TWI630669B - Liquid detection device - Google Patents
Liquid detection device Download PDFInfo
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- TWI630669B TWI630669B TW106102267A TW106102267A TWI630669B TW I630669 B TWI630669 B TW I630669B TW 106102267 A TW106102267 A TW 106102267A TW 106102267 A TW106102267 A TW 106102267A TW I630669 B TWI630669 B TW I630669B
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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- G01N2021/8411—Application to online plant, process monitoring
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Abstract
本發明提供一種液體檢測裝置,包括:一取像單元,用以擷取一待測物之表面影像;一光源單元,設於該取像單元下方,用以提供該待測物檢測之光源;一罩殼,罩設在該光源單元之外,該罩殼底部開設有一檢測口;一吹氣單元,設於該罩殼下方,可形成一氣幕遮蔽該檢測口,該吹氣單元設有一呈水平設置之細扁狀噴氣部。 The present invention provides a liquid detection device, including: an image capturing unit for capturing a surface image of an object to be measured; a light source unit disposed below the image capturing unit for providing a light source for detecting the object to be detected; A cover is provided outside the light source unit, and a detection port is provided at the bottom of the cover; an air blowing unit is provided below the cover, and an air curtain can be formed to cover the detection port. Thin flat jet section set horizontally.
Description
本發明係有關於一種檢測裝置,尤指一種用於檢測基板之金屬墊上液體覆蓋狀況且可防止液體揮發物影響檢測精度之液體檢測裝置。 The invention relates to a detection device, in particular to a liquid detection device for detecting the liquid covering condition on a metal pad of a substrate and preventing liquid volatiles from affecting the detection accuracy.
習知在半導體封裝製程中的植球(Ball Mounting)作業,係先在一噴塗工作站中對設有複數個金屬墊之基板噴塗助焊劑(Flux Jetting),再至一清洗工作站將金屬墊上之助焊劑連同金屬墊之氧化層一起洗去,最後至一植球工作站將複數個銲球分別植放在基板之金屬墊上;其中,在基板噴塗完助焊劑後需藉由一檢測裝置來檢測金屬墊上助焊劑的覆蓋狀況,該檢測裝置係以鏡頭對基板取像後分析影像,以確保所有的基板都能達到符合下一製程之預定標準。 Known in the process of ball mounting in the semiconductor packaging process, firstly spray the flux (Flux Jetting) on a substrate with a plurality of metal pads in a spraying station, and then to a cleaning station to help the metal pads The flux is washed away with the oxide layer of the metal pad. Finally, a plurality of solder balls are respectively planted on the metal pad of the substrate at a ball-planting station. Among them, after the substrate is sprayed with flux, a detection device is required to detect the metal pad. The coverage of the flux. The detection device analyzes the image by taking a lens to the substrate to ensure that all the substrates can meet the predetermined standards for the next process.
因助焊劑等溶劑皆會揮發而產生揮發物,助焊劑之揮發物可能會附著在檢測裝置之鏡頭上,使鏡頭之鏡面霧化而影響檢測之精度,理論上需在基板噴塗完助焊劑後等待一段時間讓揮發物完全散去後再進行檢測,但是實務上因追求單位時間內之產能效率,不可能耗費太多之等待時間,故在以檢測裝置檢測金屬墊上助焊劑覆蓋狀況時,仍有助焊劑之揮發物影響檢測精度之情形發生。 Volatile substances are generated due to the volatilization of solvents such as flux. The volatiles of the flux may adhere to the lens of the detection device, making the mirror surface of the lens atomize and affecting the accuracy of the detection. Theoretically, it is necessary to spray the flux on the substrate. Wait for a period of time to allow the volatiles to completely disperse before testing. However, in practice, it is impossible to spend too much waiting time because of the pursuit of productivity efficiency per unit time. Therefore, when using a detection device to detect the flux coverage on the metal pad, There are situations where the volatiles of the flux affect the detection accuracy.
