TWI496852B - Ceramic embryo chip and its manufacturing method - Google Patents

Ceramic embryo chip and its manufacturing method Download PDF

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TWI496852B
TWI496852B TW102146734A TW102146734A TWI496852B TW I496852 B TWI496852 B TW I496852B TW 102146734 A TW102146734 A TW 102146734A TW 102146734 A TW102146734 A TW 102146734A TW I496852 B TWI496852 B TW I496852B
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ceramic green
ceramic
green sheet
substrate
weight
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TW201435020A (en
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Tsuyoshi Nakagawa
Norihiro Yoshikawa
Kazuhisa Hayakawa
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Murata Manufacturing Co
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors

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  • Ceramic Capacitors (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Description

陶瓷胚片及其製造方法Ceramic embryo sheet and manufacturing method thereof

本發明係關於一種陶瓷胚片以及使用陶瓷漿料來實施之陶瓷胚片之製造方法。The present invention relates to a ceramic green sheet and a method of producing a ceramic green sheet which is carried out using a ceramic slurry.

陶瓷胚片例如用於製造積層陶瓷電容器、積層片式線圈、多層陶瓷基板等積層陶瓷電子元件。The ceramic green sheet is used, for example, to manufacture a laminated ceramic electronic component such as a laminated ceramic capacitor, a laminated chip coil, or a multilayer ceramic substrate.

製造陶瓷胚片時,通常藉由如下方式進行:準備陶瓷漿料,將陶瓷漿料塗佈於基材上並進行乾燥,藉此於基材上得到陶瓷胚片。作為基材,使用各種形態之基材,例如日本專利特開2001-93771號公報(專利文獻1)及日本專利特開2005-313601號公報(專利文獻2)中記載有使用由樹脂膜(載承膜)構成之基材,例如日本專利特開2004-296641號公報(專利文獻3)及日本專利特開2011-258928號公報(專利文獻4)中記載有使用鼓狀或輥狀之基材。When a ceramic green sheet is produced, it is usually carried out by preparing a ceramic slurry, applying a ceramic slurry to a substrate, and drying it, thereby obtaining a ceramic green sheet on the substrate. A substrate made of a resin film is described in JP-A-2001-93771 (Patent Document 1) and JP-A-2005-313601 (Patent Document 2). A base material using a drum or a roll is described in JP-A-2004-296641 (Patent Document 3) and JP-A-2011-258928 (Patent Document 4). .

如上所述,於基材上得到陶瓷胚片之情形,為了供於上述積層陶瓷電子元件之製造,所得之陶瓷胚片必須於積層陶瓷電子元件之製造過程之任意階段被自基材剝離。因此,通常於基材上形成用於使陶瓷胚片之剝離變得容易之由聚矽氧系樹脂等構成之脫模層。As described above, in the case where a ceramic green sheet is obtained on a substrate, in order to be used for the production of the above laminated ceramic electronic component, the obtained ceramic green sheet must be peeled off from the substrate at any stage of the manufacturing process of the laminated ceramic electronic component. Therefore, a release layer made of a polysiloxane resin or the like for easily peeling off the ceramic green sheets is usually formed on the substrate.

然而,上述積層陶瓷電子元件之小型化不斷發展,因此需要陶瓷胚片之薄層化。然而,所欲剝離之陶瓷胚片越薄,陶瓷胚片之強度越低,越容易斷裂,因此難以將其穩定地、更高速地自基材剝離。However, the miniaturization of the above-mentioned laminated ceramic electronic components has been progressing, and thus it is necessary to thin the ceramic green sheets. However, the thinner the ceramic greensheet to be peeled off, the lower the strength of the ceramic green sheet and the more easily it breaks, so that it is difficult to peel it from the substrate stably and at a higher speed.

[先前技術文獻][Previous Technical Literature] [專利文獻][Patent Literature]

[專利文獻1]日本專利特開2001-93771號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2001-93771

[專利文獻2]日本專利特開2005-313601號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2005-313601

[專利文獻3]日本專利特開2004-296641號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2004-296641

[專利文獻4]日本專利特開2011-258928號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2011-258928

因此,本發明之目的在於:即便形成於基材上之陶瓷胚片相對薄,亦可容易地將陶瓷胚片自基材剝離。Therefore, an object of the present invention is to easily peel the ceramic green sheets from the substrate even if the ceramic green sheets formed on the substrate are relatively thin.

更具體而言,本發明之目的在於提供可滿足上述要求之陶瓷胚片及其製造方法。More specifically, it is an object of the present invention to provide a ceramic green sheet which satisfies the above requirements and a method for producing the same.

本發明為了解決即便為相對薄之陶瓷胚片亦可更容易地將其自基材剝離之技術問題,而謀求陶瓷胚片方面之改進。因此,本發明中,首先改進作為陶瓷胚片之材料之陶瓷漿料之組成。The present invention seeks to improve the ceramic green sheet in order to solve the technical problem that it can be easily peeled off from the substrate even if it is a relatively thin ceramic green sheet. Therefore, in the present invention, the composition of the ceramic slurry which is the material of the ceramic green sheet is first improved.

本發明中使用之陶瓷漿料之特徵在於:其包含陶瓷粒子、具有羥基及羧基中之至少一種官能基之溶劑可溶性聚合物、及溶劑,並且為了解決上述技術問題,進而包含具有親水性部位及疏水性部位兩者之脫模劑。The ceramic slurry used in the present invention is characterized in that it contains ceramic particles, a solvent-soluble polymer having at least one of a hydroxyl group and a carboxyl group, and a solvent, and further contains a hydrophilic portion in order to solve the above technical problems and A release agent for both hydrophobic sites.

本發明之陶瓷胚片之製造方法係使用上述陶瓷漿料來實施。本發明之陶瓷胚片之製造方法之特徵在於其包括:準備上述陶瓷漿料之步驟,藉由將陶瓷漿料塗佈於基材上並進行乾燥而於基材上形成陶瓷胚片之步驟,及然後將陶瓷胚片自基材剝離之步驟。The method for producing a ceramic green sheet of the present invention is carried out using the above ceramic slurry. The method for producing a ceramic green sheet of the present invention is characterized in that it comprises the steps of: preparing the ceramic slurry, forming a ceramic green sheet on a substrate by applying the ceramic slurry to a substrate and drying, And then the step of peeling the ceramic green sheet from the substrate.

