TWI660048B - Treatment method for incineration recycling of stainless steel materials - Google Patents
Treatment method for incineration recycling of stainless steel materials Download PDFInfo
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- TWI660048B TWI660048B TW107110326A TW107110326A TWI660048B TW I660048 B TWI660048 B TW I660048B TW 107110326 A TW107110326 A TW 107110326A TW 107110326 A TW107110326 A TW 107110326A TW I660048 B TWI660048 B TW I660048B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P10/00—Technologies related to metal processing
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Abstract
一種焚化回收不鏽鋼材料之處理方法,包括不鏽鋼回收物的剪切作業,使回收物形成複數個初級體;提供一藥劑浸蝕作業,解離出初級體的(雜質)附著物;以及,使初級體經輾壓作業,形成扁平狀終端體,供鋼廠熔爐熔融成鋼液,製成不鏽鋼再生品。實質上,該剪切作業之後,提供一擊打初級體的敲擊作業,進一步裂解或分離出初級體的附著物,及/或使附著物產生裂痕,以利於縮短後續作業時間,並且提高不鏽鋼再生品的品質等作用。A treatment method for incineration and recycling of stainless steel materials includes shearing operations of stainless steel recovered materials to form the recovered materials into a plurality of primary bodies; providing a chemical etching operation to dissociate (impurity) attachments of the primary bodies; and Rolling operation to form a flat terminal body, which is used to melt the molten steel into the molten steel in the furnace of the steel plant to make a recycled stainless steel product. In essence, after the shearing operation, a knocking operation to strike the primary body is provided, which further cracks or separates the attachments of the primary body, and / or makes the attachments crack, which is beneficial to shorten the subsequent operation time and improve stainless steel. The quality of recycled products.
Description
本發明係有關於一種焚化回收不鏽鋼材料之處理方法;特別是指一種在不銹鋼廢料回收處理作業中,進一步裂解回收物體,以利於縮短後續作業時間、提高再生品品質等作用之技術。The invention relates to a treatment method for incineration and recycling of stainless steel materials; in particular, it refers to a technology that further cracks and recycles objects during the stainless steel waste recycling processing operation, in order to shorten the subsequent operation time and improve the quality of recycled products.
從垃圾焚化場回收不鏽鋼廢料,應用鋼廠熔爐高溫熔融不鏽鋼回收物形成鋼液,來製成不鏽鋼再生品的作業,達到回收再利用和環保、經濟效益課題,係已為習知技藝。例如,台灣第82107709號「連續預熱爐料材料的方法及裝置 」、應用煉鋼原料混合垃圾焚化飛灰等物質,經還原、氧化程序的第90111315號「以電弧爐將垃圾焚化飛灰回收再利用之煉鋼方法」專利案等,係提供了典型的實施例。Recovering stainless steel waste from garbage incineration plant, applying high temperature melting of stainless steel reclaimed material from steel plant furnaces to form molten steel to make stainless steel recycled products, to achieve recycling and reuse, environmental protection, and economic benefits are already known skills. For example, Taiwan No. 82107709 "Method and device for continuously preheating charge materials", using steel-making raw materials to mix waste incineration fly ash and other substances, and No. 90111315 "reduction of waste incineration fly ash by electric arc furnace The "steel making method" patent case and the like provide typical examples.
請參考第1、2圖,揭示了傳統有關不鏽鋼材料或廢料回收物的處理作業。基本上,從垃圾焚化場回收的不鏽鋼回收物A(或其表面)會嵌入或附著許多雜質、化學殘渣、髒污物質或其他附著物B;為了分離出這些附著物B,其處理作業包括剪切作業,將不鏽鋼回收物A裁切成複數個較小體積的初級體A1、A2…。以及,將初級體A1、A2置入酸性藥劑C中,使酸性藥劑C浸蝕初級體A1、A2,而解離出部分附著物B;並且,經清洗作業和烘乾作業後,實施滾輪D輾壓作業,使初級體A1(或A2)形成更小體積的扁平狀終端體A10。實務上,終端體A10會被配送至鋼廠,經熔爐高溫熔融成鋼液,製成不鏽鋼再生品。Please refer to Figures 1 and 2 for the traditional processing operations of stainless steel materials or waste recycling. Basically, the stainless steel recyclate A (or its surface) recovered from the waste incineration plant will embed or adhere many impurities, chemical residues, dirt or other attachments B; in order to isolate these attachments B, the processing operations include shearing In the cutting operation, the stainless steel recovered material A is cut into a plurality of smaller volumes of primary bodies A1, A2, .... And, the primary bodies A1 and A2 are placed in the acidic agent C, and the acidic agent C erodes the primary bodies A1 and A2 to dissociate part of the attachment B; and, after the cleaning operation and the drying operation, the roller D rolling is performed Work to make the primary body A1 (or A2) into a smaller flat terminal body A10. In practice, the terminal body A10 will be distributed to a steel plant, and will be melted into a molten steel at a high temperature in the furnace to be made of recycled stainless steel.
