TWM600206U - Surface attachment removal and volume reduction processor for recycled metal materials - Google Patents
Surface attachment removal and volume reduction processor for recycled metal materials Download PDFInfo
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- TWM600206U TWM600206U TW108215320U TW108215320U TWM600206U TW M600206 U TWM600206 U TW M600206U TW 108215320 U TW108215320 U TW 108215320U TW 108215320 U TW108215320 U TW 108215320U TW M600206 U TWM600206 U TW M600206U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
一種金屬回收材料之表面附著物清除及材積縮減處理機,包括一本體, 本體界定有一腔室,收容金屬回收材料(或稱初級體);以及,本體(或腔室)裝設有一轉動軸和設置在轉動軸上的複數個塊狀體,塊狀體可隨轉動軸的轉動而運動。因此,當操作轉動軸轉動時,轉動軸帶動塊狀體攪動或擊打初級體,使初級體裂解或分離出初級體的附著物,及/或使附著物產生裂痕,並且產生彎折(或皺褶)而縮小材積;構成體積小於初級體的終端體,以利於大幅減小終端體的運送材積及縮短後續作業時間,降低整體回收作業之成本。 A machine for removing surface attachments and volume reduction of metal recycling materials, including a body, The main body defines a chamber for containing metal recycling materials (or primary bodies); and, the main body (or chamber) is equipped with a rotating shaft and a plurality of blocks arranged on the rotating shaft, and the blocks can follow the rotating shaft The rotation and movement. Therefore, when the rotating shaft is operated to rotate, the rotating shaft drives the block to agitate or hit the primary body, so that the primary body is broken or separated from the attachments of the primary body, and/or the attachments are cracked and bent (or Wrinkles) to reduce the volume; forming a terminal body with a volume smaller than the primary body, so as to greatly reduce the transport volume of the terminal body and shorten the follow-up operation time, and reduce the cost of the overall recycling operation.
Description
本創作係有關於一種金屬回收材料之表面附著物清除及材積縮減處理裝置;特別是指一種可裂解清除回收物體表面的附著物,同時縮減回收物體的材積之技術。 This creation is about a device for removing surface attachments and volume reduction of metal recycling materials; in particular, it refers to a technology that can crack and remove attachments on the surface of recycled objects while reducing the volume of recycled objects.
從垃圾焚化場回收金屬(或不鏽鋼)廢料,應用鋼廠熔爐高溫熔融金屬(或不鏽鋼)回收物形成金屬液體,來製成金屬(或不鏽鋼)再生品的作業,達到回收再利用和環保、經濟效益課題,係已為習知技藝。例如,台灣第82107709號「連續預熱爐料材料的方法及裝置」、應用煉鋼原料混合垃圾焚化飛灰等物質,經還原、氧化程序的第90111315號「以電弧爐將垃圾焚化飛灰回收再利用之煉鋼方法」專利案等,係提供了典型的實施例。 Recycling metal (or stainless steel) scraps from waste incineration plants, using steel mill furnace high-temperature molten metal (or stainless steel) reclaimed materials to form metal liquids to make metal (or stainless steel) recycled products, achieving recycling, environmental protection, and economy The topic of benefit, the department has learned skills. For example, Taiwan No. 82107709 "Method and device for continuous preheating of charge materials", the application of steelmaking raw materials mixed with waste incineration fly ash and other substances, and No. 90111315 "Recycling of waste incineration fly ash by electric arc furnace after reduction and oxidation procedures The "Utilized Steelmaking Method" patent case, etc., provides typical examples.
