TWI583280B - Method for making printed circuit board and printed circuit board - Google Patents
Method for making printed circuit board and printed circuit board Download PDFInfo
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- TWI583280B TWI583280B TW103116414A TW103116414A TWI583280B TW I583280 B TWI583280 B TW I583280B TW 103116414 A TW103116414 A TW 103116414A TW 103116414 A TW103116414 A TW 103116414A TW I583280 B TWI583280 B TW I583280B
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- 238000000034 method Methods 0.000 title claims description 117
- 239000011247 coating layer Substances 0.000 claims description 386
- 239000010410 layer Substances 0.000 claims description 277
- 238000007747 plating Methods 0.000 claims description 178
- 239000000758 substrate Substances 0.000 claims description 126
- 238000000576 coating method Methods 0.000 claims description 83
- 239000011248 coating agent Substances 0.000 claims description 82
- 238000004519 manufacturing process Methods 0.000 claims description 64
- 239000011241 protective layer Substances 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 31
- 238000004080 punching Methods 0.000 claims description 31
- 230000003014 reinforcing effect Effects 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 22
- 238000000206 photolithography Methods 0.000 claims description 16
- 238000000059 patterning Methods 0.000 claims description 15
- 238000007772 electroless plating Methods 0.000 claims description 3
- 238000009713 electroplating Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000008569 process Effects 0.000 description 83
- 239000010949 copper Substances 0.000 description 40
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 38
- 229910052802 copper Inorganic materials 0.000 description 33
- 238000007639 printing Methods 0.000 description 19
- 239000010408 film Substances 0.000 description 18
- 229920001721 polyimide Polymers 0.000 description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 230000004048 modification Effects 0.000 description 10
- 238000012986 modification Methods 0.000 description 10
- 238000005530 etching Methods 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- 239000004020 conductor Substances 0.000 description 5
- 239000011889 copper foil Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000005304 joining Methods 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000007646 gravure printing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010017 direct printing Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 239000005001 laminate film Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
- H05K3/4053—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques
- H05K3/4069—Through-connections; Vertical interconnect access [VIA] connections by thick-film techniques for via connections in organic insulating substrates
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/24—Reinforcing the conductive pattern
- H05K3/245—Reinforcing conductive patterns made by printing techniques or by other techniques for applying conductive pastes, inks or powders; Reinforcing other conductive patterns by such techniques
- H05K3/246—Reinforcing conductive paste, ink or powder patterns by other methods, e.g. by plating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/42—Plated through-holes or plated via connections
- H05K3/425—Plated through-holes or plated via connections characterised by the sequence of steps for plating the through-holes or via connections in relation to the conductive pattern
- H05K3/427—Plated through-holes or plated via connections characterised by the sequence of steps for plating the through-holes or via connections in relation to the conductive pattern initial plating of through-holes in metal-clad substrates
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
Description
本發明涉及一種印刷電路板的製造方法及印刷電路板,更為詳細地涉及一種能夠形成具有精細及優異的導電特性的電路圖案的同時,能夠節省原材料且縮短製程等的印刷電路板的製造方法及印刷電路板。 The present invention relates to a method of manufacturing a printed circuit board and a printed circuit board, and more particularly to a method of manufacturing a printed circuit board capable of forming a circuit pattern having fine and excellent conductive characteristics while saving material and shortening process and the like And printed circuit boards.
一般來講,印刷電路板(Printed Circuit Board)為加載各種電子元件並使之電連接的基板形式的電子元件。 Generally, a Printed Circuit Board is an electronic component in the form of a substrate that loads and electrically connects various electronic components.
印刷電路板根據基材的硬軟性的材質,分為硬性印刷電路板(Rigid Printed Circuit Board)和柔性印刷電路板(Flexible Circuit Board)這兩大類,最近又出現硬軟性複合印刷電路板。 The printed circuit board is classified into two types, a rigid printed circuit board (Rigid Printed Circuit Board) and a flexible printed circuit board (Flexible Circuit Board), according to the hard and soft material of the substrate, and recently, a hard and soft composite printed circuit board has appeared.
在印刷電路板的應用初期,如在單面上形成有印刷電路的比較簡單的結構的產品成為主流,但是隨著電子產品的輕量化、小型化及多功能化及複合功能化,軟性電路板也逐漸呈現提高電路密度以及其結構複雜化,並且發展為多層產品的趨勢。 At the beginning of the application of printed circuit boards, products with a relatively simple structure in which printed circuits are formed on one side have become mainstream, but with the weight reduction, miniaturization, multi-function and composite function of electronic products, flexible circuit boards There is also a trend toward increasing circuit density and complexity of its structure, and developing into a multi-layer product.
印刷電路板根據電路結構的電路圖案層具有如單層、雙面及多層型等多種類型,根據電子設備的結構和功能,設計及製作適合於該電子設備的印刷電路板並在產品上使用。 The printed circuit board has various types such as a single layer, a double layer, and a multi-layer type according to a circuit pattern layer of a circuit structure, and a printed circuit board suitable for the electronic device is designed and manufactured according to the structure and function of the electronic device and used on the product.
尤其,柔性印刷電路板能夠實現電子產品的小型化及輕量化,並且具有優異的彎曲性及柔性,因此執行印刷電路板所具有的作用的同時,能夠自由連接不相鄰的兩個電路或部件的優點,從而不僅在行動電話、MP3、攝像機、列印機及顯示器等電子設備,在包括醫療裝備及軍事裝備的通常的產業機械等中也廣泛使用。尤其是,隨著如行動電話、攝像機、筆記本電腦及顯示器等,需要電路板的彎曲特性的產品的增加,對柔性電路板的需求也逐漸增加。 In particular, the flexible printed circuit board can realize miniaturization and weight reduction of an electronic product, and has excellent flexibility and flexibility, so that the functions of the printed circuit board can be performed while freely connecting two circuits or components that are not adjacent to each other. The advantages are not only used in electronic devices such as mobile phones, MP3s, video cameras, printers, and displays, but also in general industrial machinery including medical equipment and military equipment. In particular, with the increase in products requiring bending characteristics of circuit boards such as mobile phones, video cameras, notebook computers, and displays, the demand for flexible circuit boards has also increased.
在如此的印刷電路板中,將雙面印刷電路板的通常的製造方法以雙面柔性印刷電路板為例進行說明如下。準備如聚醯亞胺膜(Polyimide Film)或聚酯(Polyester)膜的絕緣性膜的兩面上分別層壓有銅(Cu)薄膜的雙面覆銅層壓板(CCL;Copper Clad Laminate)膜材料後,為了電連接該銅(Cu)層的需要形成電路圖案的部分,在CCL膜的規定位置上利用電鑽等形成通孔後,對該通孔進行鍍覆以使銅(Cu)層彼此電連接。之後,通過在CCL膜的兩側銅(Cu)層上利用感光性膜或塗佈感光液後,通過以曝光、顯影、蝕刻及剝離製程將各銅(Cu)層加工成規定的電路圖案的方法來製作雙面柔性電路板。尤其是,覆銅箔層壓膜分為三層材料和兩層材料,其中就在聚醯亞膜上塗佈黏合劑層后層壓銅箔的三層材料而言,在中間黏合劑層和銅箔層的厚度不易調節,從而具有難以對應薄膜型雙面印刷電路板的缺點,就兩層材料而言,包含在銅箔上熔鑄(Casting)聚醯亞胺清漆的熔鑄法和利用真空等離子(Plasma)將靶金屬(Target Metal)離子化(Ionized)而製造的濺射(Sputtering)法,其中熔鑄法需要額外的加熱裝置,並且在高溫製程時會產生銅箔的氧化問題。而且,銅箔層的厚度也不易調節。 In such a printed circuit board, a general manufacturing method of a double-sided printed circuit board is exemplified by a double-sided flexible printed circuit board as follows. A double-sided copper clad laminate (CCL; Copper Clad Laminate) film material in which a copper (Cu) film is laminated on both sides of an insulating film such as a Polyimide Film or a Polyester film. Thereafter, in order to electrically connect the copper (Cu) layer to the portion where the circuit pattern is to be formed, after the via hole is formed by a drill or the like at a predetermined position of the CCL film, the via hole is plated to electrically connect the copper (Cu) layers to each other. connection. Thereafter, by using a photosensitive film or a photosensitive liquid on the copper (Cu) layer on both sides of the CCL film, each copper (Cu) layer is processed into a predetermined circuit pattern by exposure, development, etching, and lift-off processes. The method is to fabricate a double-sided flexible circuit board. In particular, the copper clad laminate film is divided into three layers of materials and two layers of materials, wherein the adhesive layer is coated on the polythene film, and the three layers of the copper foil are laminated, in the intermediate adhesive layer and copper. The thickness of the foil layer is not easy to adjust, so that it has the disadvantage that it is difficult to cope with the film type double-sided printed circuit board. For the two-layer material, the casting method of casting a polyimide varnish on a copper foil and using a vacuum plasma ( Plasma) A sputtering method produced by ionizing a target metal (Ionized) in which an additional heating device is required for the fused casting method, and an oxidation problem of the copper foil is generated at a high temperature process. Moreover, the thickness of the copper foil layer is also difficult to adjust.
濺射法具有物理強度與其他製造方法相比弱,尤其因使用鉻或鈷等會引起環境污染的缺點。同時,在蝕刻製程中需要分別對銅箔層、 鎳層及鉻層進行蝕刻,而且即使分別進行蝕刻,仍會留下鎳層的殘留物,從而會引起電特性的不良。 The sputtering method has a physical strength which is weak compared with other manufacturing methods, and particularly has a disadvantage of causing environmental pollution due to the use of chromium or cobalt. At the same time, in the etching process, it is necessary to separately apply the copper foil layer, The nickel layer and the chromium layer are etched, and even if etching is performed separately, the residue of the nickel layer remains, which may cause deterioration in electrical characteristics.
該習知製造方法雖然具有能夠形成微細圖案的優點,但是其製造製程複雜及原材料的損失嚴重,而且引起環境污染問題。最近,隨著印刷電子技術的發展,正在開發利用印刷方式的印刷電路板的製造方法,但是目前的印刷技術對印刷電路的線寬有一定的侷限性。 Although the conventional manufacturing method has the advantage of being able to form a fine pattern, the manufacturing process is complicated and the loss of raw materials is severe, and environmental pollution problems are caused. Recently, with the development of printed electronic technology, a manufacturing method of a printed circuit board using a printing method is being developed, but current printing technology has certain limitations on the line width of a printed circuit.
此外,在日本專利公開公報平06-224528號中公開有同時使用所述的蝕刻方法而製造雙面柔性印刷電路板的方法。 Further, a method of manufacturing a double-sided flexible printed circuit board using the etching method described above is disclosed in Japanese Laid-Open Patent Publication No. Hei 06-224528.
