TWI683616B - Control device for grain preparation facility - Google Patents
Control device for grain preparation facility Download PDFInfo
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- TWI683616B TWI683616B TW105106601A TW105106601A TWI683616B TW I683616 B TWI683616 B TW I683616B TW 105106601 A TW105106601 A TW 105106601A TW 105106601 A TW105106601 A TW 105106601A TW I683616 B TWI683616 B TW I683616B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B5/00—Grain treatment not otherwise provided for
- B02B5/02—Combined processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
Abstract
Description
本發明係關於稻穀脫殼部、風選部、搖動分選部、及顆粒分選部所組合之穀物調製設備之控制裝置。The invention relates to a control device of a grain preparation device combined by a rice hulling part, an air sorting part, a shaking sorting part, and a particle sorting part.
就稻穀脫殼部、風選部、搖動分選部及顆粒分選部所組合的穀物調製設備而言,例如有在日本特開2005-152684號公報中記載的穀物調製設備。As for the grain preparation equipment combining the rice hulling unit, the air separation unit, the shaking separation unit, and the particle separation unit, for example, there is a grain preparation equipment described in Japanese Patent Laid-Open No. 2005-152684.
該文獻中公開有一種控制機構,利用觸控面板對包括原料升降機、脫殼風選裝置、分選機投料升降機和搖動分選裝置等調製機器的米麥調製設備進行控制,該控制機構具備以下功能:在上述觸控面板的顯示面上顯示異常原因開關、在上述顯示面上發光顯示上述調製設備發生異常及其位置、在上述發光的狀態下在操作員觸碰上述異常原因開關時在上述顯示面上顯示關於上述異常的內容和應對方法之文字資訊。This document discloses a control mechanism that uses a touch panel to control the rice wheat modulation equipment including the raw material elevator, the shelling air separation device, the sorter feeding elevator and the shaking sorting device. The control mechanism has the following Function: display an abnormality cause switch on the display surface of the touch panel, illuminate the abnormality and position of the modulation device on the display surface, and when the operator touches the abnormality switch in the light-emitting state The display screen displays text information about the above-mentioned abnormal contents and countermeasures.
藉此,因為使用觸控面板控制米麥調製設備的原料升降機、脫殼風選裝置、分選機投料升降機和搖動分選裝置等調製機器,所以能使監視操作部小型化,即使在調製設備附近的現場等也可以進行確切的監視,與精實的控制及輸入操作。In this way, since the touch panel is used to control the modulation equipment such as the raw material elevator, the shelling air separation device, the sorting machine feeding elevator and the shaking sorting device of the rice wheat modulation equipment, the monitoring operation section can be miniaturized even in the modulation equipment It is also possible to carry out accurate monitoring and precise control and input operations at nearby sites.
另外,不僅可以藉由觸控面板上的發光識別發生異常,還具有以下的優點:能藉由簡易的操作以文字資訊獲得異常的詳細內容和應對方法,操作員即使不詢問熟手等也可以迅速地消除異常,進行有效率的調製處理。In addition, not only the abnormality can be recognized by the light emission on the touch panel, but also the following advantages: the details of the abnormality and the countermeasures can be obtained by text information through simple operation, and the operator can quickly Eliminate abnormalities efficiently and perform efficient modulation processing.
但是,上述的控制機構由於沒有記錄即將故障時的故障資訊,及更換零件時的保養資訊等紀錄資訊,所以無法獲知過去的發生異常狀況和保養狀況,查明故障原因上將會費時,進而使得故障的恢復時間和修理時間將會延長化。However, because the above-mentioned control mechanism does not record the fault information when the fault is about to occur, and the maintenance information when replacing parts, it is impossible to know the past abnormal conditions and maintenance conditions, and it will take time to find out the cause of the fault, which makes it Failure recovery time and repair time will be extended.
因此,本發明的目的在於,提供一種穀物調製設備之控制裝置,其利用觸控面板控制調製設備,能夠一眼掌握運轉狀況,而且在發生故障時可迅速地掌握故障原因,可以縮短故障的恢復時間和修理時間。Therefore, an object of the present invention is to provide a control device for a grain modulation device that uses a touch panel to control the modulation device, can grasp the operation status at a glance, and can quickly grasp the cause of the failure when a failure occurs, and can shorten the recovery time of the failure And repair time.
本發明提供一種穀物調製設備之控制裝置,該穀物調製設備具備:稻穀脫殼部、風選部、搖動分選部、顆粒分選部以及可對各部的驅動和停止進行操作的觸控面板控制部,上述觸控面板控制部具備:生產線流程顯示功能,在上述穀物調製設備正常驅動時亮燈顯示運轉狀況為正常;錯誤顯示功能,在上述穀物調製設備發生異常時亮燈顯示異常部位為何處,並且顯示異常的修復程序;以及異常紀錄顯示功能,在該穀物調製設備發生異常時,顯示過去的發生異常的紀錄。The invention provides a control device of a grain preparation device, which comprises: a rice hulling part, an air separation part, a shaking sorting part, a particle sorting part, and a touch panel control capable of operating the driving and stopping of each part Department, the touch panel control unit is equipped with: production line process display function, when the above grain modulation device is normally driven, it lights up to indicate that the operating status is normal; error display function, when the above grain modulation device is abnormal, lights up to show where the abnormal part is , And display abnormal repair procedures; and abnormal record display function, when abnormality occurs in the grain modulation equipment, display past abnormal records.
