,通過半導體製程處理基板的裝置可向腔室內部注入製程氣體來執行等離子體蒸鍍及蝕刻中一個以上。通常,為了蝕刻形成在基板上的薄膜,將氯(Cl)系氣體用作製程氣體。 For example, an apparatus for processing a substrate through a semiconductor process can inject process gas into the chamber to perform more than one of plasma evaporation and etching. Generally, in order to etch the thin film formed on the substrate, a chlorine (Cl)-based gas is used as a process gas.
當將這種氯系氣體用作製程氣體並重複執行蝕刻製程時,在腔室內部產生反應副產物。產生的反應副產物沉積在腔室內部,在後續製程中對基板作用為污染源,因此需要用於去除其的腔室內部的週期性清潔製程。 When this chlorine-based gas is used as a process gas and the etching process is repeated, reaction by-products are generated inside the chamber. The generated reaction by-products are deposited inside the chamber and act as a pollution source on the substrate in the subsequent process. Therefore, a periodic cleaning process for the inside of the chamber is required to remove them.
一般來說,腔室清潔製程伴隨有開啟腔室蓋來去除殘留在腔室內壁及部件上的殘留副產物的過程。在此過程中,當開啟腔室蓋時,產生煙氣(Fume)。 Generally, the chamber cleaning process is accompanied by a process of opening the chamber cover to remove the residual by-products remaining on the chamber wall and components. During this process, when the chamber cover is opened, Fume is generated.
煙氣例如可以是,殘留在腔室內部的氯與在開啟腔室蓋時流入腔室內部的大氣氣體相遇急劇反應而產生的氯化氫(HCl)。 The flue gas may be, for example, hydrogen chloride (HCl) generated by a rapid reaction between chlorine remaining in the interior of the chamber and atmospheric gas flowing into the interior of the chamber when the chamber cover is opened.
由於煙氣是對人體有害的成分,因此作業人員在穿戴防毒面罩等之後開啟腔室蓋,之後去除沉積在腔室內部的反應副產物。但是,這種清潔過程存在的問題是作業人員可能會吸入有害物質。 Since the smoke is a component harmful to the human body, the operator opens the chamber cover after wearing a gas mask or the like, and then removes the reaction by-products deposited on the inside of the chamber. However, the problem with this cleaning process is that workers may inhale harmful substances.
作為清潔腔室的另一方法,不開啟腔室的蓋,向腔室內部供應與氯反應的清潔氣體而產生煙氣,並將其通過與腔室連接的泵進行排放。之後,作業人員開啟腔室蓋,去除沉積在腔室內部及部件上的反應副產物。但是,這種方法存在的問題是,煙氣在具有比腔室內部的溫度相對低的溫度的連接腔室和泵的泵送管道中以粉末形態固著,從而半導體製程設備的性能降低。並且,存在的問題是,當使用泵時,由於氯的排放速度比氯化氫的生成速度更快,因此氯直接被吸入泵內,對泵的部件引起腐蝕,從而半導體製程設備發生故障。 As another method of cleaning the chamber, the cover of the chamber is not opened, the cleaning gas that reacts with chlorine is supplied to the inside of the chamber to generate flue gas, and the smoke is discharged through a pump connected to the chamber. After that, the operator opens the chamber cover to remove the reaction byproducts deposited on the inside of the chamber and on the components. However, the problem with this method is that the flue gas is fixed in the form of powder in the pumping pipe connecting the chamber and the pump having a relatively lower temperature than the temperature inside the chamber, thereby reducing the performance of the semiconductor processing equipment. In addition, there is a problem that when a pump is used, since the discharge rate of chlorine is faster than the generation rate of hydrogen chloride, the chlorine is directly sucked into the pump, causing corrosion to the components of the pump, and the semiconductor processing equipment malfunctions.
習知技術文獻 Known technical literature
專利文獻 Patent literature
專利文獻1 韓國授權專利10-0266681(2000年06月27日)
專利文獻2 韓國授權專利10-1078536(2011年10月25日) Patent Document 2 Korean granted patent 10-1078536 (October 25, 2011)
專利文獻3 韓國授權專利10-1720620(2017年03月22日) Patent Document 3 Korean granted patent 10-1720620 (March 22, 2017)
本發明的目的在於提供一種具備清潔功能的半導體製程設備及利用清潔功能的半導體製程設備的清潔方法。 The purpose of the present invention is to provide a semiconductor process equipment with a cleaning function and a method for cleaning the semiconductor process equipment using the cleaning function.
