TW201538266A - Turning, milling and drilling comprehensive numerical control equipment - Google Patents
Turning, milling and drilling comprehensive numerical control equipment Download PDFInfo
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- TW201538266A TW201538266A TW104104384A TW104104384A TW201538266A TW 201538266 A TW201538266 A TW 201538266A TW 104104384 A TW104104384 A TW 104104384A TW 104104384 A TW104104384 A TW 104104384A TW 201538266 A TW201538266 A TW 201538266A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/24—Tool holders for a plurality of cutting tools, e.g. turrets
- B23B29/26—Tool holders in fixed position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q37/00—Metal-working machines, or constructional combinations thereof, built-up from units designed so that at least some of the units can form parts of different machines or combinations; Units therefor in so far as the feature of interchangeability is important
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
- B23Q3/15713—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle
- B23Q3/1572—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle the storage device comprising rotating or circulating storing means
- B23Q3/15726—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle the storage device comprising rotating or circulating storing means the storage means rotating or circulating in a plane parallel to the axis of the spindle
- B23Q3/1574—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle the storage device comprising rotating or circulating storing means the storage means rotating or circulating in a plane parallel to the axis of the spindle the axis of the stored tools being arranged perpendicularly to the rotating or circulating plane of the storage means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/06—Turning-machines or devices characterised only by the special arrangement of constructional units
- B23B3/065—Arrangements for performing other machining operations, e.g. milling, drilling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/56—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/60—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism
- B23Q1/62—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides
- B23Q1/621—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair
- B23Q1/623—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs only, the sliding pairs being the first two elements of the mechanism two sliding pairs only, the sliding pairs being the first two elements of the mechanism with perpendicular axes, e.g. cross-slides a single sliding pair followed perpendicularly by a single sliding pair followed perpendicularly by a single rotating pair
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
- B23Q39/02—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station
- B23Q39/021—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like
- B23Q39/022—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder
- B23Q39/024—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station with a plurality of toolheads per workholder, whereby the toolhead is a main spindle, a multispindle, a revolver or the like with same working direction of toolheads on same workholder consecutive working of toolheads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/20—Adjusting or stopping working-spindles in a predetermined position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/38—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously
- B23Q5/40—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission feeding continuously by feed shaft, e.g. lead screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/157—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools
- B23Q3/15713—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle
- B23Q3/1572—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle the storage device comprising rotating or circulating storing means
- B23Q3/15726—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling of rotary tools a transfer device taking a single tool from a storage device and inserting it in a spindle the storage device comprising rotating or circulating storing means the storage means rotating or circulating in a plane parallel to the axis of the spindle
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Turning (AREA)
- Machine Tool Units (AREA)
Abstract
Description
本發明涉及一種車銑鑽攻綜合數控設備。 The invention relates to a comprehensive numerical control device for turning, milling and attacking.
在機加工中通常會遇到各種複雜的零件,如圖1所示工件10加工完成需要完成如下幾個工序:1、前端A需要車床車削出環槽;2、B面要車削外螺紋;3、C面為45度斜面,要鑽6個M10的螺絲孔;4、D面需銑出6條均勻分佈的槽;5、E處要分度鑽孔攻絲;6、F而要銑槽和鑽孔攻絲。 In the machining process, various complicated parts are usually encountered. As shown in Fig. 1, the workpiece 10 needs to be completed as follows: 1. The front end A needs a lathe to cut the ring groove; 2, the B side has to be turned by the external thread; C face is 45 degree bevel, 6 M10 screw holes are to be drilled; 4, D face needs to be milled out 6 uniformly distributed grooves; 5, E is to be indexed drilling tapping; 6, F is to be slotted And drilling tapping.
