TWI423394B - Method of manufacturing a thin film transistor substrate - Google Patents

Method of manufacturing a thin film transistor substrate Download PDF

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Publication number
TWI423394B
TWI423394B TW096138226A TW96138226A TWI423394B TW I423394 B TWI423394 B TW I423394B TW 096138226 A TW096138226 A TW 096138226A TW 96138226 A TW96138226 A TW 96138226A TW I423394 B TWI423394 B TW I423394B
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Taiwan
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metal layer
photoresist pattern
layer
dry etching
gate
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TW096138226A
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Chinese (zh)
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TW200828505A (en
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Duck Jung Lee
Dae Ho Song
Kyung Seop Kim
Yong Eui Lee
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Samsung Display Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/124Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1259Multistep manufacturing methods
    • H01L27/1288Multistep manufacturing methods employing particular masking sequences or specially adapted masks, e.g. half-tone mask
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/41Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions
    • H01L29/417Electrodes ; Multistep manufacturing processes therefor characterised by their shape, relative sizes or dispositions carrying the current to be rectified, amplified or switched
    • H01L29/41725Source or drain electrodes for field effect devices
    • H01L29/41733Source or drain electrodes for field effect devices for thin film transistors with insulated gate

Description

製造薄膜電晶體基板之方法Method of manufacturing a thin film transistor substrate 發明背景Background of the invention

1.發明範圍1. Scope of invention

本發明係關於一製造薄膜電晶體(TFT)基板的方法。更特定地,本發明係關於一能簡化製造一TFT基板之製造過程的方法。The present invention relates to a method of fabricating a thin film transistor (TFT) substrate. More particularly, the present invention relates to a method for simplifying the manufacturing process of a TFT substrate.

2.相關技藝的描述2. Description of related skills

一般而言,一液晶顯示(LCD)裝置包括一TFT基板,一彩色濾光片基板,及一液晶層。TFT基板包括TFTs,及像素電極。彩色濾光片基板包括彩色濾光片及一共用電極。液晶層被插置在TFT基板及彩色濾光片基板間。In general, a liquid crystal display (LCD) device includes a TFT substrate, a color filter substrate, and a liquid crystal layer. The TFT substrate includes TFTs and pixel electrodes. The color filter substrate includes a color filter and a common electrode. The liquid crystal layer is interposed between the TFT substrate and the color filter substrate.

製造一TFT基板的過程係經由使用一光罩的黃光微影法來執行。近來,為了簡化製造過程,已發展一只使用四光罩的四光罩薄板過程。The process of manufacturing a TFT substrate is performed by a yellow lithography method using a photomask. Recently, in order to simplify the manufacturing process, a four-mask thin plate process using a four-mask has been developed.

為了使用四光罩薄板過程來蝕刻一數據金屬層,而執行一用來形成數據線的第一蝕刻階段,及一用來蝕刻一通道區域的第二蝕刻階段。In order to etch a data metal layer using a four-mask thin plate process, a first etch phase for forming a data line and a second etch phase for etching a channel region are performed.

由於在一傳統四光罩薄板過程中,一溼式蝕刻過程被應用至第一及第二蝕刻階段,所以一線的寬度變得較大,以降低一通道之一寬度的增加,及一過程的分散。Since a wet etching process is applied to the first and second etching stages in a conventional four-mask thin plate process, the width of one line becomes larger to reduce the width of one of the channels, and a process dispersion.

為了解決如上所述的問題,已發展一製造過程為可使用一濕式蝕刻過程在第一蝕刻階段,及一乾式蝕刻過程在 第二蝕刻階段。然而,同時使用乾式蝕刻過程及濕式蝕刻過程在製造過程中是複雜的且增加製造時間。In order to solve the problems as described above, a manufacturing process has been developed to use a wet etching process in the first etching stage, and a dry etching process in The second etching stage. However, the simultaneous use of a dry etching process and a wet etching process is complicated in the manufacturing process and increases manufacturing time.

發明概要Summary of invention

本發明提供一製造TFT基板的方法,其只使用乾式蝕刻過程,且可簡化製造過程。The present invention provides a method of manufacturing a TFT substrate which uses only a dry etching process and which simplifies the manufacturing process.

