TWI607098B - Copper alloy plate and stamped product with copper alloy plate - Google Patents
Copper alloy plate and stamped product with copper alloy plate Download PDFInfo
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- TWI607098B TWI607098B TW105110108A TW105110108A TWI607098B TW I607098 B TWI607098 B TW I607098B TW 105110108 A TW105110108 A TW 105110108A TW 105110108 A TW105110108 A TW 105110108A TW I607098 B TWI607098 B TW I607098B
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/05—Alloys based on copper with manganese as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
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Description
本發明係關於一種導電性優異的銅合金板,適用於通過沖製(沖壓加工中的一種)而形成給定形狀的端子、連接器、繼電器、開關、插座、母線、引線框架及其他電子元件等,以及具有銅合金板的沖壓成型品,特別是提出了可改善銅合金板的沖壓沖製性的技術。 The present invention relates to a copper alloy sheet excellent in electrical conductivity, which is suitable for forming terminals, connectors, relays, switches, sockets, bus bars, lead frames and other electronic components of a given shape by punching (one of press processing). Etc., and a press-formed product having a copper alloy sheet, in particular, a technique for improving the punching property of a copper alloy sheet has been proposed.
組裝於電機和電子設備的端子、連接器、繼電器、開關、插座、母線、引線框架等的電子元件,係例如可利用連續沖壓模具,對朝向一個方向地間歇送入之長條狀的銅合金板,通過依次進行由沖頭與下模產生的沖壓加工而製作形成所需形狀的沖壓成型品。 Electronic components such as terminals, connectors, relays, switches, sockets, bus bars, lead frames, etc., which are assembled in motors and electronic equipment, for example, can be used to continuously feed long strips of copper alloy in one direction by using a continuous press die. The plate is formed into a press-formed product having a desired shape by sequentially performing press working by a punch and a lower die.
其中,通過如上所述的沖壓加工成型的沖壓成型品,被沖頭沖製的沖壓成型品的沖壓斷面是由位於沖壓成型品的厚度方向的表面側的剪切面、與位於背面側的斷裂面這兩層構成的,這是公知的。 In the press-formed product formed by the press working as described above, the press-formed surface of the press-formed product punched by the punch is a sheared surface on the surface side in the thickness direction of the press-formed product, and is located on the back side. It is well known that the fracture surface is composed of two layers.
而且,由其中的剪切面佔據了沖壓斷面的大部分的沖壓成型品,易於發生剪切面向背面側突出並形成毛邊。在作為電子元件而使用的沖壓成型品中,產生毛邊時,組裝於電機和電子設備的沖壓成型品的毛邊導致短路的可能性變高,成為了故障發生的原因,特別地,在電子元件用途的沖壓成型品中,為了抑制這種毛邊的產生,要求一種改善了沖壓沖製性能的銅合金板。 Further, the press-formed product in which the shearing surface occupies most of the punched section is likely to protrude toward the back side and form a burr. In the press-formed product used as an electronic component, when burrs are generated, the burr of the press-formed product assembled in the motor and the electronic device is likely to be short-circuited, which causes a failure, and in particular, in electronic component use. In the press-formed product, in order to suppress the generation of such burrs, a copper alloy sheet having improved stamping performance is required.
作為圍繞這種電子元件用的銅合金板中沖壓沖製性 的改善、模具的耐磨性等的技術,如專利文獻1~4中所記載。 Stamping punchability in a copper alloy sheet surrounding such an electronic component Techniques such as improvement of the wear resistance of the mold and the like are described in Patent Documents 1 to 4.
專利文獻1中記載了,用於電機和電子設備的銅-鎳-矽(Cu-Ni-Si)系銅合金板材中,特別是,通過規定分散於銅合金板材的化合物的粒徑以及其分散密度,來獲得電鍍性、沖壓性、耐熱性等特性的改善。專利文獻2中揭露了一種銅-鈷-矽(Cu-Co-Si)系銅合金,其通過使具有促進沖壓沖製性提高的粒子徑的析出物質存在於影響沖壓沖製性的表層,使具有促進強度提高的粒子徑的析出物質存在於影響強度的中間部位,可在維持強度和導電率的同時,減輕模具的磨耗。專利文獻3中記載了一種銅合金,為了在維持高強度、高導電性及耐熱性等的優異特性的同時,進一步控制由沖壓引起的模具磨損,添加給定量的鎂(Mg)、鉻(Cr),特別地添加了給定量之具有抑制由沖壓所引起的模具磨損的鉛(Pb)。 Patent Document 1 describes a copper-nickel-bismuth (Cu-Ni-Si)-based copper alloy sheet material for use in a motor and an electronic device, in particular, by specifying a particle size of a compound dispersed in a copper alloy sheet material and dispersion thereof. The density is improved to obtain characteristics such as electroplating property, punchability, and heat resistance. Patent Document 2 discloses a copper-cobalt-ruthenium (Cu-Co-Si)-based copper alloy in which a precipitate having a particle diameter which promotes improvement in punchability is present on a surface layer which affects stamping properties. The precipitated material having a particle diameter that promotes the increase in strength exists in the intermediate portion where the strength is affected, and the wear of the mold can be reduced while maintaining the strength and the electrical conductivity. Patent Document 3 describes a copper alloy in which a certain amount of magnesium (Mg) and chromium (Cr) are added in order to maintain the excellent properties such as high strength, high electrical conductivity, heat resistance, and the like while further controlling mold wear caused by pressing. In particular, a given amount of lead (Pb) having a mold wear inhibiting the stamping is added.
專利文獻4中記載了在銅-鐵-磷(Cu-Fe-P)系銅合金板中,使由拉伸試驗求得的均勻伸長率和總伸長率的比,即均勻伸長率/總伸長率小於0.50。而且,由此,沖壓沖製時的材料的延性變形量變小,在早期發生沖製的斷裂,提高沖壓沖製性。 Patent Document 4 describes a ratio of uniform elongation to total elongation obtained by a tensile test in a copper-iron-phosphorus (Cu-Fe-P)-based copper alloy sheet, that is, uniform elongation/total elongation The rate is less than 0.50. Further, as a result, the amount of ductile deformation of the material at the time of punching and punching is reduced, and the punching fracture occurs at an early stage, and the punching property is improved.