根據該結構,上述觸控面板控制部具備:生產線流程顯示功能,在上述穀物調製設備正常驅動時亮燈顯示運轉狀況為正常;錯誤顯示功能,在上述穀物調製設備發生異常時亮燈顯示異常部位為何處,並且顯示異常的修復程序;以及異常紀錄顯示功能,在該穀物調製設備發生異常時,顯示過去的發生異常的紀錄,所以藉由生產線流程顯示功能,可一眼掌握運轉狀況,並且藉由錯誤顯示功能,可在發生異常等時迅速地掌握異常部位、異常原因,而且,藉由異常紀錄顯示功能,可以掌握過去的發生異常內容等,可以縮短恢復時間和修理時間。According to this configuration, the touch panel control unit includes: a production line flow display function, which lights up to indicate that the operation status is normal when the grain modulation device is normally driven; and an error display function, which lights up to display abnormal parts when the grain modulation device is abnormal Why, and display abnormal repair procedures; and abnormal record display function, when abnormality occurs in the grain preparation equipment, the past abnormal records are displayed, so the production line process display function can grasp the running status at a glance, and by The error display function allows you to quickly grasp the abnormal part and the cause of the abnormality when an abnormality occurs. In addition, the abnormality record display function allows you to grasp the contents of past abnormalities, which can shorten the recovery time and repair time.
例如,只要參照異常紀錄顯示功能,確認過去是否曾通報同樣的異常紀錄,維修人員即會意料到哪個零件成為原因而導致反復出現正常運轉和異常運轉。並且,只要立即將意料到的零件更換成新零件,即能縮短恢復時間和修理時間。For example, as long as the abnormal record display function is referenced to confirm whether the same abnormal record has been reported in the past, the maintenance personnel will expect which part is the cause and cause the normal operation and abnormal operation to occur repeatedly. Moreover, as long as the expected parts are replaced with new parts immediately, the recovery time and repair time can be shortened.
另外,上述觸控面板控制部也可以具備:零件更換通報功能,預先設定上述穀物調製設備的各部使用的消耗零件的耐久時間,並且當該消耗零件的使用時間達到上述設定的耐久時間時,通報警報。In addition, the touch panel control unit may be provided with a component replacement notification function that presets the endurance time of the consumable component used by each part of the grain preparation device, and notifies when the usage time of the consumable component reaches the set endurance time alarm.
根據上述觸控面板控制部,由於上述觸控面板控制部具備:零件更換通報功能,預先設定上述穀物調製設備的各部使用的消耗零件的耐久時間,並且當該消耗零件的使用時間達到上述設定的耐久時間時,通報警報;所以會事先通報消耗零件的更換時期,因此操作員可以放心地進行操作。另外,維修人員可以容易地掌握消耗零件的保養狀況,可以查明異常的發生原因,縮短恢復時間和修理時間。According to the touch panel control unit, since the touch panel control unit has a component replacement notification function, the endurance time of the consumable parts used by each part of the grain preparation device is set in advance, and when the use time of the consumable parts reaches the set In case of endurance time, an alarm will be notified; therefore, the replacement time of consumable parts will be notified in advance, so the operator can operate with confidence. In addition, maintenance personnel can easily grasp the maintenance status of consumable parts, can identify the causes of abnormalities, shorten the recovery time and repair time.
另外,上述觸控面板控制部亦可具備可追蹤紀錄寫入功能,從而可確認向上述穀物調製設備供給的原料的流通紀錄。根據上述觸控面板控制部,因為上述觸控面板控制部具備可追蹤紀錄寫入功能,從而可確認向上述穀物調製設備供給的原料的流通紀錄,所以可以確認異常的發生原因是否源自於原料。例如,如果根據可追蹤紀錄而掌握向穀物調製設備供給的原料穀物的水分,維修人員就能推測由於原料穀物的水分過多,穀物的流動阻力大,在輸送路徑上容易發生堵塞,有助於查明異常的發生原因。In addition, the touch panel control unit may also have a traceable record writing function, so that the circulation record of the raw materials supplied to the grain preparation device can be confirmed. According to the touch panel control unit, since the touch panel control unit is provided with a traceable record writing function, it is possible to confirm the circulation records of the raw materials supplied to the grain preparation equipment, so it is possible to confirm whether the cause of the abnormality originates from the raw materials . For example, if the moisture of the raw grains supplied to the grain preparation equipment is grasped based on the traceable records, the maintenance personnel can speculate that due to the excessive moisture of the raw grains, the flow resistance of the grains is large, and clogging easily occurs on the conveying path, which is helpful for investigation. Know the cause of the abnormality.
而且,亦可為:上述搖動分選部係將上述稻穀脫殼部和上述風選部所進行了稻穀脫殼和風選後的混合米偏析分離到稻穀區域、混合米區域和糙米區域,且在該搖動分選部的穀粒排出端可移動地設有分隔上述各區域的分選分隔板,而選擇在上述觸控面板控制部中設置的自動運轉模式時,對上述分選分隔板的移動進行移動控制以使其準確地位於上述各區域的邊界位置附近。Furthermore, the shaking sorting unit may segregate and separate the mixed rice after the rice hulling and air separation by the rice hulling unit and the air separation unit into the rice region, the mixed rice region, and the brown rice region. When the grain discharge end of the shaking sorting section is movably provided with a sorting partition plate for partitioning the above-mentioned areas, when the automatic operation mode provided in the touch panel control section is selected, the sorting partition plate The movement of is controlled so that it is accurately located near the boundary position of each area.
