TWI511792B - A method for wet sorting mineral powders with multiple impurities - Google Patents
A method for wet sorting mineral powders with multiple impurities Download PDFInfo
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Description
本發明是有關於一種濕式分選方法,特別是一種含多雜質礦物粉體之濕式分選方法。The present invention relates to a wet sorting method, and more particularly to a wet sorting method comprising a multi-impurity mineral powder.
近年來,二次資源再利用已成為全球各國產業界與學術界共同致力的發展重點之一,而所採用的技術,大多是由以往原生資源的純化精煉技術改良而來,例如濕法浸漬、火法精煉等;這些方式在處理二次資源時,大多會面臨一個共同問題:雜質成分遠較原生資源複雜許多,若直接進入萃取提煉程序,不但會消耗更多的酸鹼溶劑與能量等,也會使得初級產品純度低落,必須進行複雜的後續純化步驟,例如中和、氧化、置換、離子交換、電解等,使得資源再生的經濟效益大打折扣。In recent years, the reuse of secondary resources has become one of the development priorities of the industry and academia in the world. Most of the technologies used have been improved from the purification and refining techniques of the original resources, such as wet impregnation. Fire refining, etc.; these methods often face a common problem when dealing with secondary resources: the impurity components are much more complicated than the original resources. If you directly enter the extraction and refining process, not only will it consume more acid and alkali solvents and energy, etc. It also makes the primary product low in purity, and requires complicated subsequent purification steps such as neutralization, oxidation, displacement, ion exchange, electrolysis, etc., which greatly reduces the economic benefits of resource regeneration.
例如,由電爐煉鋼廠集塵灰中回收鋅,先前各國有多件直接浸漬提煉的專利技術,其中包括法國Cebedau技術、義大利EZINEX技術以及AMAX技術等,這些技術為了克服電爐集塵灰中高複雜度的雜質成分,除了大量採用高濃度酸鹼外,部分也進行壓力浸漬,藉由溫度的提升增加鋅的浸出率,除此之外,為了去除伴隨浸出的鐵、銅、錳、鎳等雜質,後續必須進行多段複雜的純化步驟,例如中和、氧化、置換、離子交換、吸附等,不但耗費大量化學藥劑與能量,更使得整體資源回收的經濟效益低落。For example, zinc is recovered from dust collection ash in electric steelmaking plants. Previously, there were several patented technologies for direct immersion and refining, including French Cebedau technology, Italian EZINEX technology and AMAX technology. These technologies are designed to overcome the high dust collection in electric furnaces. In addition to the high concentration of acid and alkali, the impurity component of the complexity is also subjected to pressure immersion, and the leaching rate of zinc is increased by the increase of temperature, in addition to removing iron, copper, manganese, nickel, etc. accompanying leaching. Impurities, followed by a number of complex purification steps, such as neutralization, oxidation, displacement, ion exchange, adsorption, etc., not only consume a lot of chemicals and energy, but also make the overall resource recovery economic benefits low.
因此,在多年經驗之後,這類直接強浸漬的實廠不是 關閉,便是退而求其次,改為精煉由火法處理技術所產出粗氧化鋅;而會導致如此的最大原因即在於,這些流程工藝在進行浸漬精煉之前,並未針對各項複雜的礦物成分進行初步分選,以至於浸漬過程中消耗過多的溶劑與能量。Therefore, after years of experience, this kind of direct strong impregnation is not Close, it is the second best thing to refine the crude zinc oxide produced by the fire treatment technology; the biggest reason for this is that these process processes are not specific to the complex before the impregnation refining. The mineral components are initially sorted so that too much solvent and energy are consumed during the impregnation process.
另外,由許多針對粉體的研究亦指出,在水相環境中,微細固體顆粒由於表面介達電位的作用,使得顆粒之間會產生團聚現象,以重力分選為例,若是重顆粒與輕顆粒團聚一起,則無法以相對應之設備與技術加以分離,在磁選、電選、浮選時亦然;因此,若能於分選前有效將固體粉體加以適當的分散單離,則可大幅提升分選效果,進而降低後續浸漬純化的耗費。In addition, many studies on powders have also pointed out that in the aqueous environment, the fine solid particles will agglomerate between the particles due to the surface-to-potential effect, taking gravity sorting as an example, if heavy particles and light When the particles are agglomerated together, they cannot be separated by the corresponding equipment and technology, and also in the magnetic separation, electro-election, and flotation; therefore, if the solid powder can be effectively dispersed and separated before sorting, The sorting effect is greatly improved, thereby reducing the cost of subsequent impregnation purification.
