TWI523721B - Laser light irradiation apparatus, manufacturing apparatus of optical display device, laser light irradiation method, and manufacturing method of optical display device - Google Patents
Laser light irradiation apparatus, manufacturing apparatus of optical display device, laser light irradiation method, and manufacturing method of optical display device Download PDFInfo
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- TWI523721B TWI523721B TW101150448A TW101150448A TWI523721B TW I523721 B TWI523721 B TW I523721B TW 101150448 A TW101150448 A TW 101150448A TW 101150448 A TW101150448 A TW 101150448A TW I523721 B TWI523721 B TW I523721B
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- 230000003287 optical effect Effects 0.000 title claims description 298
- 238000000034 method Methods 0.000 title claims description 41
- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 238000005520 cutting process Methods 0.000 claims description 103
- 230000001678 irradiating effect Effects 0.000 claims description 8
- 238000003384 imaging method Methods 0.000 claims 4
- 239000004973 liquid crystal related substance Substances 0.000 description 70
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- 238000010586 diagram Methods 0.000 description 7
- 238000003698 laser cutting Methods 0.000 description 6
- 238000004064 recycling Methods 0.000 description 6
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 238000005286 illumination Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
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- 239000004065 semiconductor Substances 0.000 description 2
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- 238000007792 addition Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
- G02B26/08—Optical devices or arrangements for the control of light using movable or deformable optical elements for controlling the direction of light
- G02B26/10—Scanning systems
- G02B26/101—Scanning systems with both horizontal and vertical deflecting means, e.g. raster or XY scanners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0838—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt
- B23K26/0846—Devices involving movement of the workpiece in at least one axial direction by using an endless conveyor belt for moving elongated workpieces longitudinally, e.g. wire or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Liquid Crystal (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Laser Beam Processing (AREA)
- Mechanical Optical Scanning Systems (AREA)
Description
本發明係關於一種雷射光照射裝置、光學部材貼合體之製造裝置、雷射光照射方法及光學部材貼合體之製造方法。 The present invention relates to a laser light irradiation device, an optical component bonding body manufacturing apparatus, a laser beam irradiation method, and a method of manufacturing an optical component bonding body.
先前習知有在照射對象物上照射雷射光,進行指定之加工的雷射光照射裝置。曾檢討雷射光照射裝置利用在薄膜之切斷加工等上,例如期待應用於日本特開2003-255132號公報中記載之偏光薄膜的製造方法等上。 Conventionally, there has been known a laser beam irradiation apparatus that irradiates laser light onto an object to be irradiated and performs specified processing. In the method of manufacturing a polarizing film described in Japanese Laid-Open Patent Publication No. 2003-255132, the like.
為了使用雷射光在任意區域進行加工,除了須精確控制雷射光之照射位置外,還需要擴大其加工區域。使用雷射光進行加工之方式,已知有噴嘴方式與掃描器方式,不過各方式均有優缺點。 In order to use laser light to process in any area, in addition to precisely controlling the irradiation position of the laser light, it is necessary to expand the processing area. There are known nozzle methods and scanner methods for processing by laser light, but each method has advantages and disadvantages.
例如噴嘴方式,係固定雷射光源,以XY工作台使照射對象物移動;或是固定照射對象物,而使雷射光源移動之方式。噴嘴方式中,欲矩形狀掃描雷射光時,在矩形之角落部掃描速度變慢,造成角落部因熱變形而膨脹或起伏。掃描方式係以電流鏡(Galvanomirror)等兩軸掃描雷射光之方式,因為電流鏡等可掃描之範圍非常狹窄,所以無法於廣範圍進行精確加工。 For example, the nozzle method is a method of fixing a laser light source, moving the object to be irradiated by the XY table, or moving the object to be irradiated, and moving the laser light source. In the nozzle method, when laser light is to be scanned in a rectangular shape, the scanning speed is slow in the corner portion of the rectangle, causing the corner portion to expand or undulate due to thermal deformation. The scanning method is a method of scanning laser light by two axes such as a current mirror (Galvanomirror), and since the range that can be scanned by a current mirror or the like is very narrow, it is impossible to perform precise processing in a wide range.
本發明之目的為提供一種可在廣範圍精確照射雷射光之雷射光照射裝置及雷射光照射方法,以及使用此種雷射光照射裝置及雷射光 照射方法的光學部材貼合體之製造裝置及光學部材貼合體之製造方法。 The object of the present invention is to provide a laser light irradiation device and a laser light irradiation method capable of accurately irradiating laser light over a wide range, and using the laser light irradiation device and laser light The manufacturing apparatus of the optical component bonding body of the irradiation method, and the manufacturing method of the optical component bonding body.
為了達成上述目的,本發明具有以下之樣態。 In order to achieve the above object, the present invention has the following aspects.
本發明第一種樣態之雷射光照射裝置,係在照射對象物上照射雷射光,且包含:工作台,其係具有保持前述照射對象物之保持面;掃描器,其係可在與前述保持面平行之平面內兩軸掃描雷射光;及移動裝置,其係可相對移動前述工作台與前述掃描器。 A laser light irradiation apparatus according to a first aspect of the present invention is configured to irradiate laser light onto an object to be irradiated, and includes: a table having a holding surface for holding the object to be irradiated; and a scanner capable of being in the foregoing Two-axis scanning of the laser light in a plane in which the faces are parallel; and a moving device that relatively moves the aforementioned table and the aforementioned scanner.
本發明第一種樣態之雷射光照射裝置中,前述掃描器宜包含:雷射光振盪機,其係振盪前述雷射光;掃描元件,其係可在與前述保持面平行之平面內兩軸掃描藉由前述雷射光振盪機而振盪之前述雷射光;及聚光透鏡,其係將從前述掃描元件射出之前述雷射光朝向前述照射對象物聚光。 In the laser light irradiation apparatus of the first aspect of the present invention, the scanner preferably includes: a laser oscillating machine that oscillates the laser light; and a scanning element that can scan two axes in a plane parallel to the holding surface. a laser light that is oscillated by the laser oscillating machine; and a condensing lens that condenses the laser light emitted from the scanning element toward the object to be irradiated.
本發明第二種樣態的光學部材貼合體之製造裝置,係在光學顯示零件上貼合光學部材,且包含:貼合裝置,其係在前述光學顯示零件上貼合比前述光學顯示零件之顯示區域大的光學部材片,而形成貼合片;及切斷裝置,其係切離與前述顯示區域相對之前述光學部材片的相對部分、與位於前述相對部分之外側的剩餘部分,藉由從前述光學部材片切下具有對應於前述顯示區域之大小的前述光學部材,而從前述貼合片切下包含前述光學顯示零件及重疊於前述光學顯示零件之前述光學部材的前述光學部材貼合體;藉由上述第一種樣態之雷射光照射裝置構成,藉由從前述雷射光照射裝置所照射之雷射光切斷照射對象物之前述光學部材片。 An apparatus for manufacturing an optical component bonding body according to a second aspect of the present invention is characterized in that an optical component is bonded to an optical display component, and a bonding device is attached to the optical display component to be bonded to the optical display component. a large area of the optical component sheet is formed to form a bonding sheet; and a cutting device that cuts away the opposite portion of the optical member sheet from the display region and the remaining portion on the outer side of the opposite portion. The optical member having a size corresponding to the display region is cut out from the optical member sheet, and the optical member assembly including the optical display member and the optical member superposed on the optical display member is cut out from the bonded sheet According to the laser light irradiation device of the first aspect described above, the optical component sheet of the object to be irradiated is cut by the laser light irradiated from the laser beam irradiation device.
本發明第三種樣態之雷射光照射方法,係在照射對象物上照射雷射光,且包含以下步驟:將前述照射對象物保持於工作台之保持面上(第一步驟);及使前述工作台與掃描器相對移動,並從前述掃描器在與前述保持面平行之平面內,照射兩軸掃描之雷射光於前述照射對象物上(第二步驟)。 A laser light irradiation method according to a third aspect of the present invention is directed to irradiating laser light onto an object to be irradiated, and comprising the steps of: holding the object to be irradiated on a holding surface of the table (first step); The table moves relative to the scanner, and the laser beam of the two-axis scanning is irradiated onto the object to be irradiated from the scanner in a plane parallel to the holding surface (second step).
本發明第四種樣態的光學部材貼合體之製造方法,係在光學顯示零件上貼合光學部材,且包含以下工序:在前述光學顯示零件上貼合 比前述光學顯示零件之顯示區域大的光學部材片,而形成貼合片(第一工序);及切離與前述顯示區域相對之前述光學部材片的相對部分、與位於前述相對部分之外側的剩餘部分,藉由從前述光學部材片切下具有對應於前述顯示區域之大小的前述光學部材,而從前述貼合片切下包含前述光學顯示零件及重疊於前述光學顯示零件之前述光學部材的前述光學部材貼合體;並使用上述第三種樣態之雷射光照射方法,藉由雷射光切斷照射對象物之前述光學部材片(第二工序)。 A method of producing an optical component bonding body according to a fourth aspect of the present invention is the method of bonding an optical component to an optical display component, and comprising the step of bonding the optical display component Forming a bonding sheet (first step) than an optical component sheet having a larger display area of the optical display component; and cutting away from an opposite portion of the optical component sheet opposite to the display region and on an outer side of the opposite portion In the remaining portion, the optical member having the size corresponding to the display region is cut out from the optical member sheet, and the optical member including the optical display member and the optical member overlapping the optical display member is cut out from the bonded sheet. The optical member material is bonded to the optical member, and the optical member sheet of the object to be irradiated is cut by laser light using the laser light irradiation method of the third aspect (second step).
本發明可提供可廣範圍精確照射雷射光之雷射光照射裝置、光學部材貼合體之製造裝置、雷射光照射方法及光學部材貼合體之製造方法。 The present invention can provide a laser light irradiation device that can irradiate laser light over a wide range of precision, a manufacturing device of an optical component bonding body, a laser light irradiation method, and a method of manufacturing an optical component bonding body.
1‧‧‧薄膜貼合系統 1‧‧‧Film bonding system
5‧‧‧輥輸送機 5‧‧‧Roller conveyor
11‧‧‧第一對準裝置 11‧‧‧First aligning device
12‧‧‧第一貼合裝置 12‧‧‧First bonding device
12a‧‧‧搬運裝置 12a‧‧‧Transportation device
12b‧‧‧夾壓滾筒 12b‧‧‧ pinch roller
12c‧‧‧保持部 12c‧‧‧ Keeping Department
12d‧‧‧回收部 12d‧‧‧Recycling Department
13‧‧‧第一切斷裝置 13‧‧‧First cutting device
14‧‧‧第二對準裝置 14‧‧‧Second alignment device
15‧‧‧第二貼合裝置 15‧‧‧Second laminating device
15a‧‧‧搬運裝置 15a‧‧‧Transportation device
15b‧‧‧夾壓滾筒 15b‧‧‧ pinch roller
15c‧‧‧保持部 15c‧‧‧ Keeping Department
15d‧‧‧回收部 15d‧‧Recycling Department
16‧‧‧第二切斷裝置 16‧‧‧Second cutting device
16a‧‧‧相機 16a‧‧‧ camera
17‧‧‧第三對準裝置 17‧‧‧ third alignment device
18‧‧‧第三貼合裝置 18‧‧‧ Third bonding device
18a‧‧‧搬運裝置 18a‧‧‧Transportation device
18b‧‧‧夾壓滾筒 18b‧‧‧ pinch roller
18c‧‧‧保持部 18c‧‧‧keeping department
18d‧‧‧回收部 18d‧‧Recycling Department
19‧‧‧第三切斷裝置 19‧‧‧ Third cutting device
19a‧‧‧相機 19a‧‧‧ camera
20‧‧‧控制裝置 20‧‧‧Control device
20a‧‧‧運算處理部 20a‧‧‧Operation Processing Department
20b‧‧‧記憶部 20b‧‧‧Memory Department
30‧‧‧雷射光照射裝置 30‧‧‧Laser light irradiation device
31‧‧‧工作台 31‧‧‧Workbench
31a‧‧‧保持面 31a‧‧‧ Keep face
32‧‧‧移動裝置 32‧‧‧Mobile devices
33‧‧‧控制裝置 33‧‧‧Control device
160‧‧‧雷射光振盪機 160‧‧‧Laser light oscillating machine
161‧‧‧第一照射位置調整裝置 161‧‧‧First illumination position adjustment device
161a‧‧‧反射鏡 161a‧‧‧Mirror
161b‧‧‧致動器 161b‧‧‧Actuator
161c‧‧‧旋轉軸 161c‧‧‧Rotary axis
162‧‧‧第二照射位置調整裝置 162‧‧‧second illumination position adjustment device
162a‧‧‧反射鏡 162a‧‧‧Mirror
162b‧‧‧致動器 162b‧‧‧Actuator
162c‧‧‧旋轉軸 162c‧‧‧Rotary axis
163‧‧‧聚光透鏡 163‧‧‧Condensing lens
F1,F2,F3,FX‧‧‧光學部材片 F1, F2, F3, FX‧‧‧ optical parts
F11,F12,F13,FS‧‧‧光學部材 F11, F12, F13, FS‧‧‧ optical parts
F21,F22,F23‧‧‧貼合片 F21, F22, F23‧‧‧ affixed piece
F1S‧‧‧單片 F1S‧‧‧ single film
G‧‧‧額緣部 G‧‧‧ Frontal
N1‧‧‧方向 N1‧‧ Direction
P‧‧‧液晶面板 P‧‧‧ LCD panel
P4‧‧‧顯示區域 P4‧‧‧ display area
P5‧‧‧電性零件安裝部 P5‧‧‧Electrical Parts Installation Department
P11‧‧‧第一單面貼合面板 P11‧‧‧First single-sided fitting panel
P12‧‧‧第二單面貼合面板 P12‧‧‧Second single-sided fitting panel
P13‧‧‧兩面貼合面板 P13‧‧‧Two-sided fitting panel
PX‧‧‧光學顯示零件 PX‧‧‧Optical display parts
pt1‧‧‧起點 Starting point of pt1‧‧
pt2‧‧‧終點 End point of pt2‧‧
pf‧‧‧保護膜 Pf‧‧‧ protective film
Qa,Qb,Qc‧‧‧聚光點 Qa, Qb, Qc‧‧‧ Spotlights
R1‧‧‧第一卷紙滾筒 R1‧‧‧First Roll Paper Roller
R2‧‧‧第二卷紙滾筒 R2‧‧‧second roll paper roller
R3‧‧‧第三卷紙滾筒 R3‧‧‧third roll paper roller
SA1‧‧‧直線區間 SA1‧‧‧ straight section
SA2‧‧‧彎曲區間 SA2‧‧‧Bending section
Tr‧‧‧雷射光移動軌跡 Tr‧‧‧Laser light movement track
Tr1‧‧‧光源移動軌跡 Tr1‧‧‧Light source movement track
Tr2‧‧‧調整曲線 Tr2‧‧‧ adjustment curve
t‧‧‧切斷端 T‧‧‧ cut end
V1‧‧‧第一方向(X方向) V1‧‧‧ first direction (X direction)
V2‧‧‧第二方向(Y方向) V2‧‧‧second direction (Y direction)
V3‧‧‧第三方向(Z方向) V3‧‧‧ third direction (Z direction)
W1,W2‧‧‧距離 W1, W2‧‧‧ distance
第一圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之模式圖。 The first drawing is a schematic view showing an embodiment of a manufacturing apparatus of an optical component bonding body of the present invention.