【專利文獻】 [Patent Literature]
【專利文獻1】日本專利公開第2008-95185號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-95185
【專利文獻2】日本專利公開第2012-224922號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2012-224922
【專利文獻3】日本專利平成公開公開第8-13066號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 8-13066
【專利文獻4】日本專利公開第2008-88499號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2008-88499
然而,上述技術中,目的是通過對析出物和夾雜物的大小、分佈的控制,以及添加元素來改善沖壓沖製性,但並沒有對由銅-錫(Cu-Sn)合金構成的銅合金板的沖壓沖製性作任何討論。由於銅-錫合金是固溶體合金,不存在上述現有技術中所關注之銅合金的這樣析出物,而且特別是在無氧銅中添加了微量錫的 銅-錫合金中,由於無氧銅基體的溶解,夾雜物也少。 However, in the above technique, the object is to improve stamping punchability by controlling the size and distribution of precipitates and inclusions, and adding elements, but there is no copper alloy composed of a copper-tin (Cu-Sn) alloy. The punching properties of the board are discussed for any purpose. Since the copper-tin alloy is a solid solution alloy, such a precipitate of the copper alloy of the prior art mentioned above does not exist, and in particular, a trace amount of tin is added to the oxygen-free copper. In the copper-tin alloy, the inclusions are also small due to the dissolution of the oxygen-free copper matrix.
因此,通過上述技術,不能有效地改善銅-錫合金的銅合金板的沖壓沖製性。 Therefore, the punching property of the copper-tin alloy copper alloy sheet cannot be effectively improved by the above technique.
此外,如專利文獻4中,由於通過調整均勻伸長率和總伸長率的方法,可改變銅合金板的特性,但不能滿足毛邊等表面性質之其他的要求特性,因此,不能在維持所要求的特性的同時來改善沖壓沖製性。 Further, as in Patent Document 4, since the characteristics of the copper alloy sheet can be changed by adjusting the uniform elongation and the total elongation, the other required characteristics of the surface properties such as burrs cannot be satisfied, and therefore, the maintenance cannot be required. Features to improve stamping and punching.
本發明,以解決上述現有技術所面臨的這些問題為課題,其目的在於提供一種在作為固溶體合金的銅-錫合金的銅合金板中,能夠有效抑制沖壓加工後的毛邊的產生、並改善沖壓沖製性的銅合金板,以及具有銅合金板的沖壓成型品。 The present invention has been made to solve the above problems in the prior art, and an object of the invention is to provide a copper alloy plate of a copper-tin alloy as a solid solution alloy, which can effectively suppress generation of burrs after press working. A copper alloy sheet that improves stamping and punching, and a stamped product having a copper alloy sheet.
為了在沖壓成型品的沖壓斷面中,減少引起毛邊的產生的剪切面的比例並增加斷裂面的比例,發明人對伴隨著沖壓加工時的沖頭行程的增加,作用於銅合金板的負荷的變化進行了深入研究。 In order to reduce the proportion of the sheared surface which causes the occurrence of burrs and increase the proportion of the fracture surface in the press section of the press-formed product, the inventors act on the copper alloy sheet with an increase in the stroke of the press during the press working. The load changes were studied in depth.
其結果是,獲得了新的發現:製造銅合金板時,使最後退火時的結晶粒徑變大,且通過最終退火後的精軋來控制工作輥徑和板厚的比,進而增加加工度,能夠有效地使在沖壓加工時被沖頭與下模之間夾持時銅合金板的厚度方向的伸長變小。 As a result, a new discovery has been obtained: when a copper alloy sheet is produced, the crystal grain size at the time of final annealing is increased, and the ratio of the work roll diameter to the sheet thickness is controlled by finish rolling after final annealing, thereby increasing the workability. It is possible to effectively reduce the elongation in the thickness direction of the copper alloy sheet when sandwiched between the punch and the lower mold at the time of press working.
而且,發現了:由此製造的銅-錫合金,拉伸特性沒有較大變化,剪切試驗中得到的位移-負荷曲線的半峰寬與現有技術中的相比變小,沖壓加工時銅合金板的沖壓斷面形成於早期階段,因此,能夠有效抑制毛邊的產生。 Moreover, it was found that the copper-tin alloy thus produced has no large change in tensile properties, and the half-value width of the displacement-load curve obtained in the shear test is smaller than that in the prior art, and copper is used in press working. The stamping section of the alloy sheet is formed at an early stage, and therefore, the generation of burrs can be effectively suppressed.
基於這樣的發現,本發明的銅合金板含有0.01~0.3質量%的錫,餘量由銅及不可避免的雜質構成,具有70%IACS(International Annealed Copper Standards,國際退火銅標準)以上的導電率,且由剪切實驗中位移-負荷曲線求得的半峰寬與板厚的比(r)為0.2r0.7。 Based on such findings, the copper alloy sheet of the present invention contains 0.01 to 0.3% by mass of tin, and the balance is composed of copper and unavoidable impurities, and has a conductivity of 70% IACS (International Annealed Copper Standards) or higher. And the ratio of the half-width to the plate thickness (r) obtained from the displacement-load curve in the shear test is 0.2. r 0.7.
其中,本發明的銅合金板,較佳導電率為75%IACS 以上,平行於軋製方向的0.2%的降伏應力為450MPa以上,且垂直於軋製方向的0.2%的降伏應力/平行於軋製方向的0.2%的降伏應力為1.0以上。 Among them, the copper alloy sheet of the present invention preferably has a conductivity of 75% IACS. As described above, the 0.2% of the undulation stress parallel to the rolling direction is 450 MPa or more, and the 0.2% of the undulation stress perpendicular to the rolling direction/0.2% of the undulation stress parallel to the rolling direction is 1.0 or more.
其中,本發明的銅合金板,較佳垂直於軋製方向的伸長與平行於軋製方向的伸長的比為0.8以上且1.2以下。 In the copper alloy sheet of the present invention, the ratio of the elongation perpendicular to the rolling direction and the elongation parallel to the rolling direction is preferably 0.8 or more and 1.2 or less.
