TWI480562B - Testing device of solar cell - Google Patents

Testing device of solar cell Download PDF

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TWI480562B
TWI480562B TW102118717A TW102118717A TWI480562B TW I480562 B TWI480562 B TW I480562B TW 102118717 A TW102118717 A TW 102118717A TW 102118717 A TW102118717 A TW 102118717A TW I480562 B TWI480562 B TW I480562B
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illumination
solar battery
film thickness
captured image
film
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TW201411155A (en
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Yoshio Takami
Naofumi Sakauchi
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Shimadzu Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E10/50Photovoltaic [PV] energy

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Photovoltaic Devices (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)

Description

太陽能電池單元的檢查裝置Solar cell inspection device

本發明是關於一種檢查裝置,且特別是關於一種太陽能電池單元(cell)的檢查裝置。The present invention relates to an inspection apparatus, and more particularly to an inspection apparatus for a solar cell.

以往,太陽能電池單元的檢查裝置為人所周知(例如,參照專利文獻1)。Conventionally, an inspection device for a solar battery cell is known (for example, refer to Patent Document 1).

上述專利文獻1中揭示有一種太陽能電池單元的外觀檢查裝置,包括:照明裝置、照射紅外區域的波長的照明光、以及對近紅外區域敏感的電荷耦合器件(charge coupled device,CCD)相機(camera)(攝像部)。從照明裝置照射的紅外光透射過太陽能電池單元,但在太陽能電池單元的內部存在缺陷(裂縫(crack))的情形時,在缺陷部周邊,紅外光因產生折射或繞射而擴散。由此,太陽能電池單元內部的缺陷部分作為利用電荷耦合器件相機的攝像圖像上的信號強度的差(明暗)而被檢測出。The above Patent Document 1 discloses an appearance inspection device for a solar battery cell, comprising: an illumination device, illumination light for irradiating a wavelength of an infrared region, and a charge coupled device (CCD) camera sensitive to a near-infrared region (camera) ) (camera). The infrared light irradiated from the illumination device is transmitted through the solar cell, but when there is a defect (crack) inside the solar cell, infrared light is diffused by diffraction or diffraction around the defect. Thereby, the defective portion inside the solar battery cell is detected as the difference (shading) of the signal intensity on the captured image using the charge coupled device camera.

此外,為抑制入射至基板(單元)的光的反射來謀求高效化,而在太陽能電池單元的表面上形成有抗反射膜。該抗反射 膜的缺陷(針孔(pin hole)或附著異物)也會影響到太陽能電池單元的特性,因此以往不僅檢測上述內部缺陷,也通過外觀檢查來檢測抗反射膜的缺陷(表面檢查)。在進行抗反射膜的外觀檢查的情形時,照射可見光區域的波長的照明光,並拍攝在太陽能電池單元表面反射的反射光。太陽能電池單元對垂直入射光的反射強度,在薄膜干涉的理論上,相對於由抗反射膜的折射率n與膜厚d所決定的特定波長λ=4nd而為0。對於結晶系太陽能電池而言,在折射率n=約2.0~約2.1、膜厚d=約80nm左右的成膜條件下形成有抗反射膜,在4nd=640nm~672nm的紅色區域的波長下的反射強度達到最小。Further, in order to suppress the reflection of light incident on the substrate (cell), the antireflection film is formed on the surface of the solar cell. Anti-reflection The defects of the film (pin holes or foreign matter attached) also affect the characteristics of the solar cell. Therefore, in the past, not only the above internal defects but also the defects of the antireflection film (surface inspection) were detected by visual inspection. In the case of performing the visual inspection of the antireflection film, illumination light of a wavelength in the visible light region is irradiated, and reflected light reflected on the surface of the solar cell is taken. The reflection intensity of the solar cell to the normal incident light is theoretically zero with respect to the specific wavelength λ=4nd determined by the refractive index n of the antireflection film and the film thickness d. In the crystalline solar cell, an antireflection film is formed under film forming conditions of a refractive index n of about 2.0 to about 2.1 and a film thickness of d of about 80 nm, at a wavelength of a red region of 4 nd = 640 nm to 672 nm. The intensity of the reflection is minimized.

在對形成有該抗反射膜的結晶系太陽能電池單元進行外觀檢查(表面檢查)的情形時,如果使用反射強度達到最小的紅色區域的照明光進行單元表面的拍攝,則照明光幾乎不反射,僅在缺陷(針孔或附著異物)部分反射照明光,因此可將缺陷部作為攝像圖像中的亮點進行檢測。In the case of performing an appearance inspection (surface inspection) on the crystalline solar battery cell in which the antireflection film is formed, if the illumination of the unit surface is performed using the illumination light of the red region having the smallest reflection intensity, the illumination light is hardly reflected. The illumination light is reflected only in the defect (pinhole or foreign matter attached), so that the defective portion can be detected as a bright spot in the captured image.

[現有技術文獻][Prior Art Literature] [專利文獻][Patent Literature]

[專利文獻1]日本專利特開2007-78404號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-78404

然而,因太陽能電池單元的製造步驟中的各種因素導致 抗反射膜的膜厚產生不均。抗反射膜的膜厚(d)在與設計上的膜厚相比有變化的情形時,反射強度達到最小的特定波長(λ=4nd)也發生變化,因此用於檢查的照明光的波長與反射強度達到最小的特定波長產生偏差,從而照明光在太陽能電池單元上的反射強度增大。因此,如果對抗反射膜的膜厚不均的太陽能電池單元進行外觀檢查,則不僅拍攝到缺陷部的反射光,還一併拍攝到來自缺陷部以外的部位的反射光,其結果,缺陷部的亮點在攝像圖像中難以辨認,由此存在難以根據攝像圖像來檢測抗反射膜的缺陷部的問題。However, due to various factors in the manufacturing steps of the solar cell unit The film thickness of the antireflection film is uneven. When the film thickness (d) of the antireflection film changes in comparison with the designed film thickness, the specific wavelength (λ = 4 nd) at which the reflection intensity is minimized also changes, and thus the wavelength and reflection of the illumination light for inspection The specific wavelength at which the intensity reaches a minimum causes a deviation, so that the intensity of reflection of the illumination light on the solar cell unit increases. Therefore, when the solar cell of the film thickness unevenness of the antireflection film is visually inspected, not only the reflected light of the defective portion but also the reflected light from the portion other than the defective portion is imaged, and as a result, the defective portion is captured. The bright spot is difficult to recognize in the captured image, and thus there is a problem that it is difficult to detect the defective portion of the anti-reflection film from the captured image.

本發明是為解決上述問題而完成的,本發明的目的之一是提供一種檢查裝置,其即便在抗反射膜的膜厚不均的情形時也可高精度地進行缺陷檢測。The present invention has been made to solve the above problems, and an object of the present invention is to provide an inspection apparatus capable of performing defect detection with high precision even when the film thickness of the antireflection film is uneven.

為達成上述目的,本發明的一形態的檢查裝置是形成有抗反射膜的太陽能電池單元的檢查裝置,包括:照明部,構成為能以具有互不相同的波長區域的多種照明色照射照明光;攝像部,使用照明光拍攝太陽能電池單元;以及控制部,針對多種照明色的每一種而獲得太陽能電池單元的攝像圖像,並且根據太陽能電池單元對各種照明色的照明光的反射強度或抗反射膜的膜厚,而從各種照明色的攝像圖像中選擇用於檢查的圖像,並基於所選擇的攝像圖像而對太陽能電池單元進行檢查。In order to achieve the above object, an inspection apparatus according to an aspect of the present invention is an inspection apparatus for a solar battery cell in which an anti-reflection film is formed, and includes an illumination unit configured to illuminate illumination light with a plurality of illumination colors having mutually different wavelength regions. An imaging unit that photographs a solar battery unit using illumination light; and a control unit that obtains a captured image of the solar battery unit for each of a plurality of illumination colors, and according to a reflection intensity or resistance of the solar battery unit to illumination light of various illumination colors The film thickness of the reflective film is selected, and an image for inspection is selected from the captured images of various illumination colors, and the solar cell is inspected based on the selected captured image.

本發明的一形態的檢查裝置如上所述般設置有:照明部,構成為能以具有互不相同的波長區域的多種照明色照射照明光;以及控制部,針對多種照明色的每一種而獲得太陽能電池單元的攝像圖像,並且根據太陽能電池單元對各種照明色的照明光的反射強度或抗反射膜的膜厚,而從各種照明色的攝像圖像中選擇用於檢查的圖像,並基於所選擇的攝像圖像而對太陽能電池單元進行檢查,由此即便在抗反射膜的膜厚不均的情形時,也可從使用波長區域不同的多種顏色的照明光拍攝的攝像圖像中選擇圖像,該圖像是利用與太陽能電池單元的反射強度或抗反射膜的膜厚對應的波長區域(照明色)的照明光攝像的圖像。由此,可選擇使用能高精度地檢測缺陷部的照明色(波長)的照明光來拍攝的攝像圖像進行外觀檢查,因此即便在抗反射膜的膜厚不均的情形時,也可高精度地進行缺陷檢測。As described above, the inspection apparatus according to one aspect of the present invention includes an illumination unit configured to be capable of illuminating illumination light with a plurality of illumination colors having mutually different wavelength regions, and a control unit obtained for each of a plurality of illumination colors. a captured image of the solar battery cell, and an image for inspection is selected from the captured images of the various illumination colors according to the reflection intensity of the illumination light of the various illumination colors or the film thickness of the anti-reflection film of the solar battery cell, and The solar cell is inspected based on the selected captured image, whereby even in the case where the film thickness of the anti-reflection film is uneven, it is possible to use a captured image of illumination light of a plurality of colors having different wavelength regions. The image is selected as an image captured by illumination light of a wavelength region (illumination color) corresponding to the reflection intensity of the solar cell or the film thickness of the anti-reflection film. Therefore, it is possible to select an image to be imaged by using illumination light that can accurately detect the illumination color (wavelength) of the defective portion, and to perform an appearance inspection. Therefore, even when the film thickness of the anti-reflection film is uneven, the height can be high. Defect detection is performed accurately.

上述一形態的檢查裝置中,較佳的是控制部構成為:從各種照明色的多個攝像圖像中,基於反映反射強度的各種照明色的攝像圖像的信號強度來選擇攝像圖像,或基於抗反射膜的膜厚來選擇攝像圖像。如果以此方式構成,則因膜厚的不均而引起太陽能電池單元對每個波長的反射強度發生變化,結果,通過各顏色的照明光拍攝的攝像圖像的信號強度(明暗)產生差異,因此可基於攝像圖像的信號強度而容易地選擇能高精度地檢測缺陷部的照明色的攝像圖像。此外,如上所述太陽能電池單元的反射強 度達到最小的波長,由具有規定的折射率的抗反射膜的膜厚決定,因此可基於抗反射膜的膜厚而容易地選擇能高精度地檢測缺陷部的照明色的攝像圖像。In the inspection apparatus according to the above aspect, preferably, the control unit is configured to select a captured image based on signal intensities of captured images of various illumination colors reflecting reflection intensities from a plurality of captured images of various illumination colors. The captured image is selected based on the film thickness of the anti-reflection film. According to this configuration, the reflection intensity of the solar cell unit for each wavelength changes due to the unevenness of the film thickness, and as a result, the signal intensity (shading) of the captured image taken by the illumination light of each color differs. Therefore, it is possible to easily select a captured image of the illumination color capable of detecting the defective portion with high accuracy based on the signal intensity of the captured image. In addition, the solar cell unit has a strong reflection as described above. Since the minimum wavelength is determined by the film thickness of the antireflection film having a predetermined refractive index, it is possible to easily select a captured image of the illumination color capable of detecting the defective portion with high accuracy based on the film thickness of the antireflection film.

該情形時,較佳的是多種照明色至少包含紅色及藍色。在如上所述以約80nm左右的成膜條件(n=約2.0)形成有抗反射膜的情形時,作為應考慮的膜厚範圍的下限值(容許範圍)可設為60nm左右。該情形時,在膜厚為比較厚的80nm時紅色光的反射強度達到最小,另一方面,在膜厚薄而為60nm左右且不均的情形時,λ=480nm~504nm的藍色光的反射強度變小。因此,根據本發明,通過照明色中至少包含紅色及藍色,可根據實際上可能產生的膜厚不均的範圍,而至少從膜厚厚的情形時的紅色光的攝像圖像與膜厚薄的情形時的藍色光的攝像圖像中,選擇適於缺陷部的檢測的攝像圖像。In this case, it is preferred that the plurality of illumination colors include at least red and blue. When the antireflection film is formed under the film formation conditions (n=about 2.0) of about 80 nm as described above, the lower limit (allowable range) of the film thickness range to be considered can be about 60 nm. In this case, the reflection intensity of red light is minimized when the film thickness is relatively thick at 80 nm, and the reflection intensity of blue light of λ = 480 nm to 504 nm when the film thickness is thin and is about 60 nm and uneven. Become smaller. Therefore, according to the present invention, at least the red and blue colors are included in the illumination color, and the image of the red light and the film thickness can be at least from the case where the film thickness is thick, depending on the range of the film thickness unevenness which may actually occur. In the captured image of the blue light in the case of the case, a captured image suitable for the detection of the defective portion is selected.