在本發明的具備清潔功能的半導體製程設備中,所述具備清潔功能的半導體製程設備包括:腔室,在內部提供基板處理空間;第一排氣部,從所述腔室內部排放製程氣體;第一供氣部,向所述腔室內部供應惰性氣體;第二供氣部,向所述腔室內部供應清潔氣體而在所述腔室內部產生煙氣;以及,第二排氣部,從所述腔室內部排放所述惰性氣體、所述清潔氣體、所述煙氣或者混合氣體,所述混合氣體混合有所述惰性氣體、所述清潔氣體和所述煙氣。 In the semiconductor processing equipment with cleaning function of the present invention, the semiconductor processing equipment with cleaning function includes: a chamber, which provides a substrate processing space inside; and a first exhaust part, which discharges process gas from the inside of the chamber; The first gas supply part supplies inert gas to the inside of the chamber; the second gas supply part supplies clean gas to the inside of the chamber to generate flue gas inside the chamber; and, the second exhaust part, The inert gas, the cleaning gas, the flue gas or the mixed gas are discharged from the inside of the chamber, and the mixed gas is mixed with the inert gas, the cleaning gas and the flue gas.
其中,所述第二排氣部包括:排氣閥,連接於所述腔室並開閉所述惰性氣體、所述清潔氣體、所述煙氣或者所述混合氣體的排放;以及抽吸風扇,調節所述惰性氣體、所述清潔氣體、所述煙氣或者所述混合氣體的排放量。 Wherein, the second exhaust part includes: an exhaust valve connected to the chamber and opening and closing the discharge of the inert gas, the clean gas, the flue gas or the mixed gas; and a suction fan, Adjust the discharge amount of the inert gas, the clean gas, the flue gas or the mixed gas.
其中,所述半導體製程設備還包括控制部,所述控制部控制所述抽吸風扇,所述控制部控制所述抽吸風扇的旋轉速度。 Wherein, the semiconductor processing equipment further includes a control unit, the control unit controls the suction fan, and the control unit controls the rotation speed of the suction fan.
其中,所述半導體製程設備還包括檢測裝置,所述檢測裝置設置於所述第二排氣部,並且檢測所述煙氣的殘留量,所述檢測裝置檢測的所述煙氣的殘留量的值輸入至所述控制部,將輸入的值與基準設定值進行比較來調節所述抽吸風扇的旋轉速度。 Wherein, the semiconductor processing equipment further includes a detection device, the detection device is provided in the second exhaust portion, and detects the residual amount of the flue gas, the detection device detects the residual amount of the flue gas A value is input to the control unit, and the input value is compared with a reference setting value to adjust the rotation speed of the suction fan.
其中,所述半導體製程設備還包括控制部,所述控制部控制所述第一排氣部、所述第一供氣部、所述第二供氣部及所述第二排氣部中的一個以上,所述控制部分別控制所述第一排氣部、所述第一供氣部、所述第二供氣部及所述第二排氣部中的一個以上,或者關聯控制所述第 一排氣部、所述第一供氣部、所述第二供氣部和所述第二排氣部中的兩個以上。 Wherein, the semiconductor process equipment further includes a control unit that controls the first exhaust unit, the first air supply unit, the second air supply unit, and the second exhaust unit More than one, the control unit respectively controls one or more of the first exhaust unit, the first air supply unit, the second air supply unit, and the second exhaust unit, or controls the First Two or more of an exhaust section, the first air supply section, the second air supply section, and the second exhaust section.
其中,所述半導體製程設備還包括檢測裝置,所述檢測裝置設置於所述第二排氣部,並且檢測所述煙氣的殘留量。 Wherein, the semiconductor manufacturing equipment further includes a detection device, which is arranged at the second exhaust part and detects the residual amount of the smoke.
其中,所述半導體製程設備還包括控制部,所述控制部從所述檢測裝置被輸入檢測到的所述煙氣的殘留量的值,從所述檢測裝置向所述控制部輸入檢測到的所述殘留量的值,所述控制部基於被輸入的所述值控制所述第二供氣部及所述第二排氣部的驅動。 Wherein, the semiconductor process equipment further includes a control unit that receives the value of the detected residual amount of the flue gas from the detection device, and inputs the detected value from the detection device to the control unit For the value of the remaining amount, the control unit controls the driving of the second air supply unit and the second exhaust unit based on the input value.
其中,所述半導體製程設備還包括加熱裝置,所述加熱裝置設置於所述第二供氣部或所述第二排氣部側,並且加熱所述煙氣。 Wherein, the semiconductor manufacturing equipment further includes a heating device, which is arranged at the side of the second air supply part or the second exhaust part and heats the flue gas.