因為上述搖動分選部係將上述稻穀脫殼部和上述風選部所進行了稻穀脫殼和風選後的混合米偏析分離到稻穀區域、混合米區域和糙米區域,且在該搖動分選部的穀粒排出端可移動地設置有分隔各個上述區域的分選分隔板,而選擇在上述觸控面板控制部中設置的自動運轉模式時,對上述分選分隔板的移動進行移動控制以使其準確地位於各個上述區域的邊界位置附近,所以在分選分隔板的移動大幅偏離基準位置時,或在分選分隔板的移動收斂到基準位置耗費長時間時,即係運轉中發生異常,操作員可以觀察分選分隔板的動作,容易地推測是否異常。Because the shaking sorting unit separates the mixed rice after the rice hulling and wind sorting by the rice hulling unit and the wind sorting unit into the rice area, mixed rice area and brown rice area, and in the shaking sorting section The discharge end of the grain is movably provided with a sorting partition plate that partitions each of the above areas, and when the automatic operation mode set in the touch panel control section is selected, the movement of the sorting partition plate is controlled for movement In order to make it accurately located near the boundary position of each of the above-mentioned areas, when the movement of the sorting divider greatly deviates from the reference position, or when it takes a long time for the movement of the sorting divider to converge to the reference position, the system operates If an abnormality occurs during operation, the operator can observe the movement of the sorting divider and easily guess whether it is abnormal.
參照附圖說明本發明的實施方式。另外,並非藉由這些實施方式限定本發明,可在不變更發明的主旨下藉由各種方式實施本發明。An embodiment of the present invention will be described with reference to the drawings. In addition, the present invention is not limited by these embodiments, and the present invention can be implemented in various ways without changing the gist of the invention.
參照附圖說明本發明的實施方式。圖1是顯示本發明的穀物調製設備的處理步驟的流程圖,圖2是顯示穀物調製設備整體的外觀的立體圖,圖3是其前視圖。An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a flowchart showing the processing steps of the grain preparation apparatus of the present invention, FIG. 2 is a perspective view showing the overall appearance of the grain preparation apparatus, and FIG. 3 is a front view thereof.
如圖1至圖3所示地,本發明的穀物調製設備1將以下各部作為主要部分:由一對橡膠輥構成的稻穀脫殼部2;從脫殼米中對稻殼、秕穀、輕的夾雜物進行風分選的風選部3;將進行風分選後的混合米藉由搖動分選作用而分別分選成稻穀、糙米和混合米的搖動分選部4;及在分選出的糙米中進行顆粒飽滿的整粒和未熟粒的篩分的顆粒分選部5。As shown in FIGS. 1 to 3, the
上述稻穀脫殼部2和風選部3分別疊設而成為一體結構,另一方面,在風選部3與搖動分選部4之間,為了將來自風選部3的混合米揚穀來供給至搖動分選部4而設有混合米揚穀機6和混合米儲槽7。另外,在上述搖動分選部4與顆粒分選部5之間,為了將來自搖動分選部4的糙米揚穀來供給至顆粒分選部5而設有糙米揚穀機8。元件符號9是用來將搖動分選部4中的分選稻穀和無法藉由稻穀脫殼部2進行稻穀脫殼處理的溢流稻穀等揚穀來向上述稻穀脫殼部2再次供給的稻穀返回用揚穀機,元件符號10是用來控制各部分的控制盤,元件符號11是用來將藉由風選部3分離出的稻殼、夾雜物排出到機外的抽吸扇,元件符號12是稻穀脫殼部2的供給儲槽,元件符號13(參照圖1)是稻穀向稻穀脫殼部2的返回儲槽,元件符號84是用來將上述顆粒分選部5配置在比較高的位置的架台,元件符號9a是對將藉由揚穀機9揚穀後的稻穀供給至供給儲槽12還是排出到機外進行切換的切換閥,元件符號8a是對將藉由揚穀機8揚穀後的糙米供給至顆粒分選部5還是排出到機外進行切換的切換閥。The
上述控制盤10由以下構成:具備基本的各種開關的機械式輸入部10a;及可利用液晶板進行觸控操作的觸控面板顯示部10b。如圖4所示地,在觸控面板顯示部10b上設定四大按鈕:「運轉按鈕14」、「設定按鈕15」、「追蹤按鈕16」、「警報按鈕17」。The
