TWI434350B - Method of applying the silicon-nitride films under vacuum - Google Patents

Method of applying the silicon-nitride films under vacuum Download PDF

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TWI434350B
TWI434350B TW96117283A TW96117283A TWI434350B TW I434350 B TWI434350 B TW I434350B TW 96117283 A TW96117283 A TW 96117283A TW 96117283 A TW96117283 A TW 96117283A TW I434350 B TWI434350 B TW I434350B
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substrate
film
target
ion beam
mixture
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TW200845217A (en
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Vladimir Shiripov
Sergei Maryshev
Aleksander Khokhlov
Ayrat Khisamov
Mikalai Leuchuk
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Vladimir Shiripov
Sergei Maryshev
Aleksander Khokhlov
Ayrat Khisamov
Mikalai Leuchuk
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在真空中塗覆氮化矽薄膜的方法Method for coating a tantalum nitride film in a vacuum

本發明涉及塗覆氮化矽薄膜的領域,並能用於在真空中封裝薄膜OLED結構(有機發光二極體)。The present invention relates to the field of coating a tantalum nitride film and can be used to encapsulate a thin film OLED structure (organic light emitting diode) in a vacuum.

已知用於在真空中塗覆塗層的裝置,其中通過等離子處理襯底表面在其上形成塗層,並結合使用了提供定向能量流的不同功能的離子束源[1]。A device for coating a coating in a vacuum is known in which a coating is formed thereon by plasma treatment of a substrate surface in combination with an ion beam source [1] that provides different functions of directional energy flow.

但是,因為在裝置中使用的不同類型的離子束源運行在不同的條件下,通常形成的塗層的結構和相組成互不相同,這使各層相互匹配確保高度粘合相當複雜,所以在實踐中不可能利用已知裝置確保在襯底上塗覆多層塗層。在這種情況下,因為需要確保每一個單獨的源的特定工作條件從而花費了大量的時間,所以塗覆塗層處理的生產率急劇降低。However, since the different types of ion beam sources used in the device operate under different conditions, the structure and phase composition of the usually formed coatings are different from each other, which makes the layers match each other to ensure that the high adhesion is quite complicated, so in practice It is not possible to use a known device to ensure that a multilayer coating is applied to the substrate. In this case, the productivity of the coating coating treatment is drastically lowered because it is necessary to ensure a specific working condition of each individual source and thus takes a large amount of time.

此外,使用已知裝置中不同功能的能量源不允許在大尺寸的襯底上沉積塗層。Furthermore, energy sources that use different functions in known devices do not allow deposition of coatings on large sized substrates.

另一種已知的塗覆塗層的方法包括在物品的表面上真空濺射材料及其沉積物,其中物品的表面由惰性氣體離子流預先清潔並啟動。Another known method of applying a coating includes vacuum sputtering a material and its deposit on the surface of the article, wherein the surface of the article is pre-cleaned and activated by a stream of inert gas ions.

在這種情況下,清潔、啟動表面並在其上沉積材料,同時在真空箱的處理容積中保持剩餘壓強恒定,並通過連續濺射靶沉積濺射材料以獲取多個塗層,其中至少一個靶由金屬製成,一個由陶瓷製成,濺射陶瓷靶至少15分鐘以形成單獨的層[2]。In this case, the surface is cleaned, the surface is cleaned, and the material is deposited thereon while maintaining the residual pressure constant in the processing volume of the vacuum chamber, and the sputter material is deposited by the continuous sputtering target to obtain a plurality of coatings, at least one of which The target is made of metal, one made of ceramic, and the ceramic target is sputtered for at least 15 minutes to form a separate layer [2].

最接近本發明的是真空模組,在使用該模組的說明書中沒有直接公開在襯底上塗覆塗層的方法。The closest to the present invention is a vacuum module, and the method of applying a coating on a substrate is not directly disclosed in the specification using the module.

在解釋真空模組運行時描述了在襯底上塗覆塗層的方法,襯底不可移動地安裝在真空箱中,向其中饋送工作氣體混合物,使用從離子源形成的離子束濺射矽靶,在執行離子源與矽靶相對於襯底的相對運動時,通過用濺射材料掃描襯底表面,濺射材料分層沉積到襯底的表面上[3]。A method of applying a coating on a substrate is described in explaining the operation of the vacuum module, the substrate is immovably mounted in a vacuum chamber, a working gas mixture is fed thereto, and a target is sputtered using an ion beam formed from the ion source, The sputtering material is deposited layer by layer onto the surface of the substrate by scanning the surface of the substrate with a sputter material while performing relative motion of the ion source and the ruthenium target relative to the substrate [3].

但是,從技術[2,3]所知的方法和裝置具有嚴重的普遍缺點:由上述方法獲得的薄膜具有以下缺點:-密度低;-孔隙率高,因此薄膜不能提供充分的密封,尤其是當薄膜的厚度在0.1-0.3μm時;-內部應力高;如果在襯底上塗覆氮化矽薄膜,所有這些缺點會在大範圍內顯現。However, the method and apparatus known from the technique [2, 3] have serious general disadvantages: the film obtained by the above method has the following disadvantages: - low density; - high porosity, so that the film does not provide a sufficient seal, especially When the thickness of the film is 0.1-0.3 μm; - the internal stress is high; if a tantalum nitride film is coated on the substrate, all of these disadvantages will appear in a wide range.

上述缺點導致薄膜開裂和變形,並降低了其附著力(層間的粘合性)和基礎層與金屬表面的附著力。如果在彈性聚合物上塗覆氮化矽薄膜,如生產OLED結構,聚合物破裂並從基礎層或襯底脫落。The above disadvantages lead to cracking and deformation of the film, and reduce its adhesion (adhesion between layers) and adhesion of the base layer to the metal surface. If a tantalum nitride film is coated on an elastomeric polymer, such as an OLED structure, the polymer breaks and falls off the base layer or substrate.

此外,在許多情況下塗覆氮化矽薄膜的過程伴隨著襯底溫度的大幅升高,即高達150-200℃(423-473 K),這對封裝包含可熔(對溫度敏感)材料的功能元件而言是絕對不能允許的。In addition, the process of coating a tantalum nitride film in many cases is accompanied by a large increase in substrate temperature, i.e., up to 150-200 ° C (423-473 K), which includes the function of a fusible (temperature sensitive) material. In terms of components, it is absolutely not allowed.