加工上述工件10需要經過車、銑、鑽、攻等多道工序,使用傳統工藝加工時可採用車床、銑床鑽床分別加工,加工過程中需要多個工裝多次裝夾來完成。然而由於車床、銑床鑽床各設備相互獨立,在加工時需要多個工裝多次裝夾,直接導致了如下問題的產生:1、在準備刀具和工裝夾具過程中既要付出經濟代價,還往往還會貽誤商機;2、零件的多次裝夾和基準轉換,會導致零件加工精度走失。 The above-mentioned workpiece 10 needs to go through multiple processes such as turning, milling, drilling, and attacking. When using the traditional process, it can be separately processed by a lathe and a milling machine, and multiple tooling is required to complete the machining process. However, because the lathes and milling machines are independent of each other, multiple tooling is required during machining, which directly leads to the following problems: 1. In the process of preparing tools and fixtures, it is economical and often Will miss the business opportunity; 2, the multiple clamping of the parts and the benchmark conversion, will lead to the loss of parts processing accuracy.
為了解決上述的問題,本發明的目的是提供一種車銑鑽攻綜合數控設備,具有效率高、剛性強、性能穩定、切削力大、壽命長、結構簡單、易於維修、價格低廉等優點。 In order to solve the above problems, an object of the present invention is to provide a comprehensive numerical control device for turning, milling, and drilling, which has the advantages of high efficiency, strong rigidity, stable performance, large cutting force, long service life, simple structure, easy maintenance, and low price.
為實現上述目的,本發明採用以下技術方案:一種車銑鑽攻綜合數控設備,包括:機座、加工刀具裝置、 工作臺基座、工作臺和旋轉主軸座,該機座具有Z軸驅動裝置和Y軸驅動裝置;該加工刀具裝置包括一安裝在該Y軸驅動裝置上的刀座,該刀座可沿Y軸運動,該刀座上安裝有加工刀具;該工作臺基座安裝在該Z軸驅動裝置上並位於該加工刀具裝置的一側,工作臺基座可沿Z軸運動,工作臺基座上還設置有X軸驅動裝置;該工作臺安裝在該X軸驅動裝置上並可沿X軸運動,工作臺具有一Y軸方向的轉軸;該旋轉主軸座安裝在該轉軸上並可不同角度轉動,旋轉主軸座具有夾具主軸和驅動夾具主軸轉動的主軸傳動裝置,該夾具主軸上設置有用於裝卡工件的夾具。 In order to achieve the above object, the present invention adopts the following technical solutions: a comprehensive milling and drilling numerical control equipment, including: a base, a machining tool device, a table base, a table and a rotating spindle holder, the frame having a Z-axis driving device and a Y-axis driving device; the machining tool device including a tool holder mounted on the Y-axis driving device, the tool holder being along the Y Shaft movement, the machining tool is mounted on the tool holder; the table base is mounted on the Z-axis driving device and located on one side of the machining tool device, and the table base can be moved along the Z-axis, on the table base An X-axis driving device is further disposed; the working table is mounted on the X-axis driving device and movable along the X-axis, and the working table has a rotating shaft in the Y-axis direction; the rotating main shaft seat is mounted on the rotating shaft and can be rotated at different angles The rotating main shaft seat has a clamp main shaft and a spindle transmission device for driving the main shaft of the clamp, and the clamp main shaft is provided with a clamp for loading the workpiece.
在生產複雜工件時,可只一次將工件裝夾於夾具上,通過選擇不同的刀具可加工完成不同的工序,避免了由於多少裝夾、基準轉換所產生的精度走失,極大地提高了工作效率和產品品質,同時減少了加工設備的種類和數量、減少工廠占地面積、縮減物流長度,節約了成本及空間。 特別地,對於加工斜面上的螺絲孔更具有優勢。 When producing complex workpieces, the workpiece can be clamped to the fixture only once, and different processes can be processed to complete different processes, which avoids the loss of precision due to how many clamping and reference conversions, greatly improving work efficiency. And product quality, while reducing the type and quantity of processing equipment, reducing factory floor space, reducing logistics length, saving cost and space. In particular, it is more advantageous for machining the screw holes on the inclined surface.
