TWI532443B - The use of protective clothing and the use of its protective clothing - Google Patents

The use of protective clothing and the use of its protective clothing Download PDF

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Publication number
TWI532443B
TWI532443B TW100101702A TW100101702A TWI532443B TW I532443 B TWI532443 B TW I532443B TW 100101702 A TW100101702 A TW 100101702A TW 100101702 A TW100101702 A TW 100101702A TW I532443 B TWI532443 B TW I532443B
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Taiwan
Prior art keywords
fabric
fiber
inner layer
protective garment
laminated
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TW100101702A
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Chinese (zh)
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TW201134414A (en
Inventor
Kaoru Wakatsuki
Hajime Izawa
Shigeru Ishihara
Yasushige Yagura
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Teijin Ltd
Fire And Disaster Man Agency
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Publication of TW201134414A publication Critical patent/TW201134414A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/08Heat resistant; Fire retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)
  • Laminated Bodies (AREA)
  • Woven Fabrics (AREA)

Description

使用於防護衣的層合布料及使用其之防護衣Laminated fabric for use in protective clothing and protective clothing using the same

本發明係有關一種輕量且舒適性優異之耐熱性與隔熱性高的防護衣用層合布料及使用其之防護衣。The present invention relates to a laminated fabric for protective clothing having high heat resistance and heat insulation which is excellent in light weight and comfort, and a protective garment using the same.

以往,消防員於消防作業時穿著之耐熱性防護衣係可使用芳醯胺、聚苯硫醚、聚醯亞胺、聚苯並咪唑等之耐燃性的有機纖維布料等。In the past, fire-resistant protective clothing worn by firefighters during fire-fighting operations may be made of organic fiber cloth such as linaloamine, polyphenylene sulfide, polyimide or polybenzimidazole.

近年,從改良消防員之安全性或舒適性之目的,已提出一種防護衣(專利文獻1)等,其係(a)質地由間系芳醯胺纖維與對系芳醯胺纖維所構成,(b)中間層具有透濕防水性,(c)隔熱層為由間系芳醯胺纖維之不織布與間系芳醯胺纖維之織布所構的複合體,使用具有由以上之(a)~(c)所構成之複合構造的耐燃性及隔熱性優異的布料。於此等之布料係從進一步防止藉火災所產生之輻射熱的目的,常使用於由此等耐燃纖維所構成之布料塗佈或蒸鍍金屬鋁等,進行表面加工者(例如,參照專利文獻1之申請專利範圍第3~4項)。但,使用實施塗佈加工之布料作為防護衣時,其重量變成非常重之缺點仍存在。進一步,從製作空氣層之觀點,於隔熱性之提昇上係形成層合構造乃最有用,但藉此層合構造,有硬繃繃感,要抑制防護衣之重量大幅地增加係非常難。In recent years, a protective garment (Patent Document 1) and the like have been proposed for the purpose of improving the safety or comfort of a firefighter, and the texture of the (a) texture is composed of an intermediate linalamide fiber and a linalylamine fiber. (b) the intermediate layer has moisture permeability and water repellency, and (c) the heat insulating layer is a composite composed of a nonwoven fabric of inter-linaramine fibers and a woven fabric of linalylamine fibers, which has the above (a) - (c) A composite fabric having excellent flame resistance and heat insulation properties. For the purpose of further preventing the radiant heat generated by the fire, the fabric is applied to a fabric composed of such a flame-resistant fiber, or a metal foil is vapor-deposited, and the surface is processed (for example, refer to Patent Document 1). Patent application scope 3~4). However, when a cloth which is subjected to coating processing is used as a protective clothing, the disadvantage that the weight becomes very heavy still exists. Further, from the viewpoint of producing an air layer, it is most useful to form a laminated structure in order to improve the heat insulating property, but the laminated structure has a hard stretch feeling, and it is extremely difficult to suppress the weight of the protective clothing to be greatly increased. .

又,不大幅地增加重量且提昇隔熱性,進一步無硬繃繃感且提昇穿著感之目的,利用起毛之耐熱性層合構造體(專利文獻2)等亦已被提出。此係就隔熱性之提昇而言,雖有一定之效果,但自身體產生之熱的蓄積亦變大,故無損舒適性,若降低起毛程度或重量,隔熱性亦直接降低之缺點仍存在。In addition, a heat-resistant laminated structure using a raised hair (Patent Document 2) or the like has been proposed without increasing the weight and improving the heat insulating property, and further improving the wearing feeling without a hard stretch. In terms of the improvement of the heat insulation, although there is a certain effect, the accumulation of heat generated by the body is also large, so that the comfort is not impaired, and if the degree or weight of the hair is reduced, the heat insulation is directly reduced. presence.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]特開2000-212810號公報[Patent Document 1] JP-A-2000-212810

[專利文獻2]特開2009-263809號公報[Patent Document 2] JP-A-2009-263809

本發明之目的係為解決上述習知技術具有之問題點,在於提供一種可使更高的隔熱性及舒適性併存的防護衣用層合布料及使用其之防護衣。SUMMARY OF THE INVENTION An object of the present invention is to solve the above problems in the prior art, and to provide a laminated fabric for protective clothing and a protective garment using the same which can provide higher heat insulation and comfort.

有鑑於上述課題,本發明人等經專心研究之後,發現以如下之構成,可使更高的隔熱性與輕量性及舒適性併存的布料構造體。In view of the above-mentioned problems, the inventors of the present invention have found that a fabric structure having higher heat insulating properties, lightness, and comfort can be obtained by the following constitution.

亦即,本發明之防護衣的層合布料,其係由外層及內層之2層以上的布料所構成,使用於防護衣時,內層配置於肌側之防護衣的層合布料,其特徵在於:外層為以JIS L 1091 E法所測定之LOI值(臨界氧指數)為以21以上之纖維所構成的布料,內層為以JIS L 1091 E法LOI值(臨界氧指數)為21以上,熱擴散率為以2.2×10-6m2‧s-1以上之纖維所構成的布料,且該布料之空隙率為85%以上、未達98%,厚度為0.5mm以上8.0mm以下,單位重量為80g/m2以上250g/m2以下。That is, the laminated fabric of the protective garment of the present invention is composed of two or more layers of the outer layer and the inner layer, and is used for the protective clothing, and the inner layer is disposed on the laminated fabric of the protective garment on the muscle side. The outer layer is a fabric having a LOI value (critical oxygen index) measured by the JIS L 1091 E method and a fiber composed of 21 or more, and the inner layer is a JIS L 1091 E method having a LOI value (critical oxygen index) of 21 In the above, the thermal diffusivity is a fabric composed of fibers of 2.2 × 10 -6 m 2 ‧ s -1 or more, and the void ratio of the cloth is 85% or more, less than 98%, and the thickness is 0.5 mm or more and 8.0 mm or less. The unit weight is 80 g/m 2 or more and 250 g/m 2 or less.

若依本發明,可提供一種防護衣,其係可用來作為藉由輕量與舒適性而且高的隔熱性亦一併具有之層合布料,而且使用其而以消防服為首之在高溫環境下的作業服等。According to the present invention, it is possible to provide a protective garment which can be used as a laminated fabric which is also provided by light weight and comfort and high heat insulation, and which is used in a high temperature environment, such as a fire service suit. Under the work clothes, etc.

