TWI686524B - Textile apparatus and thermal-energy adjusting method for the same - Google Patents
Textile apparatus and thermal-energy adjusting method for the same Download PDFInfo
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Abstract
Description
本發明是有關於一種紡織設備與使用其的熱能調控方法。 The invention relates to a textile equipment and a thermal energy control method using the same.
隨著生活水準的提高,消費者對織物的功能亦有了新的要求,因此織物的需求也與日俱增。於織物的大量生產過程中,作為織物原料的布材會先經過清洗與烘乾製程。於烘乾製程中,布材可置於烘室中,而烘室則藉由所設置的熱交換器提升溫度,使得於布材穿過烘箱的期間,烘箱可提供熱能予布材,以使布材乾燥。然而,由於烘乾布材屬高耗能製程,因此,如何有效調控所提供的熱能也已成為相關領域的焦點。 With the improvement of living standards, consumers have new requirements for the function of fabrics, so the demand for fabrics is also increasing. In the mass production process of fabrics, the fabric material used as the raw material of the fabric will first go through the washing and drying process. In the drying process, the cloth can be placed in a drying chamber, and the drying chamber can raise the temperature by the heat exchanger provided, so that the cloth can provide heat energy to the cloth during the time the cloth passes through the oven, so that The cloth is dry. However, since drying cloth is a high-energy-consuming process, how to effectively regulate the heat energy provided has become the focus of related fields.
本發明之一實施方式提供一種紡織設備,包含熱供應機台、紡織機台、第一管線、第二管線、多個感測器及控制器。熱供應機台可透過提供高溫油體而使紡織機台的熱交換器升溫,使得紡織機台可提高織物的溫度。多個感測器分別設 置於第一管線及第二管線,並至少毗鄰紡織機台的流體入口及流體出口,藉以探測紡織機台的流體入口處及流體出口處的油體的溫度。感測器的探測結果可回傳至控制器,而控制器可藉由探測結果而判斷是否調降熱供應機台提供予油體的熱能,使得紡織設備可使用自動化方式進行熱能調控,藉以省去人力並防止熱供應機台浪費過多的能耗。 An embodiment of the present invention provides a textile equipment, including a heat supply machine, a textile machine, a first pipeline, a second pipeline, a plurality of sensors, and a controller. The heat supply machine can increase the temperature of the heat exchanger of the textile machine by providing a high-temperature oil body, so that the textile machine can increase the temperature of the fabric. A plurality of sensors are respectively disposed in the first pipeline and the second pipeline, and are at least adjacent to the fluid inlet and the fluid outlet of the textile machine, so as to detect the temperature of the oil body at the fluid inlet and the fluid outlet of the textile machine. The detection result of the sensor can be returned to the controller, and the controller can determine whether to reduce the thermal energy provided by the heat supply machine to the oil body based on the detection result, so that the textile equipment can use automatic methods to regulate the thermal energy, thereby saving Go manpower and prevent the heat supply machine from wasting too much energy.
本發明之一實施方式提供一種紡織設備,包含熱供應機台、紡織機台、第一管線、第二管線、第一感測器及第二感測器。熱供應機台用以提升流體的溫度。紡織機台用以提升織物的溫度。第一管線自熱供應機台的一端延伸至紡織機台的一端,並用以運輸流體。第二管線自熱供應機台的另一端延伸至紡織機台的另一端,並用以運輸流體。第一感測器設置於第一管線並鄰於紡織機台,用以探測流體的溫度。第二感測器設置於第二管線並鄰於紡織機台,用以探測流體的溫度。 An embodiment of the present invention provides a textile equipment, including a heat supply machine, a textile machine, a first pipeline, a second pipeline, a first sensor, and a second sensor. The heat supply machine is used to raise the temperature of the fluid. The textile machine is used to raise the temperature of the fabric. The first pipeline extends from one end of the heat supply machine to one end of the textile machine and is used to transport fluid. The second pipeline extends from the other end of the heat supply machine to the other end of the textile machine and is used to transport fluid. The first sensor is disposed on the first pipeline and adjacent to the textile machine to detect the temperature of the fluid. The second sensor is arranged in the second pipeline and adjacent to the textile machine to detect the temperature of the fluid.
於部分實施方式中,紡織設備更包含控制器。控制器電性連接至熱供應機台,其中第一感測器探測到的溫度為T1,且第二感測器探測到的溫度為T2,控制器用以依據溫度T2調降熱供應機台提供予流體的熱能,以使溫度T1下降。 In some embodiments, the textile equipment further includes a controller. The controller is electrically connected to the heat supply machine, wherein the temperature detected by the first sensor is T1, and the temperature detected by the second sensor is T2, and the controller is used to adjust the temperature of the heat supply machine according to the temperature T2. The thermal energy of the fluid is used to lower the temperature T1.
於部分實施方式中,控制器依據溫度基準值TX與溫度T2的關係判斷是否繼續調降熱供應機台提供予流體的熱能,其中當TX≧T2時,控制器停止調降熱供應機台提供予流體的熱能。 In some embodiments, the controller determines whether to continue to adjust the thermal energy supplied to the fluid by the heat supply machine based on the relationship between the temperature reference value TX and the temperature T2, wherein when TX≧T2, the controller stops the heat supply provided by the machine The thermal energy of the fluid.
於部分實施方式中,熱供應機台包含泵浦。泵浦用以使流體自熱供應機台依序通過第一管線、紡織機台及第二 管線,再回到熱供應機台。 In some embodiments, the heat supply machine includes a pump. The pump is used to make the fluid self-heating machine pass through the first pipeline, the textile machine and the second pipeline in order, and then return to the heat supply machine.