本發明可通過如下方案進行改進:該機座上設置有Y向導軌,該刀座底部與Y向導軌滑動配合連接,該Y軸驅動裝置包括Y向固定安裝在該機座上的Y向傳動螺桿和驅動Y向傳動螺桿傳動的電機,Y向傳動螺桿套設有可沿Y向滑動的Y向螺母座,Y向螺母座與該刀座連接。 The invention can be improved by the following scheme: the machine base is provided with a Y-direction guide rail, and the bottom of the knife seat is slidably coupled with the Y-direction guide rail, and the Y-axis drive device comprises a Y-direction transmission fixedly mounted on the base of the Y-axis. The screw and the motor driving the Y-direction transmission screw, the Y-direction transmission screw sleeve is provided with a Y-direction nut seat that can slide in the Y direction, and the Y-direction nut holder is connected with the tool holder.
該機座上設置有Z向導軌,該工作臺基座之底部與Z向導軌滑動配合連接,該Z軸驅動裝置包括Z向固定安裝在該機座上的Z向傳動螺桿和驅動Z向傳動螺桿傳動的電機,Z向傳動螺桿套設有可沿Z向滑動的Z向螺母座,Z向螺母座與該工作臺基座連接。 The base is provided with a Z-direction guide rail, and the bottom of the base of the worktable is slidably coupled with the Z-direction guide rail. The Z-axis drive device includes a Z-direction drive screw and a Z-direction drive fixedly mounted on the base in the Z direction. The screw-driven motor, the Z-direction drive screw sleeve is provided with a Z-direction nut seat that can slide in the Z direction, and the Z-direction nut seat is connected with the table base.
該工作臺基座上設置有X向導軌,該工作臺之底部與X向導軌滑動配合連接,該X軸驅動裝置包括X向固定安裝在該工作臺基座上的X向傳動螺桿和驅動X向傳動螺桿傳動的電機,X向傳動螺桿套設有可沿X向滑動的X向螺母座,X向螺母座與該工作臺連接。 The workbench base is provided with an X-direction guide rail, and the bottom of the workbench is slidably coupled with the X-direction guide rail, and the X-axis drive device includes an X-direction transmission screw and a drive X fixedly mounted on the base of the worktable in the X direction. The motor driven to the drive screw, the X-direction drive screw sleeve is provided with an X-direction nut seat that can slide in the X direction, and the X-direction nut seat is connected to the work table.
該旋轉主軸座上安裝有主軸套,該夾具主軸套裝在主軸套內且其兩端分別延伸出主軸套外側,該夾具主軸朝向該加工刀具裝置的一端設置該夾具,另一端設置有皮帶輪,該皮帶輪通過皮帶與設置在旋轉主軸座上的伺服電機驅接。 a spindle sleeve is mounted on the rotating spindle seat, the clamp spindle is sleeved in the sleeve and the two ends of the spindle are respectively extended outside the sleeve, the clamp spindle is disposed at one end of the machining tool device, and the other end is provided with a pulley. The pulley is driven by a belt to a servo motor provided on the rotating spindle holder.
通過伺服電機、皮帶及皮帶輪以驅動夾具主軸,可使加工過程中噪音顯著減少,工作更平穩,加工精度更高。 Through the servo motor, belt and pulley to drive the clamp spindle, the noise during the machining process can be significantly reduced, the work is more stable, and the machining accuracy is higher.
該主軸傳動裝置還包括一刹車裝置,該刹車裝置包括一固定連接於該夾具主軸上並與該夾具主軸同軸的刹車碟及置於該刹車碟兩側用於制動該刹車碟的刹車片。 The spindle transmission device further includes a brake device including a brake disc fixedly coupled to the spindle of the clamp and coaxial with the spindle of the clamp, and a brake pad disposed on both sides of the brake disc for braking the brake disc.
在旋轉主軸座上並於該刹車碟兩側各對應設置有液壓缸,該液壓缸各具有一推桿,兩根該推桿為該刹車片。 Hydraulic cylinders are disposed on the rotating main shaft seat and corresponding to the two sides of the brake disc. The hydraulic cylinders each have a push rod, and the two push rods are the brake pads.
