TWI680818B - Deep hole ball thread hard turning method and lathe equipment using the same - Google Patents
Deep hole ball thread hard turning method and lathe equipment using the same Download PDFInfo
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Abstract
本發明提出一種深孔滾珠螺紋硬式車削加工法及應用其之車床設備,用於在滾珠螺帽的內孔孔壁切削加工出滾珠螺紋,其主要包含:一加工機基座;一設置在加工機基座上的夾頭機構(C軸與Y軸),應用夾頭機構夾持及定位住一滾珠螺帽的外徑,並帶動滾珠螺帽轉動同時朝Y軸向直線移動進給;以及一刀具進給機構(X軸),刀具進給機構具有一移動座,移動座上二端分設有一刀桿固定座,一穿過滾珠螺帽的內孔且不轉動的刀桿,刀桿的二端受各該端的刀桿固定座所固定住,與一結合在刀桿上的切削刀片;藉此,通過加工機基座及夾頭機構使滾珠螺帽在C軸向與Y軸向旋動進給,而切削刀片藉移動座而於X軸向進給,且刀桿二端均固定的構造,能夠達到深孔加工且防止震刀之目的。The invention provides a deep-hole ball thread hard turning method and lathe equipment using the same, which are used for cutting and processing ball threads on the inner hole wall of a ball nut, which mainly includes: a processing machine base; The chuck mechanism (C-axis and Y-axis) on the machine base applies the chuck mechanism to clamp and position the outer diameter of a ball nut, and drives the ball nut to rotate while moving linearly toward the Y axis; and A tool feed mechanism (X axis), the tool feed mechanism has a moving seat, two ends of the moving seat are provided with a tool bar fixing seat, a tool bar that passes through the inner hole of the ball nut and does not rotate, the tool bar The two ends of the shaft are fixed by the holder of the cutter bar at each end, and a cutting blade combined with the cutter bar; by this, the ball nut is made in the C axis and the Y axis through the processing machine base and the chuck mechanism The rotary feed, and the cutting blade is fed in the X axis by moving the seat, and the two ends of the arbor are fixed, which can achieve the purpose of deep hole processing and prevent the vibration of the knife.
Description
本發明係關於一種加工方法及加工機,尤指一種專用於切削加工出高導程滾珠螺帽內孔中的螺溝的硬式車削加工法及應用其之車床設備。The invention relates to a processing method and a processing machine, in particular to a hard turning method dedicated to cutting and processing a screw groove in an inner hole of a high-lead ball nut and a lathe device using the same.
為提升產業加工生產效率,現今許多CNC工具機之移動檯座,多由可高速移動的線性馬達來驅動。惟,此線性馬達除了價格高昂以外,其精度之控制,需佐以可精密定位之數位編碼感測器(光學尺、磁性尺)來應用,故線性馬達搭配數位編碼感測器之使用,並非最佳高速移動解決方案。而傳統CNC工具機移動檯座的驅動,多係透由滾珠螺帽與螺桿來控制驅動及精密定位。但滾珠螺帽與螺桿其導程未達2倍甚至3倍時,高速移動的效果又不易達成。所以,2倍與3倍高導程的滾珠螺帽與螺桿乃是CNC工具機發展高速移動所需的關鍵。In order to improve the efficiency of industrial processing and production, the mobile pedestals of many CNC machine tools today are mostly driven by linear motors that can move at high speeds. However, in addition to the high price of this linear motor, its precision control needs to be accompanied by a digital encoder sensor (optical ruler, magnetic ruler) that can be precisely positioned. Therefore, the use of a linear motor with a digital encoder sensor is not The best high-speed mobile solution. The driving of the traditional CNC machine tool mobile pedestal is mostly controlled by the ball nut and screw to control the drive and precise positioning. However, when the lead of the ball nut and the screw are less than 2 times or even 3 times, the effect of high-speed movement is not easy to achieve. Therefore, the 2 times and 3 times high lead ball nuts and screws are the key to the development of high-speed CNC machine tools.
