TWI500055B - Coil winding method and device - Google Patents
Coil winding method and device Download PDFInfo
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- TWI500055B TWI500055B TW103100099A TW103100099A TWI500055B TW I500055 B TWI500055 B TW I500055B TW 103100099 A TW103100099 A TW 103100099A TW 103100099 A TW103100099 A TW 103100099A TW I500055 B TWI500055 B TW I500055B
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Description
本發明係有關於一種線圈,尤指一種在鐵芯之兩凸緣部間的捲芯部捲繞線材的線圈繞線方法及裝置。 The present invention relates to a coil, and more particularly to a coil winding method and apparatus for winding a wire around a core portion between two flange portions of an iron core.
按,一般在鐵芯之兩凸緣部間的捲芯部捲繞線材的線圈,通常繞線時採線材由一作為入線端凸緣部進入後,該端線材先經點焊固定在該入線端凸緣部後,進行預定圈數之捲繞線材於該捲芯部,然後線材另一端再經點焊固定於另端之出線端凸緣部上,以完成鐵芯上線材之捲繞,而一般僅在鐵芯之捲芯部捲繞單一線材者,通常用以作為電感(Inductance),若以複數條線材做正、逆向捲繞者,通常作為變壓器(Transformer)。 Generally, the coil of the wire is wound around the core portion between the flange portions of the iron core. Generally, when the wire is taken up, the wire is inserted into the flange portion as the wire end, and the wire is first fixed by spot welding on the wire. After the end flange portion, a predetermined number of winding wires are wound on the core portion, and then the other end of the wire is spot-welded and fixed to the other end of the wire end flange portion to complete the winding of the wire on the core. Generally, only a single wire is wound around the core of the core, and is usually used as an inductor. If a plurality of wires are used for positive or reverse winding, it is usually used as a transformer.
在一個以多條線材同時捲繞於鐵芯之捲芯部的繞線過程,通常在作為入線端凸緣部及出線端凸緣部上須設置多個焊接點,並配合多個掛線體來做線材之轉折靠掛;已知以四條線材進行繞線之先前技術,四條線材分別在經四個掛線體繞掛經過時,採各線材直接幾近相互平行的方式入線於線圈進行繞線,而在該入線端凸緣部上點焊出四個焊接點後進行捲芯部之繞線;而在繞線完成由出線端凸緣部出線時,係使線材拉經該出線端凸緣部四個焊接點,然後延伸至出線端凸緣部外之四個掛線體繞掛出線;其中有二條繞掛經二個掛線體之線材呈交錯狀出線,另二條繞掛經二個掛線體之線材呈幾近平行方式直接出線,並在該出線端凸緣部上四個焊接點進行點焊。 In a winding process in which a plurality of wires are simultaneously wound around a core portion of a core, a plurality of welding points are usually provided on the flange portion as the inlet end flange and the outlet end flange portion, and a plurality of hanging wires are matched. The body is used to make the turning of the wire. It is known that the wire is wound by four wires. When the four wires are wound by four hanging bodies, the wires are directly parallel to each other and are threaded into the coil. Winding, and four welding points are spot-welded on the flange portion of the inlet end to perform winding of the core portion; and when the winding is completed by the outlet end flange portion, the wire is pulled through the wire Four welding points on the outlet end flange portion, and then extending to the four hanging body around the outlet end flange portion to wrap the exit line; two of the wires wound around the two hanging wire bodies are staggered. The other two wires are wound directly in a nearly parallel manner around the wire of the two hanging wire bodies, and spot welding is performed on the four welding points on the flange portion of the outlet end.
先前技術以四條線材進行繞線者,二條繞掛經二個掛線體呈交錯狀出線之線材,其除須使線材斜向拉經該出線端凸緣部對應作焊接之二個焊接點外,尚須跨越該二焊接點而延伸跨至外側之另二個供平行方式直接出線焊接用之焊接點,這使得在進行該二焊接點焊接時,容易發生線材接觸短路現象,使鐵芯繞線過程出現故障。 In the prior art, the wire is wound by four wires, and the two wires are wound by two wire-wound bodies in a staggered manner, except that the wire is obliquely pulled through the flange portion of the wire end portion for welding two weldings. Outside the point, the other two welding points that extend across the two welding points and extend directly to the outer side for parallel direct welding are required, which makes the wire contact short-circuit phenomenon easily occur when the two welding points are welded. The core winding process has failed.
爰是,本發明之目的,在於提供一種可以導引交錯狀出線之線材於焊接點處轉向之線圈繞線裝置。 Accordingly, it is an object of the present invention to provide a coil winding device that can guide a wire of a staggered outgoing wire to be turned at a weld.
本發明之另一目的,在於提供一種可以導引交錯狀出線之線材於焊接點處轉向之線圈繞線方法。 Another object of the present invention is to provide a coil winding method for guiding a wire of a staggered outgoing wire at a welding point.
本發明之又一目的,在於提供一種用以執行如申請專利範圍第7至22項任一項所述線圈繞線方法之裝置。 It is still another object of the present invention to provide an apparatus for performing the coil winding method according to any one of claims 7 to 22.
