TWI575078B - Aluminum alloy plate for cans - Google Patents

Aluminum alloy plate for cans Download PDF

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TWI575078B
TWI575078B TW104134487A TW104134487A TWI575078B TW I575078 B TWI575078 B TW I575078B TW 104134487 A TW104134487 A TW 104134487A TW 104134487 A TW104134487 A TW 104134487A TW I575078 B TWI575078 B TW I575078B
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aluminum alloy
lid
rolling
solid solution
mass
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TW201638355A (en
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有賀康博
田中友己
山口正浩
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神戶製鋼所股份有限公司
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罐蓋用鋁合金板 Aluminum alloy plate for can lid

本發明是關於:罐蓋用鋁合金板,尤其是關於:兼具有高強度和優異的成形性、以及優異的開罐性之易開罐的罐蓋用鋁合金板。 The present invention relates to an aluminum alloy plate for a can lid, and more particularly to an aluminum alloy plate for a can lid which has both high strength and excellent formability and excellent can openability.

目前已知的泛用在飲料、食品用途的包裝容器之一的兩片式的全鋁罐,係由:底部與側壁形成一體構造的有底圓筒狀的罐身部(罐身、罐體)、用以封合這個罐身部的開口部之作為上表面的圓板狀的蓋部(罐蓋、罐端部)所構成的。 A two-piece all-aluminum can, which is currently known as one of the packaging containers for beverages and foods, is a bottomed cylindrical body portion (can body, can body) in which the bottom and the side walls are integrally formed. And a disk-shaped lid portion (can lid, can end portion) which is an upper surface of the opening portion of the can body portion.

這種鋁罐的材料,因為其被要求的強度、成形性等等的差異,而被區分為:在罐身部使用AA等級~日本工業規格JIS 3000系(Al-Mn系)的鋁合金板;在罐蓋係使用AA等級~日本工業規格JIS 5000系(Al-Mg系)的鋁合金板等,而被廣泛地使用中。 The material of such an aluminum can is classified into an aluminum alloy plate of AA grade to Japanese industrial specification JIS 3000 series (Al-Mn system) in the can body portion because of the difference in strength, formability, and the like required. In the can lid, an aluminum alloy sheet of AA grade to Japanese Industrial Standard JIS 5000 (Al-Mg) is used, and it is widely used.

在這些材料當中,罐蓋用5000系鋁合金板被要求的重要特性,係可例舉出:能夠耐住罐蓋加工的成形性、能夠耐住飲料充填後的罐之內壓的耐壓強度、利用所 裝設的拉環即可正常且很簡單就將蓋子打開的開罐性等等。 Among these materials, the important characteristics required for the 5000-series aluminum alloy sheet for the can lid are, for example, the moldability which can withstand the processing of the can lid, and the compressive strength capable of withstanding the internal pressure of the can after the beverage is filled. Use The installed pull ring can be normally and simply opened to open the lid and the like.

近年來,基於謀求罐的低成本化之觀點,這些罐蓋即罐蓋用5000系鋁合金板,也被要求薄型化達到0.2mm程度的板厚度。作為對於這種薄型化的技術課題,係可舉出:耐壓強度變差、成形性變差等等的課題。在這些技術課題之中,耐壓強度變差雖然係可藉由提高鋁合金板的材料強度來加以彌補,但是,隨著這種高強度化,卻衍生出成形性變差的問題。因此,想要使罐蓋用鋁合金板薄型化,必須將強度與成形性一起提昇。 In recent years, these can lids, which are 5000-type aluminum alloy sheets for can ends, have been required to be thinner to a thickness of about 0.2 mm, from the viewpoint of reducing the cost of the cans. As a technical subject of such a thinning, there is a problem that the pressure resistance is deteriorated, the formability is deteriorated, and the like. Among these technical problems, the deterioration of the compressive strength can be compensated for by increasing the material strength of the aluminum alloy sheet. However, as the strength is increased, the formability is deteriorated. Therefore, in order to make the aluminum alloy plate for a can lid thin, it is necessary to improve the strength together with the formability.

即使將罐蓋用5000系鋁合金板予以薄型化,還是可保有材料強度並且又可提昇成形性的技術,傳統的做法,是對於金屬間化合物(開罐性、成形性)、結晶粒徑(成形性)、亞晶粒或集合組織等的組織進行各種的控制。 Even if the can lid is made thinner with the 5000-series aluminum alloy plate, the technique of retaining the strength of the material and improving the formability can be maintained, and the conventional method is for the intermetallic compound (opening property, formability), crystal grain size ( Organizations such as moldability, subgrains, or aggregate structures are subjected to various controls.

例如專利文獻1所揭示的技術方案,係在實施罐蓋用5000系鋁合金板的前述組織控制之中,將鋁合金板的內部組織中的亞晶粒的面積占有率,控制成3%~30%,以資提昇在將罐蓋捲裝在罐身部時的圓邊性以及捲裝性。 For example, in the above-described structure control of the 5000 series aluminum alloy plate for a can lid, the area ratio of the subgrains in the internal structure of the aluminum alloy plate is controlled to 3%. 30%, in order to improve the roundness and packageability when the can lid is wound on the can body.

此外,通常為了要進行組織控制或提昇特性,係在熱軋後或者冷軋的途中,實施中間退火,然而,就大量生產的薄板而言,實施中間退火對於製造成本所占的比率也是很大。因此,有許多的技術方案例如專利文獻 2等所揭示的技術方案,係不實施中間退火就進行冷軋,而得以低成本進行組織控制來製造罐蓋用5000系鋁合金板。 In addition, in order to perform tissue control or to improve characteristics, intermediate annealing is performed on the way after hot rolling or cold rolling. However, in the case of mass-produced sheets, the ratio of manufacturing intermediate annealing to manufacturing costs is also large. . Therefore, there are many technical solutions such as patent documents. The technical solution disclosed in the second aspect of the invention is to perform cold rolling without performing intermediate annealing, and to perform tissue control at low cost to manufacture a 5000 series aluminum alloy plate for a can lid.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本開平11-229066號公報 [Patent Document 1] Japanese Kaiping No. 11-229066

[專利文獻2]日本特開2003-105475號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-105475

然而,在傳統的罐蓋用5000系鋁合金板中,依然還存在著一種技術課題,就是:要如何才能夠提昇在罐蓋成形時的鉚釘成形性的技術課題。這種技術課題就是:在已經做成薄型化的情況下,予以高強度化的話,鉚釘成形性將會變差,因此想要獲得優異的鉚釘成形性,勢必要將材料強度變差。 However, in the conventional 5000 series aluminum alloy sheets for can ends, there is still a technical problem of how to improve the rivet forming property at the time of forming the can lid. In the case where the strength is increased, the rivet formability is deteriorated. Therefore, in order to obtain excellent rivet formability, it is necessary to deteriorate the material strength.

此處,將就罐蓋成形工序進行說明。首先,將素材沖裁成圓板形狀之後,利用衝拉加工來形成殼體,接下來,在轉換成形工序中利用沖壓機,進行鉚釘成形加工,以資在殼體的中央形成用來安裝拉環的凸部。 Here, the can lid forming process will be described. First, after the material is punched into a circular plate shape, the casing is formed by a punching process, and then, in the conversion forming process, a rivet forming process is performed by a press machine to form a pull-up in the center of the casing. The convex part of the ring.

這種鉚釘成形加工,係由:促使罐蓋中央部膨凸的起泡成形工序、將這個膨凸部(起泡)利用1~3個工序進 行縮徑而形成急峻的突起之鈕扣成形工序所構成的。 The rivet forming process is performed by a foaming forming process for causing the central portion of the can lid to be convex and convex, and the bulging portion (foaming) is used in one to three steps. It is composed of a button forming process in which a diameter is reduced to form a sharp protrusion.

在這個鉚釘成形後,利用具有剖面呈V字形的刀口之模具進行按壓來形成:出水口部的溝痕,亦即,進行如第2圖、第3圖所示的刻痕3的成形以及進行可提高面板的剛性之凹凸或文字的成形。然後,進行裝設拉環的工序,係將另外成形的拉環,鉚合安裝在被加工形成於殼體中央的凸部,而構成一體化。 After the rivet is formed, it is pressed by a die having a blade having a V-shaped cross section to form a groove of the water outlet portion, that is, the formation and execution of the score 3 as shown in FIGS. 2 and 3 It can increase the rigidity of the panel or the formation of characters. Then, the step of attaching the tab is performed, and the separately formed tab is caulked and attached to the convex portion formed in the center of the casing to be integrated.

這個時候,為了將拉環予以正常地固定,必須充分確保突起後的鉚釘直徑的大小,因此,對於素材所要求之必須具備的鉚釘成形性,係要讓鈕扣成形工序結束後的突起(鈕扣)的高度達到充分的高度。 At this time, in order to fix the tab normally, it is necessary to sufficiently ensure the diameter of the rivet after the protrusion. Therefore, the rivet formability required for the material is required to make the protrusion (button) after the button forming process is completed. The height reaches a full height.

相對於此,即使是前述專利文獻1所示的這種將亞晶粒的面積占有率控制在3~30%的素材板,若加以高強度化的話,前述鉚釘成形性將會變差,如果想要獲得優異的鉚釘成形性,就必須使材料的強度變差。換言之,想要同時兼具優異的鉚釘成形性與高強度,還有一段差距。 On the other hand, even if the material sheet in which the area ratio of the sub-grains is controlled to 3 to 30% as shown in the above-mentioned Patent Document 1, if the strength is increased, the rivet formability will be deteriorated. In order to obtain excellent rivet formability, it is necessary to deteriorate the strength of the material. In other words, there is still a gap in the desire to have both excellent rivet formability and high strength.

而且如果想要採用前述專利文獻2等所示的這種未實施中間退火的冷軋,以低成本的製造方法來達成兼具這種鉚釘成形性與高強度化的兩種效果,還是存有尚待解決的技術課題。 Further, if cold rolling which is not subjected to intermediate annealing as shown in the above-mentioned Patent Document 2 or the like is used, it is possible to achieve both of the effects of such rivet formability and high strength by a low-cost manufacturing method. Technical issues yet to be resolved.

針對於這種技術課題,本發明之目的係提供:可製造罐蓋用鋁合金板的技術,根據這種技術,即使是採用未實施中間退火的冷軋,還是可以製造出罐蓋用鋁 合金板,該罐蓋用鋁合金板,即使是具有高材料強度,還是可以具有充分的鉚釘成形性,即使是在薄型化之後,還是具有飲料充填後之充分的耐壓強度,而且鉚釘成形性以及開罐性皆很優異。 In view of such technical problems, an object of the present invention is to provide a technique for producing an aluminum alloy plate for a can lid, according to which aluminum can be produced can be produced even by cold rolling without intermediate annealing. Alloy sheet, the aluminum alloy sheet for the can lid, even with high material strength, can have sufficient rivet formability, and even after thinning, it has sufficient pressure resistance after filling of the beverage, and rivet formability And open canning is excellent.

用以解決前述課題之本發明的罐蓋用鋁合金板的要旨如下。 The gist of the aluminum alloy plate for can lids of the present invention for solving the above problems is as follows.

一種鋁合金板,係含有Mg:4.0~6.0質量%、Fe:0.10~0.50質量%、Si:0.05~0.40質量%、Mn:0.01~0.50質量%、Cu:0.01~0.30質量%,其餘部分是由Al以及無法避免的雜質所組成的,在經過未實施中間退火的冷軋後,又經過烘烤塗裝處理的鋁合金板,其中之利用熱苯酚所實施的殘渣萃取法所測定到的Mg的固溶量,是前述Mg含量的80%以上,位在與輥軋面保持平行的平面上之從板厚中心朝厚度方向兩側各0.05mm(亦即,厚度為0.1mm)的領域內的組織,其利用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率,平均為10%以上且90%以下。 An aluminum alloy plate containing Mg: 4.0 to 6.0% by mass, Fe: 0.10 to 0.50% by mass, Si: 0.05 to 0.40% by mass, Mn: 0.01 to 0.50% by mass, Cu: 0.01 to 0.30% by mass, and the rest is An aluminum alloy plate composed of Al and unavoidable impurities, which is subjected to cold-rolling without intermediate annealing, and subjected to baking coating, wherein the Mg is determined by the residue extraction method by hot phenol. The solid solution amount is 80% or more of the aforementioned Mg content, and is located in a field of 0.05 mm (that is, a thickness of 0.1 mm) from the center of the plate thickness toward the both sides in the thickness direction on a plane parallel to the rolling surface. The microstructure of the sub-grain area measured by a transmission electron microscope at a magnification of 50,000 times is an average of 10% or more and 90% or less.

