TWI538168B - Three-dimensional semiconductor device and method of manufacturing the same - Google Patents

Three-dimensional semiconductor device and method of manufacturing the same Download PDF

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TWI538168B
TWI538168B TW104100025A TW104100025A TWI538168B TW I538168 B TWI538168 B TW I538168B TW 104100025 A TW104100025 A TW 104100025A TW 104100025 A TW104100025 A TW 104100025A TW I538168 B TWI538168 B TW I538168B
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conductive portion
connectors
multilayer structure
dimensional semiconductor
layer
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TW104100025A
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TW201626543A (en
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陳士弘
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旺宏電子股份有限公司
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Description

三維半導體元件及其製造方法 Three-dimensional semiconductor component and method of manufacturing same

本發明是有關於一種三維(three-dimensional,3D)半導體元件及其製造方法,且特別是有關於一種具底部接觸(bottom contacts)之三維半導體元件及其製造方法。 The present invention relates to a three-dimensional (3D) semiconductor device and a method of fabricating the same, and more particularly to a three-dimensional semiconductor device having bottom contacts and a method of fabricating the same.

非揮發性記憶體元件在設計上有一個很大的特性是,當記憶體元件失去或移除電源後仍能保存資料狀態的完整性。目前業界已有許多不同型態的非揮發性記憶體元件被提出。不過相關業者仍不斷研發新的設計或是結合現有技術,進行含記憶胞之記憶體平面的堆疊以達到具有更高儲存容量的記憶體結構。例如已有一些多層薄膜電晶體堆疊之反及閘(NAND)型快閃記憶體結構被提出。相關業者已經提出各種不同結構的三維記憶體元件,例如具單閘極(Single-Gate)之記憶胞、雙閘極(double gate)之記憶胞,和環繞式閘極(surrounding gate)之記憶胞等三維記憶體元件。 A very important feature of non-volatile memory components is the ability to preserve the integrity of the data state when the memory component loses or removes power. Many different types of non-volatile memory components have been proposed in the industry. However, related companies continue to develop new designs or combine existing technologies to stack memory cells with memory cells to achieve a memory structure with higher storage capacity. For example, some NAND type flash memory structures have been proposed for multilayer thin film transistor stacks. Related companies have proposed three-dimensional memory components of various structures, such as memory cells with single-gate, double-gate memory cells, and memory cells of a surrounding gate. And other three-dimensional memory components.

相關設計者無不期望可以建構出一三維記憶體結構,不僅具有許多層堆疊平面(記憶體層)而達到更高的儲存容量,更具有優異的電子特性(例如具有良好的資料保存可靠性和操 作速度),使記憶體結構可以被穩定和快速的如進行抹除和編程等操作。一般而言,NAND型快閃記憶體的頁(Page)尺寸係與位元線數目成比例。因此當元件尺寸縮小,不僅是成本降低,其平行操作的增加也提高了元件的讀寫速度,進而達到更高的資料傳輸速度。然而,在縮小元件尺寸時,仍有許多其他問題需要考量。 It is hoped by the relevant designers that a three-dimensional memory structure can be constructed, which not only has many layer stacking planes (memory layers) but also achieves higher storage capacity and superior electronic characteristics (for example, good data storage reliability and operation). The speed of the memory structure allows the memory structure to be stable and fast, such as erasing and programming. In general, the page size of a NAND type flash memory is proportional to the number of bit lines. Therefore, when the component size is reduced, not only the cost is reduced, but the parallel operation increases the read/write speed of the component, thereby achieving a higher data transmission speed. However, there are still many other issues to consider when reducing the size of components.

以一般的三維垂直通道式記憶體元件(ex:NAND)為例,多層結構連接器(multilayered connectors)在一方向上例如X方向上的間距(X-pitch)可利用寬階梯規則(wide staircase rule)而放鬆,但在另一方向上例如Y方向上的間距(Y-pitch)會為了連結多層結構連接器至字元線解碼器而變得非常密集。雖然擴大Y方向區域(block_Y)可以放寬Y方向間距,但串列選擇線(string selection line,SSL)的數目將會增加,而引起更多如功率損耗(power consumption)和訊號干擾(signal disturbance)的問題。考慮到在三維NAND元件中干擾嚴重的情形,較少SSL數目的設計將是建構三維元件的較佳選擇,然而此種設計可能造成層(如字元線WL)之扇出區域的高圖案密度。 Taking a general three-dimensional vertical channel type memory element (ex: NAND) as an example, a multi-layered connector (X-pitch) in one direction such as an X-direction can utilize a wide staircase rule. It is relaxed, but the Y-pitch in the other direction, for example, in the Y direction, becomes very dense in order to join the multilayer structure connector to the word line decoder. Although expanding the Y-direction region (block_Y) can relax the Y-direction spacing, the number of string selection lines (SSL) will increase, causing more such as power consumption and signal disturbance. The problem. Considering the severe interference in three-dimensional NAND devices, a less SSL number design would be a better choice for constructing a three-dimensional component, however such a design may result in a high pattern density of the fan-out region of the layer (eg, word line WL). .

本發明係有關於一種三維半導體元件及其製造方法。根據實施例之三維半導體元件,係提出階梯接觸連至多層結構下方之底部,例如以直接延伸階梯接觸至底部,或是形成頂部導體以連接階梯接觸和底部接觸等方式施行。 The present invention relates to a three-dimensional semiconductor device and a method of fabricating the same. According to the three-dimensional semiconductor component of the embodiment, a step contact is proposed to be connected to the bottom under the multilayer structure, for example, to directly extend the step contact to the bottom, or to form the top conductor to connect the step contact and the bottom contact.

根據實施例,係提出一種三維半導體元件,包括:具有包括N個梯級(N steps)的一階梯區域(staircase region)之一基板,其中N為大於或等於1的整數;具有多層結構(multi-layers) 疊置於基板之一堆疊,且多層結構包括主動層與絕緣層交錯於基板上,堆疊包括複數個次堆疊形成於基板上,該些次堆疊與階梯區域之N個梯級對應設置以分別形成接觸區域;和分別位於對應的接觸區域之複數個連接器,且該些連接器係向下延伸連接至多層結構下方之一底層。 According to an embodiment, a three-dimensional semiconductor element is provided, comprising: a substrate having a staircase region including N steps, wherein N is an integer greater than or equal to 1; and having a multi-layer structure (multi- Layers) Stacked on one of the stacks of the substrate, and the multilayer structure includes an active layer and an insulating layer interleaved on the substrate, and the stack includes a plurality of sub-stacks formed on the substrate, the sub-stacks being disposed corresponding to the N steps of the stepped regions to respectively form contacts And a plurality of connectors respectively located in the corresponding contact regions, and the connectors are extended downwardly to one of the bottom layers below the multilayer structure.

根據實施例,係提出一種三維半導體元件之製造方法,包括:提供一基板,基板具有包括N個梯級的一階梯區域,其中N為大於或等於1的整數;形成具有多層結構之一堆疊於基板上,且多層結構包括主動層與絕緣層交錯,堆疊包括複數個次堆疊形成於基板上,該些次堆疊與階梯區域之N個梯級對應設置以分別形成接觸區域;和形成複數個連接器分別位於對應的接觸區域,且該些連接器係向下延伸連接至多層結構下方之一底層。 According to an embodiment, a method of fabricating a three-dimensional semiconductor device is provided, comprising: providing a substrate having a stepped region including N steps, wherein N is an integer greater than or equal to 1; forming one of the multilayer structures stacked on the substrate And the multi-layer structure comprises an active layer interlaced with the insulating layer, the stack comprising a plurality of sub-stacks formed on the substrate, the sub-stacks being correspondingly arranged with the N steps of the stepped regions to respectively form contact regions; and forming a plurality of connectors respectively Located in the corresponding contact area, and the connectors are extended downwardly to one of the bottom layers below the multilayer structure.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式,作詳細說明如下: In order to provide a better understanding of the above and other aspects of the present invention, the following detailed description of the embodiments and the accompanying drawings