依據本發明目的之線圈繞線裝置,用以在一鐵芯上捲繞線材,該鐵芯上設有位於入線端凸緣部之複數個焊接座,以及位於出線端凸緣部之複數個焊接座,入線端凸緣部與出線端凸緣部間為供捲繞線材之捲芯部;包括:一第一夾具,可受驅動而進行旋轉並設有一第一夾口;第一夾具上設有複數掛線體以供線材繞掛;一第二夾具,可受驅動而進行旋轉,包括一夾座並在夾座前端設有一治具,該治具包括一嵌座;第二夾具上設有掛線體供線材繞掛;所述嵌座可嵌置於該鐵芯出線端凸緣部之焊接座間的區間,第一夾具之第一夾口與第二夾具共同夾持抵撐鐵芯以同一旋轉方向被轉動。 A coil winding device according to the object of the present invention is for winding a wire on a core having a plurality of welded seats at the flange portion of the wire end and a plurality of flange portions at the end of the wire. a welding seat, between the wire end flange portion and the outlet end flange portion is a winding core portion for winding the wire; comprising: a first clamp that can be driven to rotate and is provided with a first clamping hole; the first clamping device a plurality of hanging wire bodies are arranged on the wire for winding; a second clamp is rotatable by driving, and comprises a clamping seat and a fixture is arranged at the front end of the clamping seat, the fixture comprises a nesting; the second fixture A hanging body is arranged on the wire for winding; the insert can be embedded in a section between the welding seats of the flange portion of the core outlet end, and the first clamping mouth of the first clamp is clamped together with the second clamp The struts are rotated in the same direction of rotation.
依據本發明另一目的之線圈繞線方法,用以在一鐵芯上捲繞 線材,包括:提供一鐵芯,其上設有位於入線端凸緣部之複數個焊接座,以及位於出線端凸緣部之複數個焊接座,入線端凸緣部與出線端凸緣部間為供捲繞線材之捲芯部;提供一治具,設於可受驅動而進行旋轉的一第二夾具上,其上的一嵌座位於該鐵芯出線端凸緣部二焊接座間之區間;使欲自出線端凸緣部之焊接座繞經之線材,經由繞經該治具上的嵌座,而轉折貼靠該嵌座旁側之焊接座,以供線材在該處形成焊接點者。 A coil winding method according to another object of the present invention for winding on a core The wire comprises: an iron core provided with a plurality of welded seats at the flange portion of the incoming end, and a plurality of welded seats at the flange portion of the outgoing end, the flange of the incoming end and the flange of the outgoing end Between the parts is a winding core for winding the wire; a fixture is provided on a second clamp that can be driven to rotate, and a nest on the core is at the flange end of the core outlet The interval between the seats; the wire around which the welding seat of the flange portion is to be wound, passes through the insert on the jig, and is turned against the welded seat on the side of the insert for the wire to be Where the solder joints are formed.
依據本發明又一目的之線圈繞線裝置,包括:用以執行如申請專利範圍第7至22項任一項所述線圈繞線方法之裝置。 A coil winding device according to still another object of the present invention, comprising: a device for performing the coil winding method according to any one of claims 7 to 22.
本發明實施例之方法及裝置,該治具不僅作為鐵芯繞線前夾持定位中推料步驟推移鐵芯另一端入線端凸緣部進入第一夾具之第一夾口中之構件,同時引導繞線之出線步驟路線及方向,令經第五、八焊接點焊接後出線之線材,其在通過第五、八焊接點前係先呈交錯狀態,然後繞經第一掛線部,令線材可以經由交錯之斜向朝上位移轉為斜向但貼靠第五、八焊接座,並繞經第二掛線部後轉直朝第五、六掛線體繞掛,不僅有效轉折線材牽引方向以避免發生短路,也同時令N條線材可以僅由N/2個掛線體來承擔出線端凸緣外出線之掛線操作,降低線材繞掛之複雜性;且當治具以前端對鐵芯推移時,提供一適當的移距彈性,一方面可適應不同規格大小之鐵芯推送移距,另一方面可藉彈性元件的頂抵,提供治具推移鐵芯時,治具與夾座可在鐵芯、治具同一直線軸向上形成相對位移,以獲得推抵之確實性。 The method and the device of the embodiment of the invention not only serve as a member for pushing the material at the other end of the core end into the first clamping portion of the first clamp, but also guiding the guiding member in the pre-clamping position of the core winding. The route and direction of the winding route, so that the wire which is welded after the fifth and eighth welding points is first staggered before passing through the fifth and eighth welding points, and then bypasses the first hanging line. The wire can be displaced obliquely upward by the staggered upward direction but leaned against the fifth and eighth welding seats, and then wound around the second hanging line portion and then turned to the fifth and sixth hanging body, not only effective turning The wire pulling direction avoids the occurrence of short circuit, and at the same time, the N wires can only bear the hanging operation of the wire end flange out line by only N/2 hanging wires, thereby reducing the complexity of the wire winding; When the front end is pressed against the iron core, an appropriate distance elasticity is provided. On the one hand, it can adapt to the iron core pushing distance of different specifications and sizes, on the other hand, by the top of the elastic element, the fixture can be used to push the iron core. The holder and the holder can be in the same axial direction on the core and the fixture. A relative displacement is formed to obtain the authenticity of the push.