一個有關這類不鏽鋼廢料回收處理作業在實施和操作應用方面的課題,是習知技藝為了儘可能從不鏽鋼回收物A(或初級體A1、A2)解離出附著物B,必須使酸性藥劑C長時間浸蝕初級體A1、A2,明顯增加了處理作業的時間和成本的情形。A subject related to the implementation and operation of this type of stainless steel waste recovery and treatment operations is that in order to dissociate the adherend B from the stainless steel recovered material A (or the primary bodies A1 and A2) as much as possible, the acidic agent C must be made long. The time etch of the primary bodies A1 and A2 significantly increases the time and cost of processing operations.
就像那些熟習此技藝的人所知悉,酸性藥劑C僅能解離出部分附著物B;因此,當終端體A10會被配送至鋼廠,經熔爐高溫熔融成鋼液的過程,更多的灰渣、附著物B會持續懸浮在鋼液上。為了改善或降低鋼液雜質,避免影響不鏽鋼再生品的品質,人員必須進行多次的除渣作業;不僅操作麻煩、費時,並且也增加了處理作業的時間和成本,而這種情形並不是我們所期望的。As those who are familiar with this technology know, the acidic agent C can only dissociate part of the attachment B; therefore, when the terminal body A10 will be distributed to the steel plant, it will be melted into molten steel by the high temperature of the furnace, and more ash The slag and attachment B will be continuously suspended on the molten steel. In order to improve or reduce the molten steel impurities and avoid affecting the quality of recycled stainless steel, personnel must perform multiple slag removal operations; not only is the operation troublesome and time-consuming, but also increases the time and cost of processing operations, which is not our situation As expected.
代表性的來說,這些參考資料顯示了有關不鏽鋼廢料或材料回收作業或處理方法等方面的設計技藝。如果重行設計該不銹鋼材料回收處理方法,使其作業或流程不同於習用者,並且考量提供進一步的雜質或附著物解離技術的特別處理手段,使其可結合該回收處理方法,將可改變整個不銹鋼材料回收處理作業的操作型態,而有別於舊法;實質上,也會明顯改善習知技藝的作業處理時間和不鏽鋼再生品的品質。而這些課題在上述的參考資料中均未被教示或具體揭露。Typically, these references show design skills related to stainless steel scrap or material recycling operations or disposal methods. If the stainless steel material recycling treatment method is redesigned to make its operation or process different from the user, and consider providing special treatment methods for further dissociation of impurities or attachments, it can be combined with this recycling treatment method, which will change the entire stainless steel The operation mode of the material recovery and processing operation is different from the old method; in fact, it will also significantly improve the processing time of conventional techniques and the quality of recycled stainless steel. These topics have not been taught or specifically disclosed in the above reference materials.
爰是,本發明之主要目的即在於提供一種焚化回收不鏽鋼材料之處理方法,包括不鏽鋼回收物的剪切作業,使回收物形成複數個初級體;提供一藥劑浸蝕作業,解離出初級體的(雜質)附著物;以及,使初級體經輾壓作業,形成扁平狀終端體,供鋼廠熔爐熔融成鋼液,製成不鏽鋼再生品。實質上,該剪切作業之後,提供一擊打初級體的敲擊作業,進一步裂解或分離出初級體的附著物,及/或使附著物產生裂痕,以利於縮短後續作業時間,並且提高不鏽鋼再生品的品質等作用。That is, the main purpose of the present invention is to provide a treatment method for incineration and recycling of stainless steel materials, including the cutting operation of the stainless steel recovered material to form the recovered material into a plurality of primary bodies; to provide a chemical etching operation to dissociate the primary body ( Impurities) attachments; and the primary body is rolled to form a flat terminal body for melting in a furnace of a steel plant to form a molten steel to make a recycled stainless steel product. In essence, after the shearing operation, a knocking operation to strike the primary body is provided, which further cracks or separates the attachments of the primary body, and / or makes the attachments crack, which is beneficial to shorten the subsequent operation time and improve stainless steel. The quality of recycled products.
