TWI479585B - Vapor phase growth apparatus and vapor phase growth method - Google Patents

Vapor phase growth apparatus and vapor phase growth method Download PDF

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TWI479585B
TWI479585B TW097117575A TW97117575A TWI479585B TW I479585 B TWI479585 B TW I479585B TW 097117575 A TW097117575 A TW 097117575A TW 97117575 A TW97117575 A TW 97117575A TW I479585 B TWI479585 B TW I479585B
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wafer
gas
recorded
holding member
phase growth
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TW097117575A
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TW200905776A (en
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Hideki Ito
Hironobu Hirata
Shinichi Mitani
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Nuflare Technology Inc
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/46Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
    • C23C16/463Cooling of the substrate
    • C23C16/466Cooling of the substrate using thermal contact gas
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B25/00Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
    • C30B25/02Epitaxial-layer growth
    • C30B25/14Feed and outlet means for the gases; Modifying the flow of the reactive gases

Description

氣相成長裝置及氣相成長方法Vapor phase growth device and vapor phase growth method

本發明係有關於氣相成長裝置及氣相成長方法,尤其是有關於,在半導體基板的氣相成長層的堆積時,容易達到高產率化的氣相成長裝置及氣相成長方法。The present invention relates to a vapor phase growth apparatus and a vapor phase growth method, and more particularly to a vapor phase growth apparatus and a vapor phase growth method which are easy to achieve high productivity when depositing a vapor phase growth layer of a semiconductor substrate.

形成有例如超高速雙極元件、超高速CMOS元件、功率MOS電晶體等的半導體元件的製造中,雜質濃度、膜厚、結晶缺陷等有受到控制之單晶層的磊晶成長技術,係在器件性能的提升上是不可或缺的。In the manufacture of a semiconductor element in which, for example, an ultrahigh-speed bipolar element, an ultra-high-speed CMOS element, a power MOS transistor, or the like is formed, an epitaxial growth technique of a controlled single crystal layer such as an impurity concentration, a film thickness, or a crystal defect is attached. Improvements in device performance are indispensable.

在矽晶圓、化合物半導體晶圓等半導體基板的表面上,促使單晶薄膜成長,以作為半導體元件之基板使用的磊晶晶圓,在製造其的磊晶成長裝置中,存在有一種可一次處理多數片晶圓的批次處理式、和一次處理一片晶圓的葉片式。此處,批次處理式的磊晶成長裝置,係由於可一次處理多數片晶圓,因此產率較高且可降低磊晶晶圓的製造成本。此外,葉片式的磊晶成長裝置,係較容易支援晶圓的大口徑化,磊晶成長層的膜厚等之均勻性較佳。An epitaxial wafer used as a substrate for a semiconductor element on a surface of a semiconductor substrate such as a germanium wafer or a compound semiconductor wafer to promote the growth of a single crystal thin film, and one of the epitaxial growth devices for manufacturing the same Handle processing of a large number of wafers, and blade type processing of one wafer at a time. Here, the batch processing type epitaxial growth apparatus is capable of processing a plurality of wafers at a time, so that the yield is high and the manufacturing cost of the epitaxial wafer can be reduced. Further, in the blade type epitaxial growth apparatus, it is easier to support the large diameter of the wafer, and the uniformity of the thickness of the epitaxial growth layer is preferable.

近年來,隨著採用矽晶圓的半導體元件的高集縮化、高性能化、多機能化等,矽磊晶晶圓的用途也越來越廣泛。例如,搭載有由CMOS元件所構成之記憶體電路的半導體元件的製造上,記憶體容量已達到例如Gigabit等級。能確保其製造良率同時結晶性優於量產品晶圓的具有膜厚 例如10 μm程度的矽磊晶層的磊晶晶圓,係經常被使用。又,元件容易量產品晶圓且容易製作超高速CMOS元件,例如具有矽鍺合金層的所謂扭曲矽磊晶層的實用化,正被期待。或者,在功率MOS電晶體這類具有高耐壓元件的半導體元件上,係採用了具有例如膜厚50~100 μm程度且高電阻率之矽磊晶層的磊晶晶圓。In recent years, with the high concentration, high performance, and multi-functionality of semiconductor devices using germanium wafers, the use of germanium epitaxial wafers has become more widespread. For example, in the manufacture of a semiconductor device on which a memory circuit composed of a CMOS element is mounted, the memory capacity has reached, for example, a Gigabit level. A film thickness that ensures its manufacturing yield while crystallinity is superior to that of a product wafer For example, an epitaxial wafer of a germanium epitaxial layer of about 10 μm is often used. Further, it is expected that the component is easy to mass-produce a product wafer and it is easy to produce an ultra-high-speed CMOS device, for example, a so-called twisted germanium epitaxial layer having a tantalum alloy layer. Alternatively, on a semiconductor element having a high withstand voltage element such as a power MOS transistor, an epitaxial wafer having, for example, a germanium epitaxial layer having a film thickness of about 50 to 100 μm and a high resistivity is used.

在此其中,隨著晶圓的例如300mm這類的大口徑化,因而產生需要使磊晶成長層的膜厚,在整個晶圓表面都很均勻且被高精度地控制,葉片式磊晶成長裝置的重要性也越來越高。可是,如上述,葉片式磊晶成長裝置,由於無法批次處理晶圓,所以一般而言,其產率是低於批次處理式的磊晶成長裝置。又,難以降低磊晶晶圓的製造成本。此外,目前為止,在葉片式磊晶成長裝置中,使磊晶成長速度高速化之各種構造的磊晶成長裝置,已有揭露(例如日本特開平11-67675號公報)。Here, as the wafer is, for example, 300 mm Such a large diameter has a tendency to make the thickness of the epitaxial growth layer uniform and uniform over the entire wafer surface, and the importance of the blade type epitaxial growth apparatus is also increasing. However, as described above, since the blade type epitaxial growth apparatus cannot process the wafer in batches, the yield is generally lower than that of the batch processing type epitaxial growth apparatus. Moreover, it is difficult to reduce the manufacturing cost of the epitaxial wafer. In addition, in the blade type epitaxial growth apparatus, an epitaxial growth apparatus having various structures for increasing the rate of epitaxial growth has been disclosed (for example, Japanese Laid-Open Patent Publication No. Hei 11-67675).

上記日本特開平11-67675號公報中所揭露的葉片式磊晶成長裝置,係例如可將矽磊晶層的成長速度提高到10 μm/min左右。在該矽磊晶層的成長中,晶圓的溫度必須要達到1000~1200℃的高溫。因此,為了提高磊晶晶圓製造時的產率,縮短晶圓從室溫到上記成長溫度之間的升溫/降溫之處理時間,是極為重要的。而且,由於磊晶層係為單晶層,因此防止其結晶缺陷的發生,是必要的。In the blade type epitaxial growth apparatus disclosed in Japanese Laid-Open Patent Publication No. Hei 11-67675, for example, the growth rate of the tantalum epitaxial layer can be increased to about 10 μm/min. In the growth of the germanium epitaxial layer, the temperature of the wafer must reach a high temperature of 1000 to 1200 °C. Therefore, in order to improve the yield during the manufacture of epitaxial wafers, it is extremely important to shorten the processing time for temperature rise/down of temperature from room temperature to the upper growth temperature of the wafer. Further, since the epitaxial layer is a single crystal layer, it is necessary to prevent the occurrence of crystal defects.