第二圖係本發明的光學部材貼合體之製造裝置的一種實施形態之雷射光照射裝置的斜視圖。 The second drawing is a perspective view of a laser beam irradiation apparatus according to an embodiment of the apparatus for manufacturing an optical component material according to the present invention.
第三圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之第二切斷裝置的內部構成之斜視圖。 Fig. 3 is a perspective view showing the internal structure of a second cutting device according to an embodiment of the apparatus for manufacturing an optical component bonded body of the present invention.
第四圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之第二貼合裝置周邊的斜視圖。 Fig. 4 is a perspective view showing the vicinity of a second bonding apparatus according to an embodiment of the apparatus for manufacturing an optical component bonding material according to the present invention.
第五圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之第一貼合片的剖面圖。 Fig. 5 is a cross-sectional view showing a first bonding sheet according to an embodiment of the apparatus for manufacturing an optical component bonded body of the present invention.
第六圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之第二切斷裝置中的第二貼合片之剖面圖。 Fig. 6 is a cross-sectional view showing a second bonding sheet in a second cutting device according to an embodiment of the apparatus for manufacturing an optical component material according to the present invention.
第七圖係顯示本發明的光學部材貼合體之製造裝置的一種實施形態之第三切斷裝置中的第三貼合片之平面圖。 Fig. 7 is a plan view showing a third bonding sheet in a third cutting device according to an embodiment of the apparatus for manufacturing an optical component bonded body of the present invention.
第八圖係第七圖之A-A剖面圖。 The eighth figure is a cross-sectional view of the A-A of the seventh figure.
第九圖係顯示經過本發明的光學部材貼合體之製造裝置的兩面貼合面板之剖面圖。 Fig. 9 is a cross-sectional view showing a double-sided bonding panel of the manufacturing apparatus of the optical component bonding body of the present invention.
第十圖係顯示貼合於液晶面板之光學部材片藉由雷射所形成的切斷端之剖面圖。 The tenth figure shows a cross-sectional view of the cut end formed by the laser attached to the optical component sheet of the liquid crystal panel.
第十一圖係顯示光學部材片單體藉由雷射所形成之切斷端的剖面圖。 The eleventh figure shows a cross-sectional view of the cut end formed by the laser of the optical component sheet.
第十二圖係顯示本發明之雷射光照射方法的一種實施形態之流程圖。 Fig. 12 is a flow chart showing an embodiment of the laser light irradiation method of the present invention.
第十三圖係顯示本發明之雷射光照射方法的一種實施形態中,雷射光描繪希望之軌跡用的控制方法圖。 Fig. 13 is a view showing a control method for depicting a desired trajectory of laser light in an embodiment of the laser light irradiation method of the present invention.
以下,參照圖式說明本發明之實施形態,不過本發明不限定於以下之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to the following embodiments.
另外,在以下之全部圖式中,為了將各構成要素形成在圖式上可辨識程度的大小,使各構成要素之尺寸及比率與實際者適切改變。此外,以下之說明及圖式中,對於同一或相當之要素註記同一符號,並省略重複之說明。 In addition, in all of the following drawings, in order to form each component in the extent that the pattern is recognizable, the size and ratio of each component are appropriately changed from the actual one. In the following description and the drawings, the same or equivalent elements are denoted by the same reference numerals, and the description thereof will not be repeated.
在以下之說明中,依需要使用XYZ正交座標系統,並參照該XYZ正交座標系統說明各部材之位置關係。本實施形態中,將光學顯示零件(液晶面板)之寬度方向設為X方向,將液晶面板之面內,與X方向正交之方向(液晶面板之搬運方向)設為Y方向,將與X方向及Y方向正交之方向設為Z方向。 In the following description, the XYZ orthogonal coordinate system is used as needed, and the positional relationship of each member is explained with reference to the XYZ orthogonal coordinate system. In the present embodiment, the width direction of the optical display component (liquid crystal panel) is set to the X direction, and the direction orthogonal to the X direction (the conveyance direction of the liquid crystal panel) in the plane of the liquid crystal panel is set to the Y direction, and X is The direction orthogonal to the direction and the Y direction is set to the Z direction.
以下,參照圖式說明本發明之實施形態。本實施形態係例示光學顯示設備之生產系統,作為光學部材貼合體之製造裝置,並說明構成生產系統之一部分的薄膜貼合系統。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present embodiment, a production system of an optical display device is exemplified as a manufacturing apparatus of an optical component bonding body, and a film bonding system constituting one part of a production system will be described.
第一圖顯示本實施形態之薄膜貼合系統1(光學部材貼合體之製造裝置)的概略構成。薄膜貼合系統1例如係在液晶面板或有機EL面板之面板狀的光學顯示零件上,貼合偏光薄膜、相位差薄膜、或亮度上升薄膜之薄膜狀的光學部材。薄膜貼合系統1製造包含前述光學顯示零件及光學部材之光學部材貼合體。薄膜貼合系統1使用液晶面板P作為前述光 學顯示零件。薄膜貼合系統1之各部分藉由作為電子控制裝置之控制裝置20統籌控制。 The first figure shows a schematic configuration of a film bonding system 1 (manufacturing device for an optical component bonding body) of the present embodiment. The film bonding system 1 is, for example, a panel-shaped optical display member of a liquid crystal panel or an organic EL panel, and is bonded to a film-shaped optical member of a polarizing film, a retardation film, or a brightness-increasing film. The film bonding system 1 manufactures an optical member bonding body including the optical display part and the optical member. The film bonding system 1 uses the liquid crystal panel P as the aforementioned light Learn to display parts. Each part of the film bonding system 1 is controlled by a control device 20 as an electronic control unit.
薄膜貼合系統1從貼合工序之開始位置至結束位置,例如使用驅動式之輥輸送機5搬運液晶面板P,並對液晶面板P依序實施指定之處理。液晶面板P在其表面及背面為水平之狀態下,搬運於輥輸送機5上。 The film bonding system 1 conveys the liquid crystal panel P from the start position to the end position of the bonding process, for example, by using the driving roller conveyor 5, and sequentially performs the specified processing on the liquid crystal panel P. The liquid crystal panel P is conveyed on the roller conveyor 5 in a state where the front and back surfaces thereof are horizontal.
另外,圖中左側(-Y方向側)顯示液晶面板P之搬運方向上游側(以下稱為面板搬運上游側),圖中右側(+Y方向側)顯示液晶面板P之搬運方向下游側(以下稱為面板搬運下游側)。 In the left side (the -Y direction side) of the drawing, the upstream side of the conveyance direction of the liquid crystal panel P (hereinafter referred to as the panel conveyance upstream side) is displayed, and the right side (+Y direction side) in the figure shows the downstream side of the conveyance direction of the liquid crystal panel P (below) Called the downstream side of the panel handling).
如第七圖所示,液晶面板P在平面觀察形成長方形狀,比其外周緣在指定寬度內側,形成具有沿著前述外周緣之外形狀的顯示區域P4。液晶面板P在比後述之第二對準裝置14的面板搬運上游側,係在使顯示區域P4之短邊概略沿著搬運方向的方向搬運,在比前述第二對準裝置14的面板搬運下游側,係在使顯示區域P4之長邊概略沿著搬運方向的方向搬運。 As shown in the seventh figure, the liquid crystal panel P is formed in a rectangular shape in plan view, and has a display region P4 having a shape other than the outer peripheral edge on the inner side of the predetermined width than the outer peripheral edge thereof. The liquid crystal panel P is conveyed on the upstream side of the panel conveyance of the second alignment device 14 to be described later, and the short side of the display region P4 is conveyed substantially in the direction of the conveyance direction, and is conveyed downstream of the panel conveyance of the second alignment device 14 On the side, the long side of the display region P4 is conveyed in a direction substantially along the conveyance direction.
對於該液晶面板P之表面及背面,適切貼合分別從長條帶狀之第一光學部材片F1(光學部材片)、第二光學部材片F2(光學部材片)及第三光學部材片F3(光學部材片)切下的第一光學部材F11(光學部材)、第二光學部材F12(光學部材)及第三光學部材F13(光學部材)。如第九圖所示,本實施形態中,在位於液晶面板P之背光側及顯示面側的兩面,分別貼合作為偏光薄膜之第一光學部材F11及第三光學部材F13。並在位於液晶面板P之背光側的面上,重疊於第一光學部材F11而進一步貼合作為亮度提高薄膜之第二光學部材F12。 The first optical member sheet F1 (optical member sheet), the second optical member sheet F2 (optical member sheet), and the third optical member sheet F3 are formed in a strip shape from the front surface and the back surface of the liquid crystal panel P. (Optical member sheet) The first optical member F11 (optical member), the second optical member F12 (optical member), and the third optical member F13 (optical member) are cut. As shown in the ninth embodiment, in the present embodiment, the first optical member F11 and the third optical member F13 of the polarizing film are bonded to each other on both the backlight side and the display surface side of the liquid crystal panel P. The second optical member F12 of the brightness enhancement film is further bonded to the first optical member F11 on the surface on the backlight side of the liquid crystal panel P.
如第一圖所示,薄膜貼合系統1從上游工序搬運液晶面板P至輥輸送機5之面板搬運上游側上。薄膜貼合系統1具備第一對準裝置11、第一貼合裝置12(貼合裝置)、第一切斷裝置13、第二對準裝置14、第二貼合裝置15(貼合裝置)、第二切斷裝置16(掃描器)、第三對準裝置17、第三貼合裝置18(貼合裝置)及第三切斷裝置19(掃描器)。 As shown in the first figure, the film bonding system 1 transports the liquid crystal panel P from the upstream process to the panel conveyance upstream side of the roller conveyor 5. The film bonding system 1 includes a first alignment device 11 , a first bonding device 12 (a bonding device), a first cutting device 13 , a second alignment device 14 , and a second bonding device 15 (a bonding device) The second cutting device 16 (scanner), the third alignment device 17, the third bonding device 18 (bonding device), and the third cutting device 19 (scanner).
