TWI525299B - Thin heat pipe structure and method of forming same - Google Patents

Thin heat pipe structure and method of forming same Download PDF

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TWI525299B
TWI525299B TW100142165A TW100142165A TWI525299B TW I525299 B TWI525299 B TW I525299B TW 100142165 A TW100142165 A TW 100142165A TW 100142165 A TW100142165 A TW 100142165A TW I525299 B TWI525299 B TW I525299B
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chamber
side wall
opposite
capillary structure
heat pipe
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TW100142165A
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TW201321704A (en
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巫俊銘
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奇鋐科技股份有限公司
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薄型熱管結構及其成型方法 Thin heat pipe structure and forming method thereof

本發明係有關於一種薄型熱管結構及其成型方法,尤指一種具有減少壓力阻抗,進而有效提升汽液循環效率之薄型熱管結構及其成型方法。 The invention relates to a thin heat pipe structure and a molding method thereof, in particular to a thin heat pipe structure and a molding method thereof, which have the advantages of reducing the pressure resistance and thereby effectively improving the vapor-liquid circulation efficiency.

熱管,其表觀上的熱傳導率是銅、鋁等金屬的數倍至數十倍左右而相當的優異,因此是作為冷卻用元件被運用於各種熱對策相關機器。從形狀來看,熱管可分成圓管形狀的熱管、平面形狀的熱管。為了冷卻CPU等的電子機器的被冷卻零件,基於容易安裝於被冷卻零件且能獲得寬廣接觸面積的觀點,宜使用平面型熱管來進行散熱。隨著冷卻機構的小型化、省空間化,在使用熱管的冷卻機構的情況,更有嚴格要求該熱管的極薄型化之必要,故業者便開發出一種薄型熱管(即平板式熱管)。 The heat pipe is excellent in the apparent thermal conductivity of several times to several tens of times of a metal such as copper or aluminum. Therefore, it is used as a cooling element in various heat countermeasure related devices. From the shape point of view, the heat pipe can be divided into a heat pipe in the shape of a circular pipe and a heat pipe in a planar shape. In order to cool a cooled component of an electronic device such as a CPU, it is preferable to use a planar heat pipe for heat dissipation from the viewpoint of easy attachment to a member to be cooled and a wide contact area. With the miniaturization and space saving of the cooling mechanism, in the case of a cooling mechanism using a heat pipe, it is necessary to strictly reduce the thickness of the heat pipe, and a thin heat pipe (i.e., a flat heat pipe) has been developed.

然,習知薄型熱管內部設有空間來作為工作流體的流路,並收容於空間內的工作流體,再經由蒸發、冷凝等的相變化和移動等,而進行熱的轉移,藉以達到導熱的效果。 However, the conventional thin heat pipe has a space inside as a working fluid flow path, and is accommodated in the working fluid in the space, and then transfers heat through phase change and movement of evaporation, condensation, etc., thereby achieving heat conduction. effect.

而薄型熱管於製造上係透過於一中空管體中填入金屬粉末,並將該金屬粉末透過燒結之方式於該中空管體內壁形成一毛細結構層,其後對該中空管體進行抽真空並填入工作流體,最後封閉壓扁以成就薄型熱管結構。 The thin heat pipe is manufactured by filling a hollow pipe body with metal powder, and the metal powder is sintered to form a capillary structure layer on the inner wall of the hollow pipe, and then the hollow pipe body is formed. Vacuuming and filling the working fluid, and finally sealing and flattening to achieve a thin heat pipe structure.

雖習知薄型熱管可達到薄型化之目的,但卻延伸出另一問題,因為薄型熱管之蒸發端及冷凝端的管徑相同,相 對的於蒸發端與冷凝端內的空間大小亦一樣,所以使得該蒸發端與冷凝端內的空間壓力差相差無幾,讓蒸發端其內的汽態工作流體無法迅速流動至冷凝端處冷凝而轉換為液態工作流體,進而亦會影響液態工作流體藉由毛細結構回流至蒸發端的速度,因此,俾使造成整體汽液循環效果不佳,且又無法改善薄型熱管之蒸發端與冷凝端內之間的壓力阻抗問題。 Although it is known that a thin heat pipe can achieve the purpose of thinning, it extends another problem because the diameters of the evaporation end and the condensation end of the thin heat pipe are the same. The size of the space in the evaporation end and the condensation end is also the same, so that the space pressure difference between the evaporation end and the condensation end is almost the same, so that the vapor working fluid in the evaporation end cannot flow to the condensation end and condense rapidly. Conversion to a liquid working fluid, which in turn affects the rate at which the liquid working fluid is returned to the evaporation end by the capillary structure, so that the overall vapor-liquid circulation effect is poor, and the evaporation end and the condensation end of the thin heat pipe cannot be improved. Pressure impedance problem between.

此外,於製造上對薄型熱管進行彎折時,則內部毛細燒結體會容易脆化分解或脫離原先設置之部位成為不良品,故令該薄型熱管之熱傳效能大幅降低。以上所述,習知技術具有下列缺點:1.汽液循環效率不佳;2.導熱效果不佳;3.無法改善薄型熱管之蒸發端與冷凝端內之間的壓力阻抗問題。 Further, when the thin heat pipe is bent in the production, the inner capillary sintered body is liable to be embrittled and decomposed or deviated from the originally disposed portion, which is a defective product, so that the heat transfer efficiency of the thin heat pipe is greatly reduced. As described above, the prior art has the following disadvantages: 1. The vapor-liquid circulation efficiency is poor; 2. The heat conduction effect is poor; 3. The pressure resistance between the evaporation end and the condensation end of the thin heat pipe cannot be improved.

是以,要如何解決上述習用之問題與缺失,即為本案之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above problems and problems in the past, that is, the inventors of this case and the relevant manufacturers engaged in this industry are eager to study the direction of improvement.

