TWI473844B - Process for the production of a superabsorbent polymer - Google Patents
Process for the production of a superabsorbent polymer Download PDFInfo
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Description
本發明係有關一種對水溶液吸收良好的吸水物,稱為高吸水性樹脂,此高吸水性樹脂具有強大的保水力,可吸收百倍甚至於千倍於本身重量的水,吸水後膨潤具有保持不流動的狀態;即使施加壓力也不會滲漏,且被吸收的水在大氣中可緩緩地釋出。目前此高吸水性樹脂廣泛地被運用於農業或園藝方面的水保持劑、建築材料中的抗露珠凝結劑、移除石油中之水份的材料或電纜線中的外層防水包覆劑以及衛生用品如,尿布、婦女衛生用品、拋棄式的擦巾等。The invention relates to a water absorbing material with good absorption to an aqueous solution, which is called a super absorbent resin. The super absorbent resin has strong water retention capacity, can absorb water of 100 times or even thousands of times its own weight, and has a swelling after water absorption. The state of flow; even if pressure is applied, it will not leak, and the absorbed water can be slowly released in the atmosphere. At present, this superabsorbent resin is widely used in water retaining agents for agriculture or horticulture, anti-dew beading agents in building materials, materials for removing moisture in petroleum or outer layer waterproofing coatings in cable and sanitary Supplies such as diapers, feminine hygiene products, disposable wipes, etc.
上述高吸水性樹脂,由於會直接與人體接觸,所以其安全性變得十分重要。一般而言,高吸水性樹脂須具備的物理性質包括吸收速率、吸收力、壓力下吸收倍率、低單體殘留量以及吸收後的凝膠力。優良的高吸水性樹脂不僅要有滿足上述的物理性質,具備良好的安全性,更重要的是必須低汙染以及省能。Since the above superabsorbent resin is in direct contact with the human body, its safety becomes very important. In general, the physical properties of the superabsorbent resin include absorption rate, absorption, absorption under pressure, low monomer residual, and gel strength after absorption. The excellent superabsorbent resin not only has to satisfy the above physical properties, has good safety, and more importantly, must have low pollution and energy saving.
目前已知製造高吸水性樹脂的成分材料有遇水分解型的澱粉-丙烯腈(hydrolyzed starchacrylonitrile)接枝聚合物(日本專利公開公報昭49(1974)-43,395),中和之澱粉-丙烯酸接枝聚合物(日本專利公開公報昭51(1976)-125,468),皂化乙烯醋酸-丙烯酯共聚物(日本專利公開公報昭52(1977)-14,689),水解丙烯腈共聚物或丙烯醯胺共聚物(日本專利公報昭53(1978)-15,959),及部份中和聚丙烯酸(日本專利公開公告昭55(1980)-84,304)等。其中澱粉-丙烯腈接枝聚合物的製造原料中,因為含有澱粉而容易引起分解,無法長時間的保存,再者其製造方法亦十分複雜,所以現今高吸水性樹脂之一般製備方式多以使用含酸基單體之丙烯酸及/或丙烯酸鹽與NaOH中和進行交聯聚合反應製造高吸水性樹脂佔最大部份,其主因為丙烯酸鹽共聚物的原料-丙烯酸可迅速由工業化大量生產,且製得的高吸水性樹脂具有很高的吸水能力,及具有製造成本低廉且最具經濟效益以及較不會引起腐爛性的分解,故成為本項技術領域中最為普遍化的高吸水性樹脂。It is known that a component material for producing a super absorbent resin is a hydrolyzed starch acrylonitrile graft polymer (Japanese Patent Laid-Open Publication No. Sho 49 (1974)-43,395), and neutralized starch-acrylic acid. Branch polymer (Japanese Patent Publication No. Sho 51 (1976)-125,468), saponified ethylene acetate-propylene ester copolymer (Japanese Patent Laid-Open Publication No. Sho 52 (1977)-14, 689), hydrolyzed acrylonitrile copolymer or acrylamide copolymer (Japanese Patent Publication No. Sho 53(1978)-15,959), and partially neutralized polyacrylic acid (Japanese Patent Laid-Open Publication No. Sho 55 (1980)-84,304) and the like. Among them, the raw material for the production of the starch-acrylonitrile graft polymer is easily decomposed due to the inclusion of starch, and cannot be stored for a long period of time, and the manufacturing method thereof is also very complicated. Therefore, the general preparation method of the high water-absorbent resin is often used. The acrylic acid and/or acrylate containing an acid group-containing monomer is neutralized by NaOH and cross-linked and polymerized to produce a super absorbent resin, which is mainly because the raw material of the acrylate copolymer-acrylic acid can be rapidly mass-produced by industrialization, and The highly water-absorptive resin obtained has a high water absorption capacity, and has a low cost of production, is most economical, and is less likely to cause decomposition of rot, and thus is the most general-purpose superabsorbent resin in the technical field.
但上述高吸水性樹脂尚存在著一個嚴重的問題,當高吸水性樹脂吸收流體時,會因吸收速度過快而使流體無法順利傳遞至其他尚未吸收流體之高吸水性樹脂,而無法完整呈現高吸水性樹脂之優越吸收能力。However, the above-mentioned superabsorbent resin still has a serious problem. When the superabsorbent resin absorbs the fluid, the fluid cannot be smoothly transferred to other superabsorbent resins which have not absorbed the fluid due to the excessively fast absorption speed, and cannot be completely presented. Superior absorption capacity of super absorbent resin.
為解決此一問題已有國際專利WO 91/04361公開一解決方案,係將乙基纖維素混合有機溶劑,並於加熱狀態下添加於高吸水性樹脂進行聚合反應,生成一可於吸收時使流體傳遞較流暢,具有吸收遲緩之高吸水性樹脂,但細究其製造流程及結果,發現此一添加方案是藉有機溶劑噴灑並進行熱處理,對大型工業化之生產恐有引發火災之危機,且所添加之纖維素對高吸水性樹脂之長期保存恐有易分解之疑慮;此外亦有中國專利CN 101433733A公開揭露利用大量金屬鹽類水溶液添加於高吸水性樹脂後再進行乾燥,可製得一具有吸收遲緩之高吸水性樹脂,但因為利用水溶液噴灑至高吸水性樹脂後須要再經乾燥工藝及研磨篩選,方可得到預期成品,此法對高吸水性樹脂生產之能源耗損及經濟效益較為不利。In order to solve this problem, a solution disclosed in the international patent WO 91/04361 is to mix ethyl cellulose with an organic solvent and add it to a superabsorbent resin under heating to carry out a polymerization reaction to produce a The fluid transfer is smoother and has a high-absorbency resin with slow absorption. However, the manufacturing process and results are carefully investigated. It is found that this additive solution is sprayed with organic solvent and heat-treated, which may cause a fire crisis for large-scale industrial production. The added cellulose may have a tendency to be easily decomposed for long-term storage of the superabsorbent resin; in addition, the Chinese patent CN 101433733A discloses that a large amount of a metal salt aqueous solution is added to the superabsorbent resin and then dried to obtain a A highly absorbent resin that absorbs sluggishness, but it is required to be subjected to a drying process and a grinding screen after being sprayed with an aqueous solution to a highly water-absorptive resin to obtain an intended finished product. This method is disadvantageous for energy consumption and economic efficiency of superabsorbent resin production.
為解決前述課題,經由本發明人等之刻苦研究及複雜試驗後發現,將以具水溶性之熱塑性樹脂塗覆於高吸水性樹脂後,可得到具有延遲自由吸水性之高吸水性樹脂,達成促進高吸水性樹脂減緩吸收速度之預期功效。In order to solve the above problem, it has been found that a highly water-absorptive resin having a water-repellent property can be obtained by applying a water-soluble thermoplastic resin to a superabsorbent resin. Promotes the expected efficacy of superabsorbent resins to slow absorption.
本發明的目的係提供一種具有優良吸收能力之高吸水性樹脂及其製造方法。An object of the present invention is to provide a superabsorbent resin having excellent absorption ability and a method for producing the same.
本發明再一個目的係提供一種將水溶性熱可塑性樹脂塗覆於高吸水性樹脂表層以延續自由吸收速度之製造方法。Still another object of the present invention is to provide a production method in which a water-soluble thermoplastic resin is applied to a surface layer of a super absorbent resin to continue the free absorption speed.
依照本發明,前述水溶性熱可塑性樹脂塗覆處理可於高吸水性樹脂之表面交聯反應製程段直接以粉體投料方式進行,並不需再額外增添儀器設備或能源即可完成。其使用之塗覆材料係選自聚乙二醇或聚乙烯醇;其中,聚乙二醇之分子量在1000~10000之間,最佳分子量為1000~8000,因分子量小於1000之聚乙二醇為脂狀半固體或液體,若以固相添加時,其分散性較差;分子量10000以上者其水溶性較低,會使塗覆後之高吸水性樹脂於單位時間內之吸收表現較差,故不利於增進經濟價值,因此聚乙二醇最佳分子量為1000~8000。聚乙烯醇則可選自分子量為300~2000,最佳分子量為300~1000,因分子量小於300之聚乙烯醇亦為半固體或液體,若以固相添加,其分散性較差;分子量2000以上之聚乙烯醇因其水溶性較低,使塗覆後之高吸水性樹脂於單位時間內之吸收表現較差,故不利於增進經濟價值。本發明之自由吸水性之計時(在短時間內,即約一分鐘或比一分鐘更長時間的自由吸水性)是指延遲減小或變慢的吸收性,與一般高吸水性樹脂吸水直至不能吸收不同,後者通常為3~5分鐘。According to the present invention, the water-soluble thermoplastic resin coating treatment can be directly carried out in a powder-feeding manner in the surface crosslinking reaction process section of the superabsorbent resin, without additional equipment or energy. The coating material used is selected from polyethylene glycol or polyvinyl alcohol; wherein the polyethylene glycol has a molecular weight of 1000 to 10000, the optimal molecular weight is 1000 to 8000, and the polyethylene glycol has a molecular weight of less than 1000. It is a fatty semi-solid or liquid. When it is added as a solid phase, its dispersibility is poor. If the molecular weight is 10,000 or more, its water solubility is low, which makes the superabsorbent resin after coating exhibit poor performance per unit time. It is not conducive to enhancing economic value, so the optimal molecular weight of polyethylene glycol is 1000~8000. The polyvinyl alcohol may be selected from a molecular weight of 300 to 2000, and the optimum molecular weight is 300 to 1000. The polyvinyl alcohol having a molecular weight of less than 300 is also semi-solid or liquid. If added by a solid phase, the dispersibility is poor; the molecular weight is above 2000. The polyvinyl alcohol has a low water solubility, so that the superabsorbent resin after coating has poor absorption performance per unit time, which is not conducive to economic value. The timing of the free water absorption of the present invention (free water absorption in a short time, that is, about one minute or longer than one minute) means absorption with a reduced or slower retardation, and absorbs water with a general superabsorbent resin until Can not absorb the difference, the latter usually 3 to 5 minutes.
用之於本發明之聚乙烯醇醇解度為60mol%~90% mol%,醇解度80 mol%~89 mol%為最佳,因醇解度是代表其相對應之聚乙烯醇水溶性,若醇解度大於90 mol%或小於60 mol%時,對水之溶解性在單位時間內之表現較低且慢,導致塗覆後之高吸水性樹脂於單位時間內之吸收表現較差而影響其經濟價值,前述醇解度係指在生產聚乙烯醇之過程中,起始原料乙烯醋酸酯經聚合反應製得之聚乙烯醋酸酯,再經水解後製得之聚乙烯醇,其水解程度即稱為醇解度。The degree of alcoholysis of the polyvinyl alcohol used in the present invention is 60 mol% to 90% mol%, and the degree of alcoholysis is preferably 80 mol% to 89 mol%, because the degree of alcoholysis is representative of the water solubility of the corresponding polyvinyl alcohol. If the degree of alcoholysis is more than 90 mol% or less than 60 mol%, the solubility in water is low and slow in unit time, resulting in poor absorption of the superabsorbent resin after coating per unit time. The economic value thereof, the degree of alcoholysis refers to the degree of hydrolysis of the polyvinyl acetate obtained by the polymerization of the starting material ethylene acetate in the process of producing polyvinyl alcohol, and then obtained by hydrolysis. It is called the degree of alcoholysis.
代表丙烯酸聚合物的親水性樹脂,在該親水性樹脂聚合物鏈上多具有親水性官能基團如酸基、醯胺基、氨基和磺酸基等,而本發明之親水性樹脂是包含:聚丙烯酸或其經中和後含鋰、鈉、鉀等鹼金屬陽離子鹽類或銨鹽以及前述兩者之聚合物之鹽類,而前述中和後之丙烯酸之中和率(即丙烯酸部分中和成為丙烯酸鹽)為30~70mol%範圍,此外亦可由前述兩者與水溶性或是水不溶性之單體共聚而成,此水溶性或不溶性單體可為甲基丙烯酸、馬來酸、富馬酸、巴豆酸、衣康酸、乙烯基磺酸、2-(甲)丙烯醯胺氨基-2-甲基丙烷磺酸、(甲基)丙烯醯氧基鏈烷烴磺酸、以及所屬的鹼金屬陽離子鹽類或銨鹽等,此外尚有N-乙烯基乙醯胺、(甲基)丙烯醯胺、N,N-二甲基丙烯醯胺等單體。The hydrophilic resin representing an acrylic polymer has a hydrophilic functional group such as an acid group, a mercaptoamine group, an amino group, a sulfonic acid group or the like on the hydrophilic resin polymer chain, and the hydrophilic resin of the present invention comprises: Polyacrylic acid or a salt thereof containing an alkali metal cation salt or an ammonium salt such as lithium, sodium or potassium, and a polymer of the foregoing, and neutralizing the acrylic acid after the neutralization (ie, the acrylic portion) And acrylates are in the range of 30 to 70 mol%, and may be copolymerized with water-soluble or water-insoluble monomers, which may be methacrylic acid, maleic acid, or rich. Horse acid, crotonic acid, itaconic acid, vinyl sulfonic acid, 2-(meth) acrylamide amine-2-methylpropane sulfonic acid, (meth) propylene decyloxy alkane sulfonic acid, and the base to which it belongs A metal cation salt or an ammonium salt or the like, and a monomer such as N-vinylacetamide, (meth) acrylamide or N,N-dimethyl acrylamide.
當本發明使用前述丙烯酸以外之單體時,其用量為丙烯酸總量之50%或更少量,較佳為30%以下,而最佳之使用劑量為不超過丙烯酸單體之10%。When the present invention uses a monomer other than the above acrylic acid, it is used in an amount of 50% or less, preferably 30% or less, based on the total amount of the acrylic acid, and the optimum use amount is not more than 10% of the acrylic monomer.
本發明用之於製造高吸水性樹脂之不飽和單體,主要為丙烯酸或其鹽類之一種或兩種以上之混合,但基於機能及物理性質上之考量,其丙烯酸之中和率範圍較佳為50~95 mol%,最佳為60~80 mol%之間;而中和生成丙烯酸鹽類之鹽為鹼金屬鹽或銨鹽,較佳為鋰或鈉鹽。The present invention is used for producing an unsaturated monomer of a super absorbent resin, mainly one or a mixture of two or more of acrylic acid or a salt thereof, but based on functional and physical properties, the neutralization ratio of acrylic acid is relatively large. Preferably, it is 50 to 95 mol%, preferably 60 to 80 mol%; and the salt of the neutralized acrylate is an alkali metal salt or an ammonium salt, preferably a lithium or sodium salt.
一般公知製造吸水性樹脂都在進行自由基聚合反應前先添加自由基聚合反應交聯劑於未反應單體溶液中進行自由基反應,此自由基聚合反應交聯劑可選用具有兩個或兩個以上不飽和雙鍵的化合物,如:N,N’-雙(2-丙烯基)胺、N,N’-次甲基雙丙烯醯胺、N,N’-次甲基雙甲基丙烯醯胺、丙烯酸丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、聚乙二醇二甲基丙烯酸酯、甘油三丙烯酸酯、甘油三甲基丙烯酸酯、甘油附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷三甲基丙烯酸酯、三甲醇丙烷三丙烯酸酯、N,N,N-三(2-丙烯基)胺、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、三丙烯酸二乙基聚氧乙烯甘油酯、二丙烯三甘醇酯等;亦可選自具有兩個或兩個以上環氧基的化合物,如:山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、雙丙三醇聚縮水甘油醚等。It is generally known that the production of water-absorbent resins is carried out by adding a radical polymerization crosslinking agent to a radical reaction in an unreacted monomer solution before radical polymerization, and the radical polymerization crosslinking agent can be used with two or two. Compounds with more than one unsaturated double bond, such as: N,N'-bis(2-propenyl)amine, N,N'-methacrylic bis decylamine, N,N'-methine bismethacryl Indoleamine, propylene acrylate, ethylene glycol diacrylate, polyethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, glycerol triacrylate, trimethyl glycerol Acrylate, glycerin plus ethylene oxide triacrylate or trimethacrylate, trimethylolpropane plus ethylene oxide triacrylate or trimethacrylate, trimethylolpropane trimethacrylate, trimethylol Propane triacrylate, N,N,N-tris(2-propenyl)amine, ethylene glycol diacrylate, polyoxyethylene glyceryl triacrylate, diethyl polyoxyethylene glyceryl triacrylate, dipropylene triglyceride Alcohol ester or the like; may also be selected from two or more epoxy groups Compounds such as: sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerol poly Glycidyl ether and the like.
此自由基聚合反應交聯劑在進行自由基反應後就可使高吸水性樹脂具有適當交聯度,及適當的加工性。The radical polymerization crosslinking agent can impart a proper degree of crosslinking and a suitable processability to the superabsorbent resin after the radical reaction.
自由基聚合反應交聯劑可單獨使用或兩種以上混合使用。其適當的添加劑量在重量百分比0.001wt%至5wt%之間(以反應物總固形份為基準),更適當的重量百分比為0.01wt%至3wt%之間。添加劑量在重量百分比0.001wt%以下,聚合後之水合體太軟且有黏性不利機械加工,添加劑量在重量百分比5wt%以上時吸水性太低,降低高吸水性樹脂之性能。The radical polymerization crosslinking agent may be used singly or in combination of two or more. A suitable amount of the additive is between 0.001% by weight and 5% by weight based on the total solids of the reactants, more suitably between 0.01% and 3% by weight. The added dose is 0.001% by weight or less, and the hydrated body after polymerization is too soft and viscous to be unfavorably mechanically processed. When the amount of the additive is 5% by weight or more, the water absorbing property is too low, and the performance of the superabsorbent resin is lowered.
聚合反應,由自由基聚合反應起始劑的分解產生自由基開始。自由基起始劑可選用熱分解型起始劑,適合的熱分解型起始劑有過氧化物,如:過氧化氫、二-第三丁基過氧化物、過氧化醯胺或過硫酸鹽(銨鹽、鹼金屬鹽)等;及偶氮化合物如:2.2’-偶氮基雙(2-脒基丙烷)二鹽酸鹽、2.2’-偶氮基雙(N,N-二伸甲基異丁脒)二鹽酸鹽;亦可使用還原劑成為氧化還原型的起始劑,如:酸性亞硫酸鹽、硫代硫酸鹽、抗壞血酸或亞鐵鹽;或將氧化還原型起始劑和熱分解型起始劑合併混合使用。首先,先以氧化還原起始劑進行反應產生自由基,使自由基轉移至單體上引發聚合反應的進行,由於聚合反應進行時會釋放出大量的熱量而使溫度升高,俟其溫度到達熱分解型起始劑的分解溫度時,又會再引發第二階段熱分解型起始劑的分解,使整個聚合反應更臻於完全。The polymerization begins with the decomposition of the radical polymerization initiator to generate free radicals. The free radical initiator may be selected from a thermal decomposition type initiator, and the suitable thermal decomposition initiator is a peroxide such as hydrogen peroxide, di-tert-butyl peroxide, guanidinium peroxide or persulfate. Salt (ammonium salt, alkali metal salt), etc.; and azo compound such as: 2.2'-azobis(2-amidinopropane) dihydrochloride, 2.2'-azobis (N, N-dip) Methyl isobutyl hydrazine) dihydrochloride; a reducing agent may also be used as a redox-type initiator, such as an acidic sulfite, thiosulfate, ascorbic acid or ferrous salt; or a redox-type initiator The agent and the thermal decomposition type initiator are used in combination. First, the reaction is carried out by a redox initiator to generate a radical, and the radical is transferred to the monomer to initiate the polymerization reaction. As the polymerization proceeds, a large amount of heat is released to raise the temperature, and the temperature is reached. When the decomposition temperature of the thermal decomposition type initiator starts, the decomposition of the second stage thermal decomposition type initiator is again caused, so that the entire polymerization reaction is more complete.
一般自由基聚合反應起始劑之適當用量的重量百分比為0.001wt%至10wt%(以中和丙烯酸鹽重量為基準),更適當用量則在0.1wt%至5wt%之間,使用重量百分比0.001wt%以下時,反應太慢不利經濟效益,使用重量百分比10wt%以上時,反應太快反應熱不易控制。A suitable amount of the radical polymerization initiator is usually 0.001% by weight to 10% by weight based on the weight of the neutralized acrylate, more preferably between 0.1% and 5% by weight, and 0.001 by weight. When the weight is less than wt%, the reaction is too slow to be economically advantageous. When the weight percentage is 10% by weight or more, the reaction is too fast and the reaction heat is not easily controlled.
聚合反應可於傳統批次反應容器中,或於輸送帶式反應器上進行,反應所得之高吸水性樹脂,先利用絞碎機切成直徑2.00mm以下小凝膠體,再進行篩選。篩選固定粒徑之凝膠體直徑以2.00 mm以下為宜,以0.05 mm至1.50 mm間較佳,粒徑大於2.00 mm之凝膠體則重新送回絞碎機進行再次切碎。The polymerization reaction can be carried out in a conventional batch reaction vessel or on a conveyor belt reactor, and the superabsorbent resin obtained by the reaction is first cut into small gels having a diameter of 2.00 mm or less by a mincer and then subjected to screening. The diameter of the gel with a fixed particle size is preferably 2.00 mm or less, preferably between 0.05 mm and 1.50 mm, and the gel having a particle diameter of more than 2.00 mm is returned to the mincer for re-shearing.
粒徑0.05mm以下之凝膠體進行烘乾、粉碎處理,易提高產生成品細粉量,粒徑2.00mm以上之凝膠體進行烘乾時,容易因為熱傳導效果不佳,導致成品殘存單體偏高,物性表現不佳之缺點。The gel having a particle diameter of 0.05 mm or less is subjected to drying and pulverization treatment, and it is easy to increase the amount of fine powder produced. When the gel having a particle diameter of 2.00 mm or more is dried, it is easy to cause residual monomer in the finished product due to poor heat conduction effect. High, the shortcomings of poor physical performance.
丙烯酸鹽凝膠體的顆粒大小分佈越集中,不僅可使凝膠體在烘乾後之物性表現達到最佳狀態,且有利於控制烘乾的時間及溫度。The more concentrated the particle size distribution of the acrylate gel, the better the physical properties of the gel after drying, and it is beneficial to control the drying time and temperature.
凝膠體烘乾溫度以攝氏100℃至180℃進行烘乾為宜,若烘乾溫度於100℃以下,烘乾時間太久不具經濟效益,若以180℃以上烘乾,將使交聯劑提早進行交聯反應使得後續的乾燥過程,因交聯度過高而無法有效的去除殘存單體達到降低殘存單體之效果。The drying temperature of the gel is preferably dried at 100 ° C to 180 ° C. If the drying temperature is below 100 ° C, the drying time is too long and has no economic benefit. If it is dried above 180 ° C, the crosslinking agent will be used. The cross-linking reaction is carried out early so that the subsequent drying process, because the degree of crosslinking is too high, cannot effectively remove the residual monomers to reduce the residual monomer.
乾燥後進行粉碎、篩選固定粒徑,篩選固定粒徑以0.06mm至1.00mm間為宜,以0.10mm至0.850mm間較佳,粒徑0.06mm以下細粉使成品粉塵提高,粒徑1.00mm以上粒子使成品吸水速率變慢,篩選固定粒徑後,再進行表面交聯劑塗覆處理。After drying, the powder is pulverized and sieved, and the fixed particle diameter is preferably between 0.06 mm and 1.00 mm, preferably between 0.10 mm and 0.850 mm, and the fine powder having a particle diameter of 0.06 mm or less is used to increase the finished dust. The particle size is 1.00 mm. The above particles slow down the water absorption rate of the finished product, and after screening the fixed particle diameter, the surface crosslinking agent coating treatment is performed.
高吸水性樹脂為不溶解之親水性聚合體,樹脂內部具有均勻性的架橋結構,一般為了改善品質如:提高吸收速率、提高膠體強度、提高抗結塊性、液體滲透性等都會在樹脂的表面再作進一步架橋,此種表面交聯處理即利用具有能與酸基反應之多官能基交聯劑的,在此之前已有許多專利被揭露公開,如:分散高吸水性樹脂與交聯劑於有機溶劑中進行表面交聯處理(日本專利JP-A-56-131608、JP-A-57-44627、JP-A-58-42602、JP-A58-117222),使用無機粉直接將交聯劑與交聯劑溶液混入高吸水性樹脂處理(日本專利JP-A60-163956、JP-A-60-255814),添加交聯劑後以蒸氣處理(日本專利JP-A-1-113406),使用有機溶劑、水及多元醇進行表面處理(日本專利JP-A-1-292004、美國專利6346569號)及使用有機溶液、水、醚(ether)化合物(日本專利JP-A-2-153903)等,這些表面處理方法雖能提高吸收速率、提高壓力下吸水倍率,但尚有造成保持力下降過多,及降低實際應用之性能的不良後果。The superabsorbent resin is an insoluble hydrophilic polymer, and has a bridge structure inside the resin. Generally, in order to improve the quality, such as: increasing the absorption rate, improving the strength of the colloid, improving the anti-caking property, liquid permeability, etc., the resin is The surface is further bridged. This surface crosslinking treatment utilizes a polyfunctional crosslinking agent capable of reacting with an acid group. Many patents have been disclosed before, such as dispersing superabsorbent resin and crosslinking. The surface crosslinking treatment is carried out in an organic solvent (Japanese Patent JP-A-56-131608, JP-A-57-44627, JP-A-58-42602, JP-A58-117222), and the inorganic powder is directly used. The crosslinking agent and the crosslinking agent solution are mixed with a super absorbent resin (Japanese Patent JP-A 60-163956, JP-A-60-255814), and the crosslinking agent is added and then treated with steam (Japanese Patent JP-A-1-113406) Surface treatment using an organic solvent, water, and a polyol (Japanese Patent JP-A-1-292004, US Pat. No. 6,346,569) and use of an organic solution, water, ether compound (Japanese Patent JP-A-2-153903) ), etc., these surface treatment methods can increase the absorption rate and increase the pressure. Water absorbency, but still keep the resulting decline in excessive force, and reduce the adverse consequences of the actual performance of the application.
根據本發明,可於表面處理時能同時進行反應的交聯劑為多元醇如:丙三醇、乙二醇、二乙二醇、三乙二醇、聚乙二醇、丙二醇、1,4丁二醇、三脛基甲基丙烷、山梨醇等;或多元胺如:乙二胺、二乙二胺、三乙二胺、聚乙二胺;或具有兩個或兩個以上的環氧基化合物如:山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、雙丙三醇聚縮水甘油醚等;亦可使用碳酸亞烴酯如:乙二醇碳酸酯、4-甲基-1,3-二氧雜環戊烷-2-酮、4,5-二甲基-1,3-二氧雜環戊烷-2-酮、4,4-二甲基-1,3-二氧雜環戊烷-2-酮、4-乙基-1,3-二氧雜環戊烷-2-酮、1,3-二氧雜環己烷-2-酮、4,6-二甲基-1,3-二氧雜環己烷-2-酮或1,3-二氧雜環庚烷-2-酮等。According to the present invention, the crosslinking agent which can simultaneously react at the time of surface treatment is a polyhydric alcohol such as glycerin, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, 1, 4 Butanediol, trimethylolpropane, sorbitol, etc.; or polyamines such as: ethylenediamine, diethylenediamine, triethylenediamine, polyethylenediamine; or having two or more epoxy Base compounds such as: sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerol poly Glycidyl ether, etc.; alkylene carbonate such as ethylene glycol carbonate, 4-methyl-1,3-dioxolane-2-one, 4,5-dimethyl-1, 3-dioxol-2-one, 4,4-dimethyl-1,3-dioxol-2-one, 4-ethyl-1,3-dioxole Alkan-2-one, 1,3-dioxan-2-one, 4,6-dimethyl-1,3-dioxan-2-one or 1,3-dioxo Heterocyclic heptane-2-one and the like.
交聯劑的用法可單獨使用或兩種以上混合使用。其適當添加劑量在重量百分比0.001wt%至10wt%之間(以反應物總固形份為基準),更適當的用量在0.005wt%至5wt%之間。交聯劑添加劑量在重量百分比0.001wt%以下時無法顯出效果;交聯劑添加劑量在重量百分比10wt%以上時,吸水性太低降低樹脂性能。於此添加交聯劑階段,亦可同時添加聚乙烯醇,如BP03、BP04、BP05、BP08(長春化工產品)、聚乙烯醇-1788(上海美夢佳化工產品)、PVA-10(無錫市金絲達貿易公司產品)、聚乙烯醇-0588(深圳市宏鑫源化工產品)等或聚乙二醇如PEG1000、PEG1500、PEG2000、PEG4000(東聯化工產品)等以進行表面塗覆處理,其中之聚乙二醇或聚乙烯醇之適當添加劑量是在重量百分比0.1wt%至10wt%之間(以反應物總固形份為基準),更為適當的用量在0.5wt%至1wt%之間,添加劑量在重量百分比0.1wt%以下時無法顯出效果,添加劑量在重量百分比10wt%以上時,導致塗覆處理後之高吸水性樹脂於單位時間內之吸收表現較差不好,不符經濟效益。The crosslinking agent may be used singly or in combination of two or more. The appropriate amount of the additive is between 0.001% by weight and 10% by weight based on the total solids of the reactants, more suitably between 0.005% and 5% by weight. The amount of the crosslinking agent additive cannot exhibit an effect at a weight percentage of 0.001% by weight or less; when the amount of the crosslinking agent additive is 10% by weight or more, the water absorption is too low to lower the resin property. At the stage of adding a crosslinking agent, polyvinyl alcohol may also be added at the same time, such as BP03, BP04, BP05, BP08 (Changchun chemical product), polyvinyl alcohol-1788 (Shanghai Meimenjia chemical product), PVA-10 (Wuxi gold) Silka Trading Company), polyvinyl alcohol -0588 (Shenzhen Hongxinyuan Chemical Products), etc. or polyethylene glycol such as PEG1000, PEG1500, PEG2000, PEG4000 (Donglian Chemical Products) for surface coating treatment, among which Suitable amounts of polyethylene glycol or polyvinyl alcohol are between 0.1% by weight and 10% by weight based on the total solids of the reactants, more suitably between 0.5% and 1% by weight. When the amount of the additive is less than 0.1% by weight by weight, the effect is not exhibited. When the amount of the additive is more than 10% by weight, the absorption of the superabsorbent resin after the coating treatment is poor and the economic performance is not good. .
高吸水性樹脂進行表面交聯劑塗覆之後,再以90℃至230℃範圍內之溫度進行熱處理,使表面交聯劑及內部交聯劑能均勻而且快速的進行交聯反應,而達到本發明之預期效果。熱處理溫度90℃以下,交聯反應時間太久不具經濟效益,熱處理溫度230℃以上樹脂易劣化影響品質。本發明基於欲獲得更好的表面處理效果,可做熱處理溫度調整,熱處理溫度高則熱處理時間短,熱處理溫度低時,則熱處理溫度時間長,其熱處理時間以30分鐘至150分鐘為宜。經此處理後即可獲得具有吸收表現優良之高吸水性樹脂。After the superabsorbent resin is coated with the surface cross-linking agent, heat treatment is performed at a temperature ranging from 90 ° C to 230 ° C to enable the surface cross-linking agent and the internal cross-linking agent to uniformly and rapidly cross-link the reaction to achieve the present invention. The expected effect of the invention. When the heat treatment temperature is below 90 ° C, the crosslinking reaction time is too long and has no economic benefit. The heat treatment temperature is higher than 230 ° C and the resin is easily deteriorated to affect the quality. The invention is based on the purpose of obtaining a better surface treatment effect, and can be used for heat treatment temperature adjustment. When the heat treatment temperature is high, the heat treatment time is short, and when the heat treatment temperature is low, the heat treatment temperature is long, and the heat treatment time is preferably 30 minutes to 150 minutes. After this treatment, a highly water-absorptive resin excellent in absorption performance can be obtained.
適用於本發明的熱處理裝置,包括:隧道式混合乾燥器、轉鼓式乾燥器、臺式乾燥器、流化床乾燥器、氣流式乾燥器以及紅外線乾燥器等。The heat treatment apparatus suitable for the present invention includes a tunnel type mixing dryer, a drum type dryer, a table top dryer, a fluidized bed dryer, an air flow type dryer, and an infrared dryer.
本發明之保持力係使用中國專利CN 101433733A所公開之測量方法測試,係於室溫下的環境進行測試,並以測試兩次的平均值為據,首先將大約0.2+/-0.005g的粒徑分布為300~600μm之高吸水性樹脂封在一3x5英吋之長方型茶袋中,浸於食鹽水液面高4公分之0.9%食鹽水中30分鐘,隨後以離心直徑為20公分,轉速1600rpm之離心機離心3分鐘,另外使用2個茶袋做為空白後,接著以下式計算保持力:The retention force of the present invention is tested by the measurement method disclosed in Chinese Patent No. CN 101433733A, and is tested in an environment at room temperature, and based on the average of two tests, firstly, about 0.2 +/- 0.005 g of the particles. The high water-absorbent resin with a diameter of 300-600 μm is sealed in a 3×5-inch rectangular tea bag, immersed in a 0.9% saline solution with a 4 cm height of the saline solution for 30 minutes, and then centrifuged at a diameter of 20 cm. Centrifuge at 1600 rpm for 3 minutes, and after using 2 tea bags as a blank, calculate the retention force by the following formula:
CRC=(W3-W2-W1)/W1CRC=(W3-W2-W1)/W1
其中:among them:
CRC=浸泡30分鐘後的高吸水性樹脂保持力CRC = superabsorbent resin retention after 30 minutes of immersion
W1=高吸水性樹脂的起始重量W1 = starting weight of superabsorbent resin
W2=離心後兩個空白平均重量(精秤至小數點後兩位數)W2=Two blank average weights after centrifugation (two scales after the scale to the decimal point)
W3=離心後測試茶袋之重量(精秤至小數點後兩位數)。W3 = Test the weight of the tea bag after centrifugation (the scale is double digits after the decimal point).
本發明之負荷下吸收性(AUL)係使用中國專利CN 101433733A所公開之測量方法,其AUL測定體系係由如下述組件所組成:The under load absorption (AUL) of the present invention uses the measurement method disclosed in Chinese Patent No. CN 101433733A, and the AUL measurement system is composed of the following components:
1. 斜邊緣帶尺寸之有機玻璃圓桶,內徑為25mm,高度為33mm,在底部裝配有400目(36μm)尺寸之金屬網;1. A plexiglass drum with a beveled edge with an inner diameter of 25 mm and a height of 33 mm, fitted with a 400 mesh (36 μm) size metal mesh at the bottom;
2. 塑料隔板(直徑=24+/-1mm,重量為5.20+/-0.015g);2. Plastic partition (diameter = 24 +/- 1 mm, weight 5.20 +/- 0.015 g);
3. 不銹鋼法碼(直徑=24+/-1mm,對於0.3psi壓力的AUL量測,重量為98.35+/-0.05g;對於0.9psi壓力的AUL量測,重量為315.3+/-0.09g);3. Stainless steel code (diameter = 24 +/- 1 mm, weight of 98.35 +/- 0.05 g for AUL measurement at 0.3 psi pressure; 315.3 +/- 0.09 g for AUL measurement at 0.9 psi pressure) ;
4. 多孔性圓盤(來自Knotes Glass,型號為9520001223);4. Porous disc (from Knotes Glass, model number 9520001223);
5. 圓型濾紙(Whatman 3);5. Round filter paper (Whatman 3);
6. 陪替式培養皿(直徑=150mm,高度=20mm);6. Petri dish (diameter = 150mm, height = 20mm);
7. 分析天平(需精確至0.001g)。7. Analyze the balance (requires an accuracy of 0.001g).
AUL分析流程:AUL analysis process:
首先將多孔性圓盤置於陪替式培養皿中,放置前須先將多孔圓盤置於0.9%食鹽水一小時以上,再將食鹽水注入培養皿中,使其液面略低於多孔圓盤,接著將濾紙放置於多孔圓盤並使食鹽水將其浸潤,再將0.160+/-0.005g之高吸水性樹脂均勻投料於有機玻璃圓桶之金屬網,並記錄高吸水性樹脂重量(SA),小心地將塑料隔板及法碼置入有機玻璃圓桶中,並記錄完整裝置之重量(A),再將整組裝置放置於濾紙上並使其吸收食鹽水一小時。上述整個過程須保持其食鹽水液面略低於多孔圓盤即可,並於一小時後再次秤量整組裝置重量(B)。First, place the porous disc in a petri dish. Before placing it, place the porous disc in 0.9% saline for more than one hour, then inject the saline into the Petri dish to make the liquid surface slightly lower than the porous circle. The tray was then placed on a porous disk and the saline solution was wetted, and 0.160 +/- 0.005 g of the super absorbent resin was uniformly fed into the metal mesh of the plexiglass drum, and the weight of the superabsorbent resin was recorded ( SA) Carefully place the plastic separator and the code into the plexiglass drum and record the weight of the complete unit (A). Place the entire set on the filter paper and allow it to absorb the brine for one hour. The entire process must be such that the brine level is slightly lower than the porous disk and the weight of the entire set is again weighed after one hour (B).
AUL計算方式:0.3psi或0.9psi之AUL(g/g)=(B-A)/SAAUL calculation method: AUL (g/g) = (B-A) / SA of 0.3 psi or 0.9 psi
以下以參考實例詳細說明本發明;但本發明申請專利範圍則不受這些實例所限制。The invention is described in detail below with reference to the examples; however, the scope of the invention is not limited by the examples.
本發明之15秒自由吸水性(FWA15秒 )測試,係使用CN 101433733A所揭露公開之測量方法:測試高吸水性樹脂(簡稱SAP)之自由吸水性,須先組裝一真空裝置,為更具體地通過聚乙烯管,將真空汞附設到真空燒瓶上,在其頂部放置有瓷漏斗的底部,該瓷漏斗與燒瓶通過單孔橡膠塞合密封,在該裝置旁放置磁力攪拌器,並連接真空汞使其在整個FWA15秒 中保持真空。The 15 second free water absorption (FWA 15 second ) test of the present invention uses the measurement method disclosed in CN 101433733A to test the free water absorption of the super absorbent resin (SAP), and a vacuum device must be assembled first, to be more specific. The vacuum mercury was attached to the vacuum flask through a polyethylene tube, and the bottom of the porcelain funnel was placed on the top, the porcelain funnel and the flask were sealed by a single-hole rubber plug, a magnetic stirrer was placed beside the device, and the vacuum was connected. Mercury keeps it vacuum for 15 seconds throughout the FWA.
使用250ml的量筒取23.0+/-0.5℃的自來水150ml+/-0.1ml,加入裝有一英吋攪拌棒之250ml燒杯中,並將裝有水的燒杯放置於攪拌盤上,使水產生一離液面2~3公分之渦流。秤量乾燥的80網目(180μm)篩網並將其置於漏斗的頂部,隨後將真空汞啟動使篩網被壓,直到該篩網被緊密固定於漏斗上;在鋁盤上秤量約3.00+/-0.05g的SAP,並將其摻入攪拌水的渦流中,然後啟動碼表持續攪拌15秒,隨後在恆壓5英吋Hg真空條件下過濾前述濕聚合物,並注意濕聚合物轉移之時間不超過3秒鐘即帶有高吸水性樹脂之篩網保持真空抽吸30秒,然後將篩網及真空漏斗取出,再以紙巾儘可能擦拭篩網下部殘餘之水分,接著將帶有濕高吸水性樹脂之篩網秤重,再將該篩網總重減去乾篩網重,以確定吸濕後高吸水性樹脂之重量,以下式計算FWA15秒 之數值。Using a 250 ml measuring cylinder, take 23.0 +/- 0.5 ° C tap water 150 ml +/- 0.1 ml, add to a 250 ml beaker containing a one-inch stir bar, and place the water-filled beaker on the stir plate to make the water produce a chaotropic liquid. A vortex of 2 to 3 cm. A dry 80 mesh (180 μm) screen was weighed and placed on top of the funnel, and then the vacuum mercury was started to press the screen until the screen was tightly fixed to the funnel; the scale was about 3.00+ on the aluminum pan. - 0.05 g of SAP, and incorporated into a vortex of stirred water, then start the stirrer for 15 seconds, then filter the wet polymer under a constant pressure of 5 inches Hg vacuum, and pay attention to the wet polymer transfer The screen with high water-absorbent resin is kept vacuum for 30 seconds in less than 3 seconds, then the screen and vacuum funnel are taken out, and the residual moisture in the lower part of the screen is wiped as much as possible with a paper towel, followed by a wet The screen of the superabsorbent resin was weighed, and the weight of the screen was subtracted from the total weight of the screen to determine the weight of the superabsorbent resin after moisture absorption, and the FWA value of 15 seconds was calculated by the following formula.
FWA15秒 (g/g)=(吸濕後高吸水性樹脂重量-吸濕前高吸水性樹脂重量)/吸濕前高吸水性樹脂重量FWA 15 seconds (g/g) = (weight of superabsorbent resin after moisture absorption - weight of superabsorbent resin before moisture absorption) / weight of superabsorbent resin before moisture absorption
參考例(先前技術):Reference example (prior art):
1) 100c.c圓錐瓶中加入30g丙烯酸(台塑公司林園AE廠生產)及32.4g的水;另外在100c.c圓錐瓶中稱取48%氫氧化鈉水溶液24.3g,於冰冷下將氫氧化鈉水溶液緩緩加入丙烯酸水溶液中進行中和;此時得單體濃度42wt%水溶液,丙烯酸部份中和為丙烯酸鈉的中和率為70mol%(莫耳比)。1) Add 100g of acrylic acid (produced by Formosa Plastics AE Factory) and 32.4g of water to the 100c.c conical flask; and weigh 24.3g of 48% sodium hydroxide solution in 100c.c conical flask, under ice cooling The sodium hydroxide aqueous solution was gradually added to the aqueous acrylic acid solution for neutralization; at this time, a monomer concentration of 42 wt% aqueous solution was obtained, and the neutralization ratio of the acrylic acid partial neutralization to sodium acrylate was 70 mol% (mol ratio).
2) 再加入0.046g的丙三醇聚乙二醇三縮水甘油醚(n=7)於部分中和的丙烯酸溶液,並維持溫度於20℃左右。2) Further, 0.046 g of glycerol polyethylene glycol triglycidyl ether (n = 7) was added to the partially neutralized acrylic acid solution, and the temperature was maintained at about 20 °C.
3) 加入0.016g L-抗壞血酸,0.2g過硫酸鈉及0.2g之2.2-偶氮基雙(2-脒基丙烷)二鹽酸鹽以起始反應。3) 0.016 g of L-ascorbic acid, 0.2 g of sodium persulfate and 0.2 g of 2.2-azobis(2-amidinopropane) dihydrochloride were added to initiate the reaction.
4) 反應後將此高吸水性樹脂利用切式粉碎機切成2.00mm直徑以下的凝膠體。4) After the reaction, the superabsorbent resin was cut into a gel having a diameter of 2.00 mm or less by a cutter.
5) 以130℃溫度乾燥2小時;經研磨後利用篩網篩選0.1mm~0.85mm固定粒徑,得粉狀高吸水性樹脂(a)。5) It is dried at a temperature of 130 ° C for 2 hours; after grinding, a fixed particle diameter of 0.1 mm to 0.85 mm is sieved by a sieve to obtain a powdery superabsorbent resin (a).
實施例一:Embodiment 1:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, mix with solid-liquid by mixer, and heat treatment at 215 °C for 30 minutes. ;
2) 冷卻後,即得保持力32.5g/g且AUL(0.3psi)=33.3g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(b);2) After cooling, the superabsorbent resin (b) having a holding force of 32.5 g/g and AUL (0.3 psi) = 33.3 g/g and AUL (0.9 psi) = 22.9 g/g;
3) 直接取高吸水性樹脂(b)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (b) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例二:Embodiment 2:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG1000 0.05g(平均分子量1000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyethylene glycol PEG1000 (average molecular weight 1000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2) 冷卻後,即得保持力32.5g/g且AUL(0.3psi)=33.1g/g,AUL(0.9psi)=22.8g/g之高吸水性樹脂(c);2) After cooling, the superabsorbent resin (c) having a holding force of 32.5 g/g and AUL (0.3 psi) = 33.1 g/g and AUL (0.9 psi) = 22.8 g/g;
3) 直接取高吸水性樹脂(c)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (c) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例三:Embodiment 3:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG1000 0.1g(平均分子量1000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.1g of polyethylene glycol PEG1000 (average molecular weight of 1000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2)冷卻後,即得保持力32.3g/g且AUL(0.3psi)=33.2g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(d);2) After cooling, the superabsorbent resin (d) having a holding force of 32.3 g/g and AUL (0.3 psi) = 33.2 g/g and AUL (0.9 psi) = 22.9 g/g;
3) 直接取高吸水性樹脂(d)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (d) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例四:Embodiment 4:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG8000 0.05g(平均分子量8000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyethylene glycol PEG8000 (average molecular weight 8000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2)冷卻後,即得保持力32.1g/g且AUL(0.3psi)=33.0g/g,AUL(0.3psi)=22.7g/g之高吸水性樹脂(e);2) After cooling, the superabsorbent resin (e) having a holding force of 32.1 g/g and AUL (0.3 psi) = 33.0 g/g and AUL (0.3 psi) = 22.7 g/g;
3) 直接取高吸水性樹脂(e)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (e) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例五:Embodiment 5:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG8000 0.1g(平均分子量8000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.1g of polyethylene glycol PEG8000 (average molecular weight 8000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2)冷卻後,即得保持力32.3g/g且AUL(0.3psi)=33.1g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(f);2) After cooling, the superabsorbent resin (f) having a holding force of 32.3 g/g and AUL (0.3 psi) = 33.1 g/g and AUL (0.9 psi) = 22.9 g/g;
3) 直接取高吸水性樹脂(f)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (f) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例六:Example 6:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP03 0.05g(平均分子量300,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyvinyl alcohol BP03 (average molecular weight 300, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2)冷卻後,即得保持力32.1g/g且AUL(0.3psi)=33.4g/g,AUL(0.9psi)=23.0g/g之高吸水性樹脂(g);2) After cooling, the superabsorbent resin (g) having a holding force of 32.1 g/g and AUL (0.3 psi) = 33.4 g/g and AUL (0.9 psi) = 23.0 g/g;
3) 直接取高吸水性樹脂(g)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (g) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例七:Example 7:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP03 0.1g(平均分子量300,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of glycol carbonate/water=1/1 (weight ratio) solution, and 0.1g of polyvinyl alcohol BP03 (average molecular weight 300, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2) 冷卻後,即得保持力32.0g/g且AUL(0.3psi)=33.3g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(h);2) After cooling, the superabsorbent resin (h) having a holding force of 32.0 g/g and AUL (0.3 psi) = 33.3 g/g and AUL (0.9 psi) = 22.9 g/g;
3) 直接取高吸水性樹脂(h)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (h) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例八:Example 8:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP08 0.05g(平均分子量800,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyvinyl alcohol BP08 (average molecular weight of 800, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2) 冷卻後,即得保持力32.0g/g且AUL(0.3psi)=33.2g/g,AUL(0.9psi)=22.8g/g之高吸水性樹脂(i);2) After cooling, the superabsorbent resin (i) having a holding force of 32.0 g/g and AUL (0.3 psi) = 33.2 g/g and AUL (0.9 psi) = 22.8 g/g;
3) 直接取高吸水性樹脂(i)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (i) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
實施例九:Example 9:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP08 0.1g(平均分子量800,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.1g of polyvinyl alcohol BP08 (average molecular weight of 800, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2)冷卻後,即得保持力32.3g/g且AUL(0.3psi)=33.0g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(j);2) After cooling, the superabsorbent resin (j) having a holding force of 32.3 g/g and AUL (0.3 psi) = 33.0 g/g and AUL (0.9 psi) = 22.9 g/g;
3) 直接取高吸水性樹脂(j)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (j) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
比較例一:Comparative example 1:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG1000 1.0g(平均分子量1000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 1.0g of polyethylene glycol PEG1000 (average molecular weight of 1000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2)冷卻後,即得保持力28.3g/g且AUL(0.3psi)=27.2g/g,AUL(0.9psi)=14.5g/g之高吸水性樹脂(k);2) After cooling, the superabsorbent resin (k) having a holding force of 28.3 g/g and AUL (0.3 psi) = 27.2 g/g and AUL (0.9 psi) = 14.5 g/g;
3) 直接取高吸水性樹脂(k)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (k) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
比較例二:Comparative example 2:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP03 1.0g(平均分子量300,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 1.0g of polyvinyl alcohol BP03 (average molecular weight 300, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2)冷卻後,即得保持力29.1g/g且AUL(0.3psi)=28.4g/g,AUL(0.9psi)=15.1g/g之高吸水性樹脂(1);2) After cooling, the superabsorbent resin (1) having a holding force of 29.1 g/g and AUL (0.3 psi) = 28.4 g/g and AUL (0.9 psi) = 15.1 g/g;
3) 直接取高吸水性樹脂(1)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (1) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
比較例三:Comparative example three:
1) 依據中國專利CN 101433733A之作法,取具有保持力32.5g/g且AUL(0.3psi)=33.3g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(b),並對此高吸水性樹脂噴灑2g的50%Ca(NO3 )2 水溶液,再將此樹脂放置於對流烘箱以100℃乾燥一小時;1) According to the method of Chinese patent CN 101433733A, a super absorbent resin (b) having a holding force of 32.5 g/g and AUL (0.3 psi) = 33.3 g/g and AUL (0.9 psi) = 22.9 g/g is taken, and 2 g of a 50% Ca(NO 3 ) 2 aqueous solution was sprayed on the superabsorbent resin, and the resin was placed in a convection oven and dried at 100 ° C for one hour;
2) 將烘乾後之高吸水性樹脂進行研磨並以20~100網目之篩網篩濾後,得高吸水性樹脂(m),並對此高吸水性樹脂進行吸收速度及相關物性評估,其結果如表一所示。2) The superabsorbent resin after drying is ground and sieved with a mesh of 20 to 100 mesh to obtain a super absorbent resin (m), and the absorption speed and related physical properties of the superabsorbent resin are evaluated. The results are shown in Table 1.
比較例四:Comparative Example 4:
1) 依據中國專利CN 101433733A之作法,取具有保持力32.5g/g且AUL(0.3psi)=33.3g/g,AUL(0.9psi)=22.9g/g之高吸水性樹脂(b),並對此高吸水性樹脂噴灑2g的50%之MgCl2 水溶液,再將此樹脂放置於對流烘箱以100℃乾燥一小時;1) According to the method of Chinese patent CN 101433733A, a super absorbent resin (b) having a holding force of 32.5 g/g and AUL (0.3 psi) = 33.3 g/g and AUL (0.9 psi) = 22.9 g/g is taken, and 2 g of a 50% aqueous solution of MgCl 2 was sprayed on the superabsorbent resin, and the resin was placed in a convection oven and dried at 100 ° C for one hour;
2) 將烘乾後之高吸水性樹脂進行研磨並以20~100網目之篩網篩濾後,得高吸水性樹脂(n),並對此高吸水性樹脂進行吸收速度及相關物性評估,其結果如表一所示。2) The superabsorbent resin after drying is ground and sieved with a mesh of 20 to 100 mesh to obtain a super absorbent resin (n), and the absorption speed and related physical properties of the superabsorbent resin are evaluated. The results are shown in Table 1.
比較例五:Comparative Example 5:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙二醇PEG10000 0.05g(平均分子量10000,東聯化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyethylene glycol PEG10000 (average molecular weight 10000, Donglian Chemicals) Solid-liquid mixing by a mixer, and heat treatment at a temperature of 215 ° C for 30 minutes;
2)冷卻後,即得保持力27.2g/g且AUL(0.3psi)=26.3g/g,AUL(0.9psi)=14.0g/g之高吸水性樹脂(o);2) After cooling, the superabsorbent resin (o) having a holding force of 27.2 g/g and AUL (0.3 psi) = 26.3 g/g and AUL (0.9 psi) = 14.0 g/g;
3) 直接取高吸水性樹脂(o)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (o) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
比較例六:Comparative Example 6:
1) 秤取高吸水性樹脂(a) 10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,及聚乙烯醇BP28 0.05g(平均分子量2800,醇解度86 mol%~89mol%,長春化工產品)以混合機進行固液混合,再以215℃溫度加熱處理30分鐘;1) Weigh 10g of superabsorbent resin (a), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, and 0.05g of polyvinyl alcohol BP28 (average molecular weight 2800, alcoholysis degree 86 mol) %~89mol%, Changchun Chemical Products) mixed with solid-liquid mixture, and then heat treated at 215 °C for 30 minutes;
2)冷卻後,即得保持力27.3g/g且AUL(0.3psi)=26.0g/g,AUL(0.9psi)=14.2g/g之高吸水性樹脂(p);2) After cooling, the superabsorbent resin (p) having a holding force of 27.3 g/g and AUL (0.3 psi) = 26.0 g/g and AUL (0.9 psi) = 14.2 g/g;
3) 直接取高吸水性樹脂(p)進行吸收速度評估,其結果如表一所示。3) The superabsorbent resin (p) was directly taken for evaluation of the absorption rate, and the results are shown in Table 1.
由實施例一~九可以發現,當以本發明之方式於表面改質之階段對高吸水性樹脂進行塗覆處理時,皆可得到具有延遲吸收性相關吸收物性佳之高吸水性樹脂,且其整體塗覆於高吸水性樹脂之物質添加量到達樹脂重量之0.5wt%,亦可提升遲緩吸收之能力;但以專利CN 101433733A之方式進行處理之高吸水性樹脂,其相關吸收物性則未如預期,且以CN 101433733A之方式生產的高吸水性樹脂則所需能源耗損較多且製程繁瑣,相信本發明所提方案可望增進高吸水性樹脂生產工藝。It can be found from Examples 1 to 9 that when the superabsorbent resin is subjected to a coating treatment at the stage of surface modification in the manner of the present invention, a superabsorbent resin having a property of retarding absorption-related absorption property can be obtained, and The amount of the substance applied to the superabsorbent resin as a whole reaches 0.5% by weight of the resin, and the ability to absorb slowly is also improved; however, the superabsorbent resin treated in the manner of the patent CN 101433733A has a poor absorption property. It is expected that the superabsorbent resin produced in the manner of CN 101433733A requires more energy consumption and is cumbersome to process, and it is believed that the proposed embodiment of the present invention is expected to enhance the production process of the superabsorbent resin.
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