在圖4的運轉按鈕14中,藉由按下運轉按鈕14轉移到圖7的運轉選單,可以選擇自動運轉、單獨運轉、遠端運轉這三種運轉方法。即,選擇「自動運轉」14a(參照圖7)後,則可以進行自動運轉,選擇「單獨運轉」14b後,則可以使稻穀脫殼部2、風選部3、搖動分選部4、混合米揚穀機6、糙米揚穀機8和稻穀返回用揚穀機9單獨運轉,選擇「遠端運轉」14c後,則可以從離開機械的操作室藉由遠端指令進行運轉。In the
在圖4的設定按鈕15,藉由按下設定按鈕15轉移到圖5的保養畫面18,可以設定各種消耗零件的耐久時間。另外,在使穀物調製設備1運轉的期間,如果使用時間到達耐久時間,則可以藉由彈出式畫面發出警報,催促使用者更換消耗零件。In the
參照圖5,在保養畫面18中設置各消耗零件的耐久時間設定框19,藉由按下該設定框19顯示九宮鍵,可以對耐久時間輸入任意值的數值。另外,藉由按下在保養畫面18中設置的「只顯示」按鈕20,可進行在到達設定時間時是否有要彈出式顯示的確認。在保養畫面18的下部設置的初始化按鈕21是可以返回預先設定的標準的耐久時間的按鈕。就標準的耐久時間而言,橡膠輥的消耗時間是100小時,潤滑注油的消耗時間是200小時,稻穀脫殼機投料坡道的消耗時間是1000小時,顆粒分選機金屬網更換的消耗時間是1500小時,壓縮機放氣的消耗時間設定為50小時。如果以如上方式設定耐久時間並使穀物調製設備1運轉,則能只要使用時間到達耐久時間,即以警報通知用戶。Referring to FIG. 5, a durability
接著,在圖4的追蹤按鈕16中,藉由按下該按鈕轉移到圖6的追蹤設定畫面22,可以進行各種追蹤資訊的輸入和記錄。關於追蹤資訊,會自動地分配年月日、開始/結束時間以作為資料庫上的一個資料檔案,所以依次輸入品種、品級、劃分、栽培劃分、色選、金屬網眼大小、排出來源、投入目的地、取出量、產量、銷售目的地、終端使用者、水分等各種條件和資料等,並按下寫入按鈕23來登錄資料。就該資料檔案而言,可以保存到1000件,如果超過1000件則從舊資料檔案開始覆蓋儲存。另外,藉由按下追蹤紀錄標籤24,可以檢索過去的資訊。元件符號25是上一頁按鈕,元件符號26是下一頁按鈕,具有可以進行翻頁的功能。Next, in the
下面,說明本實施方式的穀物調製設備的自動運轉。選擇圖7的「自動運轉」14a後,則啟動搖動分選機設定畫面27(參照圖8),進行將搖動分選機的分選板上的穀粒全部排出的動作,然後,轉移到自動運轉畫面28(參照圖9)。在自動運轉畫面28中,在運轉的準備完成時,「準備完成」按鈕29亮燈,所以按下「運轉」按鈕30後,從後步驟的顆粒分選部5開始啟動,依據糙米揚穀機8、搖動分選部4、混合米揚穀機6、稻穀返回用揚穀機9、風選部3以及稻穀脫殼部2的程序進行啟動。另一方面,「停止」按鈕31是從前步驟的稻穀脫殼部2開始停止,依據風選部3、稻穀返回用揚穀機9、混合米揚穀機6、搖動分選部4、糙米揚穀機8和顆粒分選部5的程序停止。元件符號32是整個設備1成為待機狀態的「暫停」按鈕。Next, the automatic operation of the grain preparation facility of this embodiment will be described. After selecting "Automatic operation" 14a in FIG. 7, the shaker sorter setting screen 27 (refer to FIG. 8) is activated, and all grains on the sorting board of the shaker sorter are discharged, and then it shifts to automatic Operation screen 28 (refer to FIG. 9). In the
按下「運轉」按鈕30,開始進行自動運轉後,則接著進行各部的調整。在圖9中,按下供給儲槽感測器按鈕33後,則轉移到儲槽感測器設定畫面34(圖10)。在稻穀脫殼部2的供給儲槽12中設置用於檢測穀粒的下限值的下限感測器12a(參照圖1),可以用圖10的感測器設定畫面34設定該下限感測器12a進行工作時的條件設定。即,在圖10的左欄設置用於設定在下限感測器12a導通時(即,原料堆積的狀態)是否立即啟動稻穀脫殼部2的時間的稻穀脫殼部啟動時間設定部35(就標準值而言為20秒)、和用於設定在下限感測器12a斷開時(即,已無原料的狀態)是否立即停止稻穀脫殼部2的時間的稻穀脫殼部停止時間設定部36(就標準值而言為0.7秒)。After pressing the "Operation"
另一方面,在稻穀脫殼部2的返回儲槽13中設有用於檢測穀粒的上限值的上限感測器13a(參照圖1),可以用圖10的感測器設定畫面34設定該上限感測器13a工作時的條件設定。即,在圖10的右欄設置用於設定在上限感測器13a導通時(即,返回稻穀變多,即將從返回儲槽溢出之前的狀態)是否立即停止搖動分選部4的時間的搖動分選部停止時間設定部37(就標準值而言為2秒)、用於設定在上限感測器13a斷開時(即,返回稻穀減少了的狀態)是否立即啟動搖動分選部4的時間的搖動分選部啟動時間設定部38(就標準值而言為0.7秒)、以及用於設定在上限感測器13a導通時(即,返回稻穀變多,從返回儲槽溢出的狀態)是否立即發出警報的時間的警報發生時間設定部39(就標準值而言為3秒)。在感測器設定畫面34中進行以上那樣的時間設定。On the other hand, an upper limit sensor 13a (see FIG. 1) for detecting the upper limit value of the grain is provided in the
結束上述時間設定後,則在圖9中,按下稻穀脫殼部按鈕40,轉移到稻穀脫殼部調整畫面41(圖11)。在此,設置稻穀脫殼部電流設定部42和流量設定部43,藉由按下各個向上、向下鍵44、45,在稻穀脫殼部電流設定部42中設定任意的脫殼率,並且在流量設定部43中設定任意的流量。After finishing the above time setting, in FIG. 9, the rice