第一對準裝置11保持液晶面板P,並在垂直方向(Z方向)及水平方向(XY方向)自由搬運。第一對準裝置11例如具有拍攝液晶面 板P之面板搬運上游側及下游側的端部之一對相機。相機之攝像資料傳送至控制裝置20。控制裝置20依據前述攝像資料與預先記憶之光學軸方向的檢查資料,使第一對準裝置11工作。另外,第二對準裝置14及第三對準裝置17亦同樣具有前述相機,並將該相機之攝像資料用於對準。 The first alignment device 11 holds the liquid crystal panel P and is freely transported in the vertical direction (Z direction) and the horizontal direction (XY direction). The first alignment device 11 has, for example, a photographing liquid crystal surface The panel of the panel P carries one of the upstream side and the downstream side end to the camera. The camera data of the camera is transmitted to the control device 20. The control device 20 operates the first alignment device 11 in accordance with the aforementioned image data and inspection data in the optical axis direction stored in advance. In addition, the second aligning device 14 and the third aligning device 17 also have the aforementioned camera, and the camera data of the camera is used for alignment.
第一對準裝置11藉由控制裝置20之控制,進行液晶面板P對第一貼合裝置12之對準。此時,液晶面板P形成在與搬運方向(Y方向)正交之水平方向(X方向)(以下稱為零件寬度方向)的定位,以及在垂直軸周圍(Z軸周圍)之回轉方向(以下簡稱為回轉方向)的定位。在該狀態下,將液晶面板P導入第一貼合裝置12之貼合位置。 The first alignment device 11 performs alignment of the liquid crystal panel P with the first bonding device 12 by the control of the control device 20. At this time, the liquid crystal panel P is formed in a horizontal direction (X direction) orthogonal to the conveyance direction (Y direction) (hereinafter referred to as a component width direction), and a rotation direction around the vertical axis (around the Z axis) (below) The positioning is referred to as the direction of rotation. In this state, the liquid crystal panel P is introduced into the bonding position of the first bonding apparatus 12.
第一貼合裝置12設於比第一對準裝置11在面板搬運下游側。第一貼合裝置12對導入貼合位置之長條的第一光學部材片F1下面,貼合搬運其下方之液晶面板P的上面(背光側)。 The first bonding device 12 is disposed on the downstream side of the panel transportation than the first alignment device 11. The first bonding apparatus 12 is attached to the lower surface of the first optical component sheet F1 that is introduced into the bonding position, and is attached to the upper surface (backlight side) of the liquid crystal panel P below it.
第一貼合裝置12具備搬運裝置12a與夾壓滾筒12b。搬運裝置12a從捲繞第一光學部材片F1之第一卷紙滾筒R1捲出第一光學部材片F1,並將第一光學部材片F1沿著其長度方向搬運。夾壓滾筒12b在搬運裝置12a搬運之第一光學部材片F1下面,貼合輥輸送機5搬運之液晶面板P的上面。 The first bonding apparatus 12 includes a conveying device 12a and a nip roller 12b. The conveying device 12a winds up the first optical component sheet F1 from the first paper roll R1 wound around the first optical component sheet F1, and conveys the first optical component sheet F1 along its longitudinal direction. The nip roller 12b is attached to the upper surface of the liquid crystal panel P conveyed by the roller conveyor 5 on the lower surface of the first optical component sheet F1 conveyed by the conveyance device 12a.
搬運裝置12a具有保持部12c與回收部12d。保持部12c保持卷繞第一光學部材片F1之第一卷紙滾筒R1,並且沿著其長度方向反覆送出第一光學部材片F1。回收部12d在第一貼合裝置12之面板搬運下游側,回收重疊於第一光學部材片F1之上面,並與第一光學部材片F1一起反覆送出之保護膜pf。搬運裝置12a在第一貼合裝置12之貼合位置,以貼合第一光學部材片F1與液晶面板P之第一光學部材片F1的貼合面朝向下方之方式,設定第一光學部材片F1之搬運路徑。 The conveying device 12a has a holding portion 12c and a collecting portion 12d. The holding portion 12c holds the first paper roll R1 around which the first optical member sheet F1 is wound, and repeatedly conveys the first optical member sheet F1 along the longitudinal direction thereof. The collection unit 12d collects the protective film pf which is superimposed on the upper surface of the first optical component sheet F1 and is conveyed back together with the first optical component sheet F1 on the downstream side of the panel conveyance of the first bonding apparatus 12. The conveying device 12a sets the first optical component sheet so that the bonding surface of the first optical component sheet F1 and the first optical component sheet F1 of the liquid crystal panel P face downward, at the bonding position of the first bonding apparatus 12 The transport path of F1.
夾壓滾筒12b具有彼此將軸方向平行配置之一對貼合輥。在一對貼合輥之間形成指定之間隙,該間隙內成為第一貼合裝置12之貼合位置。液晶面板P及第一光學部材片F1疊合導入前述間隙內。此等液晶面板P及第一光學部材片F1夾壓於前述貼合輥間而送出面板搬運下游側。藉此,形成隔以指定間隔,並將複數個液晶面板P連續地貼合於長條之第一 光學部材片F1下面的第一貼合片F21(貼合片)。 The nip roller 12b has a pair of bonding rollers arranged in parallel with each other in the axial direction. A predetermined gap is formed between the pair of bonding rolls, and the gap becomes the bonding position of the first bonding apparatus 12. The liquid crystal panel P and the first optical component sheet F1 are superimposed and introduced into the gap. The liquid crystal panel P and the first optical component sheet F1 are sandwiched between the bonding rollers and sent to the downstream side of the panel conveyance. Thereby, forming a predetermined interval, and continuously bonding the plurality of liquid crystal panels P to the first of the strips The first bonding sheet F21 (bonding sheet) on the lower surface of the optical component sheet F1.
第一切斷裝置13比回收部12d位於面板搬運下游側。第一切斷裝置13為了切斷第一貼合片F21之第一光學部材片F1,形成比顯示區域P4大(本實施形態係比液晶面板P大)之單片F1S(參照第六圖),而在涵蓋前述零件寬度方向之全寬切斷第一光學部材片F1之指定部位(在搬運方向排列的液晶面板P之間)。另外,作為第一切斷裝置13,不論使用切斷刀或使用雷射切割器均無妨。藉由前述切斷,形成在液晶面板P之上面貼合了比顯示區域P4大之前述單片F1S的第一單面貼合面板P11(第一光學部材貼合體)。 The first cutting device 13 is located on the downstream side of the panel conveyance than the collecting portion 12d. The first cutting device 13 forms a single piece F1S larger than the display area P4 (this embodiment is larger than the liquid crystal panel P) in order to cut the first optical component sheet F1 of the first bonding sheet F21 (refer to the sixth drawing). On the other hand, the designated portion of the first optical component sheet F1 (between the liquid crystal panels P arranged in the conveyance direction) is cut at a full width in the width direction of the part. Further, as the first cutting device 13, it is possible to use either a cutting blade or a laser cutter. By the cutting, the first single-sided bonding panel P11 (first optical component bonding body) in which the single piece F1S larger than the display region P4 is bonded to the upper surface of the liquid crystal panel P is formed.
第二對準裝置14比第一貼合裝置12及第一切斷裝置13設於面板搬運下游側。第二對準裝置14例如保持輥輸送機5上之第一單面貼合面板P11,使其在垂直軸周圍回轉90°。藉此,與顯示區域P4之短邊概略平行地搬運的第一單面貼合面板P11,轉換方向成與顯示區域P4之長邊概略平行地搬運。另外,前述回轉形成對第一光學部材片F1之光軸方向,直角配置貼合於液晶面板P之其他光學部材片的光學軸方向之情況。 The second alignment device 14 is provided on the downstream side of the panel conveyance than the first bonding device 12 and the first cutting device 13. The second alignment device 14 holds, for example, the first single-sided bonding panel P11 on the roller conveyor 5 so as to be rotated by 90° around the vertical axis. Thereby, the first single-sided bonding panel P11 conveyed substantially in parallel with the short side of the display region P4 is conveyed in a direction substantially parallel to the long side of the display region P4. Further, the above-described rotation is formed in the optical axis direction of the first optical component sheet F1, and is disposed at right angles to the optical axis direction of the other optical component sheet of the liquid crystal panel P.
第二對準裝置14進行與前述第一對準裝置11同樣之對準。亦即,第二對準裝置14依據記憶於控制裝置20之光學軸方向的檢查資料及前述相機的攝像資料,進行第一單面貼合面板P11對第二貼合裝置15在零件寬度方向之定位及在回轉方向之定位。該狀態下,將第一單面貼合面板P11導入第二貼合裝置15之貼合位置。 The second alignment device 14 performs the same alignment as the first alignment device 11 described above. That is, the second alignment device 14 performs the first single-sided bonding panel P11 on the second bonding device 15 in the width direction of the component according to the inspection data stored in the optical axis direction of the control device 20 and the image data of the camera. Positioning and positioning in the direction of rotation. In this state, the first single-sided bonding panel P11 is introduced into the bonding position of the second bonding apparatus 15.
第二貼合裝置15比第二對準裝置14設於面板搬運下游側。第二貼合裝置15對導入貼合位置之長條的第二光學部材片F2下面,貼合搬運其下方之第一單面貼合面板P11的上面(液晶面板P之背光側)。 The second bonding device 15 is provided on the downstream side of the panel transportation than the second alignment device 14. The second bonding apparatus 15 is attached to the lower surface of the first one-side bonding panel P11 (the backlight side of the liquid crystal panel P) on the lower surface of the second optical component sheet F2 that is introduced into the bonding position.
第二貼合裝置15具備搬運裝置15a與夾壓滾筒15b。搬運裝置15a從捲繞第二光學部材片F2之第二卷紙滾筒R2捲出第二光學部材片F2,並沿著其長度方向搬運第二光學部材片F2。夾壓滾筒15b在搬運裝置15a搬運之第二光學部材片F2的下面,貼合輥輸送機5搬運之第一單面貼合面板P11的上面。 The second bonding apparatus 15 includes a conveying device 15a and a nip roller 15b. The conveying device 15a winds up the second optical component sheet F2 from the second paper roll R2 wound around the second optical component sheet F2, and conveys the second optical component sheet F2 along the longitudinal direction thereof. The nip roller 15b is bonded to the upper surface of the first single-sided bonding panel P11 conveyed by the roller conveyor 5 on the lower surface of the second optical component sheet F2 conveyed by the conveying device 15a.
搬運裝置15a具有保持部15c與回收部15d。保持部15c保 The conveying device 15a has a holding portion 15c and a collecting portion 15d. Holding portion 15c
持捲繞第二光學部材片F2之第二卷紙滾筒R2,並且沿著其長度方向反覆送出第二光學部材片F2。回收部15d回收經過第二切斷裝置16之第二光學部材片F2的剩餘部分。搬運裝置15a在第二貼合裝置15之貼合位置,以貼合第二光學部材片F2與第一單面貼合面板P11之第二光學部材片F2的貼合面朝向下方之方式,設定第二光學部材片F2之搬運路徑。 The second paper roll R2 wound around the second optical component sheet F2 is held, and the second optical component sheet F2 is repeatedly fed along the longitudinal direction thereof. The recovery unit 15d collects the remaining portion of the second optical component sheet F2 that has passed through the second cutting device 16. At the bonding position of the second bonding apparatus 15, the conveying device 15a is set such that the bonding surface of the second optical component sheet F2 and the second optical component sheet F2 of the first single-sided bonding panel P11 are directed downward. The conveyance path of the second optical component sheet F2.
夾壓滾筒15b具有彼此將軸方向平行配置之一對貼合輥。在一對貼合輥之間形成指定之間隙,該間隙內成為第二貼合裝置15之貼合位置。第一單面貼合面板P11及第二光學部材片F2疊合導入前述間隙內。此等第一單面貼合面板P11及第二光學部材片F2夾壓於前述貼合輥間,並送出面板搬運下游側。藉此,形成隔以指定之間隔,將複數個第一單面貼合面板P11連續地貼合於長條的第二光學部材片F2下面之第二貼合片F22(貼合片)。 The nip roller 15b has a pair of bonding rollers arranged in parallel with each other in the axial direction. A predetermined gap is formed between the pair of bonding rolls, and the gap becomes the bonding position of the second bonding apparatus 15. The first single-sided bonding panel P11 and the second optical component sheet F2 are superposed and introduced into the gap. The first single-sided bonding panel P11 and the second optical component sheet F2 are sandwiched between the bonding rollers and sent to the downstream side of the panel conveyance. Thereby, a plurality of first single-sided bonding panels P11 are continuously bonded to the second bonding sheet F22 (bonding sheet) on the lower surface of the long second optical component sheet F2 at predetermined intervals.
