TWI474879B - Steel embryo straightening device - Google Patents
Steel embryo straightening device Download PDFInfo
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- TWI474879B TWI474879B TW101145224A TW101145224A TWI474879B TW I474879 B TWI474879 B TW I474879B TW 101145224 A TW101145224 A TW 101145224A TW 101145224 A TW101145224 A TW 101145224A TW I474879 B TWI474879 B TW I474879B
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Description
本發明係有關一種矯直裝置,更特別有關一種鋼胚矯直裝置。The present invention relates to a straightening device, and more particularly to a steel blank straightening device.
舊型鋼胚矯直機係以人力利用矯直機的油壓千斤頂將鋼胚矯直。因鋼胚彎曲形狀及機械性質之特性,需人力往復移動矯直機與矯直支撐塊,來調整鋼胚彎曲點,直到鋼胚直度符合製程需求。The old steel straightening machine straightens the steel blank by manpower using the hydraulic jack of the straightening machine. Due to the curved shape and mechanical properties of the steel, it is necessary to manually reciprocate the straightening machine and the straightening support block to adjust the bending point of the steel embryo until the straightness of the steel is in accordance with the process requirements.
然而,在矯直彎曲鋼胚的過程中,以人力往復移動矯直機很費時、費力。再者,鋼胚彎曲形狀及機械性質之特性,需人力提舉移動支撐塊至鋼胚彎曲點附近,調整適當距離,作業人員腰部易受到傷害。有鑑於此,便有需要提出一種方案,以解決上述問題。However, in the process of straightening a curved steel blank, it is time consuming and laborious to manually reciprocate the straightener. Furthermore, the characteristics of the curved shape and mechanical properties of the steel embryo require manual lifting of the moving support block to the vicinity of the bending point of the steel embryo, and the appropriate distance is adjusted, and the waist of the operator is vulnerable. In view of this, there is a need to propose a solution to solve the above problems.
本發明提供一種鋼胚矯直裝置。The invention provides a steel blank straightening device.
為達上述目的,本發明之鋼胚矯直裝置包含:一台車,設置於一凹槽內;複數個矯直支撐塊,設置於該凹槽內;以及一電動液壓千斤頂,設置於該台車上,用以抵壓在欲矯直之鋼胚上。In order to achieve the above object, the steel straightening device of the present invention comprises: a vehicle disposed in a recess; a plurality of straightening support blocks disposed in the recess; and an electro-hydraulic jack disposed on the trolley Used to press against the steel embryo to be straightened.
根據本發明之鋼胚矯直裝置,完全不需以人力移動台車,因此相當省時、省力。另外,因矯直支 撐塊上裝設有輥輪,作業時無需人力提舉,作業人員無碰傷或腰部扭傷之憂。而由於扳手係具有封口式的套頭,在翻轉鋼胚的過程中,不會使鋼胚滑脫,造成碰撞危害之風險。According to the steel blank straightening device of the present invention, it is not necessary to move the trolley by human power at all, so it is quite time-saving and labor-saving. In addition, due to straightening The roller is equipped with a roller, and no manual lifting is required during the operation, and the operator has no wrestling or a sprained waist. Since the wrench has a sealed type of ferrule, during the process of turning over the steel slab, the steel slab will not slip off, posing a risk of collision hazard.
為了讓本發明之上述和其他目的、特徵和優點能更明顯,下文將配合所附圖示,詳細說明如下。此外,於本發明之說明中,相同之構件係以相同之符號表示,於此先述明。The above and other objects, features, and advantages of the present invention will become more apparent from the accompanying drawings. In the description of the present invention, the same components are denoted by the same reference numerals and will be described.