該加工刀具裝置之刀座具有一刀座軸套,有一刀具主軸套裝在該刀座軸套內且其兩端分別延伸出刀座軸套外側,該刀具主軸的一端裝卡有銑刀、或鏜刀、或鑽頭,或磨具,另一端設置有皮帶輪,該皮帶輪通過皮帶與設置在刀座上的伺服電機驅接。 The tool holder of the machining tool device has a tool holder sleeve, and a tool spindle is sleeved in the holder sleeve and the two ends thereof respectively extend outside the sleeve sleeve, and one end of the tool spindle is loaded with a milling cutter or a crucible The knife, or the drill bit, or the grinding tool, is provided with a pulley at the other end, and the pulley is driven by a belt to a servo motor disposed on the holder.
通過伺服電機、皮帶及皮帶輪以驅動刀具主軸,可使加工過程中噪音顯著減少,工作更平穩,加工精度更高。 Through the servo motor, belt and pulley to drive the tool spindle, the noise during the machining process can be significantly reduced, the work is more stable, and the machining accuracy is higher.
該加工刀具裝置還包括一自動換刀裝置,該自動換刀裝置包 括一放置各式樣刀具的刀庫及一可將該刀庫裡刀具安裝在該刀具主軸上或對刀具主軸上的刀具進行替換。 The machining tool device further includes an automatic tool change device, and the automatic tool change device package A tool magazine for placing each type of tool and a tool for mounting the tool in the tool spindle or replacing the tool on the tool spindle.
該刀座上還固定設置有車刀。 A turning tool is also fixed on the seat.
A‧‧‧前端面 A‧‧‧ front face
B‧‧‧螺紋 B‧‧ thread
C‧‧‧傾斜面 C‧‧‧Slope
D‧‧‧槽 D‧‧‧ slot
E‧‧‧側面 E‧‧‧ side
F‧‧‧槽 F‧‧‧ slot
1‧‧‧機座 1‧‧‧ machine base
10‧‧‧工件 10‧‧‧Workpiece
11‧‧‧Z軸驅動裝置 11‧‧‧Z-axis drive
11-1‧‧‧Z向傳動螺桿 11-1‧‧‧Z-direction drive screw
11-2‧‧‧電機 11-2‧‧‧Motor
11-3‧‧‧Z向螺母座 11-3‧‧‧Z-nut seat
12‧‧‧Y軸驅動裝置 12‧‧‧Y-axis drive
12-1‧‧‧Y向傳動螺桿 12-1‧‧‧Y-direction drive screw
12-2‧‧‧電機 12-2‧‧‧Motor
12-3‧‧‧Y向螺母座 12-3‧‧‧Y-nut seat
13‧‧‧Z向導軌 13‧‧‧Z-direction rail
14‧‧‧Y向導軌 14‧‧‧Y-direction rail
2‧‧‧加工刀具裝置 2‧‧‧Processing tool device
21‧‧‧刀座 21‧‧‧Tool holder
22‧‧‧刀具主軸 22‧‧‧Tool spindle
23‧‧‧自動換刀裝置 23‧‧‧Automatic tool changer
23-1‧‧‧刀庫 23-1‧‧‧Knife Library
3‧‧‧工作臺基座 3‧‧‧Workbench base
31‧‧‧X軸驅動裝置 31‧‧‧X-axis drive unit
31-1‧‧‧X向傳動螺桿 31-1‧‧‧X-direction drive screw
31-2‧‧‧電機 31-2‧‧‧Motor
31-3‧‧‧X向螺母座 31-3‧‧‧X-direction nut seat
32‧‧‧X向導軌 32‧‧‧X-direction guide rail
33‧‧‧中心軸 33‧‧‧ center axis
4‧‧‧工作臺 4‧‧‧Workbench
5‧‧‧旋轉主軸座 5‧‧‧Rotating spindle holder
51‧‧‧夾具主軸 51‧‧‧Clamp spindle
51-1‧‧‧夾具 51-1‧‧‧ fixture
52‧‧‧主軸傳動裝置 52‧‧‧Spindle drive
52-1‧‧‧皮帶輪 52-1‧‧‧ Pulley
52-2‧‧‧皮帶 52-2‧‧‧Land
52-3‧‧‧伺服電機 52-3‧‧‧Servo motor
52-4‧‧‧刹車裝置 52-4‧‧‧ brakes
52-41‧‧‧刹車碟 52-41‧‧‧ brake disc
52-42‧‧‧液壓缸 52-42‧‧‧Hydraulic cylinder
52-42-1‧‧‧推桿 52-42-1‧‧‧Pushing rod