該製造方法涉及如下的方法:在將薄膜襯底的正反面之間需要電連接的部分上形成貫通孔的同時,在薄膜襯底的一面的全面上塗佈金屬箔,並且以規定的圖案通過蝕刻製程去除該金屬箔以形成電路導體部,且形成封堵貫通孔的部分的封堵板。在薄膜襯底的相反面將導電膏通過印刷方法進行塗佈而形成印刷電路導體部的同時在貫通孔中填充導電膏,通過該導電膏將通過蝕刻製程而形成的電路導體部和通過印刷方法而形成的印刷電路導體部電連接,從而製造雙面柔性電路板。 The manufacturing method relates to a method of coating a metal foil on a whole surface of one side of a film substrate while forming a through hole on a portion where an electrical connection is required between the front and back surfaces of the film substrate, and passing it in a prescribed pattern. The etching process removes the metal foil to form a circuit conductor portion, and forms a sealing plate that blocks a portion of the through hole. The conductive paste is applied on the opposite side of the film substrate by a printing method to form a printed circuit conductor portion, and the conductive paste is filled in the through hole, and the circuit conductor portion formed by the etching process and the printing method are passed through the conductive paste. The formed printed circuit conductor portions are electrically connected to each other to manufacture a double-sided flexible circuit board.
然而,該方法由導電膏通過印刷方法形成印刷電路的同時在貫通孔中需要填充導電膏,但是通過填充貫通孔而形成突起的導電膏形成印刷電路導電部的印刷方法極有侷限性,相反,易於形成印刷電路導電部的導電膏難以填充於貫通孔而形成突起。此外,通過該方式製造的柔性印刷電路板具有在貫通孔中形成的連接部在熱或物理衝擊下會產生收縮或破裂而斷線的可能性高的缺點,而且在製程上,需要進一步增加製程的缺點,該製程形成用於防止填充在貫通孔的導電膏洩漏的額外的封閉板部分,因此現實情況是未能利用在產業上。此外,由於導電膏層與基材的黏合力不夠充分,通過導電膏形成的印刷電路和形成通孔的突起的連接導體部的界 面分離或脫離的現象增多,因此實質上未能實用化。 However, this method requires a conductive paste to be formed in the through hole by the conductive paste by the printing method, but the printing method of forming the conductive portion of the printed circuit by forming the protruding conductive paste by filling the through hole is extremely limited. It is difficult for the conductive paste which easily forms the conductive portion of the printed circuit to be filled in the through hole to form a protrusion. Further, the flexible printed circuit board manufactured by this method has a drawback that the connection portion formed in the through hole is likely to be broken or broken under thermal or physical impact and is highly broken, and in the process, it is necessary to further increase the process. The disadvantage is that the process forms an additional closed plate portion for preventing leakage of the conductive paste filled in the through holes, so the reality is that it is not utilized in the industry. Further, since the adhesion of the conductive paste layer to the substrate is insufficient, the boundary between the printed circuit formed by the conductive paste and the connecting conductor portion forming the protrusion of the through hole Since the phenomenon of surface separation or detachment increases, it is substantially unutilized.
因此,本發明的目的是為了解決如上所述的以往的問題而提出的,提供一種印刷電路板的製造方法及印刷電路板,該印刷電路板的製造方法及印刷電路板能夠克服習知的通過印刷方式所進行的電路形成製程中所存在的精細電路圖案實現的侷限性及較差的電特性,並且提高通過習知光刻製程實現的電路圖案的精密度及電特性,並且能夠節省原材料、縮短製程及提高生產性。 Accordingly, an object of the present invention is to provide a method of manufacturing a printed circuit board and a printed circuit board, which can overcome the conventional pass, in order to solve the above conventional problems. The limitation of the fine circuit pattern existing in the circuit forming process performed by the printing method and the poor electrical characteristics, and improve the precision and electrical characteristics of the circuit pattern realized by the conventional lithography process, and can save raw materials, shorten the process, and Improve productivity.
該目的通過本發明的印刷電路板的製造方法而實現,該電路板的製造方法的特徵在於,包括以下步驟:第一塗層的形成步驟,在基板的一面由導電性油墨形成第一塗層;第二塗層的形成步驟,在該基板的另一面由導電性油墨形成第二塗層;穿孔步驟,對該第一塗層、該基板及該第二塗層進行穿孔而形成通孔;及鍍覆步驟,對該第一塗層、該第二塗層及該通孔的內壁面進行鍍覆而形成鍍層。 This object is achieved by a method of fabricating a printed circuit board of the present invention, characterized in that it comprises the steps of: forming a first coating layer, forming a first coating from a conductive ink on one side of the substrate a second coating forming step of forming a second coating layer on the other side of the substrate by a conductive ink; and a perforating step of perforating the first coating layer, the substrate and the second coating layer to form a through hole; And a plating step of plating the first coating layer, the second coating layer and the inner wall surface of the through hole to form a plating layer.
此外,該鍍覆步驟可包括:對該第一塗層、該第二塗層及該通孔的內壁面進行無電解鍍的步驟;及對於經無電解鍍的通孔的內壁面進行電解鍍而形成鍍層的步驟。 In addition, the plating step may include: performing electroless plating on the first coating layer, the second coating layer, and the inner wall surface of the through hole; and performing electrolytic plating on the inner wall surface of the electroless plated through hole The step of forming a plating layer.
此外,該目的通過本發明的印刷電路板的製造方法而實現,該電路板的製造方法的特徵在於,包括以下步驟:第一塗層的形成步驟,在基板的一面由導電性油墨形成第一塗層;第二塗層的形成步驟,在該基板的另一面由導電性油墨形成第二塗層;穿孔步驟,對該第一塗層、該基板及該第二塗層進行穿孔而形成通孔;導電層的形成步驟,在該通孔的內壁面形成導電層,從而使該第一塗層和該第二塗層電連接;及鍍覆步驟,對該第一塗層、該第二塗層及該導電層進行鍍覆而形成鍍層。 Further, the object is achieved by the method of manufacturing a printed circuit board of the present invention, characterized in that the method of manufacturing the circuit board comprises the steps of: forming a first coating layer, forming a first layer of conductive ink on one side of the substrate a coating layer; a second coating layer forming step of forming a second coating layer on the other side of the substrate by a conductive ink; and a perforating step of perforating the first coating layer, the substrate and the second coating layer to form a pass a step of forming a conductive layer, forming a conductive layer on an inner wall surface of the through hole to electrically connect the first coating layer and the second coating layer; and a plating step, the first coating layer, the second layer The coating and the conductive layer are plated to form a plating layer.
此外,該導電層的形成步驟可包括以下步驟:在該通孔的內部填充導電性油墨的步驟;及熱處理步驟,進行熱處理,從而使填充在該通孔內部的導電性油墨收縮而沿該通孔的內壁面形成導電層。 In addition, the step of forming the conductive layer may include the steps of: filling a conductive ink inside the through hole; and performing a heat treatment step of shrinking the conductive ink filled inside the through hole along the pass The inner wall surface of the hole forms a conductive layer.
此外,可進一步包括以下步驟:臨時封堵層的接合步驟,在該第一塗層或該第二塗層中的至少一個塗層上接合臨時封堵層而封堵該通孔,從而防止在該導電層的形成步驟中填充的導電性油墨從該通孔中脫離;及臨時封堵層的去除步驟,在該導電層的形成步驟之後去除該臨時封堵層。 In addition, the method further includes the following steps: a step of bonding the temporary sealing layer, bonding a temporary sealing layer on at least one of the first coating layer or the second coating layer to block the through hole, thereby preventing The conductive ink filled in the forming step of the conductive layer is detached from the through hole; and the step of removing the temporary sealing layer, the temporary sealing layer is removed after the forming step of the conductive layer.
此外,可進一步包括以下步驟:加強層的接合步驟,在該第一塗層及該第二塗層上接合加強層;及加強層的去除步驟,在該導電層的形成步驟之後去除該加強層,並且在該穿孔步驟中,對該加強層、該第一塗層、該基板及該第二塗層進行穿孔而形成通孔。 Furthermore, the method further includes the steps of: bonding the reinforcing layer, bonding the reinforcing layer on the first coating and the second coating; and removing the reinforcing layer, removing the reinforcing layer after the forming step of the conductive layer And in the punching step, the reinforcing layer, the first coating layer, the substrate and the second coating layer are perforated to form a through hole.
此外,該目的通過本發明的印刷電路板的製造方法而實現,該電路板的製造方法的特徵在於,包括以下步驟:第一塗層的形成步驟,在基板的一面由導電性油墨形成第一塗層;第二塗層的形成步驟,在該基板的另一面由導電性油墨形成第二塗層;鍍覆步驟,對該第一塗層及該第二塗層進行鍍覆而形成鍍層;穿孔步驟,對該第一塗層、該基板、該第二塗層及該鍍層進行穿孔而形成通孔;及導電層的形成步驟,在該通孔的內壁面形成導電層,從而使該第一塗層和該第二塗層電連接。 Further, the object is achieved by the method of manufacturing a printed circuit board of the present invention, characterized in that the method of manufacturing the circuit board comprises the steps of: forming a first coating layer, forming a first layer of conductive ink on one side of the substrate a second coating layer formed on the other side of the substrate by a conductive ink; a plating step, the first coating layer and the second coating layer are plated to form a plating layer; a step of perforating, forming a through hole by perforating the first coating layer, the substrate, the second coating layer and the plating layer; and forming a conductive layer, forming a conductive layer on an inner wall surface of the through hole, thereby making the first layer A coating and the second coating are electrically connected.
此外,該導電層的形成步驟可包括以下步驟:在該通孔的內部填充導電性油墨的步驟;及對該通孔內部的導電性油墨進行熱處理,從而使填充在該通孔的內部的導電性油墨收縮而沿該通孔的內壁面形成導電層,從而將在該第一塗層上鍍覆的鍍層及在該第二塗層上鍍覆的鍍層彼此電連接的步驟。 In addition, the step of forming the conductive layer may include the steps of: filling a conductive ink inside the through hole; and heat-treating the conductive ink inside the through hole to electrically conductively fill the inside of the through hole. The ink shrinks to form a conductive layer along the inner wall surface of the through hole, thereby electrically connecting the plating layer plated on the first coating layer and the plating layer plated on the second coating layer to each other.
此外,該目的通過本發明的印刷電路板的製造方法而實現,該電路板的製造方法的特徵在於,包括以下步驟:第一塗層的形成步驟,在基板的一面由導電性油墨形成第一塗層;穿孔步驟,對該基板及該第一塗層進行穿孔而形成通孔;第二塗層的形成步驟,在該基板的另一面通過導電性油墨材料形成第二塗層,並且在該通孔的內壁面形成導電層,從而使該第一塗層和該第二塗層電連接;及鍍覆步驟,對該第一塗層、該第二塗層及該導電層進行鍍覆而形成鍍層。 Further, the object is achieved by the method of manufacturing a printed circuit board of the present invention, characterized in that the method of manufacturing the circuit board comprises the steps of: forming a first coating layer, forming a first layer of conductive ink on one side of the substrate a coating; a perforating step of perforating the substrate and the first coating to form a through hole; a second coating forming step of forming a second coating on the other side of the substrate by a conductive ink material, and The inner wall surface of the through hole forms a conductive layer to electrically connect the first coating layer and the second coating layer; and the plating step, the first coating layer, the second coating layer and the conductive layer are plated A plating layer is formed.
