TW201501149A - Coil winding method and apparatus - Google Patents

Coil winding method and apparatus Download PDF

Info

Publication number
TW201501149A
TW201501149A TW103100099A TW103100099A TW201501149A TW 201501149 A TW201501149 A TW 201501149A TW 103100099 A TW103100099 A TW 103100099A TW 103100099 A TW103100099 A TW 103100099A TW 201501149 A TW201501149 A TW 201501149A
Authority
TW
Taiwan
Prior art keywords
wire
hanging
core
winding
fixture
Prior art date
Application number
TW103100099A
Other languages
Chinese (zh)
Other versions
TWI500055B (en
Inventor
Wei-Teng Zhang
rui-hong Wang
Original Assignee
All Ring Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by All Ring Tech Co Ltd filed Critical All Ring Tech Co Ltd
Priority to TW103100099A priority Critical patent/TWI500055B/en
Priority to JP2014051001A priority patent/JP5943951B2/en
Priority to CN201410094083.5A priority patent/CN104240936B/en
Publication of TW201501149A publication Critical patent/TW201501149A/en
Application granted granted Critical
Publication of TWI500055B publication Critical patent/TWI500055B/en

Links

Landscapes

  • Manufacturing Cores, Coils, And Magnets (AREA)
  • Wire Processing (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The present invention provides a coil winding method and apparatus for winding wire on a coil. The method includes: providing a coil having a plurality of solder pads disposed on the flange portion of the input line terminal and a plurality of solder pads disposed on flange portion of the output terminal, wherein the winding core portion between the flange portion of the input line terminal and the flange portion of the output terminal is provided winding wire; providing a fixture disposed in the interval between two solder pads of the coil; and enabling the wire, which is intended to be wound from the flange portion of the solder pad around the fixture, to be bent and attached to the solder pads at both sides of the fixture, so as to form solder joints for the wire.

Description

線圈繞線方法及裝置 Coil winding method and device

本發明係有關於一種線圈,尤指一種在鐵芯之兩凸緣部間的捲芯部捲繞線材的線圈繞線方法及裝置。 The present invention relates to a coil, and more particularly to a coil winding method and apparatus for winding a wire around a core portion between two flange portions of an iron core.

按,一般在鐵芯之兩凸緣部間的捲芯部捲繞線材的線圈,通常繞線時採線材由一作為入線端凸緣部進入後,該端線材先經點焊固定在該入線端凸緣部後,進行預定圈數之捲繞線材於該捲芯部,然後線材另一端再經點焊固定於另端之出線端凸緣部上,以完成鐵芯上線材之捲繞,而一般僅在鐵芯之捲芯部捲繞單一線材者,通常用以作為電感(Inductance),若以複數條線材做正、逆向捲繞者,通常作為變壓器(Transformer)。 Generally, the coil of the wire is wound around the core portion between the flange portions of the iron core. Generally, when the wire is taken up, the wire is inserted into the flange portion as the wire end, and the wire is first fixed by spot welding on the wire. After the end flange portion, a predetermined number of winding wires are wound on the core portion, and then the other end of the wire is spot-welded and fixed to the other end of the wire end flange portion to complete the winding of the wire on the core. Generally, only a single wire is wound around the core of the core, and is usually used as an inductor. If a plurality of wires are used for positive or reverse winding, it is usually used as a transformer.

在一個以多條線材同時捲繞於鐵芯之捲芯部的繞線過程,通常在作為入線端凸緣部及出線端凸緣部上須設置多個焊接點,並配合多個掛線體來做線材之轉折靠掛;已知以四條線材進行繞線之先前技術,四條線材分別在經四個掛線體繞掛經過時,採各線材直接幾近相互平行的方式入線於線圈進行繞線,而在該入線端凸緣部上點焊出四個焊接點後進行捲芯部之繞線;而在繞線完成由出線端凸緣部出線時,係使線材拉經該出線端凸緣部四個焊接點,然後延伸至出線端凸緣部外之四個掛線體繞掛出線;其中有二條繞掛經二個掛線體之線材呈交錯狀出線,另二條繞掛經二個掛線體之線材呈幾近平行方式直接出線,並在該出線 端凸緣部上四個焊接點進行點焊。 In a winding process in which a plurality of wires are simultaneously wound around a core portion of a core, a plurality of welding points are usually provided on the flange portion as the inlet end flange and the outlet end flange portion, and a plurality of hanging wires are matched. The body is used to make the turning of the wire. It is known that the wire is wound by four wires. When the four wires are wound by four hanging bodies, the wires are directly parallel to each other and are threaded into the coil. Winding, and four welding points are spot-welded on the flange portion of the inlet end to perform winding of the core portion; and when the winding is completed by the outlet end flange portion, the wire is pulled through the wire Four welding points on the outlet end flange portion, and then extending to the four hanging body around the outlet end flange portion to wrap the exit line; two of the wires wound around the two hanging wire bodies are staggered. The other two wires are wound directly around the wire of the two hanging wire bodies in a nearly parallel manner, and the outlet is in the line. Spot welding is performed on the four weld points on the end flange portion.

先前技術以四條線材進行繞線者,二條繞掛經二個掛線體呈交錯狀出線之線材,其除須使線材斜向拉經該出線端凸緣部對應作焊接之二個焊接點外,尚須跨越該二焊接點而延伸跨至外側之另二個供平行方式直接出線焊接用之焊接點,這使得在進行該二焊接點焊接時,容易發生線材接觸短路現象,使鐵芯繞線過程出現故障。 In the prior art, the wire is wound by four wires, and the two wires are wound by two wire-wound bodies in a staggered manner, except that the wire is obliquely pulled through the flange portion of the wire end portion for welding two weldings. Outside the point, the other two welding points that extend across the two welding points and extend directly to the outer side for parallel direct welding are required, which makes the wire contact short-circuit phenomenon easily occur when the two welding points are welded. The core winding process has failed.

爰是,本發明之目的,在於提供一種可以導引交錯狀出線之線材於焊接點處轉向之線圈繞線裝置。 Accordingly, it is an object of the present invention to provide a coil winding device that can guide a wire of a staggered outgoing wire to be turned at a weld.

本發明之另一目的,在於提供一種線圈繞線時可以作更確實夾持穩固之線圈繞線方法。 Another object of the present invention is to provide a coil winding method which can be more firmly clamped and stabilized when the coil is wound.

本發明之又一目的,在於提供一種可以避免短路問題發生之線圈繞線方法。 It is still another object of the present invention to provide a coil winding method which can avoid the occurrence of a short circuit problem.

依據本發明目的之線圈繞線裝置,用以在一鐵芯上捲繞線材,包括:一第一夾具,可受驅動而進行旋轉並設有一第一夾口;第一夾具上設有複數掛線體以供線材繞掛;一第二夾具,可受驅動而進行旋轉,包括一夾座並在夾座前端設有一治具;第二夾具上設有掛線體供線材繞掛;所述第一夾具之第一夾口與第二夾具之治具共同夾持抵撐鐵芯以同一旋轉方向被轉動。 A coil winding device according to the purpose of the present invention is for winding a wire on an iron core, comprising: a first clamp that can be driven to rotate and is provided with a first clamp; the first clamp is provided with a plurality of hooks The wire body is wound around the wire; a second clamp is rotatable by driving, including a clamping seat and a fixture at the front end of the clamping seat; and the second clamp is provided with a hanging body for winding the wire; The first jaw of the first clamp and the fixture of the second clamp are clamped together to rotate the core in the same direction of rotation.

依據本發明另一目的之線圈繞線方法,用以在一鐵芯上捲繞線材,包括:在鐵芯繞線之夾持定位時進行以下步驟:一置料步驟,將鐵芯置於一第一夾具之一第一夾口與一第二夾具的一治具之嵌頂部間;一開夾步驟,將第一夾具開啟使第一夾口 擴大;一推料步驟,驅動第二夾具前移,使該治具推移鐵芯另一端入線端凸緣部進入第一夾具之第一夾口中;一夾料步驟,使第一夾具夾扣鐵芯進行適當緊度之夾持。 A coil winding method according to another object of the present invention is for winding a wire on an iron core, comprising: performing the following steps when clamping the core winding: a placing step of placing the iron core a first clamping mouth of one of the first clamps and a top of a fixture of a second clamp; a first clamping step of opening the first clamp to the first clamping mouth Expanding; a pushing step, driving the second clamp to move forward, so that the fixture is pushed into the first clamping end of the first end of the core end of the iron core; a clamping step, the first clamping clamp is buckled The core is clamped with proper tightness.