而且,本發明的銅合金板,進一步含有總量為0.1質量%以下之選自由磷(P)、銀(Ag)、鎳(Ni)、錳(Mn)、鎂(Mg)、鋅(Zn)、硼(B)以及鈣(Ca)所組成的群組中的至少一種元素。 Further, the copper alloy sheet of the present invention further contains a total amount of 0.1% by mass or less selected from the group consisting of phosphorus (P), silver (Ag), nickel (Ni), manganese (Mn), magnesium (Mg), and zinc (Zn). At least one element selected from the group consisting of boron (B) and calcium (Ca).
本發明的沖壓成型品具有上述任一種的銅合金板。 The press-formed product of the present invention has a copper alloy sheet of any of the above.
根據本發明,通過由剪切實驗中的位移-負荷曲線求得的半峰寬與板厚的比(r)為0.2r0.7的銅合金板,由於在沖壓加工時被沖頭與下模之間夾持的銅合金板的沖壓斷面在早期形成,形成了斷裂面比例大的沖壓斷面,能夠有效抑制毛邊的產生。因此,能夠大大改善沖壓沖製性。 According to the present invention, the ratio of the half width to the thickness (r) obtained by the displacement-load curve in the shearing experiment is 0.2. r The copper alloy plate of 0.7 is formed at an early stage by the stamping section of the copper alloy plate held between the punch and the lower die at the time of press working, and a punched section having a large fracture surface ratio is formed, which can effectively suppress the generation of burrs. . Therefore, the stamping punchability can be greatly improved.
其結果是,該銅合金板非常適用於端子、連接器、繼電器、開關、插座、母線、引線框架及其他的電子元件等。 As a result, the copper alloy sheet is very suitable for terminals, connectors, relays, switches, sockets, bus bars, lead frames, and other electronic components.
第1圖是對應於各階段的銅合金板的狀態,隨著銅合金板的沖壓加工時沖頭行程的增大,作用於銅合金板的負荷的變化的示意圖;第2圖是本發明一實施方式所涉及的銅合金板的位移-負荷曲線的一個例子與現有技術中的銅合金板的位移-負荷曲線的一個例子進行比較的曲線圖;第3圖是用於求出位移-負荷曲線的剪切試驗的概略圖;第4圖是分別以100倍及200倍放大發明例1的斷裂面的一部分的顯微鏡影像;以及第5圖是分別以100倍及200倍放大比較例2的斷裂面的一部分 的顯微鏡影像。 Fig. 1 is a schematic view showing changes in the load acting on the copper alloy sheet in accordance with the state of the copper alloy sheet at each stage, and the increase in the stroke of the punch in the press working of the copper alloy sheet; Fig. 2 is a view of the present invention An example of a displacement-load curve of a copper alloy sheet according to an embodiment is compared with an example of a displacement-load curve of a copper alloy sheet in the prior art; and FIG. 3 is a graph for obtaining a displacement-load curve. A schematic view of a shear test; FIG. 4 is a microscopic image of a part of the fracture surface of Invention Example 1 magnified 100 times and 200 times, respectively; and FIG. 5 is a magnification of the fracture of Comparative Example 2 at 100 times and 200 times, respectively. Part of the face Microscope image.
以下,對本發明的實施方式進行詳細地說明。 Hereinafter, embodiments of the present invention will be described in detail.
本發明一實施方式所涉及的銅合金板含有0.01~0.3質量%的錫,餘量由銅及不可避免的雜質構成,具有70%IACS(International Annealing Copper Standard)以上的導電率,且由剪切實驗中的位移-負荷曲線求得的半峰寬與板厚的比(r)為0.2r0.7。這樣的銅合金板,適用於通過沖壓加工而製造的電子元件。 The copper alloy sheet according to one embodiment of the present invention contains 0.01 to 0.3% by mass of tin, and the balance is composed of copper and unavoidable impurities, and has a conductivity of 70% IACS (International Annealing Copper Standard) or more, and is cut by The ratio of the half-width to the plate thickness (r) obtained by the displacement-load curve in the experiment is 0.2. r 0.7. Such a copper alloy sheet is suitable for an electronic component manufactured by press working.
(合金組成分濃度) (alloy composition concentration)
錫濃度為0.01~0.3質量%。如果錫濃度超過0.3質量%,就難以得到70%IACS以上的導電率。如果錫濃度小於0.01質量%,由剪切試驗中的位移-負荷曲線求得的半峰寬與板厚的比(r)為0.7以上,不能確認具有減少毛邊的效果。此外,如果錫濃度小於0.01質量%,由於0.2%的降伏應力降低,則不能滿足所要求的特性。從該觀點考慮,錫濃度較佳為0.03~0.25質量%,特佳為0.08~0.25質量%。 The tin concentration is 0.01 to 0.3% by mass. If the tin concentration exceeds 0.3% by mass, it is difficult to obtain a conductivity of 70% IACS or more. When the tin concentration is less than 0.01% by mass, the ratio (r) of the half width to the plate thickness obtained from the displacement-load curve in the shear test is 0.7 or more, and the effect of reducing the burrs cannot be confirmed. Further, if the tin concentration is less than 0.01% by mass, the required characteristics are not satisfied because the 0.2% drop stress is lowered. From this viewpoint, the tin concentration is preferably from 0.03 to 0.25 mass%, particularly preferably from 0.08 to 0.25 mass%.
本發明的銅-錫系合金中,除了錫外,還可添加選自由磷、銀、鎳、錳、鎂、鋅、硼以及鈣所組成的群組中的至少一種元素,但添加這些元素時,其添加量的總量較佳0.1質量%以下。如果它們的總量超過0.1質量%,則導電率降低、原料成本增加、製造性變差。 In the copper-tin alloy of the present invention, in addition to tin, at least one element selected from the group consisting of phosphorus, silver, nickel, manganese, magnesium, zinc, boron, and calcium may be added, but when these elements are added The total amount of the added amount is preferably 0.1% by mass or less. When the total amount thereof exceeds 0.1% by mass, the electrical conductivity is lowered, the raw material cost is increased, and the manufacturability is deteriorated.
(導電率) (Conductivity)
本發明的銅合金板中,以JIS H0505標準測得的導電率為70%IACS以上。導電率為70%IACS以上的話,能夠發揮用於給定電子元件時的所要求的導電性。導電率較佳75%IACS以上,更佳80%IACS以上。 In the copper alloy sheet of the present invention, the conductivity measured by the JIS H0505 standard is 70% IACS or more. When the conductivity is 70% IACS or more, the required conductivity for a given electronic component can be exhibited. The conductivity is preferably 75% IACS or more, more preferably 80% IACS or more.