爰是,本發明的目的,在於提供一種可防止待測物上之液體揮發物影響檢測精度之液體檢測裝置。 That is, the object of the present invention is to provide a liquid detection device which can prevent liquid volatiles on the object to be detected from affecting the detection accuracy.
依據本發明目的之液體檢測裝置,包括:一取像單元,用以擷取一待測物之表面影像;一光源單元,設於該取像單元下方,用以提供該待測物檢測之光源;一罩殼,罩設在該光源單元之外,該罩殼底部開設有一檢測口;一吹氣單元,設於該罩殼下方,可形成一氣幕遮蔽該檢測口,該吹氣單元設有一呈水平設置之細扁狀噴氣部。 A liquid detection device according to the purpose of the present invention includes: an image capturing unit for capturing a surface image of an object to be measured; a light source unit disposed below the image capturing unit for providing a light source for detecting the object to be measured A cover, which is set outside the light source unit, and a detection port is provided at the bottom of the cover; an air blowing unit, which is arranged below the cover, can form an air curtain to cover the detection port, and the air blowing unit is provided with a A thin flat-shaped jet section arranged horizontally.
依據本發明目的之另一液體檢測裝置,包括:一取像單元,用以擷取一待測物之表面影像;一光源單元,設於該取像單元下方,用以提供該待測物檢測之光源;一罩殼,罩設在該光源單元之外,該罩殼底部開設有一檢測口;該光源單元與該檢測口之間設有一遮蓋件,其上設有一透明之透光件在該光源單元之一分光鏡下方;一吹氣單元,設於該罩殼下方,可形成一氣幕遮蔽該檢測口。 Another liquid detection device according to the purpose of the present invention includes: an image capturing unit for capturing a surface image of an object to be measured; and a light source unit disposed below the image capturing unit for providing the object to be detected A light source; a cover, which is arranged outside the light source unit, and a detection port is provided at the bottom of the cover; a cover member is provided between the light source unit and the detection port, and a transparent light transmitting member is provided on the cover; A light source unit is below a beam splitter; an air blowing unit is arranged below the cover, and an air curtain can be formed to cover the detection port.
依據本發明目的之又一液體檢測裝置,包括:一取像單元,用以擷取一待測物之表面影像,該取像單元在與該待測物表面垂直之方向上設有一取像器與一鏡頭;一光源單元,設於該取像單元下方,用以提供該待測物檢測之光源,該光源單元設有一發光器與一分光鏡,該發光器與待測物表面呈水平設置,該分光鏡呈四十五度偏斜角度設於該取像單元與待測物之間,分光鏡一側面對應該鏡頭,另一側面對應該發光器;一罩殼,罩設在該光源單元之外,該罩殼底部開設有一檢測口;一吹氣單元,設於該罩殼下方,可形成一氣幕遮蔽該檢測口。 Another liquid detection device according to the purpose of the present invention includes an image capturing unit for capturing a surface image of an object to be measured. The image capturing unit is provided with an imager in a direction perpendicular to the surface of the object to be measured. And a lens; a light source unit disposed below the image capturing unit to provide a light source for detecting the object to be detected, the light source unit is provided with a light emitter and a beam splitter, and the light emitter is horizontally arranged on the surface of the object to be measured The beam splitter is set at a forty-five degree deflection angle between the image capturing unit and the object to be measured. One side of the beam splitter faces the lens, and the other side corresponds to the light emitter. A cover is arranged on the light source. Outside the unit, a detection port is provided at the bottom of the cover; an air blowing unit is provided below the cover, and an air curtain can be formed to cover the detection port.
