TWI610613B - Far-infrared heat dissipating tape - Google Patents

Far-infrared heat dissipating tape Download PDF

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TWI610613B
TWI610613B TW104134443A TW104134443A TWI610613B TW I610613 B TWI610613 B TW I610613B TW 104134443 A TW104134443 A TW 104134443A TW 104134443 A TW104134443 A TW 104134443A TW I610613 B TWI610613 B TW I610613B
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far
heat
coating
infrared
gel
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TW201715937A (en
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吳俊毅
陳智成
鐘明吉
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遠東科技大學
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Abstract

本發明係關於一種具遠紅外線之散熱貼片。至少一遠紅外線塗層,其係結合於一本體之第一表面上;至少一黏貼層,其係結合於該本體之第二表面上。或該遠紅外線塗層係結合於該本體之表面;該黏貼層則結合於該遠紅外線塗層上。利用該黏貼層可任意黏合於一待散熱物件之表面,透過該遠紅外線塗層以遠紅外線幅射的方式,將該待散熱物件之工作熱能與外界進行輻射散熱,藉以能達到良好的散熱效果。 The invention relates to a heat sink patch with far infrared rays. At least one far infrared coating applied to the first surface of a body; at least one adhesive layer bonded to the second surface of the body. Or the far infrared coating is bonded to the surface of the body; the adhesive layer is bonded to the far infrared coating. The adhesive layer can be arbitrarily bonded to the surface of a heat-dissipating object, and the working heat energy of the object to be heat-dissipated is radiated and radiated by the far-infrared radiation through the far-infrared radiation, so that a good heat dissipation effect can be achieved.

Description

具遠紅外線之散熱貼片 Heat sink with far infrared

本發明係有關於一種可供任意黏貼,並以遠紅外線幅射方式進行散熱之貼片構造。 The invention relates to a patch structure which can be arbitrarily pasted and radiated by far-infrared radiation.

現今一般所常見之電子裝置,由於使用時內部零件因運轉升溫,若外殼封閉或長期使用導致散熱不易,均容易產生高溫,以致於造成電子零件的損壞或縮短其使用壽命,因此通常必須藉由散熱片或風扇,使電子零件工作溫度所產生的熱量能夠藉由空氣進行熱傳導或熱對流擴散,以達到降溫之功效,因此如何能夠提昇散熱片的散熱效率相對重要。例如使用散熱鰭片或散熱風扇強制對流排出熱氣,惟其所需的安裝空間相對變大,需要佔據較多的空間,無法適用於空間受限的安裝位置與設備,尤其電子用品裝置日漸薄型化與體積和重量相對縮小化的趨勢下,更顯不易藉由傳導與對流散熱。 Nowadays, the electronic devices commonly used in the world are heated due to the operation of the internal parts. If the outer casing is closed or long-term use, the heat dissipation is not easy, and the high temperature is easily generated, so that the electronic components are damaged or the service life is shortened. The heat sink or the fan allows the heat generated by the operating temperature of the electronic component to be thermally or thermally convectively diffused by the air to achieve the effect of cooling, so how to improve the heat dissipation efficiency of the heat sink is relatively important. For example, using heat sink fins or a cooling fan to force the convection to discharge hot air, but the required installation space is relatively large, which requires a large space, and cannot be applied to a space-constrained installation position and equipment, especially the electronic product device is increasingly thinner and Under the trend of relatively smaller volume and weight, it is more difficult to dissipate heat by conduction and convection.

如有中華民國104年4月11日所公告之發明第I481340號「散熱片之製造方法及其結構」專利案,其係揭露:步驟一:製備一遠紅外線材料之粉體;步驟二:將該粉體進行表面改質;以及步驟三:以熱噴塗方式披覆該粉體於一基板的表面,以在該基板表面上形成一散熱層。藉此,使用熱噴塗製程將遠紅外線材料直接披覆於基板之表面,以遠紅外線材料的熱輻射效應進行散熱,並減少基板與空氣間的等效熱阻,形成高散熱率的散熱片結構。其更進一步提出一種散熱片之結構。 For example, the Patent No. I481340, "Method for Manufacturing Heat Sink and Structure" thereof, published on April 11, 104, the Republic of China, discloses: Step 1: Prepare a powder of far-infrared material; Step 2: The powder is surface-modified; and in step 3, the powder is coated on the surface of a substrate by thermal spraying to form a heat dissipation layer on the surface of the substrate. Thereby, the far-infrared material is directly coated on the surface of the substrate by using a thermal spraying process, heat is radiated by the heat radiation effect of the far-infrared material, and the equivalent thermal resistance between the substrate and the air is reduced, and a heat-dissipating fin structure with high heat dissipation rate is formed. It further proposes a structure of a heat sink.