本發明進而亦在於藉由上述製造方法製造之陶瓷胚片。本發明之陶瓷胚片係使用上述陶瓷漿料經過將其乾燥之步驟而製成者,因此實質上不含溶劑,其特徵在於:其包含陶瓷粒子、具有羥基及羧基中 之至少一種官能基之溶劑可溶性聚合物、及具有親水性部位及疏水性部位兩者之脫模劑,且其被載置於基材上。The present invention is also in the ceramic green sheet produced by the above production method. The ceramic green sheet of the present invention is produced by the step of drying the above ceramic slurry, and thus is substantially free of a solvent, and is characterized in that it contains ceramic particles, has a hydroxyl group and a carboxyl group. A solvent-soluble polymer of at least one functional group, and a release agent having both a hydrophilic portion and a hydrophobic portion, and which are carried on a substrate.

作為脫模劑,較佳為使用親水性部位為聚醚、疏水性部位為聚烷基矽氧烷之聚醚改性聚烷基矽氧烷。提供疏水性部位之聚烷基矽氧烷例如為聚二甲基矽氧烷。As the releasing agent, a polyether-modified polyalkyl siloxane having a hydrophilic portion as a polyether and a hydrophobic portion as a polyalkyl siloxane is preferably used. The polyalkyl siloxane which provides a hydrophobic moiety is, for example, polydimethyl siloxane.

又,作為脫模劑,亦可使用丙烯酸酯及甲基丙烯酸酯之聚合物。於該情形時,可使脫模劑幾乎不對所得之積層陶瓷電子元件之電特性造成不良影響。其原因在於,丙烯酸酯及甲基丙烯酸酯之聚合物不含Si,而且於焙燒時所有成分均被分解。Further, as the release agent, a polymer of acrylate or methacrylate can also be used. In this case, the release agent can be made to have little adverse effect on the electrical characteristics of the resulting laminated ceramic electronic component. The reason is that the polymers of acrylate and methacrylate do not contain Si, and all components are decomposed upon firing.

藉由本發明,可獲得包含脫模劑之陶瓷胚片。陶瓷胚片中之脫模劑於基材上之陶瓷胚片之製造過程中,以其疏水性部位朝向基材側、另一方面其親水性部位朝向聚合物之羥基及羧基中之至少一種官能基的狀態存在於陶瓷漿料與基材之界面,對陶瓷胚片提供所謂之自脫模性。因此,陶瓷胚片自基材之剝離變得容易。By the present invention, a ceramic green sheet containing a release agent can be obtained. The release agent in the ceramic green sheet is formed in the ceramic green sheet on the substrate with the hydrophobic portion facing the substrate side and the hydrophilic portion facing the at least one of the hydroxyl group and the carboxyl group of the polymer. The state of the base exists at the interface between the ceramic slurry and the substrate, and provides so-called self-release property to the ceramic green sheets. Therefore, the peeling of the ceramic green sheets from the substrate becomes easy.

圖1係表示作為本發明中有利地使用之聚醚改性聚烷基矽氧烷之一例的聚醚改性二甲基矽氧烷之分子結構、並且以圖解方式來說明將陶瓷漿料塗佈於基材上時之聚醚改性二甲基矽氧烷及基材及聚合物之相對位置關係之圖。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the molecular structure of a polyether-modified dimethyl methoxy oxane which is an example of a polyether-modified polyalkyl siloxane which is advantageously used in the present invention, and graphically illustrates the application of a ceramic slurry. A diagram showing the relative positional relationship of the polyether-modified dimethyl methoxy oxane and the substrate and the polymer when coated on a substrate.

圖2係表示實驗例中用作比較例之二甲基矽氧烷之分子結構的圖。Fig. 2 is a view showing the molecular structure of dimethyloxane used as a comparative example in the experimental example.

本發明中使用之陶瓷漿料之特徵在於:其基本上包含陶瓷粒子、具有羥基及羧基中之至少一種官能基之溶劑可溶性聚合物、及溶劑,為了以該陶瓷漿料於基材上形成陶瓷胚片後可將陶瓷胚片容易地 自基材剝離,進而包含具有親水性部位及疏水性部位兩者之脫模劑。The ceramic slurry used in the present invention is characterized in that it basically comprises ceramic particles, a solvent-soluble polymer having at least one of a hydroxyl group and a carboxyl group, and a solvent, in order to form a ceramic on the substrate with the ceramic slurry. Ceramic slabs can be easily placed after the embryo The release agent from the substrate further includes a release agent having both a hydrophilic portion and a hydrophobic portion.

上述陶瓷漿料之製造中,例如採用使用了直徑為0.05~5mm之介質之球磨機或循環式磨機或者高壓分散機等。In the production of the ceramic slurry, for example, a ball mill or a circulating mill or a high-pressure disperser using a medium having a diameter of 0.05 to 5 mm is used.

根據本發明,為了製造陶瓷胚片,首先準備上述陶瓷漿料。繼而,將該陶瓷漿料塗佈於基材上並進行乾燥,藉此於基材上形成陶瓷胚片。According to the present invention, in order to manufacture a ceramic green sheet, the above ceramic slurry is first prepared. Then, the ceramic slurry is applied onto a substrate and dried to form a ceramic green sheet on the substrate.

於塗佈陶瓷漿料時,採用模塗法、噴霧法、提拉法、噴墨法、凹版印刷法等。又,作為基材,使用長條之樹脂膜、短條狀之樹脂膜、金屬輥或鼓、金屬帶、金屬板等。陶瓷漿料之乾燥中適當採用熱風、近紅外線、減壓等。When the ceramic slurry is applied, a die coating method, a spray method, a pulling method, an inkjet method, a gravure printing method, or the like is used. Further, as the substrate, a long resin film, a short resin film, a metal roll or a drum, a metal strip, a metal plate or the like is used. Hot air, near infrared rays, reduced pressure, and the like are suitably used for drying the ceramic slurry.

又,基材上之陶瓷胚片之厚度例如為0.5~100μm。再者,如厚度為0.5~1.0μm般,欲獲得之陶瓷胚片之厚度越薄,則應用本發明之意義越大。Further, the thickness of the ceramic green sheet on the substrate is, for example, 0.5 to 100 μm. Further, if the thickness of the ceramic green sheet to be obtained is as thin as 0.5 to 1.0 μm, the significance of applying the present invention is greater.

繼而,將陶瓷胚片自基材剝離。剝離時,既可採用將幾乎整個陶瓷胚片一口氣剝離之面剝離方式,亦可採用將陶瓷胚片自特定之部分開始依次剝離之線剝離方式。該剝離步驟中,作為陶瓷胚片之材料之陶瓷漿料中所包含之脫模劑起到脫模作用,因此即便不於基材上形成脫模層,陶瓷胚片自基材之剝離亦順暢。The ceramic green sheets are then peeled from the substrate. In the case of peeling, a surface peeling method in which almost the entire ceramic green sheet is peeled off may be used, or a line peeling method in which the ceramic green sheets are sequentially peeled off from a specific portion may be employed. In the peeling step, the release agent contained in the ceramic slurry as the material of the ceramic green sheet acts as a mold release, so that the ceramic green sheet peels off from the substrate smoothly even if the release layer is not formed on the substrate. .

