TWI513984B - Probe card fixture, probe inspection device, and probe inspection method - Google Patents
Probe card fixture, probe inspection device, and probe inspection method Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
- G01R31/2851—Testing of integrated circuits [IC]
- G01R31/2886—Features relating to contacting the IC under test, e.g. probe heads; chucks
- G01R31/2891—Features relating to contacting the IC under test, e.g. probe heads; chucks related to sensing or controlling of force, position, temperature
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Description
本發明係關於一種探針卡固定裝置、探針檢查裝置、探針檢查方法及探針卡,尤其係關於一種可抑制因探針卡或卡固持器之熱膨脹所產生之探針之前端位置之變動的探針卡固定裝置、探針檢查裝置、探針檢查方法及探針卡。The present invention relates to a probe card fixing device, a probe inspection device, a probe inspection method, and a probe card, and more particularly to a position of a front end of a probe which can be suppressed by thermal expansion of a probe card or a card holder. Variable probe card holder, probe inspection device, probe inspection method, and probe card.
用以檢查形成於晶圓之IC(Integrated Circuit,積體電路)晶片之探針卡(probe card)包含卡基板與複數根探針(亦稱為指針)。於檢查步驟中,使複數根探針分別與IC晶片之電極墊接觸,而測定IC晶片之電氣特性。又,為了提高檢查效率等,使晶圓為高溫狀態而測定IC晶片之電氣特性(例如,參照專利文獻1~3)。又,近年來,伴隨著半導體裝置之微細化、高積體化而推進探針之窄間距化,且要求更高精度地進行探針與電極墊之位置對準。A probe card for inspecting an IC (Integrated Circuit) wafer formed on a wafer includes a card substrate and a plurality of probes (also referred to as pointers). In the inspection step, the plurality of probes are respectively brought into contact with the electrode pads of the IC wafer, and the electrical characteristics of the IC wafer are measured. In addition, in order to improve the inspection efficiency and the like, the wafer is subjected to a high temperature state, and the electrical characteristics of the IC wafer are measured (for example, refer to Patent Documents 1 to 3). In addition, in recent years, with the miniaturization and high integration of semiconductor devices, the narrow pitch of probes has been advanced, and it has been required to perform alignment of probes and electrode pads with higher precision.
[先前技術文獻][Previous Technical Literature]
[專利文獻][Patent Literature]
[專利文獻1]日本專利特開平7-98330號公報[Patent Document 1] Japanese Patent Laid-Open No. Hei 7-98330
[專利文獻2]日本專利特開2009-200272號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-200272
[專利文獻3]日本專利特開2005-181284號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2005-181284
於使晶圓為高溫狀態而進行檢查(即,進行高溫檢查)之情形時, 利用內置於載台之加熱器對固定有晶圓之載台進行加熱。藉此,將晶圓加熱至預先設定之溫度。此處,由於在晶圓之上方配置有探針卡,故因來自晶圓之放射熱、或來自與電極墊接觸之探針之傳導熱,而導致探針卡之下表面變暖,從而其溫度上升。此時,因探針卡有厚度,又,與金屬相比傳熱性較低,進而於上表面之側無高溫之熱源等,故在探針卡之上表面與下表面之間產生溫度差(熱梯度)。而且,存在因該上下表面之溫度差而導致探針卡中產生「下側凸起之翹曲變形」之課題。又,保持探針卡之卡固持器亦受放射熱之影響而膨脹,產生變形。When the wafer is in a high temperature state for inspection (ie, high temperature inspection), The wafer-mounted stage is heated by a heater built in the stage. Thereby, the wafer is heated to a preset temperature. Here, since the probe card is disposed above the wafer, the surface of the probe card is warmed due to the radiant heat from the wafer or the conduction heat from the probe in contact with the electrode pad. The temperature rises. At this time, since the probe card has a thickness, the heat transfer property is lower than that of the metal, and there is no heat source such as a high temperature on the side of the upper surface, so a temperature difference occurs between the upper surface and the lower surface of the probe card. (thermal gradient). Further, there is a problem that "the warp deformation of the lower side bump" occurs in the probe card due to the temperature difference between the upper and lower surfaces. Moreover, the card holder holding the probe card is also swollen by the radiation heat and deformed.
進而,變形之程度根據晶圓與探針卡(卡固持器)之位置關係而變動。例如,於檢查位於晶圓410之外周部之IC晶片411時與檢查位於晶圓410之中心部之IC晶片411時,探針卡400之下表面401受到之放射熱之大小存在差異,因而翹曲變形之大小不同。Further, the degree of deformation varies depending on the positional relationship between the wafer and the probe card (card holder). For example, when the IC wafer 411 located at the outer periphery of the wafer 410 is inspected and the IC wafer 411 located at the center of the wafer 410 is inspected, the size of the radiant heat received by the lower surface 401 of the probe card 400 is different. The shape of the curved deformation is different.
具體而言,如圖18(a)及(b)所示,於檢查位於晶圓410之外周部之IC晶片411時,由於探針卡400之一部分自載台420之上方向外側露出,故該露出至外側之部分受到之放射熱較小,從而探針卡400之溫度相對降低。因此,探針卡400中產生之翹曲變形較小。若翹曲變形較小,則探針402之前端位置向下側之位移量較小,故探針402按壓電極墊之力(即,按下壓力)被控制於預先設定之值(即,設定值)之範圍內。因此,如圖18(b)所示,因與探針402之接觸而形成於電極墊之針跡較小即可。Specifically, as shown in FIGS. 18( a ) and ( b ), when the IC wafer 411 located on the outer peripheral portion of the wafer 410 is inspected, since one portion of the probe card 400 is exposed from the upper side of the stage 420, The portion exposed to the outside receives less radiant heat, so that the temperature of the probe card 400 is relatively lowered. Therefore, the warpage deformation generated in the probe card 400 is small. If the warping deformation is small, the displacement of the front end position of the probe 402 to the lower side is small, so the force of the probe 402 pressing the electrode pad (ie, the pressing pressure) is controlled to a preset value (ie, setting Within the range of values). Therefore, as shown in FIG. 18(b), the stitch formed on the electrode pad due to the contact with the probe 402 is small.
另一方面,如圖19(a)及(b)所示,於檢查位於晶圓410之中心部之IC晶片411時,由於探針卡400並未自載台420之上方露出,故探針卡400之下表面401所受到之放射熱較大,探針卡400之溫度相對變大。因此,探針卡400中產生之翹曲變形較大。若翹曲變形較大,則探針402之前端位置向下側之位移量較大,故按下壓力超過設定值。因 此,如圖19(b)所示,留在電極墊上之針跡變大。On the other hand, as shown in FIGS. 19(a) and 19(b), when the IC wafer 411 located at the center of the wafer 410 is inspected, since the probe card 400 is not exposed from above the stage 420, the probe is exposed. The radiant heat received by the lower surface 401 of the card 400 is large, and the temperature of the probe card 400 is relatively large. Therefore, the warpage deformation generated in the probe card 400 is large. If the warping deformation is large, the displacement of the front end position of the probe 402 to the lower side is large, so the pressing pressure exceeds the set value. because Thus, as shown in Fig. 19 (b), the stitch remaining on the electrode pad becomes large.
於按下壓力較大之情形時,有可能探針402之前端一面擦過電極墊一面露出至鈍化膜,進而擦過鈍化膜而對鈍化膜造成損傷。又,亦存在探針402之前端穿破電極墊而破壞下方之器件構造之可能性。When the pressing pressure is large, it is possible that the front end of the probe 402 is wiped over the electrode pad and exposed to the passivation film, thereby rubbing the passivation film and causing damage to the passivation film. Moreover, there is also a possibility that the front end of the probe 402 penetrates the electrode pad to break the structure of the device below.
再者,於引用文獻1中,記載有藉由將探針固定於線膨脹率較小之支撐板而減輕針位置之移位。然而,即便利用該方式,於溫度非常高或低之情形時,針位置亦會受由基板之熱引起之膨脹(即,熱膨脹)之影響。又,亦不可忽視易切削陶瓷製之針按壓之縱向之線膨脹。又,於引用文獻2中,記載有藉由使傳熱構件介於探針基板與加強板之間,而提高自探針基板向加強板之散熱性。然而,即便利用該方式,仍難以縮小探針基板之上下表面間之溫度差,從而難以減輕由上下表面間之溫度差引起之翹曲變形。Further, in Citation 1, it is described that the displacement of the needle position is reduced by fixing the probe to a support plate having a small coefficient of linear expansion. However, even with this method, the needle position is affected by the expansion (i.e., thermal expansion) caused by the heat of the substrate at a very high or low temperature. Moreover, the longitudinal linear expansion of the needle pressing of the free-cutting ceramics cannot be ignored. Further, in Citation 2, it is described that the heat transfer member is interposed between the probe substrate and the reinforcing plate to improve heat dissipation from the probe substrate to the reinforcing plate. However, even with this method, it is difficult to reduce the temperature difference between the lower surfaces of the probe substrate, and it is difficult to reduce the warpage deformation caused by the temperature difference between the upper and lower surfaces.
進而,於引用文獻3中揭示有保持探針卡之卡固持器。於該卡固持器上,自位於其中心部之開口部之開口端朝向外周端設置有複數個切口部或透孔(以下,稱為狹縫)。然而,於利用該方式時,雖然因卡固持器熱膨脹而產生之向橫向之應力可藉由沿橫向設置之狹縫變形而吸收,但關於向厚度方向之應力,由於例如沿厚度方向並未設置狹縫,故認為無法充分地吸收。Further, a reference numeral 3 discloses a card holder that holds a probe card. In the card holder, a plurality of slit portions or through holes (hereinafter referred to as slits) are provided from the open end of the opening portion at the center portion toward the outer peripheral end. However, when this method is used, although the lateral stress generated by the thermal expansion of the card holder can be absorbed by the deformation of the slit disposed in the lateral direction, the stress in the thickness direction is not set, for example, in the thickness direction. The slit is considered to be insufficiently absorbed.
又,作為應對向厚度方向之應力之方法,亦考慮使卡固持器較先前厚之方法。然而,該方法中,為了確保卡固持器與晶圓之間隔距離,必需以加厚卡固持器之程度增長探針,從而有探針之位移量之不均變大之可能性。Further, as a method of coping with stress in the thickness direction, a method of making the card holder thicker than before is also considered. However, in this method, in order to ensure the distance between the card holder and the wafer, it is necessary to increase the probe to a degree that the card holder is thickened, so that the variation in the displacement amount of the probe becomes large.
因此,本發明係鑒於此種情況而完成者,其目的在於提供一種可抑制因探針卡或卡固持器之熱膨脹所產生之探針之前端位置之變動的探針卡固定裝置、探針檢查裝置、探針檢查方法及探針卡。Accordingly, the present invention has been made in view of such circumstances, and an object thereof is to provide a probe card fixing device and a probe inspection capable of suppressing a change in a position of a front end of a probe caused by thermal expansion of a probe card or a card holder. Device, probe inspection method and probe card.
為了解決上述課題,本發明之一態樣之探針卡固定裝置之特徵在於:其係將探針卡固定於探針器者,且包括:連接環(connection ring),其用以固定於上述探針器之殼體;卡固持器,其用以在與上述連接環之間夾持上述探針卡之外周部;及鎖定裝置,其用以固定上述探針卡之中央部與上述連接環。此處,所謂「卡固持器」,例如,為保持探針卡之外周部之環狀之支撐板。又,所謂「連接環」,例如,為電性連接探針卡與測試器之環狀之中繼基板。In order to solve the above problems, a probe card fixing device according to an aspect of the present invention is characterized in that the probe card is fixed to the probe device, and includes a connection ring for fixing to the above. a housing of the prober; a card holder for clamping an outer peripheral portion of the probe card between the connecting ring; and a locking device for fixing a central portion of the probe card and the connecting ring . Here, the "card holder" is, for example, an annular support plate that holds the outer peripheral portion of the probe card. Further, the "connection ring" is, for example, an annular relay substrate electrically connected to the probe card and the tester.
又,於上述探針卡固定裝置中,其特徵亦在於:上述鎖定裝置包含固定於上述探針卡之上述中央部之第1零件、固定於上述連接環之第2零件、及連結固定上述第1零件與上述第2零件之第3零件。Further, in the probe card fixing device, the locking device includes a first component fixed to the central portion of the probe card, a second component fixed to the connecting ring, and a connection and fixing of the first component 1 part and the 3rd part of the above 2nd part.