此外,該第二塗層的形成步驟可包括以下步驟:由導電性油墨材料塗佈該基板,並且由導電性油墨填充該通孔的內部的步驟;及熱處理步驟,進行熱處理,從而使填充在該通孔內部的導電性油墨收縮並沿該通孔的內壁面形成導電層。 Furthermore, the step of forming the second coating layer may include the steps of: coating the substrate with a conductive ink material, and filling the inside of the through hole with a conductive ink; and performing a heat treatment step to heat-fill the film The conductive ink inside the through hole contracts and forms a conductive layer along the inner wall surface of the through hole.
此外,該目的通過本發明的印刷電路板的製造方法而實現,該電路板的製造方法的特徵在於,包括以下步驟:穿孔步驟,對基板進行穿孔而形成通孔;第一塗層的形成步驟,在基板的一面由導電性油墨形成第一塗層,並且將該通孔的內部的至少一部分由導電性油墨填充;第二塗層的形成步驟,在該基板的另一面由導電性油墨形成第二塗層的同時,由導電性油墨完全填充該通孔的內部,從而使該第一塗層和該第二塗層彼此連接;熱處理步驟,進行熱處理,從而使填充在該通孔內部的導電性油墨收縮並沿該通孔的內壁面形成導電層;及鍍覆步驟,對該第一塗層、該第二塗層及該導電層進行鍍覆而形成鍍層。 Further, the object is achieved by the method of manufacturing a printed circuit board of the present invention, characterized in that it comprises the steps of: a perforating step of perforating the substrate to form a through hole; and a step of forming the first coating layer Forming a first coating layer on one side of the substrate with a conductive ink, and filling at least a portion of the inside of the through hole with a conductive ink; and forming a second coating layer on the other side of the substrate by a conductive ink At the same time as the second coating, the inside of the through hole is completely filled by the conductive ink, so that the first coating layer and the second coating layer are connected to each other; and the heat treatment step is performed to heat-fill the inside of the through hole. The conductive ink shrinks and forms a conductive layer along the inner wall surface of the through hole; and a plating step of plating the first coating layer, the second coating layer and the conductive layer to form a plating layer.
此外,可在該第一塗層及在該第一塗層上鍍覆的鍍層或在該第二塗層及在該第二塗層上鍍覆的鍍層上形成電路圖案。 Additionally, a circuit pattern can be formed on the first coating and the plating plated on the first coating or on the second coating and the plating on the second coating.
此外,在該第一塗層的形成步驟或該第二塗層的形成步驟中,可在該基板上印刷(printing)導電性油墨而形成電路圖案。 Further, in the forming step of the first coating layer or the forming step of the second coating layer, a conductive ink may be printed on the substrate to form a circuit pattern.
此外,可進一步包括以下步驟:電路圖案的形成步驟,通過光刻法對該第一塗層或該第二塗層進行構圖而形成該電路圖案。 Furthermore, the method further includes the step of forming a circuit pattern by patterning the first coating layer or the second coating layer by photolithography to form the circuit pattern.
此外,可進一步包括以下步驟:電路圖案的形成步驟,在該鍍覆步驟之後,通過光刻法對該第一塗層及在該第一塗層上層壓的鍍層或對該第二塗層及在該第二塗層上層壓的的鍍層進行構圖而形成電路圖案。 In addition, the method further includes the steps of: forming a circuit pattern, after the plating step, photolithographically coating the first coating layer and the plating layer on the first coating layer or the second coating layer and The plating laminated on the second coating is patterned to form a circuit pattern.
此外,可進一步包括以下步驟:保護層的接合步驟,在該電路圖案的形成步驟之前,為了保護該鍍層,在該鍍層上接合保護層;及保護層的去除步驟,在該電路圖案的形成步驟之後,去除該保護層。 In addition, the method further includes the following steps: a bonding step of the protective layer, bonding a protective layer on the plating layer to protect the plating layer before the forming step of the circuit pattern; and a removing step of the protective layer, in the forming step of the circuit pattern Thereafter, the protective layer is removed.
此外,該目的通過本發明的印刷電路板而實現,該印刷電路板的特徵在於,包括:基板,形成有通孔;第一塗層,形成在該基板的一面;第二塗層,形成在該基板的另一面;鍍層,鍍覆在該第一塗層、該第二塗層及該通孔的內壁面,用於連接該第一塗層和該第二塗層。 Further, the object is achieved by the printed circuit board of the present invention, characterized in that the printed circuit board comprises: a substrate formed with a through hole; a first coating layer formed on one side of the substrate; and a second coating layer formed on The other side of the substrate; a plating layer plated on the inner surface of the first coating layer, the second coating layer and the through hole for connecting the first coating layer and the second coating layer.
此外,該目的通過本發明的印刷電路板而實現,該印刷電路板的特徵在於,包括:基板,形成有通孔;第一塗層,形成在該基板的一面;第二塗層,形成在該基板的另一面;導電層,形成在該通孔的內壁面,用於相互連接該第一塗層和該第二塗層;及鍍層,鍍覆在該第一塗層及該第二塗層上。 Further, the object is achieved by the printed circuit board of the present invention, characterized in that the printed circuit board comprises: a substrate formed with a through hole; a first coating layer formed on one side of the substrate; and a second coating layer formed on The other side of the substrate; a conductive layer formed on an inner wall surface of the through hole for interconnecting the first coating layer and the second coating layer; and a plating layer plated on the first coating layer and the second coating layer On the floor.
此外,該鍍層可在該第一塗層、該第二塗層及該導電層上鍍覆。 Additionally, the plating layer may be plated on the first coating layer, the second coating layer, and the conductive layer.
此外,可在該第一塗層及在該第一塗層上鍍覆的鍍層或在該第二塗層及在該第二塗層上鍍覆的鍍層上形成有電路圖案。 Further, a circuit pattern may be formed on the first coating layer and the plating layer plated on the first coating layer or on the second coating layer and the plating layer plated on the second coating layer.
根據本發明,提供一種印刷電路板的製造方法,該印刷電路板的製造方法能夠製作具有精確及優異的導電性的印刷電路板。 According to the present invention, there is provided a method of manufacturing a printed circuit board capable of producing a printed circuit board having precise and excellent electrical conductivity.
此外,對穿設有通孔的基板的兩面由具有導電性的材料進行塗佈,並對該基板進行鍍覆,從而能夠使形成在基板的兩面的層彼此電連接。 Further, both surfaces of the substrate through which the through holes are formed are coated with a material having conductivity, and the substrate is plated, whereby the layers formed on both surfaces of the substrate can be electrically connected to each other.
此外,通過鍍覆能夠容易調節形成在基板上的鍍層的厚度,從而能夠節省成本,而且能夠製作具有所需特性的印刷電路板。 Further, the thickness of the plating layer formed on the substrate can be easily adjusted by plating, so that cost can be saved, and a printed circuit board having desired characteristics can be produced.
此外,將通孔的一端部由臨時封堵層封堵,從而能夠防止通過開放的另一端部填充的導電性油墨的洩漏。 Further, the one end portion of the through hole is sealed by the temporary sealing layer, so that leakage of the conductive ink filled through the other open end portion can be prevented.
此外,在第一塗層及第二塗層上形成加強層後,對其進行穿孔而形成通孔,從而能夠穩定地進行穿孔。 Further, after the reinforcing layer is formed on the first coating layer and the second coating layer, the through holes are formed by perforation, so that the perforation can be stably performed.
此外,在第一塗層或第二塗層中,只在形成有電路圖案的塗層上接合有保護層的狀態下對其餘塗層進行構圖,從而能夠防止已形成的電路圖案的損傷。 Further, in the first coating layer or the second coating layer, the remaining coating layer is patterned only in a state in which the protective layer is bonded to the coating layer on which the circuit pattern is formed, so that damage of the formed circuit pattern can be prevented.
此外,在基板上形成導電性油墨,並且對其上面進行鍍覆而形成鍍層,從而能夠通過光刻製程同時對導電性油墨和鍍層進行構圖,因此能夠縮短製程。 Further, by forming a conductive ink on the substrate and plating the upper surface to form a plating layer, the conductive ink and the plating layer can be simultaneously patterned by a photolithography process, so that the process can be shortened.
此外,通過印刷導電性油墨的方式在基板上形成第一塗層或第二塗層,因此在無需額外的附加製程的情況下能夠容易形成電路圖案。 Further, the first coating layer or the second coating layer is formed on the substrate by printing the conductive ink, so that the circuit pattern can be easily formed without an additional additional process.
此外,能夠選擇性使用光刻製程或印刷製程而製作電路圖案,因此能夠同時實現光刻製程或印刷製程的優點,從而能夠構建高效的製程。 In addition, the circuit pattern can be selectively formed using a photolithography process or a printing process, so that the advantages of the photolithography process or the printing process can be simultaneously achieved, thereby enabling an efficient process to be constructed.
