TWI690475B - Film member sticking device and method - Google Patents
Film member sticking device and method Download PDFInfo
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- TWI690475B TWI690475B TW108125497A TW108125497A TWI690475B TW I690475 B TWI690475 B TW I690475B TW 108125497 A TW108125497 A TW 108125497A TW 108125497 A TW108125497 A TW 108125497A TW I690475 B TWI690475 B TW I690475B
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- film
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- pasted
- release film
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/16—Advancing webs by web-gripping means, e.g. grippers, clips
- B65H20/18—Advancing webs by web-gripping means, e.g. grippers, clips to effect step-by-step advancement of web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H41/00—Machines for separating superposed webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/513—Modifying electric properties
- B65H2301/5133—Removing electrostatic charge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Abstract
在確實地進行薄膜構件的行進作業以及離型膜的剝離作業的同時,使薄膜構件的行進方向前端部精準地到達被黏貼構件的黏貼起始端處。本發明的薄膜構件黏貼裝置包括:工作臺(20),用於放置被黏貼構件(10);以及薄膜構件供應機構部(100),將薄膜構件(30)的前端部(30a)供應被黏貼構件(10)的黏貼起始端(10a)處,其中,薄膜構件供應機構部(100)具有:剝離輥(110),用於剝離離型膜(40);離型膜行進機構部(120),使經過剝離輥(110)折返後的離型膜(40)行進;引導構件(130),其前端部為邊緣,並且其所具有的引導面(131)用於引導被剝離離型膜(40)的薄膜構件(30)行進,並且在該引導面(131)上還施加有非黏著性表面加工;以及按壓輥(140),將薄膜構件(30)的前端部(30a)按壓在黏貼起始端(10a)處。While the film member travel operation and the release film peeling operation are reliably performed, the front end portion of the film member in the traveling direction accurately reaches the pasting start end of the pasted member. The film member pasting device of the present invention includes: a table (20) for placing the pasted member (10); and a film member supply mechanism section (100) for supplying the front end portion (30a) of the film member (30) to be pasted At the pasting start end (10a) of the member (10), the film member supply mechanism part (100) has: a peeling roller (110) for peeling off the release film (40); a release film travel mechanism part (120) , The release film (40) folded back by the peeling roller (110) travels; the guide member (130) has a front end portion as an edge, and has a guide surface (131) for guiding the released release film (131) 40) The film member (30) travels, and non-adhesive surface processing is also applied to the guide surface (131); and the pressing roller (140) presses the front end portion (30a) of the film member (30) against the adhesive At the beginning (10a).
Description
本發明涉及一種薄膜構件黏貼裝置。The invention relates to a film member sticking device.
以往,已有多種薄膜構件黏貼裝置被提出,其中一種薄膜構件黏貼裝置是在從黏貼有可剝離的離型膜的薄膜構件上將離型膜剝離後,將已剝離離型膜的薄膜構件黏貼在被黏貼構件上(例如,參照專利文獻1)。In the past, a variety of film member sticking devices have been proposed. One of the film member sticking devices is to peel off the release film from the film member to which the peelable release film is pasted, and then stick the film member that has peeled off the release film On the adhered member (for example, refer to Patent Document 1).
第9圖中顯示的是專利文獻1中所記載的薄膜構件黏貼裝置的主要部位示意圖。另外,專利文獻1中的“塑料薄膜貼合裝置”在本說明書中將作為“薄膜構件黏貼裝置”來進行說明。FIG. 9 is a schematic view of the main parts of the film member sticking device described in
如第9圖所示,專利文獻1中所記載的薄膜構件黏貼裝置具備:從黏貼有可剝離的離型膜810的薄膜構件820上將離型膜810剝離的剝離單元830。該剝離單元830上配置有剝離部840,該剝離部840的前端部上形成有呈銳角的折返部841。離型膜810在剝離部840處折返後通過輥850改變行進方向並在箭頭x’方向上行進。As shown in FIG. 9, the film member sticking device described in
該剝離單元830在將離型膜810從薄膜構件820上剝離時,是在剝離單元830的上端面上利用吸附裝置(未圖示)吸附薄膜構件820的狀態下,使剝離單元830朝箭頭x方向滑動。藉此,就能夠將離型膜810從薄膜構件820上剝離。When the
另一方面,藉由吸附裝置吸附的薄膜構件820回被移送至被黏貼構件(未圖示)的規定黏貼位置並被黏貼在該黏貼位置上。On the other hand, the
[習知技術文獻][Conventional Technical Literature]
[專利文獻1] 特開2011-251805號公報[Patent Document 1] JP 2011-251805
在專利文獻1所記載的薄膜構件黏貼裝置中,雖然能夠在從黏貼有可剝離的離型膜810的薄膜構件820上將離型膜810剝離後,將已剝離離型膜810的薄膜構件820黏貼在被黏貼構件上,但是仍然留有應當對用於將離型膜810從薄膜構件820上剝離的剝離部840進行改良的課題。In the thin film member bonding apparatus described in
即,專利文獻1中所記載的薄膜構件黏貼裝置中所使用的剝離部840上的折返部841成銳角,離型膜810在該銳角形的折返部841處折返。因此,根據離型膜810的材質不同,就可能會因摩擦導致離型膜810發生破損或黏連,最終導致離型膜的損壞。不僅如此,一旦該薄膜構件黏貼裝置被長期使用,則還會因其與離型膜之間的摩擦而導致折返部841磨損。That is, in the
一旦離型膜810損壞或折返部841磨損,就會對薄膜構件的行進運作以及離型膜的剝離作業造成不良影響。Once the
另外,在具有與專利文獻1中所記載的薄膜構件黏貼裝置中所使用的剝離部840相類似的其他薄膜構件黏貼裝置中,也存在有同樣的課題。In addition, the same problem exists in other film member bonding apparatuses having a
第10圖是用於說明以往的其他薄膜構件黏貼裝置的例子說明圖。以下,將專利文獻1中記載的薄膜構件黏貼裝置稱為“以往的第一薄膜構件黏貼裝置”,將第10圖中顯示的薄膜構件黏貼裝置作為“以往的第二薄膜構件黏貼裝置”。另外,在第10圖中,對以往的第二薄膜構件黏貼裝置所使用的剝離部進行了簡略化的顯示。Fig. 10 is an explanatory diagram for explaining an example of another conventional film member sticking device. Hereinafter, the film member bonding apparatus described in
如第10圖所示,在以往的第二薄膜構件黏貼裝置中,同樣具備從黏貼有可剝離的離型膜910的薄膜構件920上將離型膜910剝離的剝離部930。該剝離部930上的折返部931呈銳角形狀,離型膜910在折返部931處折返後,藉由使該離型膜910在箭頭x方向上行進,從而從黏貼有可剝離的離型膜910的薄膜構件920上將離型膜910剝離。As shown in FIG. 10, the conventional second film member sticking device also includes a
但是,在以往的第二薄膜構件黏貼裝置中,在剝離離型膜910時,並不是採用吸附裝置來吸附薄膜構件920,而是一邊剝離離型膜910,一邊使薄膜構件920稍微地行進,在使該薄膜構件920的行進方向前端部920a(有時也簡稱為前端部920a)到達被黏貼構件940的黏貼起始端940a後,利用按壓輥950等將該薄膜構件920的前端部920a壓住,在使工作臺960沿導軌970朝箭頭x’方向移動的同時,將在折返部931處折返的離型膜向箭頭x方向拉伸。藉此,薄膜構件920便得以被黏貼在被黏貼構件940上。However, in the conventional second film member sticking device, when the
在以往的第二薄膜構件黏貼裝置中,由於同樣是利用呈銳角的折返部931來使離型膜910折返,因此與第9圖所示的以往的第一薄膜構件黏貼裝置一樣,除了會導致離型膜910損壞以外,還會因長時間使用該薄膜構件黏貼裝置從而因其與離型膜910之間的摩擦導致折返部931磨損,並最終對薄膜構件920的行進運作以及離型膜910的剝離作業造成不良影響。In the conventional second film member sticking device, since the
為了消除上述這些問題,可以考慮不將折返部設置成銳角,而是如第10圖中的虛線框B中所示,將折返部931設置為帶有圓弧形狀的折返部931a。但是,在以往的第二薄膜構件黏貼裝置中,折返部與被黏貼構件940的黏貼起始端940a之間的位置關係也是極為重要的因素。In order to eliminate the above-mentioned problems, it may be considered not to set the turned-back portion at an acute angle, but to set the turned-
之所以這樣說,是因為在以往的第二薄膜構件黏貼裝置中,在使經過折返部931剝離離型膜910後的薄膜構件920的前端部920a到達被黏貼構件時,對到達位置的精準度是有很高的要求的。The reason for this is that, in the conventional second film member sticking device, when the
即,在以往的第二薄膜構件黏貼裝置中,是為了進行以下運作:經過剝離部930上的折返部931剝離離型膜910後的薄膜構件920會在剝離部930的傾斜面932的延長線上行進,當該薄膜構件920的前端部920a到達被黏貼構件940上的黏貼起始端940a後,在利用按壓輥950等對該薄膜構件920的前端部920a壓住的狀態下,在使工作臺960沿導軌970朝箭頭x’方向移動的同時,將在折返部931處折返的離型膜向箭頭x方向拉伸。That is, in the conventional second film member sticking device, the following operation is performed: The
所以,在使薄膜構件920的前端部920a到達被黏貼構件940時,一旦到達位置的精準度低的話,就會導致薄膜構件920無法被準確地黏貼在被黏貼構件940的正確位置上。具體來說,例如第10圖中的虛線框B中所示,一旦將折返部931設置成帶有圓弧的折返部931a後,當經過該折返部931a剝離離型膜後的薄膜構件920在剝離部930的傾斜面932的延長線上行進時,從薄膜構件920的前端部920a直至到達被黏貼構件940的黏貼起始端940a為止的距離就會變長,在到達黏貼起始端940a的這段時間內,可能會因自身重量導致發生彎曲。因此,就會導致薄膜構件920的前端部920a無法高精準度地到達被黏貼構件940的黏貼起始端940a,從而導致無法將薄膜構件920準確地黏貼在被黏貼構件940上。Therefore, when the
上述這樣的問題,即,薄膜構件920的前端部920a無法高精準度地到達被黏貼構件940的黏貼起始端940a,從而導致無法將薄膜構件920準確地黏貼在被黏貼構件940上的問題,不僅會發生在將折返部931設置成帶有圓弧的折返部931a時,同樣也會發生在例如將折返部931設置為輥(圖示)的情況下。即,即便是將折返部931設置為輥,也同樣會和將折返部931設置成帶有圓弧的折返部931a時一樣,當剝離離型膜910後的薄膜構件920在剝離部930的傾斜面932的延長線上行進時,由於到達被黏貼構件940的黏貼起始端940a為止的距離會變長,因此導致薄膜構件920的前端部920a無法高精準度地到達被黏貼構件940的黏貼起始端940a。The above problem is that the
本發明鑒於上述問題,目的是提供一種薄膜構件黏貼裝置,使被剝離了離型膜的薄膜構件的行進方向前端部在到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點,將薄膜構件在薄膜黏著面上進行黏貼,其能夠防止離型膜破損或折返部磨損,從而確實地進行薄膜構件的行進作業以及離型膜的剝離作業,同時,還能夠使被剝離了離型膜的薄膜構件的行進方向前端部精準地到達被黏貼構件的黏貼起始端。In view of the above problems, the object of the present invention is to provide a film member sticking device that allows the front end portion of the film member from which the release film is peeled to travel to reach the sticking starting end of the sticked member, using the sticking starting end as a starting point The film member is adhered to the film adhesion surface, which can prevent the release film from being damaged or the folded portion from being worn, so that the film member can be reliably moved and the release film can be peeled off. At the same time, the release film can be peeled off. The front end of the film member in the direction of travel accurately reaches the pasting end of the pasted member.
[1]本發明的第一態樣所涉及的薄膜構件黏貼裝置,從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,其中薄膜構件黏貼裝置包括:工作臺,用於放置所述被黏貼構件;以及薄膜構件供應機構部,從所述薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,並且供應所述薄膜構件從而使該薄膜構件的行進方向前端部到達所述被黏貼構件的黏貼起始端,其中,所述薄膜構件供應機構部具有:剝離輥,藉由朝向與所述薄膜構件的行進方向幾乎相反的方向將離型膜折返,從而從所述薄膜構件上將所述離型膜剝離;離型膜行進機構部,使經過所述剝離輥折返後的所述離型膜行進;引導構件,具有引導面,該引導面在經過所述剝離輥剝離了離型膜後的所述薄膜構件朝所述被黏貼構件的黏貼起始端行進時,對該薄膜構件的行進進行引導,並且在該引導面上,施加有用於防止黏合劑附著的非黏著性表面加工;以及按壓輥,在所述薄膜構件沿所述引導構件的所述引導面行進,並且該薄膜構件的行進方向前端部到達所述被黏貼構件的黏貼起始端時,將該薄膜構件的行進方向前端部按壓在所述黏貼起始端處,所述引導構件被設置為:在以該引導構件的前端部為邊緣的同時,所述引導面相對於所述被黏貼構件呈銳角,並且使所述被黏貼構件的黏貼起始端位於該引導面的延長線上。[1] The film member sticking device according to the first aspect of the present invention peels off the release film from a film member that has an adhesive surface on one side and a peelable release film is stuck on the adhesive surface While advancing the film member, after the front end portion of the film member from which the release film has been peeled is in the direction of travel to the bonding start end of the adhered member, the film member is started from the bonding start end Pasted on the pasted member, wherein the film member pasting device includes: a table for placing the pasted member; and a thin film member supply mechanism section that peels off the release film from the thin film member, While moving the film member, and supplying the film member so that the front end portion of the film member in the traveling direction reaches the sticking starting end of the adhered member, wherein the film member supply mechanism portion has: a peeling roller, The release film is folded back in a direction almost opposite to the traveling direction of the film member, thereby peeling off the release film from the film member; the release film travel mechanism part is made to pass through the peeling roller after folding back The release film of the guide; a guide member having a guide surface, when the film member after the release film is peeled off by the peeling roller toward the starting end of the pasting of the pasted member, The progress of the film member is guided, and on the guide surface, a non-adhesive surface treatment for preventing adhesion of the adhesive is applied; and a pressing roller travels along the guide surface of the guide member at the film member, and When the front end portion of the film member in the traveling direction reaches the pasting start end of the pasted member, the front end portion of the film member in the traveling direction is pressed against the pasting end, and the guide member is configured to: While the front end portion of the member is an edge, the guide surface is at an acute angle with respect to the adhered member, and the sticking start end of the adhered member is located on an extension of the guide surface.
根據本發明第一態樣所涉及的薄膜構件黏貼裝置,將用於從薄膜構件上剝離離型膜的折返部設置為輥(剝離輥),並藉由利用該剝離輥來使離型膜折返後行進,從而將離型膜從薄膜構件上剝離。藉此,就能夠在防止離型膜破損的同時,防止折返部(剝離輥)磨損,從而確實地進行薄膜構件的行進作業以及離型膜的剝離作業。According to the film member sticking device according to the first aspect of the present invention, the folding portion for peeling the release film from the film member is provided as a roller (peeling roller), and the release film is folded back by using the peeling roller Afterwards, the release film is peeled from the film member. With this, it is possible to prevent the release film from being damaged and prevent the folded portion (peeling roller) from being worn, so that the film member travel operation and the release film peeling operation can be reliably performed.
另外,由於在剝離輥的前方,設置有用於引導薄膜構件行進的引導構件,並且該引導構件的引導面施加有用於防止黏合劑附著的非黏著性表面加工,因此就能夠防止薄膜構件的黏著面附著在引導構件的引導面上,從而使薄膜構件在引導構件的引導面上順利地行進。In addition, since a guide member for guiding the film member to travel is provided in front of the peeling roller, and the guide surface of the guide member is provided with a non-adhesive surface treatment for preventing the adhesion of the adhesive, the adhesion surface of the film member can be prevented Attached to the guide surface of the guide member, so that the film member travels smoothly on the guide surface of the guide member.
另外,引導構件被設置為:在以該引導構件的前端部為邊緣的同時,引導面相對於被黏貼構件呈銳角,並且使被黏貼構件的黏貼起始端位於該引導面的延長線上。In addition, the guide member is provided such that, while using the front end portion of the guide member as an edge, the guide surface is at an acute angle with respect to the adhered member, and the sticking start end of the adhered member is located on the extension line of the guide surface.