於部分實施方式中,紡織機台用以提升織物至目標溫度,且紡織設備更包含計算器及控制器。計算器用以至少依據織物的目標溫度,計算自第一管線進入紡織機台的流體的溫度TA。控制器電性連接至熱供應機台及計算器,並用以依據溫度緩衝值TB,調整熱供應機台內的流體的溫度TC,其中TA+TB=TC,且30℃≦TB<50℃。 In some embodiments, the textile machine is used to raise the fabric to a target temperature, and the textile equipment further includes a calculator and a controller. The calculator is used to calculate the temperature TA of the fluid entering the textile machine from the first pipeline based at least on the target temperature of the fabric. The controller is electrically connected to the heat supply machine and the calculator, and is used to adjust the temperature TC of the fluid in the heat supply machine according to the temperature buffer value TB, where TA+TB=TC, and 30°C≦TB<50°C.
於部分實施方式中,紡織機台具有第一流體入口及第一流體出口,且紡織機台分別透過第一流體入口及第一流體出口與第一管線及第二管線連接,其中第一感測器毗鄰第一流體入口,而第二感測器毗鄰第一流體出口。 In some embodiments, the textile machine has a first fluid inlet and a first fluid outlet, and the textile machine is connected to the first pipeline and the second pipeline through the first fluid inlet and the first fluid outlet, respectively, wherein the first sensing The sensor is adjacent to the first fluid inlet and the second sensor is adjacent to the first fluid outlet.
於部分實施方式中,熱供應機台具有第二流體入口及第二流體出口,且熱供應機台分別透過第二流體入口及第二流體出口與第二管線及第一管線連接,其中紡織設備更包含第三感測器及第四感測器。第三感測器設置於第一管線,並毗鄰第二流體出口。第四感測器設置於第二管線,並毗鄰第二流體入口。 In some embodiments, the heat supply machine has a second fluid inlet and a second fluid outlet, and the heat supply machine is connected to the second pipeline and the first pipeline through the second fluid inlet and the second fluid outlet, respectively, wherein the textile equipment It further includes a third sensor and a fourth sensor. The third sensor is disposed in the first pipeline and is adjacent to the second fluid outlet. The fourth sensor is disposed in the second pipeline and is adjacent to the second fluid inlet.
於部分實施方式中,紡織設備更包含控制器。控制器電性連接至熱供應機台,並用以依據第一感測器、第二感測器、第三感測器及第四感測器的探測結果,調整熱供應機台提供予流體的熱能。 In some embodiments, the textile equipment further includes a controller. The controller is electrically connected to the heat supply machine, and is used to adjust the heat supply machine to provide the fluid according to the detection results of the first sensor, the second sensor, the third sensor, and the fourth sensor Thermal energy.
本發明之一實施方式提供一種紡織設備的熱能調控方法,包含以下步驟。透過熱供應機台提升流體的溫度,並將流體運輸至紡織機台內。探測進入紡織機台的流體的溫度 以及探測自紡織機台離開的流體的溫度。調降熱供應機台提供予流體的熱能,並於調降後判斷是否再次調降熱供應機台提供予流體的熱能。於調降熱供應機台提供予流體的熱能至少一次後,維持熱供應機台提供予流體的熱能。 An embodiment of the present invention provides a method for regulating and controlling thermal energy of textile equipment, including the following steps. The temperature of the fluid is raised through the heat supply machine, and the fluid is transported into the textile machine. Detect the temperature of the fluid entering the textile machine table and the temperature of the fluid leaving the textile machine table. The thermal energy supplied to the fluid by the heat-reducing heat-supplying machine, and after the reduction, it is determined whether the thermal energy supplied to the fluid by the heat-reducing-supply machine is adjusted again. After the thermal energy supplied to the fluid by the heat-reducing heat supply machine is adjusted at least once, the thermal energy supplied by the heat supply machine to the fluid is maintained.
於部分實施方式中,自紡織機台離開的流體的溫度為T2,且熱能調控方法更包含設定溫度基準值TX,並依據溫度基準值TX與溫度T2的關係判斷是否繼續調降熱供應機台提供予流體的熱能,其中當TX≧T2時,停止調降熱供應機台提供予流體的熱能。 In some embodiments, the temperature of the fluid leaving the textile machine is T2, and the thermal energy control method further includes setting a temperature reference value TX, and judging whether to continue to adjust the heat reduction supply machine according to the relationship between the temperature reference value TX and the temperature T2 The thermal energy supplied to the fluid, wherein when TX≧T2, the thermal energy supplied to the fluid by the heat supply and cooling machine is stopped.
於部分實施方式中,熱能調控方法,更包含以下步驟。透過紡織機台加熱織物,並計算織物的目標溫度。依據織物的目標溫度,計算進入紡織機台的流體的溫度TA。設定溫度緩衝值TB,並依據溫度緩衝值TB,計算自熱供應機台離開的流體的溫度TC,其中TA+TB=TC,且30℃≦TB<50℃。 In some embodiments, the thermal energy control method further includes the following steps. Heat the fabric through the textile machine and calculate the target temperature of the fabric. Based on the target temperature of the fabric, the temperature TA of the fluid entering the textile machine is calculated. Set the temperature buffer value TB, and calculate the temperature TC of the fluid leaving the heat supply machine based on the temperature buffer value TB, where TA+TB=TC, and 30℃≦TB<50℃.