仍續前述,由於水相中礦物粉體表面界達電位與pH值有密切關聯,一般而言酸性條件下介達電位為正值,即礦物粉體表面帶正電,而鹼性條件下則為負值,因此傳統作法上,會利用調整pH值來解決顆粒團聚的問題,但這種做法會衍生一問題,就是在過高或過低pH值下,原本為固態的礦物成分可能產生溶解現象,進而導致分選過程有價金屬損失,使得回收率大為降低,實須改善。Continuing the above, since the surface potential of the mineral powder in the aqueous phase is closely related to the pH value, generally the dielectric potential is positive under acidic conditions, that is, the surface of the mineral powder is positively charged, while under alkaline conditions. Negative value, so the traditional method will use the pH adjustment to solve the problem of particle agglomeration, but this method will lead to the problem that the mineral component that is originally solid may dissolve when the pH is too high or too low. The phenomenon, which leads to the loss of valuable metals in the sorting process, makes the recovery rate greatly reduced and needs to be improved.
因此,本發明之目的,是在提供一種含多雜質礦物粉體之濕式分選方法,其可使該等礦物粉體於水相環境中,得以產生單離之作用,進而大大提升後續分選效果,以及有效降低後續處理之費用。Accordingly, it is an object of the present invention to provide a wet sorting method comprising a multi-impurity mineral powder which enables the mineral powder to be isolated in an aqueous environment, thereby greatly enhancing subsequent fractions. Select the effect and effectively reduce the cost of subsequent processing.
於是,本發明含多雜質礦物粉體之濕式分選方法,其 依序包含有備料步驟、調漿步驟及分選步驟;其中,該備料步驟係備具有複數礦物粉體;另,該調漿步驟中係將前述該等擴物粉體加入水以攪拌成一漿液後,該漿液之固液比範圍為50~ 500公斤礦物粉體/立方公尺水,並且加入一非改變酸鹼度之分散劑,以使得該漿液中之礦物粉體不會產生酸鹼值或高或過低現象,避免該等礦物粉體溶解外,同時更可將該漿液中之每一礦物粉體得以分離,促使後續該漿液於該分選步驟中,能大幅提升其分選效果,以及有效降低後續處理之費用Therefore, the wet sorting method of the multi-impurity mineral powder of the present invention comprises, in sequence, a preparation step, a slurry adjustment step and a sorting step; wherein the preparation step is provided with a plurality of mineral powders; In the slurry step, the above-mentioned expanded powder is added to water to be stirred into a slurry, and the solid-liquid ratio of the slurry ranges from 50 to 500 kg of mineral powder/m3 of water, and a non-altering dispersing agent is added. So that the mineral powder in the slurry does not produce a high or low pH value, to avoid the dissolution of the mineral powder, and at the same time, each mineral powder in the slurry can be separated to promote subsequent In the sorting step, the slurry can greatly improve the sorting effect and effectively reduce the cost of subsequent processing.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。The above and other technical contents, features, and advantages of the present invention will become apparent from the Detailed Description of the <RTIgt;
在本發明被詳細描述前,要注意的是,在以下的說明中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.
參閱圖1,本發明第一較佳實施例,含多雜質礦物粉體之濕式分選方法3,其包含有一備具有礦物粉體之備料步驟31,一將該礦物粉體進行調漿之調漿步驟32,以及一將該調漿步驟32所得之礦物粉體進行分選之分選步驟33;其中,該備料步驟分別備具礦物粉體、水及非改變酸鹼度之分散劑等,而前述述該礦物粉體為含有多雜質、多礦物種類之混合物質,例如粗氧化鋅、集塵灰、重金屬汙泥等;另,該調漿步驟32係將該等礦物粉體與水混合成一漿液後,並且加入一非改變酸鹼度分散劑,以使該漿液 內之該每一礦物粉體得以單離,而前述該分散劑於本實施例中,可為有機酸及其鹽類,如檸檬酸、檸檬酸鈉等,或者為無機磷酸鹽類,如六偏磷酸鈉,而前述該漿液之固液比為50~ 500公斤礦物粉體/立方公尺水。Referring to FIG. 1, a first preferred embodiment of the present invention, a wet sorting method 3 containing a multi-impurity mineral powder, comprising a preparation step 31 prepared with a mineral powder, and the mineral powder is pulverized. a slurrying step 32, and a sorting step 33 of sorting the mineral powder obtained by the slurrying step 32; wherein the preparing step is prepared with mineral powder, water and a non-altering dispersing agent, etc., respectively The mineral powder described above is a mixture containing a plurality of impurities and a multi-mineral species, such as crude zinc oxide, dust collecting ash, heavy metal sludge, etc. Further, the slurrying step 32 is to mix the mineral powders with water into one. After the slurry, and adding a non-changing pH dispersing agent, so that each of the mineral powders in the slurry can be separated, and the foregoing dispersing agent in the present embodiment may be an organic acid and a salt thereof, such as lemon. Acid, sodium citrate, etc., or inorganic phosphates, such as sodium hexametaphosphate, and the slurry has a solid-liquid ratio of 50 to 500 kg of mineral powder per cubic meter of water.
