TW517093B - Method and apparatus for recovering zinc oxide - Google Patents

Method and apparatus for recovering zinc oxide Download PDF

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Publication number
TW517093B
TW517093B TW86104151A TW86104151A TW517093B TW 517093 B TW517093 B TW 517093B TW 86104151 A TW86104151 A TW 86104151A TW 86104151 A TW86104151 A TW 86104151A TW 517093 B TW517093 B TW 517093B
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TW
Taiwan
Prior art keywords
ash
furnace
molten iron
zinc
zinc oxide
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Application number
TW86104151A
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Chinese (zh)
Inventor
Shinichi Isozaki
Noboru Sato
Yoshihito Iwata
Noboru Sakamoto
Masayuki Watabe
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Nippon Kokan Kk
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Priority claimed from JP7938996A external-priority patent/JPH09241718A/en
Priority claimed from JP7939096A external-priority patent/JP3317131B2/en
Priority claimed from JP10462096A external-priority patent/JP3317137B2/en
Priority claimed from JP10461996A external-priority patent/JP3399224B2/en
Application filed by Nippon Kokan Kk filed Critical Nippon Kokan Kk
Application granted granted Critical
Publication of TW517093B publication Critical patent/TW517093B/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

A method for recovering zinc oxide comprises the steps of: agglomerating a dust; charging the agglomerate to a molten iron in a melting furnace; collecting a dust generated from the melting furnace; recycling a part of the collected dust and recovering another part of the collected dust. An apparatus for recovering zinc oxide comprises: an agglomeration unit for agglomerating a dust containing iron oxide and zinc oxide; a melting furnace for accepting the agglomerate and for holding the molten iron for reducing the dust; and at least two units of dust collector for collecting the dust containing zinc oxide generated from the melting furnace.

Description

經濟部中央標準局貝工消費合作社印製 517093 A7 B7 五、發明説明(L ) 發明之背景 1 .發明之領域 本發明係關於自含鐵之氧化物及氧化鋅(ZnO)之爐灰中回 收氧化鉾之於法,此爐灰係產生自煉鋼廠,Μ及關於配合 此I法用之裝置。 2 .相關技藝之說明 由諸如鐵礦和廢原料生產鐵之煉鋼廠會產生含大量鐵 之氧化物的爐灰。Μ下將此產生之爐灰稱為”煉鋼爐灰”。 典型的煉鋼爐灰為鼓風爐爐灰和轉爐爐灰。在由煉鋼廠所 產生之全體爐灰中,鼓風爐爐灰和轉爐爐灰之總和的百分 比高達60¾。鼓風爐爐灰之主要成份為碳及鐵之氧化物,而 轉爐爐灰之主要成份為鐵之氧化物。此兩種爐灰皆包含範 圍由0 . 1至3 w t,纟之鋅,其主要係呈氧化鋅形態,雖然亦存 在少量的金屬鋅。 為由煉鋼爐灰回收鐵及碳成份,煉鋼廠將爐灰回收利用 。然而,由於鋅會在鼓風爐内之壁上造成台架(Scaffolds) ,因此為將爐灰作為原料再循環而加至鼓風爐中,同時確 保其之穩定的操作,嚴格控制累積於較風爐内之鋅的量係必 要的。現今之實務係將加入鼓風爐內之鋅的量限定在每噸 生鐵0 . 1 kg K下。 為完成此項工作,煉鋼廠經由脫鋅單元,諸如濕式旋風 分離器,將爐灰分離成過濃度的鋅爐灰及低濃度的鋅爐灰 ,而只將低濃度的鋅爐灰作為原料再循環加入鼓風爐內。 高濃度的鋅爐灰則以掩埋處理。然而,近來高濃度鋅爐灰 冢紙张尺度.適用中國國家標準(CNS ) A4規格(210X297公釐) —Λ 一 H. I ......- 1 -I -- ^^^^1 ϋ -----I I ----- - - -II - - -、^1-- - I I m I If - --4 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局貝工消費合作社印製 517093 A7 B7 五、發明説明(2 ) 之排放量已增加,而造成爐灰處理困難的問題。 另一方面,在日本已儲積大量之廢鐵。因此,由有效資 源利用之觀點來看,即使係在一貫作業煉鋼廠中,在可利 用之鐵來源中廢鐵之原分比亦持續地增加。此外,廢鐵中 之鍍鋅鋼板的百分比已有增加,其亦使煉鋼廠之原料中的 鋅含量增高。 回應如前所逑之最近在煉鋼廠原料之中之鋅含量增高的 趨熱,正在研究不僅係經由掩埋而處理高濃度之鋅爐灰, 並且係要積極地回收鋅作為鋅來源用於冶煉程序中之技術 。為將爐灰作為鋅來源而使用於冶煉程序中,需要使鋅濃 度儘可能地增高。在此方面,琨令之鋅濃度的標的值係設 為 50wt * %。 除上逑之鼓風爐煉鋼廠外,所謂的電爐煉鋼廠亦會排出 爐灰。然而,此電爐爐灰主要係包含鐵之氧化物及氧化鋅 ,其係2 0至3 0 %之鐵的氧化物及1 5至2 5 I之氧化鋅。雖然所 產生之電爐爐灰有約60¾被再循環作為鋅來源用於冶煉, 然而其餘的40¾則被棄置於掩埋場。因此,電爐爐灰亦有 待擴大使用範圍,如同鼓風爐爐灰及轉爐爐灰之情況般地 作為鋅來源而用於冶煉中。 因此,為由前述之煉_爐灰及其類似物回收鋅作為鋅來 源用於冶煉程序中,一重要之關鐽為如何K有效之方式將 鋅濃縮至5 0 % Μ上之程度。 未審查的日本專利公報No.6-145830發表一種自煉鋼爐 g回收鋅之方法。此技術參照附圖而說明於下。圖4說明 石紙张尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - 5 - -------- — 裝-- (請先閱讀背面之注意事項再填寫本頁)Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperatives 517093 A7 B7 V. Description of the Invention (L) Background of the Invention 1. Field of the Invention The present invention relates to the recovery of ash from iron oxides and zinc oxide (ZnO). The hafnium oxide is produced by the method, this ash is produced from the steel mill, and the equipment used in conjunction with this method I. 2. Description of related technologies Steelmaking plants that produce iron from iron ore and waste raw materials produce ash containing large amounts of iron oxides. The resulting ash is called "steel smelting ash" under M. Typical steelmaking ash is blast furnace ash and converter ash. Of the total ash produced by the steel mill, the sum of blast furnace ash and converter ash is as high as 60¾. The main components of blast furnace ash are oxides of carbon and iron, while the main components of converter ash are oxides of iron. Both types of ash contain zinc ranging from 0.1 to 3 wt, which is mainly in the form of zinc oxide, although a small amount of metallic zinc is also present. In order to recover the iron and carbon components from the steelmaking furnace ash, the steelmaking plant recycles the ash. However, because zinc will cause scaffolds on the wall of the blast furnace, it is added to the blast furnace in order to recycle the ash as a raw material, and at the same time to ensure its stable operation, strictly control the accumulation in the blast furnace. The amount of zinc is necessary. The current practice is to limit the amount of zinc added to the blast furnace to 0.1 kg K per ton of pig iron. To accomplish this, the steelmaking plant uses a dezincification unit, such as a wet cyclone, to separate the ash into over-concentration zinc ash and low-concentration zinc ash, and only uses low-concentration zinc ash as The raw materials are recycled into the blast furnace. High-concentration zinc ash is treated by landfill. However, recently the paper size of high-concentration zinc furnace ash mound. Applicable to China National Standard (CNS) A4 specification (210X297 mm) — Λ H. I ......- 1 -I-^^^^ 1 ϋ ----- II --------II---, ^ 1---II m I If---4 (Please read the notes on the back before filling this page) Central Standards of the Ministry of Economic Affairs Printed by the local shellfish consumer cooperative 517093 A7 B7 V. Description of the invention (2) The amount of emissions has increased, causing the problem of difficult handling of the ash. On the other hand, a large amount of scrap iron has been accumulated in Japan. Therefore, from the viewpoint of effective resource utilization, even in a steelmaking plant that has been operating consistently, the original fraction of scrap iron in the available iron sources has continued to increase. In addition, the percentage of galvanized steel in scrap iron has increased, which has also increased the zinc content in the raw materials of steel mills. In response to the recent trend of increasing zinc content in raw materials of steelmaking plants, research is not only on processing high-concentration zinc ash through landfilling, but also actively recovering zinc as a zinc source for smelting Technology in the program. In order to use furnace ash as a source of zinc in the smelting process, it is necessary to increase the zinc concentration as much as possible. In this regard, the target value of the zinc concentration of the order is set to 50wt *%. In addition to the blast furnace steelmaking plant in Shangying, so-called electric furnace steelmaking plants also discharge ash. However, this electric furnace ash mainly contains iron oxide and zinc oxide, which is 20 to 30% of iron oxide and 15 to 25 I zinc oxide. Although approximately 60¾ of the resulting electric furnace ash was recycled as a source of zinc for smelting, the remaining 40¾ was disposed of in landfills. Therefore, the scope of use of electric furnace ash has to be expanded, as in the case of blast furnace ash and converter ash, as a source of zinc for smelting. Therefore, in order to recover zinc from the aforementioned smelting ash and the like as a source of zinc for use in the smelting process, an important concern is how to effectively concentrate zinc to a level of 50% Μ. Unexamined Japanese Patent Publication No. 6-145830 discloses a method for recovering zinc from a steelmaking furnace g. This technique is described below with reference to the drawings. Figure 4 shows that the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm)-5--------- — Loading-(Please read the precautions on the back before filling this page)

、1T 4 經濟部中央標準局員工消费合作社印製 517093 A 7 B7 五、發明説明(3 ) 此技術之方法流程。 將貯存於第一個料斗1 A中之煉鋼爐灰2隨同貯存於黏合 劑料斗3中之黏合劑而送至混合機4內,然後使爐灰與黏合 劑在混合機4中混合在一起。將爐灰2與黏合劑之混合物加 至盤式製粒機,於此將混合物製粒。使此粒料於快速固化 單元6中固化,然後使其於乾燥器7中乾燥。 將粒料10貯存於粒料料斗8中,其由此處隨同熔鐵11而 加至熔鐵澆斗9中。與熔鐵11同時加入之粒料1 0陷於熔鐵 11中,因而使粒料分散於熔鐵11內。在煉鋼爐灰2中之鐵 的氧化物與熔鐵中之碳和矽反應而遷原成鐵,並Μ鐵之形 態回收至熔鐵中。 爐灰中之氧化鋅被熔鐵中之碳遷原並蒸發。然後蒸發的 遷原氧化鋅於空氣中氧化,而生成具有1 0 w mM下之尺寸 的微细氧化鋅顆粒。蒸發的鐵及降解的冷粒料漂浮於熔鐵 表面上方,其接著隨同氧化鋅之顆粒經由集塵導管1 2而被 集塵器1 3收集。 為增加被集塵器1 3所收集之爐灰中的鋅濃度,將被集塵 器13收集之爐灰經由分配器15再度送至第二個料41B貯存 ,随後進行如前所逑之類似的加工。此處理可增加爐灰中 之鋅濃度,而最終於料斗1E中回收得的爐灰有50 wt. 上 之鋅濃度,此濃度與原始煉鋼爐灰中之0.1至3wt, %的鋅濃 度相較有明顯的增高。< 然而,前述之技術具有K下之問題。集塵器1 3的數目只 有一個。被集塵器1 3所收集之含鋅爐灰以其全體而再度製 九笊尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) _ r — (請先閱讀背面之注意事項再填寫本頁)1T 4 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A 7 B7 V. Description of the invention (3) Method and process of this technology. The steelmaking furnace ash 2 stored in the first hopper 1 A is sent to the mixer 4 with the binder stored in the adhesive hopper 3, and then the ash and the binder are mixed in the mixer 4 together. . The mixture of the furnace ash 2 and the binder was added to a disc granulator, where the mixture was granulated. This pellet is cured in a rapid curing unit 6 and then dried in a dryer 7. The pellets 10 are stored in a pellet hopper 8, which is here added to the molten iron hopper 9 along with the molten iron 11. The pellets 10 added at the same time as the molten iron 11 are trapped in the molten iron 11, so that the pellets are dispersed in the molten iron 11. The iron oxide in the steelmaking ash 2 reacts with the carbon and silicon in the molten iron to migrate to the original iron, and the form of the M iron is recovered into the molten iron. The zinc oxide in the ash is migrated and evaporated by the carbon in the molten iron. The evaporated zinc oxide is then oxidized in the air to form fine zinc oxide particles having a size of 10 w mM. The evaporated iron and degraded cold pellets float above the surface of the molten iron, which is then collected by the dust collector 13 with the zinc oxide particles through the dust collection duct 12. In order to increase the zinc concentration in the ash collected by the dust collector 13, the ash collected by the dust collector 13 is sent to the second material 41B via the distributor 15 for storage, and then is carried out as previously described. Similar processing. This treatment can increase the zinc concentration in the ash, and finally the ash recovered in the hopper 1E has a zinc concentration of 50 wt., Which is in accordance with the zinc concentration of 0.1 to 3 wt,% in the original steelmaking ash More obvious increase. < However, the aforementioned technique has problems under K. There is only one dust collector 1 3. The zinc-containing furnace ash collected by the dust collector 1 3 is again made in its entirety. The standard is Nine Standards. Applicable to China National Standard (CNS) A4 (210X 297 mm) _ r — (Please read the precautions on the back before filling in (This page)