又,於上述探針卡固定裝置中,其特徵亦在於:上述第1零件包含自上述探針卡之與上述連接環接觸之側之面隔開距離而配置之支撐構件、及介於上述探針卡與上述支撐構件之間之複數根支柱,且上述複數根支柱包含線膨脹係數小於上述第2零件之材料。Further, in the probe card fixing device, the first component includes a support member disposed at a distance from a surface of the probe card that is in contact with the connection ring, and the probe a plurality of pillars between the needle card and the support member, and the plurality of pillars include a material having a linear expansion coefficient smaller than that of the second component.
本發明之另一態樣之探針檢查裝置之特徵在於:包括上述探針卡固定裝置與探針卡,且於上述探針卡上安裝有上述探針卡固定裝置。A probe inspection device according to another aspect of the present invention includes the probe card fixing device and a probe card, and the probe card fixing device is attached to the probe card.
本發明之又一態樣之探針檢查方法之特徵在於:於使用由卡固持器與連接環夾持外周部之探針卡進行探針檢查時,預先在上述探針卡之與上述連接環接觸之側之面上配置鎖定裝置,使用該鎖定裝置,固定上述探針卡之上述中央部與上述連接環。According to still another aspect of the present invention, in the probe inspection method, when the probe is inspected by using a probe card that is held by a card holder and a connecting ring, the probe card is connected to the connecting ring in advance. A locking device is disposed on the side of the contact side, and the center portion of the probe card and the connecting ring are fixed by the locking device.
又,於上述探針檢查方法中,其特徵亦在於:於進行上述探針檢查時,預先將上述連接環固定於探針器之殼體。Further, in the probe inspection method described above, the connection ring is fixed to the housing of the probe device in advance when the probe inspection is performed.
本發明之又一態樣之探針卡之特徵在於包括:探針卡基板,探針之前端位於其一面側;支撐構件,其係於上述探針卡基板之另一面側相隔配置;及複數根支柱,其等介於上述探針卡基板與上述支撐構 件之間;且上述複數根支柱包含第1支柱、及較上述第1支柱更遠離上述探針卡基板之中心部而配置之第2支柱,且上述第2支柱之熱膨脹率大於上述第1支柱之熱膨脹率。A probe card according to still another aspect of the present invention includes: a probe card substrate having a front end of the probe on one side thereof; and a support member disposed on the other side of the probe card substrate; and plural a root pillar, which is interposed between the probe card substrate and the support structure And the plurality of pillars include a first pillar and a second pillar disposed further away from a center portion of the probe card substrate than the first pillar, and the second pillar has a thermal expansion coefficient greater than the first pillar The rate of thermal expansion.
又,於上述探針卡中,其特徵亦在於:上述複數根支柱分別包含複數根上述第1支柱與上述第2支柱,上述複數根第1支柱係於在上述探針卡基板之中心部具有圓之中心之第1圓周上等間隔地配置,上述複數根第2支柱係在與上述第1圓周為同心圓、且直徑較上述第1圓周大之第2圓周上等間隔地配置。Further, in the above probe card, the plurality of pillars each include a plurality of the first pillars and the second pillars, and the plurality of first pillars are provided at a central portion of the probe card substrate The center of the circle is disposed at equal intervals on the first circumference, and the plurality of second pillars are disposed at equal intervals on the second circumference which is concentric with the first circumference and has a diameter larger than the first circumference.
又,於上述探針卡中,其特徵亦在於:上述複數根支柱進而包含配置於上述探針卡基板之中心部上之第3支柱,且上述第3支柱之熱膨脹率小於上述第1支柱之熱膨脹率。此處,探針卡基板之中心部係難以配置電子零件之所謂之死空間(dead space)。中心部為死空間之原因在於,為了使電氣特性有利,而欲將電子零件儘可能地接近於探針與探針卡基板之連接點之情形較多,另一方面,探針呈放射狀配置之情形較多,進而將探針卡基板之中心部設為GND(接地)之情形較多,結果在探針卡之中心安裝零件之情形變得極少。Further, in the above probe card, the plurality of pillars further include a third pillar disposed on a central portion of the probe card substrate, and the third pillar has a thermal expansion coefficient smaller than that of the first pillar Thermal expansion rate. Here, in the center portion of the probe card substrate, it is difficult to arrange a so-called dead space of an electronic component. The reason why the center portion is a dead space is that in order to make the electrical characteristics favorable, it is often the case that the electronic component is as close as possible to the connection point between the probe and the probe card substrate, and on the other hand, the probe is radially arranged. In many cases, the center portion of the probe card substrate is often GND (ground), and as a result, the number of components mounted on the center of the probe card is extremely small.
又,於上述探針卡中,其特徵亦在於:上述第2支柱之根數較上述第1支柱多。Further, in the probe card described above, the number of the second pillars is larger than the number of the first pillars.
根據本發明之一態樣,探針卡之較外周部更靠內側之部位(例如,中心部)係藉由探針卡固定裝置而連結固定於連接環。而且,連接環可固定於探針器之殼體。探針器之殼體遠離高溫檢查之熱源(例如,載台內之加熱器),因而熱變動較小。由於可將熱變動較小之殼體作為探針卡之支撐點,故可抑制探針卡之「下側凸起之翹曲變形」、或由卡固持器之移位或變形所致之探針卡向下側之移動。藉此,可抑制探針之前端位置之變動(例如,使位移量極其小)。According to an aspect of the present invention, a portion (e.g., a central portion) of the probe card that is located further inward than the outer peripheral portion is coupled and fixed to the connecting ring by the probe card fixing device. Moreover, the connecting ring can be fixed to the housing of the prober. The housing of the prober is kept away from the heat source of the high temperature inspection (for example, the heater in the stage), and thus the heat variation is small. Since the housing with less thermal variation can be used as the support point of the probe card, it is possible to suppress the "warping deformation of the lower side protrusion" of the probe card or the displacement or deformation of the card holder. The needle card moves to the lower side. Thereby, the fluctuation of the position of the front end of the probe can be suppressed (for example, the displacement amount is extremely small).
根據本發明之一態樣,利用第1、第2支柱之熱膨脹率之差,而對探針卡基板施加對抗翹曲變形之力。藉由該等2個力相互抵消,而可減輕因探針卡基板之上下表面之溫度差所產生之翹曲變形。藉此,可縮小探針之前端位置之位移量。According to an aspect of the present invention, the force against warpage is applied to the probe card substrate by the difference in thermal expansion rates of the first and second pillars. By the two forces canceling each other, the warpage deformation caused by the temperature difference between the upper and lower surfaces of the probe card substrate can be alleviated. Thereby, the amount of displacement of the front end position of the probe can be reduced.
1‧‧‧載台1‧‧‧ stage
3‧‧‧殼體3‧‧‧Shell
10‧‧‧探針卡10‧‧‧ probe card
11‧‧‧卡基板11‧‧‧ card substrate
11a‧‧‧上表面11a‧‧‧ upper surface
11b‧‧‧下表面11b‧‧‧ lower surface
13‧‧‧探針13‧‧‧ probe
13a‧‧‧前端13a‧‧‧ front end
15‧‧‧針保持器15‧‧‧ needle holder
20‧‧‧卡固持器20‧‧‧ card holder
21‧‧‧薄板部21‧‧‧Sheet Department
23‧‧‧階差23‧‧ ‧ step
30‧‧‧連接環30‧‧‧Connecting ring
31‧‧‧彈簧銷31‧‧ ‧spring pin
35‧‧‧螺釘35‧‧‧ screws
50‧‧‧PCLS50‧‧‧PCLS
51‧‧‧下側零件51‧‧‧lower parts
52‧‧‧下側支撐部52‧‧‧lower support
53‧‧‧支柱53‧‧‧ pillar
54‧‧‧螺釘54‧‧‧ screws
55‧‧‧螺釘55‧‧‧ screws
61‧‧‧上側零件61‧‧‧Upper parts
62‧‧‧上側支撐部62‧‧‧Upper support
63‧‧‧連結部63‧‧‧Connecting Department
64‧‧‧螺釘64‧‧‧ screws
65‧‧‧螺釘65‧‧‧ screws
71‧‧‧螺釘71‧‧‧ screws
100‧‧‧探針檢查裝置100‧‧‧ probe inspection device
110‧‧‧探針卡基板110‧‧‧Probe card substrate
111‧‧‧(探針卡基板之)上表面111‧‧‧ (on the probe card substrate) upper surface
112‧‧‧(探針卡基板之)下表面112‧‧‧ (the base of the probe card substrate)
113‧‧‧螺孔113‧‧‧ screw holes
120‧‧‧探針120‧‧‧ probe
121‧‧‧前端121‧‧‧ front end
123‧‧‧針保持器123‧‧‧ needle holder
130‧‧‧支撐構件130‧‧‧Support members
131‧‧‧(支撐構件之)上表面Upper surface of 131‧‧‧ (support member)
132‧‧‧(支撐構件之)下表面132‧‧‧ (support member) lower surface
133‧‧‧螺孔133‧‧‧ screw holes
150‧‧‧支柱150‧‧‧ pillar
151‧‧‧第1支柱151‧‧‧1st pillar
152‧‧‧第2支柱152‧‧‧2nd pillar
153‧‧‧第3支柱153‧‧‧3rd pillar
155‧‧‧電子零件155‧‧‧Electronic parts
161‧‧‧螺釘161‧‧‧screw
162‧‧‧螺釘162‧‧‧ screws
163‧‧‧螺釘163‧‧‧ screws
166‧‧‧螺釘166‧‧‧ screws
167‧‧‧螺釘167‧‧‧ screws
171‧‧‧第1圓周171‧‧‧1st circumference
172‧‧‧第2圓周172‧‧‧2nd circumference
200‧‧‧探針卡200‧‧‧ probe card
230‧‧‧支撐板(正圓形且板狀之支撐構件)230‧‧‧Support plate (a circular and plate-shaped support member)
300‧‧‧探針卡300‧‧‧ probe card
330‧‧‧支撐板(正圓形且板狀之支撐構件)330‧‧‧Support plate (a circular and plate-shaped support member)
400‧‧‧探針卡400‧‧‧ Probe Card
401‧‧‧下表面401‧‧‧ lower surface
402‧‧‧探針402‧‧‧Probe
410‧‧‧晶圓410‧‧‧ wafer
411‧‧‧IC晶片411‧‧‧ IC chip
420‧‧‧載台420‧‧‧
F1‧‧‧力F1‧‧‧ force
F2‧‧‧力F2‧‧‧ force
F3‧‧‧力F3‧‧‧ force
圖1係表示本發明之第1實施形態之探針檢查裝置100之主要部分構成例之剖面圖。1 is a cross-sectional view showing an example of a configuration of a main part of a probe inspection device 100 according to a first embodiment of the present invention.
圖2(a)、(b)係表示PCLS50之下側零件51與上側零件61之構成例之立體圖。2(a) and 2(b) are perspective views showing a configuration example of the lower part 51 and the upper part 61 of the PCLS 50.
圖3係表示PCLS50之構成例之俯視圖。Fig. 3 is a plan view showing a configuration example of the PCLS 50.
圖4係表示於高溫檢查時施加至探針卡10之力F1、F2及F3之概念圖。Fig. 4 is a conceptual diagram showing forces F1, F2, and F3 applied to the probe card 10 at the time of high temperature inspection.
圖5係表示PCLS50之裝卸例之圖。Fig. 5 is a view showing an example of loading and unloading of the PCLS 50.
圖6係表示發明者所進行之驗證PCLS之效果所得之結果之圖。Fig. 6 is a view showing the results obtained by the inventors for verifying the effect of PCLS.
圖7係表示PCLS50之變化例之圖。Fig. 7 is a view showing a variation of the PCLS 50.
圖8係表示PCLS50之變化例之圖。Fig. 8 is a view showing a variation of the PCLS 50.
圖9(a)-(c)係表示本發明之第2實施形態之探針卡200之構成例之圖。9(a) to 9(c) are views showing a configuration example of a probe card 200 according to a second embodiment of the present invention.
圖10係表示於高溫檢查時施加至探針卡基板110之力F1、F2之圖。Fig. 10 is a view showing forces F1 and F2 applied to the probe card substrate 110 at the time of high temperature inspection.
圖11係表示探針卡200之變化例之圖。Fig. 11 is a view showing a variation of the probe card 200.
圖12(a)、(b)係表示探針卡200之變化例之圖。12(a) and 12(b) are diagrams showing a variation of the probe card 200.
圖13係表示本發明之第3實施形態之探針卡300之構成例之圖。Fig. 13 is a view showing a configuration example of a probe card 300 according to a third embodiment of the present invention.