該專利前案雖然透過熱噴塗方式,將具有遠紅外線功能之粉體披覆於基板上,以形成一薄且均勻的散熱層。但使用者仍然要將需要降溫的基板 送至噴塗的場所進行噴塗,因此相當費時。而且於運送過程中若有所疏失而造成瑕疵,則會導致該基板之損壞,影響生產製造之成本。 In the prior patent, the powder having the far infrared ray function is coated on the substrate by thermal spraying to form a thin and uniform heat dissipation layer. But the user still has to reduce the substrate that needs to be cooled. It is time consuming to send to the place where it is sprayed for spraying. Moreover, if there is any loss in the transportation process, the substrate may be damaged, which may affect the cost of manufacturing.

又有中華民國102年1月1日所公告之新型第M444700號「散熱貼片」專利案,其係揭露:包含一金屬導熱層、一散熱層與一黏著層,銅箔層頂面為一粗化面,金屬導熱層設於散熱層與黏著層之間,且黏著層為導熱材料所製;其優點在於,其整體的厚度較薄且體積較小,而不佔空間;同時,其於製作時,僅需於金屬導熱層之頂面與底面分別設置一散熱層與一黏著層,使其於使用上即可具有導熱與散熱之功效,則可減少製造成本且達經濟效益。 There is also a new type of "heat-dissipating patch" patent No. M444700 announced by the Republic of China on January 1, 102, which discloses that it comprises a metal heat conducting layer, a heat dissipating layer and an adhesive layer, and the top surface of the copper foil layer is The roughened surface, the metal heat conduction layer is disposed between the heat dissipation layer and the adhesive layer, and the adhesive layer is made of a heat conductive material; the advantage is that the overall thickness is thin and the volume is small, and does not occupy space; In the production, only a heat dissipation layer and an adhesive layer are respectively disposed on the top surface and the bottom surface of the metal heat conduction layer, so that the heat conduction and heat dissipation effects can be obtained in use, thereby reducing manufacturing cost and achieving economic benefits.

惟該專利前案之金屬導熱層為一薄片,僅為銅箔或鋁箔所製成,而且金屬導熱層之厚度為5至250μm,因此其散熱的效果不佳,於使用時並不盡理想。而本發明所使用的遠紅外線輻射散熱材相較於該專利的散熱層材質包含石墨、氮化硼、奈米碳球與奈米碳管,其原料取得更容易(分為天然遠紅外線礦物與人工合成材料)、材質製程僅需與極少量3%以下的膠混合施作更簡單、製造成本更經濟且散熱效果明顯更佳。 However, the metal heat conduction layer of the prior patent is a sheet, which is only made of copper foil or aluminum foil, and the thickness of the metal heat conduction layer is 5 to 250 μm, so the heat dissipation effect is not good, and it is not ideal in use. The far-infrared radiation heat-dissipating material used in the present invention has graphite, boron nitride, nano-carbon spheres and carbon nanotubes as compared with the heat-dissipating layer material of the patent, and the raw materials thereof are easier to obtain (divided into natural far-infrared minerals and Synthetic materials), the material process only needs to be mixed with a very small amount of 3% or less of glue to make it simpler, the manufacturing cost is more economical and the heat dissipation effect is obviously better.

爰此,有鑑於目前習知的散熱片構造於使用時具有上述的缺點。故本發明提供一種具遠紅外線之散熱貼片,包含:一本體,設有相對之一第一表面及一第二表面;至少一遠紅外線塗層,其係結合於該第一表面上;至少一黏貼層,其係結合於該第二表面上。 Accordingly, in view of the conventional heat sink construction, the above disadvantages are encountered in use. Therefore, the present invention provides a heat sink patch having a far infrared ray, comprising: a body having a first surface and a second surface; at least one far infrared ray coating bonded to the first surface; An adhesive layer bonded to the second surface.

本發明亦可為一種具遠紅外線之散熱貼片,包含:一本體,係設有一表面;一遠紅外線塗層,其係結合於該表面;至少一黏貼層,其係結合於該遠紅外線塗層上。 The invention may also be a heat sink patch with far infrared rays, comprising: a body having a surface; a far infrared coating applied to the surface; at least one adhesive layer coupled to the far infrared coating On the floor.

上述本體係為撓性材質,該撓性材質係為織布、不織布、鋁箔其中之一或其組合。 The above system is a flexible material, and the flexible material is one of a woven fabric, a non-woven fabric, and an aluminum foil, or a combination thereof.

上述本體係為剛性材質,該剛性材質係為銀、銅、金、鋁、黃銅、鐵、錫其中之一或其組合。 The above system is a rigid material, and the rigid material is one of silver, copper, gold, aluminum, brass, iron, tin or a combination thereof.

上述黏貼層係為一黏劑、一黏膠或一雙面貼紙。 The adhesive layer is an adhesive, a glue or a double-sided sticker.

上述遠紅外線塗層係以披覆方式結合於該第一表面上。 The far infrared ray coating is bonded to the first surface in a drape manner.