[用以實施發明之形態][Formation for implementing the invention]

以下,詳細說明本發明。Hereinafter, the present invention will be described in detail.

本發明之防護衣的層合布料,係由外層及內層之2層以上的布料之層所構成。The laminated fabric of the protective garment of the present invention is composed of a layer of two or more layers of the outer layer and the inner layer.

在本發明中,外層必須為臨界氧指數(LOI)為21以上之布料。臨界氧指數(LOI)宜為24以上。所謂臨界氧指數為繼續燃燒所需之環境的氧濃度(%),若為21以上,在一般之空氣中,燃燒不繼續而進行自己滅火,可發揮高的耐熱性。此處,臨界氧指數(LOI)如上述般,依JIS L1091(E法)而測定之值。In the present invention, the outer layer must be a cloth having a critical oxygen index (LOI) of 21 or more. The critical oxygen index (LOI) is preferably 24 or more. The critical oxygen index is the oxygen concentration (%) of the environment required for continued combustion. If it is 21 or more, in normal air, the combustion does not continue and the fire is extinguished by itself, and high heat resistance can be exhibited. Here, the critical oxygen index (LOI) is a value measured in accordance with JIS L1091 (E method) as described above.

如此地,藉由使用外層為臨界氧指數(LOI)21以上之布料,可發揮高的耐熱性。構成上述布料之纖維可舉例如間型芳醯胺纖維、對型芳醯胺纖維、聚苯並咪唑纖維、聚醯亞胺纖維、聚醯胺醯亞胺纖維、聚醚醯亞胺纖維、聚芳酸酯纖維、聚對伸苯基苯並雙噁唑纖維、Novoloid纖維、Polykural纖維、耐燃丙烯酸纖維、耐燃螺縈纖維、耐燃聚酯纖維、耐燃綿纖維、耐燃棉纖維等。尤其,在本發明中,就提昇聚間苯異酞醯胺等之間系芳醯胺纖維、或織物或編物強度之目的,使用對系之芳醯胺纖維、亦即聚對苯對酞醯胺,或對此共聚合第3成分之纖維等很有用。聚對苯對酞醯胺共聚物之一例係可例示於下述式所示之共聚對伸苯基‧3,4’-氧二伸苯基對酞醯胺。As described above, by using a fabric having an outer layer having a critical oxygen index (LOI) of 21 or more, high heat resistance can be exhibited. The fibers constituting the above-mentioned cloth may, for example, be a melamine fiber, a styrene fiber, a polybenzimidazole fiber, a polyimine fiber, a polyamidene fiber, a polyether quinone fiber, or a poly Aromatic acid ester fiber, polyparaphenylene benzobisoxazole fiber, Novoloid fiber, Polykural fiber, flame resistant acrylic fiber, flame resistant snail fiber, flame resistant polyester fiber, flame resistant cotton fiber, flame resistant cotton fiber, and the like. In particular, in the present invention, for the purpose of enhancing the strength of the linalylamine fiber, or the woven fabric or the knitted fabric between the polyisophthalamide or the like, the pair of arylamine fibers, that is, the polyparaphenylene pair, is used. The amine is useful for copolymerizing the fiber of the third component or the like. An example of the polyparaphenylene-p-amine copolymer can be exemplified by the copolymerized p-phenylene ‧3,4'-oxydiphenylene p-decylamine shown by the following formula.

【化1】【化1】

(此處,m及n表示正之整數)(here, m and n represent positive integers)

上述之纖維中亦可使用長纖維或短纖維。又,亦可使上述纖維2種類以上混纖或混紡而使用。Long fibers or short fibers can also be used in the above fibers. Further, it is also possible to use two or more types of the above fibers in a mixed or blended form.

上述布料係可以織物、編物、不織布等之形態而使用,但,尤宜為織物。又,織物係可為平織、綾織、朱子織等任一織組織。又,就織物、編物係可使用2種類之纖維,亦可使之交織、交編。The above-mentioned fabric may be used in the form of a woven fabric, a knitted fabric, a non-woven fabric, or the like, but is preferably a woven fabric. Moreover, the woven fabric may be any woven fabric such as plain weave, woven weave, and woven woven fabric. Further, two kinds of fibers can be used for the woven fabric and the knitted fabric, and they can be woven and interlaced.

尤其,就外層所使用之布料而言,在本發明中,間系芳醯胺纖維與對系芳醯胺纖維係宜例示進行混紡而以紡績絲之形態使用者,但該對系芳醯胺纖維之混合比率係相對於構成布料之全纖維宜為5重量%以上,但對系芳醯胺纖維係易引起纖維(fibril)化,故宜使混合比率抑制至60重量%以下。In particular, in the case of the fabric used for the outer layer, in the present invention, the linalylamine fiber and the linalylamine fiber are preferably blended and used as a spun yarn, but the pair of linalylamine The mixing ratio of the fibers is preferably 5% by weight or more based on the total fibers constituting the cloth. However, since the linalylamine fibers are likely to cause fibril, the mixing ratio is preferably suppressed to 60% by weight or less.

又,使用於外層(表材層)之布料係宜使用單位重量為160~400g/m2之範圍者。上述單位重量未達160 g/m2時,恐無法得到充分的耐熱性能,另外,該單位重量超過400 g/m2時,形成防護衣時之穿著感受阻礙,故不佳。Further, it is preferable to use a fabric having an outer layer (surface layer) in a range of 160 to 400 g/m 2 . When the unit weight is less than 160 g/m 2 , sufficient heat resistance may not be obtained, and when the unit weight exceeds 400 g/m 2 , the wearing feeling when the protective clothing is formed is hindered, which is not preferable.

另外,在本發明中,內層之布料係臨界氧指數(LOI)為21以上,宜為24以上,纖維軸方向之熱擴散率為2.2×10-6m2‧s-1以上,宜為2.5×10-6m2‧s-1以上之纖維所構成的布料,且該布料之空隙率85%以上未達98%,宜為90~96%,厚度為0.5mm以上8.0mm以下,宜為0.9~5.0mm,單位重量為80 g/m2以上,250 g/m2以下,宜為94~200 g/m2很重要。同時滿足此等之要件時,首先可達成本發明之課題。Further, in the present invention, the cloth of the inner layer has a critical oxygen index (LOI) of 21 or more, preferably 24 or more, and a thermal diffusivity of the fiber axis direction of 2.2 × 10 -6 m 2 ‧ s -1 or more, preferably 2.5×10 -6 m 2 ‧ s -1 or more fabrics, and the void ratio of the fabric is 85% or more and less than 98%, preferably 90 to 96%, and the thickness is 0.5 mm or more and 8.0 mm or less. It is 0.9 to 5.0 mm, and the unit weight is 80 g/m 2 or more, and 250 g/m 2 or less, preferably 94 to 200 g/m 2 is important. At the same time, when meeting these requirements, the problem of the invention can be achieved first.