在上述多種照明色至少包含紅色及藍色的構成中,較佳的是控制部構成為:從各種照明色的多個攝像圖像中選擇信號強度比較低的攝像圖像,或選擇與抗反射膜的膜厚對應的照明色的攝像圖像。如果以此方式構成,則信號強度比較低的攝像圖像為接近反射強度變小的特定波長的照明色(波長)的攝像圖像,因此通過選擇該圖像而可容易地選擇適於缺陷部的檢測的攝像圖像。此外,如果使抗反射膜的膜厚與攝像圖像的照明色建立關聯,則可通過選擇與膜厚對應的照明色的圖像,而容易地選擇適於缺 陷部的檢測的攝像圖像。In the configuration in which the plurality of illumination colors include at least red and blue, it is preferable that the control unit is configured to select a captured image having a relatively low signal intensity from a plurality of captured images of various illumination colors, or to select and anti-reflection. A captured image of the illumination color corresponding to the film thickness of the film. According to this configuration, the captured image having a relatively low signal intensity is a captured image of an illumination color (wavelength) of a specific wavelength whose reflection intensity is small, and therefore, it is possible to easily select a defective portion by selecting the image. The detected camera image. Further, if the film thickness of the anti-reflection film is correlated with the illumination color of the captured image, it is possible to easily select an appropriate image by selecting an image of the illumination color corresponding to the film thickness. A captured image of the detection of the trap.

上述一形態的檢查裝置中,較佳的是控制部構成為:使用與所選擇的攝像圖像的照明色對應的判定閾值,對形成於太陽能電池單元上的抗反射膜進行缺陷檢查。如果以此方式構成,則攝像圖像中的信號強度的不均、或作為缺陷部顯現的亮點的信號強度的強弱、平均信號強度的等級(level)等根據照明色發生變化,由此通過使用與照明色對應的判定閾值,不管在選擇何種照明色的攝像圖像的情形時,均可高精度地進行缺陷檢測。In the inspection apparatus according to the above aspect, preferably, the control unit is configured to perform defect inspection on the anti-reflection film formed on the solar battery cell using a determination threshold corresponding to the illumination color of the selected captured image. According to this configuration, the unevenness of the signal intensity in the captured image, the strength of the signal intensity of the bright spot appearing as the defective portion, the level of the average signal intensity, and the like are changed according to the illumination color, thereby using The determination threshold corresponding to the illumination color can perform defect detection with high precision regardless of the case of selecting a captured image of the illumination color.

上述一形態的檢查裝置中,較佳的是控制部構成為:對太陽能電池單元的多個部位而分別獲得各種照明色的部位圖像,且針對太陽能電池單元的每個部位而選擇用於檢查的部位圖像、並基於所選擇的部位圖像進行檢查。如果以此方式構成,則即便在太陽能電池單元的每個部位上的抗反射膜的膜厚不均的情形時,也可針對每個部位來選擇適於缺陷檢測的照明色的攝像圖像而進行缺陷檢測,因此可精度更高地進行缺陷檢測。尤其如果太陽能電池單元的尺寸變大,則每個部位上的抗反射膜的膜厚易於不均,從而本發明適於大型的太陽能電池單元的檢查。In the inspection apparatus according to the above aspect, preferably, the control unit is configured to obtain a part image of each illumination color for each of the plurality of solar battery cells, and select for each part of the solar battery cell for inspection. The part image is checked and based on the selected part image. According to this configuration, even when the film thickness of the anti-reflection film on each portion of the solar cell unit is uneven, a captured image of an illumination color suitable for defect detection can be selected for each portion. Defect detection is performed, so defect detection can be performed with higher precision. In particular, if the size of the solar cell unit becomes large, the film thickness of the anti-reflection film at each portion is apt to be uneven, so that the present invention is suitable for inspection of a large-sized solar cell.

在上述控制部選擇信號強度比較低的攝像圖像、或與抗反射膜的膜厚對應的照明色的攝像圖像的構成中,較佳的是控制部構成為:對多個攝像圖像的信號強度的平均值或中值進行比較,並選擇平均值或中值最低的照明色的攝像圖像。如果以此方 式構成,則無須算出抗反射膜的膜厚,僅通過比較不同照明色的多個攝像圖像的信號強度的平均值(或中值)便可容易地選擇適於缺陷檢測的攝像圖像。In the configuration in which the control unit selects a captured image having a relatively low signal intensity or an image of an illumination color corresponding to the film thickness of the antireflection film, it is preferable that the control unit is configured to be a plurality of captured images. The average or median of the signal intensities is compared, and a captured image of the illumination color having the lowest average value or the median value is selected. If this side In the configuration, it is not necessary to calculate the film thickness of the anti-reflection film, and it is possible to easily select a captured image suitable for defect detection by merely comparing the average value (or median value) of the signal intensities of the plurality of captured images of different illumination colors.

在上述控制部選擇信號強度比較低的攝像圖像、或與抗反射膜的膜厚對應的照明色的攝像圖像的構成中,較佳的是控制部構成為:通過照明光波長及太陽能電池單元的反射強度與理論曲線的擬合(fitting),而獲得與各種照明色的攝像圖像的信號強度對應的抗反射膜的膜厚,並選擇與包含所獲得的抗反射膜的膜厚的規定的膜厚範圍對應的照明色的攝像圖像。如果以此方式構成,則可通過針對每個膜厚算出的理論曲線與從各攝像圖像獲得的信號強度的曲線(實測值)的擬合而高精度地獲得抗反射膜的膜厚。而且,通過預先設定膜厚範圍與適於該膜厚範圍內的缺陷檢測的照明色,而可根據所獲得的膜厚選擇適於缺陷檢測的攝像圖像。In the configuration in which the control unit selects a captured image having a relatively low signal intensity or an image of an illumination color corresponding to the film thickness of the antireflection film, it is preferable that the control unit is configured to pass the illumination light wavelength and the solar cell. Fitting the reflection intensity of the unit with the theoretical curve, and obtaining the film thickness of the anti-reflection film corresponding to the signal intensity of the captured image of the various illumination colors, and selecting and including the film thickness of the obtained anti-reflection film A captured image of an illumination color corresponding to a predetermined film thickness range. According to this configuration, the film thickness of the antireflection film can be obtained with high precision by fitting the theoretical curve calculated for each film thickness with the curve (actual measurement value) of the signal intensity obtained from each captured image. Further, by setting the film thickness range and the illumination color suitable for defect detection in the film thickness range in advance, a captured image suitable for defect detection can be selected in accordance with the obtained film thickness.

在上述控制部選擇信號強度比較低的攝像圖像、或與抗反射膜的膜厚對應的照明色的攝像圖像的構成中,較佳的是控制部構成為:使用將各種照明色的反射強度與抗反射膜的膜厚建立關聯的基準資料(data),獲得與攝像圖像的信號強度對應的抗反射膜的膜厚,並選擇與包含所獲得的抗反射膜的膜厚的規定的膜厚範圍對應的照明色的攝像圖像。如果以此方式構成,則通過預先創建將各種照明色的反射強度與抗反射膜的膜厚建立關聯的基 準資料,可從根據各攝像圖像獲得的信號強度的實測值而容易地獲得抗反射膜的膜厚。此外,通過預先設定膜厚範圍與適於該膜厚範圍內的缺陷檢測的照明色,可從所獲得的膜厚容易地選擇適於缺陷檢測的攝像圖像。In the configuration in which the control unit selects a captured image having a relatively low signal intensity or an image of an illumination color corresponding to the film thickness of the antireflection film, it is preferable that the control unit is configured to use reflection of various illumination colors. A reference data (strength) in which the intensity is correlated with the film thickness of the antireflection film, a film thickness of the antireflection film corresponding to the signal intensity of the captured image is obtained, and a predetermined thickness of the film thickness of the obtained antireflection film is selected. A captured image of the illumination color corresponding to the film thickness range. If constructed in this way, a base that correlates the reflection intensity of various illumination colors with the film thickness of the anti-reflection film is created in advance. The quasi-data can easily obtain the film thickness of the anti-reflection film from the measured values of the signal intensities obtained from the respective captured images. Further, by setting the film thickness range and the illumination color suitable for the defect detection in the film thickness range in advance, it is possible to easily select a captured image suitable for defect detection from the obtained film thickness.

上述一形態的檢查裝置中,較佳的是多種照明色包含紅色、藍色及綠色。如上所述,對於折射率n=2.0左右的抗反射膜而言,在膜厚為80nm時紅色光的反射強度達到最小,在膜厚為60nm左右時,藍色光的反射強度變小,而在膜厚為70nm左右時,綠色光的反射強度變小。因此,根據本發明,通過照明色中包含紅色、藍色及綠色,可根據實際上可能產生的膜厚不均的範圍而選擇適於缺陷部的檢測的攝像圖像。此外,可通過紅色、藍色及綠色的三原色的信號強度比來特定抗反射膜的膜厚,因此可容易地進行選擇適於缺陷部的檢測的攝像圖像。In the inspection apparatus of the above aspect, it is preferable that the plurality of illumination colors include red, blue, and green. As described above, in the antireflection film having a refractive index n of about 2.0, the reflection intensity of red light is minimized when the film thickness is 80 nm, and the reflection intensity of blue light becomes small when the film thickness is about 60 nm. When the film thickness is about 70 nm, the reflection intensity of green light is small. Therefore, according to the present invention, by including red, blue, and green colors in the illumination color, it is possible to select a captured image suitable for detection of the defective portion in accordance with the range of film thickness unevenness that may actually occur. Further, since the film thickness of the anti-reflection film can be specified by the signal intensity ratio of the three primary colors of red, blue, and green, it is possible to easily select a captured image suitable for detection of the defective portion.

上述一形態的檢查裝置中,較佳的是太陽能電池單元包含多晶半導體,且抗反射膜為氮化矽(silicon nitride)膜。該多晶型太陽能電池單元中,在與反射強度達到最小的波長(照明色)不同的照明色的攝像圖像中明確地顯現出結晶晶界,缺陷部淹沒於晶界像中而無法檢測。此外,該多晶型太陽能電池單元大多使用氮化矽膜作為抗反射膜。本發明的檢查裝置可較佳地用於形成有氮化矽膜的多晶型太陽能電池單元的外觀檢查。In the inspection apparatus of the above aspect, it is preferable that the solar cell unit comprises a polycrystalline semiconductor, and the antireflection film is a silicon nitride film. In the polycrystalline solar cell, the crystal grain boundary is clearly displayed in the captured image of the illumination color different from the wavelength (illumination color) at which the reflection intensity is the smallest, and the defective portion is submerged in the grain boundary image and cannot be detected. Further, in the polycrystalline solar cell, a tantalum nitride film is often used as an antireflection film. The inspection apparatus of the present invention can be preferably used for visual inspection of a polycrystalline solar cell in which a tantalum nitride film is formed.

根據本發明,如上所述,即便在抗反射膜的膜厚不均的情形時也可高精度地進行缺陷檢測。According to the present invention, as described above, the defect detection can be performed with high precision even when the film thickness of the antireflection film is uneven.