作為脫模劑,例如有利地使用親水性部位為聚醚、疏水性部位為聚烷基矽氧烷之聚醚改性聚烷基矽氧烷。聚醚改性聚烷基矽氧烷為界面活性劑之一種。圖1係表示聚醚改性聚烷基矽氧烷之一個具體例即聚醚改性二甲基矽氧烷之分子結構。As the releasing agent, for example, a polyether-modified polyalkyl siloxane having a hydrophilic portion as a polyether and a hydrophobic portion being a polyalkyl siloxane is advantageously used. The polyether modified polyalkyl siloxane is one of the surfactants. Fig. 1 is a view showing the molecular structure of a specific example of a polyether-modified polyalkyl siloxane, that is, a polyether-modified dimethyl methoxy olefin.

參照圖1,針對聚醚改性聚烷基矽氧烷(聚醚改性二甲基矽氧烷)對上述脫模作用進行更具體之說明。根據其分子結構來推測,聚醚改性聚烷基矽氧烷係親水性部位即醚部位朝向聚合物之羥基及羧基中之至少一種官能基(官能基之圖示省略)、疏水性部位即聚烷基矽氧烷部 位朝向基材側而存在於聚合物與基材之界面。可推測,藉由採用該結構,而使聚合物與基材之間之鍵(氫鍵等)弱化。Referring to Fig. 1, the above-mentioned release action is more specifically described for polyether modified polyalkyl siloxane (polyether modified dimethyl methoxy oxane). It is presumed that the polyether-modified polyalkylsiloxane is a hydrophilic portion, that is, an ether moiety, which is toward at least one of a hydroxyl group and a carboxyl group of the polymer (the illustration of the functional group is omitted), and the hydrophobic portion is Polyalkyl oxane The position is toward the substrate side and exists at the interface between the polymer and the substrate. It is presumed that by using this structure, bonds (hydrogen bonds, etc.) between the polymer and the substrate are weakened.

為了證實上述推測,對表面自由能進行考察。藉由向陶瓷漿料中添加聚醚改性聚烷基矽氧烷,而陶瓷胚片之與基材接觸之面之陶瓷胚片之表面自由能減小。其原因在於,如上所述,聚醚改性聚烷基矽氧烷存在於聚合物與基材之界面。陶瓷胚片之表面自由能之減小會導致附著功之減小,該附著功為對陶瓷胚片與基材之接著力造成影響之因素之一。In order to confirm the above speculation, the surface free energy was examined. By adding a polyether modified polyalkyl siloxane to the ceramic slurry, the surface free energy of the ceramic green sheet on the surface of the ceramic green sheet in contact with the substrate is reduced. The reason for this is that, as described above, the polyether modified polyalkyl siloxane is present at the interface between the polymer and the substrate. The reduction in the surface free energy of the ceramic green sheet leads to a decrease in the adhesion work, which is one of the factors affecting the adhesion of the ceramic green sheet to the substrate.

作為脫模劑,只要具有親水性部位及疏水性部位兩者即可,因此,除了上述聚醚改性聚烷基矽氧烷以外,亦可使用例如丙烯酸酯及甲基丙烯酸酯之聚合物。丙烯酸酯及甲基丙烯酸酯之聚合物不含Si,而且於焙燒時所有成分均被分解。因此,使用包含其作為脫模劑之陶瓷胚片來製造積層陶瓷電子元件時,脫模劑幾乎不會對所得之積層陶瓷電子元件之電特性造成不良影響。The mold release agent may have both a hydrophilic portion and a hydrophobic portion. Therefore, in addition to the above polyether-modified polyalkyl siloxane, a polymer such as acrylate or methacrylate may be used. The polymers of acrylates and methacrylates do not contain Si and all components are decomposed upon firing. Therefore, when a laminated ceramic electronic component is produced using a ceramic green sheet containing the same as a release agent, the release agent hardly adversely affects the electrical characteristics of the obtained laminated ceramic electronic component.

如上所述,作為陶瓷胚片之材料之陶瓷漿料中包含脫模劑,因此即便不於基材上形成脫模層,亦可使陶瓷胚片自基材之剝離順暢。該情況意味著亦可解決使用形成有脫模層之基材時會遭遇之以下問題。As described above, since the ceramic slurry as the material of the ceramic green sheet contains the release agent, the ceramic green sheet can be peeled off from the substrate without forming the release layer on the substrate. This case means that the following problems which are encountered when using the substrate on which the release layer is formed can also be solved.

使用專利文獻1及2中記載之樹脂膜(載承膜)作為基材之情形,首先於製造載承膜時,需要用於準備形成脫模層之脫模劑並使用其形成脫模層之步驟,因此載承膜之成本升高。又,於形成脫模層之步驟中,若脫模層中混入異物或者存在脫模劑之凝集等,則所得之陶瓷胚片產生針孔等品質不良,而有招致使用該陶瓷胚片構成之積層陶瓷電子元件中發生短路故障或可靠性不良的情況。When the resin film (carrier film) described in Patent Documents 1 and 2 is used as the substrate, first, when the carrier film is produced, a release agent for preparing a release layer is required and a release layer is formed using the same. The step, therefore, the cost of carrying the film increases. Further, in the step of forming the release layer, if the foreign matter is mixed in the release layer or the mold release agent is agglomerated, the resulting ceramic green sheet is poor in quality such as pinholes, and the ceramic green sheet is used. A short circuit failure or poor reliability occurs in a laminated ceramic electronic component.

再者,若可反覆使用將陶瓷胚片剝離後之載承膜,則或許可削減載承膜之消耗量,而可有助於降低載承膜之成本。但,藉由反覆塗 佈、剝離陶瓷漿料,載承膜上之脫模層逐漸磨損或溶解,均會使陶瓷胚片無法穩定地剝離。因此,必須澈底查清無法實現陶瓷胚片之穩定剝離之脫模層之表面狀態,但很難測定該脫模層之狀態變化。因此,現狀為載承膜使用一次即被廢棄。Further, if the carrier film from which the ceramic green sheet is peeled off can be used repeatedly, the consumption of the carrier film can be reduced, which contributes to lowering the cost of the carrier film. But by overcoating The cloth and the peeled ceramic slurry are gradually worn or dissolved by the release layer on the carrier film, and the ceramic green sheets cannot be stably peeled off. Therefore, it is necessary to clearly check the surface state of the release layer which cannot achieve stable peeling of the ceramic green sheet, but it is difficult to measure the state change of the release layer. Therefore, the status quo is that the carrier film is discarded once it is used.

