TWI609001B - Glass substrate for display and its manufacturing method - Google Patents
Glass substrate for display and its manufacturing method Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/006—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
- C03C17/007—Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/068—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/40—Coatings comprising at least one inhomogeneous layer
- C03C2217/42—Coatings comprising at least one inhomogeneous layer consisting of particles only
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/77—Coatings having a rough surface
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B2207/00—Coding scheme for general features or characteristics of optical elements and systems of subclass G02B, but not including elements and systems which would be classified in G02B6/00 and subgroups
- G02B2207/121—Antistatic or EM shielding layer
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133302—Rigid substrates, e.g. inorganic substrates
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Description
本發明係關於一種顯示器用玻璃基板及其製造方法。 The present invention relates to a glass substrate for a display and a method of manufacturing the same.
於電漿顯示面板(PDP)、液晶顯示器(LCD)、電致發光顯示器(ELD)、場發射顯示器(FED)等平板顯示器中,使用有於玻璃基板上形成有透明電極、半導體元件等之基板。例如,於LCD中使用有於玻璃基板上形成有透明電極、TFT(Thin Film Transistor,薄膜電晶體)等之基板。 In a flat panel display such as a plasma display panel (PDP), a liquid crystal display (LCD), an electroluminescence display (ELD), or a field emission display (FED), a substrate having a transparent electrode, a semiconductor element, or the like formed on a glass substrate is used. . For example, a substrate having a transparent electrode, a TFT (Thin Film Transistor), or the like formed on a glass substrate is used for the LCD.
透明電極、半導體元件等於玻璃基板上之形成係於利用真空吸附將玻璃基板固定於吸附台上的狀態下進行。 The formation of the transparent electrode and the semiconductor element equal to the glass substrate is performed in a state where the glass substrate is fixed to the adsorption stage by vacuum suction.
然而,玻璃基板為絕緣體,藉由與異種物質之接觸或摩擦而容易帶電,從而導致較強地貼附於吸附台。因此,於將形成有半導體元件等之玻璃基板自吸附台剝離時,玻璃基板難以自吸附台剝離,若欲強制剝離,則導致玻璃基板破損。 However, the glass substrate is an insulator and is easily charged by contact or friction with a foreign substance, resulting in strong adhesion to the adsorption stage. Therefore, when the glass substrate on which the semiconductor element or the like is formed is peeled off from the adsorption stage, the glass substrate is hardly peeled off from the adsorption stage, and if it is intended to be forcibly peeled off, the glass substrate is broken.
又,於在將玻璃基板自吸附台剝離時產生剝離帶電之情形時,發生形成於玻璃基板之TFT等半導體元件之靜電擊穿。 Further, when peeling electrification occurs when the glass substrate is peeled off from the adsorption stage, electrostatic breakdown of a semiconductor element such as a TFT formed on the glass substrate occurs.
因此,對接觸於吸附台之側之玻璃基板之表面進行粗面化處理,而縮小玻璃基板與吸附台之接觸面積。若縮小玻璃基板與吸附台之接觸面積,則玻璃基板之帶電量變少而容易自吸附台剝離,並且剝離帶電量變少。 Therefore, the surface of the glass substrate contacting the side of the adsorption stage is roughened to reduce the contact area between the glass substrate and the adsorption stage. When the contact area between the glass substrate and the adsorption stage is reduced, the amount of charge of the glass substrate is reduced, and it is easy to peel off from the adsorption stage, and the amount of peeling charge is reduced.
作為粗面化處理之方法,例如,已知有將包含液體及研磨粒之 漿料向玻璃基板之一面吹送並且以刷對玻璃基板之表面進行研磨的方法(專利文獻1)。 As a method of roughening treatment, for example, it is known to contain a liquid and an abrasive grain. A method in which a slurry is blown onto one surface of a glass substrate and the surface of the glass substrate is polished by a brush (Patent Document 1).
專利文獻1:日本專利特開2001-343632號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2001-343632
然而,於以先前之方法經粗面化處理之玻璃基板中,將玻璃基板自吸附台剝離時之剝離帶電之產生未充分受到抑制,從而有發生半導體元件之靜電擊穿之情形。又,先前之經粗面化處理之玻璃基板係要求有更進一步容易自吸附台剝離。 However, in the glass substrate which has been roughened by the prior method, the occurrence of peeling electrification when the glass substrate is peeled off from the adsorption stage is not sufficiently suppressed, and there is a case where electrostatic breakdown of the semiconductor element occurs. Further, the glass substrate which has been subjected to the roughening treatment is required to be further easily peeled off from the adsorption stage.
本發明提供一種接觸於吸附台之側之表面具有可充分縮小與吸附台之接觸面積之粗糙度的顯示器用玻璃基板及其製造方法。 The present invention provides a glass substrate for a display which has a surface which is in contact with the side of the adsorption stage and which can sufficiently reduce the contact area with the adsorption stage, and a method for producing the same.
[1]一種顯示器用玻璃基板,其具有於玻璃基板上附著有微粒子之一面,且上述一面之粗糙度Ra為0.5~10nm。 [1] A glass substrate for a display having one surface of fine particles attached to a glass substrate, and a roughness Ra of the one surface is 0.5 to 10 nm.
[2]如[1]之顯示器用玻璃基板,其中上述微粒子之平均粒徑為50nm以下。 [2] The glass substrate for a display according to [1], wherein the fine particles have an average particle diameter of 50 nm or less.
[3]如[1]或[2]之顯示器用玻璃基板,其中上述微粒子為包含金屬氧化物者。 [3] The glass substrate for a display according to [1] or [2] wherein the fine particles are those containing a metal oxide.
[4]如[1]至[3]中任一項之顯示器用玻璃基板,其中上述微粒子為選自氧化鈰微粒子、氧化鋯微粒子、二氧化矽微粒子、氧化鋁微粒子中之1種或2種以上者。 [4] The glass substrate for a display according to any one of [1] to [3] wherein the microparticles are one or two selected from the group consisting of cerium oxide microparticles, zirconia microparticles, cerium oxide microparticles, and alumina microparticles. The above.
[5]一種顯示器用玻璃基板之製造方法,其係如[1]至[4]中任一項之顯示器用玻璃基板之製造方法,且包含:塗佈步驟,其於玻璃基板之一面上塗佈含有微粒子之塗佈液;清洗步驟,其以純水沖洗上述一 面上之上述微粒子之一部分;及乾燥步驟,其乾燥上述玻璃基板。 [5] A method for producing a glass substrate for a display, comprising the method for producing a glass substrate for a display according to any one of [1] to [4], comprising: a coating step of coating a surface of the glass substrate a coating liquid containing fine particles; a washing step of rinsing the above one with pure water a portion of the above-mentioned fine particles on the surface; and a drying step of drying the glass substrate.