10‧‧‧基板 10‧‧‧Substrate

101‧‧‧底層 101‧‧‧ bottom layer

11‧‧‧記憶體層 11‧‧‧ memory layer

12、13‧‧‧選擇線 12, 13‧‧‧ selection line

15‧‧‧串列 15‧‧‧Listing

17‧‧‧串列接觸 17‧‧‧ Serial contact

18‧‧‧導線 18‧‧‧Wire

21、22、Ld‧‧‧介電層 21, 22, Ld‧‧‧ dielectric layer

211‧‧‧絕緣層 211‧‧‧Insulation

213‧‧‧主動層 213‧‧‧ active layer

231、232、233、234‧‧‧多層結構連接器 231, 232, 233, 234‧‧‧ multilayer structure connectors

241、242、243、244‧‧‧底部連接器 241, 242, 243, 244‧‧‧ bottom connectors

251、252、253、254‧‧‧頂部導體 251, 252, 253, 254‧‧‧ top conductor

31、32、33、34‧‧‧連接器 31, 32, 33, 34‧‧‧ connectors

314、324、334、344‧‧‧第一導電部 314, 324, 334, 344‧‧‧ first conductive parts

315、325、335、345‧‧‧第二導電部 315, 325, 335, 345‧‧‧ second conductive parts

314h、324h、334h、344h‧‧‧底部接觸孔 314h, 324h, 334h, 344h‧‧‧ bottom contact hole

Rs‧‧‧階梯區域 Rs‧‧‧ ladder area

Rc1、Rc2、Rc3、Rc4‧‧‧接觸區域 Rc1, Rc2, Rc3, Rc4‧‧‧ contact areas

Tc‧‧‧溝槽區域 Tc‧‧‧ trench area

TL1、TL2、TL3、TL4‧‧‧三層結構之遮罩 TL1, TL2, TL3, TL4‧‧‧ three-layer structure mask

PR-1、PR-2、PR-3、PR-4‧‧‧圖案化光阻 PR-1, PR-2, PR-3, PR-4‧‧‧ patterned photoresist

Lc‧‧‧導體 Lc‧‧‧ conductor

D‧‧‧間距 D‧‧‧ spacing

S‧‧‧厚度 S‧‧‧ thickness

第1圖係為一三維半導體元件之立體圖。 Figure 1 is a perspective view of a three-dimensional semiconductor component.

第2A圖係為本揭露第一實施例之一三維半導體元件的部分結構之上視圖。 Fig. 2A is a top plan view showing a part of the structure of the three-dimensional semiconductor element of the first embodiment.

第2B圖為沿著第2A圖之剖面線2B-2B所繪示之三維半導體 元件之剖面示意圖。 Figure 2B is a three-dimensional semiconductor depicted along section line 2B-2B of Figure 2A. A schematic cross-sectional view of the component.

第2C圖為沿著第2A圖之剖面線2C-2C所繪示之三維半導體元件之剖面示意圖。 2C is a schematic cross-sectional view of the three-dimensional semiconductor device taken along section line 2C-2C of FIG. 2A.

第2D圖為沿著第2A圖之剖面線2D-2D所繪示之三維半導體元件之剖面示意圖。 2D is a schematic cross-sectional view of the three-dimensional semiconductor device taken along the section line 2D-2D of FIG. 2A.

第3A圖至第14D圖繪示第一實施例之具底部接觸的三維半導體元件之一種製造方法。 3A to 14D illustrate a method of manufacturing the three-dimensional semiconductor element with bottom contact of the first embodiment.

第15圖係為本揭露第二實施例之一三維半導體元件之剖面示意圖。 Figure 15 is a cross-sectional view showing a three-dimensional semiconductor device according to a second embodiment of the present invention.

第16圖至第25圖繪示第二實施例之具底部接觸的三維半導體元件之一種製造方法。 16 to 25 illustrate a method of manufacturing the three-dimensional semiconductor element with bottom contact of the second embodiment.

本揭露之實施例係提出一種三維半導體元件,特別是一種具底部接觸(bottom contacts)之三維半導體元件。根據實施例,係於三維半導體元件中建構底部接觸,使元件在應用範圍的適用性上可更為提高。例如,可以將區域選擇器(block selectors)設計於階梯接觸區域(staircase contact region)下方,應用本案實施例之具底部接觸之三維半導體元件,使在階梯區域底部的選擇器和接觸區域的多層結構連接,藉已達成節省面積及避免扇出密度過高的問題。再者,還有其他可以應用實施例之底部接觸的情況,例如週邊區域在陣列區域下方(periphery-under-array)之三維半導體元件的應用,和/或需要內部陣列的階梯接觸的應用。實施例之底部接觸結構,對於追求高電子性能和特性的三維半導體元 件,可以提供更多樣的結構可能性。 Embodiments of the present disclosure propose a three-dimensional semiconductor component, particularly a three-dimensional semiconductor component having bottom contacts. According to the embodiment, the bottom contact is constructed in the three-dimensional semiconductor component, so that the applicability of the component in the application range can be further improved. For example, the block selectors can be designed under the staircase contact region, and the three-dimensional semiconductor component with the bottom contact of the embodiment of the present invention is applied to make the multilayer structure of the selector and the contact region at the bottom of the step region. Connections have achieved the problem of saving area and avoiding excessive fan-out density. Furthermore, there are other situations in which the bottom contact of the embodiment can be applied, such as the application of a three-dimensional semiconductor component of a peripheral region under a peripheral-under-array, and/or the application of a step contact requiring an internal array. The bottom contact structure of the embodiment is for a three-dimensional semiconductor element that pursues high electronic properties and characteristics. Pieces can provide more structural possibilities.

本揭露可應用於許多具不同記憶胞陣列型態的三維半導體元件,例如垂直通道式(vertical-channel,VC)三維半導體元件和垂直閘極式(vertical-gate,VG)三維半導體元件,本揭露對於實施例之應用型態並沒有特別限制。第1圖係為一三維半導體元件之立體圖。第1圖中係繪示一垂直通道式三維半導體元件為例作說明。一三維半導體元件包括一堆疊(stack)具有多層結構(multi-layers)疊置於一基板10上,和包括N個梯級(N steps)的一階梯區域(staircase region)Rs,其中N為大於或等於1的整數。且多層結構包括數層記憶體層(memory layers)11(即主動層,例如是VC元件中包括了控制閘極)與絕緣層交錯於基板10上。三維半導體元件更包括複數條選擇線(selection lines)12相互平行地位於記憶體層11上方,複數條串列(strings)15垂直於記憶體層11和選擇線12,其中該些串列15係電性連接至對應之選擇線12。再者,三維半導體元件更包括複數條導線18(例如位元線BLs)位於選擇線12上方,且該些導線18係相互平行並垂直於選擇線12。複數個記憶胞(cells)係分別由該些串列15、該些選擇線12和該些導線18定義,且這些記憶胞係排列為複數列(rows)及複數行(columns)以形成記憶體陣列。再者,複數個串列接觸(string contacts)17係垂直於記憶體層11和選擇線12,且每串列接觸17之設置係對應於記憶胞之每串列15,其中串列接觸17係電性連接至對應的選擇線12和對應的導線18。三維半導體元件還包括其它元件,例如選擇線12是指上方選擇線(upper select lines,upper SG),而記憶體層11下方更有下方選擇線(lower select lines,lower SG)13的形成。 The disclosure can be applied to a plurality of three-dimensional semiconductor components having different memory cell array types, such as vertical-channel (VC) three-dimensional semiconductor components and vertical-gate (VG) three-dimensional semiconductor components. There is no particular limitation on the application form of the embodiment. Figure 1 is a perspective view of a three-dimensional semiconductor component. In the first drawing, a vertical channel type three-dimensional semiconductor device is illustrated as an example. A three-dimensional semiconductor component includes a stack having multi-layers stacked on a substrate 10, and a staircase region Rs including N steps, wherein N is greater than or An integer equal to 1. And the multilayer structure includes a plurality of memory layers 11 (ie, the active layer, for example, a control gate is included in the VC element) and the insulating layer is interleaved on the substrate 10. The three-dimensional semiconductor component further includes a plurality of selection lines 12 located above the memory layer 11 in parallel with each other, and a plurality of strings 15 perpendicular to the memory layer 11 and the selection line 12, wherein the series 15 are electrically connected Connect to the corresponding selection line 12. Moreover, the three-dimensional semiconductor component further includes a plurality of wires 18 (eg, bit lines BLs) located above the select lines 12, and the wires 18 are parallel to each other and perpendicular to the select lines 12. A plurality of cells are defined by the series 15, the selection lines 12 and the wires 18, and the memory cells are arranged in a plurality of rows and columns to form a memory. Array. Furthermore, a plurality of string contacts 17 are perpendicular to the memory layer 11 and the selection line 12, and the arrangement of each string of contacts 17 corresponds to each column 15 of the memory cells, wherein the series contacts 17 are electrically The connection is made to the corresponding selection line 12 and the corresponding wire 18. The three-dimensional semiconductor component further includes other components. For example, the select line 12 refers to an upper select line (upper SG), and below the memory layer 11, there is a lower select line (lower select). Lines, lower SG) 13 formation.