上述遠紅外線塗層係以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末,或以人工合成方式以無機金屬鹽之溶液為第一材料,將該第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠,或者,將該第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成一凝膠,將所得之該凝膠塗佈於該第一表面後,再煅燒該本體,該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結晶粒,經冷卻後即形成該遠紅外線塗層。 The above far-infrared coating is obtained by natural far-infrared minerals, and the minerals including tourmaline, clay, mullite, cordierite or a combination thereof are ground and sieved to obtain far-infrared powder, or artificially synthesized. The method comprises the following steps: using a solution of an inorganic metal salt as a first material, mixing the first material with a water and an acidic solution, adjusting a pH of less than 3, and forming a gel by a sol-gel method, or a material is mixed with a water, an alkaline solution, and the pH is adjusted to be between 8 and 10, and then a gel is formed by a sol-gel method, and the obtained gel is applied to the first surface, and then The body is calcined at a temperature of from 500 ° C to 900 ° C to form the gel into minute crystal grains which are cooled to form the far infrared ray coating.

上述本體係為一多孔隙材料所製成,該遠紅外線塗層係滲入於該多孔隙材料內。 The above system is made of a porous material which is infiltrated into the porous material.

上述遠紅外線塗層係以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末,或以人工合成方式以無機金屬鹽之溶液為第一材料,將該第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠,或者,將該第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成一凝膠,並將該本體完全浸入於上述之凝膠後,使其完全滲入於該本體之多孔隙材料內部,取出後再煅燒該本體,該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結晶粒,經冷卻後即形成該遠紅外線塗層。 The above far-infrared coating is obtained by natural far-infrared minerals, and the minerals including tourmaline, clay, mullite, cordierite or a combination thereof are ground and sieved to obtain far-infrared powder, or artificially synthesized. The method comprises the following steps: using a solution of an inorganic metal salt as a first material, mixing the first material with a water and an acidic solution, adjusting a pH of less than 3, and forming a gel by a sol-gel method, or A material is mixed with a water, an alkaline solution, and the pH is adjusted to be between 8 and 10, and then a gel is formed by a sol-gel method, and the body is completely immersed in the above gel to make it completely Infiltrating into the porous material of the body, and then calcining the body after taking out, the calcination temperature is between 500 ° C and 900 ° C, so that the gel forms minute crystal grains, and the far infrared ray coating layer is formed after cooling.

上述無機金屬鹽係為一氯化鹽、一硫酸鹽、一硝酸鹽、一烷氧化合物或一四乙氧基矽烷,該酸性溶液則為一鹽酸、一醋酸或一硝酸,該鹼性溶液則為一氫氧化鈉。 The inorganic metal salt is a monochlorinated salt, a monosulfate salt, a mononitrate salt, an alkoxy compound or a tetraethoxy decane, and the acidic solution is monohydrochloric acid, monoacetic acid or mono nitric acid, and the alkaline solution is It is a sodium hydroxide.

根據上述技術特徵係具有下列之優點: According to the above technical features, the following advantages are obtained:

1.不僅可供任意黏貼於各種不同形狀之待散熱物件的表面,並且可供使用者自行購置及撕下重覆使用,故其應用的範圍廣,而且具有方便性、重複性及立即性,尤其是合乎環保要求。 1. It can be affixed to any surface of various shapes of heat-dissipating objects, and can be purchased and torn by the user. Therefore, the application range is wide, and it is convenient, repeatable and immediate. Especially in line with environmental requirements.

2.透過遠紅外線塗層輻射出遠紅外線,藉以降低待散熱工件之工作溫度,進而避免熱能累積而導致使用壽命短,亦能完全杜絕內部電子元件因過熱而受損。 2. The far infrared ray is radiated through the far infrared ray coating, thereby lowering the working temperature of the workpiece to be heat-dissipated, thereby avoiding the accumulation of heat energy and resulting in a short service life, and completely preventing the internal electronic components from being damaged by overheating.

3.利用遠紅外線塗層之塗佈方式,可以取代傳統散熱片的構造,而具有減少重量、體積,以及輕量化的優勢和降低製作成本等效益。 3. The coating method of the far-infrared coating can replace the structure of the conventional heat sink, and has the advantages of reducing weight, volume, and weight, and reducing the manufacturing cost.

4.採用黏貼方式固定,以及透過遠紅外線的輻射作用進行散熱,無需使用習知技術之通孔以及對應螺紋來固定散熱鰭片,故可省去人工的組裝工時與成本。 4. Fixing by adhesive means and dissipating heat by far-infrared radiation, eliminating the need of conventional through-holes and corresponding threads to fix the heat-dissipating fins, thereby eliminating manual assembly time and cost.

5.使用時只需購買該本體,即可自行黏貼於想要進行散熱的任何物件上,不必將待散熱物件運送至工廠進行遠紅外線噴塗,藉以節省時間及製造成本。 5. When you use the body, you can attach it to any object that you want to dissipate. You don't have to transport the object to be heat-dissipated to the factory for far-infrared spraying, saving time and manufacturing costs.