在本發明的半導體製程設備的清潔方法中,利用包括連接於腔室的第一排氣部、第一供氣部、第二供氣部及第二排氣部的半導體製程設備來去除存在於所述腔室內部的煙氣,其中,所述清潔方法包括以下步驟:從所述第一供氣部向所述腔室內部供應惰性氣體,直至所述腔室內部達到基準設定壓力;在所述腔室內部的壓力達到所述基準設定壓力之後,中斷來自所述第一供氣部的所述惰性氣體的供應;啟動所述第二排氣部,在所述腔室內部形成氣流,以使得所述腔室內部的所述惰性氣體向所述腔室外部排放;以及,從所述第二供氣部向所述腔室內部供應清潔氣體。 In the cleaning method of semiconductor process equipment of the present invention, the semiconductor process equipment including the first exhaust part, the first air supply part, the second air supply part and the second exhaust part connected to the chamber is used to remove the The flue gas inside the chamber, wherein the cleaning method includes the following steps: supplying inert gas from the first gas supply part to the inside of the chamber until the inside of the chamber reaches a reference set pressure; After the pressure inside the chamber reaches the reference set pressure, the supply of the inert gas from the first air supply part is interrupted; the second exhaust part is activated to form an air flow inside the chamber to Causing the inert gas inside the chamber to be discharged to the outside of the chamber; and supplying clean gas from the second gas supply part to the inside of the chamber.
其中,在供應所述清潔氣體的步驟中,清潔氣體代替所述惰性氣體而保持所述腔室內部的壓力比所述腔室外部的壓力小,由此從所述第二供氣部向所述腔室內部持續流入所述清潔氣體。 Wherein, in the step of supplying the cleaning gas, the cleaning gas replaces the inert gas and keeps the pressure inside the chamber lower than the pressure outside the chamber, thereby from the second gas supply part to the The cleaning gas continuously flows into the interior of the chamber.
首先,在作業人員執行開啟腔室的蓋的操作之前去除煙氣,從而能夠解決作業人員在清潔過程中可能吸入有害物質的問題。 First, the smoke is removed before the operator performs the operation of opening the cover of the chamber, so as to solve the problem that the operator may inhale harmful substances during the cleaning process.
此外,將排放煙氣的第二排氣部與第一排氣部在物理上區分,從而能夠解決煙氣以粉末形態固著在泵送管道上的問題。由此,能夠解決半導體製程設備的性能降低或頻繁發生故障的問題。並且,能夠解決對泵的部件引起腐蝕而半導體製程設備發生故障的問題。 In addition, the second exhaust part that discharges the flue gas is physically separated from the first exhaust part, so as to solve the problem that the flue gas is fixed on the pumping pipe in the form of powder. As a result, the problem of reduced performance or frequent failures of semiconductor manufacturing equipment can be solved. In addition, it can solve the problem of corrosion of pump components and failure of semiconductor processing equipment.
此外,抽吸風扇具有能夠調節煙氣的產生量和排放量的效果。 In addition, the suction fan has the effect of being able to adjust the amount of smoke generated and discharged.
此外,控制部具有能夠調節煙氣的產生量和排放量的效果。 In addition, the control unit has the effect of being able to adjust the amount of smoke generated and discharged.
此外,檢測裝置及控制部具有能夠根據情況調節煙氣產生的量的效果。 In addition, the detection device and the control unit have the effect of being able to adjust the amount of smoke generated according to the situation.
此外,控制部具有能夠調節煙氣的產生量和排放量的效果。 In addition, the control unit has the effect of being able to adjust the amount of smoke generated and discharged.
此外,檢測裝置具有能夠客觀地判斷煙氣是否被充分去除的效果。 In addition, the detection device has the effect of being able to objectively determine whether the smoke is sufficiently removed.
此外,當提高煙氣的溫度時,具有防止煙氣以粉末形態固著在腔室內部的效果。 In addition, when the temperature of the flue gas is increased, it has the effect of preventing the flue gas from being fixed in the inside of the chamber in the form of powder.
此外,形成向第二排氣部排放惰性氣體的氣流,並向腔室內部供應清潔氣體,從而能夠防止煙氣通過第二排氣部向腔室外部漏出,防止腔室外部的周邊環境被污染。 In addition, a gas flow that discharges inert gas to the second exhaust part is formed, and clean gas is supplied to the inside of the chamber, thereby preventing the flue gas from leaking to the outside of the chamber through the second exhaust part and preventing the surrounding environment outside the chamber from being polluted .
此外,通過調節第二排氣部和腔室內部的壓力,具有清潔氣體持續流入腔室內部的效果。 In addition, by adjusting the pressure of the second exhaust part and the inside of the chamber, the cleaning gas has the effect of continuously flowing into the inside of the chamber.
