TWI631003B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI631003B
TWI631003B TW102138475A TW102138475A TWI631003B TW I631003 B TWI631003 B TW I631003B TW 102138475 A TW102138475 A TW 102138475A TW 102138475 A TW102138475 A TW 102138475A TW I631003 B TWI631003 B TW I631003B
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TW
Taiwan
Prior art keywords
platen
main body
mold
fixed
movable
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TW102138475A
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Chinese (zh)
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TW201420307A (en
Inventor
森谷知寛
田村惇朗
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住友重機械工業股份有限公司
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Publication of TW201420307A publication Critical patent/TW201420307A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C2045/645Mould opening, closing or clamping devices using magnetic means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本發明提供一種能夠抑制合模力偏向一方之射出成形機。本發明的射出成形機(10)具備安裝有模具(32、33)之壓板(12、13)。壓板(13)包括安裝有模具(33)之可動壓板主體(41)、及支撐可動壓板主體(41)之支撐部(42L、42R)。支撐部(42L、42R)包括向斜下方傳遞來自可動壓板主體(41)的力之部份。 The present invention provides an injection molding machine capable of suppressing the clamping force from deviating to one side. An injection molding machine (10) according to the present invention includes pressure plates (12, 13) to which molds (32, 33) are mounted. The pressure plate (13) includes a movable platen body (41) to which a mold (33) is mounted, and support portions (42L, 42R) that support the movable platen body (41). The support portions (42L, 42R) include portions that transmit the force from the movable platen body (41) diagonally downward.

Description

射出成形機 Injection molding machine

本發明係有關一種射出成形機。 The present invention relates to an injection molding machine.

射出成形機藉由向模具裝置的模穴空間填充熔融樹脂並使其固化而製造成形品(例如參閱專利文獻1)。模具裝置由定模及動模構成。定模安裝在固定壓板上,動模安裝在可動壓板上。可動壓板相對於固定壓板接觸分離,藉此進行閉模、合模及開模。合模時,在定模與動模之間形成模穴空間。 An injection molding machine manufactures a molded product by filling and curing a molten resin in a cavity space of a mold device (for example, refer to Patent Document 1). The mold device is composed of a fixed mold and a movable mold. The fixed mold is installed on a fixed platen, and the movable mold is installed on a movable platen. The movable platen is in contact with and separated from the fixed platen, thereby closing, closing, and opening the mold. When the mold is closed, a cavity space is formed between the fixed mold and the movable mold.

(先前技術文獻) (Prior technical literature) (專利文獻) (Patent Literature)

專利文獻1:日本特開2009-101529號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2009-101529

構成射出成形機的合模裝置之構件中,固定壓板和可動壓板等構件由主體及支撐主體之支撐部構成。 支撐部大致呈倒L字形狀,其包括自主體水平延伸之水平部及從該水平部的前端向下方延伸之垂直部。 Among the members constituting the mold clamping device of the injection molding machine, members such as a fixed platen and a movable platen are composed of a main body and a supporting portion that supports the main body. The support portion has a substantially inverted L shape, and includes a horizontal portion extending horizontally from the main body and a vertical portion extending downward from a front end of the horizontal portion.

自主體向水平部施加之力相對於水平部的延伸方向垂直,並在支撐部產生力矩。因此,支撐部大大撓曲,主體的中心線向上下方向大大偏離,存在合模力偏向一方之情況。 The force applied from the main body to the horizontal portion is perpendicular to the extending direction of the horizontal portion and generates a moment at the support portion. Therefore, the support portion is greatly deflected, the centerline of the main body is largely deviated from the up and down direction, and the clamping force may be deviated to one side.

本發明係鑒於上述課題而提出者,其目的為提供一種能夠抑制合模力偏向一方之射出成形機。 The present invention has been made in view of the above-mentioned problems, and an object thereof is to provide an injection molding machine capable of suppressing the clamping force from deviating to one side.

為了解決上述課題,本發明的一熊樣之射出成形機具備:安裝有模具之壓板,該壓板包括安裝有前述模具之壓板主體、及支撐該壓板主體之支撐部,該支撐部包括向斜下方傳遞來自前述壓板主體的力之部份。 In order to solve the above-mentioned problem, a bear-like injection molding machine of the present invention is provided with a platen on which a mold is mounted, the platen includes a platen body on which the mold is mounted, and a support portion that supports the platen body, the support portion includes an oblique downward direction Part of transmitting the force from the main body of the aforementioned platen.

依本發明,提供一種能夠抑制合模力偏向一方之射出成形機。 According to the present invention, there is provided an injection molding machine capable of suppressing the clamping force from being biased to one side.

10‧‧‧射出成形機 10‧‧‧ Injection molding machine

11‧‧‧機架 11‧‧‧ Rack

12‧‧‧固定壓板 12‧‧‧ fixed platen

13‧‧‧可動壓板 13‧‧‧ movable platen

14L、14R‧‧‧滑塊 14L, 14R‧‧‧Slider

15‧‧‧後壓板 15‧‧‧ rear platen

16‧‧‧繫桿 16‧‧‧ Tie

17L、17R‧‧‧導件 17L, 17R‧‧‧Guide

30‧‧‧模具裝置 30‧‧‧Mould device

32‧‧‧定模 32‧‧‧ fixed mold

33‧‧‧動模 33‧‧‧Motion

41‧‧‧可動壓板主體 41‧‧‧ movable platen body

42L、42R‧‧‧支撐部 42L, 42R‧‧‧ support

43L、43R‧‧‧臂部 43L, 43R‧‧‧arm

44L、44R‧‧‧柱部 44L, 44R‧‧‧Column

51‧‧‧固定壓板主體 51‧‧‧Fixed platen body

52L、52R‧‧‧支撐部 52L, 52R‧‧‧Support

53L、53R‧‧‧臂部 53L, 53R‧‧‧arm

54L、54R‧‧‧柱部 54L, 54R‧‧‧Column

61‧‧‧後壓板主體 61‧‧‧ rear platen body

62L、62R‧‧‧主體支撐部 62L, 62R‧‧‧body support

63L、63R‧‧‧臂部 63L, 63R‧‧‧arm

64L、64R‧‧‧柱部 64L, 64R‧‧‧Column

110‧‧‧射出成形機 110‧‧‧ injection molding machine

111‧‧‧機架 111‧‧‧ Rack

115‧‧‧後壓板 115‧‧‧ rear platen

118‧‧‧吸附板 118‧‧‧Adsorption Plate

134‧‧‧電磁鐵 134‧‧‧Electromagnet

135‧‧‧吸附部 135‧‧‧Adsorption Department

161‧‧‧後壓板主體 161‧‧‧ rear platen body

162L、162R‧‧‧主體支撐部 162L, 162R‧‧‧ body support

163L、163R‧‧‧臂部 163L, 163R‧‧‧arm

164L、164R‧‧‧柱部 164L, 164R‧‧‧Column

171‧‧‧吸附板主體 171‧‧‧Adsorption plate body

172L、172R‧‧‧主體支撐部 172L, 172R‧‧‧ body support

173L、173R‧‧‧臂部 173L, 173R‧‧‧arm

174L、174R‧‧‧柱部 174L, 174R‧‧‧Column

第1圖係顯示本發明的第1實施形態之射出成形機的完成閉模時的狀態之圖。 Fig. 1 is a view showing a state when the injection molding machine according to the first embodiment of the present invention has completed mold closing.

第2圖係顯示本發明的第1實施形態之射出成形機的 完成開模時的狀態之圖。 Fig. 2 is a diagram showing an injection molding machine according to a first embodiment of the present invention; Picture of the state when the mold is completed.

第3圖係沿第1圖的III-III線之剖面圖,係可動壓板之剖面圖。 Fig. 3 is a cross-sectional view taken along the line III-III of Fig. 1 and is a cross-sectional view of the movable platen.

第4圖係沿第1圖的IV-IV線之剖面圖,係固定壓板之剖面圖。 Fig. 4 is a cross-sectional view taken along the line IV-IV of Fig. 1, and is a cross-sectional view of the fixed platen.

第5圖係沿第1圖的V-V線之剖面圖,係後壓板之剖面圖。 Fig. 5 is a cross-sectional view taken along the line V-V of Fig. 1 and a cross-sectional view of the rear pressure plate.

第6圖係自第3圖所示之可動壓板主體施加到支撐部之力之說明圖。 FIG. 6 is an explanatory diagram of the force applied to the supporting portion from the movable platen main body shown in FIG. 3. FIG.

第7圖係顯示本發明的第2實施形態之射出成形機的完成閉模時的狀態之剖面圖。 Fig. 7 is a cross-sectional view showing a state when the injection molding machine according to the second embodiment of the present invention has completed mold closing.

第8圖係顯示本發明的第2實施形態之射出成形機的完成開模時的狀態之剖面圖。 Fig. 8 is a cross-sectional view showing the state of the injection molding machine according to the second embodiment of the present invention when the mold is opened.