參考第1、2圖,本發明之鋼胚矯直裝置包含有一台車110,設置於一長條形的凹槽170內。台車110裝設有一驅動器112,例如是一個向量控制型變頻器的啟動馬達,該驅動器112可帶動齒輪,使台車110在凹槽170內的齒條130上移動。另外,台車110上還裝設有一電動液壓千斤頂120。本發明之鋼胚矯直裝置還包含有複數個矯直支撐塊180,設置在凹槽170內,其底部裝設有輥輪182,可方便在凹槽170內移動。另外,矯直支撐塊180上還設置有一鉤環184,方便操作者拖拉。Referring to Figures 1 and 2, the steel blank straightening apparatus of the present invention includes a cart 110 disposed within an elongated recess 170. The trolley 110 is provided with a driver 112, such as a starter motor of a vector controlled inverter, which drives the gears to move the carriage 110 over the rack 130 in the recess 170. In addition, an electric hydraulic jack 120 is mounted on the trolley 110. The steel blank straightening device of the present invention further comprises a plurality of straightening support blocks 180 disposed in the recess 170, the bottom of which is provided with a roller 182 for facilitating movement within the recess 170. In addition, a shackle 184 is further disposed on the straightening support block 180 for the operator to drag.
參考第3a與3b圖,欲使用本發明之鋼胚矯直裝置時,係將欲矯直之鋼胚190置於凹槽170內,並以矯直支撐塊180抵住鋼胚190。而後控制驅動器112,使台車110移動到欲矯直的位置。接著操作 電動液壓千斤頂120,使其伸出抵壓在鋼胚190上。經過一段時間後,將電動液壓千斤頂120縮回。而後再移動台車110至另一個欲矯直的位置,並重複上面的動作。Referring to Figures 3a and 3b, in order to use the steel blank straightening device of the present invention, the steel blank 190 to be straightened is placed in the groove 170, and the steel support 190 is held by the straightening support block 180. The drive 112 is then controlled to move the dolly 110 to the position to be straightened. Then operate The electro-hydraulic jack 120 is extended to press against the steel blank 190. After a period of time, the electro-hydraulic jack 120 is retracted. Then move the trolley 110 to another position to be straightened and repeat the above action.
參考第4圖,由於在矯直過程中,會需要翻轉鋼胚190,本發明之鋼胚矯直裝置還包含有一翻轉裝置160,係由扳手162與馬達驅動旋臂164所組成。扳手162可為棘輪扳手,係靠在馬達驅動旋臂164上,該扳手162可由鋁合金材料所構成。參考第5a及5b圖,使用本發明之翻轉裝置160來翻轉鋼胚190時,係將扳手162的封口式套頭166套在鋼胚190的一端上。而後轉動馬達驅動旋臂164,讓該扳手162轉動,即可將鋼胚190翻轉。Referring to Figure 4, since the steel blank 190 may need to be turned during the straightening process, the steel blank straightening apparatus of the present invention further includes a turning device 160 composed of a wrench 162 and a motor driven arm 164. The wrench 162 can be a ratchet wrench that rests on the motor drive arm 164, which can be constructed of an aluminum alloy material. Referring to Figures 5a and 5b, when the inverting device 160 of the present invention is used to invert the steel preform 190, the sealing sleeve 166 of the wrench 162 is placed over one end of the steel blank 190. Then, the motor is driven to rotate the arm 164, and the wrench 162 is rotated to invert the steel preform 190.