亦即,本發明人等終想到於內層之布料,曝露火焰時減少蓄積於衣服內之熱的量,又,具有使蓄積之熱有效率地擴散於布料之面方向的兩者特性,而且,若藉由1片之布料同時地實現此,可得到隔熱性優異,而且輕量且舒適性亦優異之防護衣,發現於內層採用同時滿足上述要件之布料,可達成此。In other words, the present inventors finally conceived that the fabric of the inner layer reduces the amount of heat accumulated in the clothes when exposed to the flame, and has the characteristics of efficiently diffusing the accumulated heat in the direction of the surface of the cloth. If one piece of fabric is used at the same time, it is possible to obtain a protective garment which is excellent in heat insulation and which is lightweight and excellent in comfort. It has been found that the inner layer is made of a fabric which satisfies the above requirements at the same time.

因此,構成內層之布料的臨界氧指數(LOI)必須為21以上,藉此,可發揮高的耐熱性。Therefore, the critical oxygen index (LOI) of the cloth constituting the inner layer must be 21 or more, whereby high heat resistance can be exhibited.

又,構成內層之布料的纖維,必須纖維軸方向之熱擴散率為2.2-6m2‧s-1以上,藉此,布料之厚度方向的隔熱功能係可被保持且朝平面方向施加高的熱擴散功能,隔熱性能提高。Further, the fibers constituting the fabric of the inner layer must have a thermal diffusivity in the fiber axis direction of 2.2 -6 m 2 ‧ s -1 or more, whereby the heat insulating function in the thickness direction of the cloth can be held and applied in the plane direction High thermal diffusion and improved thermal insulation.

又,纖維軸方向之熱擴散率係選定適宜的纖維種,或對纖維本身賦予適當的熱擴散功能,俾可容易地調整。Further, the thermal diffusivity in the fiber axis direction is selected from a suitable fiber type, or an appropriate heat diffusion function is imparted to the fiber itself, and the crucible can be easily adjusted.

又,構成內層之布料係空隙率為未達85%,或厚度未達0.5mm,或單位重量多於250g/m2時,即時滿足任一者之要件,曝露於火焰時傳遞至肌側之熱量變多。又,空隙率為98%以上,或厚度較8.0mm厚,或單位重量未達80g/m2時,即時滿足任一者之要件,藉導熱進行熱之擴散的介質之纖維不足而無法得到必要之熱擴散效果。是故,任一案側均無法得到所希望之隔熱性能或舒適性。Moreover, when the fabric constituting the inner layer has a void ratio of less than 85%, or a thickness of less than 0.5 mm, or a unit weight of more than 250 g/m 2 , it satisfies any of the requirements immediately, and is transmitted to the muscle side when exposed to a flame. The heat is getting more. Further, when the void ratio is 98% or more, or the thickness is 8.0 mm thick, or the unit weight is less than 80 g/m 2 , the requirement of either one is satisfied immediately, and the fiber which is thermally diffused by heat conduction is insufficient to obtain the necessary fiber. Thermal diffusion effect. Therefore, the desired thermal insulation performance or comfort cannot be obtained on either side of the case.

又,構成內層之布料的空隙率係可藉製編織物及/或不織布之構成(使用原綿、紡績種以及設計等)或沖壓等容易地調整。Further, the void ratio of the cloth constituting the inner layer can be easily adjusted by the configuration of the woven fabric and/or the non-woven fabric (using the original cotton, the spinning type, the design, etc.) or the press.

又,構成內層之布料的厚度或單位重量亦與上述同樣地可任意且容易地調整。Further, the thickness or the unit weight of the cloth constituting the inner layer can be arbitrarily and easily adjusted in the same manner as described above.

使用於內層之布料係可為不織布、織物、使其起毛者之任一者均可,但就龐大之構造、亦即高的空隙率的耐久性高之點,宜為不織布構造。The fabric to be used for the inner layer may be any of a non-woven fabric, a woven fabric, or a fluffy fabric. However, a non-woven fabric structure is preferable in that the bulky structure, that is, the high durability of the void ratio is high.

又,其布料之通氣度宜為20cm3/m2‧sec以上,此時,不僅輕量,自身體所產生之熱或汗逃逸至外面之性能明顯地高漲,故形成防護衣時舒適性變高。上述通氣度更宜為30cm3/m2‧sec以上。Moreover, the air permeability of the cloth is preferably 20 cm 3 /m 2 ‧ sec or more. At this time, not only the light weight, but also the heat or sweat generated by the body escapes to the outside, the performance is obviously high, so the comfort of the protective clothing is changed. high. The above air permeability is more preferably 30 cm 3 /m 2 ‧ sec or more.

又,構成內層之布料的通氣度亦可藉製編織物及/或不織布之構成(使用原綿、紡績種以及設計等)或沖壓等容易地調整。Further, the air permeability of the cloth constituting the inner layer can be easily adjusted by the configuration of the woven fabric and/or the non-woven fabric (using the original cotton, the spinning type, the design, etc.) or by press.

構成使用於上述內層之布料的纖維係若滿足上述之條件,於材料或其構成不受限定。為提昇熱傳導,亦可混練金屬或碳等之導熱性高的微粒子,或表面附著者。上述纖維係可使用碳纖維或金屬纖維,但於防護衣用途適用上具實用或研究實績之芳醯胺纖維、聚苯並咪唑纖維、聚醯亞胺纖維、聚醯胺醯亞胺纖維、聚醚醯亞胺纖維、聚芳酸酯纖維、聚對伸苯基苯並雙噁唑纖維、Novoloid纖維、Polykural纖維、耐燃丙烯酸纖維、耐燃螺縈纖維、耐燃聚酯纖維、耐燃綿纖維、耐燃棉纖維等。The fiber system constituting the cloth used in the inner layer satisfies the above conditions, and the material or its constitution is not limited. In order to improve heat conduction, it is also possible to mix fine particles of high thermal conductivity such as metal or carbon, or surface adherends. The above fiber system may use carbon fiber or metal fiber, but it is suitable for practical use or research performance of arylamine fiber, polybenzimidazole fiber, polyimine fiber, polyamidimide fiber, polyether. Yttrium imide fiber, polyarylate fiber, polyparaphenylene benzobisoxazole fiber, Novoloid fiber, Polykural fiber, flame resistant acrylic fiber, flame resistant snail fiber, flame resistant polyester fiber, flame resistant cotton fiber, flame resistant cotton fiber Wait.

又,構成使用於內層之布料的纖維係與外層之情形同樣地,就提昇聚間苯異酞醯胺等之間系芳醯胺纖維、或織物或編物強度之目的,宜使用對系之芳醯胺纖維,亦即聚對苯對酞醯胺,或對此共聚合第3成分之纖維(例如共聚對伸苯基‧3,4’-氧二伸苯基對酞醯胺纖維)等。Further, in the case where the fiber constituting the fabric used for the inner layer is the same as the outer layer, it is preferable to use the conjugate for the purpose of enhancing the strength of the linaloamide fiber or the woven fabric or the knitted fabric between the polyisophthalamide or the like. An arylamine fiber, that is, a polyparaphenylene terephthalamide, or a fiber of the third component of the copolymerization (for example, copolymerized p-phenylene ‧3,4'-oxydiphenylene phthalamide fiber) .