依據本發明又一目的之線圈繞線方法,用以在一鐵芯上捲繞線材,包括:繞線之鐵芯以N條線材進行繞線,當繞線完成而進行出線時,係採N條線材共同使用N/2個掛線體出線的方式進行,並在鐵芯出線端凸緣部上點焊出N個焊接點。 According to still another object of the present invention, a coil winding method for winding a wire on a core includes: winding a core with N wires, and when the winding is completed, the wire is taken. N wires are commonly used in the manner of N/2 hanging wire outlets, and N solder joints are spot welded on the flange portion of the core outlet end.

依據本發明又一目的之另一線圈繞線方法,用以在一鐵芯上捲繞線材,包括:第一繞程,由二條線材為一組先行由二掛線體繞掛而以約略平行方式入線經鐵芯入線端凸緣部上之二焊接座,並在其上各受點焊形成二焊接點,然後在鐵芯捲芯部上繞線,二線材分別由鐵芯出線端凸緣部的二焊接座牽引經過,並在其上各點焊形成二焊接點,其中,一線材以斜向繞經一治具後出線;第二繞程,由另二線材為一組隨後由二掛線體繞掛而以約略平行方式入線經鐵芯入線端凸緣部上二焊接座,並在其上各受點焊形成二焊接點,然後在鐵芯捲芯部上繞線,二線材分別由線圈出線端凸緣部的二焊接座經過,並在其上各點焊形成二焊接點,其中,一線材以斜向繞經一治具後出線。 Another coil winding method according to still another object of the present invention is for winding a wire on a core, comprising: a first winding, which is wound by two wires in a group and is approximately parallel The wire is inserted into the two welded joints on the flange portion of the core end of the iron core, and two solder joints are formed on each of the spot welds, and then wound on the core of the core core, and the two wires are respectively protruded from the core end. The two welded joints of the edge are drawn and two spot welds are formed on each of the spot welds, wherein one wire is wound obliquely after passing through a jig; the second pass is made of another wire. Wrapped by two hanging wire bodies and threaded into the two soldering seats on the flange portion of the core end of the iron core in an approximately parallel manner, and each of them is spot welded to form two solder joints, and then wound on the core of the core core, The two wires are respectively passed by the two soldering seats of the flange portion of the coil outlet end, and two solder joints are formed on each of the spot welds, wherein a wire is wound obliquely after passing through a jig.

依據本發明又一目的之又一線圈繞線方法,用以在一鐵芯上捲繞線材,在線材完成鐵芯捲芯部之捲繞而擬自出線端凸緣部出線時,其出線方法係以如下步驟達成,包括:一第一繞掛步驟,將線材自鐵芯出線端凸緣部之焊接座之一端繞經一治具一側之第一掛線部,將線材轉折為貼靠該焊接座;一第二繞掛步驟,將線材牽引往該焊接座另一端之該治具一側之第二掛線部移 靠,並使線材被牽引至一掛線體一側;一第三繞掛步驟,由該掛線體一側將線材牽引至掛線體另一側,而完成二線材出線。 According to still another object of the present invention, a coil winding method is used for winding a wire on a core, and when the wire is wound around the core of the core and is intended to be taken out from the flange of the outlet end, The outlet method is achieved by the following steps, comprising: a first winding step of winding the wire from one end of the welded seat of the flange end portion of the iron core end to the first hanging line portion on the side of the jig, and the wire is taken Turning to abut against the welded seat; a second winding step of pulling the wire to the second hanging portion of the jig side of the other end of the welded seat The wire is pulled to the side of a hanging body; in a third winding step, the wire is pulled from the side of the hanging body to the other side of the hanging body, and the second wire is taken out.

依據本發明又一目的之再一線圈繞線方法,用以在一鐵芯上捲繞線材,包括:提供一鐵芯,其上設有位於入線端凸緣部之複數個焊接座,以及位於出線端凸緣部之複數個焊接座,入線端凸緣部與出線端凸緣部間為供捲繞線材之捲芯部;提供一治具,位於該鐵芯二焊接座間之區間;使欲自出線端凸緣部之焊接座繞經之線材,經由繞經該治具,而轉折貼靠該治具兩側之焊接座,以供線材在該處形成焊接點者。 According to still another object of the present invention, a coil winding method for winding a wire on an iron core includes: providing an iron core having a plurality of welded seats at a flange portion of the wire inlet end, and a plurality of welding seats of the outlet end flange portion, a winding core portion for winding the wire between the wire end flange portion and the outlet end flange portion; and a jig provided between the core two welding seats; The wire rod around which the welding seat of the flange portion of the outlet end is to be wound is turned around the welding seat of the jig by means of the jig, so that the wire can form a welding spot there.

本發明實施例之方法及裝置,該治具不僅作為鐵芯繞線前夾持定位中推料步驟推移鐵芯另一端入線端凸緣部進入第一夾具之第一夾口中之構件,同時引導繞線之出線步驟路線及方向,令經第五、八焊接點焊接後出線之線材,其在通過第五、八焊接點前係先呈交錯狀態,然後繞經第一掛線部,令線材可以經由交錯之斜向朝上位移轉為斜向但貼靠第五、八焊接座,並繞經第二掛線部後轉直朝第五、六掛線體繞掛,不僅有效轉折線材牽引方向以避免發生短路,也同時令N條線材可以僅由N/2個掛線體來承擔出線端凸緣外出線之掛線操作,降低線材繞掛之複雜性;且當治具以前端對鐵芯推移時,提供一適當的移距彈性,一方面可適應不同規格大小之鐵芯推送移距,另一方面可藉彈性元件的頂抵,提供治具推移鐵芯時,治具與夾座可在鐵芯、治具同一直線軸向上形成相對位移,以獲得推抵之確實性。 The method and the device of the embodiment of the invention not only serve as a member for pushing the material at the other end of the core end into the first clamping portion of the first clamp, but also guiding the guiding member in the pre-clamping position of the core winding. The route and direction of the winding route, so that the wire which is welded after the fifth and eighth welding points is first staggered before passing through the fifth and eighth welding points, and then bypasses the first hanging line. The wire can be displaced obliquely upward by the staggered upward direction but leaned against the fifth and eighth welding seats, and then wound around the second hanging line portion and then turned to the fifth and sixth hanging body, not only effective turning The wire pulling direction avoids the occurrence of short circuit, and at the same time, the N wires can only bear the hanging operation of the wire end flange out line by only N/2 hanging wires, thereby reducing the complexity of the wire winding; When the front end is pressed against the iron core, an appropriate distance elasticity is provided. On the one hand, it can adapt to the iron core pushing distance of different specifications and sizes, on the other hand, by the top of the elastic element, the fixture can be used to push the iron core. The holder and the holder can be in the same axial direction on the core and the fixture. A relative displacement is formed to obtain the authenticity of the push.

