TWI241348B - Process for recovery of zinc and iron from EAF dust by reduction - Google Patents

Process for recovery of zinc and iron from EAF dust by reduction Download PDF

Info

Publication number
TWI241348B
TWI241348B TW93105475A TW93105475A TWI241348B TW I241348 B TWI241348 B TW I241348B TW 93105475 A TW93105475 A TW 93105475A TW 93105475 A TW93105475 A TW 93105475A TW I241348 B TWI241348 B TW I241348B
Authority
TW
Taiwan
Prior art keywords
zinc
iron
dust
gas
metal
Prior art date
Application number
TW93105475A
Other languages
Chinese (zh)
Other versions
TW200530405A (en
Inventor
Chia-Cheng Wu
Eberhard Gock
Original Assignee
Chia-Cheng Wu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chia-Cheng Wu filed Critical Chia-Cheng Wu
Priority to TW93105475A priority Critical patent/TWI241348B/en
Publication of TW200530405A publication Critical patent/TW200530405A/en
Application granted granted Critical
Publication of TWI241348B publication Critical patent/TWI241348B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Manufacture And Refinement Of Metals (AREA)

Abstract

A new method is invented to recovery the metals zinc and iron from the EAF (electric arc furnace) dust. The main process is reduction with carbon monoxide gas as reduction agent after a pre-treatment. The EAF dust is first pelletized by adding water. The raw pellets are fed into the pre-treatment stage under oxidizing condition to vaporize the chlorides and lead compounds. The pellets free of chlorides and lead undergo then the reduction in carbon monoxide gas flow. After the full reduction, zinc oxide and iron oxide are fully reduced to their metallic form. Zinc, due to its low boiling point, is vaporized and carried out by the reaction gas flow. The obtaining of metallic zinc can be achieved in a condenser. The residue is iron sponge. After cooling, it can be re-used as raw material in iron metallurgy. This new process solves not only the long term problem of high chlorides/lead contents in EAF dust, but also provides the nearly full recycling of EAF dust by mean of winning the reusable zinc and iron in their metallic form.

Description

1241348 五、發明說明(l) 【發明所屬之 本發明係 有價金屬之方 原處理,並以 及鐵兩資源物 【先前技術】 2 0 0 1年台 久以來便是屬 電孤爐南溫融 鋼材或合金。 對地,由廢鐵 溫冶煉條件下 之攪拌氣體帶 之内。經由攪 氣,會與鋅在 化合物如鹵化 份。除此之外 別以氧化物形 —案號 93105475 年 技術領域】 =關2 ^種回收電弧爐練鋼業集塵灰内所含 二卜彳係指將經前處理後之集塵灰進行還 〇 碳氣體作為還原劑,後取得金屬態鋅 灣之鋼 於鐵資 熔還原 近年來 帶入電 ,辞盡 出,在 拌氣體 氧化條 物鹽類 , 一 ib 式存在 一般電弧爐集塵 產量為 源回收 後經轉 由於鋼 弧爐之 數揮發 經降溫 帶出的 件下形 及斜化 微量之 於集塵 灰之主 全世界第十 再生重要的 爐調理,而 鐵製品錢鋅 辞量也比以 至氣氛環境 集塵過程後 尚有融鐵液 成混合氧化 合物,同為 金屬如猛、 灰中。 要元素成份 位,電 一環, 被製成 防鐘比 往增加 中,並 被以收 滴及少 物。一 集塵灰 鎂、銅 弧爐技術長 報廢鋼鐵在 不同品質之 例曰增,相 5午多’在南 由噴入爐内 集在集塵灰 部份鐵蒸 些易揮發之 申主要成 等’亦可分 如下表一··1241348 V. Description of the invention (l) [The invention to which the invention belongs is a square metal treatment of valuable metals, and two iron resources [prior art] Since 2001, it has been an electric solitary furnace in the south. Or alloy. To the ground, within the agitated gas zone under the condition of warm iron smelting. After stirring, it will react with zinc in compounds such as halogenated compounds. In addition to the oxide form-case number 93105475 [Technical Field] = Off 2 ^ Recycling dust contained in the dust collection ash of the electric arc furnace steel industry refers to the recovery of the pre-treated dust collection ash 〇Carbon gas is used as a reducing agent, and the steel obtained in the metallic zinc bay has been brought into electricity in the recent years. After the source is recovered, the number of steel arc furnaces is reduced due to the volatilization of the pieces. The shape and slope of the pieces are reduced. The amount of dust collected by the dust collector is the tenth most important furnace conditioning in the world. Even after the dust collection process in the atmospheric environment, molten iron is still formed into mixed oxygen compounds, which are also in metals such as fierce and ash. The elemental elements, electricity, and ring are made into anti-clockwise increase, and are used to collect drops and less. A dust collection ash magnesium, copper arc furnace technology long scrap scrap steel has increased in different quality examples, the phase is more than 5 noon 'in the south from the spray into the furnace, the dust collection ash part of the iron steam some volatile applications, etc. 'It can also be divided into the following table ...

1241348 _案號 93105475_年月日_ 五、發明說明(2) 元素 重量百分比[%] 鋅 20-30 鐵 25-40 鉛 2-4.0 納 03-2.3 鉀 0.1-20 氣 0.5-2.5 氤 0.1-03 鎂 0.5-1.5 猛 25-46 銅 02-0.8 而電弧爐含鋅集塵灰中各主要化合物之融、沸點則如 下表二:1241348 _Case No. 93105475_Year Month Date_ V. Description of the invention (2) Element weight percentage [%] Zinc 20-30 Iron 25-40 Lead 2-4.0 Na 03-2.3 Potassium 0.1-20 Gas 0.5-2.5 氤 0.1- 03 Magnesium 0.5-1.5 Manganese 25-46 Copper 02-0.8 The melting and boiling points of the main compounds in the zinc-containing dust collection ash of the electric arc furnace are shown in Table 2 below:

第8頁 1241348 _____案號 93105475 年月曰_修正 五、發明說明(3) 化合物 融點〔。C〕 沸點〔°C〕 鋅鐵尖晶石 ZnFe2〇4 1590 — 氧化鋅Ζπ〇 1975 — 氣她NaCl 801 1413 氯化鉀κα 770 1500 氣化鉛PbCl2 501 950 氧倾PbO 886 — 電5瓜爐集塵灰之晶體成份組成與鋅鐵比值有密切關 係’當鋅鐵比值低於約〇 · 5 8時,兩金屬是以難溶之辞鐵尖 晶石或其混合相位存在(ZnxFe3_x〇4,〇 <χ $ 1 ),隨著鋅 含量的升高’多餘的鋅便以可溶之氧化鋅形式存在。就台 灣目前電狐爐煉鋼業操作條件而言,集塵灰内含有約2〇〇/。 之辞;在歐美先進國家如德國,由於電弧爐操作條件的改 進及鋼品鍍鋅率的激增,電弧爐集塵灰内含鋅量達3 0 %或 更南 與天I辞礦(如閃鋅礦)相較,實為一高含量之資 源再者’由於氧化鋅具有高度之可溶性,可用浸潰方法 取出回收之;反之,鋅鐵尖晶石及其混合晶體之可溶性則 相當低’若欲對鋅達到高回收率,問題核心就在於如右 攻分解破壞難溶之鋅鐵尖晶石。 、 至目前為止,用於回收電弧爐集塵灰之技術主要可八 為屋式化學及高溫冶煉技術兩大類: 乃Page 8 1241348 _____ Case No. 93105475 _ Amendment V. Description of the Invention (3) Compound Melting Point [. C] Boiling point [° C] Zinc iron spinel ZnFe2〇4 1590 — Zinc oxide Zπ〇1975 — Gas NaCl 801 1413 Potassium chloride κα 770 1500 Lead vaporized PbCl2 501 950 Oxygen PbO 886 — Electric 5 melon furnace set The crystalline composition of dust is closely related to the zinc-iron ratio. When the zinc-iron ratio is lower than about 0.58, the two metals exist as insoluble iron spinel or mixed phase (ZnxFe3_x〇4, 〇 < χ $ 1), with the increase of zinc content, 'excess zinc exists in the form of soluble zinc oxide. As far as the current operating conditions of the electric fox furnace steelmaking industry in Taiwan are concerned, the dust collection ash contains about 200 /. In the advanced European and American countries such as Germany, due to the improvement of the operating conditions of the electric arc furnace and the sharp increase in the galvanization rate of steel products, the content of zinc in the arc furnace dust ash has reached 30% or more. Compared with zinc ore, it is actually a high content of resources. Moreover, because zinc oxide has a high solubility, it can be taken out and recovered by dipping method. On the contrary, the solubility of zinc iron spinel and its mixed crystals is quite low. In order to achieve a high recovery rate of zinc, the core of the problem lies in the right attack to break down the insoluble zinc iron spinel. So far, the technologies used to recover the dust collected from the electric arc furnace can be divided into two categories: house chemistry and high temperature smelting technology:

1241348 五 、發明說明(4) A. f =式化學技術方面,應用鋅之酸性或鹼性溶出特 性,以及用強酸鹼破壞鋅鐵尖晶石,雖可經電解後取得高 純度鋅,但後續之廢水及廢酸、鹼問題、耗費大量化學藥 品及回收率偏低等,一直為此類技術推廣之障礙;再者, 若欲將殘渣回爐,必須將殘渣内之含鋅量降至一定程度以 下,以避免因形成鋅塊而對爐體產生阻塞之負面影塑,而 濕式化學技術產生之浸潰殘;查,由於難溶之鋅鐵尖曰;石内 尚含鋅,故殘餘辞量通常高於此限許多。此外,另有方法 利用弱酸性條件只針對自由氧化辞部份作回收,後將含尖 晶石之浸潰殘渣混入水泥製品中,用於建材等用途,此類 方法之辞回收率約在85%至90%,鐵則全數形成浸潰殘逢 後,予以拋棄或用於建材等。 B ·兩服技術中最廣為應用的,當屬旋轉窯技術 (WaeU/rocess),該法為依據傳統高溫冶煉技術,應 用焦炭還原法在超過1 2 0 0 °C溫度下對鋅進行回收,主要反 應器為一旋轉窯爐。其最大缺點為:回收之粗氧化辞中含 有大ϊ氯化物鹽類,不但影響後續之集塵設施,純度及價 ,降低,也導致所產出之粗氧化鋅無法為煉鋅業者=旦^ X,若欲符合煉鋅業者需求,則需提高成本針對趟類= 二次處理;此外,為避免鐵高溫熔融造成爐寞出二口处、、杳 問題,在旋轉窯技術中必須加入大量石英砂以 := 成劑’如此施行之缺失:一者降低流程之產能乍; 成之含鐵爐渣僅可被使用於建造路基及級配等低階用、余了 實為高經濟資源物質之浪費。 ^ ^於上述原因,有鑑於現行回收技術之各項缺失,為 1241348 案號 93105475 年_月曰 修正 _ 五、發明說明(5) 有效將有價物質完全資源化並達無二次污染虞慮之目標, 是以本發明人特研發出本發明。且依本發明流程中,可將 電弧爐集塵灰中含量最高之鋅與鐵兩金屬,經前處理及還 原處理後分別以高價值、高純度之金屬狀態取得,同時將 處理溫度降至1 0 0 0 °c以下,不僅可節省能源,並有效提高 產值及節省投資成本。 【發明内容】 由於以單一還原步驟為基底之傳統高溫處理方式中, 所採用之還原劑多為固體焦炭,同時也是供給反應所需熱 能之能量來源,故在處理過程中須導入大量助燃空氣;在 高於1 2 0 0 °C的反應溫度下,沸點低之成份如鹵化物鹽類及 鉛化物會首先揮發至氣相環境中;在還原氣氛中氧化辞及 氧化鐵會分別被還原金屬態,低沸點之金屬鋅在蒸發至空 氣流中後,再度被空氣中含氧及燃燒產生之二氧化碳氧 化,最後與鹽類及鉛化合物一併經冷卻後由除塵設備混合 收集之。 為解決傳統方式產品純度低及含鐵爐渣最終處置之後 續問題,本發明人以一氧化碳氣體為還原劑之處理方法, 加以鍛燒前處理步驟,所構成之本發明,不僅可有效解決 傳統高溫冶煉技術之各項缺點,又可以達到高回收率、高 純度及低污染等成果,亦可有效避免濕式冶煉技術之不 足。 以一氧化碳為還原劑進行鋅鐵尖晶石還原反應,會因 溫度的不同而達成不同之平衡晶體相位,所以,溫度不僅 影響還原反應本身化學熱力學之平衡,亦會影響到一氧化1241348 V. Description of the invention (4) A. f = chemical technology, the application of the acidic or alkaline dissolution characteristics of zinc, and the destruction of zinc iron spinel with strong acid and alkali, although high purity zinc can be obtained after electrolysis, but Subsequent wastewater and waste acid, alkali problems, consumption of a large number of chemicals and low recovery rates have been obstacles to the promotion of such technologies; further, if the residue is to be returned to the furnace, the zinc content in the residue must be reduced to a certain level Below the level to avoid the negative effect of blocking the furnace body due to the formation of zinc blocks, and the impregnation residues generated by wet chemical technology; check, due to the insoluble zinc iron tip; the stone still contains zinc, so the residue The vocabulary is usually much higher than this limit. In addition, there are other methods that use weak acidic conditions to recover only the free oxidation part, and then mix the impregnated residue containing spinel into cement products for building materials and other uses. The recovery rate of such methods is about 85. % To 90%, iron is completely formed after immersion, it is discarded or used for building materials. B · WayU / rocess is the most widely used of the two-suit technology. This method is based on traditional high-temperature smelting technology and uses coke reduction method to recover zinc at a temperature exceeding 1 200 ° C. The main reactor is a rotary kiln. The biggest disadvantage is that the recovered crude oxidant contains the osmium chloride salt, which not only affects the subsequent dust collection facilities, reduces the purity and price, but also causes the crude zinc oxide produced to be unreliable to zinc smelters. X, if you want to meet the needs of zinc smelters, you need to increase the cost for the trip type = secondary treatment; In addition, in order to avoid the problem of the second and third place of the furnace caused by the high temperature melting of iron, a large amount of quartz must be added to the rotary kiln technology Absence of sand: = formation agent's implementation: one reduces the productivity of the process; the iron-containing slag can only be used for low-level uses such as subgrade construction and grading, and it is a waste of high economic resources and material . ^ ^ For the above reasons, in view of the lack of current recycling technology, it is 1241348 Case No. 93105475 _ Month Amendment _ V. Description of the invention (5) Effectively fully resource valuable materials without the fear of secondary pollution The goal is to specifically develop the present invention by the present inventors. According to the process of the present invention, the zinc and iron metals with the highest content in the dust collection ash of the electric arc furnace can be obtained in a high-value and high-purity metal state after pretreatment and reduction treatment, respectively, and the processing temperature is reduced to 1 Below 0 0 0 ° c, not only can save energy, but also effectively increase output value and save investment costs. [Summary of the Invention] In the traditional high-temperature treatment method based on a single reduction step, the reducing agent used is mostly solid coke, and it is also an energy source for supplying the thermal energy required for the reaction. Therefore, a large amount of combustion-supporting air must be introduced during the processing; At a reaction temperature above 1 200 ° C, components with low boiling points, such as halide salts and lead compounds, will first volatilize into the gas phase environment; in a reducing atmosphere, oxidants and iron oxides will be reduced to metal states, respectively. After evaporating into the air stream, the low-boiling metal zinc is oxidized again by oxygen in the air and carbon dioxide generated by combustion. Finally, it is cooled with salt and lead compounds and collected by dust removal equipment. In order to solve the subsequent problems of low product purity and the final disposal of iron-containing slag in the traditional way, the present inventors used carbon monoxide gas as a reducing agent and a pre-calcination treatment step. The present invention not only can effectively solve the traditional high-temperature smelting The shortcomings of the technology can also achieve the results of high recovery, high purity and low pollution, and can effectively avoid the disadvantages of wet smelting technology. The reduction reaction of zinc-iron spinel with carbon monoxide as a reducing agent will achieve different equilibrium crystal phases due to different temperatures. Therefore, temperature not only affects the chemical thermodynamic equilibrium of the reduction reaction itself, but also affects monoxide.