滾珠螺帽與螺桿是透過可循環作動的滾珠作為滾動介質,為使滾珠螺帽在螺桿上的運行更為精密與平順,滾珠螺帽內與滾珠所接觸的螺紋珠溝,都會採用熱處理硬化及研磨的工序來提升螺紋珠溝的尺寸精度及幾何精度如圖3所示之研磨工序示意圖,在低導程的滾珠螺帽200研磨加工時,研磨砂輪100還能夠深入滾珠螺帽200。但滾珠螺帽的規格拉到2倍與3倍的高導程規格時,其螺紋珠溝的研磨工序乃無法以傳統的研磨設備來達成,如圖4所揭示之研磨砂輪100,因為輪軸與滾珠螺帽200一端干涉,因此無法以螺紋珠溝的導程角來深入滾珠螺帽200的內孔201來研磨加工。The ball nut and screw are used as rolling media through recirculating balls. In order to make the ball nut run on the screw more precise and smooth, the thread bead groove in the ball nut contacting the ball will be heat-treated and hardened. The grinding process improves the dimensional accuracy and geometric accuracy of the threaded bead groove. As shown in the schematic diagram of the grinding process shown in FIG. 3, when the low-
此外,亦有製造業者採用硬式切削的加工方式來取代研磨工序,使滾珠螺帽加工件先經過粗加工與熱處理硬化之後,直接以CBN(氮化硼)車刀來精密車製螺紋珠溝,其加工方式如圖3及圖4所示,將滾珠螺帽10一端夾設在車牙加工機的夾頭20,另外刀座30固定一刀把40,刀把40前端具有一CBN(氮化硼)刀片50;藉此,控制刀座30移動,將刀把40前端的CBN(氮化硼)刀片50伸入滾珠螺帽10的內孔101,進行螺紋珠溝的切削加工。In addition, some manufacturers use hard cutting to replace the grinding process, so that the ball nut machining parts are first roughened and heat-treated and hardened, and the CBN (boron nitride) turning tool is used to precisely turn the thread bead groove. The processing method is shown in FIGS. 3 and 4. One end of the
但是,不論是傳統的車牙加工機或CNC車牙加工機,其刀把40只有後端固定在刀座,刀把40前端(含刀片50)為懸空狀態,若要加工較長的滾珠螺帽,其刀把40的長度更長,因此刀把40的固定點至刀片50的抗力點過長,容易在切削加工時產生刀把40震動,導致切削表面精度不佳、刀具壽命縮短、尺寸誤差擴大等問題。However, whether it is a traditional turning machine or CNC turning machine, only the rear end of the
此外,上述兩種方式的車牙、鑽孔等加工作業,皆以CNC方式進行,因此在螺母素材裝上加工機上後,必須花很長的時間予以校準,否則會有精確度的問題,又是增加了作業困難度與完成時間。是以,傳統螺母素材的加工方式,具有生產機台成本昂貴、整體加工作業時間較長、精確度欠佳,或耗費很多校準時間等問題。上述習知技術的諸多缺失,應設法予以排除。In addition, the above two methods of machining operations such as turning and drilling are carried out by CNC. Therefore, after the nut material is installed on the processing machine, it must take a long time to calibrate, otherwise there will be accuracy problems. It also increases the difficulty of the job and the completion time. Therefore, the processing method of traditional nut materials has the problems of high production cost, long processing time, poor accuracy, or a lot of calibration time. Many defects of the above-mentioned conventional techniques should be eliminated.
本發明之目的在提供一種深孔滾珠螺紋硬式車削加工法及應用其之車床設備,其通過加工機基座、夾頭機構及刀具進給機構的設計,使深孔的滾珠螺帽被夾持在夾頭機構轉動,而刀具進給機構的刀桿穿過滾珠螺帽的內孔,並將刀桿二端固定成不轉動的狀態,進而使刀桿上的切削刀片對轉動的滾珠螺帽的內孔孔壁進行切削,藉此切削出滾珠螺溝,達到適合深孔加工出滾珠螺溝、提高滾珠螺溝加工精密度、優化滾珠螺溝切削表面、延長刀桿與切削刀片使用壽命等目的。The purpose of the present invention is to provide a deep-hole ball thread hard turning method and lathe equipment using the same. Through the design of the processing machine base, chuck mechanism and tool feed mechanism, the deep-hole ball nut is clamped When the chuck mechanism rotates, the tool bar of the tool feed mechanism passes through the inner hole of the ball nut, and the two ends of the tool bar are fixed in a non-rotating state, so that the cutting blade on the tool bar is opposed to the rotating ball nut The inner wall of the inner hole is cut to cut the ball groove, which is suitable for deep hole machining, improve the precision of the ball groove, optimize the cutting surface of the ball groove, extend the service life of the shank and cutting insert, etc. purpose.
