TWI545002B - Injection molding machine - Google Patents
Injection molding machine Download PDFInfo
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- TWI545002B TWI545002B TW102138473A TW102138473A TWI545002B TW I545002 B TWI545002 B TW I545002B TW 102138473 A TW102138473 A TW 102138473A TW 102138473 A TW102138473 A TW 102138473A TW I545002 B TWI545002 B TW I545002B
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- platen
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1747—Tie-rod connections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1761—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
- B29C2045/1763—Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames preventing distortion of the machine part guiding the movable mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
本發明係有關一種射出成形機。 The present invention relates to an injection molding machine.
射出成形機藉由向模具裝置的模穴空間填充熔融樹脂並使其固化而製造成形品(例如參閱專利文獻1)。模具裝置由定模及動模構成。定模安裝在固定壓板上,動模安裝在可動壓板上。可動壓板相對於固定壓板接觸分離,藉此進行閉模、合模及開模。合模時,在定模與動模之間形成模穴空間。可動壓板藉由設置在機架上之導件沿模開閉方向被導引。 The injection molding machine produces a molded article by filling and solidifying the molten resin into the cavity space of the mold device (see, for example, Patent Document 1). The mold device is composed of a fixed mold and a movable mold. The fixed mold is mounted on a fixed platen, and the movable mold is mounted on the movable platen. The movable platen is separated from the fixed platen, thereby performing mold closing, mold clamping, and mold opening. When the mold is closed, a cavity space is formed between the fixed mold and the movable mold. The movable platen is guided in the mold opening and closing direction by the guide member provided on the frame.
專利文獻1:日本特開2009-101529號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2009-101529
一直以來,很難使可動壓板等可動構件的導 引方向與其他構件的導引方向對齊。 It has been difficult to guide the movable member such as the movable platen The guiding direction is aligned with the guiding direction of other members.
本發明係鑒於上述課題而提出者,其目的為提供一種能夠使可動構件的導引方向與其他構件的導引方向對齊之射出成形機。 The present invention has been made in view of the above problems, and an object thereof is to provide an injection molding machine capable of aligning a guiding direction of a movable member with a guiding direction of another member.
為了解決上述課題,本發明的一態樣之射出成形機具備:機架;第1固定構件,固定在該機架上;第2固定構件,經由繫桿與該第1固定構件連結;可動構件,模開閉時相對於前述機架移動;及導件,設置在前述機架上,且沿模開閉方向導引前述可動構件,該導件自前述可動構件延設至前述第2固定構件,藉由前述導件或與前述導件接觸之接觸構件、以及前述機架,沿模開閉方向導引前述第2固定構件。 In order to solve the above problems, an injection molding machine according to an aspect of the present invention includes: a frame; a first fixing member fixed to the frame; and a second fixing member coupled to the first fixing member via a tie bar; and a movable member And moving the mold relative to the frame when opening and closing; and guiding the guide member on the frame, and guiding the movable member in a mold opening and closing direction, the guide member extending from the movable member to the second fixing member The second fixing member is guided in the mold opening and closing direction by the guide member or the contact member that is in contact with the guide member and the frame.
依本發明,提供一種能夠使可動構件的導引方向與其他構件的導引方向對齊之射出成形機。 According to the present invention, an injection molding machine capable of aligning a guiding direction of a movable member with a guiding direction of another member is provided.
10‧‧‧射出成形機 10‧‧‧ Injection molding machine
11‧‧‧機架 11‧‧‧Rack
12‧‧‧固定壓板(第1固定構件) 12‧‧‧Fixed platen (1st fixing member)
13‧‧‧可動壓板(可動構件) 13‧‧‧ movable platen (movable member)
14L、14R‧‧‧滑塊 14L, 14R‧‧‧ slider
15‧‧‧後壓板(第2固定構件) 15‧‧‧ Rear platen (2nd fixing member)
16‧‧‧繫桿 16‧‧‧ tied
17L、17R‧‧‧導件 17L, 17R‧‧‧ Guides
30‧‧‧模具裝置 30‧‧‧Molding device
32‧‧‧定模 32‧‧ ‧ fixed mode
33‧‧‧動模 33‧‧‧moving
41‧‧‧可動壓板主體 41‧‧‧ movable platen body
42L、42R‧‧‧支撐部 42L, 42R‧‧‧ support
51‧‧‧固定壓板主體 51‧‧‧Fixed plate body
52L、52R‧‧‧支撐部 52L, 52R‧‧‧ support
61‧‧‧後壓板主體 61‧‧‧ Rear platen body
62L、62R‧‧‧支撐部 62L, 62R‧‧‧ support
90‧‧‧止擋機構 90‧‧‧stop mechanism
91‧‧‧棒狀構件 91‧‧‧ rod members
92‧‧‧卡止構件 92‧‧‧Clocking members
93‧‧‧止擋槽 93‧‧‧stop groove
111‧‧‧機架 111‧‧‧Rack
112‧‧‧固定壓板(第1固定構件) 112‧‧‧Fixed platen (1st fixing member)
113‧‧‧可動壓板(第1可動構件) 113‧‧‧ movable platen (first movable member)
115‧‧‧後壓板(第2固定構件) 115‧‧‧ Rear platen (2nd fixing member)
117L、117R‧‧‧導件 117L, 117R‧‧‧ Guides
118‧‧‧吸附板(第2可動構件) 118‧‧‧Adsorption plate (2nd movable member)
134‧‧‧電磁鐵 134‧‧‧electromagnet
135‧‧‧吸附部 135‧‧‧Adsorption Department
151‧‧‧固定壓板主體 151‧‧‧Fixed plate body
152L、152R‧‧‧支撐部 152L, 152R‧‧‧ support
161‧‧‧後壓板主體 161‧‧‧ rear platen body
162L、162R‧‧‧支撐部 162L, 162R‧‧‧ support
171‧‧‧吸附板主體 171‧‧‧Adsorption plate body
172L、172R‧‧‧支撐部 172L, 172R‧‧‧ support
第1圖係顯示本發明的第1實施形態之射出成形機的完成閉模時的狀態之圖。 Fig. 1 is a view showing a state at the time of completion of mold closing of the injection molding machine according to the first embodiment of the present invention.
第2圖係顯示本發明的第1實施形態之射出成形機的 完成開模時的狀態之圖。 Fig. 2 is a view showing an injection molding machine according to a first embodiment of the present invention. A diagram of the state at the time of mold opening.
第3圖係第2圖的俯視圖,係止擋機構工作時之圖。 Fig. 3 is a plan view of Fig. 2, showing the operation of the stopper mechanism.
第4圖係沿第1圖的IV-IV線之剖面圖,係可動壓板之剖面圖。 Fig. 4 is a cross-sectional view taken along line IV-IV of Fig. 1 and is a cross-sectional view of the movable platen.
第5圖係沿第1圖的V-V線之剖面圖,係固定壓板之剖面圖。 Fig. 5 is a cross-sectional view taken along the line V-V of Fig. 1 and is a sectional view of the fixed platen.
第6圖係沿第1圖的VI-VI線之剖面圖,係後壓板之剖面圖。 Fig. 6 is a cross-sectional view taken along line VI-VI of Fig. 1 and is a sectional view of the rear plate.
第7圖係顯示本發明的第2實施形態之射出成形機的完成閉模時的狀態之剖面圖。 Fig. 7 is a cross-sectional view showing a state in which the injection molding machine according to the second embodiment of the present invention is closed.
第8圖係顯示本發明的第2實施形態之射出成形機的完成開模時的狀態之剖面圖。 Fig. 8 is a cross-sectional view showing a state in which the injection molding machine according to the second embodiment of the present invention is completed at the time of mold opening.
第9圖係第8圖的俯視圖,係止擋機構工作時之圖。 Figure 9 is a plan view of Figure 8, which is a diagram of the operation of the stop mechanism.
第10圖係沿第7圖的X-X線之剖面圖,係固定壓板之剖面圖。 Figure 10 is a cross-sectional view taken along line X-X of Figure 7, which is a cross-sectional view of a fixed platen.
第11圖係沿第7圖的XI-XI線之剖面圖,係後壓板之剖面圖。 Figure 11 is a cross-sectional view taken along line XI-XI of Figure 7 and is a cross-sectional view of the rear plate.
第12圖係沿第7圖的XII-XII線之剖面圖,係吸附板之剖面圖。 Fig. 12 is a sectional view taken along line XII-XII of Fig. 7, which is a sectional view of the adsorption plate.
以下,參閱附圖對用於實施本發明之形態進行說明,各附圖中,對相同或相對應之結構賦予相同或相對應之元件符號並省略說明。並且,將進行閉模時之可動 壓板的移動方向設為前方,並將進行開模時之可動壓板的移動方向設為後方來進行說明。並且,將相對於機架垂直的方向設為上下方向來進行說明。前後方向、上下方向及左右方向係相互垂直的方向。另外,本實施形態的射出成形機為臥式,但亦可以為立式。 In the following, the embodiments for carrying out the invention will be described with reference to the accompanying drawings, in which the same or corresponding elements are given the same or corresponding elements, and the description is omitted. And will move when closing the mold The moving direction of the pressure plate is set to the front, and the moving direction of the movable platen when the mold is opened is set to the rear. Further, the vertical direction with respect to the chassis will be described as the vertical direction. The front-rear direction, the up-and-down direction, and the left-right direction are mutually perpendicular directions. Further, the injection molding machine of the present embodiment is of a horizontal type, but may be of a vertical type.
第1圖係顯示本發明的第1實施形態之射出成形機的完成閉模時的狀態之圖。第2圖係顯示本發明的第1實施形態之射出成形機的完成開模時的狀態之圖。第1圖及第2圖中省略第3圖所示之卡止構件的圖示。第3圖係第2圖的俯視圖,係止擋機構工作時之圖。第4圖係沿第1圖的IV-IV線之剖面圖,係可動壓板之剖面圖。第5圖係沿第1圖的V-V線之剖面圖,係固定壓板之剖面圖。第6圖係沿第1圖的VI-VI線之剖面圖,係後壓板之剖面圖。第6圖中重疊示出可動壓板。 Fig. 1 is a view showing a state at the time of completion of mold closing of the injection molding machine according to the first embodiment of the present invention. Fig. 2 is a view showing a state at the time of completion of mold opening of the injection molding machine according to the first embodiment of the present invention. The illustration of the locking member shown in Fig. 3 is omitted in Figs. 1 and 2 . Fig. 3 is a plan view of Fig. 2, showing the operation of the stopper mechanism. Fig. 4 is a cross-sectional view taken along line IV-IV of Fig. 1 and is a cross-sectional view of the movable platen. Fig. 5 is a cross-sectional view taken along the line V-V of Fig. 1 and is a sectional view of the fixed platen. Fig. 6 is a cross-sectional view taken along line VI-VI of Fig. 1 and is a sectional view of the rear plate. The movable platen is shown superposed in Fig. 6.
如第1圖及第2圖所示,射出成形機10具備機架11、固定在機架11上之作為第1固定構件的固定壓板12、及與固定壓板12隔著間隔配設之作為第2固定構件的後壓板15。固定壓板12與後壓板15由複數根(例如4根)繫桿16連結。繫桿16的軸向成為前後方向。由於合模時容許繫桿16伸長,因此後壓板15載置為能夠相對於機架11進退。 As shown in FIGS. 1 and 2, the injection molding machine 10 includes a frame 11, a fixed pressure plate 12 as a first fixing member fixed to the frame 11, and a space which is disposed at a distance from the fixed platen 12. 2 The rear platen 15 of the fixing member. The fixed platen 12 and the rear platen 15 are joined by a plurality of (for example, four) tie rods 16. The axial direction of the tie rod 16 is the front-rear direction. Since the tie rod 16 is allowed to elongate at the time of mold clamping, the rear pressure plate 15 is placed to be able to advance and retreat with respect to the frame 11.