100、200‧‧‧紡織設備 100、200‧‧‧ Textile equipment
102、202‧‧‧油體 102, 202‧‧‧ oil body
104‧‧‧織物 104‧‧‧ fabric
110、210‧‧‧熱供應機台 110, 210‧‧‧ heat supply machine
112‧‧‧泵浦 112‧‧‧Pump
114‧‧‧加熱源 114‧‧‧Heating source
116‧‧‧儲存槽 116‧‧‧Storage tank
118、119、126、128‧‧‧開關閥 118, 119, 126, 128
120、220‧‧‧紡織機台 120, 220‧‧‧ textile machine
122‧‧‧烘室 122‧‧‧ drying room
124‧‧‧熱交換器 124‧‧‧ heat exchanger
130、230‧‧‧第一管線 130, 230‧‧‧ First pipeline
132、232‧‧‧第二管線 132、232‧‧‧Second pipeline
140、240A、240B、240C‧‧‧第一感測器 140, 240A, 240B, 240C ‧‧‧ first sensor
142、242A、242B、242C‧‧‧第二感測器 142, 242A, 242B, 242C ‧‧‧ second sensor
144‧‧‧第三感測器 144‧‧‧ third sensor
146‧‧‧第四感測器 146‧‧‧Fourth Sensor
150、250‧‧‧控制器 150, 250‧‧‧ controller
152、252‧‧‧計算器 152, 252‧‧‧ calculator
I1、I2:流體入口 I1, I2: fluid inlet
O1、O2:流體出口 O1, O2: fluid outlet
S10、S20、S30、S40、S50:步驟S10, S20, S30, S40, S50: steps
第1圖繪示本揭露內容的第一實施方式的紡織設備的配置示意圖。 FIG. 1 is a schematic diagram of the configuration of a textile device according to the first embodiment of the present disclosure.
第2圖繪示第1圖的熱供應機台的配置示意圖。 FIG. 2 is a schematic diagram of the heat supply machine of FIG. 1.
第3圖繪示第1圖的紡織機台的配置示意圖。 FIG. 3 is a schematic diagram of the configuration of the textile machine of FIG. 1.
第4圖繪示使用第1圖的紡織設備的熱能調控方法的流程圖。 FIG. 4 shows a flowchart of a thermal energy control method using the textile equipment of FIG. 1.
第5圖繪示本揭露內容的第二實施方式的紡織設備的配置 示意圖。 Fig. 5 is a schematic diagram showing the configuration of a textile equipment according to a second embodiment of the present disclosure.
以下將以圖式揭露本發明之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 In the following, a plurality of embodiments of the present invention will be disclosed in the form of diagrams. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is to say, in some embodiments of the present invention, these practical details are unnecessary. In addition, in order to simplify the drawings, some conventional structures and elements will be shown in a simple schematic manner in the drawings.
請看到第1圖,第1圖繪示本揭露內容的第一實施方式的紡織設備100的配置示意圖。紡織設備100包含熱供應機台110、紡織機台120、第一管線130、第二管線132、第一感測器140、第二感測器142、第三感測器144、第四感測器146、控制器150及計算器152。本實施方式中,熱供應機台110可以是提供高溫油體的機台,例如是煤爐;紡織機台120可以是使織物升溫的機台,例如是定型機、烘乾機、壓光機、塗佈貼合機或網版印花機。 Please refer to FIG. 1, which illustrates a schematic configuration diagram of a
第一管線130及第二管線132可用以連接熱供應機台110與紡織機台120並提供運輸流體的用途。具體來說,第一管線130可自熱供應機台110的一端延伸至紡織機台120的一端,而第二管線132可自熱供應機台110的另一端延伸至紡織機台120的另一端。以下將先對熱供應機台110及紡織機台120的配置做說明。 The
請看到第2圖,第2圖繪示第1圖的熱供應機台110 的配置示意圖。第2圖所繪的熱供應機台110為煤爐,其用以加熱油體102並將加熱後的高溫油體102傳輸至紡織機台120(請見第1圖),從而藉由油體102提供熱能給紡織機台120(請見第1圖),其中油體102例如是煤油。熱供應機台110包含泵浦112、加熱源114、儲存槽116、開關閥118及119。儲存槽116可儲存油體102,並做為對外界的連接口。亦即,儲存槽116可從外界將油體102提供至熱供應機台110。加熱源114可透過燃燒石化燃料而提升其中油體102的溫度。 Please see FIG. 2, which shows a schematic diagram of the configuration of the
熱供應機台110具有流體入口I2及流體出口O2,且熱供應機台110透過流體入口I2及流體出口O2而分別與第二管線132及第一管線130連接。開關閥118及119分別設置於熱供應機台110的流體出口O2及流體入口I2。更詳細來說,開關閥118及119可分別設置於熱供應機台110與第一管線130及第二管線132的連接處。開關閥118及119分別用以調控熱供應機台110的流體出口O2及流體入口I2的狀態,且開關閥118及119可透過調整旋鈕而封閉管線。於部分實施方式中,開關閥118及119可用來定義出熱供應機台110的流體入口I2及流體出口O2的具體位置。 The