藉此,由於引導構件的前端部為邊緣,因此不但能夠盡可能地縮短該引導構件的前端部與被黏貼構件的黏貼起始端之間的間隔,還能夠盡可能地縮小引導構件的前端部與被黏貼構件的黏貼起始端之間的落差。這樣一來,相比將折返部設置為例如帶有圓弧形的折返部(參照第10圖中的虛線圓圈B),就能夠縮短薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端為止的距離,從而防止薄膜構件在到達黏貼起始端之前,因自身重量發生彎曲。藉此,就能夠使在引導面上行進的薄膜構件的行進方向前端部精準地到達被黏貼構件的黏貼起始端。另外,由於引導構件被設置為被黏貼構件的黏貼起始端位於該引導面的延長線上,因此藉由這樣的設置,也能夠使在引導面上行進的薄膜構件的行進方向前端部精準地到達被黏貼構件的黏貼起始端。Thereby, since the front end portion of the guide member is an edge, not only can the distance between the front end portion of the guide member and the pasting start end of the adhered member be shortened, but also the front end portion of the guide member can be reduced as much as possible. The difference between the pasting ends of the pasted components. In this way, it is possible to shorten the front end of the film member in the direction of travel to the bonding start end of the member to be bonded, as compared to providing the folded-back portion with, for example, an arc-shaped folded-back portion (see dotted circle B in FIG. 10) The distance up to prevent the film member from bending due to its own weight before reaching the starting end of the paste. Thereby, the front end portion of the film member traveling on the guide surface in the traveling direction can accurately reach the pasting start end of the pasted member. In addition, since the guide member is provided such that the pasting start end of the adhered member is located on the extension line of the guide surface, this arrangement can also accurately reach the front end portion of the film member traveling on the guide surface in the direction of travel The pasting end of the pasting member.
“引導構件的前端部為邊緣”例如不僅是指前端部可以呈銳角,還可以指前端部呈薄板狀。"The front end portion of the guide member is an edge" means, for example, that the front end portion may have an acute angle, and that the front end portion has a thin plate shape.
[2]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述按壓輥為多個按壓輥多段疊加的結構,該多個按壓輥的各自的旋轉軸沿所述薄膜構件的行進方向前端部的方向設置。[2] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that the pressing roller has a structure in which a plurality of pressing rollers are stacked in multiple stages, and the respective rotating axes of the pressing rollers are along The film member is provided in the direction of the front end portion in the traveling direction.
根據本態樣的薄膜構件黏貼裝置,藉由將按壓輥設置為上述結構,就能夠確實地對薄膜構件的行進方向前端部進行按壓。特別是在薄膜構件的寬度方向(沿按壓輥的旋轉軸方向上的長度)較長的情況下,就能夠在整個寬度方向上以均勻的按壓力來按壓薄膜構件的行進方向前端部,從而確實地對薄膜構件的行進方向前端部進行按壓。According to the film member sticking device of this aspect, by providing the pressing roller with the above-described structure, it is possible to reliably press the front end portion of the film member in the traveling direction. Especially in the case where the width direction of the film member (the length in the direction of the rotation axis of the pressing roller) is long, it is possible to press the front end portion of the film member in the traveling direction with a uniform pressing force over the entire width direction, thereby ensuring Press the front end portion of the film member in the direction of travel.
[3]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述多個按壓輥中位於與所述薄膜構件相接觸一側的按壓輥的直徑被設定為小於其他按壓輥的直徑。[3] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that the diameter of the pressing roller on the side in contact with the film member among the plurality of pressing rollers is set to Less than the diameter of other pressing rollers.
根據本態樣的薄膜構件黏貼裝置,藉由將位於與所述薄膜構件相接觸一側的按壓輥的直徑被設定為小於其他按壓輥的直徑,即便是在引導構件的前端部與被黏貼構件的黏貼起始端之間的間隔較窄的情況下,也能夠利用該按壓輥直徑較小的特徵,在避免與引導構件發生接觸的情況下,確實來按壓引導構件的行進方向前端部。另外,由於能夠防止較小直徑的按壓輥發生翹曲,因此能夠在整個寬度方向上以均勻的按壓力來按壓薄膜構件的行進方向前端部。According to the film member bonding apparatus of this aspect, by setting the diameter of the pressing roller on the side in contact with the film member to be smaller than the diameter of other pressing rollers, even at the tip of the guide member and the member to be bonded In the case where the interval between the pasting ends is narrow, the feature of the small diameter of the pressing roller can be used to reliably press the leading end portion of the guide member in the direction of travel in order to avoid contact with the guide member. In addition, since the small-diameter pressing roller can be prevented from warping, it is possible to press the front end portion of the film member in the traveling direction with a uniform pressing force over the entire width direction.
[4]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述離型膜行進機構部具有設置在經過所述剝離輥折返後的所述離型膜的行進方向下游側的張力調節輥(Dancer roll),所述離型膜被施加有來自於該張力調節輥的張力。[4] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that the release film running mechanism portion includes the release film provided after being folded back by the peeling roller The tensioner roll on the downstream side in the traveling direction is applied with tension from the tensioner roll.
根據本態樣的薄膜構件黏貼裝置,藉由在離型膜行進機構部設置張力調節輥,在進行用於將薄膜構件黏貼至被黏貼構件的黏貼作業時,就能夠在不必使工作臺或薄膜構件供應機構部的移動作業與藉由捲繞輥來進行的離型膜捲繞作業同步的情況下,獨立地來進行各自的作業。According to the film member sticking device of this aspect, by providing the tension adjustment roller in the part of the release film travel mechanism, when performing the sticking operation for sticking the film member to the sticked member, it is possible to avoid the need for a table or a film member When the movement operation of the supply mechanism unit is synchronized with the winding operation of the release film by the winding roller, each operation is independently performed.
[5]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:在所述剝離輥與所述張力調節輥之間配置有送料機構部,所述送料機構部能夠使所述離型膜在該離型膜的行進方向上按照規定的移動量行進,從而使所述薄膜構件的所述行進方向前端部到達所述被黏貼構件所述黏貼起始端。[5] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that a feed mechanism portion is arranged between the peeling roller and the tension adjusting roller, and the feed mechanism portion can The release film is caused to travel by a predetermined amount of movement in the travel direction of the release film, so that the front end portion of the film member in the travel direction reaches the pasting start end of the pasted member.
根據本態樣的薄膜構件黏貼裝置,藉由設置這樣的送料機構部,就能夠使剝離了離型膜的薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端。According to the film member bonding apparatus of this aspect, by providing such a feeding mechanism portion, the front end portion in the traveling direction of the film member from which the release film is peeled can reach the bonding start end of the bonded member.
[6]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:進一步包括用於控制所述工作臺以及所述薄膜構件供應機構部的控制裝置,所述薄膜構件供應機構部進一步具有能夠對所述薄膜構件的規定部位進行拍攝的攝影機,所述控制裝置具有控制功能,所述控制功能為根據所述攝影機的拍攝數據來監視所述薄膜構件的所述規定部位的位置,並控制送料機構部從而使所述薄膜構件的行進方向前端部到達所述被黏貼構件的黏貼起始端。[6] In the film member sticking device according to the first aspect of the present invention, it is desirable that the device further includes a control device for controlling the table and the film member supply mechanism, and the film member The supply mechanism further includes a camera capable of photographing a predetermined portion of the film member, and the control device has a control function for monitoring the predetermined portion of the film member based on the imaging data of the camera The position of the feeding mechanism is controlled so that the front end portion of the film member in the traveling direction reaches the pasting start end of the pasted member.
根據本態樣的薄膜構件黏貼裝置,就能夠薄膜構件的行進方向前端部精準地到達被黏貼構件的黏貼起始端。According to the film member sticking device of this aspect, the front end portion of the film member in the traveling direction can accurately reach the sticking starting end of the sticked member.
[7]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述薄膜構件的規定部位為該薄膜構件的行進方向後端部。[7] In the film member sticking device according to the first aspect of the present invention, it is desirable that the predetermined portion of the film member is a rear end portion in the traveling direction of the film member.
根據本態樣的薄膜構件黏貼裝置,藉由將攝影機設置為可對薄膜構件(現階段下為作為黏貼對象的薄膜構件)的行進方向後端部進行拍攝,就能夠充分地保證用於設置攝影機所需的空間。採用這種配置的原因在於:如果對現階段下對作為黏貼對象的薄膜構件的行進方向前端部進行拍攝的話,由於在該薄膜構件的行進方向前端部附近存在有按壓輥等構件,因此很難保證用於設置攝影機所需的空間。According to the film member sticking apparatus of this aspect, by setting the camera to be able to photograph the rear end portion of the film member in the traveling direction of the film member (the film member that is the object of sticking), it is possible to sufficiently ensure the location for installing the camera The space required. The reason for adopting this configuration is that if the front end portion of the film member in the advancing direction of the pasting object is photographed at this stage, since there are members such as a pressing roller near the front end portion of the film member in the advancing direction, it is difficult Ensure the space required for setting up the camera.
[8]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述剝離輥為具有軸承的輥。[8] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that the peeling roller is a roller having a bearing.
根據本態樣的薄膜構件黏貼裝置,當剝離輥為具有軸承的輥的情況下,輥的旋轉就會變得順暢,並且在將離型膜從薄膜構件上剝離時,就能夠以較小的力順利地剝離離型膜,另外,還能夠使離型膜在折返後更加順暢地行進。According to the film member sticking device of this aspect, when the peeling roller is a roller with bearings, the rotation of the roller becomes smooth, and when the release film is peeled from the film member, it can be applied with a small force The release film can be peeled off smoothly, and the release film can be run more smoothly after being folded back.
[9]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述引導構件由金屬構成,並且該引導構件電接地。[9] In the film member sticking device according to the first aspect of the present invention, it is desirable that the guide member is made of metal, and the guide member is electrically grounded.
根據本態樣的薄膜構件黏貼裝置,即便從薄膜構件供應機構部提供來的薄膜構件上帶有靜電,也能夠將該靜電去除。而藉由去除薄膜構件上的靜電,不但能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠在將薄膜構件黏貼在被黏貼構件上時,將薄膜構件高精準度地黏貼在被黏貼構件上。另外,還能夠防止薄膜構件在帶有靜電的狀態下被輸送至下一道步驟。According to the film member sticking apparatus of this aspect, even if the film member supplied from the film member supply mechanism section carries static electricity, the static electricity can be removed. By removing static electricity on the film member, not only can dust or garbage be difficult to adhere to the film member, but also the film member can be adhered to the adhered member with high accuracy when the film member is adhered to the adhered member . In addition, it is also possible to prevent the film member from being transported to the next step in a state with static electricity.
[10]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述薄膜構件呈長條片狀,並且設有切口,所述切口沿該長條片狀的薄膜構件的長度方向,在每隔規定長度且保留所述離型膜的狀態下進行設置,藉由離型膜被所述剝離輥剝離,從而成為小片化的薄膜構件,並且該小片化的薄膜構件被黏貼在所述被黏貼構件上。[10] In the film member sticking device according to the first aspect of the present invention, it is desirable that the film member has a long sheet shape and is provided with cutouts, and the cutouts are along the long sheet shape. The length direction of the film member is set at a predetermined length while keeping the release film, and the release film is peeled off by the peeling roller to form a small film member, and the small film The member is pasted on the pasted member.
根據本態樣的薄膜構件黏貼裝置,薄膜構件藉由採用這樣的結構,就能夠連續地將薄膜構件黏貼在每個被黏貼構件上。According to the film member sticking device of this aspect, by adopting such a structure, the film member can continuously stick the film member to each member to be stuck.
[11]在本發明的第一態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述薄膜構件為用於液晶面板的偏光膜,所述被黏貼構件為用於所述液晶面板的玻璃基板。[11] In the film member bonding apparatus according to the first aspect of the present invention, it is desirable that the film member is a polarizing film for a liquid crystal panel, and the bonded member is for the liquid crystal panel Glass substrate.
根據本態樣的薄膜構件黏貼裝置,所述薄膜構件為用於液晶面板的偏光膜,所述被黏貼構件為用於所述液晶面板的玻璃基板。這樣一來,由於能夠高精準度地將偏光膜黏貼在玻璃基板上,因此有助於製造出高品質的液晶面板。According to the thin film member sticking device of this aspect, the thin film member is a polarizing film for a liquid crystal panel, and the sticked member is a glass substrate for the liquid crystal panel. In this way, since the polarizing film can be adhered to the glass substrate with high accuracy, it helps to manufacture a high-quality liquid crystal panel.
[12]本發明的第二態樣所涉及的薄膜構件黏貼裝置,從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,在所述離型膜被從所述薄膜構件上剝離之後,並且在所述薄膜構件到達所述被黏貼構件的所述黏貼起始端之前,藉由引導構件來引導所述薄膜構件行進,所述引導構件在具有引導所述薄膜構件行進並且施加有非黏著性表面加工的引導面的同時,由金屬構成且電接地。[12] The film member sticking device according to the second aspect of the present invention peels off the release film from a film member that has an adhesive surface and a peelable release film adhered to the adhesive surface While advancing the film member, after the front end portion of the film member from which the release film has been peeled is in the direction of travel to the bonding start end of the adhered member, the film member is started from the bonding start end Pasting on the pasted member, after the release film is peeled off from the film member, and before the film member reaches the pasting start end of the pasted member, by the guide member The film member is guided to travel, and the guide member is made of metal and electrically grounded while having a guide surface that guides the film member to travel and is applied with non-adhesive surface processing.
根據本發明的第二態樣所涉及的薄膜構件黏貼裝置,即便從薄膜構件供應機構部提供來的薄膜構件上帶有靜電,也能夠將該靜電去除。而藉由去除薄膜構件上的靜電,不但能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠在將薄膜構件黏貼在被黏貼構件上時,將薄膜構件高精準度地黏貼在被黏貼構件上。另外,還能夠防止薄膜構件在帶有靜電的狀態下被輸送至下一道步驟。According to the film member sticking device according to the second aspect of the present invention, even if the film member supplied from the film member supply mechanism section carries static electricity, the static electricity can be removed. By removing static electricity on the film member, not only can dust or garbage be difficult to adhere to the film member, but also the film member can be adhered to the adhered member with high accuracy when the film member is adhered to the adhered member . In addition, it is also possible to prevent the film member from being transported to the next step in a state with static electricity.
[13]在本發明的第二態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述引導面具有導電性。[13] In the film member sticking device according to the second aspect of the present invention, it is desirable that the guide surface has conductivity.
根據本態樣的薄膜構件黏貼裝置,不僅引導構件由金屬構成且電接地,而且其與薄膜構件之間的接觸面(被施加了導電性表面加工的接觸面,換言之,在施加了黏著性表面加工之後也能夠維持導電性)還具有導電性,因此能夠獲得更強的去除靜電的效果。According to the film member sticking device of this aspect, not only is the guide member made of metal and electrically grounded, but also the contact surface between it and the film member (the contact surface to which the conductive surface processing is applied, in other words, the adhesive surface processing is applied It can also maintain electrical conductivity afterwards) It also has electrical conductivity, so a stronger effect of removing static electricity can be obtained.
[14]本發明的第二態樣所涉及的薄膜構件黏貼方法,從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,在將所述離型膜從所述薄膜構件上剝離之後,並且在所述薄膜構件到達所述被黏貼構件的所述黏貼起始端之前,藉由引導構件來引導所述薄膜構件行進,所述引導構件在具有引導所述薄膜構件行進並且施加有非黏著性表面加工的引導面的同時,由金屬構成且電接地。[14] The film member sticking method according to the second aspect of the present invention peels off the release film from a film member that has an adhesive surface on one side and a peelable release film is stuck on the adhesive surface While advancing the film member, after the front end portion of the film member from which the release film has been peeled is in the direction of travel to the bonding start end of the adhered member, the film member is started from the bonding start end Pasting on the pasted member, after peeling off the release film from the film member, and before the film member reaches the pasting start end of the pasted member, by the guide member The film member is guided to travel, and the guide member is made of metal and electrically grounded while having a guide surface that guides the film member to travel and is applied with non-adhesive surface processing.