仍續前述,該分選步驟33則具備有一分選機(圖中未示),以進行該等礦物粉體之物理分選,如以粒徑大小,以分選出不同粒徑範圍之礦物粉體,或者以磁性分選,以分選出著磁性與非著磁性之礦物粉體,或者以重量輕重分選,以分選出重顆粒、輕顆粒之礦物粉體..等等後,以後續進行運用處理時,如此將可針對不同粒徑特徵、磁性特徵、比重特徵等等之處理,而因為該等礦物粉體呈現單離之狀態,故能夠經由分選步驟33中,將該等擴物粉體有效進行分選,以提升分選之效果外,更使得分選後產生之不同礦物粉體能依據不同成分特性進行後續純化處理,更可減少後續純化處理所需之藥劑費用,以及純化後之純度提高,進而提升整體資源回收的經濟效益。Continuing the foregoing, the sorting step 33 is provided with a sorting machine (not shown) for performing physical sorting of the mineral powders, such as separating the mineral powders of different particle size ranges by particle size. Body, or magnetically sorted to sort out magnetic and non-magnetic mineral powders, or sort by weight, to sort out heavy particles, light particles of mineral powder, etc. When the treatment is applied, it can be treated for different particle size characteristics, magnetic characteristics, specific gravity characteristics, etc., and since the mineral powders are in an isolated state, they can be expanded through the sorting step 33. The powder is effectively sorted to enhance the effect of sorting, and the different mineral powders produced after sorting can be further purified according to the characteristics of different components, thereby reducing the cost of the subsequent purification treatment and purification. The purity is increased, which in turn improves the economic efficiency of the overall resource recovery.
參閱圖2,本發明含多雜質礦物粉體之濕式分選方法3第二較佳實施例,其仍包含有備料步驟31、調漿步驟32及分選步驟33等;特別是:該備料步驟31與調漿步驟32間,另增加有一擦洗步驟34,該擦洗步驟34係先將該等礦物粉體先與水以較高之固體濃度混合,例如固液比1:1~ 1:1.5,後並進行攪拌作業,使附著於該等礦物粉體表面之雜質,因該礦物粉體相互碰撞而去除後,再進行脫水處理,以得到去除雜質之礦物粉體,以便將該等礦物粉體 再進行後續該調漿步驟32之處理,如此可使得該調漿步驟32之分散劑使用量降低,以及使用效果提升之功效。Referring to FIG. 2, a second preferred embodiment of the wet sorting method 3 containing multi-impurity mineral powder of the present invention still includes a preparation step 31, a slurry adjustment step 32, a sorting step 33, and the like; in particular: the preparation Between step 31 and the slurry adjustment step 32, a scrubbing step 34 is additionally added. The scrubbing step 34 first mixes the mineral powders with water at a higher solid concentration, for example, a solid-liquid ratio of 1:1 to 1:1.5. And after the stirring operation, the impurities adhering to the surface of the mineral powder are removed by colliding with the mineral powder, and then dehydrated to obtain a mineral powder for removing impurities so as to be the mineral powder. The body is further subjected to the subsequent treatment of the slurrying step 32, so that the amount of the dispersant used in the slurrying step 32 is lowered, and the effect of using the effect is improved.
為證實本發明確實具有前述之功效產生,故特別在另製作幾個實驗例,來進行說明,以下實驗例中該礦物粉體係以粗氧化鋅粉為例說明:In order to confirm that the present invention does have the aforementioned effects, in particular, several experimental examples are separately prepared for explanation. In the following experimental examples, the mineral powder system is exemplified by crude zinc oxide powder:
(1)粒徑分散測試(1) Particle size dispersion test
參閱圖3,分別將100公克粗氧化鋅粉混入150ml之清水中,製成4杯固體濃度與體積相同之漿液,後於4杯中分別調入0 mmole、6mmole、12mmole以及20mmole之檸檬酸,並分別標號為sample1~ sample4,攪拌3分鐘調勻後,其pH值由原本6.9略降至6.7,並無顯著改變,接著以粒徑分析儀分別量測其粒徑分布,結果如圖3所示。Referring to Fig. 3, 100 g of crude zinc oxide powder was mixed into 150 ml of clean water to prepare 4 cups of the same solid concentration and volume of the slurry, and then 0 mmole, 6 mmole, 12 mmole and 20 mmole of citric acid were respectively transferred in 4 cups. And labeled as sample1 ~ sample4, after stirring for 3 minutes, the pH value was slightly reduced from 6.9 to 6.7, and there was no significant change. Then the particle size distribution was measured by particle size analyzer. The results are shown in Figure 3. .
