TWI466933B - Process for the production of a superabsorbent polymer - Google Patents

Process for the production of a superabsorbent polymer Download PDF

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TWI466933B
TWI466933B TW99121201A TW99121201A TWI466933B TW I466933 B TWI466933 B TW I466933B TW 99121201 A TW99121201 A TW 99121201A TW 99121201 A TW99121201 A TW 99121201A TW I466933 B TWI466933 B TW I466933B
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water
superabsorbent resin
weight
solution
pressure
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TW201200556A (en
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Kai Yao Shih
Cheng Chang Wu
Zhong Yi Chen
Hong Tsung Chung
Chih Shian Yu
cheng lin Lee
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Formosa Plastics Corp
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高吸水性樹脂的製造方法Method for producing super absorbent resin

本發明係有關一種對水溶液吸收良好的吸水物,稱為高吸水性樹脂,此高吸水性樹脂具有強大的保水力,可吸收百倍甚至於千倍於本身重量的水,吸水後膨潤亦具有保持不流動的狀態;即使施加壓力也不會滲漏,且被吸收的水可在大氣中緩緩地釋出。目前此高吸水性樹脂廣泛地被運用於農業或園藝方面的水保持劑、建築材料的抗露珠凝結劑、移除石油中之水份的材料或電纜線中的外層防水包覆劑以及衛生用品,如尿布、婦女衛生用品、拋棄式的擦巾等。The invention relates to a water absorbing material with good absorption to an aqueous solution, which is called a super absorbent resin. The super absorbent resin has strong water retention capacity, can absorb water of 100 times or even thousands of times its own weight, and has swelling after absorbing water. The state of no flow; no leakage even if pressure is applied, and the absorbed water can be slowly released in the atmosphere. At present, this superabsorbent resin is widely used in water retaining agents for agriculture or horticulture, anti-dew beading agents for building materials, materials for removing moisture from petroleum or outer layer waterproofing coatings for cable and sanitary articles. Such as diapers, feminine hygiene products, disposable wipes, etc.

上述高吸水性樹脂,由於會直接與人體接觸,所以其安全性變得十分重要。一般而言,高吸水性樹脂須具備的物理性質,包括吸收速率、吸收力、壓力下吸收倍率、低單體殘留量以及吸收後的凝膠力,優良的高吸水性樹脂不僅要有滿足上列所述的物理性質具備良好的安全性,更重要的是必須低汙染以及省能。Since the above superabsorbent resin is in direct contact with the human body, its safety becomes very important. In general, the superabsorbent resin must have physical properties including absorption rate, absorption, absorption under pressure, low monomer residual amount, and gel strength after absorption. Excellent superabsorbent resin must not only be satisfied. The physical properties described in the column are of good safety and, more importantly, must be low in pollution and energy efficient.

目前已知製造高吸水性樹脂的成分材料有遇水分解型的澱粉-丙烯腈(hydrolyzed starchacrylonitrile)接枝聚合物(日本專利公開公報昭49(1974)-43,395),中和之澱粉-丙烯酸接枝聚合物(日本專利公開公報昭51(1976)-125,468),皂化乙烯醋酸-丙烯酯共聚物(日本專利公開公報昭52(1977)-14,689),水解丙烯腈共聚物或丙烯醯胺共聚物(日本專利公報昭53(1978)-15,959),及部份中和聚丙烯酸(日本專利公開公告昭55(1980)-84,304)等。其中澱粉-丙烯腈接枝聚合物的製造原料,因為含有澱粉而容易引起分解,無法長時間的保存,再者其製造方法亦十分複雜,所以現今高吸水性樹脂之一般製備方式多以使用含酸基單體之丙烯酸及/或丙烯酸鹽與NaOH中和進行交聯聚合反應製造高吸水性樹脂佔最大部份,其主因為丙烯酸鹽共聚物的原料-丙烯酸可迅速由工業化大量生產,且製得的高吸水性樹脂具有很高的吸水能力,及具有製造成本低廉且最具經濟效益以及較不會引起腐爛性的分解,故成為本項技術領域中最為普遍化的高吸水性樹脂。It is known that a component material for producing a super absorbent resin is a hydrolyzed starch acrylonitrile graft polymer (Japanese Patent Laid-Open Publication No. Sho 49 (1974)-43,395), and neutralized starch-acrylic acid. Branch polymer (Japanese Patent Publication No. Sho 51 (1976)-125,468), saponified ethylene acetate-propylene ester copolymer (Japanese Patent Laid-Open Publication No. Sho 52 (1977)-14, 689), hydrolyzed acrylonitrile copolymer or acrylamide copolymer (Japanese Patent Publication No. Sho 53(1978)-15,959), and partially neutralized polyacrylic acid (Japanese Patent Laid-Open Publication No. Sho 55 (1980)-84,304) and the like. Among them, the raw material for the production of the starch-acrylonitrile graft polymer is easily decomposed due to the inclusion of starch, and can not be stored for a long time, and the manufacturing method thereof is also very complicated. Therefore, the general preparation method of the high water-absorbent resin is often used. Acrylic acid and/or acrylate of acid-based monomer is neutralized with NaOH to carry out cross-linking polymerization to produce superabsorbent resin. The main reason is that the raw material of acrylate copolymer-acrylic acid can be rapidly produced by industrial mass production. The highly water-absorptive resin obtained has a high water absorption capacity, and has a low cost of production, is most economical, and is less likely to cause decomposition of rot, and thus is the most common superabsorbent resin in the technical field.

【發明擬解決的課題】[Problems to be solved by the invention]

但上述之高吸水性樹脂尚存在著一個嚴重的問題。當高吸水性樹脂吸水或是吸收例如0.9%生理食鹽水後開始澎潤,在此間會產生膠體阻塞的現象,若該高吸水性樹脂處於壓力負荷下,其吸收能力與通液速度會下降而阻礙未吸收或尚在吸收之高吸水性樹脂的吸收之能力。However, the above-mentioned superabsorbent resin still has a serious problem. When the superabsorbent resin absorbs water or absorbs, for example, 0.9% physiological saline, it starts to moisturize, and colloidal clogging occurs here. If the superabsorbent resin is under pressure load, its absorption capacity and flow rate will decrease. The ability to block the absorption of the superabsorbent resin that is not absorbed or is still being absorbed.

針對這個課題,中國專利CN1845948A曾公開合成一種具有疏水性物質之高吸水性樹脂,可促進高吸水性樹脂於壓力負荷下之吸收能力與通液速度優良,推論其通液速度增進之原因可能以添加顆粒狀固體疏水性物質,使高吸水性樹脂與吸收水溶液體之間隙增加所致;但CN1845948A之方法及所用之疏水性物質較為複雜,操作應用性較低。In response to this problem, Chinese patent CN1845948A has disclosed a superabsorbent resin with a hydrophobic substance, which can promote the absorption capacity and the liquid passing speed of the superabsorbent resin under pressure load. It is inferred that the reason for the increase of the liquid passing rate may be The particulate solid hydrophobic substance is added to increase the gap between the superabsorbent resin and the absorbing aqueous solution; however, the method of CN1845948A and the hydrophobic substance used are complicated and have low operational applicability.