為了達到上述目的,本發明之深孔滾珠螺紋硬式車削加工法,係用於在一滾珠螺帽的內孔加工出一滾珠螺溝,其硬式車削加工法包含:一進行Y軸向進給及C軸向轉動的夾頭機構,使該夾頭機構夾持住該滾珠螺帽的外徑,並帶動該滾珠螺帽C軸向轉動同時朝Y軸向移動進給;一刀具進給機構,該刀具進給機構具有一穿過該滾珠螺帽的內孔且不轉動的刀桿,該刀桿的二端分別固定在一刀桿固定座,該刀桿上結合一切削刀片;以及該夾頭機構帶動該滾珠螺帽在C軸向轉動與Y軸向移動進給,而該刀桿固定不轉動僅X軸向進給,使該刀桿上的切削刀片對該滾珠螺帽的內孔加工出滾珠螺溝。In order to achieve the above purpose, the deep-hole ball thread hard turning method of the present invention is used to machine a ball groove in the inner hole of a ball nut. The hard turning method includes: one performing Y axial feed and C-axis rotating chuck mechanism, which makes the chuck mechanism hold the outer diameter of the ball nut, and drives the ball nut C to rotate axially while moving and feeding in the Y axis; a tool feeding mechanism, The cutter feeding mechanism has a cutter bar that passes through the inner hole of the ball nut and does not rotate. The two ends of the cutter bar are respectively fixed to a cutter bar fixing seat, and the cutter bar is combined with a cutting blade; and the chuck The mechanism drives the ball nut to rotate in the C axis and move in the Y axis to feed, and the tool bar is fixed without rotating and only the X axis feeds, so that the cutting blade on the tool bar processes the inner hole of the ball nut Out of the ball screw groove.
為了達到上述目的,本發明之深孔滾珠螺紋硬式車削加工法之車床設備,係用於在一滾珠螺帽的內孔孔壁切削加工出滾珠螺溝,其包含:一加工機基座;一進行Y軸向進給及C軸向轉動的夾頭機構,該夾頭機構具有一設置在該加工機基座上的工件固定座,一設置在該工件固定座上用於固定住該滾珠螺帽並用於帶動該滾珠螺帽旋轉的轉動單元,及一設置在該工件固定座上用於帶動該轉動單元旋轉的旋轉驅動單元;以及一X軸向的刀具進給機構,該刀具進給機構具有一用於穿過該滾珠螺帽的內孔且不轉動的刀桿,該刀桿為一長條桿體,一結合在該刀桿上用於切削該滾珠螺帽的內孔孔壁以形成該滾珠螺溝的切削刀片,一設置在該加工機基座上用於固定住該刀桿的二端並用於帶動該刀桿移動進給的刀桿固定座,及一用於驅動該刀桿固定座移動進給的第二直線驅動單元。In order to achieve the above object, the lathe equipment of the deep-hole ball thread hard turning method of the present invention is used to cut and process a ball screw groove on the inner hole wall of a ball nut, which includes: a processing machine base; Chuck mechanism for Y axis feed and C axis rotation, the chuck mechanism has a workpiece fixing seat provided on the base of the processing machine, and a workpiece fixing seat provided on the workpiece fixing seat for fixing the ball screw A cap and a rotating unit for driving the ball nut to rotate, and a rotary driving unit provided on the workpiece fixing seat for driving the rotating unit to rotate; and a tool feeding mechanism for the X axis and the tool feeding mechanism There is a cutter bar for passing through the inner hole of the ball nut and not rotating, the cutter bar is a long bar body, and a wall of the inner hole hole combined with the cutter bar for cutting the ball nut A cutting blade forming the ball screw groove, a cutter bar fixing seat provided on the processing machine base for fixing the two ends of the cutter bar and for driving the cutter bar to move and feed, and a cutter bar for driving the cutter The rod fixing seat moves and feeds the second linear drive unit.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該轉動單元為一用於夾在該滾珠螺帽外徑的轉動夾持單元。In the above lathe equipment of the deep hole ball thread hard turning method, the rotating unit is a rotating clamping unit for clamping the outer diameter of the ball nut.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該夾頭機構包含一用於被該旋轉驅動單元帶動並用於帶動該轉動單元的傳動單元。In the lathe equipment of the deep hole ball thread hard turning method described above, the chuck mechanism includes a transmission unit for being driven by the rotary driving unit and for driving the rotating unit.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該傳動單元包含一用於被該旋轉驅動單元帶動旋轉的主動輪,及一用於被該主動輪帶動旋轉並用於帶動該轉動單元的被動輪。In the lathe device of the deep hole ball thread hard turning method described above, the transmission unit includes a driving wheel for being driven to rotate by the rotary driving unit, and a driving wheel for being driven by the driving wheel for rotating and driving the rotating unit Passive wheel.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該轉動夾持單元為一錐形夾持套筒或多爪夾頭其中之一。