JP2011138911A - Wound coil component, and method of manufacturing the same - Google Patents

Wound coil component, and method of manufacturing the same Download PDF

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JP2011138911A
JP2011138911A JP2009297698A JP2009297698A JP2011138911A JP 2011138911 A JP2011138911 A JP 2011138911A JP 2009297698 A JP2009297698 A JP 2009297698A JP 2009297698 A JP2009297698 A JP 2009297698A JP 2011138911 A JP2011138911 A JP 2011138911A
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ceiling surface
space
leg
core
terminal electrode
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JP5373594B2 (en
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Kimio Miyasaka
仁男 宮坂
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Koa Corp
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Koa Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/10Connecting leads to windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F17/04Fixed inductances of the signal type  with magnetic core
    • H01F17/045Fixed inductances of the signal type  with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • H01F27/292Surface mounted devices

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wound coil component that hardly causes a short circuit and a mounting defect such as an inclined posture. <P>SOLUTION: In the wound coil component 1, a collar portion 23 on a mounting surface side of a drum type core 2 includes a first leg portion 23a and a second leg portion 23b that face each other across a groove-like void space 23c, and a jetty-shaped partition portion 23d which parts a ceiling surface of the void space 23c into a first ceiling surface 23e and a second ceiling surface 23f, and a necessary spacing (h) is secured between a plane including bottom surfaces of both leg portions 23a and 23b, and the partition portion 23d. Further, a first terminal electrode 3 is provided in a region including a surface of the first leg portion 23a and the first ceiling surface 23e, and a second terminal electrode 4 is provided in a region including a surface of the second leg portion 23b and the second ceiling surface 23f. A coil conductor 5 wound around a core portion 21 of the drum type core 2 has both ends 5a and 5b which are led out to the side of the collar portion 23, the one end 5a extends along the first ceiling surface 23e and the other end extends along the second ceiling surface 23f in the void space 23c. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、回路基板上に面実装される巻線型コイル部品とその製造方法とに係り、特に、ドラム型コアの鍔部に設けられた端子電極とコイル導線の端部とが半田接続されている小型の巻線型コイル部品およびその製造方法に関するものである。   The present invention relates to a wire-wound coil component that is surface-mounted on a circuit board and a manufacturing method thereof, and in particular, a terminal electrode provided on a flange portion of a drum-type core and an end portion of a coil conductor are soldered. The present invention relates to a small-sized wire-wound coil component and a manufacturing method thereof.

巻線型コイル部品は、インダクタやチョークコイルなどとして各種電子機器に広く用いられている。この種の巻線型コイル部品としては、ドラム型コアにコイル導線を巻回し、このコイル導線の両端部とコアの底部に設けられた一対の端子電極とを半田接続した構成のものが広く知られている(例えば、特許文献1参照)。   Wire-wound coil components are widely used in various electronic devices as inductors and choke coils. As this type of wire-wound coil component, one having a configuration in which a coil conductor is wound around a drum-type core and both ends of the coil conductor and a pair of terminal electrodes provided on the bottom of the core are connected by soldering is widely known. (For example, refer to Patent Document 1).

図11は、かかる巻線型コイル部品の従来例を示す断面図である。同図に示す巻線型コイル部品30は、巻芯部32の軸線方向両端に鍔部33,34を有するドラム型コア31と、図示下側(実装面側)の鍔部34に設けられた一対の端子電極35,36と、巻芯部32に巻回されたコイル導線37とを備えており、コイル導線37の両端部37a,37bがそれぞれ対応する端子電極35,36に半田38(38a,38b)によって接続されている。   FIG. 11 is a cross-sectional view showing a conventional example of such a wire-wound coil component. The winding-type coil component 30 shown in the figure includes a drum core 31 having flange portions 33 and 34 at both ends in the axial direction of the core portion 32 and a pair of flange portions 34 provided on the lower side (mounting surface side) of the drawing. Terminal electrodes 35 and 36 and a coil conductor 37 wound around the core 32, and both ends 37a and 37b of the coil conductor 37 are respectively connected to the corresponding terminal electrodes 35 and 36 by solder 38 (38a, 38b).

図11において、ドラム型コア31はフェライト等からなり、成形や切削によって所望形状に形成されている。ドラム型コア31の図示下側の鍔部34の底部には第1〜第3脚部34a〜34cが設けられており、第1脚部34aと第3脚部34cとの間に溝部34dが形成されていると共に、第2脚部34bと第3脚部34cとの間に溝部34eが形成されている。第1〜第3脚部34a〜34cの底面は同一平面内に位置し、一対の溝部34d,34eは第3脚部34cを挟んで略平行に延びている。端子電極35,36はAg等からなり、メッキ処理されている。一方の端子電極35は第1脚部34aの表面や溝部34dの内壁面を覆うように設けられており、他方の端子電極36は第2脚部34bの表面や溝部34eの内壁面を覆うように設けられている。コイル導線37は両端部37a,37bを除いて絶縁被覆されている。これら両端部37a,37bは巻芯部32から鍔部34の底部へ導出されており、一端部37aが溝部34d内に配置されて他端部37bが溝部34e内に配置されている。半田38はディップ半田法によって溝部34d,34e内にほぼ充填されており、溝部34d内の半田38aによって端子電極35とコイル導線37の一端部37aとが接続され、溝部34e内の半田38bによって端子電極36とコイル導線37の他端部37bとが接続されている。   In FIG. 11, the drum core 31 is made of ferrite or the like and is formed into a desired shape by molding or cutting. First to third leg portions 34 a to 34 c are provided at the bottom of the lower flange portion 34 of the drum core 31, and a groove portion 34 d is formed between the first leg portion 34 a and the third leg portion 34 c. In addition to being formed, a groove 34e is formed between the second leg 34b and the third leg 34c. The bottom surfaces of the first to third leg portions 34a to 34c are located in the same plane, and the pair of groove portions 34d and 34e extend substantially in parallel with the third leg portion 34c interposed therebetween. The terminal electrodes 35 and 36 are made of Ag or the like and plated. One terminal electrode 35 is provided so as to cover the surface of the first leg 34a and the inner wall surface of the groove 34d, and the other terminal electrode 36 covers the surface of the second leg 34b and the inner wall surface of the groove 34e. Is provided. The coil conducting wire 37 is covered with insulation except for both end portions 37a and 37b. Both end portions 37a and 37b are led out from the core portion 32 to the bottom portion of the flange portion 34. One end portion 37a is disposed in the groove portion 34d and the other end portion 37b is disposed in the groove portion 34e. The solder 38 is almost filled in the grooves 34d and 34e by the dip soldering method, the terminal electrode 35 and the one end 37a of the coil conductor 37 are connected by the solder 38a in the groove 34d, and the terminal is connected by the solder 38b in the groove 34e. The electrode 36 and the other end portion 37 b of the coil conducting wire 37 are connected.

