TW202120698A - Disposal methods for incineration and recycling of metal materials capable of effectively reducing the cost of the overall recycling operation and increasing the value of reuse - Google Patents
Disposal methods for incineration and recycling of metal materials capable of effectively reducing the cost of the overall recycling operation and increasing the value of reuse Download PDFInfo
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本發明係有關於一種焚化回收金屬材料之處理方法;特別是指一種在金屬廢料回收處理作業中,進一步裂解或縮小回收物體,以利於減小運送材積及縮短後續作業時間,提高再生品品質及再利用價值等作用之技術。The present invention relates to a processing method for incineration and recycling of metal materials; in particular, it refers to a method for further cracking or shrinking recycled objects in metal waste recycling operations, so as to reduce the transportation volume and shorten the follow-up operation time, and improve the quality and quality of recycled products. Reuse of value and other functions of technology.
從垃圾焚化場回收金屬(或不鏽鋼)廢料,應用鋼廠熔爐高溫熔融金屬(或不鏽鋼)回收物形成金屬液體,來製成金屬(或不鏽鋼)再生品的作業,達到回收再利用和環保、經濟效益課題,係已為習知技藝。例如,台灣第82107709號「連續預熱爐料材料的方法及裝置 」、應用煉鋼原料混合垃圾焚化飛灰等物質,經還原、氧化程序的第90111315號「以電弧爐將垃圾焚化飛灰回收再利用之煉鋼方法」專利案等,係提供了典型的實施例。Recycling metal (or stainless steel) scraps from waste incineration plants, and using the high-temperature molten metal (or stainless steel) reclaimed materials of steel mills to form metal liquids to make metal (or stainless steel) recycled products, achieving recycling, environmental protection, and economy The topic of benefit, the department has learned knowledge and skills. For example, Taiwan No. 82107709 "Methods and devices for continuous preheating of charge materials", the application of steelmaking raw materials mixed with waste incineration fly ash and other substances, and No. 90111315 "Recycling of waste incineration fly ash with electric arc furnaces through reduction and oxidation procedures" Typical examples are provided in the patent case of the "Steelmaking Method Used".
傳統有關金屬材料或廢料回收物的處理作業。基本上,從垃圾焚化場從燃燒殘渣中回收的金屬回收物,由於受過極高溫的燃燒,因此在其表面或材料夾層間,會嵌入或附著許多雜質、化學殘渣、髒污物質或其他附著物,該等附著物不僅造成運送之負擔,且在再生作業中將造成材料再溶化的困難,大幅提高作業成本,降低再利用價值;因此,再生利用前必需將該等附著物予以去除,而為了分離出這些附著物,傳統的處理作業包括剪切作業,將不鏽鋼回收物裁切(或破碎、輾壓)成複數個較小體積的初級體。以及,將初級體置入酸性藥劑中,使酸性藥劑浸蝕初級體,而解離出部分的上揭附著物和實施清洗作業,使初級體形成更小體積的扁平狀完成體。實務上,完成體會被配送至鋼廠,依適當比例與新金屬原料同時置入熔爐中,高溫熔融成金屬液體,再製成金屬再生品。Traditional processing operations related to metal materials or waste recycling. Basically, metal recyclates recovered from combustion residues from waste incineration sites have been burned at extremely high temperatures, so many impurities, chemical residues, dirty substances or other attachments will be embedded or attached to the surface or between the material interlayers. , These attachments not only cause the burden of transportation, but also cause the difficulty of remelting the material during the regeneration operation, which greatly increases the operating cost and reduces the value of reuse; therefore, the attachments must be removed before recycling. To separate these attachments, the traditional processing operations include shearing operations, cutting (or crushing, rolling) the stainless steel recyclate into multiple smaller-volume primary bodies. In addition, the primary body is placed in an acidic agent, so that the acidic agent etches the primary body, and part of the lift-off attachments are dissociated and the cleaning operation is performed, so that the primary body forms a flattened body with a smaller volume. In practice, the completed experience is delivered to the steel plant, and is placed in the furnace at the same time as the new metal raw materials in an appropriate proportion, melted into a metal liquid at high temperature, and then made into metal recycling products.