1‧‧‧繞線裝置 1‧‧‧Winding device

11‧‧‧第一夾具 11‧‧‧First fixture

111‧‧‧固定夾爪 111‧‧‧Fixed jaws

112‧‧‧活動夾爪 112‧‧‧Active jaws

113‧‧‧第一夾口 113‧‧‧First jaw

114‧‧‧固定件 114‧‧‧Fixed parts

115‧‧‧樞銷 115‧‧‧ pivot

116‧‧‧活動件 116‧‧‧Active parts

117‧‧‧彈性元件 117‧‧‧Flexible components

12‧‧‧第二夾具 12‧‧‧Second fixture

121‧‧‧夾座 121‧‧‧Clip seat

122‧‧‧載座治具 122‧‧‧Loading fixture

123‧‧‧長槽孔 123‧‧‧Long slot

124‧‧‧螺固件 124‧‧‧Spiral firmware

13‧‧‧治具 13‧‧‧ fixture

131‧‧‧嵌頂部 131‧‧‧ embedded top

132‧‧‧靠墊 132‧‧‧Cushion

133‧‧‧嵌座 133‧‧‧ nesting

134‧‧‧第一擋緣 134‧‧‧First rim

135‧‧‧第一掛線部 135‧‧‧The first line

136‧‧‧第二掛線部 136‧‧‧Second line

137‧‧‧第二擋緣 137‧‧‧second retaining edge

14‧‧‧載座 14‧‧‧Hosting

15‧‧‧治具 15‧‧‧ fixture

151‧‧‧彈性元件 151‧‧‧Flexible components

152‧‧‧微動座 152‧‧‧Micro-motion seat

153‧‧‧夾座 153‧‧‧Clip seat

154‧‧‧微動區間 154‧‧‧Micromotion interval

16‧‧‧載座 16‧‧‧Hosting

2‧‧‧鐵芯 2‧‧‧ iron core

21‧‧‧入線端凸緣 21‧‧‧Inlet end flange

211‧‧‧第一焊接座 211‧‧‧First welding seat

212‧‧‧第二焊接座 212‧‧‧Second welding seat

213‧‧‧第三焊接座 213‧‧‧ Third welding seat

214‧‧‧第四焊接座 214‧‧‧fourth weld seat

22‧‧‧出線端凸緣 22‧‧‧Outlet end flange

221‧‧‧第五焊接座 221‧‧‧ fifth welding seat

222‧‧‧第六焊接座 222‧‧‧ sixth welding seat

223‧‧‧第七焊接座 223‧‧‧ seventh welding seat

224‧‧‧第八焊接座 224‧‧‧ eighth welding seat

23‧‧‧捲芯部 23‧‧‧Volume core

231‧‧‧區間 231‧‧‧ interval

A1‧‧‧第一掛線體 A1‧‧‧first hanging body

A2‧‧‧第二掛線體 A2‧‧‧second hanging body

A3‧‧‧第三掛線體 A3‧‧‧ third hanging body

A4‧‧‧第四掛線體 A4‧‧‧4th hanging body

A5‧‧‧第五掛線體 A5‧‧‧ fifth hanging body

A6‧‧‧第六掛線體 A6‧‧‧6th hanging body

B1‧‧‧第一焊接點 B1‧‧‧First solder joint

B2‧‧‧第二焊接點 B2‧‧‧second solder joint

B3‧‧‧第三焊接點 B3‧‧‧ third welding point

B4‧‧‧第四焊接點 B4‧‧‧fourth solder joint

B5‧‧‧第五焊接點 B5‧‧‧ fifth welding point

B6‧‧‧第六焊接點 B6‧‧‧ sixth welding point

B7‧‧‧第七焊接點 B7‧‧‧ seventh welding point

B8‧‧‧第八焊接點 B8‧‧‧ eighth welding point

L1‧‧‧線材 L1‧‧‧Wire

L2‧‧‧線材 L2‧‧‧ wire

L3‧‧‧線材 L3‧‧‧Wire

L4‧‧‧線材 L4‧‧‧Wire

第一圖係本發明實施例中繞線裝置之機構示意圖。 The first figure is a schematic diagram of the mechanism of the winding device in the embodiment of the present invention.

第二圖係本發明實施例中鐵芯與治具對應關係之立體示意圖。 The second figure is a three-dimensional schematic diagram of the correspondence between the iron core and the jig in the embodiment of the present invention.

第三圖係本發明實施例中治具之嵌頂座放大示意圖。 The third figure is an enlarged schematic view of the embedded top seat of the jig in the embodiment of the present invention.

第四圖係本發明實施例中繞線裝置之繞線路徑示意圖。 The fourth figure is a schematic diagram of the winding path of the winding device in the embodiment of the present invention.

第五圖係本發明實施例中第一繞程之示意圖。 The fifth figure is a schematic diagram of the first winding in the embodiment of the present invention.

第六圖係本發明實施例中鐵芯與治具上繞線之示意圖。 The sixth figure is a schematic view of the winding of the iron core and the jig in the embodiment of the present invention.

第七圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(一)。 The seventh figure is a schematic diagram (1) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.

第八圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(二)。 The eighth figure is a schematic diagram (2) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.

第九圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(三)。 The ninth drawing is a schematic view (3) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.

第十圖係本發明實施例中鐵芯出線端凸緣部之出線步驟示意圖(四)。 The tenth figure is a schematic diagram (4) of the step of exiting the flange portion of the core outlet end in the embodiment of the present invention.

第十一圖係本發明第二實施例之機構立體示意圖。 Figure 11 is a perspective view showing the mechanism of the second embodiment of the present invention.

第十二圖係本發明第二實施例之機構俯視示意圖。 Figure 12 is a top plan view showing the mechanism of the second embodiment of the present invention.

請參閱第一、二圖,本發明實施例線圈繞線方法可以圖中所示繞線裝置1為例作說明,包括:一第一夾具11,可受驅動而進行旋轉,包括一固定夾爪111及一活動夾爪112,二者之間的前端設有一第一夾口113;所述活動夾爪112由一固定件114及一與固定件以樞銷115樞設的活動件116所構成,固定件113與活動件116間設有彈性元件117,使活動件116以樞銷115為轉動軸心之轉動受到彈性作用,並令活動件 116可以對第一夾口113中擬進行繞線之鐵芯2進行適當緊度夾持;所述第一夾具11之固定夾爪111上設有第一掛線體A1、第二掛線體A2、第三掛線體A3、及第四掛線體A4以供欲繞設於鐵芯2之線材繞掛經其轉折捲繞於鐵芯2上;一第二夾具12,可受驅動而進行旋轉,包括一夾座121,並在夾座121前端設有一治具13;所述治具13容置於一夾座121上之治具座122,藉由更換不同的治具13,可以適應不同尺寸的待夾持鐵芯2;所述第二夾具11之夾座121上設有第五掛線體A5、第六掛線體A6共同設於治具13後側,其供繞設於鐵芯2之線材繞掛經其轉折;所述第二夾具11的治具13在本實施例中僅供抵撐及定位鐵芯2,但亦可使其形成如第一夾具11具有夾持之功能;第一夾口113與治具13共同夾持抵撐鐵芯2以同一旋轉方向被轉動。 Referring to the first and second figures, the coil winding method of the embodiment of the present invention can be exemplified by the winding device 1 shown in the figure, comprising: a first clamp 11 that can be driven to rotate, including a fixed jaw. 111 and a movable jaw 112, the front end between the two is provided with a first clamping mouth 113; the movable clamping jaw 112 is composed of a fixing member 114 and a movable member 116 pivoted with the fixing member and the pivot pin 115. The elastic member 117 is disposed between the fixing member 113 and the movable member 116, so that the movable member 116 is elasticized by the rotation of the pivot pin 115 as a rotating shaft, and the movable member is The iron core 2 to be wound in the first jaw 113 can be appropriately clamped; the fixed jaws 111 of the first clamp 11 are provided with a first hanging body A1 and a second hanging body. The second clamp 12 can be driven by the second clamp 12 Rotating, including a clamping seat 121, and a jig 13 is disposed at the front end of the clamping seat 121; the jig 13 is received by the jig holder 122 on a clamping seat 121, and by replacing different jigs 13, The second core body A5 and the sixth wire body A6 are disposed on the rear side of the jig 13 for the winding of the iron core 2 to be clamped. The wire of the core 2 is wound around the core; the jig 13 of the second jig 11 is only used to resist and position the core 2 in this embodiment, but can also be formed as a clip of the first jig 11 The first clamping port 113 and the jig 13 are clamped together with the jig 2 to be rotated in the same rotational direction.