100:半導體製程設備 100: Semiconductor process equipment
10:腔室 10: Chamber
20:第一排氣部 20: First exhaust part
30:第一供氣部 30: The first air supply part
40:第二供氣部 40: The second air supply part
50:第二排氣部 50: The second exhaust part
51:排氣閥 51: exhaust valve
52:抽吸風扇 52: Suction fan
53:檢測裝置 53: detection device
60:控制部 60: Control Department
70:加熱裝置 70: heating device
G:製程氣體 G: Process gas
N:惰性氣體 N: inert gas
A:清潔氣體 A: Clean gas
F:煙氣 F: Smoke
圖1是說明根據本發明的具備清潔功能的半導體製程設備的圖。 FIG. 1 is a diagram illustrating a semiconductor processing equipment with a cleaning function according to the present invention.
圖2是說明圖1的半導體製程設備中包括控制部、檢測裝置及加熱裝置的半導體製程設備的圖。 FIG. 2 is a diagram illustrating a semiconductor process equipment including a control unit, a detection device, and a heating device in the semiconductor process equipment of FIG. 1.
圖3是說明為了執行本發明的半導體製程設備的清潔方法而控制各個構成的順序及方法的圖。 FIG. 3 is a diagram illustrating the sequence and method of controlling each configuration in order to perform the cleaning method of the semiconductor process equipment of the present invention.
圖4是說明按照圖3的清潔方法執行清潔的情況下的腔室內部的供氣及排放的圖。 Fig. 4 is a diagram illustrating air supply and discharge inside the chamber when cleaning is performed according to the cleaning method of Fig. 3.
以下,參照附圖,針對根據本發明的具備清潔功能的半導體製程設備及利用清潔功能的半導體製程設備的清潔方法詳細說明。 Hereinafter, referring to the accompanying drawings, a detailed description will be given of the semiconductor processing equipment with cleaning function and the cleaning method of the semiconductor processing equipment using the cleaning function according to the present invention.
通常,為了蝕刻形成在基板上的薄膜,將氯(Cl)系(Cl2/Ar、Cl2/N2、Cl2/He、Cl2/BCl3/Ar、BCl3/Ar、BrCl3、SiCl4/Ar、CCl2F2/H2/Ar等)的氣體用作製程氣體。當利用這種製程氣體重複執行蝕刻製程時,在腔室內部產生反應副產物。反應副產物沉積在腔室內部,在後續製程中對基板作用為污染源,因此為了去除其,腔室需要進行週期性清潔製程。作為清潔腔室的方法,存在作業人員開啟腔室蓋來清潔腔室內部的方法。在此情況下,在作業人員開啟腔室蓋時,含有水分的大氣氣體流入腔室內部,從而產生煙氣(Fume)。煙氣可以是殘留在腔室內的氯和大氣中的水分(H2O)反應而生成的氯化氫(HCl)。 Generally, in order to etch the thin film formed on the substrate, chlorine (Cl) series (Cl 2 /Ar, Cl 2 /N 2 , Cl 2 /He, Cl 2 /BCl 3 /Ar, BCl 3 /Ar, BrCl 3 , Gases such as SiCl 4 /Ar, CCl 2 F 2 /H 2 /Ar, etc.) are used as process gases. When the etching process is repeatedly performed using this process gas, reaction by-products are generated inside the chamber. The reaction byproducts are deposited inside the chamber and act as a source of contamination on the substrate in the subsequent process. Therefore, in order to remove them, the chamber needs to undergo a periodic cleaning process. As a method of cleaning the chamber, there is a method in which an operator opens the chamber cover to clean the inside of the chamber. In this case, when the operator opens the chamber cover, atmospheric gas containing moisture flows into the inside of the chamber, thereby generating fumes. The flue gas may be hydrogen chloride (HCl) generated by the reaction between chlorine remaining in the chamber and moisture (H 2 O) in the atmosphere.
煙氣例如可以是,殘留在腔室內部的氯與在開啟腔室蓋時流入腔室內部的大氣氣體相遇急劇反應而產生的氯化氫(HCl)。 The flue gas may be, for example, hydrogen chloride (HCl) generated by a rapid reaction between chlorine remaining in the interior of the chamber and atmospheric gas flowing into the interior of the chamber when the chamber cover is opened.
