TWI443188B - Lubricant composition and lubricating system using the same - Google Patents

Lubricant composition and lubricating system using the same Download PDF

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TWI443188B
TWI443188B TW097105127A TW97105127A TWI443188B TW I443188 B TWI443188 B TW I443188B TW 097105127 A TW097105127 A TW 097105127A TW 97105127 A TW97105127 A TW 97105127A TW I443188 B TWI443188 B TW I443188B
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oil
lubricant composition
compound
semi
guanamine
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TW200848504A (en
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Yuji Shitara
Takashi Kaimai
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Japan Energy Corp
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M103/00Lubricating compositions characterised by the base-material being an inorganic material
    • C10M103/06Metal compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/22Compounds containing sulfur, selenium or tellurium
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/16Amides; Imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/04Oil-bath; Gear-boxes; Automatic transmissions; Traction drives

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Lubricants (AREA)

Description

潤滑劑組成物及使用該組成物之潤滑系統Lubricant composition and lubrication system using the same

本發明係有關一種在常溫下為半固體狀之潤滑劑組成物,特別是有關一種抗磨損性(Anti-wear properties)與耐極壓性(Extreme Pressure Properties)優異,且具有高動摩擦係數之潤滑劑組成物。本發明另有關一種將該潤滑劑組成物使用在傳動要件機構上之潤滑系統。The present invention relates to a lubricant composition which is semi-solid at normal temperature, and particularly relates to an alloy which is excellent in anti-wear properties and extreme pressure properties and has a high dynamic friction coefficient. Agent composition. The invention further relates to a lubrication system for using the lubricant composition on a transmission mechanism.

近年來,各種產業技術中之多功能化、高性能化、環境對應、節約能源、持久化成為重要的關鍵技術。在環境課題方面可列舉如:二氧化碳排放量之減少、節省電力、節約能源、資源的有效運用等多種例子。因此在小型精密機械、產業機械、輸送系統等各種機械系統中,除了使環境優良化之外,更賦予持久化、提昇信賴性以及高性能化等之特性。In recent years, multi-functionality, high performance, environmental response, energy conservation, and durability have become important key technologies in various industrial technologies. Examples of environmental issues include the reduction of carbon dioxide emissions, the saving of electricity, the conservation of energy, and the effective use of resources. Therefore, in various mechanical systems such as small precision machines, industrial machines, and transportation systems, in addition to improving the environment, it is characterized by durability, reliability, and high performance.

在持久化方面,例如要求機械之滑動部的潤滑性可有效地維持至製品的使用期限。近年來,機械系統之潤滑條件日漸嚴苛,潤滑油劑方面必須具備更高性能之潤滑性。潤滑油劑有液態之潤滑油與半固體狀之潤滑脂,係依適當用途而分別使用。In terms of durability, for example, the lubricity of the sliding portion of the machine is required to be effectively maintained until the life of the article. In recent years, the lubrication conditions of mechanical systems have become increasingly stringent, and lubricating oils must have higher performance lubricity. Lubricating agents include liquid lubricating oils and semi-solid lubricating greases, which are used separately for appropriate use.

資訊機器之普及日漸廣泛。亦對行動電話以及筆記型電腦之各種設計進行商品化。在該等製品當中,有些產品之顯示面與操作部呈現開閉式,此開閉係經由所謂轉軸(Hinge)之鉸鏈構件而進行,在開閉之開始操作時,為了順 利滑動而抑制滯動(stick-slip)之觀點而言,必須盡量使靜摩擦係數與動摩擦係數之差為最小,並且在機器之使用中,為了需要長期維持所要求之開閉角度而必須盡量提高靜摩擦係數。如此之轉軸由於多在消費者直接接觸之環境下使用,必須徹底地避開因漏油所引起的污染,因此液狀潤滑油並不適用。另一方面,潤滑脂在常溫下雖可抑制漏油,然而如經由滑動部的昇溫使得油分與增黏劑分離,則有引起漏油以及無法維持初期的潤滑性能之問題。除了轉軸之外,在要求油劑之高傳動能力的傳動要件機構方面,可列舉如:齒輪、傳送帶(belt)、鏈條、鋼索、機械式無段變速機等。如此之要件機構被廣泛地使用在家庭電器用品、OA機器、機密機械、工程機械等各種產業機械;汽車、摩托車、腳踏車、鐵路等輸送系統。特別是機械式無段變速機方面,要求須有高的動摩擦係數、牽引係數(traction coefficient)。The popularity of information machines is growing. Commercial designs for mobile phones and notebook computers have also been commercialized. Among these products, the display surface and the operation portion of some products are opened and closed, and the opening and closing is performed by a hinge member of a so-called hinge (Hinge), and is operated at the beginning of opening and closing. From the standpoint of sliding and suppressing stick-slip, it is necessary to minimize the difference between the static friction coefficient and the dynamic friction coefficient, and in the use of the machine, in order to maintain the required opening and closing angle for a long time, it is necessary to increase the static friction as much as possible. coefficient. Such a shaft is often used in an environment where consumers are in direct contact with it, and it is necessary to completely avoid the contamination caused by oil leakage, so liquid lubricating oil is not suitable. On the other hand, the grease can suppress oil leakage at normal temperature. However, if the oil is separated from the thickener by the temperature rise of the sliding portion, there is a problem that oil leakage occurs and the initial lubricating performance cannot be maintained. In addition to the rotating shaft, in terms of a transmission mechanism that requires high transmission capability of the oil agent, there are mentioned, for example, a gear, a belt, a chain, a steel cable, a mechanical stepless speed change machine, and the like. Such a demand mechanism is widely used in various industrial machinery such as home electrical appliances, OA machines, confidential machinery, construction machinery, and the like, and transportation systems such as automobiles, motorcycles, bicycles, and railways. In particular, in the case of a mechanical stepless speed changer, it is required to have a high dynamic friction coefficient and a traction coefficient.

在該等傳動要件機構方面,除了具有充分之潤滑性以外,同時須有高的動摩擦係數、牽引係數。為了實現高的動摩擦係數而適用以往之環烷烴(naphthene)系基油、矽酮系基油。該等基油經調配抗氧化劑、防磨劑等而作為牽引油(traction oil)使用。然而,因牽引油為液狀,氧氣會溶入油中而氧化、劣化,或因溫度上升而蒸發,或者經由密封部外洩等而成為機械系統持久化時的問題。另一方面,與使用潤滑油時相比,使用潤滑脂雖可不將系統作成密閉構造,但在高溫下油分與增黏劑分離,一旦分離之油 分與增黏劑即無法恢復原狀,因而產生滑動部之油劑不足而無法發揮初期性能、或分離之油分污損周邊之危險。In addition to having sufficient lubricity, the transmission mechanism must have a high dynamic friction coefficient and a traction coefficient. In order to achieve a high dynamic friction coefficient, a conventional naphthene base oil or an anthrone base oil is used. These base oils are used as a traction oil by blending an antioxidant, an anti-wear agent, or the like. However, since the traction oil is in a liquid state, oxygen is dissolved in the oil to be oxidized and deteriorated, or evaporates due to an increase in temperature, or leaks through the sealing portion, which causes a problem in that the mechanical system is persistent. On the other hand, compared with the case of using lubricating oil, the grease may not be used as a closed structure, but the oil is separated from the thickener at a high temperature, once the oil is separated. If it is divided into a tackifier, it cannot be restored to its original shape, so that the oil agent in the sliding portion is insufficient to exhibit the initial performance, or the oil to be separated may be contaminated.

