TWI453964B - Organic thin film transistor - Google Patents

Organic thin film transistor Download PDF

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TWI453964B
TWI453964B TW101106660A TW101106660A TWI453964B TW I453964 B TWI453964 B TW I453964B TW 101106660 A TW101106660 A TW 101106660A TW 101106660 A TW101106660 A TW 101106660A TW I453964 B TWI453964 B TW I453964B
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thin film
film transistor
organic thin
semiconductor layer
gate
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TW101106660A
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TW201338230A (en
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Huang Ming Chen
Wei Kang Ji
Der Gun Chou
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Everlight Chem Ind Corp
Univ Nat Chiao Tung
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Description

有機薄膜電晶體Organic thin film transistor

本發明係關於一種電晶體,尤其是一種用於氣體感測之有機薄膜電晶體。This invention relates to a transistor, and more particularly to an organic thin film transistor for gas sensing.

氣體感測器是將偵測到的氣體濃度轉變成電訊號(如電壓、電流、電阻)輸出的裝置(電子鼻),藉以檢測/偵測氣體濃度。氣體感測器可用以偵測可燃性氣體或有毒氣體,因此可應用於居家安全、工業安全、環境污染防治、製程控制、道路安全(酒駕)、食品工業以及醫療領域(例如,糖尿病、肺癌、尿毒症、慢性肝炎、肝硬化、肝衰竭、腎衰竭、牙週病、幽門螺旋桿菌感染(胃潰瘍)等疾病之檢測/監測)等。氣體感測器的種類相當多,包括,如:催化燃燒式氣體感測器(catalytic combustion gas sensor)、電化學式氣體感測器(electrochemical gas sensor)、半導體吸附型氣體感測器(semiconductor-absorbing gas sensor)及光學式氣體感測器(optical gas sensor)等。A gas sensor is a device (electronic nose) that converts the detected gas concentration into an electrical signal (such as voltage, current, and resistance) to detect/detect gas concentration. Gas sensors can be used to detect flammable gases or toxic gases, so they can be used in home safety, industrial safety, environmental pollution prevention, process control, road safety (drinking), food industry, and medical fields (eg, diabetes, lung cancer, Uremia, chronic hepatitis, cirrhosis, liver failure, renal failure, periodontal disease, detection/monitoring of diseases such as Helicobacter pylori infection (stomach ulcer), etc. There are quite a variety of gas sensors, including, for example, a catalytic combustion gas sensor, an electrochemical gas sensor, and a semiconductor-adsorbed gas sensor (semiconductor-absorbing). Gas sensor) and optical gas sensor.

催化燃燒式氣體感測器,是最簡單的氣體感測器,雖不易受溫度及濕度影響,但其靈敏度差、選擇性(selectivity)差、應答速率(response time)較慢且電極易受污染。電化學式氣體感測器(如液態電解質型、固態電解質型、固態高分子電解質型),雖具有良好的靈敏度及選擇性,但製造難度較高,造價昂貴,且經常需再校正。此外,液態電解質有腐蝕及易漏出之缺點,而固態電解質型感測器則使用不便且具有操作溫度高、易被污染之缺點。半導體吸附型氣體感測器包括如金屬氧化物半導體型(使用如SnO2 、ZnO、WO3 、TiO2 、In2 O3 、Fe2 O3 、ZrO2 、ITO、CuO等材料)、有機金屬半導體型(使用如有機金屬錯合物等材料)及導電高分子(conducting polymer)型(使用如聚對苯(poly-para-phenylene,PPP)、聚噻吩(polythiophene,PT)、聚苯胺(polyaniline,PANI)等材料)。例如,第101819176A號中國專利揭露使用CuO之電阻式氣體感測器;第101435795A號中國專利揭露使用In2 O3 、SnO2 、ZnO之電阻式氣體感測器;Liu,C.J.,S.Y. Wang,J.C. Hsieh and Y.H. Ju,”Gas Sensing Properties of Vacuum-deposited Titanyl Phthalocyanine Film”,Sensors and Actuators,B65(2000),p371-374.則揭示使用有機金屬錯合物之電阻式氣體感測器。半導體吸附型氣體感測器具耐熱性佳、耐侵蝕性佳、製備簡易、製作成本低等優點,但其操作溫度高、應答速率慢,且該等氣體感測器僅具單一參數(電阻),在靈敏度、選擇性方面尚不理想。相較於上述者,光學式氣體感測器不僅可於室溫操作,且無論在靈敏度、選擇性及應答速率方面都較理想,然而,其價格昂貴、體積大且易受溫度、濕度的干擾。Catalytic combustion gas sensor is the simplest gas sensor. Although it is not susceptible to temperature and humidity, it has poor sensitivity, poor selectivity, slow response time and easy electrode contamination. . Electrochemical gas sensors (such as liquid electrolyte type, solid electrolyte type, solid polymer electrolyte type), although having good sensitivity and selectivity, are difficult to manufacture, expensive, and often require recalibration. In addition, the liquid electrolyte has the disadvantages of corrosion and leakage, and the solid electrolyte type sensor is inconvenient to use and has the disadvantages of high operating temperature and easy contamination. The semiconductor adsorption type gas sensor includes, for example, a metal oxide semiconductor type (using materials such as SnO 2 , ZnO, WO 3 , TiO 2 , In 2 O 3 , Fe 2 O 3 , ZrO 2 , ITO, CuO, etc.), an organic metal Semiconductor type (using materials such as organic metal complexes) and conductive polymer type (using poly-para-phenylene (PPP), polythiophene (PT), polyaniline (polyaniline) , PANI) and other materials). For example, Chinese Patent No. 101819176A discloses a resistive gas sensor using CuO; Japanese Patent No. 101435795A discloses a resistive gas sensor using In 2 O 3 , SnO 2 , ZnO; Liu, CJ, SY Wang, JC Hsieh and YH Ju, "Gas Sensing Properties of Vacuum-deposited Titanyl Phthalocyanine Film", Sensors and Actuators, B65 (2000), p371-374. discloses a resistive gas sensor using an organometallic complex. The semiconductor adsorption type gas sensing device has the advantages of good heat resistance, good corrosion resistance, simple preparation, low production cost, and the like, but the operating temperature is high, the response rate is slow, and the gas sensors have only a single parameter (resistance). It is not ideal in terms of sensitivity and selectivity. Compared with the above, the optical gas sensor can be operated not only at room temperature, but also in terms of sensitivity, selectivity and response rate. However, it is expensive, bulky and susceptible to temperature and humidity interference. .

近年來,以有機材料作為場效電晶體之活性材料所構成的有機薄膜電晶體(OTFT),因具有低製程溫度、低成本之優點而逐漸受到重視。三端點的場效電晶體可用於製作多參數型氣體感測器,再搭配有機材料而構成有機薄膜電晶體,可大大提昇其選擇性。許庭毓曾揭露以聚乙烯酚和聚乙烯酚-聚甲基丙烯酸甲酯共聚物介電層製成五苯環素有機薄膜電晶體之研究,而H. Touda,Hi. Tada,and K. Matsushige,"Evaluation of Carrier Mobility of Phthalocyanine Films in NH3 and NO2 Gas Atmosphere by Field Effect Measurement," Molecular Crystals and Liquid Crystals,Vol. 327,pp. 287-290,1999.則揭露使用金屬錯合物之有機薄膜電晶體。該等電晶體可於室溫進行氣體感測,然其靈敏度仍不夠高、應答速率亦不夠快。In recent years, organic thin film transistors (OTFTs) composed of organic materials as active materials of field effect transistors have received increasing attention due to their advantages of low process temperature and low cost. The three-terminal field effect transistor can be used to fabricate a multi-parameter gas sensor, which is combined with an organic material to form an organic thin film transistor, which greatly enhances its selectivity. Xu Tingjun has revealed the study of pentaphenylcycline organic thin film transistors made of polyvinylphenol and polyvinylphenol-polymethyl methacrylate copolymer dielectric layers, and H. Touda, Hi. Tada, and K. Matsushige, "Evaluation of Carrier Mobility of Phthalocyanine Films in NH3 and NO2 Gas Atmosphere by Field Effect Measurement," Molecular Crystals and Liquid Crystals, Vol. 327, pp. 287-290, 1999. Uncovering an organic thin film transistor using a metal complex . The transistors can be gas-sensed at room temperature, but the sensitivity is still not high enough and the response rate is not fast enough.