本發明之顯示器用玻璃基板中,由於一面之粗糙度Ra為0.5~10nm,故而藉由於接觸於吸附台之側配置一面,而可充分縮小與吸附台之接觸面積。因此,本發明之顯示器用玻璃基板係於自吸附台剝離時可容易剝離,並且難以產生剝離帶電。 In the glass substrate for a display of the present invention, since the roughness Ra of one surface is 0.5 to 10 nm, the contact area with the adsorption stage can be sufficiently reduced by being disposed on the side contacting the adsorption stage. Therefore, the glass substrate for a display of the present invention can be easily peeled off when peeled off from the adsorption stage, and peeling electrification is hard to occur.
根據本發明之顯示器用玻璃基板之製造方法,可製造接觸於吸附台之側之表面具有可充分縮小與吸附台之接觸面積之粗糙度的顯示器用玻璃基板。 According to the method for producing a glass substrate for a display of the present invention, it is possible to produce a glass substrate for a display which has a surface which is in contact with the side of the adsorption stage and which can sufficiently reduce the contact area with the adsorption stage.
1‧‧‧顯示器用玻璃基板 1‧‧‧ glass substrate for display
2‧‧‧玻璃基板 2‧‧‧ glass substrate
2a‧‧‧被附著面 2a‧‧‧attached surface
2b‧‧‧正面 2b‧‧‧ positive
3‧‧‧微粒子 3‧‧‧Microparticles
3a‧‧‧微粒子 3a‧‧‧Microparticles
4‧‧‧塗佈液 4‧‧‧ Coating solution
5‧‧‧純水 5‧‧‧ pure water
21‧‧‧背面(一面) 21‧‧‧ Back (one side)
41‧‧‧塗佈液槽 41‧‧‧ Coating tank
42‧‧‧塗佈輥 42‧‧‧Application roller
圖1係表示本發明之顯示器用玻璃基板之一例之剖面圖。 Fig. 1 is a cross-sectional view showing an example of a glass substrate for a display of the present invention.
圖2係用以說明圖1所示之顯示器用玻璃基板之製造方法之圖。 Fig. 2 is a view for explaining a method of manufacturing the glass substrate for a display shown in Fig. 1.
圖3係用以說明圖1所示之顯示器用玻璃基板之製造方法之圖。 Fig. 3 is a view for explaining a method of manufacturing the glass substrate for a display shown in Fig. 1.
圖4係表示本發明之顯示器用玻璃基板中所使用之玻璃基板之一例的剖面圖。 Fig. 4 is a cross-sectional view showing an example of a glass substrate used in the glass substrate for a display of the present invention.
圖5(a)~(c)係用以說明圖1所示之顯示器用玻璃基板之另一製造方法之圖。 5(a) to 5(c) are views for explaining another manufacturing method of the glass substrate for a display shown in Fig. 1.
圖1係表示本發明之顯示器用玻璃基板之一例之剖面圖。圖1所示之顯示器用玻璃基板1具有於玻璃基板2上附著有微粒子3之背面21(一面(於圖1中為上表面))。 Fig. 1 is a cross-sectional view showing an example of a glass substrate for a display of the present invention. The glass substrate 1 for a display shown in FIG. 1 has a back surface 21 (one surface (upper surface in FIG. 1)) on which the fine particles 3 are adhered to the glass substrate 2.
顯示器用玻璃基板1之背面21係於在顯示器用玻璃基板1上形成透明電極、半導體元件等時接觸於吸附台而配置之面。 The back surface 21 of the glass substrate 1 for a display is a surface that is placed in contact with the adsorption stage when a transparent electrode, a semiconductor element, or the like is formed on the glass substrate 1 for display.
另一方面,顯示器用玻璃基板1之正面2b(與一面為相反側之面(於圖1中為下表面))係形成透明電極、半導體元件等之面。如圖1所 示,顯示器用玻璃基板1之正面2b包含玻璃基板2之正面。顯示器用玻璃基板1之正面2b(玻璃基板2之正面)被設為粗糙度Ra為0.2~0.4nm左右之平滑面。 On the other hand, the front surface 2b of the glass substrate 1 for a display (the surface on the opposite side to the one surface (the lower surface in FIG. 1)) forms a surface of a transparent electrode, a semiconductor element, or the like. As shown in Figure 1 The front surface 2b of the glass substrate 1 for display includes the front surface of the glass substrate 2. The front surface 2b of the glass substrate 1 for a display (the front surface of the glass substrate 2) is a smooth surface having a roughness Ra of about 0.2 to 0.4 nm.
圖1所示之顯示器用玻璃基板1之背面21之粗糙度Ra為0.5~10nm,較佳為0.7~5nm,更佳為1~4nm。 The roughness Ra of the back surface 21 of the glass substrate 1 for a display shown in Fig. 1 is 0.5 to 10 nm, preferably 0.7 to 5 nm, more preferably 1 to 4 nm.
本發明中之粗糙度Ra係藉由利用原子力顯微鏡測定5μm×5μm之測定區域而求出JIS B0601(2001年)所規定之算術平均高度,並藉由求出該平均值而算出者。於使用原子力顯微鏡測定5μm×5μm之微小之測定區域之情形時,可純粹地測定玻璃基板2之「粗糙度」而不考慮玻璃基板2之「不平整」。 In the roughness Ra of the present invention, the arithmetic mean height defined by JIS B0601 (2001) is obtained by measuring the measurement area of 5 μm × 5 μm by an atomic force microscope, and the average value is calculated by obtaining the average value. When the measurement area of 5 μm × 5 μm is measured by an atomic force microscope, the "roughness" of the glass substrate 2 can be measured purely without considering the "unevenness" of the glass substrate 2.
若背面21之粗糙度Ra為0.5nm以上,則於在顯示器用玻璃基板1之正面2b形成透明電極、半導體元件等時,背面21與吸附台之接觸面積會變得充分小。其結果為,顯示器用玻璃基板1於自吸附台剝離時可容易剝離,並且難以產生剝離帶電。又,於背面21之粗糙度Ra為10nm以下之情形時,可抑制可見光之散射之產生,且可維持可見光之高透射率。 When the roughness Ra of the back surface 21 is 0.5 nm or more, when a transparent electrode, a semiconductor element, or the like is formed on the front surface 2b of the glass substrate 1 for a display, the contact area between the back surface 21 and the adsorption stage is sufficiently small. As a result, the glass substrate 1 for display can be easily peeled off when peeled off from the adsorption stage, and peeling electrification is hard to occur. Further, when the roughness Ra of the back surface 21 is 10 nm or less, generation of scattering of visible light can be suppressed, and high transmittance of visible light can be maintained.