第11頁 Ϊ241348 ___案號 93105475 五、發明說明(6) 年月曰_Page 11 Ϊ241348 ___ Case No. 93105475 V. Description of Invention (6)

碳與二氧化碳間的B 〇 u d ◦ u a r d反應平衡,以及還原氣體中 氧化碳與二氧化之比例,以下詳述之: (一)鋅鐵尖晶石之還原反應 一般而言,鋅鐵尖晶石之還原反應可依還原條件,# 即一氧化碳之供應量,達成如下列第(1 )〜(4 )式不同的j匕 學平衡狀態:B oud reaction equilibrium between carbon and carbon dioxide, and the ratio of carbon dioxide to dioxide in the reducing gas, as detailed below: (1) Reduction reaction of zinc iron spinel Generally speaking, zinc iron spinel The reduction reaction can be based on the reduction conditions, # the supply of carbon monoxide, to achieve a different j dna equilibrium state as shown in the following formulas (1) to (4):

ZnFe2O4 + 0.33CO <- > ZnO + 0.67Fe3〇4 + 〇.33C〇2 (i) ZnFe2〇4 + CO — > ZnO + 2FeO + C02 (2) ZnFe2〇4 + 3C〇— —ZnO + 2Fe + 3C02 (3) ZnFe204 + 4C〇 <- > Zn + 2Fe + 4C02 (4) 因反應產物之間會因溫度的作用而形成混合晶體, 即所謂的固體溶液,故實際狀況下之平衡相位通常無法、、 上述之純晶體相位存在;是以在上述反應後可繼續進行 列固體溶液形成反應(第(5 )、( 6 )式): 4丁下 xZnO-f l^Fe304 + I x02 ZnxFe3.x04 (5) 3 6 xZn〇 + (l-WFeO ㈠ ZruFehO (6) 其中’第C 5 )式所需之氧可由二氧化碳供應,所形成 低鋅尖晶石之混合晶體常數X介於〇與1之間。第(6)式所/ 成之鋅-亞鐵氡化物則具有所謂的混合間隙,混合晶體和ZnFe2O4 + 0.33CO <-> ZnO + 0.67Fe3〇4 + 〇.33C〇2 (i) ZnFe2〇4 + CO — > ZnO + 2FeO + C02 (2) ZnFe2〇4 + 3C〇 --- ZnO + 2Fe + 3C02 (3) ZnFe204 + 4C〇 <-> Zn + 2Fe + 4C02 (4) Because reaction products will form mixed crystals due to temperature, so-called solid solutions, so the equilibrium under actual conditions The phase is usually unavailable, and the above-mentioned pure crystal phase exists; it is possible to continue the solid solution formation reaction (formulas (5) and (6)) after the above reaction: (4) xZnO-f l ^ Fe304 + I x02 ZnxFe3.x04 (5) 3 6 xZn〇 + (l-WFeO ㈠ ZruFehO (6) where the oxygen required by formula 'C 5' can be supplied by carbon dioxide, and the mixed crystal constant X of the low zinc spinel formed is between 〇. Between 1. The zinc-ferrous halide formed by formula (6) has a so-called mixed gap, and the mixed crystal and

1241348 _案號93105475_年月日_修正 一 五、發明說明(7) 數X僅落在兩個不同區間0<x<0. 2及0. 85<χ<1,形成之混 合晶體依鋅鐵比例不同,分別為含鋅之氧化亞鐵與含鐵之 氧化鋅;其中反應物之氧化亞鐵亦可由金屬鐵取代之,生 成之混合晶體則為含鐵之氧化鋅。由此,在部份還原條件 下(即第(1 )式至第(3 )式),鋅與鐵依舊是以結合相存 在,遂藉由全還原至金屬態(即第(4)式)以達到完全分 離之最終目的。 以上所述之相位狀態,請參閱附件一之「鋅-鐵-氧三 元系統相位圖」可清楚表明,其中以氧原點為中心由上而 下之放射狀箭號為還原反應進行之方向,隨著一氧化雙供 應量增加(即降低系統内氣氛環境中氧分壓),相位穩定 區依序降至第三/四區(Area皿/IV,如第(1)式)與第 五/六區(Area V / VI,如第(2 )、( 3 )式),第(4)式所示 全還原後之相位穩定區則落在Zn-Fe轴上。 $ (二)Boudouard 反應: B〇ud〇uard &應為高溫下一氧4匕石炭及二1氧4匕石炭間 換’反應式如下: 2CO(g)<-^ C〇2(g)+C(S)+ 172.58 kJ/m ole (7) 該反應由於牽涉到氣體體積變化及吸/放熱反應,_ 溫度之影響相當大;在高於1 0 0 〇 °c溫度下,反應平衡落^ 一氧化碳,含量約佔混合氣體之9 9 %體積百分比,還原_ 力高;當溫度降至40 0Λ:,混合氣體則含超過99%之二氣^匕 碳,還原反應則主要由固態碳負責。此反應式已標明熱为 學上之平衡狀態,再依動力學判斷,於反應區内還厚二 、氣體1241348 _Case No. 93105475_Year Month Day_Amendment V. Description of the Invention (7) The number X only falls in two different intervals 0 < x < 0.2 and 0.85 < χ < 1. The iron ratios are different, respectively, zinc-containing ferrous oxide and iron-containing zinc oxide; the ferrous oxide of the reactant can also be replaced by metallic iron, and the resulting mixed crystal is iron-containing zinc oxide. Therefore, under partial reduction conditions (that is, formulas (1) to (3)), zinc and iron still exist in a combined phase, and then are fully reduced to a metal state (ie, formula (4)) To achieve the ultimate goal of complete separation. For the phase states mentioned above, please refer to the "Zinc-Iron-Oxygen Ternary System Phase Diagram" in Annex I. It can be clearly shown that the radial arrow from the top to the bottom with the oxygen origin as the center is the direction of the reduction reaction. With the increase in the supply of double monoxide (ie, reducing the partial pressure of oxygen in the atmosphere of the system), the phase stability zone is sequentially reduced to the third / fourth zone (Area dish / IV, as in equation (1)) and the fifth / Six area (Area V / VI, as shown in equations (2) and (3)), and the phase stable region after full reduction shown in equation (4) falls on the Zn-Fe axis. (B) Boudouard reaction: Bouudouard & should be the exchange of oxygen 4 dagger charcoal and 2 1 oxygen 4 dagger charcoal at high temperature The reaction formula is as follows: 2CO (g) <-^ C〇2 (g ) + C (S) + 172.58 kJ / m ole (7) As this reaction involves changes in gas volume and endothermic / exothermic reactions, the effect of temperature is quite large; at temperatures above 100 ° C, the reaction is in equilibrium ^ Carbon monoxide, the content of which is about 99% by volume of the mixed gas, the reduction force is high; when the temperature drops to 40 0Λ :, the mixed gas contains more than 99% of the two gas ^ dagger carbon, the reduction reaction is mainly from solid carbon Be responsible for. This reaction formula has indicated that the heat is in a scientific equilibrium state, and according to the kinetic judgment, it is still thick in the reaction zone.