本發明的目標是消除上述缺點,即確保薄膜結構的密封性,提高薄膜密度,減小薄膜的孔隙率和其中的內部應力,降低在襯底表面沉積薄膜塗層的過程中襯底的溫度,以及確保塗層的高品質。The object of the present invention is to eliminate the above disadvantages, namely to ensure the sealing property of the film structure, to increase the film density, to reduce the porosity of the film and the internal stress therein, and to reduce the temperature of the substrate during the deposition of the film coating on the surface of the substrate, And to ensure the high quality of the coating.

通過在真空中塗覆氮化矽薄膜的方法實現了設定的目標,其中襯底固定地放置在工作箱中,向工作箱饋送工作氣體混合物:氮氣和氬氣,從至少一個離子源形成離子束,由定向離子束濺射矽靶,並通過掃描襯底表面濺射材料分層沉積到襯底上;而且離子束源與靶共同相對於襯底作相對運動;根據該方法的第一實施方式,在離子束源相對於襯底的相對運動的每個迴圈,形成厚度在2-10納米範圍內的至少一層;而且在工作氣體的混合物中引入了氦氣。The set goal is achieved by a method of coating a tantalum nitride film in a vacuum, wherein the substrate is fixedly placed in a work chamber, and a working gas mixture is fed to the work chamber: nitrogen and argon, forming an ion beam from at least one ion source, The target is sputtered by a directional ion beam and deposited onto the substrate by sputtering the surface of the substrate, and the ion beam source and the target are moved relative to the substrate; according to the first embodiment of the method, At each of the loops of relative movement of the ion beam source relative to the substrate, at least one layer having a thickness in the range of 2-10 nanometers is formed; and helium gas is introduced into the mixture of working gases.

當實施該方法時,工作氣體混合物中氦氣的濃度保持在2-20%的範圍內,濺射材料流是給定的長直線形;在這種情況下,濺射材料流的掃描幅度和線性部分的長度超過襯底的各個線性尺寸,在沉積薄膜的過程中箱內的工作壓強不超過10-1 帕。When the method is practiced, the concentration of helium in the working gas mixture is maintained in the range of 2-20%, and the sputter material stream is a given long straight shape; in this case, the sweep amplitude of the sputter material stream and The length of the linear portion exceeds the respective linear dimensions of the substrate, and the working pressure within the chamber during deposition of the film does not exceed 10 -1 Pa.

根據在真空中塗覆氮化矽薄膜的實施方法的第二實施例,襯底固定地放置在工作箱中,向工作箱饋送工作氣體的混合物:氮氣和氬氣,從至少兩個離子源形成離子束,由定向離子束濺射矽靶,濺射材料分層沉積到襯底的表面上,離子束源與靶共同相對於襯底的表面固定地安裝,以脈衝模式濺射靶,以這種方式前一和後一脈衝之間的間隔至少為0.1秒;在這種情況下,一個脈衝中形成厚度在2-10納米範圍內的至少一層,且在工作氣體混合物中引入氦氣。According to a second embodiment of the method of applying a tantalum nitride film in a vacuum, the substrate is fixedly placed in a work chamber, and the working chamber is fed with a mixture of working gases: nitrogen and argon, forming ions from at least two ion sources The beam is sputtered by a directional ion beam, and the sputter material is deposited layer by layer onto the surface of the substrate. The ion beam source and the target are fixedly mounted with respect to the surface of the substrate, and the target is sprayed in a pulse mode. The interval between the preceding and succeeding pulses is at least 0.1 second; in this case, at least one layer having a thickness in the range of 2-10 nm is formed in one pulse, and helium gas is introduced into the working gas mixture.

如同第一實施例,工作氣體混合物中氦氣的濃度維持在2-20%的範圍內,且在沉積薄膜的過程中箱內的工作壓強不超過10-1 帕。As with the first embodiment, the concentration of helium in the working gas mixture is maintained in the range of 2-20%, and the working pressure in the tank during the deposition of the film does not exceed 10 -1 Pa.

然而,可繞其軸旋轉地固定安裝離子束源。However, the ion beam source can be fixedly mounted about its axis.

如下實施在真空中塗覆氮化矽薄膜的方法的第一實施例。A first embodiment of a method of coating a tantalum nitride film in a vacuum is carried out as follows.

在真空箱中固定用於塗覆薄膜的襯底和矽靶及一個或多個離子束源,其中在實施過程期間壓強不應超過10-1 帕。襯底應當固定不動,且相對於待處理的襯底表面能夠進行相對運動地固定矽靶及一個或多個離子束源。The substrate for coating the film and the target and one or more ion beam sources are fixed in a vacuum chamber, wherein the pressure should not exceed 10 -1 Pa during the implementation process. The substrate should be stationary and capable of holding the target and one or more ion beam sources in relative motion relative to the surface of the substrate to be processed.

隨後向真空箱饋送工作氣體的混合物(氮氣、氬氣和氦氣),利用一個或多個離子束源形成離子束。真空箱可容納若干個離子源,混合物中工作氣體含量比例是,例如,氮氣:氬氣:氦氣=70%:20%:10%。The vacuum chamber is then fed a mixture of working gases (nitrogen, argon, and helium), and the ion beam is formed using one or more ion beam sources. The vacuum box can accommodate several ion sources, and the working gas content ratio in the mixture is, for example, nitrogen: argon: helium = 70%: 20%: 10%.

由從至少一個或多個離子束源獲得的離子束濺射矽靶。通過在離子束源及靶相對於襯底表面的相對運動期間掃描襯底的表面,濺射靶得到的材料分層沉積在需處理的襯底表面上,以這種方式在離子束源及靶相對於襯底的相對運動的每個迴圈期間,將形成一層厚度是2-10納米的薄膜。The target is sputtered by an ion beam obtained from at least one or more ion beam sources. By scanning the surface of the substrate during relative movement of the ion beam source and the target relative to the surface of the substrate, the material from the sputtering target is deposited layerwise on the surface of the substrate to be processed, in this manner at the ion beam source and target. During each loop with respect to the relative motion of the substrate, a film having a thickness of 2-10 nm will be formed.