於圖1所示之顯示器用玻璃基板1中,玻璃基板2上之附著有微粒子3之被附著面2a例如可為粗糙度Ra 0.2nm左右之火焰拋光面,或者如圖4所示,亦可為經粗面化處理之粗糙度Ra 0.4nm左右之面。 In the glass substrate 1 for a display shown in FIG. 1, the adhered surface 2a to which the fine particles 3 are adhered on the glass substrate 2 may be, for example, a flame-polished surface having a roughness Ra of about 0.2 nm, or as shown in FIG. It is a surface having a roughness Ra of about 0.4 nm which has been roughened.
對被附著面2a進行粗面化處理之顯示器用玻璃基板1成為玻璃基板2之背面21與吸附台之接觸面積進一步更小者。因此,於將顯示器用玻璃基板1自吸附台剝離時,可更容易地剝離並且可更有效地抑制剝離帶電之產生。 The glass substrate 1 for display on which the surface to be adhered 2a is roughened is such that the contact area between the back surface 21 of the glass substrate 2 and the adsorption stage is further smaller. Therefore, when the glass substrate 1 for a display is peeled off from the adsorption stage, peeling can be performed more easily and the generation of peeling electrification can be suppressed more effectively.
作為玻璃基板2,可列舉:鹼石灰矽酸鹽玻璃基板等含鹼玻璃基板、硼矽酸玻璃基板等無鹼玻璃基板等。 Examples of the glass substrate 2 include an alkali-containing glass substrate such as a soda lime silicate glass substrate, and an alkali-free glass substrate such as a borosilicate glass substrate.
玻璃基板2之形狀及平面尺寸並無特別限定,若為矩形狀且縱及 橫均為100~3000mm,則作為顯示器用之基板而較佳。又,玻璃基板2之厚度較佳為0.1~3mm,以用作顯示器用之基板。 The shape and planar size of the glass substrate 2 are not particularly limited, and are rectangular and longitudinal. When the width is 100 to 3000 mm, it is preferable as a substrate for a display. Further, the thickness of the glass substrate 2 is preferably 0.1 to 3 mm, which is used as a substrate for a display.
於玻璃基板2為無鹼玻璃基板之情形時,玻璃基板2之組成例如以莫耳%表示,較佳為包含SiO2:66~70%、Al2O3:9~14%、B2O3:6~9.5%、MgO:1~5%、CaO:1~6%、SrO:2~8%、MgO+CaO+SrO:9~16%,且實質上不含有BaO。又,於玻璃基板2為無鹼玻璃基板之情形時,尤佳為0.3~1.0mm之厚度。 In the case where the glass substrate 2 is an alkali-free glass substrate, the composition of the glass substrate 2 is, for example, expressed in mol%, and preferably includes SiO 2 : 66 to 70%, Al 2 O 3 : 9 to 14%, and B 2 O. 3 : 6 to 9.5%, MgO: 1 to 5%, CaO: 1 to 6%, SrO: 2 to 8%, MgO + CaO + SrO: 9 to 16%, and substantially no BaO. Further, in the case where the glass substrate 2 is an alkali-free glass substrate, it is preferably a thickness of 0.3 to 1.0 mm.
微粒子3較佳為包含金屬氧化物。包含金屬氧化物之微粒子3較佳為選自氧化鈰(CeO2)微粒子、氧化鋯(ZrO2)微粒子、二氧化矽(SiO2)微粒子、氧化鋁(Al2O3)微粒子中之1種或2種以上者,其中,就因表面電位之差所引起之附著力之觀點而言尤佳為使用氧化鈰微粒子。 The microparticles 3 preferably comprise a metal oxide. The fine particles 3 containing a metal oxide are preferably one selected from the group consisting of cerium oxide (CeO 2 ) fine particles, zirconium oxide (ZrO 2 ) fine particles, cerium oxide (SiO 2 ) fine particles, and aluminum oxide (Al 2 O 3 ) fine particles. In the case of two or more types, it is particularly preferable to use cerium oxide microparticles from the viewpoint of adhesion due to a difference in surface potential.
微粒子3之平均粒徑只要為可形成Ra為0.5~10nm之背面21之大小即可,並無特別限定,較佳為50nm以下,更佳為5~30nm,更佳為10~20nm。 The average particle diameter of the fine particles 3 is not particularly limited as long as it can form the back surface 21 having Ra of 0.5 to 10 nm, and is preferably 50 nm or less, more preferably 5 to 30 nm, still more preferably 10 to 20 nm.
再者,微粒子3之平均粒徑係根據利用BET(Brunauer-Emmett-Teller,布厄特)吸附法之比表面積測定值(依據JIS Z8830 1990年制定(最新修正年2013年))的換算值。 In addition, the average particle diameter of the fine particles 3 is a converted value based on a specific surface area measured by a BET (Brunauer-Emmett-Teller) adsorption method (according to JIS Z8830, 1990 (the latest revised year 2013)).
若微粒子3之平均粒徑為50nm以下,則於使用含有微粒子之塗佈液使微粒子3附著於玻璃基板2之情形時,塗佈液中之微粒子3難以沈澱而可使微粒子3良好地分散於塗佈液中,且塗佈液之處理容易,從而較佳。又,若微粒子3之平均粒徑為50nm以下,則於下述清洗步驟中被沖洗、或於附著於玻璃基板2後脫落之微粒子3不會以雜質之形式對顯示器之製造步驟造成影響。 When the average particle diameter of the fine particles 3 is 50 nm or less, when the fine particles 3 are adhered to the glass substrate 2 by using the coating liquid containing the fine particles, the fine particles 3 in the coating liquid are hardly precipitated, and the fine particles 3 can be favorably dispersed. In the coating liquid, the treatment of the coating liquid is easy, which is preferable. Further, when the average particle diameter of the fine particles 3 is 50 nm or less, the fine particles 3 which are washed in the cleaning step described below or which are detached after adhering to the glass substrate 2 do not affect the manufacturing steps of the display in the form of impurities.
繼而,作為本發明之顯示器用玻璃基板之製造方法之一例,使 用圖2及圖3,對圖1所示之顯示器用玻璃基板之製造方法進行說明。 Then, as an example of the method for producing a glass substrate for a display of the present invention, A method of manufacturing the glass substrate for a display shown in Fig. 1 will be described with reference to Figs. 2 and 3 .
於製造圖1所示之顯示器用玻璃基板1中,首先,準備玻璃基板2。 In manufacturing the glass substrate 1 for a display shown in FIG. 1, first, the glass substrate 2 is prepared.
繼而,如圖2所示,於玻璃基板2之被附著面2a(顯示器用玻璃基板1之成為背面21之側之面)上,塗佈含有微粒子3之塗佈液4(塗佈步驟)。 Then, as shown in FIG. 2, the coating liquid 4 containing the fine particles 3 is applied to the adherend surface 2a of the glass substrate 2 (the surface of the glass substrate 1 for a display which becomes the back surface 21) (coating step).