然而,在先前的葉片式磊晶成長裝置中,尤其是在磊晶層成長後的晶圓降溫所需處理時間係難以縮短,該降溫處理對於磊晶晶圓製造的高產率化,是個很大的瓶頸問題。However, in the prior blade-type epitaxial growth apparatus, especially the processing time required for the wafer to cool down after the growth of the epitaxial layer is difficult to shorten, the temperature reduction treatment is very large for the high yield of epitaxial wafer fabrication. The bottleneck problem.

於是,本發明的目的在於,提供一種可使氣相成長工程後的降溫時間縮短,使得氣相成長層的堆積容易高產率化的的氣相成長裝置及氣相成長方法。Accordingly, an object of the present invention is to provide a vapor phase growth apparatus and a vapor phase growth method which can shorten the temperature reduction time after the vapor phase growth process and increase the productivity of the vapor phase growth layer.

為了達成上記目的,本發明之一態樣的氣相成長裝置,係屬於在圓筒狀反應爐的上部具備氣體供給口、在其下部具有排氣口、在其內部具有用來載置晶圓的晶圓保持部件、在該晶圓保持部件與前記氣體供給口之間具備氣體整流板的葉片式磊晶成長裝置,其特徵為,氣體整流板與晶圓保持部件的離間距離係被設定成,使得用來冷卻晶圓的冷卻用氣體,是在晶圓面上或晶圓保持部件面上,成為整流狀態。In order to achieve the above object, a vapor phase growth apparatus according to an aspect of the present invention has a gas supply port at an upper portion of a cylindrical reaction furnace, an exhaust port at a lower portion thereof, and a wafer for mounting thereon. The wafer holding member and the vane type epitaxial growth device including the gas rectifying plate between the wafer holding member and the precursor gas supply port, wherein the distance between the gas rectifying plate and the wafer holding member is set to The cooling gas for cooling the wafer is in a rectified state on the wafer surface or on the wafer holding member surface.

又,本發明所述之一態樣的氣相成長方法,係使用一種在圓筒狀反應爐的上部具備氣體供給口、在其下部具有排氣口、在其內部具有用來載置晶圓的晶圓保持部件、在該晶圓保持部件與前記氣體供給口之間具備氣體整流板的氣相成長裝置。然後,使用該氣相成長裝置,使成膜用氣體從氣體供給口通過氣體整流板而流下到反應爐內,以促使氣相成長層堆積,並在氣相成長層堆積後,令冷卻用氣體從氣體供給口通過氣體整流板而流下至反應爐內,以使晶圓基板降溫的氣相成長方法,其特徵為,氣體整流板與 前記晶圓保持部件的離間距離係被設定成,使得冷卻用氣體是在晶圓面上或者晶圓保持部件面上,成為整流狀態。Further, in a vapor phase growth method according to an aspect of the present invention, a gas supply port is provided in an upper portion of a cylindrical reaction furnace, an exhaust port is provided in a lower portion thereof, and a wafer is placed inside the wafer. The wafer holding member and the vapor phase growth device including the gas rectifying plate between the wafer holding member and the precursor gas supply port. Then, using the vapor phase growth apparatus, the gas for film formation flows from the gas supply port through the gas rectifying plate to the reaction furnace to promote the accumulation of the vapor phase growth layer, and the gas for cooling is accumulated after the vapor phase growth layer is deposited. A vapor phase growth method for flowing a gas substrate from a gas supply port through a gas rectifying plate to cool the wafer substrate, characterized in that the gas rectifying plate and The distance between the pre-recorded wafer holding members is set such that the cooling gas is in a rectified state on the wafer surface or the wafer holding member surface.

以下,針對本發明的理想實施形態,參照圖面來加以說明。Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

圖1係本發明之一實施形態的葉片式磊晶成長裝置之構成。如圖1所示,磊晶成長裝置,係具備:例如不鏽鋼製的圓筒狀中空體的處理爐11、從其頂部往該處理爐11內部導入成膜用氣體的氣體供給口12、將從氣體供給口12導入的成膜用氣體予以整流,使其對配置在下方的半導體晶圓W例如以層流方式流下的氣體整流板13。然後,還具備用以將在半導體晶圓W表面等進行反應後的反應生成物及一部分成膜用氣體,從處理爐11底部排出到其外部的氣體排氣口14。此處,氣體排出口14係連接著真空泵(未圖示)。Fig. 1 is a view showing the configuration of a blade type epitaxial growth apparatus according to an embodiment of the present invention. As shown in Fig. 1, the epitaxial growth apparatus includes, for example, a processing furnace 11 of a cylindrical hollow body made of stainless steel, and a gas supply port 12 for introducing a film forming gas from the top to the inside of the processing furnace 11, The film forming gas introduced into the gas supply port 12 is rectified to the gas rectifying plate 13 which is disposed in a laminar flow manner on the semiconductor wafer W disposed below. Further, a gas exhaust port 14 for discharging a reaction product and a part of the film forming gas which have been reacted on the surface of the semiconductor wafer W and the like from the bottom of the processing furnace 11 is provided. Here, the gas discharge port 14 is connected to a vacuum pump (not shown).

又,在上述處理爐11內部,係具備有:將用來載置保持半導體晶圓W的晶圓保持部件之環狀支撐器15配置在其上面並進行旋轉的旋轉體單元16、將載置於環狀支撐器15的半導體晶圓W以輻射熱進行加熱的加熱器17。此處,旋轉體單元16,其旋轉軸16a係連接著位於下方的旋轉裝置(未圖示),是被裝設成可高速旋轉。又,亦可構成為,此圓筒狀的旋轉軸16a係連接至用來把中空的旋轉體單元16內排氣所需的真空泵,藉由其抽氣,半導 體晶圓W就會被真空吸附在環狀支撐器15。此外,旋轉軸16a,係在處理爐11的底部,隔著真空密封部件而被插設成可自由旋轉。Further, the inside of the processing furnace 11 is provided with a rotating body unit 16 on which the annular holder 15 for holding the wafer holding member holding the semiconductor wafer W is placed and rotated, and is placed The semiconductor wafer W of the annular support 15 is heated by radiant heat. Here, the rotating body unit 16 has a rotating shaft 16a connected to a rotating device (not shown) located below, and is mounted to be rotatable at a high speed. Further, the cylindrical rotating shaft 16a may be connected to a vacuum pump required for exhausting the hollow rotating body unit 16 by pumping air, semi-conductive The bulk wafer W is vacuum-adsorbed to the annular support 15. Further, the rotating shaft 16a is inserted into the bottom of the processing furnace 11 so as to be freely rotatable via a vacuum sealing member.

然後,加熱器17係被固設在貫通旋轉軸16a內部的支持軸18的支持台19上。該支持台19上係形成設置有,用來使半導體晶圓W從環狀支撐器15脫離用的所謂突舉針腳(未圖示)。此外,作為上記晶圓保持部件,亦可取代環狀支撐器,改成與半導體晶圓W背面大約全面接觸的構造。此處,該晶圓保持部件,通常係因為載置圓板狀的晶圓基板,因此其緣端的平面形狀是圓形,理想是以不會遮斷加熱器17之輻射熱的材質所形成。Then, the heater 17 is fixed to the support table 19 of the support shaft 18 that penetrates the inside of the rotary shaft 16a. A so-called protruding pin (not shown) for detaching the semiconductor wafer W from the annular support 15 is formed on the support table 19. Further, as the above-described wafer holding member, instead of the annular holder, it is also possible to change the structure to approximately the entire surface of the semiconductor wafer W. Here, the wafer holding member is usually formed by placing a disk-shaped wafer substrate. Therefore, the planar shape of the edge of the wafer holding member is circular, and it is preferably formed of a material that does not block the radiant heat of the heater 17.

