TWI438301B - Metal plated article of molded form and method for producing it - Google Patents

Metal plated article of molded form and method for producing it Download PDF

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TWI438301B
TWI438301B TW098113500A TW98113500A TWI438301B TW I438301 B TWI438301 B TW I438301B TW 098113500 A TW098113500 A TW 098113500A TW 98113500 A TW98113500 A TW 98113500A TW I438301 B TWI438301 B TW I438301B
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coating layer
plating
coating
fine particles
film
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TW098113500A
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Chinese (zh)
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TW201000672A (en
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Hiroki Ashizawa
Takashi Suzuki
Mayumi Nakamura
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Achilles Corp
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/2006Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30
    • C23C18/2046Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30 by chemical pretreatment
    • C23C18/2073Multistep pretreatment
    • C23C18/2086Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating
    • C23C18/30Activating or accelerating or sensitising with palladium or other noble metal
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemically Coating (AREA)
  • Laminated Bodies (AREA)

Description

成形品之鍍敷物及其製造方法Plating of molded article and method of producing the same

本發明係關於一種藉由無電解鍍敷法所製造之成形品之鍍敷物及其製造方法,詳細而言關於一種生產性優異、具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的藉由無電解鍍敷法所製造之成形品之鍍敷物及其製造方法。The present invention relates to a plated product of a molded article produced by an electroless plating method and a method for producing the same, and more particularly to a metal plating film which is excellent in productivity and excellent in adhesion to a substrate. The surface of the film has no exposed portion (unevenness) and is a uniform plated product of a molded article produced by electroless plating and a method for producing the same.

特別是關於適合使用於對筐體施行之電磁波遮蔽用之鍍敷、汽車零件等裝飾用鍍敷。In particular, it is suitable for plating for decoration such as electromagnetic wave shielding applied to a casing, and decorative parts such as automobile parts.

在特開2007-100174號公報(專利文獻1)中,揭示了使用樹脂成形體(由聚苯乙烯系樹脂或聚苯乙烯系摻合物樹脂所構成),藉由無電解鍍敷處理形成具有優異之密著性之鍍敷被膜之方法。In JP-A-2007-100174 (Patent Document 1), it is disclosed that a resin molded body (made of a polystyrene resin or a polystyrene-based resin) is formed by electroless plating treatment. An excellent adhesion method for plating a film.

但是,在此方法中,在藉由無電解鍍敷處理於上述樹脂成形體上形成鍍敷被膜之前,必須要數個步驟之處理。However, in this method, it is necessary to perform a number of steps before forming a plating film on the above-mentioned resin molded body by electroless plating.

亦即,作為前處理方法,需要(1)為了得到在蝕刻處理之中適度的粗化,及用於提升親水性(可得到鍍敷被膜之良好的密著性、外觀)之膨潤步驟、用於達成樹脂成形體之表面之適度的粗化及親水性之提升之(2)以含有過錳酸鹽之水溶液進行處理之第一蝕刻處理、及(3)以含有選自無機酸、過氯酸類及過氧酸類所構成之群中至少一種成分之水溶液進行處理之第二蝕刻處理。In other words, as a pretreatment method, it is necessary to obtain (1) a swelling step for improving the hydrophilicity (a good adhesion and appearance of the plating film) in order to obtain an appropriate roughening during the etching treatment. (2) a first etching treatment which is treated with an aqueous solution containing permanganate, and (3) containing a material selected from the group consisting of inorganic acid and perchloric acid, to achieve moderate coarsening and hydrophilicity of the surface of the resin molded body A second etching treatment in which an aqueous solution of at least one of the groups consisting of an acid and a peroxyacid is treated.

再者,在專利文獻1中,記載了要旨為於樹脂成形體之表面之污染嚴重之情況下,在膨潤步驟之前先進行脫脂處理,及為了除去於第二蝕刻步驟後殘存之過錳酸鹽,因應必要進行在含有還原劑之水溶液之處理。Further, in Patent Document 1, it is described that in the case where the surface of the resin molded body is seriously contaminated, the degreasing treatment is performed before the swelling step, and the permanganate remaining after the second etching step is removed. The treatment with an aqueous solution containing a reducing agent is carried out as necessary.

而且,在專利文獻1之實施例之中,明示了在不進行上述之繁雜的蝕刻處理等之情況下,不會形成具有優異密著性之鍍敷被膜。Further, in the examples of Patent Document 1, it is apparent that a plating film having excellent adhesion is not formed without performing the above-described complicated etching treatment or the like.

專利文獻1:特開2007-100174號公報Patent Document 1: JP-A-2007-100174

本發明課題為提供一種生產性優異,亦即不須要專利文獻1所記載之繁雜的蝕刻處理等,具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的,藉由無電解鍍敷法製造之成形品之鍍敷物及其製造方法。An object of the present invention is to provide a metal plating film which is excellent in productivity and which does not require the complicated etching treatment described in Patent Document 1, and which has excellent adhesion to a substrate, and has no exposed portion on the surface of the film ( A plating material of a molded article produced by electroless plating and a method for producing the same, which is uniform.

本發明人等,發現在進行無電解鍍敷處理前,於2軸延伸PET薄膜、PI薄膜等樹脂薄膜上,塗佈含還原性高分子微粒子之塗料而形成塗膜層,或塗佈含導電性高分子微粒子之塗料而形成塗膜層之後,只要是藉由鹼處理等,脫摻雜(Dedoping)而使塗膜層中之高分子微粒子成為還原性,即使不進行繁雜的蝕刻處理等,亦可得到具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的鍍敷物。The present inventors have found that a coating film containing a reducing polymer fine particle is applied onto a resin film such as a 2-axis stretched PET film or a PI film to form a coating layer or a conductive coating before the electroless plating treatment. After the coating layer is formed by the coating of the polymer microparticles, the polymer microparticles in the coating layer are reduced by dedoping by alkali treatment or the like, and the etching treatment is not performed, and the etching treatment is not performed. A metal plating film having excellent adhesion to the substrate can be obtained, and the surface of the film has no exposed portion (unevenness) and is a uniform plating material.

然而使用上述方法,於例如具有凹凸的形狀之成形品試著施行鍍敷之結果,得知塗膜層之形成因為凹凸的形狀而成為以噴塗或浸漬進行,而如此一來,與於樹脂薄膜上形成塗膜層之情況相比,若不使膜厚變厚,則均勻地形成塗膜層變為困難,因而形成厚達某程度之塗膜層(例如0.5μm以上)而進行無電解鍍敷,而如此一來,則具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的鍍敷物變為難以得到。However, as a result of performing plating by a molded article having a shape having irregularities, for example, it is found that the formation of the coating layer is performed by spraying or dipping due to the shape of the unevenness, and thus, the resin film is formed. In the case where the coating layer is formed on the upper side, it is difficult to form the coating layer uniformly even if the film thickness is not increased. Therefore, the coating layer (for example, 0.5 μm or more) having a certain thickness is formed to perform electroless plating. In this case, the metal plating film having excellent adhesion to the substrate has no exposed portion (unevenness) on the surface of the film, and it is difficult to obtain a uniform plating material.

因此,本發明人等,關於即使在形成有厚達某程度之塗膜層之成形品,可得到具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的鍍敷物之方法專心檢討之結果,發現只要將構成塗膜層之高分子微粒子與黏合劑之質量比定在一定範圍,將進行無電解鍍敷時,吸附於塗膜層上之觸媒金屬塊之大小定為一定以下,且將吸附於塗膜層之表面上之觸媒金屬之每單位面積之量定在特定之範圍,則即使在形成有厚達某程度之塗膜層(0.5至100μm)之成形品,可得到具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的鍍敷物,而使本發明完成。Therefore, the inventors of the present invention have obtained a metal plating film having excellent adhesion to a substrate even when a molded article having a coating layer having a certain thickness is formed, and there is no exposed portion on the surface of the film ( As a result of careful review of the method of uniform plating, it has been found that as long as the mass ratio of the polymer fine particles and the binder constituting the coating layer is set to a certain range, the electroless plating is applied to the coating film. The size of the catalytic metal block on the layer is set to be less than or equal to a certain extent, and the amount per unit area of the catalytic metal adsorbed on the surface of the coating layer is set to a specific range, even if it is formed to a certain extent In the molded article of the coating layer (0.5 to 100 μm), a metal plating film having excellent adhesion to the substrate can be obtained, and the surface of the film has no exposed portion (unevenness) and is a uniform plating material. The present invention has been completed.

亦即,本發明,係關於That is, the present invention relates to

(1)一種鍍敷物,其係於成形品之表面上形成含導電性高分子微粒子與黏合劑之塗膜層,於該塗膜層上藉由無電解鍍敷法透過觸媒金屬之吸附形成金屬鍍敷膜之鍍敷物,而(1) A plating material which forms a coating layer containing conductive polymer microparticles and a binder on a surface of a molded article, and is formed by adsorption of a catalytic metal by electroless plating on the coating layer. Metal plating film plating, and

上述黏合劑,係相對於上述導電性高分子微粒子1質量份以0.1至10質量份存在,上述塗膜層之厚度為0.5至100μm,吸附於上述塗膜層上之上述觸媒金屬塊之大小為150nm以下,且吸附於上述塗膜層上之上述觸媒金屬之每單位面積之量為0.1μg/cm2 至3.0μg/cm2 ,(2)如上述(1)記載之鍍敷物,其中上述導電性高分子微粒子之中60%以上之粒子存在於上述塗膜層之上側一半之中,且上述導電性高分子微粒子之平均粒徑為10至100nm,(3)一種鍍敷物之製造方法,係由無電解鍍液化學鍍敷金屬膜而進行,A)於成形品上塗佈含還原性高分子微粒子與相對於該還原性高分子微粒子1質量份為0.1至10質量份之黏合劑之塗料,形成厚度為0.5至100μm之塗膜層之步驟、B)於上述塗膜層上透過觸媒金屬之吸附藉由無電解鍍敷法形成金屬鍍敷膜之步驟,而且係將吸附於上述塗膜層上之觸媒金屬塊之大小定為150nm以下,且將吸附於上述塗膜層上之上述觸媒金屬之每單位面積之量定為0.1μg/cm2 至3.0μg/cm2 之步驟所構成之方法,(4)如上述(3)記載之方法,其中作為上述還原性高分子微粒子,使用對導電性高分子微粒子進行脫摻雜處理而成為還原性之微粒子。The binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the thickness of the coating layer is 0.5 to 100 μm, and the size of the catalytic metal block adsorbed on the coating layer is is 150nm or less, and the amount adsorbed per unit area of the metal from the catalyst layer of the coating film was 0.1μg / cm 2 to 3.0μg / cm 2, (2) the above (1) according to the plating, wherein 60% or more of the conductive polymer fine particles are present in the upper half of the coating layer, and the conductive polymer fine particles have an average particle diameter of 10 to 100 nm. (3) A method of producing a plating material The electroless plating of the metal film is carried out by electroless plating, and A) the reductive polymer microparticles and the binder of 0.1 to 10 parts by mass based on 1 part by mass of the reducing polymer microparticles are applied to the molded article. a step of forming a coating layer having a thickness of 0.5 to 100 μm, B) a step of forming a metal plating film by electroless plating on the coating layer by adsorption of a catalytic metal, and adsorbing a catalyst metal block on the above coating layer Small as 150nm or less, and the adsorbed amount per unit area of the metal from the catalyst layer of the coating film formed as the method of 0.1μg / cm 2 to 3.0μg / cm 2 of step, (4) In the method according to the above (3), the reducing polymer microparticles are subjected to dedoping treatment to obtain reductive fine particles.

此處,於上述所使用之用語「觸媒金屬塊之大小」,係意指於塗膜層表面析出之觸媒金屬凝集之塊,對塗膜層表面之掃描式顯微鏡照片20μm×20μm之範圍所顯現之觸媒金屬塊選自較大者10個,實測其塊之大小而平均之值。Here, the term "the size of the catalytic metal block" used herein means a block in which the catalyst metal deposited on the surface of the coating layer is agglomerated, and a scanning micrograph of the surface of the coating layer is in the range of 20 μm × 20 μm. The catalyst metal blocks appearing are selected from the larger ones, and the average size of the blocks is measured.

另外,塊之大小,係意指實測各塊之最長邊之長度與最短邊之長度而平均之值。In addition, the size of the block means the value obtained by actually measuring the length of the longest side of each block and the length of the shortest side.