實施例中,堆疊包括複數個次堆疊(sub-stacks)形成於基板10上,且該些次堆疊與階梯區域Rs之N個梯級對應設置以分別形成接觸區域(contact regions)(Rc)。實施例之三維半導體元件更包括複數個連接器(connectors),分別位於對應的接觸區域(Rc),且該些連接器係向下延伸連接至多層結構下方之一底層(bottom layer)。以下係以兩種態樣之底部接觸的三維半導體元件為例作說明,但本揭露並不僅限於此。 In an embodiment, the stack includes a plurality of sub-stacks formed on the substrate 10, and the sub-stacks are disposed corresponding to the N steps of the step region Rs to form contact regions (Rc), respectively. The three-dimensional semiconductor component of the embodiment further includes a plurality of connectors respectively located at corresponding contact regions (Rc), and the connectors are extended downwardly to a bottom layer below the multilayer structure. The following is an example of a three-dimensional semiconductor element in contact with the bottom of two aspects, but the disclosure is not limited thereto.

以下實施例係參照所附圖式敘述本揭露之相關結構與製程,然本揭露並不僅限於此。實施例中相同或類似之元件係以相同或類似的標號標示。需注意的是,本揭露並非顯示出所有可能的實施例。未於本揭露提出的其他實施態樣也可能可以應用。再者,圖式上的尺寸比例並非按照實際產品等比例繪製。因此,說明書和圖示內容僅作敘述實施例之用,而非作為限縮本揭露保護範圍之用。 The following embodiments describe the related structures and processes of the present disclosure with reference to the accompanying drawings, but the disclosure is not limited thereto. The same or similar elements in the embodiments are denoted by the same or similar reference numerals. It should be noted that the disclosure does not show all possible embodiments. Other implementations not presented in this disclosure may also be applicable. Furthermore, the dimensional ratios on the drawings are not drawn in proportion to the actual product. Therefore, the description and illustration are for illustrative purposes only and are not intended to be limiting.

<第一實施例> <First Embodiment>

請參照第1圖和第2A~2D圖。第2A圖係為本揭露第一實施例之一三維半導體元件的部分結構之上視圖。第2B圖為沿著第2A圖之剖面線2B-2B所繪示之三維半導體元件之剖面示意圖。第2C圖為沿著第2A圖之剖面線2C-2C所繪示之三維半導體元件之剖面示意圖。第2D圖為沿著第2A圖之剖面線2D-2D所繪示之三維半導體元件之剖面示意圖。再者,第2A圖呈現三維半導體元件的一xy平面,第2B圖和第2C圖呈現三維半導體元件的xz平面,和第2D圖呈現三維半導體元件的一yz 平面。 Please refer to Figure 1 and Figure 2A~2D. Fig. 2A is a top plan view showing a part of the structure of the three-dimensional semiconductor element of the first embodiment. Figure 2B is a schematic cross-sectional view of the three-dimensional semiconductor device taken along section line 2B-2B of Figure 2A. 2C is a schematic cross-sectional view of the three-dimensional semiconductor device taken along section line 2C-2C of FIG. 2A. 2D is a schematic cross-sectional view of the three-dimensional semiconductor device taken along the section line 2D-2D of FIG. 2A. Furthermore, FIG. 2A presents an xy plane of the three-dimensional semiconductor component, FIGS. 2B and 2C represent the xz plane of the three-dimensional semiconductor component, and FIG. 2D presents a yz of the three-dimensional semiconductor component. flat.

實施例中,堆疊所包括的複數個次堆疊(sub-stacks)係形成於基板10上,且該些次堆疊與階梯區域Rs之N個梯級對應設置,以分別形成接觸區域(contact regions),例如第2A圖和第2B圖所示之接觸區域Rc1、Rc2、Rc3和Rc4。在第一實施例中,三維半導體元件更包括複數個連接器(connectors),例如多層結構連接器(multilayered connectors)231、232、233和234分別位於對應的接觸區域Rc1、Rc2、Rc3和Rc4。根據第一實施例,該些連接器係為底部連接器(bottom connectors)例如241、242、243和244分別形成於對應的接觸區域,且底部連接器向下延伸連接至多層結構(i.e.交錯設置的主動層213與絕緣層211)下方之一底層101,如第2B圖所示。 In an embodiment, a plurality of sub-stacks included in the stack are formed on the substrate 10, and the sub-stacks are disposed corresponding to the N steps of the step region Rs to form contact regions, respectively. For example, the contact regions Rc1, Rc2, Rc3, and Rc4 shown in FIGS. 2A and 2B. In the first embodiment, the three-dimensional semiconductor component further includes a plurality of connectors, for example, multilayered connectors 231, 232, 233, and 234 are respectively located in the corresponding contact regions Rc1, Rc2, Rc3, and Rc4. According to the first embodiment, the connectors are formed by bottom connectors such as 241, 242, 243 and 244 respectively formed in corresponding contact areas, and the bottom connectors are extended downwardly to the multi-layer structure (ie interlaced setting) The active layer 213 and one of the underlying layers 101 below the insulating layer 211) are as shown in FIG. 2B.

如第2C圖所示,多層結構連接器(multilayered connectors)例如231、232、233和234係分別形成於對應的接觸區域Rc1、Rc2、Rc3和Rc4,並分別連接各次堆疊之主動層213的降落區域。例如,多層結構連接器231連結接觸區域Rc1中第四梯級(階梯區域)之主動層213的降落區域。類似的,多層結構連接器232連結接觸區域Rc2中第三梯級(階梯區域)之主動層213的降落區域,多層結構連接器233連結接觸區域Rc3中第二梯級(階梯區域)之主動層213的降落區域,以及多層結構連接器234連結接觸區域Rc4中第一梯級(階梯區域)之主動層213的降落區域。 As shown in FIG. 2C, multilayered connectors such as 231, 232, 233, and 234 are formed in the corresponding contact regions Rc1, Rc2, Rc3, and Rc4, respectively, and are connected to the active layers 213 of the respective stacks. Landing area. For example, the multilayer structure connector 231 connects the landing area of the active layer 213 of the fourth step (stepped area) in the contact region Rc1. Similarly, the multilayer structure connector 232 connects the landing area of the active layer 213 of the third step (stepped area) in the contact region Rc2, and the multilayer structure connector 233 connects the active layer 213 of the second step (stepped area) of the contact area Rc3. The landing area, and the multilayer structure connector 234 joins the landing area of the active layer 213 of the first step (stepped area) in the contact area Rc4.