(0.2%降伏應力) (0.2% relief stress)
本發明中,平行於銅合金板的軋製方向(GW方向) 的0.2%的降伏應力較佳為450MPa以上,此時,銅合金板充分具有作為結構件的材料所必需的強度。平行於軋製方向的0.2%的降伏應力更佳為500MPa以上,特別地,進一步較佳為520MPa以上。 In the present invention, parallel to the rolling direction of the copper alloy sheet (GW direction) The 0.2% of the lodging stress is preferably 450 MPa or more, and at this time, the copper alloy sheet sufficiently has the strength necessary as a material of the structural member. The 0.2% of the lodging stress parallel to the rolling direction is more preferably 500 MPa or more, and particularly preferably 520 MPa or more.
另一方面,垂直於銅合金板的軋製方向(BW)的0.2%的降伏應力,較佳為上述平行於軋製方向的0.2%的降伏應力以上。即,較佳垂直於軋製方向的0.2%的降伏應力與平行於軋製方向的0.2%的降伏應力的比為1.0以上。這是因為可使沖壓加工後的毛邊的長度變短、沖壓性變好。垂直於軋製方向的0.2%的降伏應力/平行於軋製方向的0.2%的降伏應力的比,更佳為1.03以上,進一步較佳為1.05以上。另一方面,如果垂直於軋製方向的0.2%的降伏應力/平行於軋製方向的0.2%的降伏應力的比過大,由於平行於軋製方向和垂直於軋製方向的沖壓後的斷面產生各向異性,導致沖壓後的毛邊長度變長,因此該比可為1.2以下,較佳1.15以下,更佳1.1以下。 On the other hand, the 0.2% drop stress perpendicular to the rolling direction (BW) of the copper alloy sheet is preferably equal to or higher than the above-described 0.2% fall stress in the rolling direction. That is, the ratio of the 0.2% drop stress perpendicular to the rolling direction to the 0.2% fall stress parallel to the rolling direction is preferably 1.0 or more. This is because the length of the burrs after the press working can be shortened and the punchability can be improved. The ratio of the 0.2% drop stress perpendicular to the rolling direction/the 0.2% drop stress parallel to the rolling direction is more preferably 1.03 or more, further preferably 1.05 or more. On the other hand, if the ratio of the 0.2% drop stress perpendicular to the rolling direction / the 0.2% of the fall stress parallel to the rolling direction is too large, due to the stamped section parallel to the rolling direction and perpendicular to the rolling direction Anisotropy is generated, and the length of the burrs after pressing becomes long. Therefore, the ratio can be 1.2 or less, preferably 1.15 or less, more preferably 1.1 or less.
此外,基於JIS Z2241標準測定0.2%的降伏應力。 Further, a 0.2% drop stress was measured based on the JIS Z2241 standard.
(位移-負荷曲線的半峰寬) (Half-width of the displacement-load curve)
本發明人,對在銅合金板的沖壓加工時,從沖頭與銅合金板的表面接觸時到沖製銅合金板之間的沖頭行程,與作用於銅合金板的負荷的關係進行了深入研究,結果是,發現通過沖壓加工得到的沖壓成型品的沖壓斷面中,為了減少導致毛邊的產生的剪切斷面的比例、同時增加斷裂面的比例,而減小由剪切試驗中的位移-負荷曲線求得的半峰寬是有效的。 The present inventors have studied the relationship between the punch stroke between the punch and the copper alloy plate and the load acting on the copper alloy plate in the press working of the copper alloy plate. As a result of intensive research, it was found that in the stamping section of the press-formed product obtained by press working, in order to reduce the proportion of the sheared section which causes the occurrence of burrs, and at the same time increase the proportion of the fracture surface, the shear test is reduced. The half-width of the displacement-load curve is valid.
如下對其進行詳細說明。沖壓加工時,如第1圖的圖表中所示,在沖頭行程還小的加工初期階段,沖頭與下模之間夾著的銅合金板,在分別與沖頭和下模接觸的位置產生塌邊。其後,隨著沖頭行程的增大,沖頭與下模之間夾著的銅合金板開始形成剪切面,沖頭與下模分別進一步咬入銅合金板,上述各塌邊變成裂紋時達到負荷的峰值,之後,隨著負荷的減少,裂紋擴展並形成斷裂面。 This will be described in detail as follows. In the press working, as shown in the graph of Fig. 1, at the initial stage of the processing where the punch stroke is still small, the copper alloy plate sandwiched between the punch and the lower die is in contact with the punch and the lower die, respectively. A sag occurs. Thereafter, as the stroke of the punch increases, the copper alloy plate sandwiched between the punch and the lower die begins to form a shearing surface, and the punch and the lower die respectively bite into the copper alloy plate, and the respective collapses become cracks. The peak of the load is reached, and then, as the load decreases, the crack expands and forms a fracture surface.
其中,沖壓成型品的沖壓斷面中剪切面所占比例增 大:是在從銅合金板的表面和背面形成塌邊到形成沖壓斷面的過程中,銅合金板不斷裂地沿板厚度方向較大延伸,於該期間沖頭切削銅合金板所引起的。 Among them, the proportion of the sheared surface in the stamping section of the press-formed product increases Large: In the process of forming the stamping section from the surface and the back surface of the copper alloy sheet, the copper alloy sheet extends greatly in the thickness direction of the sheet without breaking, during which the punch cuts the copper alloy sheet. .
因此,為了使沖壓加工時的銅合金板的厚度方向的伸長減小,在銅合金板形成塌邊之後,快速地形成沖壓斷面,想到通過設置由剪切試驗中位移-負荷曲線求得的半峰寬小的銅合金板,使得沖壓成型品的沖壓斷面中剪切面所占的比例減少,斷裂面所占的比例增加。 Therefore, in order to reduce the elongation in the thickness direction of the copper alloy sheet during the press working, the stamped section is quickly formed after the copper alloy sheet is collapsed, and it is thought that the displacement-load curve obtained by the shear test is obtained. The copper alloy sheet having a small half-peak width reduces the proportion of the sheared surface in the stamped section of the press-formed product, and the proportion of the fractured surface increases.