上述葉片式磊晶成長裝置中,氣體整流板13係例如為石英玻璃製的圓板體,且被形成有多數的多孔狀氣體吐出口。然後,如圖1所示,假設略平行地對向配置之環狀支撐器15的上面與氣體整流板13的下面之離間距離為H,則離間距離H係被設定成,使得用來冷卻半導體晶圓W的冷卻用氣體,是在半導體晶圓W面上或晶圓保持部件的環狀支撐器15面上,成為整流狀態。In the above-described blade type epitaxial growth apparatus, the gas rectifying plate 13 is, for example, a disk body made of quartz glass, and is formed with a plurality of porous gas discharge ports. Then, as shown in FIG. 1, assuming that the distance between the upper surface of the annular supporter 15 disposed oppositely and the lower surface of the gas rectifying plate 13 is H, the separation distance H is set so as to cool the semiconductor. The cooling gas of the wafer W is in a rectified state on the surface of the semiconductor wafer W or on the surface of the annular support 15 of the wafer holding member.

此處,令環狀支撐器15的外周徑為D,則滿足H/D≦1/5,較為理想。此外,環狀支撐器15的內周側係被施以魚眼加工,半導體晶圓W的背面是接觸於其魚眼面而載置,因此半導體晶圓W的主面係會成為與環狀支撐器15的主面大略相同高度之位置。Here, it is preferable that the outer circumferential diameter of the annular support 15 is D, and it is preferable to satisfy H/D ≦ 1/5. Further, since the inner peripheral side of the annular support 15 is subjected to fisheye processing, and the back surface of the semiconductor wafer W is placed in contact with the fisheye surface, the main surface of the semiconductor wafer W is formed in a ring shape. The main faces of the support 15 are located at substantially the same height.

如圖1所示,處理爐11的側壁上係設有讓半導體晶 圓W送出送入用的晶圓出入口20及閘閥21,被該閘閥21所連結的例如裝載互鎖(load-lock)室(未圖示)和處理爐11之間,可藉由搬運機械臂來搬送半導體晶圓W。此處,例如合成石英製的搬運機械臂,係要能插入至氣體整流板13與晶圓保持部件亦即環狀支撐器15的空間中,因此離間距離H係必須為,能夠確保讓搬運機械臂插入之空間的寸法以上。As shown in FIG. 1, the side wall of the processing furnace 11 is provided with a semiconductor crystal. The wafer W is fed to the wafer inlet/outlet 20 and the gate valve 21 for feeding, and is connected between the load-lock chamber (not shown) and the processing furnace 11 by the gate valve 21, and can be transported by the robot arm. To transport the semiconductor wafer W. Here, for example, a transfer robot arm made of synthetic quartz is required to be inserted into the space of the gas rectifying plate 13 and the annular holder 15 which is a wafer holding member. Therefore, the distance H must be set, and the transfer machine can be secured. The space in which the arm is inserted is above the inch method.

以下,若具體表示上記離間距離H,則在半導體晶圓W係為例如口徑200mm的矽晶圓時,假設環狀支撐器15的外周徑D係為300mm。然後,搬運機械臂的搬送操作時所必需的插入空間例如設為10mm左右,則理想的離間距離H係為20mm~60mm之範圍。Hereinafter, when the distance H is specifically indicated, the semiconductor wafer W is, for example, 200 mm in diameter. When the wafer is waferd, it is assumed that the outer circumference D of the annular support 15 is 300 mm. . Then, the insertion space necessary for the conveyance operation of the transport robot arm is, for example, about 10 mm, and the ideal separation distance H is in the range of 20 mm to 60 mm.

此外,此處,當氣體整流板是設計成如後述般地(參照圖5)可上下移動時,則氣相成長時的半導體晶圓W表面與氣體整流板13的下面之距離,係可為1mm左右,在氣相成長結束後,只要將氣體整流板13往上移動10mm左右,搬運機械臂就可進行晶圓W的搬送操作。此時,半導體晶圓W表面與氣體整流板13的下面之距離若低於1mm,則氣相成長的膜厚會發生變動,或產生缺陷,因此,半導體晶圓W表面與氣體整流板13的下面之距離,是以1mm為底限。Here, when the gas rectifying plate is designed to be movable up and down (see FIG. 5) as will be described later, the distance between the surface of the semiconductor wafer W and the lower surface of the gas rectifying plate 13 during vapor phase growth may be After about 1 mm, after the gas phase growth is completed, the gas rectifying plate 13 is moved upward by about 10 mm, and the transfer of the robot W allows the wafer W to be transported. At this time, if the distance between the surface of the semiconductor wafer W and the lower surface of the gas rectifying plate 13 is less than 1 mm, the film thickness of the vapor phase growth may fluctuate or a defect may occur. Therefore, the surface of the semiconductor wafer W and the gas rectifying plate 13 are The distance below is based on 1mm.

接下來,上記葉片式磊晶成長裝置的磊晶層之成膜方法,其動作及本實施形態的效果,參照圖1、2及3來說明。圖2係磊晶層之成膜時的製程的概略之說明圖。圖2 中,橫軸係表示成膜循環週期的處理時間,縱軸係表示半導體晶圓W的晶圓溫度。然後,圖3係對處理爐11將半導體晶圓W進行送出送入之狀態的葉片式磊晶成長裝置之縱剖面圖。Next, the film formation method of the epitaxial layer of the blade type epitaxial growth apparatus will be described, and the operation and the effects of the present embodiment will be described with reference to Figs. 1, 2 and 3. Fig. 2 is an explanatory view showing a schematic process of a film formation process of the epitaxial layer. figure 2 In the middle, the horizontal axis represents the processing time of the film formation cycle, and the vertical axis represents the wafer temperature of the semiconductor wafer W. 3 is a longitudinal cross-sectional view of the blade type epitaxial growth apparatus in a state in which the processing furnace 11 feeds and feeds the semiconductor wafer W.

首先,於圖2所示的處理時間t0 ,將處於室溫T0 且減壓狀態的裝載互鎖室內的半導體晶圓W,如圖3所示般地打開閘閥,令其載置於搬運機械臂22上,而從晶圓出入口20插入至處理爐11內。此處,處理爐11內例如係為氮氣(N2 )氛圍的減壓狀態,但是其壓力係被設定成相對於裝載互鎖室是呈正壓狀態。藉此,就可防止來自裝載互鎖室的微粒等造成處理爐11內的污染。然後,半導體晶圓W係隔著例如突舉針腳(未圖示)而被載置在環狀支撐器15,搬運機械臂22係返回裝載互鎖室,閘閥21係被關閉。First, at the processing time t 0 shown in FIG. 2, the semiconductor wafer W in the load lock chamber at room temperature T 0 and in a reduced pressure state is opened as shown in FIG. The robot arm 22 is inserted into the processing furnace 11 from the wafer inlet and outlet 20. Here, the inside of the processing furnace 11 is, for example, a reduced pressure state of a nitrogen (N 2 ) atmosphere, but the pressure is set to be in a positive pressure state with respect to the load lock chamber. Thereby, it is possible to prevent contamination of the inside of the processing furnace 11 by particles or the like from the load lock chamber. Then, the semiconductor wafer W is placed on the annular support 15 via, for example, a protruding pin (not shown), and the transfer robot 22 is returned to the load lock chamber, and the gate valve 21 is closed.