因此,仍需要能應用於製作感測器之靈敏度高、選擇性高、應答速率快、成本低、穩定性高、使用期限長的有機薄膜電晶體。同時,亦需要能符合微小化及易於攜帶等發展趨勢之產品。Therefore, there is still a need for an organic thin film transistor which can be applied to a sensor with high sensitivity, high selectivity, fast response rate, low cost, high stability, and long service life. At the same time, products that meet the trend of miniaturization and portability are also needed.

有鑑於先前技術之缺失,本發明提供具操作溫度低、靈敏度高、選擇性高、應答速率快等優點的有機薄膜電晶體,俾符合實用之需求。In view of the lack of prior art, the present invention provides an organic thin film transistor having the advantages of low operating temperature, high sensitivity, high selectivity, fast response rate, and the like, which meets practical needs.

本發明提供一種有機薄膜電晶體,包括:閘極;源極;汲極;形成於該閘極上之介電膜;以及形成於該介電膜上之有機半導體層。該介電膜包括閘極絕緣層以分隔該閘極及該有機半導體層,且該有機半導體層具有至少一個溝槽,且該溝槽位於源極和汲極之間。The invention provides an organic thin film transistor comprising: a gate; a source; a drain; a dielectric film formed on the gate; and an organic semiconductor layer formed on the dielectric film. The dielectric film includes a gate insulating layer to separate the gate and the organic semiconductor layer, and the organic semiconductor layer has at least one trench, and the trench is located between the source and the drain.

根據本發明一具體實施例,該有機半導體層具有1至4個溝槽。According to an embodiment of the invention, the organic semiconductor layer has 1 to 4 trenches.

根據本發明一具體實施例,該有機半導體層包括鈦氧酞花青(titanyl phthalocyanine)薄膜。According to a specific embodiment of the invention, the organic semiconductor layer comprises a titanium oxide phthalocyanine film.

根據本發明一具體實施例,該介電膜包括閘極絕緣層及自我排列層(Self Assembly Monolayer,SAM)。根據本發明一具體實施例,該閘極絕緣層的厚度為20至1000奈米(nm)。根據本發明一具體實施例,該自我排列層(Self Assembly Monolayer,SAM)含有十八烷基三甲氧基矽烷(OTMS)及/或十八烷基三氯矽烷(OTS)。According to an embodiment of the invention, the dielectric film comprises a gate insulating layer and a Self Assembly Monolayer (SAM). According to an embodiment of the invention, the gate insulating layer has a thickness of 20 to 1000 nanometers (nm). According to a specific embodiment of the invention, the Self Assembly Monolayer (SAM) contains octadecyltrimethoxydecane (OTMS) and/or octadecyltrichlorodecane (OTS).

於本發明之部分態樣中,該有機薄膜電晶體復包括基板。根據本發明一具體實施例,該基板為矽基板。In some aspects of the invention, the organic thin film transistor includes a substrate. According to an embodiment of the invention, the substrate is a germanium substrate.

本發明復提供一種具有有機薄膜電晶體的氣體感測器,該有機薄膜電晶體,包括:閘極;源極;汲極;形成於該閘極上之介電膜;以及形成於該介電膜上之有機半導體層,其中,該有機半導體層具有至少一個溝槽,且該溝槽位於源極和汲極之間。根據本發明一具體實施例,該有機半導體層具有1至4個溝槽。The present invention further provides a gas sensor having an organic thin film transistor, comprising: a gate; a source; a drain; a dielectric film formed on the gate; and a dielectric film formed on the dielectric film And an organic semiconductor layer, wherein the organic semiconductor layer has at least one trench, and the trench is located between the source and the drain. According to an embodiment of the invention, the organic semiconductor layer has 1 to 4 trenches.

本發明之有機薄膜電晶體具有靈敏度高、選擇性高、應答速率快、成本低、穩定性高、操作溫度低等優點,且可應用於氣體感測(包括,如氧化性氣體及還原性氣體)。使用本發明之有機薄膜電晶體製作之感測器,除具上述優點,亦符合微小化及便於攜帶等發展趨勢,因此極具高實用性。The organic thin film transistor of the invention has the advantages of high sensitivity, high selectivity, fast response rate, low cost, high stability, low operating temperature, and the like, and can be applied to gas sensing (including, for example, oxidizing gas and reducing gas). ). The sensor manufactured by using the organic thin film transistor of the present invention has the advantages of miniaturization and portability, and is therefore highly practical.

以下係藉由具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容瞭解本發明之其他優點與功效。本發明也可藉由其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本創作之精神下進行各種修飾與變更。The embodiments of the present invention are described by way of specific examples, and those skilled in the art can understand the advantages and advantages of the present invention. The present invention may be embodied or applied in various other specific embodiments. The details of the present invention can be variously modified and changed without departing from the spirit and scope of the invention.

除非文中另有說明,否則說明書及所附申請專利範圍中所使用之單數形式「一」及「該」包括複數個體。The singular <RTI ID=0.0>"1" </ RTI> </ RTI> and <RTIgt;

除非文中另有說明,否則說明書及所附申請專利範圍中所使用之術語「或」通常包括「及/或」之含義。The term "or" as used in the specification and the scope of the appended claims generally includes the meaning of "and/or" unless otherwise indicated.

本發明將藉由實施例更具體地說明,但該等實施例並非用於限制本發明之範疇。The invention will be more specifically described by the examples, but these examples are not intended to limit the scope of the invention.

根據本發明,有機薄膜電晶體主要包括閘極、源極、汲極、介電膜及有機半導體層。According to the present invention, the organic thin film transistor mainly includes a gate, a source, a drain, a dielectric film, and an organic semiconductor layer.

可用於形成本發明之閘極、源極、汲極的導電性材料,並無特別限制。導電性材料的實例包括,但不限於:金、鎳、鉻、銀、銅、鋁、鉑、錫、鈀、銻、鉛、鐵、鉭、銦、鋅、鎂、銥、釕、鍺、鎢、鉬、鋰、鈹、鈉、鉀、鈣等,及其合金;金屬氧化物,如銦錫氧化物(ITO)、銦鋅氧化物(IZO)、ZnO及SnO2 等;單晶矽、多晶矽、非晶矽、碳黑、石墨、富勒烯(fullerene)、玻璃石墨(glassy carbon)、碳奈米管、聚乙炔、聚對苯、聚苯胺、聚噻吩、聚吡咯、聚對苯撐、聚芴、聚伸噻吩乙炔(polythienylene vinylene)、聚(3,4-二氧乙基塞吩)(poly-3,4-ethylenedioxythiophene,PEDOT)/聚苯乙烯磺酸(polystyrenesulfone acid,PSS)等;及其組合。其中,用以形成源極和汲極之較佳導電性材料為與有機半導體層接觸時具有較低電阻者。The conductive material which can be used to form the gate, source, and drain of the present invention is not particularly limited. Examples of conductive materials include, but are not limited to, gold, nickel, chromium, silver, copper, aluminum, platinum, tin, palladium, iridium, lead, iron, lanthanum, indium, zinc, magnesium, lanthanum, cerium, lanthanum, tungsten. , molybdenum, lithium, strontium, sodium, potassium, calcium, etc., and alloys thereof; metal oxides such as indium tin oxide (ITO), indium zinc oxide (IZO), ZnO, and SnO 2 ; single crystal germanium, polycrystalline germanium , amorphous germanium, carbon black, graphite, fullerene, glassy carbon, carbon nanotubes, polyacetylene, polyparaphenylene, polyaniline, polythiophene, polypyrrole, polyphenylene, Polythene styrene vinylene, poly-3,4-ethylenedioxythiophene (PEDOT)/polystyrenesulfone acid (PSS), etc.; And their combinations. Among them, the preferred conductive material for forming the source and the drain is a lower resistance when in contact with the organic semiconductor layer.

根據本發明一具體實施例,可組合一種以上的材料以降低接觸電阻及提高界面強度。根據本發明一具體實施例,可使用高摻雜(high doped)的矽或銦錫氧化物同時作為基板和下閘極(bottom-gate)。In accordance with an embodiment of the invention, more than one material may be combined to reduce contact resistance and increase interface strength. In accordance with an embodiment of the present invention, a highly doped germanium or indium tin oxide can be used as both a substrate and a bottom-gate.