第二切斷裝置16比夾壓滾筒15b位於面板搬運下游側。第二切斷裝置16同時切斷第二光學部材片F2與貼合於其下面之第一單面貼合面板P11的第一光學部材片F1之單片F1S(參照第四圖)。第二切斷裝置16沿著顯示區域P4之外周緣(本實施形態係沿著液晶面板P之外周緣)無端狀地切斷第二光學部材片F2與第一光學部材片F1之單片F1S。藉由將各光學部材片F1,F2貼合於液晶面板P後合併切割,各光學部材片F1,F2之光學軸方向的精度提高,並且各光學部材片F1,F2間之光學軸方向無偏差,且簡化第一切斷裝置13之切斷。 The second cutting device 16 is located on the downstream side of the panel conveyance from the pinch roller 15b. The second cutting device 16 simultaneously cuts the single optical sheet F1 of the second optical component sheet F2 and the first optical component sheet F1 attached to the lower surface thereof (see FIG. 4). The second cutting device 16 cuts the single piece F1S of the second optical component sheet F2 and the first optical component sheet F1 endlessly along the outer periphery of the display region P4 (this embodiment is along the outer periphery of the liquid crystal panel P). . By bonding the optical component sheets F1 and F2 to the liquid crystal panel P and dicing them together, the accuracy of the optical axis directions of the optical component sheets F1 and F2 is improved, and the optical axis directions between the optical component sheets F1 and F2 are not deviated. And simplifies the cutting of the first cutting device 13.
另外,本實施形態中,係舉同時切斷第二光學部材片F2與單片F1S之情況,不過本發明不限於上述實施形態。例如,即使在僅切斷第二光學部材片F2之情況下,仍可適用本發明。具體而言,亦可將第二光學部材片F2對第一單面貼合面板P11大致貼合後,僅切斷第二光學部材片F2。採用該方法時,不需要講求將第二光學部材片F2貼合於第一單面貼合面板P11時之貼合精度,亦可切斷額緣。 In the present embodiment, the second optical component sheet F2 and the single sheet F1S are simultaneously cut, but the present invention is not limited to the above embodiment. For example, the present invention can be applied even in the case where only the second optical component sheet F2 is cut. Specifically, the second optical component sheet F2 may be substantially bonded to the first single-sided bonding panel P11, and then only the second optical component sheet F2 may be cut. According to this method, it is not necessary to attach the second optical component sheet F2 to the first single-sided bonding panel P11, and the front edge can be cut.
如第八圖所示,藉由第二切斷裝置16之切斷,形成在液晶面板P上面重疊貼合第一光學部材F11及第二光學部材F12之第二單面貼合面板P12(光學部材貼合體、第二光學部材貼合體)。 As shown in FIG. 8 , the second single-sided bonding panel P12 on which the first optical member F11 and the second optical member F12 are bonded to each other on the liquid crystal panel P is formed by the cutting of the second cutting device 16 (optical The component bonding body and the second optical component bonding body).
此外,此時如第四圖所示,分離第二單面貼合面板P12、與切除與顯示區域P4相對部分(各光學部材F11,F12)而框狀殘留之各光學部材片F1,F2的剩餘部分。第二光學部材片F2之剩餘部分複數個相連而形成梯子狀,該剩餘部分與第一光學部材片F1之剩餘部分一起捲繞於回收部15d。 Further, at this time, as shown in the fourth figure, the second single-sided bonding panel P12 is separated from the respective optical component sheets F1 and F2 which are left in a frame shape with respect to the portion (the optical members F11 and F12) which are cut away from the display region P4. The remaining part. The remaining portions of the second optical component sheet F2 are connected in plurality to form a ladder shape, and the remaining portion is wound around the collecting portion 15d together with the remaining portion of the first optical component sheet F1.
此處所謂「與顯示區域P4之相對部分」,係指具有顯示區域P4之大小以上,液晶面板P之外形狀大小以下大小的區域,且避開電性零件安裝部等功能部分的區域。本實施形態,平面觀察矩形狀之液晶面板P中除去前述功能部分之三邊,係沿著液晶面板P之外周緣雷射切割剩餘部分。此外,相當於前述功能部分之一邊,係在從液晶面板P之外周緣適切進入顯示區域P4側之位置,雷射切割剩餘部分。 Here, the "opposing portion with respect to the display region P4" refers to a region having a size larger than the size of the display region P4 and having a size smaller than the size of the liquid crystal panel P, and avoiding a functional portion such as an electrical component mounting portion. In the present embodiment, the three sides of the functional portion are removed from the rectangular liquid crystal panel P in a plan view, and the remaining portion is laser-cut along the outer periphery of the liquid crystal panel P. Further, in a position corresponding to one of the functional portions, the remaining portion of the liquid crystal panel P is appropriately cut into the display region P4 side, and the remaining portion is laser-cut.
返回第一圖,第三對準裝置17比第二貼合裝置15及第二切斷裝置16設於面板搬運下游側。第三對準裝置17使液晶面板P之背光側為上面的之第二單面貼合面板P12之表面與背面反轉,而使液晶面板P之顯示面側為下面,並且進行與前述第一對準裝置11及第二對準裝置14同樣的對準。亦即,第三對準裝置17依據記憶於控制裝置20之光學軸方向的檢查資料及前述相機之攝像資料,進行第二單面貼合面板P12對第三貼合裝置18在零件寬度方向之定位及在回轉方向之定位。該狀態下,將第二單面貼合面板P12導入第三貼合裝置18之貼合位置。 Returning to the first figure, the third alignment device 17 is provided on the downstream side of the panel conveyance than the second bonding device 15 and the second cutting device 16. The third alignment device 17 reverses the surface and the back surface of the second single-sided bonding panel P12 on the backlight side of the liquid crystal panel P, and causes the display surface side of the liquid crystal panel P to be the lower side, and performs the first The alignment device 11 and the second alignment device 14 are aligned identically. That is, the third alignment device 17 performs the second single-sided bonding panel P12 on the third bonding device 18 in the part width direction according to the inspection data stored in the optical axis direction of the control device 20 and the camera image data of the camera. Positioning and positioning in the direction of rotation. In this state, the second single-sided bonding panel P12 is introduced into the bonding position of the third bonding apparatus 18.
第三貼合裝置18比第三對準裝置17設於面板搬運下游側。第三貼合裝置18對導入貼合位置之長條第三光學部材片F3的下面,貼合搬運其下方之第二單面貼合面板P12的上面(液晶面板P之顯示面側)。 The third bonding device 18 is provided on the downstream side of the panel transportation than the third alignment device 17. The third bonding apparatus 18 is attached to the lower surface of the long single optical component sheet F3 which is introduced into the bonding position, and the upper surface of the second single-sided bonding panel P12 (the display surface side of the liquid crystal panel P) is bonded and conveyed.
第三貼合裝置18具備搬運裝置18a與夾壓滾筒18b。搬運裝置18a從捲繞第三光學部材片F3之第三卷紙滾筒R3,捲出第三光學部材片F3,並沿著其長度方向搬運第三光學部材片F3。夾壓滾筒18b在搬運裝置18a搬運之第三光學部材片F3的下面,貼合輥輸送機5搬運之第二單面貼合面板P12的上面。 The third bonding device 18 includes a conveying device 18a and a nip roller 18b. The conveyance device 18a winds up the third optical component sheet F3 from the third paper roll R3 around which the third optical component sheet F3 is wound, and conveys the third optical component sheet F3 along the longitudinal direction thereof. The nip roller 18b is bonded to the upper surface of the second single-sided bonding panel P12 conveyed by the roller conveyor 5 on the lower surface of the third optical component sheet F3 conveyed by the conveying device 18a.
搬運裝置18a具備保持部18c與回收部18d。保持部18c保持捲繞了第三光學部材片F3之第三卷紙滾筒R3,並且沿著其長度方向反 覆送出第三光學部材片F3。回收部18d回收經過比夾壓滾筒18b位於面板搬運下游側之第三切斷裝置19的第三光學部材片F3之剩餘部分。 The conveying device 18a includes a holding portion 18c and a collecting portion 18d. The holding portion 18c holds the third paper roll R3 around which the third optical member sheet F3 is wound, and is reversed along its length direction The third optical component sheet F3 is covered. The recovery unit 18d collects the remaining portion of the third optical component sheet F3 that has passed through the third cutting device 19 on the downstream side of the panel conveyance of the nip roller 18b.
搬運裝置18a在第三貼合裝置18之貼合位置,以貼合第三光學部材片F3與第二單面貼合面板P12之第三光學部材片F3的貼合面朝向下方之方式,設定第三光學部材片F3之搬運路徑。 At the bonding position of the third bonding apparatus 18, the conveying device 18a is set such that the bonding surface of the third optical component sheet F3 and the third optical component sheet F3 of the second single-sided bonding panel P12 are directed downward. The conveyance path of the third optical component sheet F3.
夾壓滾筒18b具有彼此將軸方向平行配置之一對貼合輥。在一對貼合輥間形成指定之間隙,該間隙內成為第三貼合裝置18之貼合位置。在該間隙內疊合導入第二單面貼合面板P12及第三光學部材片F3。此等第二單面貼合面板P12及第三光學部材片F3在前述貼合輥間夾壓並送出面板搬運下游側。藉此,形成將複數個第二單面貼合面板P12隔以指定間隔,連續地貼合於長條之第三光學部材片F3下面的第三貼合片F23(貼合片)。 The nip roller 18b has a pair of bonding rollers arranged in parallel with each other in the axial direction. A predetermined gap is formed between the pair of bonding rolls, and the gap becomes the bonding position of the third bonding apparatus 18. The second single-sided bonding panel P12 and the third optical component sheet F3 are superimposed and introduced in the gap. The second single-sided bonding panel P12 and the third optical component sheet F3 are sandwiched between the bonding rollers and sent out to the downstream side of the panel conveyance. Thereby, a third bonding sheet F23 (bonding sheet) in which a plurality of second single-sided bonding panels P12 are continuously bonded to the lower surface of the long third optical component sheet F3 at a predetermined interval is formed.
第三切斷裝置19比夾壓滾筒18b位於面板搬運下游側,並切斷第三光學部材片F3。第三切斷裝置19係與第二切斷裝置16同樣之雷射光照射裝置(參照第二圖、第三圖)。第三切斷裝置19沿著顯示區域P4之外周緣(例如沿著液晶面板P之外周緣)無端狀切斷第三光學部材片F3。 The third cutting device 19 is located on the downstream side of the panel conveyance from the nip roller 18b, and cuts the third optical component sheet F3. The third cutting device 19 is a laser light irradiation device similar to the second cutting device 16 (see FIG. 2 and FIG. 3). The third cutting device 19 cuts the third optical component sheet F3 endlessly along the outer periphery of the display region P4 (for example, along the outer periphery of the liquid crystal panel P).
如第九圖所示,藉由第三切斷裝置19之切斷,而形成在第二單面貼合面板P12之上面貼合了第三光學部材F13的兩面貼合面板P13(光學部材貼合體、第二光學部材貼合體)。 As shown in FIG. 9 , by the cutting of the third cutting device 19 , the double-sided bonding panel P13 on which the third optical member F13 is bonded to the upper surface of the second single-sided bonding panel P12 is formed (optical component bonding) Fit, second optical component bonding body).
此外,此時如第二圖所示,分離兩面貼合面板P13、與切除與顯示區域P4相對之相對部分(第三光學部材F13)而框狀殘留的第三光學部材片F3之剩餘部分。第三光學部材片F3之剩餘部分與第二光學部材片F2之剩餘部分同樣地複數個相連形成梯子狀,該剩餘部分捲繞於回收部18d。 Further, at this time, as shown in the second figure, the remaining portion of the double-sided bonding panel P13 and the opposing portion (the third optical member F13) which is opposed to the display region P4 are separated and the remaining portion of the third optical component sheet F3 remains. The remaining portion of the third optical member sheet F3 is connected in a plurality of steps in the same manner as the remaining portion of the second optical member sheet F2, and the remaining portion is wound around the collecting portion 18d.
兩面貼合面板P13經過無圖示之瑕疵檢查裝置,檢查有無瑕疵(貼合不良等)後,搬運至下游工序進行其他處理。 The double-sided bonding panel P13 passes through an inspection device (not shown), and checks for the presence or absence of defects (such as poor bonding), and then transports it to a downstream process for other processing.
如第五圖所示,液晶面板P例如具有由TFT基板構成之長方形狀的第一基板P1、與第一基板P1相對而配置之同樣為長方形狀的第二基板P2、及密封於第一基板P1與第二基板P2之間的液晶層P3。另外,圖 示在權宜上省略剖面圖之各層的剖面線。 As shown in FIG. 5, the liquid crystal panel P has, for example, a rectangular first substrate P1 composed of a TFT substrate, a second substrate P2 which is disposed to face the first substrate P1 and has a rectangular shape, and is sealed to the first substrate. The liquid crystal layer P3 between P1 and the second substrate P2. In addition, the map The hatching of each layer of the cross-sectional view is omitted on the expedient.
如第七、八圖所示,第一基板P1將第一基板P1外周緣之三邊沿著第二基板P2對應之三邊,並且將外周緣剩餘之一邊比第二基板P2對應之一邊伸出外側。藉此,在第一基板P1之前述一邊側設置比第二基板P2伸出外側之電性零件安裝部P5。 As shown in the seventh and eighth figures, the first substrate P1 has three sides of the outer periphery of the first substrate P1 along three sides corresponding to the second substrate P2, and one of the remaining sides of the outer periphery protrudes from one side corresponding to the second substrate P2. Outside. Thereby, the electrical component mounting portion P5 that protrudes outside the second substrate P2 is provided on the one side of the first substrate P1.