在實施該方法的過程中,工作氣體混合物中氦氣的濃度維持在2-20%的範圍內,且濺射材料流是給定的長直線形;在這種情況下,濺射材料流的掃描幅度和線性部分的長度超過襯底的各個線性尺寸。During the implementation of the method, the concentration of helium in the working gas mixture is maintained in the range of 2-20%, and the sputter material stream is a given long straight shape; in this case, the sputter material flow The scan amplitude and the length of the linear portion exceed the respective linear dimensions of the substrate.

在離子束源及矽靶相對於襯底表面的相對運動期間,通過以濺射材料掃描襯底的表面,在固定不動的襯底表面上分層沉積濺射材料,能夠使生成的所需厚度的薄膜具有低孔隙率。During the relative movement of the ion beam source and the ruthenium target relative to the substrate surface, the desired thickness can be formed by layering the sputter material on the surface of the stationary substrate by scanning the surface of the substrate with a sputter material. The film has a low porosity.

引起孔隙的原因之一在於在塗覆薄膜之前和期間襯底表面上出現的微缺陷(孔、突起和微粒)。One of the causes of the voids is micro-defects (holes, protrusions, and particles) that appear on the surface of the substrate before and during coating of the film.

在不變的沉積條件下,當離子源(例如一個)及靶固定不動,且濺射材料流以恒定(不變)的角度沉積到襯底表面時,微缺陷處產生的孔隙是貫通的,且生長到薄膜的外表面,因此降低了薄膜的密度並損害了薄膜的密封特性。Under constant deposition conditions, when the ion source (eg, one) and the target are stationary and the sputtered material stream is deposited onto the surface of the substrate at a constant (unchanged) angle, the pores created at the microdefect are penetrated. And growing to the outer surface of the film, thus reducing the density of the film and impairing the sealing properties of the film.

如果離子束源及靶相對於襯底的表面作相對運動,濺射材料沉積到襯底的表面上,以這種方式在離子束源及靶相對於襯底表面的相對運動的每個迴圈,從第一層開始隨後的每一層的厚度在2-10納米的範圍內。If the ion beam source and the target move relative to the surface of the substrate, the sputter material is deposited onto the surface of the substrate in such a manner that each of the ion beam source and the relative movement of the target relative to the surface of the substrate is in a loop. The thickness of each subsequent layer from the first layer is in the range of 2-10 nm.

以這種方式,時間上不連續地形成每一層。In this way, each layer is formed discontinuously in time.

在時間間隔內,當沒有材料沉積到襯底上時,在已沉積的薄膜層上進行吸收、擴散和鬆弛處理。這些處理改進了薄膜組分的化學計量,鞏固了層結構,並降低了薄膜的內部應力等級。During the time interval, absorption, diffusion, and relaxation treatments are performed on the deposited film layer when no material is deposited onto the substrate. These treatments improve the stoichiometry of the film components, consolidate the layer structure, and reduce the internal stress levels of the film.

在原子級,2-10納米的層厚度對應於幾十個單原子層,因為離子束濺射過程中的粒子能量非常大,所以沉積在襯底表面的原子具有高遷移率,從而促使有效封閉單一不連續層中出現的孔隙和微裂紋。At the atomic level, the layer thickness of 2-10 nm corresponds to several tens of single atom layers, because the particle energy during ion beam sputtering is very large, so the atoms deposited on the surface of the substrate have high mobility, thereby promoting effective sealing. Pores and microcracks that appear in a single discontinuous layer.

在離子束源與靶相對於襯底的相對運動期間,根據封閉襯底表面上的孔隙和微缺陷(孔、突起和微粒)的程度,變化在襯底上沉積塗層的角度。During the relative movement of the ion beam source and the target relative to the substrate, the angle at which the coating is deposited on the substrate varies depending on the extent of the pores and micro-defects (holes, protrusions, and particles) on the surface of the closed substrate.

此外,在原子級即使只塗覆一層時,由於濺射材料的沉積,也改進了封閉孔隙和微缺陷的程度。In addition, even if only one layer is applied at the atomic level, the degree of closed pores and micro-defects is improved due to the deposition of the sputter material.

以這種方法沉積在襯底上的薄膜具有高無定形度和低結晶度,從而提高了薄膜的密度並降低了薄膜的孔隙率。The film deposited on the substrate in this way has high amorphousness and low crystallinity, thereby increasing the density of the film and reducing the porosity of the film.

在沉積每一層薄膜的時間間隔內,在薄膜的表面進行工作氣體原子的吸收處理。這些原子不僅填充了薄膜層中形成的原子間的空穴,而且防止結晶構造的進一步生長。The absorption process of the working gas atoms is performed on the surface of the film during the time interval in which each film is deposited. These atoms not only fill the holes between the atoms formed in the film layer, but also prevent further growth of the crystal structure.

因此,在每一個薄膜層的表面進行的吸收處理,通過抑制貫穿的微晶間通道的形成有助於晶體生長的抑制,貫穿的微晶間通道是潛在的貫通孔隙。Therefore, the absorption treatment performed on the surface of each of the film layers contributes to the suppression of crystal growth by suppressing the formation of the inter-microcrystalline channels, and the inter-microcrystalline channels are potential through pores.

因為大量的晶體在2-10納米的厚度開始形成,如果沉積的每一層的厚度在這些範圍內,在沉積薄膜的表面上的吸收處理和晶體生長抑制最有效。Since a large number of crystals are formed at a thickness of 2 to 10 nm, if the thickness of each layer deposited is within these ranges, absorption treatment and crystal growth inhibition on the surface of the deposited film are most effective.

此外,由於在襯底表面上分層沉積材料,其中在離子束源及靶相對於襯底的相對運動的每個迴圈形成厚度為2-10納米的薄膜層,更有利於散熱的機會且不降低沉積強度。In addition, since the material is deposited layer by layer on the surface of the substrate, wherein each of the loops of the relative movement of the ion beam source and the target relative to the substrate forms a thin film layer having a thickness of 2-10 nm, which is more advantageous for heat dissipation. Does not reduce the deposition strength.

當達到所需的薄膜厚度時,即在多次掃描襯底表面期間,由於不連續性,該處理變為低溫處理,且由於沉積在襯底表面的薄膜具有高密度的特徵該處理防止襯底表面過熱。When the desired film thickness is reached, i.e., during multiple scans of the substrate surface, the process becomes a low temperature process due to discontinuities, and the process prevents the substrate due to the high density of the film deposited on the surface of the substrate. The surface is too hot.