傳統有關金屬材料或廢料回收物的處理作業。基本上,從垃圾焚化場從燃燒殘渣中回收的金屬回收物,由於受過極高溫的燃燒,因此在其表面或材料夾層間,會嵌入或附著許多雜質、化學殘渣、髒污物質或其他附著物,該等附著物不僅造成運送之負擔,且在再生作業中將造成材料再溶化的困難,大幅提高作業成本,降低再利用價值;因此,再生利用前必需將該等附著物予以去除,而為了分離出這些附著物,傳統的處理作業包括剪切作業,將不鏽鋼回收物裁切(或破碎、輾壓)成複數個較小體積的初級體。以及,將初級體置 入酸性藥劑中,使酸性藥劑浸蝕初級體,而解離出部分的上揭附著物和實施清洗作業,使初級體形成更小體積的扁平狀完成體。實務上,完成體會被配送至鋼廠,依適當比例與新金屬原料同時置入熔爐中,高溫熔融成金屬液體,再製成金屬再生品。 Traditional processing operations related to metal materials or scrap recyclables. Basically, metal recyclates recovered from combustion residues from garbage incineration sites have been burned at extremely high temperatures, so many impurities, chemical residues, dirty substances or other attachments will be embedded or attached to the surface or between the material interlayers. , These attachments not only cause the burden of transportation, but also cause difficulties in re-melting the material during the regeneration operation, which greatly increases the operating cost and reduces the value of reuse; therefore, the attachments must be removed before recycling. To separate these attachments, traditional processing operations include shearing operations, cutting (or crushing, rolling) the stainless steel recyclate into multiple smaller-volume primary bodies. And, put the primary body Into the acidic medicament, the acidic medicament is etched into the primary body, and part of the lifted attachments are dissociated and the cleaning operation is performed, so that the primary body is formed into a smaller flattened body. In practice, the completed experience is delivered to the steel plant, and is placed in the furnace at the same time as the new metal raw materials in an appropriate proportion, melted into a metal liquid at high temperature, and then made into metal recycling products.
上述有關這類金屬廢料回收處理作業在實施和操作應用方面的課題,是習知技藝為了儘可能從金屬回收物(或初級體)解離出附著物,必須使酸性藥劑長時間浸蝕初級體,明顯增加了處理作業的時間和成本的情形。 The above-mentioned issues related to the implementation and operational application of this kind of metal waste recycling and treatment operations are that in order to dissociate the attachments from the metal recyclate (or the primary body) as much as possible in the prior art, the acidic agent must be etched on the primary body for a long time. Increase the time and cost of processing operations.
就像那些熟習此技藝的人所知悉,酸性藥劑僅能解離出較表層部分的附著物;因此,上述完成體表面之附著物仍多,當該等完成體被配送至煉鋼廠,經熔爐高溫熔融成金屬液體的過程,較多的灰渣、附著物會嚴重阻礙該回收完成體之熔融作業,並且在熔融之後,該等附著物會持續懸浮在金屬液體上或熔入在金屬液體中的情形。 As those who are familiar with this technique know, acidic agents can only dissociate the attachments on the surface of the finished body; therefore, there are still many attachments on the surface of the finished body. When the finished body is delivered to the steel plant, it is passed through the furnace. In the process of melting into liquid metal at high temperature, more ash and attachments will seriously hinder the melting operation of the recovered body, and after melting, these attachments will continue to be suspended on or melted into the molten metal Situation.
為了改善或降低金屬液體雜質,避免影響金屬再生品的品質,在整體作業中必須進行多次的除渣作業;不僅操作麻煩、費時,並且也增加了處理作業的時間和成本,而這種情形並不是我們所期望的。 In order to improve or reduce the metal liquid impurities and avoid affecting the quality of metal recycled products, multiple slag removal operations must be performed in the overall operation; not only the operation is troublesome and time-consuming, but also the processing time and cost are increased. Not what we expected.
特別是,上述金屬回收物或為了可以去除其外表部份附著物的結構型態,是屬於一種鬆散(或較大表面積)狀態的完整體結構;因此,大幅增加了運送的材積,使得將該完成體再運送到煉鋼廠間的運送成本大幅提高,因此也明顯降低了回收金屬再利用之市場價值。 In particular, the metal recycling material or the structural type in order to remove the attachments on the outer surface is a complete body structure in a loose (or larger surface area) state; therefore, the volume of transportation is greatly increased, so that the The cost of transporting finished products to steel mills has increased significantly, thus significantly reducing the market value of recycled metal for reuse.