如第六、八圖所示,第二切斷裝置16以相機16a等檢測部檢測顯示區域P4之外周緣,並沿著顯示區域P4之外周緣等切斷第一及第二光學部材片F1,F2。此外,第三切斷裝置19同樣以相機19a等檢測部檢測顯示區域P4之外周緣,並沿著顯示區域P4之外周緣等切斷第三光學部材片F3。在顯示區域P4之外側設置指定寬之額緣部G,其係配置接合第一基板P1及第二基板P2之密封劑等,在該額緣部G之寬度內,藉由各切斷裝置16,19實施雷射切割。 As shown in the sixth and eighth diagrams, the second cutting device 16 detects the outer periphery of the display region P4 by the detecting portion such as the camera 16a, and cuts the first and second optical member sheets F1 along the outer periphery of the display region P4 or the like. , F2. In the same manner, the third cutting device 19 detects the outer periphery of the display region P4 by the detecting portion such as the camera 19a, and cuts the third optical component sheet F3 along the outer periphery of the display region P4 or the like. A predetermined wide margin portion G is disposed on the outer side of the display region P4, and a sealant or the like for bonding the first substrate P1 and the second substrate P2 is disposed, and the cutting device 16 is disposed within the width of the fore edge portion G. , 19 implemented laser cutting.
如第十一圖所示,單獨雷射切割樹脂製之光學部材片FX時,光學部材片FX之切斷端t因熱變形會膨脹、起伏。因而,將雷射切割後之光學部材片FX貼合於光學顯示零件PX情況下,光學部材片FX容易發生混入空氣或歪斜等貼合不良。 As shown in Fig. 11, when the optical component sheet FX made of a resin is cut by a laser alone, the cut end t of the optical component sheet FX expands and undulates due to thermal deformation. Therefore, when the optical component sheet FX after the laser cutting is bonded to the optical display component PX, the optical component sheet FX is liable to cause poor bonding such as air intrusion or skew.
另外,如第十圖所示,將光學部材片FX貼合於液晶面板P後,雷射切割光學部材片FX之本實施形態,因為光學部材片FX之切斷端t支撐(Back up)於液晶面板P之玻璃面,所以光學部材片FX之切斷端t不致產生膨脹或起伏等,而且由於是在對液晶面板P貼合後,因此亦不致發生前述之貼合不良。 Further, as shown in FIG. 10, after the optical component sheet FX is bonded to the liquid crystal panel P, in the embodiment of the laser-cut optical component sheet FX, the cut end t of the optical component sheet FX is backed up. Since the cut end t of the optical component sheet FX does not cause swelling or undulation, etc., and the liquid crystal panel P is bonded, the above-mentioned bonding failure does not occur.
藉由雷射加工機所形成之切斷線的振動寬(公差),比藉由切斷刀所形成之切斷線的振動寬小,因此,本實施形態比使用切斷刀切斷光學部材片FX之情況,可縮小前述額緣部G之寬度,並可形成液晶面板P之小型化及(或)顯示區域P4之大型化。此種光學部材片有效適用於如近年之智慧型手機(Smart phone)或平板電腦(Tablet)終端機,在限制框體尺寸中要求顯示畫面擴大之高功能手機。 Since the vibration width (tolerance) of the cutting line formed by the laser processing machine is smaller than the vibration width of the cutting line formed by the cutting blade, the present embodiment cuts the optical member more than the cutting blade. In the case of the sheet FX, the width of the fore edge portion G can be reduced, and the size of the liquid crystal panel P and/or the enlargement of the display region P4 can be formed. Such an optical component sheet is effectively applied to, for example, a smart phone or a tablet terminal in recent years, and it is required to display a high-performance mobile phone with an enlarged display screen in a limited size of a frame.
此外,將光學部材片FX切割成與液晶面板P之顯示區域P4整合的單片後貼合於液晶面板P時,因為前述單片及液晶面板P之各個 尺寸公差以及此等相對貼合位置的尺寸公差重疊,所以不易縮小液晶面板P之額緣部G的寬度(顯示區域之擴大困難)。 In addition, when the optical component sheet FX is cut into a single piece integrated with the display area P4 of the liquid crystal panel P and then bonded to the liquid crystal panel P, each of the above-mentioned single piece and the liquid crystal panel P Since the dimensional tolerances and the dimensional tolerances of the relative bonding positions overlap, it is difficult to reduce the width of the fore edge portion G of the liquid crystal panel P (difficulty in expanding the display area).
另外,將光學部材片FX貼合於液晶面板P後對準顯示區域P4切割時,僅須考慮切斷線之振動公差即可,可縮小額緣部G之寬度公差(±0.1mm以下)。這一點也表示可縮小液晶面板P之額緣部G寬度(顯示區域可擴大)。 In addition, when the optical component sheet FX is bonded to the liquid crystal panel P and is aligned in the alignment display region P4, it is only necessary to consider the vibration tolerance of the cutting line, and the width tolerance (±0.1 mm or less) of the fore edge portion G can be reduced. This also means that the width of the fore edge portion G of the liquid crystal panel P can be reduced (the display area can be enlarged).
再者,以雷射而並非用刀刃切割光學部材片FX,切斷時之力道不致進入液晶面板P,不易在液晶面板P之基板端緣產生裂痕或缺口,對熱周期等之耐用性提高。同樣地,因為不接觸液晶面板P,所以對電性零件安裝部P5之損傷亦小。 Further, the optical component sheet FX is not cut by the laser beam, and the force at the time of cutting does not enter the liquid crystal panel P, and it is difficult to cause cracks or chipping at the edge of the substrate of the liquid crystal panel P, and the durability against heat cycle and the like is improved. Similarly, since the liquid crystal panel P is not touched, damage to the electrical component mounting portion P5 is also small.
另外,以雷射切割光學部材片FX時,宜考慮液晶面板P及光學部材片FX之厚度及構成,來決定雷射照射每單位長度之能。 Further, in the case of laser-cutting the optical component sheet FX, the thickness and configuration of the liquid crystal panel P and the optical component sheet FX should be considered to determine the energy per unit length of the laser irradiation.
本實施形態在以雷射切割光學部材片FX時,宜在每單位長度的能為0.01~0.11(J/mm)之範圍內進行雷射照射。雷射照射中,每單位長度之能過大時,以雷射切割光學部材片FX情況下,光學部材片FX可能受到損傷。但是,藉由每單位長度之能在0.01~0.11(J/mm)之範圍內進行雷射照射,可防止光學部材片FX受到損傷。 In the present embodiment, when the optical component sheet FX is laser-cut, it is preferable to perform laser irradiation in a range of 0.01 to 0.11 (J/mm) per unit length. In the case of laser irradiation, when the energy per unit length is too large, the optical component sheet FX may be damaged in the case where the optical component sheet FX is laser-cut. However, by performing laser irradiation in a range of 0.01 to 0.11 (J/mm) per unit length, it is possible to prevent the optical component sheet FX from being damaged.
如第七圖所示,雷射切割光學部材片FX(第七圖係切割第三光學部材片F3)時,例如在顯示區域P4之一長邊的延長線上設定雷射切割之起點pt1,從該起點pt1首先開始前述一長邊的切斷。雷射切割之終點pt2設定於雷射掃描顯示區域P4一周,而到達顯示區域P4起點側之短邊的延長線上之位置。起點pt1及終點pt2設定成在光學部材片FX之剩餘部分殘留指定之連接帶,可承受捲繞光學部材片FX時之張力。 As shown in the seventh figure, when the laser cutting optical component sheet FX (the seventh drawing cuts the third optical component sheet F3), for example, the starting point pt1 of the laser cutting is set on the extension line of one of the long sides of the display region P4. The starting point pt1 first starts the cutting of the aforementioned long side. The end point pt2 of the laser cutting is set to one time in the laser scanning display area P4, and reaches the position on the extension line of the short side of the starting point side of the display area P4. The starting point pt1 and the end point pt2 are set such that the specified connecting tape remains in the remaining portion of the optical component sheet FX, and the tension when the optical component sheet FX is wound can be received.
返回第一圖,本實施形態之控制裝置20包含電腦系統而構成。該電腦系統具備CPU等運算處理部20a與記憶體或硬碟等記憶部20b。本實施形態之控制裝置20包含可與電腦系統之外部裝置執行通信的介面。控制裝置20亦可連接可將輸入信號輸入之輸入裝置。上述輸入裝置包含鍵盤、滑鼠等輸入機器,或是可從電腦之外部裝置輸入資料之通信裝置等。控制裝置20亦可包含顯示薄膜貼合系統1之各部的動作狀況之液晶顯示器 等顯示裝置。亦可與顯示裝置連接。 Returning to the first figure, the control device 20 of the present embodiment includes a computer system. This computer system includes an arithmetic processing unit 20a such as a CPU, and a storage unit 20b such as a memory or a hard disk. The control device 20 of the present embodiment includes an interface that can perform communication with an external device of the computer system. The control device 20 can also be connected to an input device that can input an input signal. The input device includes an input device such as a keyboard or a mouse, or a communication device that can input data from an external device of the computer. The control device 20 may also include a liquid crystal display that displays the operation status of each part of the film bonding system 1. Such as display devices. It can also be connected to the display device.
控制裝置20之記憶部20b中安裝有控制電腦系統之作業系統(OS)。控制裝置20之記憶部20b中記錄有藉由使運算處理部20a控制薄膜貼合系統1之各部,使薄膜貼合系統1之各部執行精確搬運偏光薄膜F用之處理的程式。控制裝置20之運算處理部20a可讀取包含記錄於記憶部20b之程式的各種資訊。控制裝置20亦可包含執行薄膜貼合系統1之各部的控制所需之各種處理的ASIC等邏輯電路。 An operating system (OS) for controlling the computer system is installed in the memory unit 20b of the control device 20. The memory unit 20b of the control device 20 records a program for causing each unit of the film bonding system 1 to perform a process for accurately transporting the polarizing film F by controlling the arithmetic processing unit 20a to control each unit of the film bonding system 1. The arithmetic processing unit 20a of the control device 20 can read various pieces of information including the program recorded in the storage unit 20b. The control device 20 may also include a logic circuit such as an ASIC that performs various processes required for controlling the respective portions of the film bonding system 1.
記憶部20b係包含RAM(隨機存取記憶體)、ROM(唯讀記憶體)等之半導體記憶體、硬碟、CD-ROM讀取裝置、碟片型記憶媒體等外部記憶裝置等的概念。記憶部20b在功能上設定記述有移動裝置32之動作或第一照射位置調整裝置161、第二照射位置調整裝置162(掃描元件)之動作的控制步驟之程式軟體的記憶區域;用於記憶實現第三圖所示之希望的軌跡之光學部材片FX內的照射位置,作為座標資料之記憶區域;用於記憶第二切斷裝置16對第二圖中XYZ各方向之移動量的記憶區域;及其他各種記憶區域。 The memory unit 20b includes concepts such as a semiconductor memory such as a RAM (Random Access Memory), a ROM (Read Only Memory), an external memory device such as a hard disk, a CD-ROM reading device, and a disk type memory medium. The memory unit 20b functionally sets a memory area of the program software in which the operation of the mobile device 32 or the control operation of the first illumination position adjustment device 161 and the second illumination position adjustment device 162 (scanning element) is described; The irradiation position in the optical component sheet FX of the desired track shown in the third figure is used as the memory area of the coordinate data; and the memory area for memorizing the amount of movement of the second cutting device 16 in each direction of the XYZ in the second figure; And various other memory areas.
(雷射光照射裝置) (laser light irradiation device)
第二圖係顯示用作光學部材片之切斷部(切斷裝置)的雷射光照射裝置30之一例的斜視圖。 The second drawing is a perspective view showing an example of the laser light irradiation device 30 serving as a cutting portion (cutting device) of the optical component sheet.
如第二圖所示,雷射光照射裝置30具備工作台31、作為第二切斷裝置16之掃描器、移動裝置32及控制裝置33。雷射光照射裝置30係用於在光學部材片FX上照射雷射光,將光學部材片FX切斷成指定尺寸之光學部材FS的裝置。另外,第二圖是舉作為第二切斷裝置16之掃描器作說明,不過即使是作為第三切斷裝置19之掃描器仍可適用。 As shown in the second diagram, the laser beam irradiation device 30 includes a table 31, a scanner as the second cutting device 16, a moving device 32, and a control device 33. The laser beam irradiation device 30 is a device for irradiating the optical component sheet FX with laser light and cutting the optical component sheet FX into the optical member FS of a predetermined size. Further, the second drawing is described as a scanner of the second cutting device 16, but it is applicable even to the scanner as the third cutting device 19.
工作台31具有保持光學部材片FX(照射對象物)之保持面31a。第二切斷裝置16為了切斷保持於工作台31上之光學部材片FX,而在光學部材片FX上射出雷射光。 The table 31 has a holding surface 31a that holds the optical component sheet FX (irradiation target). The second cutting device 16 emits laser light on the optical component sheet FX in order to cut the optical component sheet FX held on the table 31.