而且,在圖9中,按下混合米儲槽感測器按鈕46後,則轉移到混合米儲槽感測器設定畫面47(圖12)。在搖動分選部4的混合米儲槽7中,設有檢測穀粒的上限值的上限感測器7a和檢測穀粒的下限值的下限感測器7b(參照圖1),可以用圖12的混合米儲槽感測器設定畫面47設定上限感測器7a工作時的條件設定。即,在圖12的左上欄設置用於設定在上限感測器7a導通時(即,混合米堆積,即將溢出的滿量狀態)是否立即停止稻穀脫殼部2的時間的稻穀脫殼部停止時間設定部48(就標準值而言為3秒)、用於設定在上限感測器7a斷開時(即,混合米從滿量狀態減少了的狀態)略微減少流量直到再次啟動稻穀脫殼部2為止的時間的稻穀脫殼部再啟動時間設定部49(就標準值而言為15秒)。另外,在圖12的右上欄設置用於設定在下限感測器7b斷開時(即,混合米減少,產生分選不均的狀態)是否立即停止搖動分選部4的時間的搖動分選部停止時間設定部50(就標準值而言為3.5秒)、和用於設定在下限感測器7b導通時(即,混合米再次堆積,分選不均消除的狀態)略微增加流量直到再次啟動搖動分選部4為止的時間的搖動分選部再啟動時間設定部51(就標準值而言為15秒)。In addition, in FIG. 9, when the mixed rice
另外,如圖1所示,設有在從供給儲槽12向稻穀脫殼部2供給原料時,可進行流量的增減控制的振動供料器52。該供料器例如當使用電磁供料器等時,可以藉由電流控制調節振動的大小,在從供給儲槽12向稻穀脫殼部2供給原料時可以調節流量的多寡。在圖12的左下欄設有上述振動供料器52的控制板,設有在上述下限感測器7b導通時略微增加流量的供料器流量增量部53(比當前增加0.2%)和在上述上限感測器7a斷開時(混合米從滿量狀態減少了的狀態)略微減少流量的供料器流量減量部54。In addition, as shown in FIG. 1, when a raw material is supplied from the
上述設定結束後,則在圖9中,按下搖動分選部按鈕55,轉移到搖動分選機設定畫面27(圖8)。如圖1所示地,在搖動分選部4中,在搖動分選板的穀粒排出端設置用於分隔稻穀區域、混合米區域和糙米區域之各個區域的分選分隔板4a,該分選分隔板4a為了可在左右方向上移動安裝有帶齒輪電動機的螺桿軸,成為可電氣控制該分選分隔板的結構(圖8的元件符號4a是分隔糙米區域和混合米區域的分隔板,元件符號4c是分隔稻穀區域和混合米區域的分隔板,是藉由移動分隔板4a而分隔板4c也被移動的結構。)。特別是在分選分隔板4a(分隔糙米區域和混合米區域的分隔板)上安裝有可以藉由顏色判斷稻穀和糙米的光學感測器4b,該光學感測器4b可以判斷在邊界位置附近是稻穀正在流動還是糙米正在流動,起到使分選分隔板4a準確地位於混合米區域和糙米區域的邊界位置附近的作用。在圖8的調整畫面27中可以進行分選分隔板4a的自動運轉時的調整。After the above setting is completed, in FIG. 9, the shake sorting
參照圖8的設定畫面27,在畫面27的下部顯示分隔板位置設定部55,操作員確認分選分隔板4a的位置在基準位置56是否即可,在想要擴大糙米區域時,可以按下右按鈕57使基準位置56的顯示向右方移動,在想要縮小糙米區域時可以按下左按鈕58使基準位置56的顯示向左方移動。元件符號59是確定分選分隔板4a的基準位置56的確定按鈕,元件符號60是表示當前時刻的分選分隔板4a的位置的指標,元件符號61是調整搖動分選部4上的混合米量的流量調整部,元件符號62是將搖動分選部4的角度加以調整的角度調整部。Referring to the
下面,參照圖13,說明上述分選分隔板4a的自動運轉。現在,如圖13A地,在表示光學感測器4b的安裝位置的指標60指示「5」的位置時,分選分隔板4a位於比基準位置「3」靠近稻穀一側多「2」的位置。此時,搖動分選部4的循環排出閥63(參照圖9)切換到排出機外側,成為糙米排出狀態。此時,控制分選分隔板4a的齒輪電動機,使分選分隔板4a向稻穀方向移動。Next, the automatic operation of the sorting
接著,如圖13B地,向稻穀方向對分選分隔板4a進行移動控制,當光學感測器4b終於感知到「稻穀」時,指標60表示「6」的位置附近,成為該狀態後,則進行控制,使循環排出閥63(參照圖9)切換到機內循環側,並使分選分隔板4a向糙米方向移動。Next, as shown in FIG. 13B, the sorting
另外,如圖13C地,使分選分隔板4a向糙米方向移動,當光學感測器4b感知不到「稻穀」時,指標60表示出「5」以下,成為該狀態後,則循環排出閥63(參照圖9)切換至機外排出側,成為糙米排出狀態。然後,再次如圖13A地,控制分選分隔板4a使其靠向稻穀。以上那樣的分選分隔板4a的位置控制是在將分選分隔板4a控制在基準位置「3」附近的同時,並且想要盡可能地增多糙米向機外的排出量的控制。此時,在分選分隔板4a的移動從基準位置56很大地偏離時、分選分隔板4a的移動收斂到基準位置「3」花費較長時間時,認為運轉中發生異常,操作員可以觀察分選分隔板4a的移動,容易地推測是否為異常。In addition, as shown in FIG. 13C, the sorting
上述設定結束後,則在圖9中,按下顆粒分選部按鈕64,轉移到顆粒分選部設定畫面65(圖14)。在顆粒分選部設定畫面65中,為了防止米粒堵塞顆粒分選部5的分選金屬網5a(參照圖1)的網眼,可以設定分選金屬網5a的正轉、反轉的時間。元件符號66是正轉時間設定部,可以進行分選金屬網5a的正轉時間的設定,就標準值而言可以設定兩個小時。元件符號67是反轉時間設定部,可以進行反轉時間的設定,就標準值而言可以設定30秒。元件符號68是停止時間設定部,可以設定分選金屬網5a的正轉停止,接著使循環排出閥8a(圖1)為排出機外的狀態(不供給米粒的狀態),並開始進行反轉的時間,就標準值而言可以設定60秒。After the above setting is completed, in FIG. 9, the particle