爰此,為有效解決上述之問題,本發明之主要目的係提供一種具有提升汽液循環及減少壓力阻抗之薄型熱管結構。 Accordingly, in order to effectively solve the above problems, the main object of the present invention is to provide a thin heat pipe structure having an improved vapor-liquid circulation and a reduced pressure resistance.

本發明之次要目的,在提供一種具有絕佳導熱效果之薄型熱管結構。 A secondary object of the present invention is to provide a thin heat pipe structure having an excellent heat conduction effect.

本發明之次要目的,在提供一種具有提升汽液循環及減少壓力阻抗之薄型熱管結構成型方法。 A secondary object of the present invention is to provide a thin heat pipe structure forming method having an improved vapor-liquid circulation and a reduced pressure resistance.

本發明之次要目的,在提供一種具有絕佳導熱效果之薄型熱管結構成型方法。 A secondary object of the present invention is to provide a thin heat pipe structure forming method having excellent heat conduction effect.

為達上述目的,本發明係提供一種薄型熱管結構,係包括一管體及至少一毛細結構,該管體具有一蒸發端及一從該蒸發端向外延伸之冷凝端,該蒸發端及冷凝端內分別設有一第一腔室及一連通該第一腔室之第二腔室,並該管體之蒸發端的截面積小於該管體之冷凝端的截面積,且該第一腔室之空間小於該第二腔室之空間,所述毛細結構係設於該第一、二腔室內,並與所述第一、二腔室共同界定至少一通道;透過該冷凝端之第二腔室大於蒸發端之第一腔室,以有效促使該蒸發端內的汽態工作流體迅速流至冷凝端,藉以達到提升汽液循環效果,進而更可減少壓力阻抗的功效者。 In order to achieve the above object, the present invention provides a thin heat pipe structure comprising a pipe body and at least one capillary structure, the pipe body having an evaporation end and a condensation end extending outward from the evaporation end, the evaporation end and condensation a first chamber and a second chamber communicating with the first chamber are respectively disposed in the end, and a cross-sectional area of the evaporation end of the tube is smaller than a cross-sectional area of the condensation end of the tube, and the space of the first chamber Smaller than the space of the second chamber, the capillary structure is disposed in the first and second chambers, and defines at least one channel together with the first and second chambers; the second chamber that passes through the condensation end is larger than The first chamber of the evaporation end is effective to prompt the vapor working fluid in the evaporation end to flow to the condensation end quickly, thereby achieving the effect of improving the vapor-liquid circulation effect, thereby further reducing the pressure resistance.

本發明另提供一種薄型熱管結構成型方法,首先提供一具有一第一腔室及一第二腔室之管體及至少一毛細結構,其中該管體具有的一蒸發端內的第一腔室之空間係小於管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積,且該毛細結構設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四側,並將該毛細結構置入該第一、二腔室內的同時,該毛細結構與第一、二腔室共同界定一第一通道與一第二通道,並對該管體的一端至該管體 的另一端施以機械加工,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空隙係連通所述第一、二通道,然後再將所述管體的兩端封閉,並同時抽取真空及填充工作流體;藉由本發明此方法的設計,俾使有效達到提升汽液循環效果及減少壓力阻抗的效果者。 The invention further provides a thin heat pipe structure forming method, firstly providing a pipe body having a first chamber and a second chamber and at least one capillary structure, wherein the pipe body has a first chamber in an evaporation end The space is smaller than the space of the second chamber in a condensation end of the pipe body, and the cross-sectional area of the evaporation end of the pipe body is smaller than the cross-sectional area of the condensation end of the pipe body, and the capillary structure is provided with a first side and a Conversely, the second side of the first side, a third side and a fourth side opposite to the third side, and the capillary structure is placed in the first and second chambers, the capillary structure and the first The two chambers jointly define a first passage and a second passage, and one end of the tubular body to the tubular body The other end is mechanically processed, and the first and second chambers are jointly provided with a first side wall, a second side wall opposite to the second side, a third side wall opposite to the third side, and a corresponding side a fourth side wall of the fourth side, the first side wall of the first chamber is attached to the corresponding first side, and the first side wall of the second chamber of the condensation end is defined with respect to the first side of the capillary structure a gap connecting the first and second passages, and then closing both ends of the tubular body, and simultaneously extracting a vacuum and filling the working fluid; by the design of the method of the invention, the raft is effectively raised to enhance the steam Liquid circulation effect and effect of reducing pressure resistance.

本發明另提供一種薄型熱管結構成型方法,首先提供一具有一第一腔室及一第二腔室之管體及至少一毛細結構,其中該管體具有的一蒸發端內的第一腔室之空間係小於管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積,且該毛細結構設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四側,並將該毛細結構置入該第一、二腔室內,且該毛細結構與第一、二腔室共同界定一第一通道與一第二通道,然後再將所述管體的兩端封閉,並同時抽取真空及填充工作流體,最後對已封閉的管體施以機械加工作業,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空 隙係連通所述第一、二通道;所以透過本發明此方法的設計,俾使有效達到提升汽液循環效果及減少壓力阻抗的效果者。 The invention further provides a thin heat pipe structure forming method, firstly providing a pipe body having a first chamber and a second chamber and at least one capillary structure, wherein the pipe body has a first chamber in an evaporation end The space is smaller than the space of the second chamber in a condensation end of the pipe body, and the cross-sectional area of the evaporation end of the pipe body is smaller than the cross-sectional area of the condensation end of the pipe body, and the capillary structure is provided with a first side and a a second side of the first side, a third side, and a fourth side opposite the third side, and the capillary structure is placed in the first and second chambers, and the capillary structure is first and second The chambers jointly define a first passage and a second passage, and then close the two ends of the tubular body, simultaneously extract vacuum and fill the working fluid, and finally apply mechanical processing to the closed tubular body, and the mechanical processing operation The first and second chambers are jointly provided with a first side wall, a second side wall opposite to the second side, a third side wall opposite to the third side, and a fourth side wall opposite to the fourth side. The first side wall of the first chamber is attached to the corresponding first The upper side, a first side wall of the condensing end of the second chamber opposite the first side between the capillary structure defining a void, which empty The gap system communicates with the first and second channels; therefore, through the design of the method of the present invention, the effect of improving the vapor-liquid circulation effect and reducing the pressure resistance is effectively achieved.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 The above object of the present invention, as well as its structural and functional features, will be described in accordance with the preferred embodiments of the drawings.