このように構成された巻線型コイル部品30を図示せぬ回路基板上に面実装する際には、予め回路基板の一対のランド電極にクリーム半田を塗布しておき、これらランド電極上に端子電極35,36を位置合わせして巻線型コイル部品30を搭載する。そして、これをリフロー炉で加熱してクリーム半田を溶融させることにより、端子電極35,36と対応するランド電極とをそれぞれ半田接続することができるため、巻線型コイル部品30を回路基板上に電気的かつ機械的に接続した実装状態となすことができる。   When the winding type coil component 30 configured in this way is surface-mounted on a circuit board (not shown), cream solder is previously applied to a pair of land electrodes of the circuit board, and terminal electrodes are formed on these land electrodes. 35 and 36 are aligned and the wound coil component 30 is mounted. Then, this is heated in a reflow furnace to melt the cream solder, whereby the terminal electrodes 35 and 36 and the corresponding land electrodes can be connected to each other by soldering. Therefore, the wound coil component 30 is electrically connected to the circuit board. And a mechanically connected mounting state.

特開2009−64894号公報JP 2009-64894 A

ところで、前述した従来の巻線型コイル部品30では、鍔部34の溝部34d,34e内にそれぞれ半田38a,38bがほぼ充填されているが、この巻線型コイル部品30は実装時のリフロー工程で加熱されるため、半田38a,38bが再溶融して不所望領域へ流れ出た場合に実装不良が発生しやすいという問題があった。すなわち、リフロー工程で再溶融した半田38a,38bが、溝部34d,34eを隔てている第3脚部34cに沿って回路基板上へ流れ落ちたり、第3脚部34cと回路基板との間の隙間へ毛細管現象で入り込んでブリッジされてしまうことがあるため、端子電極35,36どうしが短絡されてしまう危険性があり、小型化に伴って第3脚部34cが幅狭に形成されるとその危険性は一層高まる。また、リフロー工程で再溶融した半田38a,38bのいずれか一方が回路基板のランド電極上へ多量に流れ込んだ場合には、巻線型コイル部品30が回路基板上に傾いた姿勢のまま固定されてしまうという実装不良が起こりやすくなる。   By the way, in the above-described conventional wire-wound coil component 30, the grooves 34d and 34e of the flange portion 34 are almost filled with solders 38a and 38b, respectively. The wire-wound coil component 30 is heated in a reflow process at the time of mounting. Therefore, there has been a problem that mounting defects are likely to occur when the solders 38a and 38b are remelted and flow out to an undesired region. That is, the solder 38a and 38b remelted in the reflow process flows down onto the circuit board along the third leg 34c separating the grooves 34d and 34e, or the gap between the third leg 34c and the circuit board. There is a risk that the terminal electrodes 35 and 36 may be short-circuited because they may enter and bridge due to the capillary action, and if the third leg 34c is formed narrower as the size is reduced, The risk is further increased. Further, when either one of the solders 38a and 38b remelted in the reflow process flows onto the land electrode of the circuit board, the wound coil component 30 is fixed in an inclined posture on the circuit board. Mounting defects are likely to occur.

また、かかる従来の巻線型コイル部品30を製造する際には、コイル導線37の両端部37a,37bを所定の長さに切断した後、これらを溝部34d,34eの長手方向に向けて略直角に折り曲げるという曲げ加工を行う必要があるが、溝部34d,34eの深さがコイル導線37の径寸法よりも大きいと所望形状にフォーミングしずらいため、組立作業性が悪いという問題もあった。   Further, when manufacturing such a conventional wire-wound coil component 30, both end portions 37a and 37b of the coil conducting wire 37 are cut to a predetermined length, and then they are substantially perpendicular to the longitudinal direction of the groove portions 34d and 34e. However, if the depth of the grooves 34d and 34e is larger than the diameter of the coil conductor wire 37, it is difficult to form into a desired shape, resulting in poor assembly workability.

そこで、溝部34d,34eの深さをコイル導線37の径寸法以下に形成することが考えられるが、こうするとコイル導線37の両端部37a,37bに付着する半田量が不足して端子電極35,36との導通の信頼性が損なわれたり、これら両端部37a,37bが回路基板に当接しやすくなるため、巻線型コイル部品30の姿勢が不安定になるという別の問題が発生する。   Therefore, it is conceivable that the depths of the groove portions 34d and 34e are formed to be equal to or smaller than the diameter of the coil conductor 37. However, in this case, the amount of solder adhering to both end portions 37a and 37b of the coil conductor 37 is insufficient. The reliability of conduction with 36 is impaired, and both end portions 37a and 37b are liable to come into contact with the circuit board, which causes another problem that the posture of the wound coil component 30 becomes unstable.

本発明は、このような従来技術の実情に鑑みてなされたもので、その第1の目的は、短絡や姿勢の傾き等の実装不良を起こしにくく組立作業性も良好な巻線型コイル部品を提供することにある。また、本発明の第2の目的は、そのような巻線型コイル部品の製造方法を提供することにある。   The present invention has been made in view of the situation of the prior art, and a first object of the present invention is to provide a wound-type coil component that is less likely to cause mounting defects such as a short circuit and an inclination of a posture and has good assembly workability. There is to do. The second object of the present invention is to provide a method for manufacturing such a wire-wound coil component.

上記の第1の目的を達成するために、本発明は、ドラム型コアと、このドラム型コアの実装面側の鍔部に設けられた第1の端子電極および第2の端子電極と、前記ドラム型コアの巻芯部に巻回されて両端部が前記第1および第2の端子電極に半田接続されたコイル導線とを備えた巻線型コイル部品において、前記鍔部に、底面側を開口した溝状の空所と、この空所を挟んで対向する第1脚部および第2脚部と、前記空所の天井面を第1天井面と第2天井面とに分断する突堤状の仕切り部とを設け、前記第1および第2脚部の底面を含む平面と前記仕切り部との間に所要の間隔を確保しておき、かつ、前記第1脚部の表面と前記第1天井面を含む領域に前記第1の端子電極を設けると共に、前記第2脚部の表面と前記第2天井面を含む領域に前記第2の端子電極を設け、前記空所内で前記コイル導線の一端部が前記第1天井面に沿って延在し他端部が前記第2天井面に沿って延在するという構成にした。   In order to achieve the first object, the present invention provides a drum-type core, a first terminal electrode and a second terminal electrode provided on a flange portion on the mounting surface side of the drum-type core, In a wound-type coil component comprising a coil lead wire wound around a drum core and having both ends soldered to the first and second terminal electrodes, the bottom side is opened in the flange A groove-shaped void, a first leg and a second leg facing each other across the void, and a jetty-like shape dividing the ceiling surface of the void into a first ceiling surface and a second ceiling surface A partition portion is provided, and a predetermined interval is secured between a plane including the bottom surfaces of the first and second leg portions and the partition portion, and the surface of the first leg portion and the first ceiling are provided. The first terminal electrode is provided in a region including a surface, and the region including the surface of the second leg and the second ceiling surface is provided in front of the region. A second terminal electrode provided, the other end one end extends along the first ceiling surface of said coil conductors in cavity has a configuration that extends along the second ceiling surface.