10‧‧‧基板 10‧‧‧Substrate
11‧‧‧通孔 11‧‧‧through hole
20‧‧‧第一塗層 20‧‧‧First coating
30‧‧‧第二塗層 30‧‧‧Second coating
40‧‧‧鍍層 40‧‧‧ plating
41‧‧‧無電解鍍銅膜 41‧‧‧Electroless copper plating
42‧‧‧銅 42‧‧‧ copper
50‧‧‧導電層 50‧‧‧ Conductive layer
60‧‧‧臨時封堵層 60‧‧‧ Temporary sealing layer
70‧‧‧加強層 70‧‧‧ Strengthening layer
80‧‧‧保護層 80‧‧ ‧ protective layer
S100、S200、S300、S400、S500、S600、S700、S800‧‧‧印刷電路板的製造方法 S100, S200, S300, S400, S500, S600, S700, S800‧‧‧ manufacturing method of printed circuit board
S110、S210、S310、S410、S510、S610、S710、S820‧‧‧第一塗層的形成步驟 Steps for forming the first coating layer of S110, S210, S310, S410, S510, S610, S710, S820‧‧
S120、S220、S320、S420、S520、S630、S730、S830‧‧‧第二塗層的形成步驟 Steps for forming the second coating layer of S120, S220, S320, S420, S520, S630, S730, S830‧‧
S130、S230、S330、S440、S540、S620、S720、S810‧‧‧穿孔步驟 S130, S230, S330, S440, S540, S620, S720, S810‧‧‧ piercing steps
S140、S250、S370、S470、S530、S640、S740、S850‧‧‧鍍覆步驟 S140, S250, S370, S470, S530, S640, S740, S850‧‧‧ plating steps
S150、S260、S380、S480、S560、S650、S760、S860‧‧‧電路圖案的形成步驟 S150, S260, S380, S480, S560, S650, S760, S860‧‧‧ circuit pattern forming steps
S240、S350、S450、S550‧‧‧導電層的形成步驟 S240, S350, S450, S550‧‧‧ conductive layer formation steps
S340‧‧‧臨時封堵層的接合步驟 S340‧‧‧Joining step of temporary sealing layer
S360‧‧‧臨時封堵層的去除步驟 S360‧‧‧ Removal step of temporary sealing layer
S430‧‧‧加強層的接合步驟 S430‧‧‧ bonding step of the reinforcement layer
S460‧‧‧加強層的去除步驟 S460‧‧‧Removal layer removal step
S750‧‧‧保護層的接合步驟 S750‧‧‧ bonding step of the protective layer
S770‧‧‧保護層的去除步驟 S770‧‧‧Removal layer removal steps
S840‧‧‧熱處理步驟 S840‧‧‧ Heat treatment steps
第1圖為示意地表示的本發明的第一實施例的印刷電路板的製造方法的製程流程圖,第2圖為示意地表示的本發明的第二實施例的 印刷電路板的製造方法的製程流程圖,第3圖為示意地表示的本發明的第二實施例的印刷電路板的製造方法的變形例的製程流程圖,第4圖為示意地表示的本發明的第三實施例的印刷電路板的製造方法的製程流程圖,第5圖為示意地表示的本發明的第四實施例的印刷電路板的製造方法的製程流程圖,第6圖為示意地表示的本發明的第五實施例的印刷電路板的製造方法的製程流程圖,第7圖為示意地表示的本發明的第六實施例的印刷電路板的製造方法的製程流程圖,第8圖為示意地表示的本發明的第六實施例的印刷電路板的製造方法的變形例製程流程圖,第9圖為示意地表示的本發明的第七實施例的印刷電路板的製造方法的製程流程圖,第10圖為示意地表示的本發明的第八實施例的印刷電路板的製造方法的製程流程圖。 1 is a process flow diagram of a method of manufacturing a printed circuit board according to a first embodiment of the present invention, and FIG. 2 is a schematic view of a second embodiment of the present invention FIG. 3 is a flow chart showing a modification of a method of manufacturing a printed circuit board according to a second embodiment of the present invention, and FIG. 4 is a schematic view showing a process flow chart of a method for manufacturing a printed circuit board. FIG. A process flow chart of a method of manufacturing a printed circuit board according to a third embodiment of the present invention, and FIG. 5 is a process flow chart of a method of manufacturing a printed circuit board according to a fourth embodiment of the present invention, which is schematically shown, and FIG. 6 is a schematic view A process flow diagram of a method of manufacturing a printed circuit board according to a fifth embodiment of the present invention, and FIG. 7 is a flow chart showing a process of manufacturing a printed circuit board according to a sixth embodiment of the present invention. 8 is a flow chart showing a modification of a method of manufacturing a printed circuit board according to a sixth embodiment of the present invention, and FIG. 9 is a view schematically showing a method of manufacturing a printed circuit board according to a seventh embodiment of the present invention. FIG. 10 is a process flow diagram of a method of manufacturing a printed circuit board according to an eighth embodiment of the present invention, which is schematically shown.
在對本發明進行說明之前需要說明的是,在多個實施例中,對於具有相同結構的構件使用相同的符號,並在第一實施例中進行代表性的說明,在其他實施例中針對與第一實施例不同的結構進行說明。 Before the present invention is described, it is to be noted that, in the various embodiments, the same reference numerals are used for the members having the same structure, and representative descriptions are made in the first embodiment, and in other embodiments, A different structure of an embodiment will be described.
第1圖為示意地表示的本發明的第一實施例的印刷電路板的製造方法的製程流程圖。 Fig. 1 is a flow chart showing the process of manufacturing a printed circuit board according to a first embodiment of the present invention.
如第1圖所示,本發明的第一實施例的印刷電路板的製造方法S100包括第一塗層的形成步驟S110、第二塗層的形成步驟S120、穿孔步驟S130、鍍覆步驟S140及電路圖案的形成步驟S150。 As shown in FIG. 1, a method S100 for manufacturing a printed circuit board according to a first embodiment of the present invention includes a first coating forming step S110, a second coating forming step S120, a punching step S130, a plating step S140, and The circuit pattern is formed in step S150.
該第一塗層的形成步驟S110及該第二塗層的形成步驟S120為在基板10的上面及下面分別塗佈第一塗層20和第二塗層30的步驟。另外,作為在本步驟中的基板10使用了聚醯亞胺膜(PI:PolyImide Film), 但並不侷限於此。 The first coating forming step S110 and the second coating forming step S120 are steps of applying the first coating layer 20 and the second coating layer 30 on the upper surface and the lower surface of the substrate 10, respectively. Further, as the substrate 10 in this step, a polyimide film (PI: PolyImide Film) is used. But it is not limited to this.
在準備好的基板10的上面塗佈導電性油墨而形成第一塗層20和第二塗層30。此時,作為導電性油墨使用銀(Ag)、銅(Cu)、鎳(Ni)或鋁(Al)等,在此只要具有優異的電傳導性的材料,並不侷限於此。 A conductive ink is applied on the prepared substrate 10 to form a first coating layer 20 and a second coating layer 30. In this case, silver (Ag), copper (Cu), nickel (Ni), or aluminum (Al) is used as the conductive ink. Here, the material having excellent electrical conductivity is not limited thereto.
此外,在本步驟中,在基板10上形成的第一塗層20及第二塗層30可通過在柔版印刷(Flexo)、平網(Flat Screen),凹版印刷(Gravure)、狭缝型擠壓式塗佈、逗號塗佈或圓網等在本技術領域中眾所周知的方法進行塗佈。 In addition, in this step, the first coating layer 20 and the second coating layer 30 formed on the substrate 10 can pass through flexo printing, flat screen, gravure printing, and slit type. Extrusion coating, comma coating or rotary screens are applied by methods well known in the art.
此時,通過所述的多種製程在基板10上塗佈的第一塗層20及第二塗層30可通過熱處理製程固化及燒成而收縮,而且通過這種熱處理製程,第一塗層20及第二塗層30的厚度可被調節為數十納米至數十微米大小,第一塗層20及第二塗層30的厚度優選考慮表面平坦度及電特性而確定。 At this time, the first coating layer 20 and the second coating layer 30 coated on the substrate 10 by the various processes described above can be shrunk by heat treatment process curing and firing, and the first coating layer 20 is processed by the heat treatment process. The thickness of the second coating layer 30 can be adjusted to a size of several tens of nanometers to several tens of micrometers, and the thicknesses of the first coating layer 20 and the second coating layer 30 are preferably determined in consideration of surface flatness and electrical characteristics.
該穿孔步驟S130為形成完全貫通基板10、在該基板的兩面層壓的第一塗層20及第二塗層30的通孔(Through Hole)11的步驟。本穿孔步驟S130通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板10進行。 The punching step S130 is a step of forming a through hole 11 of the first coating layer 20 and the second coating layer 30 which are completely penetrated through the substrate 10 and laminated on both surfaces of the substrate. The perforation step S130 is performed on the substrate 10 by a CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching, etc., in a process well known in the art.
該鍍覆步驟S140為對通孔11的內壁面、第一塗層20及第二塗層30的外面進行鍍覆而形成鍍層40的步驟。 This plating step S140 is a step of forming the plating layer 40 by plating the inner wall surface of the through hole 11 and the outer surfaces of the first coating layer 20 and the second coating layer 30.
在本步驟中,首先暴露在導電性水溶液中而形成導電性薄膜後,進行鍍覆前處理製程。接下來,將通過無電解鍍形成有導電性薄膜的區域通過無電解鍍銅而形成無電解鍍銅膜41。 In this step, after the conductive film is first exposed to a conductive aqueous solution, a pre-plating treatment process is performed. Next, an electroless copper plating film 41 is formed by electroless copper plating in a region where the electroconductive thin film is formed by electroless plating.
接下來,利用銅的電解反應對通孔11的內壁面、第一塗層 20及第二塗層30由作為導電性金屬的銅42進行鍍覆而形成鍍層40(S142)。 Next, the inner wall surface of the through hole 11 and the first coating are utilized by electrolytic reaction of copper. The 20 and the second coating layer 30 are plated with copper 42 as a conductive metal to form a plating layer 40 (S142).
該電路圖案的形成步驟S150為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S150 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程,對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a desired shape. Circuit pattern.
在本實施例中,電路圖案的形成步驟S150說明為在鍍覆步驟S140之後進行,但在本實施例的變形例中,可通過在穿孔步驟S130製程後進行而在第一塗層20或第二塗層30上形成電路圖案後進行鍍覆步驟S140的方式來製作印刷電路板。 In the present embodiment, the step S150 of forming the circuit pattern is described as being performed after the plating step S140, but in the modification of the embodiment, the first coating layer 20 or the first layer 20 may be performed after the process of the punching step S130. A printed circuit board is produced by forming a circuit pattern on the second coating layer 30 and then performing a plating step S140.
此外,在本實施例的另一變形例中,也可不進行額外的電路圖案的形成步驟,而在第一塗層的形成步驟S110或第二塗層的形成步驟S120中通過印刷(Printing)製程印刷導電性油墨而形成電路圖案。 Further, in another modification of the embodiment, the step of forming the additional circuit pattern may not be performed, but the printing process may be performed in the forming step S110 of the first coating layer or the forming step S120 of the second coating layer. A conductive ink is printed to form a circuit pattern.
此外,在另一變形例中,在第一塗層20或第二塗層30中的某一個層可通過進行印刷製程而形成電路圖案,其餘一個塗層可進行通過額外的電路圖案形成步驟的構圖製程而形成電路圖案。 Further, in another modification, one of the first coating layer 20 or the second coating layer 30 may form a circuit pattern by performing a printing process, and the remaining one of the coating layers may be subjected to an additional circuit pattern forming step. The patterning process forms a circuit pattern.
因此,通過本發明,能夠選擇性地利用如噴墨印刷等進行塗佈的同時形成電路圖案的直接印刷製程或如光刻制程等在進行塗佈後形成電路圖案的間接印刷製程而製作印刷電路板,從而能夠構建高效的製程。 Therefore, according to the present invention, it is possible to selectively produce a printed circuit by directly using a direct printing process for forming a circuit pattern while performing coating such as inkjet printing or an indirect printing process for forming a circuit pattern after coating, such as a photolithography process. Boards to enable efficient process construction.
第2圖為示意地表示的本發明的第二實施例的印刷電路板的製造方法的製程流程圖。 Fig. 2 is a flow chart showing the process of manufacturing a printed circuit board according to a second embodiment of the present invention.
如第2圖所示,本發明的第二實施例的印刷電路板的製造方 法S200包括第一塗層的形成步驟S210、第二塗層的形成步驟S220、穿孔步驟S230、導電層的形成步驟S240、鍍覆步驟S250及電路圖案的形成步驟S260。 As shown in Fig. 2, the manufacturer of the printed circuit board of the second embodiment of the present invention The method S200 includes a first coating forming step S210, a second coating forming step S220, a punching step S230, a conductive layer forming step S240, a plating step S250, and a circuit pattern forming step S260.