本發明係一種薄型熱管結構及其成型方法,請參閱第1、2、4圖示,係顯示本發明之較佳實施例之組合及局部剖面示意圖;該薄型熱管結構1係包括一管體10及至少一毛細結構12,其中該管體10具有一蒸發端101及一從該蒸發端101向外延伸之冷凝端102,該管體10之蒸發端101的截面積小於該管體10之冷凝端102的截面積,並該蒸發端101及冷凝端102內分別設有一第一腔室1011及一第二腔室1021,該第一腔室1011係連通第二腔室1021,且其空間小於該第二腔室1021之空間,並該第一、二腔室1011、1021內填充有一工作流體,前述工作流體於該較佳實施係以純水做說明表示,但並不侷限於此,惟具體實施時,凡亦可利於蒸發散熱之流體為無機化合物、醇類、酮類、液態金屬、冷煤、有機化合物或其混合物皆為所敘述的工作流體,合先陳明。 The present invention relates to a thin heat pipe structure and a molding method thereof. Please refer to FIGS. 1, 2 and 4 for a combination and a partial cross-sectional view of a preferred embodiment of the present invention; the thin heat pipe structure 1 includes a pipe body 10 And at least one capillary structure 12, wherein the tube body 10 has an evaporation end 101 and a condensation end 102 extending outward from the evaporation end 101. The cross-sectional area of the evaporation end 101 of the tube body 10 is smaller than the condensation of the tube body 10. a first chamber 1011 and a second chamber 1021 are respectively disposed in the evaporation end 101 and the condensation end 102. The first chamber 1011 is connected to the second chamber 1021 and has a smaller space. The space of the second chamber 1021 and the first and second chambers 1011, 1021 are filled with a working fluid. The working fluid is illustrated by pure water in the preferred embodiment, but is not limited thereto. In the specific implementation, any fluid that can also facilitate evaporation and heat dissipation is an inorganic compound, an alcohol, a ketone, a liquid metal, a cold coal, an organic compound or a mixture thereof, which is the working fluid described.

另者前述第一、二腔室1011、1021共同設有一第一側壁1031、一第二側壁1032、一第三側壁1033及一第四側壁1034,該第一側壁1031係相對該第二側壁1032,該第三側壁1033係相對該第四側壁1034。 The first and second chambers 1011 and 1021 are provided with a first side wall 1031, a second side wall 1032, a third side wall 1033 and a fourth side wall 1034. The first side wall 1031 is opposite to the second side wall 1032. The third sidewall 1033 is opposite to the fourth sidewall 1034.

再者該蒸發端101係與一發熱元件(如中央處理器、繪圖晶片、南北橋晶片、執行單元等;圖中未示)相貼設,其用以吸收該發熱元件產生的熱源,令該蒸發端101之第一腔室1011的液態工作流體吸收熱源而產生蒸發,以轉換為汽態工作流體,俟該汽態工作流體到冷凝端102的第二腔室1021上受冷卻而冷凝轉換為液態工作流體後,該液態工作流體藉由重力或毛細結構12的毛細力回流至蒸發端101的第一腔室1011繼續汽液循環,以有效達到絕佳的散熱效果。 Furthermore, the evaporation end 101 is attached to a heating element (such as a central processing unit, a drawing chip, a north-south bridge chip, an execution unit, etc.; not shown) for absorbing the heat source generated by the heating element. The liquid working fluid of the first chamber 1011 of the evaporation end 101 absorbs the heat source to generate evaporation to be converted into a vapor working fluid, and the vapor working fluid is cooled to the second chamber 1021 of the condensation end 102 to be condensed and converted into After the liquid working fluid, the liquid working fluid is returned to the first chamber 1011 of the evaporation end 101 by the capillary force of the gravity or capillary structure 12 to continue the vapor-liquid circulation, so as to effectively achieve an excellent heat dissipation effect.

所以透過前述冷凝端102之第二腔室1021大於蒸發端101之第一腔室1011,藉以減少該冷凝端102之第二腔室1021內的壓力阻抗,讓該蒸發端101之第一腔室1011內轉換的汽態工作流體,所受到的壓力阻抗較小而能夠迅速流向該冷凝端102第二腔室1021上,且相對的能快速驅使於冷凝端102的第二腔室1021內之液態工作流體回流至蒸發端101的第一腔室1011,以有效大幅提升汽液循環及達到減少壓力阻抗的效果。 Therefore, the second chamber 1021 passing through the condensation end 102 is larger than the first chamber 1011 of the evaporation end 101, thereby reducing the pressure resistance in the second chamber 1021 of the condensation end 102, and allowing the first chamber of the evaporation end 101. The vaporous working fluid converted in 1011 is subjected to a small pressure impedance and can rapidly flow to the second chamber 1021 of the condensation end 102, and can relatively quickly drive the liquid in the second chamber 1021 of the condensation end 102. The working fluid is returned to the first chamber 1011 of the evaporation end 101 to effectively increase the vapor-liquid circulation and achieve the effect of reducing the pressure resistance.