1241348 案號 93105475_年月日 修正 五、發明說明(8) 流中一氧化咬濃度’會與進氣口至反應區之距離、氣體加 熱速率及氣體流速有密切關係。 由上述兩點可知,溫度變化不僅影響到鋅鐵氧化物還 原平衡相位,也主導著還原劑「一氧化碳」的濃度,故為 本發明中最重要之操作參數。 本發明人經由在不同溫度下’以人工合成之高純度鋅 鐵尖晶石及一氧化碳氣流為還原劑進行還原實驗,導出如 第圖所示之還原反應相位圖;其所使用之反應腔室為一 開放系統’持續與外界有物質及能量之交換,所進行之反 應處於不平衡狀態;以下茲依不同之溫度範圍加以詳述: (1)低於5 5 0 °C :在低溫範圍内,辞鐵尖晶石經部份還 原及混合晶體形成反應,可被分解為含鐵之氧化鋅、含鋅 之氧化亞鐵及低鋅尖晶石等三混合晶冑;由於氣體停留時 間遠短於Boudouard反應達平衡之需時,故所含之一氧化 石炭量尚足以將鐵還原為金屬;此外,由於B〇ud〇uard反應 之平衡在此溫度下偏向固態碳及二氧化碳,產物中含有大 範圍内’鋅鐵尖晶石中之 生成之氧化亞鐵與氧化鋅 之混合晶體。碳化鐵之生 (2 ) 5 5 0 °C 至 6 5 0 °C :在此 _ 三價鐵雖可全數被還原為二價 部分繼續結合為如第(6 )式所示 成機制與上同。1241348 Case No. 93105475_Year Month Day Amendment V. Description of the invention (8) The concentration of monoxide bite in the stream will be closely related to the distance from the air inlet to the reaction zone, the heating rate of the gas, and the gas flow rate. From the above two points, it can be seen that the temperature change not only affects the reduction equilibrium phase of zinc iron oxide, but also dominates the concentration of the reducing agent "carbon monoxide", so it is the most important operating parameter in the present invention. The present inventors carried out reduction experiments using artificially synthesized high-purity zinc iron spinel and carbon monoxide gas streams as reducing agents at different temperatures to derive a phase diagram of the reduction reaction as shown in the figure; the reaction chamber used was An open system 'continues to exchange material and energy with the outside world, and the reaction is in an unbalanced state; the following are detailed according to different temperature ranges: (1) below 5 50 ° C: in the low temperature range, After partial reduction and mixed crystal formation reaction, the iron spinel can be decomposed into three mixed crystals such as iron-containing zinc oxide, zinc-containing ferrous oxide, and low-zinc spinel; because the gas residence time is much shorter than It takes time for Boudouard reaction to reach equilibrium, so the amount of oxidized carbon is sufficient to reduce iron to metal. In addition, because the equilibrium of Boudouard reaction is biased to solid carbon and carbon dioxide at this temperature, the product contains a large range A mixed crystal of ferrous oxide and zinc oxide formed in the 'zinc iron spinel. The birth of iron carbide (2) 5 5 0 ° C to 6 5 0 ° C: Here _ although the trivalent iron can be fully reduced to the divalent part, continue to combine as shown in formula (6), the mechanism is the same as above .

(3 ) 6 5 0 t:至 9 0 0。(::隨著、、四碎卜 ο A 么匕七m ,揽度上幵,除了氣體之還原 月b力k南外,运原反應本身之平衡亦偏向 故產物中已無氧化亞鐵存在,並且八〜仏數金屬 亚兑部份氧化鋅亦被還屌Λ 金屬,在蒸發後由氣流帶離;随签Λ 运原為(3) 6 5 0 t: to 9 0 0. (:: With ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, A, A, m, and 度, except for the reduction of gas b and k, the balance of the transport reaction itself is also biased toward the absence of ferrous oxide in the product And some zinc oxides with a metal content of eight to ten are also returned to the ΛΛ metal, which will be carried away by the airflow after evaporation;

12413481241348

_案號93105475_年 月 五、發明說明(9) 低’碳化鐵之生成量亦隨溫度升高而 Γ > 。 k 月顯減少。 (4)尚於或等於9 5 0 °C :在此高遠 ^ 身於短時間進行Boudouard反應有限,… 氧化反氣體本 還原反應亦偏向金屬態,故可將鋅鏹還原力不叉損,而 屬。又此溫度已高於鋅之沸點(9〇3。子全數還原為金 發並由氣流帶離系統,更加強整個么 故鋅可盡數蒸 鐵含量則降至丨%以下。 不、、先之不平衡性。碳化 緣此,本發明所運用還原處理 9 4 5〜q 。厂士 + & 瑕仓1條件’為溫产右 :碳氣流中進行還原反應。 ^ $弧爐集塵灰中除鋅鐵氧化物外,忠^私古 氧化鉛、氣化鉛、氯化鈉及氣 γ丄/乂冋之布隹質為 (⑽)結果,如第二圖所及鼠化f ’x光繞射光譜儀分析 融點(均低於9 0 0 t,;夂:夺1化合物共同特點為低 灰中各主要化合物之融、二戶斤^述電派爐含辞集塵 中,可利用系統之非平衡:‘父並“於此溫度之氣流 ^ 个衡狀恕將其条發去除之。 本舍明人遂將此一 έ士里漁隹拓扣丄 性相結合後,it而利用他雜質之特 法。 ⑺m遇原法為基底之本發明回收方 本申請專利之標的包括: 1··使用兩溫丽處理,將電弧爐集塵灰中所含之鉛及氣 匕物有效去除’以提高最終產物之純度;此步驟之固態產 勿為辞鐵穴晶石與氧化鋅之混合物,冑氣經冷卻後,可以 粕體形式收集蒸發之氧化鉛/氣化鉛/氯化鹼金屬等混合_ Case No. 93105475_ Year V. Description of the invention (9) The production amount of low'iron carbides also increases with temperature Γ >. k decreased significantly. (4) Less than or equal to 9 50 ° C: Here at Gao Yuan ^ The Boudouard reaction is limited in a short period of time ... The oxidation reaction gas is also reduced to the metal state, so the reducing power of zinc hafnium can not be damaged, and Genus. And this temperature has been higher than the boiling point of zinc (903). All of the particles are reduced to blond hair and taken away from the system by the airflow, which strengthens the whole thing. Therefore, the zinc content can be reduced to less than 丨%. No, first Equilibrium. For the reason of carbonization, the reduction treatment used in the present invention is 9 4 5 ~ q. The factory + + condition 1 is the warm production right: the reduction reaction is performed in the carbon gas stream. ^ $ Arc furnace dust removal In addition to zinc and iron oxides, the quality of the fabrics of lead oxide, lead vapor, sodium chloride, and gas γ 丄 / 乂 冋 are shown in (⑽), as shown in the second figure Analysis of melting points by radio-spectroscopy (both lower than 900 t); 夂: the common feature of compound 1 is the fusion of the main compounds in low ash, and two households. Non-equilibrium: "Father and" at this temperature, the airflow ^ a balance will be removed to remove the hair. The Ben Sheming people then combined this one-seater fishing shovel extension, and it used his impurities The special method of the invention: 回收 m meets the original method as the basis of the recycling of the present invention. The object of this patent includes: 1. Using two Wenli treatment, the electric arc furnace The lead and gas contained in the dust are effectively removed to improve the purity of the final product; the solid product in this step is not a mixture of zirconia spar and zinc oxide. After the radon is cooled, it can be collected in the form of meal. Evaporated lead oxide / lead gaseous lead / alkali chloride mixed