請參照第2A圖和第2D圖。第一實施例中,各個多層結構連接器如231、232、233和234係分別以頂部導體(top conductor)如251、252、253和254電性連接於對應之底部連接器如241、242、243和244。如第2A圖所示,相鄰設置的多層結構連接器231和底部連接器241係以一頂部導體251電性連接。類似的,相鄰設置的多層結構連接器232和底部連接器242係以一頂部導體252電性連接,相鄰設置的多層結構連接器233和底部連接器243係以一頂部導體253電性連接,相鄰設置的多層結構連接器234和底部連接器244係以一頂部導體254電性連接。頂部導體251、252、253和254係彼此相間隔。 Please refer to Figures 2A and 2D. In the first embodiment, each of the multilayer structure connectors such as 231, 232, 233, and 234 is a top conductor (top The conductors such as 251, 252, 253 and 254 are electrically connected to corresponding bottom connectors such as 241, 242, 243 and 244. As shown in FIG. 2A, the adjacently disposed multilayer structure connector 231 and bottom connector 241 are electrically connected by a top conductor 251. Similarly, the adjacently disposed multi-layer structure connector 232 and the bottom connector 242 are electrically connected by a top conductor 252, and the adjacently disposed multi-layer structure connector 233 and the bottom connector 243 are electrically connected by a top conductor 253. The adjacently disposed multilayer structure connector 234 and bottom connector 244 are electrically connected by a top conductor 254. The top conductors 251, 252, 253, and 254 are spaced apart from one another.

第一實施例中,多層結構連接器(例如231、232、233和234)和底部連接器(例如241、242、243和244)係相互平行地延伸,而頂部導體(例如251、252、253和254)之一延伸方向例如沿著y-方向,係實質上垂直於底部連接器(例如241、242、243和244)之一延伸方向例如沿著z-方向,如第2B至2D圖所示。 In the first embodiment, the multilayer structure connectors (e.g., 231, 232, 233, and 234) and the bottom connectors (e.g., 241, 242, 243, and 244) extend parallel to each other, while the top conductors (e.g., 251, 252, 253) And 254) one of the extending directions, for example along the y-direction, is substantially perpendicular to one of the bottom connectors (eg, 241, 242, 243, and 244) extending direction, such as along the z-direction, as in Figures 2B through 2D. Show.

再者,相鄰設置的多層結構連接器和底部連接器係以絕緣物例如介電層21和22間隔開來,如第2D圖所示。介電層21和22可以是包括相同或不同材料,本揭露對此並不多作限制。一實施例中,相鄰設置的多層結構連接器和底部連接器(如第2D圖所示之多層結構連接器231和底部連接器241)係具有小於5μm之一間距D。然於實際應用之三維半導體元件中,間距D亦可為其他數值,並不僅限於此例示之數值。 Furthermore, adjacently disposed multilayer structure connectors and bottom connectors are spaced apart by insulators such as dielectric layers 21 and 22, as shown in Figure 2D. The dielectric layers 21 and 22 may be of the same or different materials, and the disclosure is not limited thereto. In one embodiment, adjacently disposed multilayer structure connectors and bottom connectors (such as multilayer structure connector 231 and bottom connector 241 shown in FIG. 2D) have a pitch D of less than 5 μm. However, in the practical application of the three-dimensional semiconductor component, the pitch D may be other values, and is not limited to the values exemplified herein.

再者,介電層22包圍底部連接器(例如241、242、243和244)和覆蓋多層結構。一實施例中,圍繞底部連接器(如第2D圖所示之底部連接器241)之介電層22的一部分係具有小於或等於1μm之厚度S。然於實際應用之三維半導體元件中,厚度S 亦可為其他數值,並不僅限於此例示之數值。 Furthermore, the dielectric layer 22 surrounds the bottom connectors (e.g., 241, 242, 243, and 244) and covers the multilayer structure. In one embodiment, a portion of the dielectric layer 22 surrounding the bottom connector (such as the bottom connector 241 shown in FIG. 2D) has a thickness S of less than or equal to 1 μm. However, in practical applications of three-dimensional semiconductor components, thickness S Other values are also possible, and are not limited to the numerical values exemplified herein.

再者,如第2D圖所示,頂部導體(例如251、252、253和254)形成於介電層21和22上並連接多層結構連接器(例如231、232、233和234)和底部連接器(例如241、242、243和244)的頂表面。換言之,根據第一實施例,用來連接多層結構連接器和底部連接器的頂部導體(例如251、252、253和254),係藉由介電層21和22而與多層結構之主動層213分隔和絕緣。 Furthermore, as shown in FIG. 2D, top conductors (eg, 251, 252, 253, and 254) are formed on dielectric layers 21 and 22 and connect the multilayer structure connectors (eg, 231, 232, 233, and 234) and the bottom connection. The top surface of the devices (e.g., 241, 242, 243, and 244). In other words, according to the first embodiment, the top conductors (e.g., 251, 252, 253, and 254) for connecting the multilayer structure connector and the bottom connector are connected to the active layer 213 of the multilayer structure by the dielectric layers 21 and 22. Separated and insulated.

根據實施例之三維半導體元件,所建構之底部連接器(例如241、242、243和244)可電性連接至多層結構下方之相應線路。相應線路的例子包括區域選擇器如TFTs,和對於週邊區域在陣列區域下方之三維半導體元件可進行電性連接的元件,以及對於需要內部陣列之階梯接觸的三維半導體元件可進行電性連接的元件等等。因此,實施例之底部接觸,其與多層結構連接器(連結至各次堆疊之主動層的降落區域)耦接,對於追求高電子性能和特性的三維半導體元件係可提供更多可能的變化和發展。 According to the three-dimensional semiconductor component of the embodiment, the constructed bottom connectors (e.g., 241, 242, 243, and 244) can be electrically connected to corresponding lines under the multilayer structure. Examples of corresponding wirings include area selectors such as TFTs, and elements that can be electrically connected to three-dimensional semiconductor elements under the array area in the peripheral area, and elements that can be electrically connected to three-dimensional semiconductor elements that require step contact of the internal array. and many more. Thus, the bottom contact of the embodiment, which is coupled to the multilayer structure connector (the landing region that is bonded to the active layers of each stack), provides more possible variations for three-dimensional semiconductor component systems that pursue high electronic performance and characteristics. development of.

以下係提出其中一種可應用之製造第一實施例之具底部接觸的三維半導體元件之方法。第3A圖至第14D圖繪示第一實施例之具底部接觸的三維半導體元件之一種製造方法。請同時參照第1圖關於實施例之三維半導體元件的相關元件。 The following is a method for manufacturing a three-dimensional semiconductor element having a bottom contact of the first embodiment which can be applied. 3A to 14D illustrate a method of manufacturing the three-dimensional semiconductor element with bottom contact of the first embodiment. Please refer to FIG. 1 for the relevant elements of the three-dimensional semiconductor element of the embodiment.

首先,提供一基板10,其上具有包括多層結構(multi-layers)之一堆疊,多層結構包括交錯疊置的主動層213與絕緣層211於基板10上,堆疊包括複數個次堆疊形成於基板10上,且次堆疊與基板10的階梯區域Rs之N個梯級對應以分別形成接觸區域(例如Rc1、Rc2、Rc3、Rc4),其中N為大於或等於1 的整數。如第3A圖和第3B圖所示,一介電層21形成於階梯區域Rs上,並沿著梯級定義出一溝槽區域(trench area)Tc。請參照第3A圖,係為實施例之三維半導體元件的部分結構之上視圖(xy平面),顯示介電層21和在接觸區域Rc1-Rc4之N個梯級處的主動層213。第3B圖為沿著第3A圖之剖面線3B-3B所繪示之三維半導體元件之剖面示意圖(xz平面)。第3C圖為沿著第3A圖之剖面線3C-3C所繪示之三維半導體元件之剖面示意圖(xz平面)。 First, a substrate 10 having a stack including a plurality of layers of multi-layers including an interleaved active layer 213 and an insulating layer 211 on a substrate 10, the stack including a plurality of sub-stacks formed on the substrate 10, and the sub-stack corresponds to N steps of the step region Rs of the substrate 10 to form contact regions (for example, Rc1, Rc2, Rc3, Rc4), wherein N is greater than or equal to 1 The integer. As shown in FIGS. 3A and 3B, a dielectric layer 21 is formed on the stepped region Rs, and a trench area Tc is defined along the steps. Referring to FIG. 3A, a top view (xy plane) of a partial structure of the three-dimensional semiconductor device of the embodiment is shown, and the dielectric layer 21 and the active layer 213 at N steps of the contact regions Rc1 - Rc4 are shown. Fig. 3B is a schematic cross-sectional view (xz plane) of the three-dimensional semiconductor element taken along the section line 3B-3B of Fig. 3A. Fig. 3C is a schematic cross-sectional view (xz plane) of the three-dimensional semiconductor element taken along section line 3C-3C of Fig. 3A.

