TWI471926B - Deflash apparatus for strip-shaped elements - Google Patents
Deflash apparatus for strip-shaped elements Download PDFInfo
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- TWI471926B TWI471926B TW101114396A TW101114396A TWI471926B TW I471926 B TWI471926 B TW I471926B TW 101114396 A TW101114396 A TW 101114396A TW 101114396 A TW101114396 A TW 101114396A TW I471926 B TWI471926 B TW I471926B
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Description
本發明關於一種條狀零件的去毛邊方法及裝置,且該條狀零件包含進行過樹脂成型的模製導線框架條(Molded Lead Frame Strip),特別是關於一種條狀零件的去毛邊方法及裝置,該方法針對電鍍處理過程的前後所進行的電解去毛邊步驟,於電解去毛邊步驟前或在電解去毛邊步驟中,追加將化學溶液以噴射流的型態對條狀零件的表面進行加壓的步驟,來改善電解去毛邊步驟的效率。The present invention relates to a method and apparatus for deburring a strip-shaped part, and the strip-shaped part comprises a molded lead frame strip (Molded Lead Frame Strip), in particular, a method and a device for deburring a strip-shaped part The method is directed to the electrolytic deburring step before and after the electroplating process, and the chemical solution is additionally pressurized on the surface of the strip part in the form of a jet stream before the electro-deburring step or in the electro-deburring step. The steps to improve the efficiency of the electrolysis deburring step.
一般而言,半導體的製造步驟中,在根據樹脂成型而實行的密封過程之後,會進行去毛邊(Deflash)過程,該去毛邊過程是用來在電鍍過程之前對於將要進行電鍍的部位或者是在電鍍過程之後對於進行過電鍍的部位來除去毛邊(Flash)。In general, in the manufacturing step of the semiconductor, after the sealing process performed according to the resin molding, a deflashing process is performed, which is used for the portion to be electroplated before the electroplating process or After the electroplating process, the flash is removed for the portion where the electroplating has been performed.
先前的去毛邊過程中,依序進行浸漬步驟、清洗(Rinse)步驟、電解去毛邊步驟、再次清洗步驟、以及水噴注步驟,其中浸漬步驟中通常是將條狀零件浸漬於化學溶液中一定時間,清洗步驟中清洗條狀零件的表面,電解去毛邊步驟中對於清洗過的條狀零件在浸漬的狀態下進行電解去毛邊以剝離除去毛邊,再次清洗步驟中再次清洗條狀零件的表面,並且,水噴注步驟是用來除去殘留的毛邊。In the previous deburring process, the impregnation step, the Rinse step, the electrolytic deburring step, the re-cleaning step, and the water jetting step are sequentially performed, wherein the impregnation step is usually performed by immersing the strip-shaped part in the chemical solution. Time, in the cleaning step, the surface of the strip-shaped part is cleaned, and in the step of electrolyzing the burr, the cleaned strip-shaped part is electrolytically deburred in a state of being immersed to peel off the burr, and the surface of the strip-shaped part is washed again in the cleaning step again. Also, the water jetting step is used to remove residual burrs.
亦即,依序進行浸漬步驟、清洗步驟、電解去毛邊步驟、再次清洗步驟、以及水噴注步驟,而這種先前方式的去毛邊過程中的電解去毛邊步驟,是以下述步驟來進行:在將清洗過的條狀零件浸漬於化學溶液(例如氫氧化鉀溶液)的狀態下,以條狀零件作為陰極,鈦或鉑等不溶性金屬作為陽極,在此狀態下施加電源而從條狀零件的晶片搭載部位或導線框架的表面產生氫氣,而使形成於條狀零件的表面的毛邊剝離。That is, the impregnation step, the washing step, the electrolytic deburring step, the re-cleaning step, and the water jetting step are sequentially performed, and the electrolytic deburring step in the deburring process of the prior mode is performed in the following steps: In the state where the cleaned strip-shaped part is immersed in a chemical solution (for example, a potassium hydroxide solution), a strip-shaped part is used as a cathode, and an insoluble metal such as titanium or platinum is used as an anode, and a power source is applied from the strip-shaped part in this state. Hydrogen is generated on the surface of the wafer mounting portion or the lead frame, and the burrs formed on the surface of the strip member are peeled off.