然後,被載置在環狀支撐器15的半導體晶圓W,係藉由用來預備加熱的已加熱待機在第1溫度T1 的加熱器17所加熱,從處理時間t1 起到穩定為止保持溫度。該預備加熱的期間,係將N2 氣置換成氫氣(H2 ),並將處理爐11內排氣成為所定的真空度。Then, the annular support is placed a semiconductor wafer W 15, the system for pre-heating by the heated standby at the first temperature T 1 of the heater 17 is heated, stabilizing T 1 from the processing time required Keep the temperature. During the preliminary heating, the N 2 gas is replaced with hydrogen gas (H 2 ), and the exhaust gas in the processing furnace 11 is set to a predetermined degree of vacuum.

接下來,提高加熱器17的加熱功率,將半導體晶圓W加溫至磊晶成長溫度亦即第2溫度T2 。然後,一旦半導體晶圓W在處理時間t2 時穩定成第2溫度T2 ,則使旋轉體單元16以所要的速度進行旋轉,同時從氣體供給口12供給所定的成膜用氣體,於所定的真空度下,至處理 時間t3 為止,在半導體晶圓W表面促使磊晶層成長。Next, the heating power of the heater 17 is increased, and the semiconductor wafer W is heated to the epitaxial growth temperature, that is, the second temperature T 2 . Then, when the semiconductor wafer W is stabilized at the second temperature T 2 at the processing time t 2 , the rotator unit 16 is rotated at a desired speed, and the predetermined film forming gas is supplied from the gas supply port 12, under vacuum, until the time t 3 to the process, to promote growth of the epitaxial layer of the semiconductor wafer W surface.

例如,在使矽磊晶層成長時,第1溫度T1 係被設定成500~900℃範圍的所望溫度,第2溫度T2 係被設定成1000~1200℃範圍的所望溫度。然後,作為矽的來源氣體係可使用SiH4 、SiH2 Cl2 或SiHCl3 ;而作為摻雜劑氣體係可使用B2 H6 、PH3 或AsH3 。又,作為載氣則通常是使用H2 。這些氣體係為成膜用氣體。For example, when the germanium epitaxial layer is grown, the first temperature T 1 is set to a desired temperature in the range of 500 to 900 ° C, and the second temperature T 2 is set to a desired temperature in the range of 1000 to 1200 ° C. Then, as the source gas system of ruthenium, SiH 4 , SiH 2 Cl 2 or SiHCl 3 may be used; and as the dopant gas system, B 2 H 6 , PH 3 or AsH 3 may be used. Further, as the carrier gas, H 2 is usually used. These gas systems are gas for film formation.

此矽磊晶層成長時的處理爐11內,係設定成約2×103 Pa(15Torr)~約9.3×104 Pa(700Torr)之範圍的所望壓力。又,旋轉體單元16的旋轉係設定成,例如300~1500rpm之範圍的所望旋轉數。In the processing furnace 11 during the growth of the bismuth epitaxial layer, a desired pressure in the range of about 2 × 10 3 Pa (15 Torr) to about 9.3 × 10 4 Pa (700 Torr) is set. Further, the rotation of the rotator unit 16 is set to, for example, a desired number of rotations in the range of 300 to 1,500 rpm.

接著,在磊晶成長結束的處理時間t3 上,將形成有上記磊晶層的半導體晶圓W開始降溫。此處,令上記成膜用氣體之供給及旋轉體單元16之旋轉停止,將已形成有磊晶層的半導體晶圓W保持載置於環狀支撐器15上,進行自動調整,以將加熱器17的加熱輸出降低至第1溫度T1Subsequently, the processing time t of the epitaxial growth on the ends 3, there is formed on the semiconductor wafer W referred epitaxial layer began to cool. Here, the supply of the film forming gas and the rotation of the rotator unit 16 are stopped, and the semiconductor wafer W on which the epitaxial layer has been formed is held on the annular support 15 and automatically adjusted to heat the film. The heating output of the device 17 is lowered to the first temperature T 1 .

然後,幾乎同時地,如圖1所示,對處理爐11內將冷卻用氣體23從氣體供給口12流入。然後,藉由氣體整流板13整流過的冷卻用氣體23,以將上記半導體晶圓W進行氣冷。此處,冷卻用氣體23係可用相同於上記成膜用氣體之載氣的H2 氣體,也可使用氬、氦這類惰性氣體或N2 氣體。又,流入該冷卻用氣體23的處理爐11內的壓力,係在磊晶層成長時的壓力為相同程度。Then, almost simultaneously, as shown in FIG. 1, the cooling gas 23 flows into the processing furnace 11 from the gas supply port 12. Then, the cooling gas 23 rectified by the gas rectifying plate 13 is used to air-cool the semiconductor wafer W. Here, the cooling gas 23 may be an H 2 gas which is the same as the carrier gas of the film forming gas, and an inert gas such as argon or helium or N 2 gas may be used. Further, the pressure in the processing furnace 11 flowing into the cooling gas 23 is the same as the pressure at which the epitaxial layer is grown.

如上述,本實施形態中的氣體整流板13與環狀支撐器15,它們之間的離間距離H,是如上述般地被配置成,與環狀支撐器15之外周徑D的關係上,是滿足H/D≦1/5。因此,圖1所示的冷卻用氣體23的氣流中,如後述,在半導體晶圓W上幾乎不會產生渦流而呈現整流狀態,可於半導體晶圓W面內維持具有高均一性的冷卻。然後,此冷卻時在半導體晶圓W上所生的熱應力可被減低,即使提高冷卻用氣體23的強制冷卻速度,仍可抑制半導體晶圓W的滑位等結晶缺陷的產生。因此,在磊晶成長後的半導體晶圓W之降溫所需時間,可被縮短。As described above, the distance between the gas rectifying plate 13 and the annular support 15 in the present embodiment is such that the distance H between the gas rectifying plate 13 and the annular support 15 is different from the outer diameter D of the annular support member 15 as described above. It is satisfied with H/D≦1/5. Therefore, in the airflow of the cooling gas 23 shown in FIG. 1, as will be described later, the eddy current is hardly generated on the semiconductor wafer W to be in a rectified state, and high-uniformity cooling can be maintained in the surface of the semiconductor wafer W. Then, the thermal stress generated on the semiconductor wafer W during cooling can be reduced, and even if the forced cooling rate of the cooling gas 23 is increased, generation of crystal defects such as slippage of the semiconductor wafer W can be suppressed. Therefore, the time required for the temperature of the semiconductor wafer W after epitaxial growth can be shortened.