尤其在近年來,強烈地要求機械系統之高機能化、小型化、持久化,在潤滑劑方面要求更高性能化,特別是要求即使以極少量之油量亦可順利地潤滑。In particular, in recent years, it has been strongly demanded that mechanical systems are highly functional, miniaturized, and durable, and that higher performance is required in terms of lubricants, and in particular, it is required to be smoothly lubricated even with a small amount of oil.

對於該等問題,本案發明者雖提案一種熱可逆性凝膠狀之具有潤滑性的組成物、軸承(bearing)用潤滑劑、以及使用該等之軸承系統(專利文獻2),然而對於筆記型電腦或行動電話機之轉軸以及機械式無段變速機等之傳動要件機構,仍根深蒂固地強烈期待呈現高的動摩擦係數與耐磨耗性之潤滑劑。The inventors of the present invention have proposed a thermoreversible gel-like lubricious composition, a bearing lubricant, and a bearing system using the same (Patent Document 2), but for the notebook type The transmission mechanism of a computer or a mobile phone, and a transmission mechanism such as a mechanical stepless transmission are still strongly entrenched in expecting a lubricant having a high dynamic friction coefficient and wear resistance.

[專利文獻1]日本專利第3775986號[Patent Document 1] Japanese Patent No. 3775986

[專利文獻2]國際專利公開WO2006-051671號[Patent Document 2] International Patent Publication No. WO2006-051671

[非專利文獻1](社)日本摩擦學會(Japanese Society of Tribologist)編,摩擦手冊,養賢堂出版(2001)P247.[Non-Patent Document 1] (Society) Japanese Society of Tribologist, Friction Manual, Yangxiantang Publishing (2001) P247.

本發明之課題係為了解決上述問題而提供一種潤滑劑組成物,本發明之潤滑劑組成物係將極少量之油劑塗佈在潤滑滑動部位,即使在薄膜狀態亦具有高潤滑性,且呈現利於動力傳動之高的動摩擦係數,並在常溫下為半固體狀者。本發明另提供一種將該潤滑劑組成物使用在傳動要件機構之潤滑系統。An object of the present invention is to provide a lubricant composition for solving the above problems, and the lubricant composition of the present invention coats a very small amount of an oil agent on a lubricating sliding portion, and has high lubricity even in a film state, and exhibits Conducive to the high dynamic friction coefficient of the power transmission, and semi-solid at room temperature. The present invention further provides a lubrication system for using the lubricant composition in a transmission mechanism.

本案發明者等為了解決上述問題,對於潤滑油基油、 保持潤滑性之化學物質、添加劑等,以及對於該等之組合,經過專心致志研究之結果而聯想到本發明。In order to solve the above problems, the inventors of the present invention have dealt with the lubricating base oil, The chemical substances, additives, and the like which maintain lubricity, and the combination of these, have been contemplating the present invention as a result of intensive research.

亦即,本發明係如下所述之潤滑劑組成物以及潤滑系統:(1)一種潤滑劑組成物,其特徵為:常溫下為半固體狀,且含有10至98.9質量%之選自%Cp為70以下之烴碳基油、磷酸酯、以及矽酮(silicone)之至少一種液狀基油,1至20質量%之鹼土金屬鹽、以及0.1至89質量%之醯胺化合物者。That is, the present invention is a lubricant composition and a lubricating system as follows: (1) A lubricant composition characterized by being semi-solid at normal temperature and containing 10 to 98.9 mass% selected from %Cp It is at least one liquid base oil of a hydrocarbon-carbon base oil, a phosphate ester, and a silicone of 70 or less, 1 to 20% by mass of an alkaline earth metal salt, and 0.1 to 89% by mass of a guanamine compound.

(2)如(1)之潤滑劑組成物,其中,鹼土金屬鹽係選自總鹼值(TBN: Total Base Number)為5至400 mgKOH/g之磺酸鹽、酚鹽、水楊酸鹽之至少一種以上者。(2) The lubricant composition according to (1), wherein the alkaline earth metal salt is selected from the group consisting of sulfonate, phenate, and salicylate having a total base number of TBN: 5 to 400 mgKOH/g. At least one or more of them.

(3)如(1)或(2)之潤滑劑組成物,其中,醯胺化合物係至少一種下述式(1)至(3)所示之化合物:R -CO-NH-R2   (1) R3 -CO-NH-A1 -NH-CO-R4    (2) R5 -NH-CO-A2 -CO-NH-R6    (3) (式(1)至式(3)中,R1 、R2 、R3 、R4 、R5 以及R6 各自獨立,係碳數5至25之飽和或不飽和鏈狀烴基;R2 亦可為氫原子;A1 以及A2 係選自碳數1至10之伸烷基、伸苯基或碳數7至10之烷基伸苯基的碳數1至10之二價烴基)。(3) The lubricant composition according to (1) or (2), wherein the guanamine compound is at least one compound represented by the following formulas (1) to (3): R -CO-NH-R2 (1) R 3 -CO-NH-A 1 -NH-CO-R 4 (2) R 5 -NH-CO-A 2 -CO-NH-R 6 (3) (in the formula (1) to the formula (3), R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are each independently a saturated or unsaturated chain hydrocarbon group having 5 to 25 carbon atoms; R 2 may also be a hydrogen atom; A 1 and A 2 are selected The alkyl group having from 1 to 10 carbon atoms, the phenyl group or the alkyl group having 7 to 10 carbon atoms and the divalent hydrocarbon group having 1 to 10 carbon atoms.

(4)如(3)之潤滑劑組成物,其中,式(1)至式(3)所示之醯胺化合物係:R1 、R2 、R3 、R4 、R5 以及R6 各自獨立,為 具有碳數12至20之飽和鏈狀烴基,或R2 為氫原子之醯胺化合物及/或R1 與R2 、R3 與R4 、R5 與R6 各組之至少一方為具有碳數12至20之不飽和鏈狀烴基的醯胺化合物。(4) The lubricant composition according to (3), wherein the indoleamine compound represented by the formulae (1) to (3) is: each of R 1 , R 2 , R 3 , R 4 , R 5 and R 6 Independently, it is a saturated chain hydrocarbon group having 12 to 20 carbon atoms, or an indoleamine compound in which R 2 is a hydrogen atom, and/or at least one of each of R 1 and R 2 , R 3 and R 4 , R 5 and R 6 . It is a guanamine compound having an unsaturated chain hydrocarbon group having 12 to 20 carbon atoms.

(5)一種潤滑系統,其特徵為:將(1)至(4)中任一種潤滑劑組成物使用在傳動要件機構者。(5) A lubricating system characterized in that any one of the lubricant compositions (1) to (4) is used in a transmission mechanism.