所述第二夾具12之夾座121上形成位於兩側並相隔適當間距之二長槽孔123,並於各長槽孔123中螺設一螺固件124使夾座121定位於一載座14上,並可藉調整該螺固件124使夾座121沿第一、二夾具11、12前後之軸向位移,並連動其上之各第五、六掛線體A5、A6軸向位移,以改變各第五、六掛線體A5、A6掛折線材之角度,並適應線材繞經鐵芯2點焊位置之不同。 A second slot 123 is formed on the clamping seat 121 of the second clamp 12 at two sides and spaced apart from each other. A screw 124 is screwed into each slot 121 to position the clip 121 on a carrier 14 . And adjusting the screw 124 to displace the clamping seat 121 along the axial direction of the first and second clamps 11, 12, and axially shifting the fifth and sixth hanging bodies A5 and A6 thereon. Change the angle of each of the fifth and sixth hanging body A5, A6 hanging wire, and adapt to the difference of the position of the wire around the core 2 spot welding.

請參閱第二圖,本發明實施例之鐵芯2上設有位於入線端凸緣部21之第一~四焊接座211~214,以及位於出線端凸緣部22之第五~八焊接座221~224,入線端凸緣部21與出線端 凸緣部22間為供捲繞線材之捲芯部23;所述治具13設有一個位於治具13前方之嵌頂部131;該嵌頂部131包括一凸設於治具13前方呈立設狀之靠墊132,以及橫向凸設於該靠墊132前方之嵌座133;嵌座133之寬度恰可嵌置於該鐵芯2之第六、七焊接座222、223間之區間231。 Referring to the second figure, the iron core 2 of the embodiment of the present invention is provided with first to fourth welding seats 211 to 214 at the inlet end flange portion 21, and fifth to eighth welding portions at the outlet end flange portion 22. Seat 221~224, inlet end flange portion 21 and outlet end The flange portion 22 is a winding core portion 23 for winding the wire; the fixture 13 is provided with a recessed top portion 131 located in front of the jig 13; the embedded top portion 131 includes a protruding portion disposed in front of the jig 13 The cushions 132 and the inserts 133 laterally protruding in front of the cushions 132; the width of the inserts 133 can be embedded in the interval 231 between the sixth and seventh welded joints 222 and 223 of the core 2.

請參閱第三圖,該嵌頂部131之嵌座133前緣形成一相對為在前之第一擋緣134,以及二相對為在後且位於所述第一擋緣134下方左、右兩側各形成弧角之第一掛線部135;該靠墊132左、右兩側各近上方彎角處各形成一第二掛線部136,並於第二掛線部136上方設有相對於第二掛線部136較為朝兩側伸設之第二擋緣137;其中,該兩側之第二掛線部136較兩側之第一掛線部135相對為較朝外側設置。 Referring to the third figure, the front edge of the insert 133 of the embedded top 131 forms a first front rib 134, and the two are opposite and located on the left and right sides below the first rib 134. a first hanging line portion 135 forming an arc angle; a second hanging portion 136 is formed at each of the upper and lower corners of the left and right sides of the cushion 132, and is disposed above the second hanging portion 136. The second hanging portion 136 has a second retaining edge 137 extending toward the two sides. The second hanging portion 136 of the two sides is opposite to the first hanging portion 135 of the two sides.

請參閱第一、二、三圖,在進行鐵芯2繞線前之夾持定位時,先進行以下步驟:一置料步驟,將鐵芯2置於第一夾具11之第一夾口113與第二夾具12的治具13之嵌頂部131間;一開夾步驟,將第一夾具11活動夾爪112之活動件116撥轉開啟,使前端之第一夾口113擴大;一推料步驟,驅動第二夾具12前移,使該嵌頂部131之嵌座133嵌入該鐵芯2出線端凸緣部22的第六、七焊接座222、223間之區間231,並使該治具13以該靠墊132推移鐵芯2另一端入線端凸緣部21進入第一夾具11之第一夾口113中,直到鐵芯2之入線端凸緣部21端邊抵於第一夾口113底緣; 一夾料步驟,將第一夾具11活動夾爪112之活動件116撥轉夾扣鐵芯2,並推移鐵芯2相對於所述活動件116之另一邊側抵於第一夾口113之側緣定位進行適當緊度之夾持。 Referring to the first, second and third figures, in the clamping positioning before the winding of the iron core 2, the following steps are first carried out: in a placing step, the iron core 2 is placed in the first jaw 113 of the first jig 11; Between the embedded top 131 of the fixture 13 of the second clamp 12; a slitting step, the movable member 116 of the movable jaw 112 of the first clamp 11 is turned to open, so that the first clamp 113 of the front end is enlarged; In the step, the second clamp 12 is driven to advance, so that the insert 133 of the embedded top 131 is embedded in the interval 231 between the sixth and seventh welding seats 222 and 223 of the outlet end flange portion 22 of the iron core 2, and the treatment is performed. With the cushion 132, the other end of the iron core 2 and the wire end flange portion 21 enter the first jaw 113 of the first jig 11 until the end of the wire end flange portion 21 of the core 2 abuts the first jaw 113 bottom edge; In a clamping step, the movable member 116 of the movable jaw 112 of the first clamp 11 is rotated by the clamping core 2, and the other side of the movable core 2 with respect to the movable member 116 is abutted against the first clamping opening 113. The side edges are positioned for proper grip.

請參閱第四圖,完成鐵芯2之夾持定位後開始進行繞線製程,圖中示意一個本發明實施例繞線之鐵芯2以四條線材L1、L2、L3、L4進行繞線的實施例,其中,各線材L1、L2、L3、L4在第一夾具11之各第一~四掛線體A1~A4繞掛經過時,採各線材L1、L2、L3、L4直接幾近相互平行的方式入線於鐵芯2進行繞線,而在該端側之鐵芯2上點焊出第一~四焊接點B1~B4;當繞線完成由第二夾具12上各第五、六掛線體A5、A6繞掛經過出線時,係採四條線材L1、L2、L3、L4共同使用第五、六掛線體A5、A6出線的方式進行;其中,經第五、八焊接點B5、B8焊接後出線之線材,其直向出線並分別各由第五、六掛線體A5、A6外側分別各繞掛第五、六掛線體A5、A6朝向對側呈交錯狀出線;而經第六、七焊接點B6、B7焊接後出線之線材,則直向出線並分別各由第五、六掛線體A5、A6內側分別各繞掛第五、六掛線體A5、A6朝向外側出線,並各分別與經第五、八焊接點B5、B8焊接後出線之線材呈交錯狀出線;當轉換繞線產品而鐵芯2之尺寸改變時,藉由各長槽孔123中螺固件124的調整使夾座121改變定位於所述載座14之前後位置,以適應繞線產品之轉換。 Referring to the fourth figure, after the clamping position of the iron core 2 is completed, the winding process is started. The figure shows an implementation of the winding of the iron core 2 of the embodiment of the present invention by four wires L1, L2, L3 and L4. For example, when the respective wires L1, L2, L3, and L4 are wound around the first to fourth hanging bodies A1 to A4 of the first jig 11, the wires L1, L2, L3, and L4 are directly parallel to each other. The way is to wire the core 2 for winding, and the first to fourth solder joints B1 to B4 are spot-welded on the core 2 of the end side; when the winding is completed by the fifth and sixth hooks of the second clamp 12 When the wire body A5 and A6 are wound and passed through the outlet, the four wires L1, L2, L3 and L4 are used together to take out the fifth and sixth hanging wire bodies A5 and A6; wherein, the fifth and eighth welding points are adopted. B5, B8 wire after the welding, the straight line and each of the fifth and sixth hanging body A5, A6 are respectively wound around the fifth and sixth hanging body A5, A6 are staggered toward the opposite side After the sixth and seventh welding points B6 and B7 are welded, the wires are straight out and are respectively wound by the fifth and sixth hanging bodies A5 and A6 respectively. The bodies A5 and A6 are lined outwards, and each of the wires which are welded after the fifth and eighth soldering points B5 and B8 are respectively arranged in a staggered manner; when the winding product is converted and the size of the core 2 is changed, The adjustment of the screw 124 in each of the long slots 123 causes the clip 121 to be positioned in a position before and after the carrier 14 to accommodate the switching of the wound product.