In the above lathe equipment of the deep hole ball thread hard turning method, the rotating clamping unit is one of a tapered clamping sleeve or a multi-jaw chuck.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該夾頭機構包含一用於驅動該工件固定座移動進給的第一直線驅動單元。In the above lathe equipment of the deep hole ball thread hard turning method, the chuck mechanism includes a first linear drive unit for driving the workpiece fixing seat to move and feed.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該第一直線驅動單元驅動該工件固定座在一Y軸向往覆移動,該第二直線驅動單元驅動該刀桿固定座在一X軸向往覆移動,該Y軸向與該X軸向為彼此相垂直的方向。In the above lathe equipment of the deep hole ball thread hard turning method, the first linear drive unit drives the workpiece holder to move in a Y axis direction, and the second linear drive unit drives the tool holder to move in an X axis direction When the coating moves, the Y axis and the X axis are perpendicular to each other.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該刀具進給機構的刀桿固定座包含一刀桿固定座本體,一設置在該刀桿固定座本體上並固定住該刀桿第一端的第一支座,及一設置在該刀桿固定座本體上並固定在該刀桿第二端的第二支座。In the above lathe device of the deep hole ball thread hard turning method, the tool bar fixing seat of the tool feeding mechanism includes a tool bar fixing seat body, and a tool bar fixing seat body is arranged on the tool bar fixing seat body and fixes the tool bar first The first support at the end, and a second support provided on the body of the holder and fixed at the second end of the holder.
上述的深孔滾珠螺紋硬式車削加工法之車床設備中,該第二支座包含一設置在該刀桿固定座本體上用於移動的滑座,及一設置在該滑座上用於與該刀桿第二端相連接或分離的刀桿夾具。In the above lathe equipment of the deep hole ball thread hard turning method, the second support includes a sliding seat provided on the body of the holder for moving, and a sliding seat provided on the sliding seat for A cutter bar clamp connected or separated at the second end of the cutter bar.
為了達到上述目的,本發明之深孔滾珠螺紋硬式車削加工法之車床設備,其用於在一滾珠螺帽的內孔孔壁切削加工出一滾珠螺溝,其較佳技術方案包含:一加工機基座;一設置在該加工機基座上的夾頭機構,該夾頭機構夾持該滾珠螺帽的外徑,並帶動該滾珠螺帽轉動同時朝Y軸向移動進給;以及一刀具進給機構,該刀具進給機構朝Y軸向移動進給,該刀具進給機構具有一穿過該滾珠螺帽的內孔且不轉動的刀桿,一結合在該刀桿上切削刀片,一設置在該加工機基座上並固定住該刀桿的二端並帶動該刀桿移動進給的刀桿固定座。In order to achieve the above object, the lathe device of the deep-hole ball thread hard turning method of the present invention is used for cutting and machining a ball groove on the inner hole wall of a ball nut. The preferred technical solution includes: a machining Machine base; a chuck mechanism provided on the base of the processing machine, the chuck mechanism clamps the outer diameter of the ball nut, and drives the ball nut to rotate while moving toward the Y axis feed; and a A tool feed mechanism that moves and feeds in the Y-axis direction. The tool feed mechanism has a cutter bar that passes through the inner hole of the ball nut and does not rotate, and a cutting blade combined with the cutter bar , A cutter bar fixing seat which is arranged on the base of the processing machine and fixes the two ends of the cutter bar and drives the cutter bar to move and feed.
本發明深孔滾珠螺紋硬式車削加工法及應用其之車床設備,能夠達到以下功效:The deep-hole ball thread hard turning method of the present invention and the lathe equipment using the same can achieve the following effects:
(一)通過該刀桿固定座固定住該刀桿的二端,並使該刀桿與刀片成為不轉動的構件,而滾珠螺帽成為轉動的狀態,如此能夠穩定住該刀桿的二端,降低刀片切削過程中所生的震動,改善習知切削技術中切削表面精度不佳、刀具壽命縮短與尺寸誤差等問題。(1) The two ends of the arbor are fixed by the arbor fixing seat, and the arbor and the blade become non-rotating members, and the ball nut becomes a rotating state, so that the two ends of the arbor can be stabilized To reduce the vibration generated during the cutting of the blade, improve the problems of poor cutting surface accuracy, shortened tool life and dimensional error in conventional cutting technology.
(二)應用錐形夾持套筒或多爪夾頭構成該轉動夾持單元,以實現夾持滾珠螺帽轉動的機制。(2) The rotating clamping unit is formed by using a conical clamping sleeve or a multi-jaw chuck to realize a mechanism for clamping the rotation of the ball nut.