(6)一種機械式無段變速機,係作為傳動要件機構,尤其是藉由可維持既定角度的轉軸(Hinge)、高牽引係數之油劑以進行動力傳達者。(6) A mechanical stepless speed changer is used as a transmission mechanism, in particular, a power transmitter is provided by an oil agent capable of maintaining a hinge of a predetermined angle (Hinge) and a high traction coefficient.

依據本發明之潤滑劑組成物,經由少量地塗佈在潤滑滑動部位,在滑動時形成安定之薄膜,達到呈現高極壓性與高的動摩擦係數之特別效果。由於本發明之潤滑劑組成物係具有熱可逆性、在常溫下呈現半固體狀、並在醯胺化合物之熔點以上之溫度中呈現均勻之液體狀態者,因此,在滑動部因進行加熱-冷卻而反覆為液體-半固體,離開滑動部並在不升溫至熔點以上之溫度下可維持半固體狀。因此,並無氧化劣化、蒸發消失、漏油等情事,而可有效地使用作為齒輪、傳送帶、鏈條、鋼索、轉軸、機械式無段變速機等傳動要件機構的潤滑劑。The lubricant composition according to the present invention is applied to the lubricating sliding portion by a small amount, and forms a stable film upon sliding, thereby achieving a special effect of exhibiting high extreme pressure and high dynamic friction coefficient. Since the lubricant composition of the present invention has thermal reversibility, exhibits a semi-solid state at normal temperature, and exhibits a uniform liquid state at a temperature above the melting point of the guanamine compound, heating and cooling are performed at the sliding portion. The liquid-semi-solid is repeated, leaving the sliding portion and maintaining a semi-solid state at a temperature that does not rise above the melting point. Therefore, there is no oxidative degradation, evaporation disappearance, oil leakage, etc., and it is possible to effectively use a lubricant as a transmission element mechanism such as a gear, a conveyor belt, a chain, a steel cable, a rotating shaft, or a mechanical stepless speed changer.

本發明之潤滑劑組成物,其特徵係:在常溫下為半固體狀,且含有10至98.9質量%之液狀基油、1至20質量%之金屬鹽、以及0.1至89質量%之醯胺化合物,如預先塗 佈在需要潤滑之傳動要件機構時,在需潤滑之狀態下即成為液狀而發揮高的動摩擦係數。尤其可適用在有融執(seizure)困擾之低速、高荷重的運行等要求極壓潤滑之運行。除了在薄膜下呈現高潤滑性,並因油保持性亦佳而不易發生缺油,因此不容易引起融執。另外,本發明之潤滑劑組成物係當傳動要件機構之滑動部開始運轉時,因該滑動部之溫度上升而由半固體狀變成液體狀態並進入狹窄之滑動部,但在離開滑動部而未傳導摩擦熱之部分則保持半固體狀而無漏油之顧慮,可經常保持周邊清潔。The lubricant composition of the present invention is characterized in that it is semi-solid at normal temperature and contains 10 to 98.9 mass% of a liquid base oil, 1 to 20 mass% of a metal salt, and 0.1 to 89 mass% of bismuth. Amine compound, such as pre-coated When the cloth is required to be lubricated, it is liquid and in a state of being lubricated, and exhibits a high dynamic friction coefficient. It is especially suitable for operation requiring extreme pressure lubrication in low-speed, high-load operation with seizure problems. In addition to exhibiting high lubricity under the film, and because oil retention is good, it is not prone to oil shortage, so it is not easy to cause enthusiasm. Further, in the lubricant composition of the present invention, when the sliding portion of the transmission element mechanism starts to operate, the temperature of the sliding portion rises from a semi-solid state to a liquid state and enters a narrow sliding portion, but does not leave the sliding portion. The part that conducts the frictional heat remains semi-solid without the risk of oil leakage, and the periphery can be kept clean.

另外,在此之「常溫」係指室內的一般溫度,具體而言,係在-20至50℃,更為一般者係在-10至30℃左右之溫度環境。In addition, "normal temperature" as used herein means a general temperature in a room, specifically, it is -20 to 50 ° C, and more generally, it is a temperature environment of about -10 to 30 ° C.

該潤滑劑組成物可得到高的動摩擦係數,例如以呈現0.1至0.3為佳,尤其是0.14至0.20較佳,以0.15至0.18為更佳。The lubricant composition can attain a high coefficient of dynamic friction, for example, preferably from 0.1 to 0.3, particularly preferably from 0.14 to 0.20, more preferably from 0.15 to 0.18.

[液狀基油][liquid base oil]

本發明所使用之液狀基油係選自%Cp為70以下之烴基油、磷酸酯、以及矽酮之至少一種。烴基油、磷酸酯以及矽酮可單獨使用或使用2種以上之混合油。The liquid base oil used in the present invention is at least one selected from the group consisting of a hydrocarbon base oil having a % Cp of 70 or less, a phosphate ester, and an anthrone. The hydrocarbon-based oil, the phosphate ester, and the anthrone can be used singly or in combination of two or more.

%Cp為70以下之烴基油可使用烷基環烷烴、烷基苯,亦可使用礦物基油。烴基油係由碳氫化合物所組成,大多含有環烷烴、環芳烴,亦即,%Cn與%Ca之和必須超過30。烴基油之黏度指數在80以下,尤以20以下為佳,通常為-400以上。As the hydrocarbon base oil having a %Cp of 70 or less, an alkylcycloalkane or an alkylbenzene may be used, and a mineral base oil may also be used. Hydrocarbon-based oils are composed of hydrocarbons, mostly containing naphthenes and cyclic aromatics, that is, the sum of %Cn and %Ca must exceed 30. The viscosity index of the hydrocarbon-based oil is 80 or less, particularly preferably 20 or less, and usually is -400 or more.

液狀基油之物性並無特別限定,較佳者係在40℃中之動力黏度(dynamic viscosity)為5至5000mm2 /s,以50至3000mm2 /s為較佳,又以500至2000mm2 /s為更佳。另外,%Ca、%Cp、以及%Cn係依據ASTM D3238定義之n-d-M環分析所求得者。The physical properties of the liquid base oil are not particularly limited. Preferably, the dynamic viscosity at 40 ° C is 5 to 5000 mm 2 /s, preferably 50 to 3000 mm 2 /s, and 500 to 2000 mm. 2 / s is better. In addition, %Ca, %Cp, and %Cn were determined according to the ndM loop analysis defined by ASTM D3238.

烷基環烷烴有合成環烷烴、環烷烴系礦物油。烷基苯有合成類硬質烷基苯、軟質烷基苯。磷酸酯有正磷酸酯、亞磷酸酯等,通常可列舉如:磷酸三甲苯酯等。矽酮類油之例可列舉如:聚二甲基矽氧烷、聚甲基苯基矽氧烷等。The alkylcycloalkanes are synthetic cycloalkane or naphthenic mineral oils. The alkylbenzenes are synthetic hard alkylbenzenes and soft alkylbenzenes. The phosphate ester may be an orthophosphate or a phosphite, and examples thereof include tricresyl phosphate and the like. Examples of the fluorenone oils include polydimethyl siloxane, polymethyl phenyl siloxane, and the like.