(1)‧‧‧本體 (1) ‧‧‧ Ontology

(11)‧‧‧第一表面 (11) ‧‧‧ first surface

(12)‧‧‧第二表面 (12) ‧‧‧second surface

(2)‧‧‧遠紅外線塗層 (2) ‧‧‧ far infrared coating

(3)‧‧‧黏貼層 (3) ‧‧‧Adhesive layer

(1A)‧‧‧本體 (1A) ‧‧‧ Ontology

(13A)‧‧‧表面 (13A) ‧‧‧ Surface

(2A)‧‧‧遠紅外線塗層 (2A)‧‧‧ far infrared coating

(3A)‧‧‧黏貼層 (3A) ‧‧‧Adhesive layer

(1B)‧‧‧本體 (1B) ‧‧‧ Ontology

(13B)‧‧‧表面 (13B) ‧‧‧ surface

(2B)‧‧‧遠紅外線塗層 (2B)‧‧‧ far infrared coating

(3B)‧‧‧黏貼層 (3B) ‧‧‧Adhesive layer

(1C)‧‧‧本體 (1C) ‧‧‧ Ontology

(2C)‧‧‧遠紅外線塗層 (2C)‧‧‧ far infrared coating

(3C)‧‧‧黏貼層 (3C)‧‧‧Adhesive layer

(D)‧‧‧待散熱物件 (D) ‧‧‧heating objects to be cooled

(D1)‧‧‧LED (D1)‧‧‧LED

(D2)‧‧‧電路板 (D2)‧‧‧ boards

(E)‧‧‧待散熱物件 (E) ‧ ‧ items to be cooled

[第一圖]係為本發明第一實施例之立體外觀圖。 [First Figure] is a perspective view of a first embodiment of the present invention.

[第二圖]係為本發明第一實施例之組合剖視圖。 [Second figure] is a sectional view of a combination of the first embodiment of the present invention.

[第三圖]係為本發明第一實施例之使用示意圖。 [Third Figure] is a schematic view showing the use of the first embodiment of the present invention.

[第四圖]係為本發明第二實施例之組合剖視圖。 [Fourth figure] is a sectional view of a combination of a second embodiment of the present invention.

[第五圖]係為本發明第三實施例之組合剖視圖。 [Fifth Figure] is a sectional view of a combination of a third embodiment of the present invention.

[第六圖]係為本發明第四實施例之使用示意圖。 [Sixth Drawing] is a schematic view showing the use of the fourth embodiment of the present invention.

[表一]係為單純以習知之散熱鰭片及加貼本發明之散熱貼片(銅、鋁箔材質)分別進行散熱實驗之溫度結果數據表。 [Table 1] is a temperature result data table for performing heat dissipation experiments by using the conventional heat sink fins and the heat sink patches (copper and aluminum foil materials) of the present invention.

請參閱第一圖及第二圖所示,本發明第一實施例係包括有一本體(1)、至少一遠紅外線塗層(2)及至少一黏貼層(3),其中:一本體(1),係設有相對之一第一表面(11)及一第二表面(12)。又該本體(1)係可為一剛性之鋁材所製成,該剛性材質例如銀、銅、金、鋁、黃銅、鐵、錫等,藉以可具有較佳之導熱性。 Referring to the first embodiment and the second figure, the first embodiment of the present invention comprises a body (1), at least one far infrared ray coating (2) and at least one adhesive layer (3), wherein: a body (1) ) is provided with one of the first surface (11) and a second surface (12). The body (1) can be made of a rigid aluminum material such as silver, copper, gold, aluminum, brass, iron, tin, etc., thereby providing better thermal conductivity.

至少一遠紅外線塗層(2),其係結合於該本體(1)之第一表面(11)上,該遠紅外線塗層(2)係以披覆方式結合於該第一表面(11)上。又該遠紅外線塗層(2)係以下列步驟製成: At least one far infrared ray coating (2) bonded to the first surface (11) of the body (1), the far infrared ray coating (2) being bonded to the first surface (11) on. Again, the far infrared coating (2) is made in the following steps:

a.以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末。 a. Obtained from natural far-infrared minerals, minerals including tourmaline, clay, mullite, cordierite or a combination thereof are ground and sieved to obtain a far-infrared powder.

b.或以人工合成方式以無機金屬鹽之溶液為第一材料。將上述第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠。或者,將上述第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成凝膠,將上述所得之凝膠塗佈於該本體(1)之第一表面(11)後,再煅燒該本體(1),該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結晶粒,經冷卻後即形成該遠紅外線塗層(2)。 b. Or artificially synthesize a solution of an inorganic metal salt as the first material. The first material is mixed with a water, an acidic solution, and the pH is adjusted to be less than 3, and then gelled by a sol-gel method. Alternatively, the first material is mixed with a water, an alkaline solution, and the pH is adjusted to be between 8 and 10, and then gelled by a sol-gel method, and the gel obtained above is applied to the body ( After the first surface (11) of 1), the body (1) is calcined, and the calcination temperature is between 500 ° C and 900 ° C, so that the gel forms minute crystal grains, and the far infrared ray coating is formed after cooling. (2).

上述無機金屬鹽係為一氯化鹽、一硫酸鹽、一硝酸鹽、一烷氧化合物或一四乙氧基矽烷。該酸性溶液則為一鹽酸、一醋酸或一硝酸。該鹼性溶液則為一氫氧化鈉。 The above inorganic metal salt is a monochlorinated salt, a monosulfate salt, a mononitrate salt, an alkoxy compound or a tetraethoxydecane. The acidic solution is monohydrochloric acid, monoacetic acid or mononitrous acid. The alkaline solution is a sodium hydroxide.

