TWI436464B - Semiconductor package, substrate, and manufacturing method of substrate - Google Patents
Semiconductor package, substrate, and manufacturing method of substrate Download PDFInfo
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- TWI436464B TWI436464B TW100136540A TW100136540A TWI436464B TW I436464 B TWI436464 B TW I436464B TW 100136540 A TW100136540 A TW 100136540A TW 100136540 A TW100136540 A TW 100136540A TW I436464 B TWI436464 B TW I436464B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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Description
本發明是有關於一種半導體封裝、基板及基板製造方法。The present invention relates to a semiconductor package, a substrate, and a method of fabricating a substrate.
積體電路(IC)封裝技術在電子產業中扮演著重要角色。隨著輕質、緊密性及高效率已成為消費者電子及通信產品之典型要求,晶片封裝必須提供優良電特性、較小總體積及大量I/O埠。晶片封裝所使用的基板通常具有多個金屬層,而這些金屬層可藉由使用線路(traces)及/或通孔(vias)而彼此電連接。隨著晶片封裝尺寸的減小,這些用於連接多個金屬層之線路及通孔可變得更小且更緊密間隔,而這會增加積體電路封裝製程之成本及複雜性。因此,需要開發出一種基板,其具有薄型外觀,藉由較不複雜之製程來製造,適於大量生產,且可以高生產良率來生產。亦需要開發出包含所述基板之對應封裝,以及所述基板及所述對應封裝的製造方法。Integrated circuit (IC) packaging technology plays an important role in the electronics industry. As lightweight, compactness, and high efficiency have become typical requirements for consumer electronics and communications products, chip packages must provide excellent electrical characteristics, small overall volume, and large amounts of I/O. The substrate used for wafer packaging typically has a plurality of metal layers that can be electrically connected to one another by the use of traces and/or vias. As the size of the chip package is reduced, these lines and vias for connecting multiple metal layers can be made smaller and more closely spaced, which increases the cost and complexity of the integrated circuit packaging process. Therefore, there is a need to develop a substrate which has a thin appearance, is manufactured by a less complicated process, is suitable for mass production, and can be produced with high production yield. There is also a need to develop a corresponding package including the substrate, and a method of manufacturing the substrate and the corresponding package.
本發明提供一種半導體封裝,其基板具有較小的體積。The present invention provides a semiconductor package having a substrate having a small volume.
本發明提供一種基板,其具有較小的體積。The present invention provides a substrate having a small volume.
本發明提供一種基板製造方法,其能製成具有較小體積之基板。The present invention provides a substrate manufacturing method which can produce a substrate having a small volume.
本發明是有關於一種半導體封裝,包括一基板及一晶片。基板包括兩外層、兩防銲層、多個內層及一中圖案化導電層。外層分別包括一外圖案化導電層。防銲層分別位於外層的表面上,且各防銲層暴露出各外圖案化導電層之一部分以定義出多個接觸墊。內層相互交疊位於兩外層的中間並與其電性連接,內層分別具有一內圖案化導電層、多個內導電柱、一內介電層及一中圖案化導電層。內導電柱分別位於內圖案化導電層上,內介電層位於內圖案化導電層及內導電柱之間且暴露內導電柱之上表面。中圖案化導電層位於多個內層的一上表面,與內層上方之外層連接。晶片電性連接至少部分接觸墊。The invention relates to a semiconductor package comprising a substrate and a wafer. The substrate includes two outer layers, two solder mask layers, a plurality of inner layers, and a patterned conductive layer. The outer layers each include an outer patterned conductive layer. The solder resist layers are respectively on the surface of the outer layer, and each solder resist layer exposes a portion of each of the outer patterned conductive layers to define a plurality of contact pads. The inner layers overlap each other and are electrically connected to the middle of the outer layers, and the inner layer respectively has an inner patterned conductive layer, a plurality of inner conductive pillars, an inner dielectric layer and a middle patterned conductive layer. The inner conductive pillars are respectively located on the inner patterned conductive layer, and the inner dielectric layer is located between the inner patterned conductive layer and the inner conductive pillars and exposes the upper surface of the inner conductive pillars. The medium patterned conductive layer is located on an upper surface of the plurality of inner layers and is connected to the outer layer above the inner layer. The wafer is electrically connected to at least a portion of the contact pads.
本發明是有關於一種基板,包括兩外層、兩防銲層、多個內層及一中圖案化導電層。外層分別包括一外圖案化導電層。防銲層分別位於外層的表面上,且各防銲層暴露出各外圖案化導電層之一部分以定義出多個接觸墊。內層相互交疊位於兩外層的中間並與其電性連接,內層分別具有一內圖案化導電層、多個內導電柱、一內介電層及一中圖案化導電層。內導電柱分別位於內圖案化導電層上,內介電層位於內圖案化導電層及內導電柱之間且暴露內導電柱之上表面。中圖案化導電層位於多個內層的一上表面,與內層上方之外層連接。The invention relates to a substrate comprising two outer layers, two solder mask layers, a plurality of inner layers and a medium patterned conductive layer. The outer layers each include an outer patterned conductive layer. The solder resist layers are respectively on the surface of the outer layer, and each solder resist layer exposes a portion of each of the outer patterned conductive layers to define a plurality of contact pads. The inner layers overlap each other and are electrically connected to the middle of the outer layers, and the inner layer respectively has an inner patterned conductive layer, a plurality of inner conductive pillars, an inner dielectric layer and a middle patterned conductive layer. The inner conductive pillars are respectively located on the inner patterned conductive layer, and the inner dielectric layer is located between the inner patterned conductive layer and the inner conductive pillars and exposes the upper surface of the inner conductive pillars. The medium patterned conductive layer is located on an upper surface of the plurality of inner layers and is connected to the outer layer above the inner layer.
本發明是有關於一種基板製造方法,包括提供一承載器,具有一上表面,形成彼此交疊且電性連接之多個內層於上表面上。形成各內層包括形成一內圖案化導電層形成多個內導電柱於內圖案化導電層上,形成一內介電層於內圖案化導電層與內導電柱之間,及移除內介電層之上表面以暴露出內導電柱之上表面。接著,形成一中圖案化導電層於內層的上表面,再移除承載器,以暴露出內圖案化導電層。分別形成具有一外圖案化導電層之一外層於內圖案化導電層及中圖案化導電層上,最後分別形成一防銲層於兩外層的表面上,且各防銲層暴露出各外圖案化導電層之一部分以定義出多個接觸墊。The present invention relates to a substrate manufacturing method comprising providing a carrier having an upper surface forming a plurality of inner layers overlapping and electrically connected to each other on the upper surface. Forming each inner layer includes forming an inner patterned conductive layer to form a plurality of inner conductive pillars on the inner patterned conductive layer, forming an inner dielectric layer between the inner patterned conductive layer and the inner conductive pillar, and removing the inner dielectric The upper surface of the electrical layer exposes the upper surface of the inner conductive pillar. Next, a patterned conductive layer is formed on the upper surface of the inner layer, and the carrier is removed to expose the inner patterned conductive layer. Forming an outer layer having an outer patterned conductive layer on the inner patterned conductive layer and the middle patterned conductive layer, respectively, and finally forming a solder resist layer on the surfaces of the two outer layers, respectively, and each solder resist layer exposes each outer pattern One portion of the conductive layer is defined to define a plurality of contact pads.
基於上述,在本發明中,介電層中之導電柱可被用以降低封裝尺寸與封裝面積,更可降低成本以及封裝製程的複雜度。Based on the above, in the present invention, the conductive pillars in the dielectric layer can be used to reduce the package size and package area, and further reduce the cost and complexity of the packaging process.
為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
圖1A至圖1U為本發明之多個實施例之具有多個介電層之基板製造方法之剖面示意圖。首先,請參考圖1A,提供一承載器(carrier)110,其包括一上表面110a以及相對於上表面110a之一下表面110b。在本實施例中,以下敘述之製作流程皆同時施作於承載器110之上表面110a及下表面110b,以增加生產效率。1A through 1U are schematic cross-sectional views showing a method of fabricating a substrate having a plurality of dielectric layers in accordance with various embodiments of the present invention. First, referring to FIG. 1A, a carrier 110 is provided that includes an upper surface 110a and a lower surface 110b relative to the upper surface 110a. In the present embodiment, the manufacturing processes described below are simultaneously applied to the upper surface 110a and the lower surface 110b of the carrier 110 to increase production efficiency.
請參考圖1B,於承載器110之上表面110a形成一內圖案化導電層111a。在本實施例中,另於承載器110之下表面110a形成一內圖案化導電層111b。內圖案化導電層111a、111b可由加成法(additive process)、半加成法(semi-additive process)或減成法(subtractive process)所製成,且內圖案化導電層111a、111b分別包含多個接觸墊及多條線路,而這些接觸墊及線路可實質上同時以常見製法來形成。Referring to FIG. 1B, an inner patterned conductive layer 111a is formed on the upper surface 110a of the carrier 110. In this embodiment, an inner patterned conductive layer 111b is formed on the lower surface 110a of the carrier 110. The inner patterned conductive layers 111a, 111b may be formed by an additive process, a semi-additive process, or a subtractive process, and the inner patterned conductive layers 111a, 111b respectively comprise A plurality of contact pads and a plurality of lines, and the contact pads and lines can be formed substantially simultaneously in a conventional manner.
承上述,形成多個內導電柱121a於內圖案化導電層111a。在本實施例中,另形成多個內導電柱121b於內圖案化導電層111b。內導電柱121a、121b可與內圖案化導電層111a、111b以相同的方法製成,例如加成法、半加成法或減成法。此外,內導電柱121a、121b亦可以不同的方法製成。In the above, a plurality of inner conductive pillars 121a are formed to internally pattern the conductive layer 111a. In this embodiment, a plurality of inner conductive pillars 121b are additionally formed to internally pattern the conductive layer 111b. The inner conductive pillars 121a, 121b may be formed in the same manner as the inner patterned conductive layers 111a, 111b, such as an additive method, a semi-additive method, or a subtractive method. In addition, the inner conductive pillars 121a, 121b can also be made in different ways.
請參考圖1C,形成一內介電層131a於內圖案化導電層111a及內導電柱121a之間,使內圖案化導電層111a及內導電柱121a被埋置於內介電層131a中。在本實施例中,另形成一內介電層131b於內圖案化導電層111b及內導電柱121b之間,使內圖案化導電層111b及內導電柱121b被埋置於內介電層131b中。在本實施例中,經層壓之內介電層131a、131b的材質包括纖維加強型樹脂材料(fiber-reinforced resin material),例如預浸材料(prepreg material),其包括多個纖維190a、190b以增加內介電層131a、131b之結構強度。如圖1C所示,位於內導電柱121a周圍的纖維190a受到內導電柱121a垂直延伸方向的推擠,使纖維190a的排列方向遠離內圖案化導電層111a。同理,位於內導電柱121b周圍的纖維190b受到內導電柱121b垂直延伸方向的推擠,使纖維190b的排列方向遠離內圖案化導電層111b。Referring to FIG. 1C, an inner dielectric layer 131a is formed between the inner patterned conductive layer 111a and the inner conductive pillar 121a, so that the inner patterned conductive layer 111a and the inner conductive pillar 121a are buried in the inner dielectric layer 131a. In this embodiment, an inner dielectric layer 131b is formed between the inner patterned conductive layer 111b and the inner conductive pillar 121b, so that the inner patterned conductive layer 111b and the inner conductive pillar 121b are buried in the inner dielectric layer 131b. in. In the present embodiment, the material of the laminated inner dielectric layers 131a, 131b comprises a fiber-reinforced resin material, such as a prepreg material, comprising a plurality of fibers 190a, 190b. To increase the structural strength of the inner dielectric layers 131a, 131b. As shown in FIG. 1C, the fibers 190a located around the inner conductive pillars 121a are pushed by the direction in which the inner conductive pillars 121a extend vertically, so that the fibers 190a are arranged in a direction away from the inner patterned conductive layer 111a. Similarly, the fibers 190b located around the inner conductive pillars 121b are pushed by the direction in which the inner conductive pillars 121b extend vertically, so that the fibers 190b are arranged in a direction away from the inner patterned conductive layer 111b.
接著,請參考圖1D,移除內介電層131a上方暴露於外的部分,以暴露內導電柱121a,並移除內介電層131b下方暴露於外的部分,以暴露內導電柱121b。如此,於承載器110上下表面上各形成一內層。內介電層131a、131b暴露於外的部分可藉由挖鑿、磨削或其他材料移除技術去除。如圖1D所示,內導電柱121a、121b之暴露面分別與內介電層131a、131b之暴露面實質上共平面。Next, referring to FIG. 1D, the exposed portion above the inner dielectric layer 131a is removed to expose the inner conductive pillar 121a, and the exposed portion below the inner dielectric layer 131b is removed to expose the inner conductive pillar 121b. Thus, an inner layer is formed on each of the upper and lower surfaces of the carrier 110. The exposed portions of the inner dielectric layers 131a, 131b can be removed by digging, grinding or other material removal techniques. As shown in FIG. 1D, the exposed faces of the inner conductive posts 121a, 121b are substantially coplanar with the exposed faces of the inner dielectric layers 131a, 131b, respectively.
接著,於依上述步驟形成之內層上形成另一內層。請參考圖1E,首先於內介電層131a及內導電柱121a之暴露面上形成一內圖案化導電層112a,並與內導電柱121a連接。在本實施例中,另於內介電層131b及內導電柱121b之暴露面上形成一內圖案化導電層112b,並與內導電柱121b連接。內圖案化導電層112a、112b可由加成法、半加成法或減成法製成。內圖案化導電層112a、112b分別包含多個接觸墊及多條線路,其接觸墊及線路可以相同的製造方法實質上同時形成。Next, another inner layer is formed on the inner layer formed in the above steps. Referring to FIG. 1E, an inner patterned conductive layer 112a is first formed on the exposed faces of the inner dielectric layer 131a and the inner conductive pillars 121a, and is connected to the inner conductive pillars 121a. In this embodiment, an inner patterned conductive layer 112b is formed on the exposed surface of the inner dielectric layer 131b and the inner conductive pillar 121b, and is connected to the inner conductive pillar 121b. The inner patterned conductive layers 112a, 112b may be formed by an additive method, a semi-additive method, or a subtractive method. The inner patterned conductive layers 112a, 112b respectively comprise a plurality of contact pads and a plurality of lines, and the contact pads and the lines can be formed substantially simultaneously in the same manufacturing method.
承上述,形成多個內導電柱122a於內圖案化導電層112a,在本實施例中,另形成多個內導電柱122b於內圖案化導電層112b。內導電柱122a、122b可與內圖案化導電層112a、112b以相同的方法製成,例如加成法、半加成法或減成法。此外,內導電柱122a、122b亦可以不同的方法製成。In the above, a plurality of inner conductive pillars 122a are formed to internally pattern the conductive layer 112a. In the embodiment, a plurality of inner conductive pillars 122b are further formed to internally pattern the conductive layer 112b. The inner conductive pillars 122a, 122b can be formed in the same manner as the inner patterned conductive layers 112a, 112b, such as an additive method, a semi-additive method, or a subtractive method. In addition, the inner conductive posts 122a, 122b can also be made in different ways.
請參考圖1F,形成一內介電層132a於內圖案化導電層112a及內導電柱122a之間,使內圖案化導電層112a及內導電柱122a被埋置於內介電層132a中。在本實施例中,另形成一內介電層132b於內圖案化導電層112b及內導電柱122b之間,使內圖案化導電層112b及內導電柱122b被埋置於內介電層132b中。經層壓之內介電層132a、132b的材質包括纖維加強型樹脂材料,例如預浸材料,其具有纖維(未繪示),且位於內導電柱122a、122b周圍的纖維受到內導電柱122a、122b垂直延伸方向的推擠,使纖維的排列方向遠離內圖案化導電層112a、112b。Referring to FIG. 1F, an inner dielectric layer 132a is formed between the inner patterned conductive layer 112a and the inner conductive pillars 122a, so that the inner patterned conductive layer 112a and the inner conductive pillars 122a are buried in the inner dielectric layer 132a. In this embodiment, an inner dielectric layer 132b is formed between the inner patterned conductive layer 112b and the inner conductive pillar 122b, so that the inner patterned conductive layer 112b and the inner conductive pillar 122b are buried in the inner dielectric layer 132b. in. The material of the laminated inner dielectric layers 132a, 132b comprises a fiber reinforced resin material, such as a prepreg material having fibers (not shown), and the fibers located around the inner conductive pillars 122a, 122b are received by the inner conductive pillars 122a. The pushing of the 122b in the vertical extension direction causes the fibers to be arranged away from the inner patterned conductive layers 112a, 112b.
接著,請參考圖1G,移除內介電層132a上方暴露於外的部分,以暴露內導電柱122a。在本實施例中,另移除內介電層132b下方暴露於外的部分,以暴露內導電柱122b。如此,承載器110的上下兩側各形成基板之另一內層。內介電層132a、132b暴露於外的部分可藉由挖鑿、磨削或其他材料移除技術去除。如圖1G所示,內導電柱122a、122b之暴露面分別與內介電層132a、132b之暴露面實質上共平面。Next, referring to FIG. 1G, the exposed portion of the inner dielectric layer 132a is removed to expose the inner conductive pillars 122a. In the present embodiment, the exposed portion below the inner dielectric layer 132b is additionally removed to expose the inner conductive pillar 122b. As such, the upper and lower sides of the carrier 110 each form another inner layer of the substrate. The exposed portions of the inner dielectric layers 132a, 132b can be removed by digging, grinding or other material removal techniques. As shown in FIG. 1G, the exposed faces of the inner conductive posts 122a, 122b are substantially coplanar with the exposed faces of the inner dielectric layers 132a, 132b, respectively.
接著,請參考圖1H,於內介電層132a及內導電柱122a之暴露面上形成中圖案化導電層113a,並與內導電柱122a連接。在本實施例中,另於內介電層132b及內導電柱122b之暴露面上形成中圖案化導電層113b,並與內導電柱122b連接。中圖案化導電層113a、113b可由加成法、半加成法或減成法製成。中圖案化導電層113a、113b分別包含多個接觸墊及多條線路,其接觸墊及線路可以相同的製造方法實質上同時形成。Next, referring to FIG. 1H, a medium patterned conductive layer 113a is formed on the exposed surface of the inner dielectric layer 132a and the inner conductive pillar 122a, and is connected to the inner conductive pillar 122a. In this embodiment, a medium patterned conductive layer 113b is formed on the exposed surface of the inner dielectric layer 132b and the inner conductive pillar 122b, and is connected to the inner conductive pillar 122b. The medium patterned conductive layers 113a, 113b may be formed by an additive method, a semi-additive method, or a subtractive method. The medium patterned conductive layers 113a, 113b respectively comprise a plurality of contact pads and a plurality of lines, and the contact pads and the lines can be formed substantially simultaneously in the same manufacturing method.
接著,請參考圖1I,移除承載器110,或使承載器110與內圖案化導電層111a及內介電層131a分離,以暴露內圖案化導電層111a。在本實施例中,亦使承載器110與內圖案化導電層111b及內介電層131b分離,以暴露內圖案化導電層111b,如圖1I所示,內圖案化導電層111a、111b之暴露面分別與內介電層131a、131b之暴露面實質上共平面。如此,兩個具有多個介電層之基板因此形成,且以下製造方法將以上方敘述之基板為實施例作敘述。Next, referring to FIG. 1I, the carrier 110 is removed, or the carrier 110 is separated from the inner patterned conductive layer 111a and the inner dielectric layer 131a to expose the inner patterned conductive layer 111a. In this embodiment, the carrier 110 is also separated from the inner patterned conductive layer 111b and the inner dielectric layer 131b to expose the inner patterned conductive layer 111b. As shown in FIG. 1I, the inner patterned conductive layers 111a, 111b are The exposed faces are substantially coplanar with the exposed faces of the inner dielectric layers 131a, 131b, respectively. Thus, two substrates having a plurality of dielectric layers are formed, and the following manufacturing method will be described with reference to the substrate described above.
先前說明之圖1A至圖1I為具有多個介電層之基板製造方法的多個實施例中之共同步驟。在以下的多個實施例中,第一實施例之製造流程以圖1A至圖1N繪示。第二實施例之製造流程則以圖1A至圖1I以及接下來之圖1O至圖1R繪示。第三實施例之製造流程則以圖1A至圖1I以及接下來之圖1S至圖1U繪示。1A through 1I, previously described, are common steps in various embodiments of a substrate fabrication method having a plurality of dielectric layers. In the following various embodiments, the manufacturing flow of the first embodiment is illustrated in FIGS. 1A to 1N. The manufacturing flow of the second embodiment is illustrated in FIGS. 1A to 1I and the following FIGS. 10A to 1R. The manufacturing flow of the third embodiment is illustrated in FIGS. 1A to 1I and the following FIGS. 1S to 1U.