由於煙氣是對人體有害的成分,因此作業人員在穿戴防毒面罩等之後開啟腔室蓋,之後去除沉積在腔室內部的反應副產物。但是,這種清潔過程存在的問題是作業人員可能會吸入有害物質。 Since the smoke is a component harmful to the human body, the operator opens the chamber cover after wearing a gas mask or the like, and then removes the reaction by-products deposited on the inside of the chamber. However, the problem with this cleaning process is that workers may inhale harmful substances.
作為清潔腔室的另一方法,不開啟腔室的蓋,向腔室內部供應與氯反應的清潔氣體而產生煙氣,並將其通過與腔室連接的泵進行排放。之後,作業人員開啟腔室蓋,去除沉積在腔室內部及部件上的反應副產物。但是,這種方法存在的問題是,煙氣在具有比腔室內部的溫度相對低的溫度的連接腔室和泵的泵送管道中以粉末形態固著,從而半導體製程設備的性能降低。並且,存在的問題是,當使用泵時,由於氯的排放速度比氯化氫的生成速度更快,因此氯直接被吸入泵內,對泵的部件引起腐蝕,從而半導體製程設備發生故障。 As another method of cleaning the chamber, the cover of the chamber is not opened, the cleaning gas that reacts with chlorine is supplied to the inside of the chamber to generate flue gas, and the smoke is discharged through a pump connected to the chamber. After that, the operator opens the chamber cover to remove the reaction byproducts deposited on the inside of the chamber and on the components. However, the problem with this method is that the flue gas is fixed in the form of powder in the pumping pipe connecting the chamber and the pump having a relatively lower temperature than the temperature inside the chamber, thereby reducing the performance of the semiconductor processing equipment. In addition, there is a problem that when a pump is used, since the discharge rate of chlorine is faster than the generation rate of hydrogen chloride, the chlorine is directly sucked into the pump, causing corrosion to the components of the pump, and the semiconductor processing equipment malfunctions.
為了解決這種問題,如圖1所示,根據本發明的具備清潔功能的半導體製程設備100包括腔室10、第一排氣部20、第一供氣部30、第二供氣部40及第二排氣部50。
In order to solve this problem, as shown in FIG. 1, a
腔室10在內部提供基板處理空間。
The
第一排氣部20從腔室10內部排放製程氣體G。
The
此時,第一排氣部20可以是使腔室10的內部保持真空狀態並排放製程氣體G的泵。
At this time, the
此外,製程氣體G可以是蝕刻形成在基板上的薄膜的氯(Cl)系(Cl2/Ar、Cl2/N2、Cl2/He、Cl2/BCl3/Ar、BCl3/Ar、BrCl3、SiCl4/Ar、CCl2F2/H2/Ar等)的氣體。 In addition, the process gas G may be a chlorine (Cl) system (Cl 2 /Ar, Cl 2 /N 2 , Cl 2 /He, Cl 2 /BCl 3 /Ar, BCl 3 /Ar, BrCl 3 , SiCl 4 /Ar, CCl 2 F 2 /H 2 /Ar, etc.).
第一供氣部30向腔室10內部供應惰性氣體N。
The first
此時,惰性氣體N可以是不參與蝕刻之類反應製程的氮氣(N2)、氬氣(Ar)、氦氣(He)等氣體。 At this time, the inert gas N may be nitrogen (N 2 ), argon (Ar), helium (He) and other gases that do not participate in reaction processes such as etching.
第二供氣部40向腔室10內部供應清潔氣體A,以在腔室10內部產生煙氣F。
The second
此時,清潔氣體A可以是包含水分(H2O)的大氣氣體。 At this time, the cleaning gas A may be atmospheric gas containing moisture (H 2 O).