在典型具體實施例中,製造一TFT基板的方法包括接續地形成一閘極絕緣膜及一活性層在一基板上,此基板具有一閘極配線,其包括一閘線及一閘極,此閘極被連接至形成於其上的閘線,形成一數據金屬層在活性層上,此數據金屬層包括一第一金屬層,一第二金屬層及一第三金屬層,第一金屬層,第二金屬層及第三金屬層被接續地形成,形成一第一光阻圖案在數據金屬層上,此第一光阻圖案在通道區域具有一較在鄰近區域薄的厚度,藉由使用第一光阻圖案乾式蝕刻第三金屬層,同時地藉由使用第一光阻圖案乾式蝕刻第二金屬層及第一金屬層,以形成一數據線,藉由使用第一光阻圖案乾式蝕刻活性層,移除第一光阻圖案的一部分以形成一第二光阻圖案,藉此通道區域被移除,以及藉由使用第二光阻圖案乾式蝕刻數據金屬層之通道區域,而形成一被連接至數據線的源極及一與源極分開的汲極。In a typical embodiment, a method of fabricating a TFT substrate includes successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate. The gate is connected to the gate line formed thereon to form a data metal layer on the active layer, the data metal layer comprises a first metal layer, a second metal layer and a third metal layer, the first metal layer The second metal layer and the third metal layer are successively formed to form a first photoresist pattern on the data metal layer, the first photoresist pattern having a thinner thickness in the channel region than in the adjacent region, by using The first photoresist pattern dry etches the third metal layer while dry etching the second metal layer and the first metal layer by using the first photoresist pattern to form a data line by dry etching using the first photoresist pattern The active layer removes a portion of the first photoresist pattern to form a second photoresist pattern, whereby the channel region is removed, and a channel region of the data metal layer is dry etched by using the second photoresist pattern to form a Connected A source line and a data source separate from the drain.

第一金屬層包括鉬,第二金屬層包括鋁,及第三金屬層包括鉬。The first metal layer includes molybdenum, the second metal layer includes aluminum, and the third metal layer includes molybdenum.

三氯化硼(BCl3 )及氯氣(Cl2 )可藉由使用第一光阻圖案 而被用來同時地乾式蝕刻第一金屬層及第二金屬層。三氯化硼(BCl3 )及氯氣(Cl2 )可以約1:1至1:5的比率混合。Boron trichloride (BCl 3 ) and chlorine (Cl 2 ) can be used to simultaneously dry-etch the first metal layer and the second metal layer by using the first photoresist pattern. Boron trichloride (BCl 3 ) and chlorine (Cl 2 ) may be mixed at a ratio of about 1:1 to 1:5.

可藉由使用第二光阻圖案乾式蝕刻第三金屬層而實行藉由使用第二光阻圖案乾式蝕刻數據金屬層的通道區域,且同時地藉由使用第二光阻圖案乾式蝕刻第二金屬層及第一金屬層。The channel region of the data metal layer can be dry etched by dry etching using the second photoresist pattern by dry etching the third metal layer using the second photoresist pattern, and simultaneously dry etching the second metal by using the second photoresist pattern a layer and a first metal layer.

在形成源極及汲極後,一TFT藉由使用第二光阻圖案移除在通道區域內的歐姆接觸層而被形成。After forming the source and drain, a TFT is formed by removing the ohmic contact layer in the channel region using the second photoresist pattern.

一保護膜被形成在具有TFT被形成於上的基板上。一被電性地連接至汲極的像素電極被形成在保護膜上。A protective film is formed on the substrate having the TFT formed thereon. A pixel electrode electrically connected to the drain is formed on the protective film.

在其他具體實施例中,製造一TFT基板的方法包括接續地形成一閘極絕緣膜及一活性層在一基板上,此基板具有一閘極配線,其包括一閘線及一閘極,此閘極被連接至形成於其上的閘線,形成一數據金屬層在活性層上,此數據金屬層包括一第一金屬層,一第二金屬層及一第三金屬層,第一金屬層,第二金屬層及第三金屬層被接續地設置,形成一光阻圖案在數據金屬層上,此光阻圖案在通道區域具有一較在鄰近區域薄的厚度,藉由使用光阻圖案乾式蝕刻第三金屬層,藉由使用光阻圖案乾式蝕刻第二金屬層,同時地藉由使用光阻圖案乾式蝕刻活性層及第一金屬層,以形成一數據線,以及藉由使用光阻圖案乾式蝕刻數據金屬層之通道區域,而形成一被連接至數據線的源極及一與源極分開的汲極。In another embodiment, a method of fabricating a TFT substrate includes successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate. The gate is connected to the gate line formed thereon to form a data metal layer on the active layer, the data metal layer comprises a first metal layer, a second metal layer and a third metal layer, the first metal layer The second metal layer and the third metal layer are successively disposed to form a photoresist pattern on the data metal layer. The photoresist pattern has a thinner thickness in the channel region than in the adjacent region, and the photoresist pattern is dry. Etching the third metal layer, dry etching the second metal layer by using the photoresist pattern, and simultaneously dry etching the active layer and the first metal layer by using the photoresist pattern to form a data line, and by using the photoresist pattern The channel region of the data metal layer is dry etched to form a source connected to the data line and a drain separated from the source.

第一金屬層包括鉬,第二金屬層包括鋁,及第三金屬 層包括鉬。The first metal layer includes molybdenum, the second metal layer includes aluminum, and the third metal The layer includes molybdenum.