517093 A7 B7 五、發明説明(4 ) 粒。再將此被再製粒之爐灰加入熔鐵澆斗中。此步驟重覆 2至3次,直至爐灰中之鋅濃度到達標的值為止。 分析經如此處理之爐灰顯示如全體爐灰之平均鋅濃度未 達到標的值,則即使有一部分之爐灰已被濃縮至高濃度, 仍必需將全體爐灰再製粒及於熔鐵澆斗中再遷原。因此, 處理成本及製粒、處理、和遷原所需之時間將增加。除此 之外,再處理之爐灰量的增加亦使回收鋅之投資|fl提高。 由於處理裝置將爐灰加工數次,因此對被加工之煉鋼爐 灰的量,裝置所需之規格變大。此外,此裝置係當處理過 之爐灰到達指定濃度時停止其操作,再Μ新的原料重新開 始操作。即此裝置係Μ分批方式操作,且效率不佳。 發明之概逑 本發明之一目的係要自爐灰中有效且經濟地回收氧化鋅 。為達成此目的,首先本發明提供一種回收氧化鋅之方法 ,其包括Μ下之步驟: (a )使爐灰凝聚; (b )將凝聚物加至熔化爐中之熔鐵內; 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) (e )收集由熔化爐所產生之煙道爐灰; (d )使第一個收集得之爐灰再循環;及 (e )回收第二個收集得之爐灰。 在步驟(a )中,係將包含鐵之氧化物和氧化鋅的爐灰凝 聚而生成凝聚物。 在步驟(b )中,係將凝聚物加至熔化爐中之熔鐵内。凝 聚物中之鐵的氧化物和氧化鋅在熔鐵中選原。遷原的鐵被 本认悵尺度適用中國國家標準(CNS ) A4規格(210X297公釐) n 517093 經濟部中央標準局貝工消費合作社印製 A7 B7五、發明説明(5 ) 收集於熔鐵中。遷原的鋅蒸發成為氧化鋅。熔化爐則排出 包含氧化鋅之爐灰。 在步驟(C )中,含氧化鋅且由熔化爐排出之爐灰自大粒 度依序逐步地被收集。集塵之較佳階段數為三個。第一個 階段主要係自由熔化爐排出之含氧化鋅的爐灰中收集具有 1 0 iu ιηΜ上之粒度的爐灰。第二個階段接續第一個階段而 收集具有5 μ m Μ上之粒度的爐灰。第三個階段主要係接續 第二個階段而收集具有〇 . 1 w ϊπΚ上之粒度的爐灰。 在步驟(d)中,使收集得之爐灰中包含低於指定濃度之 氧化鋅之第一個爐灰再循環至凝聚步驟(a )。 在步驟(e)中,將收集得之爐灰中包含指定濃度K上之 氧化鋅之第二個爐灰回收成為鋅來源。 其次,本發明提供一種回收氧化鋅之裝置,其包括: 使包含鐵之氧化物和氧化鋅之爐灰凝聚而生成凝聚物之 凝聚單元; 使凝聚物加入其中,並容納熔鐵K遷原爐灰之熔化爐; K及 依序自大粒度逐步收集產生自熔化爐之包含氧化鋅之煙 道爐灰的集塵器構件。 第三,本發明提供一種回收氧化鋅之方法,其包括Μ下 之步驟: U)將選原用之含碳物質與包含鐵之氧化物和氧化鋅之 爐灰混合,而產生一混合物; (b)凝聚此混合物而生成凝聚物; 本ί九&尺度適元中國國家標準(CNS ) A4規格(210X297公釐) ~只- (請先閱讀背面之注意事項再填寫本頁) I -- . 裝· 、1Τ 4 517093 A7 B7 五、發明説明(6 ) (c) 將凝聚物加入熔化爐中,K將鐵之氧化物和氧化鋅 在熔鐵中遷原,因而使選原的鐵進入熔鐵中,還原的鋅蒸 發成為氧化鋅,及自熔化爐中產生含氧化鋅之煙道爐灰; (d) 画收產生自熔化爐之含氧化鋅的煙道爐灰。 在上逑之凝聚步驟中,含碳物質之添加量Μ等於將存在 於爐灰中之鐵的氧化物和氧化鉾選原所需之化學計量比的 1 . 5至1 0倍較佳。使包含鐵之氧化物和氧化鋅之爐灰與遷 原用之含碳物質Κ及液壓添加劑混合,並使此混合物凝聚 亦較佳。液壓添加劑係加至爐灰中,以致在熔化爐中生成 具有0.5至1,5之鹼度(Ca0/Si02)的溶渣。 凝聚物之加入熔鐵中Μ在自0 . 2至1噸/小時(平方米之熔 化爐之截面積)的加料速率範圍內進行較佳。 第四,本發明提供一種回收氧化鋅之裝置,此裝置包括: 使凝聚物加入其中,其容納熔鐵之反應爐; 用於加熱容納在反應爐內之熔鐵的加熱構件; 用於攪拌容納在反應爐內之熔鐵的攪拌構件;Κ及 用於回收產生於反應爐中之氧化鋅的收回構件。 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 此加熱構件及攪拌構件以位在反應爐上部之至少兩個加 熱燃燒器較佳。在水平面上,此至少兩個加熱燃燒器係位 在相對於反應爐之徑向成5 0至8 0度範圍之角度的位置上。 在垂直面上,此至少兩個加熱燃燒器係位在相對於水平面 成20至45度範圍之角度的位置上。 攪拌構件Μ位在熔化爐之藏部較佳。經由此攪拌構件, Μ 2至lONin3 /小時每噸熔鐵率將攪拌氣體注入熔鐵中。 本&&尺度適ii中國國家標準(CNS ) A4規格( 210X297公釐) __ q — 經濟部中央標準局員工消費合作社印製 517093 A 7 B7 五、發明説明(7.) _示之簡單說明 圖1係說明根據本發明之回收氧化鋅之方法之一具體例 的示意圖。 圖2係顯示原料爐灰及選原爐灰之粒度分佈之圖示。 圖3係顯示由集塵器收集得之爐灰之粒度分佈的圖示。 圖4係說明自煉鋼爐灰回收氧化鋅之習知方法的示意圖。 圖5係說明根據本發明之回收氧化鋅之方法之另一具體 例的示意圖。 圖6係說明根據本發明之回收氧化鋅之裝置之一具體例 的示意圖。 圖7係顯示裝置在根據本發明之鋅回收單元上之燃燒器 之角度的圖示。 圖8係說明根據本發明之回收氧化鋅之另一裝置之一具 體例的示意圖。 具體例之說明 具體例1 圖2顯示數種根據本發明之特定樣品之煉鋼爐灰的粒度 分佈。此粒度分佈自粗粒度依序為:鼓風爐爐灰、轉爐爐 灰、及電爐爐灰。此圖亦顯示經由自煉鋼爐灰生成凝聚物 ,將此凝聚物加入容納在熔化爐中之熔鐵內,及使凝聚物 中之鐵的氧化物和氧化鋅在熔鐵中選原所製備得之爐灰的 粒度分佈,如此所產生之爐灰K下簡稱為”還原爐灰”。 鼓風爐爐灰之粒度範圍為5至3 OU/i m,轉爐爐灰之粒度範 圍為1至1 0 0 μ in,及電爐爐灰之粒度範圍為1至2 0 μ m。選 尺度適A中國國家標準(CNS ) A4規格(210X297公釐) _ ] Π _ ----------批衣------訂----·1---—1 (請先閱讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(8 ) 原爐灰之粒度範圍係自0 . 1至5 y m,及平均粒度約為 1 , 5 u 。一般而言,較小的粒度將產生較高的鋅濃度。分 析上逑爐灰之各粒度級別的鋅濃度顯示對各種爐灰,具有 5 μ mK下之大小的顆粒皆顯琨高的鋅濃度。 尤其對選原爐灰,使用掃描式電子顯微鏡於觀察不同大 小之顆粒,1 Μ X-射線進行鑑定。結果為具有5 μ mM下之 大小的顆粒包含大量的氧化鋅,而許多具有5 μ mK上之大 小顆粒係為鐵之氧化物。定量上具有5 μ 下之大小的顆 粒顯現高於5 0 w t . %之鋅濃度。 因此,經由在熔化爐之出口的排氣管糸裝設多個各具有 不同粒度分離性能,或在不同粒度具有分離性能之集塵器 ,而分別收集得在產生爐灰中彼此具有不同氧化鋅濃度之 遷原爐灰。铍種類型之方法可Μ選擇具有標的鋅濃度之爐 灰,因此可將具有高鋅濃度之收集得的爐灰卸出至:系統外 部,並將其供給至鋅冶煉廠,Κ及可使具有低鋅濃度之收 集得的爐灰再凝聚並將其加至熔化爐,而建立連續再循環 系統ϋ 因此,當將煉鋼爐灰凝聚並加至熔化爐中之熔鐵內時, 爐灰中之鐵的氧化物在熔鐵中選原,並被收集入熔鐵内。 爐灰中之氧化鋅則被遷原及蒸發,並以氧化鋅爐灰而排出 至熔化爐之外部。在彼情況下*有一部分之加入的含鋅爐 灰因受到由熔鐵引起之熱陡震被粉碎,而Κ未選原之梠當 大的的顆粒(5 y 排出至系統外。 為增加遷原爐灰中之鋅濃度,必須降低粗大、未還原爐 “木纸张尺度適3中國國家標準(CNS > A4規格(210X297公釐) _ ! !— ΛΚΜΒβκ ϋϋ·· i·— 1_1_1 II —^ϋ V V mmmrnm wmmmmrn (請先閲讀背面之注意事項再填寫本頁) 517093 A7 B7 五、發明説明(9 ) 灰顆粒之量。然而,由於無法完全阻止未反應爐灰之產生 ,因此將氧化鋅之還原爐灰及未遷原爐灰分開收集。而只 將其有低鋅濃度之後一爐灰再凝聚,並加入熔化爐中進行 遷原。另一方面,含有指定濃度K上之鋅的细爐灰顆粒則 可供給至冶煉廠作為鋅來源,而無需進一步之加工。 因此,本發明採用一種示於圖1之回收鋅的方法及裝置 。使貯存於爐灰料斗21中之含氧化鋅的煉鋼爐灰22在混合 機27中與貯存於焦炭料斗23中之還原用的焦炭24及貯存於 黏合劑料斗25中之黏合劑26徹底混合。在凝聚單元28中將 此混合物成形成具有1 5至3 0臓直徑及1 0至2 0腦厚度之尺寸 大小之煤磚形狀的凝聚物。然後Μ計量進給器30經由中間 料斗2 9將凝聚物加至熔化爐3 1中。 由增加遷原速率之觀點來看,以將含碳物質,諸如用於 遷原氧化鋅及鐵之氧化物的焦炭,加至凝聚物中較佳。此 凝聚單元可為所謂的製粒機。熔化爐3 1可為感應加熱熔化 爐,且可為其他類型之爐子,諸如電弧加熱爐及氣體加熱 爐° 經濟部中央標準局負工消費合作社印製 ---------0^^ —— (請先閱讀背面之注意事項再填寫本頁) 4 熔化爐容納1 400至1 600 °C之溫度的熔鐵32。由於加入之 凝聚物33具有在1.2至2. 5g/on 3 範圍内的比重,其低於熔 鐵3 2之比重,因此凝聚物3 3係於熔鐵之表面上堆積成層。 凝聚物中之鐵的氧化物主要被凝聚物中之碳遷原,並成為 鐵雨摊狀集於熔鐵內。氧化鋅被凝聚物中之碳及其他元素還 原,並被爐中之氧蒸發及氧化,因此生成具有1 0 /i m Μ下 ,而大部分為5 α in Κ下之大小的细氧化鋅顆粒。 冢纸张尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) —,a _ 517093 經濟部中央標準局負工消費合作社印製 A7 B7五、發明説明(说) 另一方面,凝聚物中之一部分的含鋅爐灰被熔鐵之熱陡 震降解,而κ未遷原狀態排岀至条統外。此未還原的爐灰 具有主要在5 μ ία K上之粒度。亦有一部分之鐵的氧化物被 排出至系統外。由熔化爐3 1所產生之爐灰通過連接至爐蓋 31a之導管31b,而被第一個集塵器34、第二個集塵器35、 及第三個集塵器36收集。 爐灰係經由排風機3 7而被吸向集塵器。由加速鋅蒸發之 觀點來看,以選擇排風機3 7之容量,使其有足夠之容量將 熔化爐之內部壓力降低至大氣壓力K下較佳。在此具體例 中,各集塵器中之分離界限粒度係設定如下,雖然此界限 粒度可反應遷原爐灰之粒度分佈而作調整。 第一個集塵器:lOiUIB 第二個集塵器:5 iU ffl 第三個集塵器:O.liuin 即集麈器之設計為第一個集塵器收集1 0 M m或更粗粒度 之爐灰,第二個集塵器收集10至5/i m粒度之爐灰,及第三 個集塵器收集5至0. 1 // m粒度之爐灰。具體而言,此具體 例之第一個集塵器34係採用一般類型之旋風分離器,第二 個集塵器35係採用高效旋風分離器,及第三涸集塵器36係 採用袋式過濾器型之集塵器。 圖3顯示由各集塵器收集得之爐灰的粒度分佈。所得结 果幾乎與設計的收集性能具有相同收集性能。表1顯示由 各集塵器回收得之爐灰的組成。由於此具體例係將標的鋅 濃度設為5 0 % Μ上,因此將由第三個集塵器3 6所收集得之 冢饮张尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ,0 (請先閲讀背面之注意事項再填寫本頁) 裝· 、訂 4517093 A7 B7 5. Description of the invention (4) grains. This re-granulated ash is added to the molten iron hopper. This step is repeated 2 to 3 times until the zinc concentration in the ash reaches the target value. Analysis of the ash treated in this way shows that if the average zinc concentration of the entire ash does not reach the standard value, even if a part of the ash has been concentrated to a high concentration, the entire ash must be re-granulated and reprocessed in a molten iron hopper Move to the original. As a result, processing costs and the time required for granulation, processing, and relocation will increase. In addition, the increase in the amount of re-processed ash also increases the investment in recycling zinc | fl. Since the processing device processes the ash several times, the required specifications of the device for the amount of steel ash to be processed become larger. In addition, this device stops the operation of the treated ash when it reaches the specified concentration, and restarts the operation with new raw materials. That is, the device is operated in batch mode and the efficiency is not good. Summary of the invention An object of the present invention is to efficiently and economically recover zinc oxide from furnace ash. In order to achieve this object, the present invention first provides a method for recovering zinc oxide, which includes the following steps: (a) agglomerates the ash; (b) adds the condensate to the molten iron in the melting furnace; the center of the Ministry of Economic Affairs Printed by the Consumer Bureau of Standards Bureau (please read the notes on the back before filling this page) (e) Collect the flue ash from the melting furnace; (d) Recycle the first collected ash; And (e) recovering the second collected ash. In step (a), a furnace ash containing iron oxide and zinc oxide is aggregated to form an aggregate. In step (b), the agglomerates are added to the molten iron in the melting furnace. Iron oxides and zinc oxides in the agglomerates are selected from the fused iron. Qianyuan's iron is approved to the standard of China National Standard (CNS) A4 (210X297 mm) n 517093 Printed by the Shellfish Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (5) Collected in molten iron . The zinc in Qianyuan evaporated into zinc oxide. The melting furnace discharges ash containing zinc oxide. In step (C), the ash containing zinc oxide and discharged from the melting furnace is gradually collected in order from a large particle size. The number of preferred stages of dust collection is three. The first stage is mainly collecting the ash with a particle size of 10 iu ηM from the zinc oxide-containing ash discharged from the free melting furnace. The second stage continues the first stage and collects ash with a particle size of 5 μm. The third stage is mainly followed by the second stage to collect furnace ash with a particle size of 0.1 w ϊπK. In step (d), the first collected ashes containing less than the specified concentration of zinc oxide in the collected ashes are recycled to the agglomeration step (a). In step (e), a second ash containing zinc oxide at a specified concentration K in the collected ash is recovered as a source of zinc. Secondly, the present invention provides a device for recovering zinc oxide, comprising: an agglomerating unit for agglomerating the furnace ash containing iron oxide and zinc oxide to form agglomerates; adding the agglomerates therein and containing molten iron Ash melting furnace; K and dust collector components that sequentially collect zinc oxidized flue furnace ash generated from the melting furnace from a large particle size in order. Thirdly, the present invention provides a method for recovering zinc oxide, which comprises the steps of: U) mixing a carbonaceous material used in the original process with a furnace ash containing iron oxide and zinc oxide to produce a mixture; ( b) agglomerates this mixture to form agglomerates; this 九 9 & standard Chinese national standard (CNS) A4 specification (210X297 mm) ~ only-(Please read the precautions on the back before filling this page) I- Equipment, 1T 4 517093 A7 B7 V. Description of the invention (6) (c) Add the condensate to the melting furnace, K will move the oxide of iron and zinc oxide to the original in the molten iron, so the selected iron enters In the molten iron, the reduced zinc evaporates into zinc oxide, and a zinc oxide-containing flue ash is generated from the melting furnace; (d) drawing the zinc oxide-containing flue ash generated from the melting furnace. In the agglomeration step of the above process, the amount M of the carbon-containing substance is preferably equal to 1.5 to 10 times the stoichiometric ratio of the iron oxide and the osmium oxide present in the furnace ash. It is also preferable to mix furnace ash containing iron oxide and zinc oxide with carbonaceous material K and hydraulic additive for relocation, and to agglomerate the mixture. The hydraulic additive is added to the ash so that a slag having a basicity (Ca0 / Si02) of 0.5 to 1,5 is formed in the melting furnace. The addition of agglomerates to the molten iron is preferably performed at a feed rate ranging from 0.2 to 1 ton / hour (the cross-sectional area of a melting furnace of square meters). Fourthly, the present invention provides a device for recovering zinc oxide, the device comprising: a reaction furnace for adding condensate therein to contain molten iron; a heating member for heating the molten iron contained in the reaction furnace; Stirring member for molten iron in the reaction furnace; K and a recovery member for recovering zinc oxide generated in the reaction furnace. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page) This heating element and stirring element are preferably at least two heating burners located on the upper part of the reaction furnace. On a horizontal plane, the at least two heating burners are positioned at an angle ranging from 50 to 80 degrees with respect to the radial direction of the reaction furnace. In a vertical plane, the at least two heating burners are positioned at an angle ranging from 20 to 45 degrees with respect to the horizontal plane. It is preferable that the agitating member M is located in the storage portion of the melting furnace. Through this agitating member, a stirring gas is injected into the molten iron at a rate of M 2 to ONIN 3 / hour per ton of molten iron. This & & standard is Chinese National Standard (CNS) A4 (210X297 mm) __ q — printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A 7 B7 5. Description of the invention (7.) Description FIG. 1 is a schematic diagram illustrating a specific example of a method for recovering zinc oxide according to the present invention. FIG. 2 is a graph showing the particle size distribution of raw furnace ash and raw furnace ash. Fig. 3 is a graph showing the particle size distribution of the ash collected by the dust collector. FIG. 4 is a schematic diagram illustrating a conventional method for recovering zinc oxide from steelmaking ash. Fig. 5 is a schematic diagram illustrating another specific example of the method for recovering zinc oxide according to the present invention. Fig. 6 is a schematic diagram illustrating a specific example of an apparatus for recovering zinc oxide according to the present invention. Fig. 7 is a diagram showing the angle of the burner of the device on the zinc recovery unit according to the present invention. Fig. 8 is a schematic diagram illustrating a specific example of another apparatus for recovering zinc oxide according to the present invention. DESCRIPTION OF SPECIFIC EXAMPLES SPECIFIC EXAMPLE 1 Figure 2 shows the particle size distributions of several types of steelmaking furnace ash according to the specific samples of the present invention. The particle size distribution from the coarse particle size is in order: blast furnace ash, converter ash, and electric furnace ash. This figure also shows that the agglomerates are generated by the ash from the steelmaking furnace, the agglomerates are added to the molten iron contained in the melting furnace, and the iron oxides and zinc oxide in the agglomerates are selected from the molten iron. The particle size distribution of the obtained ash, the ash K thus produced is hereinafter referred to as "reducing ash". The particle size range of the blast furnace ash is 5 to 3 OU / im, the particle size range of the converter ash is 1 to 100 μin, and the particle size range of the electric furnace ash is 1 to 20 μm. The selection scale is suitable for A Chinese National Standard (CNS) A4 specification (210X297 mm) _] Π _ ---------- Approval of clothes ------ order ---- · 1 ---- 1 (Please read the notes on the back before filling out this page) Printed by the Employees' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A7 B7 V. Invention Description (8) The particle size range of the original furnace ash is from 0.1 to 5 μm, and The average particle size is approximately 1, 5 u. In general, smaller particle sizes will result in higher zinc concentrations. Analysis of the zinc concentration of each particle size level of the upper oven ash showed that for various furnace ash, particles having a size under 5 μmK showed a high zinc concentration. In particular, the original furnace ash was selected, and the scanning electron microscope was used to observe particles of different sizes and identified by 1 M X-rays. As a result, particles having a size at 5 μmM contained a large amount of zinc oxide, and many particles having a size above 5 μK were oxides of iron. Quantitatively, particles with a size under 5 μ appeared to have a zinc concentration higher than 50 w t.%. Therefore, a plurality of dust collectors each having different particle size separation performance or separation properties at different particle sizes are installed through the exhaust pipe 出口 at the outlet of the melting furnace, and are collected to have different zinc oxides from each other in the generated ash. The concentration of the original furnace ash. The beryllium type method can select the ash with the target zinc concentration, so the collected ash with high zinc concentration can be discharged to: the outside of the system and supplied to the zinc smelter. The collected zinc ash with low zinc concentration is re-agglomerated and added to the melting furnace to establish a continuous recirculation system. Therefore, when the steel-making ash is agglomerated and added to the molten iron in the melting furnace, the ash The iron oxide is selected from the molten iron and collected in the molten iron. The zinc oxide in the ash is relocated and evaporated, and is discharged to the outside of the melting furnace with the zinc oxide ash. In that case, a part of the zinc-containing furnace ash added was shattered due to the thermal shock caused by molten iron, and K was not selected as the original large particles (5 y discharged to the outside of the system. The concentration of zinc in the original furnace ash must be reduced in coarse, unreduced furnaces. The size of the wood paper is suitable for 3 Chinese national standards (CNS > A4 size (210X297 mm)) _!! — ΛΚΜΒβκ ϋϋ ·· i · — 1_1_1 II — ^ ϋ VV mmmrnm wmmmmrn (Please read the precautions on the back before filling this page) 517093 A7 B7 V. Description of the invention (9) The amount of ash particles. However, because the generation of unreacted ash cannot be completely prevented, The reduction ash and the original ash are collected separately. After only having a low zinc concentration, the ash is recondensed and added to the melting furnace for priming. On the other hand, a fine furnace containing zinc at a specified concentration K The ash particles can be supplied to the smelter as a source of zinc without further processing. Therefore, the present invention adopts a method and device for recovering zinc shown in FIG. 1. The zinc oxide-containing smelting process stored in the ash hopper 21 of the furnace is used. Steel furnace ash 22 in the mix Machine 27 is thoroughly mixed with coke 24 for reduction stored in coke hopper 23 and binder 26 stored in binder hopper 25. This mixture is formed in a coalescing unit 28 to have a diameter of 15 to 30 臓 and 10 to 20 brain thick coal briquette-shaped aggregates. Then the M meter feeder 30 adds the aggregates to the melting furnace 31 via the intermediate hopper 29. From the viewpoint of increasing the migration rate It is better to add carbonaceous substances, such as coke used to migrate zinc oxide and iron oxides to the agglomerates. This agglomeration unit can be a so-called granulator. The melting furnace 31 can be melted by induction heating. Furnace, and can be other types of furnaces, such as arc heating furnaces and gas heating furnaces ° Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs --------- 0 ^^ —— (Please read the back Note: Please fill in this page again.) 4 The melting furnace contains molten iron 32 at a temperature of 1 400 to 1 600 ° C. Since the added aggregate 33 has a specific gravity in the range of 1.2 to 2.5 g / on 3, it is lower than the melting temperature. The specific gravity of iron 3 2 is condensed into layers on the surface of molten iron. The oxides of iron are mainly migrated by the carbon in the condensate, and become iron rain spreads in the molten iron. Zinc oxide is reduced by the carbon and other elements in the condensate, and is evaporated and oxidized by the oxygen in the furnace. Therefore, fine zinc oxide particles having a size of 10 / im Μ, and most of which are under 5 α in κ are generated. The size of the mound paper is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) —, a _ 517093 Printed by A7 B7, Central Consumers ’Cooperative of the Ministry of Economic Affairs, B7 V. Description of the invention (speaking) On the other hand, a part of the condensate in the zinc-containing furnace ash was degraded by the thermal shock of molten iron, and κ has not moved The status is excluded from the system. This unreduced ash has a particle size mainly on 5 μααK. Some iron oxides are also discharged outside the system. The ash generated by the melting furnace 31 is collected by the first dust collector 34, the second dust collector 35, and the third dust collector 36 through a duct 31b connected to the furnace cover 31a. The ash is sucked to the dust collector through the exhaust fan 37. From the viewpoint of accelerating the evaporation of zinc, it is better to select the capacity of the exhaust fan 37 to have sufficient capacity to reduce the internal pressure of the melting furnace to the atmospheric pressure K. In this specific example, the separation limit particle size in each dust collector is set as follows, although this limit particle size can be adjusted in response to the particle size distribution of the original furnace ash. The first dust collector: lOiUIB, the second dust collector: 5 iU ffl, the third dust collector: O.liuin, that is, the collector is designed to collect 10 M m or coarser particles for the first dust collector. 1 // m particle size ash. The second dust collector collects ash with a particle size of 10 to 5 / im, and the third dust collector collects ash with a particle size of 5 to 0. 1 // m. Specifically, the first dust collector 34 of this specific example is a general type cyclone separator, the second dust collector 35 is a high-efficiency cyclone separator, and the third grate dust collector 36 is a bag type. Filter type dust collector. Figure 3 shows the particle size distribution of the ash collected by each dust collector. The result obtained is almost the same as the designed collection performance. Table 1 shows the composition of the ash recovered from each dust collector. Since this specific example sets the target zinc concentration to 50% Μ, the size of the gravel drink collected by the third dust collector 36 will apply the Chinese National Standard (CNS) A4 specification (210 × 297 mm), 0 (Please read the precautions on the back before filling out this page)

Ji 1‘_ · 517093 A7 B7 五、發明説明(u) 爐灰貯存於產锪料斗38中。 表1 Ζπ Fe 其他(〇,等等) 第一個集塵器 28 38 34 第二個集塵器 31 34 35 第三個集麈器 55 4 41 (w t . % ) 由第一個集塵器34及第二個集塵器35所收集得之爐灰中 的鋅濃度分別為2 8 w t . %及3 1 w t . %,故此兩者皆低於標的鋅 濃度(50wt1)。因此,將此爐灰經由再循環管糸40而再循 環至爐灰料斗21。再循環的爐灰41於凝聚單元28中再度製 粒後,再加入鎔化爐3 1中,並於熔鐵32上遷原。在此三集 塵器(第一、第二、及第三個)之各者中收集得之爐灰的重 量比大約為2 : 3 : 5。 經濟部中央標準局員工消費合作社印製 (請先聞讀背面之注意事項再填寫本頁) 由於上述之具體例在第二個集塵器3 5所收集得之爐灰中 係產生較標的值為低之鋅濃度,因此將此爐灰再循環至爐 灰再循環管系40。然而,如爐灰之鋅濃度超過標的值,則 此程序可將在第二個集塵器35出口處之爐灰出料管系切換 成將爐灰送至產物料斗3 8之路徑。 Μ此方式,可使再循環之爐灰量保猗最小,因此而可有 效地回收高鋅濃度之爐灰。經回收之爐灰由凝聚單元3 9凝 聚,然後再將其供給至冶煉廠。冶煉廠則利用此供給爐灰 作為鋅來源Μ再製鋅。 根據本發明,如前所逑,包含鋅之鐵的氧化物係經凝聚 HI尺國家標準(CNS ) Α4規格(210X297公釐) 一“一 經濟部中央標準局員工消費合作社印製 517093 A 7 B7 五、發明説明(12 ) ,並將此凝聚物加至熔化爐中之熔鐵内,Μ使爐灰中之氧 化鋅遷原並蒸發,然後再Κ氧化鋅之形式回收鋅蒸汽。在 此程序之中,自爐灰中收集鋅之鋅收集單元包含至少兩個 集塵器,其各具有不同的尺寸分離界限,因此可增加爐灰 中之鋅濃度,同時將包含較標的值為低之鋅的爐灰再度再 循環至需要的處理管系。 當爐灰中之鋅濃度高於標的值時,則將爐灰供給至鋅冶 煉廠,而不再進行進一步之處理。因此,自煉鋼爐灰回收 鋅進行地較習知方法更有效率且更為經濟。根據本發明之 方法不僅可應用於煉鋼爐灰,並且可應用於含鋅之鐵的氧 化物、或燒结礦及具有高鋅濃度之鐵礦。 具體例2 將煉鋼爐灰及遷原用之含碳物質分開製粒,並將其分別 加入熔化爐中,並不一定可使爐灰中之氧化鋅的選原穩定 且迅速地進行。 栢反地,根據本發明,含氧化鋅之爐灰係與選原用之含 碳物質混合Μ將其一起凝聚,並將此凝聚物加至熔化爐中 之熔鐵(含有2至4wt.纟之碳)内。加入之凝聚物係於熔化爐 中堆積成層。堆積的凝聚物受到來自熔化爐中之熔鐵的熱 ,而經由凝聚物中之含碳物質,自最下方之凝聚層開始, 連續地引發凝聚物中之鐵之氧化物和氧化鋅的遷原。 換句話說,爐灰中之氧化#被鄰近的含碳物質迅速遷原 而產生鋅蒸氣,然後此蒸氣在熔化爐上部之高氧氣分壓的 空間中立即再氧化,而氧化產物則被回收成為具有高濃度 本认张尺度適用中i國家標準(CNS ) A4規格(210X297公釐) _ τ「— (請先閲讀背面之注意事項再填寫本頁) -ϋ· mmmmmmmmt 1···——« Hi·— ami 111 T y 11 am tmMmmmmmm ·1 ϋϋ·_· 517093 A7 B7 五、發明説明(13 ) 氧化鋅的爐灰。結果,根據本發明之方法獲致煉鋼爐灰之 加工容量的顯著增加。 熔化爐需要維持吸熱遷原反應,並保持大約1 50 0 °C之熔 鐵溫度。因此需要將熱供給至熔化爐。可使用任令I供給熱 之方法,包括感應加熱、電弧加熱、及氣體加熱。在各種 供給熱之方法中,感應加熱係相當簡單且容易的加熱方法。 關於含碳物質,可使用焦碳粉末及石油煤焦。如選原用 含碳物質之混合比低於先前指定之標準,則遷原反應之速 率將降低,且未還原爐灰之比例將增加。然而,如含碳物 質之混合比超過K上指定之標準,則過_量的含碳物質將 進入溶渣內而造成溶渣發泡,且過量的含碳物質並不會促 進還原反應。 關於加至凝聚物之含碳物質的量,不足之還原用含碳物 質的混合率將導致遷原氧化鋅用之含碳物質不足,因此而 使所產生之爐灰中的氧化鋅濃度受到限制。根據本發明, 經濟部中央標準局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 證實經由將爐灰中之含碳物質的混合比選為選原氧化鋅及 鐵的氧化物所需化學計量比的1 . 5至10倍,可使遷原反應 迅速且穩定地進行。 在爐灰凝聚階段中,將液壓添加劑加至爐灰中作為黏合 劑。此液壓添加劑係包含C a 0之材料。液壓添加劑之使用 使凝聚變得容易且經濟。 雖然有少量的熔渣成份,'諸如氧化矽及氧化鋁,存在於 爐灰中,但此等成份經溶解而出現在未反應之凝聚物與熔 鐵之表面間。當所產生之溶渣的流動性變得更差時,未反 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) Ί 經濟部中央標準局員工消費合作社印製 517093 A 7 _ B7__ 五、發明説明(14 ) 應之凝聚物與熔鐵接觸之機會變得較低,而使選原反應之 迅速進行受到抑制。 在此方面,根據本發明之方法係使用含有c a 〇之添加劑 作為液壓添加劑,Μ經由將所產生之溶渣的鹼度(C a 0 / S i 0 2 )設於自0 · 5至1 ♦ 5之範圍內,以自1 , 0至1 , 2更佳,及 將溶渣之溶點設於1 5 0 0 °C Μ下,而確保熔渣之流動性。 較佳的液壓添加劑為具有大約2之鹼度的波特蘭水泥, 及具有大約1 . 5之鹼度的鼓風爐粒狀熔渣。液壓添加劑之 混合比係視爐灰之組成而定。凝聚物之形狀可為粒狀或煤 磚狀。