根據本發明的第二態樣所涉及的薄膜構件黏貼方法,即便從薄膜構件供應機構部提供來的薄膜構件上帶有靜電,也能夠將該靜電去除。而藉由去除薄膜構件上的靜電,不但能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠在將薄膜構件黏貼在被黏貼構件上時,將薄膜構件高精準度地黏貼在被黏貼構件上。另外,還能夠防止薄膜構件在帶有靜電的狀態下被輸送至下一道步驟。According to the film member sticking method according to the second aspect of the present invention, even if the film member supplied from the film member supply mechanism section carries static electricity, the static electricity can be removed. By removing static electricity on the film member, not only can dust or garbage be difficult to adhere to the film member, but also the film member can be adhered to the adhered member with high accuracy when the film member is adhered to the adhered member . In addition, it is also possible to prevent the film member from being transported to the next step in a state with static electricity.
[15]在本發明的第二態樣所涉及的薄膜構件黏貼方法中,理想的情況是:所述引導面具有導電性。[15] In the film member bonding method according to the second aspect of the present invention, it is desirable that the guide surface has conductivity.
根據本態樣的薄膜構件黏貼方法,不僅引導構件有金屬構成且電接地,而且其與薄膜構件之間的接觸面(被施加了導電性表面加工的接觸面,換言之,在施加了黏著性表面加工之後也能夠維持導電性)還具有導電性,因此能夠獲得更強的去除靜電的效果。According to the film member bonding method of this aspect, not only is the guide member made of metal and electrically grounded, but also the contact surface between it and the film member (the contact surface to which the conductive surface processing is applied, in other words, the adhesive surface processing is applied It can also maintain electrical conductivity afterwards) It also has electrical conductivity, so a stronger effect of removing static electricity can be obtained.
[16]本發明的引導構件,用於本發明的第二態樣所涉及的薄膜構件黏貼方法中,其具有引導剝離了所述離型膜的所述薄膜構件行進的,並且施加有非黏著性表面加工的引導面的同時,由金屬構成。[16] The guide member of the present invention is used in the film member sticking method according to the second aspect of the present invention, which guides the film member from which the release film is peeled to travel, and is applied with non-adhesion At the same time as the guide surface of the sexual surface processing, it is composed of metal.
本發明的引導構件能夠適用於本發明的第二態樣所涉及的薄膜構件黏貼裝置以及方法中。The guide member of the present invention can be applied to the film member sticking device and method according to the second aspect of the present invention.
[17]本發明的引導構件,用於本發明的第二態樣所涉及的薄膜構件黏貼方法中,其在具有引導剝離了所述離型膜的所述薄膜構件行進的,並且施加有非黏著性表面加工的引導面的同時,由金屬構成且電接地。[17] The guide member of the present invention is used in the thin-film member sticking method according to the second aspect of the present invention, which guides the thin-film member from which the release film is peeled to travel, and applies At the same time as the guide surface of the adhesive surface processing, it is made of metal and electrically grounded.
本發明的引導構件能夠適用於本發明的第二態樣所涉及的薄膜構件黏貼裝置以及方法中。The guide member of the present invention can be applied to the film member sticking device and method according to the second aspect of the present invention.
[18]在本發明的引導構件中,理想的情況是:所述引導面具有導電性。[18] In the guide member of the present invention, it is desirable that the guide surface has conductivity.
本發明的引導構件能夠適用於本發明的第二態樣所涉及的薄膜構件黏貼裝置以及方法中。The guide member of the present invention can be applied to the film member sticking device and method according to the second aspect of the present invention.
[19]本發明的第三態樣所涉及的薄膜構件黏貼裝置,從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,其包括:剝離裝置,用於將所述離型膜從所述薄膜構件上剝離;黏貼裝置,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上;以及靜電去除構件,被配置在所述剝離裝置與所述黏貼裝置之間,並且在具有相對於所述薄膜構件的,並且具有導電性以及非黏著性的接觸面的同時,由金屬構成且電接地,其中,藉由該靜電去除構件來去除在將所述離型膜從所述薄膜構件上剝離時所述薄膜構件的所述黏著面上可能附帶的靜電。[19] The film member sticking device according to the third aspect of the present invention peels off the release film from a film member that has an adhesive surface and a peelable release film adhered to the adhesive surface While advancing the film member, after the front end portion of the film member from which the release film has been peeled is in the direction of travel to the bonding start end of the adhered member, the film member is started from the bonding start end Pasted on the adhered member, which includes: a peeling device for peeling off the release film from the thin film member; a sticking device for moving the thin film member after peeling off the release film After the front end of the direction reaches the pasting start end of the pasted member, the pasting end is used as the starting point to stick the film member to the pasted member; and the static electricity removing member is disposed in the peeling device and the pasting Between the devices, and having a conductive and non-adhesive contact surface with respect to the film member, it is composed of metal and electrically grounded, wherein the static electricity removing member is used to remove the When the release film peels from the film member, static electricity may be attached to the adhesive surface of the film member.
根據本發明的第三態樣所涉及的薄膜構件黏貼裝置,藉由具有上述結構的靜電去除構件,由於能夠去除在將離型膜從薄膜構件上剝離時薄膜構件的黏著面上可能附帶的靜電,因此不僅能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,在將薄膜構件黏貼在被黏貼構件上後,藉由薄膜構件與被黏貼構件黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。According to the film member sticking device according to the third aspect of the present invention, the static electricity removing member having the above-mentioned structure can remove static electricity that may be attached to the adhesive surface of the film member when the release film is peeled from the film member Therefore, it is not only difficult for dust or garbage to adhere to the film member, but also the film member can be adhered to the adhered member with high accuracy. In addition, after the film member is pasted on the pasted member, the product obtained by pasting the film member and the pasted member (such as a liquid crystal panel) does not leave static electricity, and the effect is that it can be avoided The product quality deteriorates due to static electricity.
此情況下,由於靜電去除構件上與薄膜構件接觸的接觸面是具有非黏著性(被施加了非黏著性表面加工),因此就能夠降低靜電去除構件與薄膜構件相接觸時的摩擦。另外,靜電去除構件除了是由金屬構成且電接地以外,其與薄膜構件之間的接觸面還具有導電性(被施加了導電性表面加工,換言之,在施加了黏著性表面加工之後也能夠維持導電性),因此能夠獲得更強的去除靜電的效果。In this case, since the contact surface of the static electricity removing member that is in contact with the film member is non-adhesive (non-adhesive surface processing is applied), it is possible to reduce the friction when the static electricity removing member is in contact with the film member. In addition to the fact that the static electricity removing member is made of metal and electrically grounded, the contact surface with the thin film member is also conductive (the conductive surface processing is applied, in other words, it can be maintained even after the adhesive surface processing is applied Conductivity), so you can get a stronger effect of removing static electricity.
[20]在本發明的第三態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:包括作為所述靜電去除構件的引導構件,所述引導構件具有用於引導所述薄膜構件行進的並且具有導電性以及非黏著性的引導面。[20] In the film member bonding apparatus according to the third aspect of the present invention, it is desirable to include a guide member as the static electricity removing member, the guide member having a guide member for guiding the travel of the film member And it has conductive and non-adhesive guide surfaces.
根據本態樣所涉及的薄膜構件黏貼裝置,由於能夠將被剝離了離型膜的薄膜構件引導至被黏貼構件的黏貼起始端,因此就能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件更高精準度地黏貼在被黏貼構件上。According to the film member sticking device according to this aspect, since the film member from which the release film is peeled can be guided to the sticking starting end of the sticked member, the film member can be stuck on the sticked member with high accuracy. In addition, since the static electricity can be removed during the pasting process, the film member can be pasted on the pasted member with higher accuracy.
[21]在本發明的第三態樣所涉及的薄膜構件黏貼裝置中,理想的情況是:所述薄膜構件為用於液晶面板的偏光膜或保護膜或者用於電子設備的電磁波屏蔽膜,所述被黏貼構件為用於液晶面板的玻璃基板或合成樹脂基板或者用於電子設備的電子電路基板。[21] In the film member sticking device according to the third aspect of the present invention, it is desirable that the film member is a polarizing film or a protective film for a liquid crystal panel or an electromagnetic wave shielding film for electronic equipment, The adhered member is a glass substrate or a synthetic resin substrate for a liquid crystal panel or an electronic circuit substrate for an electronic device.
根據本態樣所涉及的薄膜構件黏貼裝置,由於能夠將用於液晶面板的偏光膜或保護膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上或者將用於電子設備的電子波屏蔽膜高精準度地黏貼在用於電子設備的電子電路基板上,因此有助於製造出高品質的液晶面板和電子設備。According to the film member sticking device according to this aspect, the polarizing film or the protective film used for the liquid crystal panel can be attached to the glass substrate or the synthetic resin substrate used for the liquid crystal panel with high accuracy or the electronic equipment used for the electronic equipment The wave shielding film is adhered to the electronic circuit board used for electronic equipment with high precision, so it helps to manufacture high-quality liquid crystal panels and electronic equipment.
[22]本發明的第三態樣所涉及的薄膜構件黏貼方法,從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離所述離型膜,一邊使所述薄膜構件行進,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,依次其包括:剝離步驟,用於將所述離型膜從所述薄膜構件上剝離;以及黏貼步驟,在使剝離了所述離型膜的所述薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件上,其中,在所述剝離步驟與所述黏貼步驟之間,其進一步包括:靜電去除步驟,使用靜電去除構件來去除在將所述離型膜從所述薄膜構件上剝離時所述薄膜構件的所述黏著面上可能附帶的靜電,所述靜電去除構件在具有相對於所述薄膜構件與具備導電性以及非黏著性的接觸面的同時,由金屬構成且電接地。[22] The film member sticking method according to the third aspect of the present invention peels off the release film from a film member whose one surface is an adhesive surface and a peelable release film is stuck on the adhesive surface While advancing the film member, after the front end portion of the film member from which the release film has been peeled is in the direction of travel to the bonding start end of the adhered member, the film member is started from the bonding start end Pasting on the adhered member, which in turn includes: a peeling step for peeling off the release film from the thin film member; and a sticking step in which the thin film member from which the release film is peeled off After the front end of the direction of travel reaches the pasting start end of the pasted member, the pasting end is used as the starting point to stick the film member to the pasted member, wherein between the peeling step and the pasting step , Which further includes a static electricity removing step that uses a static electricity removing member to remove static electricity that may be attached to the adhesive surface of the film member when the release film is peeled from the film member, the static electricity removing member It has a conductive surface and a non-adhesive contact surface with respect to the film member, and is made of metal and electrically grounded.
根據本發明的第三態樣所涉及的薄膜構件黏貼方法,藉由具有上述結構的靜電去除構件,由於能夠去除在將離型膜從薄膜構件上剝離時薄膜構件的黏著面上可能附帶的靜電,因此和上述本發明的薄膜構件黏貼裝置一樣,不僅能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,在將薄膜構件黏貼在被黏貼構件上後,藉由薄膜構件與被黏貼構件黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。According to the method for pasting a thin film member according to the third aspect of the present invention, the static electricity removing member having the above structure can remove static electricity that may be attached to the adhesive surface of the thin film member when the release film is peeled from the thin film member Therefore, like the above-described film member sticking device of the present invention, not only can dust or garbage be difficult to adhere to the film member, but also the film member can be stuck to the adhered member with high accuracy. In addition, after the film member is pasted on the pasted member, the product obtained by pasting the film member and the pasted member (such as a liquid crystal panel) does not leave static electricity, and the effect is that it can be avoided The product quality deteriorates due to static electricity.
此情況下,由於靜電去除構件上與薄膜構件接觸的接觸面是具有非黏著性(被施加了非黏著性表面加工),因此就能夠降低靜電去除構件與薄膜構件相接觸時的摩擦。另外,靜電去除構件除了是由金屬構成且電接地以外,其與薄膜構件之間的接觸面還具有導電性(被施加了導電性表面加工,換言之,在施加了黏著性表面加工之後也能夠維持導電性),因此能夠獲得更強的去除靜電的效果。In this case, since the contact surface of the static electricity removing member that is in contact with the film member is non-adhesive (non-adhesive surface processing is applied), it is possible to reduce the friction when the static electricity removing member is in contact with the film member. In addition to the fact that the static electricity removing member is made of metal and electrically grounded, the contact surface with the thin film member is also conductive (the conductive surface processing is applied, in other words, it can be maintained even after the adhesive surface processing is applied Conductivity), so you can get a stronger effect of removing static electricity.
[23]在本發明的第三態樣所涉及的薄膜構件黏貼方法中,理想的情況是:在所述靜電去除步驟中,使用作為所述靜電去除構件的引導構件來去除在所述薄膜構件的所述黏著面上可能附帶的靜電,所述引導構件具有用於引導所述薄膜構件行進的並且具有導電性以及非黏著性的引導面。[23] In the film member sticking method according to the third aspect of the present invention, it is desirable that in the static electricity removing step, a guide member as the static electricity removing member is used to remove the film member The static electricity that may be attached to the adhesive surface of the guide member has a guide surface for guiding the film member to travel and having electrical conductivity and non-adhesion.
根據本態樣所涉及的薄膜構件黏貼方法,由於能夠將被剝離了離型膜的薄膜構件引導至被黏貼構件的黏貼起始端,因此就能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件更高精準度地黏貼在被黏貼構件上。According to the film member sticking method according to this aspect, since the film member from which the release film is peeled can be guided to the sticking starting end of the sticked member, the film member can be stuck on the sticked member with high accuracy. In addition, since the static electricity can be removed during the pasting process, the film member can be pasted on the pasted member with higher accuracy.
[24]在本發明的第三態樣所涉及的薄膜構件黏貼方法中,理想的情況是:所述薄膜構件為用於液晶面板的偏光膜或保護膜或者用於電子設備的電磁波屏蔽膜,所述被黏貼構件為用於液晶面板的玻璃基板或合成樹脂基板或者用於電子設備的電子電路基板。[24] In the film member bonding method according to the third aspect of the present invention, it is desirable that the film member is a polarizing film or a protective film for a liquid crystal panel or an electromagnetic wave shielding film for an electronic device, The adhered member is a glass substrate or a synthetic resin substrate for a liquid crystal panel or an electronic circuit substrate for an electronic device.
根據本態樣所涉及的薄膜構件黏貼方法,由於能夠將用於液晶面板的偏光膜或保護膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上或者將用於電子設備的電子波屏蔽膜高精準度地黏貼在用於電子設備的電子電路基板上,因此有助於製造出高品質的液晶面板和電子設備。According to the film member bonding method according to this aspect, the polarizing film or the protective film used for the liquid crystal panel can be adhered to the glass substrate or the synthetic resin substrate used for the liquid crystal panel with high precision, or the electronic used for the electronic equipment The wave shielding film is adhered to the electronic circuit board used for electronic equipment with high precision, so it helps to manufacture high-quality liquid crystal panels and electronic equipment.
[25]本發明的靜電去除構件,用於本發明的第三態樣所涉及的薄膜構件黏貼方法中,其在具有相對於被剝離了所述離型膜的所述薄膜構件與具有導電性以及非黏著性的接觸面的同時,由金屬構成。[25] The static electricity removing member of the present invention is used in the thin-film member sticking method according to the third aspect of the present invention, which has conductivity relative to the thin-film member from which the release film is peeled off. At the same time as the non-adhesive contact surface, it is made of metal.
本發明的靜電去除構件能夠適用於本發明的第三態樣所涉及的薄膜構件黏貼裝置以及方法中。The static electricity removing member of the present invention can be applied to the film member sticking device and method according to the third aspect of the present invention.
[26]本發明的靜電去除構件,用於本發明的第三態樣所涉及的薄膜構件黏貼方法中,其在具有相對於被剝離了所述離型膜的所述薄膜構件與具有導電性以及非黏著性的接觸面的同時,由金屬構成且電接地。[26] The static electricity removing member of the present invention is used in the thin film member sticking method according to the third aspect of the present invention, which has electrical conductivity with respect to the thin film member from which the release film is peeled off. At the same time as the non-adhesive contact surface, it is made of metal and electrically grounded.
本發明的靜電去除構件能夠適用於本發明的第三態樣所涉及的薄膜構件黏貼裝置以及方法中。The static electricity removing member of the present invention can be applied to the film member sticking device and method according to the third aspect of the present invention.