代表性的來說,這些參考資料顯示了有關金屬(或不鏽鋼)廢料或材料回收作業或處理方法等方面的設計技藝。如果重行設計該金屬材料回收處理方法,在其作業或流程中,考量提供一解離雜質或附著物的特別處理技術 或裝置,將可改變整個金屬材料回收處理作業的操作型態,而有別於舊法;實質上,也會明顯改善習知技藝的作業處理時間和金屬再生品的品質。這些課題在上述的參考資料中均未被具體教示或揭露。 Typically, these reference materials show design skills related to metal (or stainless steel) waste or material recycling operations or treatment methods. If redesigning the metal material recycling method, in its operation or process, consider providing a special treatment technology to dissociate impurities or attachments Or the device can change the operation pattern of the entire metal material recycling process, which is different from the old method; in essence, it will significantly improve the processing time of the conventional technology and the quality of metal recycled products. These topics are not specifically taught or exposed in the above reference materials.
爰是,本創作之主要目的即在於提供一種金屬回收材料之表面附著物清除及材積縮減處理機,包括一本體,本體界定有一腔室,收容金屬回收材料(或稱初級體);以及,本體(或腔室)裝設有一轉動軸和設置在轉動軸上的複數個塊狀體,塊狀體可隨轉動軸的轉動而運動。因此,當操作轉動軸轉動時,轉動軸帶動塊狀體攪動或擊打初級體,使初級體產生朝內部方向彎折(或皺褶或縮小各夾層間距)而縮小材積;並且進一步裂解或分離出初級體(表面或夾層中)的附著物,及/或使附著物產生裂痕,應用該敲擊作業將回收物之鬆散開展邊緣(或各板層/夾層間距)推擠成較為緊密收聚的結構型態,而構成體積小於初級體的終端體,以利於終端體的型態可提供熔爐易於熔融成液體狀態,製成品質優於習知技藝的再生金屬品的作用,縮短後續作業時間和降低整體回收作業(及/或運送)成本。 The main purpose of this creation is to provide a machine for removing surface attachments and volume reduction of metal recycling materials, including a main body, the main body defines a chamber for accommodating metal recycling materials (or primary body); and, the main body (Or the chamber) is equipped with a rotating shaft and a plurality of blocks arranged on the rotating shaft, and the blocks can move with the rotation of the rotating shaft. Therefore, when the rotating shaft is operated to rotate, the rotating shaft drives the block to agitate or hit the primary body, causing the primary body to bend inwardly (or wrinkle or reduce the interlayer spacing) to reduce the volume; and further split or separate To remove the attachments of the primary body (surface or interlayer), and/or cause cracks in the attachments, use the knocking operation to push the loose edges (or the spacing of each layer/interlayer) of the reclaimed objects into a tighter collection The structure type of the terminal body is smaller than the primary body, and the shape of the terminal body can provide the furnace to be easily melted into a liquid state, and the effect of making recycled metal products with quality better than conventional techniques, shortening the follow-up work time And reduce the overall cost of recycling (and/or shipping).
根據本創作之金屬回收材料之表面附著物清除及材積縮減處理機,該轉動軸上設置有複數個盤體和配置在盤體上的樞接部;以及,塊狀體可成規則(排列)配置型態及/或不規則(排列)配置型態的組合在樞接部上,形成運動(例如,轉動或擺動)自如的型態,使塊狀體可隨轉動軸的轉動而運動。因此,當操作轉動軸轉動時,轉動軸帶動塊狀物配合腔室底部之弧面對初級體 產生攪動及周邊區域的擊打,而達到逐漸縮減初級體材積和進一步分離出附著物等作用。 According to this invention, the surface attachment removal and volume reduction processing machine for metal recycling materials, the rotating shaft is provided with a plurality of disk bodies and pivot parts arranged on the disk body; and the blocks can be arranged in a regular (arrangement) The combination of the configuration type and/or the irregular (arrangement) configuration type is formed on the pivot part to form a free movement (for example, rotation or swing) pattern, so that the block can move with the rotation of the rotation shaft. Therefore, when the rotating shaft is operated to rotate, the rotating shaft drives the block to match the arc at the bottom of the chamber to face the primary body Produce agitation and hit the surrounding area, so as to gradually reduce the volume of the primary body and further separate the attachments.