在上述要旨中,前述罐蓋用鋁合金板,較佳為:只是利用鑄塊的均熱處理,來使Mg固溶。 In the above-mentioned gist, the aluminum alloy plate for a can lid preferably has a soaking treatment of the ingot to dissolve the Mg.

亦即,更具體的前述本發明之罐蓋用鋁合金板的製造方法,係將含有Mg:4.0~6.0質量%、Fe:0.10~0.50質量%、Si:0.05~0.40質量%、Mn:0.01~ 0.50質量%、Cu:0.01~0.30質量%,其餘部分是由Al以及無法避免的雜質所組成的鋁合金鑄塊,只是利用均熱處理來使Mg固溶,並且一邊控制這種固溶後的Mg的析出,一邊進行熱軋來做成熱軋板,對於這種熱軋板進行未做中間退火的冷軋來做成冷軋板,在將這種冷軋板經過烘烤塗裝處理後的狀態下,將利用熱苯酚所實施的殘渣萃取法所測定到的Mg的固溶量,設為前述Mg含量的80%以上,作為:位在與輥軋面保持平行的平面上之從板厚中心朝厚度方向兩側各0.05mm(亦即,厚度為0.1mm)的領域內的組織,係以利用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率,平均為10%以上且90%以下的組織為佳。 In other words, the method for producing an aluminum alloy sheet for a can lid according to the present invention is more preferably contained in the range of 4.0 to 6.0% by mass of Mg, 0.10 to 0.50% by mass of Fe, 0.05 to 0.40% by mass of Si, and Mn: 0.01. ~ 0.50% by mass, Cu: 0.01 to 0.30% by mass, and the rest is an aluminum alloy ingot composed of Al and unavoidable impurities, but is formed by soaking Mg to form a solution, and controlling the Mg after solid solution The hot-rolled sheet is formed by hot rolling, and the hot-rolled sheet is cold-rolled without intermediate annealing to form a cold-rolled sheet, after the cold-rolled sheet is subjected to baking coating treatment. In the state, the solid solution amount of Mg measured by the residue extraction method by hot phenol is set to 80% or more of the Mg content as a thickness from the plate which is parallel to the rolling surface. The tissue in the field of 0.05 mm (that is, the thickness of 0.1 mm) on both sides in the thickness direction is the sub-grain area ratio measured by a transmission electron microscope using a magnification of 50,000 times, on average More than 10% and less than 90% of the organization is preferred.

如上所述,本發明所規定的鋁合金板的組織與特性,係作為罐蓋用鋁合金板也就是在冷軋板上實施過塗裝以及塗裝烘烤處理後的預先塗裝鋁合金板或者作為將這種鋁合金板成形後的罐蓋的組織與特性來加以規定。此外,也可以是對於前述冷軋板模擬了塗裝烘烤處理之根據後述的特定條件來實施過熱處理後的鋁合金板板的組織與特性。 As described above, the structure and characteristics of the aluminum alloy sheet specified by the present invention are used as an aluminum alloy sheet for a can lid, that is, a pre-coated aluminum alloy sheet after being coated on a cold-rolled sheet and coated and baked. Alternatively, it is defined as the structure and characteristics of the can lid after molding the aluminum alloy sheet. Further, the cold rolled sheet may be subjected to a simulation of the structure and characteristics of the aluminum alloy sheet after the heat treatment is performed according to the specific conditions described later on the coating baking treatment.

本發明作為罐蓋用鋁合金板,係使其增加在冷軋後之烘烤塗裝處理後的狀態下的亞晶粒面積率,並且作為使Mg固溶量增加的組織,係兼具有成形性以及高強 度化。藉此,本發明係可以達成在傳統技術上難以兼備之鉚釘成形性與高強度化。 The present invention is an aluminum alloy plate for a can lid which is increased in the sub-grain area ratio in a state after the baking and coating treatment after cold rolling, and has a structure in which the amount of Mg solid solution is increased. Formability and high strength Degree. Thereby, the present invention can achieve rivet formability and high strength which are difficult to achieve in the conventional art.

從而,本發明不必如傳統技術那樣地,為了要獲得鉚釘成形性而犧牲材料強度,能夠達成:即使是具有高材料強度,依舊具有充分的鉚釘成形性。因此,因此即使將板厚度製作成只有0.2mm程度的薄型化的情況下,還是能夠提供:具有飲料充填後之充分的耐壓強度,而且鉚釘成形性以及開罐性皆優異的罐蓋用鋁合金板。 Therefore, the present invention does not require the material strength to be sacrificed in order to obtain the rivet formability as in the conventional art, and it is possible to achieve sufficient rivet formability even with high material strength. Therefore, even when the thickness of the sheet is made thinner by only about 0.2 mm, it is possible to provide aluminum for the can lid which has sufficient pressure resistance after filling of the beverage and excellent in rivet formability and can openability. Alloy plate.

而且Mg的固溶量,係可藉由後述條件之均熱處理來加以確保(控制)。亦即,只是利用位於鋁合金板的製造工序中的上游側之均熱處理就使Mg產生固溶,只要預先確保在鑄塊中的Mg固溶量的話,在後續的熱軋和冷軋等的下游側的工序中,藉由控制成不要讓這個已經確保的Mg固溶量,又因為析出而減少,而能夠使得最終的冷軋板中的Mg的固溶量確保在所期望的數值(水準)。換言之,只是利用均熱處理就使Mg固溶的話,不必藉由冷軋途中的中間退火等來使Mg固溶,還是可以使得最終的冷軋板中的Mg的固溶量確保在所期望的數值(水準),因而可以省略實施中間退火。 Further, the amount of solid solution of Mg can be ensured (controlled) by the soaking treatment under the conditions described later. In other words, Mg is solid-dissolved only by the soaking treatment on the upstream side in the manufacturing process of the aluminum alloy sheet, and if the amount of Mg solid solution in the ingot is secured in advance, subsequent hot rolling and cold rolling are performed. In the downstream process, by controlling not to allow the already-prepared Mg solid solution amount and reducing it by precipitation, the amount of Mg dissolved in the final cold-rolled sheet can be ensured at a desired value (level) ). In other words, if Mg is solid-solved by the soaking treatment, it is not necessary to solidify Mg by intermediate annealing or the like during cold rolling, or the amount of solid solution of Mg in the final cold-rolled sheet can be ensured at a desired value. (Level), and thus the intermediate annealing can be omitted.

而且即使這種未做中間退火的冷軋,係與有做中間退火的冷軋都同樣地可以控制冷軋板的亞晶粒面積率。從而,在本發明中,係可藉由選擇:亞晶粒面積率與Mg的固溶量之類的冶金方面的技術手段,只是利用均熱處理就使Mg固溶,即使利用未做中間退火的冷軋,亦可 製造出:兼具有高材料強度與充分的鉚釘成形性之罐蓋用鋁合金板。 Moreover, even in such cold rolling which is not subjected to intermediate annealing, the sub-grain area ratio of the cold-rolled sheet can be controlled in the same manner as the cold rolling in which the intermediate annealing is performed. Therefore, in the present invention, the metallurgical technique such as the sub-grain area ratio and the solid solution amount of Mg can be selected, but the homogenization is used to make the solution solid-solution Mg, even if the intermediate annealing is not used. Cold rolling, too An aluminum alloy plate for a can lid having high material strength and sufficient rivet formability is produced.

1‧‧‧罐蓋 1‧‧‧ can lid

2‧‧‧鉚釘部 2‧‧‧ Rivets

3‧‧‧刻痕 3‧‧‧ Scotch

4‧‧‧拉環 4‧‧‧ Pull ring

5‧‧‧開罐荷重測定機 5‧‧‧can open load measuring machine

6‧‧‧卡止具 6‧‧‧Cards

7‧‧‧卡止部 7‧‧‧Clocks

第1圖係顯示本發明的鋁合金板的組織之取代圖面用的照片。 Fig. 1 is a photograph showing a substitute drawing of the structure of the aluminum alloy sheet of the present invention.

第2圖係顯示將鋁合金板成形為罐蓋後的平面圖。 Fig. 2 is a plan view showing the aluminum alloy sheet formed into a can lid.

第3圖係顯示在評比開罐性時所使用的罐蓋的刻痕之剖面圖。 Figure 3 is a cross-sectional view showing the notch of the can lid used in the evaluation of the can opening property.

第4圖A係顯示在評比開罐性時所使用的開罐荷重測定機的立體圖。 Fig. 4A is a perspective view showing the can open load measuring machine used in the evaluation of the can opening property.

第4圖B係顯示在開罐荷重測定機進行測定時之罐蓋附近的剖面示意圖。 Fig. 4B is a schematic cross-sectional view showing the vicinity of the can lid when the measurement is performed by the can end load measuring machine.

第4圖C係顯示將罐蓋設置到開罐荷重測定機時之罐蓋的走向之正面示意圖。 Fig. 4C is a front elevational view showing the direction of the can lid when the can lid is set to the can end load measuring machine.

以下,將說明本發明的罐蓋用鋁合金板之實施方式。 Hereinafter, an embodiment of the aluminum alloy plate for a can lid of the present invention will be described.

(鋁合金組成分) (aluminum alloy composition)

罐蓋用鋁合金板係如前所述,其在烘烤塗裝處理後的狀態下,作為罐蓋所需具備的特性,係必須符合:可耐住 蓋加工之成形性、可耐住飲料充填後的內壓之耐壓強度、以正常且簡單的方式就可以打開的開罐性。 The aluminum alloy plate for the can lid is as described above, and the characteristics required for the can lid in the state after the baking and coating treatment must be consistent with: The formability of the lid processing, the pressure resistance of the internal pressure after the filling of the beverage, and the can opening property which can be opened in a normal and simple manner.

從而,本發明的罐蓋用鋁合金板的合金組成分,為了從合金組成分的這一方面來符合這種所要求的特性,係含有Mg:4.0~6.0質量%、Fe:0.10~0.50質量%、Si:0.05~0.40質量%、Mn:0.01~0.50質量%、Cu:0.01~0.30質量%,其餘部分是由Al以及無法避免的雜質所組成的。以下將依序說明所含有的各元素之意義。 Therefore, the alloy composition of the aluminum alloy sheet for a can lid of the present invention contains Mg: 4.0 to 6.0% by mass, Fe: 0.10 to 0.50 in order to conform to such required characteristics from the viewpoint of the alloy composition. %, Si: 0.05 to 0.40% by mass, Mn: 0.01 to 0.50% by mass, Cu: 0.01 to 0.30% by mass, and the balance is composed of Al and unavoidable impurities. The meaning of each element contained in the following will be described in order below.

Mg:4.0~6.0質量% Mg: 4.0 to 6.0% by mass

Mg是具有提昇鋁合金板的強度之效果。Mg含量未達4.0質量%的話,鋁合金板的強度不夠充分,在成形為罐蓋時的耐壓強度不足。另一方面,Mg含量超過6.0質量%的話,鋁合金板的強度過高,其成形性,特別是鉚釘成形性將會變差。從而,將Mg含量設定為Mg:4.0~6.0質量%。 Mg is an effect of increasing the strength of the aluminum alloy sheet. When the Mg content is less than 4.0% by mass, the strength of the aluminum alloy sheet is insufficient, and the pressure resistance at the time of forming the can lid is insufficient. On the other hand, when the Mg content exceeds 6.0% by mass, the strength of the aluminum alloy sheet is too high, and the formability, particularly the rivet formability, is deteriorated. Therefore, the Mg content is set to Mg: 4.0 to 6.0% by mass.