1‧‧‧繞線裝置 1‧‧‧Winding device
11‧‧‧第一夾具 11‧‧‧First fixture
111‧‧‧固定夾爪 111‧‧‧Fixed jaws
112‧‧‧活動夾爪 112‧‧‧Active jaws
113‧‧‧第一夾口 113‧‧‧First jaw
114‧‧‧固定件 114‧‧‧Fixed parts
115‧‧‧樞銷 115‧‧‧ pivot
116‧‧‧活動件 116‧‧‧Active parts
117‧‧‧彈性元件 117‧‧‧Flexible components
12‧‧‧第二夾具 12‧‧‧Second fixture
121‧‧‧夾座 121‧‧‧Clip seat
122‧‧‧治具座 122‧‧‧ Ruler seat
123‧‧‧長槽孔 123‧‧‧Long slot
124‧‧‧螺固件 124‧‧‧Spiral firmware
13‧‧‧治具 13‧‧‧ fixture
131‧‧‧嵌頂部 131‧‧‧ embedded top
132‧‧‧靠墊 132‧‧‧Cushion
133‧‧‧嵌座 133‧‧‧ nesting
134‧‧‧第一擋緣 134‧‧‧First rim
135‧‧‧第一掛線部 135‧‧‧The first line
136‧‧‧第二掛線部 136‧‧‧Second line
137‧‧‧第二擋緣 137‧‧‧second retaining edge
14‧‧‧載座 14‧‧‧Hosting
15‧‧‧治具 15‧‧‧ fixture
151‧‧‧彈性元件 151‧‧‧Flexible components
152‧‧‧微動座 152‧‧‧Micro-motion seat
153‧‧‧夾座 153‧‧‧Clip seat
154‧‧‧微動區間 154‧‧‧Micromotion interval
16‧‧‧載座 16‧‧‧Hosting
2‧‧‧鐵芯 2‧‧‧ iron core
21‧‧‧入線端凸緣 21‧‧‧Inlet end flange
211‧‧‧第一焊接座 211‧‧‧First welding seat
212‧‧‧第二焊接座 212‧‧‧Second welding seat
213‧‧‧第三焊接座 213‧‧‧ Third welding seat
214‧‧‧第四焊接座 214‧‧‧fourth weld seat
22‧‧‧出線端凸緣 22‧‧‧Outlet end flange
221‧‧‧第五焊接座 221‧‧‧ fifth welding seat
222‧‧‧第六焊接座 222‧‧‧ sixth welding seat
223‧‧‧第七焊接座 223‧‧‧ seventh welding seat
224‧‧‧第八焊接座 224‧‧‧ eighth welding seat
23‧‧‧捲芯部 23‧‧‧Volume core
231‧‧‧區間 231‧‧‧ interval
A1‧‧‧第一掛線體 A1‧‧‧first hanging body
A2‧‧‧第二掛線體 A2‧‧‧second hanging body
A3‧‧‧第三掛線體 A3‧‧‧ third hanging body
A4‧‧‧第四掛線體 A4‧‧‧4th hanging body
A5‧‧‧第五掛線體 A5‧‧‧ fifth hanging body
A6‧‧‧第六掛線體 A6‧‧‧6th hanging body
B1‧‧‧第一焊接點 B1‧‧‧First solder joint
B2‧‧‧第二焊接點 B2‧‧‧second solder joint
B3‧‧‧第三焊接點 B3‧‧‧ third welding point
B4‧‧‧第四焊接點 B4‧‧‧fourth solder joint
B5‧‧‧第五焊接點 B5‧‧‧ fifth welding point
B6‧‧‧第六焊接點 B6‧‧‧ sixth welding point
B7‧‧‧第七焊接點 B7‧‧‧ seventh welding point
B8‧‧‧第八焊接點 B8‧‧‧ eighth welding point
L1‧‧‧線材 L1‧‧‧Wire
L2‧‧‧線材 L2‧‧‧ wire
L3‧‧‧線材 L3‧‧‧Wire
L4‧‧‧線材 L4‧‧‧Wire
第一圖係本發明實施例中繞線裝置之機構示意圖。 The first figure is a schematic diagram of the mechanism of the winding device in the embodiment of the present invention.
第二圖係本發明實施例中鐵芯與治具對應關係之立體示意圖。 The second figure is a three-dimensional schematic diagram of the correspondence between the iron core and the jig in the embodiment of the present invention.
第三圖係本發明實施例中治具之嵌頂座放大示意圖。 The third figure is an enlarged schematic view of the embedded top seat of the jig in the embodiment of the present invention.
第四圖係本發明實施例中繞線裝置之繞線路徑示意圖。 The fourth figure is a schematic diagram of the winding path of the winding device in the embodiment of the present invention.
第五圖係本發明實施例中第一繞程之示意圖。 The fifth figure is a schematic diagram of the first winding in the embodiment of the present invention.
第六圖係本發明實施例中鐵芯與治具上繞線之示意圖。 The sixth figure is a schematic view of the winding of the iron core and the jig in the embodiment of the present invention.
第七圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(一)。 The seventh figure is a schematic diagram (1) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.
第八圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(二)。 The eighth figure is a schematic diagram (2) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.
第九圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(三)。 The ninth drawing is a schematic view (3) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.
第十圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(四)。 The tenth figure is a schematic diagram (4) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.