射出成形機10還具備配設於固定壓板12與 後壓板15之間之作為可動構件的可動壓板13。如第4圖等所示,可動壓板13固定在左右成對的滑塊14L、14R上,滑塊14L、14R沿鋪設於機架11上之導件17L、17R向前後方向移動自如。藉此,可動壓板13相對於固定壓板12自如地接觸分離。可動壓板13在與繫桿16對應之位置上具有缺口。 The injection molding machine 10 further includes a fixed platen 12 and A movable platen 13 as a movable member between the rear platens 15. As shown in Fig. 4 and the like, the movable platen 13 is fixed to the pair of right and left sliders 14L and 14R, and the sliders 14L and 14R are movable in the forward and backward directions along the guides 17L and 17R laid on the frame 11. Thereby, the movable platen 13 is freely contacted and separated from the fixed platen 12. The movable platen 13 has a notch at a position corresponding to the tie rod 16.
另外,本實施形態的可動壓板13在與各繫桿16對應之位置上具有缺口,但亦可以具有貫穿孔來代替缺口。 Further, the movable platen 13 of the present embodiment has a notch at a position corresponding to each of the tie bars 16, but may have a through hole instead of the notch.
動模33安裝於可動壓板13的與固定壓板12相對向的面上,定模32安裝於固定壓板12的與可動壓板13相對向的面上。模具裝置30由定模32和動模33構成。可動壓板13前進時,動模33與定模32接觸而進行閉模。並且,可動壓板13後退時,動模33與定模32分離而進行開模。 The movable mold 33 is attached to a surface of the movable platen 13 that faces the fixed platen 12, and the fixed mold 32 is attached to a surface of the fixed platen 12 that faces the movable platen 13. The mold device 30 is composed of a fixed mold 32 and a movable mold 33. When the movable platen 13 is advanced, the movable mold 33 comes into contact with the fixed mold 32 to perform mold closing. When the movable platen 13 is retracted, the movable mold 33 is separated from the fixed mold 32 to perform mold opening.
射出成形機10還具備配設於可動壓板13與後壓板15之間之肘節機構20、及使肘節機構20工作之合模用馬達26。合模用馬達26具備作為將旋轉運動轉換為直線運動之運動轉換部的滾珠螺桿機構,並藉由使驅動軸25進退來使肘節機構20工作。 The injection molding machine 10 further includes a toggle mechanism 20 disposed between the movable platen 13 and the rear platen 15, and a mold clamping motor 26 that operates the toggle mechanism 20. The mold clamping motor 26 includes a ball screw mechanism as a motion converting portion that converts a rotational motion into a linear motion, and operates the toggle mechanism 20 by advancing and retracting the drive shaft 25.
肘節機構20例如具有:十字頭24,沿與模開閉方向平行的方向進退自如;第2肘桿23,擺動自如地安裝在十字頭24上;第1肘桿21,擺動自如地安裝在後壓板15上;及肘臂22,擺動自如地安裝在可動壓板13 上。第1肘桿21與第2肘桿23、及第1肘桿21與肘臂22分別被銷結合。該肘節機構20為所謂的內巻5支點雙肘節機構。 The toggle mechanism 20 has, for example, a crosshead 24 that is retractable in a direction parallel to the mold opening and closing direction, and a second toggle lever 23 that is swingably attached to the crosshead 24; the first toggle 21 is swingably mounted rearward. The pressure plate 15 and the elbow arm 22 are swingably mounted on the movable platen 13 on. The first toggle 21 and the second toggle 23, and the first toggle 21 and the elbow 22 are pin-bonded, respectively. The toggle mechanism 20 is a so-called inner 5 fulcrum double toggle mechanism.
合模裝置由固定壓板12、可動壓板13、後壓板15、肘節機構20、合模用馬達26等構成。 The mold clamping device is composed of a fixed platen 12, a movable platen 13, a rear platen 15, a toggle mechanism 20, a mold clamping motor 26, and the like.
接著,參閱第1圖及第2圖,對上述結構的射出成形機10的動作進行說明。 Next, the operation of the injection molding machine 10 having the above configuration will be described with reference to Figs. 1 and 2 .
在完成開模的狀態(第2圖的狀態)下,向正方向驅動合模用馬達26而使作為被驅動構件的十字頭24前進,藉此使肘節機構20工作。如此,可動壓板13前進,如第1圖所示,動模33與定模32接觸,完成閉模。 When the mold opening state is completed (the state of FIG. 2), the mold clamping motor 26 is driven in the forward direction to advance the crosshead 24 as the driven member, thereby operating the toggle mechanism 20. Thus, the movable platen 13 advances, and as shown in Fig. 1, the movable mold 33 comes into contact with the fixed mold 32, and the mold closing is completed.
接著,若進一步向正方向驅動合模用馬達26,則肘節機構20產生由合模用馬達26產生之推力乘以肘節倍率之合模力。藉由該合模力來進行合模。並且,在合模狀態下的定模32與動模33之間形成未圖示之模穴空間。射出缸向模穴空間填充熔融樹脂,所填充之熔融樹脂被固化而成為成形品。 Then, when the mold clamping motor 26 is further driven in the positive direction, the toggle mechanism 20 generates a clamping force by the thrust generated by the mold clamping motor 26 multiplied by the toggle magnification. The mold clamping is performed by the mold clamping force. Further, a cavity space (not shown) is formed between the fixed mold 32 and the movable mold 33 in the mold clamping state. The injection cylinder fills the cavity space with the molten resin, and the filled molten resin is solidified to form a molded article.
接著,向反方向驅動合模用馬達26而使十字頭24後退,從而使肘節機構20工作,藉此可動壓板13後退而進行開模。之後,頂出裝置從動模33頂出成形品。 Next, the mold clamping motor 26 is driven in the reverse direction to retract the crosshead 24, and the toggle mechanism 20 is operated, whereby the movable platen 13 is retracted to perform mold opening. Thereafter, the ejector unit ejects the molded article from the movable mold 33.
另外,本實施形態的合模裝置使用肘節機構20來產生合模力,但可以不使用肘節機構20而將由合模 用馬達26產生之推力直接作為合模力來傳遞到可動壓板13。並且,亦可以將由合模用缸產生之推力直接作為合模力來傳遞到可動壓板13。並且,還可以利用線性馬達來進行模開閉並利用電磁鐵來進行合模,合模裝置的方式並沒有限制。 Further, the mold clamping device of the present embodiment uses the toggle mechanism 20 to generate the mold clamping force, but it is possible to mold the mold without using the toggle mechanism 20. The thrust generated by the motor 26 is directly transmitted to the movable platen 13 as a mold clamping force. Further, the thrust generated by the mold clamping cylinder may be directly transmitted to the movable platen 13 as the mold clamping force. Further, the mold can be opened and closed by a linear motor and the mold can be closed by an electromagnet, and the mode of the mold clamping device is not limited.
接著,參閱第1圖及第4圖,對可動壓板13的結構進行說明。 Next, the structure of the movable platen 13 will be described with reference to Figs. 1 and 4 .
可動壓板13經由滑塊14L、14R和導件17L、17R等被機架11支撐。可動壓板13包括安裝動模33之可動壓板主體41及支撐可動壓板主體41之支撐部42L、42R。可動壓板主體41及支撐部42L、42R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The movable platen 13 is supported by the frame 11 via the sliders 14L, 14R and the guides 17L, 17R and the like. The movable platen 13 includes a movable platen main body 41 to which the movable mold 33 is attached, and support portions 42L and 42R that support the movable platen main body 41. The movable platen main body 41 and the support portions 42L and 42R may be integrally formed, or may be formed separately and fixed by bolts or the like. As a fixing method, welding can also be used.
可動壓板主體41具有安裝動模33之模具安裝面。以使動模33的中心線與可動壓板主體41的模具安裝面的中心對齊之方式將動模33安裝於可動壓板主體41即可。 The movable platen main body 41 has a mold mounting surface on which the movable mold 33 is attached. The movable mold 33 may be attached to the movable platen main body 41 such that the center line of the movable mold 33 is aligned with the center of the mold mounting surface of the movable platen main body 41.
在可動壓板主體41的與模具安裝面的相反的一側的面(後端面)上設置有安裝肘節機構20之肘節安裝部45。肘節安裝部45例如設置上下一對且分別擺動自如地支撐肘臂22。 A toggle attachment portion 45 to which the toggle mechanism 20 is attached is provided on a surface (rear end surface) of the movable platen main body 41 opposite to the mold mounting surface. The toggle attachment portion 45 is provided, for example, in a pair of upper and lower portions, and supports the elbow arms 22 so as to be swingable.
支撐部42L、42R夾著可動壓板主體41設置在左右兩側。支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部。亦即,支撐部42L、42R在相 對於機架11與可動壓板主體41的模具安裝面的中心位置大致相同距離的位置上支撐可動壓板主體41的側面。 The support portions 42L and 42R are provided on the right and left sides with the movable platen main body 41 interposed therebetween. The support portions 42L and 42R support the central portion of the side surface of the movable platen main body 41 in the vertical direction. That is, the support portions 42L, 42R are in phase The side surface of the movable platen main body 41 is supported at a position where the frame 11 and the center position of the mold mounting surface of the movable platen main body 41 are substantially the same distance.
支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部,藉此使可動壓板主體41從機架11分離。支撐部42L、42R在一端部與可動壓板主體41的側面連接,在另一端部與滑塊14L、14R連接。 The support portions 42L and 42R support the central portion in the vertical direction of the side surface of the movable platen main body 41, whereby the movable platen main body 41 is separated from the frame 11. The support portions 42L and 42R are connected to the side surface of the movable platen main body 41 at one end, and are connected to the sliders 14L and 14R at the other end.
而且,模具裝置30的溫度藉由溫度調節器被調節到規定的溫度。動模33的熱量經由可動壓板主體41及支撐部42L、42R等向機架11移動。 Moreover, the temperature of the mold device 30 is adjusted to a prescribed temperature by the temperature regulator. The heat of the movable mold 33 moves to the chassis 11 via the movable platen main body 41 and the support portions 42L, 42R and the like.
本實施形態中,支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部,因此與支撐可動壓板主體41的下面時不同,可動壓板主體41的溫度分佈成為上下對稱。藉此,可動壓板主體41上下對稱地產生熱變形,且相對於機架11保持為垂直。其結果,動模33與定模32保持為平行,合模力不易偏向一方。 In the present embodiment, the support portions 42L and 42R support the central portion in the vertical direction of the side surface of the movable platen main body 41. Therefore, unlike the case where the lower surface of the movable platen main body 41 is supported, the temperature distribution of the movable platen main body 41 is vertically symmetrical. Thereby, the movable platen main body 41 is thermally deformed up-and-down symmetrically and is held perpendicular to the frame 11. As a result, the movable mold 33 and the fixed mold 32 are kept parallel, and the mold clamping force is not easily biased toward one side.