泵浦112可透過管線與加熱源114以及儲存槽116連接,並將熱供應機台110內的油體102打入第一管線130。具體而言,請同時看到第1圖及第2圖,泵浦112可將油體先打入加熱源114升溫,並接著透過熱供應機台110的流體出口O2進入第一管線130。透過第一管線130,升溫的油體102會進入紡織機台120。當油體102流通過紡織機台120後,可再 透過第二管線132回到熱供應機台110。也就是說,透過泵浦112,油體102可在熱供應機台110、第一管線130、紡織機台120、第二管線132進行循環式流動,如箭頭方向所示。 The
請看到第3圖,第3圖繪示第1圖的紡織機台120的配置示意圖。第3圖所繪的紡織機台120為定型機,其用以提升織物104的溫度,以移除織物104上的水氣。紡織機台包含烘室122、熱交換器124、開關閥126及128。 Please see FIG. 3, which shows a schematic configuration diagram of the
烘室122與熱交換器124連接,其中烘室122用以接收織物104,而熱交換器124用以提升烘室122內的溫度,藉由提升烘室122內的溫度,紡織機台120可使織物104升溫至目標溫度。此外,紡織機台120具有流體入口I1及流體出口O1,且紡織機台120透過流體入口I1及流體出口O1而分別與第一管線130及第二管線132連接。開關閥126及128分別設置於紡織機台120的流體入口I1及流體出口O1,即開關閥126及128可分別設置於紡織機台120與第一管線130及第二管線132的連接處。開關閥126及128分別用以調控紡織機台的流體入口I1及流體出口O1的狀態。於部分實施方式中,開關閥126及128可用來定義出紡織機台120的流體入口I1及流體出口O1的具體位置。 The drying
來自熱供應機台110(請見第2圖)內的油體102可作為熱交換器124的熱能來源。具體而言,當熱供應機台110(請見第2圖)將油體102升溫並打入第一管線130後,升溫的油體102會透過第一管線130進入紡織機台120的熱交換器124。接著,透過熱平衡,熱交換器124可自升溫的油體102 獲得熱能並升溫,同時,油體102的溫度也會下降。當油體流經過熱交換器124後,油體102可再透過第二管線132回到熱供應機台110(請見第2圖)進行升溫。透過上述配置,紡織設備100的熱供應機台110、第一管線130、紡織機台120及第二管線132可視為一個熱能循環系統。 The
請再回到第1圖,第一感測器140及第二感測器142分別設置於第一管線130及第二管線132內,且其分別位於第一管線130及第二管線132與紡織機台120的連接處。第三感測器144及第四感測器146分別設置於第一管線130及第二管線132內,且其分別位於第一管線130及第二管線132與熱供應機台110的連接處。第一感測器140、第二感測器142、第三感測器144及第四感測器146為溫度感測器,例如是熱敏電阻PT100,其可用以探測流過的油體102的溫度。 Please return to FIG. 1 again. The
具體而言,如第1圖及第3圖所示,第一感測器140可毗鄰紡織機台120的流體入口I1處,並用以探測流入紡織機台120的油體102的溫度。第二感測器142可毗鄰紡織機台120的流體出口O1處,並用以探測自紡織機台120流出的油體102的溫度。又,如第1圖及第2圖所示,第三感測器144可毗鄰熱供應機台110的流體出口O2處,並用以探測自熱供應機台110流出的油體102的溫度。第四感測器146可毗鄰熱供應機台110的流體入口I2處,並用以探測流入熱供應機台110的油體102的溫度。 Specifically, as shown in FIGS. 1 and 3, the
控制器150電性連接至熱供應機台110及計算器152,且第一感測器140、第二感測器142、第三感測器144及 第四感測器146可與控制器150電性連接,其包含有線連接及無線連接,使得第一感測器140、第二感測器142、第三感測器144及第四感測器146的探測結果可回傳至控制器150。控制器150可用以依據第一感測器140、第二感測器142、第三感測器144及第四感測器146的探測結果,調整熱供應機台110提供予油體102的熱能。計算器152可用以依據熱供應機台110、紡織機台120、第一管線130及第二管線132的條件,以計算與紡織機台120的熱交換器124進行熱平衡的油體102的溫度,例如,計算器152可至少依據織物104的目標溫度,而計算自第一管線130進入紡織機台120的油體102的溫度。 The
透過控制器150與計算器152,紡織設備100可更有效率地調控輸出熱能,藉以降低熱損耗,以下將更具體地對關於此的內容作進一步說明。請看到第4圖,第4圖繪示使用第1圖的紡織設備100的熱能調控方法的流程圖。熱能調控方法包含步驟S10、S20、S30、S40及S50。 Through the
步驟S10為將油體升溫,並送入紡織機台。於步驟S10中,計算器可計算自第一管線進入紡織機台的油體的溫度,並記為溫度TA。接著,透過控制器設定溫度緩衝值TB。溫度緩衝值TB可以是根據專家資料庫系統(Expert Database System,EDS)制定,其TB例如是大於等於30℃且小於50℃(亦即,30℃≦TB<50℃)。控制器可依據溫度緩衝值TB,調整熱供應機台內的油體的溫度,並記為溫度TC,其中TA+TB=TC,亦即,自熱供應機台流出的油體的溫度可為TA+TB。 Step S10 is to heat up the oil body and send it to the textile machine. In step S10, the calculator can calculate the temperature of the oil body entering the textile machine from the first pipeline and record it as the temperature TA. Next, the temperature buffer value TB is set by the controller. The temperature buffer value TB may be formulated according to an Expert Database System (Expert Database System, EDS), and its TB is, for example, greater than or equal to 30°C and less than 50°C (that is, 30°C≦TB<50°C). The controller can adjust the temperature of the oil body in the heat supply machine according to the temperature buffer value TB and record it as the temperature TC, where TA+TB=TC, that is, the temperature of the oil body flowing out from the heat supply machine can be TA+TB.