之後,例如利用三層結構製程(tri-layer process,一種三層結構之遮罩包括ODL/SHB/PR),移除溝槽區域Tc中的多層結構。實施例中,蝕刻一對膜層(即N個梯級之其中一個梯級的一層主動層213和一層絕緣層211)之後,再以蝕刻進行遮罩的微調製程(trim-etch process)。請參照第4A-4B圖至第11A-11B圖。第4A圖至第11B圖係繪示實施例三維半導體元件之移除溝槽區域Tc的多層結構之蝕刻-微調製程示意圖。其中,標記為B的圖示,例如第4B、5B、6B、7B、…11B圖係繪示沿標記為A的圖示中剖面線B-B(例如分別為4B-4B、5B-5B、…11B-11B)的剖面圖。再者,由於介電層21的高度一般遠大於溝槽區域Tc的寬度,因而在此示例之製程中係假設介電層21沿著y-方向的蝕刻-微調可以被忽略。 Thereafter, the multilayer structure in the trench region Tc is removed, for example, using a tri-layer process (a three-layer structure mask including ODL/SHB/PR). In the embodiment, after etching a pair of film layers (ie, one active layer 213 and one insulating layer 211 of one of the N steps), a trim-etch process of masking is performed by etching. Please refer to Figures 4A-4B through 11A-11B. 4A to 11B are schematic diagrams showing an etching-micromodulation process of the multilayer structure of the removed trench region Tc of the three-dimensional semiconductor device of the embodiment. Here, the illustration labeled B, for example, the 4B, 5B, 6B, 7B, ... 11B diagram shows the section line BB along the diagram labeled A (for example, 4B-4B, 5B-5B, ... 11B, respectively). Section -11B). Moreover, since the height of the dielectric layer 21 is generally much larger than the width of the trench region Tc, it is assumed in the process of this example that the etching-fine tuning of the dielectric layer 21 along the y-direction can be ignored.

如第4A圖和第4B圖所示,形成三層結構之遮罩TL1(例如ODL/SHB/PR),且對應接觸區域Rc1的溝槽區域Tc。如第5A圖和第5B圖所示,以遮罩TL1進行接觸區域Rc1的第一層對(即N個梯級中第一個梯級的一主動層213和一絕緣層211,N=4)之蝕刻,蝕刻後位於接觸區域Rc1的溝槽區域Tc係暴 露出第二層對(即N個梯級中第二個梯級的一主動層213和一絕緣層211,N=4)的主動層213。之後,微調三層結構之遮罩TL1,以形成三層結構之遮罩TL2,接觸區域Rc1和Rc2之溝槽區域Tc中第二個梯級的主動層213係暴露出來,如第6A圖和第6B圖所示。 As shown in FIGS. 4A and 4B, a mask TL1 of three-layer structure (for example, ODL/SHB/PR) is formed, and corresponds to the trench region Tc of the contact region Rc1. As shown in FIGS. 5A and 5B, the first layer pair of the contact region Rc1 (ie, an active layer 213 and an insulating layer 211 of the first of the N steps, N=4) is performed with the mask TL1. Etching, after etching, the trench region Tc located in the contact region Rc1 is violent An active layer 213 of the second layer pair (ie, an active layer 213 of the second of the N steps and an insulating layer 211, N=4) is exposed. Thereafter, the mask TL1 of the three-layer structure is fine-tuned to form a mask TL2 of the three-layer structure, and the active layer 213 of the second step in the trench region Tc of the contact regions Rc1 and Rc2 is exposed, as shown in FIG. 6A and Figure 6B shows.

接著,如第7A圖和第7B圖所示,以遮罩TL2進行接觸區域Rc1和Rc2的第二層對(即N個梯級中第二個梯級的一主動層213和一絕緣層211,N=4)之蝕刻,蝕刻後位於接觸區域Rc1和Rc2的溝槽區域Tc係暴露出第三層對(即N個梯級中第三個梯級的一主動層213和一絕緣層211,N=4)的主動層213。之後,微調三層結構之遮罩TL2,以形成三層結構之遮罩TL3,接觸區域Rc1、Rc2和Rc3之溝槽區域Tc中第三個梯級的主動層213係暴露出來,如第8A圖和第8B圖所示。 Next, as shown in FIGS. 7A and 7B, the second layer pair of the contact regions Rc1 and Rc2 is performed with the mask TL2 (ie, an active layer 213 and an insulating layer 211, N of the second of the N steps). =4) etching, the trench region Tc located in the contact regions Rc1 and Rc2 after etching exposes the third layer pair (ie, an active layer 213 and an insulating layer 211 of the third step of the N steps, N=4 Active layer 213). Thereafter, the mask TL2 of the three-layer structure is fine-tuned to form a mask TL3 of a three-layer structure, and the active layer 213 of the third step in the trench region Tc of the contact regions Rc1, Rc2, and Rc3 is exposed, as shown in FIG. 8A. And Figure 8B shows.

接著,如第9A圖和第9B圖所示,以遮罩TL3進行接觸區域Rc1、Rc2和Rc3的第三層對(即N個梯級中第三個梯級的一主動層213和一絕緣層211,N=4)之蝕刻,蝕刻後位於接觸區域Rc1、Rc2和Rc3的溝槽區域Tc係暴露出第四層對(即N個梯級中第四個梯級的一主動層213和一絕緣層211,N=4)的主動層213。之後,微調三層結構之遮罩TL3,以形成三層結構之遮罩TL4,係暴露出接觸區域Rc1、Rc2、Rc3和Rc4之溝槽區域Tc中第四個梯級的主動層213,如第10A圖和第10B圖所示。接著,如第11A圖和第11B圖所示,以遮罩TL4進行接觸區域Rc1、Rc2、Rc3和Rc4的第四層對之蝕刻,使溝槽區域Tc中的包括交替之主動層213和絕緣層211的多層結構完全被移除。 Next, as shown in FIGS. 9A and 9B, the third layer pair of the contact regions Rc1, Rc2, and Rc3 is performed with the mask TL3 (ie, an active layer 213 and an insulating layer 211 of the third step of the N steps). , N=4) etching, the trench region Tc located in the contact regions Rc1, Rc2, and Rc3 after etching exposes a fourth layer pair (ie, an active layer 213 and an insulating layer 211 of the fourth step of the N steps) , N = 4) active layer 213. Thereafter, the mask TL3 of the three-layer structure is fine-tuned to form a three-layer structure mask TL4 exposing the active layer 213 of the fourth step in the trench region Tc of the contact regions Rc1, Rc2, Rc3 and Rc4, as described 10A and 10B are shown. Next, as shown in FIGS. 11A and 11B, the fourth layer of the contact regions Rc1, Rc2, Rc3, and Rc4 is etched by the mask TL4 so that the alternating active layer 213 and the insulating layer are included in the trench region Tc. The multilayer structure of layer 211 is completely removed.