【解決課題之技術手段】[Technical means to solve the problem]

鑑於上述,本發明人等經過長期之思考、研究及重複的試驗以及工作現場的經驗發現添加一含有二氧化矽之水溶液於生產高吸水性樹脂過程中之表面改質階段時,即可生產通液速度及吸收性良好之樹脂。此二氧化矽水溶液之粒徑大小介於20至250nm之間,粒徑小於20nm,易使高吸水性樹脂之通液速度下降,粒徑若大於250nm以上易發生二氧化矽水溶液沉澱現象使此含有二氧化矽水溶液的均質性下降,而降低它於高吸水性樹脂之分散性及利用性。前述二氧化矽水溶液之pH值介於3至6或8至11之間,若pH值在此一範圍之外,易使二氧化矽水溶液發生均質性下降,而產生沉澱之現象使其利用性降低;二氧化矽水溶液所含之固型份以介於10%至30%為最佳,若小於10%操作時所要添加之水份增加,而使操作性降低;若大於30%水溶液產生沉澱現象使其均質性及利用性降低。In view of the above, the inventors of the present invention have been able to produce a pass through long-term thinking, research and repeated tests, and experience at the work site, when it is found that an aqueous solution containing cerium oxide is added to the surface modification stage in the process of producing a superabsorbent resin. A resin with good liquid speed and absorbability. The particle size of the aqueous cerium oxide solution is between 20 and 250 nm, and the particle diameter is less than 20 nm, which tends to lower the flow rate of the superabsorbent resin. If the particle size is larger than 250 nm, the precipitation of the aqueous cerium oxide solution is likely to occur. The homogeneity of the aqueous solution containing cerium oxide is lowered, and the dispersibility and usability of the superabsorbent resin are lowered. The pH of the aqueous solution of cerium oxide is between 3 and 6 or between 8 and 11. If the pH is outside this range, the homogenization of the aqueous cerium oxide solution may be lowered, and the precipitation may be utilized. Decrease; the solid content of the aqueous solution of cerium oxide is preferably between 10% and 30%, and if less than 10%, the water to be added is increased, and the operability is lowered; if more than 30%, the aqueous solution is precipitated. The phenomenon reduces the homogeneity and usability.

本發明之目的係提供一種在壓力下具有優良通液速度及吸收能力之高吸水性樹脂的製造方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a process for producing a superabsorbent resin which has excellent flow rate and absorption capacity under pressure.

本發明之再一個目的係提供一種以具有疏水性物質之含二氧化矽水溶液,於生產高吸水性樹脂製程之表面改質階段添加進行反應,以生產通液速度及吸收性良好之高吸水性樹脂。Still another object of the present invention is to provide an aqueous solution containing cerium oxide having a hydrophobic substance, which is added in a surface modification stage of a process for producing a superabsorbent resin to produce a high water absorbing property with good liquid passing rate and absorption. Resin.

代表丙烯酸聚合物的親水性樹脂,在該親水性樹脂聚合物鏈上多具有親水性官能基團,如酸基、醯胺基、氨基和磺酸基,而本發明之親水性樹脂是包含:聚丙烯酸或其經中和後含鋰、鈉、鉀等鹼金屬陽離子鹽類或銨鹽以及前述兩者之聚合物之鹽類,而前述中和之丙烯酸之中和率(即丙烯酸部分中和成為丙烯酸鹽)為30~70mol%。此外亦可由前述兩者與水溶性或是水不溶性之單體共聚而成,水溶性或不溶性單體可為甲基丙烯酸、馬來酸、富馬酸、巴豆酸、衣康酸、乙烯基磺酸、2-(甲)丙烯醯胺氨基-2-甲基丙烷磺酸、(甲基)丙烯醯氧基鏈烷烴磺酸、以及所屬的鹼金屬陽離子鹽類或銨鹽等外尚有N-乙烯基乙醯胺、(甲基)丙烯醯胺、N,N-二甲基丙烯醯胺等單體。A hydrophilic resin representing an acrylic polymer having a hydrophilic functional group such as an acid group, a mercaptoamine group, an amino group and a sulfonic acid group on the hydrophilic resin polymer chain, and the hydrophilic resin of the present invention comprises: Polyacrylic acid or a salt thereof which contains an alkali metal cation salt or an ammonium salt such as lithium, sodium or potassium, and a polymer of the above two, and the neutralization ratio of the neutralized acrylic acid (ie, partial neutralization of acrylic acid) It becomes 30 to 70 mol% as an acrylate. In addition, the above two may be copolymerized with a water-soluble or water-insoluble monomer, and the water-soluble or insoluble monomer may be methacrylic acid, maleic acid, fumaric acid, crotonic acid, itaconic acid, vinyl sulfonate. Acid, 2-(meth)acrylamide amine-2-methylpropane sulfonic acid, (meth) propylene decyloxy alkane sulfonic acid, and the associated alkali metal cation salt or ammonium salt, etc. Monomers such as vinyl acetamide, (meth) acrylamide, N, N-dimethyl acrylamide.

當本發明使用丙烯酸以外之單體時,其用量為丙烯酸總量之50%或更少量,較佳為30%以下,而最佳之使用劑量為不超過丙烯酸單體之10%。When the present invention uses a monomer other than acrylic acid, it is used in an amount of 50% or less, preferably 30% or less, based on the total amount of the acrylic acid, and the optimum use amount is not more than 10% of the acrylic monomer.

本發明用之於製造高吸水性樹脂之不飽和單體,主要為丙烯酸或其鹽類之一種或兩種以上之混合,但基於機能及物理性質上之考量,其丙烯酸之中和率範圍較佳為50~95 mol%,最佳為60~80 mol%之間;而中和生成丙烯酸鹽類之鹽為鹼金屬鹽或銨鹽,較佳為鋰或鈉鹽。The present invention is used for producing an unsaturated monomer of a super absorbent resin, mainly one or a mixture of two or more of acrylic acid or a salt thereof, but based on functional and physical properties, the neutralization ratio of acrylic acid is relatively large. Preferably, it is 50 to 95 mol%, preferably 60 to 80 mol%; and the salt of the neutralized acrylate is an alkali metal salt or an ammonium salt, preferably a lithium or sodium salt.

一般公知製造吸水性樹脂都在進行自由基聚合反應前先添加自由基聚合反應交聯劑於未反應單體溶液中進行自由基反應,此自由基聚合反應交聯劑可選自具有兩個或兩個以上不飽和雙鍵的化合物,如:N,N’-雙(2-丙烯基)胺、N,N’-次甲基雙丙烯醯胺、N,N’-次甲基雙甲基丙烯醯胺、丙烯酸丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二甲基丙烯酸酯、聚乙二醇二甲基丙烯酸酯、甘油三丙烯酸酯、甘油三甲基丙烯酸酯、甘油附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷附加環氧乙烷之三丙烯酸酯或三甲基丙烯酸酯、三甲醇丙烷三甲基丙烯酸酯、三甲醇丙烷三丙烯酸酯、N,N,N-三(2-丙烯基)胺、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、三丙烯酸二乙基聚氧乙烯甘油酯、二丙烯三甘醇酯等;亦可選自具有兩個或兩個以上環氧基的化合物,如:山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、雙丙三醇聚縮水甘油醚等。It is generally known that the water-absorbent resin is prepared by adding a radical polymerization crosslinking agent to a radical reaction in an unreacted monomer solution before the radical polymerization reaction, and the radical polymerization crosslinking agent may be selected from two or a compound having two or more unsaturated double bonds, such as: N,N'-bis(2-propenyl)amine, N,N'-methacrylic bis decylamine, N,N'-methine bismethyl Acrylamide, propylene acrylate, ethylene glycol diacrylate, polyethylene glycol diacrylate, ethylene glycol dimethacrylate, polyethylene glycol dimethacrylate, glycerin triacrylate, glycerol trimethacrylate Acrylate, glycerin plus ethylene oxide triacrylate or trimethacrylate, trimethylolpropane plus ethylene oxide triacrylate or trimethacrylate, trimethylolpropane trimethacrylate, three Methanol propane triacrylate, N,N,N-tris(2-propenyl)amine, ethylene glycol diacrylate, polyoxyethylene glyceryl triacrylate, diethyl polyoxyethylene glyceryl triacrylate, dipropylene Glycol ester or the like; may also be selected from two or more epoxy groups Compounds such as: sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerol poly Glycidyl ether and the like.