該第一塗層的形成步驟S210及該第二塗層的形成步驟S220為在基板10的上面及下面分別塗佈第一塗層20和第二塗層30的步驟。另外,作為在本步驟中的基板10可使用聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S210 and the second coating forming step S220 are steps of applying the first coating layer 20 and the second coating layer 30 on the upper surface and the lower surface of the substrate 10, respectively. Further, as the substrate 10 in this step, a polyimide film (PI: PolyImide Film) can be used, but it is not limited thereto.
在準備好的基板10的兩面塗佈導電性油墨而形成第一塗層20和第二塗層30。此時,作為導電性油墨使用銀(Ag)、銅(Cu)、鎳(Ni)或鋁(Al)等,在此只要具有優異的電傳導性的材料,並不侷限於此。 A conductive ink is applied to both surfaces of the prepared substrate 10 to form a first coating layer 20 and a second coating layer 30. In this case, silver (Ag), copper (Cu), nickel (Ni), or aluminum (Al) is used as the conductive ink. Here, the material having excellent electrical conductivity is not limited thereto.
此外,在本步驟中,在基板10上形成的第一塗層20及第二塗層30可通過在柔版印刷(Flexo)、平網(Flat Screen),凹版印刷(Gravure)、狹縫型擠壓式塗佈、逗號塗佈及圓網等在本技術領域中眾所周知的方法進行塗佈。 In addition, in this step, the first coating layer 20 and the second coating layer 30 formed on the substrate 10 can pass through flexo printing, flat screen, gravure printing, and slit type. Extrusion coating, comma coating, and rotary screens are applied by methods well known in the art.
此時,通過所述的多種製程在基板10上塗佈的第一塗層20和第二塗層30可通過熱處理製程固化及燒成而收縮,而且通過這種熱處理製程,第一塗層20及第二塗層30的厚度可被調節為數十納米至數十微米大小。此外,這些第一塗層20及第二塗層30的厚度可優選考慮表面平坦度及電特性而確定。 At this time, the first coating layer 20 and the second coating layer 30 coated on the substrate 10 by the plurality of processes described above can be shrunk by heat treatment process curing and firing, and the first coating layer 20 is processed by the heat treatment process. And the thickness of the second coating layer 30 can be adjusted to a size of several tens of nanometers to several tens of micrometers. Further, the thicknesses of the first coating layer 20 and the second coating layer 30 may preferably be determined in consideration of surface flatness and electrical characteristics.
該穿孔步驟S230為形成完全貫通基板10、在該基板的兩面層壓的第一塗層20及第二塗層30的通孔(Through Hole)11的步驟。本穿孔步驟S230通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程來對基板10進行。 The punching step S230 is a step of forming a through hole 11 of the first coating layer 20 and the second coating layer 30 which are completely penetrated through the substrate 10 and laminated on both surfaces of the substrate. This perforating step S230 is performed on the substrate 10 by a process known in the art such as CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching.
該導電層的形成步驟S240為在通孔11的內壁面形成導電層 50的步驟。 The step S240 of forming the conductive layer is to form a conductive layer on the inner wall surface of the through hole 11. 50 steps.
在本步驟中,首先向通孔11的內部填充與第一塗層20及第二塗層30相同材料的導電性油墨(S231)。此時,填充至在通孔11內部的導電性油墨的量為能夠將第一塗層20和第二塗層30彼此電連接程度就充分。此外,在本步驟中利用的導電性油墨說明為在第一塗層20及第二塗層30中利用的材料相同,但並不侷限於相同的材料,可使用選自具有優異的電傳導性的材料中的任一種。 In this step, first, the inside of the through hole 11 is filled with a conductive ink of the same material as the first coating layer 20 and the second coating layer 30 (S231). At this time, the amount of the conductive ink filled in the inside of the through hole 11 is sufficient to electrically connect the first coating layer 20 and the second coating layer 30 to each other. Further, the conductive ink used in this step is described as being the same material used in the first coating layer 20 and the second coating layer 30, but is not limited to the same material, and may be selected from the group having excellent electrical conductivity. Any of the materials.
在通孔11的內部填充有導電性油墨的狀態下,對導電性油墨進行熱處理,從而能夠使導電性油墨收縮而形成沿通孔11的內壁面的導電層50(S242)。 In a state where the conductive ink is filled in the inside of the through hole 11, the conductive ink is heat-treated, and the conductive ink can be shrunk to form the conductive layer 50 along the inner wall surface of the through hole 11 (S242).
因此,當進行本步驟時,沿通孔11的內壁面形成連接第一塗層20和第二塗層30的導電層50。 Therefore, when this step is performed, the conductive layer 50 connecting the first coating layer 20 and the second coating layer 30 is formed along the inner wall surface of the through hole 11.
該鍍覆步驟S250為對第一塗層20、第二塗層30及導電層50進行鍍覆而在其外表面形成鍍層40的步驟。 The plating step S250 is a step of plating the first coating layer 20, the second coating layer 30, and the conductive layer 50 to form a plating layer 40 on the outer surface thereof.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50進行無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度優選考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are subjected to electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is preferably determined in consideration of the amount of current applied to the finally formed printed circuit board.
該電路圖案的形成步驟S260為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S260 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a desired shape. Circuit pattern.
第3圖為示意地表示的本發明的第二實施例的印刷電路板 的製造方法的變形例的製程流程圖。 Figure 3 is a schematic view of a printed circuit board of a second embodiment of the present invention A process flow diagram of a variation of the manufacturing method.
在本實施例中,電路圖案的形成步驟S260說明為在鍍覆步驟S250之後進行,但如第3圖所示,在本實施例的變形例中,可通過在穿孔步驟S230製程後進行而在第一塗層20或第二塗層30上形成電路圖案後進行鍍覆步驟S250的方式來製作印刷電路板。 In the present embodiment, the circuit pattern forming step S260 is described as being performed after the plating step S250, but as shown in FIG. 3, in the modification of the embodiment, it may be performed after the process of the punching step S230. A printed circuit board is produced by forming a circuit pattern on the first coating layer 20 or the second coating layer 30 and then performing a plating step S250.
此外,在本實施例的另一變形例中,也可不進行額外的電路圖案的形成步驟,而在第一塗層的形成步驟或第二塗層的形成步驟中通過印刷(Printing)製程印刷導電性油墨而形成電路圖案。 Further, in another modification of the embodiment, the step of forming the additional circuit pattern may not be performed, and the conductive printing may be printed by a printing process in the forming step of the first coating layer or the forming step of the second coating layer. The ink forms a circuit pattern.
此外,在另一變形例中,在第一塗層或第二塗層中某一個層可通過進行印刷製程而形成電路圖案,其餘一個塗層可進行通過額外的電路圖案形成步驟的構圖製程而形成電路圖案。 Further, in another modification, one of the first coating layer or the second coating layer may form a circuit pattern by performing a printing process, and the other one of the coating layers may be subjected to a patterning process by an additional circuit pattern forming step. A circuit pattern is formed.
第4圖為示意地表示的本發明的第三實施例的印刷電路板的製造方法的製程流程圖。 Fig. 4 is a flow chart showing the process of manufacturing a printed circuit board according to a third embodiment of the present invention.
如第4圖所示,本發明的第三實施例的印刷電路板的製造方法S300包括第一塗層的形成步驟S310、第二塗層的形成步驟S320、穿孔步驟S330、臨時封堵層的接合步驟S340、導電層的形成步驟S350、臨時封堵層的去除步驟S360、鍍覆步驟S370及電路圖案的形成步驟S380。 As shown in FIG. 4, the manufacturing method S300 of the printed circuit board according to the third embodiment of the present invention includes a first coating forming step S310, a second coating forming step S320, a punching step S330, and a temporary sealing layer. The bonding step S340, the conductive layer forming step S350, the temporary blocking layer removing step S360, the plating step S370, and the circuit pattern forming step S380.
該第一塗層的形成步驟S310及該第二塗層的形成步驟S320為在基板10的上面及下面分別塗佈第一塗層20和第二塗層30的步驟。另外,作為在本步驟中的基板10可使用聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S310 and the second coating forming step S320 are steps of applying the first coating layer 20 and the second coating layer 30 on the upper surface and the lower surface of the substrate 10, respectively. Further, as the substrate 10 in this step, a polyimide film (PI: PolyImide Film) can be used, but it is not limited thereto.
該穿孔步驟S330為形成完全貫通基板10、在該基板的兩面 層壓的第一塗層20及第二塗層30的通孔(Through Hole)11的步驟。本穿孔步驟S330通過在CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板進行。 The punching step S330 is formed to completely penetrate the substrate 10 on both sides of the substrate The steps of laminating the first coating 20 and the through hole 11 of the second coating 30. This perforating step S330 is performed on the substrate by a process known in the art such as CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching.
該臨時封堵層的接合步驟S340為在第一塗層20上接合臨時封堵層60而封堵穿設的通孔11的端部的步驟。 The joining step S340 of the temporary sealing layer is a step of joining the temporary sealing layer 60 on the first coating layer 20 to block the end portion of the through hole 11 that is pierced.
即,在第一塗層20上接合臨時封堵層60,從而防止在後述的導電層的形成步驟S350中填充在通孔11的內部的導電性油墨向第一塗層20的外面洩漏而污染第一塗層20或導電性油墨的過度消耗。 That is, the temporary sealing layer 60 is bonded to the first coating layer 20, thereby preventing the conductive ink filled in the inside of the through hole 11 from leaking to the outside of the first coating layer 20 in the step S350 of forming the conductive layer to be described later. Excessive consumption of the first coating 20 or conductive ink.
此時,作為在第一塗層20上接合的臨時封堵層的材料可使用聚對苯二甲酸酯(Polyethylene Terephthalate:PET)膜,但並不侷限於此。此外,也可以取代在第一塗層20上接合臨時封堵層60,通過在第二塗層30上接合臨時封堵層60的方式來防止導電性油墨從通孔11的內部向第二塗層30的外面洩漏。 At this time, a polyethylene terephthalate (PET) film may be used as the material of the temporary plugging layer joined to the first coating layer 20, but is not limited thereto. In addition, instead of bonding the temporary sealing layer 60 on the first coating layer 20, the conductive ink is prevented from passing from the inside of the through hole 11 to the second coating by bonding the temporary sealing layer 60 on the second coating layer 30. The outside of layer 30 leaks.
該導電層的形成步驟S350為在通孔11的內壁面形成導電層50的步驟。 The step S350 of forming the conductive layer is a step of forming the conductive layer 50 on the inner wall surface of the through hole 11.
在本步驟中,首先,通過未被臨時封堵層60封堵的一側,即通過開放的一側向通孔11的內部填充與第一塗層20及第二塗層30相同的材料的導電性油墨(S351)。 In this step, first, the same material as the first coating layer 20 and the second coating layer 30 is filled to the inside of the through hole 11 through the side that is not blocked by the temporary sealing layer 60, that is, through the open side. Conductive ink (S351).