上述有關這類金屬廢料回收處理作業在實施和操作應用方面的課題,是習知技藝為了儘可能從金屬回收物(或初級體)解離出附著物,必須使酸性藥劑長時間浸蝕初級體,明顯增加了處理作業的時間和成本的情形。The above-mentioned issues related to the implementation and operational application of this kind of metal waste recycling and treatment operations are that in order to dissociate the attachments from the metal recyclate (or the primary body) as much as possible, the acidic agent must be used to etch the primary body for a long time. Obviously Increase the time and cost of processing operations.
就像那些熟習此技藝的人所知悉,酸性藥劑僅能解離出較表層部分的附著物;因此,上述完成體表面之附著物仍多,當該等完成體被配送至煉鋼廠,經熔爐高溫熔融成金屬液體的過程,較多的灰渣、附著物會嚴重阻礙該回收完成體之熔融作業,並且在熔融之後,該等附著物會持續懸浮在金屬液體上或熔入在金屬液體中的情形。為了改善或降低金屬液體雜質,避免影響金屬再生品的品質,在整體作業中必須進行多次的除渣作業;不僅操作麻煩、費時,並且也增加了處理作業的時間和成本,而這種情形並不是我們所期望的。As those who are familiar with this technique know, acidic agents can only dissociate the attachments on the surface; therefore, there are still many attachments on the surface of the finished body. When the finished body is delivered to the steel plant, it is passed through the furnace. In the process of melting into liquid metal at high temperature, more ash and attachments will seriously hinder the melting operation of the recovered body, and after melting, these attachments will continue to be suspended on the molten metal or melted into the molten metal Situation. In order to improve or reduce the metal liquid impurities and avoid affecting the quality of recycled metal products, multiple slag removal operations must be carried out in the overall operation; not only the operation is troublesome and time-consuming, but also the time and cost of the processing operations are increased. Not what we expected.
特別是,上述金屬回收物或為了可以去除其外表部份附著物的結構型態,是屬於一種鬆散(或較大表面積)狀態的完整體結構;因此,大幅增加了運送的材積,使得將該完成體再運送到煉鋼廠間的運送成本大幅提高,因此也明顯降低了回收金屬再利用之市場價值。In particular, the metal recycling material or the structural type in order to remove the attachments on the outer surface is a complete body structure in a loose (or larger surface area) state; therefore, the volume of transportation is greatly increased, making the The cost of transporting finished products to steel mills has increased significantly, thus significantly reducing the market value of recycled metal for reuse.
代表性的來說,這些參考資料顯示了有關金屬(或不鏽鋼)廢料或材料回收作業或處理方法等方面的設計技藝。如果重行設計該金屬材料回收處理方法,使其作業或流程不同於習用者,並且考量提供進一步的雜質或附著物解離技術的特別處理手段,使其可結合該回收處理方法,將可改變整個金屬材料回收處理作業的操作型態,而有別於舊法;實質上,也會明顯改善習知技藝的作業處理時間和金屬再生品的品質。Typically, these reference materials show design skills related to metal (or stainless steel) waste or material recycling operations or treatment methods. If the metal material recycling method is redesigned to make its operation or process different from those of the accustomed, and considering the provision of further impurity or attachment dissociation technology special processing means, so that it can be combined with the recycling method, which will change the entire metal The operation mode of material recycling processing is different from the old method; in essence, it will significantly improve the processing time of the known techniques and the quality of metal recycled products.