圖1是加工完成工件的示意圖;圖2是本發明的整體結構的三維狀態結構示意圖;圖3是加工刀具裝置安裝在機座的三維狀態結構示意圖;圖4是圖3的基礎上安裝有自動換刀裝置的三維狀態結構示意圖;圖5是工作臺、基座工作臺和旋轉主軸座安裝在機座的三維狀態結構示意圖;圖6是圖5中旋轉主軸座去除外罩後顯示內部結構的三維狀態結構示意圖。 1 is a schematic view of a finished workpiece; FIG. 2 is a schematic view showing a three-dimensional state of the overall structure of the present invention; FIG. 3 is a schematic view showing a three-dimensional state of the machining tool device mounted on the base; FIG. 4 is an automatic installation on the basis of FIG. Schematic diagram of the three-dimensional state of the tool changer; FIG. 5 is a three-dimensional state structure diagram of the workbench, the base workbench and the rotary spindle mount mounted on the base; FIG. 6 is a three-dimensional internal structure of the rotary spindle mount of FIG. State structure diagram.
圖7是夾具主軸與刹車裝置的三維狀態結構示意圖。 Fig. 7 is a schematic view showing the three-dimensional state structure of the clamp main shaft and the brake device.
如圖2所示的一種車銑鑽攻綜合數控設備,包括:機座1、加工刀具裝置2、工作臺基座3、工作臺4和旋轉主軸座5。 As shown in FIG. 2, a vehicle milling and drilling integrated numerical control device includes: a base 1, a machining tool device 2, a table base 3, a table 4 and a rotating spindle holder 5.
該機座1具有Z軸驅動裝置11和Y軸驅動裝置12。 The stand 1 has a Z-axis drive unit 11 and a Y-axis drive unit 12.
如圖3所示,該加工刀具裝置2包括一安裝在該Y軸驅動裝置12上的刀座21,該刀座21可沿Y軸運動,該刀座21上安裝有加工刀具。該機座1上設置有Y向導軌14,該刀座21底部與Y向導軌14滑動配合連接。該Y軸驅動裝置12包括Y向固定安裝在該機座1上的Y向傳動 螺桿12-1和驅動Y向傳動螺桿12-1傳動的電機12-2,Y向傳動螺桿12-1套設有可沿Y向滑動的Y向螺母座12-3,Y向螺母座12-3與該刀座21連接。 As shown in FIG. 3, the machining tool device 2 includes a tool holder 21 mounted on the Y-axis driving device 12, and the holder 21 is movable along a Y-axis on which a machining tool is mounted. The base 1 is provided with a Y-direction guide rail 14, and the bottom of the holder 21 is slidably coupled to the Y-direction guide rail 14. The Y-axis driving device 12 includes a Y-direction transmission fixedly mounted on the base 1 in the Y direction. The screw 12-1 and the motor 12-2 driving the Y drive screw 12-1, the Y drive screw 12-1 are sleeved with a Y-direction nut seat 12-3 which can slide in the Y direction, and the Y-direction nut seat 12- 3 is connected to the holder 21.
該加工刀具裝置2之刀座21具有一刀座軸套,一刀具主軸22,刀具主軸22套裝在該刀座軸套內且其兩端分別延伸出刀座軸套外側,該刀具主軸22的一端裝卡有銑刀、或鏜刀、或鑽頭,或磨具,另一端設置有皮帶輪,該皮帶輪通過皮帶與設置在刀座21上的伺服電機驅接。通過伺服電機、皮帶及皮帶輪以驅動刀具主軸22,可使加工過程中噪音顯著減少,工作更平穩,加工精度更高。 The tool holder 21 of the machining tool device 2 has a tool holder sleeve, a tool spindle 22, and a tool spindle 22 is disposed in the holder sleeve and the two ends of the tool holder 22 extend outwardly from the holder sleeve, and one end of the tool spindle 22 The card is equipped with a milling cutter, or a boring tool, or a drill bit, or a grinding tool, and the other end is provided with a pulley which is driven by a belt to a servo motor provided on the holder 21. By driving the tool spindle 22 through the servo motor, the belt and the pulley, the noise during the machining process can be significantly reduced, the work is smoother, and the machining accuracy is higher.