然而,要將先前的電解去毛邊步驟方式實際應用於各種形狀的條狀零件時,由於無法漂亮地進行毛邊的剝離而頻繁地產生不良品,結果會產生若要達到去毛邊的要求品質必須進行好幾次去毛邊作業的弊害,從而不僅導致生產性低下,也有著招致製造成本上昇的問題。However, when the previous electrolytic deburring step method is actually applied to the strip-shaped parts of various shapes, the defective product is frequently generated due to the inability to peel the burrs beautifully, and as a result, the quality required to achieve the deburring must be performed. Several times, the disadvantages of the burrs were not only caused by low productivity, but also caused by the increase in manufacturing costs.
本發明是為了消除先前技術的問題而開發出來,為了在條狀零件的情況下更完美地除去毛邊,若在進行電解去毛邊步驟時,以噴射流的型態將化學溶液不漏掉任何一處地施加至處在浸漬於化學溶液的狀態下之條狀零件的表面全體部位,則化學溶液容易浸透至條狀零件的實際表面與毛邊之間,因此在實際進行電解去毛邊步驟的情況下,可更簡單地使毛邊自條狀零件的表面剝離之現象輕易發生,本發明是基於以上原理而進行發明的研究開發。The present invention has been developed in order to eliminate the problems of the prior art. In order to remove the burrs more perfectly in the case of strip-shaped parts, if the electro-deburring step is carried out, the chemical solution is not leaked in the form of the jet stream. When the place is applied to the entire surface of the strip-shaped part in a state of being immersed in the chemical solution, the chemical solution is easily permeated between the actual surface of the strip-shaped part and the burr, so in the case where the electrolytic deburring step is actually performed The phenomenon that the burrs are peeled off from the surface of the strip-shaped part can be easily caused, and the present invention is based on the above principle and is researched and developed.
本發明的目的在於藉由追加化學溶液的噴射流加壓浸透步驟而更有效地進行電解去毛邊步驟,該化學溶液的噴射加壓浸透步驟是作為用來剝離毛邊(包含附著在條狀零件的密封部或導線部上的氣泡或異物)的前處理至中間處理作業,且是將化學溶液以噴射流的型態來對處在浸漬於化學溶液的狀態下之條狀零件的表面進行加壓。It is an object of the present invention to more effectively perform an electrolytic deburring step by adding a jet flow pressure impregnation step of a chemical solution, the jet pressure impregnation step of the chemical solution being used as a peeling burr (including adhesion to strip parts) Pre-treatment of air bubbles or foreign matter on the sealing portion or the lead portion to the intermediate processing operation, and pressurizing the surface of the strip-shaped member in a state of being immersed in the chemical solution in a form of a jet stream .
本發明的另一目的在於可僅進行一次電解去毛邊步驟便能使毛邊之剝離到達要求的品質,而不僅改善生產性,亦節省製造成本而確保製品的競爭力。Another object of the present invention is to enable the peeling of the burrs to a desired quality by performing only one electrolytic deburring step, thereby improving not only productivity but also manufacturing cost while ensuring the competitiveness of the product.
本發明為了達成目的而提供了一種條狀零件的去毛邊方法,該方法是在半導體的製造步驟中根據樹脂成型而實行的密封步驟之後,用來剝離除去在電鍍步驟前後所殘留的毛邊之條狀零件的去毛邊方法,對於電解去毛邊步驟,追加化學溶液的噴射流加壓浸透步驟,該電解去毛邊步驟是用來剝離殘留於條狀零件的密封部或導線部上的毛邊,而化學溶液的噴射流加壓浸透步驟是將化學溶液以噴射流的型態對處在浸漬於化學溶液狀態下的條狀零件的表面進行加壓。In order to achieve the object, the present invention provides a method for deburring a strip-shaped part, which is a strip for removing the burrs remaining before and after the electroplating step after the sealing step performed in accordance with the resin molding in the manufacturing step of the semiconductor. a method for deburring a part, for the step of electrolyzing the burr, adding a jet of a chemical solution to the immersion step for stripping the burrs remaining on the seal or the wire portion of the strip part, and chemistry The jet flow pressure impregnation step of the solution is to pressurize the chemical solution in the form of a jet stream against the surface of the strip-shaped part immersed in the chemical solution state.