此自由基聚合反應交聯劑在進行自由基反應後就可使高吸水性樹脂具有適當交聯度,及適當的加工性。The radical polymerization crosslinking agent can impart a proper degree of crosslinking and a suitable processability to the superabsorbent resin after the radical reaction.

自由基聚合反應交聯劑可單獨使用或兩種以上混合使用,其適當的添加劑量在重量百分比0.001wt%至5wt%之間(以反應物總固形份為基準),更適當的重量百分比在0.01wt%至3wt%之間,添加劑量在重量百分比0.001wt%以下,聚合後之水合體太軟且有黏性不利機械加工,添加劑量在重量百分比5wt%以上時吸水性太低,降低高吸水性樹脂之性能。The radical polymerization crosslinking agent may be used singly or in combination of two or more, and the appropriate amount of the additive is between 0.001% by weight and 5% by weight based on the total solids of the reactants, and a more appropriate weight percentage is Between 0.01% by weight and 3% by weight, the amount of the additive is 0.001% by weight or less, the hydrated body after polymerization is too soft and sticky, and the amount of the additive is too low, and the amount of the additive is too low, and the amount of the additive is lower than 5% by weight. The performance of water absorbent resin.

聚合反應,由自由基聚合反應起始劑的分解產生自由基開始。自由基起始劑可選用熱分解型起始劑,適合的熱分解型起始劑有過氧化物,如:過氧化氫、二-第三丁基過氧化物、過氧化醯胺或過硫酸鹽(銨鹽、鹼金屬鹽)等;及偶氮化合物如:2.2’-偶氮基雙(2-脒基丙烷)二鹽酸鹽、2.2’-偶氮基雙(N,N-二伸甲基異丁脒)二鹽酸鹽;亦可使用還原劑成為氧化還原型的起始劑,如:酸性亞硫酸鹽、硫代硫酸鹽、抗壞血酸或亞鐵鹽;或將氧化還原型起始劑和熱分解型起始劑合併混合使用。首先,先以氧化還原起始劑進行反應產生自由基,使自由基轉移至單體上引發聚合反應的進行,由於聚合反應進行時會釋放出大量的熱量而使溫度升高,俟其溫度到達熱分解型起始劑的分解溫度時,又會再引發第二階段熱分解型起始劑的分解,使整個聚合反應更臻於完全。The polymerization begins with the decomposition of the radical polymerization initiator to generate free radicals. The free radical initiator may be selected from a thermal decomposition type initiator, and the suitable thermal decomposition initiator is a peroxide such as hydrogen peroxide, di-tert-butyl peroxide, guanidinium peroxide or persulfate. Salt (ammonium salt, alkali metal salt), etc.; and azo compound such as: 2.2'-azobis(2-amidinopropane) dihydrochloride, 2.2'-azobis (N, N-dip) Methyl isobutyl hydrazine) dihydrochloride; a reducing agent may also be used as a redox-type initiator, such as an acidic sulfite, thiosulfate, ascorbic acid or ferrous salt; or a redox-type initiator The agent and the thermal decomposition type initiator are used in combination. First, the reaction is carried out by a redox initiator to generate a radical, and the radical is transferred to the monomer to initiate the polymerization reaction. As the polymerization proceeds, a large amount of heat is released to raise the temperature, and the temperature is reached. When the decomposition temperature of the thermal decomposition type initiator starts, the decomposition of the second stage thermal decomposition type initiator is again caused, so that the entire polymerization reaction is more complete.

一般自由基聚合反應起始劑之適當用量的重量百分比為0.001wt%至10wt%(以中和丙烯酸鹽重量為基準),更適當用量則在0.1wt%至5wt%之間。使用重量百分比0.001wt%以下時,反應太慢不利經濟效益,使用重量百分比10wt%以上時,反應太快反應熱不易控制。A suitable amount of the radical polymerization initiator is usually from 0.001% by weight to 10% by weight based on the weight of the neutralized acrylate, and more suitably from 0.1% by weight to 5% by weight. When the weight percentage is 0.001% by weight or less, the reaction is too slow, which is unfavorable economical efficiency. When the weight percentage is 10% by weight or more, the reaction is too fast and the heat of reaction is not easily controlled.

聚合反應可於傳統批次反應容器中,或於輸送帶式反應器上進行。反應所得之高吸水性樹脂,先利用絞碎機切成直徑2.00mm以下小凝膠體,再進行篩選。篩選固定粒徑之凝膠體直徑以2.00 mm以下為宜,以0.05 mm至1.50 mm間較佳,粒徑大於2.00 mm之凝膠體則重新送回絞碎機進行再次切碎。The polymerization can be carried out in a conventional batch reaction vessel or on a conveyor belt reactor. The superabsorbent resin obtained by the reaction is first cut into small gels having a diameter of 2.00 mm or less by a mincer and sieved. The diameter of the gel with a fixed particle size is preferably 2.00 mm or less, preferably between 0.05 mm and 1.50 mm, and the gel having a particle diameter of more than 2.00 mm is returned to the mincer for re-shearing.

粒徑0.05mm以下之凝膠體進行烘乾、粉碎處理,易提高產生成品細粉量,粒徑2.00mm以上之凝膠體進行烘乾時,容易因為熱傳導效果不佳,導致成品殘存單體偏高,物性表現不佳之缺點。The gel having a particle diameter of 0.05 mm or less is subjected to drying and pulverization treatment, and it is easy to increase the amount of fine powder produced. When the gel having a particle diameter of 2.00 mm or more is dried, it is easy to cause residual monomer in the finished product due to poor heat conduction effect. High, the shortcomings of poor physical performance.

上述丙烯酸鹽凝膠體的顆粒大小分佈越集中,不僅可使凝膠體在烘乾後的物性表現達到最佳狀態,且有利於控制烘乾的時間及溫度。The more concentrated the particle size distribution of the above acrylate gel, the better the physical properties of the gel after drying, and the drying time and temperature are controlled.

凝膠體烘乾溫度以攝氏100℃至180℃進行烘乾為宜,若烘乾溫度於100℃以下,烘乾時間太久不具經濟效益,若以180℃以上烘乾,將使交聯劑提早進行交聯反應使得後續的乾燥過程,因交聯度過高而無法有效的去除殘存單體達到降低殘存單體之效果。The drying temperature of the gel is preferably dried at 100 ° C to 180 ° C. If the drying temperature is below 100 ° C, the drying time is too long and has no economic benefit. If it is dried above 180 ° C, the crosslinking agent will be used. The cross-linking reaction is carried out early so that the subsequent drying process, because the degree of crosslinking is too high, cannot effectively remove the residual monomers to reduce the residual monomer.

乾燥後進行粉碎、篩選固定粒徑,篩選固定粒徑以0.06mm至1.00mm間為宜,0.10mm至0.850mm間較佳。粒徑0.06mm以下的細粉使成品粉塵提高;粒徑1.00mm以上粒徑使成品吸水速率變慢,篩選固定粒徑後,再進行表面交聯劑塗覆處理。After drying, the powder is pulverized and sieved, and the fixed particle diameter is preferably between 0.06 mm and 1.00 mm, preferably between 0.10 mm and 0.850 mm. The fine powder having a particle diameter of 0.06 mm or less improves the finished dust; the particle diameter of 1.00 mm or more makes the water absorption rate of the finished product slow, and after screening the fixed particle diameter, the surface crosslinking agent is applied.