可使用本領域之習知方法,例如,但不限於,旋塗、噴塗、浸塗、刀片塗佈、澆鑄、輥塗、桿塗、模塗、化學氣相沈積(CVD)、濺鍍、真空蒸鍍、離子鍍膜、脈衝雷射蒸鍍、大氣壓電漿法、印刷、噴墨等乾、濕式處理方法,以將上述導電性材料形成閘極、源極、汲極。同時,亦可搭配各種圖案化的方法,如微影、蝕刻等,以形成所欲之形狀。使用濕式處理時,可視需要將材料溶解或分散於溶劑。形成閘極、源極、汲極的方法為本領域具有通常知識者所熟知,於此不再贅述。閘極、源極、汲極的厚度並無特別限制,較佳係經選擇以具有良好的電性。一般而言,源極、汲極的厚度較佳為20至100 nm,更佳為20至60 nm。源極、汲極係彼此相對而配置,兩者之間隔無特別限制,一般而言以該間隔的長寬比為10:1至40:1較佳,更佳為20:1。Known methods in the art can be used, such as, but not limited to, spin coating, spray coating, dip coating, blade coating, casting, roll coating, rod coating, die coating, chemical vapor deposition (CVD), sputtering, vacuum. Dry and wet processing methods such as vapor deposition, ion plating, pulsed laser vapor deposition, atmospheric piezoelectric plasma method, printing, inkjet, etc., to form the gate, source, and drain. At the same time, it can be combined with various patterning methods such as lithography, etching, etc. to form the desired shape. When using a wet process, the material may be dissolved or dispersed in a solvent as needed. Methods of forming gates, sources, and drains are well known to those of ordinary skill in the art and will not be described again. The thickness of the gate, the source, and the drain is not particularly limited, and is preferably selected to have good electrical properties. In general, the thickness of the source and the drain is preferably 20 to 100 nm, more preferably 20 to 60 nm. The source and the drain are disposed opposite to each other, and the interval between the two is not particularly limited. Generally, the aspect ratio of the interval is preferably 10:1 to 40:1, more preferably 20:1.

根據本發明,有機薄膜電晶體中的介電膜包括閘極絕緣層,用以分隔閘極及有機半導體層。形成有機半導體層的材料並無特別限制,較佳係使用具有高介電常數與低導電性之絕緣材料。作為閘極絕緣層之材料的實例包括,但不限於:無機絕緣材料,如氧化矽(SiO2 )、氮化矽、氧化鋁、氮化鋁、氧化鈦、氮化鈦、氧化鉭、氧化錫、氧化鎂、氮化鎂、氧化鈧、氧化鋯、氮化鋯、氧化鈰、氧化鉀、氧化鋰、氧化鈉、氧化銣、氧化銫、氧化鈹、氧化鈣、氮化鈣、氧化鍶、氧化釔、氮化釔、氧化鑭、氮化鑭、氧化鐠、氧化釹、氧化釤、氧化銪、氧化釓、氧化鋱、氮化鏑、氮化鈥、氧化鉺、氧化銩、氧化鐿、氧化鎦、氧化鉿、氮化鉿、氧化釷、氧化鈮、氧化鉻、氮化鉻、氧化鉬、氮化鉬、氧化鎢、氮化鎢、氧化錳、氧化錸、氧化鐵、氧化鎳、氧化鈀、氧化鉑、氧化銅、氮化銅、氧化銀、氧化金、氧化鋅、氧化鎘、氧化鋁、氮化鋁、氧化鎵、氮化鎵、氧化銦、氧化鍺、氧化錫、氧化鉛、氧化釩、氮化釩、氧化鋇-鍶-鈦、氧化鋇-鈦-鋯、氧化鉛-鋯-鈦、鈦酸鋁鑭、鈦酸鍶、鈦酸鋇、鈦酸鉍、氟化鋇鎂、氧化鉍-鈮-鉭、氧化鍶-鉍-鉭及三氧化釔等;聚合物化合物,如聚醯亞胺、聚醯胺、聚苯乙烯(polystyrene,PS)、聚乙烯醇(polyvinyl alcohol,PVA)、聚乙烯酚(polyvinyl phenol,PVP)、聚酯、聚丙烯酸酯、聚甲基丙烯酸甲酯(PMMA)、聚乙烯、聚氯乙烯(PVC)、聚偏氟乙烯、醋酸乙烯(PVAc)、聚苯硫醚、未經取代或經鹵素原子取代之聚對二甲苯、含丙烯腈成分之共聚物、漆用酚醛樹脂、氰乙基聚三葡萄糖、環氧樹脂、酚樹脂等;及其組合。無機絕緣材料中,較佳為氧化矽、氮化矽、氧化鋁、氧化鉭、氧化鈦。高分子材料可搭配交聯劑一起使用。閘極絕緣層可含有一或多層之無機絕緣膜及/或有機絕緣膜。According to the present invention, the dielectric film in the organic thin film transistor includes a gate insulating layer for separating the gate and the organic semiconductor layer. The material for forming the organic semiconductor layer is not particularly limited, and an insulating material having a high dielectric constant and low conductivity is preferably used. Examples of the material as the gate insulating layer include, but are not limited to, inorganic insulating materials such as yttrium oxide (SiO 2 ), tantalum nitride, aluminum oxide, aluminum nitride, titanium oxide, titanium nitride, tantalum oxide, tin oxide. , magnesium oxide, magnesium nitride, cerium oxide, zirconium oxide, zirconium nitride, cerium oxide, potassium oxide, lithium oxide, sodium oxide, cerium oxide, cerium oxide, cerium oxide, calcium oxide, calcium nitride, cerium oxide, oxidation钇, 钇, 镧, 镧, 鐠, 钕, 钐, 铕, 釓, 鋱, 镝, 鈥, 铒, 銩, 镱, 镏, cerium oxide, cerium nitride, cerium oxide, cerium oxide, chromium oxide, chromium nitride, molybdenum oxide, molybdenum nitride, tungsten oxide, tungsten nitride, manganese oxide, cerium oxide, iron oxide, nickel oxide, palladium oxide, Platinum oxide, copper oxide, copper nitride, silver oxide, gold oxide, zinc oxide, cadmium oxide, aluminum oxide, aluminum nitride, gallium oxide, gallium nitride, indium oxide, antimony oxide, tin oxide, lead oxide, vanadium oxide , vanadium nitride, yttrium oxide-yttrium-titanium, yttria-titanium-zirconium, lead oxide-zirconium - titanium, barium aluminum titanate, barium titanate, barium titanate, barium titanate, barium magnesium fluoride, barium-strontium-strontium oxide, barium oxide-strontium-strontium and antimony trioxide, etc.; polymer compounds such as poly醯imine, polyamine, polystyrene (PS), polyvinyl alcohol (PVA), polyvinyl phenol (PVP), polyester, polyacrylate, polymethyl methacrylate (PMMA), polyethylene, polyvinyl chloride (PVC), polyvinylidene fluoride, vinyl acetate (PVAc), polyphenylene sulfide, unsubstituted or halogen-substituted parylene, copolymerization of acrylonitrile-containing components And phenolic resin for lacquer, cyanoethyl polytriglucose, epoxy resin, phenol resin, etc.; and combinations thereof. Among the inorganic insulating materials, cerium oxide, cerium nitride, aluminum oxide, cerium oxide, and titanium oxide are preferable. Polymer materials can be used together with crosslinkers. The gate insulating layer may contain one or more layers of an inorganic insulating film and/or an organic insulating film.