尤其,在本發明中,可適宜舉例與使用於防護衣用途適用上具實用實績最多之上述的外層同樣之芳醯胺纖維作為基材,混練導熱性高之後述的微粒子,提昇導熱性與耐燃性之纖維。又,若碳纖維或金屬纖維等其本身滿足上述之LOI值或導熱性等之要件,未混練微粒子,亦可直接使用。尤其,構成內層之纖維,可舉例如碳纖維之含有率為50重量%以上者作為較佳之例。In particular, in the present invention, the melamine fiber similar to the above-mentioned outer layer which is most practically used for the protective clothing can be suitably used as a base material, and the fine particles having high thermal conductivity will be kneaded to improve thermal conductivity and flame resistance. Fiber of sex. Further, if the carbon fiber or the metal fiber itself satisfies the above-mentioned requirements of the LOI value or the thermal conductivity, the fine particles may not be kneaded, and may be used as it is. In particular, the fiber constituting the inner layer may be, for example, a carbon fiber content of 50% by weight or more.

於本發明所使用之微粒子的種類無特別限定,但宜為由導熱率為70W/(m‧k)以上之物質所構成之微粒子。如此地若導熱性提高,可以更少之添加量提高纖維之導熱率,可以添加微粒子抑制纖維降低。如此之微粒子具體上可適宜舉例碳粉末、碳奈米管、鑽石、銀、銅、金、鋁等。此處,例如碳之導熱率為129 W/(m‧k),銀、銅、金之導熱率分別為427 W/(m‧k)、402 W/(m‧k)、315 W/(m‧k)(日本化學會編之化學便覽,基礎編(丸善股份公司)參照)。The type of the fine particles used in the present invention is not particularly limited, but is preferably a fine particle composed of a material having a thermal conductivity of 70 W/(m‧ k) or more. As described above, if the thermal conductivity is improved, the thermal conductivity of the fiber can be increased by a smaller amount, and the fine particles can be added to suppress the fiber reduction. Such fine particles can be suitably exemplified by carbon powder, carbon nanotubes, diamonds, silver, copper, gold, aluminum, and the like. Here, for example, the thermal conductivity of carbon is 129 W/(m‧k), and the thermal conductivity of silver, copper, and gold is 427 W/(m‧k), 402 W/(m‧k), 315 W/( M‧k) (Chemical Fact Sheet edited by the Chemical Society of Japan, Foundation (Maruzen Co., Ltd.)).

又,此等之微粒子的纖維中之含有率依微粒子之比重而定,但一般為1~60重量%,宜為約3~35重量%。Further, the content of the fibers of the fine particles is determined by the specific gravity of the fine particles, but is usually from 1 to 60% by weight, preferably from about 3 to 35% by weight.

又,此等微粒子之數目平均粒子徑一般為10μm以下,宜為1μm以下。Further, the number average particle diameter of these fine particles is generally 10 μm or less, preferably 1 μm or less.

於以上之本發明的層合布料係於上述之外層及內層之間,亦可配置於由LOI值為25以上之纖維所構成之布料層合固接透濕防水性薄膜的布料作為中間層,藉此,直接保持作為布料構造體之舒適性,可抑制來自外面之水的浸入,作為進行放水等之消防活動的消防隊員用之防火衣更適宜。所使用之布料的單位重量宜使用50~200g/m2之範圍者。未達50 g/m2時,恐無法得到充分的隔熱性能,另外,該單位重量超過200 g/m2時,形成防護衣時之穿著感受阻礙,故不佳。此布料宜使由具有透濕防水性之聚四氟乙烯等所構成之薄膜被層合加工,藉此透濕防水性或耐藥品性提昇,可促進穿著者之汗的蒸發,並可減少穿著者之熱應力。層合加工於上述中間層之薄膜的每單位面積之單位重量宜為10~50 g/m2之範圍。又,如此地,於中間層之布料層合加工薄膜時,實施該加工之中間層的布料之單位重量宜在於前述之50~200 g/m2的範圍。The laminated fabric of the present invention described above may be disposed between the outer layer and the inner layer, or may be disposed on a cloth composed of fibers having an LOI value of 25 or more as a middle layer of a cloth which is fixed to the moisture-permeable waterproof film. In this way, the comfort of the fabric structure can be directly maintained, and the intrusion of water from the outside can be suppressed, and it is more suitable as a fireproof suit for firefighters who perform fire fighting activities such as water discharge. The unit weight of the cloth to be used is preferably in the range of 50 to 200 g/m 2 . When it is less than 50 g/m 2 , sufficient heat insulating performance may not be obtained, and when the unit weight exceeds 200 g/m 2 , the wearing feeling when the protective clothing is formed is hindered, which is not preferable. The cloth is preferably laminated by a film made of a moisture-permeable and waterproof polytetrafluoroethylene or the like, whereby the moisture permeability and the chemical resistance are improved, the evaporation of the sweat of the wearer can be promoted, and the wearing can be reduced. Thermal stress. The unit weight per unit area of the film laminated to the intermediate layer is preferably in the range of 10 to 50 g/m 2 . Further, in the case where the film is laminated on the cloth of the intermediate layer, the unit weight of the cloth for performing the intermediate layer of the processing is preferably in the range of 50 to 200 g/m 2 as described above.

又,於本發明之層合布料係考量肌觸感或穿著性及耐久性等之實用性,亦可於內層之更內側,亦即於肌側追加內裡層。使用於內裡層之布料的單位重量係宜使用在於20~200g/m2之範圍者。Moreover, in the laminated fabric of the present invention, the practicality of the muscle touch, the wearability, the durability, and the like can be considered, and the inner layer can be added to the inner side of the inner layer, that is, to the muscle side. The unit weight of the fabric used for the inner layer is preferably in the range of 20 to 200 g/m 2 .

內裡層係可使用以前述之間型芳醯胺纖維、對型芳醯胺纖維、聚苯並咪唑纖維、聚醯亞胺纖維為首之耐燃性纖維等作為材料的織布、不織布、編布等。For the inner layer, a woven fabric, a non-woven fabric, a braided fabric, or the like, which is a material such as the above-mentioned type of linalylamine fiber, a para-arylene fiber, a polybenzimidazole fiber, or a polyimine fiber, can be used. .

本發明之層合布料係例如外層之布料、內層之布料、依需要而於此中間挾住中間層之布料,進一步依需要而追加於內層之更內側成為內裡層的布料,重疊此等之布料而藉公知之方法進行縫製以進行製造。又,本發明之層合布料係重疊外層、內層,安裝固定物而縫製此等之布料,藉由卸下固定物,亦可依需要而分離此等之布料。The laminated fabric of the present invention is, for example, a fabric of an outer layer, a fabric of an inner layer, a fabric which is sandwiched between the intermediate layers as needed, and a fabric which is added to the inner layer of the inner layer as needed, and superimposed thereon. The fabric is sewn by a known method for manufacturing. Further, in the laminated fabric of the present invention, the outer layer and the inner layer are overlapped, and a fixed object is attached to sew the fabric, and the fabric can be separated as needed by removing the fixture.