例如,於圖2所示的處理時間t3 後,將半導體晶圓W從磊晶成長溫度的第2溫度T2 降低至預備加熱溫度的第1溫度T1 而達到穩定為止的時間間隔,是較圖2中以虛線表示的先前技術,可縮短約1/2~1/3程度。For example, the processing time t 2 shown in FIG. 3, the semiconductor wafer W T 2 decreased from the second temperature to the epitaxial growth temperature of the preliminary heating temperature in the first temperature T 1 reaches the interval time until stabilization is The prior art, which is indicated by a broken line in Fig. 2, can be shortened by about 1/2 to 1/3.

接著,在半導體晶圓W穩定成第1溫度T1 後,例如藉由突舉針腳將半導體晶圓W的背面予以舉起,使其從環狀支撐器15脫離。此外,使半導體晶圓W從環狀支撐器15脫離的手段可以並非突舉針腳,亦可採用靜電接著方式,或是可使半導體晶圓W自己浮上的白努力夾頭方式等。然後,再次如圖3所示地打開閘閥21而將搬運機械臂22插入至氣體整流板13及環狀支撐器15之間,使半導體晶圓W載置於其上。其後,在突舉針腳降下的狀態下,將搬運機械臂22保持於上記插入位置上,等待半導體晶圓W的溫度達到低於第1溫度T1 的第3溫度T3 並 穩定下來的處理時間t4 為止。Next, after the semiconductor wafer W is stabilized at the first temperature T 1 , the back surface of the semiconductor wafer W is lifted up by, for example, a protruding stitch, and is detached from the annular support 15 . Further, the means for detaching the semiconductor wafer W from the annular support 15 may not be a protruding pin, or may be an electrostatic bonding method or a white-powered chuck method in which the semiconductor wafer W may float itself. Then, the gate valve 21 is opened again as shown in FIG. 3, and the transfer robot 22 is inserted between the gas rectifying plate 13 and the annular support 15 to place the semiconductor wafer W thereon. Thereafter, in a state in which the projecting stitch is lowered, the transfer robot 22 is held at the upper insertion position, and the temperature of the semiconductor wafer W is stabilized by the third temperature T 3 lower than the first temperature T 1 . Time t 4 so far.

其後,承載好半導體晶圓W的搬運機械臂22係返回至裝載互鎖室,關閉閘閥21。然後,半導體晶圓W的溫度係在裝載互鎖室中回復成室溫T0 。此處,如處理時間t0 時所說明,例如,成為N2 氣氛圍減壓狀態的處理爐11內,相較於裝載互鎖室係呈正壓。Thereafter, the transfer robot 22 carrying the semiconductor wafer W is returned to the load lock chamber, and the gate valve 21 is closed. Then, the temperature of the semiconductor wafer W is restored to room temperature T 0 in the load lock chamber. Here, as described in the case of the processing time t 0 , for example, in the processing furnace 11 in which the N 2 gas atmosphere is decompressed, the positive pressure is compared with the load lock chamber.

如以上,對一片半導體晶圓的磊晶層成膜循環週期係結束,接著對另一片半導體晶圓的成膜係依照上述相同製程而進行。As described above, the epitaxial layer formation cycle of one semiconductor wafer is completed, and then the film formation of the other semiconductor wafer is performed in accordance with the same process as described above.

從上記第1溫度T1 至第3溫度T3 穩定為止的期間,半導體晶圓W係在搬運機械臂22上接受冷卻用氣體23的氣冷。然後,半導體晶圓W從第1溫度T1 降低至第3溫度T3 穩定為止的時間間隔,係可縮短成圖2中虛線所示的先前技術的1/2左右。此外,圖2所示的處理時間t5 ,係先前技術中半導體晶圓溫度從第1溫度T1 降低至第3溫度T3 穩定下來的時間之例示。The semiconductor wafer W receives air cooling of the cooling gas 23 on the transport robot 22 from the time period from the first temperature T 1 to the third temperature T 3 being stabilized. Then, the time interval from when the semiconductor wafer W is lowered from the first temperature T 1 to the third temperature T 3 is shortened to about 1/2 of the prior art shown by the broken line in FIG. 2 . Further, the processing time t 5 shown in FIG. 2 is an example of the time during which the semiconductor wafer temperature in the prior art is lowered from the first temperature T 1 to the third temperature T 3 .

接著,參照圖4的模式圖,說明磊晶層成長後的半導體晶圓的氣冷時的上記實施形態之構造的作用。圖4係葉片式磊晶成長裝置的氣體整流板13與保持半導體晶圓W之環狀支撐器15之間的冷卻用氣體23的氣體流模式圖。此處,圖4A係上述離間距離H,是與環狀支撐器15之外周徑D(晶圓保持部件之直徑)的關係上,滿足H/D≦1/5時的情形;圖4B係是離間距離H為H/D>1/5時的情形之一例。Next, the function of the structure of the above-described embodiment in the case of air cooling of the semiconductor wafer after the epitaxial layer growth is described with reference to the schematic diagram of FIG. 4 is a gas flow pattern diagram of the cooling gas 23 between the gas rectifying plate 13 of the vane type epitaxial growth apparatus and the annular support 15 holding the semiconductor wafer W. Here, FIG. 4A is the above-described separation distance H, which is a case where the circumferential diameter D (diameter of the wafer holding member) of the annular support 15 is satisfied, and H/D≦1/5 is satisfied; FIG. 4B is An example of the case where the distance H is H/D>1/5.

處理爐11內的冷卻用氣體23係為黏性流,從氣體供給口12導入而通過氣體整流板13的多孔狀氣體吐出口,而被整流成例如層流而流下。此處,若為圖4A所示之構成,則流下的冷卻用氣體23係會抵達半導體晶圓W及環狀支撐器15的主面,其後,沿著這些主面等而水平方向曲折,維持整流狀態。又,在環狀支撐器15的外周端上也不會產生亂流。The cooling gas 23 in the processing furnace 11 is a viscous flow, and is introduced from the gas supply port 12 and passes through the porous gas discharge port of the gas rectifying plate 13, and is rectified into, for example, a laminar flow and flows down. Here, in the configuration shown in FIG. 4A, the cooling gas 23 that has flowed down reaches the main surface of the semiconductor wafer W and the annular support 15, and then is bent in the horizontal direction along these main surfaces. Maintain the rectification state. Further, turbulent flow does not occur on the outer peripheral end of the annular supporter 15.

因此,在半導體晶圓W中,於其面內,冷卻用氣體23係以均勻的溫度及流量發生接觸,因此冷卻用氣體23的熱交換所致之散熱,係均勻地進行。又,環狀支撐器15之外周端上不會有亂流產生導致散熱紊亂,可保持上記散熱的均勻性。然後,於半導體晶圓W的降溫時,其面內的溫度可保持均一。此外,從半導體晶圓W表面藉由熱輻射所致的散熱,在面內係為均一。Therefore, in the semiconductor wafer W, the cooling gas 23 is brought into contact at a uniform temperature and flow rate in the plane thereof, and thus the heat dissipation by the heat exchange of the cooling gas 23 is uniformly performed. Further, there is no turbulent flow at the outer peripheral end of the annular support 15 to cause heat dissipation disorder, and the uniformity of heat dissipation can be maintained. Then, when the temperature of the semiconductor wafer W is lowered, the in-plane temperature thereof can be kept uniform. In addition, heat dissipation from the surface of the semiconductor wafer W by heat radiation is uniform in the plane.