另一方面,使用專利文獻3及4中記載之鼓狀或輥狀之基材作為基材之情形,脫模層亦逐漸磨損或溶解。因此,此時需要定期地重新形成脫模層。然而,形成該脫模層之步驟中,亦與於上述載承膜上形成脫模層之情形同樣,會發生脫模層中混入異物或者存在脫模劑之凝集等問題。因此,所得之陶瓷胚片出現針孔等品質不良,而有招致使用該陶瓷胚片構成之積層陶瓷電子元件中之短路故障及可靠性不良的情況。On the other hand, in the case of using a drum-shaped or roll-shaped base material described in Patent Documents 3 and 4 as a base material, the release layer is gradually worn or dissolved. Therefore, it is necessary to periodically reform the release layer at this time. However, in the step of forming the release layer, similarly to the case where the release layer is formed on the carrier film, problems such as foreign matter in the release layer or agglomeration of the release agent may occur. Therefore, the obtained ceramic green sheet has poor quality such as pinholes, and may cause short-circuit failure and poor reliability in the laminated ceramic electronic component formed using the ceramic green sheet.

如上所述之問題若不於基材上形成脫模層即可解決。本發明中,作為陶瓷胚片之材料之陶瓷漿料中含有脫模劑,因此可省略於基材上形成脫模層。The problem as described above can be solved without forming a release layer on the substrate. In the present invention, since the ceramic slurry as the material of the ceramic green sheet contains the release agent, the release layer can be omitted from the substrate.

再者,實施本發明之陶瓷胚片之製造方法時,可毫無問題地使用未形成脫模層之基材,但並不排除使用形成有脫模層之基材。特別是欲獲得之陶瓷胚片為例如厚度0.5~1.0μm之極薄之情形,於剝離步驟中,陶瓷胚片容易斷裂,因此有時最好預先於基材上形成脫模層。Further, when the method for producing a ceramic green sheet of the present invention is carried out, the substrate on which the release layer is not formed can be used without any problem, but the use of the substrate on which the release layer is formed is not excluded. In particular, in the case where the ceramic green sheet to be obtained is extremely thin, for example, having a thickness of 0.5 to 1.0 μm, the ceramic green sheet is easily broken in the peeling step, and therefore it is preferable to form a release layer on the substrate in advance.

藉由本發明而得之陶瓷胚片被供於積層陶瓷電子元件之製造。因此,於陶瓷胚片上形成必要之電極等,該電極形成可採用絲網印刷法、凹版印刷法、印模印刷法、噴墨印刷法、以及使用藉由該等形成之圖案之平板印刷法等各種印刷法、鍍敷法、各種薄膜形成法。又,實施將複數個陶瓷胚片積層、壓接之步驟,陶瓷胚片之積層、壓接既可於自上述基材剝離後實施,亦可於自基材剝離前實施。又,上述電極等之印刷可於陶瓷胚片之積層、壓接之前或可於此後進行。The ceramic green sheets obtained by the present invention are supplied to the manufacture of laminated ceramic electronic components. Therefore, a necessary electrode or the like is formed on the ceramic green sheet, and the electrode can be formed by a screen printing method, a gravure printing method, a stamp printing method, an inkjet printing method, a lithography method using a pattern formed by the above, and the like. Various printing methods, plating methods, and various film forming methods. Further, a step of laminating and crimping a plurality of ceramic green sheets is carried out, and the lamination and pressure bonding of the ceramic green sheets may be performed after peeling off from the base material, or may be performed before peeling off from the base material. Further, the printing of the electrodes or the like may be performed before or after the lamination of the ceramic green sheets.

以下,對為了確認本發明之效果而實施之實驗例進行說明。Hereinafter, an experimental example performed to confirm the effects of the present invention will be described.

[實驗例1][Experimental Example 1]

(1)陶瓷漿料之製造(1) Manufacture of ceramic slurry

<試樣1><sample 1>

試樣1中,作為用於降低自基材之剝離強度之脫模劑,使用圖1所示之結構之聚醚改性二甲基矽氧烷。In the sample 1, as the release agent for reducing the peel strength from the substrate, a polyether-modified dimethyloxane having the structure shown in Fig. 1 was used.

為了得到作為陶瓷胚片之材料之陶瓷漿料,將陶瓷粒子:100重量份、含有羥基作為官能基之聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、作為塑化劑之鄰苯二甲酸酯:2重量份、聚醚改性二甲基矽氧烷:0.3重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份用球磨機攪拌混合,製備試樣1之陶瓷漿料。In order to obtain a ceramic slurry as a material of the ceramic green sheet, the ceramic particles: 100 parts by weight of a polyvinyl butyral resin containing a hydroxyl group as a functional group (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight Phthalate as a plasticizer: 2 parts by weight, polyether modified dimethyloxane: 0.3 parts by weight and a mixed solvent of toluene/ethanol (50% by weight / 50% by weight): 60 parts by weight The mixture was stirred and mixed with a ball mill to prepare a ceramic slurry of Sample 1.

<試樣2><sample 2>

試樣2中,使用分子結構與聚醚改性二甲基矽氧烷相似、但不具有聚醚改性之親水基之圖2所示之二甲基矽氧烷來代替試樣1之聚醚改性二甲基矽氧烷。In the sample 2, the dimethyl methoxy oxane shown in Fig. 2 having a molecular structure similar to that of the polyether-modified dimethyl methoxy hydride but having no polyether-modified hydrophilic group was used instead of the sample 1 Ether-modified dimethyloxane.

為了得到作為陶瓷胚片之材料之陶瓷漿料,將陶瓷粒子:100重量份、聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、鄰苯二甲酸酯:2重量份、二甲基矽氧烷:0.3重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份用球磨機攪拌混合,製備試樣2之陶瓷漿料。In order to obtain a ceramic slurry as a material of the ceramic green sheet, ceramic particles: 100 parts by weight, polyvinyl butyral resin (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight, phthalic acid Ester: 2 parts by weight, dimethyloxane: 0.3 parts by weight and a mixed solvent of toluene/ethanol (50% by weight/50% by weight): 60 parts by weight were stirred and mixed with a ball mill to prepare a ceramic slurry of Sample 2.

<試樣3><sample 3>

試樣3中,不使用可作為脫模劑之任何界面活性劑。In Sample 3, any surfactant which can act as a release agent was not used.