並且,本實施形態中,支撐部42L、42R不限制可動壓板主體41的下面,因此可動壓板主體41能夠向上下兩個方向產生熱變形。藉此,可動壓板主體41的中心線不易相對於機架11上下偏離,動模33的中心線不易相對於定模32的中心線上下偏離。 Further, in the present embodiment, since the support portions 42L and 42R do not restrict the lower surface of the movable platen main body 41, the movable platen main body 41 can be thermally deformed in the upward and downward directions. Thereby, the center line of the movable platen main body 41 is less likely to be vertically displaced with respect to the frame 11, and the center line of the movable mold 33 is less likely to be deviated downward from the center line of the fixed mold 32.
接著,參閱第1圖及第5圖,對固定壓板12的結構進行說明。 Next, the structure of the fixed platen 12 will be described with reference to Figs. 1 and 5.
固定壓板12被機架11支撐。固定壓板12包括安裝定模32之固定壓板主體51、及支撐固定壓板主體 51之支撐部52L、52R。固定壓板主體51及支撐部52L、52R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The fixed platen 12 is supported by the frame 11. The fixed platen 12 includes a fixed platen body 51 on which the fixed mold 32 is mounted, and a fixed fixed platen body 51 support portions 52L, 52R. The fixed platen main body 51 and the support portions 52L and 52R may be integrally formed, or may be formed separately and fixed by bolts or the like. As a fixing method, welding can also be used.
固定壓板主體51具有安裝定模32之模具安裝面。以使定模32的中心線與固定壓板主體51的模具安裝面的中心對齊之方式將定模32安裝於固定壓板主體51上即可。在固定壓板主體51上固定有繫桿16的前端部。 The fixed platen main body 51 has a mold mounting surface on which the fixed mold 32 is mounted. The fixed mold 32 may be attached to the fixed platen main body 51 such that the center line of the fixed mold 32 is aligned with the center of the mold mounting surface of the fixed platen main body 51. A front end portion of the tie rod 16 is fixed to the fixed platen main body 51.
支撐部52L、52R夾著固定壓板主體51設置在左右兩側。支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部。亦即,支撐部52L、52R在相對於機架11與固定壓板主體51的模具安裝面的中心位置大致相同距離的位置上支撐固定壓板主體51的側面。 The support portions 52L and 52R are provided on the right and left sides with the fixed platen body 51 interposed therebetween. The support portions 52L and 52R support the central portion in the vertical direction of the side surface of the fixed platen main body 51. That is, the support portions 52L and 52R support the side surface of the fixed platen main body 51 at a position substantially the same distance from the center position of the frame mounting surface of the fixed platen main body 51 with respect to the frame 11.
支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部,藉此使固定壓板主體51從機架11分離。支撐部52L、52R在一端部與固定壓板主體51的側面連接,在另一端部與機架11連接。 The support portions 52L and 52R support the center portion in the vertical direction of the side surface of the fixed platen main body 51, whereby the fixed platen main body 51 is separated from the frame 11. The support portions 52L and 52R are connected to the side surface of the fixed platen main body 51 at one end, and are connected to the frame 11 at the other end.
而且,模具裝置30的溫度藉由溫度調節器被調節到規定的溫度。定模32的熱量經由固定壓板主體51及支撐部52L、52R向機架11移動。 Moreover, the temperature of the mold device 30 is adjusted to a prescribed temperature by the temperature regulator. The heat of the fixed mold 32 is moved to the frame 11 via the fixed platen main body 51 and the support portions 52L and 52R.
本實施形態中,支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部,因此與支撐固定壓板主體51的下面時不同,固定壓板主體51的溫度分佈成為上下對稱。藉此,固定壓板主體51上下對稱地產生熱變形,且相對於機架11保持為垂直。其結果,定模32 與動模33保持為平行,合模力不易偏向一方。 In the present embodiment, the support portions 52L and 52R support the center portion in the vertical direction of the side surface of the fixed platen main body 51. Therefore, unlike the case where the lower surface of the fixed platen main body 51 is supported, the temperature distribution of the fixed platen main body 51 is vertically symmetrical. Thereby, the fixed platen main body 51 is thermally deformed up and down symmetrically and is kept perpendicular to the frame 11. As a result, the fixed mode 32 It is kept parallel with the movable mold 33, and the mold clamping force is not easily biased to one side.
並且,本實施形態中,支撐部52L、52R不限制固定壓板主體51的下面,因此固定壓板主體51能夠向上下兩個方向產生熱變形。藉此,固定壓板主體51的中心線不易相對於機架11上下偏離,定模32的中心線不易相對於動模33的中心線上下偏離。 Further, in the present embodiment, since the support portions 52L and 52R do not restrict the lower surface of the fixed platen main body 51, the fixed platen main body 51 can be thermally deformed in the upper and lower directions. Thereby, the center line of the fixed platen main body 51 is less likely to be displaced upward and downward with respect to the frame 11, and the center line of the fixed mold 32 is not easily deviated downward from the center line of the movable mold 33.
接著,參閱第1圖及第6圖,對後壓板15的結構進行說明。 Next, the structure of the rear platen 15 will be described with reference to Figs. 1 and 6 .
在後壓板15的與可動壓板13相對向的面上設置有安裝肘節機構20之肘節安裝部65。肘節安裝部65例如設置上下一對且分別擺動自如地支撐第1肘桿21。 A toggle attachment portion 65 to which the toggle mechanism 20 is attached is provided on a surface of the rear pressure plate 15 that faces the movable platen 13. The toggle joint mounting portion 65 is provided, for example, in a pair of upper and lower portions, and supports the first toggle lever 21 so as to be swingable.
後壓板15載置於機架11上之設置有導件17L、17R的面(例如機架11的上表面)上。導件17L、17R係向前後方向導引可動壓板13者,且自可動壓板13延設至後壓板15。後壓板15在機架11上之設置有導件17L、17R的面和導件17L、17R的側面向前後方向被導引。左右成對的導件17L、17R在內側側面限制後壓板15向左右方向移動。藉此,能夠使後壓板15的導引方向與可動壓板13的導引方向對齊。並且,不僅在導件17L、17R,還會在機架11上向前後方向導引後壓板15,因此,當合模時在後壓板15上產生力矩時,能夠抑制導件17L、17R的變形和破損。 The rear platen 15 is placed on a face of the frame 11 on which the guides 17L, 17R are provided (for example, the upper surface of the frame 11). The guides 17L, 17R guide the movable platen 13 in the front-rear direction, and extend from the movable platen 13 to the rear platen 15. The rear platen 15 is guided on the side of the frame 11 on which the guides 17L, 17R are provided and the side faces of the guides 17L, 17R are guided in the front-rear direction. The pair of left and right guides 17L and 17R restrict the rear platen 15 from moving to the left and right directions on the inner side surface. Thereby, the guiding direction of the rear platen 15 can be aligned with the guiding direction of the movable platen 13. Further, not only the guide members 17L, 17R but also the rear platen 15 are guided in the front-rear direction on the frame 11, so that deformation of the guide members 17L, 17R can be suppressed when a moment is generated on the rear platen 15 at the time of mold clamping. And broken.
另外,本實施形態的左右成對的導件17L、17R在內側側面限制後壓板15向左右方向移動,但亦可 以與後述的第2實施形態相同地在外側側面限制後壓板15向左右方向移動。 Further, the right and left paired guides 17L and 17R of the present embodiment restrict the rear platen 15 from moving to the left and right directions on the inner side surface, but may Similarly to the second embodiment to be described later, the rear platen 15 is restricted from moving to the left and right direction on the outer side surface.
導件17L、17R與後壓板15接觸,藉此限制後壓板15向左右方向移動。導件17L、17R上的與後壓板15接觸的面為相對於左右方向垂直的平面即可。在後壓板15上產生以左右方向為軸之力矩時,不對導件17L、17R施加彎曲力矩,而能夠防止導件17L、17R的彎曲和破損。作為在後壓板15上產生以左右方向為軸之力矩之情況,例如可舉出合模時對上下一對肘節安裝部65施加不均等的力之情況。 The guides 17L, 17R are in contact with the rear platen 15, thereby restricting the rear platen 15 from moving in the left-right direction. The surface of the guides 17L and 17R that is in contact with the rear platen 15 may be a plane perpendicular to the left-right direction. When a moment with the left-right direction as the axis is generated in the rear platen 15, the bending moment is not applied to the guides 17L and 17R, and the bending and breakage of the guides 17L and 17R can be prevented. In the case where the moment in the left-right direction is generated in the rear platen 15, for example, a force of unevenness is applied to the pair of upper and lower toggle attachment portions 65 at the time of mold clamping.
另外,本實施形態中,藉由導件17L、17R和機架11向前後方向導引後壓板15,但亦可以藉由與導件17L、17R中的任意一個接觸之接觸構件和機架11向前後方向導引後壓板15。藉由接觸構件與導件17L、17R中的任意一個接觸,接觸構件的與後壓板15接觸的面成為相對於導件17L、17R平行。藉此,能夠使後壓板15的導引方向與可動壓板13的導引方向對齊。接觸構件例如可以為棒狀,且可以與複數個導件17L、17R對應地設置複數個。接觸構件的與後壓板15接觸的面可以是相對於左右方向垂直的平面。 Further, in the present embodiment, the rear platen 15 is guided in the front-rear direction by the guides 17L, 17R and the frame 11, but it is also possible to contact the contact member and the frame 11 by any one of the guides 17L, 17R. The rear platen 15 is guided in the front-rear direction. By the contact member contacting any one of the guides 17L, 17R, the surface of the contact member that is in contact with the rear platen 15 is parallel with respect to the guides 17L, 17R. Thereby, the guiding direction of the rear platen 15 can be aligned with the guiding direction of the movable platen 13. The contact member may be, for example, a rod shape, and may be provided in plural numbers corresponding to the plurality of guides 17L, 17R. The face of the contact member that is in contact with the rear platen 15 may be a plane perpendicular to the left-right direction.
接著,參閱第1圖及第2圖,對模厚調整機構80進行說明。 Next, the mold thickness adjustment mechanism 80 will be described with reference to FIGS. 1 and 2 .
模厚調整機構80係根據模具裝置30的厚度來調整固定壓板12與後壓板15之間的距離之機構。模厚 調整機構80例如由連結固定壓板12與後壓板15之繫桿16、及螺合於在繫桿16的一端部形成之螺紋部81之調整螺母82等構成。與複數個繫桿16對應而設置複數個調整螺母82。 The mold thickness adjustment mechanism 80 is a mechanism that adjusts the distance between the fixed platen 12 and the rear platen 15 in accordance with the thickness of the mold device 30. Mold thickness The adjustment mechanism 80 is constituted by, for example, a tie rod 16 that connects the fixed pressure plate 12 and the rear pressure plate 15, and an adjustment nut 82 that is screwed to the screw portion 81 formed at one end portion of the tie rod 16. A plurality of adjustment nuts 82 are provided corresponding to the plurality of tie bars 16.
調整螺母82旋轉自如地安裝在後壓板15上,並且限制對後壓板15的前後方向的相對移動。若使調整螺母82相對於螺紋部81旋轉,則後壓板15相對於繫桿16的位置被調整,從而調整後壓板15與固定壓板12之間的距離。 The adjusting nut 82 is rotatably mounted on the rear platen 15, and restricts relative movement of the rear platen 15 in the front-rear direction. When the adjusting nut 82 is rotated with respect to the threaded portion 81, the position of the rear platen 15 with respect to the tie rod 16 is adjusted, thereby adjusting the distance between the rear platen 15 and the fixed platen 12.