(三)該傳動單元的主動輪直接帶動該被動輪,使該被動輪再帶動該轉動夾持單元,能夠滿足重切削時的負荷。(3) The driving wheel of the transmission unit directly drives the passive wheel, so that the passive wheel drives the rotating clamping unit again, which can meet the load during heavy cutting.
(四)通過該第二支座的滑座及刀桿夾具,使刀桿夾具夾具既能夾住該刀桿的一端,也能與該刀桿的一端分離,藉此能夠裝入待切削的滾珠螺帽到該轉動單元,或將切削加工完成的滾珠螺帽從該轉動單元取下。(4) Through the sliding seat of the second support and the cutter bar clamp, the cutter bar clamp can not only clamp one end of the cutter bar, but also can be separated from one end of the cutter bar, so that it can be loaded into the to-be-cut Attach the ball nut to the rotating unit, or remove the ball nut after the cutting process from the rotating unit.
茲依附圖實施例將本發明之結構特徵及其他之作用、目的詳細說明如下:The structural features of the present invention and other functions and objectives are described in detail as follows according to the embodiments of the drawings:
參閱圖5、圖6及圖7所示,本發明深孔滾珠螺紋硬式車削加工法及應用其之車床設備,其係一種用於在一滾珠螺帽10的內孔101孔壁切削加工出一滾珠螺溝102的硬式車削加工法及專用加工車床設備,其較佳的具體實施例包含:一加工機基座1、一夾頭機構2及一刀具進給機構3三個主機構,其中:該加工機基座1較佳的實施為鑄造或鋼板焊接而成的底座,並在其頂面實施有一用於安裝軌道及其他機構的平台11,該平台11較佳的為水平狀態,亦可實施成傾斜狀態,用於在該平台11上設置上述該夾頭機構2、該刀具進給機構3及其他電氣設備等。Referring to FIGS. 5, 6 and 7, the deep-hole ball thread hard turning method of the present invention and the lathe equipment using the same are used for cutting a hole wall of an
該夾頭機構2係用於固定該滾珠螺帽10,並帶動該滾珠螺帽10進行Y軸向進給及C軸向轉動的機構,其較佳的實施有一設置在該加工機基座1的平台11上的工件固定座21,該工件固定座21為內部具有一安裝空間的矩形立座;一設置在該工件固定座21用於夾持住該滾珠螺帽10的轉動單元22,該轉動單元22並用於帶動該滾珠螺帽10旋轉進給;及一設置在該工件固定座21中用於帶動該轉動單元22旋轉的旋轉驅動單元23,該旋轉驅動單元23為電能轉變成機械能的電機;藉此,在進行切削加工時,通過該旋轉驅動單元23帶動該轉動單元22及該滾珠螺帽10轉動。The
而該刀具進給機構3係用於伸入該滾珠螺帽10的內孔101,在該內孔101的孔壁切削出滾珠溝槽102的X軸向進給機構,其較佳的實施有一用於穿過該滾珠螺帽10的內孔101而且在進行切削加工時不會轉動的刀桿31,該刀桿31具體的可實施為斷面呈圓形或其他形狀的一長條桿體;一結合在該刀桿31上用於切削該滾珠螺帽10的內孔101孔壁以形成該滾珠螺溝102的切削刀片32,該切削刀片32為現有的產品;一設置在該加工機基座1上用於固定住該刀桿31的二端的刀桿固定座33,該刀桿固定座33並用於帶動該刀桿31及該切削刀片32移動進給;以及一用於驅動該刀桿固定座33移動以進給刀具的第二直線驅動單元34。The
本發明之深孔滾珠螺紋硬式車削加工法及應用其之車床設備,基本上只要通過第二直線驅動單元34帶動該刀桿固定座33,就可能使該刀桿31與切削刀片32進給,在該滾珠螺帽10的內孔101孔壁切削出滾珠螺溝102。但為了靈活適用各尺寸的滾珠螺帽10進行加工,參閱圖6所示,上述該夾頭機構2較佳的再實施有一用於驅動該工件固定座21移動進給工件的第一直線驅動單元24,通過該第一直線驅動單元24與該第二直線驅動單元34的配置,能夠使該第一直線驅動單元24驅動該工件固定座21在一水平的Y軸向往覆移動,達到工件旋轉進給及直線進給的功能。而上述該第二直線驅動單元34則驅動該刀桿固定座33在一水平的X軸向往覆移動,該Y軸向與該X軸向為彼此相垂直的方向,能夠與工件的進給動作配合而進行刀具進給,如此能夠切削加工出該滾珠螺帽10內部的滾珠螺溝102。The deep hole ball thread hard turning method of the present invention and the lathe equipment applying the same can basically feed the