基於上述發現,本發明的實施方式的銅合金板,由剪切實驗中的位移-負荷曲線求得的半峰寬與板厚的比(r)為0.2r0.7。 Based on the above findings, in the copper alloy sheet according to the embodiment of the present invention, the ratio of the half width to the sheet thickness (r) obtained from the displacement-load curve in the shear test is 0.2. r 0.7.
剪切試驗中的位移-負荷曲線,例如,如第2圖所示,隨著位移的增大,負荷是在初期階段增加的、經過峰值後下降的山形的曲線。本發明的實施方式的銅合金板中,半峰寬是指負荷峰值的1/2的負荷的位移寬度,小於相同板厚的現有的銅合金。 The displacement-load curve in the shear test, for example, as shown in Fig. 2, as the displacement increases, the load is a mountain-shaped curve that increases at an initial stage and falls after a peak. In the copper alloy sheet according to the embodiment of the present invention, the half width is a displacement width of a load of 1/2 of the load peak, and is smaller than a conventional copper alloy having the same thickness.
其結果是,對該實施方式的銅合金板進行沖壓加工時,如第1圖所示之對應於沖頭行程量的負荷的曲線,在銅合金板的表面及背面形成塌邊且經過峰值後,負荷急劇下降,在早期形成沖壓斷面,能夠有效抑制到沖壓斷面形成為止的期間由沖頭切削銅合金板所引起的剪切面比例增大。由此,由於在沖壓斷面減少剪切面的同時增大了斷裂面,可有效抑制從沖壓斷面突出到表背面側的毛邊的產生。 As a result, when the copper alloy sheet of the embodiment is subjected to press working, as shown in the first graph, the curve corresponding to the load of the punch stroke amount is collapsed on the front and back surfaces of the copper alloy sheet and after the peak is passed. The load is sharply lowered, and the press section is formed at an early stage, and the ratio of the shear plane caused by the punch cutting of the copper alloy sheet during the period until the formation of the press section can be effectively suppressed. Thereby, since the fracture surface is increased while the press section is reduced, the occurrence of the burrs protruding from the press section to the front and back sides can be effectively suppressed.
其中,為求出位移-負荷曲線的剪切試驗如下進行:如第3圖所示,將厚度為0.1mm的銅合金板的樣品夾在直徑為9.98mm的圓柱形的沖頭與設置了間隙為0.01mm的下模之間,以0.1mm/min的速度使沖頭朝向下模位移,隨著位移的增加,用設置於沖頭側的測力感測器適當測定負荷。 Here, the shear test for determining the displacement-load curve is performed as follows: As shown in Fig. 3, a sample of a copper alloy plate having a thickness of 0.1 mm is sandwiched between a cylindrical punch having a diameter of 9.98 mm and a gap is provided. The punch was displaced toward the lower mold at a speed of 0.1 mm/min between the lower molds of 0.01 mm, and the load was appropriately measured by a load cell provided on the punch side as the displacement was increased.
無需特別地設定半峰寬與板厚的比(r)的下限,但通常在形成塌邊以及剪切斷面的情況下設為0.2以上。另一方面,如果半峰寬與板厚的比(r)超過0.7,則由於不能充分減小沖壓加 工時板厚度方向的伸長,不能如期發揮抑制毛邊的產生的效果。 It is not necessary to specifically set the lower limit of the ratio (r) of the half width to the thickness of the sheet, but it is usually 0.2 or more in the case of forming the sag and the sheared section. On the other hand, if the ratio (r) of the half width to the thickness exceeds 0.7, the stamping addition cannot be sufficiently reduced. The elongation in the thickness direction of the working plate cannot be exerted as expected to suppress the occurrence of burrs.
因此,半峰寬與板厚的比(r)的更佳的範圍為0.25r<0.7,進一步較佳的範圍為0.3r<0.7。 Therefore, a better range of the ratio of the half width to the thickness of the plate (r) is 0.25. r<0.7, a further preferred range is 0.3 r<0.7.
(板厚) (thickness)
銅合金板的厚度,即板厚具體可為0.05mm~2.0mm。由於如果在上述範圍以外,提高了沖壓的剪切面和毛邊的管理的難度,因此更佳板厚為0.06mm~1.5mm。但,板厚可根據銅合金板的用途等來適當決定,不限於本發明所示出的數值範圍。 The thickness of the copper alloy plate, that is, the thickness of the plate may be 0.05 mm to 2.0 mm. Since it is difficult to manage the punched sheared surface and the burr if it is outside the above range, the thickness is preferably from 0.06 mm to 1.5 mm. However, the thickness of the sheet can be appropriately determined depending on the use of the copper alloy sheet or the like, and is not limited to the numerical range shown in the present invention.
(伸長) (elongation)
較佳為當平行於軋製方向的伸長與垂直於軋製方向的伸長的各向異性較小時,在任意方向實施沖壓加工,均可抑制毛邊的產生。因此,垂直於軋製方向的伸長與平行於軋製方向的伸長的比較佳為0.8以上且1.2以下。垂直於軋製方向的伸長與平行於軋製方向的伸長的比更佳為0.8以上且1.15以下。垂直於軋製方向的伸長與平行於軋製方向的伸長的比進一步較佳為0.8以上且1.1以下。基於JIS Z2241標準測定該伸長。 It is preferable that when the anisotropy of the elongation parallel to the rolling direction and the elongation perpendicular to the rolling direction is small, the press working can be performed in any direction, and the generation of the burrs can be suppressed. Therefore, the elongation perpendicular to the rolling direction and the elongation parallel to the rolling direction are preferably 0.8 or more and 1.2 or less. The ratio of the elongation perpendicular to the rolling direction to the elongation parallel to the rolling direction is more preferably 0.8 or more and 1.15 or less. The ratio of the elongation perpendicular to the rolling direction and the elongation parallel to the rolling direction is more preferably 0.8 or more and 1.1 or less. The elongation was measured based on the JIS Z2241 standard.