高吸水性樹脂為不溶解之親水性聚合體,樹脂內部具有均勻性的架橋結構,一般為了改善品質如:提高吸收速率、提高膠體強度、提高抗結塊性、液體滲透性等都會在樹脂的表面再作進一步架橋,此種表面交聯處理,即利用具有能與酸基反應之多官能基交聯劑的,在此之前已有許多專利被揭露公開;如:分散高吸水性樹脂與交聯劑於有機溶劑中進行表面交聯處理(JP-A-56-131608、JP-A-57-44627、JP-A-58-42602、JP-A58-117222),使用無機粉直接將交聯劑與交聯劑溶液混入高吸水性樹脂處理(JP-A60-163956、JP-A-60-255814),添加交聯劑後以蒸氣處理(JP-A-1-113406),使用有機溶劑、水及多元醇進行表面處理(JP-A-1-292004、美國專利6346569號)及使用有機溶液、水、醚(ether)化合物(JP-A-2-153903)等,這些表面處理方法雖能提高吸收速率、提高壓力下吸水倍率,但尚有造成保持力下降過多及降低實際應用之性能的不良後果。The superabsorbent resin is an insoluble hydrophilic polymer, and has a bridge structure inside the resin. Generally, in order to improve the quality, such as: increasing the absorption rate, improving the strength of the colloid, improving the anti-caking property, liquid permeability, etc., the resin is The surface is further bridged. This surface crosslinking treatment, that is, the use of a polyfunctional crosslinking agent capable of reacting with an acid group, has been disclosed in the prior art; for example, dispersing superabsorbent resin and The crosslinking agent is subjected to surface crosslinking treatment in an organic solvent (JP-A-56-131608, JP-A-57-44627, JP-A-58-42602, JP-A58-117222), and the crosslinking is directly carried out using an inorganic powder. The agent and the crosslinking agent solution are mixed with a superabsorbent resin (JP-A60-163956, JP-A-60-255814), and after adding a crosslinking agent, it is treated with steam (JP-A-1-113406), using an organic solvent, Water and polyol are surface-treated (JP-A-1-292004, US Pat. No. 6,346,569) and organic solution, water, ether compound (JP-A-2-153903), etc., although these surface treatment methods can Increase the absorption rate and increase the water absorption rate under pressure, but it still causes excessive retention and Adverse consequences of the low performance of practical application.

根據本發明,可於表面處理時能同時進行反應的交聯劑為多元醇如:丙三醇、乙二醇、二乙二醇、三乙二醇、聚乙二醇、丙二醇、1,4丁二醇、三脛基甲基丙烷、山梨醇等;或多元胺如:乙二胺、二乙二胺、三乙二胺、聚乙二胺;或具有兩個或兩個以上的環氧基化合物如:山梨醇聚縮水甘油醚、聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、雙丙三醇聚縮水甘油醚等;亦碳酸亞烴酯如:乙二醇碳酸酯、4-甲基-1,3-二氧雜環戊烷-2-酮、4,5-二甲基-1,3-二氧雜環戊烷-2-酮、4,4-二甲基-1,3-二氧雜環戊烷-2-酮、4-乙基-1,3-二氧雜環戊烷-2-酮、1,3-二氧雜環己烷-2-酮、4,6-二甲基-1,3-二氧雜環己烷-2-酮或1,3-二氧雜環庚烷-2-酮等。According to the present invention, the crosslinking agent which can simultaneously react at the time of surface treatment is a polyhydric alcohol such as glycerin, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, 1, 4 Butanediol, trimethylolpropane, sorbitol, etc.; or polyamines such as: ethylenediamine, diethylenediamine, triethylenediamine, polyethylenediamine; or having two or more epoxy Base compounds such as: sorbitol polyglycidyl ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerol poly Glycidyl ether, etc.; also alkylene carbonate such as: ethylene glycol carbonate, 4-methyl-1,3-dioxolane-2-one, 4,5-dimethyl-1,3- Dioxolane-2-one, 4,4-dimethyl-1,3-dioxol-2-one, 4-ethyl-1,3-dioxolane- 2-keto, 1,3-dioxan-2-one, 4,6-dimethyl-1,3-dioxan-2-one or 1,3-dioxe Heptan-2-one and the like.

交聯劑的用法可單獨使用或兩種以上混合使用。其適當添加劑量在重量百分比0.001wt%至10wt%之間(以反應物總固形份為基準),更適當的用量在0.005wt%至5wt%之間。交聯劑添加劑量在重量百分比0.001wt%以下時無法顯出效果;交聯劑添加劑量在重量百分比10wt%以上時,吸水性太低降低樹脂性能。本發明發現於此添加交聯劑階段,同時添加表面交聯處理(改質)劑與含二氧化矽之水溶液進行表面改質,亦可有效地提升高吸水性樹脂之通液速度及吸收能力。此二氧化矽水溶液的適當添加劑量在重量百分比0.1wt%至10wt%之間(以反應物總固形份為基準),更適當的用量在0.1wt%至2wt%之間。二氧化矽水溶液之添加劑量在重量百分比0.1wt%以下時無法顯出效果,而添加劑量在重量百分比2wt%以上時會降低樹脂性能及其吸收表現。The crosslinking agent may be used singly or in combination of two or more. The appropriate amount of the additive is between 0.001% by weight and 10% by weight based on the total solids of the reactants, more suitably between 0.005% and 5% by weight. The amount of the crosslinking agent additive cannot exhibit an effect at a weight percentage of 0.001% by weight or less; when the amount of the crosslinking agent additive is 10% by weight or more, the water absorption is too low to lower the resin property. The invention finds that the surface of the crosslinking agent is added at the same time, and the surface crosslinking treatment (modification) agent and the aqueous solution containing cerium oxide are added for surface modification, and the liquid passing speed and absorption capacity of the super absorbent resin can be effectively improved. . A suitable additive amount of this aqueous cerium oxide solution is between 0.1% by weight and 10% by weight based on the total solids of the reactants, more suitably between 0.1% and 2% by weight. The amount of the additive of the aqueous cerium oxide solution cannot exhibit an effect at a weight percentage of 0.1% by weight or less, and the amount of the additive at a weight percentage of 2% by weight or more may lower the properties of the resin and its absorption performance.

高吸水性樹脂進行表面交聯劑塗覆及添加二氧化矽水溶液處理之後,再以90℃至230℃範圍內之溫度進行熱處理,使表面交聯劑及內部交聯劑能均勻而且快速的進行交聯反應而達到本發明之預期效果。由於熱處理溫度在90℃以下,交聯反應時間太久不具經濟效益,熱處理溫度在230℃以上樹脂易劣化影響品質。本發明基於欲獲得更好的表面處理效果,可做熱處理溫度調整,熱處理溫度高則熱處理時間短,熱處理溫度低時,則熱處理溫度時間長,其熱處理時間以30分鐘至150分鐘為宜。經此處理後即可獲得具有較佳通液速度及吸收表現優良之高吸水性樹脂。The superabsorbent resin is subjected to surface crosslinking agent coating and addition of an aqueous solution of cerium oxide, and then heat-treated at a temperature ranging from 90 ° C to 230 ° C to uniformly and rapidly carry out the surface crosslinking agent and the internal crosslinking agent. The crosslinking reaction is carried out to achieve the intended effects of the present invention. Since the heat treatment temperature is below 90 ° C, the crosslinking reaction time is too long to be economical, and the heat treatment temperature is above 230 ° C. The resin is easily deteriorated to affect the quality. The invention is based on the purpose of obtaining a better surface treatment effect, and can be used for heat treatment temperature adjustment. When the heat treatment temperature is high, the heat treatment time is short, and when the heat treatment temperature is low, the heat treatment temperature is long, and the heat treatment time is preferably 30 minutes to 150 minutes. After this treatment, a superabsorbent resin having a preferred liquid passing rate and excellent absorption performance can be obtained.