舉例而言,當計算器計算出進入紡織機台的流體溫度TA需求為190℃且溫度緩衝值TB依據專家資料庫系統計算為20℃時,控制器可調整自熱供應機台流出的油體的溫度TC為210℃時。透過此設定,可確保自熱供應機台流出的油體溫度會大於進入紡織機台的油體預期溫度,以避免紡織機台因流入油體的溫度不足而無法對織物進行升溫。接著,熱供應機台可依據控制器的設定而開始加熱油體,並透過泵浦將油體運輸至紡織機台內。 For example, when the calculator calculates that the temperature TA of the fluid entering the textile machine is 190°C and the temperature buffer value TB is calculated as 20°C according to the expert database system, the controller can adjust the oil body flowing from the heat supply machine When the temperature TC is 210 ℃. Through this setting, it can be ensured that the temperature of the oil body flowing out of the heat supply machine will be higher than the expected temperature of the oil body entering the textile machine, to avoid that the textile machine cannot heat the fabric due to insufficient temperature of the oil body. Then, the heat supply machine can start heating the oil body according to the setting of the controller, and transport the oil body into the textile machine through the pump.
步驟S20為探測油體的溫度。第一感測器探測進入紡織機台的油體的溫度,並記為溫度T1;第二感測器探測自紡織機台離開的油體的溫度,並記為溫度T2;第三感測器探測自熱供應機台離開的油體的溫度,並記為溫度T3;以及,第四感測器探測進入熱供應機台的油體的溫度,並記為溫度T4。 Step S20 is to detect the temperature of the oil body. The first sensor detects the temperature of the oil body entering the textile machine and records it as the temperature T1; the second sensor detects the temperature of the oil body leaving the textile machine and records it as the temperature T2; the third sensor The temperature of the oil body leaving the heat supply machine is detected and recorded as temperature T3; and, the fourth sensor detects the temperature of the oil body entering the heat supply machine and recorded as temperature T4.
步驟S30為判斷是否調整熱供應機台提供予油體的熱能。由於紡織機台的熱能來源是透過與油體進行熱平衡而達成,故紡織機台所獲得的熱能可透過計算式:(T1-T2)×Q×ρ×h獲得,其中Q為熱煤油流量(單位為kl/min),ρ為熱煤油平均密度(單位為kg/m3),h為熱煤油平均比熱(單位為[kJ/(kg*K)])。由此計算式可知,紡織機台所獲得的熱能大致可由進入紡織機台的油體與自紡織機台離開的油體之間的溫度差決定。 Step S30 is to determine whether to adjust the heat energy provided by the heat supply machine to the oil body. Since the heat energy source of the textile machine is achieved by thermal equilibrium with the oil body, the thermal energy obtained by the textile machine can be obtained by the formula: (T1-T2)×Q× ρ ×h, where Q is the flow rate of thermal kerosene (unit Is kl/min), ρ is the average density of hot kerosene (unit is kg/m 3 ), h is the average specific heat of hot kerosene (unit is [kJ/(kg*K)]). From this calculation formula, it can be known that the thermal energy obtained by the textile machine can be roughly determined by the temperature difference between the oil body entering the textile machine and the oil body leaving the textile machine.
於判斷是否調整熱供應機台提供予油體的熱能的步驟中,可先透過控制器設定溫度基準值TX,溫度基準值 TX可藉由專家資料庫系統制定。接著,控制器再依據溫度基準值TX與溫度T2的關係判斷是否調降熱供應機台提供予油體的熱能。對此,當溫度基準值TX小於溫度T2時,控制器判斷為調降熱供應機台提供予流體的熱能,並進入步驟S40,舉例而言,在溫度基準值TX設定為180℃,且控制器設定自熱供應機台流出的油體的溫度為210℃的情況下,當自紡織機台離開的油體的溫度大於180℃時,控制器將調降熱供應機台提供予油體的熱能。另一方面,當溫度基準值TX溫度T2時,控制器判斷為維持熱供應機台提供予流體的熱能,並進入步驟S50。 In the step of judging whether to adjust the thermal energy provided by the heat supply machine to the oil body, the temperature reference value TX can be set through the controller first, and the temperature reference value TX can be set by an expert database system. Next, the controller determines whether to reduce the thermal energy provided by the heat supply machine to the oil body according to the relationship between the temperature reference value TX and the temperature T2. In this regard, when the temperature reference value TX is less than the temperature T2, the controller determines that the thermal energy supplied to the fluid by the heat-reducing heat supply machine is adjusted, and proceeds to step S40. For example, when the temperature reference value TX is set to 180°C, and the control When the temperature of the oil body flowing from the heat supply machine is set to 210°C, when the temperature of the oil body leaving the textile machine is greater than 180°C, the controller will adjust the heat supply machine to the oil body. Thermal energy. On the other hand, when the temperature reference value TX At temperature T2, the controller determines to maintain the thermal energy provided by the heat supply machine to the fluid, and proceeds to step S50.