為了得到作為陶瓷胚片之材料之陶瓷漿料,將陶瓷粒子:100重量份、聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、鄰苯二甲酸酯:2重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份用球磨機攪拌混合,製備試樣3之陶瓷漿料。In order to obtain a ceramic slurry as a material of the ceramic green sheet, ceramic particles: 100 parts by weight, polyvinyl butyral resin (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight, phthalic acid Ester: 2 parts by weight and a mixed solvent of toluene/ethanol (50% by weight/50% by weight): 60 parts by weight was stirred and mixed with a ball mill to prepare a ceramic slurry of Sample 3.

(2)陶瓷胚片之製造(2) Manufacture of ceramic slabs

然後,藉由使用刮刀之薄帶成形法於作為基材之PET膜上塗佈上述試樣1、2及3之各陶瓷漿料,於60℃、1分鐘之條件下乾燥,從而得到試樣1、2及3之各陶瓷胚片。此時,成形速度為2.4m/分鐘,刮刀之間隙為50μm。以該條件進行製造之情形下,陶瓷胚片之厚度為7.0μm。又,作為基材之PET膜未形成脫模層,其表面自由能為43mJ.m-2Then, the ceramic slurry of each of the samples 1, 2, and 3 was applied onto a PET film as a substrate by a strip forming method using a doctor blade, and dried at 60 ° C for 1 minute to obtain a sample. Ceramic embryos of 1, 2 and 3. At this time, the forming speed was 2.4 m/min, and the gap of the doctor blade was 50 μm. In the case of production under this condition, the thickness of the ceramic green sheet was 7.0 μm. Moreover, the PET film as the substrate did not form a release layer, and its surface free energy was 43 mJ. m -2 .

(3)剝離強度之評價(3) Evaluation of peel strength

繼而,評價將所形成之試樣1、2及3之各陶瓷胚片自各基材剝離時之剝離難易程度。為了評價剝離之難易程度,以JIS Z0237為參考來測定剝離強度。該實驗例中,剝離速度不同於JIS Z0237之情形。即,於陶瓷胚片上劃出10cm之切口,以剝離角度為90度、剝離速度為10cm/分鐘之條件實施剝離試驗,以試驗時之最大應力除以試驗試樣之寬度(1cm),將該值定義為剝離強度。Then, the ease of peeling of each of the ceramic green sheets of the formed samples 1, 2, and 3 from each of the substrates was evaluated. In order to evaluate the ease of peeling, the peel strength was measured with reference to JIS Z0237. In this experimental example, the peeling speed was different from that of JIS Z0237. That is, a 10 cm slit was drawn on the ceramic green sheet, and a peeling test was performed under the conditions of a peeling angle of 90 degrees and a peeling speed of 10 cm/min, and the maximum stress during the test was divided by the width (1 cm) of the test specimen. The value is defined as the peel strength.

其結果示於表1。The results are shown in Table 1.

參照表1,不含有聚醚改性二甲基矽氧烷之作為比較例之試樣2及3,剝離強度大,即難以剝離。Referring to Table 1, Samples 2 and 3 which are comparative examples are not contained in the polyether-modified dimethyloxane, and the peel strength is large, that is, it is difficult to peel off.

與之相對,含有聚醚改性二甲基矽氧烷之作為本發明之實施例之試樣1與上述試樣2及3相比,剝離強度大幅降低。即,容易剝離。On the other hand, the sample 1 which is a polyether-modified dimethyl methoxyalkane as an example of the present invention has a significantly lower peel strength than the above-mentioned samples 2 and 3. That is, it is easy to peel off.

特別是若將試樣1及試樣2進行比較,則如上所述,試樣1之剝離強度小於試樣2之剝離強度,可認為其原因在於:試樣2中使用之二甲基矽氧烷中沒有親水性之聚醚改性之官能基,故而二甲基矽氧烷均勻 地溶解於聚乙烯丁醛樹脂內,不對聚乙烯丁醛樹脂之羥基造成影響。In particular, when the sample 1 and the sample 2 are compared, as described above, the peel strength of the sample 1 is smaller than the peel strength of the sample 2, and it is considered that the reason is that the dimethyl oxime used in the sample 2 is There is no hydrophilic polyether modified functional group in the alkane, so the dimethyloxane is uniform It is dissolved in the polyvinyl butyral resin and does not affect the hydroxyl group of the polyvinyl butyral resin.

繼而,為了對聚醚改性二甲基矽氧烷之使陶瓷胚片自基材之剝離強度降低之作用進行考察,而對陶瓷胚片之表面自由能進行評價。Then, in order to examine the effect of the polyether-modified dimethyloxane on the peel strength of the ceramic green sheet from the substrate, the surface free energy of the ceramic green sheet was evaluated.

將陶瓷胚片自基材剝離,與該基材之接觸面之表面自由能係測定已知之液體、本次為水及二碘甲烷之接觸角。此後,根據接觸角使用下式算出表面自由能。The ceramic green sheet was peeled off from the substrate, and the surface free energy of the contact surface with the substrate was measured for the contact angle of the known liquid, water and methylene iodide. Thereafter, the surface free energy was calculated from the contact angle using the following formula.

γL (1+cosθ)=2(γS d ×γL d )1/2 +2(γS p ×γL p )1/2 γ L (1+cosθ)=2(γ S d ×γ L d ) 1/2 +2(γ S p ×γ L p ) 1/2

γSS dS p γ SS dS p

(參考文獻)W. A. Zisman:J. Paint Technol, 44(1972)(Reference) W. A. Zisman: J. Paint Technol, 44 (1972)

此處,γL 、γL d 、γL p 分別表示水及二碘甲烷之表面自由能、表面自由能之分散力分量、表面自由能之極性力分量,γS 、γS d 、γS p 表示陶瓷胚片之表面自由能、表面自由能之分散力分量、表面自由能之極性力分量,θ表示陶瓷胚片上之水及二碘甲烷之接觸角。Here, γ L , γ L d , and γ L p respectively represent the surface free energy of water and diiodomethane, the dispersive force component of surface free energy, and the polar force component of surface free energy, γ S , γ S d , γ S p denotes the surface free energy of the ceramic green sheet, the dispersive force component of the surface free energy, and the polar force component of the surface free energy, and θ represents the contact angle of water on the ceramic green sheet and diiodomethane.

再者,水及二碘甲烷之表面自由能等之相關資料採用以下參考文獻中記載之值,將其等示於表2。Further, the data relating to the surface free energy of water and diiodomethane, etc., are shown in the following references, and are shown in Table 2.