因為氦原子的線性尺寸比矽原子和氮原子的小很多,且當在氮化矽結構中引入氦原子時降低了薄膜中的內部應力水準,所以在工作氣體的組分中引入氦氣能夠降低氮化矽薄膜中的內部應力2.5-3倍。Since the linear size of germanium atoms is much smaller than that of germanium atoms and nitrogen atoms, and the introduction of germanium atoms in the tantalum nitride structure reduces the internal stress level in the film, the introduction of helium gas into the composition of the working gas can be reduced. The internal stress in the tantalum nitride film is 2.5-3 times.

薄膜沉積期間濺射材料流是給定的長直線形,這能夠確保在整個襯底表面上薄膜的厚度是均勻的。The sputter material flow during film deposition is a given long straight shape which ensures that the thickness of the film is uniform across the surface of the substrate.

實現這一點還由於濺射材料流的掃描幅度和線性部分的長度超過襯底的各個線性尺寸,其消除了在待處理襯底表面的尺寸內濺射材料流的均勻性依賴於超過濺射材料流輪廓的邊界條件。This is also achieved because the scanning amplitude of the sputter material stream and the length of the linear portion exceed the respective linear dimensions of the substrate, which eliminates the uniformity of the sputter material flow within the dimensions of the surface of the substrate to be treated, which is dependent on exceeding the sputter material. The boundary condition of the flow profile.

由於本發明的技術進步,通過實驗可以肯定如果工作氣體混合物中氦氣的濃度低於2%,薄膜中的內部應力將會相當大。Due to the advancement of the technology of the present invention, it is confirmed by experiments that if the concentration of helium in the working gas mixture is less than 2%, the internal stress in the film will be considerably large.

如果工作氣體混合物中氦氣的濃度超過20%,應力不會進一步降低,而襯底表面上的薄膜沉積率會下降。If the concentration of helium in the working gas mixture exceeds 20%, the stress is not further lowered, and the deposition rate of the film on the surface of the substrate is lowered.

因此通過實驗確定了工作氣體混合物中氦氣的最優百分比範圍是2-20%。Therefore, it has been experimentally determined that the optimum percentage range of helium in the working gas mixture is 2-20%.

該範圍確保了沉積在襯底表面上的薄膜中的內部應力最小,這無疑提高了塗覆塗層的品質。This range ensures that the internal stresses in the film deposited on the surface of the substrate are minimal, which undoubtedly improves the quality of the applied coating.

真空箱中的最優壓強確保沉積在襯底上的薄膜的必需品質,其也是通過實驗確定的。The optimum pressure in the vacuum box ensures the necessary quality of the film deposited on the substrate, which is also experimentally determined.

根據所做實驗,真空箱中的壓強不應超過10-1 帕。According to the experiment, the pressure in the vacuum box should not exceed 10 -1 Pa.

壓強超過10-1 帕時,沉積流的稱為熱能化的現象變得非常強烈。這是由於在靶和襯底之間的漂移空間中濺射原子與工作氣體原子碰撞的可能性增大,凝結的流的能量急劇下降,從而極大地影響了塗層的密度。When the pressure exceeds 10 -1 Pa, the phenomenon called thermal energy of the deposition stream becomes very intense. This is because the possibility of collision of sputtering atoms with working gas atoms in the drift space between the target and the substrate increases, and the energy of the condensed flow drops sharply, thereby greatly affecting the density of the coating.

此外,具有工作氣體(氮氣和氬氣)原子的氮化矽薄膜的飽和度也得到提高。上述每一點都導致了薄膜孔隙率升高,密度減小,薄膜中的內部應力增大,因此降低了沉積在襯底上的塗層的品質。In addition, the saturation of the tantalum nitride film having working gas (nitrogen and argon) atoms is also improved. Each of the above results in an increase in the porosity of the film, a decrease in density, and an increase in internal stress in the film, thereby lowering the quality of the coating deposited on the substrate.

根據實施方法的第二實施例,不同於第一實施例,靶和離子束源(例如,單個離子束源)相對於固定放置的襯底固定地放置在真空箱中,在這種情況下通過脈衝模式濺射靶確保分層塗覆塗層。According to a second embodiment of the implementation method, unlike the first embodiment, the target and the ion beam source (eg, a single ion beam source) are fixedly placed in the vacuum box relative to the fixedly placed substrate, in this case The pulse mode sputtering target ensures a layered coating.

在這種情況下,例如一個單脈衝形成的單層的厚度範圍在2-10納米內,前一和後一脈衝之間的時間間隔是至少0.1秒。In this case, for example, a single layer formed by a single pulse has a thickness in the range of 2-10 nm, and the time interval between the previous and subsequent pulses is at least 0.1 second.

因此,在每個脈衝內形成厚度對應於原子級的幾十個單原子層的層。Therefore, a layer having a thickness corresponding to several tens of atomic layers at the atomic level is formed in each pulse.

由於在離子束濺射過程中粒子的能量足夠高,沉積在襯底表面上的濺射材料的原子具有高遷移率,從而在單一的不連續層中有效地密封出現的孔隙和微缺陷。Since the energy of the particles is sufficiently high during ion beam sputtering, the atoms of the sputter material deposited on the surface of the substrate have a high mobility, thereby effectively sealing the emerging pores and micro-defects in a single discontinuous layer.

在無材料的時間間隔中,在沉積的薄膜層上進行吸收、擴散和鬆弛處理,從而提高薄膜組分的化學計量,鞏固層結構,並降低薄膜的內部應力等級。In the material-free time interval, absorption, diffusion, and relaxation treatment are performed on the deposited film layer, thereby increasing the stoichiometry of the film components, consolidating the layer structure, and reducing the internal stress level of the film.

如同第一種情況,以該方式獲得的沉積薄膜具有高無定形度和低結晶度,從而提高了薄膜的密度,降低了孔隙率。As in the first case, the deposited film obtained in this manner has high amorphousness and low crystallinity, thereby increasing the density of the film and reducing the porosity.