步驟S40為調降熱供應機台提供予油體的熱能。當調降熱供應機台提供予油體的熱能後,自熱供應機台離開的油體的溫度及進入紡織機台的油體的溫度也會跟著降低。對此,根據前述,在保持一定程度的溫度差的情況下,即使降低進入紡織機台的油體的溫度,油體的溫度仍可滿足紡織機台對熱能的需求。因此,藉由調降熱供應機台提供予油體的熱能,可在滿足紡織機台對熱能需求的情況下,對應降低熱供應機台的能耗,以防止熱供應機台浪費過多的能耗。也就是說,熱供應機台可在降低其內油體的最高溫度的情況下,仍滿足紡織機台對熱能的需求。 Step S40 is to adjust the heat energy supplied by the heat supply equipment to the oil body. When the thermal energy supplied by the heat supply machine to the oil body is adjusted, the temperature of the oil body leaving the heat supply machine and the temperature of the oil body entering the textile machine will also decrease. In this regard, according to the foregoing, while maintaining a certain temperature difference, even if the temperature of the oil body entering the textile machine is reduced, the temperature of the oil body can still meet the thermal energy demand of the textile machine. Therefore, by adjusting the heat energy provided by the heat supply machine to the oil body, the energy consumption of the heat supply machine can be reduced correspondingly to meet the thermal energy demand of the textile machine to prevent the heat supply machine from wasting too much energy. Consume. That is to say, the heat supply machine can still meet the demand for thermal energy of the textile machine while reducing the maximum temperature of the oil body in it.
另一方面,自熱供應機台離開的油體的溫度調降值也可由控制器及計算器分別調整及計算。舉例而言,計算器可根據多個參數而先計算出紡織機台對熱能的需求,例如,紡織機台的總熱能需求可為E,且E=E1+E2+E3+E4+E5+…+En 等多個參數的總和。在此,針對上述關係式提出一些例示,須注意的是,該些例示並不係用於限制本發明的範圍。舉例來說,E1可為織物升溫熱量,其中織物升溫熱量=加工布重量(單位為kg/hr)×織物比熱(單位為kcal/kg℃)×[織物溫度-環境溫度(單位為℃)];E2可為織物水分蒸發熱量,其中織物水分蒸發熱量=乾燥水分量(單位為kg/hr)×[(水比熱(單位為kcal/kg℃)×(100-環境溫度(單位為℃))+水汽化熱(單位為kcal/kg)];E3可為排氣熱量損失,其中排氣熱量損失=乾燥水分量(單位為kg/hr)÷(烘室濕度-環境濕度(單位為kg/kg))×氣體比熱(單位為kcal/kg℃)×(排氣溫度-環境溫度(單位為℃));E4可為紡織機台的出入口熱損失,其中紡織機台的出入口熱損失=氣體密度(單位為kg/m3)×紡織機台入出口截面積(單位為m2)×入出口流速(單位為m/s)×3600×氣體比熱(單位為kcal/kg℃)×(紡織機台出入口溫度-環境溫度(單位為℃));以及,E5可為紡織機台表面熱損失,其中紡織機台表面熱損失=紡織機台表面積(單位為m2)×(紡織機台表面溫度-環境溫度(單位為℃))×紡織機台熱傳係數(單位為kcal/m2×hr×℃)。此外,關於溫度與濕度的參數可藉由設置對應的感測器量測,例如藉由設置於紡織機台烘室中的溫度感測器來量測織物溫度。 On the other hand, the temperature drop value of the oil body leaving the heat supply machine can also be adjusted and calculated by the controller and the calculator. For example, the calculator can first calculate the thermal energy demand of the textile machine based on multiple parameters. For example, the total thermal energy demand of the textile machine can be E, and E=E1+E2+E3+E4+E5+...+ The sum of multiple parameters such as En. Here, some examples are provided for the above relational expressions. It should be noted that these examples are not intended to limit the scope of the present invention. For example, E1 can be the heat of fabric warming, where the heat of fabric warming = the weight of the processed cloth (in kg/hr) × the specific heat of the fabric (in kcal/kg℃) × [fabric temperature-ambient temperature (in ℃)] ; E2 can be the heat of evaporation of fabric moisture, where the heat of evaporation of fabric moisture = dry moisture (in kg/hr) × [(water specific heat (in kcal/kg℃) × (100-ambient temperature (in ℃)) +Water vaporization heat (unit: kcal/kg)]; E3 can be exhaust heat loss, where exhaust heat loss = dry water content (unit: kg/hr) ÷ (drying chamber humidity-ambient humidity (unit: kg/ kg)) × gas specific heat (in kcal/kg℃) × (exhaust temperature-ambient temperature (in ℃)); E4 can be the heat loss at the entrance and exit of the textile machine, where the heat loss at the entrance and exit of the textile machine = gas Density (unit: kg/m 3 ) × textile machine table inlet and outlet cross-sectional area (unit: m 2 ) × inlet and outlet flow rate (unit: m/s) × 3600 × gas specific heat (unit: kcal/kg℃) × (textile Machine entrance temperature-ambient temperature (in ℃)); and, E5 can be the heat loss on the surface of the textile machine, where the heat loss on the surface of the textile machine = surface area of the textile machine (unit is m 2 ) × (surface of the textile machine Temperature-ambient temperature (unit: ℃)) × textile machine heat transfer coefficient (unit: kcal/m 2 ×hr×℃). In addition, the parameters of temperature and humidity can be measured by setting the corresponding sensors, For example, the temperature of the fabric is measured by a temperature sensor installed in the drying chamber of the textile machine.