圖14係表示探針卡300之變化例之圖。Fig. 14 is a view showing a variation of the probe card 300.
圖15係表示探針卡300之變化例之圖。Fig. 15 is a view showing a variation of the probe card 300.
圖16係表示探針卡300之變化例之圖。Fig. 16 is a view showing a variation of the probe card 300.
圖17係表示本發明之第4實施形態之支撐板330之構成例之圖。Fig. 17 is a view showing a configuration example of a support plate 330 according to a fourth embodiment of the present invention.
圖18(a)、(b)係用以說明課題之圖。18(a) and (b) are diagrams for explaining the problem.
圖19(a)、(b)係用以說明課題之圖。19(a) and 19(b) are diagrams for explaining the problem.
以下,使用圖式說明本發明之實施形態。再者,於以下說明之各圖中,對相同構成且具有相同功能之部分標註相同之符號,並省略其重複說明。Hereinafter, embodiments of the present invention will be described using the drawings. In the respective drawings, the same components are denoted by the same reference numerals, and the description thereof will not be repeated.
《第1實施形態》"First Embodiment"
(構成)(constitution)
圖1係表示本發明之第1實施形態之探針檢查裝置100之主要部分構成例之剖面圖。探針檢查裝置100係用以檢查例如形成於晶圓之IC晶片之電氣特性或功能之裝置。如圖1所示,該探針檢查裝置100包括載置並固定晶圓之載台1、殼體3、配置於載台1之上方之探針卡10、保持探針卡10之卡固持器20、電性連接探針卡10與未圖示之測試器之連接環30、及PCLS(Probe Card Lock System,探針卡鎖定系統)50。1 is a cross-sectional view showing an example of a configuration of a main part of a probe inspection device 100 according to a first embodiment of the present invention. The probe inspection device 100 is a device for inspecting electrical characteristics or functions of, for example, an IC chip formed on a wafer. As shown in FIG. 1, the probe inspection apparatus 100 includes a stage 1 on which a wafer is placed and fixed, a case 3, a probe card 10 disposed above the stage 1, and a card holder holding the probe card 10. 20. A connection ring 30 of a probe card 10 and a tester (not shown) and a PCLS (Probe Card Lock System) 50 are electrically connected.
載台1及殼體3係探針器之一部分。於載台1中內置有例如加熱器等熱源。利用內置於載台1之加熱器,對載置於載台1上之晶圓進行加熱。藉此,將晶圓加熱至預先設定之溫度,從而可進行高溫檢查。又,殼體3覆蓋探針器之上表面側之一部分及側面側,包含例如經塗裝之鐵板或不鏽鋼板等高剛性之金屬。The stage 1 and the housing 3 are part of the prober. A heat source such as a heater is incorporated in the stage 1. The wafer placed on the stage 1 is heated by a heater built in the stage 1. Thereby, the wafer is heated to a preset temperature, so that high temperature inspection can be performed. Further, the casing 3 covers one of the upper surface side and the side surface side of the prober, and contains a highly rigid metal such as a coated iron plate or a stainless steel plate.
探針卡10具有卡基板11。卡基板11例如包含環氧玻璃。卡基板11之俯視時之形狀(即,平面形狀)例如為圓形。關於卡基板11之大小,例如,直徑為100~300mm,厚度為3.2~4.8mm。又,於卡基板11之上表面11a上,例如,安裝有未圖示之電路或電子零件。進而,於卡基板11安裝有連接於上述電路或電子零件等之複數根探針13。探針13係由例如配置於卡基板11之下表面11b側之針保持器15固定,且其前 端13a位於卡基板11之下表面11b側。探針13之根數及配置間隔對應於檢查對象(即,形成於晶圓之IC晶片)之電極墊之個數與配置間隔。又,為了與下述複數根支柱連結,而於卡基板11上設置有貫通上表面11a與下表面11b之間之複數個螺孔。The probe card 10 has a card substrate 11. The card substrate 11 contains, for example, epoxy glass. The shape (i.e., planar shape) of the card substrate 11 in a plan view is, for example, a circular shape. The size of the card substrate 11 is, for example, 100 to 300 mm in diameter and 3.2 to 4.8 mm in thickness. Further, on the upper surface 11a of the card substrate 11, for example, a circuit or an electronic component (not shown) is mounted. Further, a plurality of probes 13 connected to the above-described circuit, electronic components, and the like are mounted on the card substrate 11. The probe 13 is fixed by, for example, a needle holder 15 disposed on the lower surface 11b side of the card substrate 11, and is preceded by The end 13a is located on the lower surface 11b side of the card substrate 11. The number and arrangement interval of the probes 13 correspond to the number and arrangement intervals of the electrode pads of the inspection target (that is, the IC wafer formed on the wafer). Further, in order to connect to the plurality of pillars described below, a plurality of screw holes penetrating between the upper surface 11a and the lower surface 11b are provided on the card substrate 11.
卡固持器20係可裝卸地保持探針卡10者。該卡固持器20之平面形狀例如為環狀(即,於中心部具有開口部之形狀)。又,於卡固持器20之開口部之緣邊設置有與其他部分相比厚度較小之薄板部21。於該薄板部21上載置探針卡10之外周部。又,在薄板部21與位於薄板部21之外側之其他部分之間設置有階差23,薄板部21較其他部分低一階。該階差23係沿著探針卡10之外周形成,限制載置於薄板部21之探針卡10向水平方向(例如,X、Y軸方向)之移動。卡固持器20之薄板部21之厚度為例如2mm,其他部分之厚度為例如5mm,階差為例如3mm(=5mm-2mm)。又,雖未圖示,但於卡固持器20之外周部設置有用以連結並固定於殼體3之夾緊機構。The card holder 20 is detachably holding the probe card 10. The planar shape of the card holder 20 is, for example, an annular shape (that is, a shape having an opening at the center portion). Further, a thin plate portion 21 having a smaller thickness than the other portions is provided at the edge of the opening of the card holder 20. The outer peripheral portion of the probe card 10 is placed on the thin plate portion 21. Further, a step 23 is provided between the thin plate portion 21 and another portion on the outer side of the thin plate portion 21, and the thin plate portion 21 is one step lower than the other portions. This step 23 is formed along the outer circumference of the probe card 10, and restricts the movement of the probe card 10 placed on the thin plate portion 21 in the horizontal direction (for example, the X and Y axis directions). The thickness of the thin plate portion 21 of the card holder 20 is, for example, 2 mm, and the thickness of the other portion is, for example, 5 mm, and the step is, for example, 3 mm (= 5 mm - 2 mm). Further, although not shown, a clamping mechanism for connecting and fixing to the casing 3 is provided on the outer peripheral portion of the card holder 20.
再者,卡固持器20係配置於靠近載台1且於高溫檢查時易受熱之位置。因此,卡固持器20較佳為包含例如低熱膨脹鑄鐵(nobinite)(註冊商標)等線膨脹係數相對較小之材料。低熱膨脹鑄鐵(註冊商標)之線膨脹係數為例如2~5ppm/℃。藉此,可抑制於高溫檢查時卡固持器20產生熱膨脹。Further, the card holder 20 is disposed at a position close to the stage 1 and which is susceptible to heat during high temperature inspection. Therefore, the card holder 20 preferably contains a material having a relatively small coefficient of linear expansion such as low thermal expansion cast iron (registered trademark). The linear expansion coefficient of the low thermal expansion cast iron (registered trademark) is, for example, 2 to 5 ppm/°C. Thereby, it is possible to suppress thermal expansion of the card holder 20 at the time of high temperature inspection.
連接環30係例如電性連接未圖示之測試器之測試頭與探針卡10者。於該連接環30上,貫通設置有複數個彈簧銷(即,銷之前端利用彈簧伸縮之可動型銷)31。連接環30係配置於探針卡10之上表面11a側。而且,彈簧銷31之一端抵接於探針卡10之電極部(即,以碰觸之狀態接觸),彈簧銷31之另一端抵接於測試頭之電極部。藉此,探針卡10之外周部由卡固持器20之薄板部21與連接環30之彈簧銷31自上下夾持。The connecting ring 30 is, for example, a test head and a probe card 10 that are electrically connected to a tester (not shown). A plurality of spring pins (that is, movable pins that are extended and contracted by springs at the front end of the pin) 31 are formed in the connecting ring 30. The connecting ring 30 is disposed on the upper surface 11a side of the probe card 10. Further, one end of the spring pin 31 abuts against the electrode portion of the probe card 10 (i.e., contacts in a contact state), and the other end of the spring pin 31 abuts against the electrode portion of the test head. Thereby, the outer peripheral portion of the probe card 10 is sandwiched from the upper and lower sides by the thin plate portion 21 of the card holder 20 and the spring pin 31 of the connecting ring 30.
又,於連接環30之外周部設置有用以連結該連接環30與例如探針器之殼體3之螺孔。藉由在該外周部之螺孔與殼體3之螺孔中穿過螺釘(即,螺合),而將連接環30連結固定於殼體3(即,以螺釘緊固)。Further, a screw hole for connecting the connecting ring 30 to the casing 3 of the prober, for example, is provided on the outer peripheral portion of the connecting ring 30. The connecting ring 30 is coupled and fixed to the housing 3 (ie, screwed) by passing a screw (ie, screwing) in the screw hole of the outer peripheral portion and the screw hole of the housing 3.
PCLS50係配置於探針卡10之上表面11a側、亦即探針卡10之與連接環30接觸之側之面上,連結探針卡10之較外周部更靠內側之部位(例如,中心部)與連接環30而固定者。如圖1所示,PCLS50例如包含固定於探針卡10之中心部之下側零件51、固定於連接環30之上側零件61、及用以連結固定上側零件61與下側零件51之螺釘71。The PCLS 50 is disposed on the upper surface 11a side of the probe card 10, that is, the surface of the probe card 10 that is in contact with the connection ring 30, and is connected to the inner side of the probe card 10 (for example, the center). The part is fixed to the connection ring 30. As shown in FIG. 1, the PCLS 50 includes, for example, a lower portion 51 fixed to the center portion of the probe card 10, a member 61 fixed to the upper side of the connecting ring 30, and a screw 71 for connecting and fixing the upper member 61 and the lower member 51. .
首先,就下側零件51進行說明。下側零件51包含自探針卡10之上表面11a隔開距離而配置之下側支撐部52、介於探針卡10與下側支撐部52之間之複數根支柱53、用以將下側支撐部52固定於各支柱53之一端側之螺釘54、及用以將探針卡10固定於各支柱53之另一端之螺釘55。First, the lower part 51 will be described. The lower side member 51 includes a lower side support portion 52 disposed between the probe card 10 and the lower side support portion 52 at a distance from the upper surface 11a of the probe card 10, for lowering The side support portion 52 is fixed to a screw 54 on one end side of each of the stays 53 and a screw 55 for fixing the probe card 10 to the other end of each of the stays 53.
下側支撐部52係支撐探針卡10者。下側支撐部52例如包含JIS(Japanese Industrial Standards,日本工業標準)規格中SUS430(β=10.4×10-6 ℃、0~100℃)、或SUS410(β=11.0×10-6 ℃、0~100℃)等不鏽鋼鋼材。此處,β係指熱膨脹率。又,所謂0~100℃係指0~100℃之範圍內之熱膨脹率之值。不鏽鋼鋼材由於便宜且易於加工,並且可容易地獲得較高之剛性,故作為下側支撐部52之材料較合適。The lower side support portion 52 supports the probe card 10. The lower support portion 52 includes, for example, SUS430 (β = 10.4 × 10 -6 ° C, 0 to 100 ° C) or SUS 410 (β = 11.0 × 10 -6 ° C, 0) in JIS (Japanese Industrial Standards) specifications. 100 ° C) and other stainless steel. Here, β means the coefficient of thermal expansion. Further, the term "0 to 100 ° C" means the value of the coefficient of thermal expansion in the range of 0 to 100 ° C. The stainless steel material is suitable as the material of the lower side support portion 52 because it is inexpensive and easy to process, and can easily obtain high rigidity.