根據實際研究選擇脈衝之間的時間間隔。通過試驗已經確定脈衝之間0.1秒的時間確保獲得高品質的密集薄膜。增加該時間不會大幅提高薄膜的品質,但是會影響處理的生產效率,生產率會降低。The time interval between pulses is selected according to actual research. It has been experimentally determined that a period of 0.1 second between pulses ensures a high quality dense film. Increasing this time does not significantly improve the quality of the film, but it will affect the production efficiency of the process and the productivity will decrease.

如同第一實施例,因為氦原子的線性尺寸比矽和氮原子的線性尺寸小很多,且在氮化矽結構中引入氦原子時可降低薄膜中的內部應力,所以在工作氣體的組分中注入氦氣能夠降低氮化矽薄膜中的內部應力2.5-3倍。As in the first embodiment, since the linear size of the germanium atom is much smaller than the linear size of the germanium and the nitrogen atom, and the internal stress is reduced in the thin film when the germanium atom is introduced into the tantalum nitride structure, in the composition of the working gas Injecting helium gas can reduce the internal stress in the tantalum nitride film by 2.5-3 times.

因此,通過實驗確定工作氣體混合物中氦氣的最優百分比範圍是2-20%。Therefore, the optimum percentage range of helium in the working gas mixture is experimentally determined to be 2-20%.

如同第一實施例,通過實驗確定實施方法第二實施例中真空箱內的壓強不應超過10-1 帕。As in the first embodiment, it is experimentally determined that the pressure in the vacuum chamber in the second embodiment should not exceed 10 -1 Pa.

此外,繞其軸旋轉的離子束源能夠:第一,確保更完整地利用靶材料;第二,在塗覆過程期間變化材料沉積的模式;第三,塗覆厚度和孔隙率更均勻的薄膜;第四,提高處理的生產率。In addition, the ion beam source rotating about its axis can: first, ensure more complete utilization of the target material; second, change the pattern of material deposition during the coating process; and third, coat a film that is more uniform in thickness and porosity. Fourth, increase the productivity of processing.

第一實施例的具體實施Specific implementation of the first embodiment

固定在襯底支架3上尺寸為200×200毫米的襯底2固定地放置在真空箱1中,如圖1所示。離子束源(在該例子中為1個)4和靶5相對於待處理的襯底表面可相對運動地放置在同一真空箱中。利用真空泵從真空箱1中抽出空氣,剩餘壓強下降到5×10-4 帕。A substrate 2 having a size of 200 × 200 mm fixed on the substrate holder 3 is fixedly placed in the vacuum box 1, as shown in Fig. 1. An ion beam source (one in this example) 4 and a target 5 are placed in the same vacuum box relative to the surface of the substrate to be treated. Air was evacuated from the vacuum box 1 by means of a vacuum pump, and the residual pressure was lowered to 5 × 10 -4 Pa.

隨後向真空箱1中饋送工作氣體的混合物(氬氣和氮氣),並注入氦氣,使得在工作氣體混合物中氦氣的百分比在2-20%的範圍內,即不小於2%且不大於20%。在該方法的具體實施例中,混合物中工作氣體的百分比是90%(氮氣70%,氬氣20%),氦氣的百分比是10%。The vacuum tank 1 is then fed with a mixture of working gases (argon and nitrogen) and helium is injected such that the percentage of helium in the working gas mixture is in the range of 2-20%, ie not less than 2% and not greater than 20%. In a specific embodiment of the method, the percentage of working gas in the mixture is 90% (nitrogen 70%, argon 20%) and the percentage of helium is 10%.

此時箱中的總壓強調整為8×10-2 帕。At this time, the total pressure in the tank was adjusted to 8 × 10 -2 Pa.

向離子束源4的陽極施加4.0千伏的正電勢;隨後點火放電,其中形成總電流為450毫安培指向靶5的離子束。由於濺射靶5,形成了氮化矽(Si3 N4 )流。然後打開掃描系統,執行離子源4與靶5共同相對於襯底2的相對運動,襯底2與襯底支架3共同放置在真空箱1中。A positive potential of 4.0 kV was applied to the anode of the ion beam source 4; followed by an ignition discharge in which an ion beam directed at the target 5 with a total current of 450 mA was formed. Due to the sputtering target 5, a flow of tantalum nitride (Si 3 N 4 ) is formed. The scanning system is then turned on to perform the relative movement of the ion source 4 with the target 5 relative to the substrate 2, which is placed in the vacuum box 1 together with the substrate holder 3.

設定掃描速度的值,從而在離子束源4與靶5相對於襯底2的相對運動的單迴圈期間可向襯底塗覆3納米厚的層。為了塗覆180納米厚的薄膜,相對於襯底2處理裝置需要執行60個掃描迴圈。當完成在襯底2上的薄膜沉積處理時,離子束源4關閉並停止向真空箱中饋送工作氣體。向襯底2的表面塗覆塗層的處理完成。The value of the scanning speed is set such that a 3 nm thick layer can be applied to the substrate during a single loop of relative movement of the ion beam source 4 and the target 5 relative to the substrate 2. In order to coat a 180 nm thick film, 60 scanning loops need to be performed with respect to the substrate 2 processing apparatus. When the thin film deposition process on the substrate 2 is completed, the ion beam source 4 is turned off and the feeding of the working gas into the vacuum chamber is stopped. The process of applying a coating to the surface of the substrate 2 is completed.

因此,根據第一實施例沉積在襯底上的氮化矽薄膜的應力等級低至383兆帕,實現這一點是通過相對於氦氣的百分比優化氣體混合物的組分。Therefore, the stress level of the tantalum nitride film deposited on the substrate according to the first embodiment is as low as 383 MPa, which is achieved by optimizing the composition of the gas mixture with respect to the percentage of helium.

即使是在超過0.3微米的厚度,薄膜可抗破裂和剝離。Even at thicknesses greater than 0.3 microns, the film resists cracking and peeling.

同時,使用標準技術且不向混合氣體組分中引入氦氣而獲得的氮化矽薄膜的內部應力為934兆帕,且在超過0.07微米的厚度容易破裂和從襯底剝離。Meanwhile, the internal stress of the tantalum nitride film obtained using standard techniques without introducing helium into the mixed gas component was 934 MPa, and the thickness was easily broken and peeled off from the substrate at a thickness exceeding 0.07 μm.