(參考文獻)D. H. Kaeble, K. C. Uy, J. Adhesion, 2, 50(1970)(Reference) D. H. Kaeble, K. C. Uy, J. Adhesion, 2, 50 (1970)

表3表示試樣1、2及3之各陶瓷胚片之表面自由能。Table 3 shows the surface free energies of the respective ceramic green sheets of Samples 1, 2 and 3.

試樣1之陶瓷胚片中,藉由添加聚醚改性二甲基矽氧烷,而與其 他試樣、即試樣2及3之陶瓷胚片相比,表面自由能γS 減小。特別是表面自由能之極性力分量γS p 減小。表面自由能之極性力分量此處主要表示羥基之影響。表3之結果顯示,聚醚改性二甲基矽氧烷作用於羥基,減小羥基之影響。In the ceramic green sheet of the sample 1, by adding a polyether-modified dimethyl methoxy olefin, the surface free energy γ S was reduced as compared with the other samples, that is, the ceramic green sheets of the samples 2 and 3. In particular, the polar force component γ S p of the surface free energy is reduced. The polar force component of the surface free energy here mainly represents the influence of the hydroxyl group. The results in Table 3 show that the polyether modified dimethyl methoxyoxane acts on the hydroxyl group to reduce the effect of the hydroxyl group.

[實驗例2][Experimental Example 2]

實驗例2中,改變陶瓷漿料中所含之作為脫模劑之聚醚改性二甲基矽氧烷之調配量來製造陶瓷胚片,評價陶瓷胚片自基材之剝離強度。In Experimental Example 2, the ceramic green sheets were produced by changing the blending amount of the polyether-modified dimethyl methoxy olefin as a releasing agent contained in the ceramic slurry, and the peeling strength of the ceramic green sheets from the substrate was evaluated.

(1)陶瓷漿料之製造(1) Manufacture of ceramic slurry

為了得到作為陶瓷胚片之材料之陶瓷漿料,於陶瓷粒子:100重量份、含有羥基作為官能基之聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、作為塑化劑之鄰苯二甲酸酯:2重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份中以表4之「聚醚改性二甲基矽氧烷之調配量」欄中所示之調配量添加聚醚改性二甲基矽氧烷,將該等用球磨機攪拌混合,製備試樣11~16之各陶瓷漿料。In order to obtain a ceramic slurry as a material of the ceramic green sheet, the ceramic particles: 100 parts by weight of a polyvinyl butyral resin containing a hydroxyl group as a functional group (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight Phthalate as a plasticizer: 2 parts by weight and a mixed solvent of toluene/ethanol (50% by weight/50% by weight): 60 parts by weight of the "polyether modified dimethyl hydrazine" in Table 4 Polyether-modified dimethyloxane was added to the amount shown in the column of the amount of oxane, and the ceramic slurry of each of the samples 11 to 16 was prepared by stirring and mixing the ball mill.

(2)陶瓷胚片之製造(2) Manufacture of ceramic slabs

然後,藉由使用刮刀之薄帶成形法於作為基材之PET膜及不鏽鋼(SUS)板上分別塗佈上述試樣11~16之各陶瓷漿料,於60℃、1分鐘之條件下乾燥,從而得到試樣11~16之各陶瓷胚片。此處,成形速度為2.4m/分鐘,刮刀之間隙為20μm。以該條件進行製造之情形下,陶瓷胚片之厚度為2.5μm。又,作為基材之PET膜及SUS板未形成脫模層,關於各自之表面自由能,PET膜為43mJ.m-2 ,SUS板為700mJ.m-2Then, each of the ceramic samples of the above samples 11 to 16 was applied to a PET film and a stainless steel (SUS) plate as a substrate by a strip forming method using a doctor blade, and dried at 60 ° C for 1 minute. Thus, each of the ceramic green sheets of the samples 11 to 16 was obtained. Here, the forming speed was 2.4 m/min, and the gap of the doctor blade was 20 μm. In the case of production under this condition, the thickness of the ceramic green sheet was 2.5 μm. Further, the PET film and the SUS plate as the substrate did not form a release layer, and the PET film was 43 mJ with respect to the surface free energy. m -2 , SUS board is 700mJ. m -2 .

(3)剝離強度之評價(3) Evaluation of peel strength

繼而,為了評價將所形成之試樣11~16之各陶瓷胚片自各基材剝 離時之剝離難易程度,藉由與實驗例1之情形同樣之方法測定剝離強度。Then, in order to evaluate the ceramic slabs of the formed samples 11 to 16 from each substrate The peeling strength was measured by the same method as in the case of Experimental Example 1 in terms of the ease of peeling off from the time.

其結果示於表4。The results are shown in Table 4.

參照表4,不含有聚醚改性二甲基矽氧烷之作為比較例之試樣16,剝離強度大,使用未形成脫模層之PET膜作為基材之情形下以及使用SUS板作為基材之情形下,均於剝離時發生陶瓷胚片斷裂等剝離不良。Referring to Table 4, Sample 16 which is a comparative example containing no polyether-modified dimethyloxane has a large peeling strength, and a PET film which does not form a release layer is used as a substrate, and a SUS plate is used as a base. In the case of the material, peeling failure such as breakage of the ceramic green sheet occurred at the time of peeling.

另一方面,聚醚改性二甲基矽氧烷之調配量相對於聚乙烯丁醛樹脂100重量份為10重量份的試樣11中,陶瓷胚片之剝離中伸長率大,使用PET膜作為基材之情形下,剝離強度相對大,難以剝離,使用SUS板作為基材之情形下,無法測定剝離強度。可認為其原因在於:聚醚改性二甲基矽氧烷作為聚合物之塑化劑而起作用,降低陶瓷胚片之機械強度。On the other hand, in the sample 11 in which the polyether-modified dimethyloxane was 10 parts by weight based on 100 parts by weight of the polyvinyl butyral resin, the elongation of the ceramic green sheets was large, and the PET film was used. In the case of a substrate, the peel strength is relatively large and it is difficult to peel off. When a SUS plate is used as the substrate, the peel strength cannot be measured. The reason for this is considered to be that the polyether-modified dimethyl methoxy olefin acts as a plasticizer for the polymer to lower the mechanical strength of the ceramic green sheet.

與之相對,聚醚改性二甲基矽氧烷之調配量相對於聚乙烯丁醛樹脂100重量份為0.5重量份以上且未達10重量份、更特定為0.5重量份以上且5重量份以下之試樣12~15中,使用PET膜作為基材之情形下以及使用SUS板作為基材之情形下,剝離強度均降低而容易剝離。In contrast, the blending amount of the polyether-modified dimethyloxane is 0.5 parts by weight or more and less than 10 parts by weight, more specifically 0.5 parts by weight or more and 5 parts by weight based on 100 parts by weight of the polyvinyl butyral resin. In the following samples 12 to 15, in the case where a PET film was used as the substrate and when the SUS plate was used as the substrate, the peel strength was lowered and the peeling was easy.