爰是,本發明之主要目的即在於提供一種焚化回收金屬材料之處理方法,包括金屬回收物的剪切作業,使回收物形成複數個初級體;提供一擊打初級體的敲擊作業,進一步裂解或分離出初級體表面及/或夾層中的附著物,而且利用該敲擊作業將回收物之鬆散邊緣或各板層間推擊成較為內縮緊密之型態,構成體積小於初級體的終端體,以利於縮短後續作業時間及降低運送成本。The main purpose of the present invention is to provide a treatment method for incineration and recycling of metal materials, including the shearing operation of the metal recyclate, so that the recyclate is formed into a plurality of primary bodies; providing a percussion operation for hitting the primary body, and further Split or separate the attachments on the surface and/or interlayer of the primary body, and use the knocking operation to push the loose edges of the recovered materials or between the layers into a relatively compact shape, forming a terminal with a smaller volume than the primary body Body, in order to shorten the follow-up operation time and reduce transportation costs.
根據上述本發明之焚化回收金屬材料之處理方法,在該擊打初級體的敲擊作業之後,可以再包括提供一藥劑浸蝕作業,進一步解離出終端體的(雜質)附著物,而獲得一附著物更為減少之完成體;使該完成體可在熔爐中更易於被熔融成液體狀態,且熔融後之殘渣量更為減少,可以製成品質更優於習知技藝的金屬再生品的作用。According to the above-mentioned processing method of incineration and recovery of metal materials of the present invention, after the knocking operation of striking the primary body, it may further include providing a chemical etching operation to further dissociate the (impurity) attachments of the terminal body to obtain an attachment A finished body with a reduced amount of material; the finished body can be more easily melted into a liquid state in the furnace, and the amount of residue after melting is reduced, which can be made into a metal recycling product with a quality that is better than that of conventional techniques. .
根據上述本發明之焚化回收金屬材料之處理方法,該敲擊作業配置有一敲擊裝置。敲擊裝置包括一本體,本體界定有一腔室,提供收容初級體;以及,本體(或腔室)裝設有一轉動軸和設置在轉動軸上的複數個塊狀體,塊狀體可隨轉動軸的轉動而運動。因此,當操作轉動軸轉動時,轉動軸帶動塊狀物攪動或擊打初級體,而達到進一步分離出附著物的作用。According to the above-mentioned method for processing incineration recycled metal materials of the present invention, the percussion operation is equipped with a percussion device. The percussion device includes a body, the body defines a cavity to accommodate the primary body; and, the body (or cavity) is equipped with a rotating shaft and a plurality of blocks arranged on the rotating shaft, and the blocks can rotate with it The rotation of the shaft moves. Therefore, when the rotating shaft is operated to rotate, the rotating shaft drives the mass to agitate or hit the primary body to further separate the attachments.
請參閱第1圖,本發明之焚化回收金屬材料之處理方法應用於從垃圾焚化場回收的金屬(或不鏽鋼)廢料,包括:Please refer to Figure 1. The incineration recycling metal material processing method of the present invention is applied to metal (or stainless steel) waste recovered from garbage incineration sites, including:
作業(a),金屬材質的回收物10的剪切作業;將具有許多附著物20的回收物10裁切形成複數個較小體積的初級體11、12…。Operation (a), shearing operation of the recycled