1241348 案號 93105475 五、發明說明(10) 曰 修正1241348 Case No. 93105475 V. Description of the invention (10)

用一氧化碳氣體為還原劑,使蒸發出之金屬鋅在具還原力 之攜帶氣體中(一氧化碳)保持其金屬態而不被氧化,進 而回收高純度金屬鋅。 ’ 3.為有效避免鐵之熔融,處理溫度控制為9 4 5〜9 5 5。(: ,使鐵燒結為可回收再利用之海綿鐵。 本發明之主要特徵,其係在提供一種回收電弧爐練鋼 業集塵灰内所含有價金屬之方法,其步驟為: (一) 造粒及篩選; (二) 去除雜質之前處理:控制溫度在9 4 5〜9 5 5 °c以 將集塵灰中所含之雜化合物及氯化鹼金屬鹽類之雜質去 除,前處理後所得為氧化鋅及鋅鐵尖晶石混合物 之燒結顆粒,供置於反應室進行下一步驟; (三) 還原處理··使用一氧化碳氣體為還原劑導入反 應室中,同時還原處理溫度為945〜955 t,可使鐵不熔融 而燒結成海綿鐵’並可保持蒸氣態金屬鋅之穩定; (四) 冷凝:反應氣體流出反應室後,即進行快迷冷 凝,藉由在945〜95 5 t之溫度條件下氣流中一氧化碳〆二 氧化碳之平衡成份比(9 9 : 1 )可經快速冷卻被保存,避免 過高之二氧化破濃度造成鋅之再氧化;以及,經蒸發並由 一氧化碳氣流攜出之金屬鋅在經快速冷卻後,凝結成金 鋅粉末,可便於集塵設備收集。 【實施方式】 有關本發明為達預期之功效及目的,茲舉出較佳可 之實施例詳加說明如下: 丁Using carbon monoxide gas as a reducing agent, the evaporated metal zinc is maintained in its metallic state in a reducing carrier gas (carbon monoxide) without being oxidized, and high-purity metal zinc is recovered. ’3. In order to effectively avoid melting of iron, the processing temperature is controlled to 9 4 5 to 9 5 5. (: Sintering iron into recyclable sponge iron. The main feature of the present invention is to provide a method for recovering valence metals contained in dust collection ash of electric arc furnace steelmaking industry. The steps are: (1) Granulation and screening; (2) Pre-treatment before removing impurities: Control the temperature at 9 4 5 ~ 9 5 5 ° c to remove the impurities in the dust collecting ash and impurities of alkali metal chloride, after pre-treatment The obtained sintered particles of a mixture of zinc oxide and zinc-iron spinel are placed in a reaction chamber for the next step; (3) Reduction treatment ·· Using carbon monoxide gas as a reducing agent is introduced into the reaction chamber, and the reduction treatment temperature is 945 ~ 955 t, which can sinter iron into sponge iron without melting and maintain the stability of vaporous metal zinc; (4) Condensation: After the reaction gas flows out of the reaction chamber, it will be condensed quickly, by 945 ~ 95 5 t The equilibrium composition ratio of carbon monoxide to carbon dioxide (99: 1) in the air stream under the temperature conditions can be stored by rapid cooling to avoid reoxidation of zinc caused by excessively high concentration of dioxide; After being rapidly cooled, the metal zinc carried out is condensed into a gold-zinc powder, which can be easily collected by a dust collecting device. [Embodiment] In order to achieve the expected effect and purpose of the present invention, the preferred embodiments will be described in detail. Are as follows: Ding

第16頁 1241348 年 月 日 修正 __案號 93105475 五、發明說明(11) 流权主要包括造粒及過篩、去除雜質之前處理、還原處理 及冷凝等步驟·· (一)造粒及篩選:為避免在處理流程中因通過氣體造 成粉塵逸散,確保工作人員之健康與安全,及避免尾氣中 煙塵含量過高而影響產物純度,電弧爐集塵灰首先需進行 造粒’而傳統之造粒設備無需經過特別改裝即可於此步驟 中f用;由於集塵灰内已富含氣化物鹽類,故於造粒過程 中撕需加入任何結合劑,且集塵灰為平均粒徑約1至1 0 V m f泰體’可不經研磨直接進行造粒;倘以造粒盤進行造粒 時’其操作條件最好是: 1 ·造粒盤傾角:與水平夾角3 5至4 0度; 2·造粒盤轉速:37〜43轉/分鐘; n 1水里/速率·依造粒盤大小及物流量不同而定, 成粒之含水率需控制在9〜1 2%。 浐埃所產生之顆粒大小需控制在5到1 0mm ’以同時兼顧後 料及反應性,故於造粒步驟後須加以篩選控制,過細 道;立將破導回前一步驟繼續造粒,過粗顆粒則經 導回造粒步驟。 便 純戶(—)去除雜質之前處理:為確保處理後最終產物之 之二,^必要在取得辞鐵金屬前,先行去除集塵灰中所含 合^化ί物及氣化鹼金屬鹽類等雜質;此步驟為利用鉛化 及虱化鹼金屬鹽類低融點之特性,控制溫度在945〜 中:失以將故其以自導集,Page 16 Rev. 1241348 __Case No. 93105475 V. Description of the invention (11) The flow right mainly includes the steps of granulation and sieving, pre-treatment to remove impurities, reduction treatment and condensation ... (I) Granulation and screening : In order to avoid dust emission caused by gas in the processing process, to ensure the health and safety of workers, and to avoid too high soot content in the exhaust gas, which affects product purity, the electric arc furnace dust ash needs to be granulated first. The granulation equipment can be used in this step without special modification; since the dust collecting ash is already rich in gaseous salts, any binding agent needs to be added during the granulation process, and the dust collecting ash has an average particle size. About 1 to 10 V mf Thai body can be directly granulated without grinding; if the granulation disk is used for granulation, its operating conditions are preferably: 1 · The inclination of the granulation disk: the angle between the horizontal and the horizontal is 35 to 40 Degrees; 2. Rotating speed of the granulating disk: 37 ~ 43 rpm; n 1 water / speed · Depending on the size and flow rate of the granulating disk, the moisture content of granulation needs to be controlled at 9 ~ 12%. The size of the granules produced by Ang Ang should be controlled to 5 to 10mm 'in order to take into account both the material and the reactivity at the same time. Therefore, after the granulation step, it must be screened and controlled to go through the details. Coarse particles are guided back to the granulation step. (+) Pre-treatment before removing impurities: In order to ensure the second of the final product after the treatment, it is necessary to remove the chemical compounds and gasified alkali metal salts contained in the dust collection ash before obtaining the ferrous metal. And other impurities; this step is to take advantage of the low melting point of lead and lice alkali metal salts and control the temperature at 945 ~: if it is not, it will be guided by itself,