至少一黏貼層(3),其係結合於該本體(1)之第二表面(12)上。該黏貼層(3A)則為一黏劑、一黏膠或一雙面貼紙,藉以可供設置於該第二表面(12)上之任一位置。 At least one adhesive layer (3) is bonded to the second surface (12) of the body (1). The adhesive layer (3A) is an adhesive, a glue or a double-sided sticker, thereby being disposed at any position on the second surface (12).

使用時,如第一圖及第三圖所示,係供配合一待散熱物件(D)做為散熱之用,本實施例係以一具有LED(D1)之電路板(D2)做為說明。係將該本體(1)第二表面(12)朝向於該待散熱物件(D)之電路板(D2),再利用該第二表面(12)上之該黏貼層(3),予以相對黏合於該待散熱物件(D)之該電路板(D2)上,使該本體(1)之第二表面(12)可以與該待散熱物件(D)緊密貼合。 When used, as shown in the first figure and the third figure, it is used for dissipating a heat-dissipating object (D) for heat dissipation. This embodiment uses a circuit board (D2) having an LED (D1) as a description. . Directing the second surface (12) of the body (1) toward the circuit board (D2) of the object to be heat-dissipated (D), and then using the adhesive layer (3) on the second surface (12) to be relatively bonded. On the circuit board (D2) of the object (D) to be heat-dissipated, the second surface (12) of the body (1) can be closely adhered to the object (D) to be heat-dissipated.

如此,當該電路板(D2)上之LED(D1)所產生之光源,係可朝向一方向進行投射,而該LED(D1)於照明時所產生的工作熱能,則可經由該電路板(D2)而快速的傳導至該本體(1)之第二表面(12),再經由該本體(1)傳導至該第一表面(11)及該遠紅外線塗層(2),利用該遠紅外線塗層(2)係可以產生一遠紅外線,透過該遠紅外線塗層(2)將該LED(D1)所產生之工作熱能,將該待散熱物件之工作熱能與外界藉以能達到良好的散熱效果。以遠紅外線幅射方式與外界進行輻射散熱,而得以使該待散熱物件(D)可以快速散熱,以避免因高溫而損壞。 In this way, when the LED (D1) on the circuit board (D2) generates a light source that can be projected in one direction, and the working heat generated by the LED (D1) during illumination can pass through the circuit board ( D2) is quickly conducted to the second surface (12) of the body (1), and then conducted to the first surface (11) and the far infrared ray coating (2) via the body (1), using the far infrared ray The coating (2) can generate a far infrared ray, and the working heat energy generated by the LED (D1) is transmitted through the far infrared ray coating (2), and the working heat energy of the object to be heat-dissipated can be used to achieve a good heat dissipation effect. . Radiation heat is radiated from the outside by far-infrared radiation, so that the object to be cooled (D) can be quickly dissipated to avoid damage due to high temperature.

如此本發明係以熱輻射方式進行散熱,有別於習知技術以熱傳導及熱對流的方式散熱,以克服安裝上因散熱鰭片所需佔據較大的安裝空間等缺點,而可供透過該遠紅外線塗層(2)將工作熱能予以產生熱交換,而將其散熱至外界的空氣中,藉以具有良好的散熱效果,以降低該待散熱物件(D)內部之LED(D1)及電路板(D2)的工作溫度,避免因工作熱能累積過高,而影響到該待散熱物件(D)之LED(D1)或電路板(D2)因高溫光衰或是因高溫壽命縮短的現象,故可有效杜絕該待散熱物件(D)、LED(D1)及電路板(D2)因過熱而受損,進而延長其使用壽命。 Therefore, the present invention radiates heat by means of heat radiation, which is different from the conventional technology in that heat is radiated by heat conduction and heat convection to overcome the disadvantages of mounting a large installation space due to heat dissipation fins. The far-infrared coating (2) heats the working heat energy and dissipates it to the outside air, thereby having a good heat dissipation effect to reduce the LED (D1) and the circuit board inside the object to be heat-dissipated (D). (D2) working temperature, to avoid the accumulation of working heat energy is too high, which affects the LED (D1) or circuit board (D2) of the object to be heat-dissipated (D) due to high temperature light decay or shortened due to high temperature life, so It can effectively prevent the object to be cooled (D), LED (D1) and circuit board (D2) from being damaged by overheating, thereby prolonging its service life.