第9圖係沿第7圖的IX-IX線之剖面圖,係後壓板之剖面圖。 Fig. 9 is a cross-sectional view taken along the line IX-IX in Fig. 7 and a cross-sectional view of the rear pressure plate.

第10圖係沿第7圖的X-X線之剖面圖,係吸附板之剖面圖。 Fig. 10 is a sectional view taken along line X-X in Fig. 7 and is a sectional view of the adsorption plate.

第11圖係顯示第3圖的變形例之圖。 FIG. 11 is a diagram showing a modification of FIG. 3.

以下,參閱附圖對用於實施本發明之形態進行說明,各附圖中,對相同或相對應之結構賦予相同或相對應之元件符號並省略說明。並且,將進行閉模時之可動壓板的移動方向設為前方,並將進行開模時之可動壓板的 移動方向設為後方來進行說明。並且,將相對於機架垂直的方向設為上下方向來進行說明。前後方向、上下方向及左右方向係相互垂直的方向。 Hereinafter, the embodiments for implementing the present invention will be described with reference to the drawings. In each drawing, the same or corresponding components are given the same or corresponding component symbols, and the description is omitted. In addition, the moving direction of the movable platen when the mold is closed is set to be forward, and the movement of the movable platen when the mold is opened is set. The moving direction will be described below. In addition, the vertical direction with respect to a rack is demonstrated as an up-down direction. The front-back direction, the up-down direction, and the left-right direction are mutually perpendicular directions.

[第1實施形態] [First Embodiment]

第1圖係顯示本發明的第1實施形態之射出成形機的完成閉模時的狀態之圖。第2圖係顯示本發明的第1實施形態之射出成形機的完成開模時的狀態之圖。第3圖係沿第1圖的III-III線之剖面圖,係可動壓板之剖面圖。第4圖係沿第1圖的IV-IV線之剖面圖,係固定壓板之剖面圖。第5圖係沿第1圖的V-V線之剖面圖,係後壓板之剖面圖。 Fig. 1 is a view showing a state when the injection molding machine according to the first embodiment of the present invention has completed mold closing. Fig. 2 is a diagram showing a state when the injection molding machine according to the first embodiment of the present invention has completed the mold opening. Fig. 3 is a cross-sectional view taken along the line III-III of Fig. 1 and is a cross-sectional view of the movable platen. Fig. 4 is a cross-sectional view taken along the line IV-IV of Fig. 1, and is a cross-sectional view of the fixed platen. Fig. 5 is a cross-sectional view taken along the line V-V of Fig. 1 and a cross-sectional view of the rear pressure plate.

如第1圖及第2圖所示,射出成形機10具備機架11、固定在機架11上之固定壓板12、及與固定壓板12隔著間隔配設之後壓板15。固定壓板12與後壓板15由複數根(例如4根)繫桿16連結。繫桿16的軸向成為前後方向。由於合模時容許繫桿16伸長,因此後壓板15載置為能夠相對於機架11進退。 As shown in FIGS. 1 and 2, the injection molding machine 10 includes a frame 11, a fixed platen 12 fixed to the frame 11, and a platen 15 that is disposed at a distance from the fixed platen 12. The fixed platen 12 and the rear platen 15 are connected by a plurality of (for example, four) tie bars 16. The axial direction of the tie rod 16 becomes the front-back direction. Since the tie rod 16 is allowed to extend during mold clamping, the rear platen 15 is placed so as to be able to advance and retract relative to the frame 11.

射出成形機10還具備配設於固定壓板12與後壓板15之間之可動壓板13。如第3圖等所示,可動壓板13固定在左右成對的滑塊14L、14R上,滑塊14L、14R沿鋪設於機架11上之導件17L、17R向前後方向移動自如。藉此,可動壓板13相對於固定壓板12自如地接觸分離。可動壓板13在與繫桿16對應之位置上具有缺口。 The injection molding machine 10 further includes a movable platen 13 disposed between the fixed platen 12 and the rear platen 15. As shown in FIG. 3 and the like, the movable platen 13 is fixed to the left and right pair of sliders 14L and 14R, and the sliders 14L and 14R move freely forward and backward along the guides 17L and 17R laid on the frame 11. Thereby, the movable platen 13 is freely brought into contact with and separated from the fixed platen 12. The movable pressure plate 13 has a notch at a position corresponding to the tie bar 16.

另外,本實施形態的可動壓板13在與各繫桿16對應之位置上具有缺口,但亦可以具有貫穿孔來代替缺口。 In addition, although the movable platen 13 of this embodiment has a notch at a position corresponding to each tie bar 16, it may have a through hole instead of the notch.

動模33安裝於可動壓板13的與固定壓板12相對向的面上,定模32安裝於固定壓板12的與可動壓板13相對向的面上。模具裝置30由定模32和動模33構成。可動壓板13前進時,動模33與定模32接觸而進行閉模。並且,可動壓板13後退時,動模33與定模32分離而進行開模。 The movable mold 33 is mounted on the surface of the movable platen 13 that faces the fixed platen 12, and the fixed mold 32 is mounted on the surface of the fixed platen 12 that faces the movable platen 13. The mold device 30 includes a fixed mold 32 and a movable mold 33. When the movable platen 13 is advanced, the movable mold 33 contacts the fixed mold 32 to close the mold. When the movable platen 13 is retracted, the movable mold 33 is separated from the fixed mold 32 and the mold is opened.

射出成形機10還具備配設於可動壓板13與後壓板15之間之肘節機構20、及使肘節機構20工作之合模用馬達26。合模用馬達26具備作為將旋轉運動轉換為直線運動之運動轉換部的滾珠螺桿機構,並藉由使驅動軸25進退來使肘節機構20工作。 The injection molding machine 10 further includes a toggle mechanism 20 disposed between the movable platen 13 and the rear platen 15 and a mold clamping motor 26 that operates the toggle mechanism 20. The mold clamping motor 26 includes a ball screw mechanism as a motion conversion unit that converts a rotary motion into a linear motion, and advances and retreats the drive shaft 25 to operate the toggle mechanism 20.

肘節機構20例如具有:十字頭24,沿與模開閉方向平行的方向進退自如;第2肘桿23,擺動自如地安裝在十字頭24上;第1肘桿21,擺動自如地安裝在後壓板15上;及肘臂22,擺動自如地安裝在可動壓板13上。第1肘桿21與第2肘桿23、及第1肘桿21與肘臂22分別被銷結合。該肘節機構20為所謂的內卷5支點雙肘節機構。 The toggle mechanism 20 includes, for example, a cross head 24 that can move forward and backward in a direction parallel to the mold opening and closing direction; a second toggle lever 23 that is swingably mounted on the cross head 24; a first toggle lever 21 that is swingably mounted on the rear The pressure plate 15 and the elbow arm 22 are swingably mounted on the movable platen 13. The first toggle lever 21 and the second toggle lever 23, and the first toggle lever 21 and the toggle arm 22 are respectively pin-coupled. The toggle mechanism 20 is a so-called in-rolled 5-point double toggle mechanism.

合模裝置由固定壓板12、可動壓板13、後壓板15、肘節機構20、合模用馬達26等構成。 The mold clamping device includes a fixed platen 12, a movable platen 13, a rear platen 15, a toggle mechanism 20, a mold clamping motor 26, and the like.

接著,參閱第1圖及第2圖,對上述結構的 射出成形機10的動作進行說明。 Next, referring to FIG. 1 and FIG. 2, The operation of the injection molding machine 10 will be described.

在完成開模的狀態(第2圖的狀態)下,向正方向驅動合模用馬達26而使作為被驅動構件的十字頭24前進,藉此使肘節機構20工作。如此,可動壓板13前進,如第1圖所示,動模33與定模32接觸,完成閉模。 When the mold opening is completed (the state in FIG. 2), the mold clamping motor 26 is driven in the forward direction to advance the crosshead 24 as a driven member, thereby operating the toggle mechanism 20. In this way, the movable platen 13 advances, and as shown in FIG. 1, the movable mold 33 contacts the fixed mold 32 to complete the mold closing.

接著,若進一步向正方向驅動合模用馬達26,則肘節機構20產生由合模用馬達26產生之推力乘以肘節倍率之合模力。藉由該合模力來進行合模。並且,在合模狀態下的定模32與動模33之間形成未圖示之模穴空間。射出缸向模穴空間填充熔融樹脂,所填充之熔融樹脂被固化而成為成形品。 Next, when the mold clamping motor 26 is further driven in the positive direction, the toggle mechanism 20 generates a mold clamping force multiplied by the thrust generated by the mold clamping motor 26 by the toggle ratio. The mold clamping is performed by the clamping force. In addition, a cavity space (not shown) is formed between the fixed mold 32 and the movable mold 33 in the mold clamping state. The injection cylinder fills the cavity space with the molten resin, and the filled molten resin is solidified to become a molded product.