此外,於本發明實際實施時,前述冷凝端102可與相對的一散熱鰭片組(圖中未示)相穿設或貼設,透過該散熱鰭片組能迅速將冷凝端102上熱量對外散熱,以有效加速汽態工作流體於冷凝端102處冷凝為液態工作流體的效果。 In addition, in the actual implementation of the present invention, the condensing end 102 can be disposed or attached to an opposite heat dissipating fin group (not shown), and the heat dissipating fin group can quickly heat the condensing end 102 to the outside. The heat dissipation is effective to accelerate the condensation of the vapor working fluid at the condensation end 102 into a liquid working fluid.

續參閱第3、4圖示,輔以參閱第2圖示,前述毛細結構12係選擇為網目、纖維、燒結粉末、網目及燒結粉末組 合其中任一;並毛細結構12係設於該第一、二腔室1011、1021內,且其具有導流能力、提供更多的回流通道(channel)及支撐的功效,且該毛細結構12與該第一、二腔室1011、1021共同界定至少一通道105,於該較佳實施之毛細結構12係設置在該第一、二腔室1011、1021內的中央處,以與該第一、二腔室1011、1021分別界定出二個通道105做說明;亦即前述毛細結構12設有一第一側121、一相反該第一側121之第二側122、一第三側123及一相反該第三側123之第四側124,前述第二側122係與相對的第二側壁1032相貼設,該第三側123與對應該第三側壁1033之間界定一第一通道1051,該第四側124與對應該第四側壁1034之間界定一第二通道1052,並該第一腔室1011內的第一側壁1031係貼設在對應的第一側121上,該第二腔室1021內的第一側壁1031係與相對該第一側121間界定一空隙106,該空隙106係連通該第一、二通道1051、1052。 Referring to Figures 3 and 4, with reference to Figure 2, the capillary structure 12 is selected from the group consisting of mesh, fiber, sintered powder, mesh and sintered powder. And any of the capillary structures 12 are disposed in the first and second chambers 1011, 1021, and have the function of guiding current, providing more return channels and support, and the capillary structure 12 Cooperating with the first and second chambers 1011, 1021 to define at least one channel 105, wherein the preferred embodiment of the capillary structure 12 is disposed at the center of the first and second chambers 1011, 1021, and the first The two chambers 1011 and 1021 respectively define two channels 105 for description; that is, the capillary structure 12 is provided with a first side 121, a second side 122 opposite to the first side 121, a third side 123 and a On the other hand, the fourth side 124 of the third side 123 is adjacent to the opposite second side wall 1032. The first side 1051 is defined between the third side 123 and the corresponding third side wall 1033. A second channel 1052 is defined between the fourth side 124 and the corresponding fourth side wall 1034, and the first side wall 1031 of the first chamber 1011 is attached to the corresponding first side 121. The second cavity The first sidewall 1031 in the chamber 1021 defines a gap 106 between the first side 121 and the first side 121. The gap 106 communicates with the first sidewall First and second channels 1051, 1052.

其中前述蒸發端101之第一腔室1011內的第一、二通道1051、1052之空間係小於該冷凝端102之第二腔室1021內的第一、二通道1051、1052與空隙106共同界定之空間,所以藉由前述空隙106令該第二腔室1021內的第一、二通道1051、1052空間更寬廣,藉以大幅減少冷凝端102之第二腔室1021內的壓力阻抗,並有助於驅使蒸發端101之第一腔室1011內的汽態工作流體迅速朝第二腔室1021方向流動,以有效達到提升汽液循環及絕佳散熱的效果。 The spaces of the first and second channels 1051 and 1052 in the first chamber 1011 of the evaporation end 101 are smaller than the first and second channels 1051 and 1052 in the second chamber 1021 of the condensation end 102. The space of the first and second channels 1051 and 1052 in the second chamber 1021 is widened by the gap 106, thereby greatly reducing the pressure resistance in the second chamber 1021 of the condensation end 102, and is helpful. The vaporous working fluid in the first chamber 1011 of the evaporation end 101 is rapidly moved toward the second chamber 1021 to effectively achieve the effect of improving vapor-liquid circulation and excellent heat dissipation.

再者,於具體實施時,前述毛細結構12並不侷限設在該第一、二腔室1011、1021內的中央處,亦可選擇設在第一、二腔室1011、1021共同設有的第三側壁1033上,或設在第四側壁1034上,或設在該第三側壁1033與第四側壁1034之間的位置;此外,使用者可以事先根據管體10的寬度、傳導效率以及汽液循環效率的需求,設定毛細結構12及通道105的數量,如二毛細結構12設置在該第一、二腔室1011、1021內,並與第一、二腔室1011、1021共同界定出三個通道105,合先陳明。 Furthermore, in the specific implementation, the capillary structure 12 is not limited to be disposed at the center of the first and second chambers 1011 and 1021, and may be disposed in the first and second chambers 1011 and 1021. The third side wall 1033 is disposed on the fourth side wall 1034 or at a position between the third side wall 1033 and the fourth side wall 1034. In addition, the user can pre-determine the width, conduction efficiency, and steam of the tube body 10. The requirement of the liquid circulation efficiency is to set the number of the capillary structure 12 and the channel 105. For example, the two capillary structure 12 is disposed in the first and second chambers 1011 and 1021, and defines three together with the first and second chambers 1011 and 1021. Channel 105, combined with Chen Ming.

故透過本發明前述管體10之冷凝端102的第二腔室1021大於蒸發端101的第一腔室1011,以與毛細結構12結合一體的設計,使得有效提升汽液循環效率以達到絕佳的散熱效果,進而更可達到減少壓力阻抗的效果。 Therefore, the second chamber 1021 of the condensation end 102 of the tube body 10 of the present invention is larger than the first chamber 1011 of the evaporation end 101, and is integrated with the capillary structure 12, so that the vapor-liquid circulation efficiency is effectively improved to achieve excellent performance. The heat dissipation effect can further reduce the pressure resistance.