下面,說明本實施方式的穀物調製設備的單獨運轉。選擇圖7的「單獨運轉」14b後,則轉移到單獨畫面69(參照圖15),驅動各電動機。在進行啟動時,從下游側開始啟動電動機。首先,為了驅動顆粒分選部5,使顆粒分選機電動機70正轉,將殘留排出閥8a的電動機71切換成正常,驅動顆粒分選機用揚穀機8的電動機72。關於各電動機的驅動,可以藉由按下單獨畫面69上的觸控按鈕來進行啟動。接著,驅動稻穀脫殼部2、風選部3和搖動分選部4。啟動混合米揚穀機6的電動機73,搖動分選部4將搖動分選部4的循環排出閥63的閥電動機74切換到循環位置,在分選板上的分選狀態穩定之後切換到排出位置。另外,可以在適當調整搖動分選部4的流量和分選板的角度之後,驅動搖動分選部4的本機電動機75。稻穀脫殼部2和風選部3依次啟動稻殼輸送風扇電動機76、稻穀返回用揚穀機9的電動機77、混合米排出螺旋桿用電動機78和風選機用電動機79,然後啟動稻穀脫殼部2的本機電動機80。藉由按下單獨畫面69上的各啟動按鈕,可進行上述各電動機的導通/斷開的操作。Next, the individual operation of the grain preparation facility of this embodiment will be described. After selecting the "separate operation" 14b of FIG. 7, it shifts to the individual screen 69 (refer FIG. 15), and drives each motor. When starting, the motor is started from the downstream side. First, in order to drive the
如以上地,係藉由依據操作員的選擇而自動運轉或單獨運轉,進行本實施方式的穀物調製設備的運轉操作,但以下說明上述電動機等發生異常時的應對方法。As described above, the operation operation of the grain preparation equipment of the present embodiment is performed by automatic operation or independent operation according to the selection of the operator. However, a method of responding to the abnormality of the motor or the like will be described below.
在自動運轉時,在運轉中顯示如圖9的自動運轉監視器,整個設備的流程成為生產線流程顯示,可一眼掌握運轉狀況。在這樣的正常運轉中,例如如果發生電動機等的異常,則像圖16那樣顯示異常部位和警報顯示。在成為這樣的畫面顯示時,操作員查明原因,並且採取恢復對策。例如,在圖16的情況下,如果只是單純地在混合米揚穀機6中發生穀粒的堵塞,則去除穀粒,消除堵塞,恢復動力盤81(參照圖2)內的熱敏繼電器,按下警報解除按鈕82解除警報。與此相對,在混合米揚穀機6的電動機73燒毀等電動機發生故障時,在將電動機73更換成新電動機後恢復動力盤81的熱敏繼電器。此時,關於混合米揚穀機6的單純堵塞或電動機73燒毀的確認,藉由確認圖17的警報畫面即可作出某種程度的判斷。During automatic operation, the automatic operation monitor as shown in FIG. 9 is displayed during operation, and the flow of the entire equipment becomes the production line flow display, and the operation status can be grasped at a glance. During such normal operation, for example, if an abnormality occurs in the motor or the like, the abnormal part and the alarm display are displayed as shown in FIG. 16. When it becomes such a screen display, the operator finds out the cause and takes countermeasures for recovery. For example, in the case of FIG. 16, if the clogging of the grain is simply caused in the
按下圖16的警報解除按鈕82後,則轉移到圖4的主選單,在此,藉由按下警報按鈕17,顯示如圖17的過去警報紀錄一覽表。參照圖17,可以知道在過去多次發生混合米揚穀機6的堵塞現象。基於該紀錄,只要維修人員能判斷出電動機73的一部分燒毀,反復出現暫停的動作,即可藉由將電動機73更換成新電動機而成為根本性的解決手段。When the
在藉由維修人員將混合米揚穀機6的電動機72更換成新電動機之後,可以藉由操作員按下圖17的警報解除按鈕83,轉移到圖4的主選單,再次開始運轉。本發明可以應用於迷你碾米加工中心等小型緊湊地配置構成的穀物調製設備的領域。After the
以上,已說明本發明的實施方式,但本發明不限於上述的實施方式的例子,能藉由添加適當的變更,以其它的方式來實施。The embodiments of the present invention have been described above, but the present invention is not limited to the examples of the above-mentioned embodiments, and can be implemented in other ways by adding appropriate changes.