適用於本發明的熱處理裝置,包括:隧道式混合乾燥器、轉鼓式乾燥器、臺式乾燥器、流化床乾燥器、氣流式乾燥器以及紅外線乾燥器等。The heat treatment apparatus suitable for the present invention includes a tunnel type mixing dryer, a drum type dryer, a table top dryer, a fluidized bed dryer, an air flow type dryer, and an infrared dryer.

為顯示本發明之高吸水性樹脂的壓力下吸水倍率,本發明係使用受壓吸收重(壓力負荷:20g/cm2 及49g/cm2 )來測定。受壓吸收量係根據歐洲專利0339461 A號說明書第七頁所描述的方法測定;將初稱重量的高吸水性樹脂粉體放在有篩網底部的圓柱體中加以20g/cm2 及49g/cm2 的壓力,接著將此圓柱體置於吸收性需求測試器上,讓此高吸水性樹脂粉體吸收0.9%的氯化鈉水溶液一小時,再將測得之吸水重量數值除以高吸水性樹脂的初稱重量,即得受壓吸收重量數值。In order to show the water absorption capacity under pressure under the superabsorbent resin of the present invention, the present invention is measured using a pressure-absorbing absorption weight (pressure load: 20 g/cm 2 and 49 g/cm 2 ). The amount of pressure absorption is determined according to the method described on the seventh page of the specification of European Patent No. 0339461 A; the powder of the superabsorbent resin of the initial weight is placed in a cylinder having a bottom of the sieve to be 20 g/cm 2 and 49 g / The pressure of cm 2 is then placed on the absorption demand tester, and the superabsorbent resin powder is absorbed by 0.9% sodium chloride aqueous solution for one hour, and the measured water absorption weight value is divided by high water absorption. The initial weight of the resin is the value of the pressure absorbed weight.

本發明之保持力,係使用CN 1845948A所公開之測量方法,係於一250目的尼龍網製成之茶袋(長20cm、寬10cm)中加入1.00g之被測試樣品,在無攪拌之條件下將其懸掛靜置於1000mL之0.9%生理食鹽水中1小時,待進行懸掛15分鐘後,將茶袋放置於離心分離機以150G離心脫水90秒,除去剩餘生理食鹽水後,測量茶袋重量h1,並依下式求出保持力(X),所用之生理食鹽水及測試環境溫度為25℃±2℃。The retention force of the present invention is the measurement method disclosed in CN 1845948A, which is added to a tea bag (length 20 cm, width 10 cm) made of a 250 mesh nylon mesh, and 1.00 g of the test sample is added, without stirring. The suspension was placed in 1000 mL of 0.9% physiological saline for 1 hour. After hanging for 15 minutes, the tea bag was placed in a centrifuge and centrifuged at 150 G for 90 seconds. After removing the remaining physiological saline, the weight of the tea bag was measured, and The retention force (X) was determined by the following formula, and the physiological saline used and the test ambient temperature were 25 ° C ± 2 ° C.

(X)={h1-h2-1.00}/1.00(X)={h1-h2-1.00}/1.00

h2為與上述相同操作條件測定的不含測試樣品茶袋重量。H2 is the weight of the tea bag containing no test sample as determined by the same operating conditions as above.

本發明之通液速度亦使用CN 1845948A所公開之測量方法,係將0.32g待測樣品靜置於50 mL生理食鹽水中1小時,得到一含水凝膠粒子,另,將帶有栓塞和容量刻度的過濾器(篩孔:10~15um)之封閉型管柱(ID=25.4 mm,長度35 cm)的栓塞(ID=5 mm,長度10 cm)關閉,並使該栓塞下側垂直地面固設於該管柱,然後將前述含水凝膠粒子連同生理食鹽水一起倒入上述管柱中,並在其管柱一端垂直帶有篩孔為150um(JIS Z8801:2000)圓型金屬絲網(直徑25 mm)的加壓軸(重量:15.5g,長度31.5 cm),按金屬絲網位於含水凝膠粒子一邊的方式放入,再放置重物(91.5 g)並靜置一分鐘。The flow rate of the present invention is also measured by the method disclosed in CN 1845948A, in which 0.32 g of the sample to be tested is statically placed in 50 mL of physiological saline for 1 hour to obtain an aqueous gel particle, and further, with a plug and a capacity scale. The plug (ID = 25.4 mm, length 35 cm) of the closed column (screen: 10~15um) is closed (ID=5 mm, length 10 cm) and the vertical ground of the plug is fixed. On the column, the aforementioned hydrogel particles are poured into the above-mentioned column together with physiological saline, and a circular wire mesh (diameter of 150 um (JIS Z8801:2000)) is vertically provided at one end of the column. A 25 mm) pressurizing shaft (weight: 15.5 g, length 31.5 cm) was placed in such a manner that the wire mesh was placed on one side of the aqueous gel particles, and a weight (91.5 g) was placed and allowed to stand for one minute.

開啟管柱下方之栓塞使被測量液面由60 mL下降至40 mL所需之時間(T1:秒),然以下式求出通液速度(Y,mL/分鐘),此所用之生理食鹽水及測試環境溫度為25℃±2℃。Open the plug under the column to reduce the measured liquid level from 60 mL to 40 mL (T1: sec.), then calculate the flow rate (Y, mL/min) using the following formula. And the test ambient temperature is 25 ° C ± 2 ° C.

Y=20(mL)x60/(T1-T2)Y=20(mL)x60/(T1-T2)

(T2)是不含量測樣品通過上述操作條件所需之時間,即該管柱加入生理食鹽水後,液面由60 mL下降至40 mL所需之時間。(T2) is the time required for the sample to pass the above operating conditions, that is, the time required for the liquid to be lowered from 60 mL to 40 mL after the column is added with physiological saline.

以下以較佳實施例詳細說明本發明但本發明申請專利範圍則不受這些實施例所限制。The invention is described in detail below with reference to preferred embodiments but the scope of the invention is not limited by the examples.

本發明所使用之二氧化矽水溶液:The aqueous cerium oxide solution used in the present invention:

1)取Wacker公司所生產型號為H30之二氧化矽30公克及水269公克,待混合均勻後添加1N之鹽酸水溶液1公克,即可得固型份10%,pH值為3.2之二氧化矽水溶液(a)1) Take 30 grams of cerium oxide and 269 gram of water produced by Wacker, and add 1N hydrochloric acid aqueous solution to 1 gram after mixing, to obtain cerium oxide with a solid content of 10% and a pH of 3.2. Aqueous solution (a)

2)取Wacker公司所生產型號為H2050EP之二氧化矽30公克及水269公克,待混合均勻後添加1N之氫氧化鈉水溶液1公克,即可得固型份10%,pH值為10.5之二氧化矽水溶液(b)2) Take 30 grams of cerium oxide and 269 grams of water produced by Wacker Company as H2050EP. After mixing and adding 1 gram of 1N sodium hydroxide solution, the solid form is 10% and the pH is 10.5 bis. Aqueous yttrium oxide solution (b)

3)取Wacker公司所生產型號為D2012B之二氧化矽水溶液,此一水溶液即為固型份12%,pH值為4.6之二氧化矽水溶液(c)3) Take the aqueous solution of cerium oxide produced by Wacker Company as D2012B. This aqueous solution is 12% solid solution and 4.6 aqueous solution of cerium oxide (c)

4)取Wacker公司所生產型號為A3017之二氧化矽水溶液,此一水溶液即為固型份17%,pH值為10.3之二氧化矽水溶液(d)4) Take the aqueous solution of cerium oxide produced by Wacker Company as A3017. This aqueous solution is a solid solution of 17% and a pH of 10.3 cerium dioxide solution (d).