本發明硬式車削加工法的原理,係使上述該夾頭機構2夾持住該滾珠螺帽10的外徑,並帶動該滾珠螺帽10在C軸向轉動同時朝Y軸向移動進給;而該刀具進給機構3具有一穿過該滾珠螺帽10的內孔且不轉動的刀桿31,使刀桿31的二端分別固定在刀桿固定座33,該刀桿31上結合切削刀片32;藉此,就能以該夾頭機構2帶動該滾珠螺帽10在C軸向轉動與Y軸向移動進給,而該刀桿31固定不轉動僅進行X軸向進給(如圖12及圖13所示),使該刀桿31上的切削刀片32對該滾珠螺帽10的內孔加工出滾珠螺溝,而由於刀桿31二端固定在刀桿固定座33,因此能夠抑制切削時的震動問題,並達到提高滾珠螺溝加工精密度、優化滾珠螺溝切削表面、延長刀桿與切削刀片使用壽命等效果。
The principle of the hard turning method of the present invention is to make the
再參閱圖6所示,上述該第一直線驅動單元24與該第二直線驅動單元34較佳的分別實施有二道滾珠滑軌241、341,使二道滾珠滑軌241、341分別固定在該加工機基座1的平台11上;多數個活動設置在各該滾珠滑軌241、341上的滾珠滑塊242、342,使該滾珠滑塊242、342能依上述的Y軸向與X軸向直線滑動;以及一設置在各該二道滾珠滑軌241、341之間的滾珠導螺桿模組243、343,該滾珠導螺桿模組243、343包含有馬達、滾珠導螺桿與滾珠螺帽;藉此,將上述該工件固定座21安裝在該滾珠滑塊242與該滾珠導螺桿模組243上,就能夠驅動該工件固定座21在Y軸向往覆移動進給;而上述該刀桿固定座33則安裝在該滾珠滑塊342與另一組該滾珠導螺桿模組343上,能夠驅動該刀桿固定座33在X軸向往覆移動進給。
Referring again to FIG. 6, the first
參閱圖圖8、圖9與圖10所示,上述該夾頭機構2的轉動單元22具體的可實施為一用於夾在該滾珠螺帽10外徑的轉動夾持單元221,該轉動夾持單元221可為一錐形夾持套筒或多爪夾頭其中之一,用於夾持住該滾珠螺帽10的外徑以進行工件轉動進給。而上述該夾頭機構2的旋轉驅動單元23可為直流馬達,使馬達軸直接帶動上述該轉動單元22,較佳的實施例則實施有一用於被該旋轉驅動單元23帶動並用於帶動該轉動單元的傳動單元25,該傳動單元25較佳的包含一用於被該旋轉驅動單元23帶動旋轉的主動輪251,及一用於被該主動輪251帶動旋轉並用於帶動該轉動單元22的被動輪252,該主動輪251與該被動輪252較佳的為相嚙合的齒輪。其中,該被動輪252的軸心設有
一錐孔253,藉此可將一錐形夾持套筒所構成的轉動夾持單元331安裝到該錐孔253,利用該被動輪252另一端的機構拉動該錐形夾持套筒進入該錐孔253,俾利用該錐形夾持套筒夾住該滾珠螺帽10外徑,進而通過該被動輪252帶動該滾珠螺帽10旋轉進給。
Referring to FIGS. 8, 9 and 10, the rotating
再參閱圖5及圖11所示,本發明該刀具進給機構3的刀桿固定座33係用於支撐在該刀桿31二端的機構,防止刀桿31切削時震動,該刀桿固定座較佳的實施有一刀桿固定座本體331,一設置在該刀桿固定座本體331上並固定住該刀桿31第一端的第一支座332,及一設置在該刀桿固定座本體331上並固定在該刀桿31第二端的第二支座333,藉此就能固定該刀桿31二端,達到防止刀桿31切削時震動的功效。為了使上述該刀桿31能夠快速方便地穿過該滾珠螺帽10的內孔101,使該滾珠螺帽10能被夾在上述該轉動夾持單元221上,同時還要能快速恢復該刀桿31二端被固定的構造,本發明選擇該第二支座333實施有一設置在該刀桿固定座本體331上用於移動的滑座3331,及一設置在該滑座3331上用於與該刀桿31的第二端相連接或分離的刀桿夾具3332,該刀桿夾具3332可為現有的多爪夾頭;藉此,如圖7所示,當刀桿夾具3332放開該刀桿31的第二端並向後移動時,即可使該刀桿31的第二端穿過該該滾珠螺帽10的內孔101,使該滾珠螺帽10被夾在上述該轉動夾持單元221上,然後再通過該刀桿夾具3332夾住該刀桿31的第二端。
Referring to FIGS. 5 and 11 again, the tool
本發明深孔滾珠螺紋硬式車削加工法及應用其之車床設備,能夠通過該刀桿固定座33固定住該刀桿31的二端,使該刀桿31與切削刀片32成為不轉動的構件,而滾珠螺帽10成為轉動進給的狀態,如此就能夠穩定住該刀桿31的二端,降低切削刀片32切削過程中所生
的震動,改善習知切削技術中切削表面精度不佳、刀具壽命縮短與尺寸誤差等問題。又應用上述該錐形夾持套筒或多爪夾頭構成該轉動夾持單元221,能夠實現夾持該滾珠螺帽10而轉動進給的功效。再者,通過該刀桿固定座33的第二支座333的滑座3331及刀桿夾具3332,能使該刀桿夾具3332既能夾住該刀桿31的一端,也能與該刀桿31的一端分離,藉此能夠裝入待切削的滾珠螺帽10到該轉動單元22,亦可將切削加工完成的滾珠螺帽10從該轉動單元22分離取下。
The deep-hole ball thread hard turning method of the present invention and the lathe equipment applying the same can fix the two ends of the