對此,若依據圖4B所示的構成,則流下的冷卻用氣體23,在半導體晶圓W及環狀支撐器15的主面上,其整流狀態很容易被擾亂而破壞。而且,其後會抵達這些主面而往水平方向曲折流動。又,在環狀支撐器15的外周端上,原本就很容易發生亂流。因為這些原因,整流狀態發生紊亂而流下的冷卻用氣體23,係於半導體晶圓W的外周側或環狀支撐器15上,極易產生渦流24。然後,隨著H/D的增加,渦流24也甚至會在半導體晶圓W的較內周上產生。On the other hand, according to the configuration shown in FIG. 4B, the flow of the cooling gas 23 flowing down on the main surface of the semiconductor wafer W and the annular support 15 is easily disturbed and destroyed. Moreover, they will arrive at these main faces and then meander and flow in the horizontal direction. Further, at the outer peripheral end of the annular support 15, the turbulence is easily generated. For these reasons, the cooling gas 23 that is turbulent in the rectified state is attached to the outer peripheral side of the semiconductor wafer W or the annular support 15, and the eddy current 24 is easily generated. Then, as the H/D increases, the eddy current 24 is even generated on the inner circumference of the semiconductor wafer W.

因為產生如此渦流24,所以半導體晶圓W在其面內 ,與冷卻用氣體23的熱交換所致之散熱,會不均勻地進行。然後,於半導體晶圓W的降溫時,會損及其面內的溫度的均一性。Since such a eddy current 24 is generated, the semiconductor wafer W is in its plane The heat dissipation by heat exchange with the cooling gas 23 is unevenly performed. Then, when the temperature of the semiconductor wafer W is lowered, the uniformity of the temperature in the surface thereof is impaired.

由上述可知,在本實施形態中,磊晶層成長結束後至被搬出到處理爐外為止的半導體晶圓之降溫所需時間,亦即圖2所示處理時間t3 至處理時間t4 的時間間隔,是較先前技術的處理時間t3 至處理時間t5 的時間間隔,可被大幅地減低。而且磊晶層成膜時的產率提升,變為容易。此處,由於磊晶層的成長時間(t3 -t2 )係變短,因此磊晶成長後的半導體晶圓降溫時間(t4 -t3 )的成膜循環週期的佔有比率會增加,本實施形態的降溫時間之縮短效果會變大。As described above, in the present embodiment, the time required for the temperature of the semiconductor wafer to be discharged to the outside of the processing furnace after the growth of the epitaxial layer is completed, that is, the processing time t 3 to the processing time t 4 shown in FIG. time interval, t is the treatment time t. 3 to 5 intervals may be greatly reduced over the prior art processing time. Moreover, the yield at the time of film formation of the epitaxial layer is improved, and it becomes easy. Here, since the growth time (t 3 -t 2 ) of the epitaxial layer is shortened, the occupation ratio of the film formation cycle period of the semiconductor wafer cooling time (t 4 -t 3 ) after epitaxial growth increases. The shortening effect of the cooling time in the present embodiment is increased.

例如,膜厚10 μm左右的矽磊晶層成膜時,產率係增加20%左右。然後,磊晶層的所要膜厚變薄時,磊晶層的成長速度提升時,產率的增加比率係會更為加大。For example, when a tantalum epitaxial layer having a film thickness of about 10 μm is formed, the yield is increased by about 20%. Then, when the desired film thickness of the epitaxial layer is thinned, the rate of increase in the yield is more increased when the growth rate of the epitaxial layer is increased.

再者,在本實施形態中,磊晶層成長後的半導體晶圓的降溫係較先前技術更為穩定,半導體晶圓的冷卻不均係被減少。因此,以搬運機械臂22將半導體晶圓搬出裝載互鎖室之際,晶圓龜裂的發生頻率也會大幅減低。而且,上述半導體晶圓的滑位等結晶缺陷的降低效果,也附帶使得磊晶層的成膜的製造良率係為提升。Furthermore, in the present embodiment, the temperature drop of the semiconductor wafer after the epitaxial layer growth is more stable than in the prior art, and the cooling unevenness of the semiconductor wafer is reduced. Therefore, when the transfer robot 22 carries the semiconductor wafer out of the load lock chamber, the frequency of occurrence of wafer cracking is also greatly reduced. Further, the effect of reducing the crystal defects such as the sliding position of the semiconductor wafer is accompanied by an improvement in the production yield of the deposition of the epitaxial layer.

圖5係本發明之其他實施形態的葉片式磊晶成長裝置的縱剖面圖。如圖5所示,將氣體整流板13設置成可上下移動(圖中的箭頭)。亦即在反應爐11的內壁設置可 滑動部件51,其相反面連結著空氣唧筒等驅動機構52延伸來的連接部件52a。該連接部件52a與驅動機構之間的上部,係具備伸縮囊52b。Fig. 5 is a longitudinal sectional view showing a blade type epitaxial growth apparatus according to another embodiment of the present invention. As shown in Fig. 5, the gas rectifying plate 13 is set to be movable up and down (arrows in the drawing). That is, it is disposed on the inner wall of the reaction furnace 11. The sliding member 51 has a connecting member 52a extending from a driving mechanism 52 such as an air cylinder to the opposite surface. The upper portion between the connecting member 52a and the drive mechanism is provided with a bellows 52b.

此處,藉由驅動機構52,氣體整流板13與半導體晶圓W之距離,係可在1mm至60mm間做調整,在成長時甚至可極度接近成1mm地進行成長。又,在半導體晶圓W的送出送入時,氣體整流板13與半導體晶圓W的距離係在20mm前後較為理想,但也可為10mm左右。Here, the distance between the gas rectifying plate 13 and the semiconductor wafer W by the drive mechanism 52 can be adjusted from 1 mm to 60 mm, and can be grown even when it is grown to an extent extremely close to 1 mm. Further, when the semiconductor wafer W is fed and fed, the distance between the gas rectifying plate 13 and the semiconductor wafer W is preferably about 20 mm, but it may be about 10 mm.

如此,在半導體晶圓成膜時,氣體整流板13與半導體晶圓W是呈接近;在送出送入半導體晶圓W時,氣體整流板13與半導體晶圓W的距離係變遠,以使得半導體晶圓W的送出送入成為可能。As described above, when the semiconductor wafer is formed, the gas rectifying plate 13 and the semiconductor wafer W are close to each other; and when the semiconductor wafer W is fed and fed, the distance between the gas rectifying plate 13 and the semiconductor wafer W is further changed so that The feeding and feeding of the semiconductor wafer W is possible.

此處,氣體整流板13的上下移動,係亦可和為了送出送入半導體晶圓W而使其從環狀支撐器15脫離用之機構的運動,例如突舉針腳的運動,一起連動。Here, the up-and-down movement of the gas rectifying plate 13 may be linked to the movement of the mechanism for releasing the semiconductor wafer W from the annular support 15, for example, the movement of the protruding stitches.

圖5的實施形態中,成長時的氣體整流板13和半導體晶圓W的距離,理想上越窄越好,但現實上是以1mm左右為限。又,在調整成1mm程度時,亦可不是氣體整流板13而是保持晶圓的環狀支撐器15與加熱器17連動地移動。In the embodiment of Fig. 5, the distance between the gas rectifying plate 13 and the semiconductor wafer W during growth is preferably as narrow as possible, but it is practically limited to about 1 mm. Further, when the thickness is adjusted to about 1 mm, the annular supporter 15 that holds the wafer may be moved in conjunction with the heater 17 instead of the gas rectifying plate 13.