此時,能夠通過封堵通孔11的臨時封堵層60防止導電性油墨暴露在外部。 At this time, it is possible to prevent the conductive ink from being exposed to the outside by blocking the temporary sealing layer 60 of the through hole 11.
接下來,在通孔11的內部填充有導電性油墨的狀態下,對導電性油墨進行熱處理,從而能夠使導電性油墨收縮而形成沿通孔11的內壁面塗佈的導電層50(S352)。 Then, the conductive ink is heat-treated in a state where the conductive ink is filled in the inside of the through hole 11, and the conductive ink can be shrunk to form the conductive layer 50 applied along the inner wall surface of the through hole 11 (S352). .
因此,經過本步驟,沿通孔11的內壁面形成將第一塗層20和第二塗層30彼此電連接的導電層50。 Therefore, through this step, the conductive layer 50 that electrically connects the first coating layer 20 and the second coating layer 30 to each other is formed along the inner wall surface of the through hole 11.
該臨時封堵層的去除步驟S360為從第一塗層20去除封堵通孔11的臨時封堵層60的步驟。 The temporary sealing layer removing step S360 is a step of removing the temporary sealing layer 60 that blocks the through hole 11 from the first coating layer 20.
該鍍覆步驟S370為在第一塗層20、第二塗層30及導電層50的外表面形成鍍層40的步驟。 The plating step S370 is a step of forming a plating layer 40 on the outer surfaces of the first coating layer 20, the second coating layer 30, and the conductive layer 50.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50進行無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板上施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are subjected to electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該電路圖案的形成步驟S380為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S380 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層、第二塗層及在其上鍍覆的鍍層進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer, the second coating layer, and the plating layer plated thereon are patterned by a photolithography process well known in the art to form a circuit pattern of a desired shape.
因此,通過本實施例,接合臨時封堵層60而阻斷通孔11的端部,從而能夠防止填充在通孔11的內部的導電性油墨從相反的一側洩漏而污染第一塗層20或第二塗層30,同時也能夠防止導電性油墨的過度的消耗。 Therefore, with the present embodiment, the temporary blocking layer 60 is bonded to block the end portion of the through hole 11, so that the conductive ink filled inside the through hole 11 can be prevented from leaking from the opposite side to contaminate the first coating layer 20. Or the second coating layer 30 can also prevent excessive consumption of the conductive ink.
第5圖為示意地表示的本發明的第四實施例的印刷電路板的製造方法的製程流程圖。 Fig. 5 is a flow chart showing the process of manufacturing a printed circuit board according to a fourth embodiment of the present invention.
如第5圖所示,本發明的第四實施例的印刷電路板的製造方法S400包括第一塗層的形成步驟S410、第二塗層的形成步驟S420、加強 層的接合步驟S430、穿孔步驟S440、導電層的形成步驟S450、加強層的去除步驟S460、鍍覆步驟S470及電路圖案的形成步驟S480。 As shown in FIG. 5, a method S400 for manufacturing a printed circuit board according to a fourth embodiment of the present invention includes a first coating forming step S410, a second coating forming step S420, and strengthening. The layer bonding step S430, the punching step S440, the conductive layer forming step S450, the reinforcing layer removing step S460, the plating step S470, and the circuit pattern forming step S480.
該第一塗層的形成步驟S410及該第二塗層的形成步驟S420為在基板10的上面及下面分別塗佈第一塗層20和第二塗層30的步驟。另外,作為在本步驟中的基板10可使用聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S410 and the second coating forming step S420 are steps of applying the first coating layer 20 and the second coating layer 30 on the upper surface and the lower surface of the substrate 10, respectively. Further, as the substrate 10 in this step, a polyimide film (PI: PolyImide Film) can be used, but it is not limited thereto.
該加強層的接合步驟S430為在第一塗層20及第二塗層30上接合額外的加強層70的步驟。 The bonding step S430 of the reinforcing layer is a step of bonding an additional reinforcing layer 70 on the first coating layer 20 and the second coating layer 30.
即,在本步驟中,在第一塗層20和第二塗層30上接合加強層70,從而能夠提高在基板10上塗佈為薄膜的第一塗層20及第三塗層30的耐久性,在後述的穿孔步驟S440中能夠穩定地加工通孔11。 That is, in this step, the reinforcing layer 70 is bonded to the first coating layer 20 and the second coating layer 30, so that the durability of the first coating layer 20 and the third coating layer 30 coated on the substrate 10 as a film can be improved. The through hole 11 can be stably processed in the punching step S440 which will be described later.
此外,通過在本步驟中形成的加強層70,能夠防止在後述的導電層的形成步驟450中填充在通孔11的內部的導電性油墨向第一塗層20的外面洩漏的現象,從而能夠提高最終形成的電路圖案的精密度。 Further, by the reinforcing layer 70 formed in this step, it is possible to prevent the conductive ink filled in the inside of the through hole 11 from leaking to the outside of the first coating layer 20 in the step of forming the conductive layer to be described later, thereby enabling the phenomenon Improve the precision of the resulting circuit pattern.
此時,作為在第一塗層20及第二塗層30上接合的加強層70的材料使用聚對苯二甲酸酯(Polyethylene Terephthalate:PET)膜,但並不侷限於此。 At this time, a polyethylene terephthalate (PET) film is used as the material of the reinforcing layer 70 joined to the first coating layer 20 and the second coating layer 30, but is not limited thereto.
該穿孔步驟S440為形成完全貫通基板10、在該基板的兩面層壓的第一塗層20、第二塗層30及加強層70的通孔(Through Hole)11的步驟。本穿孔步驟S440通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板10進行。 The punching step S440 is a step of forming a through hole 11 of the first coating layer 20, the second coating layer 30, and the reinforcing layer 70 which are completely penetrated through the substrate 10 and laminated on both surfaces of the substrate. This perforating step S440 is performed on the substrate 10 by a process known in the art such as CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching.
在本步驟中,在通過加強層70加強整體耐久性的狀態下加工基板10、第一塗層20及第二塗層30,因此能夠穩定地形成通孔11。 In this step, the substrate 10, the first coating layer 20, and the second coating layer 30 are processed in a state where the overall durability is enhanced by the reinforcing layer 70, so that the through holes 11 can be stably formed.
該導電層的形成步驟S450為在通孔11的內壁面形成導電層50的步驟。 The step S450 of forming the conductive layer is a step of forming the conductive layer 50 on the inner wall surface of the through hole 11.
在本步驟中,首先向通孔11的內部填充與第一塗層20及第二塗層30相同的材料的導電性油墨(S451)。此時,加強層70能夠防止導電性油墨流向第一塗層20及第二塗層30的外面,因此與沒有加強層的情況下填充導電性油墨相比,能夠保證表面均勻的第一塗層20及第二塗層30。 In this step, first, the inside of the through hole 11 is filled with a conductive ink of the same material as the first coating layer 20 and the second coating layer 30 (S451). At this time, the reinforcing layer 70 can prevent the conductive ink from flowing to the outside of the first coating layer 20 and the second coating layer 30, thereby ensuring a uniform first coating layer as compared with filling the conductive ink without the reinforcing layer. 20 and a second coating 30.
接下來,在通孔11的內部填充有導電性油墨的狀態下,對導電性油墨進行熱處理,從而能夠使導電性油墨收縮而沿著通孔11的內壁面形成導電層50(S452)。 Then, the conductive ink is heat-treated in a state where the conductive ink is filled in the inside of the through hole 11, and the conductive ink can be shrunk to form the conductive layer 50 along the inner wall surface of the through hole 11 (S452).
因此,經過本步驟,沿通孔11的內壁面形成將第一塗層20和第二塗層30彼此電連接的導電層50。 Therefore, through this step, the conductive layer 50 that electrically connects the first coating layer 20 and the second coating layer 30 to each other is formed along the inner wall surface of the through hole 11.
即,如第5圖的“A”中示意地表示,當沒有層壓額外的加強層時,在第一塗層20及第二塗層30上層壓有導電性油墨,因此具有形成不平坦的表面的問題,相反,在本實施例中層壓加強層70,從而防止導電性油墨流入基板10和第一塗層20之間或基板10和第二塗層30之間,從而能夠使第一塗層20及第二塗層30的表面平坦化。 That is, as schematically shown in "A" of Fig. 5, when an additional reinforcing layer is not laminated, a conductive ink is laminated on the first coating layer 20 and the second coating layer 30, and thus has unevenness. The problem of the surface, on the contrary, laminates the reinforcing layer 70 in this embodiment, thereby preventing the conductive ink from flowing between the substrate 10 and the first coating layer 20 or between the substrate 10 and the second coating layer 30, thereby enabling the first coating The surfaces of layer 20 and second coating 30 are planarized.
該加強層的去除步驟S460為從第一塗層20及第二塗層30去除將加強層70的步驟。 The step of removing the reinforcing layer S460 is a step of removing the reinforcing layer 70 from the first coating layer 20 and the second coating layer 30.
該鍍覆步驟S470為在第一塗層20、第二塗層30及導電層50的外表面上形成鍍層40的步驟。 The plating step S470 is a step of forming a plating layer 40 on the outer surfaces of the first coating layer 20, the second coating layer 30, and the conductive layer 50.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50進行無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are subjected to electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該電路圖案的形成步驟S480為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S480 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a desired shape. Circuit pattern.
第6圖為示意地表示的本發明的第五實施例的印刷電路板的製造方法的製程流程圖。 Fig. 6 is a flow chart showing the process of manufacturing a printed circuit board according to a fifth embodiment of the present invention.
如第6圖所示,本發明的第五實施例的印刷電路板的製造方法S500包括第一塗層的形成步驟S510、第二塗層的形成步驟S520、鍍覆步驟S530、穿孔步驟S540、導電層的形成步驟S550及電路圖案的形成步驟S560。 As shown in FIG. 6, the manufacturing method S500 of the printed circuit board according to the fifth embodiment of the present invention includes a first coating forming step S510, a second coating forming step S520, a plating step S530, a punching step S540, Step S550 of forming a conductive layer and step S560 of forming a circuit pattern.
該第一塗層的形成步驟S510及該第二塗層的形成步驟S520為在基板10的上面及下面分別塗佈第一塗層20和第二塗層30的步驟。另外,作為在本步驟中的基板10使用了聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S510 and the second coating forming step S520 are steps of applying the first coating layer 20 and the second coating layer 30 on the upper surface and the lower surface of the substrate 10, respectively. Further, a polyimide film (PI: PolyImide Film) is used as the substrate 10 in this step, but is not limited thereto.
該鍍覆步驟S530為在第一塗層20及第二塗層30的外表面形成鍍層40的步驟。 The plating step S530 is a step of forming a plating layer 40 on the outer surfaces of the first coating layer 20 and the second coating layer 30.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50進行無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are subjected to electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該穿孔步驟S540為形成完全貫通基板10、在該基板的兩面層壓的第一塗層20及第二塗層30的通孔(Through Hole)11的步驟。本穿 孔步驟S330通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板進行。 The punching step S540 is a step of forming a through hole 11 of the first coating layer 20 and the second coating layer 30 which are completely penetrated through the substrate 10 and laminated on both surfaces of the substrate. Wear this The hole step S330 is performed on the substrate by a CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching, etc., in a process well known in the art.