接著,根據前述,由於紡織機台對熱能的需求是透過與油體進行熱平衡而達成,故其熱能需求E可表示為E=(T1-T2)×Q×ρ×h,其中Q、ρ、h皆為常數,因此,計算器可計算出數值(T1-T2)。控制器可根據數值(T1-T2)而進一 步調整自熱供應機台離開的油體的溫度調降值。舉例而言,在溫度基準值TX設定為180℃,且控制器調整自熱供應機台流出的油體的溫度為210℃的情況下,若自紡織機台離開的油體的溫度為196℃且計算器所計算出的數值(T1-T2)為6時,自熱供應機台離開的流體的溫度可被調降6℃,即204℃,以確保熱供應機台可穩定地提供熱能至紡織機台。 Next, according to the foregoing, since the thermal energy demand of the textile machine is achieved by thermal equilibrium with the oil body, the thermal energy demand E can be expressed as E=(T1-T2)×Q× ρ ×h, where Q, ρ , h is constant, so the calculator can calculate the value (T1-T2). The controller can further adjust the temperature drop value of the oil body leaving the heat supply machine according to the value (T1-T2). For example, when the temperature reference value TX is set to 180°C, and the controller adjusts the temperature of the oil body flowing from the heat supply machine to 210°C, if the temperature of the oil body leaving the textile machine is 196°C When the value calculated by the calculator (T1-T2) is 6, the temperature of the fluid leaving the heat supply machine can be lowered by 6°C, or 204°C, to ensure that the heat supply machine can provide heat energy stably to Textile machine.
於調降自熱供應機台離開的油體的溫度的步驟後,可再回到步驟S30,以再次進行判斷是否調整熱供應機台提供予油體的熱能的步驟。舉例而言,沿續前述條件,當自熱供應機台離開的流體被調降為204℃後,可持續觀測第二感測器的探測結果,若其探測結果趨於穩態,可再將溫度T2與溫度基準值TX作比較。此時,若溫度基準值TX<溫度T2,則將重複進行步驟S40,若溫度基準值TX≧溫度T2,則進入步驟S50。於部分實施方式中,步驟S30及S40會在交互進行多次後進入步驟S50,且交互進行多次的步驟S30及S40可視為一個循環回饋的步驟。 After the step of lowering the temperature of the oil body exiting from the heat supply machine, it may return to step S30 to perform the step of determining whether to adjust the heat energy provided by the heat supply machine to the oil body again. For example, following the aforementioned conditions, after the fluid exiting from the heat supply machine is adjusted to 204°C, the detection result of the second sensor can be continuously observed. The temperature T2 is compared with the temperature reference value TX. At this time, if temperature reference value TX<temperature T2, step S40 will be repeated, and if temperature reference value TX≧temperature T2, then step S50 will be entered. In some embodiments, steps S30 and S40 will enter step S50 after multiple interactions, and steps S30 and S40 that are interactively performed multiple times may be regarded as a loop feedback step.
步驟S50為維持熱供應機台提供予油體的熱能。步驟S50可直接接續於步驟S30後,或是接續於進行至少一次循環的步驟S30及S40後。 Step S50 is to maintain the heat energy provided by the heat supply machine to the oil body. Step S50 may directly follow step S30 or after steps S30 and S40 that perform at least one cycle.
上述操作過程可藉由控制器自動化完成,且控制器可透過即時接收溫度T1、T2、T3及T4而再做出對應的調整。例如,當因調降自熱供應機台離開的油體的溫度,而使得溫度T1無法滿足紡織機台對熱能的需求的時候,控制器可再調升自熱供應機台離開的流體的溫度,以使紡織機台能繼續將 織物升溫。也就是說,紡織設備可以自動化的方式運作,並搭配控制器及計算器達成智慧決策,從而自動對熱供應機台進行調整。 The above operation process can be completed automatically by the controller, and the controller can make corresponding adjustments by receiving the temperatures T1, T2, T3, and T4 in real time. For example, when the temperature T1 cannot meet the thermal energy demand of the textile machine due to lowering the temperature of the oil body leaving the heat supply machine, the controller can increase the temperature of the fluid leaving the heat supply machine. , So that the textile machine can continue to heat the fabric. In other words, the textile equipment can be operated in an automated manner, and with the controller and calculator to achieve intelligent decisions, so as to automatically adjust the heat supply machine.
或者,於其他實施方式中,於紡織設備開始運作後,控制器可直接調降熱供應機台提供予油體的熱能,並藉由溫度T1與T2的數值關係作為調降終點。具體而言,於紡織設備開始運作後,控制器可得到溫度T1與T2的數值關係是漸近、漸遠或是趨於穩態。由於第一感測器及第二感測器的設置位置分別落於紡織機台的流體入口處及流體出口處,故於調降熱供應機台提供予油體的熱能的過程中,當溫度T1與T2的數值關係是趨於穩態(例如,溫度T1與T2間的差值變化於一段時間內的變動在10%內)時,即表示熱供應機台提供給紡織機台的熱能與紡織機台的熱能需求大致為接近,接著,即可維持熱供應機台提供予油體的熱能。 Or, in other embodiments, after the textile equipment starts to operate, the controller can directly adjust the heat energy supplied by the heat supply machine to the oil body, and use the numerical relationship between the temperatures T1 and T2 as the end point of the adjustment. Specifically, after the textile equipment starts to operate, the controller can obtain whether the numerical relationship between the temperatures T1 and T2 is asymptotic, asymptotic, or stable. Since the installation positions of the first sensor and the second sensor fall on the fluid inlet and the fluid outlet of the textile machine, respectively, during the process of adjusting the heat energy supplied by the heat supply machine to the oil body, when the temperature When the numerical relationship between T1 and T2 tends to a steady state (for example, the difference between the temperature T1 and T2 changes within 10% within a period of time), it means that the heat energy provided by the heat supply machine to the textile machine and the The thermal energy demand of the textile machine is approximately close, and then the thermal energy provided by the heat supply machine to the oil body can be maintained.