該刀座21上還固定設置有各種款式的車刀21-1。 The tool holder 21 is also fixedly provided with various styles of the turning tool 21-1.
如圖4所示,該加工刀具裝置2還包括一自動換刀裝置23,該自動換刀裝置23包括一放置各式樣刀具的刀庫23-1及一可將該刀庫23-1裡刀具安裝在該刀具主軸22上或對刀具主軸22上的刀具進行替換。 As shown in FIG. 4, the machining tool device 2 further includes an automatic tool change device 23, which includes a tool magazine 23-1 for placing each type of tool and a tool for the tool magazine 23-1. The tool spindle 22 is mounted on or replaced with a tool on the tool spindle 22.
如圖5所示,該工作臺基座3安裝在該Z軸驅動裝置11上並位於該加工刀具裝置2的一側,工作臺基座3可沿Z軸運動,工作臺基座3上還設置有X軸驅動裝置31。該機座1上設置有Z向導軌13,該工作臺基座3之底部與Z向導軌13滑動配合連接。其中,該Z軸驅動裝置11包括Z向固定安裝在該機座1上的Z向傳動螺桿11-1和驅動Z向傳動螺桿11-1傳動的電機11-2,Z向傳動螺桿11-1套設有可沿Z向滑動的Z向螺母座11-3,Z向螺母座11-3與該工作臺基座3連接。 As shown in FIG. 5, the table base 3 is mounted on the Z-axis driving device 11 and located on one side of the machining tool device 2. The table base 3 is movable along the Z-axis, and the table base 3 is further An X-axis driving device 31 is provided. The base 1 is provided with a Z-direction guide rail 13, and the bottom of the table base 3 is slidably coupled to the Z-direction guide rail 13. The Z-axis driving device 11 includes a Z-direction transmission screw 11-1 fixedly mounted on the base 1 in a Z direction, and a motor 11-2 driving the Z-direction transmission screw 11-1. The Z-direction transmission screw 11-1 The sleeve is provided with a Z-direction nut holder 11-3 slidable in the Z direction, and the Z-direction nut holder 11-3 is connected to the table base 3.
該工作臺4安裝在該X軸驅動裝置31上並可沿X軸運動。該工作臺基座3上設置有X向導軌32,該工作臺4之底部與X向導軌32滑動配合連接。其中,該X軸驅動裝置31包括X向固定安裝在該工作臺基 座3上的X向傳動螺桿31-1和驅動X向傳動螺桿31-1傳動的電機31-2,X向傳動螺桿31-1套設有可沿X向滑動的X向螺母座31-3,X向螺母座31-3與該工作臺4連接。 The table 4 is mounted on the X-axis driving device 31 and movable along the X-axis. The table base 3 is provided with an X-direction guide rail 32, and the bottom of the table 4 is slidably coupled to the X-direction guide rail 32. Wherein, the X-axis driving device 31 includes an X-direction fixedly mounted on the working table base The X-direction transmission screw 31-1 on the seat 3 and the motor 31-2 driving the X-direction transmission screw 31-1, and the X-direction transmission screw 31-1 are sleeved with an X-direction nut holder 31-3 which is slidable in the X direction. The X-direction nut holder 31-3 is connected to the table 4.