本發明實施例之液體檢測裝置,因取像單元與光源單元係受罩殼所罩覆,並在罩殼底部之檢測口處又設有吹氣單元吹送氣體以形成氣幕遮蔽檢測口,使待測物上之液體揮發物不易直接進入罩殼內附著在取像單元或光源單元上而影響檢測精度;此外,若液體揮發物不慎穿過氣幕進 入罩殼內時,遮蓋件可阻擋液體揮發物繼續向上竄升,其上之透光件若附著上液體揮發物而霧化時,可直接擦拭透光件去除揮發物,在清潔上亦具有便利性。 In the liquid detection device of the embodiment of the present invention, the imaging unit and the light source unit are covered by the cover, and a blowing unit is provided at the detection port at the bottom of the cover to blow gas to form an air curtain to cover the detection port, so that Liquid volatiles on the object to be tested are not easy to directly enter the enclosure and attach to the imaging unit or light source unit, which will affect the detection accuracy. In addition, if the liquid volatiles accidentally pass through the air curtain and enter When entering the cover, the cover can stop the liquid volatiles from rising upwards. If the light-transmitting elements on the cover are atomized by the liquid volatiles, they can be wiped directly to remove the volatiles. Convenience.
A‧‧‧液體檢測裝置 A‧‧‧Liquid detection device
A1‧‧‧取像單元 A1‧‧‧Image acquisition unit
A11‧‧‧取像器 A11‧‧‧Image picker
A12‧‧‧鏡頭 A12‧‧‧Lens
A2‧‧‧安裝板 A2‧‧‧Mounting plate
A21‧‧‧端面 A21‧‧‧face
A3‧‧‧光源單元 A3‧‧‧Light source unit
A31‧‧‧發光器 A31‧‧‧light emitter
A32‧‧‧分光鏡 A32‧‧‧ Beamsplitter
A4‧‧‧罩殼 A4‧‧‧Cover
A41‧‧‧第一側板 A41‧‧‧First side plate
A42‧‧‧第二側板 A42‧‧‧Second side plate
A43‧‧‧檢測口 A43‧‧‧Test port
A44‧‧‧頂板 A44‧‧‧Top plate
A441‧‧‧配線口 A441‧‧‧Wiring port
A5‧‧‧吹氣單元 A5‧‧‧Blowing unit
A51‧‧‧噴氣部 A51‧‧‧Jet Department
A52‧‧‧氣幕 A52‧‧‧Air curtain
A6‧‧‧遮蓋件 A6‧‧‧ Cover
A61‧‧‧鏤口 A61‧‧‧Spigot
A62‧‧‧透光件 A62‧‧‧Translucent parts
W‧‧‧待測物 W‧‧‧DUT
W1‧‧‧液體 W1‧‧‧Liquid
W11‧‧‧液體揮發物 W11‧‧‧Liquid volatiles
W2‧‧‧基板 W2‧‧‧ substrate
W3‧‧‧金屬墊 W3‧‧‧metal pad
圖1係本發明實施例中液體檢測裝置與待測物之配置之示意圖。 FIG. 1 is a schematic diagram of the configuration of the liquid detection device and the object to be measured in the embodiment of the present invention.
圖2係本發明實施例中液體檢測裝置分離罩殼之立體示意圖。 FIG. 2 is a schematic perspective view of a separation cover of a liquid detection device according to an embodiment of the present invention.
圖3係本發明實施例中罩殼下方之吹氣單元配置之示意圖。 FIG. 3 is a schematic diagram of the configuration of the blowing unit under the cover in the embodiment of the present invention.
圖4係本發明實施例中液體檢測裝置對待測物進行檢測之示意圖。 FIG. 4 is a schematic diagram of a liquid detection device for detecting an object to be detected in an embodiment of the present invention.
請參閱圖1,本發明實施例可使用如圖所示之液體檢測裝置A來執行待測物W之表面檢測,該待測物W為一表面噴塗有助焊劑等透明液體W1之基板W2,該基板W2之表面設有複數個金屬墊W3。 Please refer to FIG. 1. In the embodiment of the present invention, the liquid detection device A shown in the figure can be used to perform the surface detection of the test object W. The test object W is a substrate W2 sprayed with a transparent liquid W1 such as flux on the surface. A plurality of metal pads W3 are provided on the surface of the substrate W2.