1‧‧‧穀物調製設備 2‧‧‧稻穀脫殼部 3‧‧‧風選部 4‧‧‧搖動分選部 4a‧‧‧分選分隔板 4b‧‧‧光學感測器 4c‧‧‧分隔板 5‧‧‧顆粒分選部 5a‧‧‧分選金屬網 6‧‧‧混合米揚穀機 7‧‧‧混合米儲槽 7a‧‧‧上限感測器 7b‧‧‧下限感測器 8‧‧‧糙米揚穀機 8a‧‧‧閥 9‧‧‧稻穀返回用揚穀機 9a‧‧‧切換閥 10‧‧‧控制盤 10a‧‧‧機械式輸入部 10b‧‧‧觸控面板顯示部 11‧‧‧抽吸扇 12‧‧‧供給儲槽 12a‧‧‧下限感測器 13‧‧‧返回儲槽 13a‧‧‧上限感測器 14‧‧‧運轉按鈕 14a‧‧‧自動運轉 14b‧‧‧單獨運轉 14c‧‧‧遠端運轉 15‧‧‧設定按鈕 16‧‧‧追蹤按鈕 17‧‧‧警報按鈕 18‧‧‧保養畫面 19‧‧‧耐久時間設定框 20‧‧‧「只顯示」按鈕 21‧‧‧初始化按鈕 22‧‧‧追蹤設定畫面 23‧‧‧寫入按鈕 24‧‧‧紀錄標籤 25‧‧‧上一頁按鈕 26‧‧‧下一頁按鈕 27‧‧‧搖動分選機設定畫面 28‧‧‧自動運轉畫面 29‧‧‧「準備完成」按鈕 30‧‧‧「運轉」按鈕 31‧‧‧「停止」按鈕 32‧‧‧「暫停」按鈕 33‧‧‧供給儲槽感測器按鈕 34‧‧‧儲槽感測器設定畫面 35‧‧‧稻穀脫殼部啟動時間設定部 36‧‧‧稻穀脫殼部停止時間設定部 37‧‧‧搖動分選部停止時間設定部 38‧‧‧搖動分選部啟動時間設定部 39‧‧‧警報發生時間設定部 40‧‧‧稻穀脫殼部按鈕 41‧‧‧稻穀脫殼部調整畫面 42‧‧‧稻穀脫殼部電流設定部 43‧‧‧流量設定部 44‧‧‧向上鍵 45‧‧‧向下鍵 46‧‧‧混合米儲槽感測器按鈕 47‧‧‧混合米儲槽感測器設定畫面 48‧‧‧稻穀脫殼部停止時間設定部 49‧‧‧稻穀脫殼部再啟動時間設定部 50‧‧‧搖動分選部停止時間設定部 51‧‧‧搖動分選部再啟動時間設定部 52‧‧‧振動供料器 53‧‧‧供料器流量增量部 54‧‧‧供料器流量減量部 55‧‧‧搖動分選部按鈕 56‧‧‧基準位置 57‧‧‧右按鈕 58‧‧‧左按鈕 59‧‧‧確定按鈕 60‧‧‧指標 61‧‧‧流量調整部 62‧‧‧角度調整部 63‧‧‧循環排出閥 64‧‧‧顆粒分選部按鈕 65‧‧‧顆粒分選部設定畫面 66‧‧‧正轉時間設定部 67‧‧‧反轉時間設定部 68‧‧‧停止時間設定部 69‧‧‧單獨畫面 70‧‧‧顆粒分選機電動機 71、72、73、77‧‧‧電動機 74‧‧‧閥電動機 75、80‧‧‧本機電動機 76‧‧‧稻殼輸送風扇電動機 78‧‧‧混合米排出螺旋桿用電動機 79‧‧‧風選機用電動機 81‧‧‧動力盤 82、83‧‧‧警報解除按鈕 84‧‧‧架台1‧‧‧ Grain modulation equipment 2‧‧‧ Rice hulling department 3‧‧‧Election Department 4‧‧‧Shake sorting department 4a‧‧‧Separating separator 4b‧‧‧Optical sensor 4c‧‧‧ Divider 5‧‧‧Particle sorting department 5a‧‧‧ sorting metal mesh 6‧‧‧Miyang Valley Machine 7‧‧‧Mixed rice storage tank 7a‧‧‧Upper limit sensor 7b‧‧‧Lower limit sensor 8‧‧‧Brown rice lifting machine 8a‧‧‧valve 9‧‧‧Pan return machine 9a‧‧‧Switching valve 10‧‧‧Control panel 10a‧‧‧Mechanical input 10b‧‧‧Touch panel display 11‧‧‧Suction fan 12‧‧‧Supply storage tank 12a‧‧‧Lower limit sensor 13‧‧‧Return to storage tank 13a‧‧‧Upper limit sensor 14‧‧‧Run button 14a‧‧‧Automatic operation 14b‧‧‧separate operation 14c‧‧‧ Remote operation 15‧‧‧Set button 16‧‧‧Tracking button 17‧‧‧Alarm button 18‧‧‧Maintenance screen 19‧‧‧Durability time setting box 20‧‧‧ "Show only" button 21‧‧‧Initialize button 22‧‧‧Tracking setting screen 23‧‧‧Write button 24‧‧‧ record label 25‧‧‧Previous button 26‧‧‧Next button 27‧‧‧Shake the sorter setting screen 28‧‧‧Auto operation screen 29‧‧‧ "Ready to complete" button 30‧‧‧ "Run" button 31‧‧‧Stop button 32‧‧‧Pause button 33‧‧‧Supply tank sensor button 34‧‧‧storage sensor setting screen 35‧‧‧Starting time setting part of rice hulling part 36‧‧‧stop time setting unit of rice hulling unit 37‧‧‧Shake sorting section stop time setting section 38‧‧‧Shake sorting unit start time setting unit 39‧‧‧Alarm occurrence time setting section 40‧‧‧Paddy hulling button 41‧‧‧Adjustment screen of rice hulling department 42‧‧‧Rice current setting section 43‧‧‧Flow setting section 44‧‧‧Up key 45‧‧‧Down key 46‧‧‧Mixed rice storage tank sensor button 47‧‧‧Mixed rice storage tank sensor setting screen 48‧‧‧ Rice hulling section stop time setting section 49‧‧‧ Rice hulling unit restart time setting unit 50‧‧‧Shake sorting section stop time setting section 51‧‧‧Shake the sorting unit and restart the time setting unit 52‧‧‧Vibrating feeder 53‧‧‧ Feeder Flow Incremental Department 54‧‧‧Feeder Flow Reduction Unit 55‧‧‧Shake the sorting button 56‧‧‧reference position 57‧‧‧right button 58‧‧‧Left button 59‧‧‧OK button 60‧‧‧ Indicator 61‧‧‧Flow adjustment department 62‧‧‧Angle adjustment section 63‧‧‧Circulation discharge valve 64‧‧‧Particle sorting button 65‧‧‧Particle setting screen 66‧‧‧ Forward rotation time setting section 67‧‧‧Reverse time setting section 68‧‧‧stop time setting section 69‧‧‧ Separate screen 70‧‧‧Particle sorter motor 71, 72, 73, 77 74‧‧‧Valve Motor 75、80‧‧‧Local motor 76‧‧‧ Rice Husk Conveyor Fan Motor 78‧‧‧Mixed rice discharge screw rod motor 79‧‧‧Wind Separator Motor 81‧‧‧Power disc 82, 83‧‧‧ Alarm release button 84‧‧‧Frame