請參閱第5圖,係顯示本發明之薄型熱管結構成型方法步驟流程示意圖;並輔以一併參閱第1~4圖,如圖所示,本發明薄型熱管結構成型方法,係包括下列步驟: Please refer to FIG. 5, which is a schematic flow chart showing the steps of the method for forming a thin heat pipe structure according to the present invention. Referring to FIG. 1 to FIG. 4 together, as shown in the figure, the method for forming a thin heat pipe structure of the present invention comprises the following steps:

(S1)提供一具有一第一腔室及一第二腔室之管體及至少一毛細結構,並該管體具有的一蒸發端內的第一腔室之空間小於該管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積;提供一具有第一腔室1011及第二腔室1021之管體10及至少一毛細結構12,並該管體10之蒸發端101其內第一腔室1011之空間係小於該管體10之冷凝端 102其內第二腔室1021之空間,且該管體10之蒸發端101的截面積小於該管體10之冷凝端102的截面積;其中該毛細結構12係選擇為網目、纖維、燒結粉末、網目及燒結粉末組合其中任一,並該毛細結構設有一第一側121、一相反該第一側121之第二側122、一第三側123及一相反該第三側123之第四側124。 (S1) providing a tube body having a first chamber and a second chamber and at least one capillary structure, and the tube body has a space of the first chamber in an evaporation end smaller than a tube body a space of the second chamber in the condensation end, and a cross-sectional area of the evaporation end of the tube body is smaller than a cross-sectional area of the condensation end of the tube body; a tube body 10 having a first chamber 1011 and a second chamber 1021 is provided and at least a capillary structure 12, and the evaporation end 101 of the tube body 10 has a space smaller than the condensation end of the first chamber 1011 The space of the second chamber 1021 is 102, and the cross-sectional area of the evaporation end 101 of the tube 10 is smaller than the cross-sectional area of the condensation end 102 of the tube 10; wherein the capillary structure 12 is selected as a mesh, a fiber, and a sintered powder. Any combination of mesh, mesh and sintered powder, and the capillary structure is provided with a first side 121, a second side 122 opposite the first side 121, a third side 123 and a fourth opposite the third side 123 Side 124.

(S2)將該毛細結構置入該第一、二腔室內,且該毛細結構與第一、二腔室共同界定一第一通道與一第二通道,並對該管體的一端至該管體的另一端施以機械加工,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空隙係連通所述第一、二通道;將前述毛細結構12置入該第一、二腔室1011、1021內,且該毛細結構12與第一、二腔室1011、1021共同界定一第一通道1051與一第二通道1052,並對該管體10之一端(即蒸發端101)至另一端(即冷凝端102)施以機械加工,如沖壓或滾壓任一方式,且該第一、二腔室1011、1021共同設有一第一側壁1031、一貼設相對該第二側122的第二側壁1032、一相對該第三側123的第三側壁1033及一相對該第四側124 的第四側壁1034,令該第一腔室1011內的第一側壁1031係貼設在對應的第一側121上,該冷凝端102的第二腔室1021內之第一側壁1031相對該毛細結構12的第一側121間界定一空隙106,該空隙106係連通該第一、二通道1051、1052。 (S2) placing the capillary structure into the first and second chambers, and the capillary structure and the first and second chambers together define a first passage and a second passage, and one end of the tubular body to the tube The other end of the body is machined, and the first and second chambers are jointly provided with a first side wall, a second side wall opposite to the second side, a third side wall opposite to the third side, and a relative a fourth side wall of the fourth side, the first side wall of the first chamber is attached to the corresponding first side, and the first side wall of the second chamber of the condensation end is opposite to the first side of the capillary structure Defining a gap that communicates with the first and second passages; placing the capillary structure 12 into the first and second chambers 1011, 1021, and the capillary structure 12 and the first and second chambers 1011, 1021 A first channel 1051 and a second channel 1052 are jointly defined, and one end of the tube body 10 (ie, the evaporation end 101) is mechanically processed (ie, the condensation end 102), such as stamping or rolling. And the first and second chambers 1011, 1021 are jointly provided with a first sidewall 1031, and a second opposite to the second 1,032,122 of the second side wall, a third side opposing the third sidewall 1,033,123 and a fourth side 124 opposite the The fourth side wall 1034 of the first chamber 1011 is attached to the corresponding first side 121, and the first side wall 1031 of the second chamber 1021 of the condensation end 102 is opposite to the capillary The first side 121 of the structure 12 defines a gap 106 that communicates with the first and second channels 1051, 1052.

(S3)將該管體的兩端封閉,並同時抽取真空及填充工作流體;將該管體10之兩端(即所述蒸發端101與冷凝端102)封閉,並同時抽取真空,以及將工作流體填充入該第一、二腔室1011、1021內。 (S3) closing both ends of the tube body, and simultaneously withdrawing the vacuum and filling the working fluid; closing both ends of the tube body 10 (ie, the evaporation end 101 and the condensation end 102), simultaneously extracting the vacuum, and A working fluid is filled into the first and second chambers 1011, 1021.

所以透過本發明此方法的設計,使得有效藉以減少該冷凝端102之第二腔室1021內的壓力阻抗,以有效促使蒸發端101之第一腔室1011內的汽態工作流體可迅速朝第二腔室1021方向流動,因此,得有效達到減少壓力阻抗及提升汽液循環的效果,進而更可達到絕佳的散熱效果者。 Therefore, the design of the method of the present invention is effective to reduce the pressure resistance in the second chamber 1021 of the condensation end 102, so as to effectively promote the vapor working fluid in the first chamber 1011 of the evaporation end 101 to rapidly move toward the first The two chambers 1021 flow in the direction, so that it is effective to reduce the pressure resistance and enhance the effect of the vapor-liquid circulation, thereby achieving an excellent heat dissipation effect.