(毛邊高度) (flash height)
對於上述剪切試驗後得到的圓柱狀的試驗片,利用光學顯微鏡(倍率1000倍)及實體顯微鏡,360°地觀察該試驗片的沖壓斷面,將觀察到的最長毛邊沿板厚度方向的長度作為毛邊高度。以1μm為單位測定毛邊高度,如果小於5μm則在性能上沒有問題。較佳小於3μm,進一步較佳希望沒有毛邊。 For the cylindrical test piece obtained after the above shear test, the punched section of the test piece was observed 360° using an optical microscope (magnification: 1000 times) and a stereoscopic microscope, and the length of the longest burr observed along the thickness direction of the plate was observed. As the height of the burr. The height of the burrs was measured in units of 1 μm, and if it was less than 5 μm, there was no problem in performance. It is preferably less than 3 μm, and it is further preferred to have no burrs.
(製造方法) (Production method)
以上所述的銅合金板,可通過如下例子所示的製造方法進行製造。 The copper alloy sheet described above can be produced by the production method shown in the following example.
熔化作為純銅原料的無氧銅等,添加錫及所需的其他合金元素,鑄造成厚度為30~300mm左右的鑄錠。將該鑄錠,例如通過800~1000℃的熱軋形成厚度為3~30mm左右的板,之後,以所需的次數重複進行冷軋和再結晶退火,通過最終冷軋完成給定的製品厚度,最後進行去應力退火。去應力退火無需特意進行, 其不對沖壓性產生影響。 Oxygen-free copper or the like which is a raw material of pure copper is melted, tin and other alloying elements are added, and cast into an ingot having a thickness of about 30 to 300 mm. The ingot is formed into a plate having a thickness of about 3 to 30 mm by, for example, hot rolling at 800 to 1000 ° C. Thereafter, cold rolling and recrystallization annealing are repeated as many times as necessary, and the final product thickness is completed by final cold rolling. Finally, stress relief annealing is performed. Stress relief annealing does not need to be done intentionally. It does not affect the stamping properties.
再結晶退火中,使軋製組織再結晶化。 In the recrystallization annealing, the rolled structure is recrystallized.
特別地,其中,在最終冷軋前的再結晶退火(最終退火)中,將材料的平均結晶粒徑調整為50μm以上。如果此時的平均結晶粒徑過小,不能充分減小所製造的銅合金板的沖壓加工時板厚方向的伸長。也就是說,難以使銅合金板的位移-負荷曲線的半峰寬與板厚的比(r)為0.2r0.7。因此,最終退火時的平均粒徑較佳50μm以上,特別地,進一步較佳為60μm以上。 In particular, in the recrystallization annealing (final annealing) before final cold rolling, the average crystal grain size of the material is adjusted to 50 μm or more. If the average crystal grain size at this time is too small, the elongation in the thickness direction of the copper alloy sheet produced during press working cannot be sufficiently reduced. That is, it is difficult to make the ratio of the half width of the displacement-load curve of the copper alloy sheet to the thickness of the plate (r) is 0.2. r 0.7. Therefore, the average particle diameter at the time of final annealing is preferably 50 μm or more, and particularly preferably 60 μm or more.
另一方面,如果最終退火時的平均粒徑過大時,所製造的銅合金板的0.2%的降伏應力降低。因此,最終退火的平均結晶粒徑較佳為100μm以下,特別為95μm以下,進一步為85μm以下。 On the other hand, if the average particle diameter at the time of final annealing is too large, the 0.2% drop stress of the produced copper alloy sheet is lowered. Therefore, the average crystal grain size of the final annealing is preferably 100 μm or less, particularly 95 μm or less, and further 85 μm or less.
最終冷軋前的再結晶退火的條件是根據目標退火後的結晶粒徑和目標製品的導電率來確定的。具體地,可使用批式爐或連續退火爐,使爐內溫度為550~850℃,進行退火。也可以在批式爐中,在550~850℃的爐內溫度下,在30分鐘~30小時的範圍內適當調整加熱時間。也可以在連續退火爐中,在550~850℃的爐內溫度下,在5秒~10分鐘的範圍內適當調整加熱時間。 The conditions of the recrystallization annealing before the final cold rolling are determined according to the crystal grain size after the target annealing and the conductivity of the target article. Specifically, a batch furnace or a continuous annealing furnace may be used to anneal at a temperature of 550 to 850 ° C in the furnace. It is also possible to appropriately adjust the heating time in a batch furnace at a furnace temperature of 550 to 850 ° C in a range of 30 minutes to 30 hours. It is also possible to appropriately adjust the heating time in the continuous annealing furnace at a furnace temperature of 550 to 850 ° C for 5 seconds to 10 minutes.
最終冷軋(精軋)中,使材料反復地通過一對軋輥之間,以達到目標的板厚。 In the final cold rolling (finishing), the material is repeatedly passed between a pair of rolls to achieve the target thickness.
這裡,將通過軋輥之間的次數設為n道次,將各道次的加工度設置為相同的大小,從最初的道次到n/3道次以上,設置工作輥的直徑與材料的板厚比為40以上是很重要的。通過這樣的大直徑的工作輥的壓延,由於材料與工作輥的接觸面積大,材料能夠被大幅壓縮,能夠有效減小製造的銅合金板的位移-負荷曲線的半峰寬。其中,最終冷軋的總道次為3道次~25道次,較佳5道次~15道次。 Here, the number of passes between the rolls is set to n passes, and the degree of processing of each pass is set to the same size, and the diameter of the work roll and the plate of the material are set from the first pass to the n/3 pass or more. A thickness ratio of 40 or more is very important. By such calendering of the large-diameter work roll, since the contact area of the material with the work roll is large, the material can be largely compressed, and the half-width of the displacement-load curve of the manufactured copper alloy sheet can be effectively reduced. Among them, the total number of final cold rolling is 3 passes to 25 passes, preferably 5 passes to 15 passes.
經過這些道次,最終冷軋的加工度Rf(%)由Rf=(t0-t)/t0×100(t0:最終冷軋前的板厚,t:最終冷軋後的板厚)得到。該最終冷軋的加工度Rf最好為60%以上。也就是說,當最終冷 軋的加工度Rf小於60%時,銅合金的0.2%的降伏應力難以達到450MPa以上,存在不能充分滿足所要求的特性的情況。 After these passes, the final cold rolling degree of work Rf (%) is from Rf = (t 0 - t) / t 0 × 100 (t 0 : the thickness before the final cold rolling, t: the thickness after the final cold rolling )get. The degree of processing Rf of the final cold rolling is preferably 60% or more. That is, when the degree of work Rf of the final cold rolling is less than 60%, the 0.2% of the stress of the copper alloy is difficult to reach 450 MPa or more, and the required characteristics may not be sufficiently satisfied.