第17頁 下,使辞盘料^入二虱流方式將反應氣氛控制在氧化條件 —-55與鐵穩定保持在高氧化狀態。 + 1241348 __案號9310547&_±—_^日 修正_ 五、發明說明(12) 藉由空氣流所樵出之錯化合物及氯化鹼金屬鹽類等雜 為之条氣在冷卻設備中4結為粉塵狀混合物,後經由集塵 設備收集之;前處理後之固態剩餘物為氧化鋅及鋅鐵尖晶 石混合物之燒結顆粒’具有高硬度及高結晶度,可直接進 入下一個處理程序;XRD晶相分析結果如第三圖所示,與 處理前之第二圖相較’可明確看出上述雜質均已遭去除。 (二)還原處理·此序為以過量一氧化碳為還原劑 之還原步驟;其係在9 4 5〜9 5 5 °C之反應溫度下,氧化辞及 辞鐵尖晶石分別被运原為金屬態;由於反應溫度 (9 4 5〜9 5 5 °C )高於金屬辞之沸點(9 〇 3 °C ),鋅蒸發為 氣體並由一氧化碳還原氣體流攜出,此時氣流中尚含有大 量還原氣體一氧化碳’可保存鋅之金屬態,一氧化碳氣流 流速須加以控制,為避免在9 4 5〜9 5 5 t之溫度下一氧化碳 轉化為二氧化碳及固態碳,一者因氣體中過量之二氧化碳 會造成金屬鋅之再氧化,再者所生成之固態碳沉積物會影 響到產出之海錦鐵成份。氣體停留時間以在1秒内最佳。 (四)鋅蒸氣冷凝收集:富含鋅蒸氣之還原氣體流出 反應室後,即進行快速冷凝步驟,其作用有下列兩點: 1 ·在9 4 5〜9 5 5 °C溫度條件下氣流中一氧化碳/二氧化 碳之平衡成份比可經快速冷卻被保存,避免過高之二氧化 碳濃度造成鋅之再氧化。 2 ·經蒸發並由一氧化碳氣流攜出之金屬鋅在經快速冷 卻後’凝結成金屬鋅粉末,可以集塵設備收集之。 如第四圖所示之處理流程内,前處理後及其冷凝步驟 後’因船化合物及氣化驗金屬鹽類均凝結為粉體,故均可On the next page, control the reaction atmosphere to oxidizing conditions by putting the material into the dilute stream mode to maintain the high oxidation state with iron. + 1241348 __Case No. 9310547 & _ ± —_ ^ Day Amendment_ V. Description of the invention (12) Miscellaneous strips of wrong compounds and alkali metal chlorides erupted by air flow are in the cooling equipment 4 It is a dust-like mixture, which is collected by dust collection equipment; the solid residue after the pre-treatment is sintered particles of a mixture of zinc oxide and zinc-iron spinel. It has high hardness and high crystallinity, and can directly enter the next treatment. Procedure; XRD crystal phase analysis results are shown in the third figure. Compared with the second figure before processing, it can be clearly seen that the above impurities have been removed. (II) Reduction treatment: This sequence is a reduction step using excess carbon monoxide as a reducing agent; it is at a reaction temperature of 9 4 5 ~ 95 5 ° C, and the oxide and iron spinel are transported to metal respectively. State; because the reaction temperature (9 4 5 ~ 95 5 ° C) is higher than the boiling point of metal ions (903 ° C), zinc evaporates into a gas and is carried out by a stream of carbon monoxide reducing gas. The reducing gas carbon monoxide can preserve the metallic state of zinc. The flow rate of the carbon monoxide gas stream must be controlled. In order to avoid the conversion of carbon monoxide into carbon dioxide and solid carbon at a temperature of 9 4 5 ~ 9 5 5 t, one is caused by excessive carbon dioxide in the gas. The reoxidation of metallic zinc, and the solid carbon deposits generated will affect the composition of the produced brocade iron. The gas residence time is optimal within 1 second. (4) Zinc vapor condensation collection: After the reducing gas rich in zinc vapor flows out of the reaction chamber, a rapid condensation step is performed, which has the following two functions: 1 In the air flow at the temperature of 9 4 5 ~ 9 5 5 ° C The carbon monoxide / carbon dioxide equilibrium composition ratio can be stored by rapid cooling to avoid excessive oxidation of zinc due to excessive carbon dioxide concentration. 2. The metal zinc evaporated and carried by the carbon monoxide gas stream is rapidly condensed to form a metal zinc powder, which can be collected by a dust collecting device. In the processing flow shown in the fourth figure, after the pretreatment and after the condensation step ’, both the ship ’s compounds and the gasification test metal salts are condensed into powder, so

第18頁 1241348Page 18 1241348

_案號 93105475 五、發明說明(13) 應用旋風離心設備或袋式集塵設備來進行彳欠^ 【處理成效】 $ 之質量平衡如第 鋅集塵灰處理, 依本發明方法,每1 0 0 0 k g集塵灰進料 五圖所示’以本發明之流程進行電孤爐含 可達到下列重要成效: (一)高回收罕:依本發明流程,可將電弧燐隹 中99· 9 %之含鋅量加以金屬化並回收;含鐵量則\ 為海綿鐵’可直接用為煉鋼業之二次原料;經前處理:: 之鹵化物/鉛化物混合粉體,則可視成份、量及經1疏* ’、 益,加以淨化而回收鉛,氯化物部份則可再生為^^類^ 之原料’共什至少可將電弧&gt; 爐集塵灰中超過9 &amp; %之有严金 屬資源化。 ^ (二)高去除率:氧化條件下之蒸發前處理步驟,可 對鉛化物及氣化物鹽類達到95%以上之去除率,大幅提高 最終產物純度。 $ μ (二)南純度產物·本流程之主要產物為金屬鋅及海 綿鐵; a ·金屬鋅粉之純度平均超過9 9 · 5 % ,内僅含少量之鉛 (&lt;0· 4% )及微量氧化鋅(&lt;〇· 〇5% ),金屬化比率超過 99·9 %,可直接用於防銹喷塗,或進入精煉廠,用以生產 高價值高純度之鋅製品,可提供更高階用途。 b·海绵鐵之含鐵量平均在90%以上,Boudouard反應 所產生之元素碳約佔4 %左右,因此除金屬鐵外,尚含約 1 0 %之碳化鐵,金屬化比率約在9 〇 %,可回收至煉鋼業作 為二次原料。_Case No. 93105475 V. Description of the invention (13) Use of cyclone equipment or bag type dust collection equipment to carry out owing ^ [treatment effect] The mass balance of $ is like the treatment of zinc dust collection ash, according to the method of the present invention, every 10 0 0 kg of dust collection ash feed, as shown in the five diagrams, the use of the process of the present invention in the electric solitary furnace can achieve the following important results: (a) high recovery: According to the process of the present invention, the arc can be reduced to 99 · 9 % Zinc content is metallized and recycled; iron content is \ sponge iron can be directly used as a secondary raw material for the steelmaking industry; after pretreatment :: halide / lead compound powder, the ingredients can be seen , The amount and after 1 sulphur removal * ', the benefit, purification and recovery of lead, chloride parts can be recycled to ^ ^ ^ ^ raw materials' total can at least arc &gt; furnace dust ash more than 9 &% There are strict metal resources. ^ (2) High removal rate: The pre-evaporation treatment step under oxidation conditions can achieve a removal rate of more than 95% for lead compounds and gaseous salts, which greatly improves the purity of the final product. $ μ (II) South purity products • The main products of this process are metal zinc and sponge iron; a. The average purity of metal zinc powder is over 99.5%, containing only a small amount of lead (&lt; 0.4%) And trace zinc oxide (<0.05%), with a metallization ratio of more than 99.9%, can be used directly for anti-rust spraying or entering a refinery to produce high-value and high-purity zinc products, can provide Higher-order uses. b. The average iron content of sponge iron is more than 90%, and the elemental carbon produced by Boudouard reaction accounts for about 4%. Therefore, in addition to metallic iron, it also contains about 10% of iron carbide, and the metallization ratio is about 90%. %, Can be recycled to the steelmaking industry as a secondary raw material.