六氟化硫(SF6 )及氯氣(Cl2 )可藉由使用光阻圖案而被用來同時地乾式蝕刻第一金屬層及活性層。六氟化硫(SF6 )及氯氣(Cl2 )可以約1:5至1:7的比率混合。Sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) can be used to simultaneously dry-etch the first metal layer and the active layer by using a photoresist pattern. Sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) may be mixed at a ratio of about 1:5 to 1:7.

在另一具體實施例中,製造一TFT基板的方法包括接續地形成一閘極絕緣膜及一活性層在一基板上,此基板具有一閘極配線,其包括一閘線及一閘極,此閘極被連接至形成於其上的閘線,形成一數據金屬層在活性層上,此數據金屬層包括被接續地設置的一第一金屬層,一第二金屬層及一第三金屬層,形成一光阻圖案在數據金屬層上,此光阻圖案在通道區域具有一較在鄰近區域薄的厚度,藉由使用光阻圖案乾式蝕刻第三金屬層,藉由使用光阻圖案乾式蝕刻第二金屬層,藉由使用光阻圖案乾式蝕刻第一金屬層,以及藉由使用光阻圖案乾式蝕刻活性層,其中至少兩次乾式蝕刻過程被同時地實行來乾式蝕刻第三金屬層,第二金屬層,及第一金屬層及活性層。此方法不包括一濕式蝕刻。In another embodiment, a method of fabricating a TFT substrate includes successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate. The gate is connected to the gate line formed thereon to form a data metal layer on the active layer, the data metal layer comprising a first metal layer, a second metal layer and a third metal which are successively disposed a layer forming a photoresist pattern on the data metal layer, the photoresist pattern having a thinner thickness in the channel region than in the adjacent region, by dry etching the third metal layer using the photoresist pattern, by using a photoresist pattern dry Etching the second metal layer, dry etching the first metal layer by using the photoresist pattern, and dry etching the active layer by using the photoresist pattern, wherein at least two dry etching processes are simultaneously performed to dry etch the third metal layer, a second metal layer, and a first metal layer and an active layer. This method does not include a wet etch.

根據如上所述,使用乾式蝕刻過程來執行第一蝕刻步驟形成數據線,及第二蝕刻步驟形成通道。因此,由濕式蝕刻過程造成的問題被解決,且製造過程可被簡化。According to the above, a first etching step is performed using a dry etching process to form a data line, and a second etching step forms a channel. Therefore, problems caused by the wet etching process are solved, and the manufacturing process can be simplified.

圖式簡單說明Simple illustration

本發明的上述及其他態樣,特徵及優點將參照下面詳細的描述連同伴隨的圖式而變得顯而易見,其中:第1圖為例示根據本發明之一典型具體實施例製造之 一典型薄膜電晶體(TFT)基板之一部分的平面圖;第2至第11圖為沿著第1圖的線I-I’例示於第1圖之典型TFT基板之典形製造過程的橫截面圖;第12至第15圖為例示根據本發明之其他典型實施例之用於一數據線之金屬層的典型乾式蝕刻過程的橫截面圖。The above and other aspects, features, and advantages of the present invention will be apparent from the description of the accompanying claims. A plan view of a portion of a typical thin film transistor (TFT) substrate; and FIGS. 2 to 11 are cross-sectional views showing a typical manufacturing process of a typical TFT substrate of FIG. 1 taken along line I-I' of FIG. 12 through 15 are cross-sectional views illustrating a typical dry etching process for a metal layer of a data line in accordance with other exemplary embodiments of the present invention.

較佳實施例之詳細說明Detailed description of the preferred embodiment

藉由參考伴隨的圖式,本發明將於以下完整地描述,其中亦表示出本發明之實施例。本發明可以多個不同的型式具體化,但不應認為本發明僅限於這些實施例。反倒是,這些實施例的提供僅是使揭露內容更完整更全面以將本發明之涵蓋範圍完全地提供予熟習此藝者。於圖式中,各層及區域之尺寸與相對尺寸為了清晰的緣故均予以放大。The invention will be fully described below with reference to the accompanying drawings, which also illustrate embodiments of the invention. The invention may be embodied in a number of different forms, but the invention is not intended to be limited to the embodiments. Rather, these embodiments are provided merely to provide a more complete and comprehensive disclosure of the disclosure. In the drawings, the dimensions and relative dimensions of the various layers and regions are exaggerated for clarity.

必須瞭解者,當一元件或層被指為「在…上」,「連接至」,「耦合至」另一元件或層時,其可能係直接地在該元件或層之上,或者是兩者之間係插入有其他元件或層。相反地,當一元件被指為「直接在…上」,「直接連接至」,「直接耦合至」另一元件或層時,則並不存有任何插入的元件或層。相似之元件標號均指涉相近的元件。此處所使用之「及/或」包括聚集列出的項目之一個或多個的任一或所有之組合。It must be understood that when a component or layer is referred to as "on", "connected to", or "coupled" to another component or layer, it may be directly above the component or layer, or Other components or layers are inserted between the two. Conversely, when an element is referred to as "directly on", "directly connected to", or "directly coupled" to another element or layer, there are no intervening elements or layers. Like reference numerals refer to like elements. As used herein, "and/or" includes any and all combinations of one or more of the listed items.