此外,第二供氣部40可以是設置在腔室10的壁上的閥,可以是沒有單獨存在與從外部供應氣體的流路的連接而通過開啟來向腔室10內部供應腔室10外部的大氣氣體。
In addition, the second
第二排氣部50可從腔室10內部排放惰性氣體N、清潔氣體A、煙氣F或者混合有這些的混合氣體。
The
根據這種構成,排放煙氣F的第二排氣部50與第一排氣部20在物理上區分。
According to this configuration, the
此外,即使不開啟腔室10的蓋,可通過第一供氣部30向腔室10內部供應惰性氣體N而調節腔室10內部的壓力,通過第二供氣部40向腔室10內部供應清潔氣體A而產生煙氣F,產生的煙氣F通過第二排氣部50排放。
In addition, even if the lid of the
如此,在作業人員執行開啟腔室10的蓋的作業之前去除煙氣F,從而能夠解決作業人員在清潔過程中可能會吸入有害物質的問題。
In this way, the smoke F is removed before the operator performs the operation of opening the cover of the
此外,將排放煙氣F的第二排氣部50與第一排氣部20在物理上區分,從而能夠解決煙氣F以粉末形態固著在泵送管道上的問題。由此,能夠解決半導體製程設備的性能降低或頻繁發生故障的問題。並且,能夠解決在泵的部件上引起腐蝕而半導體製程設備發生故障的問題。
In addition, the
第二排氣部50可包括排氣閥51和抽吸風扇52。
The
排氣閥51可連接於腔室10,開閉惰性氣體N、清潔氣體A、煙氣F或者混合有這些的混合氣體的排放。
The
抽吸風扇52可在腔室10內部向排氣閥51方向形成氣流並調節排放量,以便使惰性氣體N、清潔氣體A、煙氣F或者混合有這些的混合氣體向外部順暢地排放。
The
與泵不同,抽吸風扇52可通過調節旋轉速度(RPM,Revolution Per Minute(每分鐘轉速)),調節從第二供氣部40向腔室10內部供應清潔氣體A的速度、清潔氣體A在腔室10內部進行反應產生煙氣F的速度、從第二排氣部50排放腔室10內部的煙氣F的速度,從而能夠調節煙氣F的產生量和排放量。
Different from the pump, the
關於抽吸風扇52,在煙氣F以粉末形態固著在第二排氣部50上而排放量減少的情況下,與泵不同,抽吸風扇52能夠調節旋轉速度,從而能夠與排放量的減少對應地增加旋轉速度,增加排放量。
Regarding the
如此,抽吸風扇52具有能夠調節煙氣F的產生量和排放量的效果。
In this way, the
參照圖2,本發明的具備清潔功能的半導體製程設備100還包括控制第一排氣部20、第一供氣部30、第二供氣部40及第二排氣部50中的一個以上的控制部60。
2, the
控制部60可分別控制第一排氣部20、第一供氣部30、第二供氣部40及第二排氣部50中的一個以上,或者如下那樣關聯控制第一排氣部20、第一供氣部30、第二供氣部40及第二排氣部50中的兩個以上。
The
控制部60可控制第一排氣部20和第一供氣部30,以使得在切斷從第一排氣部20排放的狀態下開啟第一供氣部30而使惰性氣體N供應至腔室10內部。
The
控制部60可控制第一供氣部30和第二排氣部50,以使得惰性氣體N在從第一供氣部30向腔室10內部供應一定量以上的狀態下向第二排氣部50排放。
The
控制部60可控制第二排氣部50和第二供氣部40,以使得在向第二排氣部50進行排放的狀態下從第二供氣部40向腔室10內部供應清潔氣體A。
The
控制部60控制抽吸風扇52的旋轉速度,能夠調節清潔氣體A從第二供氣部40供應至腔室10內部的速度、清潔氣體A在腔室10內部進行反應而產生煙氣F的速度、腔室10內部的煙氣F從第二排氣部50排放的速度,從而能夠調節煙氣F的產生量和排放量。
The
如此,控制部60具有能夠調節煙氣F的產生量和排放量的效果。
In this way, the
習知的半導體製程設備存在的問題是無法確認腔室10內部的煙氣F是否被充分去除。因此,存在的問題是只能依賴作業人員的主觀判斷或經驗資料來判斷煙氣F是否被充分去除。
The conventional semiconductor manufacturing equipment has a problem that it cannot be confirmed whether the flue gas F inside the
為了解決這種問題,根據本發明的具備清潔功能的半導體製程設備100還包括檢測煙氣F的殘留量的檢測裝置53。
In order to solve this problem, the
檢測裝置53設置在第二排氣部50,檢測向腔室10外部排放的煙氣F的殘留量。
The
此時,檢測裝置53可以是直接檢測氯化氫或者檢測有無構成氯化氫的分子來檢測煙氣F的殘留量的裝置。
At this time, the
可基於從檢測裝置53檢測的煙氣F的殘留量值,操作第二供氣部40和第二排氣部50的驅動,或者可通過控制部60控制第二供氣部40和第二排氣部50的驅動。
The driving of the second
從檢測裝置53檢測的煙氣F的殘留量值輸入至控制部60,控制部60可基於輸入的值,控制第二供氣部40和第二排氣部50的驅動。
The residual value of the flue gas F detected from the
例如,基於輸入至控制部60的值,當煙氣F被充分去除時可中斷第二供氣部40和第二排氣部50的驅動,基於輸入至控制部60的值,當煙氣F沒有被充分去除時可繼續第二供氣部40和第二排氣部50的驅動。
For example, based on the value input to the
根據這種構成,檢測裝置53確認從第二排氣部50排放的煙氣F的殘留量,從而根據通過檢測裝置53測定的煙氣F的殘留量值來確認腔室10內部的煙氣F的殘留量,基於此能夠客觀地判斷煙氣F是否被充分去除。
According to this configuration, the