綜上所述,本發明深孔滾珠螺紋硬式車削加工法及應用其之車床設備,已確具實用性與創作性,其技術手段之運用亦出於新穎無疑,且功效與設計目的誠然符合,已稱合理進步至明。為此,依法提出發明專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。In summary, the deep-hole ball thread hard turning method of the present invention and the lathe equipment using the same have indeed been practical and creative. The use of its technical means is also undoubtedly novel, and the efficacy and design purposes are in line with each other. It has been called reasonable progress to the point. Therefore, an application for a patent for invention was filed in accordance with the law, but I urged Jun Bureau to benefit from the detailed examination and granted the patent as a prayer.
10‧‧‧滾珠螺帽 10‧‧‧ball nut
101‧‧‧內孔 101‧‧‧Inner hole
102‧‧‧滾珠螺溝 102‧‧‧ball groove
1‧‧‧加工機基座 1‧‧‧ processing machine base
11‧‧‧平台 11‧‧‧Platform
2‧‧‧夾頭機構 2‧‧‧Chuck mechanism
21‧‧‧工件固定座 21‧‧‧Workpiece fixing seat
22‧‧‧轉動單元 22‧‧‧Rotating unit
221‧‧‧轉動夾持單元 221‧‧‧Rotating clamping unit
23‧‧‧旋轉驅動單元 23‧‧‧rotation drive unit
24‧‧‧第一直線驅動單元 24‧‧‧First linear drive unit
241‧‧‧滾珠滑軌 241‧‧‧ball slide
242‧‧‧滾珠滑塊 242‧‧‧Ball slider
243‧‧‧滾珠導螺桿模組 243‧‧‧Ball screw module
25‧‧‧傳動單元 25‧‧‧ drive unit
251‧‧‧主動輪 251‧‧‧Drive wheel
252‧‧‧被動輪 252‧‧‧Passive wheel
253‧‧‧錐孔 253‧‧‧Cone hole
3‧‧‧刀具進給機構 3‧‧‧Tool feed mechanism
31‧‧‧刀桿 31‧‧‧Arbor
32‧‧‧切削刀片 32‧‧‧Cutting insert
33‧‧‧刀桿固定座 33‧‧‧Arbor holder
331‧‧‧刀桿固定座本體 331‧‧‧Arbor holder body
332‧‧‧第一支座 332‧‧‧First support
333‧‧‧第二支座 333‧‧‧Second support
3331‧‧‧滑座 3331‧‧‧slide
3332‧‧‧刀桿夾具 3332‧‧‧Arbor fixture
34‧‧‧第二直線驅動單元 34‧‧‧Second linear drive unit
341‧‧‧滾珠滑軌 341‧‧‧ball slide
342‧‧‧滾珠滑塊 342‧‧‧Ball slider
343‧‧‧滾珠導螺桿模組 343‧‧‧Ball screw module
圖1為習知研磨加工低導程滾珠螺帽的滾珠螺溝之示意圖。 圖2為習知研磨加工高導程滾珠螺帽的滾珠螺溝之干涉狀態示意圖。 圖3為習知車牙加工機加工滾珠螺帽的滾珠螺溝之設備示意圖。 圖4為習知車牙加工機加工滾珠螺帽的滾珠螺溝之動作示意圖。 圖5為本發明硬式車削加工法之車床設備較佳實施例之立體示意圖。 圖6為本發明硬式車削加工法之車床設備較佳實施例之部分分解示意圖。 圖7為本發明夾頭機構與刀具進給機構較佳實施例之前視分解示意圖。 圖8為本發明夾頭機構與刀具進給機構較佳實施例之後視分解示意圖。 圖9為本發明夾頭機構較佳實施例之部分構件分解示意圖。 圖10為本發明硬式車削加工法之車床設備較佳實施例之前視剖面示意圖。 圖11為本發明第二支座較佳實施例之前視剖面示意圖。 圖12為本發明刀桿與刀片伸入滾珠螺帽內預備加工之示意圖。 圖13為本發明刀桿與刀片伸入滾珠螺帽內進行滾珠螺溝加工之示意圖。FIG. 1 is a schematic diagram of a conventional grinding process of a ball screw groove of a low-lead ball nut. FIG. 2 is a schematic diagram of the interference state of the ball groove of the conventional grinding high-ball nut. FIG. 3 is a schematic diagram of a device for processing a ball screw groove of a ball nut by a conventional lathe processing machine. FIG. 4 is a schematic diagram illustrating the operation of a conventional screw processing machine for processing a ball screw groove of a ball nut. 5 is a schematic perspective view of a preferred embodiment of the lathe equipment of the hard turning method of the present invention. 