由一般之製粒機製得的粒料係相當呈球體之形狀, 其便於輸送及加料。 爐灰中之氧化鋅的遷原反應主要係在熔鐵表面與堆積在 熔鐵上之凝聚物間的界面處進行。因此,爐灰之加料量應 視在凝聚物堆積之熔鐵頂部之熔化爐的截面積而定。根據 本發明,溶解度之試驗顯示凝聚物的適當加料速率範圍係 自(Κ 2至1 . 0噸/小時,米2 。 超過上述範圍之凝聚物的加料速率將導致未反應之凝聚 物逐漸堆積於熔鐵之表面上,而使凝聚物之厚度增加。當 凝聚物之厚度增加時,在堆積層上部之凝聚物的選原速率 將由於自熔鐵所發出之輻射熱被凝聚物之堆積層的下部遮 蔽,導致熱供給不足而降低,其則造成反應速率之抑制及 選原速度之降低。 根據本發明,由熔化爐所產生之爐灰具有小的粒度,且 與作為凝聚物原料的煉鋼爐灰相較,包含濃度明顯增高的 石:坟张尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 一 ι 7 - ----------"裝------訂"""„---_---- (請先閱讀背面之注意事項再填寫本頁) 517093 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(15 ) 鋅。鼓風爐爐灰在一部分之小顆粒中亦具有高的鋅濃度, 而在部分之大顆粒中主要係包含鐵礦。即煉鋼爐灰之小顆 粒部分具有高的鋅濃度。 因此,使用兩個Μ上之集塵器收集來自上逑遷原程序之 爐灰,同時就粒度將其分類,並將含有較低鋅濃度之收集 得的爐灰再循環至處理程序,Κ增加爐灰中之鋅濃度較佳。 實施例 根據本發明之自煉鋼爐灰回收鋅之方法參照圖5作為實 施例而說明矜下。圖5顯示根據本發明之自爐灰回收鋅之一 實例的程序画。使包含鋅且貯存於爐灰料斗1 2 1中之原料 爐灰122在混合機127中與加料至焦炭料斗123中之選原用 焦炭124及加料至黏合劑料斗125中之黏合劑126徹底混合 。在作為凝聚單元之壓塊機1 28中將此混合物凝聚成煤磚 尺寸大約為1 5至3 0 fflin直徑及1 0至2 0 ΠΠΗ厚度的煤磚。 使用計量加料裝置130經由中間料斗129將煤磚加至具有 1噸熔化容量的感應加熱熔化爐1 3 1中。此感應加熱溶化爐 1 3 1容納溫度範圍係自1 4 0 0至1 6 0 0 °C之熔鐵1 3 2。由於加入 煤磚之比重係在自1 . 2至2 . 5 g / on 3之範圍內,其係低於熔 鐵之比重,因此煤磚係在熔鐵之表面上堆積成層。 煤磚中之鐵的氧化物主要被煤磚1 3 3中之含碳物質遷原 ,並成為鐵而被收集於熔鐵內。氧化鋅亦被煤磚中之含碳 物質遷原並蒸發,然後此蒸氣被經由空氣入口進入爐內之 空氣中的氧氧化,此空氣入口係開在感應加熱熔化爐1 3 1 之上蓋1 3 1 a。此氧化蒸氣變成1 0 ^ πιΚ下之尺寸的細氧化 九张尺度適5中画國家標準(CNS ) Α4規格(210X297公釐) _ Ί只_ (請先閱讀背面之注意事 4 -項再填· 裝— :寫本頁) 訂 -1¾ 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(16 ) 鋅顆料。此細氧化鋅顆粒經過導管1 3 1 b而進入集塵器内。 另一方面,一部分之煤磚被熔鐵之熱陡震粉碎,此部分則 Μ未反應狀態隨同氧化鋅而波排出至反應条統外。亦有一 部分之鐵的氧化物由熔鐵之表面排出至反應系統外。 排出的氧化鋅及未反應的凝聚物由主要收集1 0 M m或更 粗粒度之爐灰的第一個集塵器134,及收集低於10 μ ®粒度 之爐灰的第二個集塵器135收集。表2顯示由各集塵器收集 得之爐灰的組成。根據此實施例,由於標的氧化鋅濃度係 設為50%M上,因此將由第二個集塵器135所收集得之爐灰 貯存於產物料斗1 3 7中。 由於由第一個集麈器1 3 4收集得之爐灰包含較標的鋅濃 度為低之鋅,因此經由再循環管系139而將其送回至爐灰 料斗1 2 1。此再循環的爐灰1 4 0於凝聚單元1 2 8中與原料爐 灰1 2 2再度進行凝聚。在第一及第二個集塵器中所得之爐 灰量的比例分別為3 0 w t . %及7 0 w t . %。 藉由上逑之方法,可經由再循環最小須要量之爐灰而有 效地回收高鋅濃度的爐灰。回收得的爐灰於凝聚單元1 3 8 中凝聚,然後再供給至冶煉廠。冶煉廠將此供給的爐灰作 為鋅來源處理而產生鋅。 ----------裝------訂—_---„---- (請先閲讀背面之注意事項再填寫本頁) 表2 Ζ η Fe 其他(〇 ,等等) 第一個集塵器 31 34 35 第二個集塵器 1 52 5 If 43 (w t ♦ % ) 木纸张尺度.適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(ir) 如前所逑,根據本發明,自煉鋼廠排出之含鋅爐灰係經 凝聚,並將此凝聚物加至熔化爐中之熔鐵內,Μ使爐灰中 之鐵的氧化物在熔鐵內選原而回收於其中,且使爐灰中之 氧化鋅遷原並蒸發,然後將此蒸發的鋅回收成為氧化鋅。 在此方法中,含有氧化鋅之爐灰係與還原用之含碳物質混 合κ將其一起凝聚,並將凝聚物加至熔化爐中之熔鐵内, 因此而Μ高效率及高生產力回收得高濃度的鋅。由於此自 爐灰回收鋅之裝置係使用相當簡單的集塵器,因此投資費 用及操作成本頗為經濟。 具體例3 根據本發明,煉鋼爐灰係與遷原用之碳混合Μ將其一起 凝聚,並將凝聚物加至反應爐中之熔鐵內。加入的凝聚物 在反應爐中堆積成層。經由受到來自反應爐中之熔鐵的熱 ,氧化鋅自堆積凝聚物之最下層開始而被凝聚物中之碳所 遷原。 此還原反應係在1 000 °C Κ上之高周圍溫度下在還原環境 中開始進行。由於反應速率在高周圍溫度下時較大,因此 鋅之回收需能確保高的溫度。然而,當將煉鋼爐灰加至熔 鐵中時,爐灰之顯熱及氧化鋅和鐵之氧化物的還原反應將 使熔鐵之溫度降低。且排氣之顯熱及反應爐之熱散逸亦增 加熱損耗,因此而使熔鐵之溫度明顯地下降。因此,除非 將某種加熱裝置裝設於反應爐,否則供回收鋅用之高溫度 的獲致將變得困難。 根據本發明,將一燃燒器燃燒單元設置在反應爐之上部 I纸张尺度適iit國國家標準(CNS ) A4規格(210X297公釐) n- MMmK§ ϋϋ« -am immtw atmmmmmmmw tmte Bui mtmmamim mamtMMmm mi V-1laaaw· ·· μηκτι·· (請先閲讀背面之注意事項再填寫本頁) 517093 A7 B7 五、發明説明(18 ) ,κ燃燒諸如重油或粉煤之燃 鋼爐灰之煤磚排出,κ供給使 供給防止熔鐵之溫度的下降, 進行連續處理。 此燃燒器簞元可為已知者, 器、及粉煤燃燒器。加至反應 定。即由燃料之燃燒所產生之 ,其係爐灰之類熱、氧化鋅和 排氣之顯熱、及自反應爐之熱 例如,由熱平衡決定得之處 為9 0 0 M c a 1。當使用重油(熱值 ,且當假定反應之有效利用效 為1 7 0 kg。在此情況,將1 7 0 kg 注入使其於反應爐中燃燒,應 ,且經由連續處理1噸/小時之 料。所生成之燃燒氣體對煉 其進行處理所需之熱。此熱 因此而使煉鋼爐灰可大量地 諸如重油燃燒器、丙烷燃燒 爐之燃料量係由熱平衡所決 熱係等於處理爐灰所需之熱 鐵之氧化物的遷原反應熱、 散逸的嬉和。 理1噸煉鋼爐灰所需的熱約 為1 0 7 0 0 k c a 1 / kg )作為燃料 率為5 0 %時*則所需之燃料 /小時之重油自燃燒器單元 不致造成爐內之溫度的降低 ,例如,電爐爐灰,而回收 請 先 閱 讀 背 之 注 意 事 經濟部中央標準局員工消費合作社印製 一, 凝粒 Μ 之 於卜 與之灰鐵" 用le面上爐熔加 使ad表鐵鋼與增 括 1 鐵熔煉物的 包ng熔於 聚聚量 其 P 在積凝凝產 ,ap生堆 之在灰 的 U 發及上生爐 意斗 係磚熔發到 任澆 要煤 於使達 係鐵 主如積可而 爐出 應諸 堆,, 應及。反物或件加 反斗途原聚鐵構增 之澆用遷凝熔的率 鐵鐵 之的該 拌合速 熔熔理鋅,攪混應 入的 處化處 於之反 加中灰氧面用側原 於廠 爐之界 ,兩遷 用鋼括中之此面的 。 使煉 包灰間 因界處 鋅可之不爐物。進面 得般而 聚料增界 本认张尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 21 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(19 ) 根據本發明,可使用供攪拌熔鐵用之附加構件,諸如利 用多孔磚或噴槍之氣體吹送單元。此氣體吹送單元可裝置 於反應;底部,K由底側攪拌熔鐵;或裝置於反應之上部 ,K攪拌熔之上部。此攪拌氣體主要係使用惰性氣體,諸 如氮氣及氩氣。 注入氣體之量係視熔鐵之量而定。舉例來說,對使用底 部吹氣單元由底側攪拌熔鐵之情況,攪拌試驗顯示適當的 吹送速率係在自2至1 0 N m 3 /小時每噸熔鐵之範圍內。配合 底部吹送單元用之氣體注射嘴可為多孔磚或一束小直徑的 管子。 可使用前逑之燃燒器單元作為攪拌凝聚物用之替代單元 。即可配置多數個燃燒器燃燒裝置,Μ將燃燒氣體之火焰 對凝聚物吹送,而使堆積於熔鐵上之凝聚物在圓周方向旋 轉,因此而改良引發於熔鐵與凝聚物間之界面處的遷原反 應0 根據一系列的基本試驗,用於生成燃燒器火馅Κ轉動凝 聚物之燃燒器裝置的適當數目和適當傾斜角度為2至4個燃 燒器裝置及5 0至8 0 °之燃燒器裝置相對於徑向的傾斜角度 Θ 。圖7顯示燃燒器裝置之傾斜角度。燃燒器之结構係視 反應爐中之熔鐵的黏度、凝聚物之重量、及反應爐之截面 積而定c 供攪拌熔鐵用之另一種替代單元為具有多個葉片的機槭 攪拌單元。經由在熔鐵中轉動攪拌單元,可在熔鐵中引起 圓周蓮動,因而改良反應速率。 :^尺/{^中國國家標準(〇奶)八4規格(210父297公釐) -9 9 - -------*--^-裝------訂 l·--:--- (請先閲讀背面之注意事項再填寫本頁) 517093 A7 B7 五、發明説明) 由遷原反應所產生之收集得的爐灰,與原料之凝聚物相 較,明顯包含較大量的鋅。然而,收集得的爐灰包含一部 分之原料爐灰。原料爐灰之粒度為1 0 a in Μ上,且鋅濃度 低。而轉化成氧化鋅之部分則包含大量的鋅,且該部分之 粒度低於1 0 /i ΙΒ。 為應付此情況,而裝設至少兩個集塵器。第一個集塵器 收集具有1 〇 ^ ® Μ上之粒度的爐灰,及第二個集麈器收集 具有低於1 0 a hi之粒度的爐灰。Μ此方式,就粒度而進行 之爐灰的分類收集係反應鋅的濃度。含有較少鋅之收集得 的爐灰Μ送回至處理中之爐灰使其再循環,而增加爐灰中 之鋅濃度較佳。 根據本發明,凝聚係經由將液壓添加劑加至煉鋼爐灰中 而進行。凝聚物包含自1至5 $之大概程度的水。因此如將 此凝聚物加至反應爐中,將會消耗熱Κ使水加熱及蒸發。 因此,將自反應爐排出之氣體的顯熱利用於改良整個處理 裝置之熱效率。 經濟部中央標率局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 即自反應爐排出之氣體的溫度係約為3 0 0 °C Κ上,且此 排氣之量係與處理中之爐灰的量成比例,或者產生氣體之 量係為每噸處理爐灰1 0 , 0 0 0 N hi 3 。由熱效率之觀點來看, K將此氣體送至凝聚物之乾燥及預熱單元,而進行直接或 間接的乾燥及預熱較佳。 實施例 根據本發明之自爐灰回收鋅之方法參照圖6作為實施例 而說明於下。使包含鋅且貯存於爐灰料斗2 2 1中之煉鋼爐 七九瓜尺度適士國國家標準(CNS ) A4規格(210X297公釐) 一 〇 q — 517093 A7 B7 五、發明説明(2l·) 灰222在混合機227中與貯存於焦炭料斗2 23中之選原用焦 炭224及貯存於黏合劑料斗225中之黏合劑226徹底混合。 在凝聚單元228中將此混合物凝聚成煤磚尺寸大約為15至 3 0 _丨直徑及1 0至2 0腳丨厚度的煤磚。 藉由排氣23 8使煤磚在乾燥及預熱單元229中乾燥及預熱 ,熱後經由中間料斗230利用計量進給器231將煤磚加至反 應爐2 3 2中。反應爐2 3 2容納溫度範圍係自1 4 0 0至1 6 0 0 °C之 熔鐵2 3 3。由於加入煤磚2 3 4之比重係在自1 * 2至2 . 5 g / απ 3 之範圍內,其係低於熔鐵之比重,因此煤磚係在熔鐵之表 面上堆積成層。 為防止熔鐵之溫度降低,在反應爐2 3 2之上部以相對於 徑向成傾斜角而配置四個燃燒器燃燒裝置2 3 5。經由此燃 燒器燃燒裝置2 3 5,將重油排出使其燃燒。燃燒器火焰之 力量使堆積於熔鐵表面上之煤磚移動,而增加反應速率。 在反應爐之底部設置一底部氣體吹送單元2 3 6 *經由此單 元而將氮氣2 3 7注入熔鐵中對其進行攪拌* K進一步增高 反應速率。 經濟部中央標準局員工消費合作社印袋 (請先閲讀背面之注意事項再填寫本頁) 為防止熔鐵之溫度降低,在反應爐2 3 2之上部Μ相對於 徑向成傾斜角而配置四個燃燒器燃燒裝置235。經由此燃 燒器燃燒裝置2 3 5,將重油排出使其燃燒。燃燒器火焰之 力量使堆積於熔鐵表面上之煤磚移動,而增加反應速率。 在反應爐之底部設置一底部氣體吹送單元2 3 6,經由此單 元而將氮氣2 37注入熔鐵中對其進行攪拌,Μ進一步增高 反應速率。 本纸张尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 〇 4 _ 517093 A7 B7 五、發明説明(22 ) 爐灰中之鐵的氧化物主要被煤磚中之含碳物質遷原,並 成為鐵而被收集於熔鐵內。氧化鋅亦被爐灰中之含碳物質 選原並蒸發,然後此蒸氣被經由空氣入口進入爐内之空氣 中的氧所氧化,此空氣入口係開在反應爐2 3 2之上蓋。此 氧化蒸氣變成1 0 a m Μ下之粒度的细氧化鋅顆粒。另一方 面,一部分之作為凝聚原料的含鋅爐灰被熱陡震降解,此 部分則以未反應狀態被排出至反應系統外。 雜也的暴彳匕轉顆粒、未反應之爐灰、及鐵由收集lOuniM上粒度之 爐灰i彳》為第一個集塵器的旋風分離器2 39,及收集10 w mΜ下 粒度之爐灰之作為第二個集塵器的旋風分離器240收集。 表3顯示由各集塵器收集得之爐灰的組成。根據此實施例 ,由於標的氧化鋅濃度係設為50¾^上,因此將由第二個 集塵器240所收集得之爐灰貯存於產物料4 241中。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 由於由第一個集塵器239收集得之爐灰包含較標的鋅濃 度為低之鋅,因此經由再循環管系2 4 4而將其送回至爐灰 料斗2 2 1。此再循環的爐灰2 4 5於凝聚單元2 2 8中與原料爐 灰2 2 2再度進行凝聚。將凝聚物再加至反應爐2 3 2中,並於 熔鐵2 3 3上進行還原處理。 藉由上述之方法,可經由再循環最小須要量之爐灰而有 效地回收高鋅濃度的爐灰。回收得的爐灰於凝聚單元242 中凝聚,然後再供給至冶煉廠。冶煉廠將此供給的爐灰作 為鋅來源處理而產生鋅。 表3 :一· — Zn | 他( 0 , ϊ~ί"Γ 人瓜尺度適用中國0家標準(CNS ) Α4規格(210X297公釐) _ 〇 r — 517093 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(23 ) 第一個集塵器 28 38 34 第二個集塵器 55 4 41 (w t . I) 如上辦逑,根據本發明之設備進行Μ下之處理步驟;凝 聚包含鋅且主要由鐵之氧化物所組成的爐灰;將此凝聚物 加至反應爐中之熔鐵內;在熔鐵中還原爐灰內之鐵的氧化 物,Κ將其收集於熔鐵中;及選原和蒸發爐灰中之氧化鋅 ,Κ由氧化鋅之形式回收蒸發的鋅。 由於此裝置設有供加熱及攪拌爐灰用之燃燒器燃燒單元 ,因此可防止熔鐵的溫度降低,且其設有供攪拌熔鐵用之 攪拌器,其更設有Κ自粗顆粒至綑顆粒之順序收集爐灰之 兩個以上的集塵器,因此可Μ高效率及高生產力回收得高 濃度的鋅。 具體例4 根據本發明,含鋅之煉鋼爐灰係與遷原用之碳,諸如焦 炭粉末混合,並將此混合物凝聚。再將凝聚此物加至熔化 爐中之熔鐵内。加入的凝聚物在熔化爐中堆積成層。堆積 的凝聚物受到來自熔化爐中之熔鐵的熱,而自最下方之凝 聚物層開始連續地引發爐灰中之氧化鋅被凝聚物中之含碳 物質的遷原。 換句話說,爐灰中之氧化鋅被鄰近的含碳物質迅速遷原 而產生鋅蒸氣,然後此蒸氣在熔化爐上部之高氧氣分壓的 空間中立即再氧化,而氧化產物則被回收成為具有高濃度 氧化鋅的爐灰。另一方面,爐灰中之鐵的氧化物則被還原 本纸张尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 一 9 α 一 -------.--^-裝------訂 l·--r--- (請先閲讀背面之注意事項再填寫本頁) 517093 A 7 B7 五、發明説明(24 ) 成為鐵而收集於熔鐵内。 由於因上述爐灰處理方法所致之增加量的熔渣和熔鐵, 可於任何時刻經由傾斜熔化爐或其他之方法而自反應糸統 中卸出,因此只要熔化爐中存在有適量的熔鐵,即可維持 連續的處理。可經由將所產生之熔鐵加至電爐中,而將其 再使用作為製鐵之原料,於此同時將引起少量的熱損耗, 其係散逸至反應:系統外部之熱。 根據本發明,使用由電極單元所產生之電弧熱於維持爐 灰處理所需之高溫。輸入至電極單元之電力係由熱平衡所 決定。即施加給電極單元之電力係等於處理爐灰所需之熱 ,其係熱損耗之總和,該熱損耗諸如排氣之顯熱及自熔化 爐之熱散逸、爐灰之顯熱、及氧化鋅和鐵之氧化物的遷原 反應熱。 舉例來說,在熔化爐中處理1噸/小時之爐灰所需的電力 為7 0 0 K w h (仟瓦.小時)加上2 5 0 0 Kw h之外部熱損耗,其總和 為3 2 0 0 K w h。例如,熔化爐之尺寸為內徑2 . 6 m,高度2 * 8 m ,及具有1 〇 〇噸之熔鐵容量,且爐灰處理速率為1噸/小時。 經濟部中央標準局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 爐灰中之氧化鋅的遷原反應主要係發生在熔鐵表面與堆 積在熔鐵上之凝聚物間的界面處。因此,用於攪拌堆積在 熔鐵上之凝聚物K增進界面兩側之混合的構件,可使發生 在凝聚物與熔鐵之界面處的遷原反應速率增加,而達到爐 灰產量的增加。 根據本發明,將一氣體吹送單元裝設於熔化爐。此氣體 吹送單元可裝置於熔化爐之底部,K由底側攪拌熔鐵;或 冢认张尺度適用中i國家標準(CNS ) A4規格(210X297公釐) 一 一 517093 經濟部中央標準局員工消費合作社印製 A7 _ B7___ 五、發明説明(25 ) 裝置於熔化爐之上部,Μ攪拌熔鐵之上部。此攪拌氣體主 要係使用惰性氣體,諸如氮氣及氬氣。 注入氣體之量係視熔鐵之量而定。擧例來說,在使用底 部吹氣單元由底側攪拌熔鐵之情況下,攪拌試驗顯示適當 的吹送速率係在自0 . 1至2 N in 3 /小時每噸熔鐵之範圍內。 配合底部吹送單元用之氣體注射嘴可為多孔磚或一束小直 徑的管子。 供攪拌熔鐵用之一種替代單元為具有多個葉片的機槭攪 拌單元。經由在熔鐵中轉動攪拌單元,可在熔鐵中引起圓 周蓮動,因而改良反應速率。M lit方式,可在個別的變數 上分別控制反應所需之熱及熔鐵所需之攪拌力,因此而有 效地進行爐灰之還原處理。 根據本發明,凝聚係經由將液壓添加劑加至煉鋼爐灰中 而進行。此凝聚煤磚包含自1至5¾之大概程|ιΚ]水。因此如 將此凝聚煤磚加至熔化爐中,將會消耗熱Μ使水加熱及蒸 發。因此,將自熔化爐排出之氣體的顯熱利用於改良整個 處理設備之熱效率。 即自樣亿爐排出之氣體的溫度係約為3 ο ου κ上,且此排 氣之量係與處理爐灰的量成比例,或者產生氣體之量係為 每噸處理爐灰1 0 , 0 0 0 N m 3 。由熱效率之觀點,將此氣體送 至作為凝聚物之煤磚的乾燥及預熱單元,而進行直接或間 接的乾燥及預熱。 由熔化爐所產生之爐灰,與作為原料之凝聚物相較,明 顯包含較大量的鋅。然而,此爐灰包含一部分之自熔化爐 ϋϋ/Σϋ中國國家標準(CNS ) A4規格(210X297公釐) -〇 8 - (請先閲讀背面之注意事項再填寫本頁) 、--裝---I-I 訂 ~r--r I--I—-—l · 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(26 ) 排出的原料凝聚物。原料凝聚物之粒度一般為ΙΟ^πιΜ上 ,且鋅濃度私。而經由轉化遷原鋅所生成之包含氧化鋅的 部分則一般具有低於1 0 Zi m之粒度,且包含大量之鋅。 為應付此情況,而裝設至少兩個集塵器。第一個集塵器 主要係收集具有10 a mM上之粒度的爐灰,及第二個集塵 器主要係收集具有0 , 1 // πι K上之粒度的爐灰。K此方式, 就粒度而進行之爐灰的分類收集係反應鋅的濃度。將含有 較少鋅之收集得的爐灰送回至處理中之爐灰使其再循環, K增加收集得之爐灰中的鋅濃度。彼種集麈器的適當類型 為旋風分離器。 實施例 根據本發明之自爐灰回收之裝置參照圖8作為實施例而 說明於下。圖8係根據本發明之自爐灰回收鋅之裝置的流 程圖ϋ 使包含鋅且貯存於爐灰料斗3 2 1中之原料爐灰3 2 2在混合 機327中與貯存於焦炭料斗323中之遷原用焦炭324及貯存 於黏合劑料斗3 2 5中之黏合劑3 2 6徹底混合。在凝聚單元3 2 8 中將此混合物凝聚成煤磚尺寸大約為15至3 Ornii!直徑及10至 2 0 min厚度的煤磚。 藉由排氣3 3 9使凝聚物在乾燥及預熱單元329中乾燥及預 熱,然後經由中間料斗3 3 0利用計量進給器3 3 1將凝聚物加 至熔化爐3 3 2中。熔化爐3 3 2容納溫度範圍係自1 4 0 0至1 6 0 0 °C之熔鐵3 3 3。由於加入煤磚3 3 4之比重係在自1 . 2至 2 . 5 g / os 3之範圍內,其係低於熔鐵3 3 3之比重,因此煤磚 本紙张尺度.適用中函國家標準(CNS ) A4規格(210X297公釐) _ 2 q _ ϋ- am ϋ_ϋ 11 -ι_ιϋ ϋϋ ϋϋ —ϋ -ϋϋ m ϋϋ ml-*·ν 1-^1 mi n^i >ϋϋ I (請先閲讀背面之注意事項再填寫本頁) 經濟部中央標準局員工消費合作社印製 517093 A7 B7 五、發明説明(对) 係在熔鐵之表面上堆積成層。 為防止熔鐵3 3 3之溫度降低,將一電極單元3 3 5設置於熔 化爐3 3 2之上部,由此產生電弧並將電弧熱供給至熔化爐 3 3 2。在熔化爐之底部設置一底部氣體吹送簞元3 3 7,經由 此單元而將氮氣338注入熔鐵中對其進行攪拌,Μ進一步 增高反應速率。 爐灰中之鐵的氧化物主要被煤磚中之含碳物質遷原,並 成為鐵而被收集於熔鐵內。氧化鋅亦被爐灰中之含碳物質 遷原並蒸發,然後此蒸氣被經由空氣入口進入爐内之空氣 中的氧所氧化,此空氣入口係開在熔化爐332之上蓋。此 氧化蒸氣變成低於1 0 // m之尺寸的綑氧化鋅顆粒。 另一方面,一部分之作為凝聚原料的含鋅爐灰被熔鐵 3 3 3之熱陡震降解粉碎,此部分則以未反應狀態而被排出 至反應系統外。亦有一部分之鐵的氧化物自熔鐵之表面排 出至反應系統外。 排出的氧化鋅顆粒、未反應之爐灰、及鐵由收集1 0 // m 或更粗粒度之爐灰之作為第一個集塵器340的乾式旋風分 離器,及收集集低於1〇 απι之粒度之爐灰之作為第二個集 塵器341的乾式旋風分離器收集。表4顯示由各集塵器收集 得之爐灰的組成。根據此實施例,由於標的氧化鋅濃度係 設為50%M上,因此將由第二個集麈器341所收集得之爐灰 貯存於產物料斗342中。 由於由第一個集塵器340收集得之爐灰包含較標的鋅濃 度為低之鋅,因此經由再循環管系345而將其送回至爐灰 本紙张尺度.適用中國國家標準(CNS ) A4規格(210X297公釐) _ q n — 1· 1 &_111 ϋ·—- mMmmmmmK ·Βϋι Βϋ tmmmaMmmm emmmmMmef eamMM— HI amwMEm§ TJ ml·- i··—— ΙΒΙ-ΒΓ ι^ϋ ϋϋ- (請先閱讀背面之注意事項再填寫本頁) 517093 A7 B7五、發明説明(28 ) 料4 321。此再循環的爐灰346於凝聚單元328中與原料爐 灰3 2 2再度進行凝聚。將凝聚物再加至熔化爐3 3 2中,並於 熔鐵3 3 3上進行還原處理。 藉由上逑之方法,可經由再循環最小須要量之爐灰而有 效地回收高鋅濃度的爐灰。回收得的爐灰於凝聚單元343 中凝聚,然後再供給至冶煉廠。冶煉廠將此供給的爐灰作 為鋅來源處理而產生鋅。 -------r--Ι^Γ 裝-- (請先閱讀背面之注意事項再填寫本頁) 表4 Ζ π Fe 其他(〇,等等) 第一個集塵器 31 34 35 第二個集麈器 52 5 4 3 (w t ♦ % ) 經濟部中央標率局員工消費合作社印製 如上所逑,根據本發明之回收氧化鋅的裝置包括:熔化 爐,其使主要由鐵之氧化物所組成的凝聚煉鋼爐灰加至熔 鐵中,在熔鐵中遷原爐灰中之鐵的氧化物Μ將其收集於熔 鐵內*及遷原並蒸發爐灰中之氧化鋅;Κ及用於收集爐灰 中之鋅的構件。此外,由於此裝置更設有用於加熱爐灰和 熔鐵Κ防止熔鐵溫度降低之電極單元,且設有用於攪拌熔 鐵Μ增進遷原反應之氣體吹送單元,因此可Μ高效率及高 生產力回收得高濃度的鋅。 本认&尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) 訂ί--- dJi 1’_ 517093 A7 B7 V. Description of the invention (u) The furnace ash is stored in the hopper 38. Table 1 Zπ Fe Other (0, etc.) First dust collector 28 38 34 Second dust collector 31 34 35 Third dust collector 55 4 41 (w t.  %) The zinc concentration in the ash collected by the first dust collector 34 and the second dust collector 35 is 2 8 w t.  % And 3 1 w t.  %, So both are below the target zinc concentration (50wt1). Therefore, this ash is recycled to the ash hopper 21 through the recirculation pipe 40. The recycled ash 41 is re-granulated in the coalescing unit 28, and then added to the agglomeration furnace 31 and moved to the original molten iron 32. The weight ratio of the ashes collected in each of the three dust collectors (first, second, and third) is approximately 2: 3: 5. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling out this page). As the above specific example produces a more standard value in the ash collected by the second dust collector 3 5 Because of the low zinc concentration, this ash is recycled to the ash recycling piping 40. However, if the zinc concentration of the ash exceeds the standard value, this procedure can switch the ash discharge pipe system at the exit of the second dust collector 35 to the path for sending the ash to the product hopper 38. In this way, the amount of recycled ash can be kept to a minimum. Therefore, high-zinc ash can be efficiently recovered. The recovered ash is agglomerated by the agglomeration unit 39 and then supplied to the smelter. The smelter uses this supplied furnace ash as the zinc source M to make zinc. According to the present invention, as previously explained, the oxide of iron containing zinc is a national standard (CNS) A4 specification (210X297 mm) of condensed HI ruler-printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs 517093 A 7 B7 5. Description of the invention (12), and add the agglomerates to the molten iron in the melting furnace, M to migrate and evaporate the zinc oxide in the ash, and then recover zinc vapor in the form of zinc oxide. In this procedure Among them, the zinc collection unit that collects zinc from the furnace ash includes at least two dust collectors, each of which has a different size separation limit, so the zinc concentration in the furnace ash can be increased, and at the same time, it will contain zinc that is lower than the standard value. The ash is recycled again to the required processing piping system. When the zinc concentration in the ash is higher than the standard value, the ash is supplied to the zinc smelter without further processing. Therefore, the self-smelting furnace The process of recovering zinc from ash is more efficient and economical than the conventional method. The method according to the present invention can be applied not only to steelmaking furnace ash, but also to zinc-containing iron oxides, or sintered ores and Iron ore with zinc concentration. Method 2 Separately granulating the steelmaking furnace ash and the carbon-containing material used for relocation, and adding them to the melting furnace separately, it may not necessarily make the selection of the zinc oxide in the furnace ash stable and rapid. In accordance with the present invention, the zinc oxide-containing furnace ash is mixed with the carbonaceous material used for the original selection to agglomerate together, and this aggregate is added to the molten iron in the melting furnace (containing 2 to 4wt. 纟 of carbon). The added agglomerates were deposited in layers in the melting furnace. The accumulated agglomerates are heated by the molten iron in the melting furnace, and through the carbonaceous matter in the agglomerates, starting from the lowermost agglomerate layer, the migration of iron oxides and zinc oxide in the agglomerates is continuously triggered. . In other words, the oxidation # in the furnace ash is rapidly relocated by the adjacent carbonaceous materials to generate zinc vapor, and then this vapor is immediately re-oxidized in the high oxygen partial pressure space of the upper part of the melting furnace, and the oxidation products are recovered as With high concentration, this standard is applicable to China National Standard (CNS) A4 specifications (210X297 mm) _ τ "— (Please read the precautions on the back before filling this page) -ϋ · mmmmmmmmt 1 ··· ——« Hi · —ami 111 T y 11 am tmMmmmmmm · 1 ϋϋ · _ · 517093 A7 B7 V. Description of the invention (13) Zinc oxide ash. As a result, the processing capacity of the steelmaking ash was significantly increased according to the method of the present invention. The melting furnace needs to maintain the endothermic reaction and maintain a molten iron temperature of about 150 ° C. Therefore, it is necessary to supply heat to the melting furnace. Any method of supplying heat can be used, including induction heating, arc heating, and Gas heating. Among various methods of supplying heat, induction heating is a relatively simple and easy heating method. Regarding carbonaceous materials, coke powder and petroleum coal coke can be used. For example, if the mixing ratio of the original carbonaceous materials is less than first The specified standard will reduce the rate of migration reaction, and the proportion of unreduced ash will increase. However, if the mixing ratio of carbonaceous materials exceeds the standard specified on K, excessive carbonaceous materials will enter the solvent In the slag, the molten slag foams, and the excessive carbonaceous material will not promote the reduction reaction. Regarding the amount of carbonaceous material added to the agglomerate, the insufficient mixing ratio of carbonaceous material for reduction will cause the original zinc oxide Insufficient carbonaceous substances are used to limit the concentration of zinc oxide in the generated ash. According to the invention, printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) It was confirmed that by selecting the mixing ratio of the carbonaceous substances in the furnace ash as the stoichiometric ratio required to select the original zinc oxide and iron oxide 1.  5 to 10 times, the exogenous reaction can be performed quickly and stably. In the ash coalescence stage, hydraulic additives are added to the ash as a binder. This hydraulic additive is a material containing Ca 0. The use of hydraulic additives makes cohesion easy and economical. Although a small amount of slag components, such as silica and alumina, are present in the ash, these components are dissolved and appear between the unreacted agglomerates and the surface of the molten iron. When the fluidity of the resulting slag becomes worse, the Chinese paper (CNS) A4 specification (210X297 mm) has not been applied to the paper size. 印 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A 7 _ B7__ V. Description of the invention (14) The chance of the condensate of the application contacting the molten iron becomes lower, and the rapid progress of the selection reaction is suppressed. In this regard, the method according to the present invention uses an additive containing ca 0 as a hydraulic additive, and M sets the alkalinity (C a 0 / S i 0 2) of the resulting slag from 0 · 5 to 1 ♦ Within the range of 5, it is more preferably from 1, 0 to 1, 2 and the melting point of the molten slag is set at 150 ° C Μ to ensure the fluidity of the molten slag. The preferred hydraulic additive is Portland cement having an alkalinity of about 2, and having a basicity of about 1.  Blast furnace granular slag with alkalinity of 5. The mixing ratio of hydraulic additives depends on the composition of the ash. The shape of the agglomerates can be granular or briquette. The granules obtained by the general granulation mechanism are quite spherical, which is convenient for conveying and feeding. The migration reaction of zinc oxide in the ash mainly occurs at the interface between the surface of the molten iron and the agglomerates deposited on the molten iron. Therefore, the amount of ash to be added should depend on the cross-sectional area of the melting furnace on top of the molten iron on which the agglomerates are accumulated. According to the present invention, solubility tests show that the appropriate feed rate range for the agglomerates ranges from (K 2 to 1.  0 t / h, m 2. The feed rate of the agglomerates exceeding the above range will cause unreacted agglomerates to gradually accumulate on the surface of the molten iron, thereby increasing the thickness of the agglomerates. When the thickness of the agglomerates increases, the selection rate of the agglomerates in the upper part of the accumulating layer will be blocked by the lower part of the agglomerating layer due to the radiant heat emitted from the molten iron, resulting in insufficient heat supply and reduced, which will cause the reaction rate. Inhibition and reduction of original selection speed. According to the present invention, the ash produced by the melting furnace has a small particle size and contains significantly higher concentration stones than the steelmaking ash used as a raw material for condensate: the grave scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297mm) ι 7----------- " equipment ------ order " " " „---_---- (Please read the first Note: Please fill in this page again.) 517093 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Invention Description (15) Zinc. The blast furnace ash also has a high zinc concentration in some small particles, The particles mainly contain iron ore. That is, the small particles of the steelmaking furnace ash have a high zinc concentration. Therefore, two dust collectors on the M are used to collect the ash from the Shangliqian original process, and at the same time, the Classify and recycle the collected ash with lower zinc concentration to the treatment program, it is better to increase the zinc concentration in the ash. Example According to the method for recovering zinc from steelmaking ash according to the present invention, refer to FIG. 5 Illustrated below as an example. Figure 5 shows zinc recovery from furnace ash according to the present invention An example of a program drawing. The raw material ash 122 containing zinc and stored in the ash hopper 1 2 1 is mixed in the mixer 127 with the raw coke 124 and added to the coke hopper 125 and the binder hopper 125 The binder 126 in the medium is thoroughly mixed. This mixture is agglomerated in a briquetting machine 1 28 as a coalescing unit to form a briquette briquette having a size of approximately 15 to 30 fflin diameter and a thickness of 10 to 20 ΠΠΗ. The feeding device 130 adds coal bricks to the induction heating melting furnace 1 3 1 having a melting capacity of 1 ton through the intermediate hopper 129. The induction heating melting furnace 1 3 1 contains a temperature range from 1 4 0 0 to 16 0 0 ° C of molten iron 1 3 2. Since the proportion of coal bricks added is from 1.  2 to 2.  Within the range of 5 g / on 3, its proportion is lower than that of molten iron, so coal bricks are piled up on the surface of molten iron. The iron oxides in the coal bricks are mainly migrated by the carbonaceous substances in the coal bricks 133 and become iron and are collected in the molten iron. Zinc oxide is also migrated and evaporated by the carbonaceous materials in the coal bricks, and then this vapor is oxidized by the oxygen in the air entering the furnace through the air inlet. The air inlet is opened on the top of the induction heating melting furnace 1 3 1 1 a. This oxidizing vapor becomes a fine oxidizing of the size under 10 ^ ππK. Nine sheets of scale are suitable for 5 Chinese painting national standards (CNS) A4 specifications (210X297 mm) _ _ only _ (Please read the note 4 on the back before filling · Packing —: Write this page) Order-1¾ Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 517093 A7 B7 V. Description of the invention (16) Zinc pellets. The fine zinc oxide particles pass through the duct 1 3 1 b and enter the dust collector. On the other hand, part of the coal bricks were smashed by the thermal shock of molten iron, and this part of the unreacted state was discharged out of the reaction system along with zinc oxide. A part of the iron oxide is also discharged from the surface of the molten iron to the outside of the reaction system. The discharged zinc oxide and unreacted agglomerates are collected by the first dust collector 134, which mainly collects ash with a particle size of 10 M m or more, and the second dust collector, which collects ash with a particle size of less than 10 μ Collector 135. Table 2 shows the composition of the ash collected by each dust collector. According to this embodiment, since the target zinc oxide concentration is set to 50% M, the ash collected by the second dust collector 135 is stored in the product hopper 137. Since the ash collected by the first collector 1 3 4 contains zinc having a lower concentration than the standard zinc, it is returned to the ash hopper 1 2 1 through the recycling pipe system 139. The recycled ash 1 40 is again coagulated with the raw material ash 1 2 2 in the coagulation unit 1 2 8. The ratios of the ash amounts obtained in the first and second dust collectors were 30 wt.  % And 70 w t.  %. By the above method, the ash with a high zinc concentration can be efficiently recovered by recycling the minimum required amount of ash. The recovered ash is coagulated in the coagulation unit 138, and then supplied to the smelter. The smelter processes this supplied ash as a source of zinc to produce zinc. ---------- install ------ order --_--- „---- (Please read the precautions on the back before filling out this page) Table 2 ZZ η Fe Others (〇, Etc.) First dust collector 31 34 35 Second dust collector 1 52 5 If 43 (wt ♦%) Wood paper scale. Applicable to China National Standard (CNS) A4 specification (210X297 mm) Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A7 B7 V. Description of the invention (ir) As previously stated, according to the present invention, Zinc furnace ash is condensed, and the condensate is added to the molten iron in the melting furnace. The iron oxide in the furnace ash is selected and recovered in the molten iron, and the oxide in the furnace ash is oxidized. Zinc migrates and evaporates, and then this evaporated zinc is recovered as zinc oxide. In this method, the furnace ash containing zinc oxide is mixed with the carbonaceous material for reduction and coagulated together, and the aggregate is added to the molten iron in the melting furnace. Therefore, the high efficiency and high productivity are recovered High concentration of zinc. Because this device for recovering zinc from ash uses a relatively simple dust collector, the investment and operating costs are quite economical. Specific Example 3 According to the present invention, the ash system of the steelmaking furnace is mixed with the carbon used for relocation to aggregate them together, and the aggregate is added to the molten iron in the reaction furnace. The added agglomerates accumulated in layers in the reactor. After receiving the heat from the molten iron in the reaction furnace, zinc oxide starts from the lowest layer of the accumulated agglomerates and is migrated by the carbon in the agglomerates. This reduction is initiated in a reducing environment at a high ambient temperature above 1 000 ° C. Because the reaction rate is large at high ambient temperatures, zinc recovery needs to ensure high temperatures. However, when the steelmaking furnace ash is added to the molten iron, the sensible heat of the furnace ash and the reduction reaction of zinc oxide and iron oxides will reduce the temperature of the molten iron. In addition, the sensible heat of the exhaust gas and the heat dissipation of the reaction furnace also increase the heating loss, so that the temperature of the molten iron is significantly reduced. Therefore, unless a heating device is installed in the reaction furnace, it will be difficult to obtain a high temperature for zinc recovery. According to the present invention, a burner combustion unit is arranged on the upper part of the reaction furnace. The paper size is in accordance with the national standard (CNS) A4 specification (210X297 mm). N- MMmK§ ϋϋ «-am immtw atmmmmmmmw tmte Bui mtmmamim mamtMMmm mi V -1laaaw ··· μηκτι ·· (Please read the precautions on the back before filling in this page) 517093 A7 B7 V. Description of the invention (18), κ burns the coal bricks such as heavy oil or pulverized coal fired ash, κ The supply prevents the temperature of the molten iron from dropping, and performs continuous processing. The burner unit can be a known one, and a pulverized coal burner. Add to reaction. That is, the heat generated by the combustion of fuel is the heat such as furnace ash, the sensible heat of zinc oxide and exhaust gas, and the heat from the reaction furnace. For example, it is determined by thermal equilibrium as 9 0 0 M c a 1. When using heavy oil (calorific value, and when the effective utilization of the reaction is assumed to be 170 kg. In this case, 170 kg is injected for combustion in the reaction furnace. It should be treated continuously for 1 ton / hour. The generated combustion gas is the heat required to process it. This heat therefore makes steel ash a large amount of fuel such as heavy oil burners and propane burners. The amount of fuel is determined by thermal equilibrium. The heat system is equal to the treatment furnace. The heat of the iron oxide required by the ash is the heat of the exogenous reaction and the dissipation of heat. The heat required to process 1 ton of steelmaking furnace ash is about 10 7 0 0 kca 1 / kg) as the fuel rate is 50% ** The required fuel / hour of heavy oil from the burner unit will not cause the temperature in the furnace to be reduced, for example, electric furnace ash, and recycling please read the note first printed by the Ministry of Economic Affairs Central Standard Bureau employee consumer cooperative The solid iron M to the iron and gray iron " The surface melting of ad surface iron steel and the iron smelting product 1 is melted in agglomerates with the surface melting of slag iron. The U-shaped piles piled in the ash and the bricks in the upper furnace are melted to any pouring To cause the coal as the main product of the iron-based furnace may be such that the stack and should ,,. The anti-product or piece is added with the anti-doping method. The original poly-iron structure is added. The mixing and melting rate of the iron-iron is mixed with the fast-melting fused zinc. At the boundary of the factory furnace, the two relocated to the middle of the steel bracket. The zinc in the smelting ash room is not a furnace. Entering the market and expanding the boundaries of the material. The size of the certificate applies to the Chinese National Standard (CNS) A4 specification (210X297 mm). 21 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 517093 A7 B7. According to the invention, it is possible to use additional components for stirring molten iron, such as a gas blowing unit using a porous brick or a spray gun. This gas blowing unit can be installed on the reaction; at the bottom, K stirs the molten iron from the bottom; or on the upper part of the reaction, K stirs the upper part. The stirring gas is mainly an inert gas such as nitrogen and argon. The amount of gas injected depends on the amount of molten iron. For example, in the case of using a bottom blowing unit to stir molten iron from the bottom side, the stirring test shows that the appropriate blowing rate is in the range from 2 to 10 N m 3 / hour per ton of molten iron. The gas injection nozzle used with the bottom blowing unit can be a porous brick or a small diameter tube. The front burner unit can be used as an alternative unit for stirring the condensate. That is, a plurality of burner combustion devices can be configured, and the flame of the combustion gas is blown to the condensate, so that the condensate accumulated on the molten iron rotates in the circumferential direction, so the improvement is caused at the interface between the molten iron and the condensate According to a series of basic tests, the appropriate number and appropriate inclination angle of the burner device used to generate the burner fire filling K rotating condensate is 2 to 4 burner devices and 50 to 80 ° The inclination angle Θ of the burner device with respect to the radial direction. Fig. 7 shows the inclination angle of the burner device. The structure of the burner depends on the viscosity of the molten iron in the reactor, the weight of the agglomerates, and the cross-sectional area of the reactor. C Another alternative unit for stirring molten iron is a machine maple stirring unit with multiple blades. By rotating the stirring unit in the molten iron, a circular lotus motion can be caused in the molten iron, thereby improving the reaction rate. : ^ Feet / {^ Chinese National Standard (〇 奶) 8 4 specifications (210 father 297 mm) -9 9-------- *-^-pack ------ order l ·- -: --- (Please read the notes on the back before filling this page) 517093 A7 B7 V. Description of the invention) Compared with the raw material condensate, the furnace ash collected from the relocation reaction obviously contains more A lot of zinc. However, the collected ash contains a part of the raw ash. The particle size of the raw furnace ash is above 10 a in M, and the zinc concentration is low. The part converted to zinc oxide contains a large amount of zinc, and the particle size of the part is less than 10 / i IB. To deal with this situation, install at least two dust collectors. The first dust collector collects ash with a particle size above 10 ^ ® M, and the second dust collector collects ash with a particle size below 10 a hi. In this way, the separation and collection of the ash by the particle size is based on the reaction zinc concentration. The collected ash M containing less zinc is returned to the processing ash for recycling, and it is better to increase the zinc concentration in the ash. According to the present invention, the agglomeration is performed by adding a hydraulic additive to the steelmaking ash. The agglomerates contain water from approximately 1 to 5 $. Therefore, if this condensate is added to the reaction furnace, heat K will be consumed to heat and evaporate the water. Therefore, the sensible heat of the gas discharged from the reaction furnace is used to improve the thermal efficiency of the entire processing apparatus. Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). That is, the temperature of the gas discharged from the reactor is about 300 ° C, and the amount of this exhaust gas It is proportional to the amount of ash during processing, or the amount of gas generated is 10, 0 0 0 N hi 3 per ton of processing ash. From the viewpoint of thermal efficiency, K sends this gas to the drying and preheating unit of the condensate, and it is better to perform direct or indirect drying and preheating. Example A method for recovering zinc from furnace ash according to the present invention will be described below with reference to Fig. 6 as an example. The steelmaking furnace containing zinc and stored in the ash hopper 2 2 1 is a national standard (CNS) A4 specification (210X297 mm) of a suitable country (10x — 517093 A7 B7) V. Description of the invention The ash 222 is thoroughly mixed in the mixer 227 with the original coke 224 stored in the coke hopper 2 23 and the binder 226 stored in the binder hopper 225. This mixture is coalesced in coalescing unit 228 into coal briquettes having a size of approximately 15 to 30 mm in diameter and 10 to 20 feet in thickness. The coal bricks are dried and preheated in a drying and preheating unit 229 by exhaust gas 23 8. After heating, the coal bricks are added to the reaction furnace 2 3 2 through the intermediate hopper 230 using a metering feeder 231. The reaction furnace 2 3 2 contains molten iron 2 3 3 at a temperature range from 1 400 to 16 0 ° C. Due to the addition of coal bricks, the proportion of 2 3 4 is from 1 * 2 to 2.  