參考第6圖,根據本發明之鋼胚矯直裝置,其中電動液壓千斤頂120、台車110的驅動器112以及翻轉裝置160的馬達驅動旋臂164,係可以有線或無線的方式來控制。也就是說,電動液壓千斤頂120、驅動器112以及馬達驅動旋臂164,係以有線或無線的方式耦接到一控制器150,藉由該控制器來控制鋼胚190的矯直、台車110的移動以及鋼胚190的翻轉。為了避免裝置損壞,台車110上可設置有一偵測器152,耦接到控制器150,用來偵測電動液壓千斤頂120是否已經縮回。當控制器150藉 由偵測器152偵測到電動液壓千斤頂120未縮回時,則鎖住驅動器112,讓其無法啟動。也就是說,當電動液壓千斤頂120未縮回時,是無法移動台車110,以避免碰撞損壞電動液壓千斤頂120。除此之外,本發明還可設置一偵測器154,其係耦接到控制器150,用來偵測台車110是否退出矯直現場到一起點位置處。當控制器150藉由偵測器154偵測到台車110未在起點位置處時,則鎖住馬達驅動旋臂164,讓其無法轉動。也就是說,當台車110未在起點位置處時,馬達驅動旋臂164是無法轉動,以避免不慎翻轉鋼胚190而損壞台車110上的設備。再來本發明還可設置一偵測器156,其係耦接到控制器150,用來偵測馬達驅動旋臂164的位置是否回到原點。當控制器150藉由偵測器156偵測到馬達驅動旋臂164未在原點位置時,則鎖住液壓千斤頂120,讓其無法啟動。也就是說,當馬達驅動旋臂164未在原點位置時,是無法進行鋼胚190的矯直,以避免扳手162套在鋼胚190上仍然直立時,因矯直鋼胚190之故導致振動到扳手162而使其倒下,砸壞設備或砸傷人員。Referring to Fig. 6, a steel blank straightening apparatus according to the present invention, wherein the electro-hydraulic jack 120, the driver 112 of the dolly 110, and the motor-driven arm 164 of the turning device 160 can be controlled in a wired or wireless manner. That is, the electro-hydraulic jack 120, the driver 112, and the motor-driven arm 164 are coupled to a controller 150 in a wired or wireless manner, by which the straightening of the steel 190, the trolley 110 is controlled. Movement and flipping of the steel embryo 190. In order to avoid damage to the device, a detector 152 may be disposed on the trolley 110 and coupled to the controller 150 for detecting whether the electro-hydraulic jack 120 has been retracted. When the controller 150 borrows When the detector 152 detects that the electro-hydraulic jack 120 is not retracted, the driver 112 is locked so that it cannot be started. That is to say, when the electro-hydraulic jack 120 is not retracted, the trolley 110 cannot be moved to avoid damage to the electro-hydraulic jack 120. In addition, the present invention can also be provided with a detector 154 coupled to the controller 150 for detecting whether the trolley 110 exits the straightening site to a point location. When the controller 150 detects that the trolley 110 is not at the starting position by the detector 154, it locks the motor driving arm 164 to make it unable to rotate. That is, when the cart 110 is not at the starting position, the motor-driven arm 164 cannot be rotated to avoid inadvertently turning over the billet 190 and damaging the equipment on the cart 110. Further, the present invention can also be provided with a detector 156 coupled to the controller 150 for detecting whether the position of the motor-driven arm 164 is returned to the origin. When the controller 150 detects that the motor driving arm 164 is not at the origin position by the detector 156, the hydraulic jack 120 is locked to be unactivated. That is to say, when the motor driving arm 164 is not at the origin position, the straightening of the steel 190 cannot be performed, so as to prevent the wrench 162 from being erected on the steel 190, and the vibration is caused by the straightening of the steel 190. Go to the wrench 162 and pour it down, damaging the equipment or injuring people.
根據本發明之鋼胚矯直裝置,完全不需以人力移動台車110,因此相當省時、省力。另外,因矯直支撐塊180上裝設有輥輪,作業時無需人力提舉,作業人員無碰傷或腰部扭傷之憂。而由於扳手 162係具有封口式的套頭166,在翻轉鋼胚190的過程中,不會使鋼胚190滑脫,造成碰撞危害之風險。According to the steel blank straightening device of the present invention, the trolley 110 is not required to be manually moved, so that it is time-saving and labor-saving. In addition, since the roller is mounted on the straightening support block 180, no manual lifting is required during the operation, and the operator has no wrestling or a sprained waist. And because of the wrench The 162 series has a sealing type ferrule 166, which does not cause the steel slab 190 to slip off during the process of turning over the steel emboss 190, posing a risk of collision hazard.