圖2(a)及(b)係表示PCLS50之下側零件51與上側零件61之構成例之立體圖。如圖2(a)所示,下側支撐部52之形狀例如為十字(交叉)形。又,關於下側支撐部52之大小,例如,自十字形之一端至另一端之長度為100~300mm,厚度為5~20mm。進而,如圖1所示,於下側支撐部52分別設置有用以與各支柱53連結之複數個螺孔、及用以與上側零件61連結之(即,用以供螺釘71穿過之)螺孔。2(a) and 2(b) are perspective views showing a configuration example of the lower part 51 and the upper part 61 of the PCLS 50. As shown in FIG. 2(a), the shape of the lower side support portion 52 is, for example, a cross (cross) shape. Further, regarding the size of the lower support portion 52, for example, the length from one end to the other end of the cross is 100 to 300 mm, and the thickness is 5 to 20 mm. Further, as shown in FIG. 1, a plurality of screw holes for connecting to the respective pillars 53 are provided on the lower support portion 52, and are connected to the upper member 61 (that is, for the screw 71 to pass through). Screw hole.
各支柱53係連結探針卡10與支撐構件者。各支柱53之長度例如為10~20mm。各支柱53之長度相當於探針卡10與下側支撐部52之相隔距離。又,如圖1所示,各支柱53設置有於其長度方向(例如,Z軸方向)上貫通之螺孔。藉由使螺釘54穿過設置於下側支撐部52之螺孔與支柱53之螺孔,從而各支柱53連結固定於下側支撐部52。Each of the pillars 53 connects the probe card 10 and the support member. The length of each of the pillars 53 is, for example, 10 to 20 mm. The length of each of the pillars 53 corresponds to the distance between the probe card 10 and the lower support portion 52. Moreover, as shown in FIG. 1, each of the pillars 53 is provided with a screw hole penetrating in the longitudinal direction (for example, the Z-axis direction). Each of the pillars 53 is coupled and fixed to the lower support portion 52 by passing the screw 54 through the screw hole provided in the lower support portion 52 and the screw hole of the support post 53.
又,藉由使螺釘55穿過形成於探針卡10之螺孔與形成於支柱53之螺孔,從而各支柱53連結固定於探針卡10。Further, each of the stays 53 is coupled and fixed to the probe card 10 by passing the screw 55 through the screw hole formed in the probe card 10 and the screw hole formed in the stay 53.
各支柱53係構成PCLS50之各零件中之配置於最接近於探針卡10且在高溫檢查時最易受熱之位置。因此,各支柱53較佳為包含例如超級因瓦合金(β=±0.1×10-6 /℃、0~100℃)等熱膨脹率極小之材料。又,穿過各支柱53之螺孔之螺釘54、55(尤其是螺釘55)亦較佳為包含例如超級因瓦合金等熱膨脹率極小之材料。然而,於本第1實施形態中,構成支柱53及螺釘54、55之材料並不限定於超級因瓦合金。再者,較佳為在各支柱53之螺孔內,於對向之螺釘54與螺釘55之間確保空間,以便於螺釘54、55產生熱膨脹之情形時該等亦不會相互按壓。Each of the pillars 53 constitutes a position of the PCLS 50 that is disposed closest to the probe card 10 and is most susceptible to heat during high temperature inspection. Therefore, each of the pillars 53 preferably contains a material having a very small thermal expansion rate such as Super Invar (β = ± 0.1 × 10 -6 / ° C, 0 to 100 ° C). Further, the screws 54, 55 (especially the screws 55) which pass through the screw holes of the respective struts 53 are also preferably made of a material having a small thermal expansion rate such as Super Invar. However, in the first embodiment, the material constituting the pillar 53 and the screws 54 and 55 is not limited to the super Invar. Further, it is preferable that a space is secured between the opposing screw 54 and the screw 55 in the screw hole of each of the stays 53, so that the screws 54 and 55 do not press each other when the screws 54 and 55 are thermally expanded.
其次,就上側零件61進行說明。上側零件61包含上側支撐部62、將上側支撐部62連結於連接環30之連結部63、用以將上側支撐部固定於連結部63之螺釘64、及用以將連結部63固定於連接環30之螺釘65(例如,參照圖2(b))。Next, the upper part 61 will be described. The upper member 61 includes an upper support portion 62, a coupling portion 63 that connects the upper support portion 62 to the coupling ring 30, a screw 64 that fixes the upper support portion to the coupling portion 63, and a fixing portion 63 that is fixed to the connecting ring. A screw 65 of 30 (for example, refer to Fig. 2(b)).
上側支撐部62係支撐探針卡10者。上側支撐部62例如包含JIS規格中SUS430或SUS410等不鏽鋼鋼材。如上所述般不鏽鋼鋼材便宜且易於加工,並且可容易地獲得較高之剛性。因此,不鏽鋼鋼材不僅作為下側支撐部52之材料合適,而且作為上側支撐部62之材料亦較合適。The upper support portion 62 supports the probe card 10. The upper support portion 62 includes, for example, a stainless steel material such as SUS430 or SUS410 in the JIS standard. As described above, stainless steel steel is inexpensive and easy to process, and high rigidity can be easily obtained. Therefore, the stainless steel material is suitable not only as the material of the lower side support portion 52 but also as the material of the upper side support portion 62.
如圖2(b)所示,上側支撐部62之形狀例如為十字(交叉)形。又,關於上側支撐部62之大小,例如,自十字形之一端至另一端之長度為 100~300mm,厚度為5~20mm。又,如圖1所示,於上側支撐部62分別設置有用以與連結部63連結之複數個螺孔、及用以與下側零件51連結之(即,用以供螺釘71穿過之)螺孔。As shown in FIG. 2(b), the shape of the upper side support portion 62 is, for example, a cross (cross) shape. Further, regarding the size of the upper support portion 62, for example, the length from one end of the cross to the other end is 100~300mm, thickness is 5~20mm. Further, as shown in FIG. 1, a plurality of screw holes for connecting to the connecting portion 63 are provided on the upper support portion 62, and are connected to the lower member 51 (that is, for the screw 71 to pass through). Screw hole.
連結部63係將PCLS50連結固定於連接環30者,例如,包含JIS規格中SUS430或SUS410等不鏽鋼鋼材。連結部63之形狀例如為環狀。連結部63之外周面沿著連接環30之內周面。若將連結部63安裝於連接環30,則連接環30之內周面包圍連結部63,限制連結部63向水平方向之移動。The connection portion 63 is a stainless steel material such as SUS430 or SUS410 in the JIS standard, in which the PCLS 50 is connected and fixed to the connection ring 30. The shape of the connecting portion 63 is, for example, a ring shape. The outer peripheral surface of the joint portion 63 is along the inner circumferential surface of the joint ring 30. When the connection portion 63 is attached to the connection ring 30, the inner circumferential surface of the connection ring 30 surrounds the connection portion 63, and the movement of the connection portion 63 in the horizontal direction is restricted.
又,於該連結部63分別設置有用以與上側支撐部62連結之複數個螺孔、及用以與連接環30連結之複數個螺孔。藉由使螺釘64穿過上側支撐部62之螺孔與設置於連結部63之螺孔,而將上側支撐部62連結固定於連結部63。進而,如圖2(b)所示,藉由使螺釘65穿過連結部63之螺孔,而將連結部63連結固定於連接環。再者,螺釘64、65例如包含不鏽鋼鋼材。Further, a plurality of screw holes for connecting to the upper support portion 62 and a plurality of screw holes for connecting to the connection ring 30 are provided in the connection portion 63. The upper support portion 62 is coupled and fixed to the joint portion 63 by passing the screw 64 through the screw hole of the upper support portion 62 and the screw hole provided in the joint portion 63. Further, as shown in FIG. 2(b), the connecting portion 63 is coupled and fixed to the connecting ring by passing the screw 65 through the screw hole of the connecting portion 63. Further, the screws 64 and 65 include, for example, a stainless steel material.
圖3係表示PCLS50之構成例之俯視圖。如圖3所示,上側支撐部62例如於俯視時較下側支撐部52大。上側支撐部62係以完全覆蓋下側支撐部52之上表面之方式配置於下側支撐部上,且以螺釘71固定。Fig. 3 is a plan view showing a configuration example of the PCLS 50. As shown in FIG. 3, the upper side support portion 62 is larger than the lower side support portion 52, for example, in plan view. The upper support portion 62 is disposed on the lower support portion so as to completely cover the upper surface of the lower support portion 52, and is fixed by a screw 71.
(動作.作用)(action. role)
圖4係表示於高溫檢查時施加至探針卡10之力F1、F2及F3之概念圖。於使用探針卡10進行高溫檢查時,在圖1所示之載台上固定有晶圓之狀態下,對內置於載台之加熱器通電而加熱載台。藉此,介隔載台,晶圓之溫度上升至例如150℃~200℃。而且,於晶圓之溫度穩定後,使探針卡10之探針接觸於形成於晶圓之IC晶片之電極墊,測定IC晶片之電氣特性。Fig. 4 is a conceptual diagram showing forces F1, F2, and F3 applied to the probe card 10 at the time of high temperature inspection. When the probe card 10 is used for high-temperature inspection, the heater is built in the stage shown in FIG. 1, and the heater built in the stage is energized to heat the stage. Thereby, the temperature of the wafer rises to, for example, 150 ° C to 200 ° C by the spacer. Further, after the temperature of the wafer is stabilized, the probe of the probe card 10 is brought into contact with the electrode pad of the IC wafer formed on the wafer, and the electrical characteristics of the IC wafer are measured.
在該過程中,對探針卡10之下表面11b傳遞來自晶圓之放射熱或來自探針之傳導熱。藉此,探針卡10自下表面11b之側溫度上升,而 在下表面11b與上表面11a之間產生溫度差(熱梯度)。如圖4所示,因該溫度差導致對探針卡10施加欲產生「下側凸起之翹曲變形」之力F1。In this process, the radiant heat from the wafer or the conduction heat from the probe is transferred to the lower surface 11b of the probe card 10. Thereby, the temperature of the probe card 10 rises from the side of the lower surface 11b, and A temperature difference (thermal gradient) is generated between the lower surface 11b and the upper surface 11a. As shown in FIG. 4, the force F1 of the "warp deformation of the lower side protrusion" is applied to the probe card 10 due to the temperature difference.
又,保持探針卡10之卡固持器20亦自晶圓或載台受到放射熱而熱膨脹,欲向下側移位或變形。若卡固持器20向下側移位、變形,則由於探針卡由卡固持器支撐,故因重力而導致探針卡10產生欲向下側移動之力F2。Further, the card holder 20 holding the probe card 10 is also thermally expanded from the wafer or the stage by radiating heat, and is intended to be displaced or deformed to the lower side. If the card holder 20 is displaced and deformed to the lower side, since the probe card is supported by the card holder, the probe card 10 generates a force F2 to be moved downward by gravity.
此處,探針卡10之較外周部更靠內側(例如,中心部)係利用PCLS50而連結固定於連接環30。而且,連接環30係固定於探針器之殼體3。探針器之殼體3遠離載台等熱源,熱變動較小。因此,以探針器之殼體3為支撐點,PCLS50可對探針卡10施加方向與上述力F1、F2相反之力F3。該力F3抵消力F1、F2,而減小力F1、F2。Here, the inner side (for example, the center portion) of the probe card 10 is connected and fixed to the connecting ring 30 by the PCLS 50. Further, the connecting ring 30 is fixed to the housing 3 of the prober. The housing 3 of the prober is away from a heat source such as a stage, and the heat variation is small. Therefore, with the housing 3 of the prober as a support point, the PCLS 50 can apply a force F3 opposite to the above-described forces F1, F2 to the probe card 10. This force F3 counteracts the forces F1, F2 and reduces the forces F1, F2.
又,在高溫檢查中,由於使探針卡10相對於晶圓相對地移動,故探針卡10或卡固持器20所受到之放射熱量產生變動,力F1、F2亦變動。例如,如圖18所示,於探針自晶圓之中心部向外周部移動之情形時,於向清潔區域移動之情形時,探針卡10之至少一部分自載台1之上方離開。若探針卡10自載台1之上方離開,則探針卡10之下表面11b受到之放射熱量變小,故上下表面之溫度差變小。藉此,欲產生「下側凸起之翹曲變形」之力F1在探針卡內之分佈或大小改變。此時,自PCLS50傳遞給探針卡10之力F3亦於例如各支柱53中按照力之作用、反作用之法則而改變。因此,於檢查位於晶圓之外周部之IC晶片之情形時,力F3亦抵消力F1、F2,而使力F1、F2減小。Further, in the high-temperature inspection, since the probe card 10 is relatively moved relative to the wafer, the amount of radiated heat received by the probe card 10 or the card holder 20 fluctuates, and the forces F1 and F2 also fluctuate. For example, as shown in FIG. 18, when the probe is moved from the center portion to the outer peripheral portion of the wafer, at least a part of the probe card 10 is separated from the upper side of the stage 1 when moving to the cleaning area. When the probe card 10 is separated from the upper side of the stage 1, the amount of radiation heat received by the lower surface 11b of the probe card 10 becomes small, so that the temperature difference between the upper and lower surfaces becomes small. Thereby, the force F1 of the "warping deformation of the lower side protrusion" is changed in the probe card. At this time, the force F3 transmitted from the PCLS 50 to the probe card 10 is also changed, for example, in each of the pillars 53 in accordance with the action of the force and the law of reaction. Therefore, in the case of inspecting the IC wafer located on the outer periphery of the wafer, the force F3 also cancels the forces F1, F2, and the forces F1, F2 are reduced.