除此之外,於部分實施方式中,不同的溫度T1、T2、T3及T4組合也可反映紡織設備的熱損狀況。例如,於部分實施方式中,控制器可藉由溫度T1及T3的關係,判斷第一管線是否出現不預期的狀況,更具體而言,由於用來探測溫度T1的第一感測器及用來探測溫度T3的第三感測器為分別設置於第一管線的兩端,故當溫度T1及T3的差異過大時,控制器可判斷第一管線出現有不預期的狀況。 In addition, in some embodiments, the combination of different temperatures T1, T2, T3 and T4 can also reflect the heat loss status of the textile equipment. For example, in some embodiments, the controller can determine whether the first pipeline has an unexpected condition through the relationship between the temperatures T1 and T3. More specifically, the first sensor used to detect the temperature T1 and the The third sensors to detect the temperature T3 are respectively disposed at both ends of the first pipeline, so when the difference between the temperatures T1 and T3 is too large, the controller can determine that the first pipeline has an unexpected condition.
請看到第5圖,第5圖為依據本揭露內容的第二實施方式繪示紡織設備200的配置示意圖。本實施方式與第一實施方式的至少一個差異點為,紡織機台的數量增加為三個,分 別為紡織機台220A、220B及220C。第一感測器及第二感測器的數量也對應增加,其中第一感測器240A、240B及240C設置於第一管線230,並分別毗鄰紡織機台220A、220B及220C,而第二感測器242A、242B及242C設置於第二管線232,並分別毗鄰紡織機台220A、220B及220C。 Please refer to FIG. 5, which is a schematic diagram illustrating the configuration of the
由於紡織機台220A、220B及220C的運作可互相獨立,故前述的熱能調控方法可分別地使用於紡織機台220A、220B及220C,以使控制器250及計算器252的組合可調控熱供應機台210提供予油體202的熱能,從而防止熱供應機台210浪費過多的能耗。換句話說,前述的熱能調控方法除可使用在熱供應機台與紡織機台為一對一的配置外,也可使用在熱供應機台與紡織機台為一對多的配置上。 Since the operations of the
綜合上述,本發明的紡織設備包含熱供應機台、紡織機台、第一管線、第二管線、多個感測器及控制器。熱供應機台可透過提供高溫油體而使紡織機台的熱交換器升溫,使得紡織機台可提高織物的溫度。多個感測器分別設置於第一管線及第二管線,並至少毗鄰紡織機台的流體入口及流體出口,藉以探測紡織機台的流體入口處及流體出口處的油體的溫度。感測器的探測結果可回傳至控制器,而控制器可藉由探測結果而判斷是否調降熱供應機台提供予油體的熱能,使得紡織設備可使用智慧決策的方式進行熱能調控,藉以省去人力並防止熱供應機台浪費過多的能耗。 In summary, the textile equipment of the present invention includes a heat supply machine, a textile machine, a first pipeline, a second pipeline, a plurality of sensors and a controller. The heat supply machine can increase the temperature of the heat exchanger of the textile machine by providing a high-temperature oil body, so that the textile machine can increase the temperature of the fabric. A plurality of sensors are respectively disposed in the first pipeline and the second pipeline, and are at least adjacent to the fluid inlet and the fluid outlet of the textile machine, so as to detect the temperature of the oil body at the fluid inlet and the fluid outlet of the textile machine. The detection result of the sensor can be returned to the controller, and the controller can determine whether to reduce the thermal energy provided by the heat supply machine to the oil body based on the detection result, so that the textile equipment can use intelligent decision-making to control the thermal energy. This saves manpower and prevents the heat supply machine from wasting too much energy.
雖然本發明已以多種實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精 神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in various embodiments as above, it is not intended to limit the present invention. Anyone who is familiar with this skill can make various changes and modifications without departing from the spirit and scope of the present invention. The scope of protection shall be deemed as defined by the scope of the attached patent application.
100:紡織設備 100: Textile equipment
102:油體 102: oil body
110:熱供應機台 110: heat supply machine
120:紡織機台 120: Textile machine
130:第一管線 130: First pipeline
132:第二管線 132: Second pipeline
140:第一感測器 140: the first sensor
142:第二感測器 142: Second sensor
144:第三感測器 144: Third sensor
146:第四感測器 146: Fourth sensor
150:控制器 150: controller
152:計算器 152: Calculator
I1、I2:流體入口 I1, I2: fluid inlet
O1、O2:流體出口 O1, O2: fluid outlet
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WO2016020771A1 (en) * | 2014-08-08 | 2016-02-11 | Albini Energia S.R.L. | Heat recovery system from industrial machines in particular for textile processes |
CN106149260A (en) * | 2016-09-21 | 2016-11-23 | 广东溢达纺织有限公司 | Low-pressure steam condensed water in high temperature heat energy recovery device and forming machine and dehydrator |
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CN101054780A (en) * | 2006-04-13 | 2007-10-17 | 克劳斯·巴特尔马斯 | Method and system for controlling ceramic element temperature, and support belt or wiping belt |
WO2016020771A1 (en) * | 2014-08-08 | 2016-02-11 | Albini Energia S.R.L. | Heat recovery system from industrial machines in particular for textile processes |
CN106149260A (en) * | 2016-09-21 | 2016-11-23 | 广东溢达纺织有限公司 | Low-pressure steam condensed water in high temperature heat energy recovery device and forming machine and dehydrator |
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