接著,向反方向驅動合模用馬達26而使十字頭24後退,從而使肘節機構20工作,藉此可動壓板13後退而進行開模。之後,頂出裝置從動模33頂出成形品。 Next, the mold clamping motor 26 is driven in the reverse direction to move the crosshead 24 backward, so that the toggle mechanism 20 is operated, whereby the movable platen 13 is retracted to perform mold opening. Thereafter, the ejection device ejects the molded product from the movable mold 33.

另外,本實施形態的合模裝置使用肘節機構20來產生合模力,但可以不使用肘節機構20而將由合模用馬達26產生之推力直接作為合模力來傳遞到可動壓板13。並且,亦可以將由合模用缸產生之推力直接作為合模力來傳遞到可動壓板13。並且,還可以利用線性馬達來進行模開閉並利用電磁鐵來進行合模,合模裝置的方式並沒有限制。 In addition, the mold clamping device of this embodiment uses the toggle mechanism 20 to generate the mold clamping force, but the thrust generated by the mold clamping motor 26 can be directly transmitted to the movable platen 13 as the mold clamping force without using the toggle mechanism 20. In addition, the thrust generated by the mold clamping cylinder may be directly transmitted to the movable platen 13 as the mold clamping force. In addition, a linear motor may be used to open and close the mold and an electromagnet may be used to perform mold clamping, and the manner of the mold clamping device is not limited.

接著,參閱第1圖及第3圖對可動壓板13的 結構進行說明。 Next, referring to FIGS. 1 and 3 for the movable platen 13 The structure is explained.

可動壓板13經由滑塊14L、14R和導件17L、17R等被機架11支撐。可動壓板13包括安裝動模33之可動壓板主體41、及支撐可動壓板主體41之支撐部42L、42R。可動壓板主體41及支撐部42L、42R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The movable platen 13 is supported by the frame 11 via sliders 14L, 14R, guides 17L, 17R, and the like. The movable platen 13 includes a movable platen body 41 to which the movable mold 33 is mounted, and support portions 42L and 42R that support the movable platen body 41. The movable platen body 41 and the support portions 42L and 42R may be integrally formed, or may be formed separately and fixed with bolts or the like. As a fixing method, welding can also be used.

可動壓板主體41具有安裝動模33之模具安裝面。以使動模33的中心線與可動壓板主體41的模具安裝面的中心對齊之方式將動模33安裝於可動壓板主體41即可。 The movable platen body 41 has a mold mounting surface on which the movable mold 33 is mounted. The movable mold 33 may be mounted on the movable platen body 41 so that the center line of the movable mold 33 is aligned with the center of the mold mounting surface of the movable platen body 41.

在可動壓板主體41的與模具安裝面的相反的一側的面(後端面)上設置有安裝肘節機構20之肘節安裝部45。肘節安裝部45例如設置上下一對且分別擺動自如地支撐肘臂22。 The movable platen main body 41 is provided with a toggle mounting portion 45 for mounting the toggle mechanism 20 on a surface (rear end surface) on the side opposite to the mold mounting surface. The toggle mounting portion 45 is provided with, for example, a pair of upper and lower portions, and each of the toggle arms 22 is swingably supported.

支撐部42L、42R夾著可動壓板主體41設置在左右兩側。支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部。亦即,支撐部42L、42R在相對於機架11與可動壓板主體41的模具安裝面的中心位置大致相同距離的位置上支撐可動壓板主體41的側面。 The support portions 42L and 42R are provided on the left and right sides with the movable platen body 41 interposed therebetween. The support portions 42L and 42R support a central portion in the vertical direction of the side surface of the movable platen body 41. That is, the support portions 42L and 42R support the side surfaces of the movable platen body 41 at positions substantially the same distance from the center position of the frame 11 and the mold mounting surface of the movable platen body 41.

支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部,藉此使可動壓板主體41從機架11分離。支撐部42L、42R在一端部與可動壓板主體41的側面連接,在另一端部與滑塊14L、14R連接。 The support portions 42L and 42R support the center portion of the side surface of the movable platen body 41 in the vertical direction, thereby separating the movable platen body 41 from the frame 11. The support portions 42L and 42R are connected to the side surface of the movable platen body 41 at one end portion and to the sliders 14L and 14R at the other end portion.

而且,模具裝置30的溫度藉由溫度調節器被調節到規定的溫度。動模33的熱量經由可動壓板主體41及支撐部42L、42R等向機架11移動。 The temperature of the mold device 30 is adjusted to a predetermined temperature by a temperature regulator. The heat of the movable mold 33 is transferred to the frame 11 via the movable platen body 41, the support portions 42L, 42R, and the like.

在本實施形態中,支撐部42L、42R支撐可動壓板主體41的側面的上下方向的中央部,因此與支撐可動壓板主體41的下面46時不同,可動壓板主體41的溫度分佈成為上下對稱。藉此,可動壓板主體41上下對稱地產生熱變形,且相對於機架11保持為垂直。其結果,動模33與定模32保持為平行,合模力不易偏向一方。 In this embodiment, since the support portions 42L and 42R support the central portion of the side surface of the movable platen body 41 in the vertical direction, the temperature distribution of the movable platen body 41 is vertically symmetrical, unlike when supporting the lower surface 46 of the movable platen body 41. As a result, the movable platen body 41 is thermally deformed symmetrically up and down, and is kept perpendicular to the frame 11. As a result, the movable mold 33 and the fixed mold 32 are kept in parallel, and the clamping force is not easily deviated to one side.

並且,本實施形態中,支撐部42L、42R不限制可動壓板主體41的下面46,因此可動壓板主體41能夠向上下兩個方向產生熱變形。藉此,可動壓板主體41的中心線不易相對於機架11上下偏離,動模33的中心線不易相對於定模32的中心線上下偏離。 Furthermore, in this embodiment, the support portions 42L, 42R do not restrict the lower surface 46 of the movable platen body 41, so the movable platen body 41 can be thermally deformed in two directions, up and down. Thereby, the centerline of the movable platen main body 41 is not easily deviated from the frame 11 up and down, and the centerline of the movable mold 33 is not easily deviated from the centerline of the fixed mold 32.

接著,參閱第3圖及第6圖,對因可動壓板主體41的重量而施加到支撐部42L、42R之力進行說明。第6圖係自可動壓板主體施加到支撐部之力之說明圖。 Next, referring to FIGS. 3 and 6, the force applied to the support portions 42L and 42R by the weight of the movable platen body 41 will be described. Fig. 6 is an explanatory diagram of a force applied to the supporting portion from the movable platen body.

如第3圖所示,支撐部42L、42R具有自可動壓板主體41的側面向斜下方呈直線狀延伸之臂部43L、43R、及自臂部43L、43R的前端向下方呈直線狀延伸之柱部44L、44R。左側臂部43L與左側柱部44L可以一體形成,亦可以分體形成並用螺栓等進行固定。同樣地,右側臂部43R與右側柱部44R可以一體形成,亦可以分體形成並用螺栓等進行固定。臂部43L、43R向斜下方傳遞 來自可動壓板主體41的力。臂部43L、43R具有向斜下方連續的下面45L、45R。 As shown in FIG. 3, the support portions 42L and 42R have arm portions 43L and 43R extending linearly from the side of the movable platen body 41 obliquely downward, and linearly extending downward from the front ends of the arm portions 43L and 43R Column parts 44L and 44R. The left arm portion 43L and the left column portion 44L may be integrally formed, or may be formed separately and fixed with bolts or the like. Similarly, the right arm portion 43R and the right column portion 44R may be integrally formed, or may be formed separately and fixed with bolts or the like. The arms 43L, 43R pass diagonally downward The force from the movable platen body 41. The arm portions 43L and 43R have lower surfaces 45L and 45R that are continuous diagonally downward.

如第6圖所示,自可動壓板主體41施加到臂部43L、43R之力F成為臂部43L、43R的延伸方向(亦即,朝向斜下方)的第1力F1和相對於臂部43L、43R的延伸方向垂直的第2力F2。由第1力F1和第2力F2產生之力矩的方向相反,因此在支撐部42L、42R上產生之力矩變小。 As shown in FIG. 6, the force F applied from the movable platen main body 41 to the arm portions 43L and 43R becomes the first force F1 in the direction in which the arm portions 43L and 43R extend (that is, facing obliquely downward) and the arm portion 43L The second force F2 whose 43R extension direction is perpendicular. Since the directions of the moments generated by the first force F1 and the second force F2 are opposite to each other, the moments generated on the support portions 42L and 42R become smaller.

如此,本實施形態的支撐部42L、42R具有向斜下方傳遞來自可動壓板主體41的力之部份,因此能夠使因可動壓板主體41的重量而在支撐部42L、42R產生之力矩變小。藉此,支撐部42L、42R不易撓曲,可動壓板主體41的中心線不易上下偏離,因此合模力較小地偏向一方。 As described above, the support portions 42L and 42R of this embodiment have portions that transmit the force from the movable platen body 41 obliquely downward, so that the moment generated in the support portions 42L and 42R due to the weight of the movable platen body 41 can be reduced. This makes it difficult for the support portions 42L and 42R to flex and the centerline of the movable platen body 41 to be prevented from being easily shifted up and down, so that the clamping force is biased to one side.