又,本發明提供一種條狀零件的去毛邊裝置,該裝置是在半導體的製造步驟中根據樹脂成型而實行的密封步驟之後,用來剝離除去在電鍍步驟前後所殘留的毛邊之條狀零件的去毛邊裝置,其中,以條狀零件為中心在兩側設置噴射流發生器本體,且在該噴射流發生器本體上連結設置用來在加壓狀態下急送化學溶液的化學溶液加壓急送機構,並將該條狀零件與該噴射流發生器本體,設置成處在化學溶液的浸漬狀態下並位於化學溶液單元的內部。Further, the present invention provides a deburring device for a strip-shaped member, which is a strip-shaped member for peeling off the burrs remaining before and after the plating step after the sealing step performed in accordance with resin molding in the manufacturing step of the semiconductor. a deburring device, wherein a jet flow generator body is disposed on both sides of the strip-shaped member, and a chemical solution pressurizing and rushing mechanism for rapidly supplying a chemical solution under pressure is connected to the jet flow generator body And the strip-shaped part and the jet flow generator body are disposed in an immersed state of the chemical solution and located inside the chemical solution unit.
若根據本發明,作為用來剝離毛邊(包含附著在條狀零件的密封部或導線部上的氣泡或異物)的處理作業,藉由追加將化學溶液以噴射流的型態對條狀零件的表面進行加壓之化學溶液的噴射流加壓浸透步驟,可更有效地進行電解去毛邊步驟,且可僅進行一次電解去毛邊步驟便使毛邊的剝離到達要求的品質,而不僅可改善生產性,還有節省製造成本而可確保製品競爭力等的效果。According to the present invention, as a processing operation for peeling a burr (including a bubble or a foreign matter adhering to a sealing portion or a lead portion of a strip-shaped member), by adding a chemical solution to the strip-shaped member in the form of a jet stream The spray-flow pressure-soaking step of the chemical solution having a pressurized surface can perform the electro-deburring step more efficiently, and the electro-deburring step can be performed only once to obtain the desired quality of the burrs, and not only the productivity can be improved. There is also the effect of saving manufacturing costs and ensuring the competitiveness of products.
以下,參照說明書所附上的圖式來更具體且詳細地說明本發明。Hereinafter, the present invention will be described more specifically and in detail with reference to the drawings attached to the specification.
如圖所示,首先來看本發明的去毛邊裝置的較佳例,這些較佳例共通地均在條狀零件1的去毛邊裝置(此裝置是用來在半導體的製造步驟中根據樹脂成型而實行的密封步驟之後,剝離除去在電鍍步驟前後所殘留的毛邊)中,以條狀零件1為中心在兩側設置噴射流發生器本體2,且在該噴射流發生器本體2上連結設置用來在加壓狀態下急送化學溶液的化學溶液加壓急送機構3,並將該條狀零件1與該噴射流發生器本體2,設置成處在化學溶液的浸漬狀態下並位於化學溶液單元(cell)4的內部。As shown in the drawings, first, a preferred embodiment of the deburring device of the present invention will be seen. These preferred embodiments are commonly used in the deburring device of the strip member 1 (this device is used to form a resin in the manufacturing step of the semiconductor. After the sealing step is performed, the burrs remaining before and after the plating step are removed and removed, and the jet flow generator body 2 is disposed on both sides of the strip-shaped member 1 and is connected to the jet flow generator body 2 a chemical solution for rapidly feeding a chemical solution under pressure to pressurize the squeezing mechanism 3, and set the strip member 1 and the jet flow generator body 2 to be in an immersion state of the chemical solution and located in the chemical solution unit The inside of (cell) 4.
此時,該噴射流發生器本體2,是以條狀零件1為中心而位於該條狀零件1兩側的方式而被固定設置於化學溶液單元4的內壁,而在噴射流發生器本體2的內部設置有長的化學溶液供給空間20,且複數噴射孔22與該化學溶液供給空間20相互連通而形成在與條狀零件1相對的位置上,該化學溶液供給空間20是由與後述的化學溶液加壓急送機構3的急送管30相互連結設置的構成所組成。At this time, the jet flow generator body 2 is fixedly disposed on the inner wall of the chemical solution unit 4 in such a manner that the strip-shaped member 1 is located on both sides of the strip-shaped member 1, and is in the jet flow generator body. The inside of the 2 is provided with a long chemical solution supply space 20, and the plurality of injection holes 22 and the chemical solution supply space 20 communicate with each other to form a position opposite to the strip-shaped member 1, and the chemical solution supply space 20 is described later. The chemical solution pressurization rush mechanism 3 is composed of a configuration in which the rush pipe 30 is connected to each other.