應了解者,雖然第一、第二、第三等在此係用來描述各種元件、組件、區域、層及/或片段,但這些元件、組件、區域、層及/或片段不應為這些字詞所限。這些字詞只是用 來區分一元件、組件、區域、層或片段與另一元件、組件、區域、層或片段,所以,以下所述的「第一」元件、組件、區域、層或片段亦可以指稱為「第二」元件、組件、區域、層或片段,而沒有脫離本發明的教示內容。It should be understood that, although the first, second, third, etc. are used herein to describe various elements, components, regions, layers and/or segments, these elements, components, regions, layers and/or segments should not be Words are limited. These words are just used The "first" element, component, region, layer or segment described below may also be referred to as "a". 2" elements, components, regions, layers or segments without departing from the teachings of the present invention.

空間的相關字詞,如「在…下面」、「在…上面」及相似字詞,於此使用,係如圖式一般,為了便於描述一元件或特徵相對於另一元件或特徵的關聯性。必須了解者,空間的相關字詞係想強調該正在使用或操作裝置的不同位向,並非僅是圖式中所表示的位向而已。例如,如果在圖式中的裝置被倒轉時,則被指為在另一元件或特徵「之下」的元件會成為在該另一元件或特徵的「上方」,所以例示字詞「在…下面」可以指稱「之上」以及「之下」兩種位向。當裝置被朝向另一方位(旋轉90度或是向著其他方位)時,則此處所使用之空間相關描述字詞也會隨之而有不同的解釋。Relevant words in space, such as "below", "above" and similar words, are used herein to describe the relevance of one element or feature to another element or feature. . It must be understood that the relevant terms of the space are intended to emphasize the different orientations in which the device is being used or operated, not just the orientation indicated in the schema. For example, if the device in the drawings is reversed, the element "under" another element or feature will be "above" the other element or feature, so the suffix "... The following can be referred to as "above" and "below". When the device is oriented in another orientation (rotated 90 degrees or toward other orientations), the spatially related description terms used herein will be interpreted differently.

此處所用字詞的目的僅係為了描述特定的實施例,而非想要限制本發明。除非文中特別指明,此處所用的「一」及「該」等單數詞係包括其等之複數型式。更要了解者,字詞「包括」及/或「包含」,當使用於本說明書時,係特別指所述特徵、整體、步驟、操作、元件、組件及/或群組的存在,但並不排除其他一或多個特徵、整體、步驟、操作、元件、組件及/或群組的存在或加入。The words used herein are for the purpose of describing particular embodiments, and are not intended to limit the invention. Unless otherwise specified, the singular terms "a" and "the" are used in the plural. It is to be understood that the words "including" and / or "including", when used in the specification, are specifically referring to the presence of the features, the whole, the steps, the operation, the components, the components and/or the group, but The existence or addition of one or more other features, integers, steps, operations, components, components and/or groups are not excluded.

參照本發明之理想實施例之示意截面圖說明本發明之實施例。因此,可以有由於例如製造方法及/或公差所造成 之圖式形狀的變化。如此,本發明之實施例不應被視為受限於在此所示區域之特殊形狀,而應包括因,例如,製造所產生之形狀上的種種變化。例如,一所示或所述為平坦之區域通常具有粗及/或非直線特徵。此外,可將所示之銳利角度圓化。如此,在圖中所示之區域是以示意方式顯示且它們的形狀不是要顯示一區域之精確形狀並且不是要限制本發明之範圍。Embodiments of the invention are described with reference to the schematic cross-section of a preferred embodiment of the invention. Therefore, there may be due to, for example, manufacturing methods and/or tolerances. The change in the shape of the figure. As such, the embodiments of the invention should not be construed as being limited to the particular shapes of the embodiments illustrated herein. For example, a region shown or described as being flat typically has coarse and/or non-linear features. In addition, the sharp angles shown can be rounded. Thus, the regions illustrated in the figures are shown in schematic and are not intended to

除非另外聲明,在此使用之所有用語(包括技術與科學用語)具有與發明所屬技術領域中具有通常知識者一般了解之相同意義。在此更可了解的是在一般使用字典中定義之用語應被解釋為具有與在相關技術之內容及本說明書中的意義一致,且除非在此明白地定義,否則不應以一理想化或過度正式之方式解釋。Unless otherwise stated, all terms (including technical and scientific terms) used herein have the same meaning meaning meaning It will be further understood that the terms defined in the general use of the dictionary should be interpreted as having the same meaning as in the context of the related art and the present specification, and should not be idealized or unless explicitly defined herein. Excessive formal interpretation.

以下本發明將參照顯示本發明之添附圖式更完整地說明。The invention is described more fully hereinafter with reference to the accompanying drawings in which: FIG.

第1圖為例示根據本發明之一典型具體實施例製造之一典型薄膜電晶體(TFT)基板之一部分的平面圖。第2至第11圖為沿著第1圖的線I-I’例示於第1圖之典型TFT基板之典形製造過程的橫截面圖。1 is a plan view illustrating a portion of a typical thin film transistor (TFT) substrate fabricated in accordance with an exemplary embodiment of the present invention. Figs. 2 to 11 are cross-sectional views showing a typical manufacturing process of a typical TFT substrate of Fig. 1 taken along line I-I' of Fig. 1.

參照第1及第2圖,在形成一閘極金屬層於一基板110上後,藉由使用一第一暴露光罩之黃光微影法來圖案化此閘極金屬層,而形成一包括一閘線122及一連接至閘線122之閘極124的閘極配線120。例如,閘極金屬層經由一濺射法被形成在此基板110上。Referring to FIGS. 1 and 2, after forming a gate metal layer on a substrate 110, the gate metal layer is patterned by a yellow lithography method using a first exposure mask to form a gate. Line 122 and a gate wiring 120 connected to gate 124 of gate line 122. For example, a gate metal layer is formed on the substrate 110 via a sputtering method.

例如,此基板110包括一例如玻璃基板的透明絕緣基板。For example, the substrate 110 includes a transparent insulating substrate such as a glass substrate.

例如,閘極配線120包括鋁(Al),鉬(Mo),鉻(Cr),鉭(Ta),鈦(Ti),鎢(W),銅(Cu)或銀(Ag),及其合金的至少一種。例如,閘極配線120包括兩種或更多種彼此具不同物理性質的金屬層。閘極配線120具有為了低電阻性而以一鋁(Al)層及一鉬(Mo)層彼此重疊的Al/Mo雙層結構。雖然已描述閘極配線120的典型具體實施例,閘極配線120的另一典型具體實施例可包括其他材料。For example, the gate wiring 120 includes aluminum (Al), molybdenum (Mo), chromium (Cr), tantalum (Ta), titanium (Ti), tungsten (W), copper (Cu) or silver (Ag), and alloys thereof. At least one of them. For example, the gate wiring 120 includes two or more metal layers having different physical properties from each other. The gate wiring 120 has an Al/Mo double-layer structure in which an aluminum (Al) layer and a molybdenum (Mo) layer overlap each other for low resistance. While a typical embodiment of gate wiring 120 has been described, another exemplary embodiment of gate wiring 120 can include other materials.

參照第1圖,閘線122沿著一例如第一方向之實質上水平的方向延伸。閘極124被連接至閘線122。閘極124形成一TFT的閘極末端。TFT為一開關裝置且被設置在每一像素P上。Referring to Fig. 1, the brake wire 122 extends in a substantially horizontal direction such as the first direction. Gate 124 is connected to gate line 122. Gate 124 forms the gate end of a TFT. The TFT is a switching device and is disposed on each pixel P.

參照第3圖,一閘極絕緣膜130及一活性層140被接續地形成在此基板110上,此基板110包括被形成於其上的閘極配線120。閘極絕緣膜130及活性層140可藉由電漿輔助化學氣相沉積(PECVD)法而被形成。Referring to FIG. 3, a gate insulating film 130 and an active layer 140 are successively formed on the substrate 110, and the substrate 110 includes a gate wiring 120 formed thereon. The gate insulating film 130 and the active layer 140 may be formed by a plasma assisted chemical vapor deposition (PECVD) method.

閘極絕緣膜130保護閘極配線120且將其與一數據金屬層150絕緣,數據金屬層150被形成在閘極絕緣膜130等上。例如,閘極絕緣膜130包括氮化矽(SiNx)及氧化矽(SiOx)。閘極絕緣膜130可經由一化學氣相沉積(CVD)過程來形成,以致於閘極絕緣膜130具有某個厚度。The gate insulating film 130 protects the gate wiring 120 and insulates it from a data metal layer 150, and the data metal layer 150 is formed on the gate insulating film 130 or the like. For example, the gate insulating film 130 includes tantalum nitride (SiNx) and tantalum oxide (SiOx). The gate insulating film 130 may be formed through a chemical vapor deposition (CVD) process such that the gate insulating film 130 has a certain thickness.

活性層140包括一通道層142及一歐姆接觸層144。例如,通道層142包括非晶矽(a-Si)。例如,歐姆接觸層144包 括具有高度n型摻質的非晶矽(n+ a-Si)。The active layer 140 includes a channel layer 142 and an ohmic contact layer 144. For example, channel layer 142 includes amorphous germanium (a-Si). For example, the ohmic contact layer 144 includes amorphous germanium (n + a-Si) having a high n-type dopant.