作業(b),提供一敲擊作業;所述作業攪打或擊打初級體11、12,用以裂解或分離出初級體11、12的(部分)附著物20,及/或使附著物20產生裂痕。Operation (b) provides a knocking operation; the operation whipping or beating the
在所採的實施例中,該作業(b)或敲擊作業可配置一敲擊裝置30。敲擊裝置30包括一成筒狀結構的本體31和支持本體31的基架32;本體31界定有一腔室33,用以提供收容初級體11、12。本體31可選擇橫臥型態或直立型態,依圖中顯示方向,本體31(或腔室33)底部設有複數個通孔37結構。In the embodiment adopted, the operation (b) or the striking operation may be equipped with a
圖中也描繪了本體31(或腔室33)內裝設有一轉動軸35和設置在轉動軸35周邊上的複數個塊狀體36,塊狀體36可隨轉動軸35的轉動而運動。因此,當操作轉動軸35轉動時,轉動軸35帶動塊狀體36攪動或擊打在本體31(或腔室33)內部之初級體11、12,而達到進一步從初級體11、12上分離出附著物20的作用。The figure also depicts that the main body 31 (or chamber 33) is equipped with a rotating
詳細來說,轉動軸35可連接一動力源(例如,馬達或其類似物配合皮帶帶動),使轉動軸35形成可往復運動或轉動的型態。轉動軸35上設置有複數個與軸相垂直排列的盤體34和配置在接近盤體34周邊上的桿狀樞接部38;以及,塊狀體36可成規則(排列)配置型態及/或不規則(排列)配置型態的組合在樞接部38上,形成可依該桿狀樞接部38運動(例如,轉動或擺動)自如的型態。In detail, the rotating
當操作轉動軸35轉動時,轉動軸35可帶動盤體34轉動,使塊狀體36可沿轉動軸35形成公轉,並以依樞接部38為運動支點形成自轉,以上述公轉複合自轉之塊狀體36對上述初級體11、12形成攪動、擊打,並使各初級體11、12之間彼此撞擊,使附著在初級體11、12表面的粗灰等附著物20產生裂痕或脫落而分離出來。When the rotating
須加以說明的是,塊狀體36攪動、擊打初級體11、12及各初級體11、12之間彼此撞擊的作業,除了會產生附著物20受破壞而分離之作用外,更會使各初級體11、12之外邊或外緣產生向自身內部彎折(或形成皺褶),或各夾層間之間距縮小而縮小體積之效果,該通孔37則得以對終端體100的可通過材積產生一通過限制,使得從通孔37排出之本體31的材積需被縮小到成為該通孔37設定直徑以下之終端體100;而容許終端體100被配送至鋼廠,供鋼廠熔爐高溫熔融成金屬液體,製成金屬再生品。所述作業(b)有利於縮短後續作業時間,並且提高金屬再生品的品質等作用。It should be noted that the operation of the
請參考第2圖,在一個修正的實施例中,上述的作業(b)之後,可執行一作業(c),提供一藥劑浸蝕作業;將經過敲擊作業後的終端體100置入裝有藥劑50的容器桶55;所述藥劑50可選擇酸性藥劑,例如含硫酸成分或其類似物。因終端體100在作業(b)的攪動及擊打過程中,已有許多附著物20脫落或產生裂痕,使得藥劑50更容易滲透解離出終端體100上的附著物(雜質)20,可以明顯縮短作業(c)的作業時間,並且獲得比舊法更乾淨的完成體200。以及,所述完成體200可被配送至鋼廠,供鋼廠熔爐高溫熔融成金屬液體,製成品質更理想的金屬再生品。Please refer to Figure 2. In a modified embodiment, after the above-mentioned operation (b), an operation (c) can be performed to provide a chemical etching operation; the
在一個可行的實施例中,終端體100放置在一網體60內,網體60可置於容器桶55;以及,網體60設有吊掛模組65,提供人員便於操作終端體100浸入藥劑50或完成藥劑浸蝕作業後吊離終端體100(或完成體200)的作用。In a feasible embodiment, the
須加以說明的是,經過上述作業(b)或/及作業(c)後,係裂解或分離出比舊法更多的附著物20,而獲得更潔淨的初級體11、12(或終端體100、完成體200),相對使它們在鋼廠熔爐高溫熔融成金屬液體的過程,明顯減少了灰渣、附著物20懸浮在金屬液體上的情形,而改善了習知人員進行多次除渣作業的麻煩、費時等情形;同時,達到了降低金屬液體雜質,提高了金屬再生品的品質等作用。It should be noted that after the above operation (b) or/and operation (c),
代表性的來說,這焚化回收金屬材料之處理方法在具備操作簡便的條件下,相較於舊法而言,係包括了下列的優點和考量:Typically, this method of incineration and recycling of metal materials has the following advantages and considerations compared with the old method under the conditions of simple operation:
1. 該作業(a)、(b)及/或作業(c)共同組成的流程和其相關操作步驟和組織關係等,已被重行設計考量,使其不同於習知技藝,而有別於舊法;並且,改變了它的操作型態和應用情形。例如,提供作業(b)和敲擊裝置30;或使敲擊裝置30包括本體31、腔室33,組合轉動軸35、塊狀體36等部分。1. The process and related operating steps and organizational relationships of the operation (a), (b) and/or operation (c) have been redesigned and considered to make it different from learned skills and The old method; moreover, its operation type and application situation have been changed. For example, the work (b) and the