第19頁 1241348 年 月 曰 修正 案號 93105475 五、發明說明(14) (四)低污染危險:在本流程中氣及碳之物流被分 離,亦即先以鍛燒前處理進行除氣後,再導入含碳之還原 劑,大幅降低兩者接觸機會,所產生之廢氣並可經過後燃 處理,有效降低生成戴奥辛之危險性;並且,集塵灰在進 料前先經過造昶步驟,可有效避免主流程氣流中灰塵之產 生,確保工作人員安全與尾氣品質。 (五Y即4能源及提高有價金屬之品質:本發明將去 除雜質之前處理溫度控制為945〜9 5 5 °C,不僅可先行去除 集塵灰中所含之鉛化合物及氯化鹼金屬鹽類等雜質,更可 :處理後最終產物之純度,而在還原處理時仍控制反應 ^二在9j5〜9 5 5 C ’以使氧化鋅及鋅鐵尖晶石分別被還原 \至屬悲’如此’將前處理及還原反應之溫度控制在9 4 5 〜955C ,並葬λ 丈東, 山糈由一乳化碳為還原劑,相較於傳統高溫冶 场應用焦反還原法在超過丨2 〇 〇。〇溫度下對鋅進行回收之 ίί痒i發明可減少*量燃料能源之耗費,m效蕙集 问純度金屬鋅。 電弧(爐煉鋼提廢VI之古經濟效益:本發明之流程若内建於 為還原劑,不侑了I接使用轉爐產生之一氧化碳廢氣作 利用,诖έ僅可即省處理成本,更可將製程尾氣直接再 高效能ίίΐΐί理單元之負擔,確保排氣品[兼具提 ” 1’成本之功效。 系宗 h 戶斤、十、 及功4 , 本發明貫施例確實已能達到所預期之目的 合發明專利相同特徵者公開在★’故本發明當能符 結,甘妨也击甲5月要件,爰依法提出申請,懇請早曰審 ,實深感德澤。Page 19, Rev. 1241348, Rev. 93105475 V. Description of the invention (14) (4) Low pollution risk: In this process, the gas and carbon streams are separated, that is, after degassing by pre-calcination, The introduction of a carbon-containing reducing agent greatly reduces the chance of contact between the two. The generated exhaust gas can be post-combusted, effectively reducing the risk of dioxin formation; and the dust collecting ash is subjected to a sterilization step before feeding. Effectively avoid the generation of dust in the main process airflow, ensuring the safety of workers and the quality of exhaust gas. (Five Y means 4 energy sources and improve the quality of valuable metals: The present invention controls the pre-treatment temperature before removing impurities to 945 ~ 9 5 5 ° C, which can not only remove lead compounds and alkali metal chloride salts contained in dust collecting ash first. Impurities such as: can be the purity of the final product after the treatment, and the reaction is still controlled during the reduction treatment ^ 2 at 9j5 ~ 9 5 5 C 'so that zinc oxide and zinc iron spinel are reduced separately \ In this way, the temperature of the pretreatment and reduction reaction is controlled at 9 4 5 ~ 955C, and λ zhangdong is buried. The mandrill is made from an emulsified carbon as the reducing agent. The invention of recovering zinc at a temperature of 0.00% can reduce the amount of fuel energy consumption and reduce the concentration of zinc metal. The ancient economic benefits of electric arc (furnace steelmaking waste lifting VI: the process of the present invention) If the built-in is a reducing agent, instead of using a carbon oxide waste gas generated by a converter, it can save processing costs, and the process exhaust gas can be directly reloaded into the high-performance unit to ensure exhaust products. [Both the effect of raising 1 'cost . Department of households, households, ten, and power4, the present embodiment of the invention has indeed achieved the intended purpose and the same characteristics of the invention patent are disclosed in the ★ 'so the invention can be matched, you may also hit A5 For the monthly requirements, I applied in accordance with the law.

1241348 _案號 93105475_年月日___ 圖式簡單說明 【圖式簡單說明】 第一圖所示係為鋅鐵尖晶石進行還原反應產物對溫度變化 之相位圖。 第二圖所示係為未經去除雜質處理之電弧爐含鋅集塵灰之 X光繞射光譜分析。 第三圖所示係為經前處理後之電弧爐含鋅集塵灰之X光繞 射光譜分析。 第四圖所示係為本發明之基本流程圖。 第五圖所示係為本發明處理流程之質量平衡圖。 【附件】 一、係為辞-鐵_氧三元糸統於1 2 0 0 K之相位圖。1241348 _Case No. 93105475_Year Month and Day ___ Brief Description of Drawings [Simplified Description of Drawings] The first picture shows the phase diagram of the temperature change of the products of the reduction reaction of zinc-spinel spinel. The second figure shows the X-ray diffraction spectrum analysis of zinc-containing dust collected in the electric arc furnace without the impurity removal treatment. The third figure shows the X-ray diffraction spectrum analysis of the zinc furnace dust containing ash after the pretreatment. The fourth figure shows a basic flowchart of the present invention. The fifth figure shows a mass balance diagram of the processing flow of the present invention. [Annex] 1. It is a phase diagram of the Ci-Iron-Oxygen ternary system at 12,000 K.

第21頁Page 21

Claims (1)