In the range of 5 g / απ 3, the proportion is lower than that of molten iron, so coal bricks are piled up on the surface of molten iron. In order to prevent the temperature of the molten iron from decreasing, four burner combustion devices 2 3 5 are arranged above the reaction furnace 2 3 2 at an inclined angle with respect to the radial direction. Through this burner combustion device 2 3 5, heavy oil is discharged and burned. The power of the burner flame moves the coal bricks deposited on the molten iron surface, increasing the reaction rate. A bottom gas blowing unit 2 3 6 is provided at the bottom of the reaction furnace. * Via this unit, nitrogen 2 3 7 is injected into the molten iron and stirred. K further increases the reaction rate. The central government bureau of the Ministry of Economic Affairs has printed bags for consumer cooperatives (please read the precautions on the back before filling this page). To prevent the temperature of the molten iron from decreasing, the upper part of the reactor 2 3 2 is inclined at an angle with respect to the radial direction. Burner burning device 235. Through this burner combustion device 2 3 5, heavy oil is discharged and burned. The power of the burner flame moves the coal bricks deposited on the molten iron surface, increasing the reaction rate. A bottom gas blowing unit 2 3 6 is provided at the bottom of the reaction furnace, and nitrogen 2 37 is injected into the molten iron through the unit to stir it, and the reaction rate is further increased. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 〇 _ 517093 A7 B7 V. Description of the invention (22) The iron oxides in the furnace ash are mainly relocated to the carbonaceous substances in the coal bricks. It becomes iron and is collected in molten iron. Zinc oxide is also selected and evaporated by the carbonaceous material in the furnace ash, and then this vapor is oxidized by oxygen in the air entering the furnace through the air inlet. The air inlet is opened above the reaction furnace 2 3 2. This oxidizing vapor turns into fine zinc oxide particles with a particle size of 10 a m. On the other hand, a part of the zinc-containing furnace ash as a raw material for agglomeration was degraded by thermal shock, and this part was discharged to the outside of the reaction system in an unreacted state. The turbulent particles of the dust, unreacted furnace ash, and iron were collected by the furnace ash with a particle size of 10uniM, which was the first cyclone separator 2 39 of the dust collector, and collected with a particle size of 10 w mM. The ash is collected as a cyclone 240 as a second dust collector. Table 3 shows the composition of the ash collected by each dust collector. According to this embodiment, since the target zinc oxide concentration is set to 50 ¾ ^, the ash collected by the second dust collector 240 is stored in the product material 4 241. Printed by the Consumers' Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Since the ash collected by the first dust collector 239 contains zinc with a lower concentration than the standard zinc, The pipe system 2 4 4 is circulated and returned to the ash hopper 2 2 1. The recycled ash 2 4 5 is coagulated again with the raw ash 2 2 2 in the coagulation unit 2 2 8. The agglomerates were added to the reaction furnace 2 3 2 and subjected to reduction treatment on the molten iron 2 3 3. By the above method, the ash with a high zinc concentration can be efficiently recovered by recycling the minimum required amount of ash. The recovered ash is coagulated in the coagulation unit 242 and then supplied to the smelter. The smelter processes this supplied ash as a source of zinc to produce zinc. Table 3: I · — Zn | He (0, ϊ ~ ί " Γ human melon scale is applicable to 0 Chinese standards (CNS) Α4 specifications (210X297 mm) _ 〇r — 517093 A7 B7 Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Printed 5. Description of the invention (23) First dust collector 28 38 34 Second dust collector 55 4 41 (wt.  I) As described above, the device according to the present invention performs the processing steps under M; agglomerates the ash containing zinc and mainly composed of iron oxides; adds the agglomerates to the molten iron in the reaction furnace; In iron, iron oxides in the furnace ash are reduced, and K is collected in the molten iron; and zinc oxide in the original and evaporation furnace ash is selected. K recovers the evaporated zinc from the form of zinc oxide. Because this device is provided with a burner combustion unit for heating and stirring the furnace ash, it can prevent the temperature of the molten iron from decreasing, and it is provided with a stirrer for stirring the molten iron, and it is also provided with κ from coarse particles to the bundle Particles sequentially collect more than two dust collectors of furnace ash, so it can recover high concentration zinc with high efficiency and high productivity. Specific Example 4 According to the present invention, a zinc-containing steelmaking furnace ash system is mixed with carbon used for relocation, such as coke powder, and the mixture is coagulated. The agglomerated material was added to the molten iron in the melting furnace. The added agglomerates accumulated in layers in the melting furnace. The accumulated agglomerates are subjected to heat from the molten iron in the melting furnace, and from the lowermost agglomerate layer, the migration of carbonaceous substances in the zinc oxide agglomerates in the ash is continuously initiated. In other words, the zinc oxide in the ash is rapidly relocated by the adjacent carbonaceous material to generate zinc vapor, and then this vapor is immediately re-oxidized in the high oxygen partial pressure space of the upper part of the melting furnace, and the oxidation product is recovered as Furnace ash with high concentration of zinc oxide. On the other hand, the iron oxides in the furnace ash are reduced. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)-9 α--------. -^-装 ------ Order l · --r --- (Please read the notes on the back before filling out this page) 517093 A 7 B7 V. Description of the invention (24) Collected as iron Iron inside. Since the increased amount of slag and molten iron caused by the above-mentioned ash treatment method can be discharged from the reaction system at any time through the inclined melting furnace or other methods, as long as there is an appropriate amount of melting in the melting furnace Iron can maintain continuous processing. The generated molten iron can be added to the electric furnace and reused as the raw material for ironmaking. At the same time, it will cause a small amount of heat loss, which is dissipated to the reaction: the heat outside the system. According to the present invention, the arc heat generated by the electrode unit is used to maintain the high temperature required for the ash treatment. The power input to the electrode unit is determined by thermal equilibrium. That is, the power applied to the electrode unit is equal to the heat required to process the ash, which is the sum of the heat losses such as the sensible heat of the exhaust gas and the heat dissipation from the melting furnace, the sensible heat of the ash, and zinc oxide. The heat of reaction with iron oxide's exogenous reaction. For example, the power required to process 1 ton / hour of ash in a melting furnace is 700 K w h (仟 W. Hours) plus the external heat loss of 2 500 Kw h, which adds up to 3 2 0 0 K w h. For example, the size of the melting furnace is 2.  6 m, height 2 * 8 m, and has a molten iron capacity of 1,000 tons, and the furnace ash processing rate is 1 ton / hour. Printed by the Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). The exogenous reaction of zinc oxide in the furnace ash mainly occurs between the surface of the molten iron and the condensate accumulated on the molten iron. Interface. Therefore, the member for stirring the agglomerates K accumulated on the molten iron to promote mixing on both sides of the interface can increase the migration reaction rate occurring at the interface between the agglomerates and the molten iron, thereby increasing the ash yield. According to the present invention, a gas blowing unit is installed in a melting furnace. This gas blowing unit can be installed at the bottom of the melting furnace, and K is stirred from the bottom side by molten iron; Cooperative printed A7 _ B7___ V. Description of the invention (25) It is installed on the upper part of the melting furnace, and M stirs the upper part of the molten iron. The stirring gas is mainly an inert gas such as nitrogen and argon. The amount of gas injected depends on the amount of molten iron. For example, in the case of using a bottom blowing unit to stir molten iron from the bottom side, the stirring test shows that the appropriate blowing rate is from 0.  In the range of 1 to 2 N in 3 / hour per ton of molten iron. The gas injection nozzle used with the bottom blowing unit can be a porous brick or a bundle of small diameter tubes. An alternative unit for stirring molten iron is a machine maple stirring unit with multiple blades. By rotating the stirring unit in the molten iron, a circular motion can be caused in the molten iron, thereby improving the reaction rate. The M lit method can individually control the heat required for the reaction and the stirring force required for the molten iron on individual variables, so the reduction treatment of the ash can be effectively performed. According to the present invention, the agglomeration is performed by adding a hydraulic additive to the steelmaking ash. This coal briquette contains water from about 1 to 5¾. Therefore, if this agglomerated coal brick is added to the melting furnace, heat M will be consumed to heat and evaporate the water. Therefore, the sensible heat of the gas discharged from the melting furnace is used to improve the thermal efficiency of the entire processing equipment. That is, the temperature of the gas discharged from the sample furnace is about 3 ο ου κ, and the amount of this exhaust gas is proportional to the amount of processing ash, or the amount of gas generated is 10 per ton of processing ash, 0 0 0 N m 3. From the standpoint of thermal efficiency, this gas is sent to the drying and preheating unit of coal bricks as agglomerates for direct or indirect drying and preheating. The ash produced by the melting furnace obviously contains a larger amount of zinc than the agglomerates used as raw materials. However, this ash contains a part of the self-melting furnace ϋϋ / Σϋ Chinese National Standard (CNS) A4 specification (210X297 mm) -〇8-(Please read the precautions on the back before filling this page), ----- -II Order ~ r--r I--I --- l · Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A7 B7 V. Description of the invention (26) Raw material condensate discharged. The particle size of the raw material agglomerates is generally above 10 μm, and the zinc concentration is private. The zinc oxide-containing portion produced by transforming the original zinc generally has a particle size of less than 10 Zi m and contains a large amount of zinc. To deal with this situation, install at least two dust collectors. The first dust collector mainly collects ash with a particle size of 10 a mM, and the second dust collector mainly collects ash with a particle size of 0, 1 // π K. In this method, the separation and collection of furnace ash by particle size is based on the reaction zinc concentration. The collected ash containing less zinc is returned to the processing ash for recycling, and K increases the zinc concentration in the collected ash. A suitable type of that type of collector is a cyclone. Example An apparatus for recovering ash from the ash according to the present invention is described below as an example with reference to Fig. 8. Fig. 8 is a flow chart of an apparatus for recovering zinc from furnace ash according to the present invention. The raw material furnace ash 3 2 2 containing zinc and stored in the furnace hopper 3 2 1 is stored in the mixer 327 and stored in the coke hopper 323. The original coke 324 was thoroughly mixed with the binder 3 2 6 stored in the binder hopper 3 2 5. This mixture is coalesced in coalescing units 3 2 8 to form coal briquettes with a briquette size of approximately 15 to 3 Ornii! Diameter and a thickness of 10 to 20 min. The condensate is dried and preheated in the drying and preheating unit 329 by exhausting 3 3 9, and then the condensate is added to the melting furnace 3 3 2 through the intermediate hopper 3 3 0 using the metering feeder 3 3 1. The melting furnace 3 3 2 contains molten iron 3 3 3 at a temperature range from 1 400 to 16 0 ° C. Since the proportion of 3 3 4 added coal bricks is at 1.  