另外,本實施形態的支撐部42L、42R支撐可動壓板主體41的側面,但亦可以支撐可動壓板主體41的與模具安裝面的相反的一側的面。只要支撐部42L、42R具有向斜下方傳遞來自可動壓板主體41的力之部份,就能夠減小合模力偏向一方。 In addition, the support portions 42L and 42R of the present embodiment support the side surface of the movable platen body 41, but may support the surface of the movable platen body 41 on the side opposite to the mold mounting surface. As long as the support portions 42L and 42R have a portion that transmits the force from the movable platen body 41 obliquely downward, the clamping force can be reduced to one side.

接著,參閱第1圖及第4圖,對固定壓板12的結構進行說明。 Next, the structure of the fixed platen 12 will be described with reference to FIGS. 1 and 4.

固定壓板12被機架11支撐。固定壓板12包括安裝定模32之固定壓板主體51、及支撐固定壓板主體51之支撐部52L、52R。固定壓板主體51及支撐部52L、 52R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The fixed platen 12 is supported by the frame 11. The fixed platen 12 includes a fixed platen body 51 to which the fixed mold 32 is mounted, and support portions 52L and 52R that support the fixed platen body 51. Fixed platen body 51 and support portion 52L, The 52R can be formed integrally, or it can be formed separately and fixed with bolts or the like. As a fixing method, welding can also be used.

固定壓板主體51具有安裝定模32之模具安裝面。以使定模32的中心線與固定壓板主體51的模具安裝面的中心對齊之方式將定模32安裝於固定壓板主體51上即可。在固定壓板主體51上固定有繫桿16的前端部。 The fixed platen body 51 has a mold mounting surface on which the fixed mold 32 is mounted. The fixed mold 32 may be mounted on the fixed platen body 51 such that the center line of the fixed mold 32 is aligned with the center of the mold mounting surface of the fixed platen body 51. A front end portion of the tie bar 16 is fixed to the fixed platen body 51.

支撐部52L、52R夾著固定壓板主體51設置在左右兩側。支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部。亦即,支撐部52L、52R在相對於機架11與固定壓板主體51的模具安裝面的中心位置大致相同距離的位置上支撐固定壓板主體51的側面。 The support portions 52L and 52R are provided on the left and right sides with the fixed platen body 51 interposed therebetween. The support portions 52L and 52R support a central portion in the vertical direction of the side surface of the fixed platen body 51. That is, the support portions 52L and 52R support the side surfaces of the fixed platen body 51 at positions which are approximately the same distance from the center position of the frame 11 and the center of the mold mounting surface of the fixed platen body 51.

支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部,藉此使固定壓板主體51從機架11分離。支撐部52L、52R在一端部與固定壓板主體51的側面連接,在另一端部與機架11連接。 The support portions 52L and 52R support the center portion of the side surface of the fixed platen body 51 in the vertical direction, thereby separating the fixed platen body 51 from the frame 11. The support portions 52L and 52R are connected to the side surface of the fixed platen body 51 at one end portion and to the frame 11 at the other end portion.

而且,模具裝置30的溫度藉由溫度調節器被調節到規定的溫度。定模32的熱量經由固定壓板主體51及支撐部52L、52R向機架11移動。 The temperature of the mold device 30 is adjusted to a predetermined temperature by a temperature regulator. The heat of the fixed mold 32 moves to the frame 11 via the fixed platen body 51 and the support portions 52L and 52R.

本實施形態中,支撐部52L、52R支撐固定壓板主體51的側面的上下方向的中央部,因此與支撐固定壓板主體51的下面56時不同,固定壓板主體51的溫度分佈成為上下對稱。藉此,固定壓板主體51上下對稱地產生熱變形,且相對於機架11保持為垂直。其結果,定模32與動模33保持為平行,合模力不易偏向一方。 In this embodiment, since the support portions 52L and 52R support the central portion of the side surface of the fixed platen body 51 in the vertical direction, the temperature distribution of the fixed platen body 51 is vertically symmetrical, unlike when supporting the lower surface 56 of the fixed platen body 51. Thereby, the fixed platen body 51 is thermally deformed vertically and vertically, and is kept perpendicular to the frame 11. As a result, the fixed mold 32 and the movable mold 33 are kept in parallel, and the clamping force is not easily deviated to one side.

並且,本實施形態中,支撐部52L、52R不限制固定壓板主體51的下面56,因此固定壓板主體51能夠向上下兩個方向產生熱變形。藉此,固定壓板主體51的中心線不易相對於機架11上下偏離,定模32的中心線不易相對於動模33的中心線上下偏離。 In addition, in the present embodiment, the support portions 52L, 52R do not restrict the lower surface 56 of the fixed platen body 51, so the fixed platen body 51 can be thermally deformed in two directions, up and down. Thereby, the centerline of the fixed platen body 51 is not easily deviated up and down with respect to the frame 11, and the centerline of the fixed mold 32 is not easily deviated from the centerline of the movable mold 33.

如第4圖所示,支撐部52L、52R具有自固定壓板主體51的側面向斜下方呈直線狀延伸之臂部53L、53R、及自臂部53L、53R的前端向下方呈直線狀延伸之柱部54L、54R。左側臂部53L與左側柱部54L可以一體形成,亦可以分體形成並用螺栓等進行固定。同樣地,右側臂部53R與右側柱部54R可以一體形成,亦可以分體形成並用螺栓等進行固定。臂部53L、53R向斜下方傳遞來自固定壓板主體51的力。 As shown in FIG. 4, the support portions 52L and 52R have arm portions 53L and 53R extending linearly from the side of the fixed platen body 51 diagonally downward, and linearly extending downward from the front ends of the arm portions 53L and 53R. The pillar portions 54L and 54R. The left arm portion 53L and the left column portion 54L may be integrally formed, or may be formed separately and fixed with bolts or the like. Similarly, the right arm portion 53R and the right column portion 54R may be integrally formed, or may be formed separately and fixed with bolts or the like. The arm portions 53L and 53R transmit the force from the fixed platen body 51 diagonally downward.

如此,本實施形態的支撐部52L、52R具有向斜下方傳遞來自固定壓板主體51的力之部份,藉此,能夠使因固定壓板主體51的重量而在支撐部52L、52R產生之力矩變小。支撐部52L、52R不易撓曲,固定壓板主體51的中心線不易上下偏離,因此合模力較小地偏向一方。 As described above, the support portions 52L and 52R of this embodiment have a portion that transmits the force from the fixed platen body 51 diagonally downward, so that the moment generated in the support portions 52L and 52R due to the weight of the fixed platen body 51 can be changed. small. The support portions 52L and 52R are not easily deflected, and the center line of the fixed platen body 51 is not easily deviated up and down. Therefore, the mold clamping force is biased to one side.

另外,本實施形態的支撐部52L、52R支撐固定壓板主體51的側面,但亦可以支撐固定壓板主體51的與模具安裝面的相反的一側的面。只要支撐部52L、52R具有向斜下方傳遞來自固定壓板主體51的力之部份,就能夠減小合模力偏向一方。 In addition, the support portions 52L and 52R of this embodiment support the side surface of the fixed platen body 51, but may support the surface of the fixed platen body 51 on the side opposite to the mold mounting surface. As long as the support portions 52L and 52R have a portion that transmits the force from the fixed platen body 51 diagonally downward, the clamping force can be reduced to one side.

接著,參閱第1圖及第5圖,對後壓板15的結構進行說明。 Next, the structure of the rear platen 15 will be described with reference to FIGS. 1 and 5.

後壓板15被機架11支撐。後壓板15包括後壓板主體61及支撐後壓板主體61之主體支撐部62L、62R。後壓板主體61及主體支撐部62L、62R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The rear pressure plate 15 is supported by the frame 11. The rear platen 15 includes a rear platen body 61 and main body supporting portions 62L and 62R that support the rear platen body 61. The rear platen main body 61 and the main body supporting portions 62L and 62R may be integrally formed, or may be formed separately and fixed with bolts or the like. As a fixing method, welding can also be used.

在後壓板主體61的與可動壓板13相對向的面上設置有安裝肘節機構20之肘節安裝部65。肘節安裝部65例如設置上下一對且分別擺動自如地支撐第1肘桿21。 A toggle mounting portion 65 to which the toggle mechanism 20 is mounted is provided on a face of the rear platen body 61 that faces the movable platen 13. The toggle attachment portion 65 is provided with, for example, a pair of upper and lower sides, and the first toggle lever 21 is swingably supported.