四條線材L1、L2、L3、L4在繞線過程及步驟上分成兩個繞程進行,包括: 第一繞程,請參閱第二、三、五圖,由線材L1、L3為一組先行由二繞針牽引經第一、三掛線體A1、A3右側而以約略平行方式入線經入線端凸緣部21上第一、三焊接座211、213,並在其上各受點焊形成第一、三焊接點B1、B3,然後第一、二夾具11、12同步夾持鐵芯2逆時針旋轉預定圈數後完成在捲芯部23上繞線,線材L1、L3分別由出線端凸緣部22的第六、八焊接座222、224牽引經過,並在其上各點焊形成第六、八焊接點B6、B8,其中,線材L1以斜向繞經治具13後出線,該第六焊接點B6形成於右側第一掛線部135及第二掛線部136之間;線材L1、L3出線後分別各經由第五、六掛線體A5、A6左側繞掛並一同轉向同一右側;第二繞程,請參閱第二、三、六圖,由線材L2、L4為一組隨後由二繞針牽引經第一、三掛線體A1、A3左側而以約略平行方式入線經入線端凸緣部21上第二、四焊接座212、214(其間之牽引路徑上可以第二、四掛線體A2、A4進行導正),第一、三掛線體A1、A3,並在其上各受點焊形成第二、四焊接點B2、B4,然後第一、二夾具11、12同步夾持鐵芯2順時針旋轉預定圈數後完成在捲芯部23上繞線,線材L2、L4分別由出線端凸緣部22的第五、七焊接座221、223牽引經過,並在其上各點焊形成第五、七焊接點B5、B7,其中,線材L4以斜向繞經治具13後出線,該第七焊接點B7形成於左側第一掛線部135及第二掛線部136之間;線材L2、L4出線後分別各經由第五、六掛線體A5、A6右側繞掛並一同轉向同一左側。 The four wires L1, L2, L3, and L4 are divided into two windings in the winding process and steps, including: For the first winding, please refer to the second, third and fifth diagrams. The wire L1 and L3 are firstly driven by the two winding needles through the right side of the first and third hanging bodies A1 and A3 and enter the line in the approximately parallel manner. The first and third welding seats 211, 213 on the flange portion 21 are respectively spot-welded to form the first and third welding points B1, B3, and then the first and second clamps 11, 12 are synchronously clamped to the iron core 2 After the hour hand is rotated by a predetermined number of turns, the winding on the core portion 23 is completed, and the wires L1, L3 are respectively pulled by the sixth and eighth welding seats 222, 224 of the outlet end flange portion 22, and spot welding is formed thereon. The sixth and eighth solder joints B6 and B8, wherein the wire L1 is wound obliquely around the jig 13 and the sixth solder joint B6 is formed between the right first hanging wire portion 135 and the second hanging wire portion 136. After the wires L1 and L3 are taken out, they are respectively wound on the left side of the fifth and sixth hanging body A5 and A6 and turned to the same right side; for the second winding, please refer to the second, third and sixth figures, by the wires L2 and L4. The second and fourth solder joints 212 are inserted into the wire end flange portion 21 in a substantially parallel manner by a pair of winding needles which are then pulled by the two winding needles via the left side of the first and third hanging bodies A1 and A3. 214 (the traction path in the middle can be guided by the second and fourth hanging bodies A2 and A4), the first and third hanging bodies A1 and A3, and each of them is spot welded to form the second and fourth welding points. B2, B4, then the first and second clamps 11, 12 synchronously clamp the iron core 2 to rotate clockwise by a predetermined number of turns, and then complete the winding on the core portion 23, and the wires L2, L4 are respectively taken out by the outlet end flange portion 22. The fifth and seventh welding seats 221 and 223 are drawn through, and the fifth and seventh welding points B5 and B7 are formed on the spot welding, wherein the wire L4 is wound obliquely around the jig 13 and the seventh welding is performed. The point B7 is formed between the left first hanging portion 135 and the second hanging portion 136; after the wires L2 and L4 are taken out, they are respectively wound around the right side of the fifth and sixth hanging bodies A5 and A6 and turned to the same left side.

請參閱第七圖,經第六、七焊接點B6、B7焊接後出線之線材L1、L4,其在通過第六、七焊接點B6、B7前係先呈交錯狀態,然後分別繞經治具13左、右側第一掛線部135之弧角,將原交錯斜向朝上之線材L1、L4轉折為斜向但貼靠第六、七焊接座222、223,並分別繞經治具13左、右側第二掛線部136彎角後轉直朝第五、六掛線體A5、A6繞掛;線材在第一掛線部135與第二掛線部136間的部位受點焊出第六、七焊接點B6、B7於該第六、七焊接座222、223上;在繞經第一掛線部135與第二掛線部136的線材同時受其上方第一擋緣134及第二擋緣137之擋抵,而受拘束在一適當高度之定位並免於脫離第一掛線部135與第二掛線部136。 Please refer to the seventh figure. After the welding of the sixth and seventh welding points B6 and B7, the wires L1 and L4 of the outgoing wire are staggered before passing through the sixth and seventh welding points B6 and B7, and then respectively passed through the treatment. The arc angles of the first left and right first hanging portions 135 of the 13 are turned into the oblique directions but the sixth and seventh welding seats 222 and 223 are turned obliquely but are respectively passed around the jig. 13 The left and right second hanging portions 136 are bent and then turned straight toward the fifth and sixth hanging bodies A5 and A6; the wire is spot-welded at the portion between the first hanging portion 135 and the second hanging portion 136. The sixth and seventh solder joints B6 and B7 are on the sixth and seventh solder joints 222 and 223; and the wire around the first hooking portion 135 and the second hooking portion 136 is simultaneously received by the first first flange 134. And the second retaining edge 137 is blocked, and is restrained from being positioned at an appropriate height and is free from the first hanging wire portion 135 and the second hanging wire portion 136.

請參閱第八至十圖,本發明實施例之線圈繞線方法中,在線材完成鐵芯2捲芯部23之捲繞而擬自出線端凸緣部22出線時,其中,該在通過第六、七焊接點B6、B7前係先呈交錯狀態之二線材L1、L4,其出線方法係以如下步驟達成,包括:一第一繞掛步驟,將線材L1、L4自第六、七焊接座222、223之一端繞經治具13左、右側第一掛線部135之弧角,將原交錯斜向朝上之線材轉折為斜向但貼靠第六、七焊接座222、223;一第二繞掛步驟,將線材L1、L4牽引往內向第六、七焊接座222、223另一端治具13之第二掛線部136之彎角移靠,並使線材L1、L4被牽引至第五、六掛線體A5、A6內側;一第三繞掛步驟,由第五、六掛線體A5、A6內側將線材L1、L4牽引至第五、六掛線體A5、A6外側,而完成線材L1、L4出線。 Referring to the eighth to tenth drawings, in the coil winding method of the embodiment of the present invention, when the wire material is wound by the core portion 23 of the core 2 and is intended to be taken out from the wire end flange portion 22, wherein Through the sixth and seventh welding points B6 and B7, the two wires L1 and L4 are in a staggered state, and the outlet method is achieved by the following steps, including: a first winding step, the wire L1, L4 is from the sixth And one of the seven welding seats 222, 223 is around the arc angle of the left and right first hanging line portions 135 of the jig 13 , and the original staggered upwardly directed wire is turned into an oblique direction but abuts the sixth and seventh welding seats 222 . And a second winding step of pulling the wires L1 and L4 inwardly toward the corners of the second hanging portion 136 of the other end of the sixth and seventh welding seats 222 and 223, and causing the wire L1. L4 is pulled to the inside of the fifth and sixth hanging body A5, A6; a third winding step, the wire L1, L4 is pulled from the inside of the fifth and sixth hanging body A5, A6 to the fifth and sixth hanging body A5 , A6 outside, and complete the wire L1, L4 outlet.