此時,該噴射孔22以設置位置的高低不同的方式而被構成於各種高度上,以使化學溶液不漏掉任何一處地噴射至受到急送之條狀零件1的表面的全體部位,且該噴射孔22被構成用來進行化學溶液的噴射流加壓浸透步驟,該噴射流加壓浸透步驟使複數個噴射流同時射中條狀零件1的表面,而該條狀零件1處於在化學溶液單元4的內部並浸漬於化學溶液中的狀態。At this time, the injection holes 22 are formed at various heights in such a manner that the height of the installation position is different, so that the chemical solution is not leaked anywhere to the entire portion of the surface of the strip member 1 that is rushed, and The injection hole 22 is configured to perform a jet flow pressure soaking step of the chemical solution, the jet flow pressure soaking step causes a plurality of jets to simultaneously hit the surface of the strip member 1, and the strip member 1 is in the chemical solution The inside of the unit 4 is immersed in a state of a chemical solution.
又,該化學溶液加壓急送機構3,是由急送管30與加壓急送泵32相互連結設置的構成所組成,該急送管30與上述的噴射流發生器本體2的化學溶液供給空間20相互連結,而該加壓急送泵32與該急送管30相互連結設置,用以加壓急送化學溶液。Further, the chemical solution pressurizing and rushing mechanism 3 is composed of a configuration in which the rapid feed pipe 30 and the pressurizing burrow pump 32 are connected to each other, and the chemical feed supply space 20 of the ejector pipe 30 and the above-described jet flow generator body 2 are mutually connected. The pressurized rush pump 32 and the rush tube 30 are coupled to each other for pressurizing the rush chemical solution.
此外,化學溶液單元4,被構成為在內部充填有化學溶液,且可保持上述的條狀零件1與噴射流發生器本體2浸漬於化學溶液中的狀態,但該化學溶液單元4與進行電解去毛邊步驟的電解去毛邊單元40以及另外設置於該電解去毛邊單元40的前階段的位置之電解去毛邊前處理單元42可作出區別。Further, the chemical solution unit 4 is configured to be filled with a chemical solution inside, and can maintain the state in which the above-described strip member 1 and the jet flow generator body 2 are immersed in a chemical solution, but the chemical solution unit 4 is subjected to electrolysis. The electrolytic deburring unit 40 of the deburring step and the electrolytic deburring pretreatment unit 42 additionally disposed at the position of the previous stage of the electrolytic deburring unit 40 can make a distinction.
此時,該條狀零件1,被設置成每隔一定間隔距離便由環狀急送帶5來把持之狀態,且該環狀急送帶5具備把持用的指50,在該條狀零件1浸漬於這些化學溶液單元4的內部的化學溶液之狀態下,由急送帶5所急送之間,進行電解去毛邊前處理步驟或電解去毛驟步驟。At this time, the strip-shaped component 1 is placed in a state of being held by the annular feed belt 5 at regular intervals, and the annular feed belt 5 is provided with a finger 50 for gripping, and is dipped in the strip-shaped member 1. In the state of the chemical solution inside the chemical solution unit 4, an electrolysis deburring pretreatment step or an electrolytic depilation step is performed between the acute feed belts 5 by the rush.
又,對於上述的該噴射流發生器本體2,雖然表示了以用來進行電解去毛邊步驟的條狀零件1為中心而設置於兩側的例子,但如第9圖所示,亦能夠以用來進行電解去毛邊步驟的條狀零件1為中心而僅設置於一側,這方法可活用於條狀零件1的規格必須以其中一側的表面為中心來進行去毛邊步驟的情況。Further, in the above-described jet flow generator main body 2, an example in which the strip-shaped components 1 for performing the electro-deburring step are provided on both sides is shown. However, as shown in Fig. 9, The strip-shaped member 1 for performing the electro-deburring step is centered and provided only on one side, and this method can be used for the case where the specification of the strip-shaped member 1 has to be subjected to the deburring step centering on one of the surfaces.