如圖3之sample1結果顯示,在未加入分散劑狀況下,僅較細之粉體單獨分離外,其餘粒徑之粉體均呈團聚狀態,無法分辨其間之差異;如圖3之sample2結果顯示,添加分散劑後,原本團聚之粉體已被分散,由粒徑分析中可辨識出大小差異,且極細與極粗粉體被單離得更完全,使得兩端粒徑之重量比例增加;隨著分散劑劑量增加至12mmole/100g,分散效果有些微提升(見圖3中sample3結果),但增加至20mmole/100g後效果反而降低(見圖3中sample3結果);由此測試可得知,分散劑之最佳添加量為6~ 12mmole/100g,等同於34.56~ 69.12g/公斤粉體。As shown in the sample1 of Fig. 3, in the absence of the dispersant, only the finer powder is separated separately, and the powders of the other particle sizes are in agglomerated state, and the difference between them cannot be distinguished; the sample2 result shown in Fig. 3 shows After the addition of the dispersing agent, the originally agglomerated powder has been dispersed, and the difference in size can be recognized by the particle size analysis, and the extremely fine and very coarse powders are separated more completely, so that the weight ratio of the particle diameters at both ends is increased; The dispersant dose was increased to 12mmole/100g, and the dispersion effect was slightly increased (see sample3 in Figure 3), but the effect was decreased after increasing to 20mmole/100g (see sample3 in Figure 3); The optimum amount of dispersant is 6 ~ 12mmole / 100g, equivalent to 34.56 ~ 69.12g / kg of powder.
(2)放大測試(2) Amplification test
將300公斤之粗氧化鋅粉體依據本發明第二實施例所 示之步驟,首先調入450公升清水中(固液比1:1.5)並進行3分鐘之擦洗,以將溶解性雜質加以洗除,接著進行脫水以去除含雜質之廢水,後將所得之固體調入1500公升清水中(固液比1:5),添加34.56公斤分散劑檸檬酸並施以1分鐘之攪拌調勻,後進行重力分選(該重力分選目的在於,將含鋅量高之細且輕之粉體與含鐵量高之粗且重粉體加以分離)。300 kg of crude zinc oxide powder according to the second embodiment of the present invention In the step shown, first, 450 liters of clean water (solid-liquid ratio 1:1.5) was added and scrubbed for 3 minutes to wash the dissolved impurities, followed by dehydration to remove waste water containing impurities, and the resulting solid was obtained. Transfer into 1500 liters of clean water (solid-liquid ratio 1:5), add 34.56 kg of dispersant citric acid and mix for 1 minute and mix thoroughly, then carry out gravity sorting (the purpose of gravity sorting is to increase the zinc content) The fine and light powder is separated from the coarse and heavy powder with high iron content).
另一對照組為重複上述步驟,惟於並未添加分散劑檸檬酸,其餘均同。In the other control group, the above steps were repeated except that the dispersant citric acid was not added, and the others were identical.
仍續前述,所得之結果相較之下,添加分散後所選得之輕料,其鋅含量較未添加分散劑之對照組高約5%,鐵含量低約4%,且鋅回收率提升約10%;故由此結果可明顯看出添加分散劑對於不同成分之礦物的確具有單離效果,使得後續分選效果可大幅提升。Continuing with the foregoing, the obtained results are compared with the light material selected after the dispersion, and the zinc content is about 5% higher than that of the control group without the dispersant added, the iron content is about 4% lower, and the zinc recovery rate is improved. About 10%; therefore, it can be clearly seen from the results that the addition of the dispersant has a single separation effect on the minerals of different compositions, so that the subsequent sorting effect can be greatly improved.