另外,於上述所使用之用語「塗膜層之厚度」,係意指選擇含成形品上之塗膜層之最厚之點及最薄之點之5點,以測微器測定其厚度而平均之值。In addition, the term "thickness of the coating layer" as used above means that the thickest point and the thinnest point of the coating layer on the molded article are selected, and the thickness is measured by a micrometer. The average value.

藉由本發明,即使在具有凹凸的形狀,因而厚達某程度之塗膜層之形成為必要之成形品,亦可生產性優異,亦即不須要繁雜的蝕刻處理等,藉由無電解鍍敷法而製造具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻的鍍敷物。According to the present invention, even in the case of having a concavo-convex shape, it is possible to form a coating layer having a certain thickness to a certain extent, and it is excellent in productivity, that is, it does not require complicated etching treatment, etc., by electroless plating. A metal plating film having excellent adhesion to a substrate is produced by a method, and a uniform plating material is formed on the surface of the film without an exposed portion (unevenness).

本發明之鍍敷物之上述效果,係藉由將構成塗膜層之高分子微粒子與黏合劑之質量比定在一定範圍,及將進行無電解鍍敷時,吸附於塗膜層上之觸媒金屬塊之大小定為一定以下,且將吸附於塗膜層之表面上之觸媒金屬之每單位面積之量定在特定之範圍而達成,而關於此理由,可認為如以下所述。The above-described effects of the plating material of the present invention are obtained by adsorbing the catalyst on the coating layer by setting the mass ratio of the polymer fine particles constituting the coating layer to the binder to a certain range and performing electroless plating. The size of the metal block is set to be less than or equal to a certain value, and the amount per unit area of the catalyst metal adsorbed on the surface of the coating layer is set to a specific range. For this reason, it can be considered as follows.

在引用文獻1所記載之鍍敷方法之中,例如於蝕刻處理後對基材表面使用氯化亞錫進行處理,利用以此錫處理之對表面之吸附作用而吸附觸媒金屬之鈀。In the plating method described in Document 1, for example, after the etching treatment, the surface of the substrate is treated with stannous chloride, and the palladium of the catalytic metal is adsorbed by the adsorption of the tin on the surface.

此時,由於被吸附之鈀不具有對基材之化學作用,因此基材與鈀間之密著性低,因而所形成之鍍敷膜容易成為密著性差之粗劣者,然而,因為基材與鈀間之密著性低,所以,鈀容易平均吸附於基材全面,因此鈀之大小很少成為10nm以上。At this time, since the adsorbed palladium does not have a chemical action on the substrate, the adhesion between the substrate and the palladium is low, and thus the formed plating film tends to be poor in adhesion, however, because the substrate Since the adhesion to palladium is low, palladium tends to be uniformly adsorbed on the entire substrate, and therefore the size of palladium is rarely 10 nm or more.

相對於此,在本發明中,藉由存在於塗膜層之表面之高分子微粒子之還原性使觸媒金屬之鈀附著,而由於鈀係化學性地結合於該高分子微粒子(結合時,上述高分子微粒子變成導電性)、基材與鈀間之密著性變高,因此容易形成密著性優異之鍍敷膜,然而,由於鈀係僅集合於存在於塗膜層之表面之還原性高分子微粒子,而以高密著性吸附,因此存在於表面之還原性高分子微粒子之存在比例變小,則觸媒金屬,例如鈀等凝集而容易變大,而且例如圖1之掃描式顯微鏡照片所表示般,鈀之結塊變大,若超過150nm,則該鈀變為容易由基材表面剝離,另外,變為容易引起凝集破壞,就結果而言,變成會引起鍍敷膜之密著性之降低。On the other hand, in the present invention, the palladium is chemically bonded to the polymer fine particles by the reductive property of the polymer fine particles present on the surface of the coating layer, and the palladium is chemically bonded to the polymer fine particles (in combination, Since the polymer fine particles become electrically conductive and the adhesion between the substrate and palladium is high, it is easy to form a plating film having excellent adhesion. However, since the palladium is only collected on the surface of the coating layer. Since the polymer microparticles are adsorbed with high density, the proportion of the reducing polymer microparticles present on the surface is small, and the catalyst metal, for example, palladium or the like, aggregates and becomes large, and the scanning microscope of FIG. As shown in the photograph, the agglomeration of the palladium becomes large, and if it exceeds 150 nm, the palladium becomes easily peeled off from the surface of the substrate, and the aggregation is likely to cause aggregation failure. As a result, the plating film is densely formed. Reduced sexuality.

因此,認為藉由將構成塗膜層之高分子微粒子與黏合劑之質量比定為一定範圍,將存在於塗膜層表面之還原性高分子微粒子之比例維持在一定範圍內,及將吸附於塗膜層上之觸媒金屬塊之大小控制在特定之大小以下(150nm以下:例如參照圖2之掃描式顯微鏡照片。),回避由上述造成之密著性之降低,優異之密著性奏效者。Therefore, it is considered that by setting the mass ratio of the polymer fine particles constituting the coating layer to the binder to a certain range, the ratio of the reducing polymer fine particles existing on the surface of the coating layer is maintained within a certain range, and adsorption is performed. The size of the catalytic metal block on the coating layer is controlled to a specific size or less (150 nm or less: for example, the scanning micrograph of Fig. 2), and the adhesion caused by the above is avoided, and the excellent adhesion is effective. By.

除了上述以外,雖然將吸附於塗膜層上之觸媒金屬之大小控制在特定之範圍,若吸附於塗膜層上之觸媒金屬之每單位面積之量變為過多,則認為會補助地貢獻於密著性之黏合劑與金屬鍍敷膜間之密著性減少,藉此變得會引起塗膜層與金屬鍍敷膜間總合的密著性之降低。In addition to the above, although the size of the catalytic metal adsorbed on the coating layer is controlled to a specific range, if the amount per unit area of the catalytic metal adsorbed on the coating layer becomes excessive, it is considered that the contribution is subsidized. The adhesion between the adhesive of the adhesiveness and the metal plating film is reduced, whereby the adhesion between the coating layer and the metal plating film is lowered.

因此,藉由將吸附於塗膜層表面上之觸媒金屬之每單位面積之量定在特定之範圍,認為會回避上述密著性之降低,貢獻於表現出優異之密著性。Therefore, by setting the amount per unit area of the catalyst metal adsorbed on the surface of the coating layer to a specific range, it is considered that the above-mentioned decrease in adhesion is avoided, and it contributes to exhibiting excellent adhesion.

另外,將吸附於塗膜層上之觸媒金屬塊之大小定在特定之範圍,且將吸附於塗膜層之表面上之觸媒金屬之每單位面積之量定在特定之範圍,係可藉由調整處理所使用之觸媒液之觸媒金屬之濃度、處理溫度、處理時間而容易地控制。In addition, the size of the catalytic metal block adsorbed on the coating layer is set to a specific range, and the amount per unit area of the catalytic metal adsorbed on the surface of the coating layer is set to a specific range. It is easily controlled by adjusting the concentration of the catalyst metal of the catalyst liquid used for the treatment, the processing temperature, and the processing time.

本發明之鍍敷物中之塗膜層,係以於其上側一半之中還原性高分子微粒子之存在比變高之方式,例如前述微粒子之內60%以上之粒子存在於上側一半之中之方式形成者為佳,藉此,於塗膜層之下側一半有機聚合物(黏合劑)之存在比變高,基材與塗膜層之密著性提升,因此就結果而言,變成金屬鍍敷膜與基材之密著性提升。The coating layer in the plating material of the present invention is such that the ratio of the presence of the reducing polymer fine particles in the upper half is higher, for example, in which 60% or more of the particles in the fine particles are present in the upper half. The formation is preferred, whereby the presence ratio of the organic polymer (adhesive) on the lower side of the coating layer is increased, and the adhesion between the substrate and the coating layer is improved, so that the result is metal plating. The adhesion between the film and the substrate is improved.

另外,在塗膜層之表面附近還原性高分子微粒子之存在比變高,因此在表面上之觸媒金屬之吸附量變成增加,而藉此所形成之金屬鍍敷膜即使在比較薄之塗膜層亦沒有露出部(不均)而可成為均勻的。Further, the presence ratio of the reducing polymer fine particles in the vicinity of the surface of the coating layer becomes high, so that the amount of adsorption of the catalytic metal on the surface becomes increased, and the metal plating film formed thereby is coated even in a relatively thin manner. The film layer is also not exposed (uneven) and can be made uniform.

本發明之鍍敷物,不僅還原性高分子微粒子,即使使用導電性高分子微粒子可相同地製造。此情況下,有必要在進行無電解鍍敷前,先將導電性高分子微粒子脫摻雜而使其成為還原性,而在本發明之鍍敷物之中,即使是0.5至100μm之膜厚之塗膜層,亦可維持優異之密著性及均勻性。In the plating material of the present invention, not only the reducing polymer fine particles but also the conductive polymer fine particles can be produced in the same manner. In this case, it is necessary to dedoping the conductive polymer fine particles to be reducible before electroless plating, and in the plating material of the present invention, even a film thickness of 0.5 to 100 μm is required. The coating layer also maintains excellent adhesion and uniformity.

另外,於塗膜層之上側一半中高分子微粒子之存在比變高,例如60%以上之粒子存在於上側一半中之構造,只藉著將含還原性高分子微粒子或導電性高分子微粒子與有機聚合物(黏合劑)之塗料塗佈基材上之後之乾燥溫度與時間作設計即可容易地達成。In addition, the ratio of the presence of the polymer fine particles in the upper half of the coating layer is high, for example, 60% or more of the particles are present in the upper half, and only the reducing polymer particles or the conductive polymer particles are organically The design of the drying temperature and time after coating the substrate on the polymer (adhesive) can be easily achieved.

另外,本發明之鍍敷物,係藉由例如於形成於基材上之含還原性高分子微粒子之塗膜層上,使鈀等觸媒金屬還原.吸附,於吸附有該鈀等觸媒金屬之塗膜層上形成金屬鍍敷膜製造,而此時之鈀等觸媒金屬還原及往高分子微粒子之吸附,例如聚吡咯之情況,認為會成為於下圖所示之狀態。Further, the plating material of the present invention is reduced by a catalytic metal such as palladium by, for example, coating a layer containing a reducing polymer fine particle formed on a substrate. Adsorption is performed by forming a metal plating film on a coating layer on which a catalytic metal such as palladium is adsorbed. In this case, reduction of a catalytic metal such as palladium and adsorption to a polymer fine particle, such as polypyrrole, are considered to be In the state shown in the figure below.

亦即,藉由還原性之高分子微粒子(聚吡咯)使鈀離子還原,鈀(金屬)會被吸附於高分子微粒子上,而藉此,高分子微粒子(聚吡咯)被離子化,亦即,成為受到鈀摻雜之狀態,結果而言表現出導電性。That is, the palladium ions are reduced by the reducing polymer microparticles (polypyrrole), and the palladium (metal) is adsorbed on the polymer microparticles, whereby the polymer microparticles (polypyrrole) are ionized, that is, It is in a state of being doped with palladium, and as a result, it exhibits conductivity.

進一步詳細地對本發明作說明。The invention will be described in further detail.

本發明之鍍敷物可藉由由無電解鍍液化學鍍敷金屬膜進行之鍍敷物之製造方法,並且為由The plating method of the present invention can be produced by a method of chemically plating a metal film by an electroless plating solution, and is

A)於成形品上塗佈含還原性高分子微粒子與相對於該還原性高分子微粒子1質量份為0.1至10質量份之黏合劑之塗料,形成厚度為0.5至100μm之塗膜層之步驟、B)於上述塗膜層上透過觸媒金屬之吸附藉由無電解鍍敷法形成金屬鍍敷膜之步驟,而且係將吸附於上述塗膜層上之觸媒金屬塊之大小定為150nm以下,且將吸附於上述塗膜層上之上述觸媒金屬之每單位面積之量定為0.1μg/cm2 至3.0μg/cm2 之步驟所構成之方法而製造。A) a step of applying a coating layer containing a reducing polymer fine particle and a binder of 0.1 to 10 parts by mass based on 1 part by mass of the reducing polymer fine particle on a molded article to form a coating layer having a thickness of 0.5 to 100 μm And B) forming a metal plating film by electroless plating on the coating layer by adsorption of a catalytic metal, and setting the size of the catalytic metal block adsorbed on the coating layer to 150 nm. hereinafter, the manufacturing and the adsorbed amount per unit area of the metal from the catalyst layer of the coating film formed as the method of 0.1μg / cm 2 to 3.0μg / cm 2 of the step.