接著,若以進行電解去毛邊步驟的電解去毛邊單元40為中心來看噴射流發生器本體2,如第6圖至第9圖所示,自條狀零件1的急送方向來判斷的情況下,可作成在進行化學溶液的噴射流加壓浸透步驟之後在電解去毛邊單元40中進行電解去毛邊步驟的構成,其中該化學溶液的噴射流加壓浸透步驟是在電解去毛邊單元40的前方位置上設置另外的電解去毛邊前處理單元42,並在該電解去毛邊前處理單元42的內部設置噴射流發生器本體2,以根據噴射流發生器本體2來對條狀零件1的表面進行化學溶液的噴射流加壓浸透步驟。Next, the jet flow generator body 2 is viewed as the center of the electrolytic deburring unit 40 performing the electrolytic deburring step, as shown in FIGS. 6 to 9, from the direction of the sharp feed of the strip member 1 The electrolysis deburring step may be performed in the electrolysis deburring unit 40 after performing the jet flow pressure impregnation step of the chemical solution, wherein the jet flow pressure impregnation step of the chemical solution is in front of the electrolysis deburring unit 40. An additional electrolytic deburring pre-processing unit 42 is disposed at a position, and the jet flow generator body 2 is disposed inside the electrolytic deburring pretreatment unit 42 to perform the surface of the strip member 1 according to the jet flow generator body 2. The jet of chemical solution is subjected to a pressure soaking step.
又,可如第10圖及第11圖所示,在電解去毛邊單元40的中間部位設置噴射流發生器本體2,以在電解去毛邊步驟的途中進行化學溶液的噴射流加壓浸透步驟,或者可如第12圖及第13圖所示,在電解去毛邊單元40的前方位置上之另外的電解去毛邊前處理單元42中設置噴射流發生器本體2,又,同時亦在電解去毛邊單元40中設置噴射流發生器本體2,以在電解去毛邊步驟的前階段及電解去毛邊步驟的途中均進行化學溶液的噴射加壓浸透步驟。Further, as shown in Figs. 10 and 11, a jet flow generator body 2 is provided at an intermediate portion of the electrolytic deburring unit 40 to perform a jet flow pressure soaking step of the chemical solution on the way of the electrolytic deburring step. Alternatively, as shown in Figs. 12 and 13, the jet flow generator body 2 is disposed in the additional electrolytic deburring pretreatment unit 42 at the front position of the electro-deburring unit 40, and at the same time, the deburring is also performed in the electrolysis. The jet flow generator body 2 is disposed in the unit 40 to perform a jet pressurization soaking step of the chemical solution on both the pre-electrolysis deburring step and the electrolytic deburring step.
進而,可如第14圖及第15圖所示,在電解去毛邊單元40的前方位置上之另外的電解去毛邊前處理單元42中,設置噴射流發生器本體2,又,同時亦在電解去毛邊單元40中的設置複數階段之噴射流發生器本體2,藉此在電解去毛邊步驟的前階段及電解去毛邊步驟的途中進行複數次化學溶液的噴射加壓浸透步驟。Further, as shown in Figs. 14 and 15, in the other electrolytic deburring pretreatment unit 42 at the position in front of the electro-deburring unit 40, the jet flow generator body 2 is provided, and at the same time, in the electrolysis The jet flow generator body 2 is provided in a plurality of stages in the burr unit 40, whereby a plurality of chemical solution injection pressure soaking steps are performed on the middle of the electrolytic burring step and the electrolytic burring step.
亦即,可對應去毛邊步驟所要求的條狀零件1的各種形狀、規格而調節噴射流發生器本體2的設置位置或設置數來進行活用。That is, the installation position or the number of the jet flow generator body 2 can be adjusted for use in accordance with various shapes and specifications of the strip-shaped member 1 required for the burring step.
未說明的元件符號6是表示位於電解去毛邊單元40與電解去毛邊前處理單元42之間的阻尼器(damper)。Unexplained component symbol 6 is a damper between the electrolytic deburring unit 40 and the electrolytic deburring pretreatment unit 42.
接著,如上所述,基於本發明的去毛邊方法來觀察以各種型態進行的本發明之去毛邊裝置的運作過程。Next, as described above, the operation of the deburring device of the present invention in various types is observed based on the deburring method of the present invention.
亦即,針對在半導體的製造步驟中根據樹脂成型而實行的密封步驟之後,用來剝離除去在電鍍步驟前後所殘留的毛邊之條狀零件1的去毛邊方法,其中,對於藉由在電解去毛邊步驟,追加化學溶液的噴射流加壓浸透步驟來進行,該電解去毛邊步驟用來剝離殘留於條狀零件1的密封部或導線部上的毛邊,而化學溶液的噴射流加壓浸透步驟將化學溶液以噴射流的型態對處在浸漬於化學溶液的狀態下之條狀零件1的表面進行加壓。That is, the deburring method for stripping the strip-shaped part 1 which removes the burrs remaining before and after the electroplating step after the sealing step performed in accordance with the resin molding in the manufacturing step of the semiconductor, wherein The burr step is performed by adding a jet flow pressure impregnation step of the chemical solution for stripping the burrs remaining on the sealing portion or the lead portion of the strip member 1 and the jet of the chemical solution is subjected to a pressure impregnation step The chemical solution is pressurized in the form of a jet stream against the surface of the strip-shaped member 1 in a state of being immersed in a chemical solution.