可使用本領域習知的方法形成閘極絕緣層,例如,乾式處理,如真空蒸鍍法、化學氣相沈積法、濺鍍法、脈衝雷射蒸鍍、離子鍍膜法、大氣壓電漿法等;及濕式處理,如旋塗、噴塗、刀片塗佈、浸塗、澆鑄、輥塗、桿塗、模塗、擠壓等塗佈法,印刷、噴墨等。使用濕式處理時,可視需要將材料溶解或分散於溶劑。使用無機絕緣材料時,可視使用材料之特性適當選擇乾式處理或濕式處理。根據本發明一具體實施例,可使用矽系材料同時作為基板和下閘極。於此例中,可以熱氧化法形成閘極絕緣層。The gate insulating layer can be formed by a method known in the art, for example, dry processing such as vacuum evaporation, chemical vapor deposition, sputtering, pulsed laser evaporation, ion plating, atmospheric piezoelectric plasma, etc. And wet treatment, such as spin coating, spray coating, blade coating, dip coating, casting, roll coating, rod coating, die coating, extrusion coating, printing, inkjet, etc. When using a wet process, the material may be dissolved or dispersed in a solvent as needed. When an inorganic insulating material is used, a dry process or a wet process may be appropriately selected depending on the characteristics of the material to be used. According to one embodiment of the invention, a lanthanide material can be used as both the substrate and the lower gate. In this case, the gate insulating layer can be formed by thermal oxidation.

形成有機半導體層的材料並無特別限制。可使用芳香稠環類(如五苯環素(Pantacene)等)、噻吩類(如聚噻吩、寡噻吩、聚-(3-己基噻吩)(poly-(3-hexylthiophene),P3HT)等)、含推電子基團(electron-donating group)類、含拉電子基團(electron-withdrawing group)類及金屬錯合物類(如酞花青銅(CuPc)、酞花青銅鎳(NiPc)、16-氟酞花青銅、鈦氧酞花青(titanyl phthalocyanine,TiOPc)等)等化合物、其衍生物及其組合做為材料以形成有機薄膜電晶體中之有機半導體層。可視需要選擇靈敏度高、選擇性高、穩定性好、應答速率快、恢復時間短之有機半導體材料。本發明之有機薄膜電晶體,可作為p型之有機薄膜電晶體或n型之有機薄膜電晶體,較佳係作為p型之有機薄膜電晶體使用。The material forming the organic semiconductor layer is not particularly limited. An aromatic fused ring (such as pentaacene), a thiophene (such as polythiophene, oligothiophene, poly-(3-hexylthiophene), P3HT), Electron-donating group, electron-withdrawing group, and metal complexes (such as bismuth bronze (CuPc), bismuth bronze nickel (NiPc), 16- A compound such as fluocinolate bronze, titanyl phthalocyanine (TiOPc) or the like, a derivative thereof, and a combination thereof are used as a material to form an organic semiconductor layer in an organic thin film transistor. Organic semiconductor materials with high sensitivity, high selectivity, good stability, fast response rate and short recovery time can be selected as needed. The organic thin film transistor of the present invention can be used as a p-type organic thin film transistor or an n-type organic thin film transistor, and is preferably used as a p-type organic thin film transistor.

酞花青具有良好的耐熱性及化學穩定性,因此為應用性高之有機半導體材料。對氧化性氣體(如:O2 、NO、NO2 )而言,因為酞花青之電子親和力較氧化性氣體小,當氧化性氣體接觸及吸附酞花青薄膜表面時,酞花青之電子會轉移至氧化性氣體,使氧化性氣體帶負電,酞花青薄膜表面帶正電;當氧化性氣體擴散至酞花青薄膜之塊體相(bulk phase)時帶負電,酞花青薄膜之塊體相帶正電。因此,酞花青薄膜表面及塊體相會釋放出載子(電洞),使得酞花青薄膜導電度會增加,電阻及活化能會降低。相對地,對還原性氣體(如:H2 、CO、C2 H5 OH、NH3 )而言,當酞花青接觸及吸附還原性氣體時,還原性氣體之電子會轉移至酞花青薄膜,因此,酞花青薄膜之導電度會降低,電阻及活化能會增加。因此,酞花青適用於作為用於感測氣體的有機半導體材料。根據一具體實施例,本發明之有機半導體層包括金屬-酞花青錯合物形成之薄膜。較佳地,本發明之有機半導體層包括鈦氧酞花青形成之薄膜。更佳地,本發明之有機半導體層由鈦氧酞花青所構成。Anthocyanin has good heat resistance and chemical stability, and is therefore an organic semiconductor material with high applicability. For oxidizing gases (such as O 2 , NO, NO 2 ), because the electron affinity of phthalocyanine is smaller than that of oxidizing gas, when the oxidizing gas contacts and adsorbs the surface of the phthalocyanine film, the electrons of phthalocyanine Will transfer to the oxidizing gas, so that the oxidizing gas is negatively charged, the surface of the phthalocyanine film is positively charged; when the oxidizing gas diffuses to the bulk phase of the phthalocyanine film, it is negatively charged, and the phthalocyanine film is negatively charged. The bulk phase is positively charged. Therefore, the surface of the phthalocyanine film and the bulk phase will release carriers (holes), which will increase the conductivity of the phthalocyanine film and reduce the resistance and activation energy. In contrast, for reducing gases (eg, H 2 , CO, C 2 H 5 OH, NH 3 ), when the phthalocyanine contacts and adsorbs the reducing gas, the electrons of the reducing gas are transferred to the phthalocyanine. The film, therefore, the conductivity of the phthalocyanine film is reduced, and the electrical resistance and activation energy are increased. Therefore, phthalocyanine is suitable as an organic semiconductor material for sensing a gas. According to a specific embodiment, the organic semiconductor layer of the present invention comprises a film formed of a metal-cyanine complex. Preferably, the organic semiconductor layer of the present invention comprises a film formed of titanyl cyanine. More preferably, the organic semiconductor layer of the present invention is composed of titanyl phthalocyanine.

可使用本領域習知的方法(例如,但不限於,旋塗、噴塗、浸塗、刀片塗佈、澆鑄、輥塗、桿塗、模塗、化學氣相沈積(CVD)、濺鍍、真空蒸鍍、離子鍍膜、脈衝雷射蒸鍍、大氣壓電漿法、印刷、噴墨等乾、濕式處理方法)形成上述有機半導體材料之薄膜,以製作有機半導體層。使用濕式處理時,可視需要將材料溶解或分散於溶劑。形成有機半導體材料之薄膜的方法為本領域具有通常知識者所熟知。舉例而言,酞花青的熱穩定性高,因此,可使用,例如,真空蒸鍍的方式形成酞花青薄膜。於此例中,可視需要(例如,所需晶粒尺寸、晶粒形狀、結晶度、結晶相態、晶格間隙等)選擇蒸鍍條件(例如,蒸鍍速率、基板溫度等)。例如,真空蒸鍍鈦氧酞花青薄膜時,基板溫度可為140℃至250℃,較佳為150℃至220℃,更佳為160℃至180℃。Methods known in the art can be used (such as, but not limited to, spin coating, spray coating, dip coating, blade coating, casting, roll coating, rod coating, die coating, chemical vapor deposition (CVD), sputtering, vacuum). A thin film of the above organic semiconductor material is formed by vapor deposition, ion plating, pulsed laser vapor deposition, atmospheric piezoelectric plasma method, dry or wet processing such as printing or inkjet to form an organic semiconductor layer. When using a wet process, the material may be dissolved or dispersed in a solvent as needed. Methods of forming thin films of organic semiconductor materials are well known to those of ordinary skill in the art. For example, phthalocyanine has high thermal stability, and therefore, a phthalocyanine film can be formed by, for example, vacuum evaporation. In this example, vapor deposition conditions (eg, evaporation rate, substrate temperature, etc.) may be selected as needed (eg, desired grain size, grain shape, crystallinity, crystalline phase, lattice gap, etc.). For example, when the titanium oxyfluoride cyanine film is vacuum-evaporated, the substrate temperature may be from 140 ° C to 250 ° C, preferably from 150 ° C to 220 ° C, more preferably from 160 ° C to 180 ° C.