在所有的蝕刻-微調製程完成後,係沈積一絕緣物並填滿溝槽區域Tc,之後再以平坦化製程例如化學機械研磨(CMP)以平坦化絕緣物之上表面,而形成如第12A圖至第12D圖所示之介電層22。第12A圖係為實施例之三維半導體元件的部分結構之上視圖(xy平面),顯示位於接觸區域Rc1-Rc4的介電層22。第12B圖為沿著第12A圖之剖面線12B-12B所繪示之三維半導體元件之剖面示意圖(xz平面)。第12C圖為沿著第12A圖之剖面線12C-12C所繪示之三維半導體元件之剖面示意圖(xz平面)。第12D圖為沿著第12A圖之剖面線12D-12D所繪示之三維半導體元件之剖面示意圖(yz平面)。 After all the etch-micromodulation processes are completed, an insulator is deposited and fills the trench region Tc, and then planarized by a planarization process such as chemical mechanical polishing (CMP) to planarize the upper surface of the insulator to form a 12A. The figure is shown to the dielectric layer 22 shown in Fig. 12D. Fig. 12A is a top view (xy plane) of a partial structure of the three-dimensional semiconductor element of the embodiment, showing the dielectric layer 22 in the contact regions Rc1 - Rc4. Fig. 12B is a schematic cross-sectional view (xz plane) of the three-dimensional semiconductor element taken along the section line 12B-12B of Fig. 12A. Fig. 12C is a schematic cross-sectional view (xz plane) of the three-dimensional semiconductor element taken along the section line 12C-12C of Fig. 12A. Fig. 12D is a schematic cross-sectional view (yz plane) of the three-dimensional semiconductor element taken along the section line 12D-12D of Fig. 12A.

在形成介電層22之後,係進行接觸孔製程以同時形成多層結構連接器(例如231、232、233和234)和底部連接器(例如241、242、243和244),如第13A圖至第13D圖所示。根據第13B圖和第13D圖,形成於各接觸區域(例如Rc1、Rc2、Rc3、Rc4)的底部連接器(例如241、242、243和244)係向下延伸連接至多層結構(i.e.交錯設置的主動層213與絕緣層211)下方之一底層101。形成於各接觸區域(例如Rc1、Rc2、Rc3、Rc4)的多層結構連接器(例如231、232、233和234)則連接各次堆疊之主動層213的降落區域,如第13C圖所示。再者,相鄰之多層結構連接器(如231/232/233/234)和底部連接器(如241/242/243/244)係以介電層21和22分隔開來,如第13D圖所示。介電層21和22可以是相同或不同材料所製。 After forming the dielectric layer 22, a contact hole process is performed to simultaneously form a multilayer structure connector (eg, 231, 232, 233, and 234) and a bottom connector (eg, 241, 242, 243, and 244), as shown in FIG. 13A. Figure 13D is shown. According to FIGS. 13B and 13D, the bottom connectors (eg, 241, 242, 243, and 244) formed in the respective contact regions (eg, Rc1, Rc2, Rc3, Rc4) are extended downwardly to the multilayer structure (ie staggered arrangement) The active layer 213 and the underlying layer 101 below the insulating layer 211). The multilayer structure connectors (e.g., 231, 232, 233, and 234) formed in the respective contact regions (e.g., Rc1, Rc2, Rc3, Rc4) connect the landing regions of the active layers 213 of the respective stacks as shown in Fig. 13C. Furthermore, adjacent multilayer connectors (such as 231/232/233/234) and bottom connectors (such as 241/242/243/244) are separated by dielectric layers 21 and 22, such as 13D. The figure shows. Dielectric layers 21 and 22 can be made of the same or different materials.

在接觸孔製程完成後,係沈積一導電材料(如金屬)和進行圖案化步驟,以形成頂部導體(例如251、252、253和254), 因而完成相鄰之多層結構連接器(如231/232/233/234)和底部連接器(如241/242/243/244)的頂部連接,如第14A圖至第14D圖所示。第一實施例中,各多層結構連接器例如231、232、233和234係分別藉由頂部導體251、252、253和254而電性連接至底部連接器如241、242、243和244,如第14D圖所示。相關元件之結構細節係如前所述,在此不再重複贅述。 After the contact hole process is completed, a conductive material (such as metal) is deposited and a patterning step is performed to form top conductors (eg, 251, 252, 253, and 254). Thus the top connection of the adjacent multilayer structure connector (e.g., 231/232/233/234) and the bottom connector (e.g., 241/242/243/244) is completed as shown in Figures 14A through 14D. In the first embodiment, each of the multilayer structure connectors such as 231, 232, 233, and 234 are electrically connected to the bottom connectors such as 241, 242, 243, and 244 by top conductors 251, 252, 253, and 254, respectively. Figure 14D is shown. The structural details of the related elements are as described above, and the detailed description thereof will not be repeated here.

<第二實施例> <Second embodiment>

第15圖係為本揭露第二實施例之一三維半導體元件之剖面示意圖。根據實施例,分別形成接觸區域的連接器係向下延伸連接至多層結構下方之一底層101,其中各連接器係與連接各次堆疊之主動層的降落區域之多層結構連接器電性連接。在第二實施例中,係以階梯接觸連結至底部為例作說明,其中形成的連接器(連接至多層結構下方之一底層101)和多層結構連接器係為一整體件(integral piece)。 Figure 15 is a cross-sectional view showing a three-dimensional semiconductor device according to a second embodiment of the present invention. According to an embodiment, the connectors respectively forming the contact regions are connected downwardly to one of the bottom layers 101 below the multilayer structure, wherein each connector is electrically connected to the multilayer structure connector connecting the landing regions of the active layers of each of the stacks. In the second embodiment, a stepwise contact is made to the bottom as an example, wherein the connector formed (connected to one of the bottom layers 101 below the multilayer structure) and the multilayer structure connector are an integral piece.

如第15圖所示,連接器,例如31、32、33或34,各包括一第一導電部例如314、324、334或344向下延伸連接至多層結構下方之底層101,和一第二導電部例如315、325、335或345連接第一導電部。第二導電部例如315、325、335和345係電性連接對應的次堆疊之主動層213(分別位於第一、第二、第三和第四梯級)的降落區域。第15圖中,第一導電部如314、324、334和344以及第二導電部如315、325、335和345係分別形成四個整體件(integral pieces)。 As shown in Fig. 15, the connectors, such as 31, 32, 33 or 34, each include a first conductive portion such as 314, 324, 334 or 344 extending downwardly to the bottom layer 101 below the multilayer structure, and a second A conductive portion such as 315, 325, 335 or 345 connects the first conductive portion. The second conductive portions, such as 315, 325, 335, and 345, are electrically connected to the landing regions of the corresponding sub-stacked active layers 213 (located in the first, second, third, and fourth steps, respectively). In Fig. 15, the first conductive portions such as 314, 324, 334 and 344 and the second conductive portions such as 315, 325, 335 and 345 respectively form four integral pieces.

根據第二實施例,連接器(如31/32/33/34)之第二導電部(如315/325/335/345)係直接接觸對應之次堆疊之主動層213 的降落區域。再者,第一導電部(如314/324/334/344)係以一介電層Ld與多層結構的該些主動層213相隔開,如第15圖所示。 According to a second embodiment, the second conductive portion of the connector (e.g., 31/32/33/34) (e.g., 315/325/335/345) is in direct contact with the active layer 213 of the corresponding sub-stack. Landing area. Furthermore, the first conductive portion (such as 314/324/334/344) is separated from the active layers 213 of the multilayer structure by a dielectric layer Ld, as shown in FIG.

一實施例中,第一導電部(如314/324/334/344)之一延伸方向(即沿著z-direction)實質上垂直於第二導電部(如315/325/335/345)之一延伸方向(即沿著x-direction)。一實施例中,第一導電部(如314/324/334/344)係穿過多層結構和連接多層結構下方之一導體(如位於底層101之線路)。 In one embodiment, one of the first conductive portions (eg, 314/324/334/344) extends in a direction (ie, along the z-direction) substantially perpendicular to the second conductive portion (eg, 315/325/335/345) An extension direction (ie along the x-direction). In one embodiment, the first conductive portion (e.g., 314/324/334/344) passes through the multilayer structure and connects one of the conductors below the multilayer structure (e.g., the line on the bottom layer 101).