このように構成された巻線型コイル部品では、ドラム型コアの実装面側の鍔部の底部で第1および第2脚部が空所を挟んで対向しており、これら両脚部の底面を含む平面と該空所の天井面に突設された仕切り部との間に所要の間隔が確保されていると共に、コイル導線の両端部が空所内で第1天井面や第2天井面に沿って配置されているため、第1の端子電極や第2の端子電極に付着させた半田がリフロー工程で溶融しても仕切り部側へは流れにくくなる。また、この半田の量が少なくてもコイル導線の両端部を対応する端子電極に確実に半田接続することができる。そして、溶融半田が仕切り部側へ流れにくいことから、仕切り部の両側の溶融半田どうしがブリッジされる可能性が低く、それゆえ第1および第2の端子電極どうしが短絡されるという実装不良が起こりにくくなる。また、コイル導線と端子電極を半田接続するのに必要な半田量が少なくて済むため、回路基板のランド電極上へ多量の溶融半田が流れ込む虞がなく、それゆえ回路基板上で巻線型コイル部品が傾いた姿勢のまま固定されてしまうという実装不良も起こりにくくなる。しかも、この巻線型コイル部品は、製造時に鍔部の空所内へ治具を挿入することにより、コイル導線の両端部の切断加工および曲げ加工が連続的に効率良く行えるため、組立作業性を大幅に改善することができる。   In the coil-type coil component configured as described above, the first and second leg portions are opposed to each other with a void at the bottom portion of the flange portion on the mounting surface side of the drum core, and the bottom surfaces of both the leg portions are included. A required interval is secured between the flat surface and the partition portion projecting from the ceiling surface of the space, and both ends of the coil conductors extend along the first ceiling surface and the second ceiling surface in the space. Therefore, even if the solder adhered to the first terminal electrode or the second terminal electrode is melted in the reflow process, it is difficult to flow to the partition portion side. Moreover, even if the amount of solder is small, both ends of the coil conductor can be reliably soldered to the corresponding terminal electrodes. Since the molten solder does not easily flow to the partition portion side, there is a low possibility that the molten solders on both sides of the partition portion are bridged, and therefore, the first and second terminal electrodes are short-circuited. Less likely to occur. In addition, since a small amount of solder is required for soldering the coil conductor and the terminal electrode, there is no possibility that a large amount of molten solder flows onto the land electrode of the circuit board. It is also difficult to cause a mounting failure that is fixed in a tilted position. In addition, this wire-wound coil component can be cut and bent at both ends of the coil conductors continuously and efficiently by inserting a jig into the space in the collar at the time of manufacture, greatly increasing assembly workability. Can be improved.

上記の構成において、第1および第2天井面の高さ位置に対する仕切り部の突出寸法がコイル導線の径寸法以下であると、コイル導線の両端部を第1天井面や第2天井面に沿う所望形状にフォーミングすることが極めて容易になるため好ましい。ただし、コイル導線の両端部の折り曲げ部はアール形状になっていて第1天井面や第2天井面から僅かに離隔するため、仕切り部の突出寸法がコイル導線の径寸法よりも僅かに大きくても該両端部を所望形状にフォーミングすることは可能である。   In said structure, when the protrusion dimension of the partition part with respect to the height position of a 1st and 2nd ceiling surface is below the radial dimension of a coil conducting wire, the both ends of a coil conducting wire follow a 1st ceiling surface or a 2nd ceiling surface. Forming into a desired shape is preferable because it becomes very easy. However, the bent portions at both ends of the coil conductor are rounded and slightly separated from the first ceiling surface and the second ceiling surface, so that the protruding dimension of the partition is slightly larger than the radial dimension of the coil conductor. It is also possible to form both ends into a desired shape.

上記の第2の目的を達成するために、本発明は、ドラム型コアの巻芯部にコイル導線を巻回し、このドラム型コアの実装面側の鍔部に前記コイル導線の両端部を導出させて切断加工および曲げ加工を行った後、これら両端部を前記鍔部に設けられた第1および第2の端子電極に半田接続する巻線型コイル部品の製造方法において、前記鍔部が、底面側を開口した溝状の空所と、この空所を挟んで対向する第1脚部および第2脚部と、前記空所の天井面を第1天井面と第2天井面とに分断する突堤状の仕切り部とを有すると共に、前記第1および第2脚部の底面を含む平面と前記仕切り部との間に所要の間隔が確保されているドラム型コアを用意し、前記第1脚部の表面と前記第1天井面を含む領域に前記第1の端子電極を設けると共に、前記第2脚部の表面と前記第2天井面を含む領域に前記第2の端子電極を設けた後、前記巻芯部に巻回した前記コイル導線の両端部を前記鍔部側へ導出し、これら両端部を第1の治具で位置規制して第2の治具で所定の長さに切断すると共に、前記第1の治具を前記空所内へ挿入しながら前記両端部を折り曲げることにより、前記空所内で前記コイル導線の一端部が前記第1天井面に沿う形状にフォーミングされて他端部が前記第2天井面に沿う形状にフォーミングされるようにした。   In order to achieve the second object described above, the present invention winds a coil conductor around a core part of a drum-type core, and derives both ends of the coil conductor at a flange part on the mounting surface side of the drum-type core. In the method of manufacturing a wound coil component in which both ends are solder-connected to the first and second terminal electrodes provided on the flange after the cutting and bending are performed, the flange has a bottom surface A groove-like space having an open side, first and second leg portions facing each other across the space, and a ceiling surface of the space are divided into a first ceiling surface and a second ceiling surface. A drum-type core having a jetty-like partition portion and having a required space between a plane including the bottom surfaces of the first and second leg portions and the partition portion; Providing the first terminal electrode in a region including the surface of the part and the first ceiling surface, After providing the second terminal electrode in a region including the surface of the two leg portions and the second ceiling surface, both end portions of the coil wire wound around the core portion are led out to the flange portion side, By restricting the positions of both ends with a first jig and cutting to a predetermined length with a second jig, and bending the both ends while inserting the first jig into the cavity, In the space, one end of the coil conductor is formed in a shape along the first ceiling surface, and the other end is formed in a shape along the second ceiling surface.