又本發明之待散熱物件(D)除了上述具有LED(D1)及電路板(D2)之照明裝置外,亦可以是能夠產生工作熱能的一電子元件,例如CPU、IC、晶片等,但不以此為限。該電子元件亦可以是一種電子裝置的零件及電子裝置的本身。該電子裝置可分別用於通訊、計算、導航、娛樂、數據紀錄等,包含電腦、平板電腦、手機、GPS導航器、數位照相機、遊戲機、數位錄音機等,但不以此為限,均為本發明之申請專利範圍所涵括。 In addition to the above illumination device having the LED (D1) and the circuit board (D2), the object to be heat-dissipated (D) of the present invention may also be an electronic component capable of generating working heat energy, such as a CPU, an IC, a wafer, etc., but not This is limited to this. The electronic component can also be a component of an electronic device and the electronic device itself. The electronic device can be used for communication, calculation, navigation, entertainment, data recording, etc., including computers, tablets, mobile phones, GPS navigators, digital cameras, game consoles, digital recorders, etc., but not limited thereto, The scope of the patent application of the present invention is included.

又本發明該黏貼層(3)係為一黏劑、一黏膠或一雙面貼紙,故該黏貼層(3)之尺寸可以根據不同待散熱物件(D)之面積大小而調整尺寸與客製化,藉以可供設置於該本體(1)的該第二表面(12)上之任一位置。利用該黏貼層(3),可以相對黏合於該待散熱物件(D)之表面。而且該黏貼層(3)如為一雙面貼紙時,則可供使用者自行購置,並視需要而黏貼於該待散熱物件(D)之表面適當位置處,亦可於不使用時予以撕下,再另外黏貼一張新的雙面貼紙,藉以能重覆黏貼使用。故本發明不僅可供任意黏貼於不同待散熱物件(D)之表面,其應用的範圍廣,而且具有方便性、重複性及立即性,尤其是合乎環保要求。 In addition, the adhesive layer (3) of the present invention is an adhesive, a glue or a double-sided sticker, so the size of the adhesive layer (3) can be adjusted according to the size of the different objects to be heat-dissipated (D). The manufacturing is provided by any position on the second surface (12) of the body (1). With the adhesive layer (3), the surface of the object to be heat-dissipated (D) can be relatively bonded. Moreover, if the adhesive layer (3) is a double-sided sticker, it can be purchased by the user and adhered to the surface of the object to be heat-dissipated (D) as needed, or can be torn when not in use. Next, paste a new double-sided sticker to re-stick it. Therefore, the invention can not only be affixed to the surface of different objects to be heat-dissipated (D), but also has a wide application range, and has convenience, repeatability and immediateness, especially environmental protection requirements.

本發明第二實施例,如第四圖所示,係設有一本體(1A),並於該本體(1A)之一表面(13A)上全部披覆有一遠紅外線塗層(2A)。又該遠紅外線塗層(2A)係以下列步驟製成: A second embodiment of the present invention, as shown in the fourth figure, is provided with a body (1A), and a surface of the body (1A) is entirely covered with a far infrared ray coating (2A). Again, the far infrared coating (2A) is made in the following steps:

a.以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末。 a. Obtained from natural far-infrared minerals, minerals including tourmaline, clay, mullite, cordierite or a combination thereof are ground and sieved to obtain a far-infrared powder.

b.或以人工合成方式以無機金屬鹽之溶液為第一材料。將上述第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠。或者,將上述第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成凝膠。再將該本體(1A)完全浸入於上述所得之凝膠後取出,再煅燒該本體(1A),該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結 晶粒,經冷卻後於該本體(1A)之表面(13A)即形成該遠紅外線塗層(2A)。至少一黏貼層(3A),其係結合於該遠紅外線塗層(2A)上。如此,同樣可以利用該遠紅外線塗層(2A)以遠紅外線幅射方式進行散熱。 b. Or artificially synthesize a solution of an inorganic metal salt as the first material. The first material is mixed with a water, an acidic solution, and the pH is adjusted to be less than 3, and then gelled by a sol-gel method. Alternatively, the first material is mixed with a water, an alkaline solution, and the pH is adjusted to be between 8 and 10, and then gelled by a sol-gel method. The body (1A) is completely immersed in the gel obtained above, and then taken out, and the body (1A) is calcined at a temperature of 500 ° C to 900 ° C to form a minute knot of the gel. The crystal grains, after cooling, form the far-infrared coating (2A) on the surface (13A) of the body (1A). At least one adhesive layer (3A) is bonded to the far infrared ray coating (2A). Thus, the far-infrared coating (2A) can also be used to dissipate heat in a far-infrared radiation manner.

本發明第三實施例,如第五圖所示。該本體(1B)係以多孔隙材料所製成,並將該本體(1B)完全浸入於上述之凝膠後,使其完全滲入於該本體(1B)之多孔隙材料內部,經取出後再煅燒該本體(1B),於冷卻後即於該本體(1B)之內部及表面(13B)形成該遠紅外線塗層(2B)。至少一黏貼層(3B),其係結合於該遠紅外線塗層(2B)上。如此,同樣可以利用該遠紅外線塗層(2B)以遠紅外線幅射方式進行散熱。 A third embodiment of the present invention is shown in the fifth figure. The body (1B) is made of a porous material, and the body (1B) is completely immersed in the above-mentioned gel, so that it completely penetrates into the porous material of the body (1B), and after being taken out, The body (1B) is calcined, and after cooling, the far-infrared coating (2B) is formed inside the body (1B) and on the surface (13B). At least one adhesive layer (3B) is bonded to the far infrared ray coating (2B). Thus, the far-infrared coating (2B) can also be used to dissipate heat in a far-infrared radiation manner.