其中亦以%Ca為10以下之烴基油為適用,具體之例如:烷基環烷烴具有高的動摩擦特性,且潤滑性優異。該等基油只要為滿足上述之物性者即可,可單獨使用亦可組合2種以上使用。Among them, a hydrocarbon base oil having a %Ca of 10 or less is also suitable. Specifically, for example, an alkylcycloalkane has high dynamic friction characteristics and is excellent in lubricity. These base oils may be used alone or in combination of two or more kinds as long as they satisfy the above physical properties.

液狀基油之調配係使加工後在常溫下為半固體狀之潤滑劑組成物中含有10至98.9質量%為宜,以30至97質量%為佳,以70至93質量%為更佳。液狀基油之調配量在未滿上述範圍時,因無法得到基油應有之高的動摩擦特性而不佳。The liquid base oil is formulated so that the lubricant composition which is semi-solid at normal temperature is preferably contained in an amount of 10 to 98.9 mass%, preferably 30 to 97 mass%, more preferably 70 to 93 mass%. . When the amount of the liquid base oil is less than the above range, it is not preferable because the high dynamic friction characteristics of the base oil cannot be obtained.

[鹼土金屬鹽][Alkaline earth metal salt]

本發明中,為提高動摩擦係數而使用Ca、Ba、Mg等鹼土金屬鹽,其中以鹼土金屬之有機酸鹽為佳。有機酸方面可使用羧酸、磺酸、酚、膦酸、水楊酸等。其中,鹼土金屬鹽係以選自磺酸鹽、酚鹽、水楊酸鹽中之至少一種以上者為佳,又以Ca鹼土金屬之磺酸鹽、酚鹽、水楊酸鹽等, 特別是磺酸鹽為適用。該等係作為金屬類清淨分散劑販售。該等之鹼土金屬鹽可含由碳酸鹽所成之過鹼成分。具體上可適用總鹼值為5至400mgKOH/g,尤其是50至400mgKOH/g之鹼土金屬鹽。In the present invention, an alkaline earth metal salt such as Ca, Ba or Mg is used to increase the dynamic friction coefficient, and an organic acid salt of an alkaline earth metal is preferred. As the organic acid, a carboxylic acid, a sulfonic acid, a phenol, a phosphonic acid, a salicylic acid or the like can be used. In particular, the alkaline earth metal salt is preferably at least one selected from the group consisting of a sulfonate, a phenate, and a salicylate, and a sulfonate, a phenate, a salicylate, or the like of a Ca alkaline earth metal. In particular, sulfonates are suitable. These are sold as metal-based detergents. The alkaline earth metal salts may contain an overbased component derived from a carbonate. Specifically, an alkaline earth metal salt having a total base number of 5 to 400 mgKOH/g, especially 50 to 400 mgKOH/g, can be applied.

鹼土金屬鹽之調配係使加工後在常溫下為半固體狀之潤滑劑組成物中含有1至20質量%為宜,以2至20質量%為佳,以2至10質量%為更佳。金屬鹽之調配量在未滿上述範圍時,因無法有效賦予摩擦特性而不佳;另一方面,調配量超出該範圍時,由於賦予效果已達頂點而使成本增多,因而不佳。The blending of the alkaline earth metal salt is preferably from 1 to 20% by mass, more preferably from 2 to 20% by mass, even more preferably from 2 to 10% by mass, based on the lubricant composition which is semi-solid at normal temperature after the treatment. When the amount of the metal salt is less than the above range, the friction property is not effectively provided. On the other hand, when the amount of the compound exceeds the range, the cost is increased because the effect is increased, which is not preferable.

[醯胺化合物][guanamine compound]

本發明中使用之醯胺化合物係具有一個以上醯胺基(-NH-CO-)之脂肪酸醯胺化合物,可適當使用下列式(1)所示具有1個醯胺基的單醯胺,以及式(2)與式(3)所示具有2個醯胺基的雙醯胺。以使用單醯胺與雙醯胺之組合者為佳。The guanamine compound used in the present invention is a fatty acid guanamine compound having one or more guanamine groups (-NH-CO-), and a monodecylamine having one guanamine group represented by the following formula (1) can be suitably used, and The bis-guanamine having two guanamine groups represented by the formula (2) and the formula (3). It is preferred to use a combination of monodecylamine and biguanide.

R -CO-NH-R2    (1)R 1 -CO-NH-R 2 (1)

式中,R1 以及R2 各自獨立,係碳數5至25之飽和或不飽和鏈狀烴基;R2 可為氫原子。Wherein R 1 and R 2 are each independently a saturated or unsaturated chain hydrocarbon group having 5 to 25 carbon atoms; and R 2 may be a hydrogen atom.

R3 -CO-NH-A1 -NH-CO-R4    (2)R 3 -CO-NH-A 1 -NH-CO-R 4 (2)

R5 -NH-CO-A2 -CO-NH-R6    (3)R 5 -NH-CO-A 2 -CO-NH-R 6 (3)

式(2)以及式(3)中,R3 、R4 、R5 以及R6 各自獨立,係碳數5至25之飽和或不飽和鏈狀烴基;A1 以及A2 係選自碳數1至10之伸烷基、伸苯基或碳數7至10之烷基伸苯 基的碳數1至10之2價烴基。另外,如為烷基伸苯基時,可為伸苯基與2個以上之烷基及/或伸烷基結合型態之2價烴基。In the formulae (2) and (3), R 3 , R 4 , R 5 and R 6 are each independently a saturated or unsaturated chain hydrocarbon group having 5 to 25 carbon atoms; and A 1 and A 2 are selected from carbon numbers. The alkylene group having 1 to 10 alkyl groups, phenylene groups or alkyl groups having 7 to 10 carbon atoms has a carbon number of 1 to 10 carbon atoms. Further, when the alkyl group is a phenyl group, it may be a divalent hydrocarbon group in which a phenyl group is bonded to two or more alkyl groups and/or an alkyl group.

單醯胺化合物係由上式(1)所示者,然構成R1 以及R2 之氫的一部分可經羥基取代。如此之單醯胺化合物,可具體列舉如:月桂醯胺、棕櫚醯胺、硬脂醯胺、山萮醯胺、羥基硬脂醯胺等飽和脂肪醯胺;油醯胺、芥子醯胺等不飽和脂肪醯胺;以及硬脂基硬脂醯胺、油基油醯胺、油基硬脂醯胺、硬脂基油醯胺等飽和或不飽和之長鏈脂肪酸與長鏈胺取代之醯胺類等。The monodecylamine compound is represented by the above formula (1), and a part of hydrogen constituting R 1 and R 2 may be substituted with a hydroxyl group. Such a monoamine compound may specifically be, for example, a saturated fatty guanamine such as laurylamine, palmitoylamine, stearylamine, behenamide or hydroxystearate; oleic acid amine, mustard amide, etc. Saturated fatty decylamine; and saturated or unsaturated long-chain fatty acids such as stearyl stearylamine, oleyl linoleamide, oleyl stearylamine, stearyl decylamine, and long-chain amine-substituted guanamine Classes, etc.