請參閱圖2、3、4,該液體檢測裝置A包括:一取像單元A1,設於一安裝板A2之一側,用以擷取待測物W之表面影像,該取像單元A1在與該待測物W表面垂直之方向上設有一取像器A11與一鏡頭A12,該取像器A11可為電荷耦合元件(CCD)或互補金屬氧化半導體(CMOS);一光源單元A3,設於該安裝板A2之一側並位於該取像單元A1下方,用以提供待測物W檢測之光源,該光源單元A3設有一發光器A31與一分光鏡A32,該發光器A31與待測物W表面呈水平設置並可發射紫外光(UV光),該分光鏡A32呈左上右下之四十五度偏斜角度且設於取像單元A1與待測物W之間,分光鏡A32之一側面對應該鏡頭A12,另一側面對應該發光器A31, 使發光器A31發射出之紫外光可藉由分光鏡A32之折射以垂直方向投射於待測物W之表面形成與取像單元A1同軸之同軸光;一罩殼A4,設於安裝板A2之一側,其係由一塊立設之第一側板A41與兩塊立設之第二側板A42呈ㄇ字型配置所組成,罩殼A4以兩塊第二側板A42分別螺固於安裝板A2之兩個端面A21上,且罩殼A4之高度在罩殼A4罩覆於安裝板A2之一側時可構成罩殼A4同時罩覆於取像單元A1與光源單元A3之外;罩殼A4底部開設有一檢測口A43,罩殼A4頂部設有一頂板A44,其上開設有一配線口A441以提供外部線路經該配線口A441與罩殼A4內之取像單元A1與光源單元A3電性連結;一吹氣單元A5,設於安裝板A2之底部並位於罩殼A4下方之一側,吹氣單元A5設有一呈水平設置之細扁狀噴氣部A51,以在檢測口A43下方形成一氣幕A52遮蔽檢測口A43;一遮蓋件A6,設於光源單元A3與檢測口A43之間,其上設有一鏤口A61,並有一透明之透光件A62嵌設於該鏤口A62處,該透光件A62設於分光鏡A32下方。 Please refer to FIGS. 2, 3 and 4. The liquid detection device A includes: an image capturing unit A1, which is disposed on one side of a mounting plate A2 to capture a surface image of the object to be measured W. The image capturing unit A1 is An image pickup device A11 and a lens A12 are provided in a direction perpendicular to the surface of the object to be measured. The image pickup device A11 may be a charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS). A light source unit A3 is provided. It is located on one side of the mounting plate A2 and below the image capturing unit A1, and is used to provide a light source for detecting the object W to be measured. The light source unit A3 is provided with a light emitter A31 and a beam splitter A32. The surface of the object W is horizontally arranged and can emit ultraviolet light (UV light). The beam splitter A32 has a forty-five-degree deviation angle from the upper left to the lower right and is located between the imaging unit A1 and the object to be measured. The beam splitter A32 One side corresponds to the lens A12, and the other side corresponds to the light emitter A31. The ultraviolet light emitted by the light emitter A31 can be projected in the vertical direction on the surface of the object to be measured W by the refraction of the beam splitter A32 to form coaxial light coaxial with the imaging unit A1; a cover A4 is provided on the mounting plate A2. On one side, it consists of a first side plate A41 standing upright and two second side plates A42 standing up in a zigzag configuration. The cover A4 is screwed to the mounting plate A2 with two second side plates A42 respectively. The two end surfaces A21 and the height of the cover A4 can form the cover A4 when the cover A4 covers one side of the mounting plate A2 and cover the image capturing unit A1 and the light source unit A3 at the same time; the bottom of the cover A4 A detection port A43 is provided, and a top plate A44 is provided on the top of the cover A4, and a wiring port A441 is provided thereon to provide an external circuit to be electrically connected to the image capturing unit A1 and the light source unit A3 in the cover A4 through the wiring port A441; The air blowing unit A5 is located at the bottom of the mounting plate A2 and is located on one side below the cover A4. The air blowing unit A5 is provided with a thin flat air jet portion A51 horizontally arranged to form an air curtain A52 under the detection port A43. Detection port A43; a cover A6 is provided between the light source unit A3 and the detection port A43. Engrave the A61 is provided with a port, and having a transparent member of the light-transmissive embedded in the engraving A62 A62 at the mouth, the transparent member disposed below the dichroic mirror A62 A32.