1‧‧‧太陽能電池單元1‧‧‧Solar battery unit

2‧‧‧半導體基板(多晶半導體)2‧‧‧Semiconductor substrate (polycrystalline semiconductor)

3‧‧‧抗反射膜3‧‧‧Anti-reflective film

10‧‧‧照明部10‧‧‧Lighting Department

11‧‧‧光源11‧‧‧Light source

11a‧‧‧紅色光源11a‧‧‧Red light source

11b‧‧‧綠色光源11b‧‧‧Green light source

11c‧‧‧藍色光源11c‧‧‧Blue light source

12‧‧‧保持部12‧‧‧ Keeping Department

13‧‧‧開口部13‧‧‧ openings

20‧‧‧攝像部20‧‧‧Photography Department

21‧‧‧透鏡21‧‧‧ lens

30、230‧‧‧控制部30, 230‧‧‧Control Department

31‧‧‧儲存部31‧‧‧ Storage Department

40‧‧‧框體40‧‧‧ frame

60、60a、60b、60c‧‧‧攝像圖像60, 60a, 60b, 60c‧‧‧ camera images

70‧‧‧缺陷部70‧‧‧Defects

80‧‧‧部位圖像80‧‧‧ part image

100、200‧‧‧外觀檢查裝置(檢查裝置)100, 200‧‧‧ visual inspection device (inspection device)

110‧‧‧搬送機110‧‧‧Transporter

d‧‧‧膜厚D‧‧‧ film thickness

Th‧‧‧判定閾值Th‧‧‧ decision threshold

Cf‧‧‧反射率-波長曲線Cf‧‧‧ reflectance-wavelength curve

Ac‧‧‧近似曲線Ac‧‧‧ Approximate curve

Ia‧‧‧信號強度的平均值(或中值)Average (or median) of Ia‧‧‧ signal strength

Xa‧‧‧比判定閾值大的信號強度的峰值的位置Xa‧‧‧ position of the peak of the signal strength greater than the decision threshold

X1、X2、X3、X4、Y1、Y2、Y3、Y4‧‧‧部位X1, X2, X3, X4, Y1, Y2, Y3, Y4‧‧‧ parts

S1~S11、S21~S34‧‧‧步驟S1~S11, S21~S34‧‧‧ steps

圖1是表示本發明的第1實施方式及第2實施方式的外觀檢查裝置的整體構成的示意圖。1 is a schematic view showing an overall configuration of an appearance inspection device according to a first embodiment and a second embodiment of the present invention.

圖2是示意性地表示本發明的第1實施方式及第2實施方式的外觀檢查裝置的攝像部及照明部的構成的立體圖。FIG. 2 is a perspective view schematically showing a configuration of an imaging unit and an illumination unit of the visual inspection device according to the first embodiment and the second embodiment of the present invention.

圖3(a)、圖3(b)、圖3(c)是表示攝像部的攝像圖像的示例的圖。3(a), 3(b), and 3(c) are diagrams showing an example of a captured image of the imaging unit.

圖4是表示用以說明攝像圖像的第2選擇方法的反射率(反射強度)-波長曲線的圖。4 is a view showing a reflectance (reflection intensity)-wavelength curve for explaining a second selection method of a captured image.

圖5是表示用以說明攝像圖像的第3選擇方法的反射率(反射強度)-膜厚曲線的圖。FIG. 5 is a view showing a reflectance (reflection intensity)-film thickness curve for explaining a third method of selecting a captured image.

圖6(a)、圖6(b)是用以說明本發明的第1實施方式及第2實施方式的外觀檢查裝置的缺陷檢查處理的圖。(a) and (b) of FIG. 6 are views for explaining defect inspection processing of the visual inspection device according to the first embodiment and the second embodiment of the present invention.

圖7是用以說明本發明的第1實施方式的外觀檢查裝置的檢查時的控制部的控制處理的流程圖。FIG. 7 is a flowchart for explaining a control process of the control unit at the time of inspection of the visual inspection device according to the first embodiment of the present invention.

圖8是表示用於本發明的第2實施方式的外觀檢查裝置的檢查處理的部位圖像的示例的圖。FIG. 8 is a view showing an example of a part image used for the inspection process of the visual inspection device according to the second embodiment of the present invention.

圖9是用以說明本發明的第2實施方式的外觀檢查裝置的檢查時的控制部的控制處理的流程圖。FIG. 9 is a flowchart for explaining a control process of the control unit during inspection of the visual inspection device according to the second embodiment of the present invention.

以下,基於圖式對使本發明具體化的實施方式進行說明。Hereinafter, an embodiment in which the present invention is embodied will be described based on the drawings.

(第1實施方式)(First embodiment)

首先,參照圖1對本發明的第1實施方式的外觀檢查裝置100的整體構成進行說明。第1實施方式中,說明將本發明應用於對形成在太陽能電池單元的表面上的抗反射膜的缺陷(太陽能電池單元的表面缺陷)進行檢查的外觀檢查裝置100的示例。First, the overall configuration of the visual inspection device 100 according to the first embodiment of the present invention will be described with reference to Fig. 1 . In the first embodiment, an example in which the present invention is applied to an appearance inspection device 100 that inspects a defect (a surface defect of a solar cell) of an anti-reflection film formed on a surface of a solar cell is described.

第1實施方式的外觀檢查裝置100是在太陽能電池單元1的生產步驟中設置在生產線上且線上上(in line)進行檢查的檢查裝置。太陽能電池單元1包括:半導體基板2(以下稱作基板2);以及抗反射膜3,形成在基板2的表面(受光面)上。另外,圖1中,方便起見,將太陽能電池單元1的厚度放大而示意性地表示各層(基板2及抗反射膜3)。抗反射膜3為實質上不吸收可見光區域的光的電介質(絕緣體)膜,使用具有所需的折射率且能以所需的膜厚形成的材料。第1實施方式中,基板2例如為多晶矽半導體基板,抗反射膜3為SiN膜(折射率n=約2.0~2.1)。另外,在太陽能電池單元1的表面形成有規定圖案(pattern)的表面電極(未圖示)。利用外觀檢查裝置100對抗反射膜進行的缺陷檢查,也可在表面電極的形成步驟前後的任一步驟實施。The visual inspection device 100 according to the first embodiment is an inspection device that is installed on a production line and inspected in line in the production process of the solar battery cell 1. The solar battery cell 1 includes a semiconductor substrate 2 (hereinafter referred to as a substrate 2), and an anti-reflection film 3 formed on a surface (light receiving surface) of the substrate 2. In addition, in FIG. 1, for convenience, the thickness of the solar cell unit 1 is enlarged, and each layer (substrate 2 and anti-reflection film 3) is shown typically. The anti-reflection film 3 is a dielectric (insulator) film that does not substantially absorb light in the visible light region, and a material having a desired refractive index and capable of being formed with a desired film thickness is used. In the first embodiment, the substrate 2 is, for example, a polycrystalline germanium semiconductor substrate, and the antireflection film 3 is a SiN film (refractive index n = about 2.0 to 2.1). Further, a surface electrode (not shown) having a predetermined pattern is formed on the surface of the solar cell 1. The defect inspection by the visual inspection device 100 against the reflective film may be performed at any step before and after the step of forming the surface electrode.

外觀檢查裝置100主要包括:照明部10,對太陽能電池單元1照射照明光;攝像部20,使用由照明部10照射的照明光對 太陽能電池單元1進行拍攝;以及控制部30,基於所拍攝的攝像圖像來實施缺陷檢查處理。所述各部分收納在框體40內,該框體40在檢查太陽能電池單元1時用以遮蔽來自外部的光。The visual inspection device 100 mainly includes an illumination unit 10 that illuminates the solar battery unit 1 with illumination light, and an imaging unit 20 that uses illumination light pairs that are illuminated by the illumination unit 10. The solar battery unit 1 performs imaging; and the control unit 30 performs defect inspection processing based on the captured image. Each of the portions is housed in a casing 40 for shielding light from the outside when inspecting the solar battery cells 1.

如圖2所示,照明部10以位於配置在檢查位置上的太陽能電池單元1的上方的方式設置。照明部10包括:多個光源11(11a~11c);以及拱狀(dome)的保持部12,在內壁下端部呈圓周狀(環狀)保持多個光源11。As shown in FIG. 2, the illumination unit 10 is provided so as to be located above the solar battery cell 1 disposed at the inspection position. The illuminating unit 10 includes a plurality of light sources 11 (11a to 11c) and a dome-shaped holding portion 12 that holds a plurality of light sources 11 in a circumferential shape (annular shape) at the lower end portion of the inner wall.

各光源11例如包含發光二極體(light emitting diode,LED),光照射方向朝向上方(保持部12的內壁方向)。此等多個光源11包含紅色(red,R)光源11a、綠色(green,G)光源11b及藍色(blue,B)光源11c的3種照明色的發光二極體,以沿圓周方向按此順序重複的方式並排排列。各照明色例如分別是中心波長為約627nm(紅色)、約530nm(綠色)、及約470nm(藍色)。如圖1所示,各光源11由控制部30按照各種照明色來控制發光。由此,照明部10構成為可照射具有互不相同的波長區域的多種照明色(R、G及B)的照明光。Each of the light sources 11 includes, for example, a light emitting diode (LED), and the light irradiation direction is directed upward (in the direction of the inner wall of the holding portion 12). The plurality of light sources 11 include light-emitting diodes of three kinds of illumination colors of a red (R) light source 11a, a green (green) light source 11b, and a blue (blue, B) light source 11c, so as to be pressed in the circumferential direction. This order of repetition is arranged side by side. Each of the illumination colors is, for example, a center wavelength of about 627 nm (red), about 530 nm (green), and about 470 nm (blue). As shown in FIG. 1, each light source 11 is controlled by the control unit 30 in accordance with various illumination colors. Thereby, the illumination unit 10 is configured to be able to illuminate illumination light of a plurality of illumination colors (R, G, and B) having mutually different wavelength regions.

如圖2所示,在拱狀保持部12的內壁設置有擴散反射板(未圖示)。來自朝向內壁照射的光源11的光在保持部12的內壁進行擴散反射,並作為均一的照明光照射至配置在下方位置的太陽能電池單元1的整個表面。此外,在保持部12的頂上部分,形成有用於向攝像部20導光的開口部13。As shown in FIG. 2, a diffusing reflection plate (not shown) is provided on the inner wall of the arch-shaped holding portion 12. The light from the light source 11 irradiated toward the inner wall is diffused and reflected on the inner wall of the holding portion 12, and is irradiated as uniform illumination light to the entire surface of the solar battery cell 1 disposed at the lower position. Further, an opening portion 13 for guiding light to the imaging unit 20 is formed in the upper portion of the holding portion 12.

如圖1及圖2所示,攝像部20配置在照明部10的上方位置,接收通過保持部12的開口部13及透鏡(lens)21的太陽能電池單元1的反射光來拍攝太陽能電池單元1。攝像部20例如由單色(monochrome)500萬圖元(約2000×2500圖元)的電荷耦合器件相機構成。另外,太陽能電池單元1的整體是例如使用一邊為約156mm的正方形狀且焦距=約25mm的透鏡21來拍攝的。As shown in FIGS. 1 and 2 , the imaging unit 20 is disposed above the illumination unit 10 and receives the reflected light from the solar cell 1 of the opening 13 and the lens 21 of the holding unit 12 to capture the solar cell 1 . . The imaging unit 20 is constituted by, for example, a charge-coupled device camera of monochrome 5 million pixels (about 2000 × 2500 pixels). Further, the entire solar battery cell 1 is imaged using, for example, a lens 21 having a square shape of about 156 mm and a focal length of about 25 mm.

控制部30對包含照明部10及攝像部20的外觀檢查裝置100的整體進行控制處理。在控制部30中設置有儲存部31,該儲存部31儲存攝像部20的攝像圖像60(參照圖3(a)、圖3(b)、圖3(c))、或用於太陽能電池單元1的檢查的各種資料(後述的閾值Th或判定條件等)。此外,控制部30構成為可與組裝入太陽能電池單元1的生產線中的搬送機(conveyor)110進行通信,基於來自搬送機110的太陽能電池單元1已被定位在規定的檢查位置上的情況的通信而實施檢查處理。第1實施方式中,控制部30針對3種(R、G、B)照明色的每一種均獲得太陽能電池單元1的攝像圖像60(參照圖3(a)、圖3(b)、圖3(c)),並且根據太陽能電池單元1對各顏色的照明光的反射強度或抗反射膜3的膜厚d,而從各種照明色的攝像圖像60中選擇用於檢查的圖像。然後,控制部30構成為基於所選擇的攝像圖像60來對太陽能電池單元1進行表面缺陷檢查。太陽能電池單元1的表面缺陷檢查, 具體而言為圖1所示的單元表面的抗反射膜3的缺陷部70的檢查,抗反射膜3的缺陷部70例如為形成在抗反射膜3上的針孔或附著在抗反射膜3上的異物等。The control unit 30 performs control processing on the entire visual inspection device 100 including the illumination unit 10 and the imaging unit 20. The control unit 30 is provided with a storage unit 31 that stores the captured image 60 of the imaging unit 20 (see FIGS. 3( a ), 3 ( b ), and 3 ( c )), or for a solar cell. Various materials of the inspection of the unit 1 (threshold value Th or determination condition, etc., which will be described later). Further, the control unit 30 is configured to be communicable with a conveyor 110 incorporated in the production line of the solar battery unit 1 and based on the fact that the solar battery unit 1 from the conveyor 110 has been positioned at a predetermined inspection position. The inspection process is performed by communication. In the first embodiment, the control unit 30 obtains the captured image 60 of the solar battery cell 1 for each of three types of (R, G, B) illumination colors (see FIG. 3(a), FIG. 3(b), and FIG. 3(c)), and based on the reflection intensity of the illumination light of each color of the solar battery cell 1 or the film thickness d of the anti-reflection film 3, an image for inspection is selected from the image pickup images 60 of the various illumination colors. Then, the control unit 30 is configured to perform surface defect inspection on the solar battery cell 1 based on the selected captured image 60. Surface defect inspection of solar battery unit 1, Specifically, the defect portion 70 of the anti-reflection film 3 on the cell surface shown in FIG. 1 is inspected, and the defect portion 70 of the anti-reflection film 3 is, for example, a pinhole formed on the anti-reflection film 3 or attached to the anti-reflection film 3 Foreign matter on the top.