在該等之單醯胺化合物中,以下述之醯胺化合物為佳:式(1)之R1 以及R2 各自獨立,係碳數12至20之飽和鏈狀烴基的醯胺化合物及/或R1 與R2 之至少一者為碳數12至20之不飽和鏈狀烴基的醯胺化合物,而以兩醯胺化合物的混合物為更佳。又以不飽和鏈狀烴基為碳數18之具有不飽和鍵之油基的單醯胺化合物為最佳。具體上以油醯胺、油基油醯胺為佳,在滑動部上形成薄膜並保持,而確保有效地解除融執困擾之薄膜保持性。Among the monoamine compounds, preferred are the guanamine compounds: R 1 and R 2 of the formula (1) are each independently a decylamine compound having a saturated chain hydrocarbon group having 12 to 20 carbon atoms and/or At least one of R 1 and R 2 is a decylamine compound having an unsaturated chain hydrocarbon group of 12 to 20 carbon atoms, and more preferably a mixture of two decylamine compounds. Further, a monodecylamine compound having an unsaturated chain hydrocarbon group as an oil group having an unsaturated bond at a carbon number of 18 is preferred. Specifically, it is preferable to use oil amide or oil-based guanamine to form a film on the sliding portion and hold it, thereby ensuring effective release of the film retention property of the entanglement.

雙醯胺化合物係以作成二胺之醯胺或二酸之醯胺之型態的上述式(2)或(3)分別表示之化合物。另外,在式(2)以及(3)中,以R3 、R4 、R5 以及R6 ,尤其是以A1 以及A2 表示之烴基中,部分之氫可經羥基(-OH)取代。The biguanide compound is a compound represented by the above formula (2) or (3) in the form of a guanamine of a diamine or a guanamine of a diacid. Further, in the formulae (2) and (3), in the hydrocarbon group represented by R 3 , R 4 , R 5 and R 6 , particularly, A 1 and A 2 , a part of hydrogen may be substituted by a hydroxyl group (-OH). .

式(2)所示之醯胺化合物可具體列舉如:乙撐雙硬脂醯胺、乙撐雙異硬脂醯胺、乙撐雙油醯胺、亞甲基雙月桂醯 胺、六亞甲基雙油醯胺、六亞甲基雙羥基硬脂醯胺、間苯二甲基雙硬脂醯胺等。式(3)所示醯胺化合物具體上可列舉如:N, N'-二硬脂基癸二醯胺等。The guanamine compound represented by the formula (2) may specifically be exemplified by ethylenebisstearylamine, ethylenebisisostearylamine, ethylenebisoleamide, methylenebislauric acid Amine, hexamethylene bis-indolylamine, hexamethylene bishydroxystearylamine, m-xylylene bis-stearylamine, and the like. Specific examples of the guanamine compound represented by the formula (3) include N, N'-distearoyl decylamine.

在該等雙醯胺化合物中,亦與單醯胺化合物之情形相同,以下述之醯胺化合物為佳:式(2)之R3 與R4 以及式(3)之R5 與R6 各自獨立,係碳數12至20之飽和鏈狀烴基的醯胺化合物及/或R3 與R4 以及R5 與R6 之至少任一者為碳數12至20之不飽和鏈狀烴基的醯胺化合物,而以兩醯胺化合物的混合物為更佳。在確保薄膜保持性之點上,又以不飽和鏈狀烴基為碳數18之具有不飽和鍵之油基的雙醯胺化合物為佳。如此之化合物可列舉如:乙撐雙油醯胺、六亞甲基雙油醯胺等。In the case of the bis-amine compound, as in the case of the monoamine compound, it is preferred to use the following guanamine compound: R 3 and R 4 of the formula (2) and R 5 and R 6 of the formula (3). A guanamine compound which is independently a saturated chain hydrocarbon group having 12 to 20 carbon atoms and/or a ruthenium of R 3 and R 4 and at least one of R 5 and R 6 is an unsaturated chain hydrocarbon group having 12 to 20 carbon atoms. An amine compound is preferred, and a mixture of two guanamine compounds is more preferred. In the point of ensuring film retention, it is preferred that the unsaturated chain hydrocarbon group is an oleyl group having an oil group having an unsaturated bond of 18 carbon atoms. Examples of such a compound include ethylene bisamine and hexamethylene bis decylamine.

醯胺化合物如與液狀基油均勻混合,則在常溫下形成凝膠狀之具有潤滑性之組成物。因此,醯胺化合物除了作為將液狀基油半固化(凝膠化)之半固化化合物之作用以外,並在發揮潤滑劑組成物原有之潤滑特性的狀況中,以摩擦熱熔解而成為液體之潤滑劑組成物發揮作用。如想在常溫下以半固體、高溫下以液體之狀態使用時,所適用之醯胺化合物之熔點以50至200℃為佳,80至180℃更佳,再者,分子量以100至1000為佳,150至800更佳。When the guanamine compound is uniformly mixed with the liquid base oil, a gel-like lubricious composition is formed at normal temperature. Therefore, in addition to the action of the semi-cured compound which is semi-cured (gelled) to the liquid base oil, the guanamine compound is melted by friction heat to become a liquid in the state in which the lubricating property of the lubricant composition is exhibited. The lubricant composition functions. When it is intended to be used as a liquid at a normal temperature in a semi-solid state at a high temperature, the melting point of the applicable guanamine compound is preferably from 50 to 200 ° C, more preferably from 80 to 180 ° C, and further, the molecular weight is from 100 to 1,000. Good, 150 to 800 is better.

另外,由於機械系統在設計上的限制而即使在僅能使用極少量油劑之滑動部中,為了在嚴苛之潤滑環境下亦不引發融執等現象,必須使油劑強固地吸附‧附著在滑動表面,並保持油膜。因此必須為具有附著性之油劑,因而在 本發明中發現半固化化合物之醯胺化合物之烴基如為不飽和鏈狀時,則增加附著性。附著性一旦增加,則可對滑動表面塗佈成薄膜狀,即使於嚴苛之潤滑環境中亦難以產生油膜不足的情形,而可提高潤滑性能。在不飽和鏈狀烴基方面,以碳數18之具有不飽和鍵之油基的雙醯胺化合物為佳。In addition, due to the design limitation of the mechanical system, even in the sliding portion where only a small amount of oil can be used, in order to prevent the phenomenon of melting in a severe lubrication environment, the oil must be strongly adsorbed and adhered. Slide the surface and keep the oil film. Therefore, it must be an oily agent with adhesion, and thus In the present invention, when the hydrocarbon group of the indoleamine compound of the semi-cured compound is found to be unsaturated, the adhesion is increased. When the adhesion is increased, the sliding surface can be coated into a film shape, and even in a severe lubricating environment, it is difficult to cause an insufficient oil film, and the lubricating performance can be improved. In the case of an unsaturated chain hydrocarbon group, a bisamine compound having an oil group having an unsaturated bond at a carbon number of 18 is preferred.