然後,包括被接續地設置之一第一金屬膜151,一第二金屬膜152及一第三金屬膜153的數據金屬膜150被形成在活性層140上。例如,第一金屬層151包括鉬(Mo),第二金屬層152包括鋁(Al),且第三金屬層153包括鉬(Mo)。因此,數據金屬層150包括為了低電阻性的一Mo/Al/MO三層結構。數據金屬層150藉由一例如濺射法的方法被形在活性層140上。Then, a data metal film 150 including a first metal film 151, a second metal film 152, and a third metal film 153 which are successively disposed is formed on the active layer 140. For example, the first metal layer 151 includes molybdenum (Mo), the second metal layer 152 includes aluminum (Al), and the third metal layer 153 includes molybdenum (Mo). Therefore, the data metal layer 150 includes a Mo/Al/MO three-layer structure for low resistance. The data metal layer 150 is formed on the active layer 140 by a method such as sputtering.

參照第4圖,在形成一光阻膜於數據金屬層150上後,此光阻膜經由一使用例如狹縫光罩或半色調光罩之第二暴露光罩的黃光微影法,而被圖案化以形成一第一光阻圖案160。第一光阻圖案160包括包括一具有一被暴露區域的正光阻,此區域藉由一顯影液而被移除。Referring to FIG. 4, after a photoresist film is formed on the data metal layer 150, the photoresist film is patterned by a yellow lithography method using a second exposure mask such as a slit mask or a halftone mask. The first photoresist pattern 160 is formed. The first photoresist pattern 160 includes a positive photoresist having an exposed region that is removed by a developer.

第一光阻圖案160在通道區域和在其鄰近於通道區域的一部分比起來具有相對較薄的厚度。例如,第一光阻圖案160對應於通道區域的厚度在約5000Å至8000Å的範圍內。The first photoresist pattern 160 has a relatively thin thickness in the channel region and a portion thereof adjacent to the channel region. For example, the first photoresist pattern 160 corresponds to a thickness of the channel region in the range of about 5000 Å to 8000 Å.

參照第5圖,在數據金屬層150之最上層的第三金屬層153藉由使用第一光阻圖案160作為一蝕刻光罩而被乾式蝕刻。Referring to FIG. 5, the third metal layer 153 at the uppermost layer of the data metal layer 150 is dry etched by using the first photoresist pattern 160 as an etch mask.

六氟化硫(SF6 )及氯氣(Cl2 )被主要地用來乾式蝕刻包括鉬(Mo)的第三金屬層153。在一典型具體實施例中,六氟化硫(SF6 )及氯氣(Cl2 )被以一約1:0.5至1:1.5的比率混合。Sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) are mainly used for dry etching a third metal layer 153 including molybdenum (Mo). In a typical embodiment, sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) are mixed at a ratio of from about 1:0.5 to 1:1.5.

參照第1及第6圖,第二金屬層152及第一金屬層151藉 由使用第一光阻圖案160作為蝕刻光罩而被同時地乾式蝕刻。Referring to FIGS. 1 and 6, the second metal layer 152 and the first metal layer 151 are borrowed. The dry etching is simultaneously performed by using the first photoresist pattern 160 as an etching mask.

三氯化硼(BCl3 )及氯氣(Cl2 )被主要地用為一用來乾式蝕刻包括鋁(Al)之第二金屬層及包括鉬(Mo)的第一金屬層151的蝕刻氣體。在一典型具體實施例中,三氯化硼(BCl3 )及氯氣(Cl2 )以一約1:1至1:5的比率被混合。當三氯化硼(BCl3 )在氣體混合物內的比例相對較低時,只有包括鋁(Al)的第二金屬層152被乾式蝕刻。然而,當三氯化硼(BCl3 )在氣體混合物內的比例增加時,只有包括鋁(Al)的第二金屬層152及包括鉬(Mo)的第一金屬層151可被同時地乾式蝕刻。Boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are mainly used as an etching gas for dry etching a second metal layer including aluminum (Al) and a first metal layer 151 including molybdenum (Mo). In a typical embodiment, boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are mixed at a ratio of about 1:1 to 1:5. When the proportion of boron trichloride (BCl 3 ) in the gas mixture is relatively low, only the second metal layer 152 including aluminum (Al) is dry etched. However, when the proportion of boron trichloride (BCl 3 ) in the gas mixture is increased, only the second metal layer 152 including aluminum (Al) and the first metal layer 151 including molybdenum (Mo) may be simultaneously dry etched. .

如果第三金屬層153,第二金屬層152及第一金屬層151被分別地乾式蝕刻,由於一仍被設置在通道區域之光阻的無效率,然後導致活性層140在乾式蝕刻的過程中被貫穿在通道區域。因此,藉由同時地乾式蝕刻第二金屬層152及第一金屬層151,一製造過程可被簡化且過程的餘裕被增加。除此之外,通道區域的貫穿可被避免或實質地被降低。If the third metal layer 153, the second metal layer 152 and the first metal layer 151 are respectively dry etched, the active layer 140 is in the process of dry etching due to the inefficiency of the photoresist still disposed in the channel region. It is penetrated in the passage area. Therefore, by simultaneously dry etching the second metal layer 152 and the first metal layer 151, a manufacturing process can be simplified and the margin of the process is increased. In addition to this, the penetration of the channel area can be avoided or substantially reduced.