主體支撐部62L、62R夾著後壓板主體61設置在左右兩側。主體支撐部62L、62R支撐後壓板主體61的側面的上下方向的中央部。亦即,主體支撐部62L、62R在相對於機架11與後壓板主體61的中心位置大致相同距離的位置上支撐後壓板主體61的側面。 The main body support portions 62L and 62R are provided on the left and right sides with the rear platen body 61 interposed therebetween. The main body supporting portions 62L and 62R support a central portion in the vertical direction of the side surface of the rear platen body 61. That is, the main body supporting portions 62L, 62R support the side surfaces of the rear platen body 61 at positions substantially the same distance from the center position of the frame 11 and the rear platen body 61.

主體支撐部62L、62R支撐後壓板主體61的側面的上下方向的中央部,藉此使後壓板主體61從機架11分離。主體支撐部62L、62R在一端部與後壓板主體61的側面連接,在另一端部與機架11連接。 The main body supporting portions 62L and 62R support the center portion of the side surface of the rear platen body 61 in the vertical direction, thereby separating the rear platen body 61 from the frame 11. The main body support portions 62L and 62R are connected to the side surface of the rear platen main body 61 at one end portion and to the frame 11 at the other end portion.

如第5圖所示,主體支撐部62L、62R具有自後壓板主體61的側面向斜下方呈直線狀延伸之臂部63L、63R、及自臂部63L、63R的前端向下方呈直線狀延伸之柱部64L、64R。左側臂部63L與左側柱部64L可以 一體形成,亦可以分體形成並用螺栓等進行固定。同樣地,右側臂部63R與右側柱部64R可以一體形成,亦可以分體形成並用螺栓等進行固定。臂部63L、63R向斜下方傳遞來自後壓板主體61的力。 As shown in FIG. 5, the main body supporting portions 62L and 62R have arm portions 63L and 63R extending linearly from the side of the rear plate main body 61 diagonally downward, and linearly extending downward from the front ends of the arm portions 63L and 63R. The pillars 64L and 64R. Left arm 63L and left pillar 64L It is integrally formed, or it may be formed separately and fixed with a bolt or the like. Similarly, the right arm portion 63R and the right column portion 64R may be integrally formed, or may be formed separately and fixed with bolts or the like. The arms 63L, 63R transmit the force from the rear platen body 61 diagonally downward.

如此,本實施形態的主體支撐部62L、62R具有向斜下方傳遞來自後壓板主體61的力之部份,藉此,能夠使因後壓板主體61的重量而在主體支撐部62L、62R產生之力矩變小。主體支撐部62L、62R不易撓曲,後壓板主體61的中心線不易上下偏離,因此合模力較小地偏向一方。 In this way, the main body supporting portions 62L and 62R of this embodiment have portions that transmit the force from the rear platen main body 61 diagonally downward, so that it can be generated in the main body supporting portions 62L and 62R due to the weight of the rear platen main body 61. The torque becomes smaller. The main body support portions 62L and 62R are not easily deflected, and the center line of the rear platen body 61 is not easily deviated up and down, so the mold clamping force is biased to one side.

另外,本實施形態的主體支撐部62L、62R支撐後壓板主體61的側面,但亦可以支撐後壓板主體61的與肘節機構安裝面的相反的一側的面(後端面)。只要主體支撐部62L、62R具有向斜下方傳遞來自後壓板主體61的力之部份,就能夠減小合模力偏向一方。 In addition, although the main body supporting portions 62L and 62R of the present embodiment support the side surface of the rear platen body 61, the surface (rear end surface) of the rear platen body 61 opposite to the toggle mechanism mounting surface may be supported. As long as the main body support portions 62L and 62R have a portion that transmits the force from the rear platen body 61 diagonally downward, the clamping force can be reduced to one side.

[第2實施形態] [Second Embodiment]

第7圖係顯示本發明的第2實施形態之射出成形機的完成閉模時的狀態之剖面圖。第8圖係顯示本發明的第2實施形態之射出成形機的完成開模時的狀態之剖面圖。第9圖係沿第7圖的IX-IX線之剖面圖,係後壓板之剖面圖。第10圖係沿第7圖的X-X線之剖面圖,係吸附板之剖面圖。 Fig. 7 is a cross-sectional view showing a state when the injection molding machine according to the second embodiment of the present invention has completed mold closing. Fig. 8 is a cross-sectional view showing the state of the injection molding machine according to the second embodiment of the present invention when the mold is opened. Fig. 9 is a cross-sectional view taken along the line IX-IX in Fig. 7 and a cross-sectional view of the rear pressure plate. Fig. 10 is a sectional view taken along line X-X in Fig. 7 and is a sectional view of the adsorption plate.

射出成形機110具備機架111、固定在機架 111上之後壓板115、及與後壓板115隔著間隔配設之固定壓板112。後壓板115與固定壓板112由複數根(例如4根)繫桿116連結。繫桿116的軸向成為前後方向。由於合模時容許繫桿116伸長,因此固定壓板112被載置成能夠相對於機架111進退。 Injection molding machine 110 includes a frame 111 and is fixed to the frame 111 presses the rear platen 115 and the fixed platen 112 arranged at a distance from the rear platen 115. The rear pressure plate 115 and the fixed pressure plate 112 are connected by a plurality of (for example, four) tie bars 116. The axial direction of the tie rod 116 becomes the front-back direction. Since the tie rod 116 is allowed to extend during mold clamping, the fixed platen 112 is placed so as to be able to advance and retract relative to the frame 111.

射出成形機110還具備配設於固定壓板112與後壓板115之間之可動壓板113。可動壓板113固定在左右成對的滑塊114上,滑塊114係沿鋪設於機架111上之導件117L、117R進退自如。藉此,可動壓板113相對於固定壓板112接觸分離自如。可動壓板113在與繫桿116對應之位置上具有缺口。 The injection molding machine 110 further includes a movable platen 113 disposed between the fixed platen 112 and the rear platen 115. The movable pressure plate 113 is fixed on the left and right pair of sliders 114, and the sliders 114 move forward and backward along the guides 117L and 117R laid on the frame 111. Thereby, the movable platen 113 is free to contact and separate from the fixed platen 112. The movable pressure plate 113 has a notch at a position corresponding to the tie rod 116.

另外,本實施形態的可動壓板113在與各繫桿116對應之位置上具有缺口,但亦可以具有貫穿孔來代替缺口。 In addition, although the movable platen 113 of this embodiment has a notch at a position corresponding to each tie rod 116, it may have a through hole instead of the notch.

動模133安裝於可動壓板113的與固定壓板112相對向的面上,定模132安裝於固定壓板112的與可動壓板113相對向的面上。模具裝置130由定模132和動模133構成。可動壓板113前進時,動模133與定模132接觸而進行閉模。並且,可動壓板113後退時,動模133與定模132分離而進行開模。 The movable mold 133 is mounted on a surface of the movable platen 113 that faces the fixed platen 112, and the fixed mold 132 is mounted on a surface of the fixed platen 112 that faces the movable platen 113. The mold device 130 includes a fixed mold 132 and a movable mold 133. When the movable platen 113 advances, the movable mold 133 contacts the fixed mold 132 and closes the mold. When the movable platen 113 is retracted, the movable mold 133 is separated from the fixed mold 132 and the mold is opened.

射出成形機110還具備與可動壓板113一同進退之吸附板118、及隔著間隔連結可動壓板113與吸附板118之桿119。在設置於吸附板118與可動壓板113之間之後壓板115上形成有使桿119貫穿之孔。 The injection molding machine 110 further includes a suction plate 118 that advances and retreats with the movable platen 113 and a rod 119 that connects the movable platen 113 and the suction plate 118 with an interval therebetween. The pressure plate 115 is provided with a hole through which the rod 119 passes after being disposed between the suction plate 118 and the movable pressure plate 113.

吸附板118固定在滑動基座Sb上,滑動基座Sb係沿導件117L、117R進退自如。藉此,吸附板118成為比後壓板115更靠後方進退自如。 The suction plate 118 is fixed on the sliding base Sb, and the sliding base Sb moves forward and backward freely along the guides 117L and 117R. As a result, the suction plate 118 moves forward and backward freely than the rear platen 115.

射出成形機110還具備作為使可動壓板113進退之模開閉驅動部的線性馬達120。線性馬達120例如配設於與可動壓板113一同進退之吸附板118與機架111之間。另外,線性馬達120亦可以配設於可動壓板113與機架111之間。 The injection molding machine 110 further includes a linear motor 120 as a mold opening / closing driving unit that advances and retracts the movable platen 113. The linear motor 120 is disposed, for example, between the suction plate 118 advancing and retreating together with the movable platen 113 and the frame 111. In addition, the linear motor 120 may be disposed between the movable platen 113 and the frame 111.

線性馬達120具備固定件121及可動件122。固定件121形成於機架111上,可動件122形成於滑動基座Sb的下端。若對可動件122的線圈123供給預定的電流,則可動件122可藉由由流經線圈123之電流形成之磁場與由固定件121的永久磁鐵形成之磁場的相互作用而進退。隨此,吸附板118及可動壓板113進退,從而進行閉模及開模。 The linear motor 120 includes a fixed member 121 and a movable member 122. The fixing member 121 is formed on the frame 111, and the movable member 122 is formed on the lower end of the sliding base Sb. When a predetermined current is supplied to the coil 123 of the movable element 122, the movable element 122 can advance and retreat by the interaction of a magnetic field formed by a current flowing through the coil 123 and a magnetic field formed by a permanent magnet of the fixed element 121. With this, the suction plate 118 and the movable platen 113 advance and retreat to perform mold closing and opening.