12413481241348 修正 種回收電弧爐煉鋼業集塵灰内所含有價金之方 法,其步驟為: (一) 造粒及篩選; (二) 去除雜質之前處理:控制溫度在94 5〜95 5 c以將 浓塵火中所含之錯化合物及氯化驗金屬鹽類之雜質去除, A處理後所得為氧化鋅及鋅鐵尖晶石混合物之燒結顆粒, 供置於反應室進行下一步驟; (二)還原處理:使用一氧化碳氣體為還原劑導入反應 室中’同時還原處理溫度為9 4 5〜9 5 5 °C,可使鐵不熔融而 燒結成海綿鐵,並可保持蒸氣態金屬鋅之穩定; (四)冷凝··反應氣體流出反應室後,即進行快速冷 凝’藉由在9 4 5〜9 5 5 °C之溫度條件下氣流中一氧化碳/二 氧化碳之平衡成份比(9 9 : 1 )可經快速冷卻被保存,避免 過高之二氧化碳濃度造成鋅之再氧化;以及,經蒸發並由 一氧化碳氣流攜出之金屬鋅在經快速冷卻後,凝結成金屬 鋅粉末,可便於集塵設備收集。 2.如申請專利範圍第1項所述一種回收電弧爐煉鋼業 集塵灰内所含有價金屬之方法,其中步驟一造粒之產品粒 徑最好控制在5到10mm。 3.如申請專利範圍第1項所述^種回收電弧爐煉鋼業 集塵灰内所含有價金屬之方法,其中以造粒盤進行造粒 時,其操作條件最好是;造粒盤傾角:與水平失角35至40 度、造粒盤轉速:37〜43轉/分鐘以及脅水量/速率:依造 粒盤大小及物流量不同而定’成粒之含水率/頁控制在9〜The modified method for recovering the valuable gold contained in the dust collection ash of the electric arc furnace steelmaking industry is as follows: (a) granulation and screening; (b) pre-removal treatment: control the temperature at 94 5 ~ 95 5 c The dust compounds contained in the dense dust fire and the impurities of the chlorinated metal salts are removed, and the sintered particles of the zinc oxide and zinc iron spinel mixture obtained after the A treatment are placed in the reaction chamber for the next step; (2) Reduction treatment: Use carbon monoxide gas as a reducing agent to introduce into the reaction chamber. At the same time, the reduction treatment temperature is 9 4 5 ~ 9 5 5 ° C, which can sinter iron into molten iron without melting, and maintain the stability of vapor metal zinc; (IV) Condensation ... After the reaction gas has flowed out of the reaction chamber, it will be rapidly condensed. By the equilibrium composition ratio of carbon monoxide / carbon dioxide in the gas stream at a temperature of 9 4 5 ~ 95 5 ° C (9 9: 1) It is stored after rapid cooling to avoid the reoxidation of zinc caused by excessively high carbon dioxide concentration; and the metal zinc evaporated and carried by the carbon monoxide gas stream is condensed into metal zinc powder after rapid cooling, which is convenient for dust collection equipment. Collection. 2. A method for recovering valence metals contained in dust collection ash of electric arc furnace steelmaking industry as described in item 1 of the scope of patent application, wherein the particle diameter of the product granulated in step 1 is preferably controlled to 5 to 10 mm. 3. A method for recovering valence metals contained in the dust collection ash of the electric arc furnace steelmaking industry as described in item 1 of the scope of the patent application, wherein when the granulation disk is used for granulation, the operating conditions are preferably; Inclination angle: 35 to 40 degrees from horizontal loss angle, granulation disk rotation speed: 37 ~ 43 rpm, and water-threatening amount / rate: depending on the size and flow rate of the granulation disk. ~ 第22頁 1241348 案號 93105475 曰 修正 六、申請專利範圍 12%。 4. 如申請專利範圍 集塵灰内所含有價金屬 選控制,過細顆粒將被 粗顆粒則須經破碎後導 5. 如申請專利範圍 集塵灰内所含有價金屬 前處理時,需以導入空 件下,使鋅與鐵保持穩 鹼金屬鹽類之雜質。 6. 如申請專利範圍 集塵灰内所含有價金屬 合物及氯化鹼金屬鹽類 合物,後經由集塵設備 7. 如申請專利範圍 集塵灰内所含有價金屬 氣體並由氣流攜出,此 化碳,可保存鋅之金屬 制,氣體在反應區之停 第1項所述一種回收電弧爐煉鋼業 之方法,其中造粒步驟後須加以篩 導回造粒步驟繼續進行造粒,而過 回造粒步驟。 第1項所述一種回收電派爐煉鋼業 之方法,其中在步驟二去除雜質之 氣流方式將反應氣氛控制在氧化條 定,而僅蒸發去除毅化合物與氯化 第5項所述一種回收電弧爐煉鋼業 之方法,其中由空氣流攜出之鉛化 蒸氣在冷卻設備中凝結為粉塵狀混 收集之。 第1項所述一種回收電弧爐煉鋼業 之方法,其中在步驟三當辞蒸發為 時氣流中尚含有大量還原氣體一氧 態,一氧化碳氣流流速須加以控 留時間需在1秒内。Page 22 1241348 Case No. 93105475 Amendment 6. The scope of patent application is 12%. 4. If the valence metal contained in dust collection ash in the scope of patent application is selected, the excessively fine particles will be guided after being crushed. 5. If the valence metal contained in dust collection ash in the scope of patent application is pre-treated, it must be introduced. Under empty parts, zinc and iron are kept stable as impurities of alkali metal salts. 6. If the patent application scope contains the valence metal compounds and alkali chloride metal salt compounds, then pass through the dust collection equipment. 7. If the patent application scope contains the valence metal gas contained in the dust collection ash and is carried by the air stream. This is a method for recovering electric arc furnace steelmaking as described in item 1 of the carbonization, storage of zinc metal, gas stop in the reaction zone, wherein the granulation step must be screened back to the granulation step to continue the granulation Granules and go back to the granulation step. The method for recovering electric steelmaking industry according to item 1, wherein the reaction atmosphere is controlled to be oxidized in the gas flow mode of removing impurities in step two, and only the chemical compound and chlorination according to item 5 are removed by evaporation. A method of the electric arc furnace steelmaking industry, in which the leaded vapor carried by the air stream is condensed into a dust-like mixture in a cooling device and collected. The method for recovering the electric arc furnace steelmaking industry described in item 1, in which the gas stream still contains a large amount of reducing gas monooxygen when the distillate evaporates in step 3, and the flow rate of the carbon monoxide gas stream must be controlled within 1 second. 第23頁Page 23
TW93105475A 2004-03-03 2004-03-03 Process for recovery of zinc and iron from EAF dust by reduction TWI241348B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW93105475A TWI241348B (en) 2004-03-03 2004-03-03 Process for recovery of zinc and iron from EAF dust by reduction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW93105475A TWI241348B (en) 2004-03-03 2004-03-03 Process for recovery of zinc and iron from EAF dust by reduction

Publications (2)

Publication Number Publication Date
TW200530405A TW200530405A (en) 2005-09-16
TWI241348B true TWI241348B (en) 2005-10-11

Family

ID=37013928

Family Applications (1)

Application Number Title Priority Date Filing Date
TW93105475A TWI241348B (en) 2004-03-03 2004-03-03 Process for recovery of zinc and iron from EAF dust by reduction

Country Status (1)

Country Link
TW (1) TWI241348B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI511792B (en) * 2012-11-26 2015-12-11 A method for wet sorting mineral powders with multiple impurities
US9651245B2 (en) 2013-12-18 2017-05-16 National Tsing Hua University Method of applying electric arc furnace dust in chemical looping combustion process

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018057025A1 (en) * 2016-09-20 2018-03-29 Midrex Technologies, Inc. Methods and systems for increasing the carbon content of sponge iron in a reduction furnace
CN111282961B (en) * 2020-03-02 2024-01-02 长沙中硅环保科技有限公司 System and method for disposing dust collection ash of steel plant by using mesh belt type suspension combined reduction furnace
CN111270077B (en) * 2020-03-02 2023-05-19 长沙中硅环保科技有限公司 System and method for disposing dust collection ash of steel plant by using chain plate type high-temperature reduction furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI511792B (en) * 2012-11-26 2015-12-11 A method for wet sorting mineral powders with multiple impurities
US9651245B2 (en) 2013-12-18 2017-05-16 National Tsing Hua University Method of applying electric arc furnace dust in chemical looping combustion process
TWI586446B (en) * 2013-12-18 2017-06-11 國立清華大學 Method of applying electric arc furnace dust in chemical looping combusion process

Also Published As

Publication number Publication date
TW200530405A (en) 2005-09-16

Similar Documents

Publication Publication Date Title
CN100469907C (en) Method for processing dust with zinc of electric furnace
CN102899501B (en) Device and method for enriching and recycling valuable metals from zinc-containing impurities through cyclone smelting
CN114672643B (en) Method for synergistically utilizing high-iron red mud and molten steel slag
CN101240379A (en) Method for directly smelting lead zinc sulfide ore by hydrogen
CN102492855A (en) Method for recovering valuable metal from solid waste material containing zinc
CN106282582A (en) A kind of recovery non-ferrous metal, rare precious metal and method of iron powder from fume from steel making
CN110055371A (en) The method that molten iron production vanadium slag containing sodium directly leaches vanadium extraction
CN110669942A (en) Method for treating zinc-containing dust in steel plant
CN109652653A (en) A kind of inorganic dangerous waste system process
US20110081284A1 (en) Treatment of bauxite residue and spent pot lining
CN109971908A (en) Converter molten iron adds the method for soda manufacture vanadium slag containing sodium
KiranKumar et al. A review on processing of electric arc furnace dust (EAFD) by pyro-metallurgical processes
CN110042190A (en) The converter producing of sodium system vanadium slag and its subsequent method for leaching vanadium extraction
TWI241348B (en) Process for recovery of zinc and iron from EAF dust by reduction
TW201000640A (en) Process for production of direct-reduced iron
KR100791513B1 (en) Recovery method of zinc(zn) from dust generated by electric arc furnace steelmaking
JP3727232B2 (en) Zinc recovery method
CN111286628A (en) Comprehensive recovery method using zinc volatilization kiln slag as fuel
CN111334673A (en) Method for selectively recovering antimony, arsenic and alkali from arsenic-alkali residue
CN110042191A (en) The method of converter producing vanadium slag containing sodium and its Oxidation Leaching
CN110079641A (en) The method of the converter producing and its Oxidation Leaching vanadium extraction of sodium system vanadium slag
CN110042192A (en) Converter adds the method for soda manufacture vanadium slag containing sodium and its Oxidation Leaching
CN207130313U (en) A kind of system for handling utilising zinc containing waste residue
Ryazanov et al. The effect of temperature and roasting time on the conversion of zinc ferrite to zinc oxide in the electric Arc furnace dust
CN101119943A (en) Process and apparatus for converting spent potliners into a glass frit, and resulting products

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees