TW201000672A - Metal plated article of molded form and method for producing it - Google Patents

Metal plated article of molded form and method for producing it Download PDF

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Publication number
TW201000672A
TW201000672A TW098113500A TW98113500A TW201000672A TW 201000672 A TW201000672 A TW 201000672A TW 098113500 A TW098113500 A TW 098113500A TW 98113500 A TW98113500 A TW 98113500A TW 201000672 A TW201000672 A TW 201000672A
Authority
TW
Taiwan
Prior art keywords
coating layer
plating
coating
film
metal
Prior art date
Application number
TW098113500A
Other languages
Chinese (zh)
Other versions
TWI438301B (en
Inventor
Hiroki Ashizawa
Takashi Suzuki
Mayumi Nakamura
Original Assignee
Achilles Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Achilles Corp filed Critical Achilles Corp
Publication of TW201000672A publication Critical patent/TW201000672A/en
Application granted granted Critical
Publication of TWI438301B publication Critical patent/TWI438301B/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/2006Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30
    • C23C18/2046Pretreatment of the material to be coated of organic surfaces, e.g. resins by other methods than those of C23C18/22 - C23C18/30 by chemical pretreatment
    • C23C18/2073Multistep pretreatment
    • C23C18/2086Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/20Pretreatment of the material to be coated of organic surfaces, e.g. resins
    • C23C18/28Sensitising or activating
    • C23C18/30Activating or accelerating or sensitising with palladium or other noble metal

Landscapes

  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemically Coating (AREA)
  • Laminated Bodies (AREA)

Abstract

Disclosed are a plated molded article and a method for producing the same. Specifically disclosed is a plate article wherein a coating layer containing conductive polymer particles and a binder is formed on the surface of a molded article, and a metal plating film is formed on the coating layer by electroless plating through adsorption of a catalyst metal. The binder is present in an amount of 0.1-10 parts by mass per 1 part by mass of the conductive polymer particles, and the coating layer has a thickness of 0.5-100 μm. The sizes of the catalyst metal lumps adsorbed on the coating layer are not more than 150 nm, and the amount of the catalyst metal adsorbed on the coating layer per unit area is from 0.1 μg/cm<SP>2</SP> to 3.0 μg/cm<SP>2</SP>.

Description

201000672 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種藉由無電解鍍敷法所製造之成形品 之鍍敷物及其製造方法’詳細而言關於一種生產性優異、 具有與基材之密、者性優異之金屬鍍敷膜,於該膜之表面沒 有露出部(不均)而爲均勻的藉由無電解鍍敷法所製造之 成形品之鍍敷物及其製造方法。 特別是關於適合使用於對筐體施行之電磁波遮蔽用之 鍍敷、汽車零件等裝飾用鍍敷。 【先前技術】 在特開2007-100174號公報(專利文獻1)中,揭示 了使用樹脂成形體(由聚苯乙烯系樹脂或聚苯乙烯系摻合 物樹脂所構成)’藉由無電解鍍敷處理形成具有優異之密 著性之鍍敷被膜之方法。 但是’在此方法中’在藉由無電解鍍敷處理於上述樹 脂成形體上形成鍍敷被膜之前,必須要數個步驟之處理。 亦即,作爲前處理方法,需要(1 )爲了得到在蝕刻 處理之中適度的粗化,及用於提升親水性(可得到鍍敷被 膜之良好的密著性、外觀)之膨潤步驟、用於達成樹脂成 形體之表面之適度的粗化及親水性之提升之(2 )以含有 過錳酸鹽之水溶液進行處理之第一蝕刻處理、及(3)以 含有選自無機酸、過氯酸類及過氧酸類所構成之群中至少 一種成分之水溶液進行處理之第二蝕刻處理。 -5- 201000672 再者,在專利文獻1中,記載了要旨爲於 之表面之污染嚴重之情況下,在膨潤步驟之前 處理,及爲了除去於第二蝕刻步驟後殘存之過 應必要進行在含有還原劑之水溶液之處理。 而且,在專利文獻1之實施例之中,明示 上述之繁雜的蝕刻處理等之情況下,不會形成 著性之鍍敷被膜。 專利文獻1 :特開2007-100174號公報 【發明內容】 [發明所欲解決之課題] 本發明課題爲提供一種生產性優異,亦即 文獻1所記載之繁雜的蝕刻處理等,具有與基 優異之金屬鍍敷膜,於該膜之表面沒有露出部 爲均勻的,藉由無電解鍍敷法製造之成形品之 製造方法。 [用於解決課題之方法] 本發明人等,發現在進行無電解鍍敷處理 延伸PET薄膜、PI薄膜等樹脂薄膜上,塗佈 分子微粒子之塗料而形成塗膜層,或塗佈含導 微粒子之塗料而形成塗膜層之後,只要是藉由 脫摻雜(Dedoping)而使塗膜層中之高分子微粒 性’即使不進行繁雜的蝕刻處理等,亦可得到 樹脂成形體 先進行脫脂 鍾酸鹽,因 了在不進行 具有優異密 不須要專利 材之密著性 (不均)而 鍍敷物及其 前,於2軸 含還原性高 電性高分子 鹼處理等, 子成爲還原 具有與基材 -6 - 201000672 之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出部( 不均)而爲均勻的鍍敷物。 然而使用上述方法,於例如具有凹凸的形狀之成形品 試著施行鍍敷之結果,得知塗膜層之形成因爲凹凸的形狀 而成爲以噴塗或浸漬進行,而如此一來,與於樹脂薄膜上 形成塗膜層之情況相比,若不使膜厚變厚,則均勻地形成 塗膜層變爲困難,因而形成厚達某程度之塗膜層(例如 0.5 μπι以上)而進行無電解鍍敷,而如此一來,則具有與 基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有露出 部(不均)而爲均勻的鍍敷物變爲難以得到。 因此,本發明人等,關於即使在形成有厚達某程度之 塗膜層之成形品,可得到具有與基材之密著性優異之金屬 鍍敷膜,於該膜之表面沒有露出部(不均)而爲均勻的鍍 敷物之方法專心檢討之結果,發現只要將構成塗膜層之高 分子微粒子與黏合劑之質量比定在一定範圍,將進行無電 解鍍敷時,吸附於塗膜層上之觸媒金屬塊之大小定爲一定 以下,且將吸附於塗膜層之表面上之觸媒金屬之每單位面 積之量定在特定之範圍,則即使在形成有厚達某程度之塗 膜層(0.5至100 μιη )之成形品,可得到具有與基材之密 著性優異之金屬鍍敷膜,於該膜之表面沒有露出部(不均 )而爲均勻的鍍敷物,而使本發明完成。 亦即,本發明,係關於 (1 )—種鍍敷物,其係於成形品之表面上形成含導 電性高分子微粒子與黏合劑之塗膜層,於該塗膜層上藉由 201000672 無電解鍍敷法透過觸媒金屬之吸附形成金屬鍍敷膜之鍍敷 物,而 上述黏合劑,係相對於上述導電性高分子微粒子1質 量份以0.1至10質量份存在,上述塗膜層之厚度爲0.5至 1 00 μιη,吸附於上述塗膜層上之上述觸媒金屬塊之大小爲 1 5 Onm以下,且吸附於上述塗膜層上之上述觸媒金屬之每 單位面積之量爲O.bg/cm2至3·〇μ§/ί:Ιη2 ’ (2 )如上述(1 )記載之鍍敷物,其中上述導電性高 分子微粒子之中6 0 %以上之粒子存在於上述塗膜層之上側 一半之中,且上述導電性高分子微粒子之平均粒徑爲1〇 至 1 0 0 nm, (3 ) —種鍍敷物之製造方法,係由無電解鍍液化學 鍍敷金屬膜而進行, A )於成形品上塗佈含還原性高分子微粒子與相對於 該還原性高分子微粒子1質量份爲0·1至10質量份之黏 合劑之塗料’形成厚度爲0.5至ιοομπι之塗膜層之步驟、 Β)於上述塗膜層上透過觸媒金屬之吸附藉由無電解 鍍敷法形成金屬鍍敷膜之步驟,而且係將吸附於上述塗膜 層上之觸媒金屬塊之大小定爲1 5 Onm以下’且將吸附於上 述塗膜層上之上述觸媒金屬之每單位面積之量定爲 O.lpg/cm2 至 3.0pg/cm2 之步驟 所構成之方法, (4 )如上述(3 )記載之方法’其中作爲上述還原性 高分子微粒子,使用對導電性高分子微粒子進行脫摻雜處 -8 - 201000672 理而成爲還原性之微粒子。 此處,於上述所使用之用語「觸媒金屬塊之大小」, 係意指於塗膜層表面析出之觸媒金屬凝集之塊,對塗膜層 表面之掃描式顯微鏡照片20μπι&gt;&lt;20μιη之範圍所顯現之觸 媒金屬塊選自較大者1〇個,實測其塊之大小而平均之値 〇 另外,塊之大小,係意指實測各塊之最長邊之長度與 最短邊之長度而平均之値。 另外,於上述所使用之用語「塗膜層之厚度」,係意 指選擇含成形品上之塗膜層之最厚之點及最薄之點之5點 ,以測微器測定其厚度而平均之値。 [發明之效果] 藉由本發明,即使在具有凹凸的形狀,因而厚達某程 度之塗膜層之形成爲必要之成形品,亦可生產性優異,亦 即不須要繁雜的蝕刻處理等,藉由無電解鍍敷法而製造具 有與基材之密著性優異之金屬鍍敷膜,於該膜之表面沒有 露出部(不均)而爲均勻的鍍敷物。 本發明之鍍敷物之上述效果,係藉由將構成塗膜層之 高分子微粒子與黏合劑之質量比定在一定範圍,及將進行 無電解鍍敷時,吸附於塗膜層上之觸媒金屬塊之大小定爲 一定以下,且將吸附於塗膜層之表面上之觸媒金屬之每單 位面積之量定在特定之範圍而達成,而關於此理由,可認 爲如以下所述。 -9- 201000672 在引用文獻1所記載之鍍敷方法之中,例如於蝕刻處 理後對基材表面使用氯化亞錫進行處理,利用以此錫處理 之對表面之吸附作用而吸附觸媒金屬之鈀。 此時,由於被吸附之鈀不具有對基材之化學作用,因 此基材與鈀間之密著性低,因而所形成之鍍敷膜容易成爲 密著性差之粗劣者,然而,因爲基材與鈀間之密著性低’ 所以,鈀容易平均吸附於基材全面,因此鈀之大小很少成 爲1 0 n m以上。 相對於此,在本發明中,藉由存在於塗膜層之表面之 高分子微粒子之還原性使觸媒金屬之鈀附著,而由於鈀係 化學性地結合於該高分子微粒子(結合時,上述高分子微 粒子變成導電性)、基材與鈀間之密著性變高,因此容易 形成密著性優異之鍍敷膜,然而,由於鈀係僅集合於存在 於塗膜層之表面之還原性高分子微粒子’而以高密著性吸 附,因此存在於表面之還原性高分子微粒子之存在比例變 小,則觸媒金屬,例如鈀等凝集而容易變大,而且例如圖 1之掃描式顯微鏡照片所表示般,鈀之結塊變大’若超過 1 5 Onm,則該鈀變爲容易由基材表面剝離,另外,變爲容 易引起凝集破壞,就結果而言,變成會引起鍍敷膜之密著 性之降低。 因此,認爲藉由將構成塗膜層之高分子微粒子與黏合 劑之質量比定爲一定範圍,將存在於塗膜層表面之還原性 高分子微粒子之比例維持在一定範圍內’及將吸附於塗膜 層上之觸媒金屬塊之大小控制在特定之大小以下(1 5 0nm -10- 201000672 以下:例如參照圖2之掃描式顯微鏡照片。)’回避由上 述造成之密著性之降低’優異之密著性奏效者。 除了上述以外,雖然將吸附於塗膜層上之觸媒金屬之 大小控制在特定之範圍’若吸附於塗膜層上之觸媒金屬之 毎單位面積之量變爲過多’則認爲會補助地貢獻於密著性 之黏合劑與金屬鍍敷膜間之密著性減少,藉此變得會引起 塗膜層與金屬鍍敷膜間總合的密著性之降低。 因此,藉由將吸附於塗膜層表面上之觸媒金屬之每單 位面積之量定在特定之範圍’認爲會回避上述密著性之降 低,貢獻於表現出優異之密著性。 另外,將吸附於塗膜層上之觸媒金屬塊之大小定在特 定之範圍,且將吸附於塗膜層之表面上之觸媒金屬之每單 位面積之量定在特定之範圍’係可藉由調整處理所使用之 觸媒液之觸媒金屬之濃度、處理溫度、處理時間而容易地 控制。 本發明之鍍敷物中之塗膜層,係以於其上側一半之中 還原性高分子微粒子之存在比變高之方式,例如前述微粒 子之內60%以上之粒子存在於上側一半之中之方式形成者 爲佳,藉此,於塗膜層之下側一半有機聚合物(黏合劑) 之存在比變高,基材與塗膜層之密著性提升,因此就結果 而言,變成金屬鍍敷膜與基材之密著性提升。 另外,在塗膜層之表面附近還原性高分子微粒子之存 在比變高,因此在表面上之觸媒金屬之吸附量變成增加, 而藉此所形成之金屬鍍敷膜即使在比較薄之塗膜層亦沒有 -11 - 201000672 露出部(不均)而可成爲均勻的。 本發明之鍍敷物,不僅還原性高分子微粒子,即使使 用導電性高分子微粒子可相同地製造。此情況下,有必要 在進行無電解鍍敷前,先將導電性高分子微粒子脫摻雜而 使其成爲還原性,而在本發明之鍍敷物之中,即使是〇·5 至1〇〇μιη之膜厚之塗膜層,亦可維持優異之密著性及均勻 性。 另外,於塗膜層之上側一半中高分子微粒子之存在比 變高,例如60%以上之粒子存在於上側一半中之構造,只 藉著將含還原性高分子微粒子或導電性高分子微粒子與有 機聚合物(黏合劑)之塗料塗佈基材上之後之乾燥溫度與 時間作設計即可容易地達成。 另外,本發明之鍍敷物,係藉由例如於形成於基材上 之含還原性高分子微粒子之塗膜層上,使鈀等觸媒金屬還 原•吸附,於吸附有該鈀等觸媒金屬之塗膜層上形成金屬 鍍敷膜製造,而此時之鈀等觸媒金屬還原及往高分子微粒 子之吸附,例如聚吡咯之情況,認爲會成爲於下圖所示之 狀態。 [化1] Η Η201000672 VI. Description of the Invention: [Technical Field] The present invention relates to a plated product of a molded article produced by an electroless plating method and a method for producing the same, which relates in detail to an excellent productivity and a base A metal plating film excellent in material density and excellent in appearance, and a plated product of a molded article produced by electroless plating method and a method for producing the same, which have no exposed portion (unevenness) on the surface of the film. In particular, it is suitable for plating for decorative plating such as electromagnetic wave shielding applied to a casing, and automotive parts. [Patent Document 1] discloses a resin molded body (consisting of a polystyrene resin or a polystyrene blend resin) by electroless plating. A method of forming a plating film having excellent adhesion by applying a treatment. However, in the "in this method", it is necessary to perform a number of steps before forming a plating film on the above-mentioned resin molded body by electroless plating. In other words, as a pretreatment method, it is necessary to obtain (1) a swelling step for improving the hydrophilicity (a good adhesion and appearance of the plating film can be obtained) in order to obtain an appropriate roughening during the etching treatment. (2) a first etching treatment in which an aqueous solution containing permanganate is treated, and (3) a material selected from inorganic acid and perchloric acid in order to achieve moderate coarsening and hydrophilicity of the surface of the resin molded body A second etching treatment in which an aqueous solution of at least one of the groups consisting of an acid and a peroxyacid is treated. -5- 201000672 In addition, in Patent Document 1, it is described that in the case where the surface contamination is serious, the treatment is performed before the swelling step, and it is necessary to carry out the removal in order to remove the second etching step. Treatment of an aqueous solution of a reducing agent. Further, in the embodiment of Patent Document 1, in the case of the above-described complicated etching treatment or the like, the plating film is not formed. [Problem to be Solved by the Invention] The object of the present invention is to provide an excellent etching property, that is, a complicated etching process described in Document 1, and the like. The metal plating film is a method for producing a molded article produced by electroless plating without a uniform exposed portion on the surface of the film. [Means for Solving the Problem] The inventors of the present invention have found that coating a molecular fine particle coating on a resin film such as an extended PET film or a PI film by electroless plating to form a coating layer or coating a microparticle-containing particle After forming a coating layer by the coating material, the resin molding body can be first subjected to a degreasing clock by dedoping the polymer microparticles in the coating layer layer without performing complicated etching treatment or the like. The acid salt is treated with a reductive high-electricity polymer base in a 2-axis, and the like, and the plating is not carried out without the adhesion (unevenness) of the patent material having excellent density. The metal plating film excellent in adhesion to the substrate -6 - 201000672 is a uniform plating material without an exposed portion (unevenness) on the surface of the film. However, as a result of performing plating by a molded article having a shape having irregularities, for example, it is found that the formation of the coating layer is performed by spraying or dipping due to the shape of the unevenness, and thus, the resin film is formed. Compared with the case where the coating layer is formed, it is difficult to uniformly form the coating layer without increasing the thickness of the coating layer. Therefore, the coating layer having a certain thickness (for example, 0.5 μm or more) is formed and electroless plating is performed. In this case, the metal plating film having excellent adhesion to the substrate has no exposed portion (unevenness) on the surface of the film, and it is difficult to obtain a uniform plating material. Therefore, the inventors of the present invention have obtained a metal plating film having excellent adhesion to a substrate even when a molded article having a coating layer having a certain thickness is formed, and there is no exposed portion on the surface of the film ( As a result of careful review of the method of uniform plating, it has been found that as long as the mass ratio of the polymer fine particles and the binder constituting the coating layer is set to a certain range, the electroless plating is applied to the coating film. The size of the catalytic metal block on the layer is set to be less than or equal to a certain extent, and the amount per unit area of the catalytic metal adsorbed on the surface of the coating layer is set to a specific range, even if it is formed to a certain extent In the molded article of the coating layer (0.5 to 100 μm), a metal plating film having excellent adhesion to the substrate can be obtained, and the surface of the film has no exposed portion (unevenness) and is a uniform plating material. The invention is completed. That is, the present invention relates to (1) a plating material which is formed on a surface of a molded article to form a coating layer containing conductive polymer microparticles and a binder, and 201000672 is electroless on the coating layer. The plating method forms a plating material of a metal plating film by adsorption of a catalytic metal, and the binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the thickness of the coating layer is 0.5 to 100 μηη, the size of the above-mentioned catalytic metal block adsorbed on the coating layer is 15 or less, and the amount per unit area of the catalytic metal adsorbed on the coating layer is O.bg. (2) The plating material according to the above (1), wherein 60% or more of the particles of the conductive polymer fine particles are present on the upper side of the coating layer. In the above, the average particle diameter of the conductive polymer fine particles is from 1 Å to 100 nm, and the method for producing the (3) plating material is performed by electroless plating of a metal film by an electroless plating solution, A) Coating a reducing polymer microparticle and phase on a molded article a coating for forming a coating layer having a thickness of from 0.5 to 10 parts by mass of the reducing polymer fine particles in an amount of from 0.1 to 10 parts by mass, and a step of forming a coating layer having a thickness of from 0.5 to ιοομπι, on the coating layer, through a catalytic metal a step of forming a metal plating film by electroless plating, and setting a size of the catalyst metal block adsorbed on the coating layer to be 1 5 Onm or less and adsorbing on the coating layer The method of the step of the above-mentioned catalyst metal is defined as a method of the step of O. lpg/cm 2 to 3.0 pg/cm 2 , and (4) the method described in the above (3), wherein the reducing polymer fine particles are used. The use of the dedoping of the conductive polymer microparticles -8 - 201000672 is used to become a reducing microparticle. Here, the term "the size of the catalytic metal block" as used herein means a block in which the catalytic metal deposited on the surface of the coating layer is agglomerated, and a scanning micrograph of the surface of the coating layer is 20 μm>&lt;20 μιη The catalyst metal block appeared in the range is selected from the larger one, and the size of the block is measured and averaged. In addition, the size of the block means the length of the longest side and the length of the shortest side of each block. And the average. In addition, the term "thickness of the coating layer" as used above means that the thickest point and the thinnest point of the coating layer on the molded article are selected, and the thickness is measured by a micrometer. The average number. [Effect of the Invention] According to the present invention, even if it has a shape having irregularities, it is possible to form a molded article having a certain thickness to a certain extent, and it is excellent in productivity, that is, it does not require complicated etching treatment. A metal plating film having excellent adhesion to a substrate is produced by electroless plating, and a uniform plating material is formed on the surface of the film without an exposed portion (unevenness). The above-described effects of the plating material of the present invention are obtained by adsorbing the catalyst on the coating layer by setting the mass ratio of the polymer fine particles constituting the coating layer to the binder to a certain range and performing electroless plating. The size of the metal block is set to be less than or equal to a certain value, and the amount per unit area of the catalyst metal adsorbed on the surface of the coating layer is set to a specific range. For this reason, it can be considered as follows. -9- 201000672 In the plating method described in the cited document 1, for example, after the etching treatment, the surface of the substrate is treated with stannous chloride, and the catalyst metal is adsorbed by the action of the tin treatment on the surface. Palladium. At this time, since the adsorbed palladium does not have a chemical action on the substrate, the adhesion between the substrate and the palladium is low, and thus the formed plating film tends to be poor in adhesion, however, because the substrate The adhesion to palladium is low. Therefore, palladium tends to be adsorbed on the entire substrate on average, so the size of palladium rarely becomes 10 nm or more. On the other hand, in the present invention, the palladium is chemically bonded to the polymer fine particles by the reductive property of the polymer fine particles present on the surface of the coating layer, and the palladium is chemically bonded to the polymer fine particles (in combination, Since the polymer fine particles become electrically conductive and the adhesion between the substrate and palladium is high, it is easy to form a plating film having excellent adhesion. However, since the palladium is only collected on the surface of the coating layer. Since the polymer microparticles are adsorbed with high density, the proportion of the reducing polymer microparticles present on the surface is small, and the catalyst metal, for example, palladium or the like, aggregates and becomes large, and the scanning microscope of FIG. As shown in the photograph, the agglomeration of palladium becomes larger. If it exceeds 15 Onm, the palladium becomes easily peeled off from the surface of the substrate, and it becomes easy to cause aggregation failure. As a result, it becomes a plating film. The density is reduced. Therefore, it is considered that by setting the mass ratio of the polymer fine particles and the binder constituting the coating layer to a certain range, the ratio of the reducing polymer fine particles present on the surface of the coating layer is maintained within a certain range' and adsorption is performed. The size of the catalytic metal block on the coating layer is controlled to be less than or equal to a specific size (150 nm - 10 201000672 or less: for example, a scanning micrograph of Fig. 2). "Reducing the decrease in adhesion caused by the above." 'Excellent closeness effect. In addition to the above, although the size of the catalyst metal adsorbed on the coating layer is controlled to a specific range 'If the amount of the unit area of the catalyst metal adsorbed on the coating layer becomes excessive', it is considered to be subsidized. The adhesion between the adhesive which contributes to the adhesion and the metal plating film is reduced, whereby the adhesion between the coating layer and the metal plating film is lowered. Therefore, by setting the amount of each unit area of the catalyst metal adsorbed on the surface of the coating layer to a specific range, it is considered that the above-mentioned adhesion is reduced, and it contributes to exhibiting excellent adhesion. In addition, the size of the catalytic metal block adsorbed on the coating layer is set to a specific range, and the amount per unit area of the catalytic metal adsorbed on the surface of the coating layer is set to a specific range. It is easily controlled by adjusting the concentration of the catalyst metal of the catalyst liquid used for the treatment, the processing temperature, and the processing time. The coating layer in the plating material of the present invention is such that the ratio of the presence of the reducing polymer fine particles in the upper half is higher, for example, in which 60% or more of the particles in the fine particles are present in the upper half. Preferably, the formation ratio of the organic polymer (adhesive) on the lower side of the coating layer is increased, and the adhesion between the substrate and the coating layer is increased, so that the result is metal plating. The adhesion between the film and the substrate is improved. Further, the presence ratio of the reducing polymer fine particles in the vicinity of the surface of the coating layer becomes high, so that the amount of adsorption of the catalytic metal on the surface becomes increased, and the metal plating film formed thereby is coated even in a relatively thin coating. The film layer is also -11 - 201000672 exposed (uneven) and can be made uniform. In the plating material of the present invention, not only the reducing polymer fine particles but also the conductive polymer fine particles can be produced in the same manner. In this case, it is necessary to dedoping the conductive polymer microparticles to be reductive before electroless plating, and in the plating of the present invention, even 〇·5 to 1〇〇 The film thickness of the film thickness of μιη can also maintain excellent adhesion and uniformity. In addition, the ratio of the presence of the polymer fine particles in the upper half of the coating layer is high, for example, 60% or more of the particles are present in the upper half, and only the reducing polymer particles or the conductive polymer particles are organically The design of the drying temperature and time after coating the substrate on the polymer (adhesive) can be easily achieved. In addition, the plating material of the present invention is obtained by, for example, reducing or adsorbing a catalytic metal such as palladium on a coating layer containing a reducing polymer fine particle formed on a substrate, and adsorbing the catalytic metal such as palladium. A metal plating film is formed on the coating layer, and in the case where the catalytic metal such as palladium is reduced and adsorbed to the polymer fine particles, for example, polypyrrole, it is considered to be in the state shown in the following figure. [化1] Η Η

-12- 201000672 亦即,藉由還原性之高分子微粒子 子還原,鈀(金屬)會被吸附於高分子 ,高分子微粒子(聚吡略)被離子化, 摻雜之狀態,結果而言表現出導電性。 【實施方式】 進一步詳細地對本發明作說明。 本發明之鍍敷物可藉由由無電解鍍 進行之鍍敷物之製造方法,並且爲由 A )於成形品上塗佈含還原性高分 該還原性高分子微粒子1質量份爲0 . 1 合劑之塗料,形成厚度爲0.5至ΙΟΟμιη Β)於上述塗膜層上透過觸媒金屬 鍍敷法形成金屬鍍敷膜之步驟,而且係 層上之觸媒金屬塊之大小定爲150nm以 述塗膜層上之上述觸媒金屬之每單 O.lpg/cm2 至 3.0pg/cm2 之步驟 所構成之方法而製造。 本發明係將成形品使用作爲基材者 列舉PET樹脂、LCP樹脂、PPS樹脂、 、PEEK樹脂、燦烴系樹脂(例如pp ; COP樹脂等)、PC樹脂、ABS樹脂、 樹脂、HIPS樹脂、PS樹脂、MS樹脂、 (聚吡咯)使鈀離 微粒子上,而藉此 亦即,成爲受到鈀-12- 201000672 That is, by reduction of reducing polymer microparticles, palladium (metal) is adsorbed to the polymer, and polymer microparticles (polypyrrole) are ionized, doped, and the result is Conductive. [Embodiment] The present invention will be described in further detail. The plating material of the present invention can be coated with a plating material by electroless plating, and a part of the reducing polymer fine particles containing a reducing high-concentration is applied to the molded article by A). a coating having a thickness of 0.5 to ΙΟΟμιη) formed on the coating layer by a catalytic metal plating method to form a metal plating film, and the size of the catalytic metal block on the layer is set to 150 nm to coat the coating film It is produced by the method of the steps of the above-mentioned catalyst metal on the layer of O.lpg/cm2 to 3.0 pg/cm2. In the present invention, a molded article is used as a substrate, and examples thereof include PET resin, LCP resin, PPS resin, PEEK resin, and a hydrocarbon resin (for example, pp; COP resin), PC resin, ABS resin, resin, HIPS resin, and PS. Resin, MS resin, (polypyrrole) makes palladium off the microparticles, and thus, it becomes palladium.

液化學鍍敷金屬膜 子微粒子與相對於 至1 〇質量份之黏 之塗膜層之步驟、 之吸附藉由無電解 將吸附於上述塗膜 下,且將吸附於上 位面積之量定爲 ’而具體而言,可 p I Μ月旨、P EI _ I旨 if脂、c 〇 c樹脂、 ABS/PC 樹脂、AS PA 樹脂、pc/ASA -13- 201000672 樹脂、PPA樹脂、玻璃或氧化鋁等陶瓷、鎂合金等金屬等 〇 就成形品之鍍敷物而言,可列舉例如對筐體施行之電 磁波遮蔽用之鍍敷、汽車零件等裝飾用鍍敷及屋內裝飾鍍 敷等。 本發明所使用之還原性高分子微粒子,只要是具有未 滿0.01S/cm之導電率之具有π-共轭雙鍵之高分子,則並 未特別受到限定,而可列舉例如聚乙炔、聚莘、聚對苯撐 、聚對苯撐乙烯、聚吡咯、聚苯胺、聚噻吩及該等各種衍 生物,適宜者可列舉聚吡咯。 另外,就還原性高分子微粒子而言,係以具有 0.0 0 5 S/cm以下之導電率之高分子微粒子爲佳。 還原性高分子微粒子,可由具有π-共軛雙鍵之單體 合成而使用,而亦可使用於市售可獲得之還原性高分子微 粒子。 前述還原性高分子微粒子之平均粒徑係以1 0至 1 0 0 n m者爲佳。 就本發明所使用之黏合劑而言,可列舉例如聚氯乙烯 、聚碳酸酯、聚苯乙烯、聚甲基丙烯酸甲酯、聚酯 '聚楓 、聚苯醚、聚丁二烯、聚(N -乙烯基咔唑)、碳化氫樹脂 、酮樹脂、苯氧基樹脂、聚醯胺、乙基纖維素、醋酸乙烯 酯、ABS樹脂、聚胺甲酸乙酯樹脂、三聚氰胺樹脂、不飽 和聚酯樹脂、醇酸樹脂、環氧樹脂、矽樹脂等。 作爲本發明所使用之黏合劑,亦可使用具有羧基之有 -14 - 201000672 機聚合物,特別是對使用苯乙烯系樹脂作爲基材者爲適合 ,而此情況下,只要是於分子中具有竣基之化合物,則並 未特別受到限定,可列舉例如於分子中具有殘基之丙嫌酸 系樹脂、氯乙烯系樹脂、胺甲酸乙酯系樹脂、苯乙烯系樹 脂及該等混合物等。 上述樹脂之Tg通常爲60°C以上’宜爲70°c以上。 另外,使用樹脂之混合物之情況下’上述具有羧基之 有機聚合物,只要上述樹脂之中之至少1種具有羧基即可 ,沒有全部之樹脂具有羧基的必要。 另外,使用上述具有羧基之有機聚合物時之羧基之存 在量,係以用於形成塗膜層之塗料中之固體成分中之羧基 之存在量定爲0.01至4.0mmol/g之範圍者爲佳。 上述之存在量宜爲〇_1至2.4mmol/g之範圍。 所使用之黏合劑量,係相對於還原性高分子微粒子1 質量份爲0.1質量份至10質量份。若黏合劑超過1〇質量 份,則金屬鏟敷不會析出,若黏合劑未滿〇 . 1質量份’則 對基材之密著性變弱。 對於用於形成塗膜層之塗料而言,還原性高分子·微粒 子及黏合劑以外,還加上可含溶劑。 就上述溶劑而言’只要是不會對還原性高分子微粒子 造成損傷,可使還原性®分子微粒子分散’使上述黏合劑 溶解者,則並未特別受到限定’而使成爲基材之成形品大 幅溶解者爲不佳。但是’即使是使成形品大幅溶解之彳容劑 ,可藉由與其他低溶解性之溶劑混合,使溶解性降低而使 -15- 201000672 用。 所使用之有機溶劑,可列舉例如醋酸丁酯等脂肪族酯 類、甲苯等芳香族溶劑、甲基乙基酮等酮類、環己烷等環 狀飽和碳化氫類、正辛烷等鏈狀飽和碳化氫類、甲醇、乙 醇、正辛醇等鏈狀飽和醇類、安息香酸甲酯等芳香族酯類 、二乙基醚等脂肪族醚類及該等混合物等。 另外,作爲還原性高分子微粒子,使用預先分散於有 機溶劑之分散液之情況下,可將分散液所使用之有機溶劑 作爲塗料之溶劑之一部份或全部使用。 再者,上述塗料,亦可依照用途或塗佈對象物等因應 必要添加分散安定劑、增黏劑、油墨黏合劑等樹脂、顏料 0 將於上述所調製之塗料塗佈於基材之成形品上,因應 必要藉由進行加熱等使其乾燥,可形成塗膜層。 上述塗料之塗佈方法,只要是可均勻地形成塗膜層之 方法,則並未特別受到限定,可使用例如噴塗、網板印刷 機、凹版印刷機、彈性印刷機、噴墨印刷機、膠版印刷機 、浸漬、旋轉塗佈機、輥式塗佈機等印刷或塗佈,而塗佈 於具有凹凸之成形品之情況,係以噴塗及浸漬爲佳。 乾燥條件亦並未特別受到限定,可在室溫、或加熱條 件下進行。 使用Tg低之樹脂基材作爲基材之情況下之乾燥溫度 ,係以在相較於所使用之樹脂基材之Tg低5至1 5 °c之溫 度進行者爲佳。 -16- 201000672 於塗膜層之上側一半之中還原性高分子微 比變高之方式,例如前述微粒子之內60%以上 於上側一半之中之方式形成者爲佳,而如此的 塗料之塗佈後,以和緩的條件經過時間乾燥而: 就具體的方法而言,可藉由例如於3 0至 度且經過長時間乾燥、由30至60 °C之低溫度 度上昇並且乾燥而達成。 於2階段以上之相異之溫度乾燥之情況, 苯作爲有機溶劑之情況,藉由於40°C乾燥1 〇 6〇 °C乾燥10分鐘,其後於80 °C乾燥1〇分鐘, 子之內60%以上之粒子存在塗膜層之上側一半 〇 所形成之塗膜層之厚度爲〇·5μηι至ΙΟΟμιη 由於若使塗膜層之厚度過薄,則有均勻地 變爲困難之情況,因此塗膜層之厚度係以定爲 爲佳。另外,由於即使塗膜層之膜厚變厚,例 ΙΟΟμηι亦可維持塗膜強度,然而若使塗膜層過 照黏合劑之種類或配合比例等,塗膜強度降低 此塗膜層之厚度係以定爲ΙΟΟμιη以下爲佳。 將如上述之方式所製造之形成含有還原性 子之塗膜層之基材藉由無電解鍍敷法製成鍍敷 電解鍍敷法可依據通常所知道的方法進行。 亦即,藉由將上述基材浸漬於用於使氯化 屬附著之觸媒液之後,進行水洗等’浸漬於無 粒子之存在 之粒子存在 構成可藉由 垂成。 6〇°C之低溫 徐緩地使溫 例如使用甲 分鐘後,於 可成爲微粒 之中之構成 之範圍。 形成塗膜層 0.5 μ m以上 如即使超過 厚,則有依 之情況,因 高分子微粒 物,而該無 鈀等觸媒金 電解鍍浴可 -17- 201000672 得到鍍敷物。 觸媒液係含有具有對無電解鍍敷之觸媒活性之貴金屬 (觸媒金屬)之溶液,就觸媒金屬而言,可列舉鈀、金、 鈾、铑等,該等金屬爲單體或化合物皆可,含觸媒金屬之 安定性之觀點看來係以鈀化合物爲佳,其中尤其以氯化鈀 爲特佳。 就適合的具體的觸媒液而言,可列舉0.05%氯化鈀-0.0 0 5 %鹽酸水溶液(p Η 3 )。 處理溫度爲20至50 °C,宜爲30至40 °C,處理時間 爲0.1至20分鐘,宜爲1至10分鐘。 藉由上述之操作,塗膜中之還原性高分子微粒子,以 結果而言,成爲導電性高分子微粒子。 另外,在使上述之氯化鈀等觸媒金屬吸附於塗膜層上 之步驟之中,所吸附之觸媒金屬塊之大小被控制在150nm 以下,且所吸附之上述觸媒金屬之每單位面積之量被控制 在 O.lpg/cm2 至 3.0pg/cm2。 所吸附之觸媒金屬塊之大小超過1 5 Onm之情況,觸媒 金屬變爲容易由基材表面剝離’變爲容易引起凝集破壞’ 就結果而言,會引起鍍敷膜之密著性之降低。 另外,在所吸附之觸媒金屬之每單位面積之量未滿 0.1 μg/cm2時,不會形成沒有不均之均勻的金屬鍍敷膜’ 在超過3.(^g/cm2之情況下,會引起在金屬鍍敷膜與塗膜 層間之密著性之降低。 另外,將所吸附之觸媒金屬塊之大小定爲1 5 0 n m以下 -18- 201000672 ,且將所吸附之觸媒金屬之每單位面積之量定爲ο cm2至3.0 pg/cm2,係可藉由調整觸媒液之濃度、處理 、處理時間而容易地控制。 亦即,所吸附之觸媒金屬之大小,主要可藉由前 媒液中之觸媒金屬之濃度控制,若使濃度降低,則觸 屬變小,若使濃度昇高,則觸媒金屬有變大之傾向。 所吸附之觸媒金屬之量,主要可藉由與前述溶液 理時間控制,若使處理時間縮短,則所吸附之觸媒金 量變少,若使處理時間延長,則所吸附之觸媒金屬之 變多之傾向。 另外,處理溫度主要控制前述吸附之速度,若使 溫度降低,則觸媒金屬之吸附之速度下降,若使處理 昇高,則吸附之速度有上昇之傾向,因此,處理溫度 昇,係相較於使所吸附之觸媒金屬變大,有助長使所 之觸媒金屬之量變多之傾向。 藉由上述處理,於塗膜層上吸附有觸媒金屬之基 係被浸漬於用於使金屬析出之鍍敷液,藉此形成無電 敷膜。 就鎪敷液而言,只要是通常無電解鍍敷所使用之 液,則並未特別受到限定。 亦即,無電解鍍敷所可使用之金屬、銅、金、銀 等全部可適用,而以銅爲佳。 無電解銅鍍敷浴之具體例而言,可列舉例如 ADDCOPPER IW浴(奧野製藥工業股份有限公司製) leg/ 溫度 述觸 媒金 之處 屬之 量有 處理 溫度 之上 吸附 材, 解鍍 鑛敷 、鎳 ATS 等。 -19- 201000672 處理溫度爲20至50°C,宜爲30至40°C,處 爲1至30分鐘,宜爲5至15分鐘。 所得到之鍍敷物,係以在室溫或加熱條件,數 上例如2小時以上熟化者爲佳,而所使用之基材爲 苯乙烯系樹脂基材般低Tg者之情況,係以在相較! 低5至1 5 t之溫度範圍熟化者爲佳。 藉由上述之方法,可生產性優異,亦即不須要 蝕刻處理等製造藉由無電解鍍敷法製造之成形品之 ,係具有與基材之密著性優異之金屬鍍敷膜,於該 面沒有露出部(不均)而爲均勻。 本發明亦關於一種製造方法,係使用將導電性 微粒子脫摻雜處理而成爲還原性之微粒子作爲上述 高分子微粒子。 此製造方法,藉著在使用導電性高分子微粒子 原性高分子微粒子形成塗膜層之後,將該塗膜層所 電性闻分子微粒子脫摻雜處理而成爲還原性局分子 ,其後透過觸媒金屬之吸附藉由無電解鍍敷法形成 敷膜而達成。 具體而言,由以下之C)至E)步驟所構成。 C )於成形品上塗佈含導電性高分子微粒子與 該導電性高分子微粒子1質量份爲0.1至10質量 合劑之塗料,形成厚度爲0·5至100 μιη之塗膜層之 D)將上述塗膜層所含之導電性高分子微粒子 處理製成還原性高分子微粒子之步驟、 理時間 小時以 具有如 分該Tg 繁雜的 鍍敷物 膜之表 高分子 還原性 代替還 含之導 微粒子 金屬鍍 相對於 份之黏 步驟、 脫摻雜 -20- 201000672 E)於上述塗膜層上透過觸媒金屬之吸附藉由無電解 鍍敷法形成金屬鍍敷膜之步驟,並且將吸附於上述塗膜層 上之觸媒金屬塊之大小定爲1 5 Onm以下,且將吸附於上述 塗膜層上之上述觸媒金屬之每單位面積之量定爲 O.lpg/cm2 至 3.0pg/cm2 之步驟 上述C)步驟,除了將還原性高分子微粒子代換爲導 電性高分子微粒子以外,係可以與上述之A )步驟相同之 條件進行。 就上述製造方法所使用之導電性高分子微粒子而言’ 只要是具有導電性之具有7Γ-共軛雙鍵之高分子,則並未 特別受到限定,而可列舉例如聚乙炔、多并苯、聚對位苯 、聚對苯乙烯、聚吡咯、聚苯胺、聚噻吩及該等各種衍生 物,適宜者可列舉聚吡咯。 導電性高分子微粒子,可由具有共軛雙鍵之單體 合成而使用,而亦可使用於市售獲得之導電性高分子微粒 子。 上述還原性高分子微粒子之平均粒徑,係以10至 1 0 0 n m者爲佳。 所形成之塗膜層厚度爲〇.5μηι至1〇〇μιη2範圍。 由於若使塗膜層之厚度過薄,則有均勻地形成塗膜層 變爲困難之情況,因此塗膜層之厚度係以定爲〇 · 5 μιη以上 爲佳。另外,即使塗膜層之膜厚變厚,例如即使超過 1 00 μιη亦可維持塗膜強度,然而由於若使塗膜層過厚,則 有依照黏合劑之種類或配合比例等塗膜強度降低之情況, -21 - 201000672 因此塗膜層之厚度係以定爲10 0 μιη以下者爲佳。 就前述D)步驟中之脫摻雜處理而言,可列舉以含還 原劑,例如氫化硼鈉、氫化硼鉀等氫化硼化合物、二甲胺 硼烷、二乙胺硼烷、三甲胺硼烷、三乙胺硼烷等烷基胺硼 烷、及聯胺等之溶液進行處理而還原之方法,或以鹼性溶 液進行處理之方法。 由操作性及經濟性之觀點看來,係以藉鹼性溶液處理 者爲佳。 特別是,使用導電性高分子微粒子而形成之層,係可 藉由短時間之鹼處理達成脫摻雜。 例如於1Μ氫氧化鈉水溶液中,以2 0至5 0 °C,宜爲 30至40 °C之溫度處理1至30分鐘,宜爲3至10分鐘。 前述E )步驟,係可以與上述之B )步驟相同之條件 進行。 本發明另外還關於一種鍍敷物,係可藉由上述製造法 製造,於成形品之表面上形成含導電性高分子微粒子與黏 合劑之塗膜層,於該塗膜層上藉由無電解鍍敷法透過觸媒 金屬之吸附形成金屬鍍敷膜之鍍敷物,而 前述黏合劑,係相對於前述導電性高分子微粒子1質 量份以0.1至10質量份存在,前述塗膜層之厚度爲0.5至 ΙΟΟμιη,吸附於前述塗膜層上之前述觸媒金屬塊之大小爲 1 5 Onm以下,且吸附於前述塗膜層上之前述觸媒金屬之每 單位面積之量爲〇.lpg/cm2至3.0pg/cm2。 另外,適宜者爲前述導電性高分子微粒子之內60 %以 -22- 201000672 上之粒子存在於前述塗膜層之上側一半之中,且前述導電 性高分子微粒子之平均粒徑爲1 0至1 OOnm之鍍敷物。 本發明中之「觸媒金屬塊之大小」,係意指於塗膜靥 表面析出之觸媒金屬凝集之塊,對塗膜層表面之掃描式顯 微鏡照片20μιηχ20μπι之範圍所顯現之觸媒金屬塊選自較 大者1 0個,實測其塊之大小而平均之値。 另外,塊之大小,係意指實測各塊之最長邊之長度與 最短邊之長度而平均之値。另外,本發明中之「塗膜層之 厚度」,係意指選擇含成形品上之塗膜層之最厚之點及最 薄之點5點,以測微器測定其厚度而平均之値。 另外,本發明之鍍敷物之中,爲了使成形品之表面與 塗膜層之密著性提升,亦可於成形品之表面設置底漆層。 上述底漆層之形成,可列舉於成形品之表面上塗佈底 漆塗料,形成平滑的塗佈膜之方法或於事前由底漆塗料所 形成之樹脂薄膜層合於成形品之表面上之方法等。 底漆塗料,只要是與成形品密著性良好及/或與形成 於底漆層上之塗膜層密著性良好者,則並非受到特別限定 者。 就上述底漆塗料而言,可使用與塗膜層之形成所使用 之黏合劑相同之化合物。 如上述所述般,若使用與塗膜層之形成所使用之黏合 劑相同之化合物作爲底漆塗料,則底漆層與塗膜層一體化 ,就結果而a ’使筒密著性奏效故爲佳。 就上述之化合物而言,可列舉例如聚氯乙烯、聚碳酸 -23- 201000672 酯、聚苯乙烯、聚甲基丙烯酸甲酯、聚酯、聚颯 、聚丁二烯、聚(N-乙烯基咔唑)、碳化氫樹脂 、苯氧基樹脂、聚醯胺、乙基纖維素、醋酸乙烯 樹脂、聚胺甲酸乙酯樹脂 '三聚氰胺樹脂、不飽 脂、醇酸樹脂、環氧樹脂、砂樹脂等。 於以下,記載用於製造本發明之鍍敷物所可 電性或還原性之高分子微粒子之具體的方法。 (1 )還原性高分子微粒子之製造方法 還原性高分子微粒子,可藉由於將有機溶劑 離子系界面活性劑及非離子系界面活性劑混合攪 o/w型之乳化液中,添加具有;Γ-共軛雙鍵之單 單體氧化聚合而製造。 就具有7Γ -共軛雙鍵之單體而言,只要是用 原性高分子所使用之單體,則並未特別受到限定 舉例如吡咯、N -甲基吡咯、N -乙基吡咯、N -苯基 萘吡咯、N -甲基-3 -甲基吡咯、N -甲基-3 -乙基吡 基-3 -甲基吡咯、N -苯基-3 -乙基吡咯、3 -甲基吡 基吡咯、3 -正丁基吡咯、3 -甲氧基吡咯、3 -乙氧 3 -正丙氧基吡咯、3 -正丁氧基吡咯、3 -苯基吡咯 甲醯基吡咯、3 -萘吡咯、3 -苯氧基吡咯、3 -甲基 咯、3 -胺基吡咯、3 -二甲基胺基吡咯、3 -二乙基 、3 -二苯胺基吡咯、3 -甲基苯基胺基吡咯及3 -苯 基吡咯等吡咯衍生物、苯胺、鄰氯苯胺、間氯苯 、聚苯醚 、酮樹脂 酯、ABS 和聚酯樹 使用之導 與水與陰 拌而成之 體,使該 於製造還 ,而可列 吡咯、N -咯、N-苯 咯、3-乙 基吡略、 、3-甲苯 苯氧基吡 胺基吡咯 基萘基胺 胺、對氯 -24- 201000672 苯胺、鄰甲氧基苯胺、間甲氧基苯胺、對甲氧 乙氧基苯胺、間乙氧基苯胺、對乙氧基苯胺、 、間甲基苯胺及對甲基苯胺等苯胺衍生物、噻 噻吩、3-正丁基噻吩、3-正戊基噻吩、3-正己 正庚基噻吩、3-正辛基噻吩、3-正壬基噻吩、 吩、3-正十一烷基噻吩、3-正十二烷基噻吩、 吩、3-萘氧基噻吩及3,4-乙烯二氧噻吩等噻吩 宜者可列舉吡咯、苯胺、噻吩及3,4-乙烯二氧 佳者可列舉吡咯。 另外,前述製造所使用之陰離子系界面活 可使用各種物質,而具有複數疏水性末端者( 基具有分枝構造者,或具有複數疏水基者)爲 用如此的具有複數疏水性末端之陰離子系界面 使安定之微胞(micelle)形成,在聚合後水相 相之分離順利,容易獲得分散於有機溶劑相之 子微粒子。 即使在具有複數疏水性末端之陰離子系界 中,磺基琥珀酸二-2-乙基己基鈉(疏水性末端 基琥珀酸二-2 -乙基辛基鈉(疏水性末端4個) 烷基苯磺酸鹽(疏水性末端2個)可適合使用 在反應系統中之陰離子系界面活性劑之量 具有;共軛雙鍵之單體1 mol爲未滿0.05mol 佳爲 0.005mol 〜0.03mol。在 0.05mol 以上時 陰離子性界面活性劑作爲摻雜物而產生作用, 基苯胺、鄰 鄰甲基苯胺 吩、3-甲基 基唾吩、3 -3-正癸基噻 3-甲氧基噻 衍生物,適 噻吩等,較 性劑而言, 例如於疏水 佳。藉由使 活性劑,可 與有機溶劑 還原性高分 面活性劑之 4個)、磺 及分枝鏈型 〇 係以相對於 者爲佳,更 ,所添加之 所得到之微 -25- 201000672 粒子表現出導電性,因此爲了使用此進行無電解鍍 摻雜之步驟成爲必要。 就非離子系界面活性劑而言,可列舉例如聚氧 基酸類、院基葡萄糖苷類、甘油脂肪酸醋類、去水 脂肪酸酯類、聚氧乙烯去水山梨醇脂肪酸酯、聚氧 肪酸酯類、脂肪酸烷醇醯胺、聚氧乙烯烷基苯基醚 可將該等一種或複數混合而使用。特別以安定地形 型乳劑者爲佳。 在反應系統中之非離子系界面活性劑之量係以 具有π -共軛雙鍵之單體lmol,與陰離子系界面活 加爲〇.2mol以下者爲佳,更佳爲0.05〜0.15mol。 0.0 5 mol時收率或分散安定性降低,另一方面,在 以上時,在聚合後水相與有機溶劑相之分離變爲困 法得到在有機溶劑相之還原性高分子微粒子,因此 0 在上述製造之中形成乳化液之有機相之有機溶 疏水性者爲佳。其中尤其芳香族系之有機溶劑之甲 甲苯,由0/W型乳膠之安定性及與具有7T-共軛雙 體之親和性之觀點看來爲佳。即使兩性溶劑亦可進 7Γ-共軛雙鍵之單體之聚合,而將所生成之還原性 微粒子回收時之有機相與水相之分離成爲困難。 乳化液中之有機相與水相之比例’係以水相爲 積%以上者爲佳。在水相爲2 0體積%以下時具有 雙鍵之單體之溶解量變少’生產效率變差。 敷,脫 乙烯烷 山梨醇 乙烯脂 類。亦 茨 0/W 相對於 性劑相 在未滿 0 · 2 m ο 1 難,無 爲不佳 劑係以 苯或二 鍵之單 行具有 高分子 75體 r ·共轭 -26- 201000672 就於前述製造所使用之氧化劑而言,可使用例如如硫 酸、鹽酸、硝酸及氯磺酸般之無機酸、如烷基苯磺酸及烷 基萘磺酸般之有機酸、如過硫酸鉀、過硫酸銨及過氧化氫 般之過氧化物。該等係單獨使用或倂用二種以上皆可。即 使氯化亞鐵等路易士酸亦可使具有π -共軛雙鍵之單體聚 合’而有所生成之粒子凝集,無法微分散之情況。特別適 宜之氧化劑爲過硫酸銨等過硫酸鹽。 於反應系統中之氧化劑之量,係以相對於具有π -共 軛雙鍵之單體lmol爲O.lmol以上,〇.8mol以下者爲佳, 更佳爲0.2〜0.6mol。在未滿O.lmol時單體之聚合度降低 ’將聚合物微粒子分液回收變爲困難,另一方面,在 0.8mol以上時凝集而聚合物微粒子之粒徑變大,分散安定 性惡化。 前述聚合物微粒子之製造方法,係以例如以下般之步 驟進行: (a )將陰離子系界面活性劑、非離子系界面活性劑 、有機溶劑及水混合攪拌而調製乳化液之步驟、 (b)使具有π-共軛雙鍵之單體分散於乳化液中之步 驟、 (C )使單體氧化聚合之步驟、 (d)將有機相分液而回收聚合物微粒子之步驟。 前述各步驟可利用業界人士所已知之方法進行。例如 於乳化液之調製時進行之混合攪拌,係並未特別受到限定 ,而可適宜選擇例如磁攪拌器、攪拌機、均質機等而進行 -27- 201000672 。另外,聚合溫度爲0〜25°C,宜爲20°C以下。若聚合溫 度超過2 5 °C,則副反應發生因此爲不佳。 若氧化聚合反應被停止,則反應系統被分成有機相與 水相之二相’而此時未反應之單體、氧化劑及鹽溶解於水 相中而殘存。此處若將有機相分液回收’以離子交換水洗 淨數次,則可獲得分散於有機溶劑之還原性高分子微粒子 〇 藉由上述之製造法所得到之聚合物微粒子’主要由具 有π -共軛雙鍵之單體衍生物之聚合物而成’而且爲含陰 離子系界面活性劑及非離子系界面活性劑之微粒子。並且 其特徵爲具有微細的粒徑、可分散於有機溶劑中。 聚合物微粒子爲球形之微粒子’而其平均粒徑係以定 爲10〜lOOnm者爲佳。 若上述般,藉著製成平均粒徑小的微粒子’微粒子之 表面積變爲極大,即使相同質量之微粒子,亦可成爲吸附 較多之觸媒金屬,藉此塗膜層之薄膜化成爲可能。 所得到之聚合物微粒子之導電率未滿〇 . 〇 1 s/cm ’宜爲 0.005S/cm 以下。 如此所得到之分散於有機溶劑之還原性高分子微粒子 ,可直接、濃縮,或使其乾燥而使用作爲塗料之還原性高 分子微粒子成分。 (2 )導電性高分子微粒子之製造方法 所使用之導電性高分子微粒子,可藉由例如於將有機 -28- 201000672 溶劑與水與陰離子系界面活性劑混合攪拌而成之Ο/W型 之乳化液中,添加具有π -共軛雙鍵之單體,使該單體氧 化聚合而製造。 就具有7Γ-共轭雙鍵之單體及陰離子系界面活性劑而 言,可列舉與還原性微粒子之製造時所例示之物相同者, 而適宜者可列舉吡咯、苯胺、噻吩及3,4-乙烯二氧噻吩等 ,較佳者可列舉吡咯。 在反應系統中之陰離子系界面活性劑之量,係以相對 於具有π-共軛雙鍵之單體lmol爲未滿0.2mol者爲佳, 更佳爲〇.〇5mol〜0.15mol。在未滿0.05mol時收率或分散 安定性降低,另一方面,在〇.2mol以上時,於所得到之 導電性高分子微粒子有發生導電性之濕度依賴性之情況。 前述製造之中形成乳化液之有機相之有機溶劑係以疏 水性者爲佳。其中尤其芳香族系之有機溶劑之甲苯或二甲 苯,由 Ο/W型乳劑之安定性及與單體之親和性之觀點看 來爲佳。即使兩性溶劑亦可進行具有;Γ ·共軛雙鍵之單體 之聚合,而將所生成之導電性高分子微粒子回收時之有機 相與水相之分離成爲困難。 乳化液中之有機相與水相之比例,係以水相爲7 5體 積%以上者爲佳。在水相爲20體積%以下時具有π -共軛 雙鍵之單體之溶解量變少,生產效率變差。 就於前述製造所使用之氧化劑而言,可列舉與還原性 微粒子之製造時例示之物相同者,而特別適宜之氧化劑爲 過硫酸銨等過硫酸鹽。 -29- 201000672 在反應系統中之氧化劑之量係以相對於具有π -共_ 雙鍵之單體Imol爲O.lmol以上,〇·8ιηο1以下者爲佳,更 佳爲0.2〜0.6mol。在未滿0.1 mol時單體之聚合度降低’ 將導電性高分子微粒子分液回收變爲困難,另一方面’在 0.8mol以上時凝集而導電性高分子微粒子之粒徑變大’分 散安定性惡化。 前述導電性高分子微粒子之製造方法,係以例如以下 般步驟進行= (a )將陰離子系界面活性劑、有機溶劑及水混合攪 拌而調製乳化液之步驟、 (b )使具有7Γ -共軛雙鍵之單體分散於乳化液中之步 驟、 (C)使單體氧化聚合,使聚合物微粒子接觸吸附於 陰離子系界面活性劑之步驟、 (d )將有機相分液而回收導電性高分子微粒子之步 驟。 前述各步驟可利用業界人士所已知之方法進行。例如 於乳化液之調製時進行之混合攪拌,係並未特別受到限定 ,而可適宜選擇例如磁攪拌器、攪拌機、均質機等而進行 。另外,聚合溫度爲〇〜25°C,宜爲20°C以下。若聚合溫 度超過2 5 °C,則副反應發生因此爲不佳。 若氧化聚合反應被停止’則反應系統被分成有機相與 水相之二相,而此時未反應之單體、氧化劑及鹽溶解於水 相中而殘存。此處若將有機相分液回收,以離子交換水洗 -30- 201000672 淨數次,則可獲得分散於有機溶劑之導電性高分子微粒子 〇 藉由上述之製造法所得到之導電性高分子微粒子’主 要由具有7Γ-共軛雙鍵之單體衍生物而成’而且爲含陰離 子系界面活性劑之微粒子。並且其特徵爲微細的粒徑、與 可在有機溶劑中分散。 聚合物微粒子爲球形之微粒子’而其平均粒徑係以定 爲10〜100nm者爲佳。 如上述般,藉著製成平均粒徑小的微粒子’微粒子之 表面積變爲極大,即使相同質量之微粒子’進行脫摻雜處 理成爲還原性之時,成爲可吸附較多之觸媒金屬般’藉此 塗膜層之薄膜化成爲可能。 如此所得到之分散於有機溶劑之導電性高分子微粒子 ,可直接、濃縮、或使其乾燥,而使用作爲塗料之導電性 筒分子微粒子成分。 [實施例] 接下來,於實施例對本發明作更進一步詳細地說明, 而本發明並非受到實施例限定者。 實施例1:鍍敷物之製造 加入陰離子性界面活性劑PELEX OT-P (花王股份有 限公司製)1.5mmol、甲苯50mL、離子交換水lOOmL並 保持於20 °C同時攪拌至乳化爲止。於所得到之乳化液加入 -31 - 201000672 吡咯單體2 1 · 2 m m ο 1 ’攪拌ι小時,接著加入 6mmol進行2小時聚合反應。反應終了後,將有 ,以離子交換水洗淨數次,得到分散於甲苯之 5 Onm之導電性高分子微粒子。此處所得到之甲 中之導電性聚耻咯微粒子之固體成分爲約1.2% 將作爲黏合劑ARASTAR 700 (荒川化學工業股 司製、苯乙烯馬來酸)以相對於導電性聚吡咯微; 量份爲〇 _ 5質量份之配合比添加,而得到導電性 料。 將所得到之塗料使用小型噴塗槍 W-10 ANEST岩田股份有限公司製、口徑:1.0mm )以 壓力0_3MPa,於lOcmxlOcm之聚碳酸酯樹脂( (註冊商標)301-22m住友Dow股份有限公司製 5μηι之厚度。 將所得到之膜於4 0 °C乾燥1 0分鐘之後,於 3 〇分鐘’得到形成有塗膜之聚碳酸酯樹脂。 所形成之聚吡咯塗膜之膜厚,係使用電子 K4 02B ( ANRITSU股份有限公司製)進行測定。 將形成有於上述所製作之塗膜之聚碳酸酯 1 Μ氫氧化鈉水溶液中於3 5 t浸漬5分鐘進行表 接下來,在lOOppm氯化銷-0.01M鹽酸水溶液[ 浸漬5分鐘後,以離子交換水水洗。接下來,將 樹脂浸漬於無電解鍍敷浴ATS ADDCOPPER IW 製藥工業股份有限公司製),於3 5 〇C浸漬1 〇分 過硫酸錢 機相回收 平均粒徑 苯分散液 ,而於此 份有限公 拉子1質 聚吡略塗 1-102P ( 噴射空氣 CALIBRE )塗佈爲 7〇t:乾燥 測微器- 樹脂,在 面處理。 尹於3 5。。 聚碳酸酯 浴(奧野 鐘,施行 -32- 201000672 銅鍍敷。其後,以硫酸銅鍍敷施行加厚至銅膜厚4 Ομηι爲 止。 實施例2 除了作爲觸媒處理條件,使用200ppm氯化鈀一 0.01 Μ 鹽酸水溶液,在該溶液中於45 °C浸漬5分鐘,將吸附於塗 膜層上之觸媒金屬之大小定爲15 Onm,將吸附於塗膜層上 之觸媒金屬之量定爲3.0pg/cm2以外,係進行與實施例1 相同之操作,而得到鍍敷物。 實施例3 除了將黏合劑之 ARASTAR 700 (荒川化學工業股份 有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質 量份爲〇· 1質量份之配合比添加,而得到導電性聚吡咯塗 料以外’係進行與實施例1相同之操作,而得到鍍敷物。 實施例4 除了將黏合劑之ARASTAR 700 (荒川化學工業股份 有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質 量份爲1 0質量份之配合比添加而得到導電性聚吡略塗料 以外’係進行與實施例1相同之操作,而得到鍍敷物。 實施例5 除了使塗膜層之厚度成爲0·5μηι以外,係進行與實施 -33- 201000672 例1相同之操作,而得到鍍敷物。 實施例6 除了使塗膜層之厚度成爲ΙΟΟμιη以外,係進行與 例1相同之操作,而得到鍍敷物。 實施例7 除了將塗料之塗佈由噴塗塗佈代換爲浸漬塗佈以 係進行與實施例1相同之操作,而得到鍍敷物。 實施例8 除了將基材之材質定爲ABS,使用p〇RIMENT ( 商標)(日本觸媒股份有限公司製、丙烯酸胺)作爲 劑以外,係進行與實施例1相同之操作,而得到鍍敷 實施例9The step of chemically plating the metal film microparticles and the coating layer with respect to the adhesion layer to 1 part by mass is adsorbed to the coating film by electroless plating, and the amount of adsorption to the upper area is determined as ' Specifically, it can be p I 、 旨, P EI _ I purpose if fat, c 〇 c resin, ABS / PC resin, AS PA resin, pc / ASA -13 - 201000672 resin, PPA resin, glass or alumina For example, a plating material such as a ceramic or a magnesium alloy is used for the plating of the molded article, for example, plating for electromagnetic wave shielding applied to the casing, plating for decoration such as automobile parts, and plating for interior decoration. The reducing polymer fine particles used in the present invention are not particularly limited as long as they have a π-conjugated double bond having a conductivity of less than 0.01 S/cm, and examples thereof include polyacetylene and poly Anthracene, polyparaphenylene, polyparaphenylenevinylene, polypyrrole, polyaniline, polythiophene, and various derivatives thereof may, for example, be polypyrrole. Further, the reducing polymer fine particles are preferably polymer fine particles having a conductivity of 0.05 5 S/cm or less. The reducing polymer microparticles can be synthesized by using a monomer having a π-conjugated double bond, and can also be used as a commercially available reducing polymer microparticle. The average particle diameter of the reducing polymer fine particles is preferably from 10 to 100 nm. The binder used in the present invention may, for example, be polyvinyl chloride, polycarbonate, polystyrene, polymethyl methacrylate, polyester 'poly maple, polyphenylene ether, polybutadiene, poly( N-vinylcarbazole), hydrocarbon resin, ketone resin, phenoxy resin, polyamine, ethyl cellulose, vinyl acetate, ABS resin, polyurethane resin, melamine resin, unsaturated polyester Resin, alkyd resin, epoxy resin, enamel resin, and the like. As the binder used in the present invention, a polymer having a carboxyl group of -14 - 201000672 can be used, and particularly suitable for using a styrene resin as a substrate, and in this case, as long as it is in a molecule The compound of the thiol group is not particularly limited, and examples thereof include a acrylic acid resin having a residue in a molecule, a vinyl chloride resin, an urethane resin, a styrene resin, and the like. The Tg of the above resin is usually 60 ° C or higher and is preferably 70 ° C or higher. Further, in the case of using a mixture of resins, the above-mentioned organic polymer having a carboxyl group is not particularly limited as long as at least one of the above resins has a carboxyl group, and all of the resins do not have a carboxyl group. Further, the amount of the carboxyl group in the case where the above-mentioned organic polymer having a carboxyl group is used is preferably such that the amount of the carboxyl group in the solid component in the coating material for forming the coating layer is in the range of 0.01 to 4.0 mmol/g. . The above amount is preferably in the range of from 〇_1 to 2.4 mmol/g. The amount of the binder to be used is 0.1 parts by mass to 10 parts by mass based on 1 part by mass of the reducing polymer fine particles. When the amount of the binder exceeds 1 part by mass, the metal shovel does not precipitate, and if the binder is not full, the adhesion to the substrate is weakened by 1 part by mass. The coating material for forming a coating layer may contain a solvent in addition to the reducing polymer, the fine particles, and the binder. In the above-mentioned solvent, as long as the reducing polymer microparticles are not damaged, and the reducing polymer microparticles can be dispersed, the binder is not particularly limited, and the molded article is a substrate. Largely dissolved people are not good. However, even a bulking agent which substantially dissolves a molded article can be used by mixing with other solvents having low solubility to lower the solubility and to use -15-201000672. The organic solvent to be used may, for example, be an aliphatic ester such as butyl acetate, an aromatic solvent such as toluene or a ketone such as methyl ethyl ketone, a cyclic saturated hydrocarbon such as cyclohexane or a chain such as n-octane. Saturated hydrocarbons, chain saturated alcohols such as methanol, ethanol, and n-octanol, aromatic esters such as methyl benzoate, aliphatic ethers such as diethyl ether, and the like. Further, when a dispersion liquid which is previously dispersed in an organic solvent is used as the reducing polymer fine particles, the organic solvent used in the dispersion liquid may be used as a part or all of a solvent of the coating material. In addition, the coating material may be added with a resin such as a dispersion stabilizer, a tackifier or an ink binder, and a pigment 0 depending on the application or the object to be coated, and the coating material applied to the substrate may be applied to the substrate prepared as described above. In this case, it is necessary to form a coating layer by drying it by heating or the like. The coating method of the above coating material is not particularly limited as long as it can uniformly form a coating layer, and for example, a spray coating, a screen printing machine, a gravure printing machine, an elastic printing machine, an ink jet printer, or an offset printing plate can be used. Printing or coating by a printing machine, a dipping, a spin coater, a roll coater, or the like is preferably applied to a molded article having irregularities, and is preferably sprayed or immersed. The drying conditions are also not particularly limited and can be carried out at room temperature or under heating. The drying temperature in the case of using a resin substrate having a low Tg as the substrate is preferably carried out at a temperature of 5 to 15 ° C lower than the Tg of the resin substrate to be used. -16- 201000672 In a manner in which the reducing polymer micro ratio becomes higher in the upper half of the coating layer, for example, 60% or more of the fine particles are formed in the upper half, and such a coating is applied. After the cloth, it is dried over time under mild conditions: It can be achieved by a specific method, for example, by drying at a temperature of 30 to 10 degrees, drying at a low temperature of 30 to 60 ° C, and drying. In the case of a temperature difference of 2 or more different temperatures, when benzene is used as an organic solvent, it is dried by drying at 40 ° C for 1 minute at 10 ° C for 10 minutes, and then dried at 80 ° C for 1 minute. 60% or more of the particles are present on the upper side of the coating layer, and the thickness of the coating layer formed by the coating layer is 〇·5μηι to ΙΟΟμιη. If the thickness of the coating layer is too thin, it is difficult to uniformly become uniform. The thickness of the film layer is preferably determined. Further, even if the film thickness of the coating layer is increased, the strength of the coating film can be maintained by the example of the coating layer. However, if the coating layer is subjected to the type or blending ratio of the binder, the coating film strength is lowered to the thickness of the coating layer. It is better to set it as ΙΟΟμιη. The substrate on which the coating layer containing the reducing agent produced as described above is formed by electroless plating is electroplated. The electrolytic plating method can be carried out according to a generally known method. In other words, by immersing the substrate in a catalyst liquid for attaching a chlorinated metal, water immersion or the like immersed in the presence of particles-free particles can be formed by sag. The low temperature of 6 °C slows down the temperature, for example, after a minute of use, in the range that can be made into particles. When the coating layer is formed to be 0.5 μm or more, if it is thicker than the thickness, the polymer may be obtained by the catalyst gold plating bath of 175-201000672 due to the polymer fine particles. The catalyst liquid contains a solution of a noble metal (catalyst metal) having a catalytic activity for electroless plating, and examples of the catalytic metal include palladium, gold, uranium, ruthenium, etc., and the metals are monomers or The compounds are all acceptable, and the viewpoint of the stability of the catalytic metal is preferably a palladium compound, particularly preferably palladium chloride. A specific 0.05% palladium chloride-0.05% aqueous hydrochloric acid solution (p Η 3 ) can be mentioned as a suitable specific catalyst liquid. The treatment temperature is 20 to 50 ° C, preferably 30 to 40 ° C, and the treatment time is 0.1 to 20 minutes, preferably 1 to 10 minutes. By the above operation, the reducing polymer fine particles in the coating film are, as a result, conductive fine particles. Further, in the step of adsorbing the above-mentioned catalytic metal such as palladium chloride on the coating layer, the size of the adsorbed catalytic metal block is controlled to be 150 nm or less, and each unit of the above-mentioned catalytic metal adsorbed is adsorbed. The amount of area is controlled from O.lpg/cm2 to 3.0 pg/cm2. When the size of the adsorbed catalyst metal block exceeds 15 Onm, the catalytic metal becomes easily peeled off from the surface of the substrate and becomes liable to cause aggregation failure. As a result, the adhesion of the plating film is caused. reduce. In addition, when the amount per unit area of the adsorbed catalyst metal is less than 0.1 μg/cm 2 , a uniform metal plating film having no unevenness is formed, and in the case of more than 3. (g/cm 2 , The adhesion between the metal plating film and the coating layer is lowered. In addition, the size of the adsorbed catalytic metal block is set to be less than 150 nm -18-201000672, and the adsorbed catalytic metal is The amount per unit area is set to ο cm2 to 3.0 pg/cm2, which can be easily controlled by adjusting the concentration, treatment, and processing time of the catalyst liquid. That is, the size of the adsorbed catalyst metal is mainly When the concentration of the catalyst metal in the pre-media liquid is controlled, if the concentration is lowered, the contact is small, and if the concentration is increased, the catalytic metal tends to become large. The amount of the catalytic metal adsorbed, Mainly by controlling the time of the solution, if the treatment time is shortened, the amount of adsorbed gold is less, and if the treatment time is prolonged, the amount of adsorbed catalyst metal tends to increase. Mainly controlling the speed of the aforementioned adsorption, if the temperature is lowered, The adsorption rate of the catalytic metal decreases, and if the treatment is increased, the adsorption speed tends to rise. Therefore, the treatment temperature rises, which is longer than the adsorption of the catalyst metal. The amount of the medium metal tends to increase. By the above treatment, the base on which the catalyst metal is adsorbed on the coating layer is immersed in the plating solution for depositing the metal, thereby forming an electroless coating film. In addition, it is not particularly limited as long as it is a liquid which is usually used for electroless plating. That is, metal, copper, gold, silver, etc. which can be used for electroless plating are all applicable, and copper is preferable. Specific examples of the electroless copper plating bath include, for example, an ADDCOPPER IW bath (manufactured by Okuno Pharmaceutical Co., Ltd.) leg/temperature of the catalyst medium, and an adsorption material above the treatment temperature, deplating Mineral deposit, nickel ATS, etc. -19- 201000672 The treatment temperature is 20 to 50 ° C, preferably 30 to 40 ° C, for 1 to 30 minutes, preferably 5 to 15 minutes. At room temperature or under heating conditions, for example 2 hours Preferably, the upper curing agent is used, and the substrate to be used is a low Tg like a styrene resin substrate, and is preferably aged at a temperature range of 5 to 15 t lower than that of the substrate. According to the method, it is excellent in productivity, that is, a molded article produced by an electroless plating method, which is not required to be subjected to an etching treatment, and has a metal plating film excellent in adhesion to a substrate, and has no exposed portion on the surface. The present invention also relates to a method for producing a polymer microparticle by using a conductive microparticle by dedoping a conductive microparticle to form a reducing microparticle. After forming the coating layer by the microparticle-incorporating polymer microparticles, the electrophoretic molecular microparticles of the coating layer are dedoped to become a reducing host molecule, and then adsorbed by the catalyst metal by electroless plating. It is achieved by applying a film. Specifically, it consists of the following steps C) to E). C) applying a coating material containing conductive polymer microparticles and 1 to 10 parts by mass of the conductive polymer microparticles to the molded article to form a coating layer having a thickness of 0.5 to 100 μm. The step of treating the conductive polymer microparticles contained in the coating layer to form the reducing polymer microparticles, and the microparticle-reducing property of the plating film having the Tg complex Step of plating with respect to part, dedoping -20-201000672 E) a step of forming a metal plating film by electroless plating on the coating layer by adsorption of a catalytic metal, and adsorbing to the above coating The size of the catalytic metal block on the film layer is set to be less than 15 Onm, and the amount per unit area of the catalytic metal adsorbed on the coating layer is set to be from 0.1 MPa/cm 2 to 3.0 pg/cm 2 . The step C) may be carried out under the same conditions as the above-mentioned step A) except that the reducing polymer fine particles are replaced by the conductive polymer fine particles. The conductive polymer fine particles used in the above-described production method are not particularly limited as long as they are conductive polymers having a 7-conjugated double bond, and examples thereof include polyacetylene and polyacene. Polyparaphenyl, polystyrene, polypyrrole, polyaniline, polythiophene, and various derivatives thereof may, for example, be polypyrrole. The conductive polymer fine particles can be used by synthesizing a monomer having a conjugated double bond, and can be used in commercially available conductive polymer fine particles. The average particle diameter of the above-mentioned reducing polymer microparticles is preferably from 10 to 100 nm. The thickness of the formed coating layer is in the range of 〇.5μηι to 1〇〇μιη2. When the thickness of the coating layer is too small, it may be difficult to form the coating layer uniformly. Therefore, the thickness of the coating layer is preferably 〇 5 μm or more. In addition, even if the film thickness of the coating layer is increased, for example, the coating film strength can be maintained even if it exceeds 100 μm. However, if the coating layer is too thick, the coating film strength is lowered depending on the type or blending ratio of the binder. In the case of -21 - 201000672, the thickness of the coating layer is preferably set to be 10 0 μηη or less. The dedoping treatment in the step D) may, for example, be a boron hydride compound containing a reducing agent such as sodium borohydride or potassium borohydride, dimethylamine borane, diethylamine borane or trimethylamine borane. A method of reducing a solution of an alkylamine borane such as triethylamine borane or a hydrazine or the like, or a method of treating with an alkaline solution. From the standpoint of operability and economy, it is preferred to treat it with an alkaline solution. In particular, the layer formed by using the conductive polymer fine particles can be dedoped by a short time alkali treatment. For example, it is treated in an aqueous solution of sodium hydroxide at a temperature of 20 to 50 ° C, preferably 30 to 40 ° C for 1 to 30 minutes, preferably 3 to 10 minutes. The above step E) can be carried out under the same conditions as the above step B). Further, the present invention relates to a plating material which can be produced by the above-described manufacturing method to form a coating layer containing conductive polymer microparticles and a binder on the surface of a molded article, and electroless plating on the coating layer. The coating method forms a plating material of a metal plating film by adsorption of a catalytic metal, and the binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the thickness of the coating layer is 0.5. ΙΟΟμιη, the size of the catalytic metal block adsorbed on the coating layer is 15 On or less, and the amount per unit area of the catalytic metal adsorbed on the coating layer is 〇.lpg/cm 2 to 3.0pg/cm2. Further, it is preferable that 60% of the conductive polymer fine particles are present on the upper half of the coating layer on -22 to 201000672, and the average particle diameter of the conductive polymer fine particles is 10 to 1 00 nm plating. The "size of the catalyst metal block" in the present invention means a block of catalytic metal which is deposited on the surface of the coating film, and a catalyst metal block which is displayed in the range of 20 μm χ 20 μm of the surface of the coating film. It is selected from the larger ones, and the size of the block is measured and averaged. In addition, the size of the block means the average of the length of the longest side of each block and the length of the shortest side. Further, the "thickness of the coating layer" in the present invention means that the thickest point and the thinnest point of the coating layer on the molded article are selected, and the thickness is averaged by the micrometer. . Further, in the plating material of the present invention, a primer layer may be provided on the surface of the molded article in order to improve the adhesion between the surface of the molded article and the coating layer. The formation of the primer layer may be a method of applying a primer coating on the surface of a molded article, forming a smooth coating film, or laminating a resin film formed by a primer coating on the surface of the molded article. Method, etc. The primer coating material is not particularly limited as long as it has good adhesion to the molded article and/or has good adhesion to the coating layer formed on the primer layer. For the above primer coating, the same compound as that used for the formation of the coating layer can be used. As described above, if the same compound as the binder used for the formation of the coating layer is used as the primer coating, the primer layer and the coating layer are integrated, and as a result, the a's adhesion is effective. It is better. Examples of the above compounds include polyvinyl chloride, polycarbonate-23-201000672 ester, polystyrene, polymethyl methacrylate, polyester, polyfluorene, polybutadiene, and poly(N-vinyl). Carbazole), hydrocarbon resin, phenoxy resin, polyamine, ethyl cellulose, vinyl acetate resin, polyurethane resin 'melamine resin, unsaturated fat, alkyd resin, epoxy resin, sand resin Wait. Hereinafter, a specific method for producing the polymer microparticles which are electrically or reductive for the plating of the present invention will be described. (1) Method for Producing Reducing Polymer Microparticles Reducing polymer microparticles can be added by mixing an organic solvent ion-based surfactant and a nonionic surfactant in an emulsion of o/w type; - A single monomer of a conjugated double bond is produced by oxidative polymerization. The monomer having a 7 Γ-conjugated double bond is not particularly limited as long as it is a monomer used for the original polymer, such as pyrrole, N-methylpyrrole, N-ethylpyrrole, and N. -Phenylnaphthopyrrole, N-methyl-3-methylpyrrole, N-methyl-3-ethylpyridin-3-methylpyrrole, N-phenyl-3-ethylpyrrole, 3-methyl Pyripyrrole, 3-n-butylpyrrole, 3-methoxypyrrole, 3-ethoxyxo-n-propoxypyrrole, 3-n-butoxypyrrole, 3-phenylpyrroleylpyrrole, 3- Naphthyl pyrrole, 3-phenoxypyrrole, 3-methylrrole, 3-aminopyrrole, 3-dimethylaminopyrrole, 3-diethyl, 3-diphenylaminopyrrole, 3-methylphenyl a pyrrole derivative such as an aminopyrrole or a 3-phenylpyrrole, an aniline, an o-chloroaniline, a m-chlorobenzene, a polyphenylene ether, a ketone resin ester, an ABS, and a polyester tree. The product is also manufactured, but can be pyrrole, N-role, N-benzox, 3-ethylpyrrolidine, 3-toluphenoxypyraminopyrrolylnaphthalenylamine, p-chloro-24- 201000672 Aniline, o-methoxyaniline, m-methoxyaniline Aniline derivatives such as p-methoxyethoxyaniline, m-ethoxyaniline, p-ethoxyaniline, m-methylaniline and p-methylaniline, thithiophene, 3-n-butylthiophene, 3-n-pentyl Thiophene, 3-n-hexyl-heptylthiophene, 3-n-octylthiophene, 3-n-decylthiophene, phenoxy, 3-n-undecylthiophene, 3-n-dodecylthiophene, phenanthrene, 3-naphthyloxy Examples of the thiophene such as thiophene and 3,4-ethylenedioxythiophene include pyrrole, aniline, thiophene and 3,4-ethylene dioxygen. In addition, the anionic interfacial activity used in the above-mentioned manufacturing may use various substances, and those having a plurality of hydrophobic terminals (having a branched structure or having a complex hydrophobic base) may be such an anionic system having a plurality of hydrophobic terminals. The interface forms a stable micelle, and the separation of the aqueous phase is smooth after the polymerization, and the fine particles dispersed in the organic solvent phase are easily obtained. Even in the anionic lineage with complex hydrophobic ends, sodium di-2-ethylhexyl sulfosuccinate (hydrophobic terminal succinic acid di-2-ethyloctyl sodium (hydrophobic terminal 4) alkyl The benzenesulfonate (two hydrophobic terminals) may be suitably used in an amount of an anionic surfactant in the reaction system; the monomer of the conjugated double bond is 1 mol of less than 0.05 mol, preferably 0.005 mol to 0.03 mol. Anionic surfactant acts as a dopant at 0.05 mol or more, aniline, o-methylaniline, 3-methyl-sialtene, 3-3-n-decylthio 3-methoxythiazide Derivatives, suitable thiophenes, etc., for example, preferred for hydrophobic agents, by means of an active agent, which can be compared with four of the organic solvent-reducing high-reactive surfactants, sulfonate and branched chain tethers. It is preferable that the obtained micro--25-201000672 particles exhibit conductivity, and therefore it is necessary to carry out the step of electroless plating doping in order to use this. Examples of the nonionic surfactant include polyoxyacids, glucosinolates, glycerin fatty acid vinegars, dehydrated fatty acid esters, polyoxyethylene sorbitan fatty acid esters, and polyoxyacids. The ester, the fatty acid alkanolamine, and the polyoxyethylene alkylphenyl ether may be used in combination of one or more of them. It is especially suitable for stable topographic emulsions. The amount of the nonionic surfactant in the reaction system is preferably 1 mol of the monomer having a π-conjugated double bond, and the anion interface is preferably 〇. 2 mol or less, more preferably 0.05 to 0.15 mol. When 0.0 5 mol, the yield or dispersion stability is lowered. On the other hand, when the above is separated, the separation of the aqueous phase and the organic solvent phase becomes a trapping method to obtain a reducing polymer microparticle in the organic solvent phase, so 0 Among the above-mentioned production, it is preferred that the organic phase of the organic phase forming the emulsion is hydrophobic. Among them, in particular, an aromatic organic solvent of methyl toluene is preferred from the viewpoint of the stability of the 0/W type latex and the affinity with the 7T-conjugated dimer. Even if the amphoteric solvent can be polymerized into a monomer of a 7-conjugated double bond, it is difficult to separate the organic phase from the aqueous phase when the resulting reduced microparticles are recovered. The ratio of the organic phase to the aqueous phase in the emulsion is preferably such that the aqueous phase is at least %. When the aqueous phase is 20% by volume or less, the amount of the monomer having a double bond becomes small, and the production efficiency is deteriorated. Apply, de-vinylene sorbitol vinyl esters. Yiz 0/W is less than 0 · 2 m ο 1 relative to the sex agent phase, and the non-defective agent is a single row of benzene or two bonds with a polymer 75 body r · conjugate -26- 201000672 As the oxidizing agent to be used, for example, an inorganic acid such as sulfuric acid, hydrochloric acid, nitric acid or chlorosulfonic acid, an organic acid such as an alkylbenzenesulfonic acid or an alkylnaphthalenesulfonic acid such as potassium persulfate or ammonium persulfate can be used. And peroxides like hydrogen peroxide. These may be used alone or in combination of two or more. Even if the Lewis acid such as ferrous chloride can polymerize the particles having the π-conjugated double bond, the particles formed can be aggregated and cannot be finely dispersed. A particularly suitable oxidizing agent is a persulfate such as ammonium persulfate. The amount of the oxidizing agent in the reaction system is preferably 0.1 mol or more, more preferably 0.8 mol or less, more preferably 0.2 to 0.6 mol, per mol of the monomer having a π-conjugated double bond. When the amount of polymerization of the monomer is less than 0.1 mol, it is difficult to collect the polymer fine particles. On the other hand, when it is 0.8 mol or more, the particle size of the polymer fine particles is increased, and the dispersion stability is deteriorated. The method for producing the polymer microparticles is carried out, for example, in the following steps: (a) a step of mixing an anionic surfactant, a nonionic surfactant, an organic solvent, and water to prepare an emulsion, and (b) a step of dispersing a monomer having a π-conjugated double bond in an emulsion, (C) a step of oxidatively polymerizing the monomer, and (d) a step of separating the organic phase to recover the polymer fine particles. The foregoing steps can be carried out by methods known to those skilled in the art. For example, the mixing and kneading performed at the time of preparation of the emulsion is not particularly limited, and may be appropriately selected, for example, by using a magnetic stirrer, a stirrer, a homogenizer, or the like, -27-201000672. Further, the polymerization temperature is 0 to 25 ° C, preferably 20 ° C or less. If the polymerization temperature exceeds 25 ° C, the occurrence of side reactions is therefore poor. When the oxidative polymerization reaction is stopped, the reaction system is divided into two phases of the organic phase and the aqueous phase, and the unreacted monomer, oxidizing agent and salt are dissolved in the aqueous phase and remain. Here, if the organic phase liquid separation is recovered by washing with ion-exchanged water several times, the reducing polymer fine particles dispersed in the organic solvent can be obtained. The polymer fine particles obtained by the above-described production method are mainly composed of π. a polymer of a monomer derivative of a conjugated double bond, and is a fine particle containing an anionic surfactant and a nonionic surfactant. Further, it is characterized by having a fine particle diameter and being dispersible in an organic solvent. The polymer microparticles are spherical microparticles' and the average particle diameter thereof is preferably 10 to 100 nm. As described above, the surface area of the fine particles having a small average particle diameter becomes extremely large, and even if the fine particles of the same mass are used, the catalyst metal having a large amount of adsorption can be used, whereby the thin film formation of the coating layer becomes possible. The conductivity of the obtained polymer microparticles is not sufficient. 