請參閱第6圖,係顯示本發明之另一薄型熱管結構成型方法步驟流程示意圖;並輔以一併參閱第1~4圖,如圖所示,本發明薄型熱管結構成型方法,係包括下列步驟: Please refer to FIG. 6 , which is a schematic flow chart showing the steps of another thin heat pipe structure forming method of the present invention. Referring to FIG. 1 to FIG. 4 together, as shown in the figure, the thin heat pipe structure forming method of the present invention includes the following step:

(S1)提供一具有一第一腔室及一第二腔室之管體及至少一毛細結構,並該管體具有的一蒸發端內的第一腔室之空間小於該管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積,並該毛細結構設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四 側;提供一具有第一腔室1011及第二腔室1021之管體10及至少一毛細結構12,並該管體10之蒸發端101其內第一腔室1011之空間係小於該管體10之冷凝端102其內第二腔室1021之空間,且該管體10之蒸發端101的截面積小於該管體10之冷凝端102的截面積;其中該毛細結構12係選擇為網目、纖維、燒結粉末、網目及燒結粉末組合其中任一,並該毛細結構設有一第一側121、一相反該第一側121之第二側122、一第三側123及一相反該第三側123之第四側124。 (S1) providing a tube body having a first chamber and a second chamber and at least one capillary structure, and the tube body has a space of the first chamber in an evaporation end smaller than a tube body a space of the second chamber in the condensation end, and a cross-sectional area of the evaporation end of the tube body is smaller than a cross-sectional area of the condensation end of the tube body, and the capillary structure is provided with a first side and a second side opposite to the first side a third side and a fourth side opposite the third side a tube body 10 having a first chamber 1011 and a second chamber 1021 and at least one capillary structure 12, and the evaporation chamber 101 of the tube body 10 has a space smaller than the tube body of the first chamber 1011. The space of the second chamber 1021 of the condensation end 102 of the 10, and the cross-sectional area of the evaporation end 101 of the tube 10 is smaller than the cross-sectional area of the condensation end 102 of the tube 10; wherein the capillary structure 12 is selected as a mesh, Any combination of fibers, sintered powder, mesh, and sintered powder, and the capillary structure is provided with a first side 121, a second side 122 opposite the first side 121, a third side 123, and an opposite third side The fourth side 124 of 123.

(S2)將該毛細結構置入該第一、二腔室內,且該毛細結構與第一、二腔室共同界定一第一通道與一第二通道;將前述毛細結構12置入該第一、二腔室1011、1021內,且該毛細結構12與第一、二腔室1011、1021共同界定一第一通道1051與一第二通道1052。 (S2) placing the capillary structure into the first and second chambers, and the capillary structure and the first and second chambers together define a first passage and a second passage; and placing the capillary structure 12 into the first In the two chambers 1011, 1021, the capillary structure 12 and the first and second chambers 1011, 1021 jointly define a first channel 1051 and a second channel 1052.

(S3)將該管體的兩端封閉,並同時抽取真空及填充工作流體;將該管體10之兩端(即所述蒸發端101與冷凝端102)封閉,並同時抽取真空,以及將工作流體填充入該第一、二腔室1011、1021內。 (S3) closing both ends of the tube body, and simultaneously withdrawing the vacuum and filling the working fluid; closing both ends of the tube body 10 (ie, the evaporation end 101 and the condensation end 102), simultaneously extracting the vacuum, and A working fluid is filled into the first and second chambers 1011, 1021.

(S4)對已封閉的管體的一端至該管體的另一端施以機械加工作業,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的 第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空隙係連通所述第一、二通道;對前述已封閉及其內填充有工作流體的管體10一端(即蒸發端101)至另一端(即冷凝端102)施以機械加工作業,如沖壓或滾壓任一方式,且該第一、二腔室1011、1021共同設有一第一側壁1031、一貼設相對該第二側122的第二側壁1032、一相對該第三側123的第三側壁1033及一相對該第四側124的第四側壁1034,令該第一腔室1011內的第一側壁1031係貼設在對應的第一側121上,該冷凝端102的第二腔室1021內之第一側壁1031相對該毛細結構12的第一側121間界定一空隙106,該空隙106係連通該第一、二通道1051、1052。 (S4) applying a machining operation to one end of the closed pipe body to the other end of the pipe body, and the first and second chambers are jointly provided with a first side wall and a second side opposite to the second side a side wall, a side opposite to the third side a third side wall and a fourth side wall opposite to the fourth side, the first side wall of the first chamber is attached to the corresponding first side, and the first side wall of the second chamber of the condensation end is opposite to the capillary The first side of the structure defines a gap that communicates with the first and second passages; and the end of the tube body 10 that has been closed and filled with a working fluid (ie, the evaporation end 101) to the other end (ie, condensation) The end 102) is subjected to a machining operation, such as stamping or rolling, and the first and second chambers 1011, 1021 are jointly provided with a first side wall 1031 and a second side wall opposite to the second side 122. The third side wall 1033 opposite to the third side 123 and the fourth side wall 1034 opposite to the fourth side 124, the first side wall 1031 in the first chamber 1011 is attached to the corresponding first side. The first side wall 1031 of the second chamber 1021 of the condensation end 102 defines a gap 106 between the first side 121 of the capillary structure 12, and the gap 106 communicates with the first and second channels 1051 and 1052.

故透過本發明此方法的設計,使得有效藉以減少該冷凝端之第二腔室1021內的壓力阻抗,以有效促使蒸發端101之第一腔室1011內的汽態工作流體可迅速朝第二腔室1021方向流動,因此,得有效達到減少壓力阻抗及提升汽液循環的效果,進而更可達到絕佳的散熱效果者。以上所述,本發明相較於習知具有下列之優點:1. 具有提升汽液循環效率;2. 導熱效果佳;3. 具有減少壓力阻抗的效果。 Therefore, the design of the method of the present invention is effective to reduce the pressure resistance in the second chamber 1021 of the condensation end, so as to effectively urge the vapor working fluid in the first chamber 1011 of the evaporation end 101 to rapidly move toward the second The chamber 1021 flows in the direction, so that it is effective to reduce the pressure resistance and enhance the effect of the vapor-liquid circulation, thereby achieving an excellent heat dissipation effect. As described above, the present invention has the following advantages over the conventional ones: 1. It has improved vapor-liquid circulation efficiency; 2. Good heat conduction effect; 3. Has the effect of reducing pressure resistance.