本發明係將成形品使用作為基材者,而具體而言,可列舉PET樹脂、LCP樹脂、PPS樹脂、PI樹脂、PEI樹脂、PEEK樹脂、烯烴系樹脂(例如PP樹脂、COC樹脂、COP樹脂等)、PC樹脂、ABS樹脂、ABS/PC樹脂、AS樹脂、HIPS樹脂、PS樹脂、MS樹脂、PA樹脂、PC/ASA樹脂、PPA樹脂、玻璃或氧化鋁等陶瓷、鎂合金等金屬等。In the present invention, a molded article is used as a substrate, and specific examples thereof include a PET resin, an LCP resin, a PPS resin, a PI resin, a PEI resin, a PEEK resin, and an olefin resin (for example, a PP resin, a COC resin, and a COP resin). Etc.), PC resin, ABS resin, ABS/PC resin, AS resin, HIPS resin, PS resin, MS resin, PA resin, PC/ASA resin, PPA resin, ceramics such as glass or alumina, metals such as magnesium alloy, and the like.

就成形品之鍍敷物而言,可列舉例如對筐體施行之電磁波遮蔽用之鍍敷、汽車零件等裝飾用鍍敷及屋內裝飾鍍敷等。For the plating of the molded article, for example, plating for electromagnetic wave shielding applied to the casing, plating for decoration such as automobile parts, and plating for interior decoration, etc., may be mentioned.

本發明所使用之還原性高分子微粒子,只要是具有未滿0.01S/cm之導電率之具有π-共軛雙鍵之高分子,則並未特別受到限定,而可列舉例如聚乙炔、聚莘、聚對苯撐、聚對苯撐乙烯、聚吡咯、聚苯胺、聚噻吩及該等各種衍生物,適宜者可列舉聚吡咯。The reducing polymer fine particles used in the present invention are not particularly limited as long as they have a π-conjugated double bond having a conductivity of less than 0.01 S/cm, and examples thereof include polyacetylene and poly Anthracene, polyparaphenylene, polyparaphenylenevinylene, polypyrrole, polyaniline, polythiophene, and various derivatives thereof may, for example, be polypyrrole.

另外,就還原性高分子微粒子而言,係以具有0.005S/cm以下之導電率之高分子微粒子為佳。Further, the reducing polymer fine particles are preferably polymer fine particles having a conductivity of 0.005 S/cm or less.

還原性高分子微粒子,可由具有π-共軛雙鍵之單體合成而使用,而亦可使用於市售可獲得之還原性高分子微粒子。The reducing polymer fine particles can be used by synthesizing a monomer having a π-conjugated double bond, and can also be used as a commercially available reducing polymer fine particle.

前述還原性高分子微粒子之平均粒徑係以10至100nm者為佳。The average particle diameter of the reducing polymer microparticles is preferably from 10 to 100 nm.

就本發明所使用之黏合劑而言,可列舉例如聚氯乙烯、聚碳酸酯、聚苯乙烯、聚甲基丙烯酸甲酯、聚酯、聚碸、聚苯醚、聚丁二烯、聚(N-乙烯基咔唑)、碳化氫樹脂、酮樹脂、苯氧基樹脂、聚醯胺、乙基纖維素、醋酸乙烯酯、ABS樹脂、聚胺甲酸乙酯樹脂、三聚氰胺樹脂、不飽和聚酯樹脂、醇酸樹脂、環氧樹脂、矽樹脂等。The binder used in the present invention may, for example, be polyvinyl chloride, polycarbonate, polystyrene, polymethyl methacrylate, polyester, polyfluorene, polyphenylene ether, polybutadiene, poly( N-vinylcarbazole), hydrocarbon resin, ketone resin, phenoxy resin, polyamine, ethyl cellulose, vinyl acetate, ABS resin, polyurethane resin, melamine resin, unsaturated polyester Resin, alkyd resin, epoxy resin, enamel resin, and the like.

作為本發明所使用之黏合劑,亦可使用具有羧基之有機聚合物,特別是對使用苯乙烯系樹脂作為基材者為適合,而此情況下,只要是於分子中具有羧基之化合物,則並未特別受到限定,可列舉例如於分子中具有羧基之丙烯酸系樹脂、氯乙烯系樹脂、胺甲酸乙酯系樹脂、苯乙烯系樹脂及該等混合物等。As the binder used in the present invention, an organic polymer having a carboxyl group can be used, and in particular, a styrene resin is used as a substrate, and in this case, as long as it is a compound having a carboxyl group in a molecule, It is not particularly limited, and examples thereof include an acrylic resin having a carboxyl group in a molecule, a vinyl chloride resin, an urethane resin, a styrene resin, and the like.

上述樹脂之Tg通常為60℃以上,宜為70℃以上。The Tg of the above resin is usually 60 ° C or higher, preferably 70 ° C or higher.

另外,使用樹脂之混合物之情況下,上述具有羧基之有機聚合物,只要上述樹脂之中之至少1種具有羧基即可,沒有全部之樹脂具有羧基的必要。Further, in the case of using a mixture of resins, the organic polymer having a carboxyl group is not particularly limited as long as at least one of the above resins has a carboxyl group, and all of the resins do not have a carboxyl group.

另外,使用上述具有羧基之有機聚合物時之羧基之存在量,係以用於形成塗膜層之塗料中之固體成分中之羧基之存在量定為0.01至4.0mmol/g之範圍者為佳。Further, the amount of the carboxyl group in the case where the above-mentioned organic polymer having a carboxyl group is used is preferably such that the amount of the carboxyl group in the solid component in the coating material for forming the coating layer is in the range of 0.01 to 4.0 mmol/g. .

上述之存在量宜為0.1至2.4mmol/g之範圍。The above amount is preferably in the range of from 0.1 to 2.4 mmol/g.

所使用之黏合劑量,係相對於還原性高分子微粒子1質量份為0.1質量份至10質量份。若黏合劑超過10質量份,則金屬鍍敷不會析出,若黏合劑未滿0.1質量份,則對基材之密著性變弱。The amount of the binder to be used is 0.1 parts by mass to 10 parts by mass based on 1 part by mass of the reducing polymer fine particles. When the amount of the binder exceeds 10 parts by mass, metal plating does not precipitate, and if the binder is less than 0.1 part by mass, the adhesion to the substrate is weak.

對於用於形成塗膜層之塗料而言,還原性高分子微粒子及黏合劑以外,還加上可含溶劑。The coating material for forming a coating layer may contain a solvent in addition to the reducing polymer fine particles and the binder.

就上述溶劑而言,只要是不會對還原性高分子微粒子造成損傷,可使還原性高分子微粒子分散,使上述黏合劑溶解者,則並未特別受到限定,而使成為基材之成形品大幅溶解者為不佳。但是,即使是使成形品大幅溶解之溶劑,可藉由與其他低溶解性之溶劑混合,使溶解性降低而使用。In the solvent, the reducing polymer fine particles are not damaged, and the reducing polymer fine particles are dispersed, and the binder is not particularly limited, and the molded article is a substrate. Largely dissolved people are not good. However, even a solvent which largely dissolves a molded article can be used by mixing with another solvent having low solubility to lower the solubility.

所使用之有機溶劑,可列舉例如醋酸丁酯等脂肪族酯類、甲苯等芳香族溶劑、甲基乙基酮等酮類、環己烷等環狀飽和碳化氫類、正辛烷等鏈狀飽和碳化氫類、甲醇、乙醇、正辛醇等鏈狀飽和醇類、安息香酸甲酯等芳香族酯類、二乙基醚等脂肪族醚類及該等混合物等。The organic solvent to be used may, for example, be an aliphatic ester such as butyl acetate, an aromatic solvent such as toluene or a ketone such as methyl ethyl ketone, a cyclic saturated hydrocarbon such as cyclohexane or a chain such as n-octane. Saturated hydrocarbons, chain saturated alcohols such as methanol, ethanol, and n-octanol, aromatic esters such as methyl benzoate, aliphatic ethers such as diethyl ether, and the like.

另外,作為還原性高分子微粒子,使用預先分散於有機溶劑之分散液之情況下,可將分散液所使用之有機溶劑作為塗料之溶劑之一部份或全部使用。In addition, when a dispersion liquid previously dispersed in an organic solvent is used as the reducing polymer fine particles, the organic solvent used in the dispersion liquid may be used as a part or all of a solvent of the coating material.

再者,上述塗料,亦可依照用途或塗佈對象物等因應必要添加分散安定劑、增黏劑、油墨黏合劑等樹脂、顏料。In addition, the above-mentioned coating material may be added with a resin or a pigment such as a dispersion stabilizer, a tackifier, or an ink binder, depending on the application or the object to be coated.

將於上述所調製之塗料塗佈於基材之成形品上,因應必要藉由進行加熱等使其乾燥,可形成塗膜層。The coating material prepared as described above is applied onto a molded article of a substrate, and if necessary, it is dried by heating or the like to form a coating layer.

上述塗料之塗佈方法,只要是可均勻地形成塗膜層之方法,則並未特別受到限定,可使用例如噴塗、網板印刷機、凹版印刷機、彈性印刷機、噴墨印刷機、膠版印刷機、浸漬、旋轉塗佈機、輥式塗佈機等印刷或塗佈,而塗佈於具有凹凸之成形品之情況,係以噴塗及浸漬為佳。The coating method of the above coating material is not particularly limited as long as it can uniformly form a coating layer, and for example, a spray coating, a screen printing machine, a gravure printing machine, an elastic printing machine, an ink jet printer, or an offset printing plate can be used. Printing or coating by a printing machine, a dipping, a spin coater, a roll coater, or the like is preferably applied to a molded article having irregularities, and is preferably sprayed or immersed.

乾燥條件亦並未特別受到限定,可在室溫、或加熱條件下進行。The drying conditions are also not particularly limited and can be carried out at room temperature or under heating.

使用Tg低之樹脂基材作為基材之情況下之乾燥溫度,係以在相較於所使用之樹脂基材之Tg低5至15℃之溫度進行者為佳。The drying temperature in the case of using a resin substrate having a low Tg as the substrate is preferably carried out at a temperature lower by 5 to 15 ° C than the Tg of the resin substrate to be used.

於塗膜層之上側一半之中還原性高分子微粒子之存在比變高之方式,例如前述微粒子之內60%以上之粒子存在於上側一半之中之方式形成者為佳,而如此的構成可藉由塗料之塗佈後,以和緩的條件經過時間乾燥而達成。In the upper half of the coating layer, the ratio of the presence of the reducing polymer fine particles is increased, for example, 60% or more of the particles in the fine particles are formed in the upper half, and such a configuration is preferable. It is achieved by coating the coating material and drying it under mild conditions over time.

就具體的方法而言,可藉由例如於30至60℃之低溫度且經過長時間乾燥、由30至60℃之低溫度徐緩地使溫度上昇並且乾燥而達成。For the specific method, it can be achieved, for example, by raising the temperature at a low temperature of 30 to 60 ° C and drying for a long time, and slowly raising the temperature from a low temperature of 30 to 60 ° C and drying.

於2階段以上之相異之溫度乾燥之情況,例如使用甲苯作為有機溶劑之情況,藉由於40℃乾燥10分鐘後,於60℃乾燥10分鐘,其後於80℃乾燥10分鐘,可成為微粒子之內60%以上之粒子存在塗膜層之上側一半之中之構成。In the case where the temperature is different at two or more stages, for example, when toluene is used as the organic solvent, it is dried at 60 ° C for 10 minutes, dried at 60 ° C for 10 minutes, and then dried at 80 ° C for 10 minutes to become fine particles. More than 60% of the particles are present in the upper half of the coating layer.

所形成之塗膜層之厚度為0.5μm至100μm之範圍。The thickness of the formed coating layer is in the range of 0.5 μm to 100 μm.

由於若使塗膜層之厚度過薄,則有均勻地形成塗膜層變為困難之情況,因此塗膜層之厚度係以定為0.5μm以上為佳。另外,由於即使塗膜層之膜厚變厚,例如即使超過100μm亦可維持塗膜強度,然而若使塗膜層過厚,則有依照黏合劑之種類或配合比例等,塗膜強度降低之情況,因此塗膜層之厚度係以定為100μm以下為佳。When the thickness of the coating layer is too small, it may be difficult to form the coating layer uniformly. Therefore, the thickness of the coating layer is preferably 0.5 μm or more. In addition, even if the film thickness of the coating layer is increased, for example, the coating film strength can be maintained even if it exceeds 100 μm. However, if the coating layer is too thick, the coating film strength is lowered depending on the type of the binder, the blending ratio, and the like. In other words, the thickness of the coating layer is preferably set to 100 μm or less.