藉由進行塗佈步驟而將微粒子3供給至玻璃基板2之被附著面2a上,且藉由因玻璃基板2與微粒子3之表面能或表面電位之差所引起之附著力,而使微粒子3附著於玻璃基板2之被附著面2a上。 The fine particles 3 are supplied onto the adherend surface 2a of the glass substrate 2 by the coating step, and the fine particles 3 are caused by the adhesion caused by the difference in surface energy or surface potential of the glass substrate 2 and the fine particles 3. It adheres to the adhering surface 2a of the glass substrate 2.
作為含有微粒子3之塗佈液4,可列舉使微粒子3分散於水中而成者。塗佈液中之微粒子3之含量可根據顯示器用玻璃基板1之背面21上之微粒子3之密度、塗佈液4之塗佈量、塗佈液4之易於塗佈之黏度等適當決定,並無特別限定。於塗佈液4中,視需要亦可包含硝酸等pH值調整劑或醇等介電常數調整劑等添加劑。 The coating liquid 4 containing the fine particles 3 may be one in which the fine particles 3 are dispersed in water. The content of the fine particles 3 in the coating liquid can be appropriately determined depending on the density of the fine particles 3 on the back surface 21 of the glass substrate 1 for a display, the coating amount of the coating liquid 4, the viscosity of the coating liquid 4 which is easily applied, and the like. There is no special limit. In the coating liquid 4, an additive such as a pH adjuster such as nitric acid or a dielectric constant adjuster such as an alcohol may be contained as needed.
再者,作為塗佈液4,亦可使用使微粒子3分散於水與乙醇之混合溶液、或水與甘油之混合溶液中而成者。 Further, as the coating liquid 4, a mixture of the fine particles 3 in a mixed solution of water and ethanol or a mixed solution of water and glycerin may be used.
塗佈液4之塗佈量可根據塗佈液中之微粒子3之含量等適當決定,較佳為使玻璃基板2之被附著面2a之Ra成為0.5~10nm。 The coating amount of the coating liquid 4 can be appropriately determined depending on the content of the fine particles 3 in the coating liquid, etc., and it is preferable that the Ra of the adhering surface 2a of the glass substrate 2 is 0.5 to 10 nm.
塗佈液4之塗佈方法並無特別限定,較佳為可將塗佈液4僅塗佈於玻璃基板2之被附著面2a側之方法,例如可列舉:將玻璃基板2之被附著面2a朝向上方而滴加塗佈液4之方法、將被附著面2a朝向下方而使用塗佈輥或噴霧器塗佈之方法等。 The coating method of the coating liquid 4 is not particularly limited, and a method in which the coating liquid 4 can be applied only to the side of the glass substrate 2 to be adhered to the surface 2a is preferable, and for example, the surface to which the glass substrate 2 is attached is exemplified. 2a is a method in which the coating liquid 4 is added to the upper side, a method in which the adhering surface 2a is directed downward, and a coating roller or a sprayer is used.
繼而,如圖3所示,進行以純水5沖洗被附著面2a上之微粒子3之一部分之清洗步驟。於清洗步驟中,例如可使用如下方法:使用噴嘴將純水5供給至塗佈有塗佈液4之玻璃基板2之被附著面2a上。 Then, as shown in FIG. 3, a washing step of rinsing a portion of the fine particles 3 on the adherend surface 2a with pure water 5 is performed. In the washing step, for example, a method in which the pure water 5 is supplied to the adherend surface 2a of the glass substrate 2 coated with the coating liquid 4 by using a nozzle can be used.
於本實施形態中,即便進行清洗步驟,亦如圖3所示,藉由因表 面能或表面電位之差所引起之附著力而附著於玻璃基板2之被附著面2a上的微粒子3殘留而未被去除,從而僅將存在於玻璃基板2之被附著面2a上之剩餘之微粒子3選擇性地去除。 In this embodiment, even if the cleaning step is performed, as shown in FIG. The fine particles 3 adhering to the adherend surface 2a of the glass substrate 2 remain without being removed by the adhesion caused by the difference in surface energy or surface potential, and are only left on the adhered surface 2a of the glass substrate 2 The microparticles 3 are selectively removed.
於本實施形態中,所謂剩餘之微粒子3係指未與玻璃基板2之被附著面2a直接相互作用之微粒子3a(3)。 In the present embodiment, the remaining fine particles 3 mean the fine particles 3a (3) which do not directly interact with the adhered surface 2a of the glass substrate 2.
接著,乾燥已結束清洗步驟之玻璃基板2,去除清洗步驟中使用之純水5(乾燥步驟)。作為乾燥方法,並無特別限定,可使用鼓風乾燥法等。 Next, the glass substrate 2 in which the washing step has been completed is dried, and the pure water 5 used in the washing step is removed (drying step). The drying method is not particularly limited, and a blast drying method or the like can be used.
於本實施形態中,於乾燥步驟之前進行清洗步驟而將存在於玻璃基板2之被附著面2a上的剩餘之微粒子3a(3)去除。因此,於乾燥步驟中,可防止未附著於被附著面2a上而殘留之剩餘之微粒子3a(3)折入至顯示器用玻璃基板1之正面2b上而附著於顯示器用玻璃基板1之正面2b上。 In the present embodiment, the remaining fine particles 3a (3) existing on the adherend surface 2a of the glass substrate 2 are removed by performing a washing step before the drying step. Therefore, in the drying step, the remaining fine particles 3a (3) which remain without adhering to the adherend surface 2a can be prevented from being folded onto the front surface 2b of the display glass substrate 1 and adhered to the front surface 2b of the display glass substrate 1. on.
又,玻璃基板2之被附著面2a上之微粒子3係藉由因表面能或表面電位之差所引起之附著力而附著於被附著面2a上,故而即便進行乾燥步驟亦難以去除。因此,於乾燥步驟後之被附著面2a上亦以充分之密度殘留微粒子3。因此,乾燥步驟後之顯示器用玻璃基板1之背面21之粗糙度Ra成為0.5~10nm之範圍內。又,由於即便進行乾燥步驟亦難以去除被附著面2a上之微粒子3,故而例如可使用鼓風乾燥法等可高效且容易進行乾燥之方法進行乾燥步驟。 Moreover, the fine particles 3 on the adherend surface 2a of the glass substrate 2 adhere to the adherend surface 2a by the adhesion due to the difference in surface energy or surface potential, and therefore it is difficult to remove even if the drying step is performed. Therefore, the fine particles 3 remain at a sufficient density on the adherend surface 2a after the drying step. Therefore, the roughness Ra of the back surface 21 of the glass substrate 1 for a display after the drying step is in the range of 0.5 to 10 nm. Moreover, since it is difficult to remove the fine particles 3 on the adhering surface 2a even if the drying step is performed, for example, a drying step can be performed by a method such as a blast drying method which can efficiently and easily dry.