此外,與再結晶退火交替反復操作的全部冷軋的總加工度R(%)由R=(T0-T)/T0×100(T0:冷軋前的板厚,T:冷軋後的板厚)得到。該總加工度R較佳為90%以上,更佳為92%以上。總加工度R低的情況下,銅合金板的垂直於軋製方向的長度/平行於軋製方向的長度的比小於0.8。另一方面,冷軋的總加工度R的上限為99.5%以下。當大於99.5%時,銅合金板的垂直於軋製方向的長度/平行於軋製方向的長度的比為1.2以上。總加工度R可以為99.5%以下。 Further, the total degree of work R (%) of all cold rolling which is alternately repeated with recrystallization annealing is from R = (T 0 - T) / T 0 × 100 (T 0 : thickness before cold rolling, T: cold rolling After the plate thickness) is obtained. The total workability R is preferably 90% or more, more preferably 92% or more. When the total workability R is low, the ratio of the length of the copper alloy sheet perpendicular to the rolling direction/the length parallel to the rolling direction is less than 0.8. On the other hand, the upper limit of the total workability R of cold rolling is 99.5% or less. When it is more than 99.5%, the ratio of the length of the copper alloy sheet perpendicular to the rolling direction/the length parallel to the rolling direction is 1.2 or more. The total workability R may be 99.5% or less.
本發明的去應力退火利用連續退火爐或批式爐來進行。將任何一種的加熱條件調整為爐內溫度在300~600℃範圍內、加熱時間在5秒~10分鐘範圍內。不必特意進行去應力退火。 The stress relief annealing of the present invention is carried out using a continuous annealing furnace or a batch furnace. The heating conditions of any one are adjusted so that the temperature in the furnace is in the range of 300 to 600 ° C and the heating time is in the range of 5 seconds to 10 minutes. It is not necessary to deliberately perform stress relief annealing.
本發明的一個特徵為,通過使由剪切實驗中的銅合金板的位移-負荷曲線求得的半峰寬與板厚的比(r)在給定的範圍內,以使沖壓加工時銅合金板的厚度方向的伸長變小,從而使沖壓斷面在早期形成。因此,銅合金板的製造條件如下。a.將最終退火時的平均結晶粒徑調整為50μm。b.在最終冷軋的初期道次中,使工作輥直徑/材料的板厚為40以上。 A feature of the present invention is that the ratio of the half width to the thickness (r) obtained by the displacement-load curve of the copper alloy sheet in the shearing test is within a given range, so that the copper during the press processing The elongation of the alloy sheet in the thickness direction becomes small, so that the stamped section is formed at an early stage. Therefore, the manufacturing conditions of the copper alloy sheet are as follows. a. The average crystal grain size at the time of final annealing was adjusted to 50 μm. b. In the initial pass of the final cold rolling, the work roll diameter/material thickness is 40 or more.
如上所製造的銅合金板,可被加工成各種板厚的銅製品,例如,可用於由沖壓加工形成的端子、連接器、繼電器、開關、插座、母線、引線框架等之電子元件及其他沖壓成型品中。 The copper alloy sheet manufactured as above can be processed into copper products of various thicknesses, for example, electronic components and other stampings for terminals, connectors, relays, switches, sockets, bus bars, lead frames, etc. formed by press working. In the molded product.
接著,試製本發明的銅合金板,並評價了其性能,如下進行說明。但,本說明僅用於示例,本發明不受其限定。 Next, the copper alloy sheet of the present invention was experimentally produced, and its performance was evaluated as described below. However, the description is for illustrative purposes only, and the invention is not limited thereto.
向銅溶液中添加合金元素後,鑄造了厚度為200mm的鑄錠。將該鑄錠在800℃下加熱3小時,在800℃下進行熱軋形成厚度為16mm的板狀。用內圓磨床磨削熱軋板表面的氧化皮,去除後,反復進行退火和冷軋,通過最終冷軋得到了給定的製品厚度。 最後利用連續退火爐進行了去應力退火。 After the alloying element was added to the copper solution, an ingot having a thickness of 200 mm was cast. The ingot was heated at 800 ° C for 3 hours, and hot rolled at 800 ° C to form a plate having a thickness of 16 mm. The scale of the surface of the hot rolled sheet is ground by an internal grinding machine, and after being removed, annealing and cold rolling are repeated, and a given product thickness is obtained by final cold rolling. Finally, the stress relief annealing was performed using a continuous annealing furnace.
最終冷軋前的退火(最終再結晶退火)為,利用批式爐,加熱時間設為5小時,調整爐內溫度在300~700℃的範圍內,使退火後的結晶粒徑和導電率發生了變化。在退火後的結晶粒徑的測定中,鏡面拋光垂直於軋製方向的斷面後進行化學腐蝕,用截斷法(JIS H0501(1999年))求得平均結晶粒徑。 The final annealing (final recrystallization annealing) before cold rolling is to use a batch furnace, the heating time is set to 5 hours, and the temperature in the furnace is adjusted to be in the range of 300 to 700 ° C, so that the crystal grain size and electrical conductivity after annealing occur. Change. In the measurement of the crystal grain size after annealing, the mirror polishing was performed perpendicular to the cross section in the rolling direction, followed by chemical etching, and the average crystal grain size was determined by a cutting method (JIS H0501 (1999)).
按照如表1所示的各發明例及比較例,調整冷軋的總加工度、最終冷軋(精軋)的加工度、道次以及工作輥的直徑。 According to each of the inventive examples and comparative examples shown in Table 1, the total degree of cold rolling, the degree of processing of the final cold rolling (finishing), the pass, and the diameter of the work rolls were adjusted.
對在各條件下製造的銅合金板進行了如下的測定。 The copper alloy sheets produced under the respective conditions were measured as follows.
(組成分) (composition)
通過ICP-質量分析法分析了合金元素的濃度。 The concentration of the alloying elements was analyzed by ICP-mass spectrometry.