根據本發明之焚化回收不鏽鋼材料之處理方法,該敲擊作業配置有一敲擊裝置。敲擊裝置包括一本體,本體界定有一腔室和連接腔室的開口,提供初級體從開口置入腔室裏面;以及,本體(或腔室)裝設有一運動軸和設置在運動軸上的複數個懸臂。當操作運動軸運動時,運動軸帶動懸臂攪動或擊打初級體,而達到進一步分離出附著物的作用。According to the method for treating incinerated recycled stainless steel materials of the present invention, the striking operation is provided with a striking device. The percussion device includes a body, the body defines a cavity and an opening connecting the cavity, and provides a primary body to be inserted into the cavity from the opening; and the body (or cavity) is provided with a movement shaft and a movement shaft disposed on the movement shaft. A plurality of cantilevers. When the motion shaft is operated, the motion shaft drives the cantilever to agitate or hit the primary body, so as to further separate the attached matter.
請參閱第3、4圖,本發明之焚化回收不鏽鋼材料之處理方法應用於從垃圾焚化場回收的不鏽鋼廢料,包括:Please refer to Figs. 3 and 4. The method for treating incinerated and recycled stainless steel materials of the present invention is applied to stainless steel waste recovered from garbage incineration plants, including:
作業(a),不鏽鋼材質的回收物10的剪切作業;將具有許多附著物20的回收物10裁切形成複數個較小體積的初級體11、12…。The operation (a) is a shearing operation of the recovered material 10 made of stainless steel; the recovered material 10 having a plurality of attached objects 20 is cut to form a plurality of smaller volumes of primary bodies 11, 12...
作業(b),提供一敲擊作業;所述作業攪打或擊打初級體11、12,用以裂解或分離出初級體11、12的(部分)附著物20,及/或使附著物20產生裂痕。Operation (b), providing a percussion operation; the operation beats or hits the primary bodies 11, 12 to lyse or separate (partial) attachments 20 of the primary bodies 11, 12 and / or makes the attachments 20 produces cracks.
在所採的實施例中,該作業(b)或敲擊作業可配置一敲擊裝置30。敲擊裝置30包括一成筒狀結構的本體31和支持本體31的基架32;本體31界定有一腔室33和連接腔室33的開口34,提供初級體11、12從開口34置入腔室33裏面;以及,本體31(或腔室33)裝設有一運動軸35和設置在運動軸35上的複數個懸臂36。In the adopted embodiment, the operation (b) or the striking operation may be provided with a striking device 30. The percussion device 30 includes a main body 31 having a cylindrical structure and a base frame 32 supporting the main body 31. The main body 31 defines a cavity 33 and an opening 34 connecting the cavity 33, and the primary bodies 11, 12 are inserted into the cavity from the opening 34. Inside the chamber 33; and the body 31 (or the chamber 33) is provided with a moving shaft 35 and a plurality of cantilevers 36 provided on the moving shaft 35.
詳細來說,運動軸35可連接動力源40(例如,馬達或其類似物),使運動軸35形成可往復運動或轉動的型態;以及,懸臂36可成規則(排列)配置型態及/或不規則(排列)配置型態的固定連接運動軸35。In detail, the motion shaft 35 can be connected to the power source 40 (for example, a motor or the like), so that the motion shaft 35 can be reciprocated or rotated; and the cantilever 36 can be arranged in a regular (arranged) configuration and And / or a fixedly connected motion shaft 35 in an irregular (arranged) configuration.
在可行的實施例中,本體31可選擇橫臥型態或直立型態;依圖中顯示方向,本體31(或腔室33)的底部配置有複數個通孔37。當操作運動軸35運動時,運動軸35帶動懸臂36攪動、擊打初級體11、12,及使初級體11、12彼此撞擊,使附著在初級體11、12表面的粗灰等附著物20產生裂痕或脫落而分離出來,並且使附著物20從通孔37排出本體31;所述作業(b)有利於縮短後續作業時間,並且提高不鏽鋼再生品的品質等作用。In a feasible embodiment, the body 31 may be in a horizontal or upright position. According to the direction shown in the figure, the bottom of the body 31 (or the cavity 33) is provided with a plurality of through holes 37. When the movement shaft 35 is operated, the movement shaft 35 drives the cantilever 36 to agitate, hit the primary bodies 11, 12 and cause the primary bodies 11, 12 to hit each other, so that the coarse gray and other attachments 20 attached to the surfaces of the primary bodies 11, 12 Cracks or detachments are generated and separated, and the attached body 20 is discharged from the body 31 through the through hole 37; the operation (b) is beneficial to shorten the subsequent operation time and improve the quality of the stainless steel recycled product.