其次,參照圖3(a)、圖3(b)、圖3(c)~圖6(a)、圖6(b)對太陽能電池單元1的檢查處理的詳情進行說明。Next, details of the inspection process of the solar battery cell 1 will be described with reference to FIGS. 3(a), 3(b), 3(c) to 6(a), and 6(b).

形成有抗反射膜3的太陽能電池單元1中,依照薄膜干涉理論,與抗反射膜3的折射率n及膜厚d對應的特定波長λ=4nd的光的反射強度顯著降低(在理論上反射強度成為0)。第1實施方式中,抗反射膜3的膜厚d(在設計上)設定為約80nm。該情形時,對於形成有d=約80nm的抗反射膜3(n=2.0~2.1)的太陽能電池單元1而言,特定波長λ(=4nd)=640nm~672nm的波長域的紅色光的反射強度降低,其結果,在外觀上看起來為帶有藍色的色調。In the solar battery cell 1 in which the anti-reflection film 3 is formed, according to the thin film interference theory, the reflection intensity of light having a specific wavelength λ = 4 nd corresponding to the refractive index n and the film thickness d of the anti-reflection film 3 is remarkably lowered (in theory reflection) The intensity becomes 0). In the first embodiment, the film thickness d (design) of the anti-reflection film 3 is set to be about 80 nm. In this case, for the solar battery cell 1 in which the antireflection film 3 (n = 2.0 to 2.1) having d = about 80 nm is formed, reflection of red light in a wavelength range of a specific wavelength λ (= 4 nd) = 640 nm to 672 nm The strength is lowered, and as a result, it appears to have a blue hue in appearance.

如果使用紅色(約627nm)的照明光對該太陽能電池單元1進行拍攝,則可獲得圖3(a)所示的攝像圖像60(60a)。即,由於紅色光的反射強度極小,所以太陽能電池單元1的大致整體的信號強度低,其圖像成為暗圖像。此時,在抗反射膜3上存在針孔或附著異物等的缺陷的情形時,缺陷部70(圖3(a)、圖3(b)、圖3(c)中以白點圖示)上的反射強度不降低,由此缺陷部70在攝像圖像60a中是作為信號強度高的區域(亮點)顯現。在使用圖3(a)所示的攝像圖像60a進行缺陷檢查的情形時,缺 陷部70的亮點與缺陷部70以外的部分的信號強度的差非常大,因此可高精度地進行缺陷檢查。When the solar battery cell 1 is imaged using red (about 627 nm) illumination light, the captured image 60 (60a) shown in Fig. 3 (a) can be obtained. That is, since the reflection intensity of the red light is extremely small, the signal intensity of substantially the entire solar battery cell 1 is low, and the image becomes a dark image. In this case, when there is a pinhole or a defect such as foreign matter adhering to the anti-reflection film 3, the defective portion 70 (shown by white dots in FIGS. 3(a), 3(b), and 3(c)) The upper reflection intensity does not decrease, and thus the defective portion 70 appears as a region (bright spot) having a high signal intensity in the captured image 60a. When the defect inspection is performed using the captured image 60a shown in FIG. 3(a), Since the difference between the bright spot of the trap portion 70 and the signal intensity of the portion other than the defective portion 70 is extremely large, the defect inspection can be performed with high precision.

然而,如果因太陽能電池單元1的生產步驟上的各種因素而導致各個單元的抗反射膜3的膜厚d產生不均,則反射強度降低的特定波長λ也對應於膜厚d而變化。例如,在膜厚d=60nm的情形時,特定波長λ=480nm~504nm的波長域的藍色光的反射強度降低。該情形時,如果使用相同的紅色(約627nm)的照明光進行拍攝,則紅色光的反射強度不降低,因此如圖3(c)所示獲得其中明確地顯現出作為抗反射膜3的基底的基板2的結晶晶界的明亮的攝像圖像60(60c)。該攝像圖像60c中,缺陷部70的亮點在晶界像中難以辨認,信號強度的差表現不明確,從而難以識別缺陷部70。此外,在與紅色的波長極其接近的綠色的波長域成為特定波長λ的情形時(4nd=530nm左右),使用紅色光的攝像圖像成為圖3(b)所示的攝像圖像60a與攝像圖像60c的中間程度的信號強度的攝像圖像60(60b)。如上述般,因膜厚d的不均而導致特定波長λ變化,因此對於只是單一的紅色光的攝像圖像60,無法高精度地進行缺陷檢查。However, if the film thickness d of the anti-reflection film 3 of each unit is uneven due to various factors in the production steps of the solar cell 1, the specific wavelength λ at which the reflection intensity is lowered also changes in accordance with the film thickness d. For example, in the case where the film thickness d is 60 nm, the reflection intensity of the blue light in the wavelength range of the specific wavelength λ = 480 nm to 504 nm is lowered. In this case, if the same red (about 627 nm) illumination light is used for photographing, the reflection intensity of the red light is not lowered, so that the substrate as the anti-reflection film 3 is clearly exhibited as shown in FIG. 3(c). A bright captured image 60 (60c) of the crystal grain boundary of the substrate 2. In the captured image 60c, the bright spot of the defective portion 70 is difficult to recognize in the grain boundary image, and the difference in signal intensity is unclear, so that it is difficult to recognize the defective portion 70. Further, when the green wavelength region which is extremely close to the red wavelength is the specific wavelength λ (4 nd = 530 nm or so), the captured image using the red light becomes the captured image 60a and the image shown in FIG. 3(b). A captured image 60 (60b) of the signal intensity of the intermediate degree of the image 60c. As described above, since the specific wavelength λ changes due to the unevenness of the film thickness d, the defect inspection cannot be performed with high precision for the captured image 60 of only a single red light.

由此,第1實施方式中,控制部30針對多種(R、G、B)照明色的每一種均獲得太陽能電池單元1的攝像圖像60,並根據太陽能電池單元1對各顏色的照明光的反射強度或抗反射膜3的膜厚d,而從各種照明色的攝像圖像60中選擇用於檢查的圖像。 攝像圖像60的選擇方法從下述的第1選擇方法~第3選擇方法中採用適當的選擇方法即可。Thus, in the first embodiment, the control unit 30 obtains the captured image 60 of the solar battery cell 1 for each of a plurality of (R, G, B) illumination colors, and according to the illumination light of each color of the solar battery cell 1 The reflection intensity or the film thickness d of the anti-reflection film 3 is selected from the images of the various illumination colors of the captured image 60 for inspection. The method of selecting the captured image 60 may be performed by an appropriate selection method from the first to third selection methods described below.

第1選擇方法為如下方法,即基於反映反射強度的各種照明色的攝像圖像60的信號強度來選擇攝像圖像60。控制部30從各種照明色的3個(R、G、B)攝像圖像60中,選擇信號強度比較低的攝像圖像60。更具體而言,控制部30對3個攝像圖像60的信號強度的平均值或中值進行比較,且選擇平均值或中值最低的照明色的攝像圖像60。由此,如上所述般在特定波長λ=640nm~672nm(膜厚d=80nm)的情形的示例中,紅色光的攝像圖像成為圖3(a)的攝像圖像60a,綠色光的攝像圖像成為圖3(b)的攝像圖像60b,藍色光的攝像圖像成為如圖3(c)般的攝像圖像60c。信號強度的平均值(中值)最低的圖像成為紅色光的攝像圖像60,因此選擇適於缺陷檢查的紅色光的攝像圖像60(60a)。另外,如果為特定波長λ=480nm~504nm(膜厚d=60nm)的情形,則藍色光的攝像圖像是如圖3(a)的攝像圖像60a般拍攝,因此選擇藍色光的圖像作為信號強度的平均值(中值)最低的圖像。The first selection method is a method of selecting the captured image 60 based on the signal intensity of the captured image 60 of various illumination colors reflecting the reflection intensity. The control unit 30 selects the captured image 60 having a relatively low signal intensity from the three (R, G, B) captured images 60 of various illumination colors. More specifically, the control unit 30 compares the average value or the median value of the signal intensities of the three captured images 60, and selects the captured image 60 of the illumination color having the lowest average value or the median value. Thus, as described above, in the case of the specific wavelength λ=640 nm to 672 nm (film thickness d=80 nm), the captured image of the red light becomes the captured image 60a of FIG. 3(a), and the green light is imaged. The image becomes the captured image 60b of FIG. 3(b), and the captured image of the blue light becomes the captured image 60c as shown in FIG. 3(c). The image having the lowest average value (median value) of the signal intensity becomes the captured image 60 of the red light, and thus the captured image 60 (60a) of the red light suitable for the defect inspection is selected. In addition, in the case of a specific wavelength λ=480 nm to 504 nm (film thickness d=60 nm), the captured image of the blue light is imaged as the captured image 60a of FIG. 3(a), so the image of the blue light is selected. The image with the lowest average value (median value) of the signal strength.

第2選擇方法及第3選擇方法為如下方法,即基於抗反射膜3的膜厚d來選擇攝像圖像60。如上所述,如果使折射率n為固定,則使太陽能電池單元1的反射強度降低的特定波長λ取決於抗反射膜3的膜厚d。因此,如果可獲得膜厚d,則可決定特 定波長λ。而且,如果從3個攝像圖像60中選擇使用最接近特定波長λ的波長(照明色)的照明光的攝像圖像60,則可選擇出適於缺陷檢查的攝像圖像60a。The second selection method and the third selection method are methods in which the captured image 60 is selected based on the film thickness d of the anti-reflection film 3. As described above, if the refractive index n is fixed, the specific wavelength λ at which the reflection intensity of the solar battery cell 1 is lowered depends on the film thickness d of the anti-reflection film 3. Therefore, if the film thickness d can be obtained, it can be decided The fixed wavelength λ. Further, if the captured image 60 of the illumination light closest to the wavelength (illumination color) of the specific wavelength λ is selected from the three captured images 60, the captured image 60a suitable for the defect inspection can be selected.

第2選擇方法中,控制部30通過照明光波長及太陽能電池單元1的反射強度與理論曲線的擬合,而獲得抗反射膜3的膜厚d。反射強度是基於考慮到干涉條件的菲涅耳(Fresnel)的公式,並通過反射率=f(λ、θ、n、k、d、nsi、ksi)之類的各種變數的函數來表現。此處,λ、θ、n、k、d、nsi及ksi分別為照明光的波長、入射角、抗反射膜的折射率、抗反射膜的消光係數(extinction coefficient)、膜厚、矽基板的折射率及消光係數。根據抗反射膜3及基板2的物性,N、k、nsi、ksi分別為已知,只要設定膜厚d及入射角θ,則可獲得以波長為變數的反射率(反射強度)。如果針對各種膜厚d進行此設定,則可獲得圖4所示的各個膜厚d下的反射率(反射強度)-波長曲線Cf(d=d1、d2、d3…)。In the second selection method, the control unit 30 obtains the film thickness d of the anti-reflection film 3 by fitting the wavelength of the illumination light and the reflection intensity of the solar cell 1 to the theoretical curve. The reflection intensity is based on the Fresnel formula considering the interference condition and is expressed by a function of various variables such as reflectance = f (λ, θ, n, k, d, nsi, ksi). Here, λ, θ, n, k, d, nsi, and ksi are the wavelength of the illumination light, the incident angle, the refractive index of the antireflection film, the extinction coefficient of the antireflection film, the film thickness, and the ruthenium substrate. Refractive index and extinction coefficient. N, k, nsi, and ksi are known from the physical properties of the antireflection film 3 and the substrate 2, and the reflectance (reflection intensity) with a variable wavelength can be obtained by setting the film thickness d and the incident angle θ. When this setting is made for each film thickness d, the reflectance (reflection intensity)-wavelength curve Cf (d = d1, d2, d3, ...) at each film thickness d shown in Fig. 4 can be obtained.