[實驗例3][Experimental Example 3]

實驗例3中,製造使用丙烯酸酯及甲基丙烯酸酯之聚合物作為陶 瓷漿料中所含之脫模劑的陶瓷胚片,評價陶瓷胚片自基材之剝離強度。再者,該實驗例中使用之丙烯酸酯及甲基丙烯酸酯之聚合物亦具有親水性部位及疏水性部位兩者。In Experimental Example 3, a polymer using acrylate and methacrylate was produced as a ceramic. The ceramic green sheets of the release agent contained in the porcelain slurry were evaluated for the peel strength of the ceramic green sheets from the substrate. Further, the polymer of acrylate and methacrylate used in the experimental examples also has both a hydrophilic portion and a hydrophobic portion.

(1)陶瓷漿料之製造(1) Manufacture of ceramic slurry

<試樣21><sample 21>

試樣21中,作為用於降低自基材之剝離強度之脫模劑,使用丙烯酸酯及甲基丙烯酸酯之聚合物、即具有烷基醚型之聚環氧乙烷結構之聚丙烯酸酯。In the sample 21, as a release agent for reducing the peel strength from the substrate, a polymer of acrylate and methacrylate, that is, a polyacrylate having a polyether structure of an alkyl ether type was used.

為了得到作為陶瓷胚片之材料之陶瓷漿料,將陶瓷粒子:100重量份、含有羥基作為官能基之聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、作為塑化劑之鄰苯二甲酸酯:2重量份、具有烷基醚型之聚環氧乙烷結構之聚丙烯酸酯:1重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份用球磨機攪拌混合,製備試樣21之陶瓷漿料。In order to obtain a ceramic slurry as a material of the ceramic green sheet, the ceramic particles: 100 parts by weight of a polyvinyl butyral resin containing a hydroxyl group as a functional group (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight Phthalate as a plasticizer: 2 parts by weight of a polyacrylate having a polyether structure of an alkyl ether type: 1 part by weight and a mixed solvent of toluene/ethanol (50% by weight/50) Weight%): 60 parts by weight was stirred and mixed with a ball mill to prepare a ceramic slurry of Sample 21.

<試樣22><sample 22>

試樣22中,使用丙烯酸酯及甲基丙烯酸酯之聚合物、即具有高級烷基胺乙氧化物結構之聚丙烯酸酯來代替試樣21中之具有烷基醚型之聚環氧乙烷結構之聚丙烯酸酯。除此之外,採用與試樣21之情形同樣之調配比,並經過同樣之操作製備試樣22之陶瓷漿料。In Sample 22, a polymer of acrylate and methacrylate, that is, a polyacrylate having a higher alkylamine ethoxylate structure, was used in place of the polyethylene oxide structure having an alkyl ether type in Sample 21. Polyacrylate. Except for this, the same mixing ratio as in the case of the sample 21 was employed, and the ceramic slurry of the sample 22 was prepared by the same operation.

<試樣23><sample 23>

試樣23中,不使用可作為脫模劑之任何界面活性劑。In Sample 23, any surfactant which can act as a release agent was not used.

即,為了得到作為陶瓷胚片之材料之陶瓷漿料,將陶瓷粒子:100重量份、聚乙烯丁醛樹脂(聚合度:2000、羥基濃度:31莫耳%):12重量份、鄰苯二甲酸酯:2重量份及甲苯/乙醇之混合溶劑(50重量%/50重量%):60重量份用球磨機攪拌混合,製備試樣23之陶瓷漿料。That is, in order to obtain a ceramic slurry as a material of the ceramic green sheet, the ceramic particles: 100 parts by weight, a polyvinyl butyral resin (degree of polymerization: 2000, hydroxyl concentration: 31 mol%): 12 parts by weight, phthalic acid Formate: 2 parts by weight and a mixed solvent of toluene/ethanol (50% by weight/50% by weight): 60 parts by weight was stirred and mixed with a ball mill to prepare a ceramic slurry of Sample 23.

(2)陶瓷胚片之製造(2) Manufacture of ceramic slabs

然後,與實驗例1之情形同樣地利用使用刮刀之薄帶成形法於作為基材之PET膜上塗佈上述試樣21~23之各陶瓷漿料,於60℃、1分鐘之條件下乾燥,藉此得到試樣21~23之各陶瓷胚片。此處,成形速度為2.4m/分鐘,刮刀之間隙為20μm。以該條件進行製造之情形下,陶瓷胚片之厚度為2.5μm。又,作為基材之PET膜未形成脫模層,其表面自由能為43mJ.m-2Then, in the same manner as in the case of Experimental Example 1, each ceramic slurry of the above samples 21 to 23 was applied onto a PET film as a substrate by a strip forming method using a doctor blade, and dried at 60 ° C for 1 minute. Thereby, the ceramic green sheets of the samples 21 to 23 were obtained. Here, the forming speed was 2.4 m/min, and the gap of the doctor blade was 20 μm. In the case of production under this condition, the thickness of the ceramic green sheet was 2.5 μm. Moreover, the PET film as the substrate did not form a release layer, and its surface free energy was 43 mJ. m -2 .

(3)剝離強度之評價(3) Evaluation of peel strength

繼而,為了評價將所形成之試樣21~23之各陶瓷胚片自各基材剝離時之剝離難易程度,藉由與實驗例1之情形同樣之方法測定剝離強度。Then, in order to evaluate the ease of peeling of each of the ceramic green sheets of the formed samples 21 to 23 from the respective base materials, the peel strength was measured by the same method as in the case of Experimental Example 1.

其結果示於表5。The results are shown in Table 5.

參照表5,不含有丙烯酸酯及甲基丙烯酸酯之聚合物之作為比較例之試樣23,剝離強度大,即難以剝離。Referring to Table 5, the sample 23 which is a comparative example of a polymer which does not contain an acrylate and a methacrylate has a large peeling strength, that is, it is difficult to peel.

與之相對,含有丙烯酸酯及甲基丙烯酸酯之聚合物之作為本發明之實施例之試樣21及22與上述試樣23相比,剝離強度大幅降低。即,容易剝離。On the other hand, in the samples 21 and 22 which are examples of the present invention, the polymers containing acrylate and methacrylate showed a significant decrease in peel strength as compared with the sample 23 described above. That is, it is easy to peel off.