醯胺化合物之調配係使加工後在常溫下為半固體狀之潤滑劑組成物中含有0.1至90質量%為宜,以1至50質量%為佳,以5至20質量%為更佳。醯胺化合物之調配量未滿上述範圍時,於常溫中因無法形成凝膠狀之組成物而不佳;另一方面,調配量超出該範圍時,因過於堅硬難以操作而不佳。The blending of the guanamine compound is preferably from 0.1 to 90% by mass, more preferably from 1 to 50% by mass, even more preferably from 5 to 20% by mass, based on the lubricant composition which is semi-solid at normal temperature after the treatment. When the blending amount of the guanamine compound is less than the above range, it is not preferable because the gel-like composition cannot be formed at normal temperature. On the other hand, when the blending amount is outside the range, it is difficult to operate because it is too hard.

[潤滑劑組成物之調製][Modulation of lubricant composition]

本發明於常溫下為半固體狀之潤滑劑組成物並無特別限定者,可藉由將液狀基油、金屬鹽、以及醯胺化合物以上述之調配比例均勻混合而調製。例如:將液狀基油、金屬鹽、以及醯胺化合物分別秤取預定量,加熱至熔點以上並加以攪拌至成為均勻液體狀態之後,經冷卻形成半固體狀即可獲得。The lubricant composition which is semi-solid at normal temperature in the present invention is not particularly limited, and can be prepared by uniformly mixing a liquid base oil, a metal salt, and a guanamine compound in the above-described mixing ratio. For example, the liquid base oil, the metal salt, and the guanamine compound are each weighed in a predetermined amount, heated to a temperature equal to or higher than the melting point, and stirred to a uniform liquid state, and then obtained by cooling to form a semi-solid state.

本發明之組成物中,可再適當地調配習知之極壓劑、防腐蝕劑、抗磨損劑、防鏽劑、抗氧化劑、以及消泡劑等添加劑。極壓劑、抗磨損劑可列舉如:二烷基二硫代磷酸鋅(ZnDTP)、硫系化合物、磷系化合物等;防腐蝕劑可列舉如:噻二唑衍生物、苯並三唑以及其衍生物;防鏽劑可列 舉如:脂肪酸部分酯、磷系化合物等;抗氧化劑可列舉如:酚系、胺系化合物等,以及作為消泡劑之矽酮系化合物、PMA聚合物;流動點下降劑(PPD: pour-point depressant)、作為黏度指數增進劑(Viscosity Index Improver)之PMA聚合物等。而且,亦可使用預先混合數種上述各種添加劑之所謂添加劑組合之型態。In the composition of the present invention, additives such as a known extreme pressure agent, an anticorrosive agent, an antiwear agent, a rust preventive, an antioxidant, and an antifoaming agent can be appropriately formulated. Examples of the extreme pressure agent and the anti-wear agent include zinc dialkyl dithiophosphate (ZnDTP), a sulfur compound, and a phosphorus compound; examples of the anticorrosive agent include a thiadiazole derivative, a benzotriazole, and the like. Derivatives; rust inhibitors can be listed For example, fatty acid partial esters, phosphorus-based compounds, and the like; antioxidants include, for example, phenolic and amine-based compounds, and anthrone-based compounds, PMA polymers as defoamers; and pour point depressants (PPD: pour- Point depressant), PMA polymer as a viscosity index improver (Viscosity Index Improver). Further, a form of a so-called additive combination in which a plurality of the above various additives are mixed in advance may also be used.

本發明之常溫下為半固體狀之潤滑劑組成物使用在需要潤滑作用之機械機構(滑動部)時,當滑動之際因摩擦熱而變成液體狀態並浸透於滑動部中,在金屬或樹脂等所構成之滑動部的固體表面形成薄膜而使滑動部潤滑。如停止滑動,則溫度下降,呈液體狀態之潤滑劑組成物再回復為半固體狀(凝膠狀)。而且,由於本發明之潤滑劑組成物特別具有高融執負荷以及高的動摩擦係數,更在長期間保持優異之摩擦特性,因此適用在低速、高荷重之極壓運行用途,並且亦可使用在難以補給潤滑劑之滑動部或一旦組裝後即無法解組之構造的裝置之滑動部上。再者,本發明之潤滑劑組成物即使反覆地承受在使用、不使用之間所隨之而來的昇溫、冷卻之壓力,因凝膠(半固狀)構造可再建構,即可避免漏油所引起的污染,且不易蒸發,使用壽命長。The lubricant composition which is semi-solid at normal temperature in the present invention is used in a mechanical mechanism (sliding portion) which requires lubrication, and becomes a liquid state due to frictional heat and saturates in the sliding portion during sliding, in metal or resin The solid surface of the sliding portion formed by the film forms a film to lubricate the sliding portion. If the sliding is stopped, the temperature is lowered, and the lubricant composition in a liquid state returns to a semi-solid state (gel-like shape). Moreover, since the lubricant composition of the present invention has a high melt load and a high dynamic friction coefficient, and maintains excellent friction characteristics for a long period of time, it is suitable for use in low-speed, high-load extreme pressure operation, and can also be used in It is difficult to replenish the sliding portion of the lubricant or the sliding portion of the device that cannot be unassembled once assembled. Further, the lubricant composition of the present invention can repeatedly withstand the pressure of temperature rise and cooling accompanying use and non-use, and the gel (semi-solid) structure can be reconstructed to avoid leakage. The pollution caused by oil is not easy to evaporate and has a long service life.

因此,可充分地使用作為以往液狀牽引油之替代品,例如:齒輪、傳送帶、鏈條、鋼索、轉軸、機械式無段變速機等之傳動要件機構上,亦可適用在高負荷之傳動要件機構上。尤其適用之用途可列舉如要求所需角度之維持的開關式筆記型電腦、行動電話、或電子字典等之轉軸、 藉由高的動摩擦係數之潤滑油進行動力傳達之機械式無段變速機等。Therefore, it can be fully used as a substitute for the conventional liquid traction oil, for example, gears, conveyor belts, chains, steel cables, rotating shafts, mechanical stepless speed changers, etc., and can also be applied to high-load transmission components. Institutional. Particularly suitable applications include, for example, a rotary notebook computer, a mobile phone, or an electronic dictionary that requires maintenance of a desired angle. A mechanical stepless speed changer that transmits power by lubricating oil with a high dynamic friction coefficient.

[實施例][Examples]

以下依據實施例將本發明加以更詳細說明,惟本發明並不受該等實施例所限定。The invention is illustrated in more detail below on the basis of the examples, but the invention is not limited by the examples.

[液狀基油][liquid base oil]

為調製實施例以及比較例使用之潤滑劑組成物而使用以下之3種液狀基油。The following three kinds of liquid base oils were used to prepare the lubricant compositions used in the examples and the comparative examples.