Mg的固溶量(固溶濃度) Solid solution amount of Mg (solid solution concentration)

此外,Mg若固溶在母相中的話,將會產生較大的晶格變形,因此可以提昇加工硬化性。另一方面,Mg的固溶量減少的話,未固溶的Mg將會以Mg2Si或Mg2Al3的化合物形態存在,這種化合物將成為鉚釘成形時發生裂縫或形成收縮部之原因,導致鉚釘成形性變差。 In addition, if Mg is dissolved in the matrix phase, a large lattice deformation will occur, so that work hardenability can be improved. On the other hand, if the amount of Mg dissolved is reduced, the undissolved Mg will be present in the form of a compound of Mg 2 Si or Mg 2 Al 3 , and this compound will cause cracks or formation of constrictions when the rivet is formed. This causes the rivet formability to deteriorate.

從而,在本發明中,針對於在前述範圍內所含有的Mg,將其固溶量也就是固溶比率作為基準(指標),加以提高,以資謀求既保有原本的鉚釘成形性,而且又予以高強度化。Mg的固溶量(Mg的固溶比率)如果未達前述鋁合金板的Mg含量的80%的話,Mg的化合物(Mg的析出物)將會變得太多,導致鉚釘成形性將會變差。從而,乃將Mg的固溶量(固溶比率)設定為前述Mg含量的80%以上。此外,這種Mg的固溶量(固溶比率)是愈高愈好,其上限雖然並未特別制定,但是,在未做中間退火的工序中,要將Mg含量控制成高達88%以上的這種做法本身,在製法上是極為困難。從而,就製造上的界限而言,Mg的固溶量(固溶比率)的上限較佳為未達Mg含量的88%。 Therefore, in the present invention, the amount of solid solution, that is, the solid solution ratio, is used as a reference (indicator) for the Mg contained in the above range, so as to maintain the original rivet formability, and Increase the strength. If the solid solution amount of Mg (solid solution ratio of Mg) is less than 80% of the Mg content of the aluminum alloy sheet, the Mg compound (Mg precipitate) will become too much, and the rivet formability will become difference. Therefore, the solid solution amount (solid solution ratio) of Mg is set to 80% or more of the aforementioned Mg content. In addition, the higher the solid solution amount (solid solution ratio) of Mg, the higher the upper limit is not particularly specified, but in the process of not performing the intermediate annealing, the Mg content is controlled to be as high as 88% or more. This practice itself is extremely difficult in the production of law. Therefore, in terms of the manufacturing limit, the upper limit of the solid solution amount (solid solution ratio) of Mg is preferably less than 88% of the Mg content.

Fe:0.10~0.50質量% Fe: 0.10 to 0.50% by mass

Fe是會在鋁合金板中形成Al-Fe(-Mn)系、Al-Fe(-Mn)-Si系金屬間化合物,可提高在成形為罐蓋時之刻痕部的撕裂性,因而具有提昇開罐性的效果。Fe含量若未達0.1質量%的話,無法提高刻痕部的撕裂性,在開罐時容易發生刻痕脫線現象(開罐時,龜裂傳播到達刻痕部以外的部分)或者因所需的開罐力增大而導致拉環折斷之類的開罐不良的情事。另一方面,Fe含量若超過0.50質量%的話,當進行鑄造或熱軋時,在鋁合金板中生成的金屬間化合物的數量密度或體積率將會變大,導致鉚釘成形 性變差。從而,將Fe含量設定為0.10~0.50質量%。 Fe forms an Al-Fe(-Mn)-based or Al-Fe(-Mn)-Si-based intermetallic compound in an aluminum alloy sheet, which improves the tearability of the scored portion when formed into a can lid. It has the effect of improving the can opening property. When the Fe content is less than 0.1% by mass, the tearing property of the score portion cannot be improved, and the occurrence of the score line breakage is likely to occur at the time of opening the can (the crack propagation reaches the portion other than the score portion when the can is opened) or The required opening capacity is increased, resulting in a broken can opening such as a broken ring. On the other hand, if the Fe content exceeds 0.50% by mass, the number density or volume ratio of the intermetallic compound formed in the aluminum alloy sheet will become large when casting or hot rolling, resulting in rivet forming. Sexual deterioration. Therefore, the Fe content is set to 0.10 to 0.50% by mass.

Si:0.05~0.40質量% Si: 0.05 to 0.40% by mass

Si是會在鋁合金板中形成Mg-Si系、Al-Fe(-Mn)-Si系金屬間化合物,可提高在成形為罐蓋時之刻痕部的撕裂性,因而具有提昇開罐性的效果。Si含量若未達0.05質量%的話,係與Fe同樣地無法提昇開罐性。此外,使用於鋁合金板的原材料之鋁母材所需的純度也必須提高,因而會使成本增大。另一方面,Si含量若超過0.40質量%的話,當進行鑄造或熱軋時,在鋁合金板中生成的金屬間化合物將會變多,導致鉚釘成形性變差。從而,將Si含量設定為0.05~0.40質量%。 Si forms an Mg-Si-based or Al-Fe(-Mn)-Si-based intermetallic compound in an aluminum alloy sheet, which improves the tearability of the scored portion when formed into a can lid, and thus has an improved can opening. Sexual effect. When the Si content is less than 0.05% by mass, the can opening property cannot be improved similarly to Fe. Further, the purity required for the aluminum base material of the raw material used for the aluminum alloy sheet must also be increased, so that the cost is increased. On the other hand, when the Si content exceeds 0.40% by mass, when casting or hot rolling is performed, the intermetallic compound formed in the aluminum alloy sheet is increased, and the rivet formability is deteriorated. Therefore, the Si content is set to 0.05 to 0.40% by mass.

Mn:0.01~0.50質量% Mn: 0.01 to 0.50% by mass

Mn係具有提昇鋁合金板的強度之效果,並且會在鋁合金板中形成Al-Fe-Mn系、Al-Fe-Mn-Si系金屬間化合物,可提高在成形為罐蓋時之刻痕部的撕裂性,因而具有提昇開罐性的效果。Mn含量若未達0.01質量%的話,無法獲得提昇鋁合金板的強度之效果、提昇成形為罐蓋時的開罐性之效果。另一方面,Mn含量若超過0.50質量%的話,當進行鑄造或熱軋時,在鋁合金板中生成的金屬間化合物將會變多,導致鉚釘成形性變差。從而,將Mn含量設定為0.01~0.50質量%。 The Mn system has the effect of improving the strength of the aluminum alloy sheet, and forms an Al-Fe-Mn-based or Al-Fe-Mn-Si-based intermetallic compound in the aluminum alloy sheet, thereby improving the nick of the formed can lid. The tearing property of the part has the effect of improving the can opening property. When the Mn content is less than 0.01% by mass, the effect of improving the strength of the aluminum alloy sheet and the effect of improving the can opening property when forming the can lid cannot be obtained. On the other hand, when the Mn content exceeds 0.50% by mass, when casting or hot rolling is performed, the intermetallic compound formed in the aluminum alloy sheet is increased, and the rivet formability is deteriorated. Therefore, the Mn content is set to 0.01 to 0.50% by mass.

Cu:0.01~0.30質量% Cu: 0.01 to 0.30% by mass

Cu是具有提昇鋁合金板的強度之效果。此外,藉由使Cu固溶,可以提昇加工硬化性。Cu含量若未達0.01質量%的話,在母相中的固溶量很少,強度與成形性之兩者的均衡性變差,無法提昇鉚釘成形性。另一方面,Cu含量若超過0.30質量%的話,鋁合金板的強度變得過大而導致鉚釘成形性變差。從而,將Cu含量設定為0.01~0.30質量%。 Cu is an effect of increasing the strength of the aluminum alloy sheet. Further, work hardenability can be improved by solid-solving Cu. When the Cu content is less than 0.01% by mass, the amount of solid solution in the matrix phase is small, and the balance between strength and formability is deteriorated, and the rivet formability cannot be improved. On the other hand, when the Cu content exceeds 0.30% by mass, the strength of the aluminum alloy sheet becomes too large, and the rivet formability is deteriorated. Therefore, the Cu content is set to 0.01 to 0.30% by mass.

無法避免的雜質 Unavoidable impurities

本發明的鋁合金,除了前述必須成分之外,其餘部分係由Al與無法避免的雜質所組成的。無法避免的雜質係指:Cr是0.3質量%以下、Zn是0.3質量%以下、Ti是0.1質量%以下、Zr是0.1質量%以下、B是0.1質量%以下、其他的元素若分別是在0.05質量%以下的範圍內的話,也可以被容許。無法避免的雜質的含量若是在這個範圍內的話,對於本發明的鋁合金板的特性不會造成影響。 The aluminum alloy of the present invention, except for the aforementioned essential components, is composed of Al and unavoidable impurities. The unavoidable impurities are: Cr is 0.3% by mass or less, Zn is 0.3% by mass or less, Ti is 0.1% by mass or less, Zr is 0.1% by mass or less, B is 0.1% by mass or less, and other elements are respectively 0.05. If it is within the range of mass% or less, it may be allowed. If the content of the unavoidable impurities is within this range, the properties of the aluminum alloy sheet of the present invention are not affected.

(鋁合金板的組織) (Organization of aluminum alloy plate)

在本發明中,除了具有前述的合金組成分之外,針對於這種罐蓋用鋁合金板的組織加以限定為:在冷軋後經過烘烤塗裝處理後的狀態下,增加了亞晶粒面積率,既維持原本的成形性又予以高強度化。 In the present invention, in addition to the alloy composition component described above, the structure of the aluminum alloy sheet for the can lid is limited to: a sub-crystal is added in a state after the baking and coating treatment after cold rolling. The grain area ratio maintains the original formability and is increased in strength.

為了達成此目的,前述烘烤塗裝處理後的罐蓋用鋁合金板,其位在與輥軋面保持平行的平面上之從板厚中心朝厚度方向兩側各0.05mm(厚度為0.1mm)的板厚中心部領域(以下,簡稱為板厚中心部)內的組織,係限定為:以利用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率,平均為10%以上且90%以下的組織。 In order to achieve the above, the aluminum alloy plate for the can lid after the above-mentioned baking coating treatment is placed on the plane parallel to the rolling surface, 0.05 mm from the center of the thickness of the plate toward the thickness direction (the thickness is 0.1 mm). The structure in the field of the center portion of the plate thickness (hereinafter, simply referred to as the center portion of the plate thickness) is limited to the sub-grain area ratio measured by a transmission electron microscope using a magnification of 50,000 times, on average More than 10% and less than 90% of organizations.

藉此,本發明係可同時達成在傳統技術中難以兼具的鉚釘成形性與高強度化。換言之,這種罐蓋用鋁合金板的特性,係可將:模擬了塗裝烘烤處理之熱處理後的罐蓋用鋁合金板之0.2%耐力、以及這種鋁合金的鉚釘成形性之這兩種特性都達到高水準。 Thereby, the present invention can simultaneously achieve rivet formability and high strength which are difficult to achieve in the conventional art. In other words, the characteristics of the aluminum alloy plate for the can lid can be: simulate the 0.2% resistance of the aluminum alloy plate for the can lid after the heat treatment of the coating baking treatment, and the rivet formability of the aluminum alloy. Both features are of a high standard.

更具體而言,如後述的實施例所示,即使0.2%耐力超過360MPa依舊可以讓突出界限高度達到1.45mm以上的水準之兼具有高強度、高成形性。此處,鋁合金板的突出界限高度只要是1.45mm以上的話,罐蓋在實際進行成形時,就可以成形出具有充分的高度之前述突起(鈕扣),具有充分的鉚釘成形性。 More specifically, as shown in the later-described embodiment, even if the 0.2% proof stress exceeds 360 MPa, the level of the protruding limit height can be set to 1.45 mm or more, and the high strength and high formability can be achieved. Here, when the protrusion limit height of the aluminum alloy plate is 1.45 mm or more, when the can lid is actually molded, the protrusion (button) having a sufficient height can be formed, and sufficient rivet formability can be obtained.

此外,這種數據,係如後述的實施例所示,也就是:將模擬了塗裝烘烤處理之255℃×20秒的熱處理後的0.2%耐力;與以進行直徑為6mm的微小突出試驗時的突出界限高度來評比鋁合金板的鉚釘成形性的情況下,之強度與成形性的關係。 Further, such data is as shown in the later-described embodiment, that is, 0.2% of the endurance after the heat treatment of 255 ° C × 20 seconds of the baking treatment is simulated; and the micro protrusion test with a diameter of 6 mm is performed. The relationship between the strength and the formability when the rivet formability of the aluminum alloy sheet is evaluated in terms of the height of the protruding limit.