第二切斷裝置16可在與工作台31之保持面31a平行的平面內(XY平面內)兩軸掃描雷射光。亦即,第二切斷裝置16對工作台31可在X方向與Y方向獨立地相對移動,藉此,使第二切斷裝置16在工作台 31上之任意位置移動,可精確照射雷射光於保持於工作台31上之光學部材片FX的任意位置。 The second cutting device 16 can scan the laser light in two planes (in the XY plane) in a plane parallel to the holding surface 31a of the table 31. That is, the second cutting device 16 can independently move the table 31 independently in the X direction and the Y direction, thereby causing the second cutting device 16 to be on the table. The arbitrary position on the 31 is moved to accurately illuminate the laser light at any position of the optical component sheet FX held on the table 31.
移動裝置32可相對移動工作台31與第二切斷裝置16。移動裝置32使工作台31與第二切斷裝置16在平行於保持面31a之第一方向V1(X方向);平行於保持面31a,且與第一方向V1正交之第二方向V2(Y方向);及保持面31a之法線方向的第三方向V3(Z方向)相對移動。本實施形態中,移動裝置32不使工作台31移動,而僅使第二切斷裝置16移動。 The mobile device 32 can relatively move the table 31 and the second cutting device 16. The moving device 32 causes the table 31 and the second cutting device 16 to be in a first direction V1 (X direction) parallel to the holding surface 31a; parallel to the holding surface 31a, and a second direction V2 orthogonal to the first direction V1 ( The Y direction); and the third direction V3 (Z direction) of the normal direction of the holding surface 31a relatively move. In the present embodiment, the moving device 32 moves only the second cutting device 16 without moving the table 31.
例如,在第二切斷裝置16中設有可使前述第二切斷裝置16向XYZ各方向移動之滑塊機構(省略圖示)。移動裝置32使滑塊機構內藏之線性馬達工作,而使第二切斷裝置16向XYZ各方向移動。在滑塊機構內脈衝驅動之線性馬達,可藉由供給至前述線性馬達之脈衝信號精細進行輸出軸之旋轉角度控制。因此,可精確控制被滑塊機構支撐之第二切斷裝置16在XYZ各方向上的位置。另外,第二切斷裝置16之位置控制不限定於使用脈衝馬達之位置控制,藉由使用伺服馬達之反饋控制或其他任意控制方法亦可實現。 For example, the second cutting device 16 is provided with a slider mechanism (not shown) that can move the second cutting device 16 in all directions of XYZ. The moving device 32 operates the linear motor built in the slider mechanism to move the second cutting device 16 in all directions of XYZ. The linear motor that is pulse-driven in the slider mechanism can finely control the rotation angle of the output shaft by the pulse signal supplied to the linear motor. Therefore, the position of the second cutting device 16 supported by the slider mechanism in the XYZ directions can be precisely controlled. Further, the position control of the second cutting device 16 is not limited to the position control using a pulse motor, and can be realized by using a feedback control of a servo motor or any other control method.
另外,本發明藉由移動裝置之相對移動方法不限定於上述實施形態。例如,藉由不使第二切斷裝置16移動,僅使工作台31移動,或是藉由使工作台31及第二切斷裝置16兩者移動,而使工作台31與第二切斷裝置16相對移動時,仍可適用本發明。 Further, the method of relative movement of the mobile device of the present invention is not limited to the above embodiment. For example, by moving the table 31 without moving the second cutting device 16, or by moving both the table 31 and the second cutting device 16, the table 31 and the second cutting are performed. The invention is still applicable when the device 16 is relatively moved.
第三圖係顯示雷射光照射裝置30中之第二切斷裝置(掃描器)16的內部構成之斜視圖。另外,第三圖中,權宜上省略移動裝置32與控制裝置33之圖示。 The third diagram shows an oblique view of the internal configuration of the second cutting device (scanner) 16 in the laser light irradiation device 30. In addition, in the third figure, the illustration of the mobile device 32 and the control device 33 is omitted.
如第三圖所示,第二切斷裝置16具備雷射光振盪機160、第一照射位置調整裝置161、第二照射位置調整裝置162及聚光透鏡163。 As shown in the third figure, the second cutting device 16 includes a laser oscillating machine 160, a first irradiation position adjusting device 161, a second irradiation position adjusting device 162, and a collecting lens 163.
雷射光振盪機160係振盪雷射光L之部材。例如雷射光振盪機160可使用CO2雷射光振盪機(二氧化碳雷射光振盪機)、UV雷射光振盪機、半導體雷射光振盪機、YAG雷射光振盪機、準分子雷射光振盪機等之振盪機,不過具體構成無特別限定。前述例示之振盪機中,更宜採用CO2雷射光振盪機,例如可在偏光薄膜之切斷加工時以適合之高輸出振盪雷 射光。 The laser oscillating machine 160 is a component that oscillates the laser light L. For example, the laser oscillator 160 can use a CO 2 laser oscillator (carbon dioxide laser oscillator), a UV laser oscillator, a semiconductor laser oscillator, a YAG laser oscillator, and a quasi-laser laser oscillator. However, the specific constitution is not particularly limited. In the oscillating machine exemplified above, a CO 2 laser oscillating machine is preferably used, and for example, laser light can be oscillated at a suitable high output during the cutting process of the polarizing film.
第一照射位置調整裝置161及第二照射位置調整裝置162構成可在與保持面31a平行之平面內兩軸掃描藉由雷射光振盪機160所振盪之雷射光的掃描元件。第一照射位置調整裝置161及第二照射位置調整裝置162例如使用電流式掃描器。第一照射位置調整裝置161、第二照射位置調整裝置162依序配置於雷射光振盪機160與聚光透鏡163間之雷射光的光程上。另外,掃描元件不限於電流式掃描器,亦可使用萬向架(Gimbal)。 The first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 constitute scanning elements that can scan the laser light oscillated by the laser oscillator 160 in two planes in a plane parallel to the holding surface 31a. The first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 use, for example, a current scanner. The first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 are sequentially disposed on the optical path of the laser light between the laser oscillator 160 and the collecting lens 163. In addition, the scanning element is not limited to a current scanner, and a gimbal can also be used.
第一照射位置調整裝置161具備反射鏡161a、及調整反射鏡161a之設置角度的致動器161b。致動器161b具有平行於Z方向之旋轉軸161c。旋轉軸161c連結於反射鏡161a。致動器161b依據控制裝置33之控制使反射鏡161a在Z軸周圍旋轉。 The first irradiation position adjusting device 161 includes a mirror 161a and an actuator 161b that adjusts the installation angle of the mirror 161a. The actuator 161b has a rotation shaft 161c parallel to the Z direction. The rotating shaft 161c is coupled to the mirror 161a. The actuator 161b rotates the mirror 161a around the Z axis in accordance with the control of the control device 33.
第二照射位置調整裝置162具備反射鏡162a、及調整反射鏡162a之設置角度的致動器162b。致動器162b具有平行於Y方向之旋轉軸162c。旋轉軸162c連結於反射鏡162a。致動器162b依據控制裝置33之控制使反射鏡162a在Y軸周圍旋轉。 The second irradiation position adjusting device 162 includes a mirror 162a and an actuator 162b that adjusts the installation angle of the mirror 162a. The actuator 162b has a rotation axis 162c parallel to the Y direction. The rotating shaft 162c is coupled to the mirror 162a. The actuator 162b rotates the mirror 162a around the Y-axis in accordance with the control of the control device 33.
藉由雷射光振盪機160所振盪之雷射光L,經由反射鏡161a、反射鏡162a、聚光透鏡163而照射於被工作台31保持之光學部材片FX。第一照射位置調整裝置161、第二照射位置調整裝置162依據控制裝置33之控制,調整從雷射光振盪機160向保持於工作台31之光學部材片FX而照射的雷射光之照射位置。 The laser beam L oscillated by the laser oscillating machine 160 is irradiated onto the optical component sheet FX held by the table 31 via the mirror 161a, the mirror 162a, and the condensing lens 163. The first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 adjust the irradiation position of the laser light irradiated from the laser oscillating machine 160 to the optical component sheet FX held by the table 31 in accordance with the control of the control device 33.
致動器161b,162b依據控制裝置33之控制,使反射鏡161a,162a旋轉,調整朝向光學部材片FX照射之雷射光L的光程。例如,將雷射光L之光程從第三圖中實線表示之狀態變更成1點鏈線表示之狀態或2點鏈線表示之狀態。 The actuators 161b and 162b rotate the mirrors 161a and 162a in accordance with the control of the control unit 33 to adjust the optical path of the laser light L irradiated toward the optical component sheet FX. For example, the optical path of the laser light L is changed from the state indicated by the solid line in the third figure to the state indicated by the one-dot chain line or the state indicated by the two-dot chain line.
藉由反射鏡161a及反射鏡162a之旋轉,雷射光L之光程定位成實線表示的狀態情況下,藉由雷射光振盪機160所振盪之雷射光L聚光於聚光點Qa。 When the optical path of the laser light L is positioned in a solid line by the rotation of the mirror 161a and the mirror 162a, the laser light L oscillated by the laser oscillating machine 160 is condensed at the condensing point Qa.
藉由反射鏡161a及反射鏡162a之旋轉,雷射光L之光程定位成一點鏈線表示的狀態情況下,藉由雷射光振盪機160所振盪之雷射光L 聚光於從聚光點Qa指定量變位的聚光點Qb。 The laser light oscillated by the laser oscillating machine 160 in the state where the optical path of the laser light L is positioned by a chain line by the rotation of the mirror 161a and the mirror 162a. The condensed spot Qb which is displaced by a specified amount from the condensing point Qa is condensed.
藉由反射鏡161a及反射鏡162a之旋轉,雷射光L之光程定位成二點鏈線表示的狀態情況下,藉由雷射光振盪機160所振盪之雷射光L聚光於從聚光點Qa指定量變位的聚光點Qc。 In a state in which the optical path of the laser light L is positioned as a two-dot chain line by the rotation of the mirror 161a and the mirror 162a, the laser light L oscillated by the laser oscillating machine 160 is condensed at the condensed spot. Qa specifies the amount of concentrated spot Qc.
藉由此種構成,第一照射位置調整裝置161及第二照射位置調整裝置162依據控制裝置33之控制,藉由聚光透鏡163調整在保持於工作台31之光學部材片FX上聚光的雷射光L之聚光點位置(Qa,Qb,Qc)。 With this configuration, the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 adjust the concentration of the optical member sheet FX held on the table 31 by the collecting lens 163 in accordance with the control of the control device 33. The spot position (Qa, Qb, Qc) of the laser light L.
聚光透鏡163配置於第二切斷裝置16之前端部(與光學部材片FX相對之部分)。聚光透鏡163將從雷射光振盪機160振盪,並藉由第一照射位置調整裝置161、第二照射位置調整裝置162調整光程之雷射光L聚光於光學部材片FX的指定位置。 The condensing lens 163 is disposed at a front end portion (portion opposed to the optical component sheet FX) of the second cutting device 16. The condensing lens 163 oscillates from the laser oscillating machine 160, and the laser beam L whose optical path is adjusted by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 is condensed at a predetermined position of the optical component sheet FX.
例如,聚光透鏡163使用fθ透鏡。藉此,可使從反射鏡162a平行入射於聚光透鏡163之實線、1點鏈線及2點鏈線表示的雷射光L,平行地聚光於光學部材片FX上。 For example, the condenser lens 163 uses an fθ lens. Thereby, the laser beam L indicated by the solid line, the one-dot chain line, and the two-dot chain line which are incident on the condensing lens 163 in parallel from the mirror 162a can be condensed in parallel on the optical component sheet FX.
控制裝置33控制移動裝置32、第一照射位置調整裝置161及第二照射位置調整裝置162,使從第二切斷裝置16射出之雷射光L在保持於工作台31的光學部材片FX中描繪希望之軌跡。 The control device 33 controls the moving device 32, the first irradiation position adjusting device 161, and the second irradiation position adjusting device 162 to cause the laser light L emitted from the second cutting device 16 to be drawn in the optical component sheet FX held on the table 31. The trajectory of hope.
(雷射光照射方法) (Laser light irradiation method)
第十二圖係顯示本發明之雷射光照射方法一種實施形態的流程圖。 Fig. 12 is a flow chart showing an embodiment of the laser light irradiation method of the present invention.