另外,本實施形態的調整螺母82旋轉自如地安裝在後壓板15上,但亦可以旋轉自如地安裝在固定壓板12上,並且限制對固定壓板12的前後方向的相對移動。 Further, the adjusting nut 82 of the present embodiment is rotatably attached to the rear platen 15, but may be rotatably attached to the fixed platen 12 and restrict relative movement of the fixed platen 12 in the front-rear direction.
接著,參閱第2圖及第3圖對止擋機構進行說明。 Next, the stopper mechanism will be described with reference to Figs. 2 and 3.
止擋機構90係限制可動壓板13移動之機構。止擋機構90實際上只限制可動壓板13向閉模方向的移動。另外,止擋機構90亦可以只限制可動壓板13向開模方向的移動,還可以限制可動壓板13向兩個方向的移動。 The stopper mechanism 90 is a mechanism that restricts the movement of the movable platen 13. The stopper mechanism 90 actually restricts only the movement of the movable platen 13 in the mold closing direction. Further, the stopper mechanism 90 may restrict only the movement of the movable platen 13 in the mold opening direction, and may restrict the movement of the movable platen 13 in both directions.
止擋機構90設置於可動壓板13與後壓板15之間,且包括棒狀構件91及卡止構件92(參閱第3圖)。 The stopper mechanism 90 is provided between the movable platen 13 and the rear platen 15, and includes a rod-shaped member 91 and a locking member 92 (see Fig. 3).
棒狀構件91固定在可動壓板13上並向後壓 板15延伸。棒狀構件91的一端部例如可以固定在可動壓板13的右側支撐部42R上。模開閉時,棒狀構件91與可動壓板13一同進退。棒狀構件91具有與完成閉模時之可動壓板13與後壓板15之間的距離對應之長度。完成閉模時之可動壓板13與後壓板15之間的距離,與模具裝置30的厚度無關而恆定,且在模厚調整中不變。 The rod member 91 is fixed to the movable platen 13 and pressed backward The plate 15 extends. One end portion of the rod-shaped member 91 can be fixed to, for example, the right side support portion 42R of the movable platen 13. When the mold is opened and closed, the rod-shaped member 91 advances and retreats together with the movable platen 13. The rod member 91 has a length corresponding to the distance between the movable platen 13 and the rear platen 15 when the mold closing is completed. The distance between the movable platen 13 and the rear platen 15 at the time of closing the mold is constant irrespective of the thickness of the mold device 30, and does not change during the mold thickness adjustment.
在棒狀構件91上沿前後方向隔著間隔形成有複數個止擋槽93。如第3圖所示,各止擋槽93的壁面自前方側具有相對於前後方向傾斜的傾斜面93a、底面93b、及相對於前後方向垂直的卡止面93c。 A plurality of stopper grooves 93 are formed in the rod-shaped member 91 at intervals in the front-rear direction. As shown in Fig. 3, the wall surface of each of the stopper grooves 93 has an inclined surface 93a, a bottom surface 93b, and a locking surface 93c which are perpendicular to the front-rear direction, from the front side.
卡止構件92安裝於後壓板15上並能夠在與棒狀構件91卡合之卡合位置與從棒狀構件91脫離之脫離位置之間移動。卡止構件92由未圖示之驅動器驅動。 The locking member 92 is attached to the rear pressure plate 15 and is movable between an engagement position that engages with the rod-shaped member 91 and a disengaged position that is disengaged from the rod-shaped member 91. The locking member 92 is driven by a driver (not shown).
當卡止構件92位於卡合位置時與止擋槽93嵌合。若卡止構件92與止擋槽93的卡止面93c抵接,則可動壓板13無法前進。止擋槽93的傾斜面93a不對卡止構件92進行卡止,因此容許可動壓板13的後退。 When the locking member 92 is in the engaged position, it engages with the stopper groove 93. When the locking member 92 abuts against the locking surface 93c of the stopper groove 93, the movable platen 13 cannot advance. Since the inclined surface 93a of the stopper groove 93 does not lock the locking member 92, the movable platen 13 is allowed to retreat.
另一方面,當卡止構件92位於脫離位置時從止擋槽93脫離。該狀態下,可動壓板13能夠向前後自由移動。 On the other hand, when the locking member 92 is in the disengaged position, it is disengaged from the stopper groove 93. In this state, the movable platen 13 can move freely forward and backward.
卡止構件92的位置由控制器等控制,當預先設定之規定條件成立時,卡止構件92從脫離位置移動至卡合位置,若規定條件不成立,則卡止構件92從卡合位置返回脫離位置。規定條件可以為任意,例如在打開射出 成形機10的門時。 The position of the locking member 92 is controlled by a controller or the like. When a predetermined condition set in advance is established, the locking member 92 is moved from the disengaged position to the engaged position, and if the predetermined condition is not satisfied, the locking member 92 is returned from the engaged position. position. The prescribed conditions can be arbitrary, for example, when opening and shooting When the door of the molding machine 10 is used.
另外,棒狀構件91與卡止構件92的配置可以相反,可以為棒狀構件91固定在後壓板15上且向可動壓板13延伸,卡止構件92安裝於可動壓板13上。此時,後壓板15可以由後壓板主體及支撐後壓板主體之支撐部構成,棒狀構件91的一端部可以固定於該支撐部。並且,止擋機構90亦可以設置於可動壓板13與固定壓板12之間。完成閉模時之可動壓板13與固定壓板12之間的距離會根據模具裝置30的厚度而改變,因此棒狀構件91的長度變長相當於模厚調整的量。 Further, the arrangement of the rod-shaped member 91 and the locking member 92 may be reversed, and the rod-shaped member 91 may be fixed to the rear platen 15 and extended to the movable platen 13, and the locking member 92 may be attached to the movable platen 13. At this time, the rear platen 15 may be constituted by a rear platen main body and a support portion that supports the rear platen body, and one end portion of the rod-shaped member 91 may be fixed to the support portion. Further, the stopper mechanism 90 may be disposed between the movable platen 13 and the fixed platen 12. The distance between the movable platen 13 and the fixed platen 12 at the time of closing the mold is changed according to the thickness of the mold device 30, and therefore the length of the rod-shaped member 91 becomes longer than the amount of the mold thickness adjustment.
若在可動壓板13移動過程中(例如閉模過程中)止擋機構90工作,則產生限制可動壓板13移動之力F1(參閱第3圖)。該力F1沿棒狀構件91的軸向產生。 If the stopper mechanism 90 is operated during the movement of the movable platen 13 (for example, during the mold closing process), a force F1 (refer to Fig. 3) for restricting the movement of the movable platen 13 is generated. This force F1 is generated in the axial direction of the rod member 91.
如第1圖、第3圖及第6圖所示,棒狀構件91設置為與右側導件17R平行,從與機架11上之設置右側導件17R之面垂直的方向(例如上方)觀察,其位於與右側導件17R的位置大致相同的位置上。 As shown in Figs. 1, 3, and 6, the rod-shaped member 91 is disposed in parallel with the right side guide 17R, and is viewed from a direction (e.g., upward) perpendicular to the surface on which the right side guide 17R is provided on the chassis 11. It is located at substantially the same position as the position of the right guide 17R.
藉此,限制可動壓板13移動之力F1與右側導件17R平行地發揮作用,從上方觀察,其在與右側導件17R的位置大致相同的位置上產生。此時,在右側滑塊14R上,沿右側導件17R的力發揮作用。右側滑塊14R係沿右側導件17R移動自如,因此在右側導件17R上不會被施加彎曲力矩,左側導件17L上亦不會被施加彎曲力矩。藉此,能夠抑制左右導件17L、17R的彎曲和破損。 該效果在可動壓板13的右側支撐部42R上固定有棒狀構件91的一端部時很顯著。與棒狀構件91的一端部被固定在從可動壓板主體41向後方頂出的中途向右延伸之支架的自由端部上之情況不同,從上方觀察時,可動壓板13上之被施加力F1的位置,位於與右側導件17R的位置大致相同的位置上。 Thereby, the force F1 that restricts the movement of the movable platen 13 acts in parallel with the right side guide 17R, and is generated at a position substantially the same as the position of the right side guide 17R as viewed from above. At this time, the force along the right side guide 17R acts on the right slider 14R. The right slider 14R is freely movable along the right guide 17R, so that no bending moment is applied to the right guide 17R, and a bending moment is not applied to the left guide 17L. Thereby, it is possible to suppress bending and breakage of the left and right guides 17L and 17R. This effect is remarkable when the one end portion of the rod-shaped member 91 is fixed to the right side support portion 42R of the movable platen 13. The one end portion of the rod-shaped member 91 is fixed to the free end portion of the bracket extending to the right in the middle of the movable platen main body 41, and the force F1 is applied to the movable platen 13 when viewed from above. The position is located at substantially the same position as the position of the right guide 17R.
另外,棒狀構件91設置為與左側導件17L平行,從與機架11之設置左側導件17L之面垂直的方向觀察時,可以位於與左側導件17L的位置大致相同的位置上。並且,棒狀構件91亦可以設置為左右成對。 Further, the rod-shaped member 91 is provided in parallel with the left side guide 17L, and may be located at substantially the same position as the position of the left side guide 17L when viewed in a direction perpendicular to the surface on which the left side guide 17L of the frame 11 is provided. Further, the rod members 91 may be provided in pairs.
而且,如上述,棒狀構件91設置為與右側導件17R平行,從與機架11之設置右側導件17R之面垂直的方向(例如上方)觀察時,其位於與右側導件17R的位置大致相同的位置上。因此,能夠以右側導件17R為基準而配設棒狀構件91,能夠使棒狀構件91的導引方向與可動壓板13的導引方向對齊。棒狀構件91藉由安裝於後壓板15上之未圖示之構件被前後導引。 Further, as described above, the rod-shaped member 91 is disposed in parallel with the right side guide 17R, and is located at a position to the right side guide 17R when viewed from a direction (for example, an upper side) perpendicular to the surface on which the right side guide 17R of the frame 11 is disposed. Roughly the same position. Therefore, the rod-shaped member 91 can be disposed with respect to the right side guide 17R, and the guiding direction of the rod-shaped member 91 can be aligned with the guiding direction of the movable platen 13. The rod-shaped member 91 is guided forward and backward by a member (not shown) attached to the rear platen 15.
第7圖係顯示本發明的第2實施形態之射出成形機的完成閉模時的狀態之圖。第8圖係顯示本發明的第2實施形態之射出成形機的完成開模時的狀態之圖。第7圖及第8圖中省略第9圖所示之卡止構件的圖示。第9圖係第8圖的俯視圖,係止擋機構工作時之圖。第10圖係沿第7 圖的X-X線之剖面圖,係固定壓板之剖面圖。第11圖係沿第7圖的XI-XI線之剖面圖,係後壓板之剖面圖。第12圖係沿第7圖的XII-XII線之剖面圖,係吸附板之剖面圖。 Fig. 7 is a view showing a state at the time of completion of mold closing of the injection molding machine according to the second embodiment of the present invention. Fig. 8 is a view showing a state at the time of completion of mold opening of the injection molding machine according to the second embodiment of the present invention. In the seventh and eighth drawings, the illustration of the locking member shown in Fig. 9 is omitted. Figure 9 is a plan view of Figure 8, which is a diagram of the operation of the stop mechanism. Figure 10 is along the 7th The cross-sectional view of the X-X line of the figure is a sectional view of the fixed platen. Figure 11 is a cross-sectional view taken along line XI-XI of Figure 7 and is a cross-sectional view of the rear plate. Fig. 12 is a sectional view taken along line XII-XII of Fig. 7, which is a sectional view of the adsorption plate.
