TWI727827B - Superabsorbent polymer composition, superabsorbent polymer, and method for producing the same - Google Patents

Superabsorbent polymer composition, superabsorbent polymer, and method for producing the same Download PDF

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TWI727827B
TWI727827B TW109120112A TW109120112A TWI727827B TW I727827 B TWI727827 B TW I727827B TW 109120112 A TW109120112 A TW 109120112A TW 109120112 A TW109120112 A TW 109120112A TW I727827 B TWI727827 B TW I727827B
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crosslinking agent
water
internal crosslinking
absorbent resin
group
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TW202200639A (en
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陳忠毅
李政霖
陳鳳儀
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臺灣塑膠工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/04Acids; Metal salts or ammonium salts thereof
    • C08F220/06Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/74Synthetic polymeric materials
    • A61K31/765Polymers containing oxygen
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P31/00Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
    • A61P31/02Local antiseptics
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P31/00Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
    • A61P31/04Antibacterial agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals

Abstract

The present invention relates to a superabsorbent polymer composition, a superabsorbent polymer, and a method for producing the same. By a specific structure of a first internal crosslinking agent, the superabsorbent polymer produced according to the method in the present invention has a good antibacterial property and a long-term absorption capacity.

Description

吸水性樹脂組成物、吸水性樹脂及其製造方法Water-absorbent resin composition, water-absorbent resin and manufacturing method thereof

本發明係有關於一種吸水性樹脂組成物、吸水性樹脂及其製造方法,且特別是有關於一種兼具良好的抗菌能力與長效吸收能力之吸水性樹脂組成物、吸水性樹脂及其製造方法。The present invention relates to a water-absorbent resin composition, a water-absorbent resin and a manufacturing method thereof, and in particular to a water-absorbent resin composition, a water-absorbent resin and a manufacturing method thereof that have both good antibacterial ability and long-term absorption capacity method.

吸水性樹脂廣泛地運用於農業或園藝領域的水保持劑、建築材料的抗露珠凝結劑、用於移除石油的水份之材料、電纜線的外層之防水包覆劑,以及衛生用品。舉例而言,尿布、婦女衛生用品及拋棄式擦巾等,其中尤其以尿布為最大宗。Water-absorbent resins are widely used in water retention agents in agriculture or gardening, anti-dew coagulants for building materials, materials for removing water from petroleum, waterproof coatings for the outer layer of cables, and sanitary products. For example, diapers, feminine hygiene products and disposable wipes, among which diapers are the largest.

目前,以功能型紙尿褲為主要的發展方向,且尤其是成人紙尿褲。除了強調吸收能力與乾爽性之外,更朝向抗菌能力的方向發展。基於對於抗菌能力的需求,各種研究正積極進行中,以開發具有抗菌能力與長效性吸收能力的特性之吸水性樹脂。At present, functional diapers are the main development direction, especially adult diapers. In addition to emphasizing absorptive capacity and dryness, it is also developing towards anti-bacterial ability. Based on the demand for antibacterial ability, various researches are actively being carried out to develop water-absorbent resins with antibacterial ability and long-term absorption ability.

隨著全球原物料的高漲,紙漿價格也快速高漲,並且吸水性樹脂取代紙漿的趨勢也越來越明顯。除了具備長效性吸收能力的特性之外,還必須同時具備抗菌能力,以避免於長的使用期間,細菌滋生,而導致使用者皮膚發紅疹。With the global increase in raw materials, the price of pulp has also risen rapidly, and the tendency of water-absorbent resins to replace paper pulp is becoming more and more obvious. In addition to having the characteristics of long-term absorption capacity, it must also have antibacterial capacity to avoid the growth of bacteria during the long period of use, which will cause the user's skin to develop red rashes.

為了使吸水性樹脂符合上述的要求,本發明所屬技術領域中熟知的方式係藉由提高中和度來增加吸水能力。另一種方式係加入共聚物來提高吸水能力,例如:使用丙烯酸及丙烯醯胺的共聚物,並控制聚合反應的溫度於50至110℃的範圍(美國專利公開第5496890號),但是殘留的丙烯醯胺於使用時會對人體產生危害。In order to make the water-absorbent resin meet the above-mentioned requirements, a well-known method in the technical field of the present invention is to increase the water absorption capacity by increasing the degree of neutralization. Another way is to add a copolymer to improve water absorption. For example, use a copolymer of acrylic acid and acrylamide, and control the polymerization temperature in the range of 50 to 110°C (US Patent Publication No. 5496890), but residual propylene Amide is harmful to the human body when used.

此外,藉由接枝聚合反應來提高吸水性樹脂的吸水能力,例如:加入魔芋粉(中國專利公開第1410463A號)以及澱粉與纖維素(中國專利申請第200410050060.0號)製造的高吸水性樹脂,其具有高吸收倍率與高吸收速度的優點。然而,於吸水後,此接枝型吸水性樹脂之凝膠強度較低,容易造成溶解損失,而影響保水能力。再者,澱粉鏈段也易受微生物破壞,而失去保水能力和降低使用壽命。In addition, graft polymerization is used to improve the water absorption capacity of water-absorbent resins, for example: superabsorbent resins made by adding konjac flour (Chinese Patent Publication No. 1410463A) and starch and cellulose (Chinese Patent Application No. 200410050060.0), It has the advantages of high absorption rate and high absorption speed. However, after absorbing water, the gel strength of this grafted water-absorbent resin is low, which easily causes dissolution loss and affects water retention capacity. Furthermore, the starch chain segment is also susceptible to microbial damage, and loses its water retention capacity and reduces its service life.

另外,世界專利公開第WO2003028778號提到,藉由調降吸水性樹脂的pH值來製備具有抗菌能力之吸水性樹脂的方法。再者,美國專利公開第20010053807號提到,添加氨基乙酸可降低臭味的發生。但是經由上述方法所製得之吸水性樹脂之壓力下耐尿能力不佳。In addition, World Patent Publication No. WO2003028778 mentions a method for preparing a water-absorbent resin with antibacterial ability by lowering the pH value of the water-absorbent resin. Furthermore, US Patent Publication No. 20010053807 mentions that the addition of aminoacetic acid can reduce the occurrence of odor. However, the water-absorbent resin prepared by the above method has poor resistance to urine under pressure.

藉由將單寧(Gallotannin)(美國專利公告號第8658146號)及其衍生物與吸水性樹脂混合,可以產生具有消臭能力之吸水性樹脂,但是,由於成本高且於高溫高濕條件下,吸水性樹脂具有變成黃色或褐色的問題,而不適合長期保存。By mixing tannin (Gallotannin) (US Patent Publication No. 8658146) and its derivatives with a water-absorbent resin, a water-absorbent resin with deodorizing ability can be produced. However, due to the high cost and high temperature and humidity conditions , Water-absorbent resin has the problem of turning yellow or brown, and is not suitable for long-term storage.

另外,使用活性碳、奈米銀離子或表面塗覆銀離子的沸石,亦可降低臭味或細菌生長的發生(美國專利公告第6663949號、歐洲專利公告第1404385號及美國專利公告第7868075號)。歐洲專利公開第1275404號提到,將環糊精或其衍生物與吸水性樹脂進行混合,可以降低臭味的發生。此外,將1,2癸二醇與吸水性樹脂進行熱處理,可降低臭味的發生(美國公開專利第20150306272號)。然而,此些專利均無法同時提供抗菌及除臭能力,且僅對於氨氣有較佳的抑制能力。In addition, the use of activated carbon, nanosilver ions or zeolite coated with silver ions can also reduce the occurrence of odor or bacterial growth (US Patent Publication No. 6663949, European Patent Publication No. 1404385 and US Patent Publication No. 7868075 ). European Patent Publication No. 1275404 mentions that mixing cyclodextrin or a derivative thereof with a water-absorbent resin can reduce the occurrence of odor. In addition, heat treatment of 1,2 decanediol and a water-absorbent resin can reduce the occurrence of odor (U.S. Patent No. 20150306272). However, none of these patents can provide both antibacterial and deodorizing capabilities at the same time, and they only have better suppression capabilities for ammonia.

此外,美國專利公告第8647317號提到,矽烷衍生物可提升吸水性樹脂的長時間吸收量,但是矽烷衍生物具有價格高及穩定性差之缺點。In addition, U.S. Patent Publication No. 8,647,317 mentions that silane derivatives can increase the long-term absorption of water-absorbent resins, but silane derivatives have the disadvantages of high price and poor stability.

有鑑於此,亟需發展一種兼具良好的抗菌能力與長效吸收能力之吸水性樹脂組成物、吸水性樹脂及其製造方法,以改善習知吸水性樹脂的上述缺點。In view of this, there is an urgent need to develop a water-absorbent resin composition, a water-absorbent resin and a manufacturing method thereof that have both good antibacterial ability and long-term absorption capacity, so as to improve the above-mentioned shortcomings of conventional water-absorbent resins.

據此,本發明之一態樣係在提供一種吸水性樹脂組成物,其中藉由特定結構的第一內部交聯劑,所製得之吸水性樹脂兼具良好的抗菌性與長效性吸收能力。Accordingly, one aspect of the present invention is to provide a water-absorbent resin composition, in which the water-absorbent resin prepared by the first internal crosslinking agent with a specific structure has both good antibacterial properties and long-term absorption. ability.

本發明之另一態樣係在提供一種吸水性樹脂的製造方法,其係利用前述之吸水性樹脂組成物來製得本發明之吸水性樹脂。Another aspect of the present invention is to provide a method for producing a water-absorbent resin, which uses the aforementioned water-absorbent resin composition to prepare the water-absorbent resin of the present invention.

本發明之又一態樣係在提供一種吸水性樹脂。此吸水性樹脂係利用前述之製造方法所製得,且此吸水性樹脂具有有機酸酯鍵。當有機酸酯鍵水解時,產生的羥基及釋放的有機酸可分別提供長效性吸收能力與良好的抗菌性。Another aspect of the present invention is to provide a water-absorbent resin. The water-absorbent resin is prepared by the aforementioned manufacturing method, and the water-absorbent resin has organic acid ester bonds. When the organic acid ester bond is hydrolyzed, the generated hydroxyl group and the released organic acid can respectively provide long-term absorption capacity and good antibacterial properties.

根據本發明之一態樣,提出一種吸水性樹脂組成物。此吸水性樹脂組成物具有含酸基單體水溶液、內部交聯劑、聚合起始劑及表面交聯劑。含酸基單體水溶液的中和度為45莫耳百分比至85莫耳百分比。內部交聯劑包含第一內部交聯劑,其中第一內部交聯劑包含具有如式(I)所示之結構的酯類化合物:

Figure 02_image001
(I)。 According to one aspect of the present invention, a water-absorbent resin composition is provided. The water-absorbent resin composition has an acid group-containing monomer aqueous solution, an internal crosslinking agent, a polymerization initiator, and a surface crosslinking agent. The degree of neutralization of the acid group-containing monomer aqueous solution ranges from 45 mol% to 85 mol%. The internal crosslinking agent includes a first internal crosslinking agent, wherein the first internal crosslinking agent includes an ester compound having a structure as shown in formula (I):
Figure 02_image001
(I).

於上式(I)中,X代表碳數為3至5的直鏈或支鏈之烯基,且X遠離Y之一端為雙鍵結構;n代表8至15;複數個Y分別獨立地代表乙二醇基或丙二醇基,且乙二醇基及丙二醇基的氧原子與X鍵結;Z代表碳數為3至7且經取代的飽和直鏈羧基,Z遠離碳原子之一端為羧基結構,飽和直鏈羧基的取代基包含羥基,且羥基的數目為1至3。In the above formula (I), X represents a linear or branched alkenyl group having a carbon number of 3 to 5, and the end of X away from Y is a double bond structure; n represents 8 to 15; and a plurality of Y independently represents Ethylene glycol or propylene glycol group, and the oxygen atoms of the ethylene glycol group and propylene glycol group are bonded to X; Z represents a substituted saturated linear carboxyl group with 3 to 7 carbon atoms, and the end of Z away from the carbon atom is a carboxyl structure , The substituent of the saturated linear carboxyl group includes a hydroxyl group, and the number of the hydroxyl group is 1 to 3.

依據本發明之一實施例,含酸基單體水溶液包含經中和的含酸基單體,且基於含酸基單體水溶液之使用量為100重量份,經中和的含酸基單體的使用量為20重量份至55重量份。According to an embodiment of the present invention, the acid group-containing monomer aqueous solution contains a neutralized acid group-containing monomer, and based on the usage amount of the acid group-containing monomer aqueous solution is 100 parts by weight, the neutralized acid group-containing monomer The usage amount is 20 parts by weight to 55 parts by weight.

依據本發明之另一實施例,基於經中和的含酸基單體、內部交聯劑及聚合起始劑之總使用量為100重量份,內部交聯劑的使用量為0.001重量份至5重量份。According to another embodiment of the present invention, based on the total usage amount of the neutralized acid group-containing monomer, internal crosslinking agent and polymerization initiator is 100 parts by weight, the usage amount of the internal crosslinking agent is 0.001 parts by weight to 5 parts by weight.

依據本發明之又一實施例,內部交聯劑選擇性包含第二內部交聯劑,且第二內部交聯劑係選自於具有丙烯基的胺類、具有丙烯酸之酯類、具有至少兩個環氧乙烷之醚類及其任意組合所組成之族群。According to another embodiment of the present invention, the internal crosslinking agent optionally includes a second internal crosslinking agent, and the second internal crosslinking agent is selected from amines with acrylic groups, esters with acrylic acid, and at least two A group of ethylene oxide ethers and any combination thereof.

依據本發明之又一實施例,基於內部交聯劑之使用量為100重量百分比,第一內部交聯劑的使用量為不小於20重量百分比。According to another embodiment of the present invention, based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of the first internal crosslinking agent is not less than 20% by weight.

本發明之另一態樣係提供一種吸水性樹脂的製造方法。此吸水性樹脂的製造方法係先提供含酸基單體水溶液,其中含酸基單體水溶液的中和度為45莫耳百分比至85莫耳百分比。再混合內部交聯劑、聚合起始劑與含酸基單體水溶液,以進行自由基聚合反應,而製得水凝膠體,其中內部交聯劑包含第一內部交聯劑,且第一內部交聯劑包含具有如式(I)所示之結構的酯類化合物:

Figure 02_image001
(I)。 Another aspect of the present invention is to provide a method for manufacturing a water-absorbent resin. The manufacturing method of the water-absorbent resin first provides an acid group-containing monomer aqueous solution, wherein the neutralization degree of the acid group-containing monomer aqueous solution ranges from 45 mole percent to 85 mole percent. Then mix the internal crosslinking agent, the polymerization initiator and the acid group-containing monomer aqueous solution to carry out free radical polymerization to prepare the hydrogel, wherein the internal crosslinking agent includes a first internal crosslinking agent, and the first The internal crosslinking agent includes an ester compound having a structure as shown in formula (I):
Figure 02_image001
(I).

於上式(I)中,其中X代表碳數為3至5的直鏈或支鏈之烯基,且X遠離Y之一端為雙鍵結構;n代表8至15;複數個Y分別獨立地代表乙二醇基或丙二醇基,且乙二醇基及丙二醇基的氧原子與X鍵結;Z代表碳數為3至7且經取代的飽和直鏈羧基,Z遠離碳原子之一端為羧基結構,飽和直鏈羧基的取代基包含羥基,且羥基的數目為1至3。然後,使用表面交聯劑對水凝膠體進行表面交聯反應,以製得吸水性樹脂。In the above formula (I), X represents a linear or branched alkenyl group with a carbon number of 3 to 5, and the end of X away from Y has a double bond structure; n represents 8 to 15; and the plural Ys are each independently Represents a glycol group or a propylene glycol group, and the oxygen atoms of the ethylene glycol group and the propylene glycol group are bonded to X; Z represents a substituted saturated linear carboxyl group with 3 to 7 carbon atoms, and the end of Z away from the carbon atom is a carboxyl group In the structure, the substituent of the saturated linear carboxyl group contains a hydroxyl group, and the number of the hydroxyl group is 1 to 3. Then, a surface cross-linking agent is used to perform a surface cross-linking reaction on the hydrogel to prepare a water-absorbent resin.

依據本發明之一實施例,基於含酸基單體水溶液所包含之經中和的含酸基單體、內部交聯劑及聚合起始劑之總使用量為100重量份,內部交聯劑的使用量為0.001重量份至5重量份。According to an embodiment of the present invention, the total usage amount of the neutralized acid group-containing monomer, internal crosslinking agent and polymerization initiator contained in the acid group-containing monomer aqueous solution is 100 parts by weight, and the internal crosslinking agent The usage amount of is 0.001 parts by weight to 5 parts by weight.

依據本發明之另一實施例,內部交聯劑選擇性包含第二內部交聯劑,且第二內部交聯劑係選自於具有丙烯基的胺類、具有丙烯酸之酯類、具有至少兩個環氧乙烷之醚類及其任意組合所組成之族群。According to another embodiment of the present invention, the internal crosslinking agent optionally includes a second internal crosslinking agent, and the second internal crosslinking agent is selected from amines with acrylic groups, esters with acrylic acid, and at least two A group of ethylene oxide ethers and any combination thereof.

依據本發明之又一實施例,基於內部交聯劑之使用量為100重量百分比,第一內部交聯劑的使用量為不小於20重量百分比。According to another embodiment of the present invention, based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of the first internal crosslinking agent is not less than 20% by weight.

本發明之又一態樣係提供一種吸水性樹脂。此吸水性樹脂係由前述之吸水性樹脂的製造方法所製得,其中吸水性樹脂具有有機酸酯鍵。Another aspect of the present invention is to provide a water-absorbent resin. The water-absorbent resin is prepared by the aforementioned method for producing water-absorbent resin, wherein the water-absorbent resin has organic acid ester bonds.

應用本發明之吸水性樹脂組成物與吸水性樹脂的製造方法,其中藉由特定結構與特定使用量之第一內部交聯劑,所製得之吸水性樹脂對於合成尿液具有良好的吸收能力,且同時具備優異的抗菌功能。再者,就本發明之吸水性樹脂而言,於生產時,顆粒不會洩漏於生產設備,甚至懸浮於廠房空氣中,而傷害人員呼吸道。The method for producing the water-absorbent resin composition and the water-absorbent resin of the present invention, wherein the first internal crosslinking agent with a specific structure and a specific amount of use is used to prepare the water-absorbent resin with good absorption capacity for synthetic urine , And at the same time has excellent antibacterial function. Furthermore, with regard to the water-absorbent resin of the present invention, during production, the particles will not leak out of the production equipment, or even suspend in the air of the workshop, thereby harming the respiratory tract of personnel.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。The manufacture and use of the embodiments of the present invention are discussed in detail below. However, it is understandable that the embodiments provide many applicable inventive concepts, which can be implemented in various specific contents. The specific embodiments discussed are for illustration only, and are not intended to limit the scope of the present invention.

本發明之吸水性樹脂組成物包含含酸基單體水溶液、內部交聯劑、聚合起始劑及表面交聯劑。前述含酸基單體水溶液包含做為溶劑之水與做為溶質之含酸基單體,其中含酸基單體係水溶性不飽和單體。在一些實施例中,含酸基單體可包含但不限於丙烯酸化合物、其他適當之含有酸基的不飽和單體化合物或前述之化合物的任意組合。在一些具體例中,丙烯酸化合物可包含但不限於丙烯酸、甲基丙烯酸及2-丙烯胺-2-甲基丙烷磺酸等丙烯酸化合物。在另一些具體例中,其他適當之含有酸基的不飽和單體化合物可包含但不限於順丁烯二酸、順丁烯二酸酐、反丁烯二酸及反丁烯二酸酐等含有酸基的不飽和化合物。The water-absorbent resin composition of the present invention includes an acid group-containing monomer aqueous solution, an internal crosslinking agent, a polymerization initiator, and a surface crosslinking agent. The aforementioned acid group-containing monomer aqueous solution contains water as a solvent and an acid group-containing monomer as a solute, in which an acid group-containing single-system water-soluble unsaturated monomer. In some embodiments, the acid group-containing monomer may include, but is not limited to, an acrylic compound, other suitable acid group-containing unsaturated monomer compounds, or any combination of the foregoing compounds. In some specific examples, the acrylic compound may include, but is not limited to, acrylic acid, methacrylic acid, and 2-propenylamine-2-methylpropanesulfonic acid. In other specific examples, other suitable unsaturated monomer compounds containing acid groups may include, but are not limited to, maleic acid, maleic anhydride, fumaric acid and fumaric anhydride. Group of unsaturated compounds.

在另一些實施例中,含酸基單體可選擇性地包含具有不飽和雙鍵之其他親水性單體化合物。在一些具體例中,具有不飽和雙鍵之其他親水性單體化合物可包含但不限於丙烯醯胺、甲基丙烯醯胺、丙烯酸2-羧基乙酯、甲基丙烯酸2-羧基乙酯、丙烯酸甲酯、丙烯酸乙酯、二甲胺丙烯丙烯醯胺及氯化丙烯丙烯醯胺基三甲銨等具有不飽和雙鍵之化合物。但可理解的是,前述含有酸基的不飽和單體化合物之使用量以不破壞吸水性樹脂之物性為原則。In other embodiments, the acid group-containing monomer may optionally include other hydrophilic monomer compounds with unsaturated double bonds. In some specific examples, other hydrophilic monomer compounds with unsaturated double bonds may include but are not limited to acrylamide, methacrylamide, 2-carboxyethyl acrylate, 2-carboxyethyl methacrylate, acrylic acid Compounds with unsaturated double bonds such as methyl ester, ethyl acrylate, dimethylamine propylene acrylamide, and propylene acrylamide trimethyl ammonium chloride. However, it is understandable that the usage amount of the aforementioned unsaturated monomer compound containing acid groups is based on the principle that the physical properties of the water-absorbent resin are not damaged.

此外,中和含酸基單體之羧基可調配含酸基單體水溶液的pH值。在一些實施例中,含酸基單體水溶液的pH值為等於或大於5.5,且較佳為5.6至6.5。前述中和可使用中和劑完成。當含酸基單體水溶液的中和度小於45莫耳百分比時,含酸基單體水溶液的pH值小於5.5,聚合後水凝膠體內殘存單體含量過高,而導致吸水性樹脂之物性不佳,且影響吸收體的長效性吸收能力。In addition, neutralizing the carboxyl group of the acid group-containing monomer can adjust the pH value of the acid group-containing monomer aqueous solution. In some embodiments, the pH value of the acid group-containing monomer aqueous solution is equal to or greater than 5.5, and preferably 5.6 to 6.5. The aforementioned neutralization can be accomplished using a neutralizing agent. When the neutralization degree of the acid group-containing monomer aqueous solution is less than 45 mole percent, the pH value of the acid group-containing monomer aqueous solution is less than 5.5, and the residual monomer content in the hydrogel after polymerization is too high, resulting in the physical properties of the water-absorbent resin Poor, and affect the long-term absorption capacity of the absorber.

在一些實施例中,中和劑可包含但不限於鹼金族元素或鹼土族元素的氫氧化物、碳酸化合物或其組合,及/或其他適當之鹼性化合物。在一具體例中,中和劑可包含但不限於氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸鉀、碳酸氫鈉、碳酸氫鉀、氨類化合物或其組合。中和劑可單獨使用一種或混合多種中和劑。In some embodiments, the neutralizer may include, but is not limited to, hydroxides, carbonic acid compounds, or combinations of alkali gold elements or alkaline earth elements, and/or other suitable alkaline compounds. In a specific example, the neutralizer may include, but is not limited to, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, ammonia compounds, or a combination thereof. The neutralizer can be used alone or in combination of multiple neutralizers.

在含酸基單體經中和劑中和後,含酸基單體之酸基可形成鈉鹽、鉀鹽或銨鹽等鹽類,以提供適合於皮膚接觸的pH值之吸水性樹脂。在一些實施例中,含酸基單體水溶液的中和度可為45莫耳百分比至85莫耳百分比,且較佳可為50莫耳百分比至75莫耳百分比。當含酸基單體水溶液的中和度小於45莫耳百分比時,吸水性樹脂所製得的吸水性樹脂成品之pH值會偏低(即pH小於5.5)。當含酸基單體水溶液的中和度大於85莫耳百分比時,吸水性樹脂所製得的吸水性樹脂成品之pH值會偏高(pH大於6.5)。在吸水性樹脂成品之pH值為微酸性(即pH為5.5)至中性(即pH為7)的情況下,吸水性樹脂成品適合與人體接觸,也較安全。After the acid group-containing monomer is neutralized by the neutralizer, the acid group of the acid group-containing monomer can form salts such as sodium salt, potassium salt or ammonium salt to provide a water-absorbent resin with a pH value suitable for skin contact. In some embodiments, the neutralization degree of the acid group-containing monomer aqueous solution may be 45 mol% to 85 mol%, and preferably may be 50 mol% to 75 mol%. When the neutralization degree of the acid group-containing monomer aqueous solution is less than 45 mol%, the pH value of the water-absorbent resin finished product made from the water-absorbent resin will be low (ie, the pH is less than 5.5). When the neutralization degree of the acid group-containing monomer aqueous solution is greater than 85 mole percent, the pH value of the water-absorbent resin product made from the water-absorbent resin will be higher (pH greater than 6.5). When the pH of the finished product of the water-absorbent resin is slightly acidic (that is, the pH is 5.5) to neutral (that is, the pH is 7), the finished product of the water-absorbent resin is suitable for contact with the human body and is safer.

在一些實施例中,本發明之含酸基單體的使用量沒有特別限制。在其他實施例中,基於含酸基單體水溶液之使用量為100重量份,含酸基單體的使用量為20重量份至55重量份,且較佳為30重量份至45重量份。當含酸基單體的使用量小於20重量份時,聚合後水凝膠體太軟且有黏性,而不利於機械加工。當含酸基單體的使用量大於55重量份時,含酸基單體水溶液的濃度接近飽和濃度,而不易配製,且聚合反應太快,而不易控制反應熱。In some embodiments, the amount of the acid group-containing monomer used in the present invention is not particularly limited. In other embodiments, based on the usage amount of the acid group-containing monomer aqueous solution is 100 parts by weight, the usage amount of the acid group-containing monomer is 20 parts by weight to 55 parts by weight, and preferably 30 parts by weight to 45 parts by weight. When the used amount of the acid group-containing monomer is less than 20 parts by weight, the hydrogel after polymerization is too soft and sticky, which is not conducive to mechanical processing. When the used amount of the acid group-containing monomer is greater than 55 parts by weight, the concentration of the acid group-containing monomer aqueous solution is close to the saturated concentration, and it is difficult to prepare, and the polymerization reaction is too fast, and it is difficult to control the reaction heat.

在一些實施例中,含酸基單體水溶液可選擇性包含水溶性高分子,以降低成本。在此些實施例中,水溶性高分子可包含但不限於部份皂化或完全皂化的聚乙烯醇、聚乙二醇、聚丙烯酸、聚丙烯醯胺、澱粉及/或澱粉衍生物。在一些具體例中,澱粉及/或澱粉衍生物可包含但不限於甲基纖維素、丙烯酸甲基纖維素及乙基纖維素等聚合物。In some embodiments, the aqueous acid group-containing monomer solution may optionally contain water-soluble polymers to reduce costs. In these embodiments, the water-soluble polymer may include, but is not limited to, partially saponified or fully saponified polyvinyl alcohol, polyethylene glycol, polyacrylic acid, polypropylene amide, starch and/or starch derivatives. In some specific examples, starch and/or starch derivatives may include, but are not limited to, polymers such as methyl cellulose, methyl cellulose acrylate, and ethyl cellulose.

前述之水溶性高分子的分子量沒有特別限制。較佳地,水溶性高分子可為澱粉、部份皂化的聚乙烯醇、完全皂化的聚乙烯醇及其任意組合。基於含酸基單體水溶液之使用量為100重量份,水溶性高分子的使用量可為0至20重量份,較佳可為0至10重量份,且更佳可為0至5重量份。當水溶性高分子的使用量大於20重量份時,水溶性高分子將會影響吸水性樹脂之物性,而使得物性變差。The molecular weight of the aforementioned water-soluble polymer is not particularly limited. Preferably, the water-soluble polymer can be starch, partially saponified polyvinyl alcohol, fully saponified polyvinyl alcohol, and any combination thereof. Based on 100 parts by weight of the acid group-containing monomer aqueous solution, the use amount of the water-soluble polymer may be 0 to 20 parts by weight, preferably 0 to 10 parts by weight, and more preferably 0 to 5 parts by weight . When the amount of water-soluble polymer used is greater than 20 parts by weight, the water-soluble polymer will affect the physical properties of the water-absorbent resin, resulting in poor physical properties.

在本發明之吸水性樹脂組成物中,內部交聯劑包含第一內部交聯劑,且第一內部交聯劑包含具有如式(I)所示之結構的酯類化合物:

Figure 02_image001
(I)。 In the water-absorbent resin composition of the present invention, the internal crosslinking agent includes a first internal crosslinking agent, and the first internal crosslinking agent includes an ester compound having a structure as shown in formula (I):
Figure 02_image001
(I).

於式(I)中,X代表碳數為3至5的直鏈或支鏈之烯基,且較佳代表碳數為3的直鏈之烯基,或碳數為4的支鏈之烯基,其中X遠離Y之一端為雙鍵結構。前述雙鍵結構係用於與含酸基單體進行交聯。當X代表之烯基不具有末端烯基時,第一內部交聯劑不能與含酸基單體進行交聯。In the formula (I), X represents a linear or branched alkenyl group having a carbon number of 3 to 5, and preferably represents a linear or branched chain alkenyl group having a carbon number of 3, or a branched chain alkenyl group having a carbon number of 4 The base, where X is far from Y, has a double bond structure. The aforementioned double bond structure is used for cross-linking with acid group-containing monomers. When the alkenyl group represented by X does not have a terminal alkenyl group, the first internal crosslinking agent cannot crosslink with the acid group-containing monomer.

於前述式(I)中,n代表8至15,且較佳為9至12。當n小於8時,第一內部交聯劑的水溶解度不佳,不佳的水溶解度導致第一內部交聯劑的反應性不佳。當n大於15時,第一內部交聯劑的價格昂貴,而不符合經濟效益。In the aforementioned formula (I), n represents 8-15, and preferably 9-12. When n is less than 8, the water solubility of the first internal crosslinking agent is poor, and the poor water solubility leads to poor reactivity of the first internal crosslinking agent. When n is greater than 15, the price of the first internal crosslinking agent is expensive, which is not economical.

進一步,複數個Y分別獨立地代表乙二醇基或丙二醇基,且較佳為乙二醇基,其中乙二醇基及丙二醇基的氧原子與X鍵結。Further, a plurality of Y independently represents an ethylene glycol group or a propylene glycol group, and is preferably an ethylene glycol group, wherein the oxygen atoms of the ethylene glycol group and the propylene glycol group are bonded to X.

此外,Z代表碳數為3至7且經取代的飽和直鏈羧基,Z遠離碳原子之一端為羧基結構,其中飽和直鏈羧基的取代基包含羥基,且羥基的數目為1至3。在一些實施例中,羥基的數目為1。前述飽和直鏈羧基中之羥基可用於與含酸基單體之羧基進行交聯反應,以形成酯鍵。在一些實施例中,飽和直鏈羧基的取代基選擇性包含羧基,較佳地,羧基的數目為1至3。在另一些實施例中,羥基的數目為1,且羧基的數目為0或1。In addition, Z represents a substituted saturated linear carboxyl group having 3 to 7 carbon atoms, and one end of Z away from the carbon atom has a carboxyl structure, wherein the substituent of the saturated linear carboxyl group includes a hydroxyl group, and the number of the hydroxyl group is 1 to 3. In some embodiments, the number of hydroxyl groups is one. The hydroxyl group in the aforementioned saturated linear carboxyl group can be used for cross-linking reaction with the carboxyl group of the acid group-containing monomer to form an ester bond. In some embodiments, the substituent of the saturated linear carboxyl group optionally includes a carboxyl group, and preferably, the number of the carboxyl group is 1 to 3. In other embodiments, the number of hydroxyl groups is one, and the number of carboxyl groups is zero or one.

進一步,本發明之第一內部交聯劑係利用有機合成中保護基(Protecting Group)的概念,將結構中具有羥基的不飽和雙鍵化合物與具備抗菌能力的有機酸反應,形成不飽和雙鍵酸酯化合物(即具有如上式(I)所示之結構的酯類化合物)。Furthermore, the first internal crosslinking agent of the present invention uses the concept of Protecting Group in organic synthesis to react unsaturated double bond compounds with hydroxyl groups in the structure with organic acids with antibacterial properties to form unsaturated double bonds An acid ester compound (ie, an ester compound having the structure shown in the above formula (I)).

在一些實施例中,具有羥基的不飽和雙鍵化合物之具體例可包含但不限於聚乙二醇丙烯醚、聚乙二醇甲基丙烯醚、聚丙二醇丙烯醚或聚丙二醇甲基丙烯醚等醚類。具有抗菌能力的有機酸化合物可包含但不限於羥基二酸化合物或羥基三酸化合物等化合物。羥基二酸化合物之具體例可為2,3-二羥基丁二酸(酒石酸)、2-羥基丁二酸(蘋果酸)。羥基三酸化合物之具體例可為3-羥基-3-羧基戊二酸(檸檬酸)。In some embodiments, specific examples of the unsaturated double bond compound having a hydroxyl group may include, but are not limited to, polyethylene glycol propylene ether, polyethylene glycol methacrylic ether, polypropylene glycol propylene ether, or polypropylene glycol methacrylic ether, etc. Ethers. The organic acid compound with antibacterial ability may include, but is not limited to, compounds such as hydroxydiacid compounds or hydroxytriacid compounds. Specific examples of the hydroxydiacid compound may be 2,3-dihydroxysuccinic acid (tartaric acid) and 2-hydroxysuccinic acid (malic acid). A specific example of the hydroxy triacid compound may be 3-hydroxy-3-carboxyglutaric acid (citric acid).

在其他實施例中,此酯類化合物可為市售商品。酯類化合物的具體例可包含但不限於聚乙二醇丙烯醚 2-羥基丁二酸酯(n=9)(由多凱斯公司製造,且商品名為DK450,如式(I-1)所示之結構)、聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=9)(由多凱斯公司製造,且商品名為DK455,如式(I-2)所示之結構)、聚乙二醇丙烯醚 2-羥基丁二酸酯(n=12)(由多凱斯公司製造,且商品名為DK600,或者由瓏茂公司製造,且商品名為LM6012,如式(I-3)所示之結構)、聚乙二醇丙烯醚 2-羥基丁二酸酯(n=10)(由瓏茂公司製造,且商品名為LM4510,如式(I-4)所示之結構)。

Figure 02_image003
(I-1)
Figure 02_image005
(I-2)
Figure 02_image007
(I-3)
Figure 02_image009
(I-4) In other embodiments, the ester compound may be a commercially available product. Specific examples of ester compounds may include, but are not limited to, polyethylene glycol propylene ether 2-hydroxysuccinate (n=9) (manufactured by Dorcas, and the trade name is DK450, such as formula (I-1) The structure shown), polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=9) (manufactured by Dorcas, and the trade name is DK455, as shown in formula (I-2) The structure shown), polyethylene glycol propylene ether 2-hydroxysuccinate (n=12) (manufactured by Dorcas, and the trade name is DK600, or manufactured by Longmao, and the trade name is LM6012, Such as the structure shown in formula (I-3)), polyethylene glycol propylene ether 2-hydroxysuccinate (n=10) (manufactured by Long Mao Company, and the trade name is LM4510, as in formula (I-4) ) Shows the structure).
Figure 02_image003
(I-1)
Figure 02_image005
(I-2)
Figure 02_image007
(I-3)
Figure 02_image009
(I-4)

在其他實施例中,內部交聯劑選擇性包含第二內部交聯劑,其中第二內部交聯劑係選自於具有丙烯基的胺類、具有丙烯酸之酯類、具有至少兩個環氧乙烷之醚類及其任意組合所組成之族群。In other embodiments, the internal crosslinking agent optionally includes a second internal crosslinking agent, wherein the second internal crosslinking agent is selected from amines with acrylic groups, esters with acrylic acid, and at least two epoxy resins. A group composed of ethers of ethane and any combination thereof.

在一些具體例中,具有丙烯基的胺類可包含但不限於N,N’-雙(2-丙烯基)胺、N,N’-次甲基雙丙烯醯胺、N,N’-次甲基雙甲基丙烯醯胺及N,N,N-三(2-丙烯基)胺等胺類。具有丙烯酸之酯類可包含但不限於丙烯酸丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、聚乙二醇二甲基丙烯酸酯、甘油三丙烯酸酯、甘油三甲基丙烯酸酯、甘油附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷三甲基丙烯酸酯、三甲醇丙烷三丙烯酸酯、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、三丙烯酸二乙基聚氧乙烯甘油酯及二丙烯三甘醇酯等酯類。具有至少兩個環氧乙烷之醚類可包含但不限於山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚或雙丙三醇聚縮水甘油醚等醚類。In some specific examples, the amines with propenyl groups may include, but are not limited to, N,N'-bis(2-propenyl)amine, N,N'-methine bisacrylamide, N,N'- Amines such as methyl bismethacrylamide and N,N,N-tris(2-propenyl)amine. The esters with acrylic acid may include, but are not limited to, propylene acrylate, ethylene glycol diacrylate, polyethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, triglyceride Acrylate, glycerol trimethacrylate, glycerin triacrylate or trimethacrylate with ethylene oxide added, trimethylolpropane triacrylate or trimethacrylate with ethylene oxide added, trimethylolpropane Esters such as methacrylate, trimethanol propane triacrylate, ethylene glycol diacrylate, polyoxyethylene glyceryl triacrylate, diethyl polyoxyethylene glyceryl triacrylate, and dipropylene triethylene glycol ester. The ethers having at least two ethylene oxides may include, but are not limited to, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene Ethers such as glycol diglycidyl ether or diglycerol polyglycidyl ether.

在一些實施例中,基於經中和的含酸基單體、內部交聯劑及聚合起始劑的總使用量為100重量份,內部交聯劑的使用量為0.001重量份至5重量份,且較佳為0.01重量份至3重量份。當內部交聯劑的使用量為0.001重量份至5重量份時,聚合後水凝膠體不具有黏性,而有利於機械加工,且具有良好的吸水性,而提升吸水性樹脂的性能。In some embodiments, based on the total usage amount of the neutralized acid group-containing monomer, the internal crosslinking agent, and the polymerization initiator is 100 parts by weight, the usage amount of the internal crosslinking agent is 0.001 to 5 parts by weight , And preferably 0.01 parts by weight to 3 parts by weight. When the internal crosslinking agent is used in an amount of 0.001 parts by weight to 5 parts by weight, the hydrogel after polymerization does not have viscosity, which is conducive to mechanical processing, and has good water absorption, which improves the performance of the water-absorbent resin.

在一些實施例中,基於內部交聯劑之使用量為100重量百分比,第一內部交聯劑的使用量為不小於20重量百分比,且較佳為等於或大於50重量百分比。當第一內部交聯劑的使用量不小於20重量百分比時,第一內部交聯劑能夠提升吸水性樹脂的抗菌性與長效性吸水性。In some embodiments, based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of the first internal crosslinking agent is not less than 20% by weight, and preferably equal to or greater than 50% by weight. When the use amount of the first internal crosslinking agent is not less than 20% by weight, the first internal crosslinking agent can improve the antibacterial properties and long-term water absorption of the water-absorbent resin.

詳述之,在吸水性樹脂吸收液體後,吸水性樹脂呈現弱酸性,此弱酸性造成第一內部交聯劑之酯鍵水解,而產生羥基(即前述之不飽和雙鍵化合物的羥基)與羧基(即前述之具備抗菌能力的有機酸之羧基)。此羥基與水分子產生氫鍵,從而提升吸水性樹脂的吸收能力。再者,Z代表之飽和直鏈羧基的羥基與含酸基單體的羧基所形成之酯鍵亦可藉由前述之弱酸性而水解斷裂。據此釋放出有機酸,而可提供吸水性樹脂抗菌性。In detail, after the water-absorbent resin absorbs the liquid, the water-absorbent resin presents a weak acidity. This weak acidity causes the ester bond of the first internal crosslinking agent to be hydrolyzed to produce a hydroxyl group (that is, the hydroxyl group of the aforementioned unsaturated double bond compound) and Carboxyl group (i.e., the aforementioned carboxyl group of organic acid with antibacterial ability). This hydroxyl group generates hydrogen bonds with water molecules, thereby enhancing the absorption capacity of the water-absorbent resin. Furthermore, the ester bond formed by the hydroxyl group of the saturated linear carboxyl group represented by Z and the carboxyl group of the acid group-containing monomer can also be hydrolyzed and broken by the aforementioned weak acidity. Accordingly, organic acids are released, and the antibacterial properties of the water-absorbent resin can be provided.

雖然第二內部交聯劑中的具有丙烯酸之酯類(例如:聚乙二醇二丙烯酸酯)亦具有酯鍵,但是第一內部交聯劑具有更多的羥基與羧基,因此,相較於前述之具有丙烯酸之酯類,第一內部交聯劑更能夠大幅提升吸水性樹脂的長效性吸水能力與抗菌性。Although the esters with acrylic acid in the second internal crosslinking agent (for example: polyethylene glycol diacrylate) also have ester bonds, the first internal crosslinking agent has more hydroxyl and carboxyl groups. Therefore, compared with The aforementioned esters with acrylic acid and the first internal crosslinking agent can greatly enhance the long-term water absorption capacity and antibacterial properties of the water-absorbent resin.

在本發明之吸水性樹脂組成物中,聚合起始劑係用於產生自由基,而誘發聚合反應。聚合起始劑可包含但不限於熱分解型起始劑、氧化還原型起始劑或其組合。在前述之氧化還原起始劑與熱分解型起始劑組合使用的情況下,氧化還原起始劑係先反應產生自由基,接著,此自由基轉移至含酸基單體上誘發第一階段之自由基聚合反應。第一階段之自由基聚合反應釋放出大量的熱量,且此熱量所導致之高溫誘發熱分解型起始劑的分解,進而誘發第二階段之自由基聚合反應,從而增加自由基聚合反應的完整度。In the water-absorbent resin composition of the present invention, the polymerization initiator is used to generate free radicals to induce polymerization reaction. The polymerization initiator may include, but is not limited to, a thermal decomposition initiator, a redox initiator, or a combination thereof. In the case where the aforementioned redox initiator is used in combination with the thermal decomposition initiator, the redox initiator first reacts to generate free radicals, and then the free radicals are transferred to the acid group-containing monomer to induce the first stage The free radical polymerization reaction. The radical polymerization reaction in the first stage releases a lot of heat, and the high temperature caused by this heat induces the decomposition of the thermal decomposition initiator, which in turn induces the radical polymerization reaction in the second stage, thereby increasing the completeness of the radical polymerization reaction degree.

在一些實施例中,熱分解型起始劑可包含但不限於過氧化物及/或偶氮化合物。在一些具體例中,過氧化物可包含但不限於過氧化氫、二-第三丁基過氧化物、過氧化醯胺或過硫酸鹽(銨鹽或鹼金屬鹽)等過氧化物。在其他具體例中,偶氮化合物可包含但不限於2.2’-偶氮基雙(2-脒基丙烷)二鹽酸鹽或2.2’-偶氮基雙(N,N-二伸甲基異丁脒)二鹽酸鹽等偶氮化合物。在其他實施例中,氧化還原型起始劑可包含但不限於酸性亞硫酸鹽、硫代硫酸鹽、抗壞血酸或亞鐵鹽等起始劑。In some embodiments, the thermal decomposition initiator may include, but is not limited to, peroxides and/or azo compounds. In some specific examples, the peroxide may include, but is not limited to, peroxides such as hydrogen peroxide, di-tertiary butyl peroxide, amide peroxide, or persulfate (ammonium salt or alkali metal salt). In other specific examples, the azo compound may include, but is not limited to, 2.2'-azobis(2-amidinopropane) dihydrochloride or 2.2'-azobis(N,N-dimethylene iso Butamidine) dihydrochloride and other azo compounds. In other embodiments, the redox initiator may include, but is not limited to, an initiator such as acid sulfite, thiosulfate, ascorbic acid, or ferrous salt.

在一些實施例中,基於丙烯酸鹽之重量(即經中和的含酸基單體的使用量)為100重量百分比,聚合起始劑的使用量可為0.001重量百分比至10重量百分比,且較佳可為0.1重量百分比至5重量百分比。當聚合起始劑的使用量為0.001重量百分比至10重量百分比時,自由基聚合反應速率適中,符合經濟效益,且容易控制反應熱,以致於聚合度不易過高,而不會形成凝膠狀固體。In some embodiments, based on the weight of the acrylate (that is, the usage amount of the neutralized acid group-containing monomer) is 100% by weight, the usage amount of the polymerization initiator can be 0.001% by weight to 10% by weight, and more Preferably, it is 0.1 weight percent to 5 weight percent. When the amount of polymerization initiator used is 0.001% to 10% by weight, the free radical polymerization reaction rate is moderate, which is in line with economic benefits, and it is easy to control the heat of reaction, so that the degree of polymerization is not easy to be too high and does not form a gel. solid.

在本發明之吸水性樹脂組成物中,表面交聯劑係用於對水凝膠體之表面進行表面交聯反應,以形成外部交聯結構於水凝膠體之表面上,而獲得吸水性樹脂。表面交聯劑可包含但不限於多元醇、多元胺、具有至少兩個環氧基的化合物、碳酸亞烴酯及其任意之組合。In the water-absorbent resin composition of the present invention, the surface cross-linking agent is used to carry out a surface cross-linking reaction on the surface of the hydrogel to form an external cross-linking structure on the surface of the hydrogel to obtain water absorption Resin. The surface crosslinking agent may include, but is not limited to, polyols, polyamines, compounds with at least two epoxy groups, alkylene carbonates, and any combination thereof.

前述之多元醇的具體例可包含但不限於丙三醇、乙二醇、二乙二醇、三乙二醇、聚乙二醇及丙二醇等多元醇。前述之多元胺的具體例可包含但不限於乙二胺、二乙二胺或三乙二胺等多元胺。前述之具有至少兩個環氧基的化合物的具體例可包含但不限於山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚及雙丙三醇聚縮水甘油醚等縮水甘油醚。Specific examples of the aforementioned polyols may include, but are not limited to, polyols such as glycerol, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, and propylene glycol. Specific examples of the aforementioned polyamines may include, but are not limited to, polyamines such as ethylenediamine, diethylenediamine, or triethylenediamine. Specific examples of the aforementioned compound having at least two epoxy groups may include, but are not limited to, sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, and diethylene glycol diglycidyl ether , Glycidyl ethers such as polyethylene glycol diglycidyl ether and diglycerol polyglycidyl ether.

前述之碳酸亞烴酯的具體例可包含但不限於乙二醇碳酸酯、4-甲基-1,3-二氧雜環戊烷-2-酮、4,5-二甲基-1,3-二氧雜環戊烷-2-酮、4,4-二甲基-1,3-二氧雜環戊烷-2-酮、4-乙基-1,3-二氧雜環戊烷-2-酮、1,3-二氧雜環己烷-2-酮、4,6-二甲基-1,3-二氧雜環己烷-2-酮及1,3-二氧雜環庚烷-2-酮等化合物。Specific examples of the aforementioned alkylene carbonate may include, but are not limited to, ethylene glycol carbonate, 4-methyl-1,3-dioxolane-2-one, 4,5-dimethyl-1, 3-dioxolane-2-one, 4,4-dimethyl-1,3-dioxolane-2-one, 4-ethyl-1,3-dioxolane Alkane-2-one, 1,3-dioxane-2-one, 4,6-dimethyl-1,3-dioxane-2-one and 1,3-dioxane Heptan-2-one and other compounds.

基於聚合反應所製得之水凝膠體的使用量為100重量份,表面交聯劑之使用量為0.001重量份至10重量份,且較佳為0.005重量份至5重量份。當表面交聯劑之使用量為0.001重量份至10重量份時,吸水性樹脂之表面的交聯效果明顯,且吸水性樹脂的吸水性被提升,而改善吸水性樹脂的性能。The usage amount of the hydrogel prepared based on the polymerization reaction is 100 parts by weight, and the usage amount of the surface crosslinking agent is 0.001 parts by weight to 10 parts by weight, and preferably 0.005 parts by weight to 5 parts by weight. When the used amount of the surface crosslinking agent is 0.001 parts by weight to 10 parts by weight, the crosslinking effect of the surface of the water-absorbent resin is obvious, and the water absorption of the water-absorbent resin is improved, thereby improving the performance of the water-absorbent resin.

依據表面交聯劑之種類,表面交聯劑的添加方式可包含直接添加方式或配製成交聯溶液的添加方式。其中,交聯溶液可為水或親水性有機溶劑,例如:甲醇、乙醇、丙醇、異丁醇、丙酮、甲醚或乙醚等溶劑。在一些實施例中,親水性有機溶劑較佳可為甲醇或乙醇。如美國專利公告第6849665號所揭露之內容所示。According to the type of the surface crosslinking agent, the method of adding the surface crosslinking agent may include a direct addition method or an addition method of preparing a crosslinking solution. Among them, the cross-linking solution can be water or a hydrophilic organic solvent, such as methanol, ethanol, propanol, isobutanol, acetone, methyl ether, or ether. In some embodiments, the hydrophilic organic solvent may preferably be methanol or ethanol. As shown in the contents disclosed in US Patent Publication No. 6849665.

以下請參照圖1,其係繪示依照本發明之一實施例的吸水性樹脂的製造方法之流程圖。於方法100中,先提供如前所述之含酸基單體水溶液,且此含酸基單體水溶液的中和度為45莫耳百分比至85莫耳百分比,如操作110所示。Please refer to FIG. 1 below, which is a flowchart of a method for manufacturing a water-absorbent resin according to an embodiment of the present invention. In the method 100, the acid group-containing monomer aqueous solution as described above is provided first, and the neutralization degree of the acid group-containing monomer aqueous solution is 45 mol% to 85 mol%, as shown in operation 110.

接著,混合內部交聯劑、聚合起始劑與含酸基單體水溶液,以進行自由基聚合反應,而製得水凝膠體,如操作120所示。前述之內部交聯劑包含第一內部交聯劑,且第一內部交聯劑包含具有如上式(I)所示之結構的酯類化合物。Then, the internal crosslinking agent, the polymerization initiator, and the acid group-containing monomer aqueous solution are mixed to carry out a radical polymerization reaction to prepare a hydrogel, as shown in operation 120. The aforementioned internal crosslinking agent includes a first internal crosslinking agent, and the first internal crosslinking agent includes an ester compound having the structure shown in the above formula (I).

前述之自由基聚合反應可於傳統批次反應容器中或於輸送帶式反應器上進行。反應所得之水凝膠體,可先利用絞碎機切成粒徑小於或等於20mm的水凝膠體顆粒,且較佳地水凝膠體顆粒之粒徑為小於或等於10mm。然後,進行篩選。The aforementioned free radical polymerization reaction can be carried out in a conventional batch reaction vessel or on a conveyor belt reactor. The hydrogel obtained by the reaction can first be cut into hydrogel particles with a particle size of less than or equal to 20 mm by a chopper, and preferably the particle size of the hydrogel particles is less than or equal to 10 mm. Then, filter.

前述之篩選係篩選出固定粒徑為小於或等於2.00mm的水凝膠體顆粒,較佳地水凝膠體顆粒的粒徑為0.05至1.5mm。若水凝膠體顆粒的粒徑大於2.00mm,水凝膠體顆粒將重新送回反應器中進行再次切碎。當水凝膠體顆粒的粒徑小於0.05mm時,於進行烘乾及粉碎處理後,容易提高吸水性樹脂之細粉量。當水凝膠體顆粒的粒徑大於2.00mm時,在烘乾時,水凝膠體顆粒容易由於熱傳導效果不佳,而導致吸水性樹脂具有殘存單體偏高及其他物性表現不佳之缺點。依據本發明,水凝膠體顆粒的粒徑分佈越窄,可使烘乾後之水凝膠體顆粒的物性表現愈能夠達到最佳狀態,而且有利於控制烘乾的時間及溫度。The aforementioned screening is to screen out hydrogel particles with a fixed particle size of less than or equal to 2.00 mm, preferably the particle size of the hydrogel particles is 0.05 to 1.5 mm. If the particle size of the hydrogel particles is greater than 2.00 mm, the hydrogel particles will be returned to the reactor to be shredded again. When the particle size of the hydrogel particles is less than 0.05mm, it is easy to increase the amount of fine powder of the water-absorbent resin after drying and crushing. When the particle size of the hydrogel particles is greater than 2.00mm, during drying, the hydrogel particles are prone to poor thermal conductivity, which may lead to the disadvantages of high residual monomers and poor performance of other physical properties in the water-absorbent resin. According to the present invention, the narrower the particle size distribution of the hydrogel particles is, the better the physical properties of the hydrogel particles after drying can be achieved, and it is beneficial to control the drying time and temperature.

水凝膠體顆粒經過篩選後,再進行烘乾,其中烘乾溫度可為100至180℃。當烘乾溫度小於100℃時,烘乾時間太久,不具經濟效益。當烘乾溫度大於180℃時,內部交聯劑會提早進行交聯反應,而於後續的乾燥過程中,過高的交聯度導致無法有效地去除殘存單體,故無法達到降低殘存單體之效果。After the hydrogel particles are screened, they are dried, where the drying temperature can be 100 to 180°C. When the drying temperature is less than 100°C, the drying time is too long and it is not economical. When the drying temperature is greater than 180°C, the internal cross-linking agent will proceed the cross-linking reaction early, and in the subsequent drying process, the excessive cross-linking degree will not effectively remove the residual monomers, so the residual monomers cannot be reduced. The effect.

於乾燥後,水凝膠體顆粒進行粉碎及篩選固定粒徑。然後,進行表面交聯劑的塗佈處理,以對乾燥後水凝膠體顆粒進行表面交聯反應,而製得吸水性樹脂,如操作130所示。篩選的固定粒徑為0.06至1.00mm,且較佳為0.10至0.85mm。當固定粒徑小於0.06mm時,細粉狀的水凝膠體顆粒使吸水性樹脂成品的粉塵提高。當水凝膠體顆粒的粒徑大於1.00mm時,水凝膠體顆粒使吸水性樹脂成品的吸水速率變慢。依據本發明,水凝膠體顆粒的粒徑分佈越窄越好。After drying, the hydrogel particles are crushed and screened to fix the particle size. Then, a coating treatment of the surface crosslinking agent is performed to perform a surface crosslinking reaction on the dried hydrogel particles to prepare a water-absorbent resin, as shown in operation 130. The fixed particle size for screening is 0.06 to 1.00 mm, and preferably 0.10 to 0.85 mm. When the fixed particle size is less than 0.06mm, the finely powdered hydrogel particles increase the dust of the water-absorbent resin product. When the particle size of the hydrogel particles is greater than 1.00 mm, the hydrogel particles slow down the water absorption rate of the water-absorbent resin product. According to the present invention, the particle size distribution of the hydrogel particles is as narrow as possible.

承上所述,經過乾燥之水凝膠體顆粒由於含水率很低(例如:基於水凝膠體顆粒的總重量為100%,含水率為5%以下)而具有吸水性,故亦可稱作初步的吸水性樹脂顆粒,此吸水性樹脂的內部具有均勻的交聯架橋結構,而為不溶解化之親水性聚合體。為了進一步提升此吸水性樹脂之吸收速率、膠體強度、抗結塊性與液體滲透性等吸水特性,可選擇性地對此吸水性樹脂進行表面交聯處理製程,從而獲得本發明之吸水性樹脂,其中表面交聯處理製程所使用之表面交聯劑如前所述,在此不另贅述。As mentioned above, the dried hydrogel particles have low water content (for example, 100% based on the total weight of the hydrogel particles, and the water content is less than 5%) and have water absorption, so they can also be called As the preliminary water-absorbent resin particles, the water-absorbent resin has a uniform cross-linking and bridging structure inside, and is an insoluble hydrophilic polymer. In order to further improve the absorption rate, colloidal strength, blocking resistance and liquid permeability of the water-absorbent resin, the water-absorbent resin can be selectively subjected to a surface cross-linking process to obtain the water-absorbent resin of the present invention , The surface crosslinking agent used in the surface crosslinking treatment process is as described above, and will not be repeated here.

目前已有許多專利文獻揭露表面交聯處理的方式,例如:藉由將初步的吸水性樹脂與交聯劑分散於有機溶劑中,來進行表面交聯處理(JP-A-56-131608、JP-A-57-44627、JP-A-58-42602、JP-A58- 117222);使用無機粉,直接將交聯劑與交聯劑溶液混入吸水性樹脂中,以進行表面交聯處理(JP-A-60-163956、JP-A-60-255814);添加交聯劑後,再以蒸氣處理(JP-A-1-113406);使用有機溶劑、水及多元醇進行表面處理(JP-A-1-292004、美國專利公告第6346569號);使用有機溶液、水及醚等化合物(JP-A-2-153903)等。此些表面交聯處理的方法雖能吸收速率提高壓力下吸水倍率,但將造成保持力下降過多的不良後果,而降低實際應用之性能。然而,本發明之表面交聯處理的方法不會發生上述之缺點。At present, many patent documents have disclosed the method of surface cross-linking treatment. For example, the surface cross-linking treatment is performed by dispersing preliminary water-absorbing resin and cross-linking agent in an organic solvent (JP-A-56-131608, JP -A-57-44627, JP-A-58-42602, JP-A58-117222); using inorganic powder, the crosslinking agent and the crosslinking agent solution are directly mixed into the water-absorbent resin for surface crosslinking treatment (JP -A-60-163956, JP-A-60-255814); after adding a crosslinking agent, steam treatment (JP-A-1-113406); use organic solvents, water and polyols for surface treatment (JP-A-1-113406) A-1-292004, U.S. Patent Publication No. 6346569); use organic solutions, water, ether and other compounds (JP-A-2-153903). Although these surface cross-linking treatment methods can increase the absorption rate and increase the water absorption rate under pressure, they will cause the undesirable consequences of excessive reduction in retention and reduce the performance of practical applications. However, the surface cross-linking treatment method of the present invention does not cause the above-mentioned disadvantages.

應用本發明之吸水性樹脂的製造方法所製得之吸水性樹脂具有有機酸酯鍵。此些有機酸酯鍵係來自於內部交聯劑結構的酯鍵。吸水性樹脂吸收液體後,吸水性樹脂呈現弱酸性,此弱酸性導致此些有機酸酯鍵水解斷鍵。藉由此些有機酸酯鍵的斷鍵提升吸水性樹脂的吸水能力,並提供吸水性樹脂抗菌性。The water-absorbent resin prepared by applying the method for manufacturing the water-absorbent resin of the present invention has an organic acid ester bond. These organic acid ester bonds are derived from the ester bonds of the internal crosslinker structure. After the water-absorbent resin absorbs the liquid, the water-absorbent resin exhibits a weak acidity, and this weak acidity leads to the hydrolysis of the organic acid ester bonds. The breaking of these organic acid ester bonds improves the water absorption capacity of the water-absorbent resin and provides antibacterial properties of the water-absorbent resin.

此外,若本發明之吸水性樹脂的製造方法保持在惰性氣體的環境下,則可獲得具有更佳的物性之吸水性樹脂。In addition, if the method for producing the water-absorbent resin of the present invention is kept under an inert gas environment, a water-absorbent resin with better physical properties can be obtained.

在一些具體例中,本發明所製得之吸水性樹脂可應用於如紙尿褲(例如:低濃度紙漿尿褲(Fluffless,同時使用大量之吸水性樹脂)或成人紙尿褲)等衛生用品,而使得紙尿褲兼具良好的抗菌性與長效性吸收能力之特性。In some specific examples, the water-absorbent resin prepared by the present invention can be applied to sanitary products such as diapers (for example, Fluffless (using a large amount of water-absorbent resin at the same time)) or adult diapers. It has both good antibacterial properties and long-term absorption capacity.

在一些應用例中,本發明之吸收體係使用吸水性樹脂及親水性纖維成型,而形成一片狀的吸收體,此吸收體下方由不透液性之聚乙烯(PE)膜及使用透液性之不織布做為表層所組成;或將吸水性樹脂固定於紙漿纖維材料(Airlaid)及/或不織布上,紙漿纖維為粉碎的木漿、交聯纖維素纖維、棉、羊毛、醋酸乙烯纖維等纖維。In some application examples, the absorbent system of the present invention is molded with water-absorbent resin and hydrophilic fibers to form a sheet-shaped absorbent body. The bottom of the absorbent body is composed of a liquid-impermeable polyethylene (PE) film and the use of liquid-permeable The non-woven fabric is composed of the surface layer; or the water-absorbent resin is fixed on the airlaid and/or non-woven fabric. The pulp fiber is crushed wood pulp, cross-linked cellulose fiber, cotton, wool, vinyl acetate fiber, etc. fiber.

基於吸收體之重量為100重量百分比,吸水性樹脂之含量(芯體濃度)係等於或大於20重量百分比且小於100重量百分比,較佳係等於或大於40重量百分比且小於100重量百分比,且更佳係等於或大於50重量百分比且小於100重量百分比。芯體濃度使用如此高含量的吸水性樹脂,更能夠顯著發揮本發明之抗菌性與長效性吸收能力的功效。100% by weight based on the weight of the absorber, the content of the water-absorbent resin (core concentration) is equal to or greater than 20% by weight and less than 100% by weight, preferably equal to or greater than 40% by weight and less than 100% by weight, and more Preferably, it is equal to or greater than 50 weight percent and less than 100 weight percent. The use of such a high content of water-absorbent resin in the core concentration can significantly exert the antibacterial and long-term absorption capabilities of the present invention.

一般而言,本發明之吸收體的基重(單位面積重量)可為0.01g/cm 2至0.30g/cm 2,且吸收體厚度不大於30公釐。 Generally speaking, the basis weight (weight per unit area) of the absorbent body of the present invention can be 0.01 g/cm 2 to 0.30 g/cm 2 , and the thickness of the absorbent body is not more than 30 mm.

以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯之製備 The following examples are used to illustrate the application of the present invention, but they are not intended to limit the present invention. Anyone who is familiar with the art can make various changes and modifications without departing from the spirit and scope of the present invention. Preparation of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate

將99.6克(0.2莫耳)的聚乙二醇丙烯醚(n=9)(由京群公司所製造,且商品名為P3009)加入42.3克的(0.22莫耳)3-羥基-3-羧基戊二酸的水溶液中,並持溫於120℃,迴流1小時,以進行酯化反應。在冷卻至室溫後,加入30mL的飽和碳酸氫鈉水溶液,以萃熄反應。使用分液漏斗,以30mL的乙酸乙酯進行萃取,再使用旋轉濃縮機,將萃取所得之有機相濃縮,以獲得115克如前述之式(I-2)所示的聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯。 吸水性樹脂之製備 實施例1 99.6 g (0.2 mol) of polyethylene glycol propylene ether (n=9) (manufactured by Jingqun Company, and the trade name is P3009) was added to 42.3 g (0.22 mol) of 3-hydroxy-3-carboxyl In an aqueous solution of glutaric acid, the temperature is maintained at 120°C and refluxed for 1 hour to proceed the esterification reaction. After cooling to room temperature, 30 mL of saturated sodium bicarbonate aqueous solution was added to quench the reaction. Use a separatory funnel to extract with 30 mL of ethyl acetate, and then use a rotary concentrator to concentrate the organic phase obtained from the extraction to obtain 115 g of polyethylene glycol propylene ether represented by the aforementioned formula (I-2) 3-hydroxy-3-carboxyglutarate. Preparation of water-absorbent resin Example 1

於2000毫升的圓錐瓶中,置入583.2克的水及540克的丙烯酸,攪拌溶解後,再滴加437.5克的48%氫氧化鈉水溶液,其中滴加時間為2小時,且氫氧化鈉與丙烯酸的滴加比率為0.85至0.95,並同時保持溫度在15℃至40℃,以製得單體濃度為42重量份的丙烯酸鈉水溶液,其中70莫耳百分比之丙烯酸被部分中和成為丙烯酸鈉。Put 583.2 g of water and 540 g of acrylic acid in a 2000 ml conical flask. After stirring to dissolve, 437.5 g of 48% sodium hydroxide aqueous solution is added dropwise. The dropping time is 2 hours, and the sodium hydroxide and The dropping ratio of acrylic acid is 0.85 to 0.95 while maintaining the temperature at 15°C to 40°C to obtain a sodium acrylate aqueous solution with a monomer concentration of 42 parts by weight, in which 70 mole percent of acrylic acid is partially neutralized to sodium acrylate .

再加入2.3克的聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)於前述丙烯酸鈉水溶液中,並保持溫度在約20℃。然後,加入0.3克的雙氧水、3.6克的亞硫酸氫鈉及3.6克的過硫酸銨之聚合起始劑,以進行自由基聚合反應。再利用切式粉碎機切碎反應後所生成的水凝膠體,並根據粒徑尺寸篩選出直徑等於且小於2mm的水凝膠體顆粒。Then add 2.3 g of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) to the aforementioned sodium acrylate aqueous solution, and keep the temperature at about 20°C. Then, 0.3 g of hydrogen peroxide, 3.6 g of sodium bisulfite, and 3.6 g of ammonium persulfate were added as a polymerization initiator for radical polymerization. Then, the hydrogel produced after the reaction is shredded by a cutting pulverizer, and hydrogel particles with a diameter equal to and less than 2 mm are screened out according to the particle size.

在130℃下,乾燥2小時後,使用0.1mm至0.85mm之固定粒徑篩網篩選,以獲得經過乾燥之水凝膠體顆粒(即初步的吸水性樹脂顆粒)。然後,使用後述保持力的評價方法進行試驗,其結果如表1所示。After drying for 2 hours at 130° C., it was sieved with a fixed particle size screen of 0.1 mm to 0.85 mm to obtain dried hydrogel particles (that is, preliminary water-absorbent resin particles). Then, the test was performed using the evaluation method of the retention force described later, and the results are shown in Table 1.

配製乙二醇(由Sigma-Aldrich公司所製造)與甲醇的體積比為1.5:0.5之混合溶液,再取5克的前述之混合溶液加至200克的初步的吸水性樹脂顆粒內,並以150℃的溫度加熱處理1小時。再經冷卻,即獲得實施例1之吸水性樹脂。然後,使用下述評價方法進行試驗,且其結果如下表2所示。 實施例2至7及比較例1至5 Prepare a mixed solution of ethylene glycol (manufactured by Sigma-Aldrich) and methanol at a volume ratio of 1.5:0.5, and then add 5 grams of the aforementioned mixed solution to 200 grams of preliminary water-absorbent resin particles, and Heat treatment at a temperature of 150°C for 1 hour. After cooling, the water-absorbent resin of Example 1 is obtained. Then, the test was performed using the following evaluation method, and the results are shown in Table 2 below. Examples 2 to 7 and Comparative Examples 1 to 5

實施例2至7及比較例1至5皆使用與實施例1相同的方法進行製備。不同的是,實施例2至7及比較例1至5的內部交聯劑的種類與使用量與實施例1不同。於實施例2中,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)之使用量為1.2克,且內部交聯劑更包含1.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)。基於內部交聯劑之使用量為100重量百分比,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯的使用量為54.5重量百分比。Examples 2 to 7 and Comparative Examples 1 to 5 were prepared using the same method as Example 1. The difference is that the types and usage amounts of the internal crosslinking agents of Examples 2 to 7 and Comparative Examples 1 to 5 are different from those of Example 1. In Example 2, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was 1.2 grams, and the internal crosslinking agent further contained 1.0 grams of polyethylene glycol di Acrylate (n=9) (manufactured by Changxing Chemical Company, and trade name EM226, molecular weight is 523g/mol). Based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate is 54.5% by weight.

於實施例3中,使用聚乙二醇丙烯醚 2-羥基丁二酸酯(n=12)(由瓏茂公司製造,且商品名為LM6012)取代聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)。In Example 3, polyethylene glycol allyl ether 2-hydroxysuccinate (n=12) (manufactured by Long Mao Company, and trade name LM6012) was used instead of polyethylene glycol allyl ether 3-hydroxy-3 -Carboxyglutarate (n=10).

於實施例4中,使用聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=9)(由多凱斯公司製造,且商品名為DK455)取代聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10),其使用量為1.2克,且內部交聯劑更包含1.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)。基於內部交聯劑之使用量為100重量百分比,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯的使用量為54.5重量百分比。In Example 4, polyethylene glycol allyl ether 3-hydroxy-3-carboxyglutarate (n=9) (manufactured by Dorcas and the trade name DK455) was used instead of polyethylene glycol allyl ether 3-hydroxy-3-carboxyglutarate (n=10), the usage amount is 1.2 grams, and the internal crosslinking agent contains 1.0 grams of polyethylene glycol diacrylate (n=9) (by Changxing Chemical Manufactured by the company, and the trade name is EM226, the molecular weight is 523g/mol). Based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate is 54.5% by weight.

於實施例5中,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)之使用量為1.2克,且內部交聯劑更包含1.0克的聚乙二醇二縮水甘油醚(n=9)(由Nagase公司製造,且商品名為EX830,分子量為586g/mol)。基於內部交聯劑之使用量為100重量百分比,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯的使用量為54.5重量百分比。In Example 5, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was 1.2 grams, and the internal crosslinking agent further contained 1.0 grams of polyethylene glycol di Glycidyl ether (n=9) (manufactured by Nagase, and trade name is EX830, molecular weight is 586 g/mol). Based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate is 54.5% by weight.

於實施例6中,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)的使用量為1.2克。In Example 6, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was 1.2 g.

於實施例7中,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)之使用量為1.1克,且內部交聯劑更包含1.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)。基於內部交聯劑之使用量為100重量百分比,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯的使用量為52.4重量百分比。In Example 7, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was 1.1 grams, and the internal crosslinking agent further contained 1.0 grams of polyethylene glycol di Acrylate (n=9) (manufactured by Changxing Chemical Company, and trade name EM226, molecular weight is 523g/mol). Based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate is 52.4% by weight.

於比較例1中,使用聚乙二醇丙烯醚(n=10)(由京群公司所製造,且商品名為P3009)取代聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10),且其使用量為2.5克。In Comparative Example 1, polyethylene glycol allyl ether (n=10) (manufactured by Jingqun Co., Ltd., and trade name P3009) was used instead of polyethylene glycol allyl ether 3-hydroxy-3-carboxyglutarate (n=10), and the amount used is 2.5 grams.

於比較例2中,未使用聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10),僅使用1.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)。In Comparative Example 2, polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was not used, and only 1.0 g of polyethylene glycol diacrylate (n=9) was used (from Manufactured by Changxing Chemical Co., Ltd., and the trade name is EM226, and the molecular weight is 523g/mol)

於比較例3中,未使用聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10),僅使用1.0克的聚乙二醇二縮水甘油醚(n=9)(由Nagase公司製造,且商品名為EX830,分子量為586g/mol)。In Comparative Example 3, polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was not used, and only 1.0 g of polyethylene glycol diglycidyl ether (n=9) was used ( It is manufactured by Nagase Company and has a trade name of EX830 and a molecular weight of 586 g/mol).

於比較例4中,使用聚乙二醇二縮水甘油醚(n=9)(由Nagase公司製造,且商品名為EX830,分子量為586g/mol)取代聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10),其使用量為1.2克,且內部交聯劑更包含1.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)In Comparative Example 4, polyethylene glycol diglycidyl ether (n=9) (manufactured by Nagase, with a trade name of EX830 and a molecular weight of 586 g/mol) was used instead of polyethylene glycol propylene ether 3-hydroxy-3 -Carboxyglutarate (n=10), the usage amount is 1.2 g, and the internal crosslinking agent further contains 1.0 g of polyethylene glycol diacrylate (n=9) (manufactured by Changxing Chemical Co., Ltd., and commodity Named EM226, molecular weight is 523g/mol)

於比較例5中,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯(n=10)之使用量為0.3克,且內部交聯劑更包含2.0克的聚乙二醇二丙烯酸酯(n=9)(由長興化工公司製造,且商品名為EM226,分子量為523g/mol)。基於內部交聯劑之使用量為100重量百分比,聚乙二醇丙烯醚 3-羥基-3-羧基戊二酸酯的使用量為13.0重量百分比。關於實施例2至7及比較例1至5的評價結果如表1所示。In Comparative Example 5, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate (n=10) was 0.3 grams, and the internal crosslinking agent further contained 2.0 grams of polyethylene glycol di Acrylate (n=9) (manufactured by Changxing Chemical Company, and trade name EM226, molecular weight is 523g/mol). Based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of polyethylene glycol propylene ether 3-hydroxy-3-carboxyglutarate is 13.0% by weight. The evaluation results of Examples 2 to 7 and Comparative Examples 1 to 5 are shown in Table 1.

表1

Figure 02_image011
Table 1
Figure 02_image011

表1(續)

Figure 02_image013
吸收體之製造 應用例1 Table 1 (continued)
Figure 02_image013
Absorber manufacturing application example 1

首先,使用吸收體成形機,將10.0g的實施例1之吸水性樹脂與10.0g粉碎木漿混合成形,其中成形網目為400目(38μm)之金屬網,而吸收體面積為160平方公分(8公分×20公分)。然後,將成形後的吸收體放置於PE膜上方,並放不織布在吸收體上。接著,施加18.39kPa(面積160平方公分,重量30 Kg)的壓力於其上。施壓5分鐘後,用白膠黏住四周,以獲得應用例1的吸收體,其中應用例1的吸收體之基重為0.08g/cm 2,且厚度為17mm。 應用例2至7及比較應用例1至5 First, using an absorbent body forming machine, 10.0g of the water-absorbent resin of Example 1 and 10.0g of ground wood pulp are mixed and molded. The forming mesh is a 400 mesh (38μm) metal mesh and the absorbent body area is 160 cm² ( 8 cm × 20 cm). Then, place the formed absorbent body on top of the PE film, and place the non-woven fabric on the absorbent body. Next, apply a pressure of 18.39kPa (area 160 cm², weight 30 Kg) on it. After applying pressure for 5 minutes, stick around with white glue to obtain the absorbent body of Application Example 1, wherein the absorbent body of Application Example 1 has a basis weight of 0.08 g/cm 2 and a thickness of 17 mm. Application examples 2 to 7 and comparative application examples 1 to 5

應用例2至7及比較應用例1至5皆以與應用例1相同的方法進行配製。不同的是,應用例2至7及比較應用例1至5係分別對應地使用實施例2至7及比較例1至5之吸水性樹脂。此外,關於應用例2至7及比較應用例1至5的吸水性樹脂之基重與厚度顯示於表2中,且評價結果亦如表2所示。 評價方式 Application examples 2 to 7 and comparative application examples 1 to 5 were prepared in the same way as application example 1. The difference is that application examples 2 to 7 and comparative application examples 1 to 5 use the water-absorbent resins of examples 2 to 7 and comparative examples 1 to 5 respectively. In addition, the basis weight and thickness of the water-absorbent resins of Application Examples 2 to 7 and Comparative Application Examples 1 to 5 are shown in Table 2, and the evaluation results are also shown in Table 2. Evaluation method

於下述之各評價方式中,除非另有說明,其均在室溫(23±2℃)及相對空氣濕度為45±10%下進行。 1.保持力 In the following evaluation methods, unless otherwise specified, they are all carried out at room temperature (23±2°C) and relative air humidity of 45±10%. 1. Retention

保持力(Centrifuge Retention Capacity,CRC)係依照歐洲不織布協會(European Disposables and Nonwovens Association;EDANA)所規範之ERT 441.3(10)的測定方法進行測試。 2.核心保持力 The retention capacity (Centrifuge Retention Capacity, CRC) is tested in accordance with the measurement method of ERT 441.3 (10) regulated by the European Disposables and Nonwovens Association (EDANA). 2. Core retention

核心保持力(Core Centrifuge Retention Capacity,CCRC)係依照EDANA規定的ERT 441.3(10)的測定方法進行測試,但測試時間延長為240分鐘。 3.壓力下吸水倍率 The core retention capacity (Core Centrifuge Retention Capacity, CCRC) is tested in accordance with the ERT 441.3 (10) measurement method specified by EDANA, but the test time is extended to 240 minutes. 3. Water absorption rate under pressure

壓力下吸水倍率(Absorption Against Pressure,AAP)係依照EDANA規定的ERT 442.2(5) 的測定方法進行測試。其係在4.9kPa的壓力且於60分鐘的測試時間之條件下,量測吸水性樹脂對於濃度為0.9%的氯化鈉水溶液之吸水倍率。壓力下吸水倍率較佳為大於15g/g,且更佳為20至30g/g。 4.自由吸收倍率 Absorption Against Pressure (AAP) is tested in accordance with the measurement method of ERT 442.2(5) specified by EDANA. It is to measure the water absorption rate of the water-absorbent resin to a 0.9% sodium chloride aqueous solution under the conditions of a pressure of 4.9kPa and a test time of 60 minutes. The water absorption rate under pressure is preferably greater than 15 g/g, and more preferably 20 to 30 g/g. 4. Free absorption rate

自由吸收倍率(Free Swell Capacity,FSC)係依照EDANA規定的ERT 440.3(10)的測試方法進行測試。 5.核心自由吸收倍率 Free Swell Capacity (FSC) is tested in accordance with the ERT 440.3(10) test method specified by EDANA. 5. Core free absorption rate

核心自由吸收倍率(Core Free Swell Capacity,CFSC)係依照EDANA規定的ERT 440.3(10)的測試方法進行測試,但測試時間延長為240分鐘。 6.吸收指數 Core Free Swell Capacity (CFSC) is tested in accordance with the ERT 440.3(10) test method specified by EDANA, but the test time is extended to 240 minutes. 6. Absorption index

吸收指數(Absorption Index,AI)係藉由下式(II)計算求得:

Figure 02_image015
其中核心保持力、核心自由吸收倍率、保持力與自由吸收倍率之定義如前所述。 7.殘存單體 Absorption Index (AI) is calculated by the following formula (II):
Figure 02_image015
The definitions of core retention, core free absorption rate, retention force and free absorption rate are as described above. 7. Residual monomer

殘存單體(Residual Monomers,RAA)係依照EDANA規定的ERT 410.3(10)的測試方法進行測試。 8.抗菌試驗 Residual Monomers (RAA) are tested in accordance with the ERT 410.3(10) test method specified by EDANA. 8. Antibacterial test

抗菌試驗係使用美國紡織化學協會的AATCC100規定之方法,分析吸水性樹脂或含有吸水性樹脂之吸收體對於大腸桿菌的抗菌能力。當吸水性樹脂或含有吸水性樹脂之吸收體的試驗組之大腸桿菌的繁殖量比對照組較少時,則判定吸水性樹脂具有抗菌能力,且以「○」表示評價結果。另一方面,當吸水性樹脂或含有吸水性樹脂之吸收體的試驗組之大腸桿菌的繁殖量與對照組相同或更多時,則判定吸水性樹脂不具有抗菌能力,且以「╳」表示評價結果。 9.回滲量 The antibacterial test is to analyze the antibacterial ability of water-absorbent resin or absorbent body containing water-absorbent resin against Escherichia coli using the method specified by AATCC100 of the American Textile Chemical Association. When the amount of Escherichia coli in the test group of the water-absorbent resin or absorbent body containing the water-absorbent resin is less than that of the control group, the water-absorbent resin is judged to have antibacterial ability, and the evaluation result is indicated by "○". On the other hand, when the proliferation of Escherichia coli in the test group of water-absorbent resin or absorbent body containing water-absorbent resin is the same as or more than that of the control group, it is judged that the water-absorbent resin does not have antibacterial ability and is indicated by "╳" Evaluation results. 9. The amount of re-seepage

回滲量(Rewet,即乾爽性)之測試過程係放置4.8kPa(面積160平方公分,而重量為7.8Kg)的重物於測試用吸收體,並使重物均勻地施壓於測試用吸收體。然後,於中心點分三次加入合成尿液(根據美國專利公開第20040106745號所述之Jayco合成尿液),且以每次間格30分鐘之頻率加入吸收體中,其中合成尿液的總量為180毫升。於加完合成尿液,並經30分鐘後,除去測試用吸收體上方之重物,並在測試用吸收體上放置預先測量總重量(W1(g))的濾紙(8公分×20公分)30張,再立即將4.8kPa的重物置於測試用吸收體上5分鐘,以使上述濾紙吸收回滲之液體,然後測量30張濾紙的重量(W2(g)),其中吸收體之合成尿液回滲量(g)為W2減去W1之重量值。當回滲量越低時,其表示吸水性樹脂之乾爽性越優良。The test process of Rewet (dryness) is to place a weight of 4.8kPa (area 160cm² and weight 7.8Kg) on the absorbent body for the test, and apply the weight evenly on the absorbent body for the test. body. Then, synthetic urine (according to the Jayco synthetic urine described in U.S. Patent Publication No. 20040106745) was added three times at the central point, and added to the absorber at a frequency of 30 minutes each time. The total amount of synthetic urine Is 180 ml. After adding the synthetic urine, and after 30 minutes, remove the heavy objects above the absorbent body for the test, and place a filter paper (8 cm x 20 cm) with a pre-measured total weight (W1(g)) on the absorbent body for the test 30 sheets, and then immediately put a 4.8kPa weight on the absorbent body for testing for 5 minutes to allow the filter paper to absorb the liquid that has permeated back, and then measure the weight (W2(g)) of 30 sheets of filter paper. The amount of liquid reperfusion (g) is the weight value of W2 minus W1. When the amount of re-penetration is lower, it means that the dryness of the water-absorbent resin is better.

表2

Figure 02_image017
Table 2
Figure 02_image017

請參閱表1,根據核心自由吸收倍率、吸收指數與抗菌試驗的結果,相較於未使用第一內部交聯劑之比較例1與僅使用第二內部交聯劑之比較例2至4,各實施例之吸水性樹脂具有較高的核心自由吸收倍率及吸收指數與較佳的抗菌性。此外,於比較例5中,基於內部交聯劑之使用量為100重量百分比,第一內部交聯劑的使用量為13.0重量百分比,由於比較例5使用過低的第一內部交聯劑(小於20重量百分比),所以相較於各實施例,比較例5之吸水性樹脂具有較低的核心自由吸收倍率及吸收指數與較差的抗菌性。此顯示藉由特定結構與特定使用量之第一內部交聯劑,由此所製得之吸水性樹脂具有良好的抗菌性與長效性吸收能力。Please refer to Table 1. According to the results of core free absorption rate, absorption index and antibacterial test, compared with Comparative Example 1 without the first internal crosslinking agent and Comparative Examples 2 to 4 with only the second internal crosslinking agent, The water-absorbent resin of each embodiment has a higher core free absorption rate and absorption index, and better antibacterial properties. In addition, in Comparative Example 5, based on the usage amount of the internal crosslinking agent being 100% by weight, the usage amount of the first internal crosslinking agent was 13.0% by weight, because Comparative Example 5 used too low the first internal crosslinking agent ( Less than 20% by weight), so compared with the examples, the water-absorbent resin of Comparative Example 5 has a lower core free absorption rate and absorption index and poor antibacterial properties. This shows that with a specific structure and specific usage amount of the first internal cross-linking agent, the water-absorbent resin prepared therefrom has good antibacterial properties and long-term absorption capacity.

請參閱表2,根據抗菌試驗的結果,相較於未使用第一內部交聯劑之比較應用例1與僅使用第二內部交聯劑之比較應用例2至4,各應用例之吸收體具有較佳的抗菌性。此外,於比較應用例5中,與前述相似地,由於比較應用例5使用過低的第一內部交聯劑,所以相較於各應用例,比較應用例5之吸收體具有較差的抗菌性。此顯示藉由特定結構與特定使用量之第一內部交聯劑,由此所製得之吸收體具有良好的抗菌性。Please refer to Table 2. According to the results of the antibacterial test, compared to Comparative Application Example 1 without using the first internal crosslinking agent and Comparative Application Examples 2 to 4 using only the second internal crosslinking agent, the absorber of each application example Has better antibacterial properties. In addition, in Comparative Application Example 5, similar to the foregoing, since Comparative Application Example 5 uses too low a first internal crosslinking agent, the absorbent body of Comparative Application Example 5 has poor antibacterial properties compared to each application example. . This shows that with a specific structure and a specific usage amount of the first internal crosslinking agent, the absorbent body made therefrom has good antibacterial properties.

應用本發明之吸水性樹脂組成物與吸水性樹脂的製造方法,其中藉由特定結構與特定使用量之第一內部交聯劑,由此所製得之吸水性樹脂具有良好的抗菌性與長效性吸收能力。Applying the water-absorbent resin composition and the method of manufacturing water-absorbent resin of the present invention, the water-absorbent resin obtained has good antibacterial properties and long-term properties by using a specific structure and a specific amount of the first internal crosslinking agent. Effective absorptive capacity.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field of the present invention can make various changes and modifications without departing from the spirit and scope of the present invention. Retouching, therefore, the scope of protection of the present invention shall be subject to the scope of the attached patent application.

100:方法 110,120,130:操作100: method 110, 120, 130: Operation

為了對本發明之實施例及其優點有更完整之理解,現請參照以下之說明並配合相應之圖式。必須強調的是,各種特徵並非依比例描繪且僅係為了圖解目的。相關圖式內容說明如下: [圖1]係繪示根據本發明之一實施例的吸水性樹脂的製造方法之流程圖。 In order to have a more complete understanding of the embodiments of the present invention and its advantages, please refer to the following description and the corresponding drawings. It must be emphasized that the various features are not drawn to scale and are for illustration purposes only. The contents of the relevant diagrams are described as follows: [Fig. 1] is a flowchart showing a method for manufacturing a water-absorbent resin according to an embodiment of the present invention.

100:方法 100: method

110,120,130:操作 110, 120, 130: Operation

Claims (10)

一種吸水性樹脂組成物,包含: 一含酸基單體水溶液,其中該含酸基單體水溶液的一中和度為45莫耳百分比至85莫耳百分比; 一內部交聯劑,包含一第一內部交聯劑,其中該第一內部交聯劑包含具有如式(I)所示之結構的酯類化合物:
Figure 03_image001
(I) 其中X代表碳數為3至5的直鏈或支鏈之烯基,且X遠離Y之一端為雙鍵結構;n代表8至15;複數個Y分別獨立地代表乙二醇基或丙二醇基,且該乙二醇基及該丙二醇基的氧原子與X鍵結;Z代表碳數為3至7且經取代的飽和直鏈羧基,Z遠離碳原子之一端為羧基結構,該飽和直鏈羧基的取代基包含羥基,且該羥基的數目為1至3; 一聚合起始劑;以及 一表面交聯劑。
A water-absorbent resin composition, comprising: an acid group-containing monomer aqueous solution, wherein a neutralization degree of the acid group-containing monomer aqueous solution is 45 mol% to 85 mol%; an internal crosslinking agent, including a first An internal crosslinking agent, wherein the first internal crosslinking agent comprises an ester compound having a structure as shown in formula (I):
Figure 03_image001
(I) Where X represents a linear or branched alkenyl group with carbon number of 3 to 5, and the end of X away from Y is a double bond structure; n represents 8 to 15; plural Ys each independently represent a glycol group Or a propylene glycol group, and the oxygen atom of the ethylene glycol group and the propylene glycol group is bonded to X; Z represents a substituted saturated linear carboxyl group with 3 to 7 carbon atoms, and one end of Z away from the carbon atom is a carboxyl structure. The substituent of the saturated linear carboxyl group includes a hydroxyl group, and the number of the hydroxyl group is 1 to 3; a polymerization initiator; and a surface crosslinking agent.
如請求項1所述之吸水性樹脂組成物,其中該含酸基單體水溶液包含經中和的一含酸基單體,且基於該含酸基單體水溶液之一使用量為100重量份,經中和的該含酸基單體的一使用量為20重量份至55重量份。The water-absorbent resin composition according to claim 1, wherein the acid group-containing monomer aqueous solution contains a neutralized acid group-containing monomer, and the usage amount based on one of the acid group-containing monomer aqueous solution is 100 parts by weight A usage amount of the neutralized acid group-containing monomer is 20 parts by weight to 55 parts by weight. 如請求項2所述之吸水性樹脂組成物,其中基於經中和的該含酸基單體、該內部交聯劑及該聚合起始劑之總使用量為100重量份,該內部交聯劑的一使用量為0.001重量份至5重量份。The water-absorbent resin composition according to claim 2, wherein based on the total usage amount of the neutralized acid group-containing monomer, the internal crosslinking agent, and the polymerization initiator is 100 parts by weight, the internal crosslinking A usage amount of the agent is 0.001 parts by weight to 5 parts by weight. 如請求項1所述之吸水性樹脂組成物,其中該內部交聯劑更包含一第二內部交聯劑,且該第二內部交聯劑係選自於具有丙烯基的胺類、具有丙烯酸之酯類、具有至少兩個環氧乙烷之醚類及其任意組合所組成之族群。The water-absorbent resin composition according to claim 1, wherein the internal crosslinking agent further comprises a second internal crosslinking agent, and the second internal crosslinking agent is selected from the group consisting of amines having acrylic groups and acrylic resins. The group of esters, ethers with at least two ethylene oxides, and any combination thereof. 如請求項1或4所述之吸水性樹脂組成物,其中基於該內部交聯劑之一使用量為100重量百分比,該第一內部交聯劑的一使用量為不小於20重量百分比。The water-absorbent resin composition according to claim 1 or 4, wherein a usage amount of the first internal crosslinking agent is not less than 20% by weight based on 100 weight percent of the internal crosslinking agent. 一種吸水性樹脂的製造方法,包含: 提供一含酸基單體水溶液,其中該含酸基單體水溶液的一中和度為45莫耳百分比至85莫耳百分比; 混合一內部交聯劑、一聚合起始劑與該含酸基單體水溶液,以進行一自由基聚合反應,而製得一水凝膠體,其中該內部交聯劑包含一第一內部交聯劑,且該第一內部交聯劑包含具有如式(I)所示之結構的酯類化合物:
Figure 03_image001
(I) 其中X代表碳數為3至5的直鏈或支鏈之烯基,且X遠離Y之一端為雙鍵結構;n代表8至15;複數個Y分別獨立地代表乙二醇基或丙二醇基,且該乙二醇基及該丙二醇基的氧原子與X鍵結;Z代表碳數為3至7且經取代的飽和直鏈羧基,Z遠離碳原子之一端為羧基結構,該飽和直鏈羧基的取代基包含羥基,且該羥基之數數為1至3;以及 使用一表面交聯劑對該水凝膠體進行一表面交聯反應,以製得該吸水性樹脂。
A method for manufacturing a water-absorbent resin, comprising: providing an acid group-containing monomer aqueous solution, wherein the acid group-containing monomer aqueous solution has a neutralization degree of 45 mol% to 85 mol%; mixing an internal crosslinking agent, A polymerization initiator and the acid group-containing monomer aqueous solution undergo a radical polymerization reaction to prepare a hydrogel, wherein the internal crosslinking agent includes a first internal crosslinking agent, and the first internal crosslinking agent The internal crosslinking agent includes an ester compound having a structure as shown in formula (I):
Figure 03_image001
(I) Where X represents a linear or branched alkenyl group with carbon number of 3 to 5, and the end of X away from Y is a double bond structure; n represents 8 to 15; plural Ys each independently represent a glycol group Or a propylene glycol group, and the oxygen atom of the ethylene glycol group and the propylene glycol group is bonded to X; Z represents a substituted saturated linear carboxyl group with 3 to 7 carbon atoms, and one end of Z away from the carbon atom is a carboxyl structure. The substituent of the saturated linear carboxyl group includes a hydroxyl group, and the number of the hydroxyl group is 1 to 3; and a surface crosslinking agent is used to perform a surface crosslinking reaction on the hydrogel to prepare the water-absorbent resin.
如請求項6所述之吸水性樹脂的製造方法,其中基於該含酸基單體水溶液所包含之經中和的一含酸基單體、該內部交聯劑及該聚合起始劑之總使用量為100重量份,該內部交聯劑的一使用量為0.001重量份至5重量份。The method for producing a water-absorbent resin according to claim 6, wherein the neutralized acid group-containing monomer, the internal crosslinking agent, and the polymerization initiator contained in the acid group-containing monomer aqueous solution are combined The usage amount is 100 parts by weight, and a usage amount of the internal crosslinking agent is 0.001 parts by weight to 5 parts by weight. 如請求項6所述之吸水性樹脂的製造方法,其中該內部交聯劑更包含一第二內部交聯劑,且該第二內部交聯劑係選自於具有丙烯基的胺類、具有丙烯酸之酯類、具有至少兩個環氧乙烷之醚類及其任意組合所組成之族群。The method for producing a water-absorbent resin according to claim 6, wherein the internal crosslinking agent further comprises a second internal crosslinking agent, and the second internal crosslinking agent is selected from amines having acrylic groups, Acrylic esters, ethers with at least two ethylene oxides, and any combination thereof. 如請求項8所述之吸水性樹脂的製造方法,其中基於該內部交聯劑之一使用量為100重量百分比,該第一內部交聯劑的一使用量為不小於20重量百分比。The method for producing a water-absorbent resin according to claim 8, wherein a usage amount of the first internal crosslinking agent is not less than 20% by weight based on a usage amount of the internal crosslinking agent being 100% by weight. 一種吸水性樹脂,係由如請求項6至9之任一項所述之吸水性樹脂的製造方法所製得,其中該吸水性樹脂具有有機酸酯鍵。A water-absorbent resin prepared by the method for producing a water-absorbent resin according to any one of claims 6 to 9, wherein the water-absorbent resin has an organic acid ester bond.
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