[27]在本發明的靜電去除構件中,理想的情況是:所述靜電去除構件為引導構件,其具有用於引導所述薄膜構件行進的並且具有導電性以及非黏著性的引導面。[27] In the static electricity removing member of the present invention, it is desirable that the static electricity removing member is a guide member having a guide surface for guiding the film member to travel and having electrical conductivity and non-adhesiveness.
根據本態樣的靜電去除構件,由於能夠將被剝離了離型膜的薄膜構件引導至被黏貼構件的黏貼起始端,因此就能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件更高精準度地黏貼在被黏貼構件上。According to the static electricity removing member of this aspect, since the film member from which the release film is peeled can be guided to the starting end of the pasting of the pasted member, the thin film member can be pasted on the pasted member with high accuracy. In addition, since the static electricity can be removed during the pasting process, the film member can be pasted on the pasted member with higher accuracy.
[28]在本發明的靜電去除構件中,理想的情況是:所述薄膜構件為用於液晶面板的偏光膜或保護膜或者用於電子設備的電磁波屏蔽膜,所述被黏貼構件為用於液晶面板的玻璃基板或合成樹脂基板或者用於電子設備的電子電路基板。[28] In the static electricity removing member of the present invention, it is desirable that the thin film member is a polarizing film or a protective film for a liquid crystal panel or an electromagnetic wave shielding film for an electronic device, and the adhered member is for A glass substrate or a synthetic resin substrate of a liquid crystal panel or an electronic circuit substrate used in electronic equipment.
根據本態樣的靜電去除構件,由於能夠將用於液晶面板的偏光膜或保護膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上或將用於電子設備的電子波屏蔽膜高精準度地黏貼在用於電子設備的電子電路基板上,因此有助於製造出高品質的液晶面板和電子設備。According to the static electricity removing member of this aspect, the polarizing film or the protective film used for the liquid crystal panel can be adhered to the glass substrate or the synthetic resin substrate used for the liquid crystal panel with high accuracy or the electronic wave shielding film used for the electronic equipment It is pasted on the electronic circuit board used in electronic equipment with high precision, so it helps to manufacture high-quality liquid crystal panels and electronic equipment.
以下,將對本發明的各實施方式進行說明。在各實施方式中,薄膜構件黏貼裝置均為:從黏貼有可剝離的離型膜的薄膜構件上,一邊剝離離型膜,一邊使薄膜構件行進,在使剝離了離型膜的薄膜構件的行進方向前端部到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將薄膜構件黏貼在被黏貼構件上的薄膜構件黏貼裝置。另外,雖然本發明的薄膜構件是以被黏貼構件的薄膜構件黏著面上的黏貼起始端為起點被黏貼在該薄膜構件黏著面上的,但是在本說明書中,省略了“薄膜構件黏著面”,因此在本說明書中,例如將描述為“被黏貼在被黏貼構件的黏貼起始端上”或描述為“被黏貼在被黏貼構件上”。Hereinafter, each embodiment of the present invention will be described. In each embodiment, the film member sticking device is: a film member to which a peelable release film is adhered, and the film member is advanced while peeling the release film. After the front end portion in the traveling direction reaches the pasting start end of the pasted member, the pasting end is used as a starting point to stick the film member to the pasting member. In addition, although the film member of the present invention is pasted on the adhesive surface of the film member with the starting end of the adhesive member on the adhesive surface of the adhesive member as the starting point, in this specification, the "film member adhesive surface" is omitted Therefore, in this specification, for example, it will be described as "being pasted on the pasting end of the pasted member" or "being pasted on the pasted member".
另外,後述的實施方式一至五中涉及的薄膜構件黏貼裝置1~5中,薄膜構件為用於液晶面板的偏光膜,被黏貼構件為用於液晶面板的玻璃基板。其中,薄膜構件(偏光膜)的尺寸並沒特別的限定,在實施方式一涉及的薄膜構件黏貼裝置1中,被黏貼構件(玻璃基板)的尺寸例如被設置為:大約長邊(縱)1500mm×短邊(橫)900mm的較大尺寸,並且在留有分別距離上述被黏貼構件的橫方向的邊以及縱方向的邊大約5mm的空白後,剩餘的區域為可進行黏貼的區域(例如,長邊(縱)1490mm×短邊(橫)890mm)。In addition, in the film
另外,雖然一般而言,液晶面板所採用的結構是將偏光方向相垂直的偏光膜黏貼在配置在液晶層的表側以及背側的兩片玻璃基板(表側的玻璃基板以及背側的玻璃基板)上,但在實施方式一涉及的薄膜構件黏貼裝置1中,是對將偏光膜黏貼在表側的玻璃基板以及背側的玻璃基板中的一側上進行說明的。下面,將對實施方式一至五中涉及的薄膜構件黏貼裝置1~5進行詳細說明。In addition, although in general, the liquid crystal panel adopts a structure in which a polarizing film having a polarization direction perpendicular to each other is attached to two glass substrates (a glass substrate on the front side and a glass substrate on the back side) arranged on the front side and the back side of the liquid crystal layer However, in the film
[實施方式一][Embodiment 1]
第1圖是用於說明實施方式一涉及的薄膜構件黏貼裝置1的圖。第1圖中所顯示的實施方式一涉及的薄膜構件黏貼裝置1為模式圖,因此並不一定反應實際的尺寸。實施方式一涉及的薄膜構件黏貼裝置1如第1圖所示,包括:工作臺20,用於放置作為被黏貼構件的玻璃基板10;薄膜構件供應機構部100,從作為薄膜構件的偏光膜30(參照第2圖)上,一邊剝離離型膜40,一邊使偏光膜30行進,並且供應偏光膜30從而使該偏光膜30的進行方向前端部30a到達玻璃基板10的黏貼起始端10a;以及控制裝置200,具有對實施方式一涉及的薄膜構件黏貼裝置1的各構成要件進行控制的控制功能。控制裝置200所具有的控制功能將後述。FIG. 1 is a diagram for explaining the film
在實施方式一涉及的薄膜構件黏貼裝置1中,將以藉由固定薄膜構件供應機構部100並且使工作臺20移動(沿x軸移動),從而將偏光膜30黏貼在玻璃基板10上的運作來進行說明。第1圖中顯示的是工作臺20已移動至進行將偏光膜30黏貼在玻璃基板10上的運作的位置上的狀態。In the film
薄膜構件供應機構部100具有:剝離輥110,藉由朝向與偏光膜30的行進方向幾乎相反的方向將離型膜40折返,從而從偏光膜30上將離型膜40剝離;離型膜行進機構部120,使經過剝離輥110折返後的離型膜40行進;引導構件130,具有引導面131,該引導面131在經過剝離輥110剝離了離型膜40後的偏光膜30的行進中進行引導;按壓輥140,在該偏光膜30的行進方向前端部30a(以下簡稱為前端部30a)到達玻璃基板10的黏貼起始端10a時,將該偏光膜30的前端部30a按壓在該黏貼起始端10a處;以及攝影機150,能夠對偏光膜30的規定部位(後述)進行拍攝。The film member
剝離輥110採用具有軸承的輥。藉此,在將離型膜40從偏光膜30上剝離時,就能夠以較小的力量順利地剝離離型膜40。As the peeling
薄膜構件供應機構部100除了上述構成要件以外,還配置有用於使偏光膜30(黏貼有離型膜40的狀態下的偏光膜30)彎曲後行進的輥161及162。另外,還存在有用於輸送偏光膜30的輸送機構部以及配置在行進路線途中的張力調節輥等,不過這些構成要件省略圖示。The film member
在第1圖中,偏光膜30(黏貼有離型膜40的狀態下的偏光膜30)在經過輥161大角度向下方向彎曲後,再藉由輥162與xy平面呈規定角度(在實施方式一涉及的薄膜構件黏貼裝置1中為30度)彎曲後到達剝離輥110。雖然偏光膜30(黏貼有離型膜40的狀態下的偏光膜30)在行進路線上,會藉由輥161、162朝下方向或斜方向彎曲行進,但整體而言,偏光膜30是沿x軸按照圖示的右向左的方向(箭頭x’方向)進行的。因此,在本說明書中,在描述偏光膜30的行進方向時,使用“沿x軸在箭頭x’方向”或“圖示的右向左方向”來進行描述。In FIG. 1, after the polarizing film 30 (the
第2圖是用於說明偏光膜30的圖。其中,第2圖(a)是偏光膜30的平面圖,第2圖(b)是偏光膜30的截面圖。如第2圖所示,偏光膜30呈長條片狀,長條片狀的離型膜40以可剝離的狀態經由黏著層34黏貼在偏光膜主體32上。在該偏光膜30上,在保留離型膜40的狀態下每隔固定長度設置有切口,藉由該切口,能夠將偏光膜30變為小片化,從而使之與作為黏貼對象的每個玻璃基板10(參照第1圖)尺寸相對應。例如,當玻璃基板10的長邊(長度為1500mm)以沿x軸的方式被放置在工作臺20上時,在保留離型膜40的狀態下按照每隔偏光膜30的長邊(長度為1490mm)設置有切口C1、C2、……。FIG. 2 is a diagram for explaining the
另外,在第2圖所示的長條片狀的偏光膜30中,在分別說明與每個玻璃基板10相對應的各個偏光膜時,以從第2圖中左側開始,按照第一偏光膜30A、第二偏光膜30B、……的順序來進行說明。切口C1、C2、……可以表示各個偏光膜30的行進方向後端部30b(以下簡稱為後端部),也可以表示前端部30a。例如,以第一偏光膜30A來說,切口C1表示該第一偏光膜30A的後端部30b,以第二偏光膜30B來說,切口C1表示該第二偏光膜30B的前端部30a。In addition, in the long sheet-shaped
下面將返回第1圖,並對實施方式一涉及的薄膜構件黏貼裝置1的各個構成要件進一步進行詳細說明。Next, returning to FIG. 1, each constituent element of the film
工作臺20能夠在被鋪設在平臺50上的導軌60上沿x軸在箭頭x-x’方向上往復移動。工作臺20除了能夠沿x軸往復移動外,還能夠沿y軸進行位置調整以及在xy平面上進行角度調整。另外,對於上述工作臺20的沿x軸往復移動、沿y軸的位置調整以及在xy平面上的角度調整,能夠藉由控制裝置200所具備的一種控制功能來進行控制。工作臺20、平臺50以及導軌60例如是由鐵等金屬構成。The table 20 can reciprocate along the x-axis in the direction of the arrow x-x' on the
離型膜行進機構部120具有使經過剝離輥110折返後的離型膜40朝箭頭x方向行進的功能。另外,將經過剝離輥110折返後的離型膜40的行進方向(箭頭x方向)作為“離型膜行進方向”。The release film
離型膜行進機構部120具有:設置在經過剝離輥110折返後的離型膜40的行進方向下游側的張力調節輥125;多個輥(例如,輥121~124);設置在剝離輥110與該張力調節輥125之間(具體在輥122與輥123之間)的送料機構部126;以及設置在比張力調節輥125更下游側的,並且用於捲繞離型膜40的捲繞輥(未圖示)等。The release film
送料機構部126具有用於夾持離型膜40的多個夾持器(Clamper)127,並且可沿x軸在箭頭x-x’方向上往復移動。該送料機構部126具有用於使剝離了離型膜40的偏光膜30的前端部30a到達玻璃基板10的黏貼起始端10a的功能。The
上述送料機構部126的該運作是藉由控制裝置200所具備的一種控制功能來進行的。此情況下,控制裝置200根據攝影機150的拍攝數據來監視偏光膜30的規定部位(例如後端部30b)的位置(沿x軸的位置),並控制送料機構部126從而使偏光膜30的前端部30a到達玻璃基板10的黏貼起始端10a。The operation of the
作為藉由控制裝置200來控制送料機構部126的例子,例如,控制裝置200根據來自於攝影機150的拍攝數據,來監視此時作為黏貼對象的偏光膜(第一偏光膜30A)的後端部30b(該第一偏光膜30A與第二偏光膜30B之間的切口C1)的位置,並使送料機構部126運作,直至該後端部30b(切口C1)的位置到達目標位置。As an example of controlling the
具體來說,預先將偏光膜30的前端部30a正確地到達玻璃基板10的黏貼起始端10a時的該偏光膜30的後端部30b的位置作為“目標位置”,藉由控制裝置200使離型膜40向離型膜行進方向行進,直至作為黏貼對象的偏光膜的後端部30b的位置到達目標位置。藉此,就能夠使該第一偏光膜30A的前端部30a精準地到達玻璃基板10的黏貼起始端10a。Specifically, the position of the
一旦偏光膜30的後端部30b(切口C1)的位置到達目標位置,則會解除對離型膜40的夾持,並控制送料機構部126回到原來的位置上。Once the position of the
在實施方式一涉及的薄膜構件黏貼裝置1中,攝影機150對作為黏貼對象的第一偏光膜30A的後端部30b(切口C1)的位置進行監視,這樣配置的原因在於,如果對現階段下用於作為黏貼對象的第一偏光膜30A的前端部30a進行監視的話,則會因存在有按壓輥140等構件(參照第1圖),從而導致很難保證用於設置攝影機150所需的空間。但如果能預留出用於設置攝影機150所需的足夠的空間的話,也可以設置對現階段下用於作為黏貼對象的第一偏光膜30A的前端部30a進行監視。In the film
接著,將參照第3圖對引導構件130以及按壓輥140進行說明。Next, the
第3圖是用於說明引導構件130以及按壓輥140的圖。其中,第3圖(a)是第1圖中的按壓輥140以及第1圖中被虛線框A包圍的範圍的放大圖,第3圖(b)是沿z軸從上方觀看第3圖(a)的平面圖。在第3圖(b)中,省略了第3圖(a)中的按壓輥140的圖示。FIG. 3 is a diagram for explaining the
首先,對引導構件130進行說明。引導構件130是用於引導被剝離了離型膜40的偏光膜30行進的構件。由於第3圖與第1圖一樣為模式圖,因此省略了該引導構件130的安裝構造。該引導構件130被安裝在豎立設置在平臺5上的支撐構件(未圖示)上。該支撐構件例如由不銹鋼等金屬構成,該引導構件130的引導面131(與偏光膜30相接觸一側的面)被施加了用於防止黏合劑附著的非黏著性表面加工。這樣做的目的在於偏光膜30的一個面是具有黏著性的黏著面。First, the
即,由於在偏光膜30的黏著面上黏貼有可剝離的離型膜40,從而被剝離了離型膜40的偏光膜30的一個面(黏貼有離型膜40的一側的面)具有黏著性,因此如果不對引導構件130的引導面131施加用於防止黏合劑附著的非黏著性表面加工的話,偏光膜30的黏著面就會附著在引導構件130的引導面131上,從而導致偏光膜30無法順利地沿引導構件130的引導面131行進。That is, since the
用於防止黏合劑附著的非黏著性表面加工屬公眾知習技術,例如能夠採用被稱為“TOSICAL(註冊商標)S COATING”的表面加工技術。藉由對引導構件130的引導面131施加這種表面加工(TOSICAL(註冊商標)S COATING被膜形成加工/株式會社TOSICO),就能夠在被剝離了離型膜40的偏光膜30的黏著面不會附著在引導構件130的引導面131上的情況下,使偏光膜30順利地行進至玻璃基板10的黏貼起始端10a處。關於TOSICAL(註冊商標)S,例如適合使用:UNA-300系列(UNA-310-X10)、UNA-800系列、TS-1000系列、TS-1080系列及TS-1310系列的產品。Non-adhesive surface processing for preventing adhesion of adhesives is a publicly known technology, and for example, a surface processing technology called "TOSICAL (registered trademark) S COATING" can be used. By applying such surface processing (TOSICAL (registered trademark) S COATING film formation processing/TOSICO Co., Ltd.) to the