將如上述之方式所製造之形成含有還原性高分子微粒子之塗膜層之基材藉由無電解鍍敷法製成鍍敷物,而該無電解鍍敷法可依據通常所知道的方法進行。The substrate on which the coating layer containing the reducing polymer fine particles produced as described above is formed into a plating material by electroless plating, and the electroless plating method can be carried out according to a generally known method.

亦即,藉由將上述基材浸漬於用於使氯化鈀等觸媒金屬附著之觸媒液之後,進行水洗等,浸漬於無電解鍍浴可得到鍍敷物。In other words, the substrate is immersed in a catalyst liquid for adhering a catalytic metal such as palladium chloride, and then washed with water or the like, and immersed in an electroless plating bath to obtain a plating material.

觸媒液係含有具有對無電解鍍敷之觸媒活性之貴金屬(觸媒金屬)之溶液,就觸媒金屬而言,可列舉鈀、金、鉑、銠等,該等金屬為單體或化合物皆可,含觸媒金屬之安定性之觀點看來係以鈀化合物為佳,其中尤其以氯化鈀為特佳。The catalyst liquid contains a solution of a noble metal (catalyst metal) having catalytic activity for electroless plating, and examples of the catalyst metal include palladium, gold, platinum, rhodium, etc., and the metals are monomers or The compounds are all acceptable, and the viewpoint of the stability of the catalytic metal is preferably a palladium compound, particularly preferably palladium chloride.

就適合的具體的觸媒液而言,可列舉0.05%氯化鈀-0.005%鹽酸水溶液(pH3)。A specific 0.05% palladium chloride-0.005% aqueous hydrochloric acid solution (pH 3) can be mentioned as a suitable specific catalyst liquid.

處理溫度為20至50℃,宜為30至40℃,處理時間為0.1至20分鐘,宜為1至10分鐘。The treatment temperature is 20 to 50 ° C, preferably 30 to 40 ° C, and the treatment time is 0.1 to 20 minutes, preferably 1 to 10 minutes.

藉由上述之操作,塗膜中之還原性高分子微粒子,以結果而言,成為導電性高分子微粒子。By the above operation, the reducing polymer fine particles in the coating film are, as a result, conductive polymer microparticles.

另外,在使上述之氯化鈀等觸媒金屬吸附於塗膜層上之步驟之中,所吸附之觸媒金屬塊之大小被控制在150nm以下,且所吸附之上述觸媒金屬之每單位面積之量被控制在0.1μg/cm2 至3.0μg/cm2Further, in the step of adsorbing the above-mentioned catalytic metal such as palladium chloride on the coating layer, the size of the adsorbed catalytic metal block is controlled to be 150 nm or less, and each unit of the above-mentioned catalytic metal adsorbed is adsorbed. The amount of the area is controlled to be from 0.1 μg/cm 2 to 3.0 μg/cm 2 .

所吸附之觸媒金屬塊之大小超過150nm之情況,觸媒金屬變為容易由基材表面剝離,變為容易引起凝集破壞,就結果而言,會引起鍍敷膜之密著性之降低。When the size of the adsorbed catalytic metal block exceeds 150 nm, the catalytic metal is liable to be peeled off from the surface of the substrate, and aggregation failure is likely to occur, and as a result, the adhesion of the plating film is lowered.

另外,在所吸附之觸媒金屬之每單位面積之量未滿0.1μg/cm2 時,不會形成沒有不均之均勻的金屬鍍敷膜,在超過3.0μg/cm2 之情況下,會引起在金屬鍍敷膜與塗膜層間之密著性之降低。Further, the amount adsorbed per unit area of the catalytic metal of less than 0.1μg / 2 cm & lt when, unevenness does not uniformly form the metal plating film, in the case where more than 3.0μg / cm 2, the can This causes a decrease in the adhesion between the metal plating film and the coating layer.

另外,將所吸附之觸媒金屬塊之大小定為150nm以下,且將所吸附之觸媒金屬之每單位面積之量定為0.1μg/cm2 至3.0μg/cm2 ,係可藉由調整觸媒液之濃度、處理溫度、處理時間而容易地控制。In addition, the size of the adsorbed catalytic metal block is set to be 150 nm or less, and the amount per unit area of the adsorbed catalytic metal is set to be 0.1 μg/cm 2 to 3.0 μg/cm 2 , which can be adjusted by The concentration of the catalyst liquid, the processing temperature, and the processing time are easily controlled.

亦即,所吸附之觸媒金屬之大小,主要可藉由前述觸媒液中之觸媒金屬之濃度控制,若使濃度降低,則觸媒金屬變小,若使濃度昇高,則觸媒金屬有變大之傾向。That is, the size of the adsorbed catalyst metal can be mainly controlled by the concentration of the catalytic metal in the above-mentioned catalyst liquid. If the concentration is lowered, the catalytic metal becomes small, and if the concentration is increased, the catalyst is increased. Metals tend to become larger.

所吸附之觸媒金屬之量,主要可藉由與前述溶液之處理時間控制,若使處理時間縮短,則所吸附之觸媒金屬之量變少,若使處理時間延長,則所吸附之觸媒金屬之量有變多之傾向。The amount of the adsorbed catalyst metal can be mainly controlled by the treatment time of the solution. If the treatment time is shortened, the amount of the adsorbed catalyst metal is reduced. If the treatment time is prolonged, the adsorbed catalyst is adsorbed. The amount of metal tends to increase.

另外,處理溫度主要控制前述吸附之速度,若使處理溫度降低,則觸媒金屬之吸附之速度下降,若使處理溫度昇高,則吸附之速度有上昇之傾向,因此,處理溫度之上昇,係相較於使所吸附之觸媒金屬變大,有助長使所吸附之觸媒金屬之量變多之傾向。Further, the treatment temperature mainly controls the speed of the adsorption, and if the treatment temperature is lowered, the adsorption rate of the catalytic metal is lowered, and if the treatment temperature is increased, the adsorption speed tends to increase, so that the treatment temperature rises. The tendency to increase the amount of adsorbed catalyst metal is greater than the increase in the adsorbed catalyst metal.

藉由上述處理,於塗膜層上吸附有觸媒金屬之基材,係被浸漬於用於使金屬析出之鍍敷液,藉此形成無電解鍍敷膜。By the above treatment, the substrate on which the catalyst metal is adsorbed on the coating layer is immersed in the plating solution for depositing the metal, thereby forming an electroless plating film.

就鍍敷液而言,只要是通常無電解鍍敷所使用之鍍敷液,則並未特別受到限定。The plating solution is not particularly limited as long as it is a plating solution which is usually used for electroless plating.

亦即,無電解鍍敷所可使用之金屬、銅、金、銀、鎳等全部可適用,而以銅為佳。That is, metals, copper, gold, silver, nickel, and the like which can be used for electroless plating are all applicable, and copper is preferred.

無電解銅鍍敷浴之具體例而言,可列舉例如ATS ADDCOPPER IW浴(奧野製藥工業股份有限公司製)等。Specific examples of the electroless copper plating bath include, for example, ATS ADDCOPPER IW bath (manufactured by Okuno Pharmaceutical Co., Ltd.).

處理溫度為20至50℃,宜為30至40℃,處理時間為1至30分鐘,宜為5至15分鐘。The treatment temperature is 20 to 50 ° C, preferably 30 to 40 ° C, and the treatment time is 1 to 30 minutes, preferably 5 to 15 minutes.

所得到之鍍敷物,係以在室溫或加熱條件,數小時以上例如2小時以上熟化者為佳,而所使用之基材為具有如苯乙烯系樹脂基材般低Tg者之情況,係以在相較於該Tg低5至15℃之溫度範圍熟化者為佳。The obtained plating material is preferably aged at room temperature or under heating for several hours or more, for example, two hours or more, and the substrate to be used has a low Tg such as a styrene resin substrate. It is preferred to be aged at a temperature range of 5 to 15 ° C lower than the Tg.

藉由上述之方法,可生產性優異,亦即不須要繁雜的蝕刻處理等製造藉由無電解鍍敷法製造之成形品之鍍敷物,係具有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均)而為均勻。According to the above-described method, it is excellent in productivity, that is, a plating product of a molded article produced by electroless plating, which is not required to be subjected to complicated etching treatment, and has a metal plating excellent in adhesion to a substrate. The film was uniform in the absence of an exposed portion (unevenness) on the surface of the film.

本發明亦關於一種製造方法,係使用將導電性高分子微粒子脫摻雜處理而成為還原性之微粒子作為上述還原性高分子微粒子。Further, the present invention relates to a method for producing a reducing polymer fine particle by dedoping a conductive polymer fine particle.

此製造方法,藉著在使用導電性高分子微粒子代替還原性高分子微粒子形成塗膜層之後,將該塗膜層所含之導電性高分子微粒子脫摻雜處理而成為還原性高分子微粒子,其後透過觸媒金屬之吸附藉由無電解鍍敷法形成金屬鍍敷膜而達成。In the production method, the conductive polymer fine particles contained in the coating layer are dedoped to form reducing polymer fine particles by forming the coating layer by using the conductive polymer fine particles instead of the reducing polymer fine particles. Thereafter, the adsorption of the catalyst metal is achieved by forming a metal plating film by electroless plating.

具體而言,由以下之C)至E)步驟所構成。Specifically, it consists of the following steps C) to E).

C)於成形品上塗佈含導電性高分子微粒子與相對於該導電性高分子微粒子1質量份為0.1至10質量份之黏合劑之塗料,形成厚度為0.5至100μm之塗膜層之步驟、D)將上述塗膜層所含之導電性高分子微粒子脫摻雜處理製成還原性高分子微粒子之步驟、E)於上述塗膜層上透過觸媒金屬之吸附藉由無電解鍍敷法形成金屬鍍敷膜之步驟,並且將吸附於上述塗膜層上之觸媒金屬塊之大小定為150nm以下,且將吸附於上述塗膜層上之上述觸媒金屬之每單位面積之量定為0.1μg/cm2 至3.0μg/cm2 之步驟C) a step of applying a coating containing a conductive polymer fine particle and a binder of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particle on a molded article to form a coating layer having a thickness of 0.5 to 100 μm And D) a step of dedoping the conductive polymer microparticles contained in the coating layer to form a reducing polymer microparticle, and E) adsorbing the catalytic metal on the coating layer by electroless plating. a step of forming a metal plating film, and setting a size of the catalyst metal block adsorbed on the coating film layer to 150 nm or less, and an amount per unit area of the catalytic metal adsorbed on the coating film layer as 0.1μg / cm 2 to 3.0μg / cm 2 of step

上述C)步驟,除了將還原性高分子微粒子代換為導電性高分子微粒子以外,係可以與上述之A)步驟相同之條件進行。The above step C) can be carried out under the same conditions as the above-mentioned step A) except that the reducing polymer fine particles are replaced by the conductive polymer fine particles.

就上述製造方法所使用之導電性高分子微粒子而言,只要是具有導電性之具有π-共軛雙鍵之高分子,則並未特別受到限定,而可列舉例如聚乙炔、多并苯、聚對位苯、聚對苯乙烯、聚吡咯、聚苯胺、聚噻吩及該等各種衍生物,適宜者可列舉聚吡咯。The conductive polymer fine particles used in the above-mentioned production method are not particularly limited as long as they are conductive polymers having a π-conjugated double bond, and examples thereof include polyacetylene and polyacene. Polyparaphenyl, polystyrene, polypyrrole, polyaniline, polythiophene, and various derivatives thereof may, for example, be polypyrrole.

導電性高分子微粒子,可由具有π-共軛雙鍵之單體合成而使用,而亦可使用於市售獲得之導電性高分子微粒子。The conductive polymer fine particles can be used by synthesizing a monomer having a π-conjugated double bond, and can also be used in commercially available conductive polymer fine particles.

上述還原性高分子微粒子之平均粒徑,係以10至100nm者為佳。The average particle diameter of the above-mentioned reducing polymer fine particles is preferably from 10 to 100 nm.

所形成之塗膜層厚度為0.5μm至100μm之範圍。The thickness of the formed coating layer is in the range of 0.5 μm to 100 μm.