另外,本實施形態中,將永久磁鐵配設於固定件121上,並將線圈123配設於可動件122上,但亦可以將線圈配設於固定件上,並將永久磁鐵配設於可動件上。此時,線圈不會隨著線性馬達120的驅動而移動,因此能夠輕鬆地進行用於對線圈供給電力之配線。 In addition, in this embodiment, the permanent magnet is disposed on the fixed member 121 and the coil 123 is disposed on the movable member 122. However, the coil may be disposed on the fixed member and the permanent magnet may be disposed on the movable member 122. Pieces. At this time, since the coil does not move with the driving of the linear motor 120, wiring for supplying power to the coil can be easily performed.

另外,作為模開閉驅動部,可以利用旋轉馬達及將旋轉馬達的旋轉運動轉換為直線運動之滾珠螺桿機構或流體壓缸(例如油壓缸)等來代替線性馬達120。 In addition, as the mold opening and closing drive unit, a rotary motor, a ball screw mechanism that converts the rotary motion of the rotary motor into a linear motion, or a fluid pressure cylinder (for example, a hydraulic cylinder) may be used instead of the linear motor 120.

由形成於後壓板115之電磁鐵134和形成於 吸附板118之吸附部135構成產生合模力之合模力產生機構。若對電磁鐵134進行通電而驅動電磁鐵134,則在電磁鐵134與吸附部135之間產生吸附力,從而產生合模力。並且,若停止對電磁鐵134的通電,則吸附力消失,從而合模力消失。 The electromagnet 134 formed on the rear platen 115 and the electromagnet 134 formed on The adsorption portion 135 of the adsorption plate 118 constitutes a clamping force generating mechanism that generates a clamping force. When the electromagnet 134 is energized to drive the electromagnet 134, an adsorption force is generated between the electromagnet 134 and the adsorption portion 135, and a mold clamping force is generated. When the energization of the electromagnet 134 is stopped, the suction force disappears and the clamping force disappears.

另外,本實施形態中,電磁鐵134與後壓板115分體形成,且吸附部135與吸附板118分體形成,但亦可以將電磁鐵作為後壓板115的一部份,且將吸附部作為吸附板118的一部份而形成。並且,電磁鐵與吸附部的配置亦可以相反。例如,亦可以在吸附板118側設置電磁鐵134,且在後壓板115側設置吸附部135。 In addition, in this embodiment, the electromagnet 134 is formed separately from the rear platen 115 and the adsorption portion 135 is formed separately from the adsorption plate 118. However, the electromagnet may be used as part of the rear platen 115 and the adsorption portion may be used as A part of the adsorption plate 118 is formed. In addition, the arrangement of the electromagnet and the suction portion may be reversed. For example, an electromagnet 134 may be provided on the suction plate 118 side, and a suction portion 135 may be provided on the rear platen 115 side.

接著,參閱第7圖及第8圖,對上述結構的射出成形機110的動作進行說明。 Next, the operation of the injection molding machine 110 having the above-described configuration will be described with reference to FIGS. 7 and 8.

在完成開模的狀態(第8圖的狀態)下驅動線性馬達120而使可動壓板113前進。如此,則如第7圖所示,動模133抵接於定模132,完成閉模。在完成閉模的時刻,在後壓板115與吸附板118之間,亦即在電磁鐵134與吸附部135之間形成預定的間隙δ。另外,與合模力相比,使閉模所需要之力足夠小。 In a state where the mold opening is completed (the state in FIG. 8), the linear motor 120 is driven to advance the movable platen 113. In this way, as shown in FIG. 7, the movable mold 133 abuts against the fixed mold 132 to complete the mold closing. When the mold closing is completed, a predetermined gap δ is formed between the rear platen 115 and the suction plate 118, that is, between the electromagnet 134 and the suction portion 135. In addition, compared with the mold clamping force, the force required to close the mold is sufficiently small.

完成閉模後驅動電磁鐵134而在隔著預定的間隙δ相對向之電磁鐵134與吸附部135之間產生吸附力。藉由該吸附力,在可動壓板113與固定壓板112之間產生合模力。並且,在合模狀態下的定模132與動模133之間形成未圖示之模穴空間。射出缸向模穴空間填充熔融 樹脂,所填充之熔融樹脂被固化而成為成形品。 After completion of the mold closing, the electromagnet 134 is driven to generate an adsorption force between the electromagnet 134 and the adsorption portion 135 facing each other across a predetermined gap δ. By this suction force, a mold clamping force is generated between the movable platen 113 and the fixed platen 112. In addition, a cavity space (not shown) is formed between the fixed mold 132 and the movable mold 133 in the mold clamping state. Filling and melting of injection cavity into the cavity Resin, and the filled molten resin is solidified into a molded article.

完成合模後驅動線性馬達120而使可動壓板113後退。動模133後退而進行開模。開模後,未圖示之頂出裝置從動模133頂出成形品。 After the mold clamping is completed, the linear motor 120 is driven to move the movable platen 113 backward. The movable mold 133 moves backward to open the mold. After the mold is opened, a not-shown ejection device ejects the molded product from the movable mold 133.

固定壓板112具有與第1圖及第3圖所示之固定壓板12相同之結構,因此省略說明。並且,可動壓板113具有與第1圖及第4圖所示之可動壓板13相同之結構,因此省略說明。 Since the fixed platen 112 has the same structure as the fixed platen 12 shown in FIG. 1 and FIG. 3, description thereof is omitted. In addition, since the movable platen 113 has the same structure as the movable platen 13 shown in FIGS. 1 and 4, description thereof is omitted.

接著,參閱第7圖及第9圖,對後壓板115的結構進行說明。 Next, the structure of the rear platen 115 will be described with reference to FIGS. 7 and 9.

後壓板115被機架111支撐。後壓板115包括後壓板主體161、及支撐後壓板主體161之主體支撐部162L、162R。後壓板主體161及主體支撐部162L、162R可以一體形成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The rear pressure plate 115 is supported by the frame 111. The rear platen 115 includes a rear platen body 161 and main body supporting portions 162L and 162R that support the rear platen body 161. The rear pressure plate main body 161 and the main body supporting portions 162L and 162R may be integrally formed, or may be formed separately and fixed with bolts or the like. As a fixing method, welding can also be used.

在後壓板主體161的吸附面(後端面)上形成有容納電磁鐵134的線圈136之槽137。槽137以包圍桿119之方式形成。比槽137更靠內側形成有磁芯138。在磁芯138的周圍捲繞有線圈136。在後壓板主體161的除磁芯138以外的部份形成有磁軛139。若對電磁鐵134進行通電而驅動電磁鐵134,則電磁鐵134吸附吸附部135,從而產生合模力。 A groove 137 for receiving the coil 136 of the electromagnet 134 is formed on the suction surface (rear end surface) of the rear platen body 161. The groove 137 is formed so as to surround the rod 119. A magnetic core 138 is formed inside the groove 137. A coil 136 is wound around the magnetic core 138. A yoke 139 is formed in a portion of the rear platen body 161 other than the magnetic core 138. When the electromagnet 134 is energized and the electromagnet 134 is driven, the electromagnet 134 attracts the adsorption portion 135 and generates a clamping force.

支撐部162L、162R夾著後壓板主體161設置在左右兩側。主體支撐部162L、162R支撐後壓板主體 161的側面的上下方向的中央部。亦即,主體支撐部162L、162R在相對於機架111與後壓板主體161的吸附面的中心位置大致相同距離的位置上支撐後壓板主體161的側面。 The support portions 162L and 162R are provided on the left and right sides with the rear platen body 161 interposed therebetween. Main body support sections 162L and 162R support the rear platen body The central part of the side of 161 in the vertical direction. That is, the main body supporting portions 162L and 162R support the side surfaces of the rear platen body 161 at positions substantially the same distance from the center position of the suction surface of the frame 111 and the rear platen body 161.

主體支撐部162L、162R支撐後壓板主體161的側面的上下方向的中央部,藉此使後壓板主體161從機架111分離。主體支撐部162L、162R在一端部與後壓板主體161的側面連接,在另一端部與機架111連接。 The main body support portions 162L and 162R support the center portion of the side surface of the rear platen body 161 in the vertical direction, thereby separating the rear platen body 161 from the frame 111. The main body support portions 162L and 162R are connected to the side surface of the rear platen main body 161 at one end portion and to the frame 111 at the other end portion.

而且,驅動電磁鐵134時,後壓板主體161被電磁鐵134的焦耳熱加熱。後壓板主體161的熱量經由主體支撐部162L、162R向機架111移動。 When the electromagnet 134 is driven, the rear platen body 161 is heated by the Joule heat of the electromagnet 134. The heat of the rear platen body 161 moves to the frame 111 via the body support portions 162L and 162R.