5)取Wacker公司所生產型號為H30之二氧化矽90公克及水209.5公克,待混合均勻後添加1N之鹽酸水溶液0.5公克,即可得固型份30%,pH值為3.4之二氧化矽水溶液(e)5) Take 90 grams of cerium oxide and 209.5 gram of water produced by Wacker Co., Ltd., and add 0.5N of 1N aqueous hydrochloric acid solution after mixing evenly to obtain cerium oxide with a solid content of 30% and a pH of 3.4. Aqueous solution (e)

6)取Wacker公司所生產型號為H2050EP之二氧化矽90公克及水209.5公克,待混合均勻後添加1N之氫氧化鈉水溶液0.5公克,即可得固型份30%,pH值為10.7之二氧化矽水溶液(f)6) Take 90 grams of cerium oxide and 209.5 gram of water produced by Wacker Company as H2050EP. After mixing and adding 0.5 gram of 1N sodium hydroxide solution, the solid type is 30% and the pH is 10.7. Aqueous yttrium oxide solution (f)

7)取AZ Electronic Materials公司之產品Klebosol型號為30CAL50之二氧化矽水溶液,此一水溶液即為固型份30%,pH值為4.2之二氧化矽水溶液(g)7) Take AZ Electronic Materials' product Klebosol model is 30CAL50 of cerium oxide aqueous solution, this aqueous solution is 30% solid solution, pH 4.2 cerium dioxide aqueous solution (g)

8)取Wacker公司所生產型號為XK20030之二氧化矽水溶液,此一水溶液即為固型份30%,pH值為10.5之二氧化矽水溶液(h)8) Take the aqueous solution of cerium oxide produced by Wacker Co., Ltd. model XK20030, this aqueous solution is 30% solid solution, and the aqueous solution of cerium oxide having a pH of 10.5 (h)

以上所述之pH值皆以梅特勒公司出產之METTLER TOLEDO T70自動滴定儀所測。The pH values described above were all measured by a METTLER TOLEDO T70 automatic titrator from METTLER.

實施例一:(先前技術)Embodiment 1: (Prior Art)

1) 100c.c圓錐瓶中加入30g丙烯酸(台塑公司林園AE廠生產)及32.4g的水;另外在100c.c圓錐瓶中稱取48%氫氧化鈉水溶液24.3g,於冰冷下將氫氧化鈉水溶液緩緩加入丙烯酸水溶液中進行中和;此時得單體濃度42wt%水溶液,其中丙烯酸部份中和為丙烯酸鈉的中和率為70mol%(莫耳比);1) Add 100g of acrylic acid (produced by Formosa Plastics AE Factory) and 32.4g of water to the 100c.c conical flask; and weigh 24.3g of 48% sodium hydroxide solution in 100c.c conical flask, under ice cooling The sodium hydroxide aqueous solution is gradually added to the aqueous solution of acrylic acid for neutralization; at this time, a monomer concentration of 42 wt% aqueous solution is obtained, wherein the neutralization ratio of the acrylic acid partial neutralization to sodium acrylate is 70 mol% (mole ratio);

2)加入0.046g的丙三醇聚乙二醇三縮水甘油醚(n=7)於部分中和的丙烯酸溶液,並維持溫度於20℃左右;2) adding 0.046 g of glycerol polyethylene glycol triglycidyl ether (n = 7) to the partially neutralized acrylic acid solution, and maintaining the temperature at about 20 ° C;

3) 再加入0.016g L-抗壞血酸,0.2g過硫酸鈉及0.2g之2.2-偶氮基雙(2-脒基丙烷)二鹽酸鹽以起始反應;3) further adding 0.016 g of L-ascorbic acid, 0.2 g of sodium persulfate and 0.2 g of 2.2-azobis(2-amidinopropane) dihydrochloride to initiate the reaction;

4) 反應後將此含水凝膠體(A)利用切式粉碎機切成2mm直徑以下的凝膠體;4) After the reaction, the aqueous gel (A) is cut into a gel having a diameter of 2 mm or less by a cutter mill;

5) 以130℃溫度乾燥2小時;經研磨後利用篩網篩選0.1mm~0.85mm固定粒徑,得粉狀高吸水性樹脂(A);5) drying at 130 ° C for 2 hours; after grinding, using a sieve to screen a fixed particle size of 0.1mm ~ 0.85mm, to obtain a powdery superabsorbent resin (A);

實施例二:Embodiment 2:

1) 秤取此高吸水性樹脂(A)10g,加入乙二醇碳酸酯/水=1/1(重量比)溶液0.4g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 10g of this superabsorbent resin (A), add 0.4g of ethylene carbonate/water = 1/1 (weight ratio) solution, mix solid-liquid with a mixer, and heat treatment at 215 °C. minute;

2) 冷卻後,即得保持力35.5g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率22.8g/g之高吸水性樹脂(B);2) After cooling, the holding capacity of 35.5g / g, water absorption ratio of 30.1g / g under pressure of 20g / cm 2 , water absorption capacity of 22.8g / g under pressure of 49g / cm 2 (B);

3) 直接取高吸水性樹脂(B)進行評估壓力下通液速度,其結果如表一所示。3) The superabsorbent resin (B) was directly taken to evaluate the flow rate under pressure, and the results are shown in Table 1.

實施例三:Embodiment 3:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(a) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of ethylene carbonate/water = 1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (a), and mix it by solid-liquid mixing machine. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.2g/g,20g/cm2 壓力下吸水倍率30.3g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(C),並取高吸水性樹脂(C)進行評估其壓力下通液速度,其結果如表一所示。2) After cooling, a holding power of 35.2 g/g, a water absorption capacity of 30.3 g/g under a pressure of 20 g/cm 2 , and a water-absorbent capacity (C) having a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 were obtained, and The superabsorbent resin (C) was evaluated for the flow rate under the pressure, and the results are shown in Table 1.

實施例四:Embodiment 4:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(b) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of ethylene carbonate/water = 1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (b), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.1g/g,20g/cm2 壓力下吸水倍率30.5g/g,49g/cm2 壓力下吸水倍率23.1g/g之高吸水性樹脂(D),取此高吸水性樹脂(D)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.1 g/g, the water absorption capacity is 30.5 g/g under a pressure of 20 g/cm 2 , and the super absorbent resin (D) having a water absorption ratio of 23.1 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (D) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例五:Embodiment 5:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(c) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of ethylene carbonate/water = 1/1 (weight ratio) solution and 2.0g of ceria solution (c), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.3g/g,20g/cm2 壓力下吸水倍率30.5g/g,49g/cm2 壓力下吸水倍率23.3g/g之高吸水性樹脂(E),取此高吸水性樹脂(E)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.3 g/g, the water absorption capacity is 30.5 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (E) having a water absorption ratio of 23.3 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (E) was subjected to evaluation of the liquid flow rate under pressure, and the results are shown in Table 1.