射出成形機110具備機架111、固定在機架111上之作為第1固定構件的後壓板115、及與後壓板115隔著間隔配設之作為第2固定構件的固定壓板112。後壓板115與固定壓板112由複數根(例如4根)繫桿116連結。繫桿116的軸向成為前後方向。由於合模時容許繫桿116伸長,因此固定壓板112被載置成能夠相對於機架111進退。 The injection molding machine 110 includes a frame 111, a rear platen 115 as a first fixing member fixed to the frame 111, and a fixed platen 112 as a second fixing member disposed at a distance from the rear platen 115. The rear platen 115 and the fixed platen 112 are joined by a plurality of (for example, four) tie rods 116. The axial direction of the tie rod 116 is the front-rear direction. Since the tie rod 116 is allowed to elongate when the mold is closed, the fixed pressure plate 112 is placed to be able to advance and retreat with respect to the frame 111.
射出成形機110還具備配設於固定壓板112與後壓板115之間之作為第1可動構件的可動壓板113。可動壓板113固定在左右成對的滑塊114上,滑塊114沿鋪設於機架111上之導件117L、117R進退自如。藉此,可動壓板113相對於固定壓板112接觸分離自如。可動壓板113在與繫桿116對應之位置上具有缺口。 The injection molding machine 110 further includes a movable platen 113 as a first movable member disposed between the fixed platen 112 and the rear platen 115. The movable platen 113 is fixed to the left and right paired sliders 114, and the sliders 114 are retractable along the guides 117L and 117R laid on the frame 111. Thereby, the movable platen 113 is freely contacted with respect to the fixed platen 112. The movable platen 113 has a notch at a position corresponding to the tie rod 116.
另外,本實施形態的可動壓板113在與各繫桿116對應之位置上具有缺口,但亦可以具有貫穿孔來代替缺口。 Further, the movable platen 113 of the present embodiment has a notch at a position corresponding to each of the tie bars 116, but may have a through hole instead of the notch.
動模133安裝於可動壓板113的與固定壓板112相對向的面上,定模132安裝於固定壓板112的與可動壓板113相對向的面上。模具裝置130由定模132和動模133構成。可動壓板113前進時,動模133與定模132 接觸而進行閉模。並且,可動壓板113後退時,動模133與定模132分離而進行開模。 The movable mold 133 is attached to a surface of the movable platen 113 facing the fixed platen 112, and the fixed mold 132 is attached to a surface of the fixed platen 112 facing the movable platen 113. The mold device 130 is composed of a fixed mold 132 and a movable mold 133. When the movable platen 113 is advanced, the movable mold 133 and the fixed mold 132 Close the mold by contact. When the movable platen 113 is retracted, the movable mold 133 is separated from the stationary mold 132 to perform mold opening.
射出成形機110還具備與可動壓板113一同進退之作為第2可動構件的吸附板118、及隔著間隔連結可動壓板113與吸附板118之桿119。在設置於吸附板118與可動壓板113之間之後壓板115上形成有使桿119貫穿之孔。 The injection molding machine 110 further includes an adsorption plate 118 as a second movable member that moves forward and backward together with the movable platen 113, and a rod 119 that connects the movable platen 113 and the adsorption plate 118 with a gap therebetween. After being disposed between the adsorption plate 118 and the movable platen 113, a hole through which the rod 119 is inserted is formed in the pressure plate 115.
吸附板118固定在滑動基座Sb上,滑動基座Sb沿導件117L、117R進退自如。藉此,吸附板118比後壓板115更靠後方進退自如。 The suction plate 118 is fixed to the slide base Sb, and the slide base Sb is retractable along the guides 117L, 117R. Thereby, the adsorption plate 118 can move forward and backward more than the rear pressure plate 115.
射出成形機110還具備作為使可動壓板113進退之模開閉驅動部的線性馬達120。線性馬達120例如配設於與可動壓板113一同進退之吸附板118與機架111之間。另外,線性馬達120亦可以配設於可動壓板113與機架111之間。 The injection molding machine 110 further includes a linear motor 120 as a mold opening and closing drive unit that moves the movable platen 113 forward and backward. The linear motor 120 is disposed, for example, between the suction plate 118 that advances and retracts together with the movable platen 113 and the frame 111. In addition, the linear motor 120 may also be disposed between the movable platen 113 and the frame 111.
線性馬達120具備固定件121及可動件122。固定件121形成於機架111上,可動件122形成於滑動基座Sb的下端。若對可動件122的線圈123供給預定的電流,則可動件122可藉由由流經線圈123之電流形成之磁場與由固定件121的永久磁鐵形成之磁場的相互作用而進退。隨此,吸附板118及可動壓板113進退,從而進行閉模及開模。 The linear motor 120 includes a fixing member 121 and a movable member 122. The fixing member 121 is formed on the frame 111, and the movable member 122 is formed at the lower end of the sliding base Sb. When a predetermined current is supplied to the coil 123 of the movable member 122, the movable member 122 can advance and retreat by the interaction of the magnetic field formed by the current flowing through the coil 123 and the magnetic field formed by the permanent magnet of the fixing member 121. Accordingly, the adsorption plate 118 and the movable platen 113 advance and retreat to perform mold closing and mold opening.
另外,本實施形態中,將永久磁鐵配設於固定件121上,並將線圈123配設於可動件122上,但亦可 以將線圈配設於固定件上,並將永久磁鐵配設於可動件上。此時,線圈不會隨著線性馬達120的驅動而移動,因此能夠輕鬆地進行用於對線圈供給電力之配線。 Further, in the present embodiment, the permanent magnet is disposed on the fixing member 121, and the coil 123 is disposed on the movable member 122, but may be The coil is disposed on the fixing member, and the permanent magnet is disposed on the movable member. At this time, since the coil does not move with the driving of the linear motor 120, the wiring for supplying electric power to the coil can be easily performed.
另外,作為模開閉驅動部,可以利用旋轉馬達及將旋轉馬達的旋轉運動轉換為直線運動之滾珠螺桿機構或流體壓缸(例如油壓缸)等來代替線性馬達120。 Further, instead of the linear motor 120, a rotary motor and a ball screw mechanism that converts the rotational motion of the rotary motor into a linear motion or a fluid pressure cylinder (for example, a hydraulic cylinder) may be used as the mold opening/closing drive unit.
由形成於後壓板115之電磁鐵134和形成於吸附板118之吸附部135構成產生合模力之合模力產生機構。若對電磁鐵134進行通電而驅動電磁鐵134,則在電磁鐵134與吸附部135之間產生吸附力,從而產生合模力。並且,若停止對電磁鐵134的通電,則吸附力消失,從而合模力消失。 The electromagnet 134 formed on the rear platen 115 and the adsorption portion 135 formed on the adsorption plate 118 constitute a mold clamping force generating mechanism that generates a mold clamping force. When the electromagnet 134 is energized to drive the electromagnet 134, an adsorption force is generated between the electromagnet 134 and the adsorption portion 135, and a mold clamping force is generated. When the energization of the electromagnet 134 is stopped, the adsorption force disappears and the mold clamping force disappears.
另外,本實施形態中,電磁鐵134與後壓板115分體形成,且吸附部135與吸附板118分體形成,但亦可以將電磁鐵作為後壓板115的一部份,且將吸附部作為吸附板118的一部份而形成。並且,電磁鐵與吸附部的配置亦可以相反。例如,亦可以在吸附板118側設置電磁鐵134,且在後壓板115側設置吸附部135。 Further, in the present embodiment, the electromagnet 134 and the rear platen 115 are formed separately, and the adsorption portion 135 and the adsorption plate 118 are formed separately. However, the electromagnet may be used as a part of the rear platen 115, and the adsorption portion may be used as the adsorption portion. A portion of the adsorption plate 118 is formed. Further, the arrangement of the electromagnet and the adsorption portion may be reversed. For example, the electromagnet 134 may be provided on the side of the adsorption plate 118, and the adsorption portion 135 may be provided on the side of the rear platen 115.
接著,參閱第7圖及第8圖,對上述結構的射出成形機110的動作進行說明。 Next, the operation of the injection molding machine 110 having the above configuration will be described with reference to Figs. 7 and 8.
在完成開模的狀態(第8圖的狀態)下驅動線性馬達120而使可動壓板113前進。如此,則如第7圖所示,動模133抵接於定模132,完成閉模。在完成閉模的時刻,在後壓板115與吸附板118之間,亦即在電磁鐵 134與吸附部135之間形成預定的間隙δ。另外,與合模力相比,使閉模所需要之力足夠小。 The linear motor 120 is driven to advance the movable platen 113 in a state where the mold opening is completed (the state of Fig. 8). Thus, as shown in Fig. 7, the movable mold 133 abuts against the fixed mold 132, and the mold closing is completed. At the moment when the mold closing is completed, between the rear platen 115 and the adsorption plate 118, that is, at the electromagnet A predetermined gap δ is formed between the 134 and the adsorption portion 135. In addition, the force required to close the mold is sufficiently small compared to the mold clamping force.
完成閉模後驅動電磁鐵134,從而在隔著預定的間隙δ相對向之電磁鐵134與吸附部135之間產生吸附力。藉由該吸附力,在可動壓板113與固定壓板112之間產生合模力。並且,在合模狀態下的定模132與動模133之間形成未圖示之模穴空間。射出缸向模穴空間填充熔融樹脂,所填充之熔融樹脂被固化而成為成形品。 After the mold closing is completed, the electromagnet 134 is driven to generate an adsorption force between the electromagnet 134 and the adsorption portion 135 with respect to the predetermined gap δ. By the suction force, a mold clamping force is generated between the movable platen 113 and the fixed platen 112. Further, a cavity space (not shown) is formed between the fixed mold 132 and the movable mold 133 in the mold clamping state. The injection cylinder fills the cavity space with the molten resin, and the filled molten resin is solidified to form a molded article.
完成合模後驅動線性馬達120,從而使可動壓板113後退。動模133後退而進行開模。開模後,未圖示之頂出裝置從動模133頂出成形品。 After the mold clamping is completed, the linear motor 120 is driven to retract the movable platen 113. The movable mold 133 is retracted to perform mold opening. After the mold is opened, an ejector device (not shown) ejects the molded article from the movable mold 133.
接著,參閱第7圖及第10圖,對固定壓板112的結構進行說明。固定壓板112在以下方面與第1圖及第5圖所示之固定壓板12不同,亦即其未被固定在機架111上,而是被載置為能夠在機架111上移動。主要對不同點進行說明。另外,可動壓板113具有與第1圖及第4圖所示之可動壓板13相同的結構,因此省略說明。 Next, the structure of the fixed platen 112 will be described with reference to FIGS. 7 and 10. The fixed platen 112 is different from the fixed platen 12 shown in FIGS. 1 and 5 in that it is not fixed to the frame 111 but is placed to be movable on the frame 111. The main points are different. Further, since the movable platen 113 has the same configuration as the movable platen 13 shown in Figs. 1 and 4, description thereof will be omitted.