由於若使塗膜層之厚度過薄,則有均勻地形成塗膜層變為困難之情況,因此塗膜層之厚度係以定為0.5μm以上為佳。另外,即使塗膜層之膜厚變厚,例如即使超過100μm亦可維持塗膜強度,然而由於若使塗膜層過厚,則有依照黏合劑之種類或配合比例等塗膜強度降低之情況,因此塗膜層之厚度係以定為100μm以下者為佳。When the thickness of the coating layer is too small, it may be difficult to form the coating layer uniformly. Therefore, the thickness of the coating layer is preferably 0.5 μm or more. In addition, even if the film thickness of the coating layer is increased, for example, the coating film strength can be maintained even if it exceeds 100 μm. However, if the coating film layer is too thick, the coating film strength may be lowered depending on the type or blending ratio of the binder. Therefore, the thickness of the coating layer is preferably set to be 100 μm or less.

就前述D)步驟中之脫摻雜處理而言,可列舉以含還原劑,例如氫化硼鈉、氫化硼鉀等氫化硼化合物、二甲胺硼烷、二乙胺硼烷、三甲胺硼烷、三乙胺硼烷等烷基胺硼烷、及聯胺等之溶液進行處理而還原之方法,或以鹼性溶液進行處理之方法。The dedoping treatment in the step D) may, for example, be a boron hydride compound containing a reducing agent such as sodium borohydride or potassium borohydride, dimethylamine borane, diethylamine borane or trimethylamine borane. A method of reducing a solution of an alkylamine borane such as triethylamine borane or a hydrazine or the like, or a method of treating with an alkaline solution.

由操作性及經濟性之觀點看來,係以藉鹼性溶液處理者為佳。From the standpoint of operability and economy, it is preferred to treat it with an alkaline solution.

特別是,使用導電性高分子微粒子而形成之層,係可藉由短時間之鹼處理達成脫摻雜。In particular, a layer formed by using conductive polymer microparticles can be dedoped by a short-time alkali treatment.

例如於1M氫氧化鈉水溶液中,以20至50℃,宜為30至40℃之溫度處理1至30分鐘,宜為3至10分鐘。For example, it is treated in a 1 M aqueous sodium hydroxide solution at a temperature of 20 to 50 ° C, preferably 30 to 40 ° C for 1 to 30 minutes, preferably 3 to 10 minutes.

前述E)步驟,係可以與上述之B)步驟相同之條件進行。The above step E) can be carried out under the same conditions as the above step B).

本發明另外還關於一種鍍敷物,係可藉由上述製造法製造,於成形品之表面上形成含導電性高分子微粒子與黏合劑之塗膜層,於該塗膜層上藉由無電解鍍敷法透過觸媒金屬之吸附形成金屬鍍敷膜之鍍敷物,而Further, the present invention relates to a plating material which can be produced by the above-described manufacturing method to form a coating layer containing conductive polymer microparticles and a binder on the surface of a molded article, and electroless plating on the coating layer. The coating forms a plating of a metal plating film by adsorption of a catalytic metal, and

前述黏合劑,係相對於前述導電性高分子微粒子1質量份以0.1至10質量份存在,前述塗膜層之厚度為0.5至100μm,吸附於前述塗膜層上之前述觸媒金屬塊之大小為150nm以下,且吸附於前述塗膜層上之前述觸媒金屬之每單位面積之量為0.1μg/cm2 至3.0μg/cm2The binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the thickness of the coating layer is 0.5 to 100 μm, and the size of the catalytic metal block adsorbed on the coating layer is The amount of the catalyst metal per unit area of 150 nm or less and adsorbed on the coating layer is from 0.1 μg/cm 2 to 3.0 μg/cm 2 .

另外,適宜者為前述導電性高分子微粒子之內60%以上之粒子存在於前述塗膜層之上側一半之中,且前述導電性高分子微粒子之平均粒徑為10至100nm之鍍敷物。In addition, it is preferable that 60% or more of the particles of the conductive polymer fine particles are present in the upper half of the coating film layer, and the conductive polymer fine particles have an average particle diameter of 10 to 100 nm.

本發明中之「觸媒金屬塊之大小」,係意指於塗膜層表面析出之觸媒金屬凝集之塊,對塗膜層表面之掃描式顯微鏡照片20μm×20μm之範圍所顯現之觸媒金屬塊選自較大者10個,實測其塊之大小而平均之值。The "size of the catalyst metal block" in the present invention means a block in which the catalyst metal is deposited on the surface of the coating layer, and the catalyst shown in the range of 20 μm × 20 μm on the surface of the coating layer. The metal block is selected from the larger 10, and the average size of the block is measured.

另外,塊之大小,係意指實測各塊之最長邊之長度與最短邊之長度而平均之值。另外,本發明中之「塗膜層之厚度」,係意指選擇含成形品上之塗膜層之最厚之點及最薄之點5點,以測微器測定其厚度而平均之值。In addition, the size of the block means the value obtained by actually measuring the length of the longest side of each block and the length of the shortest side. Further, the "thickness of the coating layer" in the present invention means that the thickest point and the thinnest point of the coating layer on the molded article are selected, and the average value is measured by the micrometer. .

另外,本發明之鍍敷物之中,為了使成形品之表面與塗膜層之密著性提升,亦可於成形品之表面設置底漆層。Further, in the plating material of the present invention, a primer layer may be provided on the surface of the molded article in order to improve the adhesion between the surface of the molded article and the coating layer.

上述底漆層之形成,可列舉於成形品之表面上塗佈底漆塗料,形成平滑的塗佈膜之方法或於事前由底漆塗料所形成之樹脂薄膜層合於成形品之表面上之方法等。The formation of the primer layer may be a method of applying a primer coating on the surface of a molded article, forming a smooth coating film, or laminating a resin film formed by a primer coating on the surface of the molded article. Method, etc.

底漆塗料,只要是與成形品密著性良好及/或與形成於底漆層上之塗膜層密著性良好者,則並非受到特別限定者。The primer coating material is not particularly limited as long as it has good adhesion to the molded article and/or has good adhesion to the coating layer formed on the primer layer.

就上述底漆塗料而言,可使用與塗膜層之形成所使用之黏合劑相同之化合物。For the above primer coating, the same compound as that used for the formation of the coating layer can be used.

如上述所述般,若使用與塗膜層之形成所使用之黏合劑相同之化合物作為底漆塗料,則底漆層與塗膜層一體化,就結果而言,使高密著性奏效故為佳。As described above, when the same compound as the binder used for the formation of the coating layer is used as the primer coating, the primer layer is integrated with the coating layer, and as a result, the high adhesion is effective. good.

就上述之化合物而言,可列舉例如聚氯乙烯、聚碳酸酯、聚苯乙烯、聚甲基丙烯酸甲酯、聚酯、聚碸、聚苯醚、聚丁二烯、聚(N-乙烯基咔唑)、碳化氫樹脂、酮樹脂、苯氧基樹脂、聚醯胺、乙基纖維素、醋酸乙烯酯、ABS樹脂、聚胺甲酸乙酯樹脂、三聚氰胺樹脂、不飽和聚酯樹脂、醇酸樹脂、環氧樹脂、矽樹脂等。Examples of the above compounds include polyvinyl chloride, polycarbonate, polystyrene, polymethyl methacrylate, polyester, polyfluorene, polyphenylene ether, polybutadiene, and poly(N-vinyl). Carbazole), hydrocarbon resin, ketone resin, phenoxy resin, polyamine, ethyl cellulose, vinyl acetate, ABS resin, polyurethane resin, melamine resin, unsaturated polyester resin, alkyd Resin, epoxy resin, enamel resin, etc.

於以下,記載用於製造本發明之鍍敷物所可使用之導電性或還原性之高分子微粒子之具體的方法。Hereinafter, a specific method for producing conductive or reducing polymer fine particles which can be used for producing the plating material of the present invention will be described.

(1)還原性高分子微粒子之製造方法(1) Method for producing reduced polymer microparticles

還原性高分子微粒子,可藉由於將有機溶劑與水與陰離子系界面活性劑及非離子系界面活性劑混合攪拌而成之O/W型之乳化液中,添加具有π-共軛雙鍵之單體,使該單體氧化聚合而製造。The reducing polymer fine particles may be added to the O/W type emulsion obtained by mixing an organic solvent and water with an anionic surfactant and a nonionic surfactant, and having a π-conjugated double bond. The monomer is produced by oxidative polymerization of the monomer.

就具有π-共軛雙鍵之單體而言,只要是用於製造還原性高分子所使用之單體,則並未特別受到限定,而可列舉例如吡咯、N-甲基吡咯、N-乙基吡咯、N-苯基吡咯、N-萘吡咯、N-甲基-3-甲基吡咯、N-甲基-3-乙基吡咯、N-苯基-3-甲基吡咯、N-苯基-3-乙基吡咯、3-甲基吡咯、3-乙基吡咯、3-正丁基吡咯、3-甲氧基吡咯、3-乙氧基吡咯、3-正丙氧基吡咯、3-正丁氧基吡咯、3-苯基吡咯、3-甲苯甲醯基吡咯、3-萘吡咯、3-苯氧基吡咯、3-甲基苯氧基吡咯、3-胺基吡咯、3-二甲基胺基吡咯、3-二乙基胺基吡咯、3-二苯胺基吡咯、3-甲基苯基胺基吡咯及3-苯基萘基胺基吡咯等吡咯衍生物、苯胺、鄰氯苯胺、間氯苯胺、對氯苯胺、鄰甲氧基苯胺、間甲氧基苯胺、對甲氧基苯胺、鄰乙氧基苯胺、間乙氧基苯胺、對乙氧基苯胺、鄰甲基苯胺、間甲基苯胺及對甲基苯胺等苯胺衍生物、噻吩、3-甲基噻吩、3-正丁基噻吩、3-正戊基噻吩、3-正己基噻吩、3-正庚基噻吩、3-正辛基噻吩、3-正壬基噻吩、3-正癸基噻吩、3-正十一烷基噻吩、3-正十二烷基噻吩、3-甲氧基噻吩、3-萘氧基噻吩及3,4-乙烯二氧噻吩等噻吩衍生物,適宜者可列舉吡咯、苯胺、噻吩及3,4-乙烯二氧噻吩等,較佳者可列舉吡咯。The monomer having a π-conjugated double bond is not particularly limited as long as it is used for producing a reducing polymer, and examples thereof include pyrrole, N-methylpyrrole, and N- Ethylpyrrole, N-phenylpyrrole, N-naphthopyrrole, N-methyl-3-methylpyrrole, N-methyl-3-ethylpyrrole, N-phenyl-3-methylpyrrole, N- Phenyl-3-ethylpyrrole, 3-methylpyrrole, 3-ethylpyrrole, 3-n-butylpyrrole, 3-methoxypyrrole, 3-ethoxypyrrole, 3-n-propoxypyrrole, 3-n-butoxypyrrole, 3-phenylpyrrole, 3-tolylpyridylpyrrole, 3-naphthylpyrrole, 3-phenoxypyrrole, 3-methylphenoxypyrrole, 3-aminopyrrole, 3 Pyrrole derivatives such as dimethylaminopyrrole, 3-diethylaminopyrrole, 3-diphenylaminopyrrole, 3-methylphenylaminopyrrole and 3-phenylnaphthylaminopyrrole, aniline, O-chloroaniline, m-chloroaniline, p-chloroaniline, o-methoxyaniline, m-anisidine, p-methoxyaniline, o-ethoxyaniline, m-ethoxyaniline, p-ethoxyaniline, ortho Aniline derivatives such as aniline, m-methylaniline and p-methylaniline, thiophene, 3-methylthiophene, 3-n-butylthiophene, 3-n-pentylthiophene, 3-n-hexylthiophene, 3-n-heptylthiophene, 3-n-octylthiophene, 3-n-decylthiophene, 3-positive Thiophene derivatives such as mercaptothiophene, 3-n-undecylthiophene, 3-n-dodecylthiophene, 3-methoxythiophene, 3-naphthyloxythiophene and 3,4-ethylenedioxythiophene, suitable Examples thereof include pyrrole, aniline, thiophene, and 3,4-ethylenedioxythiophene. Preferred examples thereof include pyrrole.