このようにドラム型コアの実装面側の鍔部の底部で第1および第2脚部が空所を挟んで対向しており、これら両脚部の底面を含む平面と該空所の天井面に突設された仕切り部との間に所要の間隔が確保されていると、コイル導線をドラム型コアの巻芯部に巻回した後、鍔部側へ導出させたコイル導線の両端部をフォーミングする際に、鍔部の空所へ曲げ加工用の治具(第1の治具)を挿入できるため、コイル導線の両端部を第1天井面や第2天井面に沿う所望形状に簡単に折り曲げることができる。しかも、この第1の治具でコイル導線の両端部を位置規制したままワイヤカッター等の別の治具(第2の治具)で該両端部を所定の長さに切断することができるため、切断加工と曲げ加工が連続的に効率良く行えるようになり、組立作業性が大幅に改善する。また、仕切り部が第1天井面と第2天井面を隔てていると共に、第1脚部の表面や第1天井面を含む領域に第1の端子電極が設けられ、かつ第2脚部の表面や第2天井面を含む領域に第2の端子電極が設けられていると、第1の端子電極や第2の端子電極に付着させた半田が実装時のリフロー工程で溶融しても仕切り部側へは流れにくくなるため、第1および第2の端子電極どうしが短絡されるという実装不良が起こりにくくなる。また、少ない半田量でコイル導線の両端部を対応する端子電極に確実に半田接続することができるため、回路基板のランド電極上へ多量の溶融半田が流れ込む虞がなく、それゆえ回路基板上で巻線型コイル部品が傾いた姿勢のまま固定されてしまうという実装不良も起こりにくくなる。   In this way, the first and second legs are opposed to each other with the void at the bottom of the flange portion on the mounting surface side of the drum core, and the plane including the bottom surface of both legs and the ceiling surface of the void If the required spacing is secured between the projecting partition and the coil conductor is wound around the core of the drum core, both ends of the coil conductor led to the flange side are formed. When this is done, a bending jig (first jig) can be inserted into the space in the flange, so that both ends of the coil conductor can be easily formed into a desired shape along the first ceiling surface or the second ceiling surface. Can be folded. Moreover, both ends of the coil conductor can be cut to a predetermined length with another jig (second jig) such as a wire cutter while the positions of both ends of the coil conductor are regulated by the first jig. As a result, cutting and bending can be performed continuously and efficiently, and assembly workability is greatly improved. In addition, the partition portion separates the first ceiling surface and the second ceiling surface, the first terminal electrode is provided in a region including the surface of the first leg portion and the first ceiling surface, and the second leg portion When the second terminal electrode is provided in a region including the surface and the second ceiling surface, even if the solder attached to the first terminal electrode or the second terminal electrode is melted in the reflow process at the time of mounting, the partition Since it becomes difficult to flow to the part side, the mounting defect that the first and second terminal electrodes are short-circuited hardly occurs. In addition, since both ends of the coil conductor can be securely connected to the corresponding terminal electrodes with a small amount of solder, there is no possibility that a large amount of molten solder will flow onto the land electrodes of the circuit board. The mounting defect that the wire-wound coil component is fixed in an inclined posture is less likely to occur.

本発明の巻線型コイル部品は、第1の端子電極や第2の端子電極に付着させた半田が実装時のリフロー工程で溶融しても仕切り部側へは流れにくくなるため、第1および第2の端子電極どうしが短絡されるという実装不良が起こりにくくなる。また、少ない半田量でコイル導線の両端部を対応する端子電極に確実に半田接続することができるため、回路基板のランド電極上へ多量の溶融半田が流れ込む虞がなく、それゆえ回路基板上で巻線型コイル部品が傾いた姿勢のまま固定されてしまうという実装不良も起こりにくくなる。しかも、この巻線型コイル部品は、製造時に鍔部の空所内へ治具を挿入することにより、コイル導線の両端部の切断加工および曲げ加工が連続的に効率良く行えるため、組立作業性を大幅に改善することができる。   The wire-wound coil component of the present invention is difficult to flow to the partition portion side even if the solder adhered to the first terminal electrode or the second terminal electrode melts in the reflow process at the time of mounting. The mounting failure that the two terminal electrodes are short-circuited is less likely to occur. In addition, since both ends of the coil conductor can be securely connected to the corresponding terminal electrodes with a small amount of solder, there is no possibility that a large amount of molten solder will flow onto the land electrodes of the circuit board. The mounting defect that the wire-wound coil component is fixed in an inclined posture is less likely to occur. In addition, this wire-wound coil component can be cut and bent at both ends of the coil conductors continuously and efficiently by inserting a jig into the space in the collar at the time of manufacture, greatly increasing assembly workability. Can be improved.

本発明による巻線型コイル部品の製造方法は、コイル導線をドラム型コアの巻芯部に巻回した後、鍔部側へ導出したコイル導線の両端部をフォーミングする際に、鍔部の空所へ第1の治具を挿入できるため、コイル導線の両端部を第1天井面や第2天井面に沿う所望形状に簡単に折り曲げることができる。しかも、この第1の治具でコイル導線の両端部を位置規制したまま第2の治具で該両端部を所定の長さに切断することができるため、切断加工と曲げ加工が連続的に効率良く行えるようになり、組立作業性が大幅に改善する。また、第1の端子電極や第2の端子電極に付着させた半田が実装時のリフロー工程で溶融しても仕切り部側へは流れにくくなるため、第1および第2の端子電極どうしが短絡されるという実装不良が起こりにくくなる。また、少ない半田量でコイル導線の両端部を対応する端子電極に確実に半田接続することができるため、回路基板のランド電極上へ多量の溶融半田が流れ込む虞がなく、それゆえ回路基板上で巻線型コイル部品が傾いた姿勢のまま固定されてしまうという実装不良も起こりにくくなる。   The method for manufacturing a wire-wound coil component according to the present invention is such that, after the coil conductor is wound around the core portion of the drum-type core, when forming both ends of the coil conductor led to the flange portion side, Since the 1st jig | tool can be inserted, the both ends of a coil conducting wire can be easily bend | folded in the desired shape in alignment with a 1st ceiling surface or a 2nd ceiling surface. In addition, since both ends of the coil conductor can be cut to a predetermined length with the second jig while the positions of both ends of the coil conductor are regulated by the first jig, the cutting process and the bending process are continuously performed. As a result, the assembly workability can be greatly improved. Also, even if the solder adhered to the first terminal electrode or the second terminal electrode melts in the reflow process at the time of mounting, it is difficult for the solder to flow to the partition portion side, so the first and second terminal electrodes are short-circuited. Mounting defects are less likely to occur. In addition, since both ends of the coil conductor can be securely connected to the corresponding terminal electrodes with a small amount of solder, there is no possibility that a large amount of molten solder will flow onto the land electrodes of the circuit board. The mounting defect that the wire-wound coil component is fixed in an inclined posture is less likely to occur.