有機半導體層形成後,可視需要進行後處理(例如,熱處理)。此外,可視需要對有機半導體層進行摻雜(doping)。可使用之摻雜物包括,例如,但不限於:銨離子、鹵素化合物、乙醯基膽鹼;鹼土類金屬;鹼金屬;稀土金屬;過渡金屬化合物;路易士酸;有機酸;質子酸;電解質陰離子等。可於有機半導體層形成後或形成時進行摻雜。有機半導體層的厚度並無特別限制,可經選擇以形成均勻之薄膜。亦可視所需之電性調整其厚度。一般而言,有機半導體層的厚度較佳為30至100 nm,更佳為40至60 nm。After the organic semiconductor layer is formed, post-treatment (for example, heat treatment) may be performed as needed. In addition, the organic semiconductor layer may be doped as needed. Dopings which may be used include, for example, but are not limited to, ammonium ions, halogen compounds, acetylcholine; alkaline earth metals; alkali metals; rare earth metals; transition metal compounds; Lewis acid; organic acids; proton acids; Electrolyte anion, etc. Doping may be performed after the formation or formation of the organic semiconductor layer. The thickness of the organic semiconductor layer is not particularly limited and may be selected to form a uniform film. The thickness can also be adjusted depending on the required electrical properties. In general, the thickness of the organic semiconductor layer is preferably from 30 to 100 nm, more preferably from 40 to 60 nm.

根據本發明一具體實施例,有機薄膜電晶體中的介電膜復包括自我排列層(Self Assembly Monolayer,SAM)。可使用,例如,選自十八烷基三甲氧基矽烷(OTMS)、十八烷基三氯矽烷(OTS)、辛基三氯矽烷、苄基三氯矽烷及六甲基二矽氮烷所組成群組的至少一種化合物,作為形成自我排列層之材料。較佳為十八烷基三甲氧基矽烷及十八烷基三氯矽烷。According to an embodiment of the invention, the dielectric film in the organic thin film transistor comprises a Self Assembly Monolayer (SAM). It can be used, for example, selected from the group consisting of octadecyltrimethoxydecane (OTMS), octadecyltrichlorodecane (OTS), octyltrichloromethane, benzyltrichlorodecane and hexamethyldioxane. At least one compound constituting the group as a material forming a self-aligning layer. Preferred are octadecyltrimethoxydecane and octadecyltrichlorodecane.

可使用本領域習知的方法(例如,但不限於,旋塗、噴塗、浸塗、刀片塗佈、澆鑄、輥塗、桿塗、模塗、化學氣相沈積(CVD)、濺鍍、真空蒸鍍、離子鍍膜、脈衝雷射蒸鍍、大氣壓電漿法、印刷、噴墨等乾、濕式處理方法)形成上述材料之薄膜,以製作自我排列層。使用濕式處理時,可視需要將材料溶解或分散於溶劑。形成上述材料之薄膜的方法為本領域具有通常知識者所熟知,於此不再贅述。Methods known in the art can be used (such as, but not limited to, spin coating, spray coating, dip coating, blade coating, casting, roll coating, rod coating, die coating, chemical vapor deposition (CVD), sputtering, vacuum). A dry film or a wet processing method such as vapor deposition, ion plating, pulsed laser vapor deposition, atmospheric piezoelectric slurry, printing, or inkjet is used to form a film of the above material to form a self-aligning layer. When using a wet process, the material may be dissolved or dispersed in a solvent as needed. Methods of forming films of the above materials are well known to those of ordinary skill in the art and will not be described again.

根據本發明一具體實施例,有機薄膜電晶體復包括基板。具有閘極、源極、汲極、介電膜及有機半導體層之有機薄膜電晶體可形成於基板上。基板並無特別限制,可使用本技術領域所習用之材料。基板的實例包括,但不限於:矽基板(單晶矽、多晶矽、非晶矽);玻璃基板(如矽酸鹼系玻璃、無鹼玻璃、石英玻璃等);銦錫氧化物基板;陶瓷基板;等等,及其組合。使用玻璃基板時,較佳係經化學性強化或加熱強化。可使用一種以上的材料形成基板。基板可為一或多層之結構。基板之厚度並無特別限制。According to an embodiment of the invention, the organic thin film transistor comprises a substrate. An organic thin film transistor having a gate, a source, a drain, a dielectric film, and an organic semiconductor layer may be formed on the substrate. The substrate is not particularly limited, and materials conventional in the art can be used. Examples of the substrate include, but are not limited to, a germanium substrate (single crystal germanium, polycrystalline germanium, amorphous germanium); a glass substrate (such as a tantalum-based glass, an alkali-free glass, a quartz glass, etc.); an indium tin oxide substrate; a ceramic substrate ; etc., and combinations thereof. When a glass substrate is used, it is preferably chemically strengthened or heat strengthened. The substrate can be formed using more than one material. The substrate can be one or more layers of structure. The thickness of the substrate is not particularly limited.

使用具導電性之基板(例如,矽基板)時,該基板可兼作為閘極。根據本發明一具體實施例,可使用高摻雜的矽或銦錫氧化物同時作為基板和下閘極。When a conductive substrate (for example, a germanium substrate) is used, the substrate can also serve as a gate. In accordance with an embodiment of the invention, highly doped germanium or indium tin oxide can be used as both the substrate and the lower gate.

以下係參酌所附圖式詳細闡述本發明,其中以類似的元件符號表示類似的元件。應瞭解所附圖式僅為根據部分具體實施例所繪製之示意圖,並非依實際物件之等比例繪製。The invention is described in detail below with reference to the accompanying drawings in which like reference numerals It is understood that the drawings are only schematic representations of the specific embodiments, and are not to

請參閱第1A至1C圖,本發明之有機薄膜電晶體係包括閘極;源極;汲極;介電膜;以及,有機半導體層,其中,該介電膜包括閘極絕緣層以分隔該閘極及該有機半導體層。有機半導體層形成通道區域,可利用對於閘極施加之電壓,控制在源極與汲極之間流動之電流而進行開/關動作。1A to 1C, the organic thin film electro-crystal system of the present invention includes a gate; a source; a drain; a dielectric film; and an organic semiconductor layer, wherein the dielectric film includes a gate insulating layer to separate the a gate and the organic semiconductor layer. The organic semiconductor layer forms a channel region, and can perform an on/off operation by controlling a current flowing between the source and the drain by a voltage applied to the gate.

請參閱第1A圖,其係根據本發明一具體實施例之有機薄膜電晶體的橫截面示意圖。如圖所示,有機薄膜電晶體1主要包含閘極11、源極17、汲極19、介電膜13及有機半導體層15。介電膜13包括閘極絕緣層131以分隔閘極11及有機半導體層15。介電膜13復包括自我排列層133,根據第1A圖所例示之有機薄膜電晶體1,係包括基板10。於此具體實施例中,係使用矽基板(例如,高摻雜(high doped)之矽基板)同時作為基板及閘極。Please refer to FIG. 1A, which is a cross-sectional view of an organic thin film transistor according to an embodiment of the present invention. As shown in the figure, the organic thin film transistor 1 mainly includes a gate electrode 11, a source electrode 17, a drain electrode 19, a dielectric film 13, and an organic semiconductor layer 15. The dielectric film 13 includes a gate insulating layer 131 to partition the gate 11 and the organic semiconductor layer 15. The dielectric film 13 further includes a self-aligning layer 133, and the organic thin film transistor 1 illustrated in FIG. 1A includes the substrate 10. In this embodiment, a germanium substrate (eg, a highly doped germanium substrate) is used as both the substrate and the gate.

第1A圖係例示下閘極上接觸式(bottom-gate top-contact type)之結構。首先使用矽基板同時作為基板10及閘極11,接著於其上形成介電膜13(閘極絕緣層131、自我排列層133)。然後於介電膜13上形成有機半導體層15,接著於有機半導體層15上形成間隔設置之源極17和汲極19。Fig. 1A illustrates a structure of a bottom-gate top-contact type. First, a germanium substrate is used as the substrate 10 and the gate electrode 11, and then a dielectric film 13 (the gate insulating layer 131 and the self-aligned layer 133) is formed thereon. Then, an organic semiconductor layer 15 is formed on the dielectric film 13, and then a source 17 and a drain 19 which are spaced apart are formed on the organic semiconductor layer 15.