10:初級體 10: Primary body
20:附著物 20: attachment
30:表面附著物清除及材積縮減處理機 30: Surface attachment removal and volume reduction processor
31:本體 31: body
31A:上部 31A: Upper
31B:下部 31B: lower part
32:基架 32: base frame
33:腔室 33: Chamber
34:盤體 34: Disc body
35:轉動軸 35: rotating shaft
36:塊狀體 36: Block
36a:樞接孔 36a: pivot hole
37:弧面板 37: Arc panel
37a:通孔 37a: Through hole
38:樞接部 38: pivot
39:開口 39: opening
40:動力源 40: power source
41:皮帶 41: belt
50:區間 50: interval
55:回收室 55: recovery room
60:投料罩 60: feeding hood
61:投料口 61: Feeding port
62:排塵孔道 62: Dust exhaust duct
70:間隙 70: Clearance
100:終端體 100: terminal body
第1圖係本創作之立體結構示意圖。 Figure 1 is a schematic diagram of the three-dimensional structure of this creation.
第2圖係本創作之一操作實施例的立體結構示意圖;描繪了本體腔室和轉動軸等的結構情形。 Figure 2 is a schematic diagram of the three-dimensional structure of an operating embodiment of this creation; it depicts the structure of the main body chamber and the rotating shaft.
第3圖係本創作之平面結構示意圖。 Figure 3 is a schematic diagram of the plan structure of this creation.
第4圖係本創作之一剖視結構示意圖;顯示了轉動軸、盤體和塊狀體的結構組合情形。 Figure 4 is a cross-sectional structure diagram of one of the creations; it shows the structural combination of the rotating shaft, the disc body and the block body.
第5圖係本創作之一操作實施例示意圖;描繪了塊狀體敲擊初級體的情形。 Figure 5 is a schematic diagram of an operating example of this creation; it depicts the situation where the block hits the primary body.
請參閱第1、2及3圖,本創作之金屬回收材料之表面附著物清除及材積縮減處理機可應用在從垃圾焚化場回收的金屬(或不鏽鋼)廢料、金屬回收物(或稱初級體);所述表面附著物清除及材積縮減處理機概以參考編號30表示之。下列說明中假設提到上部、頂部、下部、底部等,是以圖中顯示的方向為參考方向。
Please refer to Figures 1, 2 and 3, the surface attachment removal and volume reduction processing machine for metal recycling materials of this creation can be applied to metal (or stainless steel) scraps and metal recycling materials (or primary bodies) recovered from garbage incineration sites. ); The surface attachment removal and volume reduction processor is represented by
在所採的實施例中,表面附著物清除及材積縮減處理機30包括一成筒狀結構的本體31、支持本體31的基架32和設置在本體31上方的投料罩60;投料罩60提供投入待處理的金屬回收物或初級體。本體31界定有一腔室33和相
通於腔室33的開口39;腔室33提供金屬回收物或初級體10的被作業空間。依圖中顯示方向,本體31(或腔室33)底部設有弧面板37和形成在弧面板37上的複數個通孔37a結構。
In the embodiment adopted, the surface attachment removal and
第2、3圖描繪了本體31可分成上部31A、下部31B;上部31A、下部31B之間可供人員操作打開而開放腔室33,下部31B組合該基架32和本體31(或下部31B)可組合一回收室55。以及,上部31A設有讓初級體進入腔室33的開口39。以及,上部31A銜接該投料罩60;投料罩60設有投料口61和排塵孔道62。