按,以上所述,僅為本發明的較佳具體實施例,惟本發明的特徵並不侷限於此,任何熟悉該項技藝者在本發明領域內,可輕易思及的變化或修飾,皆應涵蓋在以下本發明的申請專利範圍中。 The above description is only a preferred embodiment of the present invention, but the features of the present invention are not limited thereto, and any changes or modifications that can be easily conceived in the field of the present invention are known to those skilled in the art. It is intended to be included in the scope of the claims of the present invention below.

1‧‧‧薄型熱管結構 1‧‧‧Thin heat pipe structure

10‧‧‧管體 10‧‧‧ tube body

101‧‧‧蒸發端 101‧‧‧Evaporation end

1011‧‧‧第一腔室 1011‧‧‧ first chamber

102‧‧‧冷凝端 102‧‧‧condensing end

1021‧‧‧第二腔室 1021‧‧‧Second chamber

1031‧‧‧第一側壁 1031‧‧‧First side wall

1032‧‧‧第二側壁 1032‧‧‧second side wall

1033‧‧‧第三側壁 1033‧‧‧ third side wall

1034‧‧‧第四側壁 1034‧‧‧fourth sidewall

105‧‧‧通道 105‧‧‧ channel

1051‧‧‧第一通道 1051‧‧‧First Passage

1052‧‧‧第二通道 1052‧‧‧second channel

106‧‧‧空隙 106‧‧‧ gap

12‧‧‧毛細結構 12‧‧‧Capillary structure

121‧‧‧第一側 121‧‧‧ first side

122‧‧‧第二側 122‧‧‧ second side

123‧‧‧第三側 123‧‧‧ third side

124‧‧‧第四側 124‧‧‧ fourth side

第1圖係本發明之較佳實施例之立體示意圖;第2圖係本發明之較佳實施例之局部剖面立體示意圖;第3圖係本發明之較佳實施例之剖面側視示意圖;第4圖係本發明之較佳實施例之剖面俯視示意圖;第5圖係本發明之較佳實施例之流程示意圖;第6圖係本發明之較佳實施例之另一流程示意圖。 1 is a perspective view of a preferred embodiment of the present invention; FIG. 2 is a partial cross-sectional perspective view of a preferred embodiment of the present invention; and FIG. 3 is a cross-sectional side view of a preferred embodiment of the present invention; 4 is a schematic plan view of a preferred embodiment of the present invention; FIG. 5 is a schematic flow chart of a preferred embodiment of the present invention; and FIG. 6 is a schematic flow chart of another preferred embodiment of the present invention.

1‧‧‧薄型熱管結構 1‧‧‧Thin heat pipe structure

101‧‧‧蒸發端 101‧‧‧Evaporation end

1011‧‧‧第一腔室 1011‧‧‧ first chamber

102‧‧‧冷凝端 102‧‧‧condensing end

1021‧‧‧第二腔室 1021‧‧‧Second chamber

1033‧‧‧第三側壁 1033‧‧‧ third side wall

1034‧‧‧第四側壁 1034‧‧‧fourth sidewall

105‧‧‧通道 105‧‧‧ channel

1051‧‧‧第一通道 1051‧‧‧First Passage

1052‧‧‧第二通道 1052‧‧‧second channel

12‧‧‧毛細結構 12‧‧‧Capillary structure

123‧‧‧第三側 123‧‧‧ third side

124‧‧‧第四側 124‧‧‧ fourth side

Claims (9)