藉由以上之步驟,可獲得圖1所示之顯示器用玻璃基板1。 By the above steps, the glass substrate 1 for a display shown in Fig. 1 can be obtained.
其後,於以此種方式所獲得之圖1所示之顯示器用玻璃基板1之正面2b(於圖1中為下表面)形成透明電極、半導體元件等。於形成透明電極、半導體元件等之前,亦可洗滌洗淨顯示器用玻璃基板1之兩面。於圖1所示之顯示器用玻璃基板1中,微粒子3藉由因表面能或表面電位之差所引起之附著力而附著於玻璃基板2之被附著面2a上,故 而即便進行洗滌洗淨亦難以去除微粒子3。因此,即便附著於被附著面2a上之微粒子3之一部分因洗滌洗淨而脫落,仍可於顯示器用玻璃基板1之背面21確保1nm左右之充分之粗糙度Ra。 Thereafter, a transparent electrode, a semiconductor element, or the like is formed on the front surface 2b (the lower surface in FIG. 1) of the glass substrate 1 for a display shown in FIG. 1 obtained in this manner. The both sides of the glass substrate 1 for display cleaning may be washed before the transparent electrode, the semiconductor element, or the like is formed. In the glass substrate 1 for a display shown in FIG. 1, the fine particles 3 adhere to the adherend surface 2a of the glass substrate 2 by the adhesion due to the difference in surface energy or surface potential. Even if it is washed and washed, it is difficult to remove the fine particles 3. Therefore, even if a part of the fine particles 3 adhering to the adherend surface 2a is detached by washing and washing, a sufficient roughness Ra of about 1 nm can be secured on the back surface 21 of the glass substrate 1 for a display.
本發明之顯示器用玻璃基板之製造方法並不限定於上述方法。例如,上述塗佈步驟、清洗步驟、乾燥步驟亦可使用具備搬送機構之製造裝置,例如一面於圖5(a)所示之箭頭之方向上以80~1500cm/分鐘搬送玻璃基板2一面連續進行。 The method for producing the glass substrate for a display of the present invention is not limited to the above method. For example, the coating step, the washing step, and the drying step may be performed by using a manufacturing apparatus including a transport mechanism, for example, while transporting the glass substrate 2 at 80 to 1500 cm/min in the direction of the arrow shown in FIG. 5(a). .
於本實施形態中所使用之製造裝置具備例如包含複數個搬送輥(未圖示)之搬送機構。作為搬送輥,例如可使用以夾持玻璃基板2之方式上下成對地配置而成者。 The manufacturing apparatus used in the present embodiment includes, for example, a transport mechanism including a plurality of transport rollers (not shown). As the conveyance roller, for example, it is possible to arrange the glass substrate 2 so as to be vertically paired.
於本實施形態中,利用搬送機構,將被附著面2a朝向下地搬送玻璃基板2。 In the present embodiment, the glass substrate 2 is conveyed downward by the conveyance surface 2a by the conveyance mechanism.
如圖5(a)所示,於本實施形態中所使用之製造裝置具備塗佈機構,且該塗佈機構具有配置於搬送中之玻璃基板2之下之塗佈液槽41、與塗佈輥42。如圖5(a)所示,於塗佈液槽41中加入含有微粒子3之塗佈液4。塗佈輥42係與玻璃基板2之搬送方向正交之方向之尺寸長於玻璃基板2之寬度(與玻璃基板2之搬送方向正交之方向)者。如圖5(a)所示,塗佈輥42係以於與玻璃基板2之搬送方向正交之方向上延伸之旋轉軸為中心,於沿玻璃基板2之搬送方向之方向上旋轉者。 As shown in Fig. 5 (a), the manufacturing apparatus used in the present embodiment includes an application mechanism having a coating liquid tank 41 disposed under the glass substrate 2 being conveyed, and coating. Roller 42. As shown in FIG. 5(a), the coating liquid 4 containing the fine particles 3 is added to the coating liquid tank 41. The coating roller 42 has a dimension in a direction orthogonal to the conveying direction of the glass substrate 2 longer than a width of the glass substrate 2 (a direction orthogonal to the conveying direction of the glass substrate 2). As shown in FIG. 5( a ), the application roller 42 rotates in the direction along the conveyance direction of the glass substrate 2 centering on the rotation axis extending in the direction orthogonal to the conveyance direction of the glass substrate 2 .
如圖5(a)所示,塗佈輥42之下表面係與加入至塗佈液槽41內之塗佈液4接觸。塗佈輥42之上表面係以與於搬送方向上移動之玻璃基板2之被附著面2a接觸的方式配置。 As shown in Fig. 5 (a), the lower surface of the coating roller 42 is in contact with the coating liquid 4 added to the coating liquid tank 41. The upper surface of the application roller 42 is disposed so as to be in contact with the adherend surface 2a of the glass substrate 2 that moves in the transport direction.
於圖5(a)所示之塗佈機構中,伴隨所搬送之玻璃基板2之移動,與玻璃基板2接觸之塗佈輥42旋轉,從而將塗佈液4供給至與塗佈輥42之上表面接觸之移動中之玻璃基板2之被附著面2a上。藉此,將塗佈液4塗佈於玻璃基板2之被附著面2a(塗佈步驟)。 In the coating mechanism shown in FIG. 5( a ), the coating roller 42 that is in contact with the glass substrate 2 rotates in accordance with the movement of the glass substrate 2 to be conveyed, and the coating liquid 4 is supplied to the coating roller 42 . The upper surface contacts the movement of the glass substrate 2 on the adhered surface 2a. Thereby, the coating liquid 4 is applied to the adherend surface 2a of the glass substrate 2 (coating step).
於本實施形態中所使用之製造裝置具備純水供給機構,且該純水供給機構使用噴嘴(未圖示)對藉由搬送機構搬送之玻璃基板2之上下兩表面供給純水5。於圖5(b)所示之純水供給機構中,噴嘴係以夾持所搬送之玻璃基板2之上下兩表面之方式對向地配置複數個。 The manufacturing apparatus used in the present embodiment includes a pure water supply mechanism that supplies pure water 5 to the upper and lower surfaces of the glass substrate 2 conveyed by the transport mechanism using a nozzle (not shown). In the pure water supply mechanism shown in FIG. 5(b), a plurality of nozzles are opposed to each other so as to sandwich the upper and lower surfaces of the glass substrate 2 to be conveyed.