如此,檢測裝置53具有能夠客觀地判斷煙氣F是否被充分去除的效果。
In this way, the
另一方面,檢測裝置53所檢測的煙氣F的殘留量值輸入至控制部60,基於輸入的值,可控制第二供氣部40和第二排氣部50的驅動。
On the other hand, the residual amount value of the flue gas F detected by the
此外,檢測裝置53所檢測的煙氣F的殘留量值輸入至控制部60,將輸入的值與基準設定值進行比較,調節抽吸風扇52的旋轉速度,調節清潔氣體A反應的時間,從而能夠調節煙氣F產生的量。
In addition, the residual value of the flue gas F detected by the detecting
例如,從檢測裝置53檢測的煙氣F的殘留量值輸入至控制部60,當輸入的值比基準設定值小時,判斷為在清潔氣體A反應而產生煙氣F之前排放的速度快,控制部60降低抽吸風扇52的旋轉速度而增加清潔氣體A反應的時間,從而能夠增加煙氣F產生的量。
For example, the residual amount value of the flue gas F detected from the
此外,從檢測裝置53檢測的煙氣F的殘留量值輸入至控制部60,當輸入的值比基準設定值大時,判斷為與清潔氣體A反應而產生的煙氣F的量相比排放的速度慢,控制部60提高抽吸風扇52的旋轉速度而減少清潔氣體A反應的時間,從而能夠減少煙氣F產生的量。
In addition, the residual amount value of the flue gas F detected from the
如此,檢測裝置53和控制部60具有可根據情況調節煙氣F產生的量的效果。
In this way, the
習知的半導體製程設備存在的問題是,煙氣F因溫度降低而以粉末形態固著在第二排氣部50。
A problem with the conventional semiconductor manufacturing equipment is that the flue gas F is fixed in the
為了解決這種問題,如圖2所示,根據本發明的具備清潔功能的半導體製程設備100還包括加熱裝置70。
In order to solve this problem, as shown in FIG. 2, the
加熱裝置70可設置在第二供氣部40或第二排氣部50側,對煙氣F進行加熱。圖2中示出加熱裝置70佈置在第二供氣部40側,但其僅為示例,不限定於此。
The
加熱裝置70可以是包裹第二供氣部40或第二排氣部50的管道的加熱套(HEATER JACKET)或加熱管。
The
此時,可在加熱管的內部迴圈作為傳遞熱量的導熱體的氣體或液體。 At this time, gas or liquid as a heat conductor that transfers heat can be looped inside the heating tube.
加熱裝置70可通過加熱第二供氣部40或第二排氣部50的管道來提高煙氣F的溫度。
The
如此,當提高煙氣F的溫度時,具有防止煙氣F以粉末形態固著在腔室10內部的效果。
In this way, when the temperature of the flue gas F is increased, it has the effect of preventing the flue gas F from being fixed in the
以下,一同參照圖3和圖4,針對利用上述半導體製程設備100的半導體製程設備的清潔方法進行具體說明。
Hereinafter, referring to FIG. 3 and FIG. 4 together, a method for cleaning a semiconductor process equipment using the above-mentioned
參照圖3,在S1步驟中,控制部60中斷從第一排氣部20向腔室10內部的製程氣體G的排放。並且,從第一供氣部30向腔室10內部供應惰性氣體N,直至達到基準設定壓力。
3, in step S1, the
此時,從第一排氣部20向腔室10內部的製程氣體G的排放的中斷可以是中斷泵的驅動或者切斷連接腔室10和泵的泵送管道,從而可使煙氣F通過第一排氣部20不排放。
At this time, the interruption of the discharge of the process gas G from the
如圖3所示,從第一排氣部20向腔室10內部排放製程氣體G,直至到達S1步驟,隨之,如圖4所示,腔室10內部的製程氣體G減少。之後,在S1步驟中,在中斷製程氣體G的排放的時間點,隨著從第一供氣部30向腔室10內部供應惰性氣體N,腔室10內部的惰性氣體N在從S1步驟到達S2步驟的期間增加。
As shown in FIG. 3, the process gas G is discharged from the
接著,在S2步驟中,當腔室10內部的壓力達到基準設定壓力時,中斷來自第一供氣部30的惰性氣體N的供應,啟動第二排氣部50。
Next, in step S2, when the pressure inside the
此時,基準設定壓力可意指比蝕刻製程時的壓力相對大且比大氣壓小的壓力,或者基準設定壓力可意指大氣壓水準的壓力。 At this time, the reference setting pressure may mean a pressure that is relatively larger than the pressure during the etching process and lower than the atmospheric pressure, or the reference setting pressure may mean a pressure at the atmospheric pressure level.