控制部30根據3種顏色的攝像圖像60,將各波長下的反射強度(即攝像圖像60的信號強度)繪圖(plot)於圖4上,並進行連接所得的3點的近似曲線Ac與各膜厚d下的反射率-波長曲線Cf的曲線擬合(curve fitting)。其結果,例如通過最小平方法,可決定近似曲線Ac最為一致的反射率-波長曲線Cf的膜厚作為抗反射膜3的膜厚d。此外,在控制部30的儲存部31中預先設定膜厚範圍與照明色的對應關係(例如,如果為d=70nm~90nm 則進行紅色照明,如果為60nm~65nm則進行藍色照明,如果為65nm~70nm則進行綠色照明等)。如果獲得膜厚d,則可基於預先設定的膜厚範圍與照明色的對應關係,而選擇與所獲得的膜厚d所屬的膜厚範圍對應的照明色的攝像圖像60。The control unit 30 plots the reflection intensity at each wavelength (that is, the signal intensity of the captured image 60) on the captured image 60 of the three colors, and draws an approximate curve of three points obtained by the connection. Curve fitting with the reflectance-wavelength curve Cf at each film thickness d. As a result, for example, the film thickness of the reflectance-wavelength curve Cf in which the approximate curve Ac is most uniform can be determined as the film thickness d of the anti-reflection film 3 by the least square method. Further, the correspondence relationship between the film thickness range and the illumination color is set in advance in the storage unit 31 of the control unit 30 (for example, if d=70 nm to 90 nm) Red illumination is performed, and if it is 60 nm to 65 nm, blue illumination is performed, and if it is 65 nm to 70 nm, green illumination is performed. When the film thickness d is obtained, the image pickup image 60 of the illumination color corresponding to the film thickness range to which the obtained film thickness d belongs can be selected based on the correspondence relationship between the film thickness range set in advance and the illumination color.

第3選擇方法中,控制部30使用將各種照明色的反射強度與抗反射膜3的膜厚d建立關聯的基準資料(標準曲線(standard curve))來獲得抗反射膜3的膜厚d。在與第2選擇方法相同的理論計算中,通過使波長λ為固定且使膜厚d採取變數,可計算出圖5所示的各種照明色的波長λ(627nm(紅色)、530nm(綠色)、及470nm(藍色))下的反射率(反射強度)-膜厚曲線Cs(R、G、B)。如果將3種顏色的攝像圖像60的信號強度適用作各個反射率-膜厚曲線Cs的對應的反射率的值,則可獲得膜厚d。或者,圖5中在約60nm~約100nm的範圍內藍色的反射率-膜厚曲線Cs(B)成直線狀,因此也可根據藍色光的攝像圖像60的信號強度來獲得對應的膜厚d。在獲得膜厚d之後,與上述第2選擇方法同樣地,控制部30基於預先設定於儲存部31中的膜厚範圍與照明色的對應關係來選擇攝像圖像60。In the third selection method, the control unit 30 obtains the film thickness d of the anti-reflection film 3 using reference data (standard curve) in which the reflection intensity of various illumination colors is correlated with the film thickness d of the anti-reflection film 3. In the same theoretical calculation as in the second selection method, by making the wavelength λ constant and taking the film thickness d into a variable, the wavelength λ (627 nm (red), 530 nm (green) of various illumination colors shown in FIG. 5 can be calculated. And reflectance (reflection intensity) at 470 nm (blue) - film thickness curve Cs (R, G, B). When the signal intensity of the captured image 60 of the three colors is applied as the value of the corresponding reflectance of each of the reflectance-film thickness curves Cs, the film thickness d can be obtained. Alternatively, in FIG. 5, the blue reflectance-film thickness curve Cs(B) is linear in the range of about 60 nm to about 100 nm, so that the corresponding film can be obtained from the signal intensity of the captured image 60 of the blue light. Thick d. After the film thickness d is obtained, the control unit 30 selects the captured image 60 based on the correspondence relationship between the film thickness range set in the storage unit 31 and the illumination color, similarly to the second selection method described above.

通過使用以上第1選擇方法~第3選擇方法中的任一方法,控制部30選擇用於檢查的圖像。由此,即便在膜厚d不均的情形時,通過選擇與該太陽能電池單元1上的抗反射膜3的膜厚d對應的攝像圖像60,可如圖3(a)般使用與缺陷部70的亮點的 信號強度差大的攝像圖像60a來實施檢查。The control unit 30 selects an image for inspection by using any of the above-described first to third selection methods. Thereby, even when the film thickness d is uneven, by selecting the captured image 60 corresponding to the film thickness d of the anti-reflection film 3 on the solar battery cell 1, the defect and the defect can be used as shown in Fig. 3(a). Highlights of department 70 The image is captured by the captured image 60a having a large difference in signal intensity.

其次,參照圖6(a)、圖6(b)對使用所選擇的攝像圖像60(60a)的缺陷檢查的一例進行說明。Next, an example of defect inspection using the selected captured image 60 (60a) will be described with reference to FIGS. 6(a) and 6(b).

圖6(a)所示的攝像圖像60a中,設橫向為X軸,且設縱向為Y軸,將Y座標Ya上的X軸方向的信號強度分佈示於圖6(b)的實線。另外,圖6(a)中一併圖示有太陽能電池單元1的Ya座標的截面圖,且圖示抗反射膜3的針孔作為缺陷部70的示例。如圖6(b)所示,在存在缺陷部70的情形時,在其X座標Xa上形成有信號強度的大峰值(peak)。另一方面,在缺陷部70以外的區域中,雖然信號強度有輕微變動,但整體上成為大致固定的低信號強度。因此,設定考慮到信號強度的輕微變動量的判定閾值Th,控制部30將位置(Xa)判定為缺陷部70,該位置(Xa)相對於攝像圖像60(60a)整體的信號強度的平均值(或中值)Ia而存在比判定閾值Th大的信號強度的峰值。In the captured image 60a shown in Fig. 6(a), the horizontal direction is the X-axis and the vertical direction is the Y-axis, and the signal intensity distribution in the X-axis direction on the Y coordinate Ya is shown in the solid line of Fig. 6(b). . In addition, FIG. 6(a) is a cross-sectional view showing the Ya coordinate of the solar battery cell 1, and shows a pinhole of the anti-reflection film 3 as an example of the defective portion 70. As shown in FIG. 6(b), in the case where the defective portion 70 is present, a large peak of signal intensity is formed on the X coordinate Xa. On the other hand, in the region other than the defective portion 70, although the signal intensity slightly changes, the overall low signal intensity is substantially constant. Therefore, the control unit 30 determines the position (Xa) as the defect portion 70, and the average of the signal intensity of the position (Xa) with respect to the entire captured image 60 (60a), in consideration of the determination threshold value Th in consideration of the slight fluctuation amount of the signal intensity. The value (or the median) Ia has a peak of the signal strength larger than the determination threshold Th.

通過遍及Y座標整體進行該缺陷部70的檢測,而對太陽能電池單元1的整體進行表面缺陷檢查。缺陷檢查中,不僅獲得攝像圖像60(60a)中的缺陷部70的個數,還根據信號強度比判定閾值Th大的圖元區域的集合而獲得各個缺陷部70的大小(面積)等。The surface defect inspection is performed on the entire solar battery cell 1 by detecting the defective portion 70 throughout the Y coordinate. In the defect inspection, not only the number of defective portions 70 in the captured image 60 (60a) but also the size (area) of each defective portion 70 is obtained based on the set of the primitive regions whose signal intensity is larger than the determination threshold Th.

另外,第1實施方式中,判定閾值Th是根據所選擇的攝像圖像60的照明色而單獨設定。即,根據照明色的不同,也存在 信號強度易於變高且偏差比較大的情形(參照圖6(b)的虛線)。因此,考慮各種照明色的信號強度或偏差的大小,來設定與照明色對應的適當的判定閾值Th。此外,也可針對各種照明色而變更缺陷檢查處理的運算法則(algorithm)自身。Further, in the first embodiment, the determination threshold value Th is individually set in accordance with the illumination color of the selected captured image 60. That is, depending on the lighting color, there are also A case where the signal intensity tends to become high and the deviation is relatively large (refer to the broken line of FIG. 6(b)). Therefore, an appropriate determination threshold Th corresponding to the illumination color is set in consideration of the signal intensity or the magnitude of the deviation of the various illumination colors. Further, the algorithm itself of the defect inspection process may be changed for various illumination colors.

其次,參照圖1、圖6(a)、圖6(b)及圖7對第1實施方式的外觀檢查裝置100的檢查時的控制部30的控制處理進行說明。Next, the control process of the control unit 30 at the time of inspection of the visual inspection device 100 according to the first embodiment will be described with reference to FIGS. 1 , 6 ( a ), 6 ( b ), and 7 .

首先,步驟(step)S1中,通過搬送機110(參照圖1),從生產線的上游步驟搬入作為檢查物件的太陽能電池單元1。當接收到來自搬送機110的太陽能電池單元1已配置在規定的檢查位置上的情況的通信時,控制部30開始檢查處理動作。First, in step S1, the solar battery unit 1 as the inspection object is carried in from the upstream step of the production line by the conveyor 110 (see FIG. 1). When receiving the communication in the case where the solar battery unit 1 from the conveyor 110 is placed at a predetermined inspection position, the control unit 30 starts the inspection processing operation.

步驟S2中,獲得使用紅色(R)的照明光的攝像圖像。即,控制部30使照明部10中的紅色(R)光源11a打開(on),並且通過攝像部20對太陽能電池單元1進行拍攝。在執行拍攝後,將紅色(R)光源11a關閉(off)。In step S2, a captured image using illumination light of red (R) is obtained. That is, the control unit 30 turns on the red (R) light source 11a in the illumination unit 10, and images the solar battery unit 1 by the imaging unit 20. After the shooting is performed, the red (R) light source 11a is turned off.

同樣地,步驟S3中,獲得使用綠色(G)的照明光的攝像圖像。控制部30依序執行綠色(G)光源11b的打開、拍攝、及綠色(G)光源11b的關閉。繼而,步驟S4中,獲得使用藍色(B)的照明光的攝像圖像。控制部30依序執行藍色(B)光源11c的打開、拍攝、及藍色(B)光源11c的關閉。通過該步驟S2~步驟S4,獲得分別使用3種顏色的照明光的3個攝像圖像60。 另外,各顏色的攝像圖像60的拍攝順序(步驟S2~S4的順序)為任意。Similarly, in step S3, a captured image using illumination light of green (G) is obtained. The control unit 30 sequentially performs opening of the green (G) light source 11b, imaging, and closing of the green (G) light source 11b. Then, in step S4, a captured image using illumination light of blue (B) is obtained. The control unit 30 sequentially performs opening of the blue (B) light source 11c, imaging, and closing of the blue (B) light source 11c. Through the steps S2 to S4, three captured images 60 each using illumination light of three colors are obtained. In addition, the order of imaging of the captured image 60 of each color (the order of steps S2 to S4) is arbitrary.

步驟S5中,控制部30使用上述第1選擇方法~第3選擇方法中的任一方法,從紅色(R)、綠色(G)及藍色(B)的攝像圖像60中選擇用於檢查的攝像圖像60(60a)。In step S5, the control unit 30 selects from the captured images 60 of red (R), green (G), and blue (B) for inspection using any of the first to third selection methods described above. Camera image 60 (60a).

步驟S6中,控制部30從儲存部31中讀出並選擇與所選擇的照明色對應的判定閾值Th(在檢查運算法則也根據照明色而變更的情形時為判定閾值Th及檢查運算法則)。In step S6, the control unit 30 reads out and selects the determination threshold value Th corresponding to the selected illumination color from the storage unit 31 (the determination threshold value Th and the inspection algorithm when the inspection algorithm is also changed according to the illumination color) .

然後,步驟S7中,控制部30遍及攝像圖像60(60a)的整體實施圖6(a)、圖6(b)所示的缺陷檢查處理。由此控制部30獲得檢測出的缺陷部70的個數、各個缺陷部70的大小(面積)等。Then, in step S7, the control unit 30 performs the defect inspection processing shown in FIGS. 6(a) and 6(b) over the entire captured image 60 (60a). Thereby, the control unit 30 obtains the number of detected defective portions 70, the size (area) of each defective portion 70, and the like.

其次,步驟S8中,判斷檢查結果是否符合用以判別合格品或不合格品的規定的判定條件。Next, in step S8, it is judged whether or not the inspection result meets the predetermined determination condition for discriminating the defective product or the defective product.

