CN107453558A - Generator unit stator trimmer - Google Patents
Generator unit stator trimmer Download PDFInfo
- Publication number
- CN107453558A CN107453558A CN201610372940.2A CN201610372940A CN107453558A CN 107453558 A CN107453558 A CN 107453558A CN 201610372940 A CN201610372940 A CN 201610372940A CN 107453558 A CN107453558 A CN 107453558A
- Authority
- CN
- China
- Prior art keywords
- pallet
- oil cylinder
- shaping
- shaping component
- work top
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/0025—Shaping or compacting conductors or winding heads after the installation of the winding in the core or machine ; Applying fastening means on winding heads
- H02K15/0037—Shaping or compacting winding heads
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Generator unit stator trimmer of the present invention, it is related to a kind of generator manufacturing and processing equipment, including frame, pallet, left shaping component, right shaping component and upper shaping component, pallet is positioned on the work top of frame, left shaping component and right shaping component are symmetricly set on pallet both sides, and upper shaping component is positioned on the upside of pallet by four guide pillars.The generator unit stator trimmer of the present invention can carry out shaping to electricity generator stator coil automatically, have the advantages that simple to operate, automaticity is high, shaping quality is good, operating efficiency is high, greatly reduce the labor intensity of worker.
Description
Technical field
The present invention relates to a kind of generator manufacturing and processing equipment, more particularly to a kind of stator sizing machine of automobile current generator.
Background technology
Generator unit stator is made up of iron core and the coil on iron core internal tooth, coil is after coiling processing, because the coil sections for exposing iron core top end face and bottom face are in irregular shape, these coils can cause punch through when being less than certain distance with generator body, and also due to deviation of gravity center can cause unnecessary trouble when rotating, it is necessary to carry out shaping to stator after the completion of electricity generator stator coil coiling.
At present, the end shaping of generator unit stator both ends relies primarily on manual operation completion, worker is that mould is placed on into coil inside to the method for generator unit stator winding coil shaping, then using rubber hammer or re-packs and beats shaping, reaches the size shape requirement of winding stator core end.But use and manually beat shaping, the insulated paint for copper cash easily occur wears the problems such as causing coil leak, coil to easily snap off, in addition, plastic precision is not high, not only low production efficiency, profile unsightly, it is not close, the quality of shaping can not also ensure unanimously, to also add production cost.
The content of the invention
It is an object of the invention to provide it is a kind of it is simple to operate, automaticity is high, shaping quality is good, efficiency high generator unit stator trimmer, the generator unit stator trimmer can carry out shaping to electricity generator stator coil automatically, the labor intensity of worker is substantially reduced, effectively solves the problems, such as that prior art is present.
The technical scheme that uses to achieve the above object of the present invention is：A kind of generator unit stator trimmer, including frame, pallet, left shaping component, right shaping component and upper shaping component, the pallet is positioned on the work top of frame, left shaping component and right shaping component are symmetricly set on pallet both sides, and upper shaping component is positioned on the upside of pallet by four guide pillars；Lower locating dowel is also associated with the pallet, the motor for being used for driving pallet to rotate is provided with below work top, the rotating shaft of motor is connected through work top and with pallet；The left shaping component and right shaping component include shaping mould, guide rail, sliding block and hydraulic jack respectively, the hydraulic jack is respectively positioned at by hold-down support on the work top of pallet both sides, guide rail is respectively positioned on the work top between hold-down support and pallet, the sliding block coordinates with guide rail and the expansion link of hydraulic jack front end is connected with sliding block, and the shaping mould is connected with side of the sliding block by pallet respectively；The upper shaping component includes upper shaping oil cylinder, oil cylinder location-plate, lifter slide and platen, the oil cylinder location-plate is positioned at directly over pallet by four guide pillars, upper shaping oil cylinder is positioned on oil cylinder location-plate, and the expansion link of upper shaping oil cylinder through oil cylinder location-plate and extends downwardly, the expansion link front end of the upper shaping oil cylinder is also associated with depression bar, lifter slide is positioned between oil cylinder location-plate and work top by four guide pillars, and lifter slide can move up and down along guide pillar, the depression bar is fixedly connected with lifter slide and depression bar is extended to below lifter slide, the platen is connected to the depression bar front end below lifter slide, and platen can rotate freely in depression bar front end, the platen lower surface is also associated with upper positioning column.