基油A:合成環烷烴(特坎門(音譯)公司製造之Techtrac M3Conc)Base oil A: synthesis of naphthenes (Techtrac M3Conc by Tecanmen)

基油B:軟質烷基苯(動黏度(40℃):32mm2 /s)Base oil B: soft alkyl benzene (dynamic viscosity (40 ° C): 32 mm 2 / s)

基油C: α-烯烴低聚物(Mobil公司製造之SHF-400)Base oil C: α-olefin oligomer (SHF-400 manufactured by Mobil)

將該3種液狀基油之物性示於表1。另外,在該等液狀基油中預先調配預定量之抗氧化劑、抗磨損劑等添加劑,使其具有潤滑油之基本性能(抗氧化、抗磨損等)。The physical properties of the three liquid base oils are shown in Table 1. Further, a predetermined amount of an additive such as an antioxidant or an anti-wear agent is preliminarily formulated in the liquid base oil to have a basic property (antioxidation, abrasion resistance, etc.) of the lubricating oil.

[醯胺化合物][guanamine compound]

為了半固狀化而調配在液狀基油者係使用以下之醯胺化合物。The following indoleamine compounds were used in the liquid base oil for semi-solidification.

醯胺A:乙撐雙油醯胺(日本化成製造之斯力帕克斯O(音譯),熔點119℃)Indole A: Ethylene bis-indoleamine (Slipaks O, manufactured by Nippon Kasei Co., melting point 119 ° C)

醯胺B:乙撐雙硬脂醯胺(日本化成製造之斯力帕克斯E(音譯),熔點145℃)Indoleamine B: Ethylene distearylamine (Slipaks E, manufactured by Nippon Kasei Co., melting point 145 ° C)

[鹼土金屬鹽][Alkaline earth metal salt]

鹼土金屬鹽係使用以下2種化合物。The following two compounds are used for the alkaline earth metal salt.

Ca磺酸鹽:總鹼值300mgKOH/gCa sulfonate: total base number 300mgKOH/g

Ca水楊酸鹽:總鹼值70mgKOH/gCa salicylate: total base number 70mgKOH/g

[潤滑脂][grease]

為了與本發明之潤滑劑組成物做比較,使用市售之鋰(Li)潤滑脂(日本能源公司製造之里作尼克斯(音譯)潤滑 脂No. 2;稠度號碼2(混合稠度範圍265至295))作為比較例4。For comparison with the lubricant composition of the present invention, a commercially available lithium (Li) grease (manufactured by the Japanese energy company for the Knicks) is used. Fat No. 2; consistency number 2 (mixed consistency range 265 to 295)) was taken as Comparative Example 4.

[潤滑劑組成物之調製][Modulation of lubricant composition]

分別使用作為上述液狀基油之基油A(合成環烷烴)、基油B(烷基苯)、以及基油C(α-烯烴低聚物);作為醯胺化合物之醯胺A(乙撐雙油醯胺)以及醯胺B(乙撐雙硬脂醯胺);加上作為鹼土金屬鹽之Ca磺酸鹽以及Ca水楊酸鹽,依下列順序調製實施例1至6以及比較例3之供試油(潤滑劑組成物)。Base oil A (synthetic cycloalkane), base oil B (alkylbenzene), and base oil C (α-olefin oligomer) as the above liquid base oil are used, respectively; and guanamine A as a guanamine compound (B) Examples are the preparation of Examples 1 to 6 and Comparative Examples in the following order, with the addition of acesulfame amine and guanamine B (ethylene bis-lipidamine); and the addition of Ca sulfonate and Ca salicylate as alkaline earth metal salts. 3 test oil (lubricant composition).

在不鏽鋼製燒杯中,對應表2上部所示加工之供試油的比例(質量%),分別秤取預定量之液狀基油、鹼土金屬鹽、醯胺化合物,得到各約為100ml之供試油,使用桌上型電磁加熱攪拌器,一邊加溫一邊攪拌至醯胺化合物之熔點以上(熔點﹢20℃)的溫度。由外觀觀察並判斷已均勻溶解之後,將約100ml之均勻溶解液移至耐熱玻璃容器(內徑60mm×高度90mm),放冷後,分別調製為實施例1至6以及比較例3之常溫下為半固體狀之潤滑劑組成物。In a stainless steel beaker, a predetermined amount of liquid base oil, alkaline earth metal salt, and guanamine compound were weighed in proportion to the proportion (% by mass) of the test oil processed in the upper part of Table 2, and each was obtained in an amount of about 100 ml. The test oil was stirred at a temperature above the melting point of the guanamine compound (melting point + 20 ° C) while heating using a desktop electromagnetic heating stirrer. After observing the appearance and judging that it was uniformly dissolved, about 100 ml of the homogeneous solution was transferred to a heat-resistant glass container (inner diameter: 60 mm × height: 90 mm), and after cooling, it was prepared at room temperature of Examples 1 to 6 and Comparative Example 3, respectively. It is a semi-solid lubricant composition.

比較例1不含醯胺化合物與鹼土金屬鹽,係僅由基油A之合成環烷烴所組成之供試油;而比較例2不含醯胺化合物,係基油A之合成環烷烴與金屬鹽之Ca磺酸鹽所組成之供試油,兩者均為常溫下具有液體之潤滑性的組成物。此外,比較例4係上述市售之Li潤滑脂。Comparative Example 1 does not contain a guanamine compound and an alkaline earth metal salt, which is a test oil composed only of a synthetic cycloalkane of base oil A; and Comparative Example 2 does not contain a guanamine compound, which is a synthetic naphthene and metal of base oil A. The test oil composed of the salt Ca sulfonate is a composition having liquid lubricity at normal temperature. Further, Comparative Example 4 is a commercially available Li grease.

[評估方法][evaluation method]

依下述方法進行實施例1至6以及比較例1至4之各 潤滑劑組成物的評估試驗(摩擦係數之測定等)。將其結果示於表2之下部。Each of Examples 1 to 6 and Comparative Examples 1 to 4 was carried out in the following manner. Evaluation test of lubricant composition (measurement of friction coefficient, etc.). The results are shown in the lower part of Table 2.

(1)SRV試驗(1) SRV test

使用依ASTM D5706標準規定之球盤(ball-on-disk)型SRV摩擦試驗機。球係使用材質為SUJ-2之直徑10mm球軸承(ball bearing)用鋼球,盤係使用材質為SUJ-2之直徑24mm、厚度7.85mm之圓盤狀試驗片。盤之表面實施糙度(Rz)為0.45至0.65μm之研磨加工。摩擦試驗係在荷重50N、振幅數50Hz、振幅寬度1mm、溫度40℃之條件下進行,測定剛開始摩擦時之靜摩擦係數以及進行15分鐘時之動摩擦係數,停止摩擦後,測定試驗球之磨痕。A ball-on-disk type SRV friction tester according to the ASTM D5706 standard was used. For the ball system, a steel ball of a 10 mm diameter ball bearing made of SUJ-2 was used, and a disk-shaped test piece having a diameter of 24 mm and a thickness of 7.85 mm of SUJ-2 was used for the disk. The surface of the disk was subjected to a grinding process with a roughness (Rz) of 0.45 to 0.65 μm. The friction test was carried out under the conditions of a load of 50 N, an amplitude of 50 Hz, an amplitude of 1 mm, and a temperature of 40 ° C. The static friction coefficient at the beginning of friction and the coefficient of dynamic friction at 15 minutes were measured. After the friction was stopped, the test ball was measured. .