本發明實施例之方法及裝置,該治具13不僅作為鐵 芯2繞線前夾持定位中推料步驟推移鐵芯2另一端入線端凸緣部21進入第一夾具11之第一夾口113中之構件,同時引導繞線之出線步驟路線及方向,令經第六、七焊接點B6、B7焊接後出線之線材,其在通過第六、七焊接點B6、B7前係先呈交錯狀態,然後繞經第一掛線部135之弧角,令線材可以經由交錯之斜向朝上位移轉為斜向但貼靠第六、七焊接座222、223,並繞經第二掛線部136彎角後轉直朝第五、六掛線體A5、A6繞掛,不僅有效轉折線材牽引方向以避免發生短路,也同時令N條線材可以僅由N/2個掛線體來承擔出線端凸緣22外出線之掛線操作,降低線材繞掛之複雜性。 The method and device of the embodiment of the invention, the fixture 13 not only serves as iron The core 2 is wound in the pre-clamping positioning step, and the other end of the core end flange portion 21 enters the member in the first jaw 113 of the first jig 11 while guiding the winding route and the direction of the winding step. , the wire which is bent after the sixth and seventh welding points B6, B7 are welded, which is staggered before passing through the sixth and seventh welding points B6, B7, and then the arc angle of the first hanging line portion 135 , the wire can be shifted obliquely upward by the staggered upward direction but opposite to the sixth and seventh welding seats 222, 223, and bent around the second hanging line portion 136 and then turned to the fifth and sixth hanging lines. The body A5 and A6 are wound around, which not only effectively turns the wire drawing direction to avoid short circuit, but also makes N wire wires can only bear the wire hanging operation of the wire end flange 22 out of the wire by the N/2 wire hanging bodies, thereby reducing The complexity of wire wrapping.

該治具13在推料步驟推移鐵芯2使入線端凸緣部21進入第一夾具11之第一夾口113中時,為求治具13推移鐵芯2之確實性,可以如第十一、十二圖所示之第二實施例,在治具15後方與載座16間設有一與鐵芯2、治具15同一直線軸向的彈性元件151,並使治具15上一微動座152受夾座153上之一鏤空的微動區間154所跨設,並在微動座152之前後寬度小於微動區間154前後寬度所形成之餘裕下,提供治具15前後受彈性元件151作用下的位移空間,同時使第五掛線體A5、第六掛線體A6設於治具15之微動座152上而可與治具15同步位移;如此,當治具15以前端對鐵芯2推移時,提供一適當的移距彈性,一方面可適應不同規格大小之鐵芯2推送移距,另一方面可藉彈性元件151的頂抵,提供治具13推移鐵芯2時,治具15與夾座153可在鐵芯2、 治具15同一直線軸向上形成相對位移,以獲得推抵之確實性。 When the jig 13 is pushed in the pushing step to cause the wire end flange portion 21 to enter the first jaw 113 of the first jig 11, the correctness of the iron core 2 for the jig 13 can be as eleventh. In the second embodiment shown in FIG. 12, an elastic member 151 having the same linear axial direction as the core 2 and the jig 15 is disposed between the rear of the jig 15 and the carrier 16, and a jig is placed on the jig 15 152. The hollowed-out micro-motion section 154 of the clip-on seat 153 is spanned, and the gap between the front and rear widths of the micro-motion section 154 is smaller than that of the micro-motion section 154, and the displacement of the jig 15 by the elastic element 151 is provided. In the space, the fifth hanging body A5 and the sixth hanging body A6 are disposed on the micro-motion seat 152 of the jig 15 and can be displaced synchronously with the jig 15; thus, when the jig 15 is moved toward the core 2 by the front end Providing an appropriate shifting elasticity, on the one hand, it can adapt to the pushing distance of the iron core 2 of different specifications and sizes, and on the other hand, by the top of the elastic element 151, the jig 13 can be provided with the iron core 2, the jig 15 and The holder 153 can be in the core 2 The jig 15 forms a relative displacement in the same linear axial direction to obtain the authenticity of the push.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

135‧‧‧第一擋緣 135‧‧‧First rim

136‧‧‧第一掛線部 136‧‧‧The first line

137‧‧‧第二掛線部 137‧‧‧Second line

138‧‧‧第二擋緣 138‧‧‧second retaining edge

222‧‧‧第六焊接座 222‧‧‧ sixth welding seat

223‧‧‧第七焊接座 223‧‧‧ seventh welding seat

A5‧‧‧第五掛線體 A5‧‧‧ fifth hanging body

A6‧‧‧第六掛線體 A6‧‧‧6th hanging body

B6‧‧‧第六焊接點 B6‧‧‧ sixth welding point

B7‧‧‧第七焊接點 B7‧‧‧ seventh welding point

Claims (23)