本発明の実施形態例に係る巻線型コイル部品の正面図である。It is a front view of the winding type coil component which concerns on the example of embodiment of this invention. 該巻線型コイル部品の側面図である。It is a side view of this winding type coil component. 該巻線型コイル部品の底面図である。It is a bottom view of this winding type coil component. 該巻線型コイル部品の上面図である。It is a top view of this winding type coil component. 該巻線型コイル部品を回路基板上へ実装する際の説明図である。It is explanatory drawing at the time of mounting this winding type coil component on a circuit board. 該巻線型コイル部品で用いたドラム型コアの正面図である。It is a front view of the drum type core used with this winding type coil component. 該巻線型コイル部品の製造時における端子電極形成工程を示す説明図である。It is explanatory drawing which shows the terminal electrode formation process at the time of manufacture of this winding type coil components. 該巻線型コイル部品の製造時における導線端部切断工程を示す説明図である。It is explanatory drawing which shows the conducting-wire end part cutting process at the time of manufacture of this winding type | mold coil component. 該巻線型コイル部品の製造時における導線端部曲げ工程を示す説明図である。It is explanatory drawing which shows the conducting wire end part bending process at the time of manufacture of this winding type coil component. 該巻線型コイル部品の製造時における半田ディップ工程を示す説明図である。It is explanatory drawing which shows the solder dipping process at the time of manufacture of this winding type | mold coil component. 従来例に係る巻線型コイル部品の断面図である。It is sectional drawing of the winding type coil component which concerns on a prior art example.

以下、本発明の実施形態例を図面を参照して説明すると、図1〜図4は本実施形態例に係る巻線型コイル部品1の外観を示している。この巻線型コイル部品1は、巻芯部21の軸線方向両端に鍔部22,23を有するドラム型コア2と、このドラム型コア2の実装面側の鍔部23に設けられた第1および第2の端子電極3,4と、ドラム型コア2の巻芯部21に巻回されたコイル導線5とを備えており、コイル導線5の両端部5a,5bと各端子電極3,4とが半田6(6a,6b)によって接続された構成になっている。また、図5に示すように、この巻線型コイル部品1は回路基板7上に面実装して使用される。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIGS. 1 to 4 show the appearance of a wire-wound coil component 1 according to this embodiment. The coiled coil component 1 includes a drum core 2 having flanges 22 and 23 at both ends in the axial direction of the core 21 and first and second flanges 23 provided on the mounting surface side of the drum core 2. The second terminal electrodes 3, 4 and the coil conductor 5 wound around the core portion 21 of the drum core 2 are provided, and both end portions 5 a, 5 b of the coil conductor 5 and the terminal electrodes 3, 4 are provided. Are connected by solder 6 (6a, 6b). Further, as shown in FIG. 5, the wound coil component 1 is used by being surface-mounted on a circuit board 7.

ドラム型コア2はフェライト等からなり、成形または切削によって図6に示すような所望形状に形成されている。ドラム型コア2の実装面側の鍔部23の底部には、溝状の空所23cを挟んで対向する第1脚部23aおよび第2脚部23bと、空所23cの天井面中央の突堤部分として形成された仕切り部23dとが設けられている。第1脚部23aと第2脚部23bは略平行に延在している。空所23cは底面側を開口しており、空所23c内へ若干量突出している仕切り部23dが第1天井面23eと第2天井面23fとを隔てている。つまり、空所23cの天井面は仕切り部23dによって第1天井面23eと第2天井面23fとに分断されている。ただし、図6に示すように、第1および第2天井面23e,23fの高さ位置に対する仕切り部23dの突出寸法tはコイル導線5の径寸法以下であり、第1および第2脚部23a,23bの底面を含む平面(同図に2点鎖線Pで示す)と仕切り部23dとの間には所要の間隔hが確保されている。この鍔部23は一定幅のテーブル状に形成されているが、他方の鍔部22は円板状に形成されており、巻芯部21は円柱状に形成されている。   The drum core 2 is made of ferrite or the like, and is formed into a desired shape as shown in FIG. 6 by molding or cutting. At the bottom of the flange portion 23 on the mounting surface side of the drum core 2, there are a first leg portion 23a and a second leg portion 23b that face each other across the groove-like space 23c, and a jetty at the center of the ceiling surface of the space 23c. A partition portion 23d formed as a portion is provided. The first leg portion 23a and the second leg portion 23b extend substantially in parallel. The space 23c has an opening on the bottom surface side, and a partition portion 23d that slightly protrudes into the space 23c separates the first ceiling surface 23e and the second ceiling surface 23f. That is, the ceiling surface of the space 23c is divided into the first ceiling surface 23e and the second ceiling surface 23f by the partition portion 23d. However, as shown in FIG. 6, the protruding dimension t of the partition part 23d with respect to the height positions of the first and second ceiling surfaces 23e, 23f is equal to or less than the radial dimension of the coil conductor 5, and the first and second leg parts 23a. , 23b, a required distance h is ensured between the plane including the bottom surface (indicated by a two-dot chain line P in the figure) and the partition 23d. The flange portion 23 is formed in a table shape having a constant width, while the other flange portion 22 is formed in a disk shape, and the winding core portion 21 is formed in a columnar shape.

第1および第2の端子電極3,4は、Agペーストを鍔部23に塗布して焼成することにより形成され、その表面がNiとSnによってメッキ処理されている。第1の端子電極3は第1脚部23aの表面と第1天井面23eとを覆うように設けられており、第2の端子電極4は第2脚部23bの表面と第2天井面23fとを覆うように設けられている。   The first and second terminal electrodes 3 and 4 are formed by applying an Ag paste to the brim portion 23 and firing it, and the surface thereof is plated with Ni and Sn. The first terminal electrode 3 is provided so as to cover the surface of the first leg portion 23a and the first ceiling surface 23e, and the second terminal electrode 4 is provided on the surface of the second leg portion 23b and the second ceiling surface 23f. And so as to cover.

コイル導線5は両端部5a,5bを除いて絶縁被覆されている。これら両端部5a,5bは巻芯部21から鍔部23の底部へ導出されており、一端部5aが空所23c内で第1天井面23eに沿って延在しており、他端部5bが空所23c内で第2天井面23fに沿って延在している。後述するように、これら両端部5a,5bはワイヤ押え(第1の治具)11とワイヤカッター(第2の治具)12を用いて連続的に切断加工および曲げ加工を行うことにより、所定の長さに切断されて所望形状にフォーミングされている。   The coil conducting wire 5 is insulated and coated except for both end portions 5a and 5b. Both end portions 5a and 5b are led out from the core portion 21 to the bottom portion of the flange portion 23. One end portion 5a extends along the first ceiling surface 23e in the space 23c, and the other end portion 5b. Extends along the second ceiling surface 23f in the void 23c. As will be described later, these both end portions 5a and 5b are predetermined by performing cutting and bending continuously using a wire presser (first jig) 11 and a wire cutter (second jig) 12. It is cut into lengths and formed into a desired shape.

半田6(6a,6b)はディップ半田法により鍔部23の底部に付着され、コイル導線5の両端部5a,5bをそれぞれ対応する端子電極3,4に半田接続している。すなわち、半田6aによって第1の端子電極3とコイル導線5の一端部5aとが接続されており、半田6bによって第2の端子電極4とコイル導線5の他端部5bとが接続されている。   The solder 6 (6a, 6b) is attached to the bottom of the flange 23 by dip soldering, and both ends 5a, 5b of the coil conductor 5 are soldered to the corresponding terminal electrodes 3, 4. That is, the first terminal electrode 3 and one end 5a of the coil conductor 5 are connected by the solder 6a, and the second terminal electrode 4 and the other end 5b of the coil conductor 5 are connected by the solder 6b. .