本實施形態中,主體支撐部162L、162R支撐後壓板主體161的側面的上下方向的中央部,因此與支撐後壓板主體161的下面166時不同,後壓板主體161的溫度分佈成為上下對稱。藉此,後壓板主體161上下對稱地產生熱變形,且相對於機架111保持為垂直。其結果,後壓板主體161與吸附板主體171成為平行且吸附力不易偏向一方。 In this embodiment, since the main body support portions 162L and 162R support the central portion in the vertical direction of the side surface of the rear platen body 161, the temperature distribution of the rear platen body 161 is vertically symmetrical, unlike when supporting the lower surface 166 of the rear platen body 161. As a result, the rear platen body 161 is thermally deformed symmetrically up and down, and remains perpendicular to the frame 111. As a result, the rear platen main body 161 and the suction plate main body 171 are parallel to each other and the suction force is not easily deflected to one side.

並且,本實施形態中,主體支撐部162L、162R不限制後壓板主體161的下面166,因此後壓板主體161能夠向上下兩個方向產生熱變形。藉此,後壓板主體161的中心線不易相對於機架111上下偏離,後壓板主體161的中心線與吸附板主體171的中心線不易上下偏離。 In addition, in this embodiment, the main body supporting portions 162L and 162R do not restrict the lower surface 166 of the rear platen body 161, so the rear platen body 161 can be thermally deformed in two directions, up and down. Thereby, the centerline of the rear platen body 161 is not easily deviated from the frame 111 up and down, and the centerline of the rear platen body 161 and the centerline of the suction plate body 171 are not easily deviated up and down.

如第9圖所示,主體支撐部162L、162R具有 自後壓板主體161的側面向斜下方呈直線狀延伸之臂部163L、163R、及自臂部163L、163R的前端向下方呈直線狀延伸之柱部164L、164R。左側臂部163L與左側柱部164L可以一體形成,亦可以分體形成並用螺栓等進行固定。同樣地,右側臂部163R與右側柱部164R可以一體形成,亦可以分體形成並用螺栓等進行固定。臂部163L、163R向斜下方傳遞來自後壓板主體161的力。 As shown in FIG. 9, the main body supporting portions 162L and 162R have The arm portions 163L, 163R extending linearly from the side of the rear platen body 161 diagonally downward, and the pillar portions 164L, 164R extending linearly from the front ends of the arm portions 163L, 163R downward. The left arm portion 163L and the left column portion 164L may be integrally formed, or may be formed separately and fixed with bolts or the like. Similarly, the right arm portion 163R and the right pillar portion 164R may be integrally formed, or may be formed separately and fixed with bolts or the like. The arms 163L and 163R transmit the force from the rear platen body 161 diagonally downward.

如此,本實施形態的主體支撐部162L、162R具有向斜下方傳遞來自後壓板主體161的力之部份,藉此,能夠使因後壓板主體161的重量而在主體支撐部162L、162R產生之力矩變小。主體支撐部162L、162R不易撓曲,後壓板主體161的中心線不易上下偏離,因此合模力較小地偏向一方。 As described above, the main body support portions 162L and 162R of this embodiment have a portion that transmits the force from the rear platen body 161 diagonally downward, so that it can be generated in the main body support portions 162L and 162R due to the weight of the rear platen body 161. The torque becomes smaller. The main body support portions 162L and 162R are not easily deflected, and the center line of the rear platen body 161 is not easily deviated up and down, so the clamping force is biased to one side relatively small.

另外,本實施形態的主體支撐部162L、162R支撐後壓板主體161的側面,但亦可以支撐後壓板主體161的與吸附面的相反的一側的面(前端面)。只要主體支撐部162L、162R具有向斜下方傳遞來自後壓板主體161的力之部份,就能夠減小合模力偏向一方。 In addition, although the main body support portions 162L and 162R of this embodiment support the side surface of the rear platen body 161, the surface (front end surface) of the rear platen body 161 opposite to the suction surface may be supported. As long as the main body supporting portions 162L and 162R have a portion that transmits the force from the rear platen body 161 diagonally downward, the clamping force can be reduced to one side.

接著,參閱第7圖及第10圖,對吸附板118的結構進行說明。 Next, the structure of the adsorption plate 118 will be described with reference to FIGS. 7 and 10.

吸附板118經由滑動基座Sb及導件117L、117R等被機架111支撐。吸附板118包括吸附板主體171、及支撐吸附板主體171之主體支撐部172L、172R。吸附板主體171及主體支撐部172L、172R可以一體形 成,亦可以分體形成並用螺栓等進行固定。作為固定方法,還可以使用焊接。 The suction plate 118 is supported by the frame 111 via a slide base Sb, guides 117L, 117R, and the like. The suction plate 118 includes a suction plate main body 171 and main body supporting portions 172L and 172R that support the suction plate main body 171. The suction plate main body 171 and the main body supporting portions 172L and 172R may be integrated It can also be formed separately and fixed with bolts or the like. As a fixing method, welding can also be used.

在吸附板主體171的吸附面(前端面)上自吸附面以規定的深度形成被電磁鐵134吸附之吸附部135。吸附部135形成於包圍桿119之部份。 An adsorption portion 135 adsorbed by the electromagnet 134 is formed on the adsorption surface (front end surface) of the adsorption plate main body 171 from the adsorption surface to a predetermined depth. The suction portion 135 is formed in a portion surrounding the rod 119.

主體支撐部172L、172R夾著吸附板主體171設置在左右兩側。主體支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部。亦即,主體支撐部172L、172R在相對於機架111與吸附板主體171的吸附面的中心位置大致相同距離的位置上支撐吸附板主體171的側面。 The main body supporting portions 172L and 172R are provided on the left and right sides with the suction plate main body 171 therebetween. The main body supporting portions 172L and 172R support the central portions in the vertical direction of the side surfaces of the suction plate main body 171. That is, the main body support parts 172L and 172R support the side surface of the adsorption | suction plate main body 171 at the position substantially equal to the center position of the adsorption | suction surface of the adsorption | suction plate main body 171 of the chassis 111.

主體支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部,藉此使吸附板主體171從滑動基座Sb或機架111分離。主體支撐部172L、172R在一端部與吸附板主體171的側面連接,在另一端部與滑動基座Sb連接。 The main body supporting portions 172L and 172R support the center portion of the side surface of the suction plate main body 171 in the vertical direction, thereby separating the suction plate main body 171 from the slide base Sb or the frame 111. The main body support portions 172L and 172R are connected to the side surface of the suction plate main body 171 at one end portion and connected to the slide base Sb at the other end portion.

而且,若在合模開始時和合模結束時電磁鐵134的磁通量發生變化,則渦電流流經形成有吸附部135之吸附板主體171,從而吸附板主體171發熱。吸附板主體171的熱量經由主體支撐部172L、172R等向機架111移動。 In addition, if the magnetic flux of the electromagnet 134 changes at the start and end of the mold clamping, an eddy current flows through the adsorption plate main body 171 where the adsorption portion 135 is formed, and the adsorption plate main body 171 generates heat. The heat of the suction plate main body 171 moves to the frame 111 via the main body supporting portions 172L, 172R, and the like.

本實施形態中,主體支撐部172L、172R支撐吸附板主體171的側面的上下方向的中央部,因此與支撐吸附板主體171的下面176時不同,吸附板主體171的溫 度分佈成為上下對稱。藉此,吸附板主體171上下對稱地產生熱變形,且相對於機架111保持為垂直。其結果,吸附板主體171與後壓板主體161保持為平行,吸附力不易偏向一方。 In this embodiment, since the main body supporting portions 172L and 172R support the central portion of the side surface of the adsorption plate main body 171 in the vertical direction, the temperature of the adsorption plate main body 171 is different from that when the lower surface 176 of the adsorption plate main body 171 is supported. The degree distribution becomes symmetrical up and down. As a result, the suction plate main body 171 is thermally deformed vertically and vertically, and is kept perpendicular to the frame 111. As a result, the suction plate main body 171 and the rear platen main body 161 are held in parallel, and it is difficult for the suction force to deviate to one side.

並且,本實施形態中,主體支撐部172L、172R不限制吸附板主體171的下面176,因此吸附板主體171能夠向上下兩個方向產生熱變形。藉此,吸附板主體171的中心線不易相對於機架111上下偏離,後壓板主體161的中心線與吸附板主體171的中心線不易上下偏離。 In addition, in the present embodiment, the main body supporting portions 172L and 172R do not restrict the lower surface 176 of the suction plate main body 171, and therefore, the suction plate main body 171 can be thermally deformed in two directions. Thereby, the centerline of the adsorption plate main body 171 is not easily deviated from the frame 111 up and down, and the centerline of the rear platen main body 161 and the centerline of the adsorption plate main body 171 are not easily deviated upward or downward.