一種線圈繞線裝置,用以在一鐵芯上捲繞線材,包括:一第一夾具,可受驅動而進行旋轉並設有一第一夾口;第一夾具上設有複數掛線體以供線材繞掛;一第二夾具,可受驅動而進行旋轉,包括一夾座並在夾座前端設有一治具;第二夾具上設有掛線體供線材繞掛;所述第一夾具之第一夾口與第二夾具之治具共同夾持抵撐鐵芯以同一旋轉方向被轉動。 A coil winding device for winding a wire on an iron core, comprising: a first clamp that can be driven to rotate and is provided with a first clamp; the first clamp is provided with a plurality of hanging bodies for The second clamp is rotatable by driving, and includes a clamping seat and a fixture at the front end of the clamping seat; the second clamp is provided with a hanging body for winding the wire; the first clamp is The first clamping port and the jig of the second clamp are mutually clamped and the supporting iron core is rotated in the same rotation direction. 如申請專利範圍第1項所述線圈繞線裝置,其中,該治具包括一位於治具前方之嵌頂部,該嵌頂部包括一凸設於治具座前方呈立設狀之靠墊,以及橫向凸設於該靠墊前方之嵌座。 The coil winding device of claim 1, wherein the fixture comprises a nested top portion in front of the fixture, the embedded top portion comprising a cushion protruding from the front of the fixture seat, and a lateral direction A nest protruding from the front of the cushion. 如申請專利範圍第1項所述線圈繞線裝置,其中,該第二夾具上之掛線體設於夾座上。 The coil winding device of claim 1, wherein the hanging body on the second clamp is disposed on the clamp. 如申請專利範圍第1項所述線圈繞線裝置,其中,該第二夾具上之掛線體設於治具上。 The coil winding device of claim 1, wherein the hanging body on the second clamp is disposed on the jig. 如申請專利範圍第1項所述線圈繞線裝置,其中,該第二夾具之治具與一載座間設有一彈性元件。 The coil winding device of claim 1, wherein a fixture is disposed between the fixture of the second fixture and a carrier. 如申請專利範圍第1項所述線圈繞線裝置,其中,該第二夾具之治具上一微動座受夾座上之一鏤空的微動區間所跨設,微動座之前後寬度小於微動區間前後寬度而形成餘裕。 The coil winding device according to claim 1, wherein the micro-motion seat of the second fixture is spanned by a hollowing motion section of the clamp, and the width of the micro-motion seat before and after is smaller than before and after the micro-motion interval The width forms a margin. 一種線圈繞線方法,用以在一鐵芯上捲繞線材,包括:在鐵芯繞線之夾持定位時進行以下步驟:一置料步驟,將鐵芯置於一第一夾具之一第一夾口與一第二夾具的一治具間; 一開夾步驟,將第一夾具開啟使第一夾口擴大;一推料步驟,驅動第二夾具前移,使該治具推移鐵芯另一端入線端凸緣部進入第一夾具之第一夾口中;一夾料步驟,使第一夾具夾扣鐵芯進行適當緊度之夾持。 A coil winding method for winding a wire on an iron core, comprising: performing the following steps when clamping the core winding: a placing step, placing the iron core in one of the first clamps a jaw and a fixture of a second fixture; a first clamping step, the first clamp is opened to enlarge the first clamping mouth; and a pushing step drives the second clamping device to move forward, so that the fixture is pushed to the first end of the core end of the iron core into the first clamp In the jaw; a clamping step, the first clamp clip core is clamped with proper tightness. 如申請專利範圍第7項所述線圈繞線方法,其中,該治具受彈性作用而在以前端對鐵芯推移時提供一移距彈性。 The coil winding method according to claim 7, wherein the jig is elastically provided to provide a shifting elasticity when the core is pushed at the front end. 一種線圈繞線方法,用以在一鐵芯上捲繞線材,包括:繞線之鐵芯以N條線材進行繞線,當繞線完成而進行出線時,係採N條線材共同使用N/2個掛線體出線的方式進行,並在鐵芯出線端凸緣部上點焊出N個焊接點。 A coil winding method for winding a wire on an iron core, comprising: winding the iron core with N wires, and when the winding is completed, the N wire is used together. /2 hanging wire body outlets are carried out, and N welding points are spot welded on the flange portion of the core outlet end. 如申請專利範圍第9項所述線圈繞線方法,其中,有N/2條經焊接點焊接後出線之線材,其直向出線並分別各由該N/2個掛線體外側分別各繞掛該N/2個掛線體朝向對側呈交錯狀出線。 The coil winding method according to claim 9, wherein there are N/2 wires which are welded after the solder joints are straight out, and respectively respectively are respectively outside the N/2 hanging bodies Each of the N/2 hanging wire bodies is wound out in a staggered manner toward the opposite side. 如申請專利範圍第9項所述線圈繞線方法,其中,有N/2條經焊接點焊接後出線之線材,其直向出線並分別各由該N/2個掛線體內側分別各繞掛該N/2個掛線體朝向外側出線。 The coil winding method according to claim 9, wherein there are N/2 wires which are welded after the soldering point are welded, and the straight wires are respectively taken out by the inner side of the N/2 hanging bodies respectively. Each of the N/2 hanging bodies is wound toward the outside. 如申請專利範圍第9項所述線圈繞線方法,其中,有N/2條經焊接點焊接後出線之線材,其由該N/2個掛線體外側分別各繞掛該N/2個掛線體出線;另N/2條經焊接點焊接後出線之線材,其由該N/2個掛線體內側分別各繞掛該N/2個掛線體出線;由該N/2個掛線體外側繞掛之線材與由該N/2個掛線體內側繞掛之線材呈交錯狀出線。 The coil winding method according to claim 9, wherein there are N/2 wires which are welded after the solder joints are wound, and the N/2 hook bodies are respectively wound around the N/2 The wire of the hanging body is taken out; the other N/2 wire wires which are welded after the welding point are wound, and the N/2 hanging wire bodies are respectively wound around the inner side of the N/2 hanging wire bodies; The wires wound around the outside of the N/2 hanging bodies are staggered with the wires wound by the inside of the N/2 hanging bodies. 一種線圈繞線方法,用以在一鐵芯上捲繞線材,包括: 第一繞程,由二條線材為一組先行由二掛線體繞掛而以約略平行方式入線經鐵芯入線端凸緣部上之二焊接座,並在其上各受點焊形成二焊接點,然後在鐵芯捲芯部上繞線,二線材分別由鐵芯出線端凸緣部的二焊接座牽引經過,並在其上各點焊形成二焊接點,其中,一線材以斜向繞經一治具後出線;第二繞程,由另二線材為一組隨後由二掛線體繞掛而以約略平行方式入線經鐵芯入線端凸緣部上二焊接座,並在其上各受點焊形成二焊接點,然後在鐵芯捲芯部上繞線,二線材分別由鐵芯出線端凸緣部的二焊接座經過,並在其上各點焊形成二焊接點,其中,一線材以斜向繞經一治具後出線。 A coil winding method for winding a wire on an iron core, comprising: The first winding is composed of two wires, which are firstly wound by two hanging wires, and are inserted into the two welding seats on the flange portion of the iron core inlet end in an approximately parallel manner, and are respectively welded to form a second welding. Point, and then winding on the core of the core core, the two wires are respectively drawn by the two welding seats of the flange portion of the core outlet end, and two solder joints are formed on each of the spot welds, wherein one wire is inclined After passing through a fixture, the second winding is made up of two other wires and then wound by two hanging wires, and is inserted into the two welded joints on the flange portion of the core end in an approximately parallel manner, and On each of them, two solder joints are formed by spot welding, and then wound on the core of the core core, and the two wires are respectively passed by the two solder joints of the flange portion of the core outlet end, and the spot welding is formed thereon. A solder joint in which a wire is wound in an oblique direction after passing through a jig. 如申請專利範圍第13項所述線圈繞線方法,其中,該二線材出線後分別各經由二掛線體同一側繞掛並一同轉向另一側。 The coil winding method according to claim 13, wherein the two wires are respectively wound around the same side of the two hanging bodies and turned to the other side together. 一種線圈繞線方法,用以在一鐵芯上捲繞線材,在線材完成鐵芯捲芯部之捲繞而擬自出線端凸緣部出線時,其出線方法係以如下步驟達成,包括:一第一繞掛步驟,將線材自鐵芯出線端凸緣部之焊接座之一端繞經一治具一側之第一掛線部,將線材轉折為貼靠該焊接座;一第二繞掛步驟,將線材牽引往該焊接座另一端之該治具一側之第二掛線部移靠,並使線材被牽引至一掛線體一側;一第三繞掛步驟,由該掛線體一側將線材牽引至掛線體另一側,而完成二線材出線。 A coil winding method for winding a wire on an iron core, and when the wire is wound around the core of the core core and is intended to be taken out from the flange portion of the wire end, the wire exiting method is achieved by the following steps The method includes: a first winding step of winding the wire from one end of the welded seat of the flange portion of the core end to the first hanging portion of the side of the jig, and turning the wire into the welded seat; a second winding step of pulling the wire to the second hanging portion of the jig on the other end of the welded seat, and pulling the wire to the side of a hanging body; a third winding step The wire is pulled from the side of the hanging body to the other side of the hanging body, and the second wire is taken out. 如申請專利範圍第15項所述線圈繞線方法,其中,該治具受彈性作用而以前端對鐵芯推移,掛線體設於治具上與治具同步位移。 The coil winding method according to claim 15, wherein the fixture is elastically moved to move the core with the front end, and the hanging body is disposed on the jig and is synchronously displaced with the fixture. 一種線圈繞線方法,用以在一鐵芯上捲繞線材,包括:提供一鐵芯,其上設有位於入線端凸緣部之複數個焊接座,以及位於出線端凸緣部之複數個焊接座,入線端凸緣部與出線端凸緣部間為供捲繞線材之捲芯部;提供一治具,位於該鐵芯二焊接座間之區間;使欲自出線端凸緣部之焊接座繞經之線材,經由繞經該治具,而轉折貼靠該治具兩側之焊接座,以供線材在該處形成焊接點者。 A coil winding method for winding a wire on an iron core, comprising: providing an iron core having a plurality of welded seats at a flange portion of the wire end and a plurality of flange portions at the outlet end a welding seat, between the flange portion of the inlet end and the flange portion of the outlet end is a core portion for winding the wire; a jig is provided, located between the two welded seats of the core; The wire rod of the welded portion of the portion passes through the jig and is bent against the welded seat on both sides of the jig for the wire to form a solder joint there. 如申請專利範圍第7、13、15、17項中任一項所述線圈繞線方法,其中,該治具設有第一掛線部及第二掛線部,該繞經治具之線材繞經該第一掛線部及第二掛線部,並於其間的鐵芯出線端凸緣部形成焊接點。 The coil winding method according to any one of the preceding claims, wherein the jig is provided with a first hanging line portion and a second hanging line portion, and the wire around the jig A solder joint is formed around the first wire-hanging portion and the second wire-hanging portion, and a core outlet end flange portion therebetween. 如申請專利範圍第18項所述線圈繞線方法,其中,經第一掛線部及第二掛線部間焊接點之線材,其在通過該焊接點前係先呈交錯狀態,然後繞經第一掛線部,將原交錯斜向朝上之線材轉折為斜向但貼靠鐵芯位於該處之焊接座,並繞經第二掛線部後轉直朝二掛線體繞掛。 The coil winding method of claim 18, wherein the wire passing through the solder joint between the first hanging portion and the second hanging portion is staggered before passing through the solder joint, and then bypassed The first hanging line portion turns the original staggered upwardly inclined wire into an oblique position but abuts against the welded seat where the iron core is located, and passes around the second hanging line portion and then turns straight to the two hanging body. 如申請專利範圍第18項所述線圈繞線方法,其中,繞經第一掛線部與第二掛線部的線材同時受其上方第一擋緣及第二擋緣之擋抵,而受拘束在一適當高度之定位並免於脫離第一掛線部與第二掛線部。 The coil winding method according to claim 18, wherein the wire wound around the first threaded portion and the second threaded portion is simultaneously blocked by the first rib and the second rib above it, The restraint is positioned at an appropriate height and is free from the first hanging line portion and the second hanging line portion. 如申請專利範圍第7、13、15、17項中任一項所述線圈繞線方法,其中,該治具包括一個嵌頂部;治具以該嵌頂部嵌置於該鐵芯二焊接座間之區間。 The method of winding a coil according to any one of the preceding claims, wherein the fixture comprises a nested top; the fixture is embedded between the core and the solder joint. Interval. 如申請專利範圍第21項所述線圈繞線方法,其中,該嵌頂部包括一凸設於治具座前方呈立設狀之靠墊,以及橫向凸設於該靠墊前方之嵌座;治具以該嵌座嵌置於該鐵芯二焊接座間之區間。 The coil winding method according to claim 21, wherein the embedded top portion comprises a cushion protruding from the front of the fixture seat and a bracket protruding laterally in front of the cushion; The insert is embedded in the interval between the two core welded joints. 如申請專利範圍第22項所述線圈繞線方法,其中,該第一掛線部形成於該嵌座,第二掛線部形成於該靠墊。 The coil winding method according to claim 22, wherein the first hanging portion is formed in the insert, and the second hanging portion is formed on the cushion.
TW103100099A 2013-06-21 2014-01-02 Coil winding method and device TWI500055B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
TW103100099A TWI500055B (en) 2013-06-21 2014-01-02 Coil winding method and device
JP2014051001A JP5943951B2 (en) 2013-06-21 2014-03-14 Coil winding method and apparatus (winding machine)
CN201410094083.5A CN104240936B (en) 2013-06-21 2014-03-14 Coil winding method and device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW102122042 2013-06-21
TW103100099A TWI500055B (en) 2013-06-21 2014-01-02 Coil winding method and device