作業(c),提供一藥劑浸蝕作業;將經過敲擊作業後的初級體11、12置入藥劑50;所述藥劑50可選擇酸性藥劑,例如含硫酸成分或其類似物。因初級體11、12在作業(b)中已有許多附著物20脫落或產生裂痕,使得藥劑50更容易解離出初級體11、12的(雜質)附著物20,而明顯縮短作業(c)的作業時間,並且獲得比舊法更乾淨的初級體11、(或12)。In operation (c), a chemical etching operation is provided; the primary bodies 11 and 12 after the tapping operation are put into a chemical 50; the chemical 50 may be selected from an acidic chemical, such as a sulfuric acid-containing component or the like. Because the primary bodies 11, 12 already had many attachments 20 falling off or cracked during operation (b), the medicine 50 was more easily dissociated from the (impurity) attachments 20 of the primary bodies 11, 12 and the operation was significantly shortened (c). Time, and get a cleaner primary body 11, (or 12) than the old method.
實務上,作業(c)之後,可提供一作業(c1)的藥劑清洗流程,用以清除殘留在初級體11、12上的藥劑50部分;以及,一作業(c2)的烘乾流程,來獲得乾燥狀態的初級體11、12。In practice, after operation (c), a chemical cleaning process of operation (c1) can be provided to remove the 50 parts of the drug remaining on the primary bodies 11, 12; and a drying process of operation (c2), The dried primary bodies 11 and 12 are obtained.
作業(d),實施輾壓作業;配送初級體11(或12)經過滾輪60,實施輾壓作業,使初級體11(或12)形成更小體積的扁平狀終端體100,而容許終端體100被配送至鋼廠,供鋼廠熔爐高溫熔融成鋼液,製成不鏽鋼再生品。Operation (d), rolling operation is performed; the primary body 11 (or 12) is distributed through the roller 60 to perform the rolling operation, so that the primary body 11 (or 12) forms a flat terminal body 100 with a smaller volume, and the terminal body is allowed 100 is distributed to steel mills, which are used to melt molten steel into molten steel at high temperatures to make recycled stainless steel.
須加以說明的是,經過上述作業(b)、(c)後,係裂解或分離出比舊法更多的附著物20,而獲得更潔淨的初級體11、12(或終端體100),相對使它們在鋼廠熔爐高溫熔融成鋼液的過程,明顯減少了灰渣、附著物20懸浮在鋼液上的情形,而改善了習知人員進行多次除渣作業的麻煩、費時等情形;同時,達到了降低鋼液雜質,提高了不鏽鋼再生品的品質等作用。It should be noted that after the above operations (b) and (c), more attachments 20 than the old method are cracked or separated to obtain cleaner primary bodies 11, 12 (or terminal bodies 100), Relatively, the process of melting them into molten steel at the high temperature of the steel plant furnace has significantly reduced the situation where ash and slag 20 are suspended on the molten steel, and has improved the trouble and time-consuming situation of the personnel performing multiple slag removal operations. At the same time, it can reduce the molten steel impurities and improve the quality of stainless steel recycled products.
代表性的來說,這焚化回收不鏽鋼材料之處理方法在具備操作簡便的條件下,相較於舊法而言,係包括了下列的優點和考量:Representatively, compared with the old method, the treatment method of incineration and recycling of stainless steel materials includes the following advantages and considerations under the conditions of easy operation:
1. 該作業(a)、(b)、(c)、(d)共同組成的流程和其相關操作步驟和組織關係等,已被重行設計考量,使其不同於習知技藝,而有別於舊法;並且,改變了它的操作型態和應用情形。例如,提供作業(b)和敲擊裝置30;或使敲擊裝置30包括本體31、腔室33,組合運動軸35、懸臂36等部分。1. The processes (a), (b), (c), (d) and their related operating steps and organizational relationships have been redesigned and considered to make them different from conventional skills. For the old method; and, it changed its operation mode and application situation. For example, the operation (b) and the striking device 30 are provided; or the striking device 30 includes a body 31, a chamber 33, a combined movement shaft 35, a cantilever 36, and the like.