判定中也可使用1個或多個判定條件。作為判定條件例如設定有如下等,即“判斷缺陷部70的個數是否為設定的閾值(N1個)以上,在為N1個以上時判定為不合格”,“判斷缺陷部70的總面積是否為太陽能電池單元1的整體的N2%以上,在為N2%以上時判定為不合格”,“針對各個缺陷部70,在面積P1(例如1mm2)以上的缺陷部70為N3個(例如10個)以上的情形時,或面積P2(例如5mm2)以上的大型缺陷部70為N4個(例如1 個)以上的情形時,判定為不合格”。控制部30將以上的判定條件的1個或多個組合使用來進行合格與否的判定。One or more determination conditions may also be used in the determination. For example, it is determined whether or not the number of defective portions 70 is equal to or greater than a set threshold value (N1), and is determined to be unqualified when N1 or more, and "determine whether or not the total area of the defective portion 70 is determined. N2% or more of the entire solar battery cell 1 is determined to be unacceptable when it is N2% or more, and "N3 (for example, 10) of defective portions 70 having an area P1 (for example, 1 mm2) or more for each defective portion 70 In the above case, the large defective portion 70 having an area P2 (for example, 5 mm 2 ) or more is N 4 (for example, 1) In the case of the above, it is determined that the test is unsatisfactory. The control unit 30 uses one or more of the above determination conditions in combination to determine whether or not the pass is acceptable.

控制部30在判定的結果為符合判定條件(判定為不合格的條件)的情形時,進入步驟S9,判定作為檢查物件的太陽能電池單元1不合格。此外,控制部30在判定的結果為不符合判定條件(判定為不合格的條件)的情形時,進入步驟S10,判定作為檢查物件的太陽能電池單元1為合格品。When the result of the determination is that the determination condition is satisfied (the condition that is determined to be unsatisfactory), the control unit 30 proceeds to step S9 and determines that the solar battery cell 1 as the inspection object is defective. When the result of the determination is that the determination condition is not satisfied (the condition that the determination is unsatisfactory), the control unit 30 proceeds to step S10, and determines that the solar battery cell 1 as the inspection object is a good product.

其後,進入步驟S11,控制部30判斷預定檢查(預定生產)的所有單元的檢查是否已結束,在所有單元的檢查未結束的情形時,返回步驟S1,執行下一太陽能電池單元1的檢查。在控制部30判定為所有單元的檢查已結束的情形時,結束檢查。Thereafter, the process proceeds to step S11, and the control unit 30 determines whether or not the inspection of all the units of the predetermined inspection (predetermined production) has ended. When the inspection of all the units has not ended, the processing returns to step S1 to perform the inspection of the next solar battery unit 1. . When the control unit 30 determines that the inspection of all the units has been completed, the inspection is ended.

第1實施方式中,如上所述通過設置:照明部10,構成為能以具有互不相同的波長區域的3種顏色的照明色(R、G、B)照射照明光;以及控制部30,針對各種照明色而獲得太陽能電池單元1的攝像圖像60,並且根據太陽能電池單元1對各種照明色的照明光的反射強度或抗反射膜3的膜厚d,而從各種照明色的攝像圖像60中選擇用於檢查的圖像,並基於所選擇的攝像圖像60(60a)來對太陽能電池單元1進行檢查,由此即便在抗反射膜3的膜厚d不均的情形時,也可從使用波長區域不同的3種顏色的照明光拍攝的攝像圖像60中,選擇與太陽能電池單元1的反射強度或抗反射膜3的膜厚d對應的波長區域(照明色)的照明光的 攝像圖像60a。由此,可選擇使用能高精度地檢測缺陷部70的照明色(接近特定波長λ的波長的照明色)的照明光拍攝的攝像圖像60a來進行外觀檢查,因此即便在抗反射膜3的膜厚d不均的情形時,也可高精度地進行缺陷檢測。In the first embodiment, as described above, the illumination unit 10 is provided so that the illumination light (R, G, B) of three colors having mutually different wavelength regions can be irradiated; and the control unit 30 can be configured. The captured image 60 of the solar battery cell 1 is obtained for various illumination colors, and an image from various illumination colors is obtained according to the reflection intensity of the illumination light of the various illumination colors of the solar battery cell 1 or the film thickness d of the anti-reflection film 3. The image for inspection is selected in 60, and the solar battery cell 1 is inspected based on the selected captured image 60 (60a), thereby even when the film thickness d of the anti-reflection film 3 is uneven. It is also possible to select illumination of a wavelength region (illumination color) corresponding to the reflection intensity of the solar battery cell 1 or the film thickness d of the anti-reflection film 3 from the captured image 60 captured using illumination light of three colors having different wavelength regions. Light The image 60a is captured. Therefore, it is possible to select an image of the image captured by the illumination light that can accurately detect the illumination color of the defect portion 70 (the illumination color of the wavelength close to the specific wavelength λ), and perform the visual inspection. Therefore, even in the anti-reflection film 3 When the film thickness d is uneven, the defect detection can be performed with high precision.

第1實施方式中,如上所述以如下方式構成控制部30,即從各種照明色的3個攝像圖像60中,基於反映反射強度的攝像圖像60的信號強度來選擇攝像圖像60a,或基於抗反射膜3的膜厚d來選擇攝像圖像60a。由此,因膜厚d的不均而引起太陽能電池單元1對每個波長的反射強度發生變化,結果,通過各顏色的照明光拍攝的攝像圖像60的信號強度(明暗)產生差異,由此可基於攝像圖像60的信號強度而容易地選擇能高精度地檢測缺陷部70的照明色的攝像圖像60a。此外,太陽能電池單元1的反射強度達到最小的特定波長λ,由具有規定的折射率n的抗反射膜3的膜厚d決定,因此可基於抗反射膜3的膜厚d而容易地選擇能高精度地檢測缺陷部70的照明色的攝像圖像60a。In the first embodiment, as described above, the control unit 30 is configured such that the captured image 60a is selected based on the signal intensity of the captured image 60 reflecting the reflection intensity from the three captured images 60 of the various illumination colors. The captured image 60a is selected based on the film thickness d of the anti-reflection film 3. Thereby, the reflection intensity of the solar battery cell 1 for each wavelength changes due to the unevenness of the film thickness d, and as a result, the signal intensity (shading) of the captured image 60 captured by the illumination light of each color is different. This makes it possible to easily select the captured image 60a capable of detecting the illumination color of the defective portion 70 with high precision based on the signal intensity of the captured image 60. Further, the specific wavelength λ at which the reflection intensity of the solar battery cell 1 is the smallest is determined by the film thickness d of the anti-reflection film 3 having the predetermined refractive index n, so that the film thickness d of the anti-reflection film 3 can be easily selected. The captured image 60a of the illumination color of the defective portion 70 is detected with high precision.

第1實施方式中,如上所述以如下方式構成控制部30,即,使用與所選擇的攝像圖像60的照明色對應的判定閾值Th,對形成於太陽能電池單元1上的抗反射膜3進行缺陷檢查。由此,攝像圖像60中的信號強度的不均、或作為缺陷部70顯現的亮點的信號強度的強弱、平均信號強度的等級等根據照明色而變化,由此可通過使用與照明色對應的判定閾值Th來高精度地進行缺 陷檢測。In the first embodiment, the control unit 30 is configured as described above, that is, the anti-reflection film 3 formed on the solar battery cell 1 is determined using the determination threshold Th corresponding to the illumination color of the selected captured image 60. Perform a defect check. Thereby, the unevenness of the signal intensity in the captured image 60, the intensity of the signal intensity of the bright spot appearing as the defective portion 70, the level of the average signal intensity, and the like are changed according to the illumination color, thereby being able to correspond to the illumination color by using The determination threshold Th is performed with high precision Trap detection.

第1實施方式中,以如下方式構成控制部30,即如在攝像圖像60的上述第1選擇方法中所說明般,對多個攝像圖像60的信號強度的平均值或中值進行比較,且選擇平均值或中值最低的照明色的攝像圖像60。如果以此方式構成,則無須算出抗反射膜3的膜厚d,僅對照明色不同的3個攝像圖像60的信號強度的平均值(或中值)進行比較便可容易地選擇適於缺陷檢測的攝像圖像60。In the first embodiment, the control unit 30 is configured such that the average or median value of the signal intensities of the plurality of captured images 60 is compared as described in the first selection method of the captured image 60. And select the captured image 60 of the illumination color having the lowest average value or the median value. According to this configuration, it is not necessary to calculate the film thickness d of the anti-reflection film 3, and it is easy to select an appropriate value by comparing only the average value (or median value) of the signal intensities of the three captured images 60 having different illumination colors. The captured image 60 of the defect detection.

第1實施方式中,以如下方式構成控制部30,即如在攝像圖像60的上述第2選擇方法中所說明般,通過與反射率-波長曲線Cf的擬合而獲得抗反射膜3的膜厚d,並選擇與包含所獲得的膜厚d的規定的膜厚範圍對應的照明色的攝像圖像60。如果以此方式構成,則可通過針對每個膜厚算出的反射率-波長曲線Cf與從各攝像圖像60獲得的信號強度的曲線(實測值)的擬合,而高精度地獲得抗反射膜3的膜厚d。In the first embodiment, the control unit 30 is configured such that the anti-reflection film 3 is obtained by fitting with the reflectance-wavelength curve Cf as described in the second selection method of the captured image 60. The film thickness d is selected, and an image of the illumination color 60 corresponding to the predetermined film thickness range including the obtained film thickness d is selected. According to this configuration, anti-reflection can be obtained with high precision by fitting the reflectance-wavelength curve Cf calculated for each film thickness with the curve (measured value) of the signal intensity obtained from each of the captured images 60. The film thickness d of the film 3.

第1實施方式中,以如下方式構成控制部30,即如攝像圖像60的上述第3選擇方法中所說明般,使用將各種照明色的反射強度與抗反射膜3的膜厚d建立關聯的反射率(反射強度)-膜厚曲線Cs,來獲得抗反射膜3的膜厚d,並選擇與包含所獲得的膜厚d的規定的膜厚範圍對應的照明色的攝像圖像60。如果以此方式構成,可通過預先創建各種照明色的反射率(反射強度)-膜 厚曲線Cs(R、G、B),而根據從各攝像圖像60獲得的信號強度的實測值容易地獲得抗反射膜3的膜厚d。In the first embodiment, the control unit 30 is configured to associate the reflection intensity of various illumination colors with the film thickness d of the anti-reflection film 3 as described in the third selection method of the captured image 60. The reflectance (reflection intensity)-film thickness curve Cs is obtained to obtain the film thickness d of the anti-reflection film 3, and the image of the image 60 of the illumination color corresponding to the predetermined film thickness range including the obtained film thickness d is selected. If constructed in this way, the reflectance (reflection intensity) of various illumination colors can be created in advance - the film The thick curve Cs (R, G, B), and the film thickness d of the anti-reflection film 3 is easily obtained from the measured values of the signal intensities obtained from the respective captured images 60.

第1實施方式中,如上所述,多種照明色包含紅色(R)、藍色(B)及綠色(G)。如上所述,對於折射率n=2.0左右的抗反射膜3而言,在膜厚d=80nm時,紅色光(R)的反射強度達到最小,在d=60nm左右時,藍色光(B)的反射強度變小,而在d=70nm前後時,綠色光(G)的反射強度變小。因此,通過照明色包含紅色、藍色及綠色,可根據實際上可能產生的膜厚不均的範圍而選擇適於缺陷部70的檢測的攝像圖像60。In the first embodiment, as described above, the plurality of illumination colors include red (R), blue (B), and green (G). As described above, with respect to the antireflection film 3 having a refractive index n of about 2.0, the reflection intensity of the red light (R) is minimized at a film thickness d = 80 nm, and blue light (B) is obtained at d = 60 nm or so. The reflection intensity becomes small, and the reflection intensity of the green light (G) becomes small at around d=70 nm. Therefore, by including the red, blue, and green colors in the illumination color, the captured image 60 suitable for the detection of the defective portion 70 can be selected in accordance with the range of film thickness unevenness that may actually occur.

第1實施方式中,如上所述,太陽能電池單元1包含多晶半導體,且抗反射膜3為氮化矽膜(SiN)。對於該多晶型太陽能電池單元1而言,在與反射強度達到最小的特定波長λ不同的照明色的攝像圖像60中,如圖3(c)般結晶晶界明確地顯現出來,缺陷部70淹沒於晶界像中而無法檢測。此外,對該多晶型太陽能電池單元1大多使用氮化矽膜(SiN)作為抗反射膜3,第1實施方式的外觀檢查裝置100,可較佳地用於形成有氮化矽膜(SiN)作為抗反射膜3的多晶型太陽能電池單元1的外觀檢查。In the first embodiment, as described above, the solar battery cell 1 includes a polycrystalline semiconductor, and the antireflection film 3 is a tantalum nitride film (SiN). In the polycrystalline solar cell 1 , in the captured image 60 of the illumination color different from the specific wavelength λ at which the reflection intensity is the smallest, the crystal grain boundary is clearly revealed as shown in FIG. 3( c ), and the defect portion is clearly formed. 70 is submerged in the grain boundary image and cannot be detected. Further, a tantalum nitride film (SiN) is often used as the antireflection film 3 for the polycrystalline solar cell 1, and the visual inspection device 100 of the first embodiment can be preferably used for forming a tantalum nitride film (SiN). The visual inspection of the polycrystalline solar cell 1 as the antireflection film 3.