Figures 2 and 3 depict that the
請參考第2、3及4圖,本體31(或腔室33)裝設有一轉動軸35和設置在轉動軸35上的複數個可動塊狀體36,塊狀體36可隨轉動軸35的轉動而運動。並且,塊狀體36和弧面板37的最接近距離,可以設成小於或等於通孔37a的直徑。因此,當操作轉動軸35轉動時,轉動軸35帶動塊狀體36攪動或擊打初級體,而達到進一步分離出附著物的作用。以及,在不斷攪動或擊打作業中,使回收物或初級體的徑身內縮到不大於通孔37a,而可經通孔37a輸出。
Please refer to Figures 2, 3 and 4, the main body 31 (or chamber 33) is equipped with a rotating
詳細來說,轉動軸35可連接動力源40(例如,馬達或其類似物配合皮帶41帶動),使轉動軸35形成可往復運動或轉動的型態。轉動軸35上設置有複數個與轉動軸35垂直而成排列型態的盤體34和配置在接近盤體34周邊區域上的桿狀樞接部38;以及,塊狀體36可成規則(排列)配置型態及/或不規則(排列)配置型態的組合在樞接部38上,形成可依樞接部38而運動(例如,轉動或擺動)自如的型態。
In detail, the rotating
在所採的實施例中,設置在轉動軸35上的盤體34,係平均分度地界定出複數個區間50,並且容許塊狀體36位在區間50的位置上可依轉動軸35之旋轉而形成公轉運動,更可依樞接部38產生自轉運動(例如,第4圖假想線部分
所描繪的情形),共同構成相加乘作用的使塊狀體36對金屬回收物或初級體產生加速敲擊效果。以及,每一個區間50內的塊狀體36是以間隔角度30度(或45度)~180度的等分度位置配置的型態加以組合。
In the embodiment adopted, the
第4圖顯示了每一區間50配置有至少二個塊狀體36,所述二個塊狀體36位在間隔180度的位置。例如,第4圖實線部分的塊狀體36分別位在0度和180度的位置;虛線部分顯示了另一個相鄰區間50的塊狀體36配置型態,分別位在90度和270度的位置。
Figure 4 shows that at least two
可了解的是,所述塊狀體36的配置型態,可讓金屬回收物或初級體不斷接受不同圓周位置和不同接觸點(及/或接觸方向)的撞擊,促使金屬回收物在腔室33內產生複雜的拋行(運動)方向,降低了塊狀體36旋轉運動敲擊初級體時,因初級體過於集中而產生的旋動干涉,而影響作業平順性的情形,更可使初級體因上述複雜的撞擊拋行路線,使初級體的周邊獲得均勻的撞擊機率,使初級體各周邊區域朝內部方向均勻收聚的作用。
It can be understood that the configuration of the
第4圖也揭示了塊狀體36設有樞接孔36a,用來組合樞接部38。樞接孔36a大於樞接部38的斷面面積,使塊狀體36裝設在樞接部38後,形成塊狀體36垂掛在樞接部38的型態,使塊狀體樞接孔36a和樞接部38下緣之間形成間隙70,可在塊狀體36旋轉敲擊過程,避免塊狀體36因初級體受到腔室33內壁(或盤體34)與塊狀體36之間的過渡擠壓,而產生卡滯的情形;並且,使塊狀體36可隨轉動軸35轉動而形成類似懸錘結構的作用,連續不斷的擊打金屬回收物或初級體。
FIG. 4 also reveals that the
請參閱第5圖,當操作轉動軸35轉動時,金屬回收物或初級體10可經投料口61和開口39落入腔室33;以及,轉動軸35帶動盤體34轉動,使塊狀體
36依轉動軸35產生公轉,並且以樞接部38為支點(合併)產生自轉的複合旋轉作用,攪動、擊打初級體10,或/及使初級體10彼此撞擊,使附著在初級體10表面的粗灰等附著物20產生裂痕或脫落而分離出來。
Please refer to Figure 5, when the operating rotating
須加以說明的是,塊狀體36攪動、擊打初級體10及各初級體10之間彼此撞擊的作業,會使初級體10表面附著物20受撞擊而破裂分離、脫落,並且會使初級體10受到塊狀體36與腔室33的弧面板37之交互作用,在拋旋撞擊過程中,使初級體10周邊區域不斷地朝其內部方向產生彎折(或形成皺褶)或包覆現象而縮小體積,構成終端體100。
It should be noted that the operation of the
以及,腔室33的通孔37a的孔徑可對終端體100通過而排出腔室33的材積建立一限制條件,強制性的使最終排出腔室33的終端體100體積,必須被縮小到可通過通孔37a為基準,並且讓終端體100從通孔37a排出本體31(或腔室33),而落入回收室55,以容許終端體100被配送至鋼廠,供鋼廠熔爐高溫熔融成金屬液體,製成金屬再生品。
And, the aperture of the through
在較佳的實施例中,為了使初級體10在未通過通孔37a之前,均保證能獲得塊狀體36的撞擊作用,該弧面板37到最接近塊狀體36的間距,則設定為小於或等於通孔37a的直徑。
In a preferred embodiment, in order to ensure that the