本實施形態之雷射光照射方法,係使用第二圖所示之雷射光照射裝置30,將光學部材片FX切斷成指定尺寸之光學部材FS用的切斷方法。本實施形態之雷射光照射方法具有以工作台31之保持面31a保持光學部材片FX之第一步驟;及使工作台31與第二切斷裝置16相對移動,並從第二切斷裝置16在與保持面31a平行之平面內,將兩軸掃描之雷射光照射於光學部材片FX的第二步驟。在第二步驟中,係以從第二切斷裝置16照射之雷射光在保持於工作台31之光學部材片FX中描繪希望的軌跡之方式,使工作台31與第二切斷裝置16在平行於保持面31a之第一方向V1,以及平行於保持面31a且與第一方向V1正交之第二方向V2相對移動,且 調整照射於工作台31所保持之光學部材片FX的雷射光之照射位置。 The laser light irradiation method according to the present embodiment is a cutting method for cutting the optical component sheet FX into the optical component FS of a predetermined size by using the laser light irradiation device 30 shown in FIG. The laser light irradiation method according to the present embodiment has a first step of holding the optical component sheet FX by the holding surface 31a of the table 31; and relatively moving the table 31 and the second cutting device 16 from the second cutting device 16 The second step of irradiating the two-axis scanned laser light onto the optical component sheet FX in a plane parallel to the holding surface 31a. In the second step, the table 31 and the second cutting device 16 are placed such that the laser light irradiated from the second cutting device 16 traces a desired trajectory in the optical member sheet FX held in the table 31. Parallel to the first direction V1 of the holding surface 31a, and the second direction V2 parallel to the holding surface 31a and orthogonal to the first direction V1, and The irradiation position of the laser light irradiated to the optical component sheet FX held by the table 31 is adjusted.
以下,說明使用雷射光照射裝置30將光學部材片FX切斷成指定尺寸之光學部材FS以前的動作。 Hereinafter, an operation before the optical member sheet FX is cut into the optical member FS of a predetermined size by the laser light irradiation device 30 will be described.
首先,將使用之光學部材片(例如第一光學部材片F1)的卷紙滾筒(例如第一卷紙滾筒R1)裝填於保持部12c。該裝填完成後,作業人員利用操作面板等進行初始設定(第十二圖所示之步驟S1)。例如藉由前述初始設定而設定光學部材片之切斷尺寸、厚度、供給速度、雷射光之輸出及焦點深度、保持部12c之輸送速度、輥輸送機5之搬運速度等。 First, a paper roll (for example, the first paper roll R1) of the used optical member sheet (for example, the first optical member sheet F1) is loaded into the holding portion 12c. After the completion of the loading, the operator performs initial setting using an operation panel or the like (step S1 shown in Fig. 12). For example, the cutting size, the thickness, the supply speed, the output of the laser light, the depth of focus, the conveying speed of the holding portion 12c, the conveying speed of the roller conveyor 5, and the like are set by the initial setting.
初始設定完成時,輥輸送機5依據控制裝置20之控制,開始搬運液晶面板P(第十二圖所示之步驟S2)。 When the initial setting is completed, the roller conveyor 5 starts to convey the liquid crystal panel P in accordance with the control of the control device 20 (step S2 shown in Fig. 12).
在液晶面板P中,依據控制裝置20之控制,以第一對準裝置11進行對準,藉由第一貼合裝置12形成第一貼合片F21,並藉由第一切斷裝置13形成第一單面貼合面板P11,以第二對準裝置14進行對準,並藉由第二貼合裝置15形成第二貼合片F22。 In the liquid crystal panel P, the first alignment device 11 performs alignment according to the control of the control device 20, and the first bonding device F21 is formed by the first bonding device 12, and is formed by the first cutting device 13. The first single-sided bonding panel P11 is aligned by the second alignment device 14 and the second bonding sheet F22 is formed by the second bonding device 15.
其後,液晶面板P在指定位置停止(第十二圖所示之步驟S3)。例如,液晶面板P依據控制裝置20之控制保持於工作台31之保持面31a。 Thereafter, the liquid crystal panel P is stopped at the designated position (step S3 shown in Fig. 12). For example, the liquid crystal panel P is held by the holding surface 31a of the table 31 in accordance with the control of the control device 20.
其次,在保持於工作台31之光學部材片FX上照射雷射光,從光學部材片切下指定尺寸之光學部材(第十二圖所示之步驟S4)。本實施形態中,控制裝置33依據控制裝置20之控制,以從第二切斷裝置16照射之雷射光在保持於工作台31之光學部材片FX中描繪希望的軌跡之方式,進行移動裝置32與第一照射位置調整裝置161、第二照射位置調整裝置162之控制。 Next, the laser beam is held on the optical component sheet FX held on the table 31, and the optical component of a predetermined size is cut out from the optical component sheet (step S4 shown in Fig. 12). In the present embodiment, the control device 33 performs the movement device 32 so that the laser light irradiated from the second cutting device 16 draws a desired trajectory in the optical component sheet FX held on the table 31 in accordance with the control of the control device 20. Control with the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162.
第十三圖係顯示將雷射光在光學部材片FX上矩形狀掃描用之控制方法的圖。另外,第十三圖中,符號Tr係作為目的之雷射光的移動軌跡(希望之軌跡,以下稱雷射光移動軌跡)。符號Tr1顯示將工作台31與第二切斷裝置16相對移動之移動軌跡投影於光學部材片FX的軌跡(以下稱光源移動軌跡Tr1)。光源移動軌跡Tr1係使具有矩形形狀之雷射光移動軌跡Tr的4個角部彎曲的形狀,符號SA1係角部以外之直線區間,符號 SA2係角部之彎曲區間。符號Tr2顯示第二切斷裝置16在光源移動軌跡Tr1上相對移動時,雷射光之照射位置藉由第一照射位置調整裝置161及第二照射位置調整裝置162在與光源移動軌跡Tr1正交之方向偏差(調整)何種程度的曲線(以下稱調整曲線)。雷射照射位置之偏差量(調整量)以在與光源移動軌跡Tr1正交之方向調整曲線Tr2與雷射光移動軌跡Tr間的距離來表示。 The thirteenth diagram is a view showing a control method for scanning the laser light on the optical component sheet FX in a rectangular shape. Further, in the thirteenth diagram, the symbol Tr is a moving trajectory of the target laser light (a desired trajectory, hereinafter referred to as a laser light moving trajectory). The symbol Tr1 displays a trajectory (hereinafter referred to as a light source movement trajectory Tr1) in which the movement trajectory in which the table 31 and the second cutting device 16 are relatively moved is projected on the optical component sheet FX. The light source movement trajectory Tr1 is a shape in which four corner portions of the laser light trajectory Tr having a rectangular shape are curved, and the symbol SA1 is a straight line interval other than the corner portion, and the symbol SA2 is the bending section of the corner. The symbol Tr2 indicates that when the second cutting device 16 relatively moves on the light source moving locus Tr1, the irradiation position of the laser light is orthogonal to the light source moving locus Tr1 by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162. The degree of deviation (adjustment) of the direction deviation (hereinafter referred to as the adjustment curve). The amount of deviation (adjustment amount) of the laser irradiation position is expressed by the distance between the curve Tr2 and the laser light moving track Tr in the direction orthogonal to the light source moving locus Tr1.
如第十三圖所示,光源移動軌跡Tr1描繪角部彎曲之概略矩形的移動軌跡。光源移動軌跡Tr1與雷射光移動軌跡Tr概略一致,兩者形狀僅在角部之狹窄區域不同。光源移動軌跡Tr1形成矩形形狀時,第二切斷裝置16在矩形之角部的移動速度變慢,角部因雷射光之熱而發生膨脹或起伏。因而,第十三圖係使光源移動軌跡Tr1之角部彎曲,而使第二切斷裝置16之移動速度在光源移動軌跡Tr1全體概略為一定。 As shown in the thirteenth diagram, the light source movement locus Tr1 traces the movement locus of the outline rectangle in which the corner portion is curved. The light source movement trajectory Tr1 is substantially identical to the laser light movement trajectory Tr, and the shapes of the two are different only in the narrow region of the corner portion. When the light source movement locus Tr1 forms a rectangular shape, the moving speed of the second cutting device 16 at the corner portion of the rectangle becomes slow, and the corner portion expands or undulates due to the heat of the laser light. Therefore, in the thirteenth diagram, the corner portion of the light source movement locus Tr1 is curved, and the moving speed of the second cutting device 16 is made constant in the entire light source movement locus Tr1.
若使用先前之噴嘴方式時,使雷射光彎曲形狀行走時,切斷形狀亦形成彎曲形狀。此外,使雷射光矩形狀行走時,切斷形狀雖形成矩形形狀,不過角部因熱變形而膨脹或起伏。 When the previous nozzle method is used, when the laser light is bent in a curved shape, the cut shape also forms a curved shape. Further, when the laser light is made to travel in a rectangular shape, the cut shape is formed into a rectangular shape, but the corner portion is swollen or undulated due to thermal deformation.
控制裝置33在第二切斷裝置16於直線區間SA1移動時,由於光源移動軌跡Tr1與雷射光移動軌跡Tr一致,因此無須藉由第一照射位置調整裝置161及第二照射位置調整裝置162調整雷射光之照射位置,照樣從第二切斷裝置16照射雷射光於光學部材片。另外,第二切斷裝置16在彎曲區間SA2移動時,由於光源移動軌跡Tr1與雷射光移動軌跡Tr不一致,因此藉由第一照射位置調整裝置161及第二照射位置調整裝置162控制雷射光之照射位置,可將雷射光之照射位置配置於雷射光移動軌跡Tr上。例如,第二切斷裝置16在符號M1所示之位置移動時,雷射光之照射位置藉由第一照射位置調整裝置161及第二照射位置調整裝置162,在與光源移動軌跡Tr1正交之方向N1偏差距離W1程度。距離W1與在與光源移動軌跡Tr1正交之方向N1上的調整曲線Tr2與雷射光移動軌跡Tr之距離W2相同。光源移動軌跡Tr1配置於比雷射光移動軌跡Tr內側,不過,由於雷射光之照射位置藉由第一照射位置調整裝置161及第二照射位置調整裝置162而比雷射光移動軌跡Tr偏於外側,因此此等偏差抵銷,可將雷射 光之照射位置配置於雷射光移動軌跡Tr上。 When the second cutting device 16 moves in the straight section SA1, the control device 33 does not need to be adjusted by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 since the light source moving trajectory Tr1 coincides with the laser light moving trajectory Tr. The irradiation position of the laser light is irradiated to the optical component sheet from the second cutting device 16 as it is. Further, when the second cutting device 16 moves in the bending section SA2, since the light source movement trajectory Tr1 does not coincide with the laser light movement trajectory Tr, the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 control the laser light. At the irradiation position, the irradiation position of the laser light can be arranged on the laser light trajectory Tr. For example, when the second cutting device 16 moves at the position indicated by the symbol M1, the irradiation position of the laser light is orthogonal to the light source movement trajectory Tr1 by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162. The direction N1 is offset by a distance W1. The distance W1 is the same as the distance W2 between the adjustment curve Tr2 in the direction N1 orthogonal to the light source movement locus Tr1 and the laser light movement locus Tr. The light source movement trajectory Tr1 is disposed on the inner side than the laser light movement trajectory Tr. However, since the irradiation position of the laser light is deflected to the outside by the first irradiation position adjustment device 161 and the second irradiation position adjustment device 162, Therefore, these deviations are offset, and the laser can be The light irradiation position is disposed on the laser light moving track Tr.
如以上說明,採用本實施形態中之雷射光照射裝置30、雷射光照射方法時,係藉由控制裝置33之控制,以在保持於工作台31之光學部材片FX中描繪希望之軌跡Tr的方式,控制移動裝置32與照射位置調整裝置161,162。該構成中,須藉由第一照射位置調整裝置161及第二照射位置調整裝置162調整之雷射光的照射區間僅為狹窄之彎曲區間SA2。其以外寬廣之直線區間SA1,係藉由移動裝置32移動第二切斷裝置16,而在光學部材片FX上掃描雷射光。本實施形態主要藉由移動裝置32進行雷射光之掃描,僅無法以移動裝置32精確控制雷射光之照射位置的區域,係由第一照射位置調整裝置161及第二照射位置調整裝置162作調整。因而,比僅以移動裝置32或僅以第二切斷裝置16(掃描器)掃描雷射光之情況,可廣範圍且精確控制雷射光之照射位置。 As described above, when the laser beam irradiation device 30 and the laser beam irradiation method according to the present embodiment are used, the desired track Tr is drawn on the optical component sheet FX held by the table 31 by the control of the control device 33. In this manner, the mobile device 32 and the illumination position adjustment devices 161, 162 are controlled. In this configuration, the irradiation range of the laser light to be adjusted by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162 is only the narrow bending portion SA2. In addition to the wide linear section SA1, the moving device 32 moves the second cutting device 16 to scan the optical component sheet FX for laser light. In this embodiment, the scanning device performs scanning of the laser light by the moving device 32, and only the region where the irradiation position of the laser light is not accurately controlled by the moving device 32 is adjusted by the first irradiation position adjusting device 161 and the second irradiation position adjusting device 162. . Thus, the irradiation position of the laser light can be controlled widely and precisely, compared to the case where only the moving device 32 or only the second cutting device 16 (scanner) scans the laser light.