實施例六:Example 6:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(d) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of glycol carbonate/water=1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (d), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率23.2g/g之高吸水性樹脂(F),取此高吸水性樹脂(F)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.0 g/g, the water absorption ratio is 30.1 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (F) having a water absorption ratio of 23.2 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (F) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例七:Example 7:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(e) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of ethylene carbonate/water = 1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (e), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.2g/g,20g/cm2 壓力下吸水倍率30.2g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(G),取此高吸水性樹脂(G)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.2 g/g, the water absorption ratio is 30.2 g/g under a pressure of 20 g/cm 2 , and the super absorbent resin (G) having a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (G) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例八:Example 8:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(f) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of glycol carbonate/water=1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (f), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.5g/g,20g/cm2 壓力下吸水倍率30.2g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(H),取此高吸水性樹脂(H)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.5 g/g, the water absorption ratio is 30.2 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (H) having a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (H) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例九:Example 9:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(g) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of glycol carbonate/water=1/1 (weight ratio) solution and 2.0g of cerium dioxide solution (g), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.1g/g,20g/cm2 壓力下吸水倍率30.3g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(I),取此高吸水性樹脂(I)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.1 g/g, the water absorption capacity is 30.3 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (I) having a water absorption ratio of 22.9 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (I) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十:Example 10:

1) 秤取高吸水性樹脂(A) 100g,加入乙二醇碳酸酯/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(h) 2.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of ethylene carbonate/water = 1/1 (weight ratio) solution and 2.0g of aqueous ceria solution (h), and mix it with liquid and liquid. And heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.4g/g,20g/cm2 壓力下吸水倍率30.2g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(J),取此高吸水性樹脂(J)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, a holding power of 35.4 g/g, a water absorption capacity of 30.2 g/g under a pressure of 20 g/cm 2 and a water absorption capacity of 23.0 g/g under a pressure of 49 g/cm 2 (J) are obtained. The superabsorbent resin (J) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十一:Example 11:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether / water = 1 / 1 (weight ratio) solution, mix solid-liquid mixture with a mixer, and then heat at 215 ° C Processing for 10 minutes;

2) 冷卻後,即得保持力35.2g/g,20g/cm2 壓力下吸水倍率30.3g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(K)。2) After cooling, a superabsorbent resin (K) having a holding power of 35.2 g/g, a water absorption ratio of 30.3 g/g under a pressure of 20 g/cm 2 and a water absorption ratio of 22.9 g/g under a pressure of 49 g/cm 2 was obtained.

3) 直接取此高吸水性樹脂(K)進行評估壓力下通液速度,其結果如表一所示。3) The superabsorbent resin (K) was directly taken to evaluate the flow rate under pressure, and the results are shown in Table 1.

實施例十二:Example 12:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(a) 4.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of cerium dioxide solution (a), and mix it with a mixer. Solid-liquid mixing, and then heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.0g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(L),取此高吸水性樹脂(L)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.0 g/g, the water absorption capacity is 30.0 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (L) having a water absorption ratio of 22.9 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (L) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十三:Example 13:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(b) 4.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of cerium dioxide solution (b), and mix it with a mixer. Solid-liquid mixing, and then heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.2g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(M),取此高吸水性樹脂(M)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, a superabsorbent resin (M) having a holding power of 35.0 g/g, a water absorption ratio of 30.2 g/g under a pressure of 20 g/cm 2 and a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (M) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十四:Embodiment 14:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(c) 4.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of ceria solution (c), using a mixer Solid-liquid mixing, and then heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.3g/g,20g/cm2 壓力下吸水倍率30.3g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(N),取此高吸水性樹脂(N)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.3 g/g, the water absorption ratio is 30.3 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (N) having a water absorption ratio of 22.9 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (N) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十五:Example 15:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(d) 4.0g,以混合機進行固液混合,再以215℃溫度加熱處理10分鐘;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether / water = 1 / 1 (weight ratio) solution and 4.0g of aqueous ceria solution (d), using a mixer Solid-liquid mixing, and then heat treatment at 215 ° C for 10 minutes;

2) 冷卻後,即得保持力35.1g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率23.1g/g之高吸水性樹脂(O),取此高吸水性樹脂(O)進行評估壓力下通液速度,其結果如表一所示。2) After cooling, the holding capacity is 35.1 g/g, the water absorption capacity is 30.1 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (O) having a water absorption ratio of 23.1 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (O) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十六:Example 16:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(e) 4.0g,以混合機進行固液混合;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of cerium dioxide solution (e), and mix it with a mixer. Solid-liquid mixing;

2) 混合後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(P),取此高吸水性樹脂(P)進行評估壓力下通液速度,其結果如表一所示。2) After mixing, the holding power is 35.0 g/g, the water absorption capacity is 30.1 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (P) having a water absorption ratio of 22.9 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (P) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十七:Example 17:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(f) 4.0g,以混合機進行固液混合;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of cerium oxide solution (f), and mix it with a mixer. Solid-liquid mixing;

2) 混合後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.0g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(Q),取此高吸水性樹脂(Q)進行評估壓力下通液速度,其結果如表一所示。2) After mixing, the holding capacity is 35.0 g/g, the water absorption capacity is 30.0 g/g under a pressure of 20 g/cm 2 , and the water-absorbent resin (Q) having a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (Q) was evaluated for the flow rate under pressure, and the results are shown in Table 1.

實施例十八:Example 18:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(g) 4.0g,以混合機進行固液混合;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether/water=1/1 (weight ratio) solution and 4.0g of cerium dioxide solution (g), and mix it with a mixer. Solid-liquid mixing;

2) 混合後,即得保持力35.3g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率23.1g/g之高吸水性樹脂(R),取此高吸水性樹脂(R)進行評估壓力下通液速度,其結果如表一所示。2) After mixing, the holding capacity is 35.3 g/g, the water absorption ratio is 30.1 g/g under a pressure of 20 g/cm 2 , and the super absorbent resin (R) having a water absorption ratio of 23.1 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (R) was subjected to evaluation of the flow rate under pressure, and the results are shown in Table 1.

實施例十九:Example 19:

1) 秤取高吸水性樹脂(A) 100g,加入聚乙二醇二縮水甘油醚/水=1/1(重量比)溶液4.0g及二氧化矽水溶液(h) 4.0g,以混合機進行固液混合;1) Weigh 100g of superabsorbent resin (A), add 4.0g of polyethylene glycol diglycidyl ether / water = 1 / 1 (weight ratio) solution and 4.0g of aqueous solution of cerium oxide (h), using a mixer Solid-liquid mixing;

2) 混合後,即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.3g/g,49g/cm2 壓力下吸水倍率23.0g/g之高吸水性樹脂(S),取此高吸水性樹脂(S)進行評估壓力下通液速度,其結果如表一所示。2) After mixing, the holding capacity is 35.0 g/g, the water absorption capacity is 30.3 g/g under a pressure of 20 g/cm 2 , and the super absorbent resin (S) having a water absorption ratio of 23.0 g/g under a pressure of 49 g/cm 2 is obtained. The superabsorbent resin (S) was subjected to evaluation of the liquid flow rate under pressure, and the results are shown in Table 1.