此時,化學溶液的噴射流加壓浸透步驟會伴隨電解去毛邊步驟,但根據化學溶液的噴射流加壓浸透步驟的時期而區別成僅在進行電解去毛邊步驟前進行之情況、僅在電解去毛邊步驟的途中進行之情況、以及在進行電解去毛邊步驟前與電解去毛邊步驟的途中依序進行之情況,以下分別區別出上述各情況來看。At this time, the jet flow pressure soaking step of the chemical solution is accompanied by the electrolysis deburring step, but is distinguished from the period before the electrolysis deburring step, only in the electrolysis, according to the period of the chemical solution jet pressurization soaking step. The case where the process of removing the burrs is carried out, and the case where it is performed in the middle of the step of performing the electro-deburring step and the step of performing the electro-deburring step are respectively described below.
僅在進行電解去毛邊步驟前進行之情況Only before the electrolytic deburring step
如第6圖至第9圖所示,若化學溶液單元4中,在電解去毛邊前處理單元42的內部設置噴射流發生器本體2,且在藉由急送帶5所急送的條狀零件1浸漬於化學溶液中的狀態下,藉由化學溶液的加壓急送機構3的加壓急送泵32並經由急送管30來加壓急送化學溶液,則化學溶液會在加壓狀態下被急送至噴射流發生器本體2的化學溶液供給空間20並通過複數噴射孔22而噴射出。而且,電解去毛邊前處理單元42的內部已經充填有化學溶液,條狀零件1在浸漬於化學溶液的狀態下讓化學溶液通過複數噴射孔22來對條狀零件1進行噴射,因此可在內部進行噴射流形狀的變化,來進行化學溶液的噴射流加壓浸透步驟,該化學溶液的噴射流加壓浸透步驟是讓這些噴射流同時對條狀零件1的表面兩側或僅對其中一側進行不漏掉任何一處的加壓浸透,而在接著要在電解去毛邊單元40中進行電解去毛邊步驟的情況下,使電解去毛邊的效果上昇而更有效地進行毛邊的剝離。As shown in FIGS. 6 to 9, in the chemical solution unit 4, the jet flow generator body 2 is disposed inside the electrolytic deburring pretreatment unit 42, and the strip member 1 is rushed by the spur belt 5 In the state of being immersed in the chemical solution, the chemical feed solution is pressurized to the injection by the pressurization pump 32 of the pressurizing and rushing mechanism 3 of the chemical solution, and the chemical solution is pressurized under the pressurized state. The chemical solution of the flow generator body 2 is supplied to the space 20 and ejected through the plurality of injection holes 22. Further, the inside of the electrolytic deburring pretreatment unit 42 is filled with a chemical solution, and the strip member 1 allows the chemical solution to be ejected through the plurality of injection holes 22 in a state of being immersed in the chemical solution, so that it can be internally Performing a change in the shape of the jet flow to perform a jet flow pressure impregnation step of the chemical solution, and the jet flow pressurization soaking step of the chemical solution is such that the jet streams are simultaneously applied to both sides of the strip member 1 or only to one side thereof In the case where the electrolytic burring step is performed in the electrolytic burring unit 40, the effect of electrolytic burring is increased, and the burr is more effectively peeled off.