TOSICAL(註冊商標)S COATING被膜的膜厚例如在1μm~200μm,較佳是在3μm~150μm範圍內。在形成TOSICAL(注冊商標)S COATING被膜前,可以預先在引導構件130的引導面131上形成凹凸結構。此情況下的凹凸結構的平均表面粗糙度Ra設定在2μm~15μm範圍內為佳。The thickness of the TOSICAL (registered trademark) S COATING coating is, for example, 1 μm to 200 μm, preferably 3 μm to 150 μm. Before the TOSICAL (registered trademark) S COATING film is formed, an uneven structure may be formed on the
引導構件130被設置為:在以該引導構件130的前端部為邊緣的同時,引導面131相對於玻璃基板10呈銳角傾斜。具體來說,在實施方式一涉及的薄膜構件黏貼裝置1中,引導構件130呈三角形的塊狀,並且其前端部132呈銳角。The
如第3圖(a)所示,具有這種結構的引導構件130被設置為:在玻璃基板10的黏貼起始端10a到達穿過按壓輥140的按壓點P的垂線L上的位置(稱為黏貼運作開始位置)時,使玻璃基板10的黏貼起始端10a位於引導面131的延長線上。另外,該引導構件130還被設置在:不會與放置在工作臺20上的玻璃基板10相接觸(沿z軸的位置),並且使前端部132與玻璃基板10之間的落差變小的高度上。另外,按壓輥140的“按壓點P”是指按壓輥140在實施對偏光膜30的按壓運作時,對偏光膜30施加按壓力的點。As shown in FIG. 3( a ), the
在實施方式一涉及的薄膜構件黏貼裝置1中,引導面131的傾斜度,即引導面131與xy平面所呈的角度θ(引導面131與放置在工作臺20上的玻璃基板10之間所呈的角度θ)被設定為30度。另外,也沒有必要將引導面131與玻璃基板10所呈的角度θ設定為非常嚴謹的30度,只要偏光膜30的前端部30a能夠順利地到達玻璃基板10的黏貼起始端10a即可。In the film
另外,引導構件130最佳被設置為:當玻璃基板10的黏貼起始端10a到達黏貼運作開始位置時,盡可能地縮短引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔(沿x軸的間隔)d。間隔d會因引導面131的傾斜角度而發生不同,在實施方式一涉及的薄膜構件黏貼裝置1中,間隔d為15mm。In addition, the
引導構件130電接地。具體來說,如前述,引導構件130被安裝在豎直設置在平臺50上的支撐構件(未圖示)上,這些支撐構件以及平臺50均由金屬構成,因此引導面131在經由這些支撐構件以及平臺50後電接地。儘管如前述,引導構件130的引導面131被施加有非黏著性表面加工,但這種表面加工並不會有損引導面131的導電性。The
由於第1圖係顯示實施方式一涉及的薄膜構件黏貼裝置1的模式圖,因此並沒有顯示出平臺50的具體設置狀態,平臺50是在與工廠的地面電接地的狀態下設置的平臺。藉此,引導構件130就連同其引導面131一起,在經由支撐構件以及平臺50後電接地。Since FIG. 1 is a schematic diagram showing the film
如上述說明,由於引導構件130的前端部132為邊緣,因此不但能夠盡可能地縮短該引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔,還能夠盡可能地縮小引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的落差。這樣一來,相比於將折返部設置為例如帶有圓弧形的折返部(參照第10圖中的虛線圓圈B),就能夠縮短偏光膜30的前端部30a到達玻璃基板10的黏貼起始端10a為止的距離,從而防止偏光膜30在到達黏貼起始端10a之前,因自身重量發生彎曲。藉此,就能夠使在引導面131上行進的偏光膜30的前端部30a精準地到達玻璃基板10的黏貼起始端10a。另外,由於引導構件130被設置為玻璃基板10的黏貼起始端10a位於該引導面131的延長線上,因此藉由這樣的設置,也能夠使在引導面131上行進的偏光膜30的前端部30a精準地到達玻璃基板10的黏貼起始端10a。As described above, since the
另外,藉由將引導構件130電接地,即便作為薄膜構件的偏光膜30上帶有靜電,也能夠將該靜電去除。而藉由去除偏光膜30上的靜電,不但能夠使灰塵或垃圾難以附著在偏光膜30上,還能夠在將偏光膜30黏貼在玻璃基板10上時,將偏光膜30高精準度地黏貼在玻璃基板10上。另外,在將黏貼有偏光膜30的玻璃基板10輸送至下一道步驟時,還能夠防止偏光膜30在帶有靜電的狀態下被輸送至下一道步驟。In addition, by electrically grounding the
下面,對按壓輥140進行說明。如第3圖(a)所示,按壓輥140為兩個直徑不同的輥141及142沿垂線L兩段疊加的結構,其各自的旋轉軸141a及142a沿偏光膜30的前端部30a的方向(沿y軸的方向)設置。兩個按壓輥141及142分別各自的旋轉軸141a及142a分別被可自由旋轉地安裝在按壓輥安裝構件143上。按壓輥安裝構件143則被安裝在薄膜構件供應機構部100上。Next, the
此處,將兩個按壓輥141及142中位於與偏光膜30相接觸一側的按壓輥141設為第一按壓輥141,將另一個按壓輥142設為第二按壓輥142,此情況下,第一按壓輥141的直徑Φ1(參照第3圖(a))被設定為小於第二按壓輥142的直徑Φ2。在實施方式一涉及的薄膜構件黏貼裝置1中,第一按壓輥141的直徑Φ1大約為10mm。關於將第一按壓輥141與第二按壓輥142設置為兩段疊加的結構,以及將第一按壓輥141的直徑Φ1設定為小於第二按壓輥142的直徑Φ2的理由將後述。Here, of the two
具有上述構成的按壓輥140(第一按壓輥141以及第二按壓輥142)可伴隨按壓輥安裝構件143一同沿z軸方向(箭頭z-z’方向)上下移動,當實施方式一涉及的薄膜構件黏貼裝置1未進行黏貼作業時(簡稱為非黏貼作業時),按壓輥140會與工作臺20上放置的玻璃基板10所包含的平面(xy平面)相脫離(位於其上方),而當實施方式一涉及的薄膜構件黏貼裝置1進行黏貼作業時(簡稱為黏貼作業時),按壓輥140則會下降並進行對偏光膜30的按壓作業。按壓輥140的上升以及下降運作,是藉由控制裝置200所具備的一種控制功能來完成的。The pressing roller 140 (the first
另外,將第一按壓輥141的直徑Φ1設置為小於第二按壓輥142的直徑Φ2,並且將直徑較大的第二按壓輥142疊加在第一按壓輥141上的理由如下。In addition, the reason that the diameter Φ1 of the first
即,當玻璃基板10到達黏貼運作開始位置後,由於引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔d如上述為15mm,因此在第一按壓輥141按壓偏光膜30的狀態下,為了使第一按壓輥141不與引導構件130發生接觸,就必需要將第一按壓輥141的直徑Φ1盡可能設置得更小。而另一方面,一旦將第一按壓輥141的直徑設置的較小,則又會產生出:僅依靠第一按壓輥141無法對整個偏光膜30的寬度方向(沿y軸方向的寬度)施加均勻的按壓力的問題。That is, after the
具體來說,第3圖中偏光膜30的寬度方向(第3圖中y軸方向上)的長度大約為890mm。而如果偏光膜30的寬度方向(第3圖中y軸方向上)的長度大於890mm的話,第一按壓輥141沿旋轉軸141a的長度(沿y軸的長度)也會變長。此時,第一按壓輥141的直徑Φ1相對於第一按壓輥141沿旋轉軸141a的長度就會變得很小,從而容易導致第一按壓輥141產生彎曲,而一旦第一按壓輥141產生彎曲,就無法在整個寬度方向上施加均勻的按壓力。所以,在將第一按壓輥141的直徑Φ1盡可能設置的更小的同時,還要在第一按壓輥141的上面疊加直徑較大的第二按壓輥142從而使按壓點P處的按壓力均勻地分佈在偏光膜30的整個寬度方向上。Specifically, the length of the
藉由將按壓輥140設置為上述結構,即便是在引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔d僅為15mm的情況下,也能夠在第一按壓輥141不與引導構件130相接觸的狀態台下,確實地對偏光膜30進行按壓。另外,第二按壓輥142也能夠防止第一按壓輥141產生彎曲,從而幫助第一按壓輥141以均勻的按壓力對偏光膜30的整個寬度方向進行按壓。像這樣,第二按壓輥142是作為輔助第一按壓輥141按壓的輔助輥來發揮作用的。By providing the
接下來,實施方式一涉及的薄膜構件黏貼裝置1的運作(特別是偏光膜30的黏貼運作)進行說明。Next, the operation of the film
第4圖是用於說明實施方式一涉及的薄膜構件黏貼裝置1中偏光膜30的黏貼運作的圖。其中,第4圖(a)顯示的是黏貼運作開始前的狀態,這裡,將該狀態作為初始狀態。在該初始狀態下,工作臺20位於比按壓輥140(第一按壓輥141以及第二按壓輥142)更靠近圖中左側的位置(開始(START)位置)上。在初始狀態下,此時作為被黏貼對象的玻璃基板10(第一玻璃基板10)被放置在工作臺20上的規定位置上。另外,工作臺20從開始位置沿x軸的移動量、沿y軸的位置以及在z軸周圍的角度(平面上的角度)等均已被經過適宜地調整。FIG. 4 is a diagram for explaining the bonding operation of the
離型膜40上捲繞側的前端部(未圖示)與用於捲繞離型膜的捲繞輥(未圖示)相連接,並且此時作為黏貼對象的偏光膜(第一偏光膜30A)的前端部30a已到達剝離輥110處。在該初始狀態下,按壓輥140(第一按壓輥141以及第二按壓輥142)與工作臺20上放置的玻璃基板10所包含的平面(xy平面)相脫離(位於其上方)。The front end portion (not shown) of the
在第4圖(a)所示的初始狀態下,首先進行使工作臺20移動的步驟。即,控制裝置200控制工作臺20使其沿x軸朝右方向(箭頭x方向)按規定的移動量行進。藉此,工作臺20就會朝第4圖(b)中所示的位置(黏貼運作開始位置)移動。具體來說,控制裝置200控制工作臺20使其沿x軸朝右方向行進,從而使玻璃基板10的黏貼起始端10a到達與按壓輥140的按壓點P相向的位置上。In the initial state shown in FIG. 4(a), first, the step of moving the table 20 is performed. That is, the
一旦工作臺20移動至第4圖(b)中所示的黏貼運作開始位置,則進行使經過剝離輥110剝離了離型膜40後的偏光膜30的前端部30a到達玻璃基板10的黏貼起始端10a的步驟。即,控制裝置200控制送料機構部126,從而使偏光膜30到達玻璃基板10的黏貼起始端10a(薄膜構件供應控制)。藉此,送料機構部126就藉由夾持器127來夾持離型膜40,並使該離型膜40按照規定的移動量朝離型膜行進方向(圖示箭頭x方向)行進。Once the table 20 is moved to the starting position of the pasting operation shown in FIG. 4(b), the pasting of the
在藉由送料機構部126使離型膜40按照規定的移動量朝離型膜行進方向行進後,在藉由剝離輥110從第一偏光膜30A上剝離離型膜40的同時,剝離了離型膜40的第一偏光膜30A會沿引導構件130的引導面131行進,然後,該第一偏光膜30A的前端部30a會到達第一玻璃基板10的黏貼起始端10a(參照第4圖(b))。After the
此時,控制裝置200對送料機構部126所進行的控制,是根據來自於攝影機150所拍攝的圖像數據來進行的。作為控制裝置200對送料機構部126所進行的控制的例子,如前述,控制裝置200根據來自於攝影機150的拍攝數據,來監視此時作為黏貼對象的偏光膜(第一偏光膜30A)的後端部30b(切口C1)的位置,並使送料機構部126運行,直至該後端部30b(切口C1)的位置到達目標位置。藉此,第一偏光膜30A的前端部30a就會到達第一玻璃基板10的黏貼起始端10a。像這樣,一旦第一偏光膜30A的前端部30a就會到達第一玻璃基板10的黏貼起始端10a,控制裝置200則會控制送料機構部126,從而使解除對離型膜40的夾持。然後,送料機構部126會回到初始狀態時的位置上。At this time, the
一旦送料機構部126使離型膜40朝離型膜行進方向行進,張力調節輥125就會例如第4圖(b)所示,從虛線所示的位置(第4圖(a)中的張力調節輥125的位置)按照送料機構部126所移動的移動量來進行下降運作。藉由設置該張力調節輥125,就能夠在不需要將藉由送料機構部126進行的偏光膜30供應作業,與藉由捲繞輥(未圖示)進行的離型膜40捲繞作業相同步的情況下,相互獨立地來進行各自的作業。只要在張力調節輥125的下降量達到規定量時進行藉由捲繞輥(未圖示)進行的離型膜40捲繞作業即可。一旦捲繞輥(未圖示)開始進行離型膜40捲繞作業,張力調節輥125便會回到原來的位置(例如第4圖(a)中所示的位置)。Once the
在藉由送料機構部126使離型膜40朝離型膜行進方向行進時,由於離型膜40的行進會因剝離輥110而發生折返,因此不僅能夠在離型膜40的表面產生摩擦的情況下防止離型膜40產生破損,還能夠防止折返部(剝離輥110)的磨損。When the
即,在實施方式一涉及的薄膜構件黏貼裝置1中,將用於從偏光膜30上剝離離型膜40的折返部設置為輥(剝離輥110),並藉由利用該剝離輥110來使離型膜40折返後行進,從而將離型膜40從偏光膜30上剝離。藉此,在進行從偏光膜30上剝離離型膜40的作業時,就能夠在防止離型膜40破損的同時,防止折返部(剝離輥110)磨損。That is, in the film
另外,由於引導構件130的引導面131施加有用於防止黏合劑附著的非黏著性表面加工,因此當剝離了離型膜40的偏光膜30在引導構件130的引導面131上行進時,就能夠在剝離了離型膜40的偏光膜30的黏著面不會附著在引導構件130的引導面131上的情況下,使偏光膜30順利地行進。In addition, since the
一旦第一偏光膜30A的前端部30a到達玻璃基板10的黏貼起始端10a,則會進行使按壓輥140移動(下降)的步驟,從而藉由按壓輥140將偏光膜30的前端部30a按壓在玻璃基板10的黏貼起始端10a上。藉此,在按壓輥140(第一按壓輥141以及第二按壓輥142)下降後,第一按壓輥141的按壓點P就會將偏光膜30的前端部30a按壓在玻璃基板10的黏貼起始端10a上(參照第4圖(c))。藉此,第一偏光膜30A就會被定位在玻璃基板10的黏貼起始端10a上。此時,第二按壓輥142處於對第一按壓輥141進行按壓的狀態下。Once the
接著,從第4圖(c)所示的狀態(將偏光膜30的前端部30a按壓在玻璃基板10的黏貼起始端10a上的狀態)開始,進行使工作臺20移動的步驟,從而以玻璃基板10的黏貼起始端10a為起點將偏光膜30黏貼在玻璃基板10上。即,從第4圖(c)所示的狀態開始,藉由使工作臺20沿x軸朝箭頭x’方向(圖示中的左方向)移動,從而將第一以第一玻璃基板10的黏貼起始端10a為起點進行黏貼。此時,由於按壓輥140保持在對第一偏光膜30A進行按壓的狀態在,因此當工作臺20朝箭頭x’方向(圖示中的左方向)移動時,在第一按壓輥141一邊順時針旋轉,第二按壓輥142一邊逆時針旋轉的同時,一邊將第一偏光膜30A按壓在玻璃基板10上。Next, starting from the state shown in FIG. 4(c) (the state where the
在進行第4圖(d)所示的黏貼作業時,離型膜40上始終施加有來自張力調節輥125的固定張力。因此,在進行第一偏光膜30A的黏貼作業的期間內,藉由張力調節輥125例如從第4圖(d)中的虛線位置進一步下降,從而將離型膜40從第一偏光膜30A上剝離。此情況下,只要將藉由捲繞輥(未圖示)進行的離型膜40捲繞作業設置為在張力調節輥125的下降量達到規定量時開始進行捲繞作業即可。When performing the sticking operation shown in FIG. 4( d ), the fixed tension from the
藉由設置這樣的張力調節輥125,在進行黏貼作業時,就能夠在不必使工作臺20的移動作業與藉由捲繞輥來進行的離型膜40捲繞作業同步的情況下,獨立地來進行各自的作業。By providing such a
另外,即便是在進行上述黏貼作業時,由於離型膜40會在經過剝離輥110折返後行進,因此離型膜40的表面就不會產生摩擦,從而能夠防止離型膜40出現破損,不僅如此,還能夠在防止剝離部(剝離輥110)磨損的同時,防止折返部(剝離輥110)磨損。In addition, even when performing the above-mentioned pasting operation, since the
一旦工作臺20從第4圖(d)所示狀態進一步朝箭頭x’方向移動,就會返回第4圖(a)所示的位置(與初始狀態下相同的位置)。藉此,第一偏光膜30A相對於第一玻璃基板10的黏貼步驟就結束了。接著,將進行偏光膜(第二偏光膜30B)相對於下一個玻璃基板(第二玻璃基板10)的黏貼步驟。在進行將第二偏光膜30B黏貼在第二玻璃基板10上的黏貼步驟時,先將已完成第一偏光膜30A黏貼步驟的第一玻璃基板10從工作臺20上卸下,然後再將第二玻璃基板10放置在該工作臺20上後進行第4圖(a)至第4圖(d)中所示的步驟。藉由重複這些步驟,就能夠將偏光膜依次黏貼在每個玻璃基板上。Once the table 20 moves further from the state shown in FIG. 4(d) in the direction of arrow x', it returns to the position shown in FIG. 4(a) (the same position as in the initial state). As a result, the step of attaching the first
如第1圖~第4圖所示,實施方式一涉及的薄膜構件黏貼裝置1也可以稱為下述薄膜構件黏貼裝置(本發明第二實施方式涉及的薄膜構件黏貼裝置):從一個面為黏著面的,並且該黏著面上黏貼有可剝離的離型膜的薄膜構件上,一邊剝離離型膜,一邊使薄膜構件行進,在使剝離了離型膜的薄膜構件的行進方向前端部30a到達被黏貼構件的黏貼起始端10a後,以該黏貼起始端10a為起點將薄膜構件30黏貼在被黏貼構件10上,在離型膜40被從薄膜構件30上剝離之後,並且在薄膜構件30到達被黏貼構件10的黏貼起始端10a之前,藉由引導構件130來引導薄膜構件30行進,引導構件130在具有引導薄膜構件30行進的及施加有非黏著性表面加工的引導面131的同時,由金屬構成且電接地。As shown in FIGS. 1 to 4, the film
在實施方式一涉及的薄膜構件黏貼裝置1中,所述引導面具有導電性。In the film
另外,實施方式一涉及的薄膜構件黏貼方法也可以稱為下述薄膜構件黏貼方法(本發明第二實施方式涉及的薄膜構件黏貼方法):從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜40的薄膜構件30上,一邊剝離離型膜40,一邊使薄膜構件30行進,在被剝離離型膜40的薄膜構件30的行進方向前端部到達被黏貼構件10的黏貼起始端10a後,以該黏貼起始端10a為起點將薄膜構件30黏貼在被黏貼構件10上,在離型膜40被從薄膜構件30上剝離之後,並且在薄膜構件30到達被黏貼構件10的黏貼起始端10a之前,藉由引導構件130來引導薄膜構件30行進,引導構件130在具有引導薄膜構件30行進及施加有非黏著性表面加工的引導面131的同時,由金屬構成且電接地。In addition, the film member sticking method according to the first embodiment may also be referred to as the following film member sticking method (the film member sticking method according to the second embodiment of the present invention): one surface is an adhesive surface and the adhesive surface is pasted with On the