本發明實施例之液體檢測裝置A中,光源單元A3以同軸紫外光照射待測物W表面,並以取像單元A1在垂直方向上取得待測物W表面之俯視影像;覆蓋有液體W1之金屬墊W3區域因金屬墊W3係具有高反射性的金屬材料,故紫外光在液體W1與金屬墊W3間之漫射過程會使該區域在影像上較為明亮,之後再對待測物W表面之俯視影像進行二值化影像處理以檢測待測物W表面透明液體W1在金屬墊W3上之覆蓋狀況。 In the liquid detection device A of the embodiment of the present invention, the light source unit A3 irradiates the surface of the object W with coaxial ultraviolet light, and obtains a top-view image of the surface of the object W with the imaging unit A1 in a vertical direction. Metal pad W3 area Because metal pad W3 is a highly reflective metal material, the diffusion process of ultraviolet light between liquid W1 and metal pad W3 will make the area brighter on the image. The overhead image is subjected to binarized image processing to detect the coverage of the transparent liquid W1 on the surface of the object W on the metal pad W3.
本發明實施例檢之液體檢測裝置防止液體揮發物影響檢測精度之方法在實施上,包括:在檢測裝置A對噴塗有液體W1之待測物W進行表 面影像檢測時,使取像單元A1與光源單元A3受罩殼A4所罩覆,並藉罩殼A4下方之吹氣單元A5吹送氣體以形成氣幕A52阻擋待測物W上之液體揮發物W11由罩殼A4底部之檢測口A43進入罩殼A4內。 The method for preventing the liquid volatiles from affecting the detection accuracy by the liquid detection device inspected in the embodiment of the present invention includes: performing a table on the detection device A to test the object W sprayed with the liquid W1. During surface image detection, the image capturing unit A1 and the light source unit A3 are covered by the cover A4, and the gas is blown by the blowing unit A5 under the cover A4 to form an air curtain A52 to block the liquid volatiles on the object to be measured W W11 enters the casing A4 through the detection port A43 at the bottom of the casing A4.
本發明實施例之液體檢測裝置,因取像單元A1與光源單元A3係受罩殼A4所罩覆,並在罩殼A4底部之檢測口A43處又設有吹氣單元A5吹送氣體以形成氣幕A52遮蔽檢測口A43,使待測物W上之液體揮發物W11不易直接進入罩殼A4內附著在取像單元A1或光源單元A3上而影響檢測精度;此外,若液體揮發物W11不慎穿過氣幕A52進入罩殼A4內時,遮蓋件A6可阻擋液體揮發物W11繼續向上竄升,其上之透光件A62若附著上液體揮發物W11而霧化時,可直接擦拭透光件A62去除揮發物W11,在清潔上亦具有便利性。 In the liquid detection device of the embodiment of the present invention, the imaging unit A1 and the light source unit A3 are covered by the casing A4, and a blowing unit A5 is provided at the detection port A43 at the bottom of the casing A4 to blow gas to form a gas The curtain A52 covers the detection port A43, making it difficult for the liquid volatiles W11 on the object W to directly enter the casing A4 and attach to the imaging unit A1 or the light source unit A3, which affects the detection accuracy. In addition, if the liquid volatiles W11 is inadvertent When passing through the air curtain A52 and entering the casing A4, the covering member A6 can stop the liquid volatiles W11 from rising upwards. If the light transmitting member A62 is atomized with the liquid volatiles W11 attached, it can wipe the light directly. The A62 removes volatiles W11, which is also convenient for cleaning.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the simple equivalent changes and modifications made according to the scope of the patent application and the description of the invention, All are still within the scope of the invention patent.
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