〇 1 s/cm ' is preferably 0.005 S/cm or less. The reducing polymer fine particles dispersed in the organic solvent thus obtained can be directly concentrated, concentrated, or dried to use a reducing high molecular fine particle component as a coating material. (2) The conductive polymer fine particles used in the method for producing a conductive polymer fine particle can be obtained by, for example, mixing and stirring an organic -28-201000672 solvent with water and an anionic surfactant. In the emulsion, a monomer having a π-conjugated double bond is added, and the monomer is oxidatively polymerized to produce. The monomer and the anionic surfactant having a 7-conjugated double bond may be the same as those exemplified in the production of the reducing fine particles, and examples thereof include pyrrole, aniline, thiophene and 3,4. - Ethylene dioxythiophene or the like, preferably pyrrole. The amount of the anionic surfactant in the reaction system is preferably less than 0.2 mol with respect to 1 mol of the monomer having a π-conjugated double bond, more preferably 5 mol to 0.15 mol. When the yield is less than 0.05 mol, the yield or the dispersion stability is lowered. On the other hand, when the amount is more than 2 mol, the conductive polymer microparticles obtained may have a moisture dependency of conductivity. The organic solvent in which the organic phase of the emulsion is formed in the above-mentioned production is preferably a water-repellent. Among them, in particular, an aromatic organic solvent, toluene or xylene, is preferred from the viewpoints of the stability of the Ο/W type emulsion and the affinity with the monomer. Even if the amphoteric solvent can carry out polymerization of a monomer having a conjugated double bond, it is difficult to separate the organic phase from the aqueous phase when the produced conductive polymer fine particles are recovered. The ratio of the organic phase to the aqueous phase in the emulsion is preferably such that the aqueous phase is at least 7% by volume. When the aqueous phase is 20% by volume or less, the amount of the monomer having a π-conjugated double bond is reduced, and the production efficiency is deteriorated. The oxidizing agent used in the above-mentioned production may be the same as those exemplified in the production of the reducing fine particles, and a particularly suitable oxidizing agent is a persulfate such as ammonium persulfate. -29- 201000672 The amount of the oxidizing agent in the reaction system is preferably 0.1 mol or more, more preferably 〇·8ιηο1 or less, more preferably 0.2 to 0.6 mol, per mol of the monomer having a π-co-double bond. When the degree of polymerization of the monomer is less than 0.1 mol, it is difficult to separate and collect the conductive polymer fine particles. On the other hand, when it is 0.8 mol or more, the particle size of the conductive polymer fine particles becomes large, and the dispersion is stable. Sexual deterioration. The method for producing the conductive polymer fine particles is carried out, for example, in the following steps: (a) a step of mixing and stirring an anionic surfactant, an organic solvent and water to prepare an emulsion, and (b) having a 7 Γ-conjugate a step of dispersing a monomer of a double bond in an emulsion, (C) a step of oxidatively polymerizing a monomer, contacting a polymer microparticle with an anionic surfactant, and (d) separating the organic phase to recover a high conductivity The step of molecular microparticles. The foregoing steps can be carried out by methods known to those skilled in the art. For example, the mixing and stirring which is carried out at the time of preparation of the emulsion is not particularly limited, and can be suitably selected, for example, by using a magnetic stirrer, a stirrer, a homogenizer or the like. Further, the polymerization temperature is 〇 25 ° C, preferably 20 ° C or less. If the polymerization temperature exceeds 25 ° C, the occurrence of side reactions is therefore poor. If the oxidative polymerization reaction is stopped, the reaction system is divided into two phases of an organic phase and an aqueous phase, and at this time, unreacted monomers, oxidizing agents and salts are dissolved in the aqueous phase and remain. Here, if the organic phase is separated and recovered by ion exchange water washing -30-201000672 several times, the conductive polymer fine particles dispersed in the organic solvent can be obtained, and the conductive polymer fine particles obtained by the above-described production method can be obtained. 'It is mainly composed of a monomer derivative having a 7-conjugated double bond' and is a microparticle containing an anionic surfactant. Further, it is characterized by a fine particle size and can be dispersed in an organic solvent. The polymer microparticles are spherical microparticles' and the average particle diameter thereof is preferably 10 to 100 nm. As described above, the surface area of the fine particles having a small average particle diameter becomes extremely large, and even if the fine particles of the same mass are subjected to de-doping treatment to be reductive, they become adsorbable to a large amount of catalytic metal. Thereby, thin film formation of the coating layer is possible. The conductive polymer fine particles dispersed in the organic solvent thus obtained can be directly, concentrated, or dried to use a fine particle component of a conductive cartridge molecule as a coating material. [Examples] Next, the present invention will be described in further detail in the examples, but the present invention is not limited by the examples. Example 1: Production of a plating material 1.5 mmol of an anionic surfactant PELEX OT-P (manufactured by Kao Co., Ltd.), 100 mL of toluene, and 100 mL of ion-exchanged water were added and kept at 20 ° C while stirring until emulsification. To the obtained emulsion, -31 - 201000672, pyrrole monomer 2 1 · 2 m m ο 1 ' was stirred for 1 hour, followed by addition of 6 mmol for 2 hours of polymerization. After the completion of the reaction, the mixture was washed several times with ion-exchanged water to obtain 5 nm of conductive polymer microparticles dispersed in toluene. The solid content of the conductive poly smear microparticles in the nail obtained here is about 1.2%. It is used as a binder ARASTAR 700 (manufactured by Arakawa Chemical Industry Co., Ltd., styrene maleic acid) as opposed to conductive polypyrrole; The mixture is added in a mixing ratio of 〇_5 parts by mass to obtain a conductive material. The obtained coating was made of a small spray gun W-10 ANEST Iwata Co., Ltd., caliber: 1.0 mm, with a pressure of 0_3 MPa, a polycarbonate resin at 10 cm x 10 cm ((registered trademark) 301-22m Sumitomo Dow Co., Ltd. 5μηι The obtained film was dried at 40 ° C for 10 minutes, and then a polycarbonate resin having a coating film was formed at 3 〇 minutes. The film thickness of the formed polypyrrole film was electronic K4. 02B (manufactured by ANRITSU Co., Ltd.) was measured. The polycarbonate 1 Μ sodium hydroxide aqueous solution formed in the above-prepared coating film was immersed in 35 t for 5 minutes, and then, at 100 ppm of chlorinated pin - 0.01 M hydrochloric acid aqueous solution [after immersion for 5 minutes, washing with ion-exchanged water. Next, immersing the resin in an electroless plating bath ATS ADDCOPPER IW Pharmaceutical Industry Co., Ltd.), immersing 1 〇 per sulphuric acid at 3 5 〇C The machine phase recovers the average particle size benzene dispersion, and this limited zipper is coated with 1-102P (jet air CALIBRE) as 7〇t: dry micrometer - resin, surface treatment . Yin Yu 3 5. . Polycarbonate bath (Okuno clock, -32-201000672 copper plating. Thereafter, it was thickened to a copper film thickness of 4 Ομηι with copper sulfate plating. Example 2 In addition to the catalyst treatment conditions, 200 ppm of chlorination was used. Palladium-0.01 Μ aqueous hydrochloric acid, immersed in the solution at 45 ° C for 5 minutes, the size of the catalytic metal adsorbed on the coating layer is set to 15 Onm, and the amount of catalytic metal adsorbed on the coating layer The plating operation was carried out in the same manner as in Example 1 except that the reaction was carried out in the same manner as in Example 1. Example 3 In addition to the adhesive, ARASTAR 700 (manufactured by Arakawa Chemical Industry Co., Ltd., styrene maleic acid) was used as a relative The plating material was obtained by the same operation as in Example 1 except that 1 part by mass of the conductive polypyrrole was added in an amount of 〇·1 by mass, and a conductive polypyrrole coating was obtained. Example 4 In addition to the binder ARASTAR 700 (manufactured by Arakawa Chemical Industry Co., Ltd., styrene maleic acid) is added in an amount of 10 parts by mass based on 1 part by mass of the conductive polypyrrole to obtain a conductive polypyrrolic coating. A plating material was obtained in the same manner as in Example 1. Example 5 A plating material was obtained in the same manner as in Example 1 of -33-201000672 except that the thickness of the coating layer was changed to 0.5 μm. 6 The same procedure as in Example 1 was carried out except that the thickness of the coating layer was changed to ΙΟΟμηη. Example 7 A coating material was obtained by substituting the coating for coating by dip coating to dip coating. In the same manner as in Example 1, a plating material was obtained. Example 8 In addition to the material of the substrate, ABS was used, and p〇RIMENT (trademark) (manufactured by Nippon Shokubai Co., Ltd., acrylamide) was used as a solvent. The same operation as in Example 1 was carried out to obtain plating Example 9