The generator unit stator trimmer of the present invention carries out shaping by way of the shaping mould of pallet both sides is to the disposable extruding of coil surface, the end coil size shape of generator unit stator can be effectively ensured, the effect of shaping is good；Using the stator sizing machine to generator unit stator shaping, the abrasion of copper cash peripheral insulating layers can be greatly reduced, product is avoided to be scrapped because stator coil leaks electricity, ensure the quality of product, have the advantages that simple in construction, easy to operate, it is not necessary to which progress manually strikes shape, can reduce labor intensity, and reforming process settles at one go, production efficiency is greatly improved.
Generator unit stator trimmer of the present invention is further described with reference to the accompanying drawings and examples.
Brief description of the drawings
Fig. 1 is the structural representation of generator unit stator trimmer of the present invention（Front view）；
Fig. 2 is the dimensional structure diagram of the present invention；
Drawing reference numeral explanation：1- frames, 2- work tops, 3- pallets, locating dowel under 4-, 5- motors, 6- shaping moulds, 7- guide rails, 8- sliding blocks, 9- hydraulic jacks, 10- hold-down supports, 11- guide pillars, the upper shaping oil cylinders of 12-, 13- oil cylinder location-plates, 14- lifter slides, 15- depression bars, 16- platens, 17- upper positioning columns.
Embodiment
As shown in Figure 1, a kind of generator unit stator trimmer of the present invention, including frame 1, pallet 3, left shaping component, right shaping component and upper shaping component, the pallet 3 is positioned on the work top 2 of frame 1, left shaping component and right shaping component are symmetricly set on the both sides of pallet 3, and upper shaping component is positioned at the upside of pallet 3 by four guide pillars 11.
Lower locating dowel 4 is also associated with the pallet 3, the lower section of work top 2 is provided with the motor 5 for being used for driving pallet 3 to rotate, and the rotating shaft of motor 5 is connected through work top 2 and with pallet 3.
The left shaping component and right shaping component include shaping mould 6, guide rail 7, sliding block 8 and hydraulic jack 9 respectively, the hydraulic jack 9 is respectively positioned at by hold-down support 10 on the work top 2 of the both sides of pallet 3, guide rail 7 is respectively positioned on the work top 2 between hold-down support 10 and pallet 3, the sliding block 8 coordinates with guide rail 7 and the expansion link of the front end of hydraulic jack 9 is connected with sliding block 8, and the shaping mould 6 is connected with side of the sliding block 8 by pallet 3 respectively.
The upper shaping component includes upper shaping oil cylinder 12,Oil cylinder location-plate 13,Lifter slide 14 and platen 16,The oil cylinder location-plate 13 is positioned at directly over pallet 3 by four guide pillars 11,Upper shaping oil cylinder 12 is positioned on oil cylinder location-plate 13,And the expansion link of upper shaping oil cylinder 12 through oil cylinder location-plate 13 and extends downwardly,The expansion link front end of the upper shaping oil cylinder 12 is also associated with depression bar 15,Lifter slide 14 is positioned between oil cylinder location-plate 13 and work top 2 by four guide pillars 11,And lifter slide 14 can move up and down along guide pillar 11,The depression bar 15 is fixedly connected with lifter slide 14 and depression bar 15 extends to the lower section of lifter slide 14,The platen 16 is connected to the front end of depression bar 15 of the lower section of lifter slide 14,And platen 16 can rotate freely in the front end of depression bar 15,The lower surface of platen 16 is also associated with upper positioning column 17.
Above example is only presently preferred embodiments of the present invention, and structure of the invention is not limited to the form that above-described embodiment is enumerated, and any modification for being made within the spirit and principles of the invention, equivalent substitution etc., be should be included in the scope of the protection.
Claims (1)
1. a kind of generator unit stator trimmer, including frame（1）, pallet（3）, left shaping component, right shaping component and upper shaping component, the pallet（3）It is positioned at frame（1）Work top（2）On, left shaping component and right shaping component are symmetricly set on pallet（3）Both sides, upper shaping component pass through four guide pillars（11）It is positioned at pallet（3）Upside；Characterized in that, the pallet（3）On be also associated with lower locating dowel（4）, work top（2）Lower section, which is provided with, to be used to drive pallet（3）The motor of rotation（5）, motor（5）Rotating shaft pass through work top（2）And and pallet（3）Connection；The left shaping component and right shaping component include shaping mould respectively（6）, guide rail（7）, sliding block（8）And hydraulic jack（9）, the hydraulic jack（9）Pass through hold-down support（10）It is respectively positioned at pallet（3）The work top of both sides（2）On, guide rail（7）It is respectively positioned at hold-down support（10）With pallet（3）Between work top（2）On, the sliding block（8）With guide rail（7）Cooperation and hydraulic jack（9）The expansion link and sliding block of front end（8）Connection, the shaping mould（6）Respectively with sliding block（8）By pallet（3）Side connection；The upper shaping component includes upper shaping oil cylinder（12）, oil cylinder location-plate（13）, lifter slide（14）And platen（16）, the oil cylinder location-plate（13）Pass through four guide pillars（11）It is positioned at pallet（3）Surface, upper shaping oil cylinder（12）It is positioned at oil cylinder location-plate（13）On, and upper shaping oil cylinder（12）Expansion link pass through oil cylinder location-plate（13）And extend downwardly, the upper shaping oil cylinder（12）Expansion link front end be also associated with depression bar（15）, lifter slide（14）Pass through four guide pillars（11）It is positioned at oil cylinder location-plate（13）With work top（2）Between, and lifter slide（14）Can be along guide pillar（11）Move up and down, the depression bar（15）With lifter slide（14）It is fixedly connected and depression bar（15）Extend to lifter slide（14）Lower section, the platen（16）It is connected to lifter slide（14）The depression bar of lower section（15）Front end, and platen（16）Can be in depression bar（15）Front end rotates freely, the platen（16）Lower surface is also associated with upper positioning column（17）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610372940.2A CN107453558A (en) | 2016-05-31 | 2016-05-31 | Generator unit stator trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610372940.2A CN107453558A (en) | 2016-05-31 | 2016-05-31 | Generator unit stator trimmer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107453558A true CN107453558A (en) | 2017-12-08 |
Family
ID=60485819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610372940.2A Pending CN107453558A (en) | 2016-05-31 | 2016-05-31 | Generator unit stator trimmer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107453558A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109176177A (en) * | 2018-09-10 | 2019-01-11 | 杜鑫 | A kind of screw rod lift air-cooled ducted air conditioner stator core flattens and inner cavity grinding device |
| CN109687662A (en) * | 2019-03-04 | 2019-04-26 | 苏州贝得科技有限公司 | Electrical-coil molding equipment |
| CN109909323A (en) * | 2017-12-13 | 2019-06-21 | 深圳它石装备技术股份有限公司 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
| CN109926526A (en) * | 2019-04-11 | 2019-06-25 | 珠海安作机器人自动化有限公司 | A kind of loop shaping pinrshape |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204179851U (en) * | 2014-10-21 | 2015-02-25 | 常州金康精工机械股份有限公司 | Generator stator of vehicle refined shaper |
| CN204258560U (en) * | 2014-11-18 | 2015-04-08 | 李靖 | Stator coil of starter shaping fastener |
| CN204810075U (en) * | 2015-07-01 | 2015-11-25 | 天津市海斯特电机有限公司 | Efficient motor stator solenoid trimmer |
| CN204858895U (en) * | 2015-07-30 | 2015-12-09 | 瑞安市海日电机有限公司 | Automatic shaping device of stator winding coil height thickness |
-
2016
- 2016-05-31 CN CN201610372940.2A patent/CN107453558A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204179851U (en) * | 2014-10-21 | 2015-02-25 | 常州金康精工机械股份有限公司 | Generator stator of vehicle refined shaper |
| CN204258560U (en) * | 2014-11-18 | 2015-04-08 | 李靖 | Stator coil of starter shaping fastener |
| CN204810075U (en) * | 2015-07-01 | 2015-11-25 | 天津市海斯特电机有限公司 | Efficient motor stator solenoid trimmer |
| CN204858895U (en) * | 2015-07-30 | 2015-12-09 | 瑞安市海日电机有限公司 | Automatic shaping device of stator winding coil height thickness |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909323A (en) * | 2017-12-13 | 2019-06-21 | 深圳它石装备技术股份有限公司 | The hydraulic reshaper of full-automatic four axis of one kind and its shaping methods |
| CN109176177A (en) * | 2018-09-10 | 2019-01-11 | 杜鑫 | A kind of screw rod lift air-cooled ducted air conditioner stator core flattens and inner cavity grinding device |
| CN109687662A (en) * | 2019-03-04 | 2019-04-26 | 苏州贝得科技有限公司 | Electrical-coil molding equipment |
| CN109687662B (en) * | 2019-03-04 | 2024-05-24 | 苏州贝得科技有限公司 | Motor coil forming equipment |
| CN109926526A (en) * | 2019-04-11 | 2019-06-25 | 珠海安作机器人自动化有限公司 | A kind of loop shaping pinrshape |
| CN109926526B (en) * | 2019-04-11 | 2024-06-04 | 珠海安作机器人自动化有限公司 | Coil shaping pin shearing machine |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171208 |
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| WD01 | Invention patent application deemed withdrawn after publication |