根據本發明一具體實施例,有機半導體層可具有至少一個溝槽,且該溝槽位於源極和汲極之間。根據本發明一具體實施例,有機半導體層可具有1至4個溝槽,較佳為1至2個溝槽。溝槽的寬度較佳為20至80μm,更佳為45至60 μm。溝槽的深度較佳為40至80 nm,更佳為等同有機半導體層厚度。請參閱第1B圖,其係根據本發明一具體實施例之有機薄膜電晶體的上視圖。如圖所示,有機半導體層15具有溝槽151。該溝槽151位於源極17和汲極19之間。According to an embodiment of the invention, the organic semiconductor layer may have at least one trench, and the trench is located between the source and the drain. According to an embodiment of the invention, the organic semiconductor layer may have 1 to 4 trenches, preferably 1 to 2 trenches. The width of the groove is preferably from 20 to 80 μm, more preferably from 45 to 60 μm. The depth of the trench is preferably from 40 to 80 nm, more preferably equal to the thickness of the organic semiconductor layer. Please refer to FIG. 1B, which is a top view of an organic thin film transistor according to an embodiment of the present invention. As shown, the organic semiconductor layer 15 has a trench 151. The trench 151 is located between the source 17 and the drain 19.

接著,請參閱第1C圖,其係根據本發明一具體實施例之有機薄膜電晶體的橫截面示意圖。如圖所示,有機薄膜電晶體1’主要包含閘極11、源極17、汲極19、介電膜13及有機半導體層15。介電膜13包括閘極絕緣層131以分隔閘極11及有機半導體層15。介電膜13復包括自我排列層133,根據第1C圖所例示之有機薄膜電晶體1’,係包括基板10。於此具體實施例中,係使用矽基板同時作為基板及閘極。第1C圖係例示下閘極下接觸式(bottom-gate bottom-contact type)之結構。首先使用矽基板(例如,高摻雜(high doped)之矽基板)同時作為基板10及閘極11,接著於其上形成介電膜13(閘極絕緣層131、自我排列層133)。然後於介電膜13上形成源極17、汲極19。接著,在源極17、汲極19上方及部分介電膜13上形成有機半導體層15。Next, please refer to FIG. 1C, which is a schematic cross-sectional view of an organic thin film transistor according to an embodiment of the present invention. As shown, the organic thin film transistor 1' mainly includes a gate 11, a source 17, a drain 19, a dielectric film 13, and an organic semiconductor layer 15. The dielectric film 13 includes a gate insulating layer 131 to partition the gate 11 and the organic semiconductor layer 15. The dielectric film 13 further includes a self-aligning layer 133, and the organic thin film transistor 1' illustrated in Fig. 1C includes a substrate 10. In this embodiment, a germanium substrate is used as both the substrate and the gate. The 1Cth diagram illustrates the structure of a bottom-gate bottom-contact type. First, a germanium substrate (for example, a highly doped germanium substrate) is simultaneously used as the substrate 10 and the gate 11, and then a dielectric film 13 (the gate insulating layer 131 and the self-aligned layer 133) is formed thereon. Then, a source electrode 17 and a drain electrode 19 are formed on the dielectric film 13. Next, an organic semiconductor layer 15 is formed over the source electrode 17 and the drain electrode 19 and on the portion of the dielectric film 13.

本發明之有機薄膜電晶體可於配置電路後,製成感測器(例如,氣體感測器、生物感測器)。本發明之有機薄膜電晶體可與微機電技術結合,以製成感測器(例如,氣體感測器、生物感測器)。本發明之有機薄膜電晶體可用於製作成可攜式感測器及/或可拋棄式感測器。根據本發明一具體實施例,可將有機薄膜電晶體1配合電路設計後,製成感測器(例如,氣體感測器、生物感測器)。本發明之有機薄膜電晶體所製作之感測器符合微型化之趨勢。The organic thin film transistor of the present invention can be fabricated into a sensor (for example, a gas sensor, a biosensor) after the circuit is configured. The organic thin film transistor of the present invention can be combined with microelectromechanical technology to form a sensor (e.g., a gas sensor, a biosensor). The organic thin film transistor of the present invention can be used to form a portable sensor and/or a disposable sensor. According to an embodiment of the present invention, the organic thin film transistor 1 can be designed into a circuit (for example, a gas sensor, a biosensor). The sensor made of the organic thin film transistor of the present invention conforms to the trend of miniaturization.

應了解,本發明之有機薄膜電晶體中各結構,係可因應實際需求而加以選擇變化(例如,厚度、相對位置、相對距離),只要能達到本創作之功效,不限於圖式或後文中之實施例所例示者。It should be understood that the structures in the organic thin film transistor of the present invention may be selectively changed according to actual needs (for example, thickness, relative position, relative distance), as long as the effect of the creation can be achieved, not limited to the drawings or the following. The examples are exemplified.

本發明之有機薄膜電晶體具有靈敏度高、選擇性高、應答速率快、成本低、穩定性高等優點。本發明之有機薄膜電晶體可用於製作氣體感測器或生物感測器。本發明之有機薄膜電晶體亦有利於製作可攜式感測器。本發明之有機薄膜電晶體亦可用於製作可拋棄式感測器。The organic thin film transistor of the invention has the advantages of high sensitivity, high selectivity, fast response rate, low cost and high stability. The organic thin film transistor of the present invention can be used to fabricate a gas sensor or a biosensor. The organic thin film transistor of the present invention is also advantageous for fabricating a portable sensor. The organic thin film transistor of the present invention can also be used to make a disposable sensor.

本發明之有機薄膜電晶體可用於氣體感測,藉以檢測/偵測氣體濃度,因此,本發明之有機薄膜電晶體可用於製作氣體感測器。本發明之有機薄膜電晶體及其所製備之氣體感測器可用以偵測可燃性氣體或有毒氣體,可應用於居家安全、工業安全、環境污染防治、製程控制、道路安全(酒駕)、食品工業以及醫療領域(例如,糖尿病、肺癌、尿毒症、慢性肝炎、肝硬化、肝衰竭、腎衰竭、牙週病、幽門螺旋桿菌感染(胃潰瘍)等疾病之檢測/監測)等。舉例而言,本發明之有機薄膜電晶體因具有靈敏度高、選擇性高、應答速率快等優點,因此相較於習知的氣體感測元件,更符合醫療領域(例如,肝臟相關疾病的檢測/監測(氨氣濃度監測))之應用需求,不僅可用於疾病診斷亦可用於居家照護。同時,本發明之有機薄膜電晶體符合微型化的需求,且成本較低,有利於製作成可攜式感測器及/或可拋棄式感測器。The organic thin film transistor of the present invention can be used for gas sensing to detect/detect gas concentration, and therefore, the organic thin film transistor of the present invention can be used to fabricate a gas sensor. The organic thin film transistor of the invention and the gas sensor prepared thereby can be used for detecting flammable gas or toxic gas, and can be applied to home safety, industrial safety, environmental pollution prevention, process control, road safety (drinking), food Industrial and medical fields (for example, detection, monitoring of diseases such as diabetes, lung cancer, uremia, chronic hepatitis, cirrhosis, liver failure, renal failure, periodontal disease, Helicobacter pylori infection (gastric ulcer), etc.). For example, the organic thin film transistor of the present invention has advantages of high sensitivity, high selectivity, fast response rate, and the like, and is more in line with the medical field than conventional gas sensing elements (for example, detection of liver related diseases). Application requirements for monitoring/monitoring (ammonia concentration monitoring) can be used not only for disease diagnosis but also for home care. At the same time, the organic thin film transistor of the present invention meets the requirements of miniaturization and has low cost, and is favorable for being fabricated into a portable sensor and/or a disposable sensor.

實施例Example 有機薄膜電晶體元件製造流程Organic thin film transistor component manufacturing process 基板、閘極及閘極絕緣層製造Substrate, gate and gate insulating layer manufacturing

使用3 cm×3 cm乾氧(dry oxidation)矽基板,二氧化矽絕緣層(閘極絕緣層)厚度為100 nm,其流程如下:Using a 3 cm × 3 cm dry oxidation 矽 substrate, the erbium oxide insulating layer (gate insulating layer) has a thickness of 100 nm, and the flow is as follows:

步驟一:step one:

將矽基板浸泡丙酮(acetone)於超音波震盪器震盪15分鐘。The substrate was immersed in acetone (acetone) for 15 minutes in an ultrasonic oscillator.

步驟二:Step two:

用清潔劑(detergent)搓洗,直到沖洗時水波紋不從基板面上破開為止。Rinse with a detergent until the water ripple does not break away from the substrate surface during rinsing.