本發明第四實施例,如第六圖所示,該本體(1C)係為一撓性材質所製成,該撓性材質例如織布、不織布、鋁箔。本實施例主要係以一鋁箔材質製造而成,而具有一撓性作用,藉以可供任意彎曲貼合於具有不同平面形狀的一待散熱物件(E)之表面上,該本體(1C)利用該黏貼層(3C)則可以順應該待散熱物件(E)之曲面形狀緊密貼合,並且具有較佳之導熱性。如此,同樣可以利用該遠紅外線塗層(2C)以遠紅外線幅射方式進行散熱。 According to a fourth embodiment of the present invention, as shown in the sixth figure, the body (1C) is made of a flexible material such as woven fabric, non-woven fabric, or aluminum foil. The embodiment is mainly made of an aluminum foil material, and has a flexible function, so that it can be arbitrarily bent and attached to the surface of a heat-dissipating object (E) having different planar shapes, and the body (1C) utilizes The adhesive layer (3C) can conform to the curved shape of the heat-dissipating object (E) and has better thermal conductivity. In this way, the far infrared ray coating (2C) can also be used to dissipate heat in a far infrared ray manner.

又本發明經以18W高功率的LED燈泡之散熱溫度進行實驗測試。惟一般正常燈株的工作溫度需要確保在85℃以下,以免長期造成光衰(照度減落),發光效率降低,進而影響使用壽命。實驗結果如下列表一所示,單純採用背面安裝散熱鰭片進行散熱方式之溫度高達92.4℃,明顯超出一般正常燈株的散熱需求。而採用本發明加貼遠紅外線之散熱貼片的散熱方式,其工作溫度則降低至75.6~78.5℃,明顯優於採用背面散熱鰭片之散熱方式,而且可以合乎一般正常燈株的散熱需求,故可避免長期造成光衰(照度減落)及發光效率降低之缺點,並可提高使用壽命。 The invention is also tested by the heat dissipation temperature of an 18W high power LED bulb. However, the working temperature of the normal normal lamp strain needs to be ensured below 85 °C, so as to avoid long-term light decay (illumination reduction), and the luminous efficiency is lowered, thereby affecting the service life. The experimental results are shown in the following list 1. The temperature of the heat dissipation method is only 92.4 °C, which is obviously higher than the heat dissipation requirement of the normal lamp. By using the heat dissipation method of the far-infrared heat-dissipating patch of the present invention, the working temperature is lowered to 75.6~78.5 °C, which is obviously superior to the heat dissipation method using the rear heat-dissipating fins, and can meet the heat-dissipating demand of the normal lamp. Therefore, long-term defects such as light decay (illumination reduction) and reduction in luminous efficiency can be avoided, and the service life can be improved.

表一

Figure TWI610613BD00001
Table I
Figure TWI610613BD00001

惟,以上所述僅為本發明其中之四實施例,當不能以此限定本發明之申請專利保護範圍,舉凡依本發明之申請專利範圍及說明書內容所作之簡單的等效變化與替換,皆應仍屬於本發明申請專利範圍所涵蓋保護之範圍內。 However, the above description is only the fourth embodiment of the present invention, and the scope of the patent application and the simple equivalent changes and replacements of the contents of the specification according to the present invention are not limited thereto. It is still within the scope of the protection covered by the scope of the invention.

(1)‧‧‧本體 (1) ‧‧‧ Ontology

(11)‧‧‧第一表面 (11) ‧‧‧ first surface

(12)‧‧‧第二表面 (12) ‧‧‧second surface

(2)‧‧‧遠紅外線塗層 (2) ‧‧‧ far infrared coating

(3)‧‧‧黏貼層 (3) ‧‧‧Adhesive layer

Claims (7)