該工作臺4具有一Y軸方向的轉軸,該旋轉主軸座5安裝在該轉軸上並可繞轉軸的中心軸33可不同角度轉動,特別需要指出的是,該旋轉主軸座5可以360度旋轉和在任意角度刹車定位。旋轉主軸座5具有夾具主軸51和驅動夾具主軸51轉動的主軸傳動裝置52,該夾具主軸51上設置有用於裝卡工件的夾具51-1。該旋轉主軸座5上安裝有主軸套,該夾具主軸51套裝在主軸套內且其兩端分別延伸出主軸套外側,該夾具主軸51朝向該加工刀具裝置2的一端設置該夾具51-1,另一端設置有皮帶輪52-1,該皮帶輪52-1通過皮帶52-2與設置在旋轉主軸座5上的伺服電機52-3驅接。通過伺服電機52-3、皮帶52-2及皮帶輪52-1以驅動夾具主軸51,可使加工過程中噪音顯著減少,工作更平穩,加工精度更高。 The table 4 has a shaft in the Y-axis direction. The rotating headstock 5 is mounted on the shaft and can be rotated at different angles around the central axis 33 of the shaft. It is particularly noted that the spindle holder 5 can be rotated 360 degrees. And brake positioning at any angle. The rotary spindle holder 5 has a clamp spindle 51 and a spindle transmission 52 that drives the spindle 51 to rotate, and the clamp spindle 51 is provided with a clamp 51-1 for chucking a workpiece. A spindle sleeve is mounted on the rotating spindle base 5, and the clamp spindle 51 is sleeved in the sleeve and extends at both ends thereof outside the sleeve, the clamp spindle 51 is disposed toward one end of the machining tool device 2, The other end is provided with a pulley 52-1 which is driven by a belt 52-2 and a servo motor 52-3 provided on the rotary spindle holder 5. By driving the clamp main shaft 51 through the servo motor 52-3, the belt 52-2 and the pulley 52-1, the noise during the machining process can be significantly reduced, the work is smoother, and the machining accuracy is higher.
該主軸傳動裝置52還包括一刹車裝置52-4,該刹車裝置52-4包括一固定連接於該夾具主軸51上並與該夾具主軸51同軸的刹車碟52-41及置於該刹車碟52-41兩側用於制動該刹車碟52-41的刹車片。在本實施例中,在旋轉主軸座5上並於該刹車碟52-41兩側各對應設置有液壓缸52-42,該液壓缸52-42各具有一推桿52-42-1,兩根該推桿52-42-1為該刹車片。 The spindle transmission device 52 further includes a brake device 52-4. The brake device 52-4 includes a brake disc 52-41 fixedly coupled to the clamp spindle 51 and coaxial with the clamp spindle 51 and disposed on the brake disc 52. Both sides of the -41 are used to brake the brake pads of the brake disc 52-41. In this embodiment, hydraulic cylinders 52-42 are respectively disposed on the rotating main shaft base 5 and on both sides of the brake discs 52-41, and the hydraulic cylinders 52-42 each have a push rod 52-42-1, two The push rod 52-42-1 is the brake pad.
在本設備上可以設置觸控屏和控制電路,通過觸控屏和控制電路實現對設備的數位控制,實現自動化加工,提高工作效率。 The touch screen and the control circuit can be set on the device, and the digital control of the device is realized through the touch screen and the control circuit, thereby realizing automatic processing and improving work efficiency.
利用本發明進行加工如圖1所示的工件10時,可只一次將工件10裝夾於該夾具51-1上並依照CAD或CAM編制好的刀路進行加工。 When the workpiece 10 shown in Fig. 1 is processed by the present invention, the workpiece 10 can be clamped to the jig 51-1 only once and processed in accordance with a tool path prepared by CAD or CAM.
首先進行車削加工,調節Z軸驅動裝置11、X軸驅動裝置31和旋轉主軸座5的位置或角度使車刀分別對準坯件的前端面A、側面E和傾斜面C進行切削加工。 First, turning processing is performed to adjust the position or angle of the Z-axis driving device 11, the X-axis driving device 31, and the rotating main shaft holder 5 so that the turning tool is aligned with the front end surface A, the side surface E, and the inclined surface C of the blank, respectively.
其次,通過自動換刀裝置23將車刀換成銑刀對位於前端面A上的槽F、側面E上的槽D進行銑製。 Next, the automatic tool changer 23 is used to change the turning tool into a milling cutter to mill the groove F on the front end surface A and the groove D on the side surface E.
再次,調整旋轉主軸座5的轉動角度並利用刀具加工螺紋B。 Again, the angle of rotation of the rotating spindle mount 5 is adjusted and the thread B is machined with the tool.