請參考圖1J,在第一實施例中,形成多個外導電柱123於中圖案化導電層113a上。在本實施例中,另形成多個外導電柱124於內圖案化導電層111a上。外導電柱123、124可由加成法、半加成法或減成法製成。Referring to FIG. 1J, in the first embodiment, a plurality of outer conductive pillars 123 are formed on the intermediate patterned conductive layer 113a. In this embodiment, a plurality of outer conductive pillars 124 are additionally formed on the inner patterned conductive layer 111a. The outer conductive pillars 123, 124 can be made by an additive method, a semi-additive method, or a subtractive method.
接著,請參考圖1K,形成一外介電層133於中圖案化導電層113a及外導電柱123之間,使中圖案化導電層113a及外導電柱123被埋置於外介電層133中。承上述,形成一外介電層134於圖案化導電層111a及外導電柱124之間,使圖案化導電層111a及外導電柱124被埋置於外介電層134中。外介電層133、134的材質包括纖維加強型樹脂材料,例如預浸材料,其具有纖維(未繪示),且位於外導電柱123、124周圍的纖維受到外導電柱123、124垂直延伸方向的推擠,使纖維的排列方向遠離內圖案化導電層113a、111a。Next, referring to FIG. 1K, an outer dielectric layer 133 is formed between the intermediate patterned conductive layer 113a and the outer conductive pillar 123, so that the medium patterned conductive layer 113a and the outer conductive pillar 123 are buried in the outer dielectric layer 133. in. In the above, an outer dielectric layer 134 is formed between the patterned conductive layer 111a and the outer conductive pillars 124 such that the patterned conductive layer 111a and the outer conductive pillars 124 are buried in the outer dielectric layer 134. The material of the outer dielectric layers 133, 134 includes a fiber-reinforced resin material, such as a prepreg material, which has fibers (not shown), and the fibers located around the outer conductive pillars 123, 124 are vertically extended by the outer conductive pillars 123, 124. The pushing of the directions causes the fibers to be arranged in a direction away from the inner patterned conductive layers 113a, 111a.
請參考圖1L,移除外介電層133上方暴露於外的部分,以暴露外導電柱123。在本實施例中,另移除外介電層134下方暴露於外的部分,以暴露外導電柱124。外介電層133、134暴露於外的部分可藉由挖鑿(routing)、磨削(grinding)或其他材料移除技術去除。如圖1L所示,外導電柱123、124之暴露面分別與外介電層133、134之暴露面實質上共平面。Referring to FIG. 1L, the exposed portion above the outer dielectric layer 133 is removed to expose the outer conductive pillars 123. In the present embodiment, the exposed portion outside the outer dielectric layer 134 is additionally removed to expose the outer conductive pillars 124. The exposed portions of the outer dielectric layers 133, 134 can be removed by routing, grinding, or other material removal techniques. As shown in FIG. 1L, the exposed faces of the outer conductive posts 123, 124 are substantially coplanar with the exposed faces of the outer dielectric layers 133, 134, respectively.
接著,請參考圖1M,於外介電層133及外導電柱123上形成外圖案化導電層114,且外圖案化導電層114連接外導電柱123。在本實施例中,另於外介電層134及外導電柱124上形成外圖案化導電層115,且外圖案化導電層115連接外導電柱124。如此,形成本發明之基板的第一實施例之上下兩外層。外圖案化導電層114、115可由加成法、半加成法或減成法製成。外圖案化導電層114、115分別包含多個接觸墊及多條線路,其接觸墊及線路可以相同的製造方法實質上同時形成。Next, referring to FIG. 1M, an outer patterned conductive layer 114 is formed on the outer dielectric layer 133 and the outer conductive pillar 123, and the outer patterned conductive layer 114 is connected to the outer conductive pillar 123. In the present embodiment, an outer patterned conductive layer 115 is formed on the outer dielectric layer 134 and the outer conductive pillars 124, and the outer patterned conductive layer 115 is connected to the outer conductive pillars 124. Thus, the upper two outer layers of the first embodiment of the substrate of the present invention are formed. The outer patterned conductive layers 114, 115 may be formed by an additive method, a semi-additive method, or a subtractive method. The outer patterned conductive layers 114, 115 respectively comprise a plurality of contact pads and a plurality of lines, and the contact pads and the lines can be formed substantially simultaneously in the same manufacturing method.
請參考圖1N,形成一防銲層141於外介電層133及至少部分之外圖案化導電層114上,未被防銲層141覆蓋之外圖案化導電層114的部分暴露於外,以定義出多個接觸墊。在本實施例中,另形成一防銲層142於外介電層134及至少部分之外圖案化導電層115上,未被防銲層141覆蓋之外圖案化導電層115的部分暴露於外,以定義出多個接觸墊。如此,基板封裝結構100製造完成。Referring to FIG. 1N, a solder resist layer 141 is formed on the outer dielectric layer 133 and at least a portion of the patterned conductive layer 114. The portion of the patterned conductive layer 114 is not exposed by the solder resist layer 141, and is exposed to the outside. Define multiple contact pads. In this embodiment, a solder resist layer 142 is further formed on the outer dielectric layer 134 and at least a portion of the patterned conductive layer 115. The portion of the patterned conductive layer 115 is not exposed by the solder resist layer 141. To define multiple contact pads. As such, the substrate package structure 100 is completed.