此時,在本實施例中在第一塗層20及第二塗層30上鍍覆鍍層40,從而與在基板10上只單獨形成第一塗層20或第二塗層30的情況相比,在進一步加強剛性及耐久性的狀態下實現本步驟的穿孔製程,因此能夠進一步穩定地形成通孔11。 At this time, in the present embodiment, the plating layer 40 is plated on the first coating layer 20 and the second coating layer 30, thereby being compared with the case where only the first coating layer 20 or the second coating layer 30 is separately formed on the substrate 10. The perforation process of this step is realized in a state in which rigidity and durability are further enhanced, so that the through hole 11 can be further stably formed.
該導電層的形成步驟S550為在通孔11的內壁面形成導電層50的步驟。 The step S550 of forming the conductive layer is a step of forming the conductive layer 50 on the inner wall surface of the through hole 11.
在本步驟中,首先向通孔11的內部填充與第一塗層20及第二塗層30相同的材料的導電性油墨(S551)。 In this step, first, the inside of the through hole 11 is filled with a conductive ink of the same material as the first coating layer 20 and the second coating layer 30 (S551).
接下來,在通孔11的內部填充有導電性油墨的狀態下,對導電性油墨進行熱處理,從而能夠使導電性油墨收縮而沿通孔11的內壁面形成導電層50(S552)。 Then, the conductive ink is heat-treated in a state where the conductive ink is filled in the inside of the through hole 11, and the conductive ink can be shrunk to form the conductive layer 50 along the inner wall surface of the through hole 11 (S552).
因此,經過本步驟,沿通孔11的內壁面形成將第一塗層20、第二塗層30及鍍層40彼此連接的導電層50。 Therefore, through this step, the conductive layer 50 that connects the first coating layer 20, the second coating layer 30, and the plating layer 40 to each other is formed along the inner wall surface of the through hole 11.
該電路圖案的形成步驟S560為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S560 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a desired shape. Circuit pattern.
因此,通過本實施例,在第一塗層20及第二塗層30上首先形成鍍層40而首先加強整體的耐久性後穿設通孔11,從而能夠進行進一步穩定的穿孔作業。 Therefore, according to the present embodiment, the plating layer 40 is first formed on the first coating layer 20 and the second coating layer 30, and the durability of the whole is first strengthened, and then the through hole 11 is bored, so that a further stable piercing operation can be performed.
第7圖為示意地表示的本發明的第六實施例的印刷電路板的製造方法的製程流程圖。 Fig. 7 is a flow chart showing the process of manufacturing a printed circuit board according to a sixth embodiment of the present invention.
如第7圖表示,本發明的第六實施例的印刷電路板的製造方法S600包括第一塗層的形成步驟S610、穿孔步驟S620、第二塗層的形成步驟S630、鍍覆步驟S640及電路圖案的形成步驟S650。 As shown in FIG. 7, the manufacturing method S600 of the printed circuit board according to the sixth embodiment of the present invention includes a first coating forming step S610, a punching step S620, a second coating forming step S630, a plating step S640, and a circuit. The pattern forming step S650.
該第一塗層的形成步驟S610為在基板10的一面塗佈第一塗層20的步驟。另外,作為在本步驟中的基板10使用了聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S610 is a step of applying the first coating layer 20 on one side of the substrate 10. Further, a polyimide film (PI: PolyImide Film) is used as the substrate 10 in this step, but is not limited thereto.
該穿孔步驟S620為形成完全貫通基板10、在該基板的兩面層壓的第一塗層20的通孔(Through Hole)11的步驟。本穿孔步驟S620通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板進行。 This punching step S620 is a step of forming a through hole 11 of the first coating layer 20 which is completely penetrated through the substrate 10 and laminated on both sides of the substrate. This perforating step S620 is performed on the substrate by a CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching, etc., in a process well known in the art.
該第二塗層的形成步驟S630為在基板10的另一面形成第二塗層30的同時,在通孔11的內壁面形成導電層50的步驟。即,與在前面說明的實施例的第二塗層的形成步驟中單純地塗佈第二塗層30不同,在本實施例的第二塗層的形成步驟S630中塗佈第二塗層30的同時形成導電層50。 The second coating forming step S630 is a step of forming the conductive layer 50 on the inner wall surface of the through hole 11 while forming the second coating layer 30 on the other surface of the substrate 10. That is, unlike the second coating layer 30 which is simply applied in the forming step of the second coating layer of the embodiment described above, the second coating layer 30 is applied in the forming step S630 of the second coating layer of the present embodiment. The conductive layer 50 is formed at the same time.
首先,將基板10顛倒,從而使第二塗層30朝向上側後,由導電性油墨材料塗佈基板10的下面而形成第二塗層30的同時,由導電性油墨填充通孔11的內部(S631)。 First, after the substrate 10 is reversed so that the second coating layer 30 faces the upper side, the lower surface of the substrate 10 is coated with a conductive ink material to form the second coating layer 30, and the inside of the through hole 11 is filled with conductive ink ( S631).
接下來,對通過上述製程在基板10上塗佈的第一塗層20、第二塗層30及填充在通孔11內部的導電性油墨進行熱處理(S632)。通過 熱處理製程使第一塗層20及第二塗層30硬化,在通孔11內部的導電性油墨同樣也硬化及收縮,從而沿通孔11的內壁面形成導電層50。 Next, the first coating layer 20, the second coating layer 30, and the conductive ink filled in the inside of the through hole 11 coated on the substrate 10 by the above-described process are subjected to heat treatment (S632). by The heat treatment process hardens the first coating layer 20 and the second coating layer 30, and the conductive ink inside the through hole 11 also hardens and contracts, thereby forming the conductive layer 50 along the inner wall surface of the through hole 11.
因此,通過本步驟,在形成第二塗層30的同時,沿通孔11的內壁面形成將第一塗層20和第二塗層30彼此連接的導電層50。 Therefore, by this step, the conductive layer 50 which connects the first coating layer 20 and the second coating layer 30 to each other is formed along the inner wall surface of the through hole 11 while forming the second coating layer 30.
該鍍覆步驟S640為對第一塗層20、第二塗層30及導電層50進行鍍覆而形成鍍層40的步驟。 The plating step S640 is a step of forming the plating layer 40 by plating the first coating layer 20, the second coating layer 30, and the conductive layer 50.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50通過無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are formed by electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該電路圖案的形成步驟S650為對第一塗層20及在其上鍍覆的鍍層40、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S650 is a step of patterning the first coating layer 20 and the plating layer 40, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層20及在其上鍍覆的鍍層40、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20 and the plating layer 40, the second coating layer 30, and the plating layer 40 plated thereon are applied by a photolithography process well known in the art. Patterning is performed to form a circuit pattern of a desired shape.
此外,在本步驟中,對第一塗層20及在其上鍍覆的鍍層40、第二塗層30及在其上鍍覆的鍍層40同時進行構圖而形成電路圖案,從而提高製程效率。 In addition, in this step, the first coating layer 20 and the plating layer 40, the second coating layer 30, and the plating layer 40 plated thereon are simultaneously patterned to form a circuit pattern, thereby improving process efficiency.
只是,如第8圖的示意地表示本發明第六實施例的印刷電路板的製造方法變形例的製程流程圖所示,在本實施例的變形例中,可分別依次進行對第一塗層20及在其上鍍覆的鍍層40進行構圖的製程S651和對第二塗層30及在其上鍍覆的鍍層40進行構圖的製程652。 However, as shown in the processing flowchart of the modification of the manufacturing method of the printed circuit board according to the sixth embodiment of the present invention, as shown in Fig. 8, in the modification of the embodiment, the first coating layer may be sequentially performed. 20 and a process S651 for patterning the plated layer 40 thereon and a process 652 for patterning the second layer 30 and the plated layer 40 plated thereon.
第9圖為示意地表示的本發明的第七實施例的印刷電路板的製造方法的製程流程圖。 Fig. 9 is a flow chart showing the process of manufacturing a printed circuit board according to a seventh embodiment of the present invention.
如第9圖表示,本發明的第七實施例的印刷電路板的製造方法S700包括第一塗層的形成步驟S710、穿孔步驟S720、第二塗層的形成步驟S730、鍍覆步驟S740、保護層的接合步驟S750、電路圖案的形成步驟S760及保護層的去除步驟S770。 As shown in FIG. 9, the manufacturing method S700 of the printed circuit board according to the seventh embodiment of the present invention includes a first coating forming step S710, a punching step S720, a second coating forming step S730, a plating step S740, and protection. The bonding step S750 of the layer, the forming step S760 of the circuit pattern, and the removing step S770 of the protective layer.
該第一塗層的形成步驟S710為在基板10的一面上塗佈第一塗層20的步驟。另外,作為在本步驟中的基板10使用了聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 The first coating forming step S710 is a step of applying the first coating layer 20 on one side of the substrate 10. Further, a polyimide film (PI: PolyImide Film) is used as the substrate 10 in this step, but is not limited thereto.
該穿孔步驟S720為形成完全貫通基板10及在該基板10的上面層壓的第一塗層20的通孔(Through Hole)11的步驟。本穿孔步驟S720通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板進行。 This punching step S720 is a step of forming a through hole 11 that completely penetrates the substrate 10 and the first coating layer 20 laminated on the upper surface of the substrate 10. This perforating step S720 is performed on the substrate by a CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching, etc., in a process well known in the art.
該第二塗層的形成步驟S730為在基板10的另一面上形成第二塗層30的同時,在通孔11的內壁面形成導電層50的步驟。 The second coating layer forming step S730 is a step of forming the conductive layer 50 on the inner wall surface of the through hole 11 while forming the second coating layer 30 on the other surface of the substrate 10.
首先,為了製程上的方便,將基板10顛倒,從而使第二塗層30朝向上側。 First, for the convenience of the process, the substrate 10 is reversed so that the second coating layer 30 faces the upper side.
在顛倒基板10的上下之後,由導電性油墨材料塗佈基板10的下面而形成第二塗層30的同時,由導電性油墨填充通孔11的內部(S731)。此時,在本實施例中,通過在基板10上印刷(printing)導電性油墨的方式形成第二塗層30,從而在第二塗層30上形成電路圖案。 After the upper and lower sides of the substrate 10 are reversed, the lower surface of the substrate 10 is coated with a conductive ink material to form the second coating layer 30, and the inside of the through hole 11 is filled with conductive ink (S731). At this time, in the present embodiment, the second coating layer 30 is formed by printing a conductive ink on the substrate 10, thereby forming a circuit pattern on the second coating layer 30.