另外,前述製造所使用之陰離子系界面活性劑而言,可使用各種物質,而具有複數疏水性末端者(例如於疏水基具有分枝構造者,或具有複數疏水基者)為佳。藉由使用如此的具有複數疏水性末端之陰離子系界面活性劑,可使安定之微胞(micelle)形成,在聚合後水相與有機溶劑相之分離順利,容易獲得分散於有機溶劑相之還原性高分子微粒子。Further, in the anionic surfactant used in the above production, various substances may be used, and those having a plurality of hydrophobic terminals (for example, those having a branched structure of a hydrophobic group or a complex hydrophobic group) are preferred. By using such an anionic surfactant having a plurality of hydrophobic terminals, a stable micelle can be formed, and the separation of the aqueous phase and the organic solvent phase after the polymerization is smooth, and the reduction in the organic solvent phase can be easily obtained. Polymer microparticles.

即使在具有複數疏水性末端之陰離子系界面活性劑之中,磺基琥珀酸二-2-乙基己基鈉(疏水性末端4個)、磺基琥珀酸二-2-乙基辛基鈉(疏水性末端4個)及分枝鏈型烷基苯磺酸鹽(疏水性末端2個)可適合使用。Even among the anionic surfactants having a plurality of hydrophobic terminals, sodium di-2-ethylhexyl sulfosuccinate (4 hydrophobic ends), di-2-ethyloctyl sulfosuccinate ( Four hydrophobic terminals and two branched chain alkylbenzene sulfonates (two hydrophobic ends) can be suitably used.

在反應系統中之陰離子系界面活性劑之量係以相對於具有π-共軛雙鍵之單體1mol為未滿0.05mol者為佳,更佳為0.005mol~0.03mol。在0.05mol以上時,所添加之陰離子性界面活性劑作為摻雜物而產生作用,所得到之微粒子表現出導電性,因此為了使用此進行無電解鍍敷,脫摻雜之步驟成為必要。The amount of the anionic surfactant in the reaction system is preferably from less than 0.05 mol, more preferably from 0.005 mol to 0.03 mol, per mol of the monomer having a π-conjugated double bond. When the amount is 0.05 mol or more, the added anionic surfactant acts as a dopant, and the obtained fine particles exhibit conductivity. Therefore, in order to perform electroless plating using the above, a step of dedoping is necessary.

就非離子系界面活性劑而言,可列舉例如聚氧乙烯烷基醚類、烷基葡萄糖苷類、甘油脂肪酸酯類、去水山梨醇脂肪酸酯類、聚氧乙烯去水山梨醇脂肪酸酯、聚氧乙烯脂肪酸酯類、脂肪酸烷醇醯胺、聚氧乙烯烷基苯基醚類。亦可將該等一種或複數混合而使用。特別以安定地形成O/W型乳劑者為佳。Examples of the nonionic surfactant include polyoxyethylene alkyl ethers, alkyl glucosides, glycerin fatty acid esters, sorbitan fatty acid esters, and polyoxyethylene sorbitan fatty acid esters. Polyoxyethylene fatty acid esters, fatty acid alkanolamines, polyoxyethylene alkylphenyl ethers. These may be used in combination of one or more of them. It is particularly preferable to form an O/W emulsion in a stable manner.

在反應系統中之非離子系界面活性劑之量係以相對於具有π-共軛雙鍵之單體1mol,與陰離子系界面活性劑相加為0.2mol以下者為佳,更佳為0.05~0.15mol。在未滿0.05mol時收率或分散安定性降低,另一方面,在0.2mol以上時,在聚合後水相與有機溶劑相之分離變為困難,無法得到在有機溶劑相之還原性高分子微粒子,因此為不佳。The amount of the nonionic surfactant in the reaction system is preferably 1 mol with respect to the monomer having a π-conjugated double bond, and 0.2 mol or less with the anionic surfactant, more preferably 0.05~. 0.15 mol. When the yield is less than 0.05 mol, the yield or dispersion stability is lowered. On the other hand, when it is 0.2 mol or more, separation of the aqueous phase and the organic solvent phase after polymerization becomes difficult, and a reducing polymer in the organic solvent phase cannot be obtained. Microparticles are therefore not good.

在上述製造之中形成乳化液之有機相之有機溶劑係以疏水性者為佳。其中尤其芳香族系之有機溶劑之甲苯或二甲苯,由O/W型乳膠之安定性及與具有π-共軛雙鍵之單體之親和性之觀點看來為佳。即使兩性溶劑亦可進行具有π-共軛雙鍵之單體之聚合,而將所生成之還原性高分子微粒子回收時之有機相與水相之分離成為困難。The organic solvent which forms the organic phase of the emulsion in the above production is preferably hydrophobic. Among them, in particular, an aromatic organic solvent, toluene or xylene, is preferred from the viewpoints of the stability of the O/W type latex and the affinity with a monomer having a π-conjugated double bond. Even if the amphoteric solvent can carry out polymerization of a monomer having a π-conjugated double bond, it is difficult to separate the organic phase from the aqueous phase when the produced reduced polymer fine particles are recovered.

乳化液中之有機相與水相之比例,係以水相為75體積%以上者為佳。在水相為20體積%以下時具有π-共軛雙鍵之單體之溶解量變少,生產效率變差。The ratio of the organic phase to the aqueous phase in the emulsion is preferably 75% by volume or more. When the aqueous phase is 20% by volume or less, the amount of the monomer having a π-conjugated double bond is reduced, and the production efficiency is deteriorated.

就於前述製造所使用之氧化劑而言,可使用例如如硫酸、鹽酸、硝酸及氯磺酸般之無機酸、如烷基苯磺酸及烷基萘磺酸般之有機酸、如過硫酸鉀、過硫酸銨及過氧化氫般之過氧化物。該等係單獨使用或併用二種以上皆可。即使氯化亞鐵等路易士酸亦可使具有π-共軛雙鍵之單體聚合,而有所生成之粒子凝集,無法微分散之情況。特別適宜之氧化劑為過硫酸銨等過硫酸鹽。As the oxidizing agent used in the above production, for example, an inorganic acid such as sulfuric acid, hydrochloric acid, nitric acid or chlorosulfonic acid, an organic acid such as an alkylbenzenesulfonic acid or an alkylnaphthalenesulfonic acid such as potassium persulfate can be used. , peroxides such as ammonium persulfate and hydrogen peroxide. These may be used alone or in combination of two or more. Even a Lewis acid such as ferrous chloride can polymerize a monomer having a π-conjugated double bond, and the formed particles aggregate and cannot be finely dispersed. A particularly suitable oxidizing agent is a persulfate such as ammonium persulfate.

於反應系統中之氧化劑之量,係以相對於具有π-共軛雙鍵之單體1mol為0.1mol以上,0.8mol以下者為佳,更佳為0.2~0.6mol。在未滿0.1mol時單體之聚合度降低,將聚合物微粒子分液回收變為困難,另一方面,在0.8mol以上時凝集而聚合物微粒子之粒徑變大,分散安定性惡化。The amount of the oxidizing agent in the reaction system is preferably 0.1 mol or more, and 0.8 mol or less, more preferably 0.2 to 0.6 mol, per mol of the monomer having a π-conjugated double bond. When the degree of polymerization of the monomer is less than 0.1 mol, it is difficult to collect the polymer fine particles, and on the other hand, when it is 0.8 mol or more, the particle size of the polymer fine particles is increased, and the dispersion stability is deteriorated.

前述聚合物微粒子之製造方法,係以例如以下般之步驟進行:(a)將陰離子系界面活性劑、非離子系界面活性劑、有機溶劑及水混合攪拌而調製乳化液之步驟、(b)使具有π-共軛雙鍵之單體分散於乳化液中之步驟、(c)使單體氧化聚合之步驟、(d)將有機相分液而回收聚合物微粒子之步驟。The method for producing the polymer microparticles is carried out, for example, in the following steps: (a) a step of mixing an anionic surfactant, a nonionic surfactant, an organic solvent, and water to prepare an emulsion, and (b) a step of dispersing a monomer having a π-conjugated double bond in an emulsion, (c) a step of oxidatively polymerizing the monomer, and (d) a step of separating the organic phase to recover the polymer fine particles.

前述各步驟可利用業界人士所已知之方法進行。例如於乳化液之調製時進行之混合攪拌,係並未特別受到限定,而可適宜選擇例如磁攪拌器、攪拌機、均質機等而進行。另外,聚合溫度為0~25℃,宜為20℃以下。若聚合溫度超過25℃,則副反應發生因此為不佳。The foregoing steps can be carried out by methods known to those skilled in the art. For example, the mixing and stirring performed at the time of preparation of the emulsion is not particularly limited, and can be suitably selected, for example, by using a magnetic stirrer, a stirrer, a homogenizer or the like. Further, the polymerization temperature is 0 to 25 ° C, preferably 20 ° C or less. If the polymerization temperature exceeds 25 ° C, the occurrence of side reactions is therefore poor.

若氧化聚合反應被停止,則反應系統被分成有機相與水相之二相,而此時未反應之單體、氧化劑及鹽溶解於水相中而殘存。此處若將有機相分液回收,以離子交換水洗淨數次,則可獲得分散於有機溶劑之還原性高分子微粒子。If the oxidative polymerization reaction is stopped, the reaction system is divided into two phases of an organic phase and an aqueous phase, and at this time, unreacted monomers, oxidizing agents and salts are dissolved in the aqueous phase and remain. Here, when the organic phase is separated and recovered by washing with ion-exchanged water several times, the reducing polymer fine particles dispersed in the organic solvent can be obtained.

藉由上述之製造法所得到之聚合物微粒子,主要由具有π-共軛雙鍵之單體衍生物之聚合物而成,而且為含陰離子系界面活性劑及非離子系界面活性劑之微粒子。並且其特徵為具有微細的粒徑、可分散於有機溶劑中。The polymer microparticles obtained by the above-described production method are mainly composed of a polymer of a monomer derivative having a π-conjugated double bond, and are microparticles containing an anionic surfactant and a nonionic surfactant. . Further, it is characterized by having a fine particle diameter and being dispersible in an organic solvent.

聚合物微粒子為球形之微粒子,而其平均粒徑係以定為10~100nm者為佳。The polymer microparticles are spherical microparticles, and the average particle diameter is preferably from 10 to 100 nm.

若上述般,藉著製成平均粒徑小的微粒子,微粒子之表面積變為極大,即使相同質量之微粒子,亦可成為吸附較多之觸媒金屬,藉此塗膜層之薄膜化成為可能。As described above, by forming the fine particles having a small average particle diameter, the surface area of the fine particles becomes extremely large, and even if the fine particles of the same mass are used, the catalyst metal having a large amount of adsorption can be used, whereby the thin film formation of the coating layer becomes possible.

所得到之聚合物微粒子之導電率未滿0.01S/cm,宜為0.005S/cm以下。The conductivity of the obtained polymer microparticles is less than 0.01 S/cm, preferably 0.005 S/cm or less.

如此所得到之分散於有機溶劑之還原性高分子微粒子,可直接、濃縮,或使其乾燥而使用作為塗料之還原性高分子微粒子成分。The reducing polymer fine particles dispersed in the organic solvent thus obtained can be directly concentrated, concentrated, or dried to use a reducing polymer fine particle component as a coating material.

(2)導電性高分子微粒子之製造方法(2) Method for producing conductive polymer microparticles

所使用之導電性高分子微粒子,可藉由例如於將有機溶劑與水與陰離子系界面活性劑混合攪拌而成之O/W型之乳化液中,添加具有π-共軛雙鍵之單體,使該單體氧化聚合而製造。The conductive polymer microparticles to be used may be a monomer having an π-conjugated double bond by, for example, an O/W type emulsion obtained by mixing an organic solvent with water and an anionic surfactant. The monomer is produced by oxidative polymerization.

就具有π-共軛雙鍵之單體及陰離子系界面活性劑而言,可列舉與還原性微粒子之製造時所例示之物相同者,而適宜者可列舉吡咯、苯胺、噻吩及3,4-乙烯二氧噻吩等,較佳者可列舉吡咯。The monomer and the anionic surfactant having a π-conjugated double bond may be the same as those exemplified in the production of the reducing fine particles, and examples thereof include pyrrole, aniline, thiophene and 3,4. - Ethylene dioxythiophene or the like, preferably pyrrole.

在反應系統中之陰離子系界面活性劑之量,係以相對於具有π-共軛雙鍵之單體1mol為未滿0.2mol者為佳,更佳為0.05mol~0.15mol。在未滿0.05mol時收率或分散安定性降低,另一方面,在0.2mol以上時,於所得到之導電性高分子微粒子有發生導電性之濕度依賴性之情況。The amount of the anionic surfactant in the reaction system is preferably less than 0.2 mol, more preferably 0.05 mol to 0.15 mol, per mol of the monomer having a π-conjugated double bond. When the yield is less than 0.05 mol, the yield or dispersion stability is lowered. On the other hand, when it is 0.2 mol or more, the conductive polymer microparticles obtained may have a moisture dependency of conductivity.