2.可了解的是,整體流程的作業(b)提供了一個特別的處理手段,進一步使初級體11、12裂解出更多的雜質或附著物20的技術,而明顯縮短後續處理作業(運送與熔融)的時間和成本,同時也獲得了比舊法更理想的金屬再生品的品質等作用。2. It can be understood that operation (b) of the overall process provides a special treatment method to further crack the
故,本發明係提供了一有效的焚化回收金屬材料之處理方法,其技術特徵係不同於習知者,且具有舊法中無法比擬之優點,係展現了相當大的進步,誠已充份符合發明專利之要件。Therefore, the present invention provides an effective treatment method for incineration and recycling of metal materials. Its technical characteristics are different from those of the conventional ones, and it has incomparable advantages in the old law. Meet the requirements of invention patents.
惟,以上所述者,僅為本發明之可行實施例而已,並非用來限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆為本發明專利範圍所涵蓋。However, the above are only feasible embodiments of the present invention, and are not used to limit the scope of implementation of the present invention. That is, all the equivalent changes and modifications made in accordance with the scope of the patent application of the present invention are covered by the scope of the present invention patent. .
10:回收物10: Recycling
11、12:初級體11, 12: primary body
20:附著物20: attachment
30:敲擊裝置30: Percussion device
31:本體31: body
32:基架32: base frame
33:腔室33: Chamber
34:盤體34: Disc body
35:轉動軸35: Rotating shaft
36:塊狀體36: Block
37:通孔37: Through hole
38:樞接部38: pivot part
50:藥劑50: Potion
55:容器桶55: container barrel
60:網體60: Mesh
65:吊掛模組65: hanging module
100:終端體100: terminal body
200:完成體200: complete body
第1圖係本發明之作業流程示意圖;描繪了敲擊裝置處理初級體的情形。Figure 1 is a schematic diagram of the operation flow of the present invention; it depicts the situation of the primary body being processed by the percussion device.
第2圖係本發明之一修正實施例的作業流程示意圖;圖中假想線部分描繪了網體和吊掛模組的結構情形。Figure 2 is a schematic diagram of the operation flow of a modified embodiment of the present invention; the imaginary line in the figure depicts the structure of the net body and the hanging module.
10:回收物10: Recycling
11、12:初級體11, 12: primary body
20:附著物20: attachment
30:敲擊裝置30: Percussion device
31:本體31: body
32:基架32: base frame
33:腔室33: Chamber
34:開口34: opening
35:運動軸35: Motion axis
36:懸臂36: Cantilever
37:通孔37: Through hole
40:動力源40: power source
50:藥劑50: Potion
55:容器桶55: container barrel
60:網體60: Mesh
65:吊掛模組65: hanging module
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TW108141978A TW202120698A (en) | 2019-11-19 | 2019-11-19 | Disposal methods for incineration and recycling of metal materials capable of effectively reducing the cost of the overall recycling operation and increasing the value of reuse |
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TW108141978A TW202120698A (en) | 2019-11-19 | 2019-11-19 | Disposal methods for incineration and recycling of metal materials capable of effectively reducing the cost of the overall recycling operation and increasing the value of reuse |
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