藉由以上所說明之本發明的實施形態,可提供一種,使得氣相成長工程後的晶圓降溫成為均勻的冷卻,縮短降溫時間,使得氣相層堆積的高產率化變得容易的氣相成長裝置及氣相成長方法。According to the embodiment of the present invention described above, it is possible to provide a gas phase in which the temperature of the wafer after the vapor phase growth process is uniformly cooled, the cooling time is shortened, and the gas phase layer deposition is easily increased. Growth device and gas phase growth method.

以上,雖然就本發明的理想實施形態加以說明,但上述實施形態並非限定本發明。當業者可在具體實施樣態中,在不脫離本發明技術思想及技術範圍內,施加各種變形、變更。Although the preferred embodiments of the present invention have been described above, the above embodiments are not intended to limit the present invention. Various modifications and changes can be made by those skilled in the art without departing from the spirit and scope of the invention.

例如,於上記實施形態中,葉片式磊晶成長裝置係亦可用閘閥21而連結著例如叢集工具的搬送室。For example, in the above-described embodiment, the blade type epitaxial growth apparatus may be connected to a transfer chamber such as a cluster tool by the gate valve 21.

又,作為上記晶圓保持部件,不限於環狀支撐器;亦可為具有加熱機構、接觸半導體晶圓背面全面的一般所謂的承接座。若為環狀支撐器(中央有開口者)的情況下,亦可配置可對開口部拆卸的平板,例如,藉由將該平板予以上提,就可用搬運機械臂將晶圓送出送入反應爐內外。Further, the wafer holding member as described above is not limited to the annular holder; it may be a so-called socket which has a heating mechanism and contacts the entire back surface of the semiconductor wafer. In the case of an annular supporter (opener in the center), a flat plate that can be detached from the opening can be disposed. For example, by lifting the flat plate, the transfer robot can be used to send the wafer to the reaction. Inside and outside the furnace.

又,本發明的氣體供給口,係亦可不在反應爐的頂面,只要是在反應爐全體的上部即可,例如亦可在反應爐的側面。甚至,氣體排氣口係亦可不在反應爐的底面,只要在反應爐全體的下部即可,例如亦可在反應爐的側面。Further, the gas supply port of the present invention may not be on the top surface of the reactor, and may be in the upper portion of the entire reactor, and may be, for example, on the side surface of the reactor. Further, the gas exhaust port may not be on the bottom surface of the reactor, and may be in the lower portion of the entire reactor, for example, on the side of the reactor.

又,本發明係在促使磊晶成長的半導體晶圓是被載置於非旋轉而固定的晶圓保持部件上的此種構造之葉片式磊晶成長裝置,也可同樣適用。Further, the present invention is also applicable to a blade type epitaxial growth apparatus having such a structure in which a semiconductor wafer for promoting epitaxial growth is placed on a non-rotating and fixed wafer holding member.

然後,作為進行成膜的晶圓基板,雖然典型上是使用矽晶圓,但亦可使用碳化矽基板等矽以外的半導體基板。又,在晶圓經板上成膜的薄膜,雖然一般最見的是矽膜或者含有硼、磷或砷等雜質的單晶矽膜,但部分含有聚矽膜的單晶矽膜或其他的薄膜,例如GaAs膜或GaAlAs膜等化合物半導體,也能毫無障礙地適用。Then, as the wafer substrate on which the film formation is performed, a tantalum wafer is typically used, but a semiconductor substrate other than tantalum such as a tantalum carbide substrate may be used. In addition, a film formed on a wafer via plate is generally a tantalum film or a single crystal germanium film containing impurities such as boron, phosphorus or arsenic, but a single crystal germanium film containing a polyfluorene film or the like. A thin film such as a compound semiconductor such as a GaAs film or a GaAlAs film can be applied without any trouble.

此外,於本發明中,半導體的成長係並不限於磊晶成長,亦可為一般的氣相成長,例如MOCVD等。又,磊晶成長裝置,亦並非一定為葉片式。Further, in the present invention, the growth of the semiconductor is not limited to epitaxial growth, and may be general vapor phase growth, such as MOCVD. Moreover, the epitaxial growth device is not necessarily a blade type.

11‧‧‧處理爐11‧‧‧Processing furnace

12‧‧‧氣體供給口12‧‧‧ gas supply port

13‧‧‧整流板13‧‧‧Rectifier board

14‧‧‧氣體排氣口14‧‧‧ gas vents

15‧‧‧環狀支撐器15‧‧‧Ring Support

16‧‧‧旋轉體單元16‧‧‧Rotating body unit

16a‧‧‧旋轉體單元16a‧‧‧Rotary unit

17‧‧‧加熱器17‧‧‧heater

18‧‧‧支持軸18‧‧‧ Support shaft

19‧‧‧支持台19‧‧‧Support desk

20‧‧‧晶圓出入口20‧‧‧ wafer entrances and exits

21‧‧‧閘閥21‧‧‧ gate valve

22‧‧‧搬運機械臂22‧‧‧Handling robot

23‧‧‧冷卻用氣體23‧‧‧Cooling gas

24‧‧‧渦流24‧‧‧ eddy current

W‧‧‧半導體晶圓W‧‧‧Semiconductor Wafer

51‧‧‧可滑動部件51‧‧‧Slidable parts

52‧‧‧驅動機構52‧‧‧ drive mechanism

52a‧‧‧連接部件52a‧‧‧Connecting parts

52b‧‧‧伸縮囊52b‧‧‧ telescopic bladder

圖1係實施形態的葉片式磊晶成長裝置之一構成的縱剖面圖。Fig. 1 is a longitudinal sectional view showing a configuration of a blade type epitaxial growth apparatus according to an embodiment.

圖2係實施形態之成膜製程的概略之說明圖。Fig. 2 is a schematic explanatory view showing a film forming process of the embodiment.

圖3係實施形態的葉片式磊晶成長裝置之縱剖面圖。Fig. 3 is a longitudinal sectional view showing a blade type epitaxial growth apparatus according to an embodiment.

圖4係實施形態的冷卻用氣體的氣體流之模式圖。Fig. 4 is a schematic view showing a gas flow of a cooling gas according to an embodiment.

圖5係用來說明其他實施形態的葉片式磊晶成長裝置的縱剖面圖。Fig. 5 is a longitudinal sectional view for explaining a blade type epitaxial growth apparatus according to another embodiment.