(剪切試驗) (shear test)
採取厚度為0.1mm的樣品,將其以配置於直徑為9.98mm的圓柱形的沖頭與設置間隙為0.01mm的下模之間的狀態下,以0.1mm/min的速度使沖頭朝向下模位移,隨著位移的增加,用設置於沖頭側的測力感測器測定負荷,由此從所求出的位移-負荷曲線算出半峰寬。 A sample having a thickness of 0.1 mm was taken, and the punch was turned downward at a speed of 0.1 mm/min in a state of being disposed between a cylindrical punch having a diameter of 9.98 mm and a lower die having a gap of 0.01 mm. The mode displacement is measured by the load cell provided on the punch side as the displacement increases, thereby calculating the half width from the obtained displacement-load curve.
(毛邊高度) (flash height)
利用光學顯微鏡(倍率1000倍)及實體顯微鏡,全面觀察剪切試驗後所得到的圓柱狀的試驗片的周圍形成的沖壓斷面,測得了毛邊的高度。以1μm為單位測定了毛邊的高度。 The cross section formed around the cylindrical test piece obtained after the shear test was observed by an optical microscope (magnification: 1000 times) and a stereoscopic microscope, and the height of the burr was measured. The height of the burrs was measured in units of 1 μm.
(拉伸強度及0.2%降伏應力) (tensile strength and 0.2% stress)
以JIS Z2241標準,分別沿平行於軋製方向的方向和垂直於軋製方向的方向採取試驗片,通過進行各個方向的拉伸試驗,求出了拉伸強度及0.2%降伏應力。 According to the JIS Z2241 standard, test pieces were taken in a direction parallel to the rolling direction and a direction perpendicular to the rolling direction, and tensile strength and 0.2% lodging stress were obtained by performing tensile tests in various directions.
(伸長) (elongation)
以JIS Z2241標準,分別沿平行於軋製方向的方向和垂直於軋製方向的方向採取試驗片,標點間距離為50mm,測定了各個方向的伸長。 According to the JIS Z2241 standard, test pieces were taken in a direction parallel to the rolling direction and a direction perpendicular to the rolling direction, and the distance between the punctuation points was 50 mm, and the elongation in each direction was measured.
(導電率) (Conductivity)
使試驗片的長度方向為與軋製方向平行地從銅合金板採取試驗片,基於JIS H0505標準,通過四端子法測定了20℃下的導電率。 The test piece was taken from the copper alloy plate in the longitudinal direction of the test piece in parallel with the rolling direction, and the electrical conductivity at 20 ° C was measured by a four-terminal method based on the JIS H0505 standard.
發明例及比較例的各條件示於表1,且測得的結果示於表2。 The respective conditions of the inventive examples and comparative examples are shown in Table 1, and the measured results are shown in Table 2.
[表1]
[表2]
從表1及表2中所示的可以發現,發明例1~23中最終退火時的平均結晶粒徑都為50μm以上,而且,通過使工作輥直徑/材料的板厚為40以上,從製造的銅合金板的位移-負荷曲線求出的半峰寬與板厚的比(r)為0.2r0.7,同時毛邊高度為5以下,由此得到了沖壓沖製性良好的製品。此外,發明例1~23中,銅合金板的導電率為70%IACS以上,因此滿足了應用於電子元件的情況等所要求的導電性。 As shown in Tables 1 and 2, it was found that the average crystal grain size at the time of final annealing in Inventive Examples 1 to 23 was 50 μm or more, and the thickness of the work roll/material was 40 or more. The ratio of the half-width to the plate thickness (r) of the displacement-load curve of the copper alloy plate is 0.2. r At 0.7, the height of the burr was 5 or less, and thus a product having good stamping properties was obtained. Further, in Inventive Examples 1 to 23, since the electrical conductivity of the copper alloy sheet was 70% IACS or more, the electrical conductivity required for application to an electronic component or the like was satisfied.
對此,在比較例1中,通過使錫的添加量變為0.007質量%這麼少時,銅合金板的半峰寬與板厚的比(r)變大,毛邊 高度也變高了。 On the other hand, in Comparative Example 1, when the amount of addition of tin is as small as 0.007% by mass, the ratio (r) of the half-value width to the thickness of the copper alloy sheet becomes large, and the burr The height has also increased.
比較例2、5中,降低最終退火溫度,最終退火時的平均結晶粒徑變小,但結果銅合金板的半峰寬與板厚的比(r)變大,雖然並不像比較例1中那麼高,但毛邊高度也變高了。 In Comparative Examples 2 and 5, the final annealing temperature was lowered, and the average crystal grain size at the final annealing was small, but as a result, the ratio (r) of the half-value width to the plate thickness of the copper alloy sheet became large, although not as in Comparative Example 1. It is as high as it is, but the height of the raw edge is also high.
比較例3、6中,最終冷軋的初期的道次,由於工作輥直徑/材料的板厚變小,銅合金板的半峰寬與板厚的比(r)變大,毛邊高度也變高了。 In Comparative Examples 3 and 6, in the initial stage of the final cold rolling, since the work roll diameter/material thickness was small, the ratio of the half width of the copper alloy plate to the plate thickness (r) became large, and the height of the burrs also changed. Taller.
比較例4中,通過減少精軋中增大了工作輥直徑的初期的道次數,由於材料不能被大直徑的工作輥充分軋製,因此銅合金板的半峰寬與板厚的比(r)變大,毛邊高度也變高了。 In Comparative Example 4, by reducing the number of initial passes in the finish rolling in which the diameter of the work roll is increased, since the material cannot be sufficiently rolled by the large-diameter work roll, the ratio of the half width of the copper alloy plate to the thickness of the plate (r ) It becomes bigger and the height of the burrs becomes higher.
此外,比較例7中,雖然銅合金板的半峰寬與板厚的比(r)在給定的範圍內,但由於P的添加量變多而導致導電率變小。 Further, in Comparative Example 7, although the ratio (r) of the half width of the copper alloy sheet to the thickness of the copper alloy sheet was within a given range, the amount of addition of P was increased to cause a decrease in electrical conductivity.
因此,通過本發明的銅合金板,能夠有效抑制毛邊的產生,並能夠改善沖壓沖製性。 Therefore, with the copper alloy sheet of the present invention, the generation of burrs can be effectively suppressed, and the punching property can be improved.
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