固定壓板112被機架111支撐。固定壓板112包括安裝定模132之固定壓板主體151、及支撐固定壓板主體151之支撐部152L、152R。支撐部152L、152R夾著固定壓板主體151設置在左右兩側。支撐部152L、152R支撐固定壓板主體151的側面的上下方向的中央部。亦即,支撐部152L、152R在相對於機架111與固定壓板主體151的模具安裝面的中心位置大致相同距離的位置上支 撐固定壓板主體151的側面。 The fixed platen 112 is supported by the frame 111. The fixed platen 112 includes a fixed platen body 151 on which the fixed mold 132 is attached, and support portions 152L, 152R that support the fixed platen body 151. The support portions 152L and 152R are provided on the right and left sides with the fixed platen body 151 interposed therebetween. The support portions 152L and 152R support the central portion in the vertical direction of the side surface of the fixed platen body 151. That is, the support portions 152L, 152R are supported at substantially the same distance from the center position of the mold mounting surface of the fixed platen main body 151 with respect to the frame 111. The side surface of the platen body 151 is fixed.
固定壓板112載置於機架111上之設置有導件117L、117R的面(例如機架111的上表面)上。導件117L、117R係向前後方向導引可動壓板113和吸附板118者,且延設至固定壓板112。固定壓板112在機架111上之設置有導件117L、117R的面和導件117L、117R的側面向前後方向被導引。左右成對的導件117L、117R在外側側面限制固定壓板112向左右方向移動。藉此,能夠使固定壓板112的導引方向與可動壓板113和吸附板118的導引方向對齊。並且,不僅在導件117L、117R,還會在機架111上向前後方向導引固定壓板112,因此當合模時在固定壓板112上產生力矩時,能夠抑制導件117L、117R的變形和破損。 The fixed platen 112 is placed on a surface of the frame 111 on which the guides 117L, 117R are provided (for example, the upper surface of the frame 111). The guides 117L, 117R guide the movable platen 113 and the suction plate 118 in the front-rear direction, and are extended to the fixed platen 112. The side of the fixed platen 112 on which the guides 117L, 117R are provided and the side faces of the guides 117L, 117R are guided in the front-rear direction. The pair of left and right guides 117L and 117R restrict the movement of the fixed platen 112 in the left-right direction on the outer side surface. Thereby, the guiding direction of the fixed platen 112 can be aligned with the guiding direction of the movable platen 113 and the suction plate 118. Further, not only the guide members 117L, 117R but also the fixed platen 112 are guided in the front-rear direction on the frame 111, so that when a moment is generated on the fixed platen 112 during mold clamping, deformation of the guide members 117L, 117R can be suppressed and damaged.
另外,本實施形態的左右成對的導件117L、117R在外側側面限制固定壓板112向左右方向移動,但亦可以與第1實施形態相同地在內側側面限制固定壓板112向左右方向移動。 In addition, the right and left paired guides 117L and 117R restrict the movement of the fixed pressure plate 112 in the left-right direction on the outer side surface. However, the fixed pressure plate 112 may be restricted from moving in the left-right direction on the inner side surface as in the first embodiment.
導件117L、117R與固定壓板112接觸,藉此限制固定壓板112向左右方向移動。在導件117L、117R的與固定壓板112接觸的面可以係相對於左右方向垂直的平面。在固定壓板112上產生以左右方向為軸之力矩時,不對導件117L、117R施加彎曲力矩,而能夠防止導件117L、117R的彎曲和破損。作為在固定壓板112上產生以左右方向為軸之力矩之情況,例如可舉出對上下的繫桿 116的平衡的調整不充份之情況。 The guides 117L, 117R are in contact with the fixed platen 112, thereby restricting the movement of the fixed platen 112 in the left-right direction. The faces of the guides 117L, 117R that are in contact with the fixed platen 112 may be planes that are perpendicular to the left-right direction. When a moment in the left-right direction is generated on the fixed platen 112, a bending moment is not applied to the guides 117L and 117R, and bending and breakage of the guides 117L and 117R can be prevented. As a case where a torque in the left-right direction is generated on the fixed platen 112, for example, a pair of upper and lower tie rods can be cited. The balance adjustment of 116 is not sufficient.
另外,本實施形態中,藉由導件117L、117R和機架111向前後方向導引固定壓板112,但亦可以藉由與導件117L、117R中的任意一個接觸之接觸構件和機架111向前後方向導引固定壓板112。藉由接觸構件與導件117L、117R中的任意一個接觸,接觸構件的與固定壓板112接觸的面相對於導件117L、117R平行。藉此,能夠使固定壓板112的導引方向與可動壓板113和吸附板118的導引方向對齊。接觸構件例如可以為棒狀,且可以與複數個導件117L、117R對應地設置複數個。接觸構件的與固定壓板112接觸的面可以係相對於左右方向垂直的平面。 Further, in the present embodiment, the fixed platen 112 is guided in the front-rear direction by the guide members 117L, 117R and the frame 111, but the contact member and the frame 111 which are in contact with any one of the guide members 117L, 117R can also be used. The fixed platen 112 is guided in the front-rear direction. The contact surface of the contact member in contact with the fixed platen 112 is parallel with respect to the guide members 117L, 117R by contact of any one of the guide members 117L, 117R. Thereby, the guiding direction of the fixed platen 112 can be aligned with the guiding direction of the movable platen 113 and the suction plate 118. The contact member may be, for example, a rod shape, and may be provided in plural numbers corresponding to the plurality of guides 117L, 117R. The face of the contact member that is in contact with the fixed platen 112 may be a plane that is perpendicular to the left-right direction.
接著,參閱第7圖及第11圖,對後壓板115的結構進行說明。 Next, the structure of the rear platen 115 will be described with reference to Figs. 7 and 11 .
後壓板115被機架111支撐。後壓板115包括後壓板主體161、及支撐後壓板主體161的支撐部162L、162R。後壓板主體161及支撐部162L、162R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The rear platen 115 is supported by the frame 111. The rear platen 115 includes a rear platen body 161 and support portions 162L, 162R that support the rear platen body 161. The rear platen main body 161 and the support portions 162L and 162R may be integrally formed, or may be formed separately and fixed by bolts or the like. As a fixing method, welding can also be used.
在後壓板主體161的吸附面(後端面)上形成有容納電磁鐵134的線圈136之槽137。槽137以包圍桿119之方式形成。比槽137更靠內側形成有磁芯138。在磁芯138的周圍捲繞有線圈136。在後壓板主體161的除磁芯138以外的部份形成有磁軛139。若對電磁鐵134 進行通電而驅動電磁鐵134,則電磁鐵134吸附吸附部135,從而產生合模力。 A groove 137 for accommodating the coil 136 of the electromagnet 134 is formed on the suction surface (rear end surface) of the rear platen main body 161. The groove 137 is formed to surround the rod 119. A magnetic core 138 is formed on the inner side of the groove 137. A coil 136 is wound around the magnetic core 138. A yoke 139 is formed in a portion of the rear platen main body 161 excluding the magnetic core 138. If the electromagnet 134 When the electromagnet 134 is driven by energization, the electromagnet 134 adsorbs the adsorption portion 135 to generate a mold clamping force.
支撐部162L、162R夾著後壓板主體161設置在左右兩側。支撐部162L、162R支撐後壓板主體161的側面的上下方向的中央部。亦即,支撐部162L、162R在相對於機架111與後壓板主體161的吸附面的中心位置大致相同距離的位置上支撐後壓板主體161的側面。 The support portions 162L and 162R are disposed on the left and right sides with the rear platen body 161 interposed therebetween. The support portions 162L and 162R support the central portion of the side surface of the rear platen body 161 in the vertical direction. That is, the support portions 162L and 162R support the side surface of the rear platen body 161 at a position substantially the same distance from the center position of the suction surface of the frame plate 111 and the rear platen body 161.
支撐部162L、162R支撐後壓板主體161的側面的上下方向的中央部,藉此使後壓板主體161從機架111分離。支撐部162L、162R在一端部與後壓板主體161的側面連接,在另一端部與機架111連接。 The support portions 162L and 162R support the central portion of the side surface of the rear platen body 161 in the vertical direction, whereby the rear platen body 161 is separated from the frame 111. The support portions 162L and 162R are connected to the side surface of the rear platen body 161 at one end portion, and are connected to the frame 111 at the other end portion.
而且,驅動電磁鐵134時,後壓板主體161被電磁鐵134的焦耳熱加熱。後壓板主體161的熱量經由支撐部162L、162R向機架111移動。 Further, when the electromagnet 134 is driven, the rear platen main body 161 is heated by the Joule heat of the electromagnet 134. The heat of the rear platen body 161 is moved to the frame 111 via the support portions 162L, 162R.
本實施形態中,支撐部162L、162R支撐後壓板主體161的側面的上下方向的中央部,因此與支撐後壓板主體161的下面時不同,後壓板主體161的溫度分佈成為上下對稱。藉此,後壓板主體161上下對稱地產生熱變形,且相對於機架111保持為垂直。其結果,後壓板主體161與吸附板主體171成為平行,吸附力不易偏向一方。 In the present embodiment, the support portions 162L and 162R support the central portion in the vertical direction of the side surface of the rear platen body 161. Therefore, unlike the case where the lower surface of the rear platen body 161 is supported, the temperature distribution of the rear platen main body 161 is vertically symmetrical. Thereby, the rear platen main body 161 is thermally deformed up and down symmetrically and is kept perpendicular to the frame 111. As a result, the rear platen main body 161 and the suction plate main body 171 are parallel, and the suction force is less likely to be biased toward one side.
並且,本實施形態中,支撐部162L、162R不限制後壓板主體161的下面,因此後壓板主體161能夠向上下兩個方向產生熱變形。藉此,後壓板主體161的中心線不易相對於機架111上下偏離,後壓板主體161的中心 線與吸附板主體171的中心線不易上下偏離。 Further, in the present embodiment, since the support portions 162L and 162R do not restrict the lower surface of the rear platen body 161, the rear platen body 161 can be thermally deformed in the upper and lower directions. Thereby, the center line of the rear platen main body 161 is not easily deviated upward and downward with respect to the frame 111, and the center of the rear platen main body 161 The line and the center line of the suction plate main body 171 are not easily deviated up and down.
接著,參閱第7圖及第12圖,對吸附板118的結構進行說明。 Next, the structure of the adsorption plate 118 will be described with reference to FIGS. 7 and 12.
吸附板118經由滑動基座Sb和導件117L、117R等被機架111支撐。吸附板118包括吸附板主體171、及支撐吸附板主體171之支撐部172L、172R。吸附板主體171和支撐部172L、172R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The suction plate 118 is supported by the frame 111 via the slide base Sb and the guides 117L, 117R and the like. The adsorption plate 118 includes an adsorption plate main body 171 and support portions 172L and 172R that support the adsorption plate main body 171. The suction plate main body 171 and the support portions 172L and 172R may be integrally formed, or may be formed separately and fixed by bolts or the like. As a fixing method, welding can also be used.
在吸附板主體171的吸附面(前端面)上自吸附面以規定的深度形成被電磁鐵134吸附之吸附部135。吸附部135形成於包圍桿119之部份。 On the adsorption surface (front end surface) of the adsorption plate main body 171, the adsorption portion 135 which is adsorbed by the electromagnet 134 is formed at a predetermined depth from the adsorption surface. The adsorption portion 135 is formed at a portion surrounding the rod 119.
支撐部172L、172R夾著吸附板主體171設置在左右兩側。支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部。亦即,支撐部172L、172R在相對於機架111與吸附板主體171的吸附面的中心位置大致相同距離的位置上支撐吸附板主體171的側面。 The support portions 172L and 172R are provided on the right and left sides with the suction plate main body 171 interposed therebetween. The support portions 172L and 172R support the central portion of the side surface of the suction plate main body 171 in the vertical direction. In other words, the support portions 172L and 172R support the side surface of the suction plate main body 171 at a position substantially the same distance from the center position of the suction surface of the frame 111 and the suction plate main body 171.