僅在電解去毛邊步驟的途中進行之情況Only on the way to the electrolytic deburring step
在此情況下,如第10圖及第11圖所示,若化學溶液單元4中,在電解去毛邊單元40的內部設置噴射流發生器本體2,且在藉由急送帶5所急送的條狀零件1浸漬於化學溶液中的狀態下,藉由化學溶液的加壓急送機構3的加壓急送泵32並經由急送管30來加壓急送化學溶液,則化學溶液會在加壓狀態下被急送至噴射流發生器本體2的化學溶液供給空間20並通過複數噴射孔22而噴射出。而且,電解去毛邊單元40的內部已經充填有化學溶液,條狀零件1在浸漬於化學溶液的狀態下讓化學溶液通過複數噴射孔22來對條狀零件1進行噴射,因此可在內部進行噴射流形狀的變化,來進行化學溶液的噴射流加壓浸透步驟,該化學溶液的噴射流加壓浸透步驟是讓這些噴射流對條狀零件1的表面進行不漏掉任何一處的加壓浸透,而在進行過化學溶液的噴射流加壓浸透步驟之後在電解去毛邊單元40中進行電解去毛邊步驟的情況下,會使電解去毛邊的效果上昇而更有效地進行毛邊的剝離。In this case, as shown in Figs. 10 and 11, if the chemical solution unit 4 is provided with the jet flow generator body 2 inside the electrolytic deburring unit 40, and the strip which is rushed by the spur belt 5 When the component 1 is immersed in the chemical solution, the pressurized spur pump 32 of the pressurizing and rushing mechanism 3 of the chemical solution is used to pressurize the rush chemical solution via the rush tube 30, and the chemical solution is pressurized. The chemical solution supply space 20 is rushed to the jet flow generator body 2 and ejected through the plurality of injection holes 22. Further, the inside of the electrolytic deburring unit 40 is filled with a chemical solution, and the strip member 1 allows the chemical solution to be ejected through the plurality of injection holes 22 in a state of being immersed in the chemical solution, so that the strip member 1 can be ejected internally. The flow shape is changed to perform a jet flow pressure soaking step of the chemical solution, and the jet flow pressure soaking step of the chemical solution is such that the jet flow does not leak any pressure in the surface of the strip part 1 In the case where the electrolytic deburring step is performed in the electrolytic deburring unit 40 after the jet flow pressure infiltration step of the chemical solution is performed, the effect of electrolytic deburring is increased, and the burr is more effectively peeled off.
在進行電解去毛邊步驟前與步驟途中依序進行之情況In the process of performing the electro-deburring step and the steps in the middle of the step
在此情況下,如第12圖至第15圖所示,若化學溶液單元4中,在電解去毛邊前處理單元42的內部與電解去毛邊單元40中分別設置噴射流發生器本體2,且在藉由急送帶5所急送的條狀零件1浸漬於化學溶液中的狀態下,藉由化學溶液的加壓急送機構3的加壓急送泵32並經由急送管30來加壓急送化學溶液,則化學溶液會在加壓狀態下被急送至噴射流發生器本體2的化學溶液供給空間20並通過複數噴射孔22而噴射出。而且,電解去毛邊前處理單元42及電解去毛邊單元40的內部已經充填有化學溶液,條狀零件1在浸漬於化學溶液的狀態下讓化學溶液通過複數噴射孔22來對條狀零件1進行噴射,因此可在內部進行噴射流形狀的變化,來進行化學溶液的噴射流加壓浸透步驟,該化學溶液的噴射流加壓浸透步驟是讓這些噴射流同時對條狀零件1的表面兩側或僅對其中一側進行不漏掉任何一處的加壓浸透,而在接著要在電解去毛邊單元40中進行電解去毛邊步驟的情況下,使電解去毛邊的效果上昇而更有效地進行毛邊的剝離。In this case, as shown in FIGS. 12 to 15, if the chemical solution unit 4 is provided, the jet flow generator body 2 is disposed in the inside of the electrolytic deburring pretreatment unit 42 and the electrolytic deburring unit 40, respectively, and In a state in which the strip-shaped component 1 which is fed by the spurt 5 is immersed in the chemical solution, the rushing pump 32 is pressurized by the pressurizing and rushing pump 32 of the chemical rushing mechanism 3, and the rushing chemical solution is pressurized. Then, the chemical solution is suddenly sent to the chemical solution supply space 20 of the jet flow generator body 2 under pressure and ejected through the plurality of injection holes 22. Further, the inside of the electrolytic deburring pretreatment unit 42 and the electrolytic deburring unit 40 are filled with a chemical solution, and the strip member 1 is subjected to immersion in a chemical solution to pass the chemical solution through the plurality of injection holes 22 to the strip member 1. Spraying, so that the shape of the jet stream can be internally changed to perform a jet flow pressure soaking step of the chemical solution, and the jet stream pressure soaking step of the chemical solution is to allow the jet streams to simultaneously face both sides of the strip member 1 Or only one side of the pressure impregnation is not missed, and in the case where the electrolysis deburring step is subsequently performed in the electrolysis deburring unit 40, the effect of electrolytic deburring is increased and the extraction is performed more efficiently. Peeling of the burrs.