如第10圖所示,主體支撐部172L、172R具有自吸附板主體171的側面向斜下方呈直線狀延伸之臂部173L、173R、及自臂部173L、173R的前端向下方呈直線狀延伸之柱部174L、174R。左側臂部173L與左側柱部174L可以一體形成,亦可以分體形成並用螺栓等進行固定。同樣地,右側臂部173R與右側柱部174R可以一體形成,亦可以分體形成並用螺栓等進行固定。臂部173L、173R向斜下方傳遞來自吸附板主體171的力。 As shown in FIG. 10, the main body supporting portions 172L and 172R have arm portions 173L and 173R extending linearly from the side of the suction plate main body 171 diagonally downward, and linearly extending downward from the front ends of the arm portions 173L and 173R Column sections 174L, 174R. The left arm portion 173L and the left column portion 174L may be integrally formed, or may be formed separately and fixed with bolts or the like. Similarly, the right arm portion 173R and the right pillar portion 174R may be integrally formed, or may be formed separately and fixed with bolts or the like. The arms 173L and 173R transmit the force from the suction plate main body 171 diagonally downward.

如此,本實施形態的主體支撐部172L、172R具有向斜下方傳遞來自吸附板主體171的力之部份。藉此,能夠使因吸附板主體171的重量而在主體支撐部172L、172R產生之力矩變小。主體支撐部172L、172R不易撓曲,吸附板主體171的中心線不易上下偏離,因此合模力較小地偏向一方。 As described above, the main body supporting portions 172L and 172R of this embodiment have a portion that transmits the force from the suction plate main body 171 diagonally downward. This makes it possible to reduce the moment generated in the main body supporting portions 172L and 172R due to the weight of the suction plate main body 171. The main body support portions 172L and 172R are not easily deflected, and the center line of the suction plate main body 171 is not easily deviated upward and downward, and therefore the clamping force is biased to one side.

另外,本實施形態的主體支撐部172L、172R 支撐吸附板主體171的側面,但亦可以支撐吸附板主體171的與吸附面的相反的一側的面(後端面)。只要主體支撐部172L、172R具有向斜下方傳遞來自吸附板主體171的力之部份,合模力就較小地偏向一方。 In addition, the main body supporting portions 172L and 172R of this embodiment The side surface of the adsorption plate main body 171 is supported, but a surface (rear end surface) of the adsorption plate main body 171 opposite to the adsorption surface may be supported. As long as the main body supporting portions 172L and 172R have a portion that transmits the force from the suction plate main body 171 diagonally downward, the mold clamping force is biased to one side relatively small.

以上,對射出成形機的實施形態進行了說明,但本發明並不限定於上述實施形態,能夠在技術方案的範圍中記載之宗旨的範圍內,進行各種變形、改良。 As mentioned above, although the embodiment of the injection molding machine was demonstrated, this invention is not limited to the said embodiment, Various deformation | transformation and improvement are possible within the range of the objective described in the range of a technical solution.

例如,上述實施形態的可動壓板的支撐部具有柱部,但可以沒有柱部,亦可以僅由臂部構成。並且,臂部為直線狀,但亦可以為曲線狀。在固定壓板、後壓板、吸附板中亦相同。以下,參閱第11圖,對可動壓板的支撐部的變形例進行說明。 For example, although the support part of the movable platen of the said embodiment has a pillar part, it may not have a pillar part, and may be comprised only with an arm part. In addition, the arm portion is linear, but may be curved. The same applies to the fixed platen, the rear platen, and the adsorption plate. Hereinafter, a modification of the support portion of the movable platen will be described with reference to FIG. 11.

第11圖係顯示第3圖的變形例之圖。本變形例的可動壓板213的支撐部242L、242R具有曲線形狀的臂部243L、243R。本變形例的內容亦能夠適用於固定壓板、後壓板及吸附板中。 FIG. 11 is a diagram showing a modification of FIG. 3. The support portions 242L and 242R of the movable platen 213 according to this modification include curved arm portions 243L and 243R. The content of this modification can also be applied to a fixed platen, a rear platen, and an adsorption plate.

如第11圖所示,可動壓板213包括安裝有動模之可動壓板主體241、及支撐可動壓板主體241之支撐部242L、242R。支撐部242L、242R包括自可動壓板主體241延伸之曲線形狀的臂部243L、243R、及自臂部243L、243R的前端向下延伸之柱部244L、244R。如此,臂部243L、243R亦可以為曲線形狀。來自可動壓板主體241的力在臂部243L、243R的中途向斜下方傳遞。 As shown in FIG. 11, the movable platen 213 includes a movable platen body 241 to which a movable mold is mounted, and support portions 242L and 242R that support the movable platen body 241. The support portions 242L and 242R include curved arm portions 243L and 243R extending from the movable platen body 241 and pillar portions 244L and 244R extending downward from the front ends of the arm portions 243L and 243R. In this way, the arm portions 243L and 243R may have a curved shape. The force from the movable platen main body 241 is transmitted diagonally downward halfway through the arm portions 243L and 243R.

Claims (4)

一種射出成形機,具備:安裝有模具之壓板,該壓板包括安裝有前述模具之壓板主體、及支撐該壓板主體之支撐部,前述支撐部,將前述壓板主體的側面的上下方向的中央部支撐,該支撐部,包括:自前述壓板主體的側面向斜下方延伸地向斜下方傳遞來自前述壓板主體的力之臂部、及自前述臂部的前端向下方延伸之柱部,前述支撐部之前述臂部,具有向斜下方連續之下面。An injection molding machine is provided with a platen to which a mold is mounted, the platen includes a platen body to which the mold is mounted, and a support portion supporting the platen body, and the support portion supports a central portion in a vertical direction of a side surface of the platen body. The support portion includes an arm portion that transmits the force from the platen body diagonally downwardly and diagonally downward from the side of the platen body, and a pillar portion that extends downward from the front end of the arm portion. The arm portion has a lower surface continuous downward and obliquely. 如申請專利範圍第1項所述之射出成形機,其中,還具備經由繫桿與安裝有定模之固定壓板連結之後壓板,該後壓板包括固定前述繫桿之後壓板主體、及支撐該後壓板主體之主體支撐部,該主體支撐部包括向斜下方傳遞來自前述後壓板主體的力之部份。The injection molding machine according to item 1 of the scope of patent application, further comprising a back platen connected through a tie rod to a fixed platen on which a fixed mold is mounted, the rear platen includes a platen body after the aforementioned tie rod is fixed, and the rear platen is supported. A main body supporting portion of the main body, the main body supporting portion including a portion that transmits the force from the rear platen main body diagonally downward. 如申請專利範圍第1項所述之射出成形機,其中,具備:第1構件,形成有電磁鐵;及第2構件,形成有被前述電磁鐵吸附之吸附部,由前述電磁鐵和前述吸附部構成產生合模力之合模力產生機構,前述第1構件及前述第2構件中的至少一個中包括形成有產生前述合模力之構件之主體、及支撐該主體之主體支撐部,該主體支撐部包括向斜下方傳遞來自前述主體的力之部份。The injection molding machine according to item 1 of the patent application scope, comprising: a first member formed with an electromagnet; and a second member formed with an adsorption portion adsorbed by the electromagnet, the electromagnet and the adsorption being formed A clamping force generating mechanism that generates a clamping force is included in at least one of the first member and the second member, and includes a main body on which a member that generates the clamping force is formed, and a main body support portion that supports the main body. The main body support portion includes a portion that transmits a force from the main body diagonally downward. 一種射出成形機,其中,具備:第1構件,形成有電磁鐵;第2構件,形成有被前述電磁鐵吸附之吸附部;及機架,支撐前述第1構件及前述第2構件,由前述電磁鐵和前述吸附部構成產生合模力之合模力產生機構,前述第1構件及前述第2構件中的至少一個中包括形成有產生前述合模力之構件之主體、及支撐該主體之主體支撐部,該主體支撐部支撐前述主體的側面的上下方向的中央部,該主體支撐部,包括:自前述主體的側面向斜下方延伸地向斜下方傳遞來自前述主體的力之臂部、及自前述臂部之前端向下方延伸之柱部,前述主體支撐部之前述臂部,具有向斜下方連續之下面。An injection molding machine comprising: a first member formed with an electromagnet; a second member formed with an adsorption portion adsorbed by the electromagnet; and a frame supporting the first member and the second member. The electromagnet and the adsorption portion constitute a clamping force generating mechanism that generates a clamping force. At least one of the first member and the second member includes a main body formed with a member that generates the clamping force, and a support that supports the main body. A main body support portion that supports a central portion in a vertical direction of a side surface of the main body, the main body support portion including an arm portion that transmits a force from the main body diagonally downwardly and extends downward from the side surface of the main body, And a pillar portion extending downward from the front end of the arm portion, and the arm portion of the main body support portion has a continuous lower surface inclined downward.
TW102138475A 2012-11-29 2013-10-24 Injection molding machine TWI631003B (en)

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