支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部,藉此使吸附板主體171從滑動基座Sb和機架111分離。支撐部172L、172R在一端部與吸附板主體171的側面連接,在另一端部與滑動基座Sb連接。 The support portions 172L and 172R support the central portion of the side surface of the suction plate main body 171 in the vertical direction, thereby separating the suction plate main body 171 from the slide base Sb and the frame 111. The support portions 172L and 172R are connected to the side surface of the suction plate main body 171 at one end portion, and are connected to the slide base Sb at the other end portion.
而且,若在合模開始時和合模結束時電磁鐵134的磁通量發生變化,則渦電流流經形成有吸附部135 之吸附板主體171,從而吸附板主體171發熱。吸附板主體171的熱量經由支撐部172L、172R等向機架111移動。 Further, if the magnetic flux of the electromagnet 134 changes at the start of the mold clamping and at the end of the mold clamping, the eddy current flows through the adsorption portion 135. The suction plate main body 171 is sucked, whereby the adsorption plate main body 171 generates heat. The heat of the suction plate main body 171 moves to the frame 111 via the support portions 172L, 172R, and the like.
本實施形態中,支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部,因此與支撐吸附板主體171的下面時不同,吸附板主體171的溫度分佈成為上下對稱。藉此,吸附板主體171上下對稱地產生熱變形,且相對於機架111保持為垂直。其結果,吸附板主體171與後壓板主體161保持為平行,吸附力不易偏向一方。 In the present embodiment, the support portions 172L and 172R support the central portion in the vertical direction of the side surface of the suction plate main body 171. Therefore, unlike the case where the lower surface of the adsorption plate main body 171 is supported, the temperature distribution of the adsorption plate main body 171 is vertically symmetrical. Thereby, the suction plate main body 171 is thermally deformed up and down symmetrically, and is held perpendicular to the frame 111. As a result, the adsorption plate main body 171 and the rear platen main body 161 are kept in parallel, and the adsorption force is not easily biased toward one side.
並且,本實施形態中,支撐部172L、172R不限制吸附板主體171的下面,因此吸附板主體171能夠向上下兩個方向產生熱變形。藉此,吸附板主體171的中心線不易相對於機架111上下偏離,後壓板主體161的中心線與吸附板主體171的中心線不易上下偏離。 Further, in the present embodiment, since the support portions 172L and 172R do not restrict the lower surface of the suction plate main body 171, the suction plate main body 171 can be thermally deformed in the upward and downward directions. Thereby, the center line of the suction plate main body 171 is less likely to be vertically displaced from the frame 111, and the center line of the rear platen main body 161 and the center line of the suction plate main body 171 are less likely to be vertically displaced.
接著,參閱第7圖及第8圖,對模厚調整機構180進行說明。 Next, the mold thickness adjustment mechanism 180 will be described with reference to FIGS. 7 and 8.
模厚調整機構180係根據模具裝置130的厚度來調整可動壓板113與吸附板118之間的距離之機構。模厚調整機構180例如由連結可動壓板113與吸附板118之桿119、及螺合於在桿119的一端部形成之螺紋部181(參閱第9圖)之調整螺母182等構成。 The mold thickness adjustment mechanism 180 is a mechanism that adjusts the distance between the movable platen 113 and the suction plate 118 in accordance with the thickness of the mold device 130. The mold thickness adjustment mechanism 180 is constituted by, for example, a rod 119 that connects the movable platen 113 and the suction plate 118, and an adjustment nut 182 that is screwed to a screw portion 181 (see FIG. 9) formed at one end portion of the rod 119.
調整螺母182旋轉自如地安裝在吸附板118上,並且限制對吸附板118的前後方向的相對移動。若使 調整螺母182相對於螺紋部181旋轉,則吸附板118相對於桿119的位置被調整,從而調整可動壓板113與吸附板118之間的距離。 The adjusting nut 182 is rotatably mounted on the suction plate 118, and restricts relative movement to the front-rear direction of the suction plate 118. If When the adjustment nut 182 is rotated with respect to the threaded portion 181, the position of the suction plate 118 with respect to the rod 119 is adjusted, thereby adjusting the distance between the movable platen 113 and the suction plate 118.
另外,本實施形態的調整螺母182旋轉自如地安裝在吸附板118上,但亦可以旋轉自如地安裝在可動壓板113上,並且限制對可動壓板113的前後方向的相對移動。 Further, the adjustment nut 182 of the present embodiment is rotatably attached to the suction plate 118, but may be rotatably attached to the movable platen 113 and restrict relative movement of the movable platen 113 in the front-rear direction.
接著,參閱第8圖及第9圖,對止擋機構進行說明。 Next, the stopper mechanism will be described with reference to Figs. 8 and 9.
止擋機構190係限制可動壓板113和吸附板118移動之機構。止擋機構190實際上只限制可動壓板113和吸附板118向閉模方向的移動。另外,止擋機構190亦可以只限制可動壓板113和吸附板118向開模方向的移動,還可以限制可動壓板113和吸附板118向兩個方向的移動。 The stopper mechanism 190 is a mechanism that restricts the movement of the movable platen 113 and the suction plate 118. The stopper mechanism 190 actually restricts only the movement of the movable platen 113 and the suction plate 118 in the mold closing direction. Further, the stopper mechanism 190 may restrict only the movement of the movable platen 113 and the suction plate 118 in the mold opening direction, and may restrict the movement of the movable platen 113 and the suction plate 118 in both directions.
止擋機構190設置於吸附板118與後壓板115之間,且包括棒狀構件191及卡止構件192(參閱第9圖)。 The stopper mechanism 190 is disposed between the suction plate 118 and the rear platen 115, and includes a rod-shaped member 191 and a locking member 192 (refer to Fig. 9).
棒狀構件191固定在吸附板118上並向後壓板115延伸。棒狀構件191的一端部可以固定在吸附板118的右側支撐部172R上。模開閉時,棒狀構件191與吸附板118和可動壓板113一同進退。棒狀構件191具有與完成開模時之吸附板118與後壓板115之間的距離對應之長度。完成開模時之吸附板118與後壓板115之間的距 離與模具裝置130的厚度無關而恆定,且在模厚調整中不變。 The rod member 191 is fixed to the adsorption plate 118 and extends toward the rear platen 115. One end portion of the rod-shaped member 191 may be fixed to the right side support portion 172R of the suction plate 118. When the mold is opened and closed, the rod-shaped member 191 advances and retreats together with the adsorption plate 118 and the movable platen 113. The rod member 191 has a length corresponding to the distance between the adsorption plate 118 and the rear platen 115 at the time of completion of the mold opening. The distance between the adsorption plate 118 and the rear pressure plate 115 when the mold opening is completed It is constant irrespective of the thickness of the mold device 130 and does not change during the mold thickness adjustment.
在棒狀構件191上沿前後方向隔著間隔形成有複數個止擋槽193。如第9圖所示,各止擋槽193的壁面自前方側具有相對於前後方向傾斜的傾斜面193a、底面193b、及相對於前後方向垂直的卡止面193c。 A plurality of stopper grooves 193 are formed in the rod-shaped member 191 at intervals in the front-rear direction. As shown in Fig. 9, the wall surface of each of the stopper grooves 193 has an inclined surface 193a, a bottom surface 193b, and a locking surface 193c that are perpendicular to the front-rear direction, from the front side.
卡止構件192安裝於後壓板115上,能夠在與棒狀構件191卡合之卡合位置與從棒狀構件191脫離之脫離位置之間移動。卡止構件192由未圖示之驅動器驅動。 The locking member 192 is attached to the rear platen 115 and is movable between an engagement position that engages with the rod-shaped member 191 and a disengaged position that is disengaged from the rod-shaped member 191. The locking member 192 is driven by a driver (not shown).
當卡止構件192位於卡合位置時與止擋槽193嵌合。若卡止構件192與止擋槽193的卡止面193c抵接,則吸附板118和可動壓板113無法前進。止擋槽193的傾斜面193a不對卡止構件192進行卡止,因此容許吸附板118和可動壓板113的後退。 When the locking member 192 is in the engaged position, it engages with the stopper groove 193. When the locking member 192 abuts against the locking surface 193c of the stopper groove 193, the suction plate 118 and the movable platen 113 cannot advance. The inclined surface 193a of the stopper groove 193 does not lock the locking member 192, and thus the suction plate 118 and the movable platen 113 are allowed to retreat.
另一方面,當卡止構件192位於脫離位置時從止擋槽193脫離。該狀態下,吸附板118和可動壓板113能夠向前後自由移動。 On the other hand, when the locking member 192 is in the disengaged position, it is disengaged from the stopper groove 193. In this state, the suction plate 118 and the movable platen 113 can move freely forward and backward.
卡止構件192的位置由控制器等控制,當預先設定之規定條件成立時,卡止構件192從脫離位置移動至卡合位置,若規定條件不成立,則卡止構件192從卡合位置返回脫離位置。規定條件可以為任意,例如在打開射出成形機110的門時。 The position of the locking member 192 is controlled by a controller or the like. When a predetermined condition set in advance is established, the locking member 192 is moved from the disengaged position to the engaged position, and if the predetermined condition is not satisfied, the locking member 192 is returned from the engaged position. position. The prescribed condition may be arbitrary, for example, when the door of the injection molding machine 110 is opened.
另外,棒狀構件191與卡止構件192的配置 可以相反,可以為棒狀構件191固定在後壓板115上且向吸附板118延伸,卡止構件192安裝於吸附板118上。此時,棒狀構件191的一端部固定在後壓板115的支撐部162L、162R中的任意一個上即可。並且,止擋機構190亦可以設置於可動壓板113與後壓板115之間、或者可動壓板113與固定壓板112之間。它們之間的距離會根據模具裝置130的厚度而改變,因此棒狀構件191的長度變長相當於模厚調整的量。 In addition, the arrangement of the rod member 191 and the locking member 192 Conversely, the rod member 191 may be fixed to the rear platen 115 and extended to the suction plate 118, and the locking member 192 is attached to the adsorption plate 118. At this time, one end portion of the rod-shaped member 191 may be fixed to any one of the support portions 162L and 162R of the rear platen 115. Further, the stopper mechanism 190 may be disposed between the movable platen 113 and the rear platen 115 or between the movable platen 113 and the fixed platen 112. The distance between them varies depending on the thickness of the mold device 130, and therefore the length of the rod-shaped member 191 becomes longer than the amount of mold thickness adjustment.
若在可動壓板113和吸附板118移動過程中(例如閉模過程中)止擋機構190工作,則產生限制可動壓板113和吸附板118移動之力F2(參閱第9圖)。該力F2沿棒狀構件191的軸向產生。 If the stopper mechanism 190 operates during the movement of the movable platen 113 and the suction plate 118 (for example, during the mold closing process), a force F2 that restricts the movement of the movable platen 113 and the suction plate 118 is generated (refer to Fig. 9). This force F2 is generated in the axial direction of the rod member 191.
如第9圖及第11圖所示,棒狀構件191設置為與右側導件117R平行,從與機架111之設置右側導件117R之面垂直的方向(例如上方)觀察時,其位於與右側導件117R的位置大致相同的位置上。 As shown in FIGS. 9 and 11, the rod-shaped member 191 is disposed in parallel with the right side guide 117R, and is located in a direction perpendicular to the surface of the frame 111 on which the right side guide 117R is disposed (for example, above). The position of the right guide 117R is substantially the same.