Publications (2)

Publication Number Publication Date
TW201501149A true TW201501149A (en) 2015-01-01
TWI500055B TWI500055B (en) 2015-09-11

Family

ID=52228837

Family Applications (2)

Application Number Title Priority Date Filing Date
TW103140733A TWI529759B (en) 2013-06-21 2014-01-02 Coil winding method and device
TW103100099A TWI500055B (en) 2013-06-21 2014-01-02 Coil winding method and device

Family Applications Before (1)

Application Number Title Priority Date Filing Date
TW103140733A TWI529759B (en) 2013-06-21 2014-01-02 Coil winding method and device

Country Status (2)

Country Link
CN (1) CN104240935B (en)
TW (2) TWI529759B (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI594827B (en) * 2016-03-17 2017-08-11 All Ring Tech Co Ltd Iron core winding wire welding method and device
TWI595520B (en) * 2016-03-17 2017-08-11 All Ring Tech Co Ltd Method and apparatus for winding a wire core
TWI576875B (en) * 2016-03-17 2017-04-01 All Ring Tech Co Ltd Method and device for winding core wire
CN107444994B (en) * 2017-07-25 2023-08-01 杭州舜海光伏科技有限公司 Rope winding and unwinding device and cleaning equipment
TWI692785B (en) * 2019-12-11 2020-05-01 昱博股份有限公司 Winding method of miniature flat enameled wire coil
CN112863853B (en) * 2021-03-12 2024-07-19 深圳市合力士机电设备有限公司 Broken line wire hanging mechanism applied to T-shaped magnetic core and operation method of broken line wire hanging mechanism

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH684642A5 (en) * 1991-02-25 1994-11-15 Ake Gustafson holding clamp a bobbin in a winding machine.
JPH05159957A (en) * 1991-12-09 1993-06-25 Murata Mfg Co Ltd Winding method
JPH08124777A (en) * 1994-10-19 1996-05-17 Aisan Ind Co Ltd Method and apparatus for detecting winding irregularity of coil
JP2942713B2 (en) * 1995-05-26 1999-08-30 日特エンジニアリング株式会社 Coil winding machine
JP3561356B2 (en) * 1995-12-08 2004-09-02 コーア株式会社 Automatic winding machine and automatic winding method
JP3539180B2 (en) * 1998-01-30 2004-07-07 株式会社村田製作所 Winding machine
JP3140729B2 (en) * 1998-03-31 2001-03-05 日特エンジニアリング株式会社 Winding device and winding method
JP4615750B2 (en) * 2001-03-28 2011-01-19 日特エンジニアリング株式会社 Coil manufacturing apparatus and method
JP3780876B2 (en) * 2001-06-12 2006-05-31 日産自動車株式会社 Winding method and winding apparatus
JP2005116657A (en) * 2003-10-06 2005-04-28 Nippon Saabitsuku Kk Coil winding machine
JP2005310955A (en) * 2004-04-20 2005-11-04 Hitachi Ltd Winding method and winding device
JP4301995B2 (en) * 2004-05-06 2009-07-22 Tdk株式会社 Coil parts manufacturing method
JP2006261572A (en) * 2005-03-18 2006-09-28 Tdk Corp Coil component and its manufacturing method
JP4737268B2 (en) * 2008-10-31 2011-07-27 Tdk株式会社 Surface mount pulse transformer and method and apparatus for manufacturing the same
JP5206865B2 (en) * 2009-03-27 2013-06-12 株式会社村田製作所 Electronic component winding method and apparatus
JP5373594B2 (en) * 2009-12-28 2013-12-18 コーア株式会社 Wire-wound coil component and manufacturing method thereof
CN102623168B (en) * 2011-01-26 2014-08-27 友源机械有限公司 Coil winding machine
CN102360943B (en) * 2011-09-14 2012-10-03 天津市滨海电器有限公司 Wire winding machine for annular coil
TWI456606B (en) * 2013-01-25 2014-10-11 All Ring Tech Co Ltd Winding machine clamping positioning method and device

Also Published As

Publication number Publication date
TW201511054A (en) 2015-03-16
TWI500055B (en) 2015-09-11
TWI529759B (en) 2016-04-11
CN104240935A (en) 2014-12-24
CN104240935B (en) 2017-05-17

Similar Documents

Publication Publication Date Title
TWI529759B (en) Coil winding method and device
TWI591668B (en) Winding method and winding device
TW201430879A (en) Holding and positioning method and apparatus of winding machine
JP6218326B2 (en) Winding device and winding method
TWI575543B (en) Coil manufacturing device
TWI586452B (en) Coil manufacturing device
TW201445597A (en) Coil, coil manufacturing method and apparatus
WO2015178165A1 (en) Method for manufacturing wound electronic component
TW201406642A (en) Winding device and method for binding wire material to terminal
SI2266193T1 (en) Apparatus and methods for winding supports for coils and single poles of cores of dynamo electric machines
CN104240936B (en) Coil winding method and device
US8256097B2 (en) Method for manufacturing a coil device
EP2463429A3 (en) Belt loop sewing apparatus and method of controlling belt loop sewing apparatus
CN106132855A (en) Wire insertion device, slender piece wind and wire rod insertion method
TW201331966A (en) Structure improvement of thread stand
TW201735073A (en) Method and device for winding wires on iron cores comprising a rack, a fixture, a feeding mechanism, a winding mechanism and a welding mechanism
JP4713288B2 (en) Insulating sleeve assembling apparatus and insulating sleeve assembling method
BR112019025920B1 (en) APPARATUS AND METHOD FOR PRODUCING A METAL SCREEN AND MACHINE FOR SUPPLYING WITH LONGITUDINAL WIRE
TW201735074A (en) Method and apparatus for iron-core winding wire capable of performing a wire winding between two flanges of a winding core unit
CN204686288U (en) The high-accuracy welder of a kind of miniature coils
CN112207386A (en) Welded article carrier module
CN2923151Y (en) Rectistack and lead-out-wire welding-fixing device
JP2011129313A (en) Terminal pin connection structure and method
JP2002033234A (en) Method for winding coil
TWI767383B (en) Core winding method and device