根據該實施方法的第一實施例,襯底、靶和離子束源相互定位的佈局圖如圖2所示。According to the first embodiment of the implementation method, a layout of the substrate, the target, and the ion beam source positioned to each other is as shown in FIG.

固定在襯底支架3上尺寸為620×375毫米的襯底2固定地放置在真空箱1中。離子束源4(在該情況下為1個)和靶5相對於待處理的襯底表面可相對運動,並以45-60度角放置在真空箱中。利用真空泵從真空箱1中抽出空氣,剩餘壓強下降到5×10-4 帕。A substrate 2 having a size of 620 × 375 mm fixed to the substrate holder 3 is fixedly placed in the vacuum box 1. The ion beam source 4 (in this case one) and the target 5 are relatively movable relative to the surface of the substrate to be treated and placed in a vacuum box at an angle of 45-60 degrees. Air was evacuated from the vacuum box 1 by means of a vacuum pump, and the residual pressure was lowered to 5 × 10 -4 Pa.

隨後向真空箱1中饋送工作氣體的混合物(氬氣和氮氣),並注入氦氣,使得在工作氣體混合物中氦氣的百分比在2-20%的範圍內,即不小於2%且不大於20%。The vacuum tank 1 is then fed with a mixture of working gases (argon and nitrogen) and helium is injected such that the percentage of helium in the working gas mixture is in the range of 2-20%, ie not less than 2% and not greater than 20%.

在該方法的具體實施例中,混合物中工作氣體的百分比是85%(氮氣75%,氬氣10%),氦氣的百分比是15%。In a specific embodiment of the process, the percentage of working gas in the mixture is 85% (nitrogen 75%, argon 10%) and the percentage of helium is 15%.

此時箱1中的總壓強調整為7.5×10-2 帕。At this time, the total pressure in the tank 1 was adjusted to 7.5 × 10 -2 Pa.

向離子束源4的陽極施加4.5千伏的正電勢;隨後點火放電,其中形成總電流為550毫安培指向靶5的離子束。由於濺射靶5,形成了氮化矽(Si3 N4 )流。然後打開掃描系統,執行離子源4與靶5共同相對於襯底2的相對運動。A positive potential of 4.5 kV was applied to the anode of the ion beam source 4; followed by an ignition discharge in which an ion beam directed at the target 5 with a total current of 550 mA was formed. Due to the sputtering target 5, a flow of tantalum nitride (Si 3 N 4 ) is formed. The scanning system is then turned on to perform the relative motion of the ion source 4 and the target 5 with respect to the substrate 2.

設定掃描速度的值,從而在離子束源4及靶5相對於襯底2的相對運動的單迴圈期間,可向襯底塗覆4.5納米厚的層。為了塗覆225納米厚的薄膜,相對於襯底2處理裝置需要執行50個掃描迴圈。當完成在襯底2上的薄膜沉積處理時,離子束源4關閉並停止向真空箱1中饋送工作氣體。向襯底的表面塗覆塗層的處理完成。The value of the scanning speed is set such that a 4.5 nm thick layer can be applied to the substrate during a single loop of the relative movement of the ion beam source 4 and the target 5 relative to the substrate 2. In order to coat a 225 nm thick film, 50 scanning loops need to be performed with respect to the substrate 2 processing apparatus. When the thin film deposition process on the substrate 2 is completed, the ion beam source 4 is turned off and the feeding of the working gas into the vacuum chamber 1 is stopped. The treatment of applying a coating to the surface of the substrate is completed.

根據該實施例沉積在襯底上的氮化矽薄膜的應力等級低至315兆帕,實現這一點是通過相對於氦氣的百分比優化氣體混合物的組分和工作氣體的低壓強。The tantalum nitride film deposited on the substrate according to this embodiment has a stress level as low as 315 MPa, which is achieved by optimizing the composition of the gas mixture and the low pressure of the working gas relative to the percentage of helium.

第二實施例的具體實施Specific implementation of the second embodiment

固定在襯底支架3上尺寸為200×200毫米的襯底2固定地放置在真空箱1中。靶5和兩個可繞其軸旋轉的離子束源4與4'放置在同一箱中。以同步脈衝方式操作離子束源4和4',以該方式前一和後一脈衝之間的間隔為至少0.1秒。分層獲得所需厚度的薄膜,類似於根據第一實施例的方法,如圖3所示。A substrate 2 having a size of 200 × 200 mm fixed to the substrate holder 3 is fixedly placed in the vacuum box 1. The target 5 and the two ion beam sources 4 and 4' which are rotatable about their axes are placed in the same tank. The ion beam sources 4 and 4' are operated in a synchronous pulse mode in such a manner that the interval between the previous and subsequent pulses is at least 0.1 second. The film of the desired thickness is obtained by layering, similar to the method according to the first embodiment, as shown in FIG.

利用真空泵從真空箱1中抽出空氣,剩餘壓強下降到4.5×10-4 帕。Air was evacuated from the vacuum box 1 by means of a vacuum pump, and the residual pressure was lowered to 4.5 × 10 -4 Pa.

向真空箱1中饋送工作氣體的混合物(氬氣和氮氣),其中還注入氦氣。在工作氣體混合物中氦氣的百分比應在2-20%的範圍內,即不小於2%且不大於20%。在本方法的具體實施例中,混合物中工作氣體的百分比是92%(氮氣75%,氬氣17%),氦氣的百分比是8%。A mixture of working gases (argon and nitrogen) is fed into the vacuum tank 1, in which helium gas is also injected. The percentage of helium in the working gas mixture should be in the range of 2-20%, i.e., not less than 2% and not more than 20%. In a specific embodiment of the process, the percentage of working gas in the mixture is 92% (nitrogen 75%, argon 17%) and the percentage of helium is 8%.

此時箱1中的總壓強調整為6.5×10-2 帕。At this time, the total pressure in the tank 1 was adjusted to 6.5 × 10 -2 Pa.

向離子束源4和4'的陽極施加5.0千伏的正電勢;隨後點火放電,其中形成總電流為950毫安培指向矽靶5的離子束。A positive potential of 5.0 kV was applied to the anodes of the ion beam sources 4 and 4'; followed by an ignition discharge in which an ion beam directed at the target 5 was formed at a total current of 950 mA.

由於濺射靶5,形成了氮化矽(Si3 N4 )流。Due to the sputtering target 5, a flow of tantalum nitride (Si 3 N 4 ) is formed.