在乾式蝕刻第一金屬層151及第二金屬層152後,第三金屬層153藉由使用第一光阻圖案160被乾式蝕刻而完成,且一用於數據線155及源極/汲極的金屬圖案156仍在。參照第1圖,數據線155可沿著例如一實質上垂直於閘線122之第二方向的方向延伸。After the first metal layer 151 and the second metal layer 152 are dry etched, the third metal layer 153 is dry etched by using the first photoresist pattern 160, and one is used for the data line 155 and the source/drain The metal pattern 156 is still there. Referring to FIG. 1, data line 155 can extend along a direction that is substantially perpendicular to the second direction of gate line 122, for example.

參照第7圖,活性層140藉由使用第一光阻圖案160作為一蝕刻光罩而被乾式蝕刻。Referring to FIG. 7, the active layer 140 is dry etched by using the first photoresist pattern 160 as an etch mask.

剩餘活性層140之輪廓及用於數據線155和源極/汲極 之金屬圖案156的輪廓,藉由使用相同的第一光阻圖案160來乾式蝕刻數據金屬層150及活性層140而實質上一致。Outline of remaining active layer 140 and for data line 155 and source/drain The outline of the metal pattern 156 is substantially uniform by dry etching the data metal layer 150 and the active layer 140 using the same first photoresist pattern 160.

參照第8圖,第一光阻圖案160藉由使用氧電漿之灰化過程而被乾式蝕刻一預定的厚度,以形成一包括一對應於通道區域之開口部的第二光阻圖案162。因此,對應於通道區域之用於源極/汲極的金屬圖案156被暴露。Referring to Fig. 8, the first photoresist pattern 160 is dry etched to a predetermined thickness by an ashing process using an oxygen plasma to form a second photoresist pattern 162 including an opening portion corresponding to the channel region. Therefore, the metal pattern 156 for the source/drain corresponding to the channel region is exposed.

參照第1及第9圖,用於源極/汲極之金屬圖案156的通道區域藉由使用第二光阻圖案162作為一蝕刻光罩而被乾式蝕刻。Referring to FIGS. 1 and 9, the channel region for the source/drain metal pattern 156 is dry etched by using the second photoresist pattern 162 as an etch mask.

使用第二光阻圖案162的乾式蝕刻過程可實質上相同於使用如上所述之第一光阻圖案160的乾式蝕刻過程。例如,在使用第二光阻圖案162的乾式蝕刻過程中,第三金屬層153可首先被乾式蝕刻,然後,第二金屬層152及第一金屬層151被同時地乾式蝕刻。在另一典型具體實施例中,在使用第二光阻圖案162的乾式蝕刻過程中,第三金屬層153,第二金屬層152及第一金屬層151可被分別地乾式蝕刻。The dry etching process using the second photoresist pattern 162 may be substantially the same as the dry etching process using the first photoresist pattern 160 as described above. For example, in the dry etching process using the second photoresist pattern 162, the third metal layer 153 may be first dry etched, and then the second metal layer 152 and the first metal layer 151 are simultaneously dry etched. In another exemplary embodiment, during the dry etching process using the second photoresist pattern 162, the third metal layer 153, the second metal layer 152, and the first metal layer 151 may be dry etched separately.

當經由使用第二光阻圖案162的乾式蝕刻過程來完成蝕刻用於源極/汲極之金屬圖案156的通道區域時,一源極157及汲極158被形成。源極157被連接至數據線155以限定TFT的源極末端。汲極158與源極157被分開以限定TFT的汲極末端。When the channel region for the metal pattern 156 for the source/drain is etched by a dry etching process using the second photoresist pattern 162, a source 157 and a drain 158 are formed. Source 157 is connected to data line 155 to define the source terminal of the TFT. The drain 158 is separated from the source 157 to define the drain end of the TFT.

接下來,通道區域的歐姆接觸層144藉由使用第二光阻圖案162作為一蝕刻光罩而被乾式蝕刻。因此,通道層142 被暴露在汲極158及源極157間,且TFT的一通道159被形成。Next, the ohmic contact layer 144 of the channel region is dry etched by using the second photoresist pattern 162 as an etch mask. Therefore, the channel layer 142 It is exposed between the drain 158 and the source 157, and a channel 159 of the TFT is formed.

如上所述,藉由乾式蝕刻第一,第二,及第三金屬層151,152和153的全部,例如在濕式蝕刻中,線之寬度的增加的問題可被解決,且製造過程可被簡化。As described above, by dry etching all of the first, second, and third metal layers 151, 152, and 153, for example, in wet etching, the problem of an increase in the width of the line can be solved, and the manufacturing process can be simplify.