第十一圖係本發明第二實施例之機構立體示意圖。 Figure 11 is a perspective view showing the mechanism of the second embodiment of the present invention.
第十二圖係本發明第二實施例之機構俯視示意圖。 Figure 12 is a top plan view showing the mechanism of the second embodiment of the present invention.
請參閱第一、二圖,本發明實施例線圈繞線方法可以圖中所示繞線裝置1為例作說明,包括:一第一夾具11,可受驅動而進行旋轉,包括一固定夾爪111及一活動夾爪112,二者之間的前端設有一第一夾口113;所述活動夾爪112由一固定件114及一與固定件以樞銷115樞設的活動件116所構成,固定件113與活動件116間設有彈性元件117,使活動件116以樞銷115為轉動軸心之轉動受到彈性作用,並令活動件116可以對第一夾口113中擬進行繞線之鐵芯2進行適當緊度夾持;所述第一夾具11之固定夾爪111上設有第一掛線體A1、第二掛線體A2、第三掛線體A3、及第四掛線體A4以供欲繞設於鐵芯2之線材繞掛經其轉折捲繞於鐵芯2上; 一第二夾具12,可受驅動而進行旋轉,包括一夾座121,並在夾座121前端設有一治具13;所述治具13容置於一夾座121上之治具座122,藉由更換不同的治具13,可以適應不同尺寸的待夾持鐵芯2;所述第二夾具11之夾座121上設有第五掛線體A5、第六掛線體A6共同設於治具13後側,其供繞設於鐵芯2之線材繞掛經其轉折;所述第二夾具11的治具13在本實施例中僅供抵撐及定位鐵芯2,但亦可使其形成如第一夾具11具有夾持之功能;第一夾口113與治具13共同夾持抵撐鐵芯2以同一旋轉方向被轉動。 Referring to the first and second figures, the coil winding method of the embodiment of the present invention can be exemplified by the winding device 1 shown in the figure, comprising: a first clamp 11 that can be driven to rotate, including a fixed jaw. 111 and a movable jaw 112, the front end between the two is provided with a first clamping mouth 113; the movable clamping jaw 112 is composed of a fixing member 114 and a movable member 116 pivoted with the fixing member and the pivot pin 115. The elastic member 117 is disposed between the fixing member 113 and the movable member 116, so that the movable member 116 is elasticized by the rotation of the pivot pin 115 as a rotating shaft center, and the movable member 116 can be wound around the first clamping port 113. The iron core 2 is properly clamped; the fixed jaws 111 of the first clamp 11 are provided with a first hanging body A1, a second hanging body A2, a third hanging body A3, and a fourth hanging. The wire body A4 is wound around the iron core 2 by winding the wire wrapped around the iron core 2; A second clamp 12 is rotatably driven to include a clamping seat 121, and a jig 13 is disposed at a front end of the clamping seat 121; the jig 13 is received by a fixture seat 122 on a clamping seat 121. By replacing the different jigs 13, the cores 2 to be clamped can be adapted to different sizes; the clips 121 of the second jig 11 are provided with a fifth hanging body A5 and a sixth hanging body A6. The back side of the jig 13 is configured to wrap around the wire wound around the core 2; the jig 13 of the second jig 11 is only used to resist and position the core 2 in this embodiment, but It is formed such that the first jig 11 has a function of clamping; the first jaw 113 and the jig 13 are held together by the jig 2 to be rotated in the same rotational direction.
所述第二夾具12之夾座121上形成位於兩側並相隔適當間距之二長槽孔123,並於各長槽孔123中螺設一螺固件124使夾座121定位於一載座14上,並可藉調整該螺固件124使夾座121沿第一、二夾具11、12前後之軸向位移,並連動其上之各第五、六掛線體A5、A6軸向位移,以改變各第五、六掛線體A5、A6掛折線材之角度,並適應線材繞經鐵芯2點焊位置之不同。 A second slot 123 is formed on the clamping seat 121 of the second clamp 12 at two sides and spaced apart from each other. A screw 124 is screwed into each slot 121 to position the clip 121 on a carrier 14 . And adjusting the screw 124 to displace the clamping seat 121 along the axial direction of the first and second clamps 11, 12, and axially shifting the fifth and sixth hanging bodies A5 and A6 thereon. Change the angle of each of the fifth and sixth hanging body A5, A6 hanging wire, and adapt to the difference of the position of the wire around the core 2 spot welding.
請參閱第二圖,本發明實施例之鐵芯2上設有位於入線端凸緣部21之第一~四焊接座211~214,以及位於出線端凸緣部22之第五~八焊接座221~224,入線端凸緣部21與出線端凸緣部22間為供捲繞線材之捲芯部23;所述治具13設有一個位於治具13前方之嵌頂部131;該嵌頂部131包括一凸設於治具13前方呈立設狀之靠墊132,以及橫向凸設於該靠墊132前方之嵌座133;嵌座133之寬度恰可嵌置於該鐵芯2之第六、七焊接座222、223間之區間231。 Referring to the second figure, the iron core 2 of the embodiment of the present invention is provided with first to fourth welding seats 211 to 214 at the inlet end flange portion 21, and fifth to eighth welding portions at the outlet end flange portion 22. a seat 221 to 224, between the wire end flange portion 21 and the outlet end flange portion 22 is a winding core portion 23 for winding the wire; the jig 13 is provided with a recessed top 131 located in front of the jig 13; The embedded top portion 131 includes a cushion 132 protruding from the front of the jig 13 and a socket 133 protruding laterally in front of the cushion 132. The width of the insert 133 can be embedded in the core 2 Six or seven welded joints 222, 223 between the sections 231.