在該第1實施形態中,下側零件51對應於本發明之「第1零件」,上側零件61對應於本發明之「第2零件」,螺釘71對應於本發明之「第3零件」。又,下側支撐部52對應於本發明之「支撐構件」。進而,PCLS50對應於本發明之「鎖定裝置」。又,連接環30與卡固持器20及PCLS50之組合對應於本發明之「探針卡固定裝置」。In the first embodiment, the lower member 51 corresponds to the "first component" of the present invention, the upper component 61 corresponds to the "second component" of the present invention, and the screw 71 corresponds to the "third component" of the present invention. Further, the lower support portion 52 corresponds to the "support member" of the present invention. Further, the PCLS 50 corresponds to the "locking device" of the present invention. Further, the combination of the connection ring 30 and the card holder 20 and the PCLS 50 corresponds to the "probe card fixing device" of the present invention.
(第1實施形態之效果)(Effects of the first embodiment)
本發明之第1實施形態發揮以下效果。The first embodiment of the present invention exerts the following effects.
(1)探針卡01之中心部係藉由PCLS50而連結固定於連接環30。而且,連接環30係固定於探針器之殼體3。探針器之殼體3遠離高溫檢查之熱源,熱變動較小。由於可將熱變動較小之殼體3作為探針卡10之支撐點,故可抑制探針卡10之由熱膨脹所致之「下側凸起之翹曲變形」、或因卡固持器20之移位或變形而導致之探針卡10向下側之移動。藉此,對於探針13,可抑制未與IC晶片之電極墊等接觸之非接觸狀態下之前端13a之位置(即,前端位置)之變動,且可使非接觸狀態下之前端位置之位移量極小。(1) The center portion of the probe card 01 is coupled and fixed to the connecting ring 30 by the PCLS 50. Further, the connecting ring 30 is fixed to the housing 3 of the prober. The housing 3 of the prober is kept away from the heat source of the high temperature inspection, and the heat variation is small. Since the casing 3 having a small heat variation can be used as a support point of the probe card 10, the "warp deformation of the lower projection" caused by thermal expansion of the probe card 10 or the card holder 20 can be suppressed. The shifting or deformation causes the probe card 10 to move to the lower side. With this configuration, it is possible to suppress the variation of the position (i.e., the front end position) of the front end 13a in the non-contact state without contact with the electrode pad or the like of the IC wafer, and to shift the position of the front end in the non-contact state. The amount is very small.
(2)PCLS50包含固定於探針卡10之中心部之下側零件51、固定於連接環30之上側零件61、及連結固定下側零件51與上側零件61之螺釘71。藉此,PCLS50相對於探針卡10及連接環30之裝卸變得容易。(2) The PCLS 50 includes a lower portion 51 fixed to the center portion of the probe card 10, a member 61 fixed to the upper side of the connecting ring 30, and a screw 71 that connects and fixes the lower member 51 and the upper member 61. Thereby, the attachment and detachment of the PCLS 50 with respect to the probe card 10 and the connection ring 30 becomes easy.
例如,如圖5所示,於在探針卡10及連接環30上安裝PCLS50之情形時,於進行探針檢查之前且將探針卡10負載於探針器之前預先在探針卡10上安裝下側零件51。又,於將連接環30負載於探針器之前,預先在連接環30上安裝上側零件61。繼而,於將探針卡10及連接環30負載於探針器之後,使用螺釘71連結固定下側零件51與上側零件61。For example, as shown in FIG. 5, in the case where the PCLS 50 is mounted on the probe card 10 and the connection ring 30, it is previously placed on the probe card 10 before the probe inspection and before the probe card 10 is loaded on the prober. Install the lower part 51. Further, the upper member 61 is attached to the connecting ring 30 in advance before the connecting ring 30 is loaded on the probe. Then, after the probe card 10 and the connecting ring 30 are loaded on the prober, the lower member 51 and the upper member 61 are fixed and fixed by using the screw 71.
又,於卸下PCLS50之情形時,在將探針卡10及連接環30自探針器卸載之前,將螺釘71自螺孔卸下,解除下側零件51與上側零件61之連結狀態。其次,將探針卡10及連接環30自探針器卸載。其後,將下側零件51自探針卡10卸下。又,將上側零件61自連接環30卸下。Further, when the PCLS 50 is removed, the screw 71 is removed from the screw hole before the probe card 10 and the connecting ring 30 are unloaded from the probe, and the connection state between the lower member 51 and the upper member 61 is released. Next, the probe card 10 and the connecting ring 30 are unloaded from the probe. Thereafter, the lower part 51 is detached from the probe card 10. Further, the upper member 61 is detached from the connecting ring 30.
如此,藉由以下側零件51與上側零件61及螺釘71構成PCLS50,而可相對於探針卡10及連接環30容易地裝卸PCLS50。再者,將連接環30固定於探針器之殼體3之時點只要在進行探針檢查之前,則可為任意之時點。As described above, the PCLS 50 is formed by the lower side member 51, the upper member 61, and the screw 71, and the PCLS 50 can be easily attached and detached to the probe card 10 and the connecting ring 30. Further, the timing at which the connecting ring 30 is fixed to the casing 3 of the probe device can be any point as long as it is before the probe inspection.
(3)構成PCLS50之各零件中,最靠近探針卡10且於高溫檢查時最易受熱之複數根支柱53包含線膨脹係數較位於其上側之上側零件61小之材料。例如,各支柱53包含線膨脹係數極小之超級因瓦合金。藉此,可防止於進行高溫檢查時,各支柱53產生熱膨脹而將探針卡10按壓至下側。可防止因各支柱53之熱膨脹而導致探針卡10產生「下側凸起之翹曲變形」。(3) Among the components constituting the PCLS 50, the plurality of pillars 53 which are closest to the probe card 10 and which are most susceptible to heat during the high temperature inspection include a material having a coefficient of linear expansion smaller than that of the upper side member 61. For example, each of the pillars 53 includes a super Invar alloy having a very small coefficient of linear expansion. Thereby, it is possible to prevent the pillars 53 from being thermally expanded when the high temperature inspection is performed, and the probe card 10 is pressed to the lower side. It is possible to prevent the probe card 10 from being "warped and deformed by the lower side protrusion" due to thermal expansion of the respective pillars 53.
(驗證及其結果)(verification and results)
本發明者對利用PCLS之探針之前端位置之變動抑制效果進行了驗證。對該驗證之結果進行說明。The inventors verified the effect of suppressing the fluctuation of the position of the tip end of the probe using PCLS. The result of this verification will be explained.
圖6係表示本發明者所進行之驗證PCLS之效果所得之結果之曲線圖。圖6之橫軸表示時間。又,縱軸表示探針之前端位置之位移量「μm」。縱軸之正(+)表示向Z軸方向之+側(即,上側)之位移量,負(-)表示向Z軸方向之-側(即,下側)之位移量。該驗證中,在圖1所示之探針檢查裝置100中,於探針器之載台1上載置晶圓,在該狀態下將載台1加熱至150℃,而進行高溫檢查。繼而,每5分鐘測定探針13之非接觸狀態下之前端位置,記錄相對於進行高溫檢查前之前端位置(初始值:0)之Z軸方向之位移量。該測定與記錄係連續對4片晶圓進行高溫檢查。如圖6所示,確認在4片晶圓之各者中,探針13之前端位置之變動控制在±5μm。Fig. 6 is a graph showing the results obtained by the inventors of the present invention for verifying the effect of PCLS. The horizontal axis of Fig. 6 represents time. Further, the vertical axis indicates the displacement amount "μm" of the position of the tip end of the probe. The positive (+) of the vertical axis represents the amount of displacement to the + side (i.e., the upper side) in the Z-axis direction, and the negative (-) represents the amount of displacement to the side of the Z-axis direction (i.e., the lower side). In this verification, in the probe inspection apparatus 100 shown in FIG. 1, a wafer is placed on the stage 1 of the prober, and in this state, the stage 1 is heated to 150 ° C to perform high temperature inspection. Then, the front end position of the probe 13 in the non-contact state was measured every 5 minutes, and the displacement amount in the Z-axis direction with respect to the front end position (initial value: 0) before the high temperature inspection was recorded. The measurement and recording system continuously performs high temperature inspection on four wafers. As shown in FIG. 6, it was confirmed that the variation of the position of the front end of the probe 13 was controlled to ±5 μm in each of the four wafers.
再者,第1片之位移量之平均值較第2片及其以後之位移量之平均值低。關於該理由,本發明者認為與在剛對第1片開始高溫檢查後,探針卡10或卡固持器20、連接環30、PCLS50等構成探針檢查裝置100之各機器之溫度未穩定有關。Furthermore, the average value of the displacement amount of the first sheet is lower than the average value of the displacement amount of the second sheet and thereafter. For this reason, the inventors of the present invention thought that the temperature of each of the devices constituting the probe inspection device 100 such as the probe card 10, the card holder 20, the connection ring 30, and the PCLS 50 was not stabilized immediately after the high temperature inspection of the first sheet was started. .
(變化例)(variation)
在上述第1實施形態中,對下側支撐部52及上側支撐部62各自之平面形狀為十字(交叉)形之情形進行了說明。然而,於第1實施形態 中,下側支撐部52及上側支撐部62之形狀並不限定於此。例如,亦可如圖7所示般,下側支撐部52為十字形,上側支撐部62為沿一方向較長地延伸之矩形。又,亦可如圖8所示般,下側支撐部52為十字形,上側支撐部62為圓形。於此種情形時,亦發揮與上述第1實施形態之效果(1)~(3)相同之效果。In the first embodiment, the case where the planar shape of each of the lower support portion 52 and the upper support portion 62 is a cross (cross) shape has been described. However, in the first embodiment The shape of the lower support portion 52 and the upper support portion 62 is not limited thereto. For example, as shown in FIG. 7, the lower support portion 52 may have a cross shape, and the upper support portion 62 may have a rectangular shape that extends long in one direction. Further, as shown in FIG. 8, the lower support portion 52 may have a cross shape, and the upper support portion 62 may have a circular shape. In such a case, the same effects as the effects (1) to (3) of the first embodiment described above are exerted.
《第2實施形態》"Second Embodiment"
(構成)(constitution)
圖9係表示本發明之第2實施形態之探針卡200之構成例之圖。圖9(a)係俯視圖,圖9(b)係側視圖,圖9(c)係X-X'剖面圖。FIG. 9 is a view showing a configuration example of the probe card 200 according to the second embodiment of the present invention. Fig. 9(a) is a plan view, Fig. 9(b) is a side view, and Fig. 9(c) is a XX' cross-sectional view.
如圖9(a)~(c)所示,該探針卡200包括探針卡基板110、在探針卡基板110之上表面111側隔開距離而配置之支撐構件130、及介於探針卡基板110與支撐構件130之間之複數根支柱150。As shown in FIGS. 9(a) to 9(c), the probe card 200 includes a probe card substrate 110, a support member 130 disposed at a distance from the upper surface 111 side of the probe card substrate 110, and a probe member 130. A plurality of pillars 150 between the card substrate 110 and the support member 130.
探針卡基板110係安裝於未圖示之探針器而使用者,例如包含環氧玻璃。探針卡基板110之俯視時之形狀(即,平面形狀)例如為正圓形。關於探針卡基板110之大小,例如直徑為100~300mm,厚度為3.2~4.8mm。The probe card substrate 110 is attached to a probe device (not shown), and includes, for example, epoxy glass. The shape (i.e., planar shape) of the probe card substrate 110 in a plan view is, for example, a perfect circle. The size of the probe card substrate 110 is, for example, 100 to 300 mm in diameter and 3.2 to 4.8 mm in thickness.