在本發明之第二實施例中,請參考圖1O,形成多個半導電柱123'於中圖案化導電層113a上。在本實施例中,另形成多個半導電柱124'於內圖案化導電層111a上。除了半導電柱123'、124'的高度分別低於外導電柱123、124的高度以外,半導電柱123'、124'與圖1J中之外導電柱123、124相似。In the second embodiment of the present invention, referring to FIG. 10, a plurality of semiconductive pillars 123' are formed on the patterned conductive layer 113a. In this embodiment, a plurality of semiconductive pillars 124' are additionally formed on the inner patterned conductive layer 111a. The semiconductive pillars 123', 124' are similar to the conductive pillars 123, 124 in FIG. 1J except that the heights of the semiconductive pillars 123', 124' are lower than the heights of the outer conductive pillars 123, 124, respectively.
接著,如先前之圖1K所述,形成一外介電層133於中圖案化導電層113a及半導電柱123'之間,使中圖案化導電層113a及半導電柱123'被埋置於外介電層133中。同理,形成一外介電層134於內圖案化導電層111a及半導電柱124'之間,使內圖案化導電層111a及半導電柱124'被埋置於外介電層133中。外介電層133、134的材質包括纖維加強型樹脂材料,例如預浸材料。承上述,設置一第一導電層150,例如銅箔(copper foil),於外介電層133上。同樣地,設置一第一導電層151,例如銅箔,於外介電層134上。Next, as shown in FIG. 1K, an outer dielectric layer 133 is formed between the patterned conductive layer 113a and the semiconductive pillar 123', so that the medium patterned conductive layer 113a and the semiconductive pillar 123' are buried. In the outer dielectric layer 133. Similarly, an outer dielectric layer 134 is formed between the inner patterned conductive layer 111a and the semiconductive pillars 124' such that the inner patterned conductive layer 111a and the semiconductive pillars 124' are buried in the outer dielectric layer 133. The material of the outer dielectric layers 133, 134 includes a fiber-reinforced resin material such as a prepreg. In the above, a first conductive layer 150, such as a copper foil, is disposed on the outer dielectric layer 133. Similarly, a first conductive layer 151, such as a copper foil, is disposed over the outer dielectric layer 134.
請參考圖1P,形成由第一導電層150延伸至外介電層133之多個開口153。開口153暴露至少部分之半導電柱123'表面,在本發明之一實施例中,開口153可由雷射鑽孔而得。接著設置一金屬材於第一導電層150及半導電柱123'上,以形成一第二導電層152,例如一種子層。相同的製程亦施作於基板的底部,意即於半導電柱124'及外介電層134上。Referring to FIG. 1P, a plurality of openings 153 extending from the first conductive layer 150 to the outer dielectric layer 133 are formed. The opening 153 exposes at least a portion of the surface of the semiconductive post 123'. In one embodiment of the invention, the opening 153 can be obtained by laser drilling. A metal material is then disposed on the first conductive layer 150 and the semiconductive pillars 123' to form a second conductive layer 152, such as a sublayer. The same process is also applied to the bottom of the substrate, that is, on the semiconductive pillars 124' and the outer dielectric layer 134.
請參考圖1Q,形成一外圖案化導電層114於第二導電層152上,且連接於半導電柱123'。外圖案化導電層114可由加成法、半加成法或減成法製成。外圖案化導電層114包含多個接觸墊及多條線路,其接觸墊及線路可以相同的製造方法實質上同時形成。相同的製程亦施作於基板的底部,以形成外圖案化導電層115。Referring to FIG. 1Q, an outer patterned conductive layer 114 is formed on the second conductive layer 152 and connected to the semiconductive pillar 123'. The outer patterned conductive layer 114 can be made by an additive method, a semi-additive method, or a subtractive method. The outer patterned conductive layer 114 includes a plurality of contact pads and a plurality of lines, and the contact pads and the lines can be formed substantially simultaneously in the same manufacturing method. The same process is also applied to the bottom of the substrate to form the outer patterned conductive layer 115.
請參考圖1R,對應外圖案化導電層114的位置移除部分之導電層150、152。此步驟可由減成法達成。如此,形成本發明之基板的第二實施例之上下兩外層。接著,形成一防銲層141於外介電層133及至少部分外圖案化導電層114上。未被防銲層141覆蓋之部分外圖案化導電層114暴露於外,以定義出多個接觸墊。相同的製程亦施作於基板的底部,以由被防銲層141暴露之部分外圖案化導電層114形成多個接觸墊。如此,基板封裝結構100'製造而成。Referring to FIG. 1R, the conductive layers 150, 152 of the portion of the outer patterned conductive layer 114 are removed. This step can be achieved by a subtractive method. Thus, the lower two outer layers of the second embodiment of the substrate of the present invention are formed. Next, a solder mask layer 141 is formed on the outer dielectric layer 133 and at least a portion of the outer patterned conductive layer 114. A portion of the outer patterned conductive layer 114 that is not covered by the solder mask layer 141 is exposed to define a plurality of contact pads. The same process is also applied to the bottom of the substrate to form a plurality of contact pads by a portion of the outer patterned conductive layer 114 exposed by the solder resist layer 141. As such, the substrate package structure 100' is fabricated.