本發明之防護衣係使用以上所說明之層合布料。以上述層合布料作為防護衣,係可以公知之方法進行縫製等而製造。此時,與上述同樣地,外層與內層之布料係不須相互接合,可為重疊而縫合。又,如前述般,內層之布料係使用固定物等而從外層之布料卸下。The protective garment of the present invention uses the laminated fabric described above. The laminated cloth is used as a protective garment, and can be produced by sewing or the like by a known method. At this time, in the same manner as described above, the outer layer and the inner layer of the cloth do not have to be joined to each other, and they can be sewn by overlapping. Further, as described above, the fabric of the inner layer is detached from the outer layer of the fabric using a fixed object or the like.

[實施例][Examples]

以下,藉實施例更詳細地說明本發明。又,實施例中之各物性係依下述之方法測定。Hereinafter, the present invention will be described in more detail by way of examples. Further, each physical property in the examples was measured by the following method.

(1)單位重量(1) unit weight

依JIS L 1096之方法進行測定。The measurement was carried out in accordance with the method of JIS L 1096.

(2)厚度(2) Thickness

依據JIS L 1096-90(織物)或JIS L 1018-90(編物)之方法,使用Digimagic厚度試驗機而進行測定。The measurement was carried out in accordance with JIS L 1096-90 (fabric) or JIS L 1018-90 (ed.) using a Digimagic thickness tester.

(3)布料之空隙率(3) Void ratio of fabric

測定經緯之一邊30cm的布料之重量,然後,以前述之方法測定厚度而算出布料之體積,使所測定之布料的重量以布料之體積除而算出布料之密度。然後,以構成此之纖維的密度除,算出纖維之體積分率,從1減去此,算出布料之空隙率。The weight of the fabric of 30 cm on one side of the warp and weft was measured, and then the thickness of the fabric was measured by the above method, and the weight of the fabric was calculated by dividing the weight of the measured fabric by the volume of the fabric. Then, by dividing the density of the fibers constituting the fiber, the volume fraction of the fiber was calculated, and the void ratio of the cloth was calculated by subtracting this from 1.

(4)通氣度(4) Air permeability

以JIS L 1096-A法進行測定。The measurement was carried out in accordance with JIS L 1096-A.

(5)臨界氧指數(LOI)(5) Critical oxygen index (LOI)

依據JIS L 1091(E法)之方法進行測定。The measurement was carried out in accordance with the method of JIS L 1091 (E method).

(6)纖維之熱擴散率(6) Thermal diffusivity of fibers

使用熱擴散率測定裝置(ULVAC理工(股)製、型式:Laser PIT),藉光交流法求出對象纖維長方向(纖維軸方向)的熱擴散率(α)。試驗片係使用單纖維經捆包化者,照射光、半導體雷射、溫度感測器E熱電偶(線徑100μm、銀漿接著)、真空環境下、以25℃的條件實施測定,進行測定熱擴散率。The thermal diffusivity (α) of the target fiber length direction (fiber axis direction) was obtained by a light communication method using a thermal diffusivity measuring device (manufactured by ULVAC Co., Ltd., model: Laser PIT). The test piece was measured by using a single fiber bundled, irradiated light, semiconductor laser, temperature sensor E thermocouple (wire diameter 100 μm, silver paste), and under vacuum conditions at 25 ° C. Thermal diffusivity.

然後,依JIS K 7123法所測定之比熱容量(Cp)、繼而,依密度梯度管法(N-庚烷/四氯化碳、25℃)所測定之密度(ρ),導熱率(κ)依下式計算。Then, the specific heat capacity (C p ) measured by the method of JIS K 7123, and then the density (ρ) measured by the density gradient tube method (N-heptane/carbon tetrachloride, 25 ° C), thermal conductivity (κ) ) Calculated according to the following formula.

κ=αρCp κ=αρC p

(7)比重(7) Specific gravity

依據JIS K 7112(塑膠-非發泡塑膠之密度及比重的測定方法)之方法進行測定。The measurement was carried out in accordance with JIS K 7112 (method of measuring the density and specific gravity of plastic-non-foamed plastic).

(8)隔熱試驗(隔熱性)(8) Insulation test (insulation)

依據ISO 9151之方法,曝露於規定之火焰,測定溫度上昇達到24℃之時間(HT124)。此時間愈長,防護性能愈優。According to the method of ISO 9151, the flame is exposed to a predetermined flame, and the time when the temperature rises to 24 ° C (HT124) is measured. The longer this time, the better the protection performance.

(9)舒適性試驗(9) Comfort test

依據ASTM F1868之方法測定全熱損失量(THL)(單位W/m2)。此值愈大,顯示防護衣舒適性愈優。The total heat loss (THL) (unit W/m 2 ) was determined according to the method of ASTM F1868. The larger the value, the better the comfort of the protective clothing.

(10)微粒子之數目平均粒徑(10) The average particle size of the microparticles

微粒子之數目平均粒徑係切割纖維,使截面藉電子顯微鏡以倍率10萬倍觀察時之25μm2的觀察每截面積之平均粒子分散面積S(μm2)時,依下述式所算出之(Y)作為分散平均相當徑。When the number average particle diameter of the fine fiber-based cutting the cross section was observed by an electron microscope 25μm 2 when observed at a magnification of 10 times the average particle dispersion area per cross-sectional area S (μm 2), was calculated by the following formula ( Y) as a discrete average equivalent diameter.

Y(nm)=2×√(S/π)Y(nm)=2×√(S/π)

各材料係如以下般的方法、順序準備。Each material was prepared in the following manner and in the following order.

‧碳微粒子(碳黑)‧ carbon particles (carbon black)

使用碳粉末(大日精化(股)製「碳黑FD-0721」。數目平均粒徑為0.36μm。Carbon powder (carbon black FD-0721 manufactured by Daisei Seiki Co., Ltd.) was used. The number average particle diameter was 0.36 μm.

‧奈米碳管‧Nanocarbon tube

使用Nanocarbon Technologies公司製之奈米碳管(平均直徑68nm、平均長度8μm、體密度為0.004g/cm3)。A carbon nanotube (manufactured by Nanocarbon Technologies, Inc.) having an average diameter of 68 nm, an average length of 8 μm, and a bulk density of 0.004 g/cm 3 was used.

‧鑽石微粒子‧Diamond particles

將市售之群簇鑽石(拉曼光譜法測定:鑽石80重量%、石墨6重量%、非晶質碳約10重量%、碳單鍵成分4重量%)6g與10%濃硝酸-濃硫酸550ml一起置入於石英製燒瓶中,以300~310℃煮沸2小時。冷却至室溫後,重複加入大量的水而離心分離,繼而傾析,精製至pH超過3,即使未特別加入分散劑,得到未沈澱之灰色的分散液。乾燥此而形成精製鑽石微粒子。數目平均粒徑為0.64μm。Commercially available cluster diamonds (determined by Raman spectroscopy: diamond 80% by weight, graphite 6% by weight, amorphous carbon about 10% by weight, carbon single bond component 4% by weight) 6g and 10% concentrated nitric acid-concentrated sulfuric acid 550 ml was placed together in a quartz flask and boiled at 300 to 310 ° C for 2 hours. After cooling to room temperature, a large amount of water was repeatedly added thereto, followed by centrifugation, followed by decantation, and purification to a pH exceeding 3, and an unprecipitated gray dispersion was obtained even if a dispersant was not specifically added. Dry this to form refined diamond particles. The number average particle diameter was 0.64 μm.