於本實施形態中,使塗佈有塗佈液4之玻璃基板2利用搬送機構搬送,且如圖5(b)所示,使其通過純水供給機構之供給純水5之區域。藉此,存在於搬送中之玻璃基板2之被附著面2a上的微粒子3之一部分經純水5沖洗(清洗步驟)。於本實施形態中,如圖5(b)所示,即便進行清洗步驟,藉由因表面能或表面電位之差所引起之附著力而附著於玻璃基板2之被附著面2a上之微粒子3亦殘留而未被去除,從而僅將存在於玻璃基板2之被附著面2a上之剩餘之微粒子3a(3)選擇性地去除。 In the present embodiment, the glass substrate 2 coated with the coating liquid 4 is transported by the transport mechanism, and as shown in FIG. 5(b), it passes through the region of the pure water supply mechanism that supplies the pure water 5. Thereby, a part of the fine particles 3 existing on the adhered surface 2a of the glass substrate 2 during conveyance is rinsed with the pure water 5 (washing step). In the present embodiment, as shown in FIG. 5(b), even if the cleaning step is performed, the fine particles 3 adhering to the adherend surface 2a of the glass substrate 2 by the adhesion due to the difference in surface energy or surface potential are observed. It is also left unremoved, so that only the remaining fine particles 3a (3) existing on the adherend surface 2a of the glass substrate 2 are selectively removed.
再者,於圖5(b)所示之純水供給機構中,於清洗步驟中,不僅對搬送中之玻璃基板2之被附著面2a供給純水5,而且亦對正面2b供給純水5。而且,於本實施形態中,將被附著面2a朝向下地搬送玻璃基板2,故而於清洗步驟中經沖洗之剩餘之微粒子3a(3)向下方排出。藉由該等,於本實施形態中,有效地防止於清洗步驟中經沖洗之未附著於被附著面2a上之剩餘之微粒子3a(3)附著於玻璃基板2之正面2b。 Further, in the pure water supply mechanism shown in Fig. 5 (b), in the washing step, not only the pure water 5 is supplied to the adhered surface 2a of the glass substrate 2 being conveyed, but also the pure water 5 is supplied to the front surface 2b. . Further, in the present embodiment, since the glass substrate 2 is conveyed downward by the adhering surface 2a, the remaining fine particles 3a (3) which are washed in the washing step are discharged downward. By this, in the present embodiment, the remaining fine particles 3a (3) which have not been attached to the adherend surface 2a which have been washed in the washing step are effectively prevented from adhering to the front surface 2b of the glass substrate 2.
於本實施形態中所使用之製造裝置具備分別配置於玻璃基板2之上下之乾燥機構(未圖示)。作為乾燥機構,例如可列舉:朝向玻璃基板2,沿與玻璃基板2之搬送方向正交之方向呈壁狀地噴出空氣之氣刀。 The manufacturing apparatus used in the present embodiment includes a drying mechanism (not shown) that is disposed above and below the glass substrate 2, respectively. As the drying means, for example, an air knife that ejects air in a wall shape in a direction orthogonal to the conveying direction of the glass substrate 2 toward the glass substrate 2 is exemplified.
於本實施形態中,使已結束清洗步驟之玻璃基板2利用搬送機構搬送,且使其通過自作為乾燥機構之氣刀呈壁狀地噴出空氣之區域。藉此,如圖5(c)所示,將清洗步驟中使用之純水5自搬送中之玻璃基板2之兩面去除(乾燥步驟)。 In the present embodiment, the glass substrate 2 that has been subjected to the cleaning step is transported by the transport mechanism, and is passed through a region where air is ejected from the air knife as the drying mechanism. Thereby, as shown in FIG. 5(c), the pure water 5 used in the washing step is removed from both surfaces of the glass substrate 2 during the transfer (drying step).
以下,列舉實施例具體說明本發明,但本發明並不受該等例所限定。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited by the examples.
使用以下所示之方法,製造實施例1之顯示器用玻璃基板。 The glass substrate for a display of Example 1 was produced by the method shown below.
首先,作為玻璃基板,準備藉由於利用浮式法成形並切斷後依次進行用以去除不平整之研磨、與用以去除研磨後之殘渣之洗淨,而對兩面進行粗面化處理者(旭硝子公司製造:AN100,縱550mm×橫440mm×厚度0.7mm)。 First, as a glass substrate, it is prepared to perform roughening treatment on both sides by performing the polishing by the floating method and cutting, and then performing the polishing for removing the unevenness and the removal of the residue after the polishing (Asahi Glass) The company manufactures: AN100, vertical 550mm × horizontal 440mm × thickness 0.7mm).
繼而,將含有微粒子之塗佈液200mL以擴展至基板整體之方式滴加至玻璃基板之被附著面(顯示器用玻璃基板之成為背面之側之面)上(塗佈步驟)。 Then, 200 mL of the coating liquid containing the fine particles was dropped onto the adhered surface of the glass substrate (the surface on the side of the back surface of the glass substrate for display) so as to spread over the entire substrate (coating step).
作為塗佈液,使用有將包含20~21質量%之平均粒徑8~12nm之氧化鈰微粒子之CE-20A(商品名:日產化學公司製造)以純水稀釋而使氧化鈰含量為0.01質量%而成的溶液。 As the coating liquid, CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) containing 20 to 21% by mass of cerium oxide fine particles having an average particle diameter of 8 to 12 nm is diluted with pure water to have a cerium oxide content of 0.01 mass. % of the solution.
繼而,如圖3所示,進行以純水沖洗被附著面上之微粒子之一部分之清洗步驟。清洗步驟係藉由使用噴嘴以流量2000mL/分鐘並花費5秒將純水供給至玻璃基板之被附著面上而進行。 Then, as shown in Fig. 3, a washing step of rinsing a portion of the fine particles on the adhered surface with pure water is performed. The washing step was carried out by supplying pure water to the adhered surface of the glass substrate at a flow rate of 2000 mL/min using a nozzle for 5 seconds.
接著,使用鼓風乾燥法乾燥已結束清洗步驟之玻璃基板,去除清洗步驟中使用之純水(乾燥步驟)。 Next, the glass substrate which has completed the washing step is dried by a blast drying method, and the pure water used in the washing step is removed (drying step).
藉由以上之步驟,獲得實施例1之顯示器用玻璃基板。 The glass substrate for a display of Example 1 was obtained by the above steps.
實施例1之顯示器用玻璃基板之背面之粗糙度Ra為2.78nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 1 was 2.78 nm.
作為塗佈液,使用有將包含12質量%之平均粒徑15nm之二氧化矽微粒子之PL-1(商品名:扶桑化學公司製造)以純水稀釋而使二氧化矽含量為0.01質量%而成的溶液,除此以外,以與實施例1同樣之方 式,獲得實施例2之顯示器用玻璃基板。 As the coating liquid, PL-1 (trade name: manufactured by Fuso Chemical Co., Ltd.) containing 12% by mass of cerium oxide fine particles having an average particle diameter of 15 nm is diluted with pure water to have a cerium oxide content of 0.01% by mass. The same solution as in Example 1 except the solution In the formula, the glass substrate for a display of Example 2 was obtained.