6 is a partially exploded schematic view of a preferred embodiment of a lathe device of the hard turning method of the present invention. 7 is a front exploded schematic view of a preferred embodiment of the chuck mechanism and tool feed mechanism of the present invention. 8 is a schematic exploded view of the preferred embodiment of the chuck mechanism and tool feed mechanism of the present invention. 9 is an exploded schematic view of some components of the preferred embodiment of the chuck mechanism of the present invention. 10 is a schematic cross-sectional front view of a preferred embodiment of the lathe equipment of the hard turning method of the present invention. 11 is a schematic cross-sectional front view of a preferred embodiment of the second support of the present invention. FIG. 12 is a schematic diagram of the tool bar and the blade of the present invention extending into the ball nut for preliminary processing. FIG. 13 is a schematic diagram of the cutter bar and the blade of the present invention extending into the ball nut to process the ball screw groove.
1‧‧‧加工機基座 1‧‧‧ processing machine base
11‧‧‧平台 11‧‧‧Platform
2‧‧‧夾頭機構 2‧‧‧Chuck mechanism
21‧‧‧工件固定座 21‧‧‧Workpiece fixing seat
23‧‧‧旋轉驅動單元 23‧‧‧rotation drive unit
3‧‧‧刀具進給機構 3‧‧‧Tool feed mechanism
31‧‧‧刀桿 31‧‧‧Arbor
33‧‧‧刀桿固定座 33‧‧‧Arbor holder
331‧‧‧刀桿固定座本體 331‧‧‧Arbor holder body
332‧‧‧第一支座 332‧‧‧First support
333‧‧‧第二支座 333‧‧‧Second support
3331‧‧‧滑座 3331‧‧‧slide
3332‧‧‧刀桿夾具 3332‧‧‧Arbor fixture
34‧‧‧第二直線驅動單元 34‧‧‧Second linear drive unit
341‧‧‧滾珠滑軌 341‧‧‧ball slide
342‧‧‧滾珠滑塊 342‧‧‧Ball slider
343‧‧‧滾珠導螺桿模組 343‧‧‧Ball screw module
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TWM575735U (en) * | 2018-12-13 | 2019-03-21 | 鎂亞精密股份有限公司 | Lathe device for hard turning and machining of deep-hole ball thread |
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2018
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JPH11320212A (en) * | 1998-05-20 | 1999-11-24 | Citizen Watch Co Ltd | Lathe auxiliary guide device and automatic lathe provided with the same |
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TWM517035U (en) * | 2015-04-10 | 2016-02-11 | 呂春明 | One piece hydrostatic lead screw nut |
CN206500637U (en) * | 2017-01-12 | 2017-09-19 | 浙江昌达环保科技股份有限公司 | A kind of lathe of Simple vehicle suspension rod screw thread |
TWM575735U (en) * | 2018-12-13 | 2019-03-21 | 鎂亞精密股份有限公司 | Lathe device for hard turning and machining of deep-hole ball thread |
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