除了將基材之材質定爲PC/ABS,使用SOLBINE (曰信化學工業股份有限公司製、氯乙烯醋酸乙烯酯 爲黏合劑以外,係進行與實施例1相同之操作,而得 敷物。 比較例1 除了作爲觸媒處理條件,使用20ppm氯化鈀-鹽酸水溶液,在該溶液中於3 5 °C浸漬5分鐘,將吸附 實施 外’ 註冊 黏合 物。 MFK )作 到鍍 • 0 1 Μ 於塗 -34- 201000672 膜層上之觸媒金屬之大小定爲2 Onm,將吸附於塗 之觸媒金屬之量定爲0.05 pg/cm2以外,係進行與實 相同之操作,而得到鍍敷物。 比較例2 除了作爲觸媒處理條件,使用5 00ppm氯化鈀 鹽酸水溶液,在該溶液中於50°C浸漬5分鐘,將吸 膜層上之觸媒金屬之大小定爲200nm以外,係進行 例1相同之操作,而得到鍍敷物。 比較例3 除了作爲觸媒處理條件,使用50ppm氯化鈀-鹽酸水溶液,在該溶液中於3 5 °C浸漬2 0分鐘,將nj 塗膜層上之觸媒金屬之量定爲4pg/cm2以外,係進f 施例1相同之操作,而得到鍍敷物。 比較例4 除了將黏合劑之 ARASTAR 700 (荒川化學工譯 有限公司製、苯乙烯馬來酸)以相對於導電性聚啦略 量份爲〇 · 0 5質量份之配合比添加而得到導電性聚如 料以外,係進行與實施例1相同之操作,而得到鍍敷 比較例5 除了將黏合劑之 ARASTAR 700 (荒川化學工堯 層上 例1 0.1 Μ 於塗 實施 0.01Μ 乏附於 ί與實 股份 1質 咯塗 物。 股份 -35- 201000672 有限公司製、苯乙烯馬來酸)以相對於導電性聚吡咯1質 量份爲1 5質量份之配合比添加而得到導電性聚吡咯塗料 以外,係進行與實施例1相同之操作’而得到鍍敷物。 比較例6 除了使塗膜層之厚度成爲〇·3μπι以外’係進行與實施 例1相同之操作,而得到鍍敷物。 比較例7 除了使塗膜層之厚度成爲ΙΙΟμιη以外,係進行與實施 例1相同之操作,而得到鍍敷物。 測試例1 於上述所製造之實施例1至9及比較例1至7之鍍敷 物之中,進行各種評估測試,將其結果彙整於表1。 另外’評估測試項目及其評估方法·評估基準如以下 所述。 • Pd (钯)量 將觸媒處理後之試樣切成約3cmx4cm,以硝酸(1+9 )將IG卒取出之後’以無火焰式原子吸光光度法定量。 • P d (鈀)粒徑 將觸媒處理後之資料’以掃描式顯微鏡ISM_6700F ( -36- 201000672 曰本電子股份有限公司製)觀察,將鈀塊10個之平均粒 徑疋爲把粒徑。 .塗膜均勻性 以目視評估塗佈塗料之後之塗膜層。另外,評估基準 係如以下所述。 〇 :沒有不均而被塗佈,而且沒有基材露出之部分。 X:有未塗佈部,一部份基材露出。 •鍍敷外觀 以目視觀察鍍敷被膜之狀態,測定基材露出面積。 另外,評估基準係如以下所述。 〇:被完全被覆,沒有不均而析出。 △:被完全被覆,而一部份有斑發生。 X:有基材露出部,沒有被完全被覆。 •膠帶測試 以JI S Η 8 5 0 4膠帶測試方法爲基準,以切刀切出2mm 邊長之正方形之條痕1 〇〇個之後實施以膠帶進行之撕開測 試。 另外,評估基準係如以下所述。 〇:沒有剝離 X :有剝離 -37 - 201000672 •剝離強度 以JIS C6471爲基準實施測定。 •剝離部 以目視觀察剝離面’鑑定剝離是否在哪層之間發生。 A :基材一塗膜層間 B :塗膜層-銅鍍敷膜間 C:由於塗膜強度之降低’於塗膜層中發生破壞而剝 離。 另外,在表1中’ ABS意指丙烯腈丁一嫌苯乙嫌共聚 物,P C意指聚碳酸酯樹脂’聚吡咯1黏合劑比係表示聚 吡咯與黏合劑之質量比。 -38- 201000672The same procedure as in Example 1 was carried out except that the material of the substrate was set to PC/ABS, and SOLBINE (manufactured by Kyoshin Chemical Industry Co., Ltd. and vinyl chloride vinyl acetate as a binder) was used. 1 In addition to the catalyst treatment conditions, a 20 ppm palladium chloride-hydrochloric acid aqueous solution was used, and the solution was immersed in the solution at 35 ° C for 5 minutes to carry out the adsorption of the externally-registered binder. MFK was applied to the plating • 0 1 Μ -34- 201000672 The size of the catalyst metal on the film layer was set to 2 Onm, and the amount of the catalyst metal adsorbed on the film was set to 0.05 pg/cm2, and the same operation was carried out to obtain a plating material. Comparative Example 2 In addition to the catalyst treatment conditions, a 500 ppm palladium chloride aqueous solution was used, and the solution was immersed at 50 ° C for 5 minutes to set the size of the catalytic metal on the film layer to 200 nm. 1 The same operation was performed to obtain a plating. Comparative Example 3 In addition to the catalyst treatment conditions, a 50 ppm palladium chloride-hydrochloric acid aqueous solution was used, and the solution was immersed at 35 ° C for 20 minutes, and the amount of the catalytic metal on the nj coating layer was set to 4 pg/cm 2 . In the same manner as in Example 1, the plating was obtained. Comparative Example 4 Conductivity was obtained by adding an ARSTAR 700 (manufactured by Arakawa Chemical Co., Ltd., styrene maleic acid) of a binder to a mixing ratio of 导电·0 5 parts by mass relative to a conductive polycondensation amount. In the same manner as in Example 1, the same operation as in Example 1 was carried out to obtain a plating comparative example 5 except that the binder ARASAR 700 (Arakawa Chemical Industry Co., Ltd. Example 1 0.1 Μ applied for 0.01 Μ was attached to ί and 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 The same operation as in Example 1 was carried out to obtain a plating material. Comparative Example 6 A plating apparatus was obtained in the same manner as in Example 1 except that the thickness of the coating layer was changed to 〇·3 μm. Comparative Example 7 A plating apparatus was obtained in the same manner as in Example 1 except that the thickness of the coating layer was changed to ΙΙΟμη. Test Example 1 Among the platings of Examples 1 to 9 and Comparative Examples 1 to 7 produced as described above, various evaluation tests were carried out, and the results were summarized in Table 1. In addition, the evaluation test items and their evaluation methods and evaluation criteria are as follows. • Pd (palladium) amount The catalyst-treated sample was cut into about 3 cm x 4 cm, and the IG was taken out after nitric acid (1+9) and quantified by flameless atomic absorption spectrophotometry. • The P d (palladium) particle size is observed after the catalyst treatment. The scanning microscopy ISM_6700F (-36-201000672 manufactured by Sakamoto Electronics Co., Ltd.) is used to observe the average particle size of 10 palladium blocks. . . Film uniformity The coating layer after coating was applied visually. In addition, the evaluation criteria are as follows. 〇 : No unevenness is applied, and there is no exposed portion of the substrate. X: There is an uncoated portion, and a part of the substrate is exposed. • Appearance of plating The state of the plating film was visually observed, and the exposed area of the substrate was measured. In addition, the evaluation criteria are as follows. 〇: It was completely covered and there was no unevenness. △: It is completely covered, and some parts have plaques. X: The exposed portion of the substrate was not completely covered. • Tape test Using the JI S Η 8 5 0 4 tape test method as a reference, a strip of 2 mm side length strips was cut with a cutter to perform a tear test with a tape. In addition, the evaluation criteria are as follows. 〇: No peeling X: Stripping -37 - 201000672 • Peeling strength The measurement was carried out in accordance with JIS C6471. • Peeling section The peeling surface was visually observed to determine whether or not peeling occurred between which layers. A: substrate-coating layer B: coating layer-copper plating film C: peeling due to breakage in the coating layer due to the decrease in coating film strength. Further, in Table 1, 'ABS means acrylonitrile butyl styrene copolymer, and P C means polycarbonate resin' polypyrrole 1 binder ratio means a mass ratio of polypyrrole to binder. -38- 201000672

书η 鍵 &lt; 0Q &lt; CQ &lt; CQ &lt; &lt; &lt; 1 OQ ΡΟ &lt; 1 1 u ο 寸 Ο 卜 Η 〇\ ο m m· 1 I I 1 1 1 o 醅_ 〇 〇 〇 〇 〇 〇 〇 〇 〇 1 X X X 1 1 X 〇 〇 〇 &lt;1 &lt;] 〇 〇 〇 〇 X X X 〇 X X 〇 塗膜 均勻性 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 X 〇 s 2 1 o ο ^ 1 ο ιη Ό w Oh. ft 15 s' m 3 ΙΟ ίΤί 〇 l〇 ίη ^Τ) in &lt;Τ] o ^-H ^-H 劁 聚吡咯: 黏合劑比 yn ο r-H ο Γ·^ 产Η ο 〇 ^―Η Τ—Η 〇 〇 y-^ m 〇 in ο uo ο ο ι—Η 〇 ο Τ**Η 1:0.05 l〇 Ο 〇 t—H 荦班 劁 劍 劍 劁 劁 劍 劁 劁 劁 剡 劁 劍 劍 劍 劍柁 m m 輕 m Β m u g( m 輕 m m 替( » 善( 騷 /IstS ο ο 卜 〇 卜 ο 〇 卜 o 卜 ο Η Ζ W 2 ο ο ο 卜 ο 卜 ο t&gt; o 卜 ο r- Ο 卜 t1ml1 ίι®Π Ρί οί Pi Pi Pi Pi Ρί οί 〇&lt; Pi P&lt; οά 匿 &lt; Η &lt; Η &lt; Η &lt; Η &lt; Η &lt; H &lt; Η S ω g &lt; Η &lt; Η &lt; Η &lt; Η &lt; H &lt; Η &lt; Η &lt;Π 〇〇 C/D 2 CO ί Xfl O) m Ρί Ο α, -4 〇 CO CO 00 GO CO S X/l ζη 2 in &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; &lt; U U U U U Ο GO QQ u Oh υ U u U U U U dn Ph dn Oh Ph &lt; C/D &lt; 〇Η CU Ph CL, PU CL, Cu ι Η (Ν r^i 寸 ^s〇 卜 00 m τ-Η (Ν 匡 m 匡 寸 s (D *=7 m I&gt; 習 辑 習 辑 辑 握 辑 闺 辑 鎰 鎰 鎰 鎰 鎰 Μ U κ 1¾ 1¾ IU u IK JlJ J-Λ AJ ^-Λ AJ J-Λ AJ -LA -39- 201000672 【圖式簡單說明】 圖1係在觸媒金屬之大小超過1 50nm之情況下之塗膜 表面之掃描式顯微鏡照片。 圖2係在觸媒金屬之大小成爲1 5 Onm以下之情況下之 塗膜表面之掃描式顯微鏡照片。 -40-Book η key &lt; 0Q &lt; CQ &lt; CQ &lt;&lt;&lt; 1 OQ ΡΟ &lt; 1 1 u ο 寸 Ο Η 〇 \ ο mm· 1 II 1 1 1 o 醅 _ 〇〇〇〇〇〇 〇〇〇1 XXX 1 1 X 〇〇〇&lt;1 &lt;] 〇〇〇〇XXX 〇XX 〇Coater uniformity〇〇〇〇〇〇〇〇〇〇〇〇〇〇X 〇s 2 1 o ο ^ 1 ο ιη Ό w Oh. ft 15 s' m 3 ΙΟ ίΤί 〇l〇ίη ^Τ) in &lt;Τ] o ^-H ^-H 劁polypyrrole: binder than yn ο rH ο Γ·^ ο ο 〇^Η Τ Η Η 〇〇 y-^ m 〇in ο uo ο ο ι—Η 〇ο Τ**Η 1:0.05 l〇Ο 〇t—H 荦班劁剑剑劁劁剑劁劁劁剡劁剑剑剑剑柁mm light m Β mug( m light mm for ( » 善( 骚/IstS ο ο 卜 〇 ο 〇 o o o 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2卜 r - t t1ml1 ίι®Π Ρί οί Pi Pi Pi Pi Ρί ο 〇 〇&lt; Pi P&lt; οά &&lt; Η &lt; Η &lt; Η &lt; Η &lt; Η &lt; H &lt; Η S ω g &lt; Η &lt; Η &lt; Η &lt; Η &lt; H &lt; Η &lt; Η &lt;Π 〇〇C/D 2 CO X Xfl O) m Ρί Ο α, -4 〇CO CO 00 GO CO SX/l ζη 2 in &lt;&lt;&lt;&lt;&lt;&lt; &lt &lt;&lt;&lt;&lt;&lt;&lt;&lt;&lt;&lt;&lt;&lt;&lt;&gt; UUUUU Ο GO QQ u Oh υ U u UUUU dn Ph dn Oh Ph &lt; C/D &lt; 〇Η CU Ph CL, PU CL, Cu ι Η ( Ν r^i 寸^s〇卜00 m τ-Η (Ν 匡m 匡 inch s (D *=7 m I> 习 习 辑 辑 握 镒镒镒镒镒Μ 镒镒镒镒镒Μ 镒镒镒镒镒Μ U κ 13⁄4 13⁄4 IU u IK JlJ J-Λ AJ ^-Λ AJ J-Λ AJ -LA -39- 201000672 [Simple diagram of the diagram] Figure 1 is a scanning micrograph of the surface of the coating film in the case where the size of the catalytic metal exceeds 150 nm. . Fig. 2 is a scanning micrograph of the surface of the coating film in the case where the size of the catalytic metal is 15 or less. -40-

Claims (1)

201000672 七、申請專利範圍: 種鍍敷物’其係於成形品之表面上形成含有導電 性筒分子微粒子與黏合劑之塗膜層,於該塗膜層上藉由無 電解it敷法透過觸媒金屬之吸附形成金屬鍍敷膜之鍍敷物 ’其特徵爲: 上述黏合劑’係相對於上述導電性高分子微粒子1質 量份以0.1至10質量份存在,上述塗膜層之厚度爲0 5至 1 0 0 μπι ’吸附於上述塗膜層上之上述觸媒金屬塊之大小爲 1 5 Onm以下,且吸附於上述塗膜層上之上述觸媒金屬之每 單 ill 面積之量爲 〇.lpg/cm2 至 3.〇pg/cm2。 2 ·如申請專利範圍第1項之鍍敷物,其中該導電性高 分子微粒子之中60 %以上之粒子存在於該塗膜層之上側一 半之中,且該導電性高分子微粒子之平均粒徑爲10至 1 0 0 n m。 3· —種鏟敷物之製造方法,其係由無電解鍍液化學鍍 敷金屬膜而進行,其特徵係由 A )於成形品上塗佈含還原性高分子微粒子與相對於 該還原性高分子微粒子1質量份爲0.1至1 0質量份之黏 合劑之塗料,形成厚度爲0.5至ΙΟΟμιη之塗膜層之步驟、 Β)於上述塗膜層上透過觸媒金屬之吸附藉由無電解 鍍敷法形成金屬鍍敷膜之步驟,而且係將吸附於上述塗膜 層上之觸媒金屬塊之大小定爲15 Onm以下,且將吸附於上 述塗膜層上之上述觸媒金屬之每單位面積之量定爲 O.lpg/cm2至3.0pg/cm2之步驟所構成之方法。 -41 - 201000672 4 .如申請專利範圍第3項之方法,其中作爲該還原性 高分子微粒子,係使用對導電性高分子微粒子進行脫摻雜 (Dedoping)處理而成爲還原性之微粒子。 -42-201000672 VII. Patent application scope: A kind of plating material is formed on the surface of a molded article to form a coating layer containing conductive microparticles and a binder, and the catalyst layer is passed through the catalyst by electroless it. The coating of the metal plating film by the adsorption of the metal is characterized in that the binder is present in an amount of 0.1 to 10 parts by mass based on 1 part by mass of the conductive polymer fine particles, and the thickness of the coating layer is 0 5 to 1 0 0 μπι 'The size of the above-mentioned catalytic metal block adsorbed on the coating layer is 15 or less, and the amount per ill area of the catalytic metal adsorbed on the coating layer is 〇.lpg /cm2 to 3.〇pg/cm2. 2. The plating material of claim 1, wherein 60% or more of the conductive polymer microparticles are present in the upper half of the coating layer, and the average particle diameter of the conductive polymer microparticles It is 10 to 100 nm. 3. A method for producing a shovelling material, which is carried out by electroless plating of a metal film on an electroless plating bath, characterized in that A) is coated with a reducing polymer microparticle on a molded article and is highly reductive. 1 part by mass of the molecular fine particles is 0.1 to 10 parts by mass of the coating material of the binder, forming a coating layer having a thickness of 0.5 to ΙΟΟμηη, and Β) adsorbing through the catalytic metal on the coating layer by electroless plating a step of forming a metal plating film by a coating method, and setting a size of the catalyst metal block adsorbed on the coating film layer to 15 Onm or less, and per unit of the catalytic metal adsorbed on the coating film layer The amount of the area is determined by the method of the steps of O.lpg/cm2 to 3.0pg/cm2. The method of claim 3, wherein the reducing polymer microparticles are subjected to dedoping treatment to obtain reducing microparticles. -42-
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