實施例2之顯示器用玻璃基板之背面之粗糙度Ra為5.37nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 2 was 5.37 nm.
作為塗佈液,使用有將包含40質量%之平均粒徑15nm之二氧化矽微粒子之COMPOL20(商品名:Fujimi Incorporated公司製造)以純水稀釋而使二氧化矽含量為0.01質量%而成的溶液,除此以外,以與實施例1同樣之方式,獲得實施例3之顯示器用玻璃基板。 As the coating liquid, COMPOL 20 (trade name: manufactured by Fujimi Incorporated) containing 40% by mass of cerium oxide fine particles having an average particle diameter of 15 nm was used, and the cerium oxide content was 0.01% by mass. A glass substrate for a display of Example 3 was obtained in the same manner as in Example 1 except for the solution.
實施例3之顯示器用玻璃基板之背面之粗糙度Ra為1.22nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 3 was 1.22 nm.
作為塗佈液,使用有將CE-20A(商品名:日產化學公司製造)以純水稀釋而使氧化鈰含量為0.1質量%而成之溶液,除此以外,以與實施例1同樣之方式,獲得實施例4之顯示器用玻璃基板。 In the same manner as in Example 1, except that a solution obtained by diluting CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) with pure water and having a cerium oxide content of 0.1% by mass was used as the coating liquid. The glass substrate for a display of Example 4 was obtained.
實施例4之顯示器用玻璃基板之背面之粗糙度Ra為4.29nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 4 was 4.29 nm.
作為塗佈液,使用有將CE-20A(商品名:日產化學公司製造)以純水稀釋而使氧化鈰含量為0.001質量%而成之溶液,除此以外,以與實施例1同樣之方式,獲得實施例5之顯示器用玻璃基板。 In the same manner as in Example 1, except that a solution obtained by diluting CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) with pure water and having a cerium oxide content of 0.001% by mass was used. A glass substrate for a display of Example 5 was obtained.
實施例5之顯示器用玻璃基板之背面之粗糙度Ra為1.16nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 5 was 1.16 nm.
作為玻璃基板,準備於利用浮式法成形並切斷後之被附著面為火焰拋光面者(旭硝子公司製造:AN100,縱550mm×橫440mm×厚度0.7mm),除此以外,以與實施例1同樣之方式,獲得實施例6之顯示器用玻璃基板。 The glass substrate is prepared by a floating method and the surface to be adhered is a flame-polished surface (manufactured by Asahi Glass Co., Ltd.: AN100, 550 mm in length × 440 mm in width × 0.7 mm in thickness), and in addition to Example 1, In the same manner, the glass substrate for a display of Example 6 was obtained.
實施例6之顯示器用玻璃基板之背面之粗糙度Ra為2.19nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 6 was 2.19 nm.
作為塗佈液,使用有將CE-20A(商品名:日產化學公司製造)以 純水稀釋而使氧化鈰含量為0.001質量%而成之溶液,除此以外,以與實施例6同樣之方式,獲得實施例7之顯示器用玻璃基板。 As a coating liquid, CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) is used. The glass substrate for a display of Example 7 was obtained in the same manner as in Example 6 except that the pure water was diluted to have a cerium oxide content of 0.001% by mass.
實施例7之顯示器用玻璃基板之背面之粗糙度Ra為1.47nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 7 was 1.47 nm.
將實施例1中製作而成之Ra=2.78nm之玻璃基板之背面以2000mL/分鐘之流水進行5秒之洗滌洗淨,獲得實施例8之顯示器用玻璃基板。 The back surface of the glass substrate of Ra=2.78 nm prepared in Example 1 was washed with water of 2000 mL/min for 5 seconds to obtain a glass substrate for a display of Example 8.
實施例8之顯示器用玻璃基板之背面之粗糙度Ra為2.46nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 8 was 2.46 nm.
將實施例6中製作而成之Ra=2.19nm之玻璃基板之背面以2000mL/分鐘之流水進行5秒之洗滌洗淨,獲得實施例9之顯示器用玻璃基板。 The back surface of the glass substrate of Ra=2.19 nm prepared in Example 6 was washed with water of 2000 mL/min for 5 seconds to obtain a glass substrate for a display of Example 9.
實施例9之顯示器用玻璃基板之背面之粗糙度Ra為0.96nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 9 was 0.96 nm.
作為塗佈液,使用有將CE-20A(商品名:日產化學公司製造)以純水/乙醇為1/1(重量比)之溶液稀釋而使氧化鈰含量為0.01質量%而成之溶液,除此以外,以與實施例6同樣之方式,獲得實施例10之顯示器用玻璃基板。 As a coating liquid, a solution obtained by diluting a solution of CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) in a ratio of 1/1 (by weight) of pure water/ethanol to a cerium oxide content of 0.01% by mass is used. A glass substrate for a display of Example 10 was obtained in the same manner as in Example 6 except the above.
實施例10之顯示器用玻璃基板之背面之粗糙度Ra為2.94nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 10 was 2.94 nm.
作為塗佈液,使用有將CE-20A(商品名:日產化學公司製造)以純水/甘油為1/1(重量比)之溶液稀釋而使氧化鈰含量為0.01質量%而成之溶液,除此以外,以與實施例6同樣之方式,獲得實施例11之顯示器用玻璃基板。 As a coating liquid, a solution obtained by diluting a solution of CE-20A (trade name: manufactured by Nissan Chemical Co., Ltd.) in a ratio of 1/1 (by weight) of pure water/glycerin to a cerium oxide content of 0.01% by mass is used. A glass substrate for a display of Example 11 was obtained in the same manner as in Example 6 except the above.
實施例11之顯示器用玻璃基板之背面之粗糙度Ra為2.56nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 11 was 2.56 nm.
作為塗佈液,使用有將Snowtex AK(商品名:日產化學公司製造)以純水稀釋而使陽離子性二氧化矽含量為0.01質量%而成之溶液,除此以外,以與實施例6同樣之方式,獲得實施例12之顯示器用玻璃基板。 In the same manner as in Example 6, except that a solution of the Snowtex AK (trade name: manufactured by Nissan Chemical Co., Ltd.) was diluted with pure water to have a cationic cerium oxide content of 0.01% by mass. In the manner described above, the glass substrate for a display of Example 12 was obtained.
實施例12之顯示器用玻璃基板之背面之粗糙度Ra為2.16nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 12 was 2.16 nm.
作為塗佈液,使用有將超微粒子氧化鋯溶膠#1(商品名:日產化學公司製造)以純水稀釋而使氧化鋯含量為0.01質量%而成之溶液,除此以外,以與實施例6同樣之方式,獲得實施例13之顯示器用玻璃基板。 As a coating liquid, a solution obtained by diluting ultrafine zirconia sol #1 (trade name: manufactured by Nissan Chemical Co., Ltd.) with pure water to have a zirconia content of 0.01% by mass is used, and other examples are used. In the same manner, the glass substrate for a display of Example 13 was obtained.