此外,藉由在比顯示區域P4寬度更寬之光學部材片F1,F2,F3上貼合液晶面板P,即使依光學部材片F1,F2,F3之位置,其光學軸方向變化時,仍可配合該光學軸方向對準液晶面板P而貼合。藉此,可提高光學部材F11,F12,F13之光學軸方向對液晶面板P的精度,可提高光學顯示設備之精細及反差。 Further, by laminating the liquid crystal panel P on the optical component sheets F1, F2, and F3 having a width wider than the display region P4, even when the optical axis directions are changed depending on the positions of the optical component sheets F1, F2, and F3, The liquid crystal panel P is aligned with the optical axis direction to be bonded. Thereby, the accuracy of the optical axis direction of the optical members F11, F12, and F13 to the liquid crystal panel P can be improved, and the fineness and contrast of the optical display device can be improved.
此外,在比顯示區域P4大之光學部材片F1,F2,F3上貼合液晶面板P後,藉由切離光學部材片F1,F2,F3之剩餘部分,可在液晶面板P之面上形成對應於顯示區域P4尺寸的光學部材F11,F12,F13。藉此,可將光學部材F11,F12,F13精確設置於顯示區域P4中,縮小位於顯示區域P4外側之額緣部G,可謀求顯示區域之擴大及機器之小型化。 Further, after the liquid crystal panel P is bonded to the optical component sheets F1, F2, and F3 which are larger than the display region P4, the remaining portions of the optical component sheets F1, F2, and F3 are cut away to form a surface of the liquid crystal panel P. The optical members F11, F12, F13 corresponding to the size of the display region P4. Thereby, the optical members F11, F12, and F13 can be accurately placed in the display region P4, and the forehead portion G located outside the display region P4 can be reduced, and the display region can be enlarged and the size of the device can be reduced.
而後,各光學部材片F1,F2,F3在與光學顯示零件PX之貼合位置,將黏著層側之貼合面朝向下方搬運,可抑制各光學部材片F1,F2,F3之貼合面的損傷及附著雜質等,而抑制貼合不良之發生。 Then, the optical component sheets F1, F2, and F3 are conveyed toward the optical display component PX at the bonding position on the adhesive layer side, and the bonding surfaces of the optical component sheets F1, F2, and F3 can be suppressed. Damage and adhesion of impurities, etc., and inhibit the occurrence of poor bonding.
此外,上述光學顯示設備之生產系統,藉由具備使在輥輸送機5上搬運之前述第二單面貼合面板P12的表面與背面反轉之第三對準裝置17,對於光學顯示零件PX之表面及背面的兩面,可從上方輕易貼合光學部材片FX。 Further, in the production system of the optical display device described above, the optical display part PX is provided by the third alignment means 17 for reversing the surface and the back surface of the second single-sided bonding panel P12 conveyed on the roller conveyor 5. The two sides of the front and back sides can be easily attached to the optical component sheet FX from above.
另外,本實施形態中,在照射對象物上照射雷射光,進行指定之加工的構成,係以切斷光學部材片之構成為例作說明,不過本發明不限於上述之實施形態。例如,除了將光學部材片至少分割為二之外,即使開設貫穿於光學部材片之裂縫,或在光學部材片中形成指定深度之溝(切人)等,亦包含於本發明。更具體而言,例如包含光學部材片端部之切斷(切掉)、半切、標記加工等。 In the present embodiment, the configuration in which the laser beam is irradiated onto the object to be irradiated and the designated processing is performed is described as an example of cutting the optical component sheet. However, the present invention is not limited to the above embodiment. For example, in addition to dividing the optical component sheet into at least two, it is also included in the present invention even if a slit penetrating through the optical component sheet is formed, or a groove of a predetermined depth is formed in the optical component sheet. More specifically, for example, cutting (cutting), half cutting, marking processing, and the like of the end portion of the optical member sheet are included.
此外,本實施形態中,係以從雷射光照射裝置照射之雷射光的描繪軌跡從平面觀察係矩形形狀(正方形形狀)之情況為例作說明,不過本發明不限於上述之實施形態。例如,從雷射光照射裝置照射之雷射光的描繪軌跡亦可為平面觀察係三角形形狀,亦可為從平面觀察係五角形以上之多角形形狀。此外,本發明不限於此種形狀,亦可為平面觀察係星型形狀、平面觀察係幾何學形狀。即使在此種描繪軌跡中,仍可適用本發明。 In the present embodiment, the case where the rectangular trajectory (square shape) is viewed from the plane by the drawing trajectory of the laser light irradiated from the laser beam irradiation device will be described as an example. However, the present invention is not limited to the above embodiment. For example, the drawing trajectory of the laser light irradiated from the laser beam irradiation device may be a triangular shape in plan view or a polygonal shape in which a pentagon or more is viewed from a plane. Further, the present invention is not limited to such a shape, and may be a planar observation system star shape or a planar observation system geometric shape. Even in such a depiction trajectory, the present invention is applicable.
此外,本實施形態中,係將滾筒狀之片(捲繞光學部材片之卷紙滾筒)以直線排列而複數台並列的方式為例作說明,不過本發明不限於上述之實施形態。例如,即使為單片貼合方式仍可適用本發明。此外,即使貼合晶片狀之片時,仍可適用本發明。例如,對液晶面板等光學顯示零件大致貼合偏光薄膜等光學部材後,亦可僅切斷光學部材。採用該方法時,不需要講求將光學部材貼合於光學顯示零件時的張貼精度,亦可切斷額緣。 In the present embodiment, a roller-shaped sheet (a winding roller for winding an optical component sheet) is arranged in a line and a plurality of rows are arranged in parallel. However, the present invention is not limited to the above embodiment. For example, the present invention is applicable even in the case of a one-piece bonding method. Further, the present invention can be applied even when a wafer-like sheet is bonded. For example, after an optical component such as a polarizing film is attached to an optical display component such as a liquid crystal panel, only the optical component can be cut. According to this method, it is not necessary to pay attention to the accuracy of attaching the optical member to the optical display component, and the forehead can be cut.
以上係說明本發明適切之實施形態,不過,應理解此等係本發明之例示者,不應認為係限定者。在不脫離本發明之範圍內,可進行追加、省略、替換及其他變更。因此,本發明係受申請專利範圍所限制,不應視為藉由前述之說明而限定者。 The above description of the embodiments of the present invention is intended to be illustrative, and it should be understood that the present invention is not to be construed as limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the scope of the invention. Accordingly, the invention is defined by the scope of the claims, and should not be
1‧‧‧薄膜貼合系統 1‧‧‧Film bonding system
5‧‧‧輥輸送機 5‧‧‧Roller conveyor
11‧‧‧第一對準裝置 11‧‧‧First aligning device
12‧‧‧第一貼合裝置 12‧‧‧First bonding device
12a‧‧‧搬運裝置 12a‧‧‧Transportation device
12b‧‧‧夾壓滾筒 12b‧‧‧ pinch roller
12c‧‧‧保持部 12c‧‧‧ Keeping Department
12d‧‧‧回收部 12d‧‧‧Recycling Department
13‧‧‧第一切斷裝置 13‧‧‧First cutting device
14‧‧‧第二對準裝置 14‧‧‧Second alignment device
15‧‧‧第二貼合裝置 15‧‧‧Second laminating device
15a‧‧‧搬運裝置 15a‧‧‧Transportation device
15b‧‧‧夾壓滾筒 15b‧‧‧ pinch roller
15c‧‧‧保持部 15c‧‧‧ Keeping Department
15d‧‧‧回收部 15d‧‧Recycling Department
16‧‧‧第二切斷裝置 16‧‧‧Second cutting device
17‧‧‧第三對準裝置 17‧‧‧ third alignment device
18‧‧‧第三貼合裝置 18‧‧‧ Third bonding device
18a‧‧‧搬運裝置 18a‧‧‧Transportation device
18b‧‧‧夾壓滾筒 18b‧‧‧ pinch roller
18c‧‧‧保持部 18c‧‧‧keeping department
18d‧‧‧回收部 18d‧‧Recycling Department
19‧‧‧第三切斷裝置 19‧‧‧ Third cutting device
20‧‧‧控制裝置 20‧‧‧Control device
20a‧‧‧運算處理部 20a‧‧‧Operation Processing Department
20b‧‧‧記憶部 20b‧‧‧Memory Department
F1,F2,F3‧‧‧光學部材片 F1, F2, F3‧‧‧ optical parts
F21,F22,F23‧‧‧貼合片 F21, F22, F23‧‧‧ affixed piece
P‧‧‧液晶面板 P‧‧‧ LCD panel
pf‧‧‧保護膜 Pf‧‧‧ protective film
P11‧‧‧第一單面貼合面板 P11‧‧‧First single-sided fitting panel
P12‧‧‧第二單面貼合面板 P12‧‧‧Second single-sided fitting panel
P13‧‧‧兩面貼合面板 P13‧‧‧Two-sided fitting panel
R1‧‧‧第一卷紙滾筒 R1‧‧‧First Roll Paper Roller
R2‧‧‧第二卷紙滾筒 R2‧‧‧second roll paper roller
R3‧‧‧第三卷紙滾筒 R3‧‧‧third roll paper roller
Claims (8)
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JP (1) | JP5495278B2 (en) |
KR (1) | KR101572402B1 (en) |
CN (1) | CN104023898B (en) |
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WO (1) | WO2013099922A1 (en) |
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CN104520917B (en) * | 2012-08-08 | 2017-03-08 | 住友化学株式会社 | The production method of optical display device and the production system of optical display device |
JP6120161B2 (en) * | 2013-04-08 | 2017-04-26 | 住友化学株式会社 | Laser processing apparatus and optical display device production system |
JP5943354B2 (en) * | 2013-07-23 | 2016-07-05 | 住友化学株式会社 | Optical display device production system |
JP2015049348A (en) * | 2013-08-30 | 2015-03-16 | 住友化学株式会社 | Method for manufacturing optical member laminate |
JP2015049347A (en) * | 2013-08-30 | 2015-03-16 | 住友化学株式会社 | Method for manufacturing optical member laminate |
PT3140073T (en) * | 2014-05-09 | 2018-06-07 | Guidolin Girotto S R L | A cutting apparatus for cutting flexible material with a first cutting unit and a second cutting unit comprising at least one laser emitter |
JP6349964B2 (en) * | 2014-05-28 | 2018-07-04 | 村田機械株式会社 | Board processing system |
JP6422182B2 (en) * | 2014-12-04 | 2018-11-14 | 大阪シーリング印刷株式会社 | Laser processing equipment |
US10286488B2 (en) * | 2015-03-06 | 2019-05-14 | Intel Corporation | Acousto-optics deflector and mirror for laser beam steering |
CN106808086A (en) * | 2015-11-27 | 2017-06-09 | 南京魔迪多维数码科技有限公司 | Three-dimensional crisp and hard material localization method and system of processing in multiaxial motion laser system |
KR102192711B1 (en) * | 2019-07-12 | 2020-12-18 | 석종대 | A hitting device |
CN113500052B (en) * | 2021-07-28 | 2022-07-01 | 深圳市汇泽激光科技有限公司 | Laser cleaning method, device, computer readable medium and laser cleaning equipment |
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US6991695B2 (en) * | 2002-05-21 | 2006-01-31 | 3M Innovative Properties Company | Method for subdividing multilayer optical film cleanly and rapidly |
JP4800114B2 (en) * | 2006-05-31 | 2011-10-26 | ミヤチテクノス株式会社 | Laser marking method and apparatus |
KR101266880B1 (en) * | 2006-06-08 | 2013-05-24 | 삼성디스플레이 주식회사 | Method for manufacturing polarizer and laser processing system |
JP2008175856A (en) * | 2007-01-16 | 2008-07-31 | Seiko Epson Corp | Substrate structure, method for dividing substrate, and method for manufacturing electrooptical device |
US8524536B2 (en) * | 2008-08-19 | 2013-09-03 | Nitto Denko Corporation | Optical film cutting method and apparatus using the same |
JP4547641B2 (en) * | 2008-09-22 | 2010-09-22 | ソニー株式会社 | Production method of retardation plate |
KR101040353B1 (en) * | 2008-09-29 | 2011-06-10 | (주)와이티에스 | Polaroid film suction apparatus of polaroid film cutting system |
JP2010149176A (en) * | 2008-12-26 | 2010-07-08 | Seiko Epson Corp | Method for dividing base material |
KR101605037B1 (en) * | 2010-01-15 | 2016-04-01 | 동우 화인켐 주식회사 | The cutting method of the polarizing plate |
JP2011178636A (en) * | 2010-03-03 | 2011-09-15 | Mitsuboshi Diamond Industrial Co Ltd | Method for dividing brittle material substrate, and brittle material member |
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JP5495278B2 (en) | 2014-05-21 |
WO2013099922A1 (en) | 2013-07-04 |
JP2013152456A (en) | 2013-08-08 |
KR20140109888A (en) | 2014-09-16 |
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