藉由參照圖式而說明以下的實施方式,本發明的上述以及其它的目的和特徵會更為清楚。在這些圖中: 圖1是顯示本發明的穀物調製設備的穀物的流程的流程圖。 圖2是顯示穀物調製設備整體的外觀的立體圖。 圖3是圖2所示的穀物調製設備整體的前視圖。 圖4是觸控面板顯示部上顯示的主選單的畫面。 圖5是觸控面板顯示部上顯示的保養設定畫面。 圖6是觸控面板顯示部上顯示的追蹤設定畫面。 圖7是觸控面板顯示部上顯示的運轉選單畫面。 圖8是觸控面板顯示部上顯示的搖動分選機設定畫面。 圖9是觸控面板顯示部上顯示的自動運轉畫面。 圖10是觸控面板顯示部上顯示的稻穀脫殼部儲槽感測器設定畫面。 圖11是觸控面板顯示部上顯示的稻穀脫殼部設定畫面。 圖12是觸控面板顯示部上顯示的混合米儲槽感測器設定畫面。 圖13A是說明搖動分選部的分選分隔板的自動運轉的示意圖,顯示表示光學感測器的安裝位置的指標位於「5」的位置的狀態。 圖13B是說明搖動分選部的分選分隔板的自動運轉的示意圖,顯示表示光學感測器的安裝位置的指標位於「6」的位置的狀態。 圖13C是說明搖動分選部的分選分隔板的自動運轉的示意圖,顯示使分選分隔板向糙米方向移動的狀態。 圖14是觸控面板顯示部上顯示的顆粒分選部設定畫面。 圖15是觸控面板顯示部上顯示的單獨運轉畫面。 圖16顯示自動運轉畫面上表示的異常部位和警報顯示。 圖17是觸控面板顯示部上顯示的警報紀錄顯示畫面。The above and other objects and features of the present invention will be more clear by describing the following embodiments with reference to the drawings. In these figures: FIG. 1 is a flow chart showing the flow of grains of the grain preparation apparatus of the present invention. FIG. 2 is a perspective view showing the overall appearance of the grain preparation device. Fig. 3 is a front view of the whole of the grain preparation apparatus shown in Fig. 2. FIG. 4 is a screen of the main menu displayed on the display unit of the touch panel. 5 is a maintenance setting screen displayed on the touch panel display. FIG. 6 is a tracking setting screen displayed on the display portion of the touch panel. 7 is an operation menu screen displayed on the touch panel display. 8 is a shaker sorter setting screen displayed on the touch panel display. 9 is an automatic operation screen displayed on the display unit of the touch panel. FIG. 10 is a setting screen of the storage tank sensor of the rice hulling portion displayed on the display portion of the touch panel. FIG. 11 is a setting screen of the rice hulling portion displayed on the display portion of the touch panel. FIG. 12 is a setting screen of the hybrid rice tank sensor displayed on the display portion of the touch panel. FIG. 13A is a schematic diagram illustrating automatic operation of the sorting partition plate of the shaking sorting section, and shows a state where the index indicating the mounting position of the optical sensor is at the position of “5”. FIG. 13B is a schematic diagram illustrating automatic operation of the sorting partition plate of the shaking sorting unit, and shows a state where the index indicating the mounting position of the optical sensor is at the position of “6”. FIG. 13C is a schematic diagram illustrating the automatic operation of the sorting partition plate by shaking the sorting section, and shows a state in which the sorting partition plate is moved in the direction of brown rice. 14 is a setting screen of the particle sorting unit displayed on the display unit of the touch panel. FIG. 15 is an individual operation screen displayed on the display unit of the touch panel. FIG. 16 shows abnormal parts and alarm displays shown on the automatic operation screen. FIG. 17 is an alarm record display screen displayed on the touch panel display.
10b‧‧‧觸控面板顯示部 10b‧‧‧Touch panel display
14‧‧‧運轉按鈕 14‧‧‧Run button
15‧‧‧設定按鈕 15‧‧‧Set button
16‧‧‧追蹤按鈕 16‧‧‧Tracking button
17‧‧‧警報按鈕 17‧‧‧Alarm button
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JPH08168682A (en) * | 1994-12-15 | 1996-07-02 | Iseki & Co Ltd | Part replacement display device for husking selector |
JP2005152684A (en) * | 2003-11-20 | 2005-06-16 | Seirei Ind Co Ltd | Controlling mechanism of grain preparation facility |
JP2005305345A (en) * | 2004-04-23 | 2005-11-04 | Yanmar Co Ltd | Rice husking plant |
JP2006301910A (en) * | 2005-04-20 | 2006-11-02 | Yaskawa Information Systems Co Ltd | Failure operation history display method |
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KR20160110132A (en) | 2016-09-21 |
JP2016168521A (en) | 2016-09-23 |
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JP6592918B2 (en) | 2019-10-23 |
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