特別是,在電解去毛邊單元40的內部設置複數階段之噴射流發生器本體2的情況下,由於在途中會進行多次化學溶液的噴射流加壓浸透步驟,即使在不易除去毛邊的型態的條狀零件1的情況下亦可更有效地進行去毛邊步驟。In particular, in the case where the jet flow generator body 2 of a plurality of stages is provided inside the electrolytic deburring unit 40, since the jet flow pressure infiltration step of the chemical solution is performed a plurality of times on the way, even in the form in which the burrs are not easily removed In the case of the strip-shaped part 1, the deburring step can be performed more efficiently.
因此,若根據本發明,作為用來剝離毛邊(包含附著在條狀零件1的密封部或導線部上的氣泡或異物)的處理作業,藉由追加將化學溶液以噴射流的型態對條狀零件1的表面進行加壓之化學溶液的噴射流加壓浸透步驟,可更有效地進行電解去毛邊步驟。又,可僅進行一次電解去毛邊步驟便使毛邊的剝離充分達成要求的品質,而不僅可改善生產性,還可得到節省製造成本而確保製品競爭力等的優良效果。Therefore, according to the present invention, as a processing operation for peeling the burrs (including bubbles or foreign matter adhering to the sealing portion or the lead portion of the strip member 1), the chemical solution is added in the form of the jet flow. The jet flow pressure impregnation step of the chemical solution of the surface of the shaped part 1 can perform the electrolysis deburring step more efficiently. Further, the electrolytic burring step can be performed only once, and the detachment of the burrs can be sufficiently achieved to achieve the desired quality, and not only the productivity can be improved, but also an excellent effect of saving the manufacturing cost and ensuring the competitiveness of the product can be obtained.
1...條狀零件1. . . Strip part
2...噴射流發生器本體2. . . Jet stream generator body
3...化學溶液加壓急送機構3. . . Chemical solution pressurized delivery mechanism
4...化學溶液單元4. . . Chemical solution unit
5...急送帶5. . . Emergency belt
20...化學溶液供給空間20. . . Chemical solution supply space
22...噴射孔twenty two. . . Spray hole
30...急送管30. . . Emergency pipe
32...加壓急送泵32. . . Pressurized emergency pump
40...電解去毛邊單元40. . . Electrolytic deburring unit
42...電解去毛邊前處理單元42. . . Electrolytic deburring pretreatment unit
50...把持用指50. . . Holding finger
第1圖表示本發明的去毛邊方法的步驟圖。Fig. 1 is a view showing the steps of the deburring method of the present invention.
第2圖表示本發明的去毛邊方法的另一例的步驟圖。Fig. 2 is a view showing the steps of another example of the deburring method of the present invention.
第3圖表示本發明的去毛邊方法的又一例的步驟圖。Fig. 3 is a view showing a step of still another example of the deburring method of the present invention.
第4圖表示本發明的去毛邊方法的一例的概略正面圖。Fig. 4 is a schematic front view showing an example of the deburring method of the present invention.
第5圖表示本發明的去毛邊方法的另一例的正面圖。Fig. 5 is a front elevational view showing another example of the deburring method of the present invention.
第6圖表示本發明的去毛邊裝置的較佳的一例的平面圖。Fig. 6 is a plan view showing a preferred example of the deburring device of the present invention.
第7圖是第6圖的正面圖。Fig. 7 is a front view of Fig. 6.
第8圖是第6圖的部分省略放大側面圖。Fig. 8 is a partially omitted enlarged side view of Fig. 6.
第9圖表示本發明的去毛邊裝置的較佳的另一例的平面圖。Fig. 9 is a plan view showing a preferred other example of the deburring device of the present invention.
第10圖表示本發明的去毛邊裝置的較佳的另一例的平面圖。Fig. 10 is a plan view showing a preferred other example of the deburring device of the present invention.
第11圖是第10圖的正面圖。Figure 11 is a front view of Figure 10.
第12圖表示本發明的去毛邊裝置的較佳的另一例的平面圖。Fig. 12 is a plan view showing a preferred other example of the deburring device of the present invention.
第13圖是第12圖的正面圖。Figure 13 is a front view of Figure 12.
第14圖表示本發明的去毛邊裝置的較佳的另一例的平面圖。Fig. 14 is a plan view showing a preferred other example of the deburring device of the present invention.
第15圖是第14圖的正面圖。Figure 15 is a front view of Figure 14.
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KR101303623B1 (en) | 2013-09-11 |
CN103219252B (en) | 2015-09-30 |
KR20130085593A (en) | 2013-07-30 |
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