前述製造之中形成乳化液之有機相之有機溶劑係以疏水性者為佳。其中尤其芳香族系之有機溶劑之甲苯或二甲苯,由O/W型乳劑之安定性及與單體之親和性之觀點看來為佳。即使兩性溶劑亦可進行具有π-共軛雙鍵之單體之聚合,而將所生成之導電性高分子微粒子回收時之有機相與水相之分離成為困難。The organic solvent which forms the organic phase of the emulsion in the above-mentioned production is preferably hydrophobic. Among them, in particular, an aromatic organic solvent, toluene or xylene, is preferred from the viewpoints of the stability of the O/W emulsion and the affinity with the monomer. Even if the amphoteric solvent can carry out polymerization of a monomer having a π-conjugated double bond, it is difficult to separate the organic phase from the aqueous phase when the produced conductive polymer fine particles are recovered.

乳化液中之有機相與水相之比例,係以水相為75體積%以上者為佳。在水相為20體積%以下時具有π-共軛雙鍵之單體之溶解量變少,生產效率變差。The ratio of the organic phase to the aqueous phase in the emulsion is preferably 75% by volume or more. When the aqueous phase is 20% by volume or less, the amount of the monomer having a π-conjugated double bond is reduced, and the production efficiency is deteriorated.

就於前述製造所使用之氧化劑而言,可列舉與還原性微粒子之製造時例示之物相同者,而特別適宜之氧化劑為過硫酸銨等過硫酸鹽。The oxidizing agent used in the above-mentioned production may be the same as those exemplified in the production of the reducing fine particles, and a particularly suitable oxidizing agent is a persulfate such as ammonium persulfate.

在反應系統中之氧化劑之量係以相對於具有π-共軛雙鍵之單體1mol為0.1mol以上,0.8mol以下者為佳,更佳為0.2~0.6mol。在未滿0.1mol時單體之聚合度降低,將導電性高分子微粒子分液回收變為困難,另一方面,在0.8mol以上時凝集而導電性高分子微粒子之粒徑變大,分散安定性惡化。The amount of the oxidizing agent in the reaction system is preferably 0.1 mol or more, and 0.8 mol or less, more preferably 0.2 to 0.6 mol, per mol of the monomer having a π-conjugated double bond. When the amount of polymerization of the monomer is less than 0.1 mol, it is difficult to separate and collect the conductive polymer fine particles. On the other hand, when it is 0.8 mol or more, the particle size of the conductive polymer fine particles is increased, and the dispersion is stable. Sexual deterioration.

前述導電性高分子微粒子之製造方法,係以例如以下般步驟進行:(a)將陰離子系界面活性劑、有機溶劑及水混合攪拌而調製乳化液之步驟、(b)使具有π-共軛雙鍵之單體分散於乳化液中之步驟、(c)使單體氧化聚合,使聚合物微粒子接觸吸附於陰離子系界面活性劑之步驟、(d)將有機相分液而回收導電性高分子微粒子之步驟。The method for producing the conductive polymer microparticles is carried out, for example, by the following steps: (a) mixing an anionic surfactant, an organic solvent, and water to prepare an emulsion, and (b) having a π-conjugate a step of dispersing a monomer of a double bond in an emulsion, (c) oxidatively polymerizing a monomer, contacting a polymer microparticle with an anionic surfactant, and (d) separating the organic phase to recover a high conductivity The step of molecular microparticles.

前述各步驟可利用業界人士所已知之方法進行。例如於乳化液之調製時進行之混合攪拌,係並未特別受到限定,而可適宜選擇例如磁攪拌器、攪拌機、均質機等而進行。另外,聚合溫度為0~25℃,宜為20℃以下。若聚合溫度超過25℃,則副反應發生因此為不佳。The foregoing steps can be carried out by methods known to those skilled in the art. For example, the mixing and stirring performed at the time of preparation of the emulsion is not particularly limited, and can be suitably selected, for example, by using a magnetic stirrer, a stirrer, a homogenizer or the like. Further, the polymerization temperature is 0 to 25 ° C, preferably 20 ° C or less. If the polymerization temperature exceeds 25 ° C, the occurrence of side reactions is therefore poor.

若氧化聚合反應被停止,則反應系統被分成有機相與水相之二相,而此時未反應之單體、氧化劑及鹽溶解於水相中而殘存。此處若將有機相分液回收,以離子交換水洗淨數次,則可獲得分散於有機溶劑之導電性高分子微粒子。If the oxidative polymerization reaction is stopped, the reaction system is divided into two phases of an organic phase and an aqueous phase, and at this time, unreacted monomers, oxidizing agents and salts are dissolved in the aqueous phase and remain. Here, when the organic phase liquid is recovered and washed several times with ion-exchanged water, the conductive polymer fine particles dispersed in the organic solvent can be obtained.

藉由上述之製造法所得到之導電性高分子微粒子,主要由具有π-共軛雙鍵之單體衍生物而成,而且為含陰離子系界面活性劑之微粒子。並且其特徵為微細的粒徑、與可在有機溶劑中分散。The conductive polymer fine particles obtained by the above-described production method are mainly composed of a monomer derivative having a π-conjugated double bond, and are fine particles containing an anionic surfactant. Further, it is characterized by a fine particle size and can be dispersed in an organic solvent.

聚合物微粒子為球形之微粒子,而其平均粒徑係以定為10~100nm者為佳。The polymer microparticles are spherical microparticles, and the average particle diameter is preferably from 10 to 100 nm.

如上述般,藉著製成平均粒徑小的微粒子,微粒子之表面積變為極大,即使相同質量之微粒子,進行脫摻雜處理成為還原性之時,成為可吸附較多之觸媒金屬般,藉此塗膜層之薄膜化成為可能。As described above, by forming the fine particles having a small average particle diameter, the surface area of the fine particles becomes extremely large, and even if the fine particles of the same mass are subjected to the de-doping treatment to be reductive, the catalyst metal can be adsorbed more. Thereby, thin film formation of the coating layer is possible.

如此所得到之分散於有機溶劑之導電性高分子微粒子,可直接、濃縮、或使其乾燥,而使用作為塗料之導電性高分子微粒子成分。The conductive polymer fine particles dispersed in the organic solvent thus obtained can be directly concentrated, concentrated, or dried to use a conductive polymer fine particle component as a coating material.

[實施例][Examples]

接下來,於實施例對本發明作更進一步詳細地說明,而本發明並非受到實施例限定者。The invention is further illustrated in the following examples, but the invention is not limited by the examples.

實施例1:鍍敷物之製造Example 1: Manufacture of plating

加入陰離子性界面活性劑PELEX OT-P(花王股份有限公司製)1.5mmol、甲苯50mL、離子交換水100mL並保持於20℃同時攪拌至乳化為止。於所得到之乳化液加入吡咯單體21.2mmol,攪拌1小時,接著加入過硫酸銨6mmol進行2小時聚合反應。反應終了後,將有機相回收,以離子交換水洗淨數次,得到分散於甲苯之平均粒徑50nm之導電性高分子微粒子。此處所得到之甲苯分散液中之導電性聚吡咯微粒子之固體成分為約1.2%,而於此將作為黏合劑ARASTAR 700(荒川化學工業股份有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯微粒子1質量份為0.5質量份之配合比添加,而得到導電性聚吡咯塗料。1.5 mmol of an anionic surfactant PELEX OT-P (manufactured by Kao Co., Ltd.), 50 mL of toluene, and 100 mL of ion-exchanged water were added, and the mixture was stirred at 20 ° C until emulsification. To the obtained emulsion, 21.2 mmol of a pyrrole monomer was added, and the mixture was stirred for 1 hour, followed by the addition of 6 mmol of ammonium persulfate for 2 hours of polymerization. After the completion of the reaction, the organic phase was recovered and washed with ion-exchanged water several times to obtain conductive polymer fine particles having an average particle diameter of 50 nm dispersed in toluene. The solid content of the conductive polypyrrole fine particles in the toluene dispersion obtained here is about 1.2%, and here as the binder ARASTAR 700 (manufactured by Arakawa Chemical Industry Co., Ltd., styrene maleic acid) to be electrically conductive The conductive polypyrrole coating was obtained by adding 1 part by mass of the polypyrrole fine particles to a compounding ratio of 0.5 part by mass.

將所得到之塗料使用小型噴塗槍W-101-102P(ANEST岩田股份有限公司製、口徑:1.0mm)以噴射空氣壓力0.3MPa,於10cm×10cm之聚碳酸酯樹脂(CALIBRE(註冊商標)301-22m住友Dow股份有限公司製)塗佈為5μm之厚度。A small spray gun W-101-102P (manufactured by ANEST Iwata Co., Ltd., caliber: 1.0 mm) was used to obtain a polycarbonate resin (CALIBRE (registered trademark) 301 at a pressure of 0.3 MPa at 10 cm × 10 cm. -22m Sumitomo Dow Co., Ltd.) coated to a thickness of 5 μm.

將所得到之膜於40℃乾燥10分鐘之後,於70℃乾燥30分鐘,得到形成有塗膜之聚碳酸酯樹脂。The obtained film was dried at 40 ° C for 10 minutes, and then dried at 70 ° C for 30 minutes to obtain a polycarbonate resin having a coating film formed thereon.

所形成之聚吡咯塗膜之膜厚,係使用電子測微器-K402B(ANRITSU股份有限公司製)進行測定。The film thickness of the formed polypyrrole coating film was measured using an electronic micrometer-K402B (manufactured by ANRITSU Co., Ltd.).

將形成有於上述所製作之塗膜之聚碳酸酯樹脂,在1M氫氧化鈉水溶液中於35℃浸漬5分鐘進行表面處理。接下來,在100ppm氯化鈀-0.01M鹽酸水溶液中於35℃浸漬5分鐘後,以離子交換水水洗。接下來,將聚碳酸酯樹脂浸漬於無電解鍍敷浴ATS ADDCOPPER IW浴(奧野製藥工業股份有限公司製),於35℃浸漬10分鐘,施行銅鍍敷。其後,以硫酸銅鍍敷施行加厚至銅膜厚40μm為止。The polycarbonate resin formed on the coating film produced above was surface-treated by immersing in a 1 M sodium hydroxide aqueous solution at 35 ° C for 5 minutes. Next, after immersing in 100 ppm of palladium chloride-0.01 M hydrochloric acid aqueous solution at 35 ° C for 5 minutes, it was washed with ion-exchange water. Next, the polycarbonate resin was immersed in an electroless plating bath ATS ADDCOPPER IW bath (manufactured by Okuno Pharmaceutical Co., Ltd.), and immersed at 35 ° C for 10 minutes to perform copper plating. Thereafter, it was thickened to a copper film thickness of 40 μm by copper sulfate plating.

實施例2Example 2

除了作為觸媒處理條件,使用200ppm氯化鈀-0.01M鹽酸水溶液,在該溶液中於45℃浸漬5分鐘,將吸附於塗膜層上之觸媒金屬之大小定為150nm,將吸附於塗膜層上之觸媒金屬之量定為3.0μg/cm2 以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the catalyst treatment conditions, 200 ppm of palladium chloride-0.01 M hydrochloric acid aqueous solution was used, and the solution was immersed at 45 ° C for 5 minutes, and the size of the catalyst metal adsorbed on the coating layer was set to 150 nm, which was adsorbed to the coating. The same operation as in Example 1 was carried out except that the amount of the catalyst metal on the film layer was set to 3.0 μg/cm 2 to obtain a plating material.

實施例3Example 3

除了將黏合劑之ARASTAR 700(荒川化學工業股份有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質量份為0.1質量份之配合比添加,而得到導電性聚吡咯塗料以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the conductive polypyrrole coating, the ARSTAR 700 (manufactured by Arakawa Chemical Industries Co., Ltd., styrene maleic acid) is added in an amount of 0.1 part by mass based on 1 part by mass of the conductive polypyrrole. The same operation as in Example 1 was carried out to obtain a plating.