歸納前述,本發明含多雜質礦物粉體之濕式分選方法,其在於該調漿步驟中,以加入一非改變酸鹼度之分散劑,促使漿液中之礦物粉體不會因酸鹼值或高或過低,避免該等礦物粉體溶解外,同時更可將該漿液中之每一礦物粉體得以分離,促使後續該漿液於該分選步驟中,能有效避免該等礦物粉體因互相團聚而造成分選結果不彰外,進而大幅提升其分選效果,以及使得後續處理時,可直接針對不同特性之礦物粉體進行運用,或精煉處理所需之藥劑減少而使得相對相對處理費用降低外,更能提升整體資源回收的經濟效益。In the foregoing, the wet sorting method of the multi-impurity mineral powder of the present invention is characterized in that in the pulping step, a non-altering pH-dispersing agent is added to promote the mineral powder in the slurry not to be due to the pH value or High or too low, to avoid the dissolution of the mineral powder, and at the same time, each mineral powder in the slurry can be separated, so that the subsequent slurry can be effectively avoided in the sorting step. Reunion with each other results in unsatisfactory sorting results, which in turn greatly enhances the sorting effect, and enables subsequent application of mineral powders of different characteristics, or reduction of chemicals required for refining treatment, resulting in relative relative treatment. In addition to lower costs, the overall economic benefits of resource recovery can be improved.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made in accordance with the scope of the present invention and the contents of the description of the invention. All should remain within the scope of the invention patent.
3‧‧‧濕式分選方法3‧‧‧ Wet sorting method
31‧‧‧備料步驟31‧‧‧Material preparation steps
32‧‧‧調漿步驟32‧‧‧Pulping step
33‧‧‧分選步驟33‧‧‧ Sorting steps
34‧‧‧擦洗步驟34‧‧‧ scrubbing steps
圖1是本發明第一較佳實施例之流程圖;圖2是本發明第二較佳實施例之流程圖;及圖3是本發明實驗例之粒徑分散測試圖。1 is a flow chart of a first preferred embodiment of the present invention; FIG. 2 is a flow chart of a second preferred embodiment of the present invention; and FIG. 3 is a particle size dispersion test chart of an experimental example of the present invention.
3‧‧‧濕式分選方法3‧‧‧ Wet sorting method
31‧‧‧備料步驟31‧‧‧Material preparation steps
32‧‧‧調漿步驟32‧‧‧Pulping step
33‧‧‧分選步驟33‧‧‧ Sorting steps
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TW215931B (en) * | 1993-06-16 | 1993-11-11 | Ind Tech Res Inst | Method of recycling zinc alloy from non-iron die casting alloy waste |
US5538532A (en) * | 1995-03-02 | 1996-07-23 | Complete Recovery Process | Methods for recycling electric arc furnace dust |
TW349889B (en) * | 1998-04-04 | 1999-01-11 | Taiwan Logistics Service Co Ltd | Dust and ashes recycling system for arc furnace carbon steel mills |
JP2000135480A (en) * | 1998-10-30 | 2000-05-16 | Mitsui Mining & Smelting Co Ltd | Treatment of residue |
TW517093B (en) * | 1996-03-08 | 2003-01-11 | Nippon Kokan Kk | Method and apparatus for recovering zinc oxide |
TWI241348B (en) * | 2004-03-03 | 2005-10-11 | Chia-Cheng Wu | Process for recovery of zinc and iron from EAF dust by reduction |
JP2007070149A (en) * | 2005-09-06 | 2007-03-22 | Mitsui Mining & Smelting Co Ltd | Method for removing chlorine from crude zinc oxide powder |
TWI377178B (en) * | 2010-11-01 | 2012-11-21 | Chc Resource Corp | Method of refining Crude ZnO |
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Patent Citations (8)
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TW215931B (en) * | 1993-06-16 | 1993-11-11 | Ind Tech Res Inst | Method of recycling zinc alloy from non-iron die casting alloy waste |
US5538532A (en) * | 1995-03-02 | 1996-07-23 | Complete Recovery Process | Methods for recycling electric arc furnace dust |
TW517093B (en) * | 1996-03-08 | 2003-01-11 | Nippon Kokan Kk | Method and apparatus for recovering zinc oxide |
TW349889B (en) * | 1998-04-04 | 1999-01-11 | Taiwan Logistics Service Co Ltd | Dust and ashes recycling system for arc furnace carbon steel mills |
JP2000135480A (en) * | 1998-10-30 | 2000-05-16 | Mitsui Mining & Smelting Co Ltd | Treatment of residue |
TWI241348B (en) * | 2004-03-03 | 2005-10-11 | Chia-Cheng Wu | Process for recovery of zinc and iron from EAF dust by reduction |
JP2007070149A (en) * | 2005-09-06 | 2007-03-22 | Mitsui Mining & Smelting Co Ltd | Method for removing chlorine from crude zinc oxide powder |
TWI377178B (en) * | 2010-11-01 | 2012-11-21 | Chc Resource Corp | Method of refining Crude ZnO |
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