(第2實施方式)(Second embodiment)

其次,參照圖1、圖6(a)、圖6(b)~圖9對本發明的第2實施方式的外觀檢查裝置200進行說明。第2實施方式中對以如下方式構成的示例進行說明,即除上述第1實施方式的構成以外, 還針對攝像圖像的每個部分圖像進行缺陷檢查。另外,第2實施方式中,裝置構成與上述第1實施方式的外觀檢查裝置100相同,因此省略說明。另外,外觀檢查裝置200為本發明的“檢查裝置”的一例。Next, an appearance inspection device 200 according to a second embodiment of the present invention will be described with reference to FIGS. 1 , 6( a ), and 6 ( b ) to 9 . In the second embodiment, an example configured as follows, in addition to the configuration of the first embodiment described above, A defect check is also performed for each partial image of the captured image. In the second embodiment, the device configuration is the same as that of the visual inspection device 100 according to the first embodiment described above, and thus the description thereof is omitted. In addition, the visual inspection device 200 is an example of the "inspection device" of the present invention.

如圖8所示,第2實施方式的外觀檢查裝置200(參照圖1)的控制部230(參照圖1),針對太陽能電池單元1的多個部位分別獲得各種照明色的部位圖像80。而且,控制部230構成為針對太陽能電池單元1的每個部位,選擇用於檢查的部位圖像80、並基於所選擇的部位圖像80進行檢查。As shown in FIG. 8, the control unit 230 (see FIG. 1) of the visual inspection device 200 (see FIG. 1) of the second embodiment obtains a part image 80 of various illumination colors for each of the plurality of locations of the solar battery cell 1. Further, the control unit 230 is configured to select a part image 80 for inspection for each part of the solar battery cell 1 and perform inspection based on the selected part image 80.

具體而言,控制部230將所獲得的攝像圖像60分割為多個部位圖像80,並針對每個部位圖像80單獨地選擇用於檢查的圖像。圖8的例中表示如下示例,即對於攝像圖像60(例示60c),獲得在X軸及Y軸的各方向上分割為4份(X1~X4及Y1~Y4)的合計16個行列狀的部位圖像80。由此,針對各個部位均獲得R、G、B的3種顏色的部位圖像80。Specifically, the control unit 230 divides the obtained captured image 60 into a plurality of part images 80, and individually selects an image for inspection for each part image 80. In the example of FIG. 8, an example is shown in which, for the captured image 60 (example 60c), a total of 16 determinants which are divided into four parts (X1 to X4 and Y1 to Y4) in the X-axis and the Y-axis are obtained. Part of the image 80. Thereby, the part image 80 of three colors of R, G, and B is obtained for each part.

部位圖像80的選擇方法與上述第1實施方式相同,控制部230採用第1選擇方法~第3選擇方法中的任一方法,針對每個部位來選擇用於檢查的部位圖像80。由此,即便例如在太陽能電池單元1的尺寸大,且每個部位上的抗反射膜3的膜厚d不均的情形時,也可針對每個部位而選擇適當的部位圖像80。The selection method of the part image 80 is the same as that of the first embodiment described above, and the control unit 230 selects the part image 80 for inspection for each part by any one of the first selection method to the third selection method. Thus, for example, even when the size of the solar battery cell 1 is large and the film thickness d of the anti-reflection film 3 at each portion is not uniform, an appropriate portion image 80 can be selected for each portion.

第2實施方式的外觀檢查裝置200的其他構成與上述第1 實施方式相同。Other configurations of the visual inspection device 200 according to the second embodiment and the first The implementation is the same.

其次,參照圖7~圖9,對第2實施方式的外觀檢查裝置200的檢查時的控制部230的控制處理進行說明。Next, the control process of the control unit 230 at the time of inspection of the visual inspection device 200 according to the second embodiment will be described with reference to FIG. 7 to FIG.

步驟S21~S24與圖7的步驟S1~S4相同。步驟S25中,控制部230將所獲得的3種顏色(R、G、B)的攝像圖像60分別分割為多個(圖8的例中為16個部位)部位圖像80。Steps S21 to S24 are the same as steps S1 to S4 of Fig. 7 . In step S25, the control unit 230 divides the obtained captured images 60 of the three colors (R, G, B) into a plurality of (16 parts in the example of FIG. 8) part images 80.

步驟S26中,控制部230選擇進行檢查的部位。例如,圖8中,從X1Y1的部位沿X方向(至X4Y1)進行檢查,並逐行(Y座標)依次實施該處理等,基於預先設定的順序,選擇進行檢查的部位(例如X1Y1)。In step S26, the control unit 230 selects the part where the inspection is performed. For example, in FIG. 8, the X1Y1 portion is inspected in the X direction (to X4Y1), and the process or the like is sequentially performed row by row (Y coordinate), and the portion to be inspected (for example, X1Y1) is selected based on a preset order.

步驟S27中,控制部230從紅色(R)、綠色(G)及藍色(B)的部位圖像80中,通過上述的選擇方法選擇用於檢查的部位圖像80。步驟S28中,控制部230從儲存部31中讀出並選擇與所選擇的照明色對應的判定閾值Th(及檢查運算法則)。In step S27, the control unit 230 selects the part image 80 for inspection from the part images 80 of red (R), green (G), and blue (B) by the above-described selection method. In step S28, the control unit 230 reads out and selects the determination threshold Th (and the inspection algorithm) corresponding to the selected illumination color from the storage unit 31.

然後,步驟S29中,控制部230對所選擇的部位圖像80實施圖6(a)、圖6(b)所示的缺陷檢查處理。其次,步驟S30中,判斷對所有(16個部位)檢查部位的缺陷檢查是否已結束,並在所有部位的缺陷檢查未結束的情形時,返回步驟S25,轉移至下一部位(例如X2Y1)的檢查。通過對所有部位重複步驟S25~步驟S30,來對太陽能電池單元1(攝像圖像60)的整體實施缺陷檢查。Then, in step S29, the control unit 230 performs the defect inspection processing shown in FIGS. 6(a) and 6(b) on the selected part image 80. Next, in step S30, it is judged whether or not the defect inspection of all (16 parts) inspection sites has been completed, and when the defect inspection of all the parts is not completed, the process returns to step S25 and shifts to the next portion (for example, X2Y1). an examination. The defect inspection of the entire solar battery cell 1 (imaging image 60) is performed by repeating steps S25 to S30 for all the portions.

當所有部位的缺陷檢查結束時,進入步驟S31,判斷檢查結果是否符合用以判別合格品或不合格品的規定的判定條件。至於判定處理,可使之與將針對各個部位(部位圖像80)的缺陷檢查的結果加以匯總來對攝像圖像60整體進行該處理時相同。步驟S31以下至步驟S34的處理,與圖7的步驟S8~步驟S11相同,因此省略說明。When the defect inspection of all the parts is completed, the process proceeds to step S31, and it is judged whether or not the inspection result meets the predetermined determination condition for discriminating the good or defective product. The determination processing can be performed in the same manner as the result of the defect inspection for each part (the part image 80), and the processing of the entire captured image 60 is the same. The processing from step S31 to step S34 is the same as step S8 to step S11 of Fig. 7, and therefore the description thereof is omitted.

第2實施方式中,如上所述以如下方式構成控制部230,即對太陽能電池單元1的多個部位(X1Y1~X4Y4)分別獲得各種照明色的部位圖像80,並針對太陽能電池單元1的每個部位選擇用於檢查的部位圖像80、並基於所選擇的部位圖像80進行檢查。由此,即便在太陽能電池單元1的每個部位上的抗反射膜3的膜厚d不均的情形時,也可針對每個部位而選擇適於缺陷檢測的照明色的攝像圖像(部位圖像80)來進行缺陷檢測,因此可精度更高地進行缺陷檢測。尤其,當太陽能電池單元1的尺寸變大時,每個部位上的抗反射膜3的膜厚d易於變得不均,因此第2實施方式的外觀檢查裝置200適於大型太陽能電池單元1的檢查。In the second embodiment, as described above, the control unit 230 is configured to obtain the part images 80 of various illumination colors for the plurality of parts (X1Y1 to X4Y4) of the solar battery cell 1 and to the solar battery cells 1 The part image 80 for inspection is selected for each part, and is checked based on the selected part image 80. Thereby, even when the film thickness d of the anti-reflection film 3 on each portion of the solar battery cell 1 is uneven, a captured image of the illumination color suitable for defect detection can be selected for each portion (portion) Image 80) performs defect detection, so defect detection can be performed with higher precision. In particular, when the size of the solar battery cell 1 is increased, the film thickness d of the anti-reflection film 3 at each portion is likely to be uneven, and therefore the visual inspection device 200 of the second embodiment is suitable for the large-sized solar battery cell 1. an examination.

第2實施方式的其他效果與上述第1實施方式相同。The other effects of the second embodiment are the same as those of the first embodiment described above.

另外,當認為此次揭示的實施方式在所有方面僅為例示而非限制性者。本發明的範圍不是通過上述實施方式的說明,且還包含與其範圍均等的意思及範圍內的所有變更。In addition, the embodiments disclosed herein are considered in all respects as illustrative and not restrictive. The scope of the present invention is not intended to be limited by the scope of

例如,上述第1實施方式及第2實施方式中,表示了將 本發明應用於設置在太陽能電池單元的生產線上且線上上進行檢查的檢查裝置的示例,但本發明並不限定於此。也可將本發明應用於獨立於生產線而設置且用以進行太陽能電池單元的抽樣檢查的檢查裝置。For example, in the first embodiment and the second embodiment described above, The present invention is applied to an example of an inspection apparatus provided on a production line of a solar battery cell and inspected on a line, but the present invention is not limited thereto. The present invention can also be applied to an inspection apparatus which is provided independently of the production line and is used for performing sampling inspection of the solar battery cells.

此外,上述第1實施方式及第2實施方式中,表示了設置有可照射紅(R)、綠(G)及藍(B)的3種照明色的照明光的照明部的示例,但本發明並不限定於此。本發明中,照明色數也可不為3種顏色。例如,也可為紅及藍的2種顏色。抗反射膜的膜厚的不均的範圍有限定,因此實際上只要至少具有紅及藍的2種顏色便可高精度地進行缺陷檢查。此外,照明色也可為4種顏色以上。該情形時,設為何種顏色(波長)的照明色將考慮到相對於設計值而可能產生的膜厚的不均,且在所能設想的不均範圍內可進行適當的缺陷檢測的照明色是較佳的。Further, in the first embodiment and the second embodiment, an example in which an illumination unit that can illuminate illumination light of three kinds of illumination colors of red (R), green (G), and blue (B) is provided is described. The invention is not limited to this. In the present invention, the number of illumination colors may not be three colors. For example, it can also be two colors of red and blue. Since the range of the unevenness of the film thickness of the antireflection film is limited, it is actually possible to perform defect inspection with high precision as long as it has at least two colors of red and blue. In addition, the illumination color can also be four or more colors. In this case, the illumination color of which color (wavelength) is set takes into consideration the unevenness of the film thickness which may occur with respect to the design value, and the illumination color which can perform appropriate defect detection within the range of unevenness which can be conceived It is better.

此外,上述第1實施方式及第2實施方式中,表示了在照明部設置有紅(R)、綠(G)及藍(B)的各顏色的光源11(11a~11c)的示例,但本發明並不限定於此。例如,也可構成為對包含白色發光二極體等的光源,使用與照明色對應的多個彩色濾光器(color filter)以使之能照射多種顏色的照明光。此外,作為光源,也可使用發光二極體以外的其他光源。In addition, in the first embodiment and the second embodiment, the light source 11 (11a to 11c) of each color of red (R), green (G), and blue (B) is provided in the illumination unit, but The present invention is not limited to this. For example, a plurality of color filters corresponding to the illumination color may be used for a light source including a white light-emitting diode or the like so as to be able to illuminate illumination light of a plurality of colors. Further, as the light source, a light source other than the light emitting diode may be used.