雖然本發明已以前述實例揭示,然其並非用以限定本發明,任何本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與修改。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。While the present invention has been disclosed by the foregoing examples, it is not intended to be construed as limiting the scope of the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
110‧‧‧台車110‧‧‧Trolley
112‧‧‧驅動器112‧‧‧ drive
120‧‧‧液壓千斤頂120‧‧‧Hydraulic jack
130‧‧‧齒條130‧‧‧ rack
150‧‧‧控制器150‧‧‧ Controller
152‧‧‧偵測器152‧‧‧Detector
154‧‧‧偵測器154‧‧‧Detector
156‧‧‧偵測器156‧‧‧Detector
160‧‧‧翻轉裝置160‧‧‧Flipping device
162‧‧‧棘輪扳手162‧‧‧ Ratchet Wrench
164‧‧‧馬達驅動旋臂164‧‧‧Motor driven arm
166‧‧‧套頭166‧‧‧ head
170‧‧‧凹槽170‧‧‧ Groove
180‧‧‧矯直支撐塊180‧‧‧ Straightening support block
182‧‧‧輥輪182‧‧‧Roller
184‧‧‧鉤環184‧‧‧ hook and loop
190‧‧‧鋼胚190‧‧‧ steel embryo
第1圖為本發明之鋼胚矯直裝置。Figure 1 is a steel blank straightening device of the present invention.
第2圖為本發明之鋼胚矯直裝置之矯直支撐塊之立體圖。Figure 2 is a perspective view of the straightening support block of the steel blank straightening device of the present invention.
第3a及3b圖顯示使用本發明之鋼胚矯直裝置來矯直鋼胚。Figures 3a and 3b show the use of the steel blank straightening device of the present invention to straighten steel blanks.
第4圖為本發明之鋼胚矯直裝置之翻轉裝置之立體圖。Figure 4 is a perspective view of the turning device of the steel blank straightening device of the present invention.
第5a及5b圖顯示使用本發明之鋼胚矯直裝置之翻轉裝置來翻轉鋼胚。Figures 5a and 5b show the use of the inversion device of the steel blank straightening device of the present invention to invert the steel blank.
第6圖為本發明之鋼胚矯直裝置之系統方塊圖。Figure 6 is a block diagram of the system of the steel blank straightening device of the present invention.
110‧‧‧台車110‧‧‧Trolley
112‧‧‧驅動器112‧‧‧ drive
120‧‧‧液壓千斤頂120‧‧‧Hydraulic jack
130‧‧‧齒條130‧‧‧ rack
170‧‧‧凹槽170‧‧‧ Groove
180‧‧‧矯直支撐塊180‧‧‧ Straightening support block
Claims (11)
Priority Applications (1)
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TW101145224A TWI474879B (en) | 2012-11-30 | 2012-11-30 | Steel embryo straightening device |
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TW101145224A TWI474879B (en) | 2012-11-30 | 2012-11-30 | Steel embryo straightening device |
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TW201420229A TW201420229A (en) | 2014-06-01 |
TWI474879B true TWI474879B (en) | 2015-03-01 |
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TW101145224A TWI474879B (en) | 2012-11-30 | 2012-11-30 | Steel embryo straightening device |
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CN108480435B (en) * | 2018-03-13 | 2019-08-02 | 深圳市朗奥洁净科技股份有限公司 | It is a kind of for detecting and the mechanical checkout device of correcting deformed C-shaped purlin |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006102777A (en) * | 2004-10-06 | 2006-04-20 | Hitachi Industries Co Ltd | Strain straightening method and apparatus |
CN201791787U (en) * | 2010-09-29 | 2011-04-13 | 北京长宇利华液压系统工程设计有限公司 | Semi-automatic cold-drawn steel tube straightener |
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2012
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006102777A (en) * | 2004-10-06 | 2006-04-20 | Hitachi Industries Co Ltd | Strain straightening method and apparatus |
CN201791787U (en) * | 2010-09-29 | 2011-04-13 | 北京长宇利华液压系统工程设计有限公司 | Semi-automatic cold-drawn steel tube straightener |
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