接下來,對通過上述製程在基板10上塗佈的第一塗層20、第二塗層30及填充在通孔11內部的導電性油墨進行熱處理(S732)。通過 熱處理製程使第一塗層20及第二塗層30硬化,在通孔11內部的導電性油墨同樣也硬化及收縮,從而沿通孔11的內壁面形成導電層50。因此,沿通孔11的內壁面形成的導電層50將第一塗層20和第二塗層30彼此連接。 Next, the first coating layer 20, the second coating layer 30, and the conductive ink filled in the inside of the through hole 11 coated on the substrate 10 by the above-described process are subjected to heat treatment (S732). by The heat treatment process hardens the first coating layer 20 and the second coating layer 30, and the conductive ink inside the through hole 11 also hardens and contracts, thereby forming the conductive layer 50 along the inner wall surface of the through hole 11. Therefore, the conductive layer 50 formed along the inner wall surface of the through hole 11 connects the first coating layer 20 and the second coating layer 30 to each other.
該鍍覆步驟S740為對第一塗層20、第二塗層30及導電層50進行鍍覆而形成鍍層40的步驟。 The plating step S740 is a step of forming the plating layer 40 by plating the first coating layer 20, the second coating layer 30, and the conductive layer 50.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50通過無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are formed by electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該保護層的接合步驟S750為,為了在後述的電路圖案的形成步驟S760中對第一塗層20進行構圖時保護第二塗層30而在已形成有電路圖案的第二塗層30及鍍層40上接合保護層80的步驟。 The bonding step S750 of the protective layer is to protect the second coating layer 30 in the formation of the first coating layer 20 in the circuit pattern forming step S760 to be described later, in the second coating layer 30 and the plating layer on which the circuit pattern has been formed. The step of bonding the protective layer 80 on 40.
即,在形成在第二塗層30上的鍍層40上接合保護層80,從而防止在電路圖案形成步驟S760中進行光刻製程時可能在第二塗層30上產生的損傷。 That is, the protective layer 80 is bonded on the plating layer 40 formed on the second coating layer 30, thereby preventing damage which may occur on the second coating layer 30 during the photolithography process in the circuit pattern forming step S760.
此時,作為接合在第二塗層30的保護層80的材料可使用聚對苯二甲酸酯(Polyethylene Terephthalate:PET)膜,但並不侷限於此。 At this time, as the material of the protective layer 80 bonded to the second coating layer 30, a polyethylene terephthalate (PET) film can be used, but it is not limited thereto.
該電路圖案的形成步驟S760為對第一塗層20及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S760 is a step of patterning the first coating layer 20 and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程對第一塗層20及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20 and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a circuit pattern of a desired shape.
該保護層的去除步驟S770為去除臨時接合在鍍層40上的保護層80的步驟。 The step S770 of removing the protective layer is a step of removing the protective layer 80 temporarily bonded to the plating layer 40.
因此,通過本實施例,在已形成有電路圖案的第二塗層30上接合額外的保護層80,從而防止在對第一塗層20進行構圖時可能在第二塗層30上產生的損傷,從而能夠穩定地製作具有精確的電路圖案的印刷電路板。 Therefore, with the present embodiment, an additional protective layer 80 is bonded on the second coating layer 30 on which the circuit pattern has been formed, thereby preventing damage that may occur on the second coating layer 30 when the first coating layer 20 is patterned. Thus, it is possible to stably produce a printed circuit board having an accurate circuit pattern.
第10圖為示意地表示的本發明的第八實施例的印刷電路板的製造方法的製程流程圖。 Fig. 10 is a flow chart showing the process of the method for manufacturing a printed circuit board according to the eighth embodiment of the present invention.
如第10圖表示,本發明的第八實施例的印刷電路板的製造方法S800包括穿孔步驟S810、第一塗層的形成步驟S820、第二塗層的形成步驟S830、熱處理步驟S840、鍍覆步驟S850及電路圖案的形成步驟S860。 As shown in FIG. 10, the manufacturing method S800 of the printed circuit board according to the eighth embodiment of the present invention includes a punching step S810, a first coating forming step S820, a second coating forming step S830, a heat treatment step S840, and plating. Step S850 and circuit pattern forming step S860.
該穿孔步驟S810為對基板10進行穿孔而形成完全貫通基板10的通孔(Through Hole)11的步驟。本穿孔步驟S810通過CNC電鑽、UV鐳射、YAG鐳射、CO2鐳射或輥對輥式沖孔等在本技術領域中眾所周知的製程對基板進行。 This punching step S810 is a step of piercing the substrate 10 to form a through hole 11 that completely penetrates the substrate 10. This perforating step S810 is performed on the substrate by a CNC electric drill, UV laser, YAG laser, CO2 laser or roll-to-roll punching, etc., in a process well known in the art.
此外,作為在本步驟中的基板10使用了聚醯亞胺膜(PI:PolyImide Film),但並不侷限於此。 Further, as the substrate 10 in this step, a polyimide film (PI: PolyImide Film) is used, but it is not limited thereto.
該第一塗層的形成步驟S820為在基板10的另一面形成第一塗層20的同時,將在基板上形成的通孔11的內部中至少一部分由導電性油墨填充的步驟。 The first coating layer forming step S820 is a step of filling at least a part of the inside of the through hole 11 formed on the substrate with conductive ink while forming the first coating layer 20 on the other surface of the substrate 10.
該第二塗層的形成步驟S830為,在基板10的另一面上形成第二塗層30的同時,將在第一塗層的形成步驟S820中部分被填充的通孔11的內部通過相反一側的開口部由導電性油墨完全填充的步驟。 The second coating forming step S830 is to pass the inside of the through hole 11 partially filled in the forming step S820 of the first coating layer while forming the second coating layer 30 on the other surface of the substrate 10. The opening portion on the side is completely filled with a conductive ink.
即,通過所述的第一塗層的形成步驟S820及第二塗層的形 成步驟S830,在基板10的兩面上形成第一塗層20和第二塗層30的同時,通孔11的內部完全由導電性油墨填充。 That is, through the forming step S820 of the first coating layer and the shape of the second coating layer In step S830, while the first coating layer 20 and the second coating layer 30 are formed on both sides of the substrate 10, the inside of the through hole 11 is completely filled with the conductive ink.
該熱處理步驟S840為對第一塗層20、第二塗層30及在通孔11的內部填充的導電性油墨進行熱處理的步驟。 This heat treatment step S840 is a step of heat-treating the first coating layer 20, the second coating layer 30, and the conductive ink filled inside the through hole 11.
在本步驟中,通過上述多種製程在基板10上塗佈的第一塗層20及第二塗層30通過熱處理製程而硬化及燒成而收縮。與此同時,填充在通孔11的內部的導電性油墨也同樣隨著熱處理硬化及收縮而沿通孔11的內壁面形成導電層50,這些導電層50將形成在基板10的兩面的第一塗層20和第二塗層30電連接。 In this step, the first coating layer 20 and the second coating layer 30 coated on the substrate 10 by the above various processes are hardened and fired by the heat treatment process to shrink. At the same time, the conductive ink filled in the inside of the through hole 11 also forms the conductive layer 50 along the inner wall surface of the through hole 11 as the heat treatment is hardened and shrunk. These conductive layers 50 will be formed on the both sides of the substrate 10 first. The coating 20 and the second coating 30 are electrically connected.
該鍍覆步驟S850為在第一塗層20、第二塗層30及導電層50的外面形成鍍層40的步驟。 The plating step S850 is a step of forming a plating layer 40 on the outer surfaces of the first coating layer 20, the second coating layer 30, and the conductive layer 50.
在本步驟中,對由導電性油墨材料構成的第一塗層20、第二塗層30及導電層50進行無電解鍍銅或電解鍍銅而形成鍍層40。此時,鍍層40的厚度考慮對最終形成的印刷電路板施加的電流量而確定。 In this step, the first coating layer 20, the second coating layer 30, and the conductive layer 50 made of a conductive ink material are subjected to electroless copper plating or electrolytic copper plating to form a plating layer 40. At this time, the thickness of the plating layer 40 is determined in consideration of the amount of current applied to the finally formed printed circuit board.
該電路圖案的形成步驟S860為對第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖而形成電路圖案的步驟。 The circuit pattern forming step S860 is a step of patterning the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon to form a circuit pattern.
在本步驟中,通過在本技術領域中眾所周知的光刻(Photo Lithography)製程將第一塗層20、第二塗層30及在其上鍍覆的鍍層40進行構圖,從而形成所需形狀的電路圖案。 In this step, the first coating layer 20, the second coating layer 30, and the plating layer 40 plated thereon are patterned by a photolithography process well known in the art to form a desired shape. Circuit pattern.
本發明的權利範圍並不限於上述實施例,在所附的申請專利範圍中記載的範圍內可實現為多種形式的實施例。在不脫離申請專利範圍所要求保護的本發明精神的範圍內,本發明所屬技術領域中具有一般知識的人均能變形的各種範圍也應屬於本發明的保護範圍。 The scope of the invention is not limited to the embodiments described above, but can be embodied in various forms within the scope of the appended claims. The various ranges in which the person having ordinary knowledge in the art to which the present invention pertains can be modified are also within the scope of the present invention without departing from the spirit and scope of the invention as claimed.
10‧‧‧基板 10‧‧‧Substrate
11‧‧‧通孔 11‧‧‧through hole
20、30‧‧‧塗層 20, 30‧‧‧ coating
40‧‧‧鍍層 40‧‧‧ plating
41‧‧‧無電解鍍銅膜 41‧‧‧Electroless copper plating
42‧‧‧銅 42‧‧‧ copper
S100‧‧‧印刷電路板的製造方法 S100‧‧‧Manufacturing method of printed circuit board
S110‧‧‧第一塗層的形成步驟 S110‧‧‧Step of forming the first coating
S120‧‧‧第二塗層的形成步驟 S120‧‧‧Step of forming the second coating
S130‧‧‧穿孔步驟 S130‧‧‧ piercing steps
S140‧‧‧鍍覆步驟 S140‧‧‧ plating step
S150‧‧‧電路圖案的形成步驟 S150‧‧‧ Circuit pattern forming steps
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TWI566646B (en) * | 2015-10-06 | 2017-01-11 | 挺暉工業股份有限公司 | A flexible printed circuit board, a connector assembly and an electronic device |
CN109219259B (en) * | 2017-07-05 | 2021-09-14 | 宏启胜精密电子(秦皇岛)有限公司 | Flexible circuit board and manufacturing method thereof |
KR101957242B1 (en) * | 2017-07-26 | 2019-06-20 | (주)잉크테크 | Method of manufacturing printed circuit board |
KR102465117B1 (en) * | 2017-11-29 | 2022-11-11 | 주식회사 잉크테크 | Method for manufacturing printed circuit board |
KR102081078B1 (en) | 2018-07-02 | 2020-02-25 | 도레이첨단소재 주식회사 | Flexible copper clad laminate and method for manufacturing the same |
CN109475044B (en) * | 2018-12-07 | 2021-05-18 | 常熟东南相互电子有限公司 | Method for manufacturing FPC inner layer by adopting UV laser drilling direct electroplating |
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TW200908339A (en) * | 2007-07-03 | 2009-02-16 | Matsushita Electric Ind Co Ltd | Semiconductor device, manufacturing method thereof and image display device |
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CN105379436B (en) | 2018-08-14 |
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