又,於該探針卡基板110之上表面111上,例如安裝有未圖示之電路或電子零件等。進而,於探針卡基板110上安裝有連接於上述電路或電子零件等之複數根探針120。探針120係由例如配置於探針卡基板110之下表面112側之針保持器123固定,且其前端121位於探針卡基板110之下表面112側。探針120之根數及配置間隔例如對應於成為檢查對象之製品(即,形成於晶圓之IC晶片)之電極墊之個數與配置間隔。Further, on the upper surface 111 of the probe card substrate 110, for example, a circuit or an electronic component (not shown) is mounted. Further, a plurality of probes 120 connected to the above-described circuit or electronic component are mounted on the probe card substrate 110. The probe 120 is fixed by, for example, a needle holder 123 disposed on the lower surface 112 side of the probe card substrate 110, and its front end 121 is located on the lower surface 112 side of the probe card substrate 110. The number of the probes 120 and the arrangement interval correspond to, for example, the number and arrangement interval of the electrode pads of the article to be inspected (that is, the IC wafer formed on the wafer).
又,於探針卡基板110上,為了分別固定複數根支柱150之下端,而設置有貫通上表面111與下表面112之間之複數個螺孔113。Further, on the probe card substrate 110, a plurality of screw holes 113 penetrating between the upper surface 111 and the lower surface 112 are provided in order to fix the lower ends of the plurality of pillars 150, respectively.
支撐構件130係支撐探針卡基板110者,例如包含不鏽鋼鋼材。支撐構件130係以例如固定於未圖示之探針器之狀態使用。如圖9(a)所 示,該支撐構件130之平面形狀例如為十字(交叉)形。關於支撐構件130之大小,例如,自十字形之一端至另一端之長度為100~300mm,厚度為5~20mm。又,該支撐構件130中,為了固定複數根支柱150之上端,而設置有貫通支撐構件130之上表面131與下表面132之間之複數個螺孔133。The support member 130 is a member that supports the probe card substrate 110, and includes, for example, a stainless steel material. The support member 130 is used, for example, in a state of being fixed to a probe device (not shown). As shown in Figure 9(a) It is to be noted that the planar shape of the support member 130 is, for example, a cross (cross) shape. Regarding the size of the support member 130, for example, the length from one end to the other end of the cross is 100 to 300 mm, and the thickness is 5 to 20 mm. Further, in the support member 130, in order to fix the upper ends of the plurality of pillars 150, a plurality of screw holes 133 penetrating between the upper surface 131 and the lower surface 132 of the support member 130 are provided.
複數根支柱150係連結探針卡基板110與支撐構件130者,其長度L例如為10~20mm。該長度L相當於探針卡基板110與支撐構件130之相隔距離。又,複數根支柱150例如包含複數根第1支柱151與複數根第2支柱152。The plurality of pillars 150 are connected to the probe card substrate 110 and the support member 130, and have a length L of, for example, 10 to 20 mm. This length L corresponds to the distance between the probe card substrate 110 and the support member 130. Further, the plurality of pillars 150 include, for example, a plurality of first pillars 151 and a plurality of second pillars 152.
複數根第1支柱151係於第1圓周171上等間隔地配置。此處,第1圓周171例如為正圓之圓周,且為於探針卡基板110之中心部具有圓之中心之假想圓周。又,複數根第2支柱152係於第2圓周172上等間隔地配置。此處,第2圓周172例如為正圓之圓周,且為與第1圓周171呈同心圓(即,共有圓之中心)且直徑較第1圓周171大之假想圓周。圖9中例示如下情形:將4根第1支柱151在第1圓周171上等間隔地配置,將4根第2支柱152在第1圓周171上等間隔地配置,且第1支柱151與第2支柱152在圓之直徑方向(例如,X軸方向、Y軸方向)上成行。The plurality of first pillars 151 are arranged at equal intervals on the first circumference 171. Here, the first circumference 171 is, for example, a circumference of a perfect circle, and has an imaginary circumference having a center of a circle at a center portion of the probe card substrate 110. Further, the plurality of second pillars 152 are arranged at equal intervals on the second circumference 172. Here, the second circumference 172 is, for example, a circumference of a perfect circle, and is an imaginary circle having a concentric circle with respect to the first circumference 171 (that is, a center of a shared circle) and having a larger diameter than the first circumference 171. In the case where the four first pillars 151 are arranged at equal intervals on the first circumference 171, the four second pillars 152 are arranged at equal intervals on the first circumference 171, and the first pillars 151 and the first pillars are exemplified in FIG. The two pillars 152 are lined up in the diameter direction of the circle (for example, the X-axis direction and the Y-axis direction).
又,於第1支柱151及第2支柱152中,例如,分別設置有自下端貫通至上端之螺孔。而且,如圖9(c)所示,例如,第1支柱151係利用螺釘161自探針卡基板110側固定,並且利用螺釘166自支撐構件130側固定。於第1支柱151之長度方向(例如,Z軸方向)之中間部,在螺釘161與螺釘166之間確保有空間。相同地,第2支柱152係利用螺釘162自探針卡基板110側固定,並且利用螺釘167自支撐構件130側固定。於第2支柱152之長度方向之中間部,在螺釘162與螺釘167之間確保有空間。Further, in the first pillar 151 and the second pillar 152, for example, screw holes penetrating from the lower end to the upper end are provided. Further, as shown in FIG. 9(c), for example, the first stay 151 is fixed from the probe card substrate 110 side by screws 161, and is fixed from the support member 130 side by screws 166. In the intermediate portion of the longitudinal direction of the first pillar 151 (for example, the Z-axis direction), a space is secured between the screw 161 and the screw 166. Similarly, the second stay 152 is fixed from the probe card substrate 110 side by the screw 162, and is fixed from the support member 130 side by the screw 167. A space is secured between the screw 162 and the screw 167 in the intermediate portion of the second post 152 in the longitudinal direction.
又,在本發明之第2實施形態中,第2支柱152之熱膨脹率(熱膨脹 係數)大於第1支柱151之熱膨脹率。即,於將第1支柱151之熱膨脹率設為β1,將第2支柱152之熱膨脹率設為β2時,以使下述(1)式成立之方式,分別選擇第1支柱151與第2支柱152之材料。Further, in the second embodiment of the present invention, the thermal expansion coefficient (thermal expansion) of the second pillar 152 The coefficient) is larger than the thermal expansion coefficient of the first pillar 151. In other words, when the coefficient of thermal expansion of the first pillar 151 is β1 and the coefficient of thermal expansion of the second pillar 152 is β2, the first pillar 151 and the second pillar are selected so as to satisfy the following formula (1). 152 material.
β2>β1…(1)22>β1...(1)
例如,第1支柱151之材料為JIS規格中SUS430(β=10.4×10-6 ℃、0~100℃),第2支柱152之材料為JIS規格中SUS410(β=11.0×10-6 ℃、0~100℃)。所謂0~100℃係指0~100℃之範圍內之熱膨脹率之值。或者,亦可第1支柱151為熱膨脹率極小之超級因瓦合金(β=±0.1×10-6 ℃、0~100℃),第2支柱152為JIS規格中SUS430或SUS410。在本發明之第2實施形態中,能以滿足(1)式為條件,任意地選擇第1支柱151與第2支柱152之各材料。For example, the material of the first pillar 151 is SUS430 (β = 10.4 × 10 -6 ° C, 0 to 100 ° C) in the JIS standard, and the material of the second pillar 152 is SUS 410 in the JIS standard (β = 11.0 × 10 -6 ° C, 0~100°C). The term "0 to 100 ° C" means the value of the coefficient of thermal expansion in the range of 0 to 100 ° C. Alternatively, the first pillar 151 may be a super Invar alloy having a small coefficient of thermal expansion (β = ± 0.1 × 10 -6 ° C, 0 to 100 ° C), and the second pillar 152 may be SUS430 or SUS 410 in JIS standard. In the second embodiment of the present invention, each material of the first pillar 151 and the second pillar 152 can be arbitrarily selected in accordance with the condition of the formula (1).
又,於將探針卡基板110之熱膨脹係數設為βb時,在β1、β2及βb之間,例如,下述(2)式成立。Moreover, when the thermal expansion coefficient of the probe card substrate 110 is βb, for example, the following formula (2) holds between β1, β2, and βb.
βb>β2>β1…(2)Bb>β2>β1...(2)
再者,在本發明之第2實施形態中,固定第1支柱51之螺釘161、166較佳為包含與第1支柱151相同之材料。藉此,第1支柱151與螺釘161、166之熱膨脹率一致,故可將第1支柱151與螺釘161、166看作一體物,從而容易控制加熱試驗中之第1支柱151之膨脹、收縮之體積變化量(長度L之變化量)。又,於膨脹、收縮之過程中,可防止在第1支柱151與螺釘161、166之間蓄積由熱膨脹率之差引起之應力。根據相同之理由,固定第2支柱152之螺釘162、167亦較佳為包含與第2支柱152相同之材料。Further, in the second embodiment of the present invention, the screws 161 and 166 for fixing the first support 51 preferably include the same material as the first support 151. Since the first column 151 and the screws 161 and 166 have the same thermal expansion coefficient, the first column 151 and the screws 161 and 166 can be regarded as an integral body, and the expansion and contraction of the first column 151 in the heating test can be easily controlled. The amount of volume change (the amount of change in length L). Further, during expansion and contraction, it is possible to prevent the stress caused by the difference in thermal expansion coefficient from accumulating between the first stay 151 and the screws 161 and 166. For the same reason, the screws 162 and 167 that fix the second post 152 preferably also contain the same material as the second post 152.
(動作.作用)(action. role)
圖10係表示於高溫檢查時施加至探針卡基板110之力F1、F2之概念圖。於使用探針卡200進行高溫檢查之情形時,如圖19所示,於在載臺上固定有晶圓之狀態下,對內置於載台之加熱器通電而加熱載 台。藉此,介隔載台,晶圓之溫度上升至例如150℃~200℃。又,在晶圓之上方(即,載臺之上方)配置探針卡200,於晶圓之溫度穩定後,使探針120接觸於形成於晶圓之IC晶片之電極墊,測定IC晶片之電氣特性。Fig. 10 is a conceptual diagram showing forces F1 and F2 applied to the probe card substrate 110 at the time of high temperature inspection. When the probe card 200 is used for high temperature inspection, as shown in FIG. 19, the heater built in the stage is energized and heated while the wafer is fixed on the stage. station. Thereby, the temperature of the wafer rises to, for example, 150 ° C to 200 ° C by the spacer. Further, the probe card 200 is placed above the wafer (that is, above the stage), and after the temperature of the wafer is stabilized, the probe 120 is brought into contact with the electrode pad of the IC wafer formed on the wafer, and the IC chip is measured. Electrical characteristics.
在該過程中,對配置於晶圓之上方之探針卡基板110之下表面112傳遞來自晶圓之放射熱或來自探針之傳導熱。藉此,探針卡基板110自下表面112側溫度上升,而在下表面112與上表面111之間產生溫度差(熱梯度)。如圖10所示,因該溫度差而導致對探針卡基板110施加產生「下側凸起之翹曲變形」之方向之力F1。In this process, the radiant heat from the wafer or the conduction heat from the probe is transferred to the lower surface 112 of the probe card substrate 110 disposed above the wafer. Thereby, the probe card substrate 110 rises in temperature from the lower surface 112 side, and a temperature difference (thermal gradient) is generated between the lower surface 112 and the upper surface 111. As shown in FIG. 10, the force F1 in the direction in which "the warp deformation of the lower side protrusion" is generated is applied to the probe card substrate 110 due to the temperature difference.
另一方面,亦經由探針卡基板110對配置於探針卡基板110之上表面111側之複數根支柱150傳遞上述放射熱或傳導熱。而且,因來自該探針卡基板110之傳熱,而使複數根支柱150之溫度分別上升。此處,如(1)式所示般,第2支柱152之熱膨脹率β2大於第1支柱151之熱膨脹率β1。因此,第2支柱152較第1支柱151更膨脹,第2支柱152較第1支柱151更用力地將探針卡基板110向下方(即,晶圓側)按壓。其結果,如圖10所示,對探針卡基板110施加產生「上側凸起之翹曲變形」之方向之力F2。欲使「上側凸起之翹曲變形」產生之力F2抵消欲使「下側凸起之翹曲變形」產生之力F1。藉此,可減小力F1,故可減輕由探針卡基板110之上下表面之溫度差引起之「下側凸起之翹曲變形」。On the other hand, the radiation heat or conduction heat is transmitted to the plurality of pillars 150 disposed on the upper surface 111 side of the probe card substrate 110 via the probe card substrate 110. Further, the temperature of the plurality of pillars 150 rises due to heat transfer from the probe card substrate 110. Here, as shown in the formula (1), the thermal expansion coefficient β2 of the second pillar 152 is larger than the thermal expansion coefficient β1 of the first pillar 151. Therefore, the second pillar 152 expands more than the first pillar 151, and the second pillar 152 presses the probe card substrate 110 downward (that is, the wafer side) more strongly than the first pillar 151. As a result, as shown in FIG. 10, the force F2 in the direction in which "the warp deformation of the upper side protrusion" is generated is applied to the probe card substrate 110. The force F2 generated by the "warping deformation of the upper side protrusion" counteracts the force F1 which is intended to cause "warping deformation of the lower side protrusion". Thereby, the force F1 can be reduced, so that the "warping deformation of the lower side protrusion" caused by the temperature difference between the upper and lower surfaces of the probe card substrate 110 can be reduced.