亞晶粒 Subgrain

以下,將具體的說明對於亞晶粒的規定。 Hereinafter, the specification of the subgrain will be specifically described.

亞晶粒也被稱為亞結晶,是無固定形狀的小粒,這種亞晶粒的生成原因:是經冷軋等而被賦予了加工變形因而被導入了轉位的材料(組織),受到被施加的溫度、時間、應力的因素,又要恢復成為能量較低的結構的過程中所產生的。 The subgrain is also called a sub-crystal, and is a small particle having no fixed shape. The reason for the formation of such a subgrain is that it is a material (tissue) which is imparted with a processing deformation by cold rolling or the like and is introduced into the index. The temperature, time, and stress factors that are applied are again produced in the process of returning to a lower energy structure.

換言之,就罐蓋用鋁合金板的情況而言,因冷軋而被導入的轉位係因受到烘烤塗裝等的加熱而導致合體消滅與進行再排列,藉此而使得轉位晶格壁或變形帶等的轉位密集領域的轉位密度減少,而形成尖銳的境界,因而生成亞晶粒。雖然前述轉位密集領域與新移動過來的轉位進行合體消滅的確率很高,所以加工硬化性會變差,但是亞晶粒的境界則是會阻礙轉位的移動,因而可提昇加工硬化性。加工硬化性提昇的話,均一變形能將會提昇,因而能夠提昇雙軸突出變形之鉚釘成形性。此外,亞晶粒,除了具有提昇鉚釘成形性的效果之外,也具有提昇強度的效果。 In other words, in the case of the aluminum alloy plate for can lids, the indexing introduced by the cold rolling is caused by the heating of the baking coating or the like to cause the combination to be eliminated and rearranged, thereby making the index lattice The indexing density in the densely-indexed area of the wall or deformation zone is reduced, and a sharp boundary is formed, thereby generating subgrains. Although the above-mentioned intensive field and the newly moved index have a high rate of coincidence, the work hardenability will be poor, but the subgrain boundary will hinder the movement of the index, thus improving the work hardenability. . When the work hardening property is improved, the uniform deformation energy is increased, and the rivet formability of the biaxial projection deformation can be improved. In addition, the sub-grain has an effect of improving the strength in addition to the effect of improving the formability of the rivet.

這種亞晶粒,係如第1圖所示,利用五萬倍的倍率之穿透型電子顯微鏡,可以看出它是生成在結晶粒之中,而且其境界的外緣形狀係呈尖銳(清楚且明確),且在內部完全沒有轉位之呈獨立狀或孤立狀之一個一個無固定形狀的小粒。從而,從每一個亞晶粒的測定面積的總和之相對於這個穿透型電子顯微鏡的觀察視野面積的比 率,就可以計算出本發明所規定的亞晶粒面積率。 This sub-grain, as shown in Fig. 1, can be seen to be formed in the crystal grains by a transmission electron microscope with a magnification of 50,000 times, and the outer edge shape of the boundary is sharp ( Clear and clear), and there is no fixed shape or isolated shape in the interior without any indexing. Thus, the ratio of the sum of the measured areas of each sub-grain to the area of the field of view of this transmission electron microscope By rate, the sub-grain area ratio specified by the present invention can be calculated.

相對於此,與前述轉位密集領域形成接觸或與該轉位密集領域形成交錯,其境界是具有寬度,而難以看出是呈現獨立的小粒的晶粒,在本發明中則是不被視為亞晶粒,並不列入計數。這種晶粒,具體而言,係如第1圖所示,其一部分或許多部分係與前述轉位密集領域形成接觸或交錯,在其內部具有轉位,全體而言,其境界(外緣形狀)並不尖銳,而是境界具有寬度的晶粒。這種晶粒,難以看出是呈現獨立或孤立之一個一個的小晶粒,因此不被視為亞晶粒,並不列入計數。在本發明中,係將這種一連串的計算方法,稱為「利用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率」。 On the other hand, it is in contact with the above-mentioned densely-distributed field or interlaced with the densely-distributed area, and the boundary thereof is a width, and it is difficult to see that the crystal grains exhibiting independent small particles are not regarded in the present invention. For subgrains, it is not included in the count. Such a crystal grain, specifically, as shown in Fig. 1, a part or a plurality of parts thereof are in contact with or interlaced with the aforementioned densely-indexed area, and have an index in the inside thereof, and the whole is the boundary (outer edge) The shape is not sharp, but the grain with a width in the realm. Such grains are difficult to see as small grains that appear to be independent or isolated one by one, and therefore are not considered to be sub-grains and are not counted. In the present invention, such a series of calculation methods are referred to as "sub-grain area ratio measured by a transmission electron microscope with a magnification of 50,000 times".

在本發明中,係將位於罐蓋用鋁合金板的板厚中心部的這種亞晶粒面積率的平均值,選定為10%以上且90%以下。 In the present invention, the average value of the sub-grain area ratio of the center portion of the thickness of the aluminum alloy sheet for the can lid is selected to be 10% or more and 90% or less.

這種亞晶粒面積率的平均值,若小到未達10%的話,鋁合金板本身愈趨於高強度的話,愈無法兼具有優異的鉚釘成形性與高強度。換言之,即使符合前述合金組成分,且符合所規定的前述Mg的固溶量,還是無法既保有罐蓋用鋁合金板之原本的成形性又達成高強度化。 If the average value of the sub-grain area ratio is as small as less than 10%, the aluminum alloy sheet itself tends to have high strength, and the more excellent the rivet formability and the high strength. In other words, even if the alloy composition is satisfied and the solid solution amount of the Mg described above is satisfied, it is impossible to maintain the original formability of the aluminum alloy plate for the can lid and to increase the strength.

雖然亞晶粒面積率愈大愈能夠提昇鉚釘成形性,但是,基於實際製造上的限度考量,將其面積率的上限,選定為平均是90%。 Although the larger the sub-grain area ratio, the more the rivet formability can be improved, the upper limit of the area ratio is selected to be an average of 90% based on practical manufacturing considerations.

從而,在本發明中,係將罐蓋用鋁合金板的板厚中心 部之這種亞晶粒面積率,選定為平均是10%以上且90%以下。 Therefore, in the present invention, the thickness center of the aluminum alloy plate for the can lid is used. The sub-grain area ratio of the portion is selected to be an average of 10% or more and 90% or less.

在此順便說明,前述的專利文獻1與本發明的罐蓋用鋁合金板,雖然在其合金組成分和亞晶粒的面積率(面積占有率)的這方面是重複的,但是因為其製造條件不同,因此Mg的固溶量偏低。前述的專利文獻1的製造條件,在進行鋁合金板的冷軋時,並不是使用單一輥軋機,而是使用輥軋機座呈串聯排列之串聯式輥軋機,如果不進行強制性的冷卻的話,溫度必然會上昇,在進行輥軋時的溫度將變成比較高溫,促進Mg的析出而導致Mg的固溶量變少。換言之,無法既保有罐蓋用鋁合金板之原本的成形性又達成高強度化。與本發明在相同的強度水準進行比較的話,其鉚釘成形性變差。 By the way, the above-mentioned Patent Document 1 and the aluminum alloy plate for can lids of the present invention are repeated in terms of the alloy composition fraction and the area ratio (area occupancy ratio) of the subgrains, but they are manufactured. The conditions are different, so the amount of Mg dissolved is low. In the above-described production conditions of Patent Document 1, when the aluminum alloy sheet is cold-rolled, a tandem rolling mill in which the rolling stands are arranged in series is used instead of a single rolling mill, and if forced cooling is not performed, The temperature is inevitably increased, and the temperature at the time of rolling is relatively high, and the precipitation of Mg is promoted, and the amount of solid solution of Mg is reduced. In other words, it is impossible to maintain the original formability of the aluminum alloy plate for the can lid and to achieve high strength. When the same strength level is compared with the present invention, the rivet formability is deteriorated.

以上所說明之本發明所規定的鋁合金板的組織以及特性,如前所述,係指:作為罐蓋用鋁合金板之在冷軋鋁合金板(冷軋後的鋁合金板)實施了塗裝以及塗裝烘烤處理後的鋁合金板(預先塗裝鋁合金板)的組織與特性,或者是將這種鋁合金板成形為罐蓋的組織與特性。此外,也可以是並不實施這種塗裝或塗裝烘烤處理、或者不成形為罐蓋,而只是對於冷軋鋁合金板模擬了塗裝烘烤處理之根據後述的特定條件來實施熱處理後的鋁合金板的組織與特性。這些組織與特性,只要是與前述塗裝烘烤處理和前述熱處理的條件相同的話,都是相同或者因為只有些許的差異而可視為相同的組織與特性。 As described above, the structure and characteristics of the aluminum alloy sheet specified by the present invention are as follows: the aluminum alloy sheet for the can lid is applied to the cold-rolled aluminum alloy sheet (the aluminum alloy sheet after cold rolling). The structure and characteristics of the aluminum alloy sheet (pre-coated aluminum alloy sheet) after painting and baking treatment, or the structure and characteristics of forming the aluminum alloy sheet into a can lid. In addition, it is also possible to carry out the heat treatment according to the specific conditions described later for the cold-rolled aluminum alloy sheet by simulating the coating baking treatment without performing such coating or coating baking treatment or without forming the can lid. The structure and characteristics of the rear aluminum alloy sheet. These structures and characteristics are the same or the same structure and characteristics as long as they are only slightly different as long as they are the same as those of the aforementioned baking treatment and the aforementioned heat treatment.

(製造方法) (Production method)

其次,說明本發明的罐蓋用鋁合金板的製造方法。 Next, a method of producing the aluminum alloy sheet for a can lid according to the present invention will be described.

本發明的鋁合金板的製造工序本身係與常用的製法同樣地,是藉由:將具有前述組成分的鋁合金予以熔解,進行鑄造成鑄塊之鑄造工序;將鑄塊利用熱處理予以均質化的均熱處理工序;將均質化後的鑄塊進行熱軋而做成熱軋板之熱軋工序;對於熱軋板不做退火就進行冷軋之冷軋工序,來製造的。 The manufacturing process of the aluminum alloy sheet of the present invention is itself a casting process in which an aluminum alloy having the above composition is melted and cast into an ingot, in the same manner as a usual production method; and the ingot is homogenized by heat treatment. The soaking step is performed; the homogenized ingot is hot-rolled to form a hot-rolled sheet, and the hot-rolled sheet is cold-rolled in a cold-rolled step without annealing.

但是,在本發明中,係選擇:所謂的「亞晶粒面積率」與「Mg的固溶量」之冶金方面的技術手段,所以即使是只利用均熱處理來使Mg固溶,並且不做中間退火的冷軋而已,亦可製造出兼具有高材料強度與充分的鉚釘成形性之罐蓋用鋁合金板。 However, in the present invention, the metallurgical technical means of the "sub-grain area ratio" and the "solid solution amount of Mg" are selected, so even if only the soaking treatment is used to make the Mg solid solution, and does not do In the cold rolling of the intermediate annealing, an aluminum alloy plate for a can lid having both high material strength and sufficient rivet formability can be produced.

Mg的固溶量係可利用均熱處理來確保,只是藉由上游側的均熱處理而已即可讓Mg固溶,只要一旦先將鑄塊的Mg固溶量確保起來,在後續的下游側的熱軋、冷軋等的工序中,只要不讓這個已確保的Mg固溶量因為析出而減量的話,即可將最終的冷軋板的Mg固溶量確保在所期望的數值(水準)。換言之,只要僅藉由均熱處理來使Mg固溶的話,即使無需在冷軋途中進行中間退火等來使Mg固溶,亦可將最終的冷軋板的Mg固溶量確保在所期望的數值(水準),可以省略中間退火。而且即使是無需進行中間退火的冷軋,還是與進行了中間退火的冷軋 同樣地能夠控制冷軋板的亞晶粒面積率。 The amount of solid solution of Mg can be ensured by soaking treatment, but Mg can be solid-solved by the soaking treatment on the upstream side, as long as the amount of Mg solid solution of the ingot is first secured, and the heat on the subsequent downstream side is secured. In the steps of rolling, cold rolling, etc., the Mg solid solution amount of the final cold-rolled sheet can be ensured at a desired value (level) as long as the amount of the Mg solid solution to be secured is not reduced by precipitation. In other words, if the Mg is solid-solved only by the soaking treatment, the Mg solid solution amount of the final cold-rolled sheet can be ensured at a desired value even if it is not necessary to carry out intermediate annealing or the like in the middle of cold rolling to dissolve the Mg. (Level), the intermediate annealing can be omitted. And even if it is cold rolling without intermediate annealing, it is still cold rolling with intermediate annealing. Similarly, the sub-grain area ratio of the cold-rolled sheet can be controlled.