在第三實施例中,請參考圖1S,形成一外介電層133於中圖案化導電層113a之間,使中圖案化導電層113a被埋置於外介電層133中。在本實施例中,不同於圖1J及圖1K,中圖案化導電層113a上並未形成半導電柱123。同樣地,形成一外介電層134於內圖案化導電層111a之間,使內圖案化導電層111a被埋置於外介電層133中。外介電層133、134的材質包括纖維加強型樹脂材料,例如預浸材料。接著設置一第一導電層150,例如銅箔,於外介電層133上。同樣地,設置一第一導電層151例如銅箔,於外介電層134上。In the third embodiment, referring to FIG. 1S, an outer dielectric layer 133 is formed between the patterned conductive layers 113a, so that the medium patterned conductive layer 113a is buried in the outer dielectric layer 133. In the present embodiment, unlike FIG. 1J and FIG. 1K, the semiconductive pillars 123 are not formed on the patterned conductive layer 113a. Similarly, an outer dielectric layer 134 is formed between the inner patterned conductive layers 111a such that the inner patterned conductive layer 111a is buried in the outer dielectric layer 133. The material of the outer dielectric layers 133, 134 includes a fiber-reinforced resin material such as a prepreg. A first conductive layer 150, such as a copper foil, is then disposed over the outer dielectric layer 133. Similarly, a first conductive layer 151 such as a copper foil is disposed on the outer dielectric layer 134.
請參考圖1T,形成由第一導電層150延伸至外介電層133之多個開口163。開口163暴露至少部分之中圖案化導電層113a表面。在本發明之一實施例中,開口163可由雷射鑽孔而得。接著設置一金屬材於第一導電層150及中圖案化導電層113a上,以形成一第二導電層152,例如一種子層。相同的製程亦施作於基板的底部,意即外介電層133及內圖案化導電層111a上。Referring to FIG. 1T, a plurality of openings 163 extending from the first conductive layer 150 to the outer dielectric layer 133 are formed. The opening 163 exposes at least a portion of the surface of the patterned conductive layer 113a. In an embodiment of the invention, the opening 163 may be obtained by laser drilling. A metal material is then disposed on the first conductive layer 150 and the medium patterned conductive layer 113a to form a second conductive layer 152, such as a sub-layer. The same process is also applied to the bottom of the substrate, that is, the outer dielectric layer 133 and the inner patterned conductive layer 111a.
接著,形成一外圖案化導電層114於第二導電層152上,且電性連接於中圖案化導電層113a,外圖案化導電層114可由加成法、半加成法及減成法製成。外圖案化導電層114包含多個接觸墊及多條線路,其接觸墊及線路可以相同的製造方法實質上同時形成。相同的製程亦施作於基板的底部,以形成外圖案化導電層115。Next, an outer patterned conductive layer 114 is formed on the second conductive layer 152 and electrically connected to the medium patterned conductive layer 113a. The outer patterned conductive layer 114 can be formed by an additive method, a semi-additive method, and a subtractive method. to make. The outer patterned conductive layer 114 includes a plurality of contact pads and a plurality of lines, and the contact pads and the lines can be formed substantially simultaneously in the same manufacturing method. The same process is also applied to the bottom of the substrate to form the outer patterned conductive layer 115.
請參考圖1U,對應外圖案化導電層114的位置移除部分之導電層150、152,此步驟可由減成法達成。接著,形成一防銲層141於外介電層133及至少部分外圖案化導電層114上。未被防銲層141覆蓋之部分外圖案化導電層114暴露於外,以定義出多個接觸墊。相同的製程亦施作於基板的底部,以由被防銲層141暴露之部分外圖案化導電層115形成多個接觸墊。如此,基板封裝結構100"製造而成。Referring to FIG. 1U, corresponding to the conductive layer 150, 152 of the portion of the outer patterned conductive layer 114, this step can be achieved by a subtractive method. Next, a solder mask layer 141 is formed on the outer dielectric layer 133 and at least a portion of the outer patterned conductive layer 114. A portion of the outer patterned conductive layer 114 that is not covered by the solder mask layer 141 is exposed to define a plurality of contact pads. The same process is also applied to the bottom of the substrate to form a plurality of contact pads by a portion of the outer patterned conductive layer 115 exposed by the solder resist layer 141. As such, the substrate package structure 100" is fabricated.
雖然未繪示於圖1A至圖1U之封裝結構中,可預期地,介電層中更可包括至少一組子導電柱,例如基板之外層中的外導電柱,以具有不同直徑之導電柱區段(或更廣義地說,導電通孔區段)。Although not shown in the package structure of FIG. 1A to FIG. 1U, it is expected that the dielectric layer may further comprise at least one set of sub-conductive pillars, such as outer conductive pillars in the outer layer of the substrate, to have conductive pillars of different diameters. Section (or more generally, a conductive via section).
圖2A為本發明之第一實施例之半導體封裝結構剖面示意圖。基板封裝結構100如圖1A至圖1N所示之步驟製造完成後,圖2A所示之半導體封裝結構亦可由此被製成。請參考圖2A,設置一晶片200於基板封裝結構100之接觸墊上,並以覆晶技術(或打線接合技術)將晶片200電性連接至基板封裝結構100,並設置多個銲球(未繪示)於基板封裝結構100另一側之接觸墊上。2A is a schematic cross-sectional view showing a semiconductor package structure according to a first embodiment of the present invention. After the substrate package structure 100 is completed as shown in FIGS. 1A to 1N, the semiconductor package structure shown in FIG. 2A can also be fabricated therefrom. Referring to FIG. 2A, a wafer 200 is disposed on a contact pad of the substrate package structure 100, and the wafer 200 is electrically connected to the substrate package structure 100 by a flip chip technique (or wire bonding technology), and a plurality of solder balls are disposed (not drawn Shown on the contact pad on the other side of the substrate package structure 100.