設定離子束源4和4'的脈衝持續運行的時間值,其間濺射靶5並在襯底的表面上沉積氮化矽薄膜,從而在單個脈衝期間塗覆5納米厚的層。The time value at which the pulses of the ion beam sources 4 and 4' are continuously operated is set, during which the target 5 is sputtered and a tantalum nitride film is deposited on the surface of the substrate to coat a 5 nm thick layer during a single pulse.

為了在襯底2的表面上塗覆200納米厚的薄膜,以0.2秒的脈衝間隔產生40個脈衝。在該間隔內,對薄膜進行鬆弛和脫附處理。這些處理能夠獲得密集的無孔隙的氮化矽薄膜,且薄膜內部應力等級低。In order to coat a 200 nm thick film on the surface of the substrate 2, 40 pulses were generated at a pulse interval of 0.2 seconds. During this interval, the film was subjected to relaxation and desorption treatment. These treatments enable the acquisition of dense, non-porous tantalum nitride films with low internal stress levels.

當薄膜沉積處理完成時,離子束源4和4'關閉並停止向真空箱1中饋送工作氣體。向襯底2塗覆塗層的處理完成。When the thin film deposition process is completed, the ion beam sources 4 and 4' are turned off and the supply of the working gas to the vacuum chamber 1 is stopped. The process of applying a coating to the substrate 2 is completed.

根據第二實施例在襯底表面上得到的氮化矽薄膜的應力等級低至395兆帕,實現這一點是通過相對於氦氣的百分比優化氣體混合物的組分,且厚度超過0.3微米的薄膜可抗破裂和剝離。The tantalum nitride film obtained on the surface of the substrate according to the second embodiment has a stress level as low as 395 MPa, which is achieved by optimizing the composition of the gas mixture with respect to the percentage of helium and having a thickness of more than 0.3 μm. Resistant to cracking and peeling.

圖4是根據該實施方法第二實施例襯底、靶和離子束源相互定位的佈局圖。4 is a layout view of a substrate, a target, and an ion beam source positioned to each other according to a second embodiment of the embodiment.

固定在襯底支架3上尺寸為620×375毫米的襯底2固定地放置在真空箱1中。靶5和四個可繞其軸旋轉的離子束源4、4'、4"和4'''安裝在同一箱中。以同步脈衝方式操作離子束源4、4'、4"和4''',以該方式能夠不連續地獲得所需厚度的分層薄膜,類似於根據第一實施例的方法。A substrate 2 having a size of 620 × 375 mm fixed to the substrate holder 3 is fixedly placed in the vacuum box 1. The target 5 and four ion beam sources 4, 4', 4" and 4"' which are rotatable about their axes are mounted in the same tank. The ion beam sources 4, 4', 4" and 4' are operated in a synchronized pulse mode. '', in this way, a layered film of a desired thickness can be obtained discontinuously, similar to the method according to the first embodiment.

利用真空泵從真空箱1中抽出空氣,剩餘壓強下降到4.0×10-4 帕。Air was evacuated from the vacuum box 1 by means of a vacuum pump, and the residual pressure was lowered to 4.0 × 10 -4 Pa.

向真空箱1中饋送工作氣體的混合物(氬氣和氮氣),並注入氦氣。在工作氣體混合物中氦氣的百分比應在2-20%的範圍內,即不小於2%且不大於20%。在本方法的具體實施例中,混合物中工作氣體的百分比是85%(氮氣70%,氬氣15%),氦氣的百分比是15%。A mixture of working gases (argon and nitrogen) is fed into the vacuum tank 1 and helium gas is injected. The percentage of helium in the working gas mixture should be in the range of 2-20%, i.e., not less than 2% and not more than 20%. In a specific embodiment of the process, the percentage of working gas in the mixture is 85% (nitrogen 70%, argon 15%) and the percentage of helium is 15%.

此時真空箱中的總壓強調整為8.5×10-5 帕。At this time, the total pressure in the vacuum chamber was adjusted to 8.5 × 10 -5 Pa.

向離子束源4、4'、4"和4'''的陽極施加5.2千伏的正電勢;隨後點火放電,其中形成總電流為1850毫安培指向矽靶5的離子束。A positive potential of 5.2 kV was applied to the anodes of the ion beam sources 4, 4', 4" and 4"'; followed by an ignition discharge in which an ion beam directed at the target 5 was formed at a total current of 1,850 mA.

由於濺射靶5,形成了氮化矽(Si3 N4 )流。Due to the sputtering target 5, a flow of tantalum nitride (Si 3 N 4 ) is formed.

設定離子束源4、4'、4"和4'''的脈衝持續時間的值,其間濺射靶5並在襯底2的表面上沉積氮化矽薄膜,從而在單個脈衝期間塗覆15納米厚的層。The values of the pulse durations of the ion beam sources 4, 4', 4" and 4"' are set, during which the target 5 is sputtered and a tantalum nitride film is deposited on the surface of the substrate 2 to coat 15 during a single pulse. Nano thick layer.

為了在襯底2的表面上塗覆0.30微米厚的薄膜,以0.3秒的間隔產生20個脈衝。在該間隔內,對薄膜進行鬆弛和脫附處理。這些處理能夠獲得密集的無孔隙的氮化矽薄膜,且薄膜內部應力等級低。In order to coat a film of 0.30 μm thick on the surface of the substrate 2, 20 pulses were generated at intervals of 0.3 seconds. During this interval, the film was subjected to relaxation and desorption treatment. These treatments enable the acquisition of dense, non-porous tantalum nitride films with low internal stress levels.

當薄膜沉積處理完成時,離子束源4、4'、4"和4'''關閉並停止向真空箱1中饋送工作氣體。向襯底塗覆塗層的處理完成。When the thin film deposition process is completed, the ion beam sources 4, 4', 4" and 4"' close and stop feeding the working gas into the vacuum chamber 1. The process of applying a coating to the substrate is completed.

根據第二實施例在襯底2的表面上得到的氮化矽薄膜的應力等級低至285兆帕,實現這一點是通過相對於氦氣的百分比優化氣體混合物的組分,以及優化脈衝濺射模式與沉積層的厚度。The tantalum nitride film obtained on the surface of the substrate 2 according to the second embodiment has a stress level as low as 285 MPa, which is achieved by optimizing the composition of the gas mixture with respect to the percentage of helium, and optimizing pulse sputtering. Mode and thickness of the deposited layer.