可了解的是,附著在初級體10表面的粗灰等附著物20因上述作業產生裂痕或脫落而分離出來,而獲得更潔淨的終端體100,相對使終端體100在鋼廠熔爐高溫熔融成金屬液體的過程,明顯減少了灰渣、附著物20懸浮在金屬液體上的情形,而改善了習知人員進行多次除渣作業的麻煩、費時、增加處理作業的時間和成本等情形;同時,達到了降低金屬液體雜質,提高了金屬再生品的品質等作用。
It can be understood that the coarse dust and
代表性的來說,這金屬回收材料之表面附著物清除及材積縮減處理機在具備操作簡便的條件下,相較於舊法而言,係包括了下列的優點和考量: Typically, this machine for removing surface attachments and volume reduction of metal recycling materials has the following advantages and considerations compared to the old method under the condition of simple operation:
1.該表面附著物清除及材積縮減處理機30應用在金屬材料回收作業或處理的情形下,提供了一個解離雜質或附著物20的特別處理技術(或裝置),改變了整個金屬材料回收處理作業的操作型態,而有別於舊法。例如,本體31界定腔室33和相通於腔室33的開口39、弧面板37、通孔37a,本體31設置轉動軸35和配置在轉動軸35上的盤體34和樞接部38,樞接部38處和塊狀體36;盤體34界定出複數個區間50,使塊狀體36以樞接部38為運動支點,在區間50中形成轉動或擺動自如(或公轉複合自轉運動)的型態;本體31設置回收室55等部分。
1. The surface attachment removal and
2.表面附著物清除及材積縮減處理機30提供了一個特別的處理裝置,進一步使初級體10裂解出更多的雜質或附著物20的技術,而明顯縮短後續處理作業的時間和(運送)成本,同時也獲得了比舊法更理想的金屬再生品的品質等作用。
2. The surface attachment removal and
故,本創作係提供了一有效的金屬回收材料之表面附著物清除及材積縮減處理機,其技術特徵係不同於習知者,且具有舊法中無法比擬之優點,係展現了相當大的進步,誠已充份符合新型專利之要件。 Therefore, this creation provides an effective surface attachment removal and volume reduction processing machine for metal recycling materials. Its technical characteristics are different from those of the conventional ones, and it has incomparable advantages in the old law, showing considerable Progress, sincerity has fully met the requirements of new patents.
惟,以上所述者,僅為本創作之可行實施例而已,並非用來限定本創作實施之範圍,即凡依本創作申請專利範圍所作之均等變化與修飾,皆為本創作專利範圍所涵蓋。 However, the above-mentioned are only feasible embodiments of this creation, and are not used to limit the scope of implementation of this creation, that is, all equal changes and modifications made in accordance with the scope of application for this creation are covered by the scope of this creation patent .
30:表面附著物清除及材積縮減處理機 30: Surface attachment removal and volume reduction processor
31:本體 31: body
31A:上部 31A: Upper
31B:下部 31B: lower part
32:基架 32: base frame
33:腔室 33: Chamber
34:盤體 34: Disc body
35:轉動軸 35: rotating shaft
36:塊狀體 36: Block
37:弧面板 37: Arc panel
37a:通孔 37a: Through hole
38:樞接部 38: pivot
40:動力源 40: power source
41:皮帶 41: belt
50:區間 50: interval
55:回收室 55: recovery room
60:投料罩 60: feeding hood
61:投料口 61: Feeding port
62:排塵孔道 62: Dust exhaust duct
Claims (13)
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