實施例4Example 4

除了將黏合劑之ARASTAR 700(荒川化學工業股份有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質量份為10質量份之配合比添加而得到導電性聚吡咯塗料以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the conductive polypyrrole coating, the ARSTAR 700 (manufactured by Arakawa Chemical Industries, Ltd., styrene maleic acid) is added in an amount of 10 parts by mass based on 1 part by mass of the conductive polypyrrole. The same operation as in Example 1 was carried out to obtain a plating.

實施例5Example 5

除了使塗膜層之厚度成為0.5μm以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the thickness of the coating layer was changed to 0.5 μm to obtain a plating material.

實施例6Example 6

除了使塗膜層之厚度成為100μm以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the thickness of the coating layer was changed to 100 μm to obtain a plating material.

實施例7Example 7

除了將塗料之塗佈由噴塗塗佈代換為浸漬塗佈以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the coating of the coating was changed from spray coating to dip coating to obtain a plating.

實施例8Example 8

除了將基材之材質定為ABS,使用PORIMENT(註冊商標)(日本觸媒股份有限公司製、丙烯酸胺)作為黏合劑以外,係進行與實施例1相同之操作,而得到鍍敷物。A plating material was obtained in the same manner as in Example 1 except that the material of the substrate was designated as ABS, and PORIMENT (registered trademark) (manufactured by Nippon Shokubai Co., Ltd., acrylamide) was used as the binder.

實施例9Example 9

除了將基材之材質定為PC/ABS,使用SOLBINE MFK(日信化學工業股份有限公司製、氯乙烯醋酸乙烯酯)作為黏合劑以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the material of the substrate was set to PC/ABS, and the same operation as in Example 1 was carried out using SOLBINE MFK (manufactured by Nissin Chemical Industry Co., Ltd., vinyl chloride vinyl acetate) to obtain a plating material. .

比較例1Comparative example 1

除了作為觸媒處理條件,使用20ppm氯化鈀-0.01M鹽酸水溶液,在該溶液中於35℃浸漬5分鐘,將吸附於塗膜層上之觸媒金屬之大小定為20nm,將吸附於塗膜層上之觸媒金屬之量定為0.05μg/cm2 以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the catalyst treatment conditions, 20 ppm of palladium chloride-0.01 M hydrochloric acid aqueous solution was used, and the solution was immersed in the solution at 35 ° C for 5 minutes, and the size of the catalyst metal adsorbed on the coating layer was set to 20 nm, which was adsorbed to the coating. The same operation as in Example 1 was carried out except that the amount of the catalyst metal on the film layer was 0.05 μg/cm 2 to obtain a plating material.

比較例2Comparative example 2

除了作為觸媒處理條件,使用500ppm氯化鈀-0.1M鹽酸水溶液,在該溶液中於50℃浸漬5分鐘,將吸附於塗膜層上之觸媒金屬之大小定為200nm以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the catalyst treatment conditions, 500 ppm of palladium chloride-0.1 M hydrochloric acid aqueous solution was used, and the solution was immersed at 50 ° C for 5 minutes, and the size of the catalyst metal adsorbed on the coating layer was set to 200 nm. The same operation as in Example 1 was carried out to obtain a plating.

比較例3Comparative example 3

除了作為觸媒處理條件,使用50ppm氯化鈀-0.01M鹽酸水溶液,在該溶液中於35℃浸漬20分鐘,將吸附於塗膜層上之觸媒金屬之量定為4μg/cm2 以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the catalyst treatment conditions, 50 ppm of palladium chloride-0.01 M hydrochloric acid aqueous solution was used, and the solution was immersed in the solution at 35 ° C for 20 minutes to set the amount of the catalyst metal adsorbed on the coating layer to 4 μg/cm 2 . The same operation as in Example 1 was carried out to obtain a plating.

比較例4Comparative example 4

除了將黏合劑之ARASTAR 700(荒川化學工業股份有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質量份為0.05質量份之配合比添加而得到導電性聚吡咯塗料以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the conductive polypyrrole coating, the ARSTAR 700 (manufactured by Arakawa Chemical Industries Co., Ltd., styrene maleic acid) is added in an amount of 0.05 parts by mass based on 1 part by mass of the conductive polypyrrole. The same operation as in Example 1 was carried out to obtain a plating.

比較例5Comparative Example 5

除了將黏合劑之ARASTAR 700(荒川化學工業股份有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質量份為15質量份之配合比添加而得到導電性聚吡咯塗料以外,係進行與實施例1相同之操作,而得到鍍敷物。In addition to the conductive polypyrrole coating, the ARSTAR 700 (manufactured by Arakawa Chemical Industries Co., Ltd., styrene maleic acid) is added in an amount of 15 parts by mass based on 1 part by mass of the conductive polypyrrole. The same operation as in Example 1 was carried out to obtain a plating.

比較例6Comparative Example 6

除了使塗膜層之厚度成為0.3μm以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the thickness of the coating layer was changed to 0.3 μm to obtain a plating material.

比較例7Comparative Example 7

除了使塗膜層之厚度成為110μm以外,係進行與實施例1相同之操作,而得到鍍敷物。The same operation as in Example 1 was carried out except that the thickness of the coating layer was changed to 110 μm to obtain a plating material.

測試例1Test example 1

於上述所製造之實施例1至9及比較例1至7之鍍敷物之中,進行各種評估測試,將其結果彙整於表1。Among the plating materials of Examples 1 to 9 and Comparative Examples 1 to 7 produced as described above, various evaluation tests were carried out, and the results were summarized in Table 1.

另外,評估測試項目及其評估方法.評估基準如以下所述。In addition, evaluate the test project and its evaluation method. The evaluation criteria are as follows.

.Pd(鈀)量. Pd (palladium) amount

將觸媒處理後之試樣切成約3cm×4cm,以硝酸(1+9)將鈀萃取出之後,以無火焰式原子吸光光度法定量。The catalyst-treated sample was cut into about 3 cm × 4 cm, palladium was extracted with nitric acid (1 + 9), and then quantified by flame-free atomic absorption spectrophotometry.

.Pd(鈀)粒徑. Pd (palladium) particle size

將觸媒處理後之資料,以掃描式顯微鏡ISM-6700F(日本電子股份有限公司製)觀察,將鈀塊10個之平均粒徑定為鈀粒徑。The material after the catalyst treatment was observed by a scanning microscope ISM-6700F (manufactured by JEOL Ltd.), and the average particle diameter of 10 pieces of the palladium block was determined to be a palladium particle size.

.塗膜均勻性. Film uniformity

以目視評估塗佈塗料之後之塗膜層。另外,評估基準係如以下所述。The coating layer after the coating was applied was visually evaluated. In addition, the evaluation criteria are as follows.

○:沒有不均而被塗佈,而且沒有基材露出之部分。○: No unevenness was applied, and there was no exposed portion of the substrate.

×:有未塗佈部,一部份基材露出。×: There is an uncoated portion, and a part of the substrate is exposed.

.鍍敷外觀. Plating appearance

以目視觀察鍍敷被膜之狀態,測定基材露出面積。The state of the plating film was visually observed, and the exposed area of the substrate was measured.

另外,評估基準係如以下所述。In addition, the evaluation criteria are as follows.

○:被完全被覆,沒有不均而析出。○: It was completely covered, and it was precipitated without unevenness.

△:被完全被覆,而一部份有斑發生。△: It is completely covered, and some parts have plaques.

×:有基材露出部,沒有被完全被覆。×: The exposed portion of the substrate was not completely covered.

.膠帶測試. Tape test

以JIS H8504膠帶測試方法為基準,以切刀切出2mm邊長之正方形之條痕100個之後實施以膠帶進行之撕開測試。Based on the JIS H8504 tape test method, 100 pieces of square streaks of 2 mm side length were cut with a cutter, and a tearing test by tape was performed.

另外,評估基準係如以下所述。In addition, the evaluation criteria are as follows.

○:沒有剝離○: no peeling

×:有剝離×: peeling off

.剝離強度. Peel strength

以JIS C6471為基準實施測定。The measurement was carried out in accordance with JIS C6471.

.剝離部. Peeling section

以目視觀察剝離面,鑑定剝離是否在哪層之間發生。The peeled surface was visually observed to determine whether the peeling occurred between which layers.

A:基材-塗膜層間A: substrate-coating layer

B:塗膜層-銅鍍敷膜間B: coating layer - copper plating film

C:由於塗膜強度之降低,於塗膜層中發生破壞而剝離。C: Peeling occurred in the coating layer due to a decrease in the strength of the coating film.

另外,在表1中,ABS意指丙烯腈丁二烯苯乙烯共聚物,PC意指聚碳酸酯樹脂,聚吡咯1黏合劑比係表示聚吡咯與黏合劑之質量比。Further, in Table 1, ABS means an acrylonitrile butadiene styrene copolymer, PC means a polycarbonate resin, and a polypyrrole 1 binder ratio means a mass ratio of a polypyrrole to a binder.

圖1係在觸媒金屬之大小超過150nm之情況下之塗膜表面之掃描式顯微鏡照片。Fig. 1 is a scanning micrograph of the surface of a coating film in the case where the size of the catalytic metal exceeds 150 nm.

圖2係在觸媒金屬之大小成為150nm以下之情況下之塗膜表面之掃描式顯微鏡照片。Fig. 2 is a scanning micrograph of the surface of the coating film in the case where the size of the catalyst metal is 150 nm or less.

Claims (4)

一種鍍敷物,其係於成形品之表面上形成含有導電性高分子微粒子與黏合劑之塗膜層,於該塗膜層上藉由無電解鍍敷法透過觸媒金屬之吸附形成金屬鍍敷膜之鍍敷物,其特徵為:上述黏合劑係相對於上述導電性高分子微粒子1質量份以0.1至10質量份存在,上述塗膜層之厚度為0.5至100μm,吸附於上述塗膜層上之上述觸媒金屬塊之大小為150nm以下,且吸附於上述塗膜層上之上述觸媒金屬之每單位面積之量為0.1μg/cm2 至3.0μg/cm2A plating material is formed on a surface of a molded article to form a coating layer containing conductive polymer microparticles and a binder, and metal plating is formed on the coating layer by adsorption of a catalytic metal by electroless plating. The film-forming material is characterized in that the binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the coating layer has a thickness of 0.5 to 100 μm and is adsorbed on the coating layer. The size of the catalytic metal block is 150 nm or less, and the amount per unit area of the catalytic metal adsorbed on the coating layer is from 0.1 μg/cm 2 to 3.0 μg/cm 2 . 如申請專利範圍第1項之鍍敷物,其中該導電性高分子微粒子之中60%以上之粒子存在於該塗膜層之上側一半之中,且該導電性高分子微粒子之平均粒徑為10至100nm。 The plating material of the first aspect of the invention, wherein 60% or more of the conductive polymer fine particles are present in the upper half of the coating layer, and the average particle diameter of the conductive polymer particles is 10 To 100nm. 一種鍍敷物之製造方法,其係由無電解鍍液化學鍍敷金屬膜所成之鍍敷物之製造方法,其特徵係由下述步驟所構成;A)於成形品上塗佈塗料而形成厚度為0.5至100μm之塗膜層之步驟,該塗料包含還原性高分子微粒子與相對於該還原性高分子微粒子1質量份為0.1至10質量份之黏合劑、B)於上述塗膜層上透過觸媒金屬之吸附藉由無電解鍍敷法形成金屬鍍敷膜之步驟,而且係將吸附於上述塗膜層上之觸媒金屬塊之大小定為150nm以下,且將吸附於上 述塗膜層上之上述觸媒金屬之每單位面積之量定為0.1μg/cm2 至3.0μg/cm2 之步驟。A method for producing a plating material, which is a method for producing a plating material by electroless plating of a metal film, which is characterized by the following steps; A) coating a molded article to form a thickness a step of coating a coating layer of 0.5 to 100 μm, the coating comprising reducing polymer microparticles and 0.1 to 10 parts by mass of the binder with respect to 1 part by mass of the reducing polymer microparticles, and B) permeating the coating layer The step of forming a metal plating film by electroless plating by adsorbing the catalytic metal, and setting the size of the catalytic metal block adsorbed on the coating layer to 150 nm or less, and adsorbing to the coating layer amount per unit area of the catalyst metal on the above-described set of 0.1μg / cm 2 to 3.0μg / step 2 of cm. 如申請專利範圍第3項之方法,其中使用對導電性高分子微粒子進行脫摻雜(Dedoping)處理而成為還原性之微粒子作為該還原性高分子微粒子。 The method of claim 3, wherein the conductive polymer microparticles are subjected to dedoping treatment to obtain reducing microparticles as the reductive polymer microparticles.
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