步驟三:Step three:

將矽基板浸泡去離子水(DI water)於超音波震盪器震盪15分鐘,去除有機清潔劑。The substrate was immersed in deionized water (DI water) for 15 minutes in an ultrasonic oscillator to remove the organic detergent.

步驟四:Step four:

使用氮氣槍將矽基板吹乾,放入乾淨的玻璃培養皿,使用電磁加熱攪拌機(hot plate)送入溫度約110℃烤1小時,以去除表面殘留的水氣。The crucible substrate was blown dry using a nitrogen gun, placed in a clean glass petri dish, and heated to a temperature of about 110 ° C for 1 hour using a hot plate to remove residual moisture on the surface.

自我排列層(Self Assembly Monolayer,SAM)Self Assembly Monolayer (SAM)

在厚度100 nm的二氧化矽絕緣層上氣相沉積一層非常薄的單分子層的十八烷基三氯矽烷(OTS)自我排列層。藉由自我排列層可使後續形成之TiOPc分子被SAM表層的懸浮鍵以凡得瓦力或是氫鍵力吸引而形成邊緣向上(Edge On)的排列,此排列使TiOPc OTFT具有良好的電性。A very thin monolayer of octadecyltrichlorodecane (OTS) self-aligning layer was vapor deposited on a 100 nm thick ceria insulation layer. By self-aligning layers, the subsequently formed TiOPc molecules can be attracted by van der Waals or hydrogen bonding forces by the floating bonds of the SAM surface layer to form an edge-up arrangement, which makes the TiOPc OTFTs have good electrical properties. .

SAM層沉積步驟如下:The SAM layer deposition steps are as follows:

步驟一:step one:

在清洗後的矽基板上,照射紫外光臭氧機(UV-ozone)15分鐘以增加基板表面能及去除有機物,幫助OTS附著。On the cleaned ruthenium substrate, UV-ozone was irradiated for 15 minutes to increase the surface energy of the substrate and remove organic matter to help the OTS adhere.

步驟二:Step two:

利用氣相沉積(vapor)的方式將烘箱加熱至120℃,2小時,並自然降溫,使OTS能均勻附著於矽基板上。The oven was heated to 120 ° C for 2 hours by vapor deposition, and naturally cooled to allow the OTS to adhere uniformly to the crucible substrate.

有機半導體層蒸鍍製程(thermal coater)Organic semiconductor layer thermal coater

選用有良好結晶特性的有機金屬錯合物TiOPc作為有機半導體層材料,並選擇結晶性最好的γ相粉末,使用熱蒸鍍法將鉭舟通以電流加熱,再利用遮罩(Shadow mask L=0.1mm、W=2.0mm)圖像化有機半導體層大小,蒸鍍時腔體真空值維持在3×10- 6 torr下,而鍍率控制在0.1至0.3/sec之間,有機半導體層厚度為40 nm,另外設計遮罩時預留溝槽圖像(溝槽W=60μm),可得到實施例1(0溝槽)、實施例2(1溝槽)及實施例3(2溝槽)的有機半導體層,其中,每個溝槽之寬度W為60μm,深度為40 nm。The organometallic complex TiOPc with good crystallization characteristics is selected as the material of the organic semiconductor layer, and the γ phase powder with the best crystallinity is selected, and the squid is heated by electric current using a thermal evaporation method, and then the mask is used (Shadow mask L) =0.1mm, W=2.0mm) image the size of the organic semiconductor layer, the cavity vacuum value during evaporation is maintained at 3 × 10 - 6 torr, and the plating rate is controlled at 0.1 to 0.3 Between /sec, the organic semiconductor layer has a thickness of 40 nm, and a groove image is reserved when the mask is designed (groove W=60 μm), and Embodiment 1 (0 trench), Embodiment 2 (1 trench) can be obtained. And the organic semiconductor layer of Embodiment 3 (2 trench), wherein each trench has a width W of 60 μm and a depth of 40 nm.

電極金屬(源極、汲極)蒸鍍製程(thermal coater)Electrode metal (source, drain) vapor coater (thermal coater)

在電極材料上選用Ni/Au,先形成10 nm的鎳,避免探針因振動將金刮除,並增加金的附著力;再鍍上50 nm的金使功函數(work function)能夠匹配。首先將2×3.3 mm鎳錠放進鎢舟,使用熱蒸鍍法將鎢舟通以電流加熱,並以遮罩圖像化電極大小,W/L比例為2.0/0.1 mm,在腔體真空度3×10-6 torr以下,並將鍍率控制在1至1.2/sec之間,厚度為10 nm。之後以相同方式將2×3.3 mm金錠覆蓋上去,厚度為50 nm,以得到間隔尺寸為0.1 mm之源極和汲極。Select Ni/Au on the electrode material to form 10 nm nickel first, to avoid the probe scraping the gold due to vibration and increase the adhesion of gold; then plating 50 nm gold to match the work function. First, a 2×3.3 mm nickel ingot was placed in a tungsten boat, and the tungsten boat was heated by electric current using a thermal evaporation method, and the size of the imaged electrode was masked, and the W/L ratio was 2.0/0.1 mm. Degree 3 × 10-6 torr below, and the plating rate is controlled from 1 to 1.2 Between /sec, the thickness is 10 nm. The 2 x 3.3 mm gold ingot was then covered in the same manner to a thickness of 50 nm to obtain a source and a drain with a 0.1 mm spacing.

元件測試Component test

使用第2圖所示之氣體感測系統進行測試,並將結果紀錄於表1。The test was carried out using the gas sensing system shown in Fig. 2, and the results are reported in Table 1.

第2圖所示之氣體感測系統包括半導體參數分析儀20;連接半導體參數分析儀20之腔體21,該腔體21用以容置並電性連接本發明之有機薄膜電晶體;氨氣源22,係透過氣體流量控制器23連接至腔體21;氮氣源24,係連接至腔體21;以及幫浦25,係用以抽除腔體21中的氣體。The gas sensing system shown in FIG. 2 includes a semiconductor parameter analyzer 20; a cavity 21 connected to the semiconductor parameter analyzer 20 for accommodating and electrically connecting the organic thin film transistor of the present invention; ammonia gas The source 22 is connected to the cavity 21 through a gas flow controller 23; a nitrogen source 24 is connected to the cavity 21; and a pump 25 is used to evacuate the gas in the cavity 21.

半導體參數分析儀Semiconductor parameter analyzer

使用的是Keithley 4200半導體特性分析系統的Keithley 2636 IV analyzer電流電壓分析儀,量測的數據主要包括ID-VG、ID-VD以及ID-Time三種模式,由電腦部分設定控制其細項,以下測試主要係量測通入氣體前後電流的變化,透過ID-VG量測模式做判定,汲極電壓維持在-15 V,閘極電壓由10 V逐漸減少到-25 V,並分別在通入氣體前後量測。The Keithley 2636 IV analyzer current and voltage analyzer of the Keithley 4200 semiconductor characterization system is used. The measured data mainly includes three modes: ID-VG, ID-VD and ID-Time. The computer part is used to control its details. The following test Mainly measure the change of current before and after passing the gas, and judge by ID-VG measurement mode, the gate voltage is maintained at -15 V, the gate voltage is gradually reduced from 10 V to -25 V, and the gas is introduced separately. Before and after measurement.

氣體感測(ID-VG曲線)步驟如下:The gas sensing (ID-VG curve) steps are as follows:

步驟一(大氣環境)Step 1 (Atmospheric environment)

將有機薄膜電晶體試片放入腔體內並關上腔門靜置一分鐘減少光線對元件的干擾,為了排除水氣及溫度的影響,每次量測前會先將濕度控制在58至62%,溫度控制在22至25℃之間。之後開始通入電壓,量測到第一條ID-VG曲線當作基準線。Put the organic thin film transistor test piece into the cavity and close the door for one minute to reduce the interference of light on the component. In order to eliminate the influence of moisture and temperature, the humidity will be controlled to 58 to 62% before each measurement. The temperature is controlled between 22 and 25 °C. After that, the voltage is applied and the first ID-VG curve is measured as the reference line.