(2)蒸發試驗(2) Evaporation test

在直徑70mm之玻璃製培養皿上秤取各供試樣品2g,使液體狀之樣品維持原狀,而半固體狀之樣品均勻地塗薄,靜置於120℃之高溫槽中。由經過200小時之質量變化而求取蒸發減量(質量%)。2 g of each test sample was weighed on a glass culture dish having a diameter of 70 mm to maintain the liquid sample as it was, and the semi-solid sample was uniformly thinned and placed in a high temperature bath at 120 °C. Evaporation loss (% by mass) was obtained from the mass change over 200 hours.

實施例1至6在SRV摩擦試驗之靜摩擦係數為0.13至0.17,而動靜摩擦係數為0.14至0.16,各樣品之靜摩擦係數與動摩擦係數完全等值或幾乎同值,磨損痕徑小至0.31至0.36mm,係耐磨損性優異者。The static friction coefficients of the examples 1 to 6 in the SRV friction test were 0.13 to 0.17, and the dynamic and static friction coefficients were 0.14 to 0.16. The static friction coefficient and the dynamic friction coefficient of each sample were completely equal or almost the same value, and the wear scar diameter was as small as 0.31 to 0.36. Mm is excellent in abrasion resistance.

另一方面,使用基油A之比較例1、2在常溫下之液體樣品,靜摩擦係數與動摩擦係數均為0.16。磨損痕徑為0.38至0.37mm,雖比實施例者稍大,卻屬耐磨損性優異者。然而,使用基油C之比較例3與汎用潤滑脂之比較例4之靜摩擦係數均為0.10、動摩擦係數均為0.37,一般而言,呈示低於實施例之摩擦係數。試驗球之磨損痕徑在比較例3為0.36mm之低值,比較例4則為0.45mm,呈示大的磨損性。On the other hand, in the liquid samples at the normal temperature of Comparative Examples 1 and 2 using the base oil A, both the static friction coefficient and the dynamic friction coefficient were 0.16. The wear scar diameter is 0.38 to 0.37 mm, and although it is slightly larger than the example, it is excellent in abrasion resistance. However, Comparative Example 3 using the base oil C and Comparative Example 4 of the general-purpose grease had a static friction coefficient of 0.10 and a dynamic friction coefficient of 0.37, and generally showed a friction coefficient lower than that of the example. The wear scar diameter of the test ball was a low value of 0.36 mm in Comparative Example 3 and 0.45 mm in Comparative Example 4, showing a large abrasion property.

可知半固體狀之實施例1至6之蒸發減量遠少於比較例1至3者。儘管實施例4之潤滑脂為半固體狀,蒸發減量卻最多,並且在120℃下靜置200小時,會使油與增黏劑分離。It is understood that the evaporation reductions of Examples 1 to 6 in the semi-solid state are much smaller than those of Comparative Examples 1 to 3. Although the grease of Example 4 was semi-solid, the evaporation loss was the most, and standing at 120 ° C for 200 hours caused the oil to separate from the tackifier.

由上述之結果得知,在本發明之實施例中,即使極少量之潤滑劑亦呈示高的動摩擦係數,耐磨損性優異,而且即使塗佈成薄膜狀,在高溫下亦不易蒸發,可以長期間在滑動部上形成摩擦覆膜。From the above results, in the examples of the present invention, even a very small amount of lubricant exhibits a high dynamic friction coefficient, is excellent in abrasion resistance, and is not easily evaporated at a high temperature even if it is applied in a film form. A friction film is formed on the sliding portion for a long period of time.

[產業上之可利用性][Industrial availability]

由上述說明可明瞭,依本發明在常溫下為半固體狀之潤滑劑組成物,以極少之使用量形成薄膜狀態,不但呈現高的動摩擦係數與優異之耐損耗性,並且難以蒸發損失而 可長期間使滑動部潤滑。特別是高的動摩擦係數可適用在例如:齒輪、傳送帶、鏈條、鋼索、轉軸、機械式無段變速機等具有傳動要件機構之機械系統,並且耐摩耗性優異,又少有漏油與蒸發損失現象,因此可期待對於機械系統之長期使用有所資獻。As apparent from the above description, the lubricant composition which is semi-solid at normal temperature according to the present invention forms a thin film state with a very small amount of use, and exhibits not only a high dynamic friction coefficient but also excellent loss resistance and difficulty in evaporation loss. The sliding portion can be lubricated for a long period of time. In particular, the high dynamic friction coefficient can be applied to mechanical systems with transmission components such as gears, conveyor belts, chains, steel cables, rotating shafts, mechanical stepless speed changers, etc., and has excellent wear resistance and little oil leakage and evaporation loss. Phenomenon, so it can be expected to contribute to the long-term use of mechanical systems.

Claims (3)

一種傳動要件機構用潤滑劑組成物,其特徵為:在常溫下為半固體狀,且含有70至93質量%之%Cp為70以下之選自烷基環烷烴及烷基苯之至少一種烴基油、2至10質量%之50至400mgKOH/g之選自Ca磺酸鹽及Ca水楊酸鹽之至少一種鹼土金屬鹽、以及5至20質量%之下述式(2)所示之至少一種醯胺化合物:R3 -CO-NH-A1 -NH-CO-R4 (2)式(2)中,R3 及R4 各自獨立地為碳數12至20之飽和或不飽和鏈狀烴基;A1 係選自碳數1至10之伸烷基。A lubricant composition for a transmission element mechanism, which is characterized in that it is semi-solid at normal temperature and contains 70 to 93% by mass of Cp 70 or less of at least one hydrocarbon group selected from alkylcycloalkanes and alkylbenzenes. Oil, 2 to 10% by mass of 50 to 400 mgKOH/g of at least one alkaline earth metal salt selected from the group consisting of Ca sulfonate and Ca salicylate, and 5 to 20% by mass of at least one of the following formula (2) A guanamine compound: R 3 -CO-NH-A 1 -NH-CO-R 4 (2) In the formula (2), R 3 and R 4 are each independently a saturated or unsaturated chain having 12 to 20 carbon atoms. a hydrocarbon group; A 1 is selected from the group consisting of alkylene groups having 1 to 10 carbon atoms. 如申請專利範圍第1項之潤滑劑組成物,其中,式(2)所示之醯胺化合物係乙撐雙油醯胺或乙撐雙硬脂醯胺。 The lubricant composition according to claim 1, wherein the guanamine compound represented by the formula (2) is ethylenebisbesamine or ethylenebisstearylamine. 如申請專利範圍第1或2項之潤滑劑組成物,其中,傳動要件機構係轉軸(Hinge)或機械式無段變速機。 The lubricant composition of claim 1 or 2, wherein the transmission mechanism is a hinge or a mechanical stepless transmission.
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