11‧‧‧處理爐11‧‧‧Processing furnace

12‧‧‧氣體供給口12‧‧‧ gas supply port

13‧‧‧整流板13‧‧‧Rectifier board

14‧‧‧氣體排氣口14‧‧‧ gas vents

15‧‧‧環狀支撐器15‧‧‧Ring Support

16‧‧‧旋轉體單元16‧‧‧Rotating body unit

16a‧‧‧旋轉體單元16a‧‧‧Rotary unit

17‧‧‧加熱器17‧‧‧heater

18‧‧‧支持軸18‧‧‧ Support shaft

19‧‧‧支持台19‧‧‧Support desk

20‧‧‧晶圓出入口20‧‧‧ wafer entrances and exits

21‧‧‧閘閥21‧‧‧ gate valve

22‧‧‧搬運機械臂22‧‧‧Handling robot

23‧‧‧冷卻用氣體23‧‧‧Cooling gas

24‧‧‧渦流24‧‧‧ eddy current

W‧‧‧半導體晶圓W‧‧‧Semiconductor Wafer

Claims (9)

一種氣相成長裝置,係屬於在圓筒狀反應爐的上部具備氣體供給口、在其下部具有排氣口、在其內部具有用來載置晶圓的晶圓保持部件、在該晶圓保持部件與前記氣體供給口之間具備氣體整流板的氣相成長裝置,其特徵為,前記氣體整流板與前記晶圓保持部件的離間距離係被設定成,使得用來冷卻前記晶圓的冷卻用氣體,是在前記晶圓面上或前記晶圓保持部件面上,成為整流狀態;若令前記氣體整流板與前記晶圓保持部件的離間距離為H,令前記晶圓保持部件直徑為D,則滿足H/D≦1/5,冷卻用氣體供給時,前記晶圓保持部件係以300~1500rpm之旋轉數來進行旋轉。 A vapor phase growth apparatus includes a gas supply port at an upper portion of a cylindrical reaction furnace, an exhaust port at a lower portion thereof, and a wafer holding member for mounting a wafer therein, and is held in the wafer. A gas phase growth device including a gas rectifying plate between the member and the gas supply port, wherein the distance between the pre-recorded gas rectifying plate and the pre-recording wafer holding member is set so as to cool the pre-recorded wafer for cooling The gas is in a rectified state on the surface of the pre-recorded wafer or on the surface of the wafer holding member; if the distance between the pre-recorded gas rectifying plate and the pre-wafer holding member is H, the diameter of the pre-recorded wafer holding member is D, Then, H/D≦1/5 is satisfied, and when the cooling gas is supplied, the pre-wafer holding member is rotated at a number of revolutions of 300 to 1500 rpm. 如申請專利範圍第1項所記載之氣相成長裝置,其中,係被構成為,前記氣體整流板的下面與前記晶圓保持部件的上面之間,可以插入用來將前記晶圓送出送入前記反應爐內外的搬運機械臂。 The vapor phase growth apparatus according to claim 1, wherein the lower surface of the gas rectifying plate and the upper surface of the pre-wafer holding member are inserted to feed the pre-recorded wafer. Preface the handling robot inside and outside the reaction furnace. 如申請專利範圍第2項所記載之氣相成長裝置,其中,前記氣體整流板,係被構成為可上下移動。 The vapor phase growth apparatus according to claim 2, wherein the gas rectifying plate is configured to be movable up and down. 如申請專利範圍第3項所記載之氣相成長裝置,其中,前記氣體整流板的上下移動,係與為了送出送入前記晶圓而使其從前記晶圓保持部件脫離用之機構的運動,一起連動。 The vapor phase growth apparatus according to claim 3, wherein the vertical movement of the pre-recorded gas rectifying plate is a movement of a mechanism for detaching the pre-wafer holding member for feeding the pre-recorded wafer. Link together. 如申請專利範圍第1項所記載之氣相成長裝置, 其中,前記氣體整流板的下面與前記晶圓保持部件的上面之距離,係可調整成1mm以上、60mm以下。 For example, the gas phase growth device described in claim 1 of the patent scope, The distance between the lower surface of the gas rectifying plate and the upper surface of the wafer holding member can be adjusted to be 1 mm or more and 60 mm or less. 一種氣相成長方法,係屬於使用一種在圓筒狀反應爐的上部具備氣體供給口、在其下部具有排氣口、在其內部具有用來載置晶圓的晶圓保持部件、在該晶圓保持部件與前記氣體供給口之間具備氣體整流板的氣相成長裝置,使成膜用氣體從前記氣體供給口通過前記氣體整流板而流下到前記反應爐內,以在前記晶圓上促使氣相成長層堆積,並在促使了前記氣相成長層堆積後,令冷卻用氣體從前記氣體供給口通過前記氣體整流板而流下至前記反應爐內,以使前記晶圓降溫的氣相成長方法,其特徵為,前記氣體整流板與前記晶圓保持部件的離間距離係被設定成,使得前記冷卻用氣體是在前記晶圓面上或者前記晶圓保持部件面上,成為整流狀態;若令前記氣體整流板與前記晶圓保持部件的離間距離為H,令前記晶圓保持部件直徑為D,則滿足H/D≦1/5,冷卻用氣體供給時,前記晶圓保持部件係以300~1500rpm之旋轉數來進行旋轉。 A vapor phase growth method is a wafer holding member having a gas supply port at an upper portion of a cylindrical reaction furnace, an exhaust port at a lower portion thereof, and a wafer for mounting a wafer therein. a vapor phase growth device including a gas rectifying plate between the circular holding member and the front gas supply port, and the film forming gas flows from the preceding gas supply port through the gas rectifying plate to the pre-reaction furnace to promote the pre-recorded wafer After the gas phase growth layer is deposited, and the accumulation of the vapor phase growth layer is promoted, the cooling gas is passed from the preceding gas supply port to the pre-reaction furnace through the gas rectifying plate, so that the gas phase growth of the pre-recorded wafer is lowered. The method is characterized in that the distance between the pre-recorded gas rectifying plate and the pre-recorded wafer holding member is set such that the pre-cooling gas is on the surface of the pre-recorded wafer or on the surface of the pre-recorded wafer holding member, and is in a rectified state; Let the distance between the pre-recorded gas rectifying plate and the pre-wafer holding member be H, and let the pre-recorded wafer holding member have a diameter D, which satisfies H/D≦1/5, cooling gas. Is supplied, the former referred to the wafer holding member at a rotational lines of 300 ~ 1500rpm to rotate. 如申請專利範圍第6項所記載之氣相成長方法,其中,前記氣體整流板的下面與前記晶圓保持部件的上面之間,設有用來將前記晶圓基板送出送入前記反應爐內外的搬運機械臂,藉由前記搬運機械臂的移動,進行前記晶圓基板往前記反應爐內外的送出送入。 The vapor phase growth method according to claim 6, wherein a front surface of the gas rectifying plate and a front surface of the pre-wafer holding member are provided for feeding the pre-recorded wafer substrate to the inside and outside of the pre-reaction furnace. The transfer robot arm advances the feed of the wafer substrate to the inside and outside of the reaction furnace by the movement of the transfer robot. 如申請專利範圍第7項所記載之氣相成長方法, 其中,在前記晶圓上進行成膜時,前記整流板與前記晶圓是呈接近;在送出送入前記晶圓時,前記整流板與前記晶圓的距離係變遠,以使得前記晶圓的送出送入成為可能。 The gas phase growth method as described in claim 7 of the patent application scope, Wherein, when the film is formed on the pre-recorded wafer, the front rectifying plate and the pre-recording wafer are close to each other; when the pre-recording wafer is sent out, the distance between the pre-reinforcing plate and the pre-recorded wafer is farther, so that the pre-recording wafer It is possible to send and drop. 如申請專利範圍第8項所記載之氣相成長方法,其中,前記整流板係可上下移動,而在前記晶圓的送出送入時係為連動。 The vapor phase growth method according to claim 8, wherein the pre-rectification plate is movable up and down, and is interlocked when the pre-recorded wafer is fed and fed.
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