次に、本実施形態例に係る巻線型コイル部品1の製造方法について説明する。まず、図6に示すような形状のドラム型コア2を用意し、このドラム型コア2の鍔部23の第1および第2天井面23e,23fにAgペーストを転写する。この転写工程では、図6に鎖線で示す転写用パッド(ハンコ)13に予め図示せぬローラ等によってAgペーストを塗布しておき、この転写用パッド13を鍔部23の第1および第2天井面23e,23fに押し付けることにより、図7に示すような電極ペースト層3a,4aを形成する。   Next, a method for manufacturing the wire-wound coil component 1 according to this embodiment will be described. First, the drum core 2 having a shape as shown in FIG. 6 is prepared, and the Ag paste is transferred to the first and second ceiling surfaces 23 e and 23 f of the flange 23 of the drum core 2. In this transfer step, Ag paste is applied in advance to a transfer pad (handker) 13 indicated by a chain line in FIG. 6 with a roller or the like (not shown), and the transfer pad 13 is attached to the first and second ceilings of the flange 23. By pressing the surfaces 23e and 23f, electrode paste layers 3a and 4a as shown in FIG. 7 are formed.

次いで、このドラム型コア2の鍔部23の底部を図7に示すAg浴槽14内のAgペースト17に浸漬して、第1および第2脚部23a,23bの表面に電極ペースト層を形成する。その際、鍔部23の仕切り部23dはAg浴槽14の受け部14a上に搭載されるため、該仕切り部23dの底面にAgペースト17が塗布される虞はない。また、第1脚部23aの表面に形成される電極ペースト層は第1天井面23eを覆っている電極ペースト層3aと重なり合い、かつ第2脚部23bの表面に形成される電極ペースト層は第2天井面23fを覆っている電極ペースト層4aと重なり合う。   Next, the bottom of the flange 23 of the drum core 2 is dipped in the Ag paste 17 in the Ag bath 14 shown in FIG. 7 to form an electrode paste layer on the surfaces of the first and second legs 23a and 23b. . At this time, since the partition portion 23d of the flange portion 23 is mounted on the receiving portion 14a of the Ag bathtub 14, there is no possibility that the Ag paste 17 is applied to the bottom surface of the partition portion 23d. The electrode paste layer formed on the surface of the first leg 23a overlaps the electrode paste layer 3a covering the first ceiling surface 23e, and the electrode paste layer formed on the surface of the second leg 23b is the first. 2 It overlaps with the electrode paste layer 4a covering the ceiling surface 23f.

この後、電極ペースト層3a,3b等が形成されたドラム型コア2を乾燥してから焼成する。これにより、ドラム型コア2の鍔部23の底部に、仕切り部23dによって隔てられた第1の端子電極3と第2の端子電極4とが形成される。そして、これら第1および第2の端子電極3,4に対してNiメッキとSnメッキを順次施す。   Thereafter, the drum core 2 on which the electrode paste layers 3a, 3b and the like are formed is dried and fired. Thereby, the first terminal electrode 3 and the second terminal electrode 4 separated by the partition portion 23d are formed on the bottom portion of the flange portion 23 of the drum core 2. Then, Ni plating and Sn plating are sequentially applied to the first and second terminal electrodes 3 and 4.

次に、ドラム型コア2の巻芯部21にコイル導線5を所定ターン数だけ巻回する。そして、巻回後のコイル導線5の両端部5a,5bの被膜を剥離した後、図8に示すように、これら両端部5a,5bを鍔部23側へ導出させた状態で切断加工を行う。この切断加工は、ワイヤ押え11で位置規制した両端部5a,5bをワイヤカッター12で所定の長さに切断するというものである。また、この切断加工に続けて、図9に示すように、ワイヤ押え11を鍔部23の空所23c内へ挿入することにより、切断後の両端部5a,5bを第1天井面23eや第2天井面23fに沿って略直角に折り曲げるという曲げ加工を行う。すなわち、空所23c内へ挿入されたワイヤ押え11が、コイル導線5の一端部5aを第1天井面23eへ押し付けると共に、コイル導線5の他端部5bを第2天井面23fに押し付けるため、これら両端部5a,5bを所望形状にフォーミングすることができる。   Next, the coil conductor 5 is wound around the core portion 21 of the drum core 2 by a predetermined number of turns. And after peeling the film of the both ends 5a and 5b of the coil conducting wire 5 after winding, as shown in FIG. 8, it cuts in the state which led these both ends 5a and 5b to the collar part 23 side. . In this cutting process, both ends 5 a and 5 b whose positions are regulated by the wire presser 11 are cut to a predetermined length by the wire cutter 12. Further, following this cutting process, as shown in FIG. 9, by inserting the wire presser 11 into the space 23c of the flange 23, the both ends 5a and 5b after cutting are connected to the first ceiling surface 23e and the first (2) Bending is performed by bending at substantially right angles along the ceiling surface 23f. That is, the wire presser 11 inserted into the space 23c presses the one end portion 5a of the coil conducting wire 5 against the first ceiling surface 23e and the other end portion 5b of the coil conducting wire 5 against the second ceiling surface 23f. These both ends 5a and 5b can be formed into a desired shape.

次に、ドラム型コア2の鍔部23の底部にフラックスを塗着させた後、図10に示すように、この鍔部23の底部を半田槽15内の溶融半田18に浸漬してディップ半田を行うことにより、この溶融半田18をコイル導線5の両端部5a,5bや第1および第2の端子電極3,4に付着させる。これにより、ドラム型コア2の鍔部23の底部に付着した溶融半田18が固化して図1や図5に示す半田6(6a,6b)となるため、空所23c内において、コイル導線5の一端部5aと第1の端子電極3とが半田6aによって接続されると共に、コイル導線5の他端部5bと第2の端子電極4とが半田6bによって接続されて、巻線型コイル部品1が完成する。   Next, after flux is applied to the bottom of the flange 23 of the drum core 2, the bottom of the flange 23 is dipped in the molten solder 18 in the solder bath 15 as shown in FIG. As a result, the molten solder 18 is attached to both end portions 5a, 5b of the coil conductor 5 and the first and second terminal electrodes 3, 4. As a result, the molten solder 18 adhering to the bottom of the flange 23 of the drum-type core 2 is solidified to become the solder 6 (6a, 6b) shown in FIGS. 1 and 5, so that the coil conductor 5 in the space 23c. One end portion 5a of the coil and the first terminal electrode 3 are connected by the solder 6a, and the other end portion 5b of the coil conductor 5 and the second terminal electrode 4 are connected by the solder 6b. Is completed.