在實施方式一涉及的薄膜構件黏貼方法中,所述引導面131具有導電性。In the method for pasting a film member according to the first embodiment, the
另外,實施方式一涉及的引導構件130是用於實施方式一涉及的薄膜構件黏貼裝置1的引導構件,其在具有引導薄膜構件30行進及施加有非黏著性表面加工的引導面131的同時,由金屬構成且電接地。In addition, the
在實施方式一涉及的引導構件130中,所述引導面130具有導電性。In the
如第1圖~第4圖所示,實施方式一涉及的薄膜構件黏貼裝置1也可以稱為下述薄膜構件黏貼裝置(本發明第三實施方式涉及的薄膜構件黏貼裝置):從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜40的薄膜構件30上,一邊剝離所述離型膜40,一邊使所述薄膜構件30行進,在被剝離所述離型膜40的所述薄膜構件30的行進方向前端部30a到達被黏貼構件的黏貼起始端後,以該黏貼起始端為起點將所述薄膜構件黏貼在所述被黏貼構件10上,,其包括:剝離裝置170,用於將所述離型膜40從所述薄膜構件30上剝離;黏貼裝置180,在被剝離所述離型膜40的所述薄膜構件30的行進方向前端部30a到達被黏貼構件10的黏貼起始端10a後,以該黏貼起始端10a為起點將所述薄膜構件30黏貼在所述被黏貼構件10上,以及靜電去除構件190,被配置在所述剝離裝置170與所述黏貼裝置180之間,並且在具有相對於所述薄膜構件30與具備導電性以及非黏著性的引導面131的同時由金屬構成且電接地,藉由該靜電去除構件190來去除在將所述離型膜40從所述薄膜構件30上剝離時所述薄膜構件30的所述黏著面上可能附帶的靜電。As shown in FIGS. 1 to 4, the film
實施方式一涉及的薄膜構件黏貼裝置1所具備的靜電去除構件190具有引導構件130,該引導構件130具有用於引導偏光膜30行進的並且具有導電性以及非黏著性的引導面131。The static
在實施方式一涉及的薄膜構件黏貼裝置1中,薄膜構件30為用於液晶面板的偏光膜30,被黏貼構件為用於液晶面板的玻璃基板10。In the film
另外,實施方式一涉及的薄膜構件黏貼方法也可以稱為下述薄膜構件黏貼方法(本發明第三實施方式涉及的薄膜構件黏貼方法):從一個面為黏著面的並且該黏著面上黏貼有可剝離的離型膜40的薄膜構件30上,一邊剝離所述離型膜40,一邊使所述薄膜構件30行進,在被剝離所述離型膜40的所述薄膜構件30的行進方向前端部30a到達被黏貼構件10的黏貼起始端10a後,以該黏貼起始端10a為起點將所述薄膜構件30黏貼在所述被黏貼構件10上,依次包括:剝離步驟,用於將所述離型膜40從所述薄膜構件30上剝離;以及黏貼步驟,在被剝離所述離型膜40的所述薄膜構件30的行進方向前端部30a到達被黏貼構件10的黏貼起始端10a後,以該黏貼起始端10a為起點將所述薄膜構件30黏貼在所述被黏貼構件10上,其中,在所述剝離步驟與所述黏貼步驟之間,其進一步包括:靜電去除步驟,使用靜電去除構件來去除在將所述離型膜40從所述薄膜構件30上剝離時所述薄膜構件30的所述黏著面上可能附帶的靜電,所述靜電去除構件在具有相對於所述薄膜構件30與具備導電性以及非黏著性的引導面131的同時,由金屬構成且電接地。In addition, the film member sticking method according to the first embodiment may also be referred to as the following film member sticking method (the film member sticking method according to the third embodiment of the present invention): one surface is an adhesive surface and the adhesive surface is pasted with On the thin film member 30 of the peelable release film 40, the thin film member 30 is advanced while peeling the release film 40, at the front end in the traveling direction of the thin film member 30 from which the release film 40 is peeled off After the portion 30a reaches the pasting starting end 10a of the pasted member 10, the pasting starting end 10a is used as a starting point to paste the film member 30 on the pasted member 10, which in turn includes: a peeling step for The release film 40 is peeled off from the film member 30; and the pasting step, after the front end 30a of the film member 30 in the traveling direction of the release film 40 reaches the pasting start end 10a of the pasted member 10, The pasting starting end 10a is used as a starting point for pasting the film member 30 on the pasted member 10, wherein, between the peeling step and the pasting step, it further includes: a static electricity removing step that uses a static electricity to remove the member To remove static electricity that may be attached to the adhesive surface of the thin-film member 30 when the release film 40 is peeled from the thin-film member 30. The conductive and
在實施方式一涉及的薄膜構件黏貼方法中,在靜電去除步驟中,使用作為靜電去除構件190的引導構件130,來去除薄膜構件30的黏著面上可能附帶的靜電,該引導構件130具有用於引導偏光膜30行進的並且具有導電性以及非黏著性的引導面131。In the film member sticking method according to the first embodiment, in the static electricity removing step, the
在實施方式一涉及的薄膜構件黏貼方法中,薄膜構件30為用於液晶面板的偏光膜30,被黏貼構件10為用於液晶面板的玻璃基板10。In the film member sticking method according to the first embodiment, the
另外,實施方式一涉及的靜電去除構件190用於實施方式一涉及的薄膜構件黏貼裝置或薄膜構件黏貼裝方法中,其在具有相對於被剝離所述離型膜40的所述薄膜構件30與具有導電性以及非黏著性的接觸面的同時,由金屬構成。實施方式一涉及的靜電去除構件190是在電接地的狀態下使用的。In addition, the static
實施方式一涉及的靜電去除構件190為引導構件130,其具有用於引導所述薄膜構件30行進的與具有導電性以及非黏著性的引導面131。The static
在實施方式一涉及的靜電去除構件190中,薄膜構件30為用於液晶面板的偏光膜30,被黏貼構件10為用於液晶面板的玻璃基板10。In the static
如上述說明,根據實施方式一涉及的薄膜構件黏貼裝置1,將用於從偏光膜30上剝離離型膜40的折返部設置為輥(剝離輥110),並藉由利用該剝離輥110來使離型膜40折返後行進,從而將離型膜40從偏光膜30上剝離。藉此,就能夠在離型膜40的表面不產生摩擦的情況下防止離型膜40破損,並且還能夠在防止折返部(剝離輥110)磨損的情況下,確實地來進行偏光膜30的行進作業以及離型膜40的剝離作業。另外,由於剝離輥110具有軸承,因此輥的旋轉就會變得順暢,並且在將離型膜40從偏光膜30上剝離時,就能夠以較小的力量順利地剝離離型膜40,另外,還能夠使離型膜40在折返後更加順暢地行進。As described above, according to the film
另外,由於在剝離輥110的前方側,設置有用於引導偏光膜30行進的引導構件130,並且該引導構件130的引導面131施加有用於防止黏合劑附著的非黏著性表面加工,因此就能夠防止偏光膜30的黏著面附著在引導構件130的引導面131上,從而使偏光膜30在引導構件130的引導面131上順利地行進。In addition, since the
另外,由於引導構件130的前端部132為邊緣,因此不但能夠盡可能地縮短該引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔,還能夠盡可能地縮小引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的落差。這樣一來,相比將折返部設置為例如帶有圓弧形的折返部(參照第10圖中的虛線圓圈B),就能夠縮短偏光膜30的行進方向前端部132到達玻璃基板10的黏貼起始端10a為止的距離,從而防止偏光膜30在到達黏貼起始端10a之前,因自身重量發生彎曲。藉此,就能夠使在引導面131上行進的偏光膜30的前端部30a精準地到達玻璃基板10的黏貼起始端10a。另外,由於引導構件130被設置為玻璃基板10的黏貼起始端10a位於該引導面131的延長線上,因此藉由這樣的設置,也能夠使在引導面131上行進的偏光膜30的前端部30a精準地到達玻璃基板10的黏貼起始端10a。In addition, since the
另外,由於按壓輥140是由位於與偏光膜30相接觸的一側的直徑較小的第一按壓輥141、以及用於對第一按壓輥141的按壓力進行輔助的直徑較大的第二按壓輥142所組成的,因此即便是在引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔較窄的情況下,也能夠利用第一按壓輥141直徑較小的特徵,在避免與引導構件130發生接觸的情況下,確實來按壓偏光膜30。另外,由於第二按壓輥142產生防止第一按壓輥141發生翹曲的作用,因此能夠在偏光膜30的整個寬度方向(沿按壓輥140的旋轉軸的方向)上以均勻的按壓力來對偏光膜30進行按壓。In addition, since the
另外,藉由在離型膜行進機構部120處設置張力調節輥125,在進行用於將偏光膜30黏貼至玻璃基板10的黏貼作業時(例如參照第4圖(d)),就能夠在不必使工作臺20朝箭頭x’方向移動的作業與藉由捲繞輥(未圖示)來進行的離型膜40捲繞作業相同步的情況下,獨立地來進行各自的作業。並且在藉由送料機構部126進行供應偏光膜30的作業時(例如參照第4圖(b)),也能夠在不必使偏光膜30的供應作業與藉由捲繞輥(未圖示)來進行的離型膜40捲繞作業相同步的情況下,獨立地來進行各自的作業。In addition, by providing the
另外,藉由將引導構件130電接地,即便作為薄膜構件的偏光膜30上帶有靜電,也能夠將該靜電去除。而藉由去除偏光膜30上的靜電,不但能夠使灰塵或垃圾難以附著在偏光膜30上,還能夠在將偏光膜30黏貼在玻璃基板10上時,將偏光膜30高精準度地黏貼在玻璃基板10上。另外,在將黏貼有偏光膜30的玻璃基板10輸送至下一道步驟時,還能夠防止偏光膜30在帶有靜電的狀態下被輸送至下一道步驟。In addition, by electrically grounding the
根據實施方式一涉及的薄膜構件黏貼裝置1,即便從薄膜構件供應機構部提供來的薄膜構件上帶有靜電,也能夠將該靜電去除。而藉由去除薄膜構件上的靜電,不但能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠在將薄膜構件黏貼在被黏貼構件上時,將薄膜構件高精準度地黏貼在被黏貼構件上。另外,還能夠防止薄膜構件在帶有靜電的狀態下被輸送至下一道步驟。According to the film
根據實施方式一涉及的薄膜構件黏貼裝置1,不僅引導構件有金屬構成且電接地,而且其與薄膜構件之間的接觸面(被施加導電性表面加工的接觸面,換言之,在施加黏著性表面加工之後也能夠維持導電性)還具有導電性,因此能夠獲得更強的去除靜電的效果。According to the film
根據實施方式一涉及的薄膜構件黏貼方法,即便從薄膜構件供應機構部100提供來的薄膜構件30上帶有靜電,也能夠將該靜電去除。而藉由去除薄膜構件30上的靜電,不但能夠使灰塵或垃圾難以附著在薄膜構件30上,還能夠在將薄膜構件30黏貼在被黏貼構件10上時,將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,還能夠防止薄膜構件30在帶有靜電的狀態下被輸送至下一道步驟。According to the film member sticking method according to the first embodiment, even if the
根據實施方式一涉及的薄膜構件黏貼方法,不僅引導構件130有金屬構成且電接地,而且其與薄膜構件30之間的接觸面(被施加導電性表面加工的接觸面,換言之,在施加黏著性表面加工之後也能夠維持導電性)還具有導電性,因此能夠獲得更強的去除靜電的效果。According to the film member sticking method according to the first embodiment, not only the
根據實施方式一涉及的引導構件130,由於在具有引導被剝離了離型膜的薄膜構件行進的,並且施加有非黏著性表面加工的引導面的同時,由金屬構成,因此能夠適用於實施方式一所涉及的薄膜構件黏貼裝置以及方法中。According to the
根據實施方式一涉及的引導構件130,由於在具有引導被剝離了離型膜的薄膜構件行進的,並且施加有非黏著性表面加工的引導面的同時,由金屬構成且電接地,因此能夠適用於實施方式一所涉及的薄膜構件黏貼裝置以及方法中。According to the
根據實施方式一涉及的引導構件130,由於引導面具有導電性,因此能夠適用於實施方式一所涉及的薄膜構件黏貼裝置以及方法中。According to the
根據實施方式一涉及的薄膜構件黏貼裝置1,藉由具有上述結構的靜電去除構件190,由於能夠去除在將離型膜40從薄膜構件30上剝離時薄膜構件30的黏著面上可能附帶的靜電,因此不僅能夠使灰塵或垃圾難以附著在薄膜構件30上,還能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,在將薄膜構件30黏貼在被黏貼構件10上後,藉由薄膜構件30與被黏貼構件10黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。According to the film
此情況下,由於靜電去除構件190上與薄膜構件30接觸的接觸面是具有非黏著性(被施加非黏著性表面加工),因此就能夠降低靜電去除構件與薄膜構件30相接觸時的摩擦。另外,靜電去除構件190除了是由金屬構成且電接地以外,其與薄膜構件30之間的接觸面191還具有導電性(被施加了導電性表面加工,換言之,在施加黏著性表面加工之後也能夠維持導電性),因此能夠獲得更強的去除靜電的效果。In this case, since the contact surface of the static
根據實施方式一涉及的薄膜構件黏貼裝置1,由於具備引導構件130來作為靜電去除構件190,並且其具有用於引導所述薄膜構件30行進的與具有導電性以及非黏著性的引導面131,因此能夠將被剝離離型膜30的薄膜構件30引導至被黏貼構件10的黏貼起始端10a,因此就能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件30更高精準度地黏貼在被黏貼構件10上。According to the film
根據實施方式一涉及的薄膜構件黏貼裝置1,由於能夠將用於液晶面板的偏光膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上,因此有助於製造出高品質的液晶面板。According to the film
根據實施方式一涉及的薄膜構件黏貼方法,藉由具有上述結構的靜電去除構件190,由於能夠去除在將離型膜40從薄膜構件30上剝離時薄膜構件30的黏著面上可能附帶的靜電,因此與上述實施方式一涉及的薄膜構件黏貼裝置1一樣,不僅能夠使灰塵或垃圾難以附著在薄膜構件30上,還能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,在將薄膜構件30黏貼在被黏貼構件10上後,藉由薄膜構件30與被黏貼構件10黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。According to the film member sticking method according to the first embodiment, the static
此情況下,由於靜電去除構件190上與薄膜構件30接觸的接觸面191是具有非黏著性(被施加非黏著性表面加工),因此就能夠降低靜電去除構件190與薄膜構件30相接觸時的摩擦。另外,靜電去除構件190除了是由金屬構成且電接地以外,其與薄膜構件30之間的接觸面191還具有導電性(被施加導電性表面加工,換言之,在施加黏著性表面加工之後也能夠維持導電性),因此能夠獲得更強的去除靜電的效果。In this case, since the
根據實施方式一涉及的薄膜構件黏貼方法,由於在靜電去除步驟中,具備引導構件130來作為靜電去除構件190,並且其具有用於引導所述薄膜構件行進的,並且具有導電性以及非黏著性的引導面,因此能夠將被剝離離型膜40的薄膜構件30引導至被黏貼構件10的黏貼起始端10a,因此就能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件30更高精準度地黏貼在被黏貼構件10上。According to the film member sticking method according to the first embodiment, in the static electricity removing step, the
根據實施方式一涉及的薄膜構件黏貼方法,由於能夠將用於液晶面板的偏光膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上,因此有助於製造出高品質的液晶面板。According to the film member sticking method according to the first embodiment, the polarizing film used in the liquid crystal panel can be pasted on the glass substrate or the synthetic resin substrate used in the liquid crystal panel with high accuracy, thus contributing to the production of high-quality liquid crystal panel.