為了達成此一目的之較佳的鋁合金板之製造方法,首先,是將具有前述的組成分的鋁合金鑄塊,為了使Mg固溶,而進行在超過500℃且550℃以下的溫度範圍內保持1小時以上的均熱處理。其次,在這個均熱處理之後,將所有的過板的定常速度予以設定為25公尺/分鐘以上,而且執行在過板之間的粗輥軋板的最低溫度設在450℃以上之熱間粗輥軋,緊接著,執行將輥軋結束溫度設在300~360℃的範圍之熱間最終精製輥軋,而製作成熱軋板。然後,將這個熱軋板並不執行中間退火,而且將最終冷軋後之捲取成鋁合金板帶捲時的捲取溫度設在60~120℃,執行將總軋縮率設在75%以上的冷軋而製作成冷軋板。 In order to achieve a preferred method for producing an aluminum alloy sheet for this purpose, first, an aluminum alloy ingot having the above composition is subjected to a temperature range of more than 500 ° C and 550 ° C or less in order to solidify Mg. The soaking treatment is maintained for more than 1 hour. Secondly, after this soaking treatment, the set speed of all the plates is set to 25 meters/min or more, and the minimum temperature of the rough rolled plate between the plates is set at 450 ° C or more. Rolling, followed by final refining rolling in a hot zone in which the rolling end temperature is set in the range of 300 to 360 ° C, and a hot rolled sheet is produced. Then, the hot-rolled sheet is not subjected to intermediate annealing, and the coiling temperature of the coiled aluminum alloy sheet after the final cold rolling is set at 60 to 120 ° C, and the total rolling reduction rate is set at 75%. The above cold rolling is used to form a cold rolled sheet.

以下,將說明各製造工序的較佳條件及其意義。 Hereinafter, preferred conditions and significance of each manufacturing process will be described.

首先,將鋁合金予以熔解,利用IDC鑄造法等的公知之半連續鑄造法,將前述組成分的鋁合金進行鑄造。 First, the aluminum alloy is melted, and the aluminum alloy of the above composition is cast by a known semi-continuous casting method such as IDC casting.

均熱處理: Homogeneous heat treatment:

其次,將這個鑄塊表層之形成不均一的組織領域,藉由表面刨除加工予以除去之後,實施均熱處理(均質化熱處理)。只利用這個均熱處理就使Mg固溶,設成本發明所規定的前述Mg固溶量。此外,除去內部應力,將鑄造時偏析出來的溶質元素予以均質化,將鑄造時晶析出來的 金屬間化合物予以擴散固溶,而使組織均質化。因此,均質化熱處理,係從超過500℃且550℃以下的溫度範圍內保持1小時以上的條件範圍,因應所需的Mg固溶量來進行選擇。 Next, the field of the formation in which the surface layer of the ingot is not uniform is removed by surface shaving, and then subjected to soaking treatment (homogenization heat treatment). Only by this soaking treatment, Mg is solid-solved, and the amount of the above-mentioned Mg solid solution prescribed by the invention is set. In addition, the internal stress is removed, and the solute elements segregated during casting are homogenized to crystallize during casting. The intermetallic compound is diffused and solidified to homogenize the tissue. Therefore, the homogenization heat treatment is carried out in a temperature range of more than 500 ° C and 550 ° C or less for 1 hour or more, and is selected in accordance with the amount of Mg solid solution required.

均質化熱處理溫度若是500℃以下的話,或者保持時間未達1小時的話,Mg固溶量會減少,無法達到本發明所規定的前述Mg的固溶量。而且前述均質化效果會變差,機械特性和開罐性也會變差。此外,均質化熱處理溫度若超過550℃的話,進行熱軋時會發生灼燒現象。再者,保持時間的上限為20小時,如果超過的話,Mg的固溶量並無太大差異,只會使生產性變差。 When the homogenization heat treatment temperature is 500 ° C or lower, or the holding time is less than 1 hour, the amount of Mg solid solution is reduced, and the amount of solid solution of Mg described in the present invention cannot be obtained. Further, the aforementioned homogenization effect is deteriorated, and mechanical properties and can openability are also deteriorated. Further, if the homogenization heat treatment temperature exceeds 550 ° C, burning occurs during hot rolling. Further, the upper limit of the holding time is 20 hours, and if it is exceeded, the amount of solid solution of Mg is not much different, and only the productivity is deteriorated.

熱間壓延: Hot rolling:

在這個均質化熱處理之後,並不將鑄塊予以冷卻,或者予以冷卻到預定的開始溫度之後,接下來先進行熱間粗輥軋,再利用熱間最終精製輥軋,製作成預定的板厚度的鋁合金熱軋板。此時,為了不使藉由均熱處理所確保的Mg的固溶量減少,係以可抑制Mg析出的方式來進行熱軋。 After the homogenization heat treatment, the ingot is not cooled, or cooled to a predetermined starting temperature, followed by hot inter-rough rolling, and then final refining by heat to form a predetermined plate thickness. Aluminum alloy hot rolled sheet. At this time, in order not to reduce the amount of solid solution of Mg secured by the soaking treatment, hot rolling is performed so that precipitation of Mg can be suppressed.

所以熱間粗輥軋的執行時間是在10分鐘以內為佳,因此,將所有的過板(pass)的定常速度,至少設定在25公尺/分鐘以上,並且將從最初的過板起迄最終的過板之所有的過板之間的板溫度,予以設定在450℃以上(亦即,將所有的過板之間的粗輥軋板的最低溫度設定在 450℃以上)。 Therefore, the execution time of the hot-rolling is preferably within 10 minutes. Therefore, the set speed of all the passes is set at least 25 meters/min or more, and will be from the initial board. The plate temperature between all the plates of the final plate is set at 450 ° C or higher (that is, the minimum temperature of the coarse roll plate between all the plates is set at 450 ° C or more).

在這些過板(pass)之中,即使只有一次過板的速度並未達到25公尺/分鐘的話,輥軋時間將會變長,Mg-Si系的化合物就很容易析出,固溶Mg量就會減少。 Among these passes, even if the speed of the plate is not up to 25 meters per minute, the rolling time will become longer, and the Mg-Si compound will be easily precipitated, and the amount of solid solution Mg will be easily precipitated. It will be reduced.

此外,在這些過板(pass)之中,即使只有一次過板的板溫度未達450℃的話,Mg-Si系的化合物就很容易析出,固溶Mg量就會減少。 Further, among these passes, even if the plate temperature of only one time of the plate is less than 450 ° C, the Mg-Si-based compound is easily precipitated, and the amount of solid solution Mg is reduced.

此外,熱間粗輥軋的結束溫度若未達450℃的話,將熱軋區分為粗輥軋與最終精製輥軋,而且在連續地實施這些輥軋的時候,熱間粗輥軋的結束溫度將變得太低,在下一個工序的熱間最終精製輥軋時,輥軋溫度變低,將會很容易發生緣邊裂紋。 Further, if the end temperature of the hot inter-high-rolling is less than 450 ° C, the hot rolling is divided into a rough rolling and a final refining rolling, and at the end of the continuous rolling, the end temperature of the hot inter-high rolling is performed. When it is finally refined and rolled in the heat between the next process, the rolling temperature becomes low, and edge cracking easily occurs.

在這個熱間粗輥軋之後,緊接著,為了執行可使結束溫度最好是保持在300~360℃以上的熱間最終精製輥軋,以資防止Mg-Si系的化合物析出,係不延遲地或者連續地進行該熱間最終精製輥軋,而製作成熱軋板。熱間最終精製輥軋的結束溫度若未達300℃的話,輥軋荷重會變高而導致生產性變差。另一方面,則是不會殘留很多加工組織而是變成再結晶組織,因此若提高熱間最終精製輥軋的結束溫度,使這個溫度超過360℃的話,Mg-Si系的化合物就很容易析出而使固溶Mg量減少。 After this hot inter-rough rolling, next, in order to perform the final refining rolling in which the end temperature is preferably maintained at 300 to 360 ° C or more, in order to prevent the precipitation of the Mg-Si-based compound, there is no delay. The hot-finished final rolling is performed either continuously or continuously to form a hot-rolled sheet. If the end temperature of the final refining rolling of the hot room is less than 300 ° C, the rolling load becomes high and the productivity is deteriorated. On the other hand, since a large amount of processed structure does not remain but becomes a recrystallized structure, if the temperature at the end of the final refining rolling is increased, and the temperature exceeds 360 ° C, the Mg-Si-based compound is easily precipitated. The amount of solid solution Mg is reduced.

冷軋: Cold rolling:

對於前述熱軋板進行冷軋之前,或者在各個過板 (pass)之間的途中,並不進行中間退火,只有進行冷軋。這個冷軋係利用輥軋機座是單一機座(1機座式輥軋機)或是利用將兩個以上的機座呈串聯配置的串聯式輥軋機,進行所需的過板次數(通板次數)的冷軋。 Before the cold rolling of the aforementioned hot rolled sheet, or in each of the past plates On the way between (pass), no intermediate annealing is performed, and only cold rolling is performed. This cold rolling system uses a rolling stand as a single stand (1 stand rolling mill) or a tandem rolling mill in which two or more stands are arranged in series to perform the required number of passes (number of passes) ) cold rolling.

冷軋率(總軋縮率)係設定在85%以上。冷軋率(總軋縮率)設定在85%以上的話,轉位密度會變高,烘烤塗裝處理後的亞晶粒面積率會增加。藉由將轉位導入,前述筋狀的轉位很容易變成糾結(交纏、糾纏)而可形成許多例如:林立轉位、晶格壁、剪斷帶等等的轉位密集領域。並且,藉由後來實施的烘烤塗裝等的熱處理,可從轉位密集領域形成亞晶粒,而可達到本發明所規定的範圍的亞晶粒面積率。 The cold rolling ratio (total rolling reduction ratio) is set to 85% or more. When the cold rolling ratio (total rolling reduction ratio) is set to 85% or more, the index density becomes high, and the sub-grain area ratio after the baking coating treatment increases. By introducing the index, the aforementioned rib-like indexing can easily become entangled (entangled, entangled) and can form a plurality of index-intensive areas such as a forest index, a lattice wall, a shear band, and the like. Further, by the heat treatment such as baking coating which is carried out later, sub-grains can be formed from the densely-indexed region, and the sub-grain area ratio in the range defined by the present invention can be achieved.

另一方面,冷軋率若未達85%的話,輥軋所賦予的累積變形量不足,轉位密集領域變少(變得不足),烘烤塗裝後的亞晶粒面積率也會減少,就連包含鉚釘成形性在內的成形性都變差。 On the other hand, if the cold rolling ratio is less than 85%, the cumulative deformation amount imparted by the rolling is insufficient, the density-intensive area is reduced (becomes insufficient), and the sub-grain area ratio after baking coating is also reduced. Even the formability including the rivet formability is deteriorated.

此外,最終的冷軋後(最終過板後或者最終輥軋機座的出口側)的材料溫度(要捲取成鋁合金帶捲時的捲取溫度)係設定在60~120℃的範圍。這個冷軋後的材料溫度若太高而超過120℃的話,冷軋板的轉位密度會減少,其後的烘烤塗裝處理後的亞晶粒面積率無法達到10%以上。另一方面,這個冷軋後的材料溫度若太低而未達60℃的話,冷軋板的轉位密度太高,在烘烤塗裝處理過程中,很容易促進其恢復原狀,而使強度變差。 Further, the material temperature after the final cold rolling (after the final plate is passed or at the exit side of the final rolling stand) (the coiling temperature at which the aluminum alloy coil is to be wound) is set in the range of 60 to 120 °C. If the temperature of the material after cold rolling is too high and exceeds 120 ° C, the index density of the cold-rolled sheet is reduced, and the sub-grain area ratio after the baking coating treatment cannot be 10% or more. On the other hand, if the temperature of the material after cold rolling is too low and does not reach 60 ° C, the index density of the cold rolled sheet is too high, and it is easy to promote its recovery to the original state during the baking and coating process, and the strength is increased. Getting worse.