‧鋁微粒子‧ aluminum particles

使用住友化學工業股份公司製之結晶型為α型之氧化鋁微粒子(AKP-30)。數目平均粒徑為0.40μm。The crystal form of the α-type alumina fine particles (AKP-30) manufactured by Sumitomo Chemical Industries Co., Ltd. was used. The number average particle diameter was 0.40 μm.

‧銀微粒子‧ Silver particles

製作使純水與乙醇就重量比以1對1之比率混合的水性溶劑1000毫升中,溶解硝酸銀51.2g後,加入氨水而調整液之pH成為11.3±1之溶液1。若加入氨水,最初,液混濁成褐色,但若pH成為11.3,變化成無色透明。A solution 1 in which 1000 ml of an aqueous solvent in which the weight ratio of pure water and ethanol was mixed at a ratio of 1 to 1 was dissolved, and then ammonium hydroxide was added to adjust the pH of the solution to 11.3 ± 1. When ammonia water is added, initially, the liquid is cloudy and brown, but if the pH is 11.3, it changes to colorless and transparent.

然後,使純水與乙醇就重量比以1對1之比率混合的水性溶劑1000毫升中,溶解作為還原劑之L-抗壞血酸52.8g與作為表面處理劑之月桂酸鈉5.6g溶解而製作溶液2。Then, 1000 ml of an aqueous solvent in which the weight ratio of pure water and ethanol was mixed at a ratio of 1 to 1 was dissolved, and 52.8 g of L-ascorbic acid as a reducing agent and 5.6 g of sodium laurate as a surface treatment agent were dissolved to prepare a solution 2 .

使上述之溶液2的液溫在25℃攪拌下,徐緩地滴下溶液1,使銀微粒子還原、析出。繼而,藉離心分離回收所析出之銀微粒子,使用使純水與乙醇就重量比以1/1之比率混合的水性溶劑洗淨4次後,乾燥而得到銀微粒子。數目平均粒徑為0.42μm。The liquid temperature of the solution 2 described above was stirred at 25 ° C, and the solution 1 was slowly dropped to reduce and precipitate the silver fine particles. Then, the precipitated silver fine particles were collected by centrifugal separation, and washed with an aqueous solvent in which the ratio of pure water to ethanol was mixed at a ratio of 1/1 by weight, and dried to obtain silver fine particles. The number average particle diameter was 0.42 μm.

‧銅微粒子‧ copper particles

在使蟻酸銅4水和物140g已溶解於水1000cc之溶液中,添加已溶解氫氧化鈉之水溶液(pH調整溶液),使溶液pH調整至13。混合此溶液與含水聯胺,若使此混合溶液加熱至80℃(加熱時間為3小時),可得到沈澱粉末。再放置1小時而冷却,在室溫下使用玻璃過濾器而過濾液體,以pH7之水進行水洗後,以丙酮洗淨而乾燥得到銅粉末。數目平均粒徑為0.40μm。In a solution in which copper formate copper 4 and 140 g of water were dissolved in 1000 cc of water, an aqueous solution (pH adjusting solution) in which sodium hydroxide was dissolved was added to adjust the pH of the solution to 13. This solution was mixed with aqueous hydrazine, and if the mixed solution was heated to 80 ° C (heating time was 3 hours), a precipitated powder was obtained. After allowing to stand for 1 hour and cooling, the liquid was filtered using a glass filter at room temperature, washed with water of pH 7, and then washed with acetone and dried to obtain a copper powder. The number average particle diameter was 0.40 μm.

‧金微粒子‧ gold particles

於高壓鍋(內徑500mm×高度800mm)內裝入金細線300g與氯化金酸水溶液(金:10g/L)5升與糊精0.5g,置入於氮氣環境後,昇溫至180℃,保持30分鐘。其後,以水噴灑急冷高壓鍋,液溫成為25℃後保持30分鐘。其後,過濾、洗淨,得到所得到之金微粒子。數目平均粒徑為0.43μm。In a pressure cooker (inner diameter: 500 mm × height: 800 mm), 300 g of gold fine wire and 5 liters of a gold chloride aqueous solution (gold: 10 g/L) and 0.5 g of dextrin were placed, and the mixture was placed in a nitrogen atmosphere, and then heated to 180 ° C to maintain 30 minute. Thereafter, the quenching pressure cooker was sprayed with water, and the liquid temperature was maintained at 25 ° C for 30 minutes. Thereafter, it was filtered and washed to obtain the obtained gold fine particles. The number average particle diameter was 0.43 μm.

‧芳醯胺纖維及內含微粒子之芳醯胺纖維‧ linalin fibers and linaloamide fibers containing microparticles

使用於測試器之聚合物溶液(摻雜)的調製、與碳黑之摻混製絲係依以下之方法。The preparation of the polymer solution (doping) used in the tester and the blending with carbon black are carried out in the following manner.

摻雜之調製Doping modulation

具有於內部流動氮之錨形攪拌翼之混合槽中投入水分率約20ppm之N-甲基-2-吡咯烷酮(以下,稱為NMP)2051g,精秤對苯二胺2764g與3,4’-二胺基二苯基醚5114g而投入,溶解。於此二胺溶液中在其溫度為30℃,攪拌旋轉數為64次/分的狀態精秤氯化對酞酸10320g而投入。溶液之溫度藉反應熱而上昇至53℃後,加熱60分鐘而成為85℃。以85℃進一步持續攪拌15分鐘而溶液之黏度上昇會終止而形成聚合反應終了。N-methyl-2-pyrrolidone (hereinafter referred to as NMP) having a moisture content of about 20 ppm and 2051 g of a mixture having a moisture content of about 0.5 ppm in the mixing tank of the internal flowing nitrogen, and 2,4'- of the p-phenylenediamine 5114 g of diaminodiphenyl ether was put in and dissolved. In the diamine solution, at a temperature of 30 ° C and a stirring rotation number of 64 times/min, a fine scale was chlorinated to 10320 g of citric acid and charged. The temperature of the solution was raised to 53 ° C by the heat of reaction, and then heated to 60 ° C for 60 minutes. Stirring was further continued at 85 ° C for 15 minutes and the viscosity increase of the solution was terminated to form a polymerization reaction.

此後,投入含有氫氧化鈣22.5重量%之NWP漿液16.8Kg,持續攪拌20分鐘而形成pH5.4之摻雜以網目30micron的過濾膜進行過濾而結束聚合物濃度6重量%之聚合物溶液(以後稱為摻雜)調製。其後,使微粒子(銀、銅或金等之微粒子)添加於此聚合物液中再度持續攪拌30分鐘而分散微粒子。Thereafter, 16.8 kg of a NWP slurry containing 22.5 wt% of calcium hydroxide was added, and stirring was continued for 20 minutes to form a pH 5.4 doping. The filtration was carried out with a mesh membrane of 30 micron to complete a polymer solution having a polymer concentration of 6 wt% (hereinafter). It is called doping) modulation. Thereafter, fine particles (microparticles such as silver, copper or gold) were added to the polymer solution and stirring was continued for another 30 minutes to disperse the fine particles.