根據實施方式一涉及的靜電去除構件190,由於在具有相對於被剝離所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成,因此能夠適用於實施方式一所涉及的薄膜構件黏貼裝置1以及方法中。According to the static
根據實施方式一涉及的靜電去除構件190,由於在具有相對於被剝離所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面的同時,由金屬構成且電接地,因此能夠適用於實施方式一所涉及的薄膜構件黏貼裝置1以及方法中。According to the static
根據實施方式一涉及的靜電去除構件190,由於該靜電去除構件190為引導構件130,並且其具有用於引導所述薄膜構件30行進的與具有導電性以及非黏著性的引導面131,因此能夠將被剝離離型膜的薄膜構件30引導至被黏貼構件10的黏貼起始端10a,因此就能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,由於在黏貼過程中還能夠去除靜電,因此就能夠將薄膜構件30更高精準度地黏貼在被黏貼構件10上。According to the static
根據實施方式一涉及的靜電去除構件190,由於能夠將用於液晶面板的偏光膜高精準度地黏貼在用於液晶面板的玻璃基板或合成樹脂基板上,因此有助於製造出高品質的液晶面板。According to the static
[實施方式二][Embodiment 2]
在實施方式一種,雖然採用了引導構件130為三角形塊狀的形態態樣,但引導構件130並不僅限於此形狀,只要被剝離了的離型膜40的偏光膜30的前端部30a能夠朝放置在工作臺20上的玻璃基板10的黏貼起始端10a行進,引導構件130例如也可以呈板狀。In the first embodiment, although the
第5圖是用於說明實施方式二涉及的薄膜構件黏貼裝置2的圖。第5圖與第3圖(a)相對應,僅是在引導構件130為板狀這一點上有所不同,其他構成要件均與第3圖相同,因此同一構成要件均使用了同一符號來進行表示。即便是在引導構件130呈板狀的情況下,如第5圖所示,其前端部132最好也同樣被設置為銳角。藉此,就能夠使偏光膜30的前端部30a精準地到達玻璃基板10的黏貼起始端10a處。另外,即便是在將引導構件130設置為板狀的情況下,該板狀的引導構件130的引導面131也同樣具有非黏著性(被施加導電性以及非黏著性表面加工的黏著面)。引導構件130並日具有如第5圖所示的厚度,其可以使用板厚例如在大約1mm至數mm的薄板狀構件,薄板狀構件的前端部132自然而然地就成為邊緣。FIG. 5 is a diagram for explaining the film
另外,即便是在將引導構件130設置為如第5圖所示的板狀的情況下,該板狀的引導構件130與上述實施方式一樣由不銹鋼等金屬構成,並且該板狀的引導構件130電接地,因此能夠去除作為薄膜構件的偏光膜30上附帶的靜電。藉由去除偏光膜30上附帶的靜電,不但能夠使灰塵或垃圾難以附著在薄偏光膜30上,還能夠在將偏光膜30黏貼在玻璃基板10上時,將偏光膜30高精準度地黏貼在玻璃基板10上。另外,還能夠防止偏光膜30在帶有靜電的狀態下被輸送至下一道步驟。In addition, even when the
[實施方式三][Embodiment 3]
第6圖是用於說明實施方式三涉及的薄膜構件黏貼裝置3的圖。其中,第6圖(a)是實施方式三涉及的薄膜構件黏貼裝置3的主要部位顯示圖,第6圖(b)是實施方式三涉及的薄膜構件黏貼裝置3中所使用的靜電去除構件190的斜視圖。FIG. 6 is a diagram for explaining the film
實施方式三涉及的薄膜構件黏貼裝置3基本上與實施方式一涉及的薄膜構件黏貼裝置1具有同樣的構成,但是在靜電去除構件的結構上不同於實施方式一涉及的薄膜構件黏貼裝置1。即,如第6圖所示,實施方式三涉及的薄膜構件黏貼裝置3具備除引導構件130外的另一個靜電去除構件190。靜電去除構件190在具有相對於被剝離了所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地。為了減輕與薄膜構件30之間的摩擦,靜電去除構件190上的相對於薄膜構件30的接觸面191由光滑的曲面所構成。The film
如上述,實施方式三涉及的薄膜構件黏貼裝置3雖然在靜電去除構件的結構上不同於實施方式一涉及的薄膜構件黏貼裝置1,但是由於其所具備的靜電去除構件190同樣被配置在剝離裝置170與黏貼裝置180之間,並且在具有相對於被剝離了所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地,因此藉由該靜電去除構件190,由於能夠去除在將離型膜40從薄膜構件30上剝離時薄膜構件30的黏著面上可能附帶的靜電,因此與上述實施方式一涉及的薄膜構件黏貼裝置1一樣,不僅能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠將薄膜構件高精準度地黏貼在被黏貼構件上。另外,在將薄膜構件30黏貼在被黏貼構件10上後,藉由薄膜構件30與被黏貼構件10黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。As described above, although the film
[實施方式四][Embodiment 4]
第7圖是用於說明實施方式四涉及的薄膜構件黏貼裝置4的圖。其中,第7圖(a)是實施方式四涉及的薄膜構件黏貼裝置4的主要部位顯示圖,第7圖(b)是實施方式四涉及的薄膜構件黏貼裝置4中所使用的靜電去除構件190的斜視圖。FIG. 7 is a diagram for explaining the film
實施方式四涉及的薄膜構件黏貼裝置4基本上與實施方式三涉及的薄膜構件黏貼裝置3具有同樣的構成,但如第7圖所示,其在不具備引導構件130這一點上不同於實施方式三涉及的薄膜構件黏貼裝置3。靜電去除構件190在具有相對於被剝離了所述離型膜40的所述薄膜構件30與具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地。為了減輕與薄膜構件30之間的摩擦,靜電去除構件190上的相對於薄膜構件30的接觸面191由光滑的曲面所構成。The film
如上述,實施方式四涉及的薄膜構件黏貼裝置4雖然在不具備引導構件130這一點上不同於實施方式三涉及的薄膜構件黏貼裝置3,但其所具備的靜電去除構件190同樣被配置在剝離裝置170與黏貼裝置180之間,並且在具有相對於被剝離了所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地,因此藉由該靜電去除構件190,由於能夠去除在將離型膜40從薄膜構件30上剝離時薄膜構件30的黏著面上可能附帶的靜電,因此與上述實施方式三涉及的薄膜構件黏貼裝置3一樣,不僅能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠將薄膜構件30高精準度地黏貼在被黏貼構件上。另外,在將薄膜構件30黏貼在被黏貼構件10上後,藉由薄膜構件30與被黏貼構件10黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。As described above, the film
[實施方式五][Embodiment 5]
第8圖是用於說明實施方式五涉及的薄膜構件黏貼裝置5的圖。其中,第8圖(a)是實施方式五涉及的薄膜構件黏貼裝置5的主要部位顯示圖,第8圖(b)是實施方式五涉及的薄膜構件黏貼裝置5中所使用的靜電去除構件190的斜視圖。FIG. 8 is a diagram for explaining the film member sticking device 5 according to the fifth embodiment. Among them, FIG. 8(a) is a main part display diagram of the film member sticking device 5 according to the fifth embodiment, and FIG. 8(b) is a static
實施方式五涉及的薄膜構件黏貼裝置5基本上與實施方式一涉及的薄膜構件黏貼裝置1具有同樣的構成,但是其在薄膜構件黏貼裝置整體的結構上不同於實施方式一涉及的薄膜構件黏貼裝置1。即,如第8圖所示,實施方式五涉及的薄膜構件黏貼裝置5雖然在整體上與專利文獻1中所記載的薄膜構件黏貼裝置(參照第9圖)具有同樣的構成,但是如第8圖所示,其與專利文獻1中所記載的薄膜構件黏貼裝置的不同點在於,在剝離裝置170(剝離單元830)與黏貼裝置(未圖示)之間,具備有靜電去除構件190,藉由該靜電去除構件190來去除將離型膜40從薄膜構件30上剝離時可能附帶在薄膜構件30的黏著面上的靜電。靜電去除構件190在具有相對於薄膜構件(偏光膜30)的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地。為了減輕與薄膜構件30之間的摩擦,靜電去除構件190上的相對於薄膜構件30的接觸面191由光滑的曲面所構成。The film member sticking device 5 according to the fifth embodiment basically has the same structure as the film
如上述,實施方式五涉及的薄膜構件黏貼裝置5雖然在薄膜構件黏貼裝置的整體構成上不同於實施方式一涉及的薄膜構件黏貼裝置1,但其所具備的靜電去除構件190同樣被配置在剝離裝置170與黏貼裝置180之間,並且在具有相對於被剝離了所述離型膜40的所述薄膜構件30的,並且具有導電性以及非黏著性的接觸面191的同時,由金屬構成且電接地,因此藉由該靜電去除構件190,由於能夠去除在將離型膜40從薄膜構件30上剝離時薄膜構件30的黏著面上可能附帶的靜電,因此與上述實施方式一涉及的薄膜構件黏貼裝置1一樣,不僅能夠使灰塵或垃圾難以附著在薄膜構件上,還能夠將薄膜構件30高精準度地黏貼在被黏貼構件10上。另外,在將薄膜構件30黏貼在被黏貼構件10上後,藉由薄膜構件30與被黏貼構件10黏貼後得到的產品(例如液晶面板)上也不會殘留有靜電,其所帶來的效果就是,能夠避免因靜電導致產品質量劣化。As described above, although the film member sticking device 5 according to the fifth embodiment differs from the film
本發明不僅限於上述各實施方式,並且能夠在不脫離本發明主旨的範圍內實施各種變形。例如,可以實施下述的幾種變形。The present invention is not limited to the above-described embodiments, and various modifications can be implemented without departing from the gist of the present invention. For example, the following modifications can be implemented.
(1)在上述實施方式一中,當玻璃基板10到達黏貼運作開始位置時,雖然引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔d被設置為15mm,但該間隔d並不僅限於15mm,可以根據引導構件130的引導面131相對於xy平面的角度、以及偏光膜30的材質以及尺寸不同,將該間隔d設置為合適的值。(1) In the first embodiment described above, when the
(2)在上述實施方式一中,雖然第一按壓輥的直徑大約為10mm,但也不必一定將第一按壓輥的直徑設置大約為10mm,也可以根據引導構件130的前端部132與玻璃基板10的黏貼起始端10a之間的間隔d來設置為合適的直徑。(2) In the first embodiment described above, although the diameter of the first pressing roller is approximately 10 mm, it is not necessary to set the diameter of the first pressing roller to approximately 10 mm. Depending on the
(3)在上述實施方式一中,雖然在進行第4圖所示的黏貼作業時,是以固定薄膜構件供應機構部100並且使工作臺20沿x軸移動為例來進行說明的,但也可以採用固定工作臺20並且使薄膜構件供應機構部100往復移動的態樣。(3) In the first embodiment described above, although the pasting operation shown in FIG. 4 is performed, the film
具體來說,與第4圖(a)中所示的初始狀態一樣,在將玻璃基板10放置在工作臺20上的狀態下,預先將該工作臺20固定。並且,是薄膜構件供應機構部100朝第4圖中的箭頭x’方向(圖示的左方向)移動,使第一按壓輥141的按壓點P與玻璃基板10的黏貼起始端10a一致。在該狀態下,使送料機構部126運行從而使偏光膜30(第一偏光膜30A)行進並到達玻璃基板10的黏貼起始端10a處,再使按壓輥140下降後,使薄膜構件供應機構部100朝第4圖中的箭頭x方向(圖示的右方向)移動。藉由進行上述的運作,也同樣能夠獲得與上述實施方式中所獲得的效果相同的效果。Specifically, as in the initial state shown in FIG. 4(a), in a state where the
另外,也可以將使工作臺20沿x軸往復移動的運作與使薄膜構件供應機構部100沿想x軸往復移動的運作相並用。具體來說,在第4圖(a)所示的初始狀態下,在使工作臺20朝第4圖中的箭頭x方向(圖示的右方向)移動的同時,使薄膜構件供應機構部100朝第4圖中的箭頭x’方向(圖示的左方向)移動,從而使第一按壓輥141的按壓點P與玻璃基板10的黏貼起始端10a相一致,在該狀態下,使送料機構部126運行從而使偏光膜30(第一偏光膜30A)行進並到達玻璃基板10的黏貼起始端10a處,再使按壓輥140下降後,在使工作臺20朝第4圖中的箭頭x’方向(圖示的左方向)移動的同時,使薄膜構件供應機構部100朝第4圖中的箭頭x方向(圖示的右方向)移動,藉由進行上述的運作,不僅能夠獲得使工作臺20沿x軸往復移動時所獲得的效果,還能夠獲得使黏貼運作高速化的效果。In addition, the operation of reciprocating the table 20 along the x-axis may be used in combination with the operation of reciprocating the film member
(4)作為藉由控制裝置200對送料機構部126進行控制的其他例子,也可以是:對第一偏光膜30A的後端部30b的位置進行監視,控制離型膜朝離型膜行進方向行進,直至第一偏光膜30A的後端部30b的位置按照偏光膜30的後端部30b的目標移動量移動為止。藉此,就能夠使偏光膜30的前端部30a精準地到達第一按壓輥141的按壓點P。藉由將使偏光膜30的後端部30b從規定位置移動按多少移動量移動後該偏光膜30的前端部30a就會到達第一按壓輥141的按壓點P作為目標移動量預先進行設定,就能夠實施上述運作。(4) As another example of the control of the
(5)在上述實施方式一中,雖然是以在用於液晶面板上的兩片玻璃基板(設置在液晶層表面側的玻璃基板以及設置在液晶層背面側的玻璃基板)中的一個面上玻璃基板上黏貼偏光膜為例進行說明的,但也可以在用於另一個面上的玻璃基板上黏貼偏光膜,此情況下能夠獲得相同的效果。(5) In the above-mentioned first embodiment, although it is one of two glass substrates (a glass substrate provided on the front side of the liquid crystal layer and a glass substrate provided on the back side of the liquid crystal layer) used for the liquid crystal panel A polarizing film is pasted on a glass substrate as an example, but the polarizing film may be pasted on a glass substrate used on the other side. In this case, the same effect can be obtained.