經由上述的工序所製造出來的罐蓋用鋁合金板,又實施了例如:鉻酸鹽系、鋯石系等的表面處理,並且塗覆例如:環氧系樹脂、聚氯乙烯溶膠系、聚酯系之類的有機塗料,並且以最高金屬溫度(PMT;Peak Metal Temperature)為230~270℃程度的溫度,進行塗裝烘烤處理,製作成預先塗裝板之後,成形為罐蓋。在本發明中,用來進行強度與鉚釘成形性的評比之模擬了塗裝烘烤處理之前述熱處理,為了使其具有再現性(可重覆性),係從這種塗裝烘烤處理條件範圍選擇出:255℃×20秒鐘的單一點。 The aluminum alloy sheet for a can lid produced by the above-described steps is subjected to surface treatment such as chromate or zircon, and is coated with, for example, an epoxy resin, a polyvinyl chloride sol, or a poly An organic coating such as an ester is subjected to a coating baking treatment at a temperature of about 230 to 270 ° C at a maximum metal temperature (PMT; Peak Metal Temperature), and is formed into a precoated plate, and then formed into a can lid. In the present invention, the above-described heat treatment for the coating baking treatment is simulated for the evaluation of the strength and the rivet formability, and in order to make it reproducible (reproducible), the coating treatment conditions are The range is selected: a single point of 255 ° C × 20 seconds.

(罐蓋之製作方法) (How to make the can lid)

以下,將說明從素材之鋁合金板(冷軋板)製作成罐蓋之習知方法之一例。 Hereinafter, an example of a conventional method of producing a can lid from an aluminum alloy sheet (cold rolled sheet) of a material will be described.

如前所述,將預先塗裝以及烘烤塗裝處理後的素材鋁合金板(預先塗裝板)沖裁成圓板形狀(沖裁加工)的胚料材,再以沖壓機進行衝拉加工,並且實施外周部的圓邊捲取加工後,在圓邊部塗敷密封用的化合物而做成殼體。 As described above, the pre-coated and baked-coated aluminum alloy sheet (pre-coated sheet) is punched into a circular plate shape (punched blank), and then punched by a press machine. After the processing, and the round-side winding process of the outer peripheral portion is performed, a compound for sealing is applied to the rounded portion to form a casing.

然後,在轉換成形工序中,進行以下的成形加工。也就是利用沖壓機進行在殼體的中央形成用來安裝拉環的凸部之鉚釘成形加工。這種鉚釘成形加工,係由:促使罐蓋中央部膨凸的起泡成形工序、將這個膨凸部(起泡)利用1~3個工序進行縮徑而形成急峻的突起之鈕扣成形工序 所構成的。 Then, in the conversion molding step, the following molding processing is performed. That is, a rivet forming process for forming a convex portion for attaching a tab in the center of the casing is performed by a press machine. The rivet forming process is a foam forming process in which the center portion of the can lid is swollen, and a button forming process in which the bulging portion (foaming) is reduced in diameter by one to three steps to form a sharp protrusion. Constructed.

其次,利用具有剖面呈V字形的刀口之模具進行按壓來形成:出水口部的溝痕,亦即,進行如第2圖、第3圖所示的刻痕3的成形以及進行可提高面板的剛性之凹凸或文字的成形。 Then, the groove of the water outlet portion is formed by pressing with a die having a V-shaped blade edge, that is, the formation of the score 3 as shown in Figs. 2 and 3 and the improvement of the panel are performed. The formation of rigid bumps or characters.

此外,進行裝設拉環的工序,係將另外成形的拉環,鉚合安裝在被加工形成於殼體中央的凸部,而構成一體化。將這個一體化後的罐蓋的平面圖顯示於第2圖。 Further, in the step of attaching the tab, the separately formed tab is caulked and attached to the convex portion formed in the center of the casing to be integrated. A plan view of this integrated can lid is shown in Fig. 2.

然後,將這個罐蓋捲裝在另外利用DI成形而可從開口部充填入內容物(飲料、食品)的鋁合金製罐身部的開口部,然後才進行封合。 Then, this can lid is wound up in an opening portion of an aluminum alloy can body portion which is molded by DI and can be filled with contents (beverage, food) from the opening, and then sealed.

[實施例] [Examples]

以上,雖然是針對本發明的實施方式做了說明,以下,將具體地說明用來確認本發明的效果之實施例,並且也將與未符合本發明所規定的要件之比較例進行比較說明。再者,本發明並不限定為只有這種實施例而已。 Although the embodiments of the present invention have been described above, the embodiments for confirming the effects of the present invention will be specifically described below, and comparative examples which are not in accordance with the requirements of the present invention will be described. Furthermore, the invention is not limited to only such an embodiment.

(供測試材之鋁合金板) (Aluminum alloy plate for test materials)

利用半連續鑄造法(DC)將如表1中的No.1~No.26所示的組成分的各鋁合金進行鑄造,各例子都是同樣地製作成將表層削除後的鑄塊(鋁合金胚板)。然後,如表1所示,改變這個鑄塊在熱軋、冷軋時的各種條件,製作 成:可以區分出在前述冷軋後又經過烘烤塗裝處理後的狀態下的Mg固溶量與亞晶粒面積率。 Each of the aluminum alloys having the composition components shown in No. 1 to No. 26 in Table 1 was cast by a semi-continuous casting method (DC), and each of the examples was similarly fabricated into an ingot after the surface layer was removed (aluminum). Alloy blank plate). Then, as shown in Table 1, the various conditions of the ingot during hot rolling and cold rolling were changed and produced. Formation: It is possible to distinguish between the amount of Mg solid solution and the area of sub-grain in the state after the above-described cold rolling and after baking and coating treatment.

各例子共同的製造條件係如下所述。亦即,各例子都同樣地實施520℃×4小時的均質化熱處理之後,在這個520℃溫度的條件下開始進行熱間粗輥軋,將這個熱間粗輥軋的結束溫度設定在450℃以上,熱間粗輥軋結束後,立即開始進行熱間最終精製輥軋,製作成板厚度為1.2~4.3mm的熱軋板。然後,將這個熱軋板,在熱軋後或者在冷軋的各次過板之間完全不做中間退火,利用輥軋機座數為兩座之串聯式冷軋,製作成板厚度為0.215mm的罐蓋用冷軋板。 The manufacturing conditions common to the examples are as follows. That is, each example was similarly subjected to a homogenization heat treatment at 520 ° C for 4 hours, and then hot inter-rough rolling was started at a temperature of 520 ° C, and the end temperature of the hot inter-high-roll rolling was set at 450 ° C. As described above, immediately after the hot-rolling rough rolling, the hot-finished final rolling is started, and a hot-rolled sheet having a thickness of 1.2 to 4.3 mm is produced. Then, the hot-rolled sheet is not subjected to intermediate annealing between hot rolling or each of the cold-rolled plates, and the number of rolls is two-row series cold rolling to form a plate thickness of 0.215 mm. The can lid is covered with cold rolled sheets.

此時,係以表1所示的方式,可藉由控制潤滑油和冷卻劑的量,來將例如:前述熱間粗輥軋時的定常速度、各次過板之間的粗輥軋板的最低溫度、冷軋的總軋縮率、最終的冷軋後(最終輥軋機的出口側)的材料溫度(捲取成帶捲時的捲取溫度)等做各種的改變,來控制Mg的固溶量和亞晶粒面積率。 At this time, in the manner shown in Table 1, by controlling the amount of the lubricating oil and the coolant, for example, the constant speed at the time of the hot inter-hot rolling, and the rough rolling between the plates. The minimum temperature, the total rolling reduction of cold rolling, the material temperature after the final cold rolling (the exit side of the final rolling mill) (winding temperature when coiled into a coil), etc., are variously changed to control Mg. Solid solution amount and sub-grain area ratio.

然後將以這種方式製造出來之如表1的No.1~No.26所示的鋁合金板,經過模擬了塗裝暨烘烤工序之後,並且同樣地利用熱油浴實施了255℃×20秒鐘的熱處理後的鋁合金板,當作供測試材,用來進行下列的組織和特性的測定以及評比。 Then, the aluminum alloy sheets shown in No. 1 to No. 26 of Table 1 which were manufactured in this manner were subjected to the simulation coating and baking process, and similarly, the hot oil bath was used to carry out 255 ° C × The 20-second heat-treated aluminum alloy sheet was used as a test material for the measurement and evaluation of the following structures and characteristics.

(Mg固溶量) (Mg solid solution amount)

依照下列要領來測定前述供測試材的Mg固溶量(固溶比率)。 The amount of Mg solid solution (solid solution ratio) of the aforementioned test material was measured in accordance with the following procedure.

亦即,首先係將苯酚置入分解用燒杯內進行加熱後,將從作為測定對象之前述各供測試板(板厚中心部)所採取到的試料,移入到這個分解用燒杯內,利用熱苯酚進行加熱分解。其次,使用網目(捕集粒子徑)為0.1μm的孔徑之過濾膜來進行過濾,將濾液導入感應耦合電漿(ICP;Inductively Coupled Plasma)發光分光分析裝置內,利用霧化器將其變成霧狀,而只將小霧滴噴入電漿內,來測定Mg的固溶量。此外,即使濾液內含有未達0.1μm的析出物,在將濾液霧化變成前述霧狀時,並無法被當作大的液滴來進行分析,而是被排出,因此在分析值中並未包含未達0.1μm的析出物。然後,計算出這個Mg固溶量之相對於這個鋁合金板中的Mg含量之比率(%)。將結果標示於表1。 In other words, the phenol is placed in a beaker for decomposition and heated, and the sample taken from each of the test plates (the center portion of the thickness of the plate) to be measured is transferred into the decomposition beaker, and the heat is used. Phenol is thermally decomposed. Next, filtration was carried out using a filter membrane having a mesh size (capture particle diameter) of 0.1 μm, and the filtrate was introduced into an inductively coupled plasma (ICP) luminescence spectroscopic analyzer, and it was turned into a mist by an atomizer. The small solid droplets were sprayed into the plasma to determine the amount of solid solution of Mg. Further, even if the filtrate contains precipitates of less than 0.1 μm, when the filtrate is atomized into the mist, it cannot be analyzed as a large droplet, but is discharged, so that it is not in the analysis value. Contains precipitates of less than 0.1 μm. Then, the ratio (%) of this Mg solid solution amount to the Mg content in this aluminum alloy sheet was calculated. The results are shown in Table 1.

(亞晶粒面積率) (sub-grain area ratio)

針對於位在前述供測試材之與輥軋面保持平行的平面上之各板厚中心部的組織,係利用五萬倍的倍率之穿透型電子顯微鏡,來測定出亞晶粒面積率,再計算出因應於測定視野數目的平均值。 The sub-grain area ratio is measured by a transmission electron microscope at a magnification of 50,000 times for the structure of the center portion of each of the plate thicknesses on the plane parallel to the rolling surface of the test material. The average value corresponding to the number of measured fields of view is calculated.

具體而言,先將前述供測試材進行機械研磨,從板厚中心朝厚度方向兩側各取0.05mm(厚度為0.1mm)之後,利用雙噴射式電解研磨法,研磨成由板厚 中心起算之厚度為100nm的薄膜,將這個薄膜利用穿透型電子顯微鏡(TEM),以五萬倍的倍率,進行拍攝4個觀察視野。從所拍攝到的圖像當中,只將亞晶粒轉印到透明薄膜上,使用圖像解析軟體(商品名稱:Image-Pro Plus)來測定拍攝範圍內的亞晶粒的總面積,根據前述4個觀察視野的平均值,計算出亞晶粒之相對於視野面積(拍攝面積)之面積率。 Specifically, the test material is mechanically ground, and 0.05 mm (thickness: 0.1 mm) is taken from both sides of the thickness center toward the thickness direction, and then ground to a thickness by a double jet electrolytic polishing method. A film having a thickness of 100 nm was used in the center, and this film was photographed with a transmission electron microscope (TEM) at a magnification of 50,000 times to take four observation fields. From the captured images, only the subgrains were transferred onto the transparent film, and the image analysis software (trade name: Image-Pro Plus) was used to measure the total area of the subgrains in the imaging range, according to the foregoing. The average of the four observed fields of view was used to calculate the area ratio of the sub-grains relative to the area of the field of view (the area of the shot).