最後換刀以對位於前端面A上、傾斜面C上和側面E上的各個螺紋孔進行加工,在該加工過程中,先調整旋轉主軸座5的轉動角度使坯件要加工的面垂直於鑽頭、或螺紋孔的長度方向與鑽頭的方向一致並對準加工點,再驅動Z軸驅動裝置11使坯件朝鑽頭的方向前面作直線運動加工上述和各個螺紋孔。相較刀具前進進行加工螺紋孔來說,這種加工螺紋孔工藝不但刀路程式設計簡化而且加工精度高,因為使刀具運動進行加工需要對刀具的三維座標進行即時定位,三維座標的即時定位導致了螺紋孔的加工精度低下。 Finally, the tool is changed to machine each threaded hole on the front end surface A, the inclined surface C and the side surface E. During the processing, the rotation angle of the rotating main shaft base 5 is adjusted so that the surface to be processed by the blank is perpendicular to The length direction of the drill bit or the threaded hole coincides with the direction of the drill bit and is aligned with the machining point, and the Z-axis driving device 11 is driven to linearly move the blank toward the front of the drill bit to machine the above-mentioned and each threaded hole. Compared with the advancement of the tool to machine the threaded hole, the machining of the threaded hole process not only simplifies the knife-path design but also has high machining precision, because the machining of the tool movement requires immediate positioning of the three-dimensional coordinates of the tool, and the instantaneous positioning of the three-dimensional coordinates results in The machining accuracy of the threaded holes is low.
因此,在利用本發明在生產複雜工件時,可只一次將工件裝夾於夾具51-1上,通過選擇不同的刀具可加工完成不同的工序,避免了由於多少裝夾、基準轉換所產生的精度走失,極大地提高了工作效率和產品品質,同時減少了加工設備的種類和數量、減少工廠占地面積、縮減物流長度,節約了成本及空間。特別地,對於加工斜面上的螺紋孔更具有優勢。 Therefore, in the production of a complicated workpiece by the present invention, the workpiece can be clamped to the jig 51-1 only once, and different processes can be processed by selecting different tools, thereby avoiding the occurrence of many clamping and reference conversion. Loss of precision greatly improves work efficiency and product quality, while reducing the types and quantities of processing equipment, reducing factory floor space, reducing logistics length, and saving cost and space. In particular, it is more advantageous for machining threaded holes on the ramp.
上述實施例為本發明的較佳實施方式,但本發明的實施方式不限於此,其他任何未背離本發明的精神實質與原理下所作的改變、修飾、替代、組合、簡化,均為等效的置換方式,都包含在本發明的保護範圍之 內。 The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto, and any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and scope of the present invention are equivalent. The replacement method is included in the scope of protection of the present invention. Inside.
1‧‧‧機座 1‧‧‧ machine base
2‧‧‧加工刀具裝置 2‧‧‧Processing tool device
21‧‧‧刀座 21‧‧‧Tool holder
22‧‧‧刀具主軸 22‧‧‧Tool spindle
23‧‧‧自動換刀裝置 23‧‧‧Automatic tool changer
3‧‧‧工作臺基座 3‧‧‧Workbench base
4‧‧‧工作臺 4‧‧‧Workbench
5‧‧‧旋轉主軸座 5‧‧‧Rotating spindle holder
51‧‧‧夾具主軸 51‧‧‧Clamp spindle
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TWI632098B (en) * | 2016-07-13 | 2018-08-11 | 萬潤科技股份有限公司 | Inverting mechanism and inspection method and device using the same |
TWI633959B (en) * | 2017-05-23 | 2018-09-01 | 仕元機械股份有限公司 | Method for driving milling machine composite machine by special controller for milling machine |
CN112589453A (en) * | 2020-11-27 | 2021-04-02 | 浙江德航智能科技有限公司 | Efficient computer-aided-based product rapid prototyping device |
Also Published As
Publication number | Publication date |
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CN103921120B (en) | 2016-07-20 |
CN103921120A (en) | 2014-07-16 |
WO2015154634A1 (en) | 2015-10-15 |
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