如上所述,即便使用具有親水性部位及疏水性部位兩者之丙烯酸酯及甲基丙烯酸酯之聚合物作為脫模劑,亦與實驗例1中所示之試樣1之情形同樣,剝離強度降低。又,如下所示,若使用該聚合物,則亦具有與試樣1之情形不同之其他效果。As described above, even when a polymer having acrylate and methacrylate having both a hydrophilic portion and a hydrophobic portion was used as a releasing agent, the peeling strength was the same as in the case of the sample 1 shown in Experimental Example 1. reduce. Further, as shown below, when the polymer is used, it has other effects different from those of the sample 1.

試樣21及22中使用之丙烯酸酯及甲基丙烯酸酯之聚合物與試樣1 中使用之聚醚改性二甲基矽氧烷係具有親水性部位及疏水性部位之單體之分子結構不同。具體而言,丙烯酸酯及甲基丙烯酸酯之聚合物於不含Si方面與聚醚改性二甲基矽氧烷不同。Polymers of acrylate and methacrylate used in samples 21 and 22 and sample 1 The polyether-modified dimethyl methoxy olefin used in the present invention has a molecular structure different from that of a monomer having a hydrophilic portion and a hydrophobic portion. Specifically, the polymers of acrylates and methacrylates differ from the polyether-modified dimethyloxane in that they do not contain Si.

積層陶瓷電子元件係藉由將複數個陶瓷胚片積層後進行焙燒而製造,若陶瓷胚片內含有Si,則該Si不會被除去而殘留於積層陶瓷電子元件中。藉此,有時對積層陶瓷電子元件之靜電電容及電阻等電特性造成不良影響。與之相對,丙烯酸酯及甲基丙烯酸酯之聚合物不含Si,而且於焙燒時所有成分都被分解。因此,包含丙烯酸酯及甲基丙烯酸酯之聚合物作為脫模劑之陶瓷胚片幾乎不會對所得之積層陶瓷電子元件之電特性造成不良影響。The laminated ceramic electronic component is produced by laminating a plurality of ceramic green sheets and then baking them. If Si is contained in the ceramic green sheets, the Si remains in the laminated ceramic electronic components without being removed. As a result, the electrostatic capacitance and electrical resistance of the laminated ceramic electronic component may be adversely affected. In contrast, polymers of acrylates and methacrylates do not contain Si, and all components are decomposed upon firing. Therefore, the ceramic green sheet containing the polymer of acrylate and methacrylate as a release agent hardly adversely affects the electrical characteristics of the resulting laminated ceramic electronic component.

再者,實驗例3中製成之試樣21及22中,將丙烯酸酯及甲基丙烯酸酯之聚合物相對於陶瓷漿料中之陶瓷粒子:100重量份的重量比率設為1重量份,但此僅為一例。丙烯酸酯及甲基丙烯酸酯之聚合物相對於陶瓷漿料中之陶瓷粒子:100重量份的重量比率即便例如為0.1重量份以上且4重量份以下,亦確認到剝離強度充分降低。Further, in the samples 21 and 22 produced in Experimental Example 3, the weight ratio of the polymer of the acrylate and the methacrylate to the ceramic particles in the ceramic slurry: 100 parts by weight was set to 1 part by weight. But this is only an example. The weight ratio of the polymer of the acrylate and the methacrylate to the ceramic particles in the ceramic slurry of 100 parts by weight is, for example, 0.1 part by weight or more and 4 parts by weight or less, and it is confirmed that the peel strength is sufficiently lowered.

Claims (8)

一種陶瓷胚片之製造方法,其具備:準備陶瓷漿料之步驟,該陶瓷漿料包含陶瓷粒子、具有羥基及羧基中之至少一種官能基之溶劑可溶性聚合物、溶劑、及具有親水性部位及疏水性部位兩者之脫模劑,將上述陶瓷漿料塗佈於基材上並進行乾燥,藉此於上述基材上形成陶瓷胚片之步驟,及然後將上述陶瓷胚片自上述基材剝離之步驟。A method for producing a ceramic green sheet, comprising: a step of preparing a ceramic slurry comprising ceramic particles, a solvent-soluble polymer having at least one of a hydroxyl group and a carboxyl group, a solvent, and a hydrophilic portion and a release agent for both hydrophobic portions, the ceramic slurry is applied onto a substrate and dried to form a ceramic green sheet on the substrate, and then the ceramic green sheet is then applied to the substrate The step of stripping. 如請求項1之陶瓷胚片之製造方法,其中上述脫模劑中之上述親水性部位為聚醚,上述疏水性部位為聚烷基矽氧烷。The method for producing a ceramic green sheet according to claim 1, wherein the hydrophilic portion of the release agent is a polyether, and the hydrophobic portion is a polyalkyl siloxane. 如請求項2之陶瓷胚片之製造方法,其中上述脫模劑中之上述疏水性部位為聚二甲基矽氧烷。The method for producing a ceramic green sheet according to claim 2, wherein the hydrophobic portion in the mold release agent is polydimethyl siloxane. 如請求項1之陶瓷胚片之製造方法,其中上述脫模劑為丙烯酸酯及甲基丙烯酸酯之聚合物。The method for producing a ceramic green sheet according to claim 1, wherein the release agent is a polymer of acrylate and methacrylate. 一種陶瓷胚片,其包含:陶瓷粒子,具有羥基及羧基中之至少一種官能基之溶劑可溶性聚合物,具有親水性部位及疏水性部位兩者之脫模劑,且上述陶瓷胚片係被載置於基材上。A ceramic green sheet comprising: ceramic particles, a solvent-soluble polymer having at least one of a hydroxyl group and a carboxyl group, a release agent having both a hydrophilic portion and a hydrophobic portion, and the ceramic green sheet is loaded Place on the substrate. 如請求項5之陶瓷胚片,其中上述脫模劑中之上述親水性部位為聚醚,上述疏水性部位為聚烷基矽氧烷。The ceramic green sheet according to claim 5, wherein the hydrophilic portion of the mold release agent is a polyether, and the hydrophobic portion is a polyalkyl siloxane. 如請求項6之陶瓷胚片,其中上述脫模劑中之上述疏水性部位為聚二甲基矽氧烷。The ceramic green sheet of claim 6, wherein the hydrophobic portion of the mold release agent is polydimethyl methoxyoxane. 如請求項5之陶瓷胚片,其中上述脫模劑為丙烯酸酯及甲基丙烯酸酯之聚合物。The ceramic green sheet of claim 5, wherein the release agent is a polymer of acrylate and methacrylate.
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