圖2B為本發明之第二實施例之半導體封裝結構剖面示意圖。基板封裝結構100'如圖1A至圖1I及圖1O至圖1R所示之步驟製造完成後,圖2B所示之半導體封裝結構亦可由此被製成。請參考圖2B,設置一晶片200於基板封裝結構100'之接觸墊上,並以覆晶技術(或打線接合技術)將晶片200電性連接至基板封裝結構100',並設置多個銲球(未繪示)於基板封裝結構100'另一側之接觸墊上。2B is a cross-sectional view showing a semiconductor package structure according to a second embodiment of the present invention. After the substrate package structure 100' is completed as shown in FIGS. 1A to 1I and FIGS. 1O to 1R, the semiconductor package structure shown in FIG. 2B can also be fabricated therefrom. Referring to FIG. 2B, a wafer 200 is disposed on the contact pads of the substrate package structure 100', and the wafer 200 is electrically connected to the substrate package structure 100' by flip chip technology (or wire bonding technology), and a plurality of solder balls are disposed ( Not shown) on the contact pads on the other side of the substrate package structure 100'.
圖2C為本發明之第三實施例之半導體封裝結構剖面示意圖。基板封裝結構100"如圖1A至圖1I及圖1S至圖1U所示之步驟製造完成後,圖2C所示之半導體封裝結構亦可由此被製成。請參考圖2C,設置一晶片200於基板封裝結構100"之接觸墊上,並以覆晶技術(或打線接合技術)將晶片200電性連接至基板封裝結構100",並設置多個銲球(未繪示)於基板封裝結構100"另一側之接觸墊上。2C is a cross-sectional view showing a semiconductor package structure according to a third embodiment of the present invention. After the substrate package structure 100" is completed as shown in FIG. 1A to FIG. 1I and FIG. 1S to FIG. 1U, the semiconductor package structure shown in FIG. 2C can also be fabricated. Referring to FIG. 2C, a wafer 200 is disposed. On the contact pad of the substrate package structure 100", and electrically connecting the wafer 200 to the substrate package structure 100" by flip chip technology (or wire bonding technology), and providing a plurality of solder balls (not shown) in the substrate package structure 100" On the other side of the contact pad.
綜上所述,在本發明之基板及半導體封裝結構的多個實施例中,導電柱可被用以降低封裝尺寸與封裝面積,更可降低成本以及封裝製程的複雜度。於其他實施例中,多個介電層可具有多個內埋導電柱以處理多種電性分佈以增加結構的強度與基板的可靠度。In summary, in various embodiments of the substrate and the semiconductor package structure of the present invention, the conductive pillars can be used to reduce the package size and package area, and further reduce the cost and complexity of the packaging process. In other embodiments, the plurality of dielectric layers can have a plurality of buried conductive pillars to handle the plurality of electrical distributions to increase the strength of the structure and the reliability of the substrate.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
100、100'、100"...基板封裝結構100, 100', 100"... substrate package structure
110...承載器110. . . Carrier
110a...上表面110a. . . Upper surface
110b...下表面110b. . . lower surface
111a、111b、112a、112b...內圖案化導電層111a, 111b, 112a, 112b. . . Inner patterned conductive layer
113a、113b...中圖案化導電層113a, 113b. . . Medium patterned conductive layer
114、115...外圖案化導電層114, 115. . . External patterned conductive layer
121a、121b、122a、122b...內導電柱121a, 121b, 122a, 122b. . . Inner conductive column
123、124...外導電柱123, 124. . . External conductive column
123'、124'...半導電柱123', 124'. . . Semiconductive column
131a、131b、132a、132b...內介電層131a, 131b, 132a, 132b. . . Internal dielectric layer
133、134...外介電層133, 134. . . External dielectric layer
141、142...防銲層141, 142. . . Solder mask
150、151...第一導電層150, 151. . . First conductive layer
152...第二導電層152. . . Second conductive layer
153、163...開口153, 163. . . Opening
190a、190b...纖維190a, 190b. . . fiber
200...晶片200. . . Wafer
圖1A至圖1U為本發明之多個實施例之具有多個介電層之基板製造方法之剖面示意圖。1A through 1U are schematic cross-sectional views showing a method of fabricating a substrate having a plurality of dielectric layers in accordance with various embodiments of the present invention.
圖2A為本發明之第一實施例之半導體封裝結構剖面示意圖。2A is a schematic cross-sectional view showing a semiconductor package structure according to a first embodiment of the present invention.
圖2B為本發明之第二實施例之半導體封裝結構剖面示意圖。2B is a cross-sectional view showing a semiconductor package structure according to a second embodiment of the present invention.
圖2C為本發明之第三實施例之半導體封裝結構剖面示意圖。2C is a cross-sectional view showing a semiconductor package structure according to a third embodiment of the present invention.
100'...基板封裝結構100'. . . Substrate package structure
114、115...外圖案化導電層114, 115. . . External patterned conductive layer
133、134...外介電層133, 134. . . External dielectric layer
141、142...防銲層141, 142. . . Solder mask
150...第一導電層150. . . First conductive layer
152...第二導電層152. . . Second conductive layer
200...晶片200. . . Wafer
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US10381296B2 (en) * | 2017-03-06 | 2019-08-13 | Advanced Semiconductor Engineering, Inc. | Semiconductor device package and a method of manufacturing the same |
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