以下係提出其中一種可應用之製造第二實施例之具底部接觸的三維半導體元件之方法。第16圖至第25圖繪示第二實施例之具底部接觸的三維半導體元件之一種製造方法。請同時參照第1圖關於實施例之三維半導體元件的相關元件。再者,關於提供之基板10其上具有包括多層結構之一堆疊,以及堆疊包括形成於基板10上的複數個次堆疊,其並與基板10的階梯區域Rs之N個梯級對應以分別形成接觸區域(如Rc1至Rc4)等相關元件之內容,係已詳細敘述於第一實施例,其細節在此不再重複。請同時參酌第3A圖和第3B圖。第16圖至第25圖例如是與沿著第3A圖之剖面線3B-3B之剖面角度相關。第16圖至第25圖所繪示之製造步驟係於沿著如第3A、3B圖所示之梯級而定義出的溝槽區域Tc進行。 The following is a method for manufacturing a three-dimensional semiconductor element having a bottom contact of the second embodiment which can be applied. 16 to 25 illustrate a method of manufacturing the three-dimensional semiconductor element with bottom contact of the second embodiment. Please refer to FIG. 1 for the relevant elements of the three-dimensional semiconductor element of the embodiment. Further, the substrate 10 is provided with a stack including a multilayer structure thereon, and the stack includes a plurality of sub-stacks formed on the substrate 10, which correspond to N steps of the step region Rs of the substrate 10 to respectively form contacts The contents of related elements such as regions (e.g., Rc1 to Rc4) have been described in detail in the first embodiment, and the details thereof will not be repeated here. Please also consider Figures 3A and 3B. Figs. 16 to 25 are, for example, related to the angle of the section along the section line 3B-3B of Fig. 3A. The manufacturing steps illustrated in Figs. 16 to 25 are performed along the groove region Tc defined by the steps as shown in Figs. 3A and 3B.

請參照第16圖和第17圖,其繪示根據第二實施例之製造方法的第一圖案化程序。如第16圖所示,係形成一圖案化光阻PR-1(或是圖案化硬質遮罩),其同時具有兩個孔洞對應於第二梯級和第四梯級之主動層213。之後,蝕刻一對膜層(即N個梯級之其中一個梯級的一層主動層213和一層絕緣層211),如第 17圖所示,之後進行光阻移除(PR-strip)步驟。如第17圖所示,溝槽區域Tc處,位於接觸區域Rc2的第二層對(即N個梯級中第二個梯級的一主動層213和一絕緣層211,N=4)以及位於接觸區域Rc4的第四層對(即N個梯級中第四個梯級的一主動層213和一絕緣層211,N=4),係根據圖案化光阻PR-1而同時被蝕刻。第17圖中,係形成一第四底部接觸孔344h。 Please refer to FIG. 16 and FIG. 17, which illustrate a first patterning process of the manufacturing method according to the second embodiment. As shown in Fig. 16, a patterned photoresist PR-1 (or a patterned hard mask) is formed which has two holes corresponding to the active layer 213 of the second step and the fourth step. Thereafter, etching a pair of film layers (ie, one active layer 213 and one insulating layer 211 of one of the N steps), such as As shown in Fig. 17, the step of performing a photoresist removal (PR-strip) is followed. As shown in Fig. 17, at the trench region Tc, the second layer pair in the contact region Rc2 (i.e., an active layer 213 and an insulating layer 211 of the second step of the N steps, N = 4) and the contact are located. The fourth layer pair of the region Rc4 (i.e., an active layer 213 and an insulating layer 211 of the fourth step of the N steps, N = 4) are simultaneously etched according to the patterned photoresist PR-1. In Fig. 17, a fourth bottom contact hole 344h is formed.

請參照第18圖和第19圖,其繪示根據第二實施例之製造方法的第二圖案化程序。如第18圖所示,係形成一圖案化光阻PR-2(或是圖案化硬質遮罩),其同時具有兩個孔洞對應於第二梯級之主動層213。之後,蝕刻兩對膜層(即N個梯級之兩個梯級的兩層主動層213和兩層絕緣層211),如第19圖所示,之後進行光阻移除(PR-strip)步驟。如第19圖所示,溝槽區域Tc處,位於接觸區域Rc2的三個層對以及位於接觸區域Rc3的兩個層對被移除。第19圖中,係形成一第二底部接觸孔324h和一第三底部接觸孔334h。 Referring to FIGS. 18 and 19, a second patterning process of the manufacturing method according to the second embodiment is illustrated. As shown in Fig. 18, a patterned photoresist PR-2 (or patterned hard mask) is formed which has two holes corresponding to the active layer 213 of the second step. Thereafter, two pairs of film layers (i.e., two active layers 213 and two insulating layers 211 of two steps of N steps) are etched, as shown in Fig. 19, and then subjected to a photoresist removal (PR-strip) step. As shown in Fig. 19, at the trench region Tc, the three layer pairs located in the contact region Rc2 and the two layer pairs located in the contact region Rc3 are removed. In Fig. 19, a second bottom contact hole 324h and a third bottom contact hole 334h are formed.

請參照第20圖和第21圖,其繪示根據第二實施例之製造方法的第三圖案化程序。如第20圖所示,係形成一圖案化光阻PR-3(或是圖案化硬質遮罩),其具有一個孔洞對應於第一梯級之主動層213。然後,蝕刻四對膜層,如第21圖所示,之後進行光阻移除步驟。如第21圖所示,溝槽區域Tc處,位於接觸區域Rc1的四個層對被移除。第21圖中,係形成一第一底部接觸孔314h。至此,四個底部接觸孔(即314h、324h、334h和344h)已經形成。 Referring to FIGS. 20 and 21, a third patterning process of the manufacturing method according to the second embodiment is illustrated. As shown in Fig. 20, a patterned photoresist PR-3 (or patterned hard mask) having a hole corresponding to the active layer 213 of the first step is formed. Then, four pairs of film layers are etched, as shown in Fig. 21, and then the photoresist removal step is performed. As shown in Fig. 21, at the trench region Tc, the four layer pairs located in the contact region Rc1 are removed. In Fig. 21, a first bottom contact hole 314h is formed. At this point, four bottom contact holes (ie, 314h, 324h, 334h, and 344h) have been formed.

在四個底部接觸孔形成和移除光阻後,係沈積一介 電物(沈積方式例如是以形成底部接觸孔之襯裡的形態)並進行蝕刻以形成介電層Ld,如第22圖所示。第22圖中,頂部導電層(即頂部主動層231)係裸露出來,有利於後續製程中的電性連接。 After the four bottom contact holes form and remove the photoresist, the system deposits a The electrical material (deposited, for example, in the form of a lining forming a bottom contact hole) is etched to form a dielectric layer Ld as shown in FIG. In Fig. 22, the top conductive layer (i.e., the top active layer 231) is exposed to facilitate electrical connection in subsequent processes.

之後,沈積一導體Lc,如淡化鈦/鎢(TiN/W)或摻雜矽,並填充第一至第四底部接觸孔314h-334h,如第23圖所示。然後,如第24圖所示,形成一圖案化光阻PR-4(或是圖案化硬質遮罩);之後進行等向性蝕刻(isotropic etch),以移除未被圖案化光阻PR-4遮住之導體連結部分。移除圖案化光阻PR-4後,則形成第二實施例之結構,如第25圖所示(同第15圖之結構)。在第25圖(/第15圖)中,各連接器(31/32/33/34)包括一第一導電部(314/324/334/344)向下延伸連接至多層結構下方之底層101,和一第二導電部(315/325/335/345)連接第一導電部並接觸對應的次堆疊之主動層213的降落區域。 Thereafter, a conductor Lc such as lightened titanium/tungsten (TiN/W) or doped germanium is deposited, and the first to fourth bottom contact holes 314h-334h are filled as shown in FIG. Then, as shown in FIG. 24, a patterned photoresist PR-4 (or patterned hard mask) is formed; then an isotropic etch is performed to remove the unpatterned photoresist PR- 4 cover the conductor connection part. After the patterned photoresist PR-4 is removed, the structure of the second embodiment is formed as shown in Fig. 25 (the structure of Fig. 15). In Fig. 25 (/fifteenth), each connector (31/32/33/34) includes a first conductive portion (314/324/334/344) extending downwardly to the bottom layer 101 below the multilayer structure. And a second conductive portion (315/325/335/345) is connected to the first conductive portion and contacts the landing region of the corresponding sub-stacked active layer 213.