係如前所述,此處的亞晶粒,係指:被無寬度之尖銳的境界所圍繞的粒子,若是在整體看起來,其境界(外緣形狀)並不尖銳而是具有寬度,難以看出是呈現獨立或孤立的一個一個小粒的粒子,就不視其為:亞晶粒,不列入計數。 As mentioned above, the subgrain here refers to a particle surrounded by a sharp boundary without a width. If it looks like a whole, its boundary (outer edge shape) is not sharp but has a width, which is difficult. It can be seen that it is a small particle that appears to be independent or isolated, and it is not considered as: subgrain, not included in the count.

(0.2%耐力) (0.2% endurance)

將前述供測試材製作成:日本工業規格JIS-5號的拉伸試驗測試片,這個測試片的拉伸方向係與鋁合金板的輥軋方向平行。使用這種測試片,依據日本工業規格JIS-Z2241來進行拉伸試驗,求出0.2%耐力。0.2%耐力的適正範圍是300MPa以上,若是這個範圍的話,即使是薄型化的罐蓋也是能夠符合充分的耐壓強度。 The above-mentioned test material was prepared into a tensile test piece of Japanese Industrial Standard JIS-5, and the tensile direction of this test piece was parallel to the rolling direction of the aluminum alloy plate. Using this test piece, a tensile test was carried out in accordance with Japanese Industrial Standard JIS-Z2241 to obtain 0.2% proof stress. The proper range of 0.2% proof stress is 300 MPa or more, and even if it is this range, even a thin can lid can satisfy a sufficient pressure resistance.

(鉚釘成形性) (rivet forming property)

鉚釘成形性,是利用模擬了前述起泡工序的試驗,來評比鉚釘成形性。亦即,對於前述供測試材,進行直徑為 6mm之微小突出試驗,以求出未發生收縮部和裂紋之突出界限高度。0.2%耐力愈高的話,通常,突出界限高度將會變差,所以0.2%耐力在310~330MPa的範圍內的話,是以突出界限高度超過1.60mm作為適正範圍;0.2%耐力在超過330MPa且360MPa以下的範圍的話,是以突出界限高度為1.50mm以上作為適正範圍;若0.2%耐力超過360MPa的話,是以突出界限高度為1.45mm以上作為適正範圍。只要鋁合金板的突出界限高度是超過1.45mm的話,在實際成形時就可形成具有充分高度的鈕扣。 The rivet formability is a test which simulates the above-described foaming step, and the rivet formability is evaluated. That is, for the aforementioned test materials, the diameter is A 6 mm micro protrusion test was performed to find the height of the protrusion limit where no constriction and crack occurred. 0.2% of the endurance is higher, usually, the height of the protruding limit will be worse, so if the 0.2% endurance is in the range of 310-330 MPa, the protruding limit height exceeds 1.60 mm as the proper range; 0.2% endurance exceeds 330 MPa and 360 MPa. In the following range, the protruding limit height is 1.50 mm or more, which is a proper range; if 0.2% of the endurance exceeds 360 MPa, the protruding limit height is 1.45 mm or more as a proper range. As long as the protruding height of the aluminum alloy plate exceeds 1.45 mm, a button having a sufficient height can be formed at the time of actual forming.

(開罐荷重) (opening load)

將前述供測試材,利用204口徑的全形端部模具進行:殼體成形、轉換成形、安裝拉環的工序之後,進行開罐試驗。 The test piece was subjected to a can opening test by a full-length end mold of 204 caliber: a process of forming, converting, and installing a pull ring.

第2圖係使用於開罐試驗之罐蓋的平面圖。 Figure 2 is a plan view of the can lid used in the can open test.

第3圖係使用於開罐試驗之罐蓋的刻痕3之剖面圖。 Figure 3 is a cross-sectional view of the score 3 of the can lid used in the can open test.

第4圖A係用來測定開罐時的荷重之開罐荷重測定機的概要圖,係其立體圖。 Fig. 4A is a schematic view showing an open-can load measuring machine for measuring the load at the time of opening the can, and is a perspective view thereof.

第4圖B係開罐荷重測定機5進行測定時之罐蓋1附近的剖面示意圖。 Fig. 4B is a schematic cross-sectional view showing the vicinity of the can lid 1 when the can end load measuring device 5 performs measurement.

第4圖C係顯示將罐蓋1設置到開罐荷重測定機5時之罐蓋1的走向之正面示意圖。 Fig. 4C is a front elevational view showing the direction of the can lid 1 when the can lid 1 is set to the can end load measuring machine 5.

將罐蓋1設置到開罐荷重測定機5,並且使得 拉環4位於刻痕3的上方(如第4圖C所示)。將卡止具6勾掛在罐蓋1的拉環4作為卡止部7(如第4圖B所示)。將卡止具6朝水平方向抽拉,施加3N的拉伸荷重,在該狀態下讓卡止具6靜止之後,將罐蓋1朝X方向旋轉。利用荷重感測儀來測定荷重,將所測得的最高荷重當作開罐荷重。將開罐荷重的適正範圍設定在25N以下。 The can lid 1 is set to the can open load measuring machine 5, and The tab 4 is located above the score 3 (as shown in Figure 4C). The tab 4 is hooked on the tab 4 of the can lid 1 as a locking portion 7 (as shown in Fig. 4B). The card holder 6 is pulled in the horizontal direction, and a tensile load of 3 N is applied. After the card holder 6 is allowed to stand still in this state, the can lid 1 is rotated in the X direction. The load is measured using a load cell and the highest measured load is taken as the can open load. Set the proper range of the can opening load to 25N or less.

如表1所示,落在本發明的規定範圍內之No.1~10的發明例,其成分組成係落在本發明範圍內,熱間粗輥軋是採用較佳的定常速度,在10分鐘以內結束,而且在各次過板之間的粗輥軋板的最低溫度、最終精製輥軋的結束溫度、冷軋的總軋縮率、捲取溫度等,全部都是以較佳的製造條件來進行製造。 As shown in Table 1, in the invention examples of Nos. 1 to 10 which fall within the scope of the present invention, the composition of the composition falls within the scope of the present invention, and the hot-rolling coarse-rolling is carried out at a preferred constant speed, at 10 It is completed within minutes, and the lowest temperature of the rough rolled sheet between the respective plates, the end temperature of the final refining rolling, the total rolling reduction of the cold rolling, the coiling temperature, and the like are all preferably manufactured. Conditions to manufacture.

因此,Mg的固溶量比率是在80%以上,板厚中心部係呈現如第1圖所示的組織,使用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率,平均是10%以上且90%以下。亦即,在這些發明例中,罐蓋用鋁合金板的組織,係使亞晶粒面積率增加的組織。此外,這個第1圖是發明例1的例子。 Therefore, the solid solution ratio of Mg is 80% or more, and the central portion of the thickness of the plate exhibits a sub-grain area ratio measured by a transmission electron microscope of 50,000 times magnification as shown in Fig. 1 . The average is 10% or more and 90% or less. That is, in these invention examples, the structure of the aluminum alloy plate for the can lid is a structure in which the sub-grain area ratio is increased. In addition, this first figure is an example of the invention example 1.

由此結果可以看出No.1~10的發明例,係如表1所示,0.2%耐力以及開罐荷重都是適正值,鉚釘成形性也優異。亦即,既保有成形性又可達成高強度化,能夠同時兼具有鉚釘成形性與高強度化。 From the results, it can be seen that the invention examples of Nos. 1 to 10 are as shown in Table 1, and the 0.2% proof stress and the can opening load are both positive values, and the rivet formability is also excellent. In other words, both the formability and the high strength can be achieved, and both the rivet formability and the high strength can be achieved.

具體而言,係可以達成:當0.2%耐力落在310~330MPa的範圍時,突出界限高度是超過1.60mm; 當0.2%耐力落在超過330MPa且360MPa以下的範圍時,突出界限高度是1.50mm以上;當0.2%耐力是超過360MPa時,突出界限高度是1.45mm以上的水準之高強度、高成形性。 Specifically, it can be achieved that when the 0.2% proof force falls within the range of 310-330 MPa, the protruding limit height is more than 1.60 mm; When the 0.2% proof force falls within the range of more than 330 MPa and 360 MPa or less, the protruding limit height is 1.50 mm or more; when the 0.2% proof stress exceeds 360 MPa, the protruding limit height is a level of high strength and high formability of 1.45 mm or more.

從而,No.1~10的鋁合金板,其厚度很薄,雖然只有0.215mm,但卻能夠很適合作為易開罐的罐蓋用鋁合金板。 Therefore, the aluminum alloy sheets of No. 1 to 10 have a very thin thickness, and although they are only 0.215 mm, they are very suitable as an aluminum alloy sheet for cans which are easy to open.

另一方面,表1中的No.11~26之比較例,其合金組成分、Mg的固溶量比率、板厚中心部的組織中之亞晶粒面積率的其中有一項並非落在本發明所規定的範圍內,因此,如下所述,在0.2%耐力、開罐荷重以及鉚釘成形性之中的某一項目無法達到適正值。 On the other hand, in the comparative examples of Nos. 11 to 26 in Table 1, one of the alloy composition, the solid solution ratio of Mg, and the sub-grain area ratio in the structure of the center portion of the plate thickness is not in this case. Within the range defined by the invention, therefore, as described below, a certain value among 0.2% of the endurance, the can opening load, and the rivet formability cannot be obtained.

No.11,是因為Mg含量未達下限因而不足,雖然係以較佳製造條件來製造,Mg的固溶比率也符合,板厚中心部的組織中的亞晶粒面積率也符合,但是0.2%耐力卻太低。 No.11 is because the Mg content is not as low as the lower limit, and although it is produced under the preferable production conditions, the solid solution ratio of Mg is also satisfied, and the sub-grain area ratio in the structure of the center portion of the thickness is also satisfied, but 0.2. % endurance is too low.

No.12,是因為Mg含量超過上限因而過多,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的組織中的亞晶粒面積率也符合,但是0.2%耐力在超過360MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.45mm的水準,鉚釘成形性較差,開罐荷重也比較大。 No. 12 is because the Mg content exceeds the upper limit and is excessive. Although it is manufactured under favorable manufacturing conditions, the solid solution ratio of Mg and the sub-grain area ratio in the structure of the center portion of the sheet thickness are also met, but 0.2% of the endurance is When it exceeds the range of 360 MPa, the level of the protruding limit of the same level as the above-described invention example is not more than 1.45 mm, the formability of the rivet is inferior, and the opening load is relatively large.

No.13,是因為Fe含量未達下限因而不足,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的 組織中的亞晶粒面積率也符合,但是開罐荷重太大,開罐性較差。 No. 13, because the Fe content is not as low as the lower limit, and although it is produced under favorable manufacturing conditions, the solid solution ratio of Mg and the center portion of the sheet thickness are The sub-grain area ratio in the structure is also consistent, but the can opening load is too large and the can opening property is poor.

No.14,是因為Fe含量超過上限因而過多,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的組織中的亞晶粒面積率也符合,但是0.2%耐力在310~330MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.60mm的水準,鉚釘成形性較差。 No. 14 is because the Fe content exceeds the upper limit and is excessively produced. Although it is produced under favorable manufacturing conditions, the solid solution ratio of Mg and the sub-grain area ratio in the structure of the center portion of the sheet thickness are also met, but 0.2% of the endurance is In the range of 310 to 330 MPa, the level of the protrusion limit which is equivalent to the above-described invention example is not more than 1.60 mm, and the rivet formability is inferior.

No.15,是因為Si含量未達下限因而不足,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的組織中的亞晶粒面積率也符合,但是開罐荷重太大,開罐性較差。 No. 15 is insufficient because the Si content is not at the lower limit, and although it is manufactured under a preferable manufacturing condition, the solid solution ratio of Mg and the sub-grain area ratio in the structure of the center portion of the sheet thickness are also matched, but the can-loading load is satisfied. Too big, poor openness.