一種薄型熱管結構,係包括:一管體,係具有一蒸發端及一從該蒸發端向外延伸之冷凝端,該蒸發端及冷凝端內分別設有一第一腔室及一連通該第一腔室之第二腔室,該第一、二腔室共同設有一第一側壁、一第二側壁、一第三側壁及一第四側壁,該第一側壁係相對該第二側壁,該第三側壁係相對該第四側壁,且該第一、二腔室內填充有一工作流體,並該管體之蒸發端的截面積小於該管體之冷凝端的截面積,且該第一腔室之空間小於該第二腔室之空間;及至少一毛細結構,係設於該第一、二腔室內,且其設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四側,該第二側係與相對的第二側壁相貼設,該第三側與對應該第三側壁之間界定一第一通道,該第四側與對應該第四側壁之間界定一第二通道,並該第一腔室內的第一側壁係貼設在對應的第一側上,該第二腔室內的第一側壁係與相對該第一側間界定一空隙,該空隙係連通該第一、二通道。 A thin heat pipe structure includes: a pipe body having an evaporation end and a condensation end extending outward from the evaporation end, wherein the evaporation end and the condensation end are respectively provided with a first chamber and a first connection a second chamber of the chamber, the first and second chambers are jointly provided with a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall is opposite to the second side wall, the first side The third side wall is opposite to the fourth side wall, and the first and second chambers are filled with a working fluid, and the cross-sectional area of the evaporation end of the tube body is smaller than the cross-sectional area of the condensation end of the tube body, and the space of the first chamber is smaller than a space of the second chamber; and at least one capillary structure disposed in the first and second chambers, and having a first side, a second side opposite to the first side, a third side, and a first side Conversely, on the fourth side of the third side, the second side is disposed opposite to the opposite second side wall, and the third side defines a first passage between the third side wall and the corresponding side a second passage is defined between the fourth side walls, and the first side wall of the first chamber is Disposed on a first side corresponding to the sidewall of the second cavity of the first chamber and the line between the opposing sides defining a first gap, the space-based communication with the first and second channels. 如申請專利範圍第1項所述之薄型熱管結構,其中該第一腔室內的該第一、二通道之空間小於該第二腔室內的第一、二通道與空隙共同界定之空間。 The thin heat pipe structure of claim 1, wherein the space of the first and second passages in the first chamber is smaller than a space defined by the first and second passages and the gap in the second chamber. 如申請專利範圍第1項所述之薄型熱管結構,其中該毛細結構係選擇為網目、纖維、燒結粉末、網目及燒結粉末組合其中任一。 The thin heat pipe structure according to claim 1, wherein the capillary structure is selected from the group consisting of a mesh, a fiber, a sintered powder, a mesh, and a sintered powder. 一種薄型熱管結構成型方法,係包括:提供一具有一第一腔室及一第二腔室之管體及至少一毛細結構,並該管體具有的一蒸發端內的第一腔室之空間小於該管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積,並該毛細結構設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四側;將該毛細結構置入該第一、二腔室內,且該毛細結構與第一、二腔室共同界定一第一通道與一第二通道,並對該管體的一端至該管體的另一端施以機械加工,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空隙係連通所述第一、二通道;及將該管體的兩端封閉,並同時抽取真空及填充工作流體。 A thin heat pipe structure forming method includes: providing a pipe body having a first chamber and a second chamber and at least one capillary structure, and the pipe body has a space of the first chamber in an evaporation end a space smaller than a second chamber in a condensation end of the tube body, and a cross-sectional area of the evaporation end of the tube body is smaller than a cross-sectional area of the condensation end of the tube body, and the capillary structure is provided with a first side, and the opposite a second side of the first side, a third side and a fourth side opposite the third side; the capillary structure is placed in the first and second chambers, and the capillary structure is shared with the first and second chambers Defining a first passage and a second passage, and machining one end of the tubular body to the other end of the tubular body, and the first and second chambers are jointly provided with a first side wall, and a affixing is opposite to the a second side wall of the second side, a third side wall opposite to the third side, and a fourth side wall opposite to the fourth side, so that the first side wall of the first chamber is attached to the corresponding first side a first side wall of the second chamber of the condensation end opposite the first side of the capillary structure Defining a gap, the space-based communication with the first, second channel; and both ends of the tubular body is closed, while the vacuum evacuation and filling of the working fluid. 如申請專利範圍第4項所述之薄型熱管結構成型方法,其中該毛細結構係選擇為網目、纖維、燒結粉末、網目及燒結粉末組合其中任一。 The thin heat pipe structure forming method according to claim 4, wherein the capillary structure is selected from the group consisting of a mesh, a fiber, a sintered powder, a mesh, and a sintered powder. 如申請專利範圍第4項所述之薄型熱管結構成型方法,其中前述機械加工係為滾壓或沖壓。 The method of forming a thin heat pipe structure according to claim 4, wherein the mechanical processing is rolling or stamping. 一種薄型熱管結構成型方法,係包括:提供一具有一第一腔室及一第二腔室之管體及至少一毛 細結構,並該管體具有的一蒸發端內的第一腔室之空間小於該管體具有的一冷凝端內的第二腔室之空間,且該管體之蒸發端的截面積小於該管體之冷凝端的截面積,並該毛細結構設有一第一側、一相反該第一側之第二側、一第三側及一相反該第三側之第四側;將該毛細結構置入該第一、二腔室內,且該毛細結構與第一、二腔室共同界定一第一通道與一第二通道;將該管體的兩端封閉,並同時抽取真空及填充工作流體;及對已封閉的管體的一端至該管體的另一端施以機械加工作業,且該第一、二腔室共同設有一第一側壁、一貼設相對該第二側的第二側壁、一相對該第三側的第三側壁及一相對該第四側的第四側壁,令該第一腔室內的第一側壁係貼設在對應的第一側上,該冷凝端的第二腔室內之第一側壁相對該毛細結構的第一側間界定一空隙,該空隙係連通所述第一、二通道。 A thin heat pipe structure forming method includes: providing a pipe body having a first chamber and a second chamber and at least one hair a fine structure, and the space of the first chamber in an evaporation end of the tube body is smaller than the space of the second chamber in a condensation end of the tube body, and the cross-sectional area of the evaporation end of the tube body is smaller than the tube a cross-sectional area of the condensation end of the body, and the capillary structure is provided with a first side, a second side opposite to the first side, a third side and a fourth side opposite the third side; the capillary structure is placed The first and second chambers, and the capillary structure and the first and second chambers together define a first passage and a second passage; the two ends of the tubular body are closed, and vacuum and filling working fluid are simultaneously extracted; Machining work is performed on one end of the closed pipe body to the other end of the pipe body, and the first and second chambers are jointly provided with a first side wall and a second side wall opposite to the second side, The first sidewall of the first chamber is attached to the corresponding first side, and the second sidewall of the third chamber is opposite to the fourth sidewall of the fourth side. a first sidewall defines a gap between the first side of the capillary structure, the gap system Through the first and second channels. 如申請專利範圍第7項所述之薄型熱管結構成型方法,其中該毛細結構係選擇為網目、纖維、燒結粉末、網目及燒結粉末組合其中任一。 The thin heat pipe structure forming method according to claim 7, wherein the capillary structure is selected from the group consisting of a mesh, a fiber, a sintered powder, a mesh, and a sintered powder. 如申請專利範圍第7項所述之薄型熱管結構成型方法,其中前述機械加工係為滾壓或沖壓。 The method of forming a thin heat pipe structure according to claim 7, wherein the mechanical processing is rolling or stamping.
TW100142165A 2011-11-18 2011-11-18 Thin heat pipe structure and method of forming same TWI525299B (en)

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