此外,上述第1實施方式及第2實施方式中,表示了將各顏色的光源11(11a~11c)在照明部的保持部以RGB的順序呈 圓周狀排列的示例,但例如也可使各光源為同心圓狀的3圈光源列,來單獨地設置紅色(R)光源11a的圈、綠色(G)光源11b的圈、及藍色(B)光源11c的圈。此外,上述第1實施方式及第2實施方式中表示了將光源呈圓周狀並排配置的示例,但也可呈四邊形的邊狀排列光源。該情形時,保持部的擴散反射板的形狀形成四角錐(pyramid)形狀,且在四角錐的上部的頂角部設置有用以向攝像部導光的開口部。Further, in the first embodiment and the second embodiment, it is shown that the light sources 11 (11a to 11c) of the respective colors are arranged in the RGB order in the holding portion of the illumination unit. Examples of the circumferential arrangement, but for example, each of the light sources may be a concentric circular three-circle light source row, and the ring of the red (R) light source 11a, the circle of the green (G) light source 11b, and the blue color (B) may be separately provided. a circle of the light source 11c. In the first embodiment and the second embodiment, the light sources are arranged side by side in a circumferential shape. However, the light sources may be arranged in a quadrangular shape. In this case, the shape of the diffusing reflection plate of the holding portion is formed in a pyramid shape, and an opening portion for guiding light to the imaging portion is provided at a vertex portion of the upper portion of the quadrangular pyramid.

此外,上述第1實施方式及第2實施方式中,表示了採用第1選擇方法~第3選擇方法中的任一方法來選擇用於檢查的攝像圖像的示例,但本發明並不限定於此。本發明中,也可使用與第1選擇方法~第3選擇方法不同的方法來選擇用於檢查的攝像圖像。例如,也可另行設置專用的膜厚計來獲得抗反射膜的膜厚,並基於膜厚計的測定結果來選擇攝像圖像。Further, in the first embodiment and the second embodiment described above, an example in which a captured image for inspection is selected by any one of the first selection method to the third selection method is shown, but the present invention is not limited thereto. this. In the present invention, a captured image for inspection may be selected using a method different from the first to third selection methods. For example, a dedicated film thickness gauge may be separately provided to obtain the film thickness of the antireflection film, and the captured image may be selected based on the measurement result of the film thickness meter.

此外,在如上述第1實施方式及第2實施方式般使用紅(R)、綠(G)及藍(B)的光源的情形時,此等3種顏色構成所謂的光的三原色,因此可根據RGB各顏色的攝像圖像的信號強度的比來獲得太陽能電池單元的表面的色調。如上所述,單元表面的色調是作為取決於抗反射膜的膜厚的特定波長λ的顏色的反射強度達到最小的結果來表現,由此可基於RGB各顏色的攝像圖像的信號強度的比來算出反射強度達到最小的特定波長λ及抗反射膜的膜厚。也可基於根據3種顏色的信號強度的比所獲得的特定 波長λ的值或抗反射膜的膜厚,來選擇攝像圖像。Further, when the light sources of red (R), green (G), and blue (B) are used as in the first embodiment and the second embodiment, the three colors constitute the three primary colors of the so-called light, and thus The hue of the surface of the solar cell unit is obtained from the ratio of the signal intensities of the captured images of the respective colors of RGB. As described above, the hue of the unit surface is expressed as a result of minimizing the reflection intensity of the color of the specific wavelength λ depending on the film thickness of the anti-reflection film, and thus can be based on the ratio of the signal intensities of the captured images of the respective colors of RGB. The specific wavelength λ at which the reflection intensity is minimized and the film thickness of the antireflection film are calculated. Can also be based on the specificity obtained from the ratio of the signal intensities of the three colors The captured image is selected by the value of the wavelength λ or the film thickness of the anti-reflection film.

此外,上述第2實施方式中,表示了將攝像圖像60分割為16個部位圖像80的示例,但本發明並不限定於此。本發明中,也可使部位圖像的分割數為16以外的分割數。部位(部位圖像)的個數,只要為根據太陽能電池單元的尺寸與每個部位的膜厚不均的程度而可獲得所需的檢查精度的部位(部位圖像)數即可。Further, in the second embodiment described above, an example in which the captured image 60 is divided into 16 partial images 80 is shown, but the present invention is not limited thereto. In the present invention, the number of divisions of the part image may be a division number other than 16. The number of parts (part images) may be a number of parts (part images) that can obtain a required inspection accuracy depending on the size of the solar cell and the thickness unevenness of each part.

此外,上述第2實施方式中,表示了對攝像圖像進行分割而獲得各個部位圖像的示例,但本發明並不限定於此。本發明中,也可利用攝像部對太陽能電池單元的每個部位進行拍攝。即,在太陽能電池單元的尺寸大的情形時,也可通過按照每個部位來對單元整體進行多次拍攝而獲得部位圖像。此外,例如也可將1個太陽能電池單元分割為4份來進行4次拍攝,進而將該等的攝像圖像分割為4份而獲得16個部位的部位圖像等。Further, in the second embodiment described above, an example in which the captured image is divided to obtain each part image is shown, but the present invention is not limited thereto. In the present invention, it is also possible to image each part of the solar battery cell by the imaging unit. That is, in the case where the size of the solar battery cell is large, the part image can be obtained by performing the imaging of the entire unit a plurality of times for each part. Further, for example, one solar battery unit may be divided into four to perform four shots, and the captured image may be divided into four parts to obtain a partial image of 16 parts.

此外,上述的具體數值(太陽能電池單元的尺寸、膜厚、各顏色的光源的中心波長等)僅為一例,本發明並不限定於此。太陽能電池單元的尺寸、防反射膜的膜厚或光源的中心頻率也可為與上述的具體值不同的值。Further, the specific numerical values described above (the size of the solar cell, the film thickness, the center wavelength of the light source of each color, and the like) are merely examples, and the present invention is not limited thereto. The size of the solar cell, the film thickness of the antireflection film, or the center frequency of the light source may be different values from the specific values described above.

1‧‧‧太陽能電池單元1‧‧‧Solar battery unit

2‧‧‧半導體基板(多晶半導體)2‧‧‧Semiconductor substrate (polycrystalline semiconductor)

3‧‧‧抗反射膜3‧‧‧Anti-reflective film

10‧‧‧照明部10‧‧‧Lighting Department

11‧‧‧光源11‧‧‧Light source

12‧‧‧保持部12‧‧‧ Keeping Department

13‧‧‧開口部13‧‧‧ openings

20‧‧‧攝像部20‧‧‧Photography Department

21‧‧‧透鏡21‧‧‧ lens

30、230‧‧‧控制部30, 230‧‧‧Control Department

31‧‧‧儲存部31‧‧‧ Storage Department

40‧‧‧框體40‧‧‧ frame

70‧‧‧缺陷部70‧‧‧Defects

100、200‧‧‧外觀檢查裝置(檢查裝置)100, 200‧‧‧ visual inspection device (inspection device)

110‧‧‧搬送機110‧‧‧Transporter

Claims (11)

一種太陽能電池單元的檢查裝置,其是形成有抗反射膜的太陽能電池單元的檢查裝置,其特徵在於包括:照明部,構成為能以具有互不相同的波長區域的多種照明色來照射照明光;攝像部,使用所述照明光拍攝所述太陽能電池單元;以及控制部,針對所述多種照明色的每一種而獲得所述太陽能電池單元的攝像圖像,並且根據所述太陽能電池單元對各種所述照明色的所述照明光的反射強度或所述抗反射膜的膜厚,而從各種所述照明色的所述攝像圖像中選擇用於檢查的圖像,並基於所選擇的所述攝像圖像而對所述太陽能電池單元進行檢查。 An inspection device for a solar battery cell, which is an inspection device for a solar battery cell formed with an anti-reflection film, comprising: an illumination portion configured to illuminate illumination light with a plurality of illumination colors having mutually different wavelength regions An imaging unit that photographs the solar battery unit using the illumination light; and a control unit that obtains a captured image of the solar battery unit for each of the plurality of illumination colors, and according to the solar battery unit a reflection intensity of the illumination light of the illumination color or a film thickness of the anti-reflection film, and an image for inspection is selected from the captured images of the various illumination colors, and based on the selected The solar battery cell is inspected by taking a captured image. 如申請專利範圍第1項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為從各種所述照明色的多個所述攝像圖像中,基於反映所述反射強度的各種所述照明色的所述攝像圖像的信號強度來選擇所述攝像圖像,或基於所述抗反射膜的膜厚來選擇所述攝像圖像。 The inspection device for a solar battery cell according to claim 1, wherein the control unit is configured to reflect various types of the reflected light from a plurality of the captured images of the illumination colors. The captured image is selected by the signal intensity of the captured image of the illumination color, or the captured image is selected based on the film thickness of the anti-reflection film. 如申請專利範圍第2項所述的太陽能電池單元的檢查裝置,其中所述多種照明色至少包含紅色及藍色。 The inspection apparatus for a solar battery unit according to claim 2, wherein the plurality of illumination colors include at least red and blue. 如申請專利範圍第3項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為從各種所述照明色的多個所述攝像圖像中選擇信號強度相對較低的所述攝像圖像,或選擇與所述抗反 射膜膜厚對應的所述照明色的所述攝像圖像。 The inspection device for a solar battery unit according to claim 3, wherein the control unit is configured to select the image map having a relatively low signal intensity from a plurality of the plurality of captured images of the illumination colors. Like, or choose to react with the anti-anti The captured image of the illumination color corresponding to the film thickness. 如申請專利範圍第1項至第4項中任一項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為使用與所選擇的所述攝像圖像的所述照明色對應的判定閾值,對形成於所述太陽能電池單元上的所述抗反射膜進行缺陷檢查。 The inspection device for a solar battery cell according to any one of the first to fourth aspect, wherein the control unit is configured to use a determination corresponding to the illumination color of the selected captured image. A threshold value is used to perform defect inspection on the anti-reflection film formed on the solar cell unit. 如申請專利範圍第1項至第4項中任一項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為對所述太陽能電池單元的多個部位分別獲得各種所述照明色的部位圖像,且針對所述太陽能電池單元的每個所述部位而選擇用於檢查的所述部位圖像、並基於所選擇的所述部位圖像進行檢查。 The inspection device for a solar battery cell according to any one of claims 1 to 4, wherein the control unit is configured to obtain various illumination colors for each of a plurality of locations of the solar battery cell. a part image, and the part image for inspection is selected for each of the parts of the solar cell, and is inspected based on the selected part image. 如申請專利範圍第4項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為對多個所述攝像圖像的信號強度的平均值或中值進行比較,並選擇平均值或中值最低的所述照明色的所述攝像圖像。 The inspection device for a solar battery unit according to claim 4, wherein the control unit is configured to compare an average value or a median value of signal intensities of the plurality of captured images, and select an average value or a medium value The captured image of the illumination color having the lowest value. 如申請專利範圍第4項所述的太陽能電池單元的檢查裝置,其中所述控制部構成為通過所述照明光波長及所述太陽能電池單元的反射強度與理論曲線的擬合,而獲得與各種所述照明色的所述攝像圖像的信號強度對應的所述抗反射膜的膜厚,並選擇與包含所獲得的所述抗反射膜的膜厚的規定的膜厚範圍對應的所述照明色的所述攝像圖像。 The inspection device for a solar battery unit according to claim 4, wherein the control unit is configured to obtain various types by fitting the wavelength of the illumination light and the reflection intensity of the solar battery cell to a theoretical curve. a thickness of the anti-reflection film corresponding to a signal intensity of the image of the illumination color, and selecting the illumination corresponding to a predetermined film thickness range including a film thickness of the obtained anti-reflection film The captured image of the color. 如申請專利範圍第4項所述的太陽能電池單元的檢查裝 置,其中所述控制部構成為使用將各種所述照明色的所述反射強度與所述抗反射膜的膜厚建立關聯的基準資料,獲得與所述攝像圖像的信號強度對應的所述抗反射膜的膜厚,並選擇與包含所獲得的所述抗反射膜的膜厚的規定的膜厚範圍對應的所述照明色的所述攝像圖像。 The inspection device for the solar cell unit as described in claim 4 The control unit is configured to obtain the reference material corresponding to the signal intensity of the captured image by using reference data that correlates the reflection intensity of each of the illumination colors with the film thickness of the anti-reflection film. The film thickness of the antireflection film is selected from the image of the illumination color corresponding to a predetermined film thickness range including the obtained film thickness of the antireflection film. 如申請專利範圍第1項至第4項中任一項所述的太陽能電池單元的檢查裝置,其中所述多種照明色包含紅色、藍色及綠色。 The inspection device for a solar cell unit according to any one of the preceding claims, wherein the plurality of illumination colors comprise red, blue, and green. 如申請專利範圍第1項至第4項中任一項所述的太陽能電池單元的檢查裝置,其中所述太陽能電池單元包含多晶半導體,且所述抗反射膜為氮化矽膜。 The inspection device for a solar battery cell according to any one of the preceding claims, wherein the solar battery cell comprises a polycrystalline semiconductor, and the antireflection film is a tantalum nitride film.
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