(6)在上述各實施方式中,雖然是以薄膜構件為用於液晶面板的偏光膜,被黏貼構件為用於液晶面板的玻璃基板,並且薄膜構件黏貼裝置是用於將偏光膜黏貼在該玻璃基板上的裝置來進行說明的,但是作為薄膜構件黏貼裝置,本發明並不僅限於上述各實施方式中說明的薄膜構件黏貼裝置,本發明可以廣泛地適用於各種將偏光膜黏貼在該玻璃基板上的裝置中。(6) In the above embodiments, although the film member is used as the polarizing film for the liquid crystal panel, the adhered member is the glass substrate used for the liquid crystal panel, and the film member sticking device is for sticking the polarizing film to the The device on the glass substrate is described, but as the film member bonding apparatus, the present invention is not limited to the film member bonding apparatus described in the above embodiments, and the present invention can be widely applied to various types of bonding polarizing films on the glass substrate On the device.
(7)在上述實施方式一中,雖然薄膜構件為長方形,但又不僅限於長方形,也可以是正方形,但由不僅限於長方形以及正方形(矩形)。(7) In the first embodiment described above, although the film member is rectangular, it is not limited to a rectangle, and may be a square, but it is not limited to a rectangle and a square (rectangle).
(8)在上述實施方式一中,雖然第一按壓輥141的直徑設置得比第二按壓輥142的直徑更小,但是只要第二按壓輥142能夠發揮輔助輥的功能,也可以將第一按壓輥141以及第二按壓輥142設置為相同的直徑。(8) In the first embodiment described above, although the diameter of the first
(9)在上述實施方式一中,雖然按壓輥140採用的是將兩個按壓輥兩段疊加的結構,但又不僅限於兩個按壓輥,也可以時將三個或更多的按壓輥疊加的結構。(9) In the above first embodiment, although the
(10)在上述實施方式一中,雖然引導構件130是藉由支撐構件(未圖示)以及平臺50電接地的,但也可以利用接地用的引線來連接該引導構件130從而使該引導構件130直接接地。(10) In the above-mentioned first embodiment, although the
(11)在上述各實施方式中,雖然作為薄膜構件,使用的是用於液晶面板的偏光膜,但是本發明不僅限於此。例如,也可以使用用於液晶面板的保護膜。另外,還可以用於液晶面板之外(例如有機EL面板等其他的顯示用途)的用途的各種薄膜(例如保護膜)。還可以使用用於顯示以外的用途(例如電子設備等其他用途)的各種薄膜(例如電磁波屏蔽膜)。(11) In the above embodiments, although the polarizing film used for the liquid crystal panel is used as the thin film member, the present invention is not limited to this. For example, a protective film for a liquid crystal panel can also be used. In addition, it can be used for various thin films (for example, protective films) for applications other than liquid crystal panels (for example, organic EL panels and other display applications). Various thin films (for example, electromagnetic wave shielding films) for applications other than display (for example, other uses such as electronic devices) can also be used.
(12)在上述各實施方式中,雖然作為被黏貼構件,使用的是用於液晶面板的玻璃基板,但是本發明不僅限於此。例如,也可以使用用於液晶面板的合成樹脂基板(包含合成樹脂薄膜)。另外,還可以用於液晶面板之外(例如有機EL面板等其他的顯示用途)的用途的各種玻璃基板或合成樹脂基板(例如合成樹脂薄膜)。還可以使用於顯示以外的用途(例如電子設備等其他用途)的電子電路基板。(12) In the above embodiments, although the glass substrate used for the liquid crystal panel is used as the adhered member, the present invention is not limited to this. For example, a synthetic resin substrate (including a synthetic resin film) used in a liquid crystal panel may be used. In addition, it can also be used for various glass substrates or synthetic resin substrates (for example, synthetic resin films) for applications other than liquid crystal panels (for example, organic EL panels and other display applications). The electronic circuit board can also be used for applications other than display (for example, electronic devices and other applications).
即,對於薄膜構件來說,本發明對於在剝離離型膜時可能會在接觸面上附帶靜電的薄膜構件來說是有效果的,另外,對於被黏貼構件來說,本發明對於被用於對靜電忌諱的構件、部件或產品上的被黏貼構件來說是有效果的。That is, for the film member, the present invention is effective for the film member that may be charged with static electricity on the contact surface when peeling off the release film. In addition, for the adhered member, the present invention is useful for It is effective for components, parts or products that are stuck on static electricity.
(13)在上述各實施方式中,雖然在對靜電去除構件施加導電性以及非黏著性表面加工時,採用的是被稱為“TOSICAL(註冊商標)S COATING”的表面加工技術。並且具體採用:TOSICAL(註冊商標)S 、UNA-300系列(UNA-310-X10)、UNA-800系列、TS-1000系列、TS-1080系列、TS-1310系列的產品,但本發明並不僅限於此。另外,雖然這些TOSICAL(註冊商標)S COATING被膜的膜厚例如在1μm~200μm,最佳是在3μm~150μm範圍內。但本發明並不僅限於此。另外,雖然在形成TOSICAL(註冊商標)S COATING被膜前,可以預先在引導構件130的引導面131上形成凹凸結構,並且該凹凸結構的平均表面粗糙度Ra設定在2μm~15μm範圍內為較佳,但本發明並不僅限於此。上述這些技術同樣可以適用於製造實施方式二至五或其他的靜電去除構件的步驟中。(13) In each of the above-mentioned embodiments, the surface processing technology called “TOSICAL (registered trademark) S COATING” is used when applying conductive and non-adhesive surface processing to the static electricity removing member. And specifically: TOSICAL (registered trademark) S, UNA-300 series (UNA-310-X10), UNA-800 series, TS-1000 series, TS-1080 series, TS-1310 series products, but the present invention is not only Limited to this. In addition, although the film thickness of these TOSICAL (registered trademark) S COATING coatings is, for example, 1 μm to 200 μm, preferably 3 μm to 150 μm. However, the present invention is not limited to this. In addition, although the TOSICAL (registered trademark) S COATING film is formed, a concave-convex structure may be formed on the
1、2、3、4、5‧‧‧薄膜構件黏貼裝置
10、940‧‧‧玻璃基板(被黏貼構件)
10a、940a‧‧‧黏貼起始端
20、960‧‧‧工作臺
30、820、920‧‧‧偏光膜(薄膜構件)
30A‧‧‧第一偏光膜
30B‧‧‧第二偏光膜
30a、920a‧‧‧前端部(行進方向前端部)
30b‧‧‧後端部(行進方向後端部)
32‧‧‧偏光膜主體
34‧‧‧黏著層
40、810、910‧‧‧離型膜
50‧‧‧平臺
60、970‧‧‧導軌
100‧‧‧薄膜構件供應機構部
110‧‧‧剝離輥
120‧‧‧離型膜行進機構部
121、122、123、124、161、162、850‧‧‧輥
125‧‧‧張力調節輥
126‧‧‧送料機構部
127‧‧‧夾持器
130‧‧‧引導構件
131‧‧‧引導面
132‧‧‧引導構件的前端部
140、141、142、950‧‧‧按壓輥
141a、142a‧‧‧旋轉軸
143‧‧‧按壓輥安裝構件
150‧‧‧攝影機
170‧‧‧剝離裝置
180‧‧‧黏貼裝置
190‧‧‧靜電去除構件
191‧‧‧接觸面
830‧‧‧剝離單元
840、930‧‧‧剝離部
841、931‧‧‧折返部
931a‧‧‧帶有圓弧形狀的折返部
932‧‧‧傾斜面
A‧‧‧虛線框
B‧‧‧虛線圓圈
C1、C2‧‧‧切口
d‧‧‧間隔
L‧‧‧垂線
P‧‧‧按壓點
Φ1、Φ2‧‧‧直徑
θ‧‧‧角度1, 2, 3, 4, 5 ‧‧‧
第1圖是用於說明實施方式一涉及的薄膜構件黏貼裝置1的圖。FIG. 1 is a diagram for explaining the film
第2圖是用於說明偏光膜30的圖。FIG. 2 is a diagram for explaining the
第3圖是用於說明引導構件130以及按壓輥140的圖。FIG. 3 is a diagram for explaining the
第4圖是用於說明實施方式一涉及的薄膜構件黏貼裝置1中偏光膜30的黏貼運作的圖。FIG. 4 is a diagram for explaining the bonding operation of the
第5圖是用於說明實施方式二涉及的薄膜構件黏貼裝置2的圖。FIG. 5 is a diagram for explaining the film
第6圖是用於說明實施方式三涉及的薄膜構件黏貼裝置3的圖。FIG. 6 is a diagram for explaining the film
第7圖是用於說明實施方式四涉及的薄膜構件黏貼裝置4的圖。FIG. 7 is a diagram for explaining the film
第8圖是用於說明實施方式五涉及的薄膜構件黏貼裝置5的圖。FIG. 8 is a diagram for explaining the film member sticking device 5 according to the fifth embodiment.
第9圖是專利文獻1中記載的薄膜構件黏貼裝置的主要部位提取圖。FIG. 9 is a drawing of main parts of the film member sticking device described in
第10圖是用於說明以往的薄膜構件黏貼裝置的例子說明圖。Fig. 10 is an explanatory diagram for explaining an example of a conventional film member sticking device.
1‧‧‧薄膜構件黏貼裝置 1‧‧‧Film member sticking device
10‧‧‧玻璃基板(被黏貼構件) 10‧‧‧Glass substrate (bonded member)
10a‧‧‧黏貼起始端 10a‧‧‧ pasting start
20‧‧‧工作臺 20‧‧‧Workbench
30‧‧‧偏光膜(薄膜構件) 30‧‧‧ Polarizing film (thin film component)
30a‧‧‧前端部(行進方向前端部) 30a‧‧‧Front end (front end of travel direction)
32‧‧‧偏光膜主體 32‧‧‧Polarized film main body
34‧‧‧黏著層 34‧‧‧adhesive layer
40‧‧‧離型膜 40‧‧‧ Release film
50‧‧‧平臺 50‧‧‧platform
60‧‧‧導軌 60‧‧‧rail
100‧‧‧薄膜構件供應機構部 100‧‧‧ Thin Film Component Supply Organization Department
110‧‧‧剝離輥 110‧‧‧Peeling roller
120‧‧‧離型膜行進機構部 120‧‧‧Release mechanism of release film
121、122、123、124、161、162‧‧‧輥 121, 122, 123, 124, 161, 162
125‧‧‧調節輥 125‧‧‧Adjusting roller
126‧‧‧送料機構部 126‧‧‧ Feeding Department
127‧‧‧夾持器 127‧‧‧ gripper
130‧‧‧引導構件 130‧‧‧Guide components
131‧‧‧引導面 131‧‧‧Guide surface
132‧‧‧引導構件的前端部 132‧‧‧Front end of guide member
140‧‧‧按壓輥 140‧‧‧Press roller
141、142‧‧‧按壓輥 141、142‧‧‧Press roller
141a、142a‧‧‧旋轉軸 141a, 142a‧‧‧rotating shaft
143‧‧‧按壓輥安裝構件 143‧‧‧Pressing roller mounting member
150‧‧‧攝影機 150‧‧‧Camera
170‧‧‧剝離裝置 170‧‧‧Stripping device
180‧‧‧黏貼裝置 180‧‧‧sticking device
190‧‧‧靜電去除構件 190‧‧‧Static removal member
200‧‧‧控制裝置 200‧‧‧Control device
A‧‧‧虛線框 A‧‧‧ dotted frame
C1‧‧‧切口 C1‧‧‧Notch
L‧‧‧垂線 L‧‧‧Vertical
P‧‧‧按壓點 P‧‧‧Press point
Claims (6)
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JP2017095898 | 2017-05-12 | ||
JP2017-095898 | 2017-05-12 | ||
JP2017-199952 | 2017-10-13 | ||
JP2017199952A JP6461279B2 (en) | 2017-05-12 | 2017-10-13 | Film member pasting device, film member pasting method and static electricity removing member |
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TW201940402A TW201940402A (en) | 2019-10-16 |
TWI690475B true TWI690475B (en) | 2020-04-11 |
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TW107116186A TWI676586B (en) | 2017-05-12 | 2018-05-11 | Film member bonding device and method |
TW108125497A TWI690475B (en) | 2017-05-12 | 2018-05-11 | Film member sticking device and method |
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TW107116186A TWI676586B (en) | 2017-05-12 | 2018-05-11 | Film member bonding device and method |
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KR (1) | KR20190137848A (en) |
CN (1) | CN110621600B (en) |
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KR102448874B1 (en) | 2020-04-22 | 2022-09-30 | 주식회사 리텍 | Peeling device and peeling method using the same |
CN113264409B (en) * | 2021-07-20 | 2021-10-15 | 深圳市誉辰自动化设备有限公司 | Film pasting equipment |
CN114347457A (en) * | 2021-12-28 | 2022-04-15 | 广州国显科技有限公司 | Attaching system and attaching method |
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JP4964400B2 (en) | 2002-05-24 | 2012-06-27 | アギア システムズ インコーポレーテッド | Anomalous photoresist line / spacing profile detection by measurement waveform signal process |
TW201615385A (en) * | 2014-09-09 | 2016-05-01 | 日立成套設備機械股份有限公司 | Thin film laminating device |
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JPH02282035A (en) * | 1989-04-14 | 1990-11-19 | Eiburii Toppan Kk | Labeling machine |
US5375752A (en) * | 1993-10-14 | 1994-12-27 | Moore Business Forms, Inc. | Manual linerless label dispenser |
JP3770330B2 (en) * | 1994-09-14 | 2006-04-26 | 大阪シーリング印刷株式会社 | Adhesive tape cutting device |
JP2006176275A (en) * | 2004-12-22 | 2006-07-06 | Konica Minolta Photo Imaging Inc | Sheet peeling device |
EP2067703B1 (en) * | 2006-09-14 | 2014-10-08 | AI&DI Co., Ltd. | Adhesive sheet bonding device |
JP2011251805A (en) | 2010-06-01 | 2011-12-15 | Beac:Kk | Plastic film laminating device |
JP5868734B2 (en) * | 2012-03-06 | 2016-02-24 | 日東電工株式会社 | Optical display panel continuous manufacturing method and optical display panel continuous manufacturing system |
CN205023026U (en) * | 2015-12-14 | 2016-02-10 | 深圳市富群印刷有限公司 | Automatic labeling machine |
CN205602761U (en) * | 2016-01-14 | 2016-09-28 | 广东长天精密设备科技有限公司 | Light guide plate loading attachment |
JP3203655U (en) * | 2016-01-29 | 2016-04-07 | 積水化成品工業株式会社 | Tape cutter |
JP6182637B1 (en) * | 2016-03-31 | 2017-08-16 | 大王製紙株式会社 | Packaging bag |
KR20180135936A (en) * | 2016-12-23 | 2018-12-21 | 베아크 가부시끼가이샤 | A film member attaching device, a film member attaching method, and a guide member |
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2017
- 2017-10-13 JP JP2017199952A patent/JP6461279B2/en active Active
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2018
- 2018-04-30 CN CN201880028396.7A patent/CN110621600B/en active Active
- 2018-04-30 KR KR1020197032563A patent/KR20190137848A/en not_active Application Discontinuation
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS4964400A (en) * | 1972-10-20 | 1974-06-21 | ||
JP4964400B2 (en) | 2002-05-24 | 2012-06-27 | アギア システムズ インコーポレーテッド | Anomalous photoresist line / spacing profile detection by measurement waveform signal process |
TW201615385A (en) * | 2014-09-09 | 2016-05-01 | 日立成套設備機械股份有限公司 | Thin film laminating device |
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CN110621600A (en) | 2019-12-27 |
JP6461279B2 (en) | 2019-01-30 |
JP2019038701A (en) | 2019-03-14 |
KR20190137848A (en) | 2019-12-11 |
TW201940402A (en) | 2019-10-16 |
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CN110621600B (en) | 2021-04-27 |
JP2018193243A (en) | 2018-12-06 |
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