使所得到之置入微粒子的聚合物溶液,經過計量泵浦而從捆包‧紡絲噴嘴吐出後,以乾噴射紡絲拉引,經過凝固、乾燥、熱延伸、賦予精加工油劑而捲取製品。繼而,依需要而以捲曲機押入進行捲縮後切割,加工成51mm長度之原綿。進一步,依需要而加工成60番號(綿番號)的紡績絲。The polymer solution obtained by placing the fine particles is discharged from the packing and spinning nozzle after metering pumping, and then drawn by dry jet spinning, and solidified, dried, thermally extended, and subjected to a finishing oil agent. Take the product. Then, if necessary, it is crimped by a crimping machine to perform crimping and cutting, and processed into a raw cotton of 51 mm length. Further, it is processed into a 60-gauge (Mianfan) spinning yarn as needed.

碳黑於纖維之添加時係送液中對於碳黑之摻混製絲用的紡絲頭之上述摻雜,使碳黑之NMP漿液以10~20Kg/cm2之壓力定量壓入,立即實施動態混合,繼而,以靜態混合機20段以上賦予充分的混合作用後,經過計量泵浦,而從捆包‧紡絲嘴吐出後,以乾式噴射紡絲取出,經過凝固、乾燥、熱延伸、賦予精加工油劑而捲取製品。繼而,依需要而以捲取機押入進行捲縮後切割,加工成51mm長度之原綿。進一步,依需要而加工成60番號(綿番號)的紡績絲。When the carbon black is added to the fiber, the doping of the spinneret for the carbon black blending and spinning in the liquid feeding solution is performed, and the carbon black NMP slurry is quantitatively pressed at a pressure of 10 to 20 kg/cm 2 , and is immediately implemented. Dynamic mixing, and then, after giving a sufficient mixing effect to the static mixer for more than 20 stages, after being metered and pumped, it is discharged from the bale ‧ spinning nozzle, and then taken out by dry jet spinning, after solidification, drying, heat extension, The finished oil is given and the product is taken up. Then, if necessary, the coiler is pushed in and subjected to crimping and cutting, and processed into a raw cotton of 51 mm length. Further, it is processed into a 60-gauge (Mianfan) spinning yarn as needed.

又,對於不內含微粒子之芳醯胺纖維係未添加上述之微粒子以外,其餘與內含微粒子之芳醯胺纖維同樣做法,而製成原綿。Further, in the case of the linaloamine fiber which does not contain fine particles, the above-mentioned fine particles are not added, and the same is carried out in the same manner as the melamine fiber containing the fine particles.

‧不織布(不織布1~29:內層布料)‧ Non-woven (non-woven 1~29: inner fabric)

使用如51mm長度的如上述般做法所得到之各種原綿而切割後,重疊而形成每必需單位之重量後,藉針軋法進行不織布化。依需要而使用加熱金屬輥或樹脂輥而藉輾壓加工於不織布製成後進行厚度調節。After cutting using various raw cotton obtained by the above-mentioned method of 51 mm length, and superimposing and forming the weight of each required unit, it is not woven by the needle rolling method. Thickness adjustment is carried out by using a heated metal roll or a resin roll as needed to form a non-woven fabric by rolling.

又,不織布12係未添加微粒子以外,與添加微粒子而成之芳醯胺纖維同樣做法而製作原綿與不織布者。Further, the non-woven fabric 12 is made of the original cotton and the non-woven fabric in the same manner as the melamine fiber obtained by adding the fine particles, except that the fine particles are not added.

‧織物1(內層布料)‧ fabric 1 (inner fabric)

使用使聚間伸苯基異酞醯胺纖維(單絲纖度2.2dtex、切割長51mm、帝人Techno Products製,商標名:Conex)與共聚對伸苯基-3,4’-氧二伸苯基對酞醯胺纖維(單絲纖度1.5dtex、切割長51mm、帝人Techno Products製,商標名:Technora)以混合重量比率成為90:10之比率進行混合之耐熱纖維所構成的60番號雙絲之紡績絲,而使用Repier纖維而製作平織的單位重量170g/m2之織物。使用起毛機,藉由以安裝於此之網目#280砂紙摩擦30秒之起毛加工起毛。又,在不織布1中,碳微粒子之添加只為Technora側。The use of poly(phenylene isophthalamide) fiber (monofilament denier 2.2 dtex, cut length 51 mm, manufactured by Teijin Techno Products, trade name: Conex) and copolymerized p-phenyl-3,4'-oxydiphenylene 60-gauge double-filament composed of heat-resistant fibers which are mixed with a polyamide fiber (monofilament fineness 1.5 dtex, cut length 51 mm, manufactured by Teijin Techno Products, trade name: Technora) at a mixing weight ratio of 90:10. A silk fabric having a basis weight of 170 g/m 2 was produced by using a Repier fiber. Using a raising machine, the raising was carried out by rubbing with a mesh #280 sandpaper installed thereon for 30 seconds. Further, in the nonwoven fabric 1, the addition of carbon microparticles is only on the Technora side.

‧織物2(內層布料)‧ fabric 2 (inner fabric)

使用PAN系碳纖維(東邦Tenax製,纖維徑7μm,長絲數1000根,導熱率10W/m‧K)而使用Repier之織機而製成平織的單位重量170g/m2之織物。使用起毛機,藉由以安裝於此之網目#280砂紙摩擦30秒之起毛加工起毛。Using a PAN-based carbon fiber (manufactured by Toho Tenax, a fiber diameter of 7 μm, a number of filaments of 1,000, and a thermal conductivity of 10 W/m‧K), a fabric of a unit weight of 170 g/m 2 of a plain weave was produced using a Repier loom. Using a raising machine, the raising was carried out by rubbing with a mesh #280 sandpaper installed thereon for 30 seconds.

‧織物A、織物B(外層布料)‧ Fabric A, Fabric B (outer fabric)

使用使聚間伸苯基異酞醯胺纖維(單絲纖度2.2dtex、切割長51mm、帝人Techno Products製,商標名:Conex)與共聚對伸苯基-3,4’-氧二伸苯基對酞醯胺纖維(單絲纖度1.5dtex、切割長51mm、帝人Techno Products製,商標名:Technora)以混合重量比率成為90:10之比率進行混合之耐熱纖維所構成的40番號雙絲之紡績絲,而以公知的方法織成平織Ripstop的織物,進行精練處理,除去在於布料表面之糊劑、油劑。使用此布料作為外層。織物A係單位重量390g/m2之織物,織物B係單位重量260g/m2之織物。The use of poly(phenylene isophthalamide) fiber (monofilament denier 2.2 dtex, cut length 51 mm, manufactured by Teijin Techno Products, trade name: Conex) and copolymerized p-phenyl-3,4'-oxydiphenylene For the melamine fiber (monofilament fineness 1.5 dtex, cut length 51 mm, manufactured by Teijin Techno Products, trade name: Technora), the 40-number double filament composed of heat-resistant fibers mixed at a mixing weight ratio of 90:10 The yarn is woven, and the fabric of the woven Ripstop is woven by a known method, and the scouring treatment is performed to remove the paste and the oil agent on the surface of the cloth. Use this cloth as the outer layer. Fabric A is a fabric having a basis weight of 390 g/m 2 , and fabric B is a fabric having a basis weight of 260 g/m 2 .