又,在高溫檢查中,一面使探針卡200相對於晶圓相對地移動,一面檢查形成於晶圓之複數個IC晶片之一部分或全部。在該過程中,如圖18所示,有檢查位於晶圓之外周部之IC晶片之情形、或使探針卡200向載台外之清潔區域移動之情形。於該情形時,探針卡200之至少一部分自載台之上方離開。若探針卡200自載台之上方離開,則探針卡基板110之下表面112所受到之放射熱量變小,故上下表面之溫度差變小。藉此,欲使「下側凸起之翹曲變形」產生之力F1變小,從而探 針卡基板110之翹曲變形趨向收斂。又,由於自探針卡基板110向各支柱150之傳熱量亦變小,故各支柱150根據熱膨脹率而收縮。藉此,欲使「上側凸起之翹曲變形」產生之力F2亦變小。Further, during the high temperature inspection, part or all of a plurality of IC chips formed on the wafer are inspected while the probe card 200 is relatively moved relative to the wafer. In this process, as shown in FIG. 18, there is a case where the IC chip located on the outer peripheral portion of the wafer is inspected or the probe card 200 is moved to the cleaning region outside the stage. In this case, at least a portion of the probe card 200 exits above the stage. When the probe card 200 is separated from the upper side of the stage, the amount of radiation heat received by the lower surface 112 of the probe card substrate 110 becomes small, so that the temperature difference between the upper and lower surfaces becomes small. Therefore, the force F1 generated by the "warping deformation of the lower side protrusion" is reduced, thereby exploring The warpage deformation of the card substrate 110 tends to converge. Moreover, since the amount of heat transfer from the probe card substrate 110 to each of the pillars 150 is also small, each of the pillars 150 contracts according to the coefficient of thermal expansion. Thereby, the force F2 which is generated by the "warping deformation of the upper side protrusion" is also reduced.
在該第2實施形態中,探針卡基板110之下表面112對應於本發明之「一面」,上表面111對應於本發明之「另一面」。In the second embodiment, the lower surface 112 of the probe card substrate 110 corresponds to "one side" of the present invention, and the upper surface 111 corresponds to the "other side" of the present invention.
(第2實施形態之效果)(Effect of the second embodiment)
本發明之探針卡發揮以下效果。The probe card of the present invention exerts the following effects.
(1)探針卡200在探針卡基板110與支撐構件130之間具有第1支柱151、及配置於較第1支柱151更遠離探針卡基板110之中心部之位置(例如,外周部)之第2支柱152。此處,第2支柱152之熱膨脹率β2大於第1支柱151之熱膨脹率β1。(1) The probe card 200 has the first pillar 151 between the probe card substrate 110 and the support member 130, and is disposed at a position farther from the center portion of the probe card substrate 110 than the first pillar 151 (for example, the outer peripheral portion) The second pillar 152. Here, the thermal expansion coefficient β2 of the second pillar 152 is larger than the thermal expansion coefficient β1 of the first pillar 151.
藉此,於使用探針卡200進行高溫檢查時,對探針卡基板110施加欲使「下側凸起之翹曲變形」產生之力F1。又,因第1支柱151與第2支柱152之熱膨脹率之差,而導致對探針卡基板110施加與翹曲變形對抗之力。藉由該等2個力相互抵消,而可減輕因探針卡基板110之上下表面之溫度差所產生之翹曲變形。Thereby, when the probe card 200 is used for the high temperature inspection, the force F1 at which the "warp deformation of the lower side protrusion" is generated is applied to the probe card substrate 110. Further, due to the difference in thermal expansion coefficient between the first pillar 151 and the second pillar 152, a force against the warpage deformation is applied to the probe card substrate 110. By the two forces cancel each other, the warpage deformation caused by the temperature difference between the upper and lower surfaces of the probe card substrate 110 can be alleviated.
(2)又,第1支柱151與第2支柱152係分別準備有複數根,第1支柱151係於第1圓周171上等間隔地配置,第2支柱152係於第2圓周172上等間隔地配置。藉此,能以呈同心圓狀包圍探針卡基板110之中心部,且自該圓之中心朝向外周變大之方式設定將探針卡基板110向下方按壓之力(即,按下力)之分佈。以此方式設定之按下力為欲使探針卡基板110上產生「上側凸起之翹曲變形」之力F2,該力F2作用在與欲使「下側凸起之翹曲變形」產生之力F1正相反之方向。因此,可更有效地減輕因探針卡基板110之上下表面之溫度差所產生之翹曲變形。(2) Further, a plurality of the first pillars 151 and the second pillars 152 are provided, and the first pillars 151 are arranged at equal intervals on the first circumference 171, and the second pillars 152 are equally spaced on the second circumference 172. Ground configuration. With this configuration, the center portion of the probe card substrate 110 can be surrounded concentrically, and the force for pressing the probe card substrate 110 downward (that is, the pressing force) can be set so that the center of the circle becomes larger toward the outer circumference. Distribution. The pressing force set in this manner is a force F2 for causing "warping deformation of the upper side protrusion" on the probe card substrate 110, and the force F2 acts on the "warping deformation of the lower side protrusion". The force F1 is in the opposite direction. Therefore, warpage deformation due to the temperature difference between the upper and lower surfaces of the probe card substrate 110 can be more effectively alleviated.
(3)由於在高溫檢查時可減輕探針卡基板110之翹曲變形,故可縮 小探針120之前端位置之位移量。藉此,可使對探針120之電極墊之按壓均勻化。又,由於可縮小探針120之前端位置之位移量,且可使按下壓力均勻化,故亦可進一步提高高溫檢查之溫度(例如,設為超過200℃之溫度)。(3) Since the warpage deformation of the probe card substrate 110 can be alleviated during the high temperature inspection, it can be shrunk The amount of displacement of the front end position of the small probe 120. Thereby, the pressing of the electrode pads of the probe 120 can be made uniform. Further, since the displacement amount at the position of the front end of the probe 120 can be made small and the pressing pressure can be made uniform, the temperature of the high temperature inspection can be further increased (for example, a temperature exceeding 200 ° C).
(變化例)(variation)
(1)再者,對複數根支柱150包含例如複數根第1支柱151與複數根第2支柱152之情形進行了說明。然而,在第2實施形態中,複數根支柱150並不限定於第1支柱151及第2支柱152之2種。例如,如圖11所示,複數根支柱150中,除第1支柱151及第2支柱152以外,亦可包含第3支柱153。在該例中,第3支柱153係配置於探針卡基板110之中心部上。探針卡基板110之中心部雖為難以配置電子零件之所謂之死空間,但在此處配置第3支柱153。(1) Further, the case where the plurality of pillars 150 include, for example, a plurality of first pillars 151 and a plurality of second pillars 152 has been described. However, in the second embodiment, the plurality of pillars 150 are not limited to two types of the first pillar 151 and the second pillar 152. For example, as shown in FIG. 11, the plurality of pillars 150 may include the third pillars 153 in addition to the first pillars 151 and the second pillars 152. In this example, the third pillar 153 is disposed on the center portion of the probe card substrate 110. The center portion of the probe card substrate 110 is a so-called dead space in which it is difficult to arrange electronic components, but the third pillar 153 is disposed here.
又,第3支柱153之熱膨脹率小於第1支柱151之熱膨脹率。即,於將第3支柱153之熱膨脹率設為β3時,以下述(3)式成立之方式選擇第3支柱153之材料。Moreover, the coefficient of thermal expansion of the third pillar 153 is smaller than the coefficient of thermal expansion of the first pillar 151. In other words, when the coefficient of thermal expansion of the third pillar 153 is β3, the material of the third pillar 153 is selected so as to satisfy the following formula (3).
β2>β1>β3…(3)22>β1>β3...(3)
例如,於第1支柱151之材料為JIS規格中之SUS430,第2支柱152之材料為JIS規格中之SUS410之情形時,可選擇相較於該等熱膨脹率極小之超級因瓦合金作為第3支柱153。For example, when the material of the first pillar 151 is SUS430 in the JIS standard and the material of the second pillar 152 is SUS410 in the JIS standard, the super-invar alloy which is extremely small compared to the thermal expansion coefficient can be selected as the third. Pillar 153.
若為此種構成,則可於探針卡基板110中,不犧牲電子零件之配置空間而增加支柱150之根數。又,探針卡基板110之中心部為易於積熱之部位,但藉由第3支柱153發揮作為傳熱路徑之功能,而可自探針卡基板110之中心部向支撐構件130側高效地散熱。According to this configuration, the number of the pillars 150 can be increased in the probe card substrate 110 without sacrificing the arrangement space of the electronic components. Further, the center portion of the probe card substrate 110 is a portion that is easy to accumulate heat, but the third pillar 153 functions as a heat transfer path, and can efficiently be efficiently moved from the center portion of the probe card substrate 110 toward the support member 130 side. Cooling.
再者,與第1支柱151及第2支柱152相同,自支撐構件130側指示第3支柱153之螺釘163與自探針卡基板110側固定第3支柱153之螺釘(未圖示)亦較佳為包含與第3支柱153相同之材料。In the same manner as the first pillars 151 and the second pillars 152, the screws 163 that instruct the third pillars 153 from the support member 130 side and the screws (not shown) that fix the third pillars 153 from the probe card substrate 110 side are also compared. It is preferable to include the same material as the third pillar 153.
(2)又,在第2實施形態中,亦可省略圖11所示之第1支柱151。即,亦可如圖12(a)及(b)所示般,於探針卡基板110之中心部配置第3支柱153,於外周部配置第2支柱152,在中心部與外周部之間之中間部未配置支柱150。(2) Further, in the second embodiment, the first pillar 151 shown in Fig. 11 may be omitted. In other words, as shown in FIGS. 12(a) and 12(b), the third pillar 153 may be disposed at the center of the probe card substrate 110, and the second pillar 152 may be disposed on the outer peripheral portion between the center portion and the outer peripheral portion. The pillar 150 is not disposed in the middle portion.
若為此種構成,則例如可容易在探針卡基板110之中間部之上表面111側確保空間。而且,可在該確保之空間內配置線圈、電容器或經封裝化之IC元件等各種電子零件155。藉此,可提高探針卡基板110中之電子零件之安裝密度。再者,於圖12所示之變化例中,第3支柱153對應於本發明之「第1支柱」。With such a configuration, for example, it is possible to easily secure a space on the upper surface 111 side of the intermediate portion of the probe card substrate 110. Further, various electronic components 155 such as coils, capacitors, or packaged IC components can be disposed in the space to be secured. Thereby, the mounting density of the electronic components in the probe card substrate 110 can be increased. Further, in the variation shown in FIG. 12, the third pillar 153 corresponds to the "first pillar" of the present invention.
(3)又,在上述第2實施形態中,對(2)式之關係成立之情形、即探針卡基板110之熱膨脹率βb大於第2支柱152之熱膨脹率β2之情形進行了說明。然而,在第2實施形態中,熱膨脹率之大小關係並不限定於此。即,如下述式(2)'所示般,第2支柱152之熱膨脹率β2亦可大於探針卡基板110之熱膨脹率βb。(3) In the second embodiment, the case where the relationship of the formula (2) is established, that is, the thermal expansion coefficient βb of the probe card substrate 110 is larger than the thermal expansion coefficient β2 of the second pillar 152 has been described. However, in the second embodiment, the magnitude relationship of the coefficient of thermal expansion is not limited to this. That is, as shown by the following formula (2)', the thermal expansion coefficient β2 of the second pillar 152 may be larger than the thermal expansion coefficient βb of the probe card substrate 110.