2 to 2.  In the range of 5 g / os 3, it is lower than the proportion of molten iron 3 3 3, so the paper size of coal bricks. Applicable to China National Standard (CNS) A4 (210X297 mm) _ 2 q _ ϋ- am ϋ_ϋ 11 -ι_ιϋ ϋϋ ϋ —ϋ -ϋϋ m ϋϋ ml- * · ν 1- ^ 1 mi n ^ i > ϋϋ I (Please read the precautions on the back before filling out this page) Printed by the Employees' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 517093 A7 B7 V. Description of the invention (Pair) The layers are deposited on the surface of molten iron. In order to prevent the temperature of the molten iron 3 3 3 from being lowered, an electrode unit 3 3 5 is disposed above the melting furnace 3 3 2, thereby generating an arc and supplying the arc heat to the melting furnace 3 3 2. A bottom gas blowing unit 3 37 is set at the bottom of the melting furnace, and nitrogen 338 is injected into the molten iron through this unit to stir it, and the reaction rate is further increased. The oxides of iron in the ash are mainly migrated by the carbonaceous materials in the coal bricks, and become iron and are collected in the molten iron. Zinc oxide is also migrated and evaporated by the carbonaceous material in the ash, and the vapor is oxidized by oxygen in the air entering the furnace through the air inlet. The air inlet is opened above the melting furnace 332. This oxidized vapor becomes a bundle of zinc oxide particles having a size below 10 // m. On the other hand, a part of the zinc-containing furnace ash as a raw material for agglomeration was degraded and crushed by the thermal shock of molten iron 3 3 3, and this part was discharged to the outside of the reaction system in an unreacted state. A part of the iron oxide is also discharged from the surface of the molten iron to the outside of the reaction system. The exhausted zinc oxide particles, unreacted ash, and iron are collected by the dry cyclone as the first dust collector 340, and the collection dust is less than 10%. The α π particle size ash is collected as a dry cyclone of the second dust collector 341. Table 4 shows the composition of the ash collected by each dust collector. According to this embodiment, since the target zinc oxide concentration is set to 50% M, the ash collected by the second collector 341 is stored in the product hopper 342. Because the ash collected by the first dust collector 340 contains zinc with a lower zinc concentration than the standard, it is returned to the ash paper size through the recycling pipe system 345. Applicable to China National Standard (CNS) A4 specification (210X297 mm) ι ^ ϋ ϋϋ- (Please read the notes on the back before filling out this page) 517093 A7 B7 V. Description of the invention (28) Material 4 321. The recycled ash 346 is coagulated again with the raw ash 3 2 2 in the coagulation unit 328. The agglomerates were further charged into the melting furnace 3 3 2 and subjected to reduction treatment on the molten iron 3 3 3. By the above method, the ash with a high zinc concentration can be efficiently recovered by recycling the minimum required amount of ash. The recovered ash is coagulated in the coagulation unit 343 and then supplied to the smelter. The smelter processes this supplied ash as a source of zinc to produce zinc. ------- r--Ι ^ Γ Installation-(Please read the notes on the back before filling this page) Table 4 ZZ π Fe Other (〇, etc.) The first dust collector 31 34 35 The second collector 52 5 4 3 (wt ♦%) printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs as described above. The device for recovering zinc oxide according to the present invention includes: a melting furnace, which is mainly made of iron. The agglomerated steelmaking ash composed of oxides is added to the molten iron, and the iron oxides M of the original ash in the molten iron are collected in the molten iron * and the zinc oxide in the original ash is evaporated and evaporated ; K and components for collecting zinc in furnace ash. In addition, since this device is further equipped with an electrode unit for heating the furnace ash and molten iron K to prevent the temperature of the molten iron from decreasing, and a gas blowing unit for stirring the molten iron M to promote the migration reaction, it can achieve high efficiency and high productivity. A high concentration of zinc was recovered. The & standard applies to the Chinese National Standard (CNS) Α4 specification (210 × 297 mm). Order --- d

Claims (1)

517093 f .........—- --91· 3· 2 5 公告不· g8“\年》/ιΛ #正·修正本 六、申請專ϊί範圍 1 . 一種回收氧化鋅之方法,其包含以下之步驟: (a )使含有鐵之氧化物和氧化鋅之爐灰與還原用之含碳 物質及液壓添加劑混合,而產生一混合物; (b)將此混合物凝聚而生成凝聚物·, (c )將凝聚物加至熔化爐中之熔鐵內,以使鐵之氧化物和 氧化鋅在熔鐵中還原,因而使還原的鐵進入熔鐵內,還原 的鋅蒸發並變成氧化鋅,且由此熔化爐產生包含此氧化鋅 之煙道爐灰; (d )藉由使用電極單元之電弧加熱在熔化爐內加熱熔鐵; (e )自設置於熔化爐底部之吹氣裝置將攪拌氣體以自 0 · 1至2 Nm3 /小時每噸熔鐵之範圍內的速率吹入熔鐵內; 以及 (f )使用至少二個集塵器收集指定濃度以上之氬化鋅,日 低於指定濃度之氧化鋅再循環至凝聚步驟(a )。 2. —種回收氧化鋅之裝置,其包含: 凝聚構件,用於凝聚含有鐵之氧化物和氧化鋅之爐灰以 生成凝聚物; 經濟部智慧財產局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 反應爐,供容納熔鐵用,使凝聚物加入熔鐵中; 加熱構件,用於加熱容納於反應爐內之熔鐵,該加熱構 件包含用於進行電弧加熱之電極單元; 吹氣裝置,用於將攪拌氣體吹入容納於反應爐內之熔 鐵,該吹氣裝置係設置於熔化爐之底部; 回收構件,用於回收反應爐內所產生之氧化鋅,該回收 構件包含以粒度次序自粕的煙道爐灰依序收集由惚化慵所 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 517093 A8 B8 C8 D8 六、申請專利範圍 產生之含氧化鋅之爐灰的至少兩個集塵器;以及 循環構件,用於將低於指定濃度之氧化鋅循環至凝聚耩 件 3 ·如申請專利範圍第2項之裝置,其中,該至少兩個集 塵器包含: 第一個集塵器,用於收集在由熔化爐所產生之煙道爐灰 中具有1〇μΐηΗ上粒度之煙道爐灰;以及第二個集塵器, 接續第一個集塵器而收集具有0.1 μιη以上粒度之煙道爐 灰’具有10 μηι以上粒度之煙道爐灰則循環至凝聚構件。 請 先 閱 讀 背 之 注 意 事 項 再 填 本 頁 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐)517093 f .........--- --91 · 3 · 2 5 Announcement No · g8 “\ 年》 / ιΛ # Position · Amendment VI. Application for Special Scope 1. A method for recovering zinc oxide , Which includes the following steps: (a) mixing furnace ash containing iron oxides and zinc oxide with carbonaceous substances for reduction and hydraulic additives to produce a mixture; (b) coagulating the mixture to form aggregates ·, (C) Add the condensate to the molten iron in the melting furnace, so that the iron oxide and zinc oxide are reduced in the molten iron, so that the reduced iron enters the molten iron, and the reduced zinc evaporates and becomes oxidized Zinc, and from this the melting furnace produces a flue ash containing the zinc oxide; (d) heating the molten iron in the melting furnace by arc heating using an electrode unit; (e) from a blowing device provided at the bottom of the melting furnace Blow the stirring gas into the molten iron at a rate in the range from 0.1 to 2 Nm3 / hour per ton of molten iron; and (f) use at least two dust collectors to collect zinc argon above the specified concentration, the daily low The zinc oxide at the specified concentration is recycled to the agglomeration step (a) 2.-A kind of equipment for recovering zinc oxide , Which includes: agglomeration components, used to agglomerate the ash containing iron oxides and zinc oxide to form agglomerates; printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page) Furnace for accommodating molten iron and adding condensate to the molten iron; a heating member for heating the molten iron contained in the reaction furnace, the heating member comprising an electrode unit for arc heating; a blowing device for The stirring gas is blown into the molten iron contained in the reaction furnace, and the blowing device is arranged at the bottom of the melting furnace; a recovery component for recovering zinc oxide generated in the reaction furnace, the recovery component includes The smoke ash of the flue gas furnace is collected in order from the paper size of China Chemical Industry Co., Ltd. applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) 517093 A8 B8 C8 D8 6. The zinc oxide-containing furnace ash generated from the scope of patent application At least two dust collectors; and a circulation component for circulating zinc oxide below a specified concentration to the condensation unit 3 · The device according to item 2 of the patent application, wherein The at least two dust collectors include: a first dust collector for collecting a flue furnace ash having a particle size of 10 μΐηΗ in the flue furnace ash generated by the melting furnace; and a second dust collector It is connected to the first dust collector to collect the flue furnace ash with a particle size of 0.1 μηη or more. The flue furnace ash with a particle size of 10 μm or more is recycled to the condensing component. Please read the precautions on the back before filling this page. Economy Printed by the Consumers' Cooperative of the Ministry of Intellectual Property Bureau of the People's Republic of China. The paper size applies to the Chinese National Standard (CNS) A4 (210 x 297 mm).
TW86104151A 1996-03-08 1997-04-01 Method and apparatus for recovering zinc oxide TW517093B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP7938996A JPH09241718A (en) 1996-03-08 1996-03-08 Method for recovering zinc oxide from zinc oxide-containing dust
JP7939096A JP3317131B2 (en) 1996-03-08 1996-03-08 Method and apparatus for recovering zinc oxide from iron-making dust containing zinc oxide
JP10462096A JP3317137B2 (en) 1996-04-01 1996-04-01 Recovery device for zinc oxide from steelmaking dust
JP10461996A JP3399224B2 (en) 1996-04-01 1996-04-01 Recovery device for zinc oxide from steelmaking dust

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TW517093B true TW517093B (en) 2003-01-11

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI477323B (en) * 2010-07-14 2015-03-21 Hitachi Ltd Dust collection equipment
TWI511792B (en) * 2012-11-26 2015-12-11 A method for wet sorting mineral powders with multiple impurities

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI477323B (en) * 2010-07-14 2015-03-21 Hitachi Ltd Dust collection equipment
TWI511792B (en) * 2012-11-26 2015-12-11 A method for wet sorting mineral powders with multiple impurities

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