步驟二(氨氣環境)Step 2 (ammonia environment)

利用氣體流量控制器(Mks Type 246)通入感測500 ppb(parts per billion)的氨氣,並等待五分鐘,量測到第二條本發明之元件測試係以ID-VG曲線作為感測曲線,並以實施例1、2及3之有機薄膜電晶體進行測試。The gas flow controller (Mks Type 246) was used to sense the ammonia gas of 500 ppb (parts per billion), and waited for five minutes to measure the second component test system of the present invention with the ID-VG curve as the sensing. The curves were tested with the organic thin film transistors of Examples 1, 2 and 3.

氣體感測靈敏度(氨氣/大氣比,NH3 /Air)的計算:Calculation of gas sensing sensitivity (ammonia/atmospheric ratio, NH 3 /Air):

氣體感測靈敏度的表示,由下式一,定義氨氣/大氣比做為閘極電壓(VG )固定為-25V下感測前後電流(on current)變動的比值。The gas sensing sensitivity is expressed by the following formula 1. The ammonia/atmospheric ratio is defined as the ratio of the gate current (V G ) to the on current change before and after the sensing at -25V.

由上表看出,利用氨氣/大氣比說明感測前後變化的幅度,溝槽數目為0,氨氣/大氣比為6.05,利用溝槽結構使氨氣/大氣比大幅度的提升,溝槽數目為1時增加為16.57(上升約2.74倍),溝槽數目為2時可增加至29.41(上升4.86倍)。It can be seen from the above table that the ammonia/atmosphere ratio is used to indicate the magnitude of the change before and after the sensing. The number of grooves is 0, and the ammonia/atmosphere ratio is 6.05. The groove structure is used to greatly increase the ammonia/atmospheric ratio. When the number of slots is 1, the number is increased to 16.57 (about 2.74 times), and when the number of grooves is 2, it can be increased to 29.41 (up 4.86 times).

本發明之有機薄膜電晶體可於常溫操作,同時,本發明之有機薄膜電晶體具有靈敏度高、選擇性高、應答速率快、成本低、穩定性高等優點。並且,本發明之有機薄膜電晶體可用於氣體感測,包括氧化性氣體及還原性氣體之感測。The organic thin film transistor of the invention can be operated at normal temperature, and the organic thin film transistor of the invention has the advantages of high sensitivity, high selectivity, fast response rate, low cost and high stability. Moreover, the organic thin film transistor of the present invention can be used for gas sensing, including sensing of oxidizing gas and reducing gas.

上述實施例僅例示性說明本發明之有機薄膜電晶體及其製法,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍,應如後述之申請專利範圍所載。The above examples are merely illustrative of the organic thin film transistor of the present invention and its preparation, and are not intended to limit the present invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the claims of the present invention should be as set forth in the appended claims.

1,1’...有機薄膜電晶體1,1’. . . Organic thin film transistor

10...基板10. . . Substrate

11...閘極11. . . Gate

13...介電膜13. . . Dielectric film

131...閘極絕緣層131. . . Gate insulation

133...自我排列層133. . . Self-alignment layer

15...有機半導體層15. . . Organic semiconductor layer

151...溝槽151. . . Trench

17...源極17. . . Source

19...汲極19. . . Bungee

20...半導體參數分析儀20. . . Semiconductor parameter analyzer

21...腔體twenty one. . . Cavity

22...氨氣源twenty two. . . Ammonia source

23...氣體流量控制器twenty three. . . Gas flow controller

24...氮氣源twenty four. . . Nitrogen source

25...幫浦25. . . Pump

第1A圖係根據本發明一具體實施例之有機薄膜電晶體的橫截面示意圖;1A is a schematic cross-sectional view of an organic thin film transistor according to an embodiment of the present invention;

第1B圖係根據本發明一具體實施例之有機薄膜電晶體的上視圖;1B is a top view of an organic thin film transistor according to an embodiment of the present invention;

第1C圖係根據本發明一具體實施例之有機薄膜電晶體的橫截面示意圖;以及1C is a schematic cross-sectional view of an organic thin film transistor according to an embodiment of the present invention;

第2圖係根據本發明一具體實施例之氣體感測系統示意圖。2 is a schematic diagram of a gas sensing system in accordance with an embodiment of the present invention.

1...有機薄膜電晶體1. . . Organic thin film transistor

10...基板10. . . Substrate

11...閘極11. . . Gate

13...介電膜13. . . Dielectric film

131...閘極絕緣層131. . . Gate insulation

133...自我排列層133. . . Self-alignment layer

15...有機半導體層15. . . Organic semiconductor layer

17...源極17. . . Source

19...汲極19. . . Bungee

Claims (9)

一種有機薄膜電晶體,包括:閘極;源極;汲極;介電膜,係形成於該閘極上;以及有機半導體層,係形成於該介電膜上,其中,該介電膜包括閘極絕緣層以分隔該閘極及該有機半導體層,且該有機半導體層具有至少一個溝槽,係位於該源極和汲極之間,且該有機半導體層的厚度為40至60nm。 An organic thin film transistor comprising: a gate; a source; a drain; a dielectric film formed on the gate; and an organic semiconductor layer formed on the dielectric film, wherein the dielectric film includes a gate A pole insulating layer separates the gate and the organic semiconductor layer, and the organic semiconductor layer has at least one trench between the source and the drain, and the organic semiconductor layer has a thickness of 40 to 60 nm. 如申請專利範圍第1項所述之有機薄膜電晶體,其中,該有機半導體層包括鈦氧酞花青薄膜。 The organic thin film transistor according to claim 1, wherein the organic semiconductor layer comprises a titanyl phthalocyanine film. 如申請專利範圍第1項所述之有機薄膜電晶體,其中,該介電膜復包括自我排列層。 The organic thin film transistor according to claim 1, wherein the dielectric film comprises a self-aligning layer. 如申請專利範圍第3項所述之有機薄膜電晶體,其中,該自我排列層含有選自十八烷基三甲氧基矽烷(OTMS)、十八烷基三氯矽烷(OTS)、辛基三氯矽烷、苄基三氯矽烷及六甲基二矽氮烷所組成群組的至少一種的化合物。 The organic thin film transistor according to claim 3, wherein the self-aligning layer contains an octadecyltrimethoxydecane (OTMS), octadecyltrichlorodecane (OTS), and octyl A compound of at least one group consisting of chlorodecane, benzyltrichlorodecane and hexamethyldioxane. 如申請專利範圍第4項所述之有機薄膜電晶體,其中,該自我排列層含有十八烷基三甲氧基矽烷及/或十八烷基三氯矽烷。 The organic thin film transistor according to claim 4, wherein the self-aligning layer contains octadecyltrimethoxydecane and/or octadecyltrichlorodecane. 如申請專利範圍第1項所述之有機薄膜電晶體,其中, 該有機半導體層具有1至2個溝槽。 An organic thin film transistor according to claim 1, wherein The organic semiconductor layer has 1 to 2 trenches. 如申請專利範圍第1項所述之有機薄膜電晶體,復包括基板,且該基板為矽基板。 The organic thin film transistor according to claim 1, further comprising a substrate, wherein the substrate is a germanium substrate. 如申請專利範圍第1項所述之有機薄膜電晶體,係用於氣體感測,該氣體係選自氧化性氣體或還原性氣體。 The organic thin film transistor according to claim 1, wherein the gas system is selected from the group consisting of an oxidizing gas or a reducing gas. 一種具有如申請專利範圍第1至8項中任一者所述之有機薄膜電晶體的氣體感測器。A gas sensor having an organic thin film transistor according to any one of claims 1 to 8.
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JP2000174277A (en) * 1998-12-01 2000-06-23 Hitachi Ltd Thin film transistor and its manufacture
JP2008147587A (en) * 2006-12-13 2008-06-26 Idemitsu Kosan Co Ltd Organic thin-film transistor and organic thin-film light-emitting transistor
CN102103103A (en) * 2009-12-18 2011-06-22 烟台海岸带可持续发展研究所 Sensor for detecting ammonia gas and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
JP2000174277A (en) * 1998-12-01 2000-06-23 Hitachi Ltd Thin film transistor and its manufacture
JP2008147587A (en) * 2006-12-13 2008-06-26 Idemitsu Kosan Co Ltd Organic thin-film transistor and organic thin-film light-emitting transistor
CN102103103A (en) * 2009-12-18 2011-06-22 烟台海岸带可持续发展研究所 Sensor for detecting ammonia gas and manufacturing method thereof

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