No.16,是因為Si含量超過上限因而過多,雖然係以較佳製造條件來製造,板厚中心部的組織中的亞晶粒面積率符合規定,但是Mg的固溶比率太低,0.2%耐力在310~330MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.60mm的水準,鉚釘成形性較差。 No.16 is because the Si content exceeds the upper limit and is excessively produced. Although it is manufactured under favorable manufacturing conditions, the sub-grain area ratio in the structure of the center portion of the thickness is in compliance with the specification, but the solid solution ratio of Mg is too low, 0.2%. When the endurance is in the range of 310 to 330 MPa, the level of the protrusion limit which is equivalent to the above-described invention example cannot be achieved at a level exceeding 1.60 mm, and the rivet formability is inferior.

No.17,是因為Mn含量未達下限因而不足,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的組織中的亞晶粒面積率也符合,但是0.2%耐力太低,開罐荷重也太大,開罐性較差。 No. 17, because the Mn content is not as low as the lower limit, and although it is produced under favorable manufacturing conditions, the solid solution ratio of Mg and the sub-grain area ratio in the center portion of the plate thickness are also in agreement, but 0.2% of the endurance Too low, the canning load is too large, and the can opening is poor.

No.18,是因為Mn含量超過上限因而過多,雖然係以較佳製造條件來製造,Mg的固溶比率以及板厚中心部的組織中的亞晶粒面積率也符合,但是0.2%耐力在超過360MPa的範圍時,無法達成與前述發明例同等水準之突 出界限高度是超過1.45mm的水準,鉚釘成形性較差。 No. 18 is because the Mn content exceeds the upper limit and is excessively produced. Although it is manufactured under favorable manufacturing conditions, the solid solution ratio of Mg and the sub-grain area ratio in the structure of the center portion of the sheet thickness are also met, but 0.2% of the endurance is When the range exceeds 360 MPa, the same level as the above-described invention example cannot be achieved. The height of the exit limit is more than 1.45 mm, and the rivet formability is poor.

No.19,是因為未含Cu,雖然係以較佳製造條件來製造,板厚中心部的組織中的亞晶粒面積率係符合規定,但是0.2%耐力在310~330MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.60mm的水準,鉚釘成形性較差。 No. 19, because Cu is not contained, although it is manufactured under favorable manufacturing conditions, the sub-grain area ratio in the structure of the center portion of the thickness is in compliance with the regulations, but when the 0.2% proof is in the range of 310 to 330 MPa, The height of the protruding limit which is equivalent to the above-described invention example is more than 1.60 mm, and the rivet formability is inferior.

No.20,是因為Cu含量超過上限因而過多,雖然係以較佳製造條件來製造,板厚中心部的組織中的亞晶粒面積率係符合規定,但是0.2%耐力在超過360MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.45mm的水準,鉚釘成形性較差。 No. 20 is because the Cu content exceeds the upper limit and is excessive. Although it is manufactured under favorable manufacturing conditions, the sub-grain area ratio in the structure of the center portion of the thickness is in compliance with the regulations, but when the 0.2% proof is in the range of more than 360 MPa It is impossible to achieve the level of the protruding limit of the same level as the above-described invention example, which is more than 1.45 mm, and the rivet formability is inferior.

No.21,雖然其合金組成分是落在本發明的範圍內,但是熱間粗輥軋的定常速度太慢,無法抑制Mg的析出,Mg的固溶量比率太少。其結果,在0.2%耐力超過330MPa且360MPa以下的範圍時,無法達成與前述發明例同等水準之突出界限高度是1.50mm以上的水準,鉚釘成形性較差。 No. 21, although the alloy composition is within the scope of the present invention, the steady rate of the hot inter-high-roll rolling is too slow to suppress the precipitation of Mg, and the ratio of the solid solution of Mg is too small. As a result, when the 0.2% proof stress exceeds the range of 330 MPa and 360 MPa or less, the level of the protruding limit height equivalent to the above-described invention example is 1.50 mm or more, and the rivet formability is inferior.

No.22,雖然其合金組成分是落在本發明的範圍內,但是在各次過板之間的粗輥軋板的最低溫度未達450℃,Mg-Si系的化合物很容易析出,無法抑制Mg的析出,Mg的固溶量比率太少。其結果,在0.2%耐力超過330MPa且360MPa以下的範圍時,無法達成與前述發明例同等水準之突出界限高度是1.50mm以上的水準,鉚釘成形性較差。 No. 22, although the alloy composition is within the scope of the present invention, the minimum temperature of the rough rolled sheet between the respective sheets is less than 450 ° C, and the Mg-Si-based compound is easily precipitated, and it is impossible to precipitate. The precipitation of Mg is suppressed, and the ratio of the solid solution amount of Mg is too small. As a result, when the 0.2% proof stress exceeds the range of 330 MPa and 360 MPa or less, the level of the protruding limit height equivalent to the above-described invention example is 1.50 mm or more, and the rivet formability is inferior.

No.23,雖然其合金組成分是落在本發明的範圍內,但是最終精製輥軋的結束溫度太高,Mg-Si系的化合物很容易析出,無法抑制Mg的析出,Mg的固溶量比率太少。其結果,0.2%耐力在310~330MPa的範圍時,無法達成與前述發明例同等水準之突出界限高度是超過1.60mm的水準,鉚釘成形性較差。 No. 23, although the alloy composition is within the scope of the present invention, the final temperature of the final refining rolling is too high, and the Mg-Si-based compound is easily precipitated, and it is impossible to suppress the precipitation of Mg, and the solid solution amount of Mg. The ratio is too small. As a result, when the 0.2% proof stress is in the range of 310 to 330 MPa, the level of the protrusion limit of the same level as the above-described invention example is not more than 1.60 mm, and the rivet formability is inferior.

No.24,雖然其合金組成分是落在本發明的範圍內,但是冷軋的總軋縮率太低,亞晶粒面積率太少。其結果,0.2%耐力在超過330MPa且360MPa以下的範圍時,無法達成與前述發明例同等水準之突出界限高度是1.50mm以上的水準,鉚釘成形性較差,無法兼具有高鉚釘成形性與高強度。 No. 24, although the alloy composition is within the scope of the present invention, the total reduction ratio of cold rolling is too low, and the sub-grain area ratio is too small. As a result, when the 0.2% proof strength is in the range of more than 330 MPa and 360 MPa or less, the level of the protrusion limit level of the same level as the above-described invention example is 1.50 mm or more, and the rivet formability is inferior, and high rivet formability and high cannot be achieved. strength.

No.25,雖然其合金組成分是落在本發明的範圍內,但是冷軋時的最終捲取溫度太低,冷軋板的轉位密度太高,在烘烤塗裝處理中將會促進恢復而導致0.2%耐力太低,無法兼具有高鉚釘成形性與高強度。 No. 25, although the alloy composition is within the scope of the present invention, the final coiling temperature during cold rolling is too low, and the index density of the cold-rolled sheet is too high, which is promoted in the baking coating process. Recovery results in a 0.2% strain that is too low to combine high rivet formability and high strength.

No.26,雖然其合金組成分是落在本發明的範圍內,但是冷軋時的最終捲取溫度太高,Mg的固溶比率、亞晶粒面積率係遠離下限而變得太少。其結果,無法達成0.2%耐力在超過330MPa且360MPa以下的範圍時之與前述發明例同等程度之突出界限高度為1.50mm以上的程度,鉚釘成形性不佳,無法兼具有高鉚釘成形性與高強度。 No. 26, although the alloy composition is within the scope of the present invention, the final coiling temperature at the time of cold rolling is too high, and the solid solution ratio and the sub-grain area ratio of Mg are too small to be far from the lower limit. As a result, when the 0.2% proof stress is in the range of more than 330 MPa and 360 MPa or less, the protruding height of the same degree as the above-described invention example is 1.50 mm or more, the rivet formability is not good, and high rivet formability and the rivet resistance cannot be achieved. high strength.

茲由以上的結果,可以佐證為了要兼具有高 鉚釘成形性與高強度之本發明的各種要件以及較佳的製造條件之意義。 From the above results, it can be proved that in order to have both high The rivet formability and high strength of the various elements of the invention and the significance of the preferred manufacturing conditions.

以上,係佐以特定的實施方式,詳細說明了本發明,但是在不脫離本發明的精神之範圍內所做的各種變更或修正,對於此一業界人士而言,是易於思及的。 The present invention has been described in detail with reference to the preferred embodiments thereof, and various modifications and changes can be made without departing from the spirit of the invention.

本申請案係依據2014年10月20日提出申請之日本發明專利申請案(特願2014-213737)、2015年8月20日提出申請之日本發明專利申請案(特願2015-162561)來主張優先權,因此該兩個申請案的內容係被引述到本申請案中。 This application is based on the Japanese invention patent application filed on October 20, 2014 (Japanese Patent Application No. 2014-213737), and the Japanese invention patent application filed on August 20, 2015 (Japanese Patent Application No. 2015-162561). Priority, therefore the contents of the two applications are cited in this application.

[產業上的可利用性] [Industrial availability]

如上所述,本發明不必如傳統技術那樣地,為了要獲得鉚釘成形性而犧牲材料強度,能夠達成:即使是具有高材料強度,依舊具有充分的鉚釘成形性。因此,因此即使將板厚度製作成只有0.2mm程度的薄型化的情況下,還是能夠提供:具有飲料充填後之充分的耐壓強度,而且鉚釘成形性以及開罐性皆優異的罐蓋用鋁合金板。 As described above, the present invention does not require the material strength to be sacrificed in order to obtain the rivet formability as in the conventional art, and it is possible to achieve sufficient rivet formability even with high material strength. Therefore, even when the thickness of the sheet is made thinner by only about 0.2 mm, it is possible to provide aluminum for the can lid which has sufficient pressure resistance after filling of the beverage and excellent in rivet formability and can openability. Alloy plate.

因此,最適合當作罐蓋用的鋁合金板,尤其該罐蓋是厚度被薄型化以及罐蓋被高強度化,而且被要求是具有:在更嚴酷的使用條件下的高鉚釘成形性與高強度的罐蓋之情況。 Therefore, it is most suitable as an aluminum alloy plate for a can lid, in particular, the can lid is thinned in thickness and the can lid is made high-strength, and is required to have high rivet formability under more severe use conditions. The case of a high-strength can lid.

Claims (2)

一種罐蓋用鋁合金板,其係含有Mg:4.0~6.0質量%、Fe:0.10~0.50質量%、Si:0.05~0.40質量%、Mn:0.01~0.50質量%、Cu:0.01~0.30質量%,其餘部分是由Al以及無法避免的雜質所組成,而且是未做中間退火之在冷軋後又經過烘烤塗裝處理的鋁合金板,其特徵為:利用熱苯酚所實施的殘渣萃取法所測定到的Mg的固溶量,是前述Mg含量的80%以上且88%以下,位在與輥軋面保持平行的平面上之從板厚中心朝厚度方向兩側各0.05mm(亦即,厚度為0.1mm)的領域內的組織,其利用五萬倍的倍率之穿透型電子顯微鏡所測定到的亞晶粒面積率,平均為10%以上且90%以下。 An aluminum alloy plate for a can lid, comprising: Mg: 4.0 to 6.0% by mass, Fe: 0.10 to 0.50% by mass, Si: 0.05 to 0.40% by mass, Mn: 0.01 to 0.50% by mass, Cu: 0.01 to 0.30% by mass The remaining part is composed of Al and unavoidable impurities, and is an aluminum alloy plate which has been subjected to baking treatment after cold rolling without intermediate annealing, and is characterized by: residue extraction method by using hot phenol The measured solid solution amount of Mg is 80% or more and 88% or less of the Mg content, and is located on the plane parallel to the rolling surface, 0.05 mm from the center of the thickness direction to both sides in the thickness direction (that is, In the field in the field of 0.1 mm in thickness, the sub-grain area ratio measured by a transmission electron microscope at a magnification of 50,000 times is an average of 10% or more and 90% or less. 如請求項1所述之罐蓋用鋁合金板,其中,前述罐蓋用鋁合金板是只利用鑄塊的均熱處理來使Mg產生固溶的。 The aluminum alloy plate for a can lid according to claim 1, wherein the aluminum alloy plate for the can lid is obtained by solid-heating only the ingot to form a solid solution of Mg.
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