藉此,限制可動壓板113和吸附板118的移動之力F2與右側導件117R平行地發揮作用,從上方觀察時,在與右側導件117R的位置大致相同的位置上產生。此時,在滑塊基座Sb上,沿右側導件117R的力發揮作用。滑塊基座Sb係沿右側導件117R移動自如,因此在右側導件117R上不會被施加彎曲力矩,左側導件117L上亦不會被施加彎曲力矩。藉此,能夠抑制左右的導件117L、117R的彎曲和破損。該效果在吸附板118的右側 支撐部172R上固定有棒狀構件191的一端部時很顯著。與棒狀構件191的一端部被固定在從吸附板主體171向後方頂出之中途向右延伸之支架的自由端部上之情況不同,從上方觀察時,施加於吸附板118上之力F2的位置,位於與右側導件117R的位置大致相同的位置上。 Thereby, the force F2 that restricts the movement of the movable platen 113 and the suction plate 118 acts in parallel with the right guide 117R, and is generated at substantially the same position as the position of the right guide 117R when viewed from above. At this time, the force along the right side guide 117R acts on the slider base Sb. The slider base Sb is freely movable along the right guide 117R, so that no bending moment is applied to the right guide 117R, and a bending moment is not applied to the left guide 117L. Thereby, it is possible to suppress bending and breakage of the left and right guides 117L and 117R. This effect is on the right side of the adsorption plate 118 When the one end portion of the rod-shaped member 191 is fixed to the support portion 172R, it is remarkable. The force F2 applied to the adsorption plate 118 when viewed from above is different from the case where one end portion of the rod-shaped member 191 is fixed to the free end portion of the holder extending rightward from the suction plate main body 171 rearward. The position is located at substantially the same position as the position of the right guide 117R.
另外,棒狀構件191設置為與左側導件117L平行,從與機架111之設置左側導件117L之面垂直的方向觀察時,可以位於與左側導件117L的位置大致相同的位置上。並且,棒狀構件191亦可以設置為左右成對。 Further, the rod-shaped member 191 is disposed in parallel with the left side guide 117L, and may be located at substantially the same position as the position of the left side guide 117L when viewed from a direction perpendicular to the surface on which the left side guide 117L of the frame 111 is provided. Further, the rod members 191 may be provided in pairs.
而且,如上述,棒狀構件191設置為與右側導件117R平行,從與機架111之設置右側導件117R之面垂直的方向(例如上方)觀察時,其位於與右側導件117R的位置大致相同的位置上。因此,能夠以右側導件117R為基準而配設棒狀構件191,能夠使棒狀構件191的導引方向與可動壓板113和吸附板118的導引方向對齊。棒狀構件191藉由安裝於後壓板115上之未圖示之構件被前後導引。 Further, as described above, the rod-shaped member 191 is disposed in parallel with the right side guide 117R, and is located at a position with respect to the right side guide 117R when viewed from a direction (for example, upward) perpendicular to the surface on which the right side guide 117R of the frame 111 is disposed. Roughly the same position. Therefore, the rod-shaped member 191 can be disposed with respect to the right side guide 117R, and the guiding direction of the rod-shaped member 191 can be aligned with the guiding direction of the movable platen 113 and the suction plate 118. The rod-shaped member 191 is guided forward and backward by a member (not shown) attached to the rear platen 115.
以上,對射出成形機的實施形態進行了說明,但本發明並不限定於上述實施形態,能夠在技術方案的範圍中記載之宗旨的範圍內,進行各種變形、改良。 In the above, the embodiment of the injection molding machine has been described. However, the present invention is not limited to the above-described embodiment, and various modifications and improvements can be made within the scope of the gist of the invention.
例如,上述實施形態的可動壓板的支撐部由從可動壓板主體水平延伸之水平部和從水平部的前端向下方延伸之垂直部構成,但支撐部的形狀可以為多種多樣。不僅是可動壓板,在固定壓板、後壓板、吸附板等中亦相 同。 For example, the support portion of the movable platen of the above embodiment is constituted by a horizontal portion extending horizontally from the movable platen body and a vertical portion extending downward from the front end of the horizontal portion, but the shape of the support portion may be various. Not only the movable platen, but also in the fixed platen, the rear platen, the adsorption plate, etc. with.
並且,上述實施形態的可動壓板的支撐部支撐可動壓板主體的側面,但支撐位置並未特別限定,例如亦可以為可動壓板主體的下面、可動壓板主體的後端面等。不僅是可動壓板,在固定壓板、後壓板、吸附板等中亦相同。 Further, although the support portion of the movable platen of the above embodiment supports the side surface of the movable platen main body, the support position is not particularly limited, and may be, for example, a lower surface of the movable platen main body or a rear end surface of the movable platen main body. Not only the movable platen, but also the fixed platen, the rear platen, the adsorption plate, and the like.
並且,上述實施形態的第2固定構件(第1實施形態中之後壓板、或第2實施形態中之固定壓板)載置於機架上,但亦可以固定在滑塊上,只要該滑塊沿鋪設於機架上之導件向前後移動自如即可。該滑塊上固定有支撐第2固定構件的主體之支撐部,在該支撐部上固定有止擋機構的棒狀構件的一端部即可。 Further, the second fixing member (the rear platen in the first embodiment or the fixed platen in the second embodiment) of the above embodiment is placed on the frame, but may be fixed to the slider as long as the slider is along The guides laid on the rack move freely forward and backward. The support portion of the main body that supports the second fixing member is fixed to the slider, and one end portion of the rod-shaped member of the stopper mechanism may be fixed to the support portion.
10‧‧‧射出成形機 10‧‧‧ Injection molding machine
11‧‧‧機架 11‧‧‧Rack
12‧‧‧固定壓板(第1固定構件) 12‧‧‧Fixed platen (1st fixing member)
13‧‧‧可動壓板(可動構件) 13‧‧‧ movable platen (movable member)
14L、14R‧‧‧滑塊 14L, 14R‧‧‧ slider
15‧‧‧後壓板(第2固定構件) 15‧‧‧ Rear platen (2nd fixing member)
16‧‧‧繫桿 16‧‧‧ tied
17L、17R‧‧‧導件 17L, 17R‧‧‧ Guides
21‧‧‧第1肘桿 21‧‧‧1st toggle
22‧‧‧肘臂 22‧‧‧Elbow arm
26‧‧‧合模用馬達 26‧‧‧Moulding motor
32‧‧‧定模 32‧‧ ‧ fixed mode
33‧‧‧動模 33‧‧‧moving
41‧‧‧可動壓板主體 41‧‧‧ movable platen body
42L、42R‧‧‧支撐部 42L, 42R‧‧‧ support
45‧‧‧肘節安裝部 45‧‧‧Toggles installation
51‧‧‧固定壓板主體 51‧‧‧Fixed plate body
52L、52R‧‧‧支撐部 52L, 52R‧‧‧ support
65‧‧‧肘節安裝部 65‧‧‧Toggles installation
80‧‧‧模厚調整機構 80‧‧‧Mold thickness adjustment mechanism
81‧‧‧螺紋部 81‧‧‧Threading Department
82‧‧‧調整螺母 82‧‧‧Adjustment nut
90‧‧‧止擋機構 90‧‧‧stop mechanism
91‧‧‧棒狀構件 91‧‧‧ rod members
92‧‧‧卡止構件 92‧‧‧Clocking members
93‧‧‧止擋槽 93‧‧‧stop groove
93a‧‧‧傾斜面 93a‧‧‧ sloped surface
93b‧‧‧底面 93b‧‧‧ bottom
93c‧‧‧卡止面 93c‧‧‧ card stop
Claims (4)
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JP2012261714A JP5968769B2 (en) | 2012-11-29 | 2012-11-29 | Injection molding machine |
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TW201420310A TW201420310A (en) | 2014-06-01 |
TWI545002B true TWI545002B (en) | 2016-08-11 |
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TW105116651A TWI608918B (en) | 2012-11-29 | 2013-10-24 | Injection molding machine |
TW102138473A TWI545002B (en) | 2012-11-29 | 2013-10-24 | Injection molding machine |
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TW105116651A TWI608918B (en) | 2012-11-29 | 2013-10-24 | Injection molding machine |
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JP (1) | JP5968769B2 (en) |
KR (1) | KR101605940B1 (en) |
CN (1) | CN103847080B (en) |
TW (2) | TWI608918B (en) |
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JP6310428B2 (en) * | 2015-08-27 | 2018-04-11 | 日精樹脂工業株式会社 | Clamping device |
JP6480384B2 (en) * | 2016-06-29 | 2019-03-06 | 日精樹脂工業株式会社 | Clamping device |
CN106891499B (en) * | 2017-03-07 | 2018-12-18 | 嘉善优联物流装备有限公司 | A kind of horizontal injection press |
JP7080695B2 (en) * | 2018-03-29 | 2022-06-06 | 住友重機械工業株式会社 | Injection molding machine |
CN111452304A (en) * | 2020-04-21 | 2020-07-28 | 金银萍 | Injection mold with multi-cavity structure for automobile interior trim panel key |
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DE19535436C1 (en) * | 1995-09-23 | 1996-10-10 | Hemscheidt Maschtech Schwerin | Column-less tool closure system for injection moulding machines with C-frame |
WO2005090052A1 (en) * | 2004-03-19 | 2005-09-29 | Sumitomo Heavy Industries, Ltd. | Mold clamping device and mold thickness adjusting method |
CN100563995C (en) * | 2004-03-19 | 2009-12-02 | 住友重机械工业株式会社 | Mold clamping device and mold clamping method |
DE102004026450B4 (en) * | 2004-05-29 | 2007-10-25 | Krauss Maffei Gmbh | Clamping unit with double crank drive |
TWM306929U (en) * | 2006-08-30 | 2007-03-01 | Taiwan Kinki Machinery Co Ltd | Mold adjustment mechanism for injection molding machine |
JP2008093987A (en) * | 2006-10-12 | 2008-04-24 | Sumitomo Heavy Ind Ltd | Mold clamping device |
JP4954764B2 (en) * | 2007-03-28 | 2012-06-20 | 住友重機械工業株式会社 | Clamping device |
JP2009101528A (en) * | 2007-10-19 | 2009-05-14 | Sodick Plastech Co Ltd | Horizontal mold clamping device of injection molding machine |
JP4288627B1 (en) * | 2008-04-07 | 2009-07-01 | 株式会社ニイガタマシンテクノ | Molding device for injection molding machine |
JP5353483B2 (en) * | 2009-06-29 | 2013-11-27 | 宇部興産機械株式会社 | Deterioration diagnosis method and apparatus for toggle mechanism in toggle type mold clamping device |
JP4700751B1 (en) * | 2009-12-21 | 2011-06-15 | ファナック株式会社 | Mechanical safety device of injection molding machine |
JP5743972B2 (en) * | 2012-07-31 | 2015-07-01 | 日精樹脂工業株式会社 | Toggle type small mold clamping device |
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CN103847080B (en) | 2017-01-04 |
KR101605940B1 (en) | 2016-03-23 |
KR20140070369A (en) | 2014-06-10 |
JP2014104731A (en) | 2014-06-09 |
TW201420310A (en) | 2014-06-01 |
JP5968769B2 (en) | 2016-08-10 |
TWI608918B (en) | 2017-12-21 |
CN103847080A (en) | 2014-06-11 |
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