‧織物C(中間層)‧ Fabric C (intermediate layer)

使用一織成使聚間伸苯基異酞醯胺纖維(帝人Techno Products製,商標名:「Conex」、單絲纖度2.2dtex、纖維長51mm)與共聚對伸苯基-3,4’-氧二伸苯基對酞醯胺纖維(帝人Techno Products製,商標名:「Technora」、單絲纖度1.7dtex、纖維長51mm)以混合重量比率成為90:10之比率進行混合之耐熱纖維所構成的40番號之紡績絲的織布(單位重量:75 g/m2、LOI值為25)層合聚四氟乙烯製之透濕防水性薄膜(Japan Gortex製、單位重量:35 g/m2)者。A woven phenylisodecylamine fiber (trade name: "Conex", monofilament fineness 2.2 dtex, fiber length 51 mm) and copolymerized paraphenyl-3,4'- Oxydiamine phenyl-p-amide fiber (manufactured by Teijin Techno Products, trade name: "Technora", monofilament fineness 1.7 dtex, fiber length 51 mm) is composed of heat-resistant fibers mixed at a mixing weight ratio of 90:10. Woven cloth of 40 gauge spinning (unit weight: 75 g/m 2 , LOI value of 25) laminated moisture-permeable waterproof film made of polytetrafluoroethylene (manufactured by Japan Gortex, unit weight: 35 g/m 2 ).

‧織物D(內裡層)‧ fabric D (inner layer)

製成以共聚對伸苯基-3,4’-氧二伸苯基對酞醯胺纖維(帝人Techno Products製,商標名:「Technora」、單絲纖度0.83dtex、總織度830 Decitex之長絲製成的單位重量80g/m2之平織物。Made of copolymerized p-phenylene-3,4'-oxydiphenylene p-phthalamide fiber (manufactured by Teijin Techno Products, trade name: "Technora", monofilament fineness 0.83dtex, total weaving degree 830 Decitex A flat fabric made of silk having a basis weight of 80 g/m 2 .

重疊此等之外層、中間層、內層、內裡層(追加內裡)之各布料,得到層合布料。The fabrics of the outer layer, the intermediate layer, the inner layer, and the inner layer (additional inner layer) are superimposed to obtain a laminated fabric.

實施例1~24、比較例1~10Examples 1 to 24 and Comparative Examples 1 to 10

如以上般做法所得到之層合布料的評估結果與實施例1~24、比較例1~10一起合併而表示於表1中。The evaluation results of the laminated fabric obtained as described above were combined with Examples 1 to 24 and Comparative Examples 1 to 10 and shown in Table 1.

[產業上之利用可能性][Industry use possibility]

本發明之層合布料,係輕量與舒適性而且高的隔熱性亦一併具有,藉由使用該層合布料,可用來作為以消防衣為首之在高溫環境下的作業服之防護衣用途。The laminated fabric of the present invention is also lightweight and comfortable, and has high heat insulation properties. By using the laminated fabric, it can be used as a protective garment for work clothes in a high temperature environment, including firefighting clothes. use.

Claims (10)

一種防護衣的層合布料,其係由外層及內層之2層以上的布料所構成,使用於防護衣時,內層配置於肌側之防護衣的層合布料,其特徵在於:外層為以JIS L 1091 E法所測定之LOI值(臨界氧指數)為以21以上之纖維所構成的布料,內層為以JIS L 1091 E法LOI值(臨界氧指數)為21以上,熱擴散率為以2.2×10-6m2‧s-1以上之纖維所構成的布料,且內層布料之空隙率為85%以上、未達98%,厚度為0.9mm以上8.0mm以下,單位重量為80g/m2以上250g/m2以下。 A laminated fabric of a protective garment comprising a fabric of two or more layers of an outer layer and an inner layer, and a laminated fabric having an inner layer disposed on a muscle side of the protective garment when used in a protective garment, wherein the outer layer is The LOI value (critical oxygen index) measured by the JIS L 1091 E method is a cloth composed of fibers of 21 or more, and the inner layer has a LOI value (critical oxygen index) of JIS L 1091 E method of 21 or more, and a thermal diffusivity. The fabric is composed of fibers of 2.2×10 -6 m 2 ‧ s -1 or more, and the void ratio of the inner layer fabric is 85% or more, less than 98%, and the thickness is 0.9 mm or more and 8.0 mm or less, and the unit weight is 80 g/m 2 or more and 250 g/m 2 or less. 如申請專利範圍第1項之防護衣的層合布料,其中內層之布料的通氣度為20cm3/m2‧sec以上。 The laminated fabric of the protective garment of claim 1, wherein the fabric of the inner layer has a degree of air permeability of 20 cm 3 /m 2 ‧sec or more. 如申請專利範圍第1項之防護衣的層合布料,其中構成內層之布料的纖維為由纖維形成性高分子所構成,且含有由導熱率為70W/(m‧k)以上之物質所構成的微粒子。 The laminated fabric of the protective garment of claim 1, wherein the fiber constituting the inner layer is composed of a fiber-forming polymer and contains a material having a thermal conductivity of 70 W/(m ‧ k) or more The particles formed. 如申請專利範圍第3項之防護衣的層合布料,其中構成內層之布料的纖維為由纖維形成性高分子所構成,且含有碳粉末、碳奈米管、鑽石、銀、銅、金、及鋁的微粒子之中至少一個。 The laminated fabric of the protective garment of claim 3, wherein the fiber constituting the inner layer is composed of a fiber-forming polymer and contains carbon powder, carbon nanotubes, diamonds, silver, copper, At least one of gold and aluminum particles. 如申請專利範圍第1項之防護衣的層合布料,其中內層之布料為不織布。 For example, the laminated fabric of the protective garment of claim 1 is in which the fabric of the inner layer is non-woven. 如申請專利範圍第1項之防護衣的層合布料,其中內層之布料被起毛。 A laminated fabric of the protective garment of claim 1, wherein the fabric of the inner layer is raised. 如申請專利範圍第1項之防護衣的層合布料,其中內層之布料含有碳纖維50重量%以上。 The laminated fabric of the protective garment of claim 1, wherein the fabric of the inner layer contains 50% by weight or more of carbon fibers. 如申請專利範圍第1項之防護衣的層合布料,其中於外層及內層之間具有中間層,於該中間層係為在由JIS L 1091 E法LOI值(臨界氧指數)為25以上之纖維所構成之布料上層合固接透濕防水性薄膜的布料。 The laminated fabric of the protective garment of claim 1, wherein the intermediate layer has an intermediate layer between the outer layer and the inner layer, and the intermediate layer has a LOI value (critical oxygen index) of 25 or more by JIS L 1091 E method. The cloth composed of the fibers is laminated to the fabric of the moisture-permeable waterproof film. 如申請專利範圍第1項之防護衣的層合布料,其中使用於防護衣時,具有配置於較內層更肌側之內裡層。 The laminated fabric of the protective garment of claim 1, wherein when used in a protective garment, the inner layer is disposed on the more muscular side of the inner layer. 一種防護衣,其係使用如申請專利範圍第1~9項中任一項之防護衣的層合布料。 A protective garment which is a laminated fabric using the protective garment of any one of claims 1 to 9.
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EP2527138A1 (en) 2012-11-28
KR101816502B1 (en) 2018-01-09

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