β2>βb>β1…(2)'22>βb>β1...(2)'
例如,使第2支柱152包含樹脂材料,或,使第2支柱152與螺釘162、167包含相同之樹脂材料,藉此,可滿足(2)'式。於(2)'式成立時,第1支柱151及第2支柱152之熱膨脹率之差更大,從而第2支柱152可將探針卡基板110之外周部進一步向下方按壓。因此,可進一步減輕探針卡200中所產生之「下側凸起之翹曲變形」。For example, the second pillar 152 is made of a resin material, or the second pillar 152 and the screws 162 and 167 are made of the same resin material, whereby the formula (2) can be satisfied. When the equation (2) is satisfied, the difference between the thermal expansion coefficients of the first pillar 151 and the second pillar 152 is larger, and the second pillar 152 can further press the outer peripheral portion of the probe card substrate 110 downward. Therefore, the "warping deformation of the lower side protrusion" generated in the probe card 200 can be further reduced.
《第3實施形態》"Third Embodiment"
在上述第2實施形態中,對支撐構件之平面形狀為十字形之情形進行了說明。然而,在本發明之實施形態中,支撐構件之平面形狀並不限定於此。支撐構件之平面形狀亦可為例如四邊形、六邊形等多邊形、或正圓形。又,支撐構件亦可為厚度相對於縱橫之尺寸較小之板狀者。In the second embodiment described above, the case where the planar shape of the support member is a cross shape has been described. However, in the embodiment of the present invention, the planar shape of the support member is not limited thereto. The planar shape of the support member may also be a polygon such as a quadrangle or a hexagon, or a perfect circle. Further, the support member may be a plate having a thickness smaller than the vertical and horizontal dimensions.
圖13係表示本發明之第3實施形態之探針卡300之構成例之俯視圖。如圖13所示,該探針卡300包括探針卡基板110、在探針卡基板110之上表面111側隔開距離而配置之支撐板230、及介於探針卡基板110與支撐構件130之間之複數根支柱150。支撐板230係支撐探針卡300者,例如包含不鏽鋼鋼材。支撐板230係以例如固定於未圖示之探針器之狀態使用。Fig. 13 is a plan view showing a configuration example of a probe card 300 according to a third embodiment of the present invention. As shown in FIG. 13 , the probe card 300 includes a probe card substrate 110 , a support plate 230 disposed at a distance from the upper surface 111 side of the probe card substrate 110 , and a probe card substrate 110 and a support member. A plurality of struts 150 between 130. The support plate 230 is a member that supports the probe card 300, for example, including stainless steel. The support plate 230 is used, for example, in a state of being fixed to a probe device (not shown).
關於該支撐板230,如圖13所示,該支撐部230之平面形狀例如為正圓形。與圖9所示之支撐構件130相同,為了亦在該支撐板230上固定支柱150之上端,而設置有複數個貫通支撐板230之上表面111與下表面112之間之螺孔。Regarding the support plate 230, as shown in FIG. 13, the planar shape of the support portion 230 is, for example, a perfect circle. Similarly to the support member 130 shown in FIG. 9, in order to also fix the upper end of the strut 150 on the support plate 230, a plurality of screw holes penetrating between the upper surface 111 and the lower surface 112 of the support plate 230 are provided.
在該探針卡300中,第1支柱151及第2支柱152為與第2實施形態相同之構成且具有相同之功能。藉此,第3實施形態發揮與第2實施形態之效果(1)~(3)相同之效果。又,在第3實施形態中,亦可應用第2實施形態中所說明之變化例(1)~(3)。In the probe card 300, the first pillar 151 and the second pillar 152 have the same configuration as that of the second embodiment and have the same functions. Thereby, the third embodiment exhibits the same effects as the effects (1) to (3) of the second embodiment. Further, in the third embodiment, the modifications (1) to (3) described in the second embodiment can be applied.
例如,如圖14所示,複數根支柱150除包含第1支柱151及第2支柱152以外,亦可包含第3支柱153。第3支柱153例如係配置於探針卡基板110之中心部上。又,以上述(3)式成立之方式,分別選擇構成第1支柱151與第2支柱152及第3支柱153之材料。若為此種構成,則發揮與第2實施形態之變化例(1)相同之效果。For example, as shown in FIG. 14, the plurality of pillars 150 may include the third pillars 153 in addition to the first pillars 151 and the second pillars 152. The third pillar 153 is disposed, for example, on a central portion of the probe card substrate 110. Further, the materials constituting the first pillar 151, the second pillar 152, and the third pillar 153 are selected so as to satisfy the above formula (3). According to this configuration, the same effects as the modification (1) of the second embodiment are exhibited.
又,在圖14中亦可省略第1支柱151。即,亦可如圖15所示般,於探針卡基板110之中心部配置第3支柱153,於外周部配置第2支柱152,在中心部與外周部之間之中間部未配置第1支柱150。若為此種構成,則發揮與第2實施形態之變化例(2)相同之效果。Further, the first pillar 151 may be omitted in FIG. In other words, as shown in FIG. 15, the third pillar 153 may be disposed at the center of the probe card substrate 110, and the second pillar 152 may be disposed on the outer peripheral portion, and the first portion between the center portion and the outer peripheral portion may not be disposed first. Pillar 150. According to this configuration, the same effects as the modification (2) of the second embodiment are exhibited.
進而,如圖16所示,第2支柱152之根數亦可較第1支柱151多。若為此種構成,則可使第2圓周172上之第2支柱152之配置間隔接近於第1圓周171上之第1支柱151之配置間隔。藉此,可防止與第1圓周171 上相比,第2圓周172上之按下力之分佈稀疏。在第2圓周172上,可使第2支柱152之按下力之分佈更接近均勻。Further, as shown in FIG. 16, the number of the second pillars 152 may be larger than that of the first pillars 151. According to this configuration, the arrangement interval of the second pillars 152 on the second circumference 172 can be made close to the arrangement interval of the first pillars 151 on the first circumference 171. Thereby, the first circumference 171 can be prevented In comparison, the distribution of the pressing force on the second circumference 172 is sparse. On the second circumference 172, the distribution of the pressing force of the second stay 152 can be made closer to uniform.
在該第3實施形態中,支撐板230對應於本發明之「支撐構件」。In the third embodiment, the support plate 230 corresponds to the "support member" of the present invention.
《第4實施形態》"Fourth Embodiment"
圖17係表示本發明之第4實施形態之支撐板330之構成例之俯視圖。該支撐板330之平面形狀例如為正圓形,形成有多個自其上表面111貫通至下表面112之螺孔133。於該支撐板330形成有多個螺孔133。具體而言,於以支撐板330之中心部作為圓之中心之複數個同心圓之各圓周上,分別等間隔地配置有複數個螺孔133。又,亦可於該圓之中心亦形成有螺孔133。再者,此處所謂之圓周,與第2、第3實施形態相同,指假想圓周。Fig. 17 is a plan view showing a configuration example of a support plate 330 according to a fourth embodiment of the present invention. The planar shape of the support plate 330 is, for example, a perfect circle, and a plurality of screw holes 133 penetrating from the upper surface 111 to the lower surface 112 are formed. A plurality of screw holes 133 are formed in the support plate 330. Specifically, a plurality of screw holes 133 are disposed at equal intervals on each of a plurality of concentric circles having a center portion of the support plate 330 as a center of a circle. Further, a screw hole 133 may be formed in the center of the circle. Here, the circumference referred to here is the same as the second and third embodiments, and refers to a virtual circumference.
若為此種構成,則例如可自複數個螺孔133中選擇任意之螺孔133,並使螺釘穿過所選擇之螺孔133而固定支柱150。可根據探針卡基板110之螺孔133之位置選擇支撐板330之螺孔133,且在此處固定支柱150,故可提高支撐板330之通用性。In such a configuration, for example, any of the plurality of screw holes 133 can be selected from the plurality of screw holes 133, and the screw can be passed through the selected screw hole 133 to fix the column 150. The screw hole 133 of the support plate 330 can be selected according to the position of the screw hole 133 of the probe card substrate 110, and the support 150 can be fixed therein, so that the versatility of the support plate 330 can be improved.
本發明並非可限定於以上所記載之各實施形態者。可基於本領域技術人員之知識對各實施形態添加設計變更等,添加有此種變形之態樣亦包含於本發明之範圍。The present invention is not limited to the embodiments described above. Design changes and the like may be added to the respective embodiments based on the knowledge of those skilled in the art, and the addition of such deformation is also included in the scope of the present invention.
1‧‧‧載台1‧‧‧ stage
3‧‧‧殼體3‧‧‧Shell
10‧‧‧探針卡10‧‧‧ probe card
11‧‧‧卡基板11‧‧‧ card substrate
11a‧‧‧上表面11a‧‧‧ upper surface
11b‧‧‧下表面11b‧‧‧ lower surface
13‧‧‧探針13‧‧‧ probe
13a‧‧‧前端13a‧‧‧ front end
15‧‧‧針保持器15‧‧‧ needle holder
20‧‧‧卡固持器20‧‧‧ card holder
21‧‧‧薄板部21‧‧‧Sheet Department
23‧‧‧階差23‧‧ ‧ step
30‧‧‧連接環30‧‧‧Connecting ring
31‧‧‧彈簧銷31‧‧ ‧spring pin
35‧‧‧螺釘35‧‧‧ screws
50‧‧‧PCLS50‧‧‧PCLS
51‧‧‧下側零件51‧‧‧lower parts
52‧‧‧下側支撐部52‧‧‧lower support
53‧‧‧支柱53‧‧‧ pillar
54‧‧‧螺釘54‧‧‧ screws
55‧‧‧螺釘55‧‧‧ screws
61‧‧‧上側零件61‧‧‧Upper parts
62‧‧‧上側支撐部62‧‧‧Upper support
63‧‧‧連結部63‧‧‧Connecting Department
64‧‧‧螺釘64‧‧‧ screws
71‧‧‧螺釘71‧‧‧ screws
100‧‧‧探針檢查裝置100‧‧‧ probe inspection device
Claims (6)
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JP2012140685 | 2012-06-22 | ||
JP2012224932 | 2012-10-10 |
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TW102122253A TWI513984B (en) | 2012-06-22 | 2013-06-21 | Probe card fixture, probe inspection device, and probe inspection method |
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JP (1) | JP5816749B2 (en) |
KR (1) | KR101569303B1 (en) |
TW (1) | TWI513984B (en) |
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TWI747553B (en) * | 2020-10-15 | 2021-11-21 | 華邦電子股份有限公司 | Wafer probe device |
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CN106338625B (en) * | 2015-07-06 | 2019-07-26 | 创意电子股份有限公司 | Probe card |
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TWI597503B (en) * | 2016-08-24 | 2017-09-01 | 美亞國際電子有限公司 | Probe card |
KR20210032472A (en) * | 2018-07-18 | 2021-03-24 | 니혼덴산리드가부시키가이샤 | Probe, inspection jig, inspection device, and manufacturing method of probe |
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JP2004205487A (en) * | 2002-11-01 | 2004-07-22 | Tokyo Electron Ltd | Probe card fixing mechanism |
JP2007294489A (en) * | 2006-04-20 | 2007-11-08 | Mitsumi Electric Co Ltd | Inspection method of semiconductor device |
-
2013
- 2013-06-20 KR KR1020147008159A patent/KR101569303B1/en not_active IP Right Cessation
- 2013-06-20 JP JP2014520958A patent/JP5816749B2/en active Active
- 2013-06-20 WO PCT/JP2013/003865 patent/WO2013190844A1/en active Application Filing
- 2013-06-21 TW TW102122253A patent/TWI513984B/en not_active IP Right Cessation
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JP2006108456A (en) * | 2004-10-07 | 2006-04-20 | Japan Electronic Materials Corp | Probe device |
US7934945B2 (en) * | 2006-09-28 | 2011-05-03 | Kabushiki Kaisha Nihon Micronics | Electrical connecting apparatus |
CN101883986A (en) * | 2007-11-30 | 2010-11-10 | 东京毅力科创株式会社 | Probe device |
TW201109676A (en) * | 2009-09-15 | 2011-03-16 | Mpi Corp | High frequency probe card |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI747553B (en) * | 2020-10-15 | 2021-11-21 | 華邦電子股份有限公司 | Wafer probe device |
Also Published As
Publication number | Publication date |
---|---|
JPWO2013190844A1 (en) | 2016-02-08 |
KR20140054380A (en) | 2014-05-08 |
WO2013190844A1 (en) | 2013-12-27 |
KR101569303B1 (en) | 2015-11-13 |
JP5816749B2 (en) | 2015-11-18 |
TW201405131A (en) | 2014-02-01 |
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