2.可了解的是,整體流程的作業(b)提供了一個特別的處理手段,進一步使初級體11、12裂解出更多的雜質或附著物20的技術,而明顯縮短後續處理作業的時間和成本,同時也獲得了比舊法更理想的不鏽鋼再生品的品質等作用。2. It can be understood that the operation (b) of the overall process provides a special treatment method to further cause the primary bodies 11, 12 to crack out more impurities or attachments 20, and significantly shorten the time of subsequent processing operations. And cost, and at the same time, it also has a better effect on the quality of recycled stainless steel than the old method.
故,本發明係提供了一有效的焚化回收不鏽鋼材料之處理方法,其技術特徵係不同於習知者,且具有舊法中無法比擬之優點,係展現了相當大的進步,誠已充份符合發明專利之要件。Therefore, the present invention provides an effective treatment method for incineration and recycling of stainless steel materials. Its technical characteristics are different from those of the conventional art, and it has unparalleled advantages in the old method. It has shown considerable progress, and it is sufficient. Meet the requirements of invention patents.
惟,以上所述者,僅為本發明之可行實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆為本發明專利範圍所涵蓋。However, the above are only feasible embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention, that is, all equivalent changes and modifications made in accordance with the scope of the patent application for the present invention are covered by the scope of the invention patent .
10‧‧‧回收物10‧‧‧ Recyclables
11、12‧‧‧初級體11, 12‧‧‧ primary body
20‧‧‧附著物20‧‧‧ Attachments
30‧‧‧敲擊裝置30‧‧‧ Percussion device
31‧‧‧本體31‧‧‧ Ontology
32‧‧‧基架32‧‧‧ base frame
33‧‧‧腔室33‧‧‧ chamber
34‧‧‧開口34‧‧‧ opening
35‧‧‧運動軸35‧‧‧Motion shaft
36‧‧‧懸臂36‧‧‧ cantilever
37‧‧‧通孔37‧‧‧through hole
40‧‧‧動力源40‧‧‧ Power source
50‧‧‧藥劑50‧‧‧ Elixir
60‧‧‧滾輪60‧‧‧roller
100‧‧‧終端體100‧‧‧ terminal body
A‧‧‧不鏽鋼回收物A‧‧‧ stainless steel recycling
A1、A2‧‧‧初級體A1, A2‧‧‧ primary body
A10‧‧‧終端體A10‧‧‧Terminal body
B‧‧‧附著物B‧‧‧ Attachment
C‧‧‧酸性藥劑C‧‧‧ Acidic Pharmacy
D‧‧‧滾輪D‧‧‧roller
第1圖係習知不銹鋼材料回收處理方法之作業流程示意圖。Figure 1 is a schematic diagram of the operation flow of a conventional method for recycling stainless steel materials.
第2圖係習知不銹鋼材料回收處理方法之輾壓作業示意圖。Figure 2 is a schematic diagram of a rolling operation of a conventional method for recycling stainless steel materials.
第3圖係本發明之作業流程示意圖;描繪了敲擊裝置處理初級體的情形。Figure 3 is a schematic diagram of the working process of the present invention; depicting the situation where the striking device processes the primary body.
第4圖係本發明之輾壓作業示意圖。Figure 4 is a schematic diagram of the rolling operation of the present invention.
Claims (11)
Priority Applications (1)
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TW523550B (en) * | 2001-05-11 | 2003-03-11 | Jung-He Li | Steelmaking process using arc furnace to incinerate garbage and recycle flyash |
TW200404897A (en) * | 2002-09-13 | 2004-04-01 | Nippon Steel Corp | A reduction processing method of a metal oxide or a waste produced in iron and steel making, and a condensation and recycling processing method of zinc and/or lead |
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TW523550B (en) * | 2001-05-11 | 2003-03-11 | Jung-He Li | Steelmaking process using arc furnace to incinerate garbage and recycle flyash |
TW200404897A (en) * | 2002-09-13 | 2004-04-01 | Nippon Steel Corp | A reduction processing method of a metal oxide or a waste produced in iron and steel making, and a condensation and recycling processing method of zinc and/or lead |
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