此外,根據圖3所示,示出依次執行中斷來自第一供氣部30的惰性氣體N的供應的步驟和啟動第二排氣部50的步驟,但不限於此,控制部60也可以同時執行中斷來自第一供氣部30的惰性氣體N的供應的步驟和啟動第二排氣部50的步驟,也可以啟動第二排氣部50之後中斷來自第一供氣部30的惰性氣體N的供應。
In addition, as shown in FIG. 3, the step of interrupting the supply of the inert gas N from the first
啟動第二排氣部50,在腔室10內部形成氣流,以使得腔室10內部的惰性氣體N向腔室10外部排放。此時,在腔室10內部形成氣流的步驟中,在啟動抽吸風扇52之後,開啟排氣閥51,從而在腔室10內部可形成向第二排氣部50排放惰性氣體N的氣流。
The
接著,在S3步驟中,從第二供氣部40向腔室10內部供應清潔氣體A。
Next, in step S3, the cleaning gas A is supplied from the second
此時,清潔氣體A可以是包含水分的大氣氣體。 At this time, the cleaning gas A may be atmospheric gas containing moisture.
形成向第二排氣部50排放惰性氣體N的氣流後向腔室10內部供應清潔氣體A的原因是,如果在形成向第二排氣部50排放的氣流之前向腔室10內部供應清潔氣體A,則由於腔室10內部的壓力比腔室10外部的壓力大,朝向第二供氣部40方向形成氣流,煙氣F通過第二供氣部40向腔室10外部漏出,從而污染腔室10外部的周邊環境,對作業人員帶來有害的影響。
The reason why the clean gas A is supplied to the inside of the
如此,形成向第二排氣部50排放惰性氣體N的氣流之後向腔室10內部供應清潔氣體A,由此具有能夠防止煙氣F通過第二供氣部40向腔室10外部漏出的效果。
In this way, the flow of the inert gas N to the
根據如圖4所示,在S1步驟中,為了增加因排放製程氣體G而壓力減少的腔室10內部的壓力,可從第一供氣部30供應惰性氣體N而逐漸增加腔室10內部的壓力。
According to Fig. 4, in step S1, in order to increase the pressure inside the
接著,在S2步驟中,當腔室10內部的壓力達到基準設定壓力時,中斷來自第一供氣部30的惰性氣體N的供應,啟動第二排氣部50。
Next, in step S2, when the pressure inside the
當啟動第二排氣部50時,惰性氣體N通過第二排氣部50排放,腔室10內部的惰性氣體N逐漸減少,從而腔室10內部的壓力降低。
When the
接著,在S3步驟中,惰性氣體N逐漸減少,腔室10內部的壓力比腔室10外部的壓力變小,因此與惰性氣體N的減少量相對應量的清潔氣體A從第二供氣部40向腔室10內部流入。
Next, in step S3, the inert gas N is gradually reduced, and the pressure inside the
通過第二排氣部50,腔室10內部的壓力持續保持比腔室10外部的壓力小,因此從第二供氣部40向腔室10內部持續流入清潔氣體A。
The pressure inside the
如此,通過調節第二排氣部50及腔室10內部的壓力,具有清潔氣體A向腔室10內部持續流入的效果。
In this way, by adjusting the pressure in the
以上,參照附圖說明了本發明的實施方式,但在本發明所屬的技術領域中具有通常知識的人可理解的是,在不改變本發明的技術思想或必要特徵的情況下可以以其他具體形式進行實施。因此,應理解為以上記載的實施方式在所有方面是示例性的而不是限定性的。 Above, the embodiments of the present invention have been described with reference to the accompanying drawings. However, those with ordinary knowledge in the technical field to which the present invention belongs can understand that other specific details can be used without changing the technical idea or essential features of the present invention. Form implementation. Therefore, it should be understood that the above-described embodiments are illustrative and not restrictive in all aspects.
100:半導體製程設備 100: Semiconductor process equipment
10:腔室 10: Chamber
20:第一排氣部 20: First exhaust part
30:第一供氣部 30: The first air supply part
40:第二供氣部 40: The second air supply part
50:第二排氣部 50: The second exhaust part
51:排氣閥 51: exhaust valve
52:抽吸風扇 52: Suction fan
G:製程氣體 G: Process gas
N:惰性氣體 N: inert gas
A:清潔氣體 A: Clean gas
F:煙氣 F: Smoke
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