請參閱第三圖,該嵌頂部131之嵌座133前緣形成一相對為在 前之第一擋緣134,以及二相對為在後且位於所述第一擋緣134下方左、右兩側各形成弧角之第一掛線部135;該靠墊132左、右兩側各近上方彎角處各形成一第二掛線部136,並於第二掛線部136上方設有相對於第二掛線部136較為朝兩側伸設之第二擋緣137;其中,該兩側之第二掛線部136較兩側之第一掛線部135相對為較朝外側設置。 Referring to the third figure, the leading edge of the insert 133 of the embedded top 131 forms a relative a first first rim 134, and two first hang-line portions 135 which are opposite to each other on the left and right sides of the first rib 134; the left and right sides of the cushion 132 are respectively A second hanging portion 136 is formed at each of the upper corners, and a second retaining edge 137 is disposed above the second hanging portion 136 opposite to the second hanging portion 136; wherein The second hanging portion 136 on both sides is disposed opposite to the first hanging portion 135 on both sides.
請參閱第一、二、三圖,在進行鐵芯2繞線前之夾持定位時,先進行以下步驟:一置料步驟,將鐵芯2置於第一夾具11之第一夾口113與第二夾具12的治具13之嵌頂部131間;一開夾步驟,將第一夾具11活動夾爪112之活動件116撥轉開啟,使前端之第一夾口113擴大;一推料步驟,驅動第二夾具12前移,使該嵌頂部131之嵌座133嵌入該鐵芯2出線端凸緣部22的第六、七焊接座222、223間之區間231,並使該治具13以該靠墊132推移鐵芯2另一端入線端凸緣部21進入第一夾具11之第一夾口113中,直到鐵芯2之入線端凸緣部21端邊抵於第一夾口113底緣;一夾料步驟,將第一夾具11活動夾爪112之活動件116撥轉夾扣鐵芯2,並推移鐵芯2相對於所述活動件116之另一邊側抵於第一夾口113之側緣定位進行適當緊度之夾持。 Referring to the first, second and third figures, in the clamping positioning before the winding of the iron core 2, the following steps are first carried out: in a placing step, the iron core 2 is placed in the first jaw 113 of the first jig 11; Between the embedded top 131 of the fixture 13 of the second clamp 12; a slitting step, the movable member 116 of the movable jaw 112 of the first clamp 11 is turned to open, so that the first clamp 113 of the front end is enlarged; In the step, the second clamp 12 is driven to advance, so that the insert 133 of the embedded top 131 is embedded in the interval 231 between the sixth and seventh welding seats 222 and 223 of the outlet end flange portion 22 of the iron core 2, and the treatment is performed. With the cushion 132, the other end of the iron core 2 and the wire end flange portion 21 enter the first jaw 113 of the first jig 11 until the end of the wire end flange portion 21 of the core 2 abuts the first jaw a bottom edge; a clamping step of rotating the movable member 116 of the movable jaw 112 of the first jig 11 to the clip iron core 2, and pushing the iron core 2 against the other side of the movable member 116 against the first side The side edges of the jaws 113 are positioned for proper grip.
請參閱第四圖,完成鐵芯2之夾持定位後開始進行繞線製程,圖中示意一個本發明實施例繞線之鐵芯2以四條線材L1、L2、L3、L4進行繞線的實施例,其中,各線材L1、L2、L3、L4在第一夾具11之各第一~四掛線體A1~A4繞掛經過時,採各線材L1、L2、L3、L4直接幾近相 互平行的方式入線於鐵芯2進行繞線,而在該端側之鐵芯2上點焊出第一~四焊接點B1~B4;當繞線完成由第二夾具12上各第五、六掛線體A5、A6繞掛經過出線時,係採四條線材L1、L2、L3、L4共同使用第五、六掛線體A5、A6出線的方式進行;其中,經第五、八焊接點B5、B8焊接後出線之線材,其直向出線並分別各由第五、六掛線體A5、A6外側分別各繞掛第五、六掛線體A5、A6朝向對側呈交錯狀出線;而經第六、七焊接點B6、B7焊接後出線之線材,則直向出線並分別各由第五、六掛線體A5、A6內側分別各繞掛第五、六掛線體A5、A6朝向外側出線,並各分別與經第五、八焊接點B5、B8焊接後出線之線材呈交錯狀出線;當轉換繞線產品而鐵芯2之尺寸改變時,藉由各長槽孔123中螺固件124的調整使夾座121改變定位於所述載座14之前後位置,以適應繞線產品之轉換。 Referring to the fourth figure, after the clamping position of the iron core 2 is completed, the winding process is started. The figure shows an implementation of the winding of the iron core 2 of the embodiment of the present invention by four wires L1, L2, L3 and L4. For example, when the respective wires L1, L2, L3, and L4 are wound around the first to fourth hanging bodies A1 to A4 of the first jig 11, the respective wires L1, L2, L3, and L4 are directly adjacent to each other. The wires are wound in the mutually parallel manner to the core 2, and the first to fourth solder joints B1 to B4 are spot-welded on the core 2 on the end side; when the winding is completed by the fifth clamp 12, When the six-wire body A5 and A6 are wound around the exit line, the four wires L1, L2, L3, and L4 are used together to take the fifth and sixth hanging body A5 and A6 outlets; The wire rods of the welding points B5 and B8 after welding are straight out and are respectively wound by the fifth and sixth hanging body A5 and A6 respectively. The fifth and sixth hanging body A5 and A6 are facing to the opposite side. The wires are drawn in a staggered manner; and the wires which are welded after the sixth and seventh welding points B6 and B7 are straight out, and are respectively wound by the fifth and sixth hanging bodies A5 and A6 respectively. The six hanging wire bodies A5 and A6 are outgoing to the outside, and each of the wire wires which are welded after the fifth and eighth soldering points B5 and B8 are respectively arranged in a staggered manner; when the winding product is converted, the size of the iron core 2 is changed. At the same time, the clamping member 121 is changed to be positioned in front of and behind the carrier 14 by the adjustment of the screw 124 in each of the long slots 123 to accommodate the switching of the wound product.