實施例13之顯示器用玻璃基板之背面之粗糙度Ra為1.57nm。 The roughness Ra of the back surface of the glass substrate for a display of Example 13 was 1.57 nm.
使用以下所示之方法,製造比較例1之顯示器用玻璃基板。 The glass substrate for a display of Comparative Example 1 was produced by the method shown below.
將於實施例6中準備而成之進行塗佈步驟前之玻璃基板設為比較例1之顯示器用玻璃基板。 The glass substrate before the coating step prepared in Example 6 was used as the glass substrate for a display of Comparative Example 1.
比較例1之顯示器用玻璃基板之背面之粗糙度Ra為0.20nm。 The roughness Ra of the back surface of the glass substrate for a display of Comparative Example 1 was 0.20 nm.
繼而,藉由以下所示之方法,對實施例6與比較例1之顯示器用玻璃基板之剝離帶電量進行評價。 Then, the peeling charge amount of the glass substrate for a display of Example 6 and Comparative Example 1 was evaluated by the method shown below.
將顯示器用玻璃基板真空吸附於吸附台上一定時間,其後使用頂起銷進行剝離。每經過一個時間地測定自吸附台剝離時產生之帶電所帶來之玻璃基板與吸附台之間之電壓。 The glass substrate for the display was vacuum-adsorbed on the adsorption stage for a certain period of time, and then peeled off using the jacking pin. The voltage between the glass substrate and the adsorption stage caused by the charging generated from the peeling of the adsorption stage was measured every time.
若設為Q:帶電量、d:玻璃基板與吸附台之距離、S:玻璃基板面積、ε:大氣中之介電常數,則帶電所帶來之玻璃基板與吸附台之間之電壓(V)係以下式(1)表示。 If it is set to Q: the amount of charge, d: the distance between the glass substrate and the adsorption stage, S: the area of the glass substrate, and ε: the dielectric constant in the atmosphere, the voltage between the glass substrate and the adsorption stage due to charging (V) ) is represented by the following formula (1).
V=dQ/εS (1) V=dQ/εS (1)
玻璃基板與吸附台之距離d係由頂起銷上升速度v與時間t之積所表示,故而式(1)係以下式(2)表示。 The distance d between the glass substrate and the adsorption stage is represented by the product of the rising speed v of the jacking pin and the time t. Therefore, the formula (1) is represented by the following formula (2).
V=vtQ/εS (2) V= v tQ/εS (2)
若將(2)式進行時間微分則可獲得下式(3)。 If the equation (2) is time-differentiated, the following equation (3) can be obtained.
dV/dt=vQ/εS (3) dV/dt= v Q/εS (3)
式(3)係表示藉由測定所獲得之資料之斜率與帶電量成比例。帶電量Q係隨著時間經過而因干擾所致減少,故而將剝離之瞬間之斜率之最大值設為剝離帶電量。 Equation (3) indicates that the slope of the data obtained by the measurement is proportional to the amount of charge. The charge amount Q is reduced by the passage of time, so the maximum value of the slope of the peeling moment is the peeling charge amount.
以此種方式算出之剝離帶電量係於將比較例1設為「1」時,實施例6為較低之「0.66」。 The peeling tape amount calculated in this manner was set to "1" in Comparative Example 1, and Example 6 was "0.66" which was lower.
使用以下所示之方法,製造比較例2之顯示器用玻璃基板。 The glass substrate for a display of Comparative Example 2 was produced by the method shown below.
藉由以一面吹送專利文獻1所記載之包含研磨材之研磨液一面以刷摩擦的方法對實施例6中準備而成之進行塗佈步驟前之玻璃基板進行處理,而製成比較例2之顯示器用玻璃基板。 The glass substrate before the coating step prepared in Example 6 was treated by brush rubbing on the polishing liquid containing the polishing material described in Patent Document 1, and the comparative example 2 was prepared. A glass substrate for the display.
比較例2之顯示器用玻璃基板之背面之粗糙度Ra為0.42nm。 The roughness Ra of the back surface of the glass substrate for a display of Comparative Example 2 was 0.42 nm.
繼而,對實施例11與比較例2之顯示器用玻璃基板之剝離帶電量進行評價。 Then, the peeling charges of the glass substrates for displays of Example 11 and Comparative Example 2 were evaluated.
算出之剝離帶電量係於將比較例2設為「1」時,實施例11為較低之「0.64」。 The calculated peeling tape amount was set to "1" in Comparative Example 2, and Example 11 was "0.64" which was lower.
已詳細地且參照特定之實施態樣對本發明進行了說明,但業者應當明白只要不脫離本發明之精神及範圍則可添加各種變更或修正。 The present invention has been described in detail with reference to the specific embodiments thereof, and it is understood that various changes or modifications may be added without departing from the spirit and scope of the invention.
本申請案係基於2012年9月10日申請之日本專利申請案2012-198825者,其內容以參照之形式併入本文中。 The present application is based on Japanese Patent Application No. 2012-198825, filed on Sep. 2010, the content of
本發明之顯示器用玻璃基板係作為PDP、LCD、ELD、FED等顯 示器之基板而有用。 The glass substrate for a display of the present invention is used as a PDP, LCD, ELD, FED, etc. Useful for the substrate of the display.
1‧‧‧顯示器用玻璃基板 1‧‧‧ glass substrate for display
2‧‧‧玻璃基板 2‧‧‧ glass substrate
2a‧‧‧被附著面 2a‧‧‧attached surface
2b‧‧‧正面 2b‧‧‧ positive
3‧‧‧微粒子 3‧‧‧Microparticles
21‧‧‧背面(一面) 21‧‧‧ Back (one side)
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- 2013-08-19 WO PCT/JP2013/072121 patent/WO2014038369A1/en active Application Filing
- 2013-08-19 JP JP2014534270A patent/JP6225908B2/en active Active
- 2013-08-19 KR KR1020157006170A patent/KR102141879B1/en active IP Right Grant
- 2013-08-29 TW TW102131105A patent/TWI609001B/en active
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Also Published As
Publication number | Publication date |
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CN107043220A (en) | 2017-08-15 |
KR20150054819A (en) | 2015-05-20 |
WO2014038369A1 (en) | 2014-03-13 |
CN104620306B (en) | 2018-12-14 |
CN104620306A (en) | 2015-05-13 |
JP6225908B2 (en) | 2017-11-08 |
TW201414689A (en) | 2014-04-16 |
KR102141879B1 (en) | 2020-08-07 |
JPWO2014038369A1 (en) | 2016-08-08 |
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