このようにして製品化された巻線型コイル部品1を回路基板7上に面実装する際には、図5に示すように、予め回路基板7の一対のランド電極8,9にクリーム半田16を塗布しておき、これらランド電極8,9上に第1および第2の端子電極3,4を位置合わせして巻線型コイル部品1を搭載する。そして、回路基板7上に搭載された巻線型コイル部品1をリフロー炉で加熱してクリーム半田16を溶融させることにより、第1の端子電極3とランド電極8とが半田接続されると共に、第2の端子電極4とランド電極9とが半田接続されるため、巻線型コイル部品1は回路基板7上に電気的かつ機械的に接続された実装状態となる。   When surface-mounting the coiled coil component 1 thus manufactured on the circuit board 7, as shown in FIG. 5, the cream solder 16 is previously applied to the pair of land electrodes 8 and 9 of the circuit board 7. The wire-wound coil component 1 is mounted with the first and second terminal electrodes 3 and 4 aligned on the land electrodes 8 and 9. Then, by winding the coiled coil component 1 mounted on the circuit board 7 in a reflow furnace to melt the cream solder 16, the first terminal electrode 3 and the land electrode 8 are solder-connected, and the first Since the terminal electrode 4 of 2 and the land electrode 9 are solder-connected, the wound coil component 1 is mounted on the circuit board 7 electrically and mechanically.

以上説明したように本実施形態例に係る巻線型コイル部品1では、ドラム型コア2の実装面側の鍔部23の底部で第1および第2脚部23a,23bが空所23cを挟んで対向しており、これら両脚部23a,23bの底面を含む平面と空所23cの天井面に突設された仕切り部23dとの間に所要の間隔hが確保されていると共に、コイル導線5の両端部5a,5bが空所23c内で第1天井面23eや第2天井面23fに沿って配置されている。すなわち、第1脚部23aと第1天井面23eおよび仕切り部23dで囲まれた溝形状は仕切り部23d側に対して第1脚部23a側が深くなっており、同様に、第2脚部23bと第2天井面23fおよび仕切り部23dで囲まれた溝形状は仕切り部23d側に対して第2脚部23b側が深くなっている。そのため、これら溝内で第1の端子電極3や第2の端子電極4に付着させた半田6(6a,6b)が実装時のリフロー工程で溶融しても、溶融した半田6(6a,6b)は溝深さが深い方の第1および第2脚部23a,23b側へと引っ張られて仕切り部23d側へ流れにくくなっている。また、半田6(6a,6b)の量が少なくてもコイル導線5の両端部5a,5bを対応する端子電極3,4に確実に半田接続することができる。そして、溶融状態の半田6が仕切り部2d側へ流れにくいことから、仕切り部2dの両側の溶融半田6a,6bどうしがブリッジされる可能性が低く、それゆえ第1および第2の端子電極3,4どうしが短絡されるという実装不良が起こりにくくなる。また、コイル導線5の両端部5a,5bを対応する端子電極3,4に半田接続するのに必要な半田量が少なくて済むため、回路基板7のランド電極8,9上へ溶融状態の半田6が多量に流れ込む虞がなく、それゆえ回路基板7上で巻線型コイル部品1が傾いた姿勢のまま固定されてしまうという実装不良も起こりにくくなる。   As described above, in the coiled coil component 1 according to this embodiment, the first and second leg portions 23a and 23b sandwich the void 23c at the bottom of the flange portion 23 on the mounting surface side of the drum core 2. The required distance h is ensured between the plane including the bottom surfaces of both the leg portions 23a and 23b and the partition portion 23d projecting from the ceiling surface of the space 23c. Both end portions 5a and 5b are arranged along the first ceiling surface 23e and the second ceiling surface 23f in the space 23c. That is, the groove shape surrounded by the first leg portion 23a, the first ceiling surface 23e, and the partition portion 23d is deeper on the first leg portion 23a side than the partition portion 23d side, and similarly, the second leg portion 23b. The groove shape surrounded by the second ceiling surface 23f and the partition portion 23d is deeper on the second leg portion 23b side than the partition portion 23d side. Therefore, even if the solder 6 (6a, 6b) adhered to the first terminal electrode 3 or the second terminal electrode 4 in these grooves is melted in the reflow process at the time of mounting, the melted solder 6 (6a, 6b) ) Is pulled toward the first and second leg portions 23a and 23b having the deeper groove depth and is less likely to flow toward the partition portion 23d. Further, even if the amount of the solder 6 (6a, 6b) is small, both ends 5a, 5b of the coil conductor 5 can be securely soldered to the corresponding terminal electrodes 3, 4. Since the molten solder 6 does not easily flow to the partition portion 2d side, the possibility that the molten solders 6a and 6b on both sides of the partition portion 2d are bridged is low. Therefore, the first and second terminal electrodes 3 , 4 is less likely to cause a mounting failure in which the two are short-circuited. In addition, since a small amount of solder is required for soldering both ends 5a and 5b of the coil conductor 5 to the corresponding terminal electrodes 3 and 4, solder on the land electrodes 8 and 9 of the circuit board 7 is melted. There is no risk that 6 will flow in a large amount, and therefore, the mounting defect that the wound coil component 1 is fixed in an inclined posture on the circuit board 7 is less likely to occur.

また、本実施形態例では、巻線型コイル部品1の製造過程で、コイル導線5をドラム型コア2の巻芯部21に巻回した後、鍔部23側へ導出させたコイル導線5の両端部5a,5bをフォーミングする際に、鍔部23の空所23cへワイヤ押え(第1の治具)11を挿入できるため、該両端部5a,5bを第1天井面23eや第2天井面23fに沿う所望形状に簡単に折り曲げることができる。しかも、このワイヤ押え11でコイル導線5の両端部5a,5bを位置規制したままワイヤカッター(第2の治具)12で該両端部5a,5bを所定の長さに切断することができるため、切断加工と曲げ加工が連続的に効率良く行えるようになり、組立作業性が大幅に改善する。   Further, in the present embodiment example, the coil conductor 5 is wound around the core portion 21 of the drum core 2 in the manufacturing process of the wire-wound coil component 1, and then the both ends of the coil conductor 5 led to the flange portion 23 side. Since the wire presser (first jig) 11 can be inserted into the space 23c of the flange 23 when forming the portions 5a and 5b, the both ends 5a and 5b are connected to the first ceiling surface 23e and the second ceiling surface. It can be easily folded into a desired shape along 23f. In addition, the wire clamp (second jig) 12 can cut the both ends 5a and 5b to a predetermined length while the positions of both ends 5a and 5b of the coil conductor 5 are regulated by the wire presser 11. As a result, cutting and bending can be performed continuously and efficiently, and assembly workability is greatly improved.