四條線材L1、L2、L3、L4在繞線過程及步驟上分成兩個繞程進行,包括:第一繞程,請參閱第二、三、五圖,由線材L1、L3為一組先行由二繞針牽引經第一、三掛線體A1、A3右側而以約略平行方式入線經入線端凸緣部21上第一、三焊接座211、213,並在其上各受點焊形成第一、三焊接點B1、B3,然後第一、二夾具11、12同步夾持鐵芯2逆時針旋轉預定圈數後完成在捲芯部23上繞線,線材L1、L3分別由出線端凸緣部22的第六、八焊接座222、224牽引經過,並在其上各點焊形成第六、八焊接點B6、B8,其中,線材L1以斜向繞經治具13後出線,該第六焊接點B6形成於右側第一掛線部135及第二掛線部136之間;線材L1、L3出線後分別各經由第五、六掛線體A5、A6左側繞掛並一同轉向同一右側;第二繞程,請參閱第二、三、六圖,由線材L2、L4為一組隨後由二繞 針牽引經第一、三掛線體A1、A3左側而以約略平行方式入線經入線端凸緣部21上第二、四焊接座212、214(其間之牽引路徑上可以第二、四掛線體A2、A4進行導正),第一、三掛線體A1、A3,並在其上各受點焊形成第二、四焊接點B2、B4,然後第一、二夾具11、12同步夾持鐵芯2順時針旋轉預定圈數後完成在捲芯部23上繞線,線材L2、L4分別由出線端凸緣部22的第五、七焊接座221、223牽引經過,並在其上各點焊形成第五、七焊接點B5、B7,其中,線材L4以斜向繞經治具13後出線,該第七焊接點B7形成於左側第一掛線部135及第二掛線部136之間;線材L2、L4出線後分別各經由第五、六掛線體A5、A6右側繞掛並一同轉向同一左側。 The four wires L1, L2, L3, and L4 are divided into two windings in the winding process and the steps, including: the first winding, please refer to the second, third, and fifth figures, and the wires L1 and L3 are a group of the preceding ones. The second winding needle is drawn through the right side of the first and third hanging body A1, A3, and is inserted into the first and third welding seats 211 and 213 on the wire end flange portion 21 in an approximately parallel manner, and is spot-welded on each of the first and third welding seats. First and third welding points B1, B3, then the first and second clamps 11, 12 synchronously clamp the iron core 2 to rotate counterclockwise by a predetermined number of turns, and then complete the winding on the core portion 23, and the wires L1 and L3 are respectively connected by the outlet ends. The sixth and eighth welding seats 222, 224 of the flange portion 22 are drawn through, and the sixth and eighth welding points B6, B8 are formed on the spot welding thereon, wherein the wire L1 is wound obliquely around the jig 13 The sixth welding point B6 is formed between the right first hanging wire portion 135 and the second hanging wire portion 136; after the wires L1 and L3 are taken out, they are respectively wound around the left side of the fifth and sixth hanging wire bodies A5 and A6. Turning to the same right side together; for the second round trip, please refer to the second, third and sixth figures, which are composed of wires L2 and L4 followed by two windings. The needle is drawn through the left side of the first and third hanging body A1, A3 and enters the second and fourth welding seats 212 and 214 on the wire end flange portion 21 in an approximately parallel manner (the second and fourth hanging lines can be on the traction path therebetween) The bodies A2 and A4 are guided, and the first and third hanging bodies A1 and A3 are respectively spot-welded to form the second and fourth welding points B2 and B4, and then the first and second clamps 11 and 12 are synchronously clamped. After the core 2 is rotated clockwise by a predetermined number of turns, the winding is completed on the core portion 23, and the wires L2 and L4 are respectively pulled by the fifth and seventh welding seats 221 and 223 of the outlet end flange portion 22, and are The upper spot welding forms the fifth and seventh welding points B5 and B7, wherein the wire L4 is wound obliquely around the jig 13 and the seventh welding point B7 is formed on the left first hanging line portion 135 and the second hanging. Between the line portions 136; the wires L2 and L4 are respectively wound around the right side of the fifth and sixth hanging bodies A5 and A6 and turned to the same left side.
請參閱第七圖,經第六、七焊接點B6、B7焊接後出線之線材L1、L4,其在通過第六、七焊接點B6、B7前係先呈交錯狀態,然後分別繞經治具13左、右側第一掛線部135之弧角,將原交錯斜向朝上之線材L1、L4轉折為斜向但貼靠第六、七焊接座222、223,並分別繞經治具13左、右側第二掛線部136彎角後轉直朝第五、六掛線體A5、A6繞掛;線材在第一掛線部135與第二掛線部136間的部位受點焊出第六、七焊接點B6、B7於該第六、七焊接座222、223上;在繞經第一掛線部135與第二掛線部136的線材同時受其上方第一擋緣134及第二擋緣137之擋抵,而受拘束在一適當高度之定位並免於脫離第一掛線部135與第二掛線部136。 Please refer to the seventh figure. After the welding of the sixth and seventh welding points B6 and B7, the wires L1 and L4 of the outgoing wire are staggered before passing through the sixth and seventh welding points B6 and B7, and then respectively passed through the treatment. The arc angles of the first left and right first hanging portions 135 of the 13 are turned into the oblique directions but the sixth and seventh welding seats 222 and 223 are turned obliquely but are respectively passed around the jig. 13 The left and right second hanging portions 136 are bent and then turned straight toward the fifth and sixth hanging bodies A5 and A6; the wire is spot-welded at the portion between the first hanging portion 135 and the second hanging portion 136. The sixth and seventh solder joints B6 and B7 are on the sixth and seventh solder joints 222 and 223; and the wire around the first hooking portion 135 and the second hooking portion 136 is simultaneously received by the first first flange 134. And the second retaining edge 137 is blocked, and is restrained from being positioned at an appropriate height and is free from the first hanging wire portion 135 and the second hanging wire portion 136.
請參閱第八至十圖,本發明實施例之線圈繞線方法中,在線材完成鐵芯2捲芯部23之捲繞而擬自出線端凸緣部22出線時,其中,該在通過第六、七焊接點B6、B7前係先呈交錯狀態之二線材L1、L4,其出線方法係以如下步驟達成,包括: 一第一繞掛步驟,將線材L1、L4自第六、七焊接座222、223之一端繞經治具13左、右側第一掛線部135之弧角,將原交錯斜向朝上之線材轉折為斜向但貼靠第六、七焊接座222、223;一第二繞掛步驟,將線材L1、L4牽引往內向第六、七焊接座222、223另一端治具13之第二掛線部136之彎角移靠,並使線材L1、L4被牽引至第五、六掛線體A5、A6內側;一第三繞掛步驟,由第五、六掛線體A5、A6內側將線材L1、L4牽引至第五、六掛線體A5、A6外側,而完成線材L1、L4出線。 Referring to the eighth to tenth drawings, in the coil winding method of the embodiment of the present invention, when the wire material is wound by the core portion 23 of the core 2 and is intended to be taken out from the wire end flange portion 22, wherein Through the sixth and seventh welding points B6 and B7, the two wires L1 and L4 are in a staggered state, and the outlet method is achieved by the following steps, including: In a first winding step, the wires L1 and L4 are wound from the ends of the sixth and seventh welding seats 222 and 223 around the arc angles of the left and right first hanging portions 135 of the jig 13 to obliquely face the original staggered upward. The wire is turned into an oblique direction but abuts the sixth and seventh welding seats 222, 223; a second winding step pulls the wires L1, L4 inwardly toward the sixth and seventh welding seats 222, 223 and the other end of the jig 13 The corner of the hanging portion 136 is moved, and the wires L1, L4 are pulled to the inside of the fifth and sixth hanging bodies A5, A6; a third winding step is performed by the inside of the fifth and sixth hanging bodies A5, A6 The wires L1 and L4 are pulled to the outside of the fifth and sixth hanging bodies A5 and A6, and the wires L1 and L4 are taken out.
本發明實施例之方法及裝置,該治具13不僅作為鐵芯2繞線前夾持定位中推料步驟推移鐵芯2另一端入線端凸緣部21進入第一夾具11之第一夾口113中之構件,同時引導繞線之出線步驟路線及方向,令經第六、七焊接點B6、B7焊接後出線之線材,其在通過第六、七焊接點B6、B7前係先呈交錯狀態,然後繞經第一掛線部135之弧角,令線材可以經由交錯之斜向朝上位移轉為斜向但貼靠第六、七焊接座222、223,並繞經第二掛線部136彎角後轉直朝第五、六掛線體A5、A6繞掛,不僅有效轉折線材牽引方向以避免發生短路,也同時令N條線材可以僅由N/2個掛線體來承擔出線端凸緣22外出線之掛線操作,降低線材繞掛之複雜性。 In the method and device of the embodiment of the present invention, the jig 13 is not only used as the pusher in the pre-winding position of the core 2, but also pushes the other end of the core end flange portion 21 into the first jaw of the first jig 11 The components in 113, at the same time guide the route and direction of the winding route, so that the wire which is welded after the sixth and seventh welding points B6 and B7 are welded, before the sixth and seventh welding points B6 and B7 pass In an interlaced state, and then around the arc angle of the first hanging line portion 135, the wire can be displaced obliquely upward by the staggered upward direction but obliquely but against the sixth and seventh welding seats 222, 223, and bypass the second After the hanging line portion 136 is bent, it is turned to the fifth and sixth hanging body A5 and A6, which not only effectively turns the wire pulling direction to avoid short circuit, but also makes N wires can only be N/2 hanging bodies. To undertake the hanging line operation of the outlet end of the wire end flange 22, to reduce the complexity of the wire winding.