比較例一:Comparative example 1:

取實施例一之高吸水性樹脂凝膠體(A) 400份加入疏水材料40份(CN 1845948A實施例六所提:將0.0005份三洋化成公司生產之產品”SANWAX 165-P”溶於10份環己烷中,再加入5份日本Aerosil公司生產之二氧化矽”Aerosil 200 PE”,使用Biomixer在25℃下攪拌兩分鐘,然後於60℃下乾燥1小時即得疏水材料),及擴散透劑0.4份(三洋化成公司所製造的”SANMORIN OT 70)置入切碎機中混鍊5分鐘,然後放於通氣型帶式乾燥機上以溫度135℃,風速2 m/秒進行乾燥,乾燥物再以市售果汁榨取機粉碎而得高吸水性樹脂(T),以篩孔為0.25mm~0.6mm之篩網過篩,再於高速攪拌機中將100份前述過篩高吸水性樹脂噴灑2份已二醇二縮水甘油醚10%水/甲醇混合液(水/甲醇重量比=7/3),再進行加熱即得保持力35.0g/g,20g/cm2 壓力下吸水倍率30.1g/g,49g/cm2 壓力下吸水倍率22.9g/g之高吸水性樹脂(T),取此高吸水性樹脂(T)進行評估壓力下通液速度,其結果如表一所示。The superabsorbent resin gel (A) of Example 1 was added to 40 parts of the hydrophobic material in 400 parts (CN 1845948A, Example 6: 0.0005 parts of Sanyo Chemical Co., Ltd. product SANWAX 165-P) was dissolved in 10 parts. In cyclohexane, 5 parts of cerium oxide "Aerosil 200 PE" produced by Japan Aerosil Co., Ltd. was added, and the mixture was stirred at 25 ° C for two minutes using Biomixer, then dried at 60 ° C for 1 hour to obtain a hydrophobic material, and diffused. 0.4 parts (SANMORIN OT 70 manufactured by Sanyo Chemical Co., Ltd.) was placed in a chopper for 5 minutes, and then placed on a vented belt dryer to dry at a temperature of 135 ° C and a wind speed of 2 m / sec. The product is further pulverized by a commercially available juice extractor to obtain a super absorbent resin (T), sieved through a sieve having a mesh opening of 0.25 mm to 0.6 mm, and then 100 parts of the above-mentioned sieved superabsorbent resin is sprayed in a high speed mixer. 2 parts of diol diglycidyl ether 10% water/methanol mixture (water/methanol weight ratio = 7/3), and then heating to obtain a holding force of 35.0 g / g, 20 g / cm 2 pressure under water absorption ratio of 30.1 g water absorption ratio 22.9g / g of superabsorbent polymer (T), takes this superabsorbent polymer (T) under a pressure / g, 49g / cm for Through rate estimates under pressure, a result as shown in Table.

比較例二:Comparative example 2:

取高吸水性樹脂(T),以篩孔為0.15mm~0.85mm之篩網過篩,再於高速攪拌機中將100份前述過篩高吸水性樹脂噴灑2份已二醇二縮水甘油醚10%水/甲醇混合液(水/甲醇重量比=7/3),再進行加熱即得保持力35.2g/g且20g/cm2 壓力下吸水倍率30.0g/g,40g/cm2 壓力下吸水倍率22.8g/g之高吸水性樹脂(U),取此高吸水性樹脂(U)進行評估壓力下通液速度,其結果如表一所示。The super absorbent resin (T) is sieved through a sieve having a mesh opening of 0.15 mm to 0.85 mm, and 100 parts of the above-mentioned sieved superabsorbent resin is sprayed with 2 parts of the diol diglycidyl ether 10 in a high speed mixer. % water/methanol mixture (water/methanol weight ratio = 7/3), and then heated to obtain a holding force of 35.2 g/g and a water absorption ratio of 30.0 g/g under a pressure of 20 g/cm 2 and a water absorption under a pressure of 40 g/cm 2 The superabsorbent resin (U) having a rate of 22.8 g/g was taken, and the superabsorbent resin (U) was taken to evaluate the flow rate under pressure, and the results are shown in Table 1.

由實施例及表一所示之結果可以發現,不論添加之二氧化矽水溶液為自行調配,或為商業化生產之二氧化矽水溶液,皆可達成提升壓力下通液速度之預期目標,且對於保持力及壓力下吸收倍率之物理性質亦皆無明顯之負面影響。若比較本發明與CN 1845948A所述之高吸水性樹脂,本發明之高吸水性樹脂的壓力下通液速度表現遠勝於CN 1845948A所述之表現,且在CN 1845948A所公開之高吸水性樹脂製造方法並未有提及具優良壓力下吸收倍率表現,也沒有如本發明之高吸水性樹脂在壓力下具有優良通液速度之表現報導。From the results of the examples and Table 1, it can be found that whether the added aqueous solution of cerium oxide is self-adapted or is a commercialized aqueous solution of cerium oxide, the desired target for increasing the flow rate under pressure can be achieved, and There is no significant negative impact on the physical properties of the absorption ratio under retention and pressure. Comparing the superabsorbent resin of the present invention with CN 1845948A, the superabsorbent resin under pressure of the present invention performs much better than the performance described in CN 1845948A, and the superabsorbent resin disclosed in CN 1845948A. The manufacturing method does not mention the absorption magnification performance under excellent pressure, and there is no performance report that the superabsorbent resin of the present invention has an excellent liquid passing speed under pressure.

本發明人發現若於高吸水性樹脂製造過程中之易產生粉塵之階段,進行表面改質添加二氧化矽水溶液以提升高吸水性樹脂之物理性質時,可有效降低因製程而產生之粉塵,及增進高吸水性樹脂之生產操作性,進而促進高吸水性樹脂生產工藝之發展。The present inventors have found that when the surface of the superabsorbent resin is easily dust-producing, the surface modification is carried out by adding an aqueous ceria solution to enhance the physical properties of the superabsorbent resin, thereby effectively reducing the dust generated by the process. And to enhance the production operability of the super absorbent resin, thereby promoting the development of the superabsorbent resin production process.

Claims (3)

一種高吸水性樹脂的製造方法,該方法包括:(a)於由含酸基單體水溶液的自由基聚合反應而成,具有內部交聯結構的高吸水性樹脂顆粒中;(b)添加佔樹脂總量0.001wt%至5wt%之表面交聯劑及佔樹脂總量0.1wt%至2wt%之二氧化矽水溶液通液速度促進劑進行表面交聯反應為其特徵之製造方法,其中通液速度促進劑之二氧化矽顆粒粒徑介於20~250nm。 A method for producing a super absorbent resin, comprising: (a) in a superabsorbent resin particle having an internal crosslinked structure formed by radical polymerization of an aqueous solution containing an acid group; (b) adding a method for producing a surface crosslinking agent having a total amount of 0.001% by weight to 5% by weight of the resin and a surface crosslinking reaction agent comprising 0.1% by weight to 2% by weight of the total amount of the aqueous solution of the cerium oxide solution; The particle size of the cerium oxide particles of the speed promoter is between 20 and 250 nm. 根據申請專利範圍第1項所述之高吸水性樹脂的製造方法,其交聯劑係選自乙二醇碳酸酯、聚乙二醇二縮水甘油醚。 The method for producing a super absorbent resin according to claim 1, wherein the crosslinking agent is selected from the group consisting of ethylene glycol carbonate and polyethylene glycol diglycidyl ether. 根據申請專利範圍第1項所述之高吸水性樹脂的製造方法,其通液速度促進劑之二氧化矽水溶液之pH值介於3至6或8至11之間。The method for producing a super absorbent resin according to claim 1, wherein the pH of the aqueous solution of the cerium oxide solution of the liquid passing rate accelerator is between 3 and 6 or 8 to 11.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200602368A (en) * 2004-03-29 2006-01-16 Nippon Catalytic Chem Ind Particulate water absorbing agent with water-absorbing resin as main component
TW200736320A (en) * 2006-03-24 2007-10-01 Formosa Plastics Corp The superabsorbent resin and the manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200602368A (en) * 2004-03-29 2006-01-16 Nippon Catalytic Chem Ind Particulate water absorbing agent with water-absorbing resin as main component
TW200736320A (en) * 2006-03-24 2007-10-01 Formosa Plastics Corp The superabsorbent resin and the manufacturing method thereof

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