なお、上記の実施形態例では、鍔部23の第1および第2天井面23e,23fの高さ位置に対する仕切り部23dの突出寸法tがコイル導線5の径寸法以下に設定してあるため、コイル導線5の両端部5a,5bを第1天井面23eや第2天井面23fに沿う所望形状にフォーミングすることが極めて容易である。ただし、これら両端部5a,5bの折り曲げ部はアール形状になっていて第1天井面23eや第2天井面23fから僅かに離隔するため、仕切り部23dの突出寸法tがコイル導線5の径寸法よりも僅かに大きくても両端部5a,5bを所望形状にフォーミングすることは可能である。   In the above embodiment example, the protrusion dimension t of the partition part 23d with respect to the height position of the first and second ceiling surfaces 23e and 23f of the flange part 23 is set to be equal to or less than the radial dimension of the coil conductor wire 5. It is very easy to form both end portions 5a and 5b of the coil conductor 5 into a desired shape along the first ceiling surface 23e and the second ceiling surface 23f. However, since the bent portions of the both end portions 5a and 5b are rounded and slightly separated from the first ceiling surface 23e and the second ceiling surface 23f, the protruding dimension t of the partition portion 23d is the diameter dimension of the coil conductor 5. It is possible to form both end portions 5a and 5b into a desired shape even if they are slightly larger.

1 巻線型コイル部品
2 ドラム型コア
3 第1の端子電極
4 第2の端子電極
5 コイル導線
5a,5b (コイル導線の)端部
6(6a,6b) 半田
7 回路基板
8,9 ランド電極
11 ワイヤ押え(第1の治具)
12 ワイヤカッター(第2の治具)
13 転写用パッド
14 Ag浴槽
15 半田槽
21 巻芯部
22,23 鍔部
23a 第1脚部
23b 第2脚部
23c 空所
23d 仕切り部
23e 第1天井面
23f 第2天井面
DESCRIPTION OF SYMBOLS 1 Winding type coil components 2 Drum type core 3 1st terminal electrode 4 2nd terminal electrode 5 Coil conductor 5a, 5b (coil conductor) end 6 (6a, 6b) Solder 7 Circuit board 8, 9 Land electrode 11 Wire presser (first jig)
12 Wire cutter (second jig)
13 Transfer pad 14 Ag bath 15 Solder tank 21 Core portion 22, 23 ridge portion 23a First leg portion 23b Second leg portion 23c Empty space 23d Partition portion 23e First ceiling surface 23f Second ceiling surface

Claims (3)

ドラム型コアと、このドラム型コアの実装面側の鍔部に設けられた第1の端子電極および第2の端子電極と、前記ドラム型コアの巻芯部に巻回されて両端部が前記第1および第2の端子電極に半田接続されたコイル導線とを備えた巻線型コイル部品において、
前記鍔部に、底面側を開口した溝状の空所と、この空所を挟んで対向する第1脚部および第2脚部と、前記空所の天井面を第1天井面と第2天井面とに分断する突堤状の仕切り部とを設け、前記第1および第2脚部の底面を含む平面と前記仕切り部との間に所要の間隔を確保しておき、かつ、前記第1脚部の表面と前記第1天井面を含む領域に前記第1の端子電極を設けると共に、前記第2脚部の表面と前記第2天井面を含む領域に前記第2の端子電極を設け、前記空所内で前記コイル導線の一端部が前記第1天井面に沿って延在し他端部が前記第2天井面に沿って延在するように構成したことを特徴とする巻線型コイル部品。
The drum-type core, the first terminal electrode and the second terminal electrode provided on the flange portion on the mounting surface side of the drum-type core, and the both ends of the drum-type core wound around the core part of the drum-type core In a coiled coil component comprising coil conductors soldered to first and second terminal electrodes,
A groove-like space having an opening on the bottom surface side, a first leg portion and a second leg portion that are opposed to each other with the space interposed therebetween, and a ceiling surface of the space is defined as a first ceiling surface and a second ceiling surface. A jetty-shaped partition part that is divided into a ceiling surface, a required space is ensured between the partition part and a plane including the bottom surfaces of the first and second leg parts, and the first Providing the first terminal electrode in a region including the surface of the leg portion and the first ceiling surface, and providing the second terminal electrode in a region including the surface of the second leg portion and the second ceiling surface; One end of the coil conductor wire extends along the first ceiling surface and the other end portion extends along the second ceiling surface in the space, and the winding type coil component is characterized in that .
請求項1の記載において、前記第1および第2天井面の高さ位置に対する前記仕切り部の突出寸法が前記コイル導線の径寸法以下であることを特徴とする巻線型コイル部品。   2. The wire-wound coil component according to claim 1, wherein a protruding dimension of the partition portion with respect to a height position of the first and second ceiling surfaces is equal to or less than a diameter dimension of the coil conductor. ドラム型コアの巻芯部にコイル導線を巻回し、このドラム型コアの実装面側の鍔部に前記コイル導線の両端部を導出させて切断加工および曲げ加工を行った後、これら両端部を前記鍔部に設けられた第1および第2の端子電極に半田接続する巻線型コイル部品の製造方法において、
前記鍔部が、底面側を開口した溝状の空所と、この空所を挟んで対向する第1脚部および第2脚部と、前記空所の天井面を第1天井面と第2天井面とに分断する突堤状の仕切り部とを有すると共に、前記第1および第2脚部の底面を含む平面と前記仕切り部との間に所要の間隔が確保されているドラム型コアを用意し、
前記第1脚部の表面と前記第1天井面を含む領域に前記第1の端子電極を設けると共に、前記第2脚部の表面と前記第2天井面を含む領域に前記第2の端子電極を設けた後、
前記巻芯部に巻回した前記コイル導線の両端部を前記鍔部側へ導出し、これら両端部を第1の治具で位置規制して第2の治具で所定の長さに切断すると共に、前記第1の治具を前記空所内へ挿入しながら前記両端部を折り曲げることにより、前記空所内で前記コイル導線の一端部が前記第1天井面に沿う形状にフォーミングされて他端部が前記第2天井面に沿う形状にフォーミングされるようにしたことを特徴とする巻線型コイル部品の製造方法。
The coil conductor is wound around the core of the drum core, and both ends of the coil conductor are led to the flange on the mounting surface side of the drum core, and after cutting and bending, the both ends are In the method of manufacturing a wound coil component that is solder-connected to the first and second terminal electrodes provided on the flange,
The flange has a groove-like space having an opening on the bottom surface side, first and second leg portions opposed to each other with the space interposed therebetween, and the ceiling surface of the space has a first ceiling surface and a second ceiling surface. A drum-type core having a jetty-like partition portion that is divided into a ceiling surface and having a required space between the plane including the bottom surfaces of the first and second leg portions and the partition portion is prepared And
The first terminal electrode is provided in a region including the surface of the first leg and the first ceiling surface, and the second terminal electrode is provided in a region including the surface of the second leg and the second ceiling surface. After providing
Both ends of the coil conducting wire wound around the winding core are led out to the flange side, the positions of both ends are regulated by a first jig and cut to a predetermined length by a second jig. In addition, by bending the both end portions while inserting the first jig into the space, one end of the coil conductor is formed into a shape along the first ceiling surface in the space, and the other end. Is formed into a shape along the second ceiling surface. A method for manufacturing a wire-wound coil component.
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