根據上述實施例所揭露之內容,係提出一種具底部接觸之三維半導體元件,可藉由設置鄰近的多層結構連接器和底部連接器且兩者各一係以一頂部導體電性連接(第一實施例),或者是形成具有階梯接觸部和底部接觸部的連接器(第二實施例)而實現實施例。實施例之底部接觸可廣泛應用於許多具不同型態的三維半導體元件,例如垂直通道式(vertical-channel,VC)和垂直閘極式(vertical-gate,VG)之三維半導體元件,多層結構的膜層可以是金屬(金屬閘極)、半導體(多晶矽閘極或位元線)。本揭露對於實施例之三維半導體元件的應用型態並沒有特別限制。而上述元件之記憶胞陣列和階梯區域之結構僅為敘述之用,本揭露並不僅限制於上述之結構。因此,相關領域之技藝者可知,上述實施例 所提出之構造和設計皆可根據應用之實際需求而做適當修飾和調整。根據上述實施例所提出之三維半導體元件,可以應用結構範圍更廣的實施例之底部接觸結構,對於追求高電子性能和特性的三維半導體元件,可以提供更廣範圍的變化和發展,對於追求小尺寸、易製作、或是更穩定的電子特性的三維半導體元件而言,無異提供了更多的結構可能性。再者,實施例之三維半導體元件採用非耗時亦非昂貴之製程,在製作上仍適合量產。 According to the disclosure of the above embodiments, a three-dimensional semiconductor component having a bottom contact is provided, and an adjacent multilayer structure connector and a bottom connector are disposed, and each of the two is electrically connected by a top conductor (first Embodiment), or a connector (second embodiment) having a step contact portion and a bottom contact portion to form an embodiment. The bottom contact of the embodiment can be widely applied to a plurality of three-dimensional semiconductor components having different types, such as vertical-channel (VC) and vertical-gate (VG) three-dimensional semiconductor components, and multilayer structures. The film layer may be a metal (metal gate), a semiconductor (polysilicon gate or bit line). The present disclosure is not particularly limited to the application form of the three-dimensional semiconductor element of the embodiment. The structure of the memory cell array and the stepped region of the above components is for illustrative purposes only, and the disclosure is not limited to the above structure. Therefore, those skilled in the relevant art will recognize that the above embodiment The proposed construction and design can be appropriately modified and adjusted according to the actual needs of the application. According to the three-dimensional semiconductor element proposed in the above embodiment, the bottom contact structure of the embodiment having a wider range of structures can be applied, and a wide range of variations and developments can be provided for the three-dimensional semiconductor element which pursues high electronic performance and characteristics. Three-dimensional semiconductor components of size, ease of fabrication, or more stable electronic properties provide no more structural possibilities. Furthermore, the three-dimensional semiconductor device of the embodiment is a non-time consuming and non-expensive process, and is still suitable for mass production in production.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In conclusion, the present invention has been disclosed in the above embodiments, but it is not intended to limit the present invention. A person skilled in the art can make various changes and modifications without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

101‧‧‧底層 101‧‧‧ bottom layer

21、22‧‧‧介電層 21, 22‧‧‧ dielectric layer

211‧‧‧絕緣層 211‧‧‧Insulation

213‧‧‧主動層 213‧‧‧ active layer

241、242、243、244‧‧‧底部連接器 241, 242, 243, 244‧‧‧ bottom connectors

251、252、253、254‧‧‧頂部導體 251, 252, 253, 254‧‧‧ top conductor

Rs‧‧‧階梯區域 Rs‧‧‧ ladder area

Rc1、Rc2、Rc3、Rc4‧‧‧接觸區域 Rc1, Rc2, Rc3, Rc4‧‧‧ contact areas

Claims (4)

一種三維半導體元件,包括:一基板,具有包括N個梯級(N steps)的一階梯區域(staircase region),其中N為大於或等於1的整數;一堆疊,具有多層結構(multi-layers)疊置於該基板,且該多層結構包括主動層與絕緣層交錯於該基板上,該堆疊包括複數個次堆疊(sub-stacks)形成於該基板上,該些次堆疊與該階梯區域之該N個梯級對應設置以分別形成接觸區域(contact regions);和複數個連接器(connectors),分別位於對應的該些接觸區域,且該些連接器係向下延伸連接至該多層結構下方之一底層(bottom layer),各該連接器包括:一第一導電部,向下延伸連接至該多層結構下方之該底層;和一第二導電部,連接該第一導電部,該第二導電部電性連接對應的該次堆疊之該主動層的一降落區域,其中該第一導電部之一延伸方向實質上垂直於該第二導電部之一延伸方向,該第二導電部係形成於該第一導電部上方,且該第二導電部直接接觸對應之該次堆疊之該主動層的該降落區域。 A three-dimensional semiconductor component comprising: a substrate having a staircase region comprising N steps, wherein N is an integer greater than or equal to 1; a stack having a multi-layers stack Placed on the substrate, and the multilayer structure includes an active layer and an insulating layer interleaved on the substrate, the stack including a plurality of sub-stacks formed on the substrate, the sub-stacks and the N of the stepped regions Steps are correspondingly arranged to form contact regions respectively; and a plurality of connectors are respectively located in the corresponding contact regions, and the connectors are extended downwardly to one of the bottom layers below the multilayer structure a bottom layer, each of the connectors includes: a first conductive portion extending downwardly to the bottom layer below the multilayer structure; and a second conductive portion connecting the first conductive portion, the second conductive portion electrically a landing area corresponding to the active layer of the stack, wherein one of the first conductive portions extends substantially perpendicular to a direction in which the second conductive portion extends, the second conductive portion Formed above the first conductive portion, and the second conductive portion directly contacts the landing region of the active layer corresponding to the second stack. 如申請專利範圍第1項所述之三維半導體元件,其中至少該些連接器之一係電性連接至該多層結構下方之一線路。 The three-dimensional semiconductor component of claim 1, wherein at least one of the connectors is electrically connected to one of the lines below the multilayer structure. 一種三維半導體元件之製造方法,包括:提供一基板,該基板具有包括N個梯級的一階梯區域,其中N為大於或等於1的整數; 形成具有多層結構(multi-layers)之一堆疊於該基板上,且該多層結構包括主動層與絕緣層交錯,該堆疊包括複數個次堆疊形成於該基板上,該些次堆疊與該階梯區域之該N個梯級對應設置以分別形成接觸區域(contact regions);和形成複數個連接器(connectors)分別位於對應的該些接觸區域,且該些連接器係向下延伸連接至該多層結構下方之一底層(bottom layer),各該連接器包括:一第一導電部,向下延伸連接至該多層結構下方之該底層;和一第二導電部,連接該第一導電部,該第二導電部電性連接對應的該次堆疊之該主動層的一降落區域,其中該第一導電部之一延伸方向實質上垂直於該第二導電部之一延伸方向,該第二導電部係形成於該第一導電部上方,且該第二導電部直接接觸對應之該次堆疊之該主動層的該降落區域。 A method of fabricating a three-dimensional semiconductor device, comprising: providing a substrate having a stepped region including N steps, wherein N is an integer greater than or equal to 1; Forming one of having multi-layers stacked on the substrate, and the multilayer structure includes an active layer interleaved with the insulating layer, the stack including a plurality of sub-stacks formed on the substrate, the sub-stacks and the stepped regions The N steps are correspondingly disposed to form contact regions respectively; and a plurality of connectors are formed respectively corresponding to the contact regions, and the connectors are extended downwardly to the underlying structure a bottom layer, each of the connectors includes: a first conductive portion extending downwardly to the bottom layer below the multilayer structure; and a second conductive portion connecting the first conductive portion, the second The conductive portion is electrically connected to a landing area of the active layer of the corresponding stack, wherein one of the first conductive portions extends substantially perpendicular to a direction in which the second conductive portion extends, and the second conductive portion is formed. Above the first conductive portion, the second conductive portion directly contacts the landing region of the active layer corresponding to the sub-stack. 如申請專利範圍第3項所述之製造方法,更包括電性連接至少該些連接器之一至該多層結構下方之一導體。 The manufacturing method of claim 3, further comprising electrically connecting at least one of the connectors to one of the conductors below the multilayer structure.
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