該治具13在推料步驟推移鐵芯2使入線端凸緣部21進入第一夾具11之第一夾口113中時,為求治具13推移鐵芯2之確實性,可以如第十一、十二圖所示之第二實施例,在治具15後方與第二夾具12上一載座16間設有一與鐵芯2、治具15同一直線軸向的彈性元件151,並使治具15上一微動座152受夾座153上之一鏤空的微動區間154所跨設,並在微動座152之前後寬度小於微動區間154前後寬度所形成之餘裕下,提供 治具15前後受彈性元件151作用下的位移空間,同時使第五掛線體A5、第六掛線體A6設於治具15之微動座152上而可與治具15同步位移;如此,當治具15以前端對鐵芯2推移時,提供一適當的移距彈性,一方面可適應不同規格大小之鐵芯2推送移距,另一方面可藉彈性元件151的頂抵,提供治具13推移鐵芯2時,治具15與夾座153可在鐵芯2、治具15同一直線軸向上形成相對位移,以獲得推抵之確實性。 When the jig 13 is pushed in the pushing step to cause the wire end flange portion 21 to enter the first jaw 113 of the first jig 11, the correctness of the iron core 2 for the jig 13 can be as eleventh. In the second embodiment shown in FIG. 12, an elastic member 151 having the same linear axial direction as the core 2 and the jig 15 is disposed between the jig 15 and the carrier 16 of the second jig 12, and the treatment is performed. The upper micro-motion seat 152 is erected by a hollow motion section 154 which is hollowed out on the clamping seat 153, and is provided under the margin formed by the width of the micro-motion seat 152 before and after the micro-motion seat 152 is smaller than the width of the micro-motion section 154. The jig 15 is subjected to the displacement space under the action of the elastic member 151, and the fifth hanging body A5 and the sixth hanging body A6 are disposed on the micro-motion seat 152 of the jig 15 to be displaced synchronously with the jig 15; When the jig 15 is pushed by the front end to the iron core 2, an appropriate distance elasticity is provided, and on the one hand, the iron core 2 push distance can be adapted to different sizes, and on the other hand, the top of the elastic element 151 can be used to provide treatment. When the iron core 2 is removed, the jig 15 and the holder 153 can form a relative displacement in the same linear axial direction of the core 2 and the jig 15 to obtain the authenticity of the push.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
134‧‧‧第一擋緣 134‧‧‧First rim
135‧‧‧第一掛線部 135‧‧‧The first line
136‧‧‧第二掛線部 136‧‧‧Second line
137‧‧‧第二擋緣 137‧‧‧second retaining edge
222‧‧‧第六焊接座 222‧‧‧ sixth welding seat
223‧‧‧第七焊接座 223‧‧‧ seventh welding seat
A5‧‧‧第五掛線體 A5‧‧‧ fifth hanging body
A6‧‧‧第六掛線體 A6‧‧‧6th hanging body
B6‧‧‧第六焊接點 B6‧‧‧ sixth welding point
B7‧‧‧第七焊接點 B7‧‧‧ seventh welding point
Claims (23)
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TW103100099A TWI500055B (en) | 2013-06-21 | 2014-01-02 | Coil winding method and device |
JP2014051001A JP5943951B2 (en) | 2013-06-21 | 2014-03-14 | Coil winding method and apparatus (winding machine) |
CN201410094083.5A CN104240936B (en) | 2013-06-21 | 2014-03-14 | Coil winding method and device |
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TWI594827B (en) * | 2016-03-17 | 2017-08-11 | All Ring Tech Co Ltd | Iron core winding wire welding method and device |
TWI576875B (en) * | 2016-03-17 | 2017-04-01 | All Ring Tech Co Ltd | Method and device for winding core wire |
TWI595520B (en) * | 2016-03-17 | 2017-08-11 | All Ring Tech Co Ltd | Method and apparatus for winding a wire core |
CN107444994B (en) * | 2017-07-25 | 2023-08-01 | 杭州舜海光伏科技有限公司 | Rope winding and unwinding device and cleaning equipment |
TWI692785B (en) * | 2019-12-11 | 2020-05-01 | 昱博股份有限公司 | Winding method of miniature flat enameled wire coil |
CN112863853B (en) * | 2021-03-12 | 2024-07-19 | 深圳市合力士机电设备有限公司 | Broken line wire hanging mechanism applied to T-shaped magnetic core and operation method of broken line wire hanging mechanism |
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CN104240935A (en) | 2014-12-24 |
TW201511054A (en) | 2015-03-16 |
CN104240935B (en) | 2017-05-17 |
TW201501149A (en) | 2015-01-01 |
TWI529759B (en) | 2016-04-11 |
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