一種具遠紅外線之散熱貼片,包含:一本體,設有相對之一第一表面及一第二表面;至少一遠紅外線塗層,其係結合於該第一表面上;至少一黏貼層,其係結合於該第二表面上;該遠紅外線塗層係以披覆方式結合於該第一表面上,該遠紅外線塗層係以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末,或以人工合成方式以無機金屬鹽之溶液為第一材料,將該第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠,或者,將該第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成一凝膠,將所得之該凝膠塗佈於該第一表面後,再煅燒該本體,該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結晶粒,經冷卻後即形成該遠紅外線塗層。 A heat sink patch with far infrared rays, comprising: a body having a first surface and a second surface; at least one far infrared coating bonded to the first surface; at least one adhesive layer, The far infrared ray coating is bonded to the first surface in a drape manner, and the far infrared ray coating is obtained from natural far infrared ray minerals, including tourmaline, clay, mullite And the mineral of one or a combination of cordierite is ground and sieved to obtain a far-infrared powder, or a solution of an inorganic metal salt as a first material by artificial synthesis, the first material and one water, acid Mixing the solution and adjusting its pH to less than 3, and then forming a gel by sol-gel method, or mixing the first material with water and alkaline solution, and adjusting the pH to 8 to 10, and then Forming a gel by sol-gel method, coating the obtained gel on the first surface, and then calcining the body, the calcination temperature is between 500 ° C and 900 ° C, so that the gel is minutely formed. Crystal grain, after cooling To the far-infrared coating. 一種具遠紅外線之散熱貼片,包含:一本體,係設有一表面,該本體係為一多孔隙材料所製成;一遠紅外線塗層,其係結合於該表面,該遠紅外線塗層係滲入於該多孔隙材料內;至少一黏貼層,其係結合於該遠紅外線塗層上。 A heat sink patch with far infrared rays, comprising: a body having a surface, the system being made of a porous material; and a far infrared coating bonded to the surface, the far infrared coating system Infiltrating into the porous material; at least one adhesive layer bonded to the far infrared coating. 如申請專利範圍第1或2項所述具遠紅外線之散熱貼片,其中,該本體係為撓性材質,該撓性材質係為織布、不織布、鋁箔其中之一或其組合。 The heat-dissipating patch with far-infrared rays according to claim 1 or 2, wherein the system is a flexible material, and the flexible material is one of a woven fabric, a non-woven fabric, and an aluminum foil, or a combination thereof. 如申請專利範圍第1或2項所述具遠紅外線之散熱貼片,其中,該本體係為剛性材質,該剛性材質係為銀、銅、金、鋁、黃銅、鐵、錫其中之一或其組合。 The heat sink with far infrared rays according to claim 1 or 2, wherein the system is a rigid material, and the rigid material is one of silver, copper, gold, aluminum, brass, iron, and tin. Or a combination thereof. 如申請專利範圍第1或2項所述具遠紅外線之散熱貼片,其中,該黏貼層係為一黏劑、一黏膠或一雙面貼紙。 The heat-dissipating patch with far-infrared rays as described in claim 1 or 2, wherein the adhesive layer is an adhesive, a glue or a double-sided sticker. 如申請專利範圍第2項所述具遠紅外線之散熱貼片,其中,該遠紅外線塗層係以天然遠紅外線礦物取得,包括電氣石、陶土、莫來石、堇青石其中之一或其組合的礦物經研磨過篩之後加工處理程序得到遠紅外線粉末,或以人工合成方式以無機金屬鹽之溶液為第一材料,將該第一材料與一水、酸性溶液混合,並調整其pH值小於3,再以溶膠凝膠法使其形成凝膠,或者,將該第一材料與一水、鹼性溶液混合,並調整pH值介於8至10,再以溶膠凝膠法使其形成一凝膠,並將該本體完全浸入於上述之凝膠後,使其完全滲入於該本體之多孔隙材料內部,取出後再煅燒該本體,該煅燒溫度係介於500℃至900℃,使該凝膠形成微小結晶粒,經冷卻後即形成該遠紅外線塗層。 The far-infrared heat-dissipating patch according to claim 2, wherein the far-infrared coating is obtained by natural far-infrared minerals, including one of tourmaline, clay, mullite, cordierite or a combination thereof. The mineral is processed by grinding and sieving to obtain a far-infrared powder, or a solution of an inorganic metal salt is artificially synthesized as a first material, and the first material is mixed with a water and an acidic solution, and the pH thereof is adjusted to be less than 3, and then gelatinized by a sol-gel method, or the first material is mixed with a water, an alkaline solution, and the pH is adjusted to be between 8 and 10, and then formed into a sol gel method. Gel, and completely immersing the body in the above gel, completely infiltrating into the porous material of the body, and then calcining the body after taking out, the calcination temperature is between 500 ° C and 900 ° C, so that The gel forms minute crystal grains which are formed upon cooling to form the far infrared ray coating. 如申請專利範圍第1或6項所述具遠紅外線之散熱貼片,其中,該無機金屬鹽係為一氯化鹽、一硫酸鹽、一硝酸鹽、一烷氧化合物或一四乙氧基矽烷,該酸性溶液則為一鹽酸、一醋酸或一硝酸,該鹼性溶液則為一氫氧化鈉。 The heat-dissipating patch with far-infrared rays according to claim 1 or 6, wherein the inorganic metal salt is a monochlorinated salt, a monosulfate salt, a mononitrate salt, an alkoxy compound or a tetraethoxy group. The decane, the acidic solution is monohydrochloric acid, monoacetic acid or nitric acid, and the alkaline solution is a sodium hydroxide.
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Publication number Priority date Publication date Assignee Title
TW200419751A (en) * 2002-12-16 2004-10-01 Oki Electric Ind Co Ltd Heat radiation sheet
US20150050430A1 (en) * 2013-08-16 2015-02-19 Sensirion Ag Annealing process for integrated gas sensors
TWI481340B (en) * 2008-06-25 2015-04-11

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200419751A (en) * 2002-12-16 2004-10-01 Oki Electric Ind Co Ltd Heat radiation sheet
TWI481340B (en) * 2008-06-25 2015-04-11
US20150050430A1 (en) * 2013-08-16 2015-02-19 Sensirion Ag Annealing process for integrated gas sensors

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