所提出的在真空中塗覆氮化矽薄膜方法及其實施例可應用於工業生產,確保了塗覆在襯底上的塗層的高品質,以及處理的高生產率。The proposed method of coating a tantalum nitride film in a vacuum and its embodiment can be applied to industrial production, ensuring high quality of the coating applied on the substrate, as well as high productivity of processing.

公開源Open source

1、俄羅斯專利第2095467號;C23C 14/34,1997年11月10日公開;2、俄羅斯專利第2037563號;C23C 14/46,1995年06月19日公開;3、歐亞專利第003148號;C23C 14/54;14/56;14/34;公開於EAB20301。1. Russian Patent No. 2095467; C23C 14/34, published on November 10, 1997; 2. Russian Patent No. 2017563; C23C 14/46, published on June 19, 1995; 3. Eurasian Patent No. 003148 C23C 14/54; 14/56; 14/34; published in EAB20301.

1...真空箱1. . . Vacuum box

2...襯底2. . . Substrate

3...襯底支架3. . . Substrate holder

4、4'、4"、4'''...離子束源4, 4', 4", 4'''... ion beam source

5...靶5. . . target

圖1為根據本發明第一實施例的在真空中塗覆氮化矽薄膜的方法的示意圖。1 is a schematic view of a method of coating a tantalum nitride film in a vacuum according to a first embodiment of the present invention.

圖2為根據本發明第一實施例的襯底、靶和離子束源相互定位的佈局圖。2 is a layout view of a substrate, a target, and an ion beam source positioned to each other in accordance with a first embodiment of the present invention.

圖3為根據本發明第二實施例的在真空中塗覆氮化矽薄膜的方法的示意圖。3 is a schematic view of a method of coating a tantalum nitride film in a vacuum in accordance with a second embodiment of the present invention.

圖4是根據本發明第二實施例的襯底、靶和離子束源相互定位的佈局圖。4 is a layout view of a substrate, a target, and an ion beam source positioned to each other in accordance with a second embodiment of the present invention.

1...真空箱1. . . Vacuum box

2...襯底2. . . Substrate

3...襯底支架3. . . Substrate holder

4...離子束源4. . . Ion beam source

5...靶5. . . target

Claims (8)

一種在真空中向固定放置的襯底上塗覆氮化矽薄膜的方法,其中向真空箱中饋送工作氣體的混合物:氮氣和氬氣,從至少一個離子源形成離子束,由定向離子束濺射矽靶,並通過掃描襯底的表面濺射材料分層沉積到襯底上;而且,離子源與靶共同相對於襯底作相對運動,其特徵在於在離子源相對於襯底的相對運動的每個迴圈,形成厚度在2-10納米範圍內的至少一層,及在工作氣體的混合物中引入氦氣。A method of coating a nitrided film onto a fixedly placed substrate in a vacuum, wherein a mixture of working gases is fed into the vacuum chamber: nitrogen and argon, an ion beam is formed from at least one ion source, and is directed by a directional ion beam. The target is deposited and deposited on the substrate by a surface sputter material of the scanned substrate; further, the ion source and the target are collectively moved relative to the substrate, characterized by a relative movement of the ion source relative to the substrate Each loop forms at least one layer having a thickness in the range of 2-10 nanometers and introducing helium gas into the mixture of working gases. 如申請專利範圍第1項所述的方法,其特徵在於工作氣體的混合物中氦氣的濃度保持在2-20%的範圍內。The method of claim 1, characterized in that the concentration of helium in the mixture of working gases is maintained in the range of 2-20%. 如申請專利範圍第1、2項中任一項所述的方法,其特徵在於濺射材料流是給定的長直線形;在該情況下濺射材料流的掃描幅度和線性部分的長度超過襯底的各個線性尺寸。The method of any one of claims 1 to 2, wherein the sputter material stream is a given long straight shape; in this case the scanning amplitude of the sputter material stream and the length of the linear portion exceed The individual linear dimensions of the substrate. 如申請專利範圍第3項所述的方法,其特徵在於在沉積薄膜的過程中箱內的工作壓強不超過10-1 帕。The method of claim 3, wherein the working pressure in the tank during the deposition of the film does not exceed 10 -1 Pa. 一種在真空中向固定放置的襯底上沉積氮化矽薄膜的方法,其中向真空箱中饋送工作氣體的混合物:氮氣和氬氣,從至少兩個離子源形成離子束,由定向離子束濺射矽靶,且濺射材料分層沉積到襯底的表面上,其特徵在於離子源與靶共同相對於襯底的表面固定安裝,以脈衝模式濺射靶,以該方式前一與後一脈衝之間的間隔為至少0.1秒;在該情況下一個脈衝內形成厚度在2-10納米範圍內的至少一層,及在工作氣體的混合物中引入氦氣。A method of depositing a tantalum nitride film on a fixedly placed substrate in a vacuum, wherein a mixture of working gases is fed into a vacuum chamber: nitrogen and argon, an ion beam is formed from at least two ion sources, and a directed ion beam is sputtered The target is shot and the sputter material is deposited layer by layer onto the surface of the substrate, wherein the ion source and the target are fixedly mounted with respect to the surface of the substrate, and the target is sputtered in a pulse mode, in the manner of the previous and the latter The spacing between the pulses is at least 0.1 seconds; in this case at least one layer having a thickness in the range of 2-10 nm is formed in one pulse, and helium gas is introduced into the mixture of working gases. 如申請專利範圍第5項所述的方法,其特徵在於工作氣體的混合物中氦氣的濃度保持在2-20%的範圍內。The method of claim 5, characterized in that the concentration of helium in the mixture of working gases is maintained in the range of 2-20%. 如申請專利範圍第5項或第6項所述的方法,其特徵在於可繞其軸旋轉地安裝離子源。The method of claim 5, wherein the ion source is rotatably mounted about its axis. 如申請專利範圍第7項所述的方法,其特徵在於在沉積薄膜的過程中箱內的工作壓強不超過10-1 帕。The method of claim 7, wherein the working pressure in the tank during the deposition of the film does not exceed 10 -1 Pa.
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