接著,仍在數據線155,源極157及汲極158上的第二光阻圖案162被移除。例如,第二光阻圖案162可經由使用一去除溶液的去除製程而被移除。因此,一TFT的製造被完成。Next, the second photoresist pattern 162 on the data line 155, the source 157 and the drain 158 is removed. For example, the second photoresist pattern 162 can be removed via a removal process using a removal solution. Therefore, the manufacture of a TFT is completed.

參照第1及第10圖,一保護膜170被形成在此基板110上,此基板包括TFT被形成於其上。保護膜170保護TFT及數據線155。保護膜170包括一例如氮化矽(SiNx)或氧化矽(SiOx)的絕緣材料,以致於保護膜170將TFT及數據線155與可能被接續地形成在保護膜170上的一傳導層隔離。保護膜170可藉由CVD過程而被形成,且具有一在約500Å至2000Å之範圍內的厚度。Referring to FIGS. 1 and 10, a protective film 170 is formed on the substrate 110, and the substrate includes a TFT formed thereon. The protective film 170 protects the TFT and the data line 155. The protective film 170 includes an insulating material such as tantalum nitride (SiNx) or tantalum oxide (SiOx) such that the protective film 170 isolates the TFT and the data line 155 from a conductive layer which may be successively formed on the protective film 170. The protective film 170 can be formed by a CVD process and has a thickness in the range of about 500 Å to 2000 Å.

接下來,保護膜170經由使用一第三暴露光罩的黃光微影法被圖案化,一暴露汲極158之一部分的接觸孔172被形成。Next, the protective film 170 is patterned by a yellow lithography method using a third exposure mask, and a contact hole 172 exposing a portion of the drain 158 is formed.

參照第1及第11圖,在形成一透明傳導膜(未顯示)在保護膜170上後,此透明傳導膜經由使用一第四暴露光罩的黃光微影法被圖案化,以形成一像素電極180在每一像素P上。Referring to FIGS. 1 and 11, after forming a transparent conductive film (not shown) on the protective film 170, the transparent conductive film is patterned by a yellow lithography method using a fourth exposure mask to form a pixel electrode. 180 is on each pixel P.

像素電極180經由被形成穿過保護膜170的接觸孔172被電性地連接至汲極158。例如,像素電極180包括銦鋅氧化物(IZO)或銦錫氧化物(ITO)。The pixel electrode 180 is electrically connected to the drain 158 via a contact hole 172 formed through the protective film 170. For example, the pixel electrode 180 includes indium zinc oxide (IZO) or indium tin oxide (ITO).

第12至第15圖為例示根據本發明之其他典型具體實施 例之用於一數據線之金屬層的典型乾式蝕刻過程的橫截面圖。在形成用於數據線之金屬層之前的過程實質上相同於如第2至第4圖所示的過程。因此,將省略任何進一步關於上述過程的描述。12 to 15 are diagrams illustrating other typical embodiments in accordance with the present invention A cross-sectional view of a typical dry etch process for a metal layer of a data line. The process before forming the metal layer for the data lines is substantially the same as the process as shown in Figures 2 through 4. Therefore, any further description about the above process will be omitted.

參照第12圖,第三金屬層153藉由使用一光阻圖案160而被乾式蝕刻,此圖案160在通道區域和其在對應於其他例如鄰近於通道區域設置的區域比起來具有一相對較薄的厚度。Referring to FIG. 12, the third metal layer 153 is dry etched by using a photoresist pattern 160 having a relatively thinner channel region and its area corresponding to, for example, adjacent to the channel region. thickness of.

例如,氟(F)系氣體及氯氣(Cl2 )被使用作為用來乾式蝕刻包括鉬(Mo)之第三金屬層153的蝕刻氣體。例如,六氟化硫(SF6 )被使用作為氟(F)系氣體。在一典型具體實施例中,六氟化硫(SF6 )及氯氣(Cl2 )被以從約1:0.5至約1:1.5的比率混合。For example, a fluorine (F)-based gas and chlorine gas (Cl 2 ) are used as an etching gas for dry etching a third metal layer 153 including molybdenum (Mo). For example, sulfur hexafluoride (SF 6 ) is used as a fluorine (F)-based gas. In a typical embodiment, sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) are mixed at a ratio of from about 1:0.5 to about 1:1.5.

參照第13圖,第二金屬層152藉由使用光阻圖案160作為一蝕刻光罩而被乾式蝕刻。Referring to Fig. 13, the second metal layer 152 is dry etched by using the photoresist pattern 160 as an etch mask.

三氯化硼(BCl3 )及氯氣(Cl2 )被主要地使用作為用來乾式蝕刻包括鋁(Al)之第二金屬層152的蝕刻氣體。在一典型具體實施例中,三氯化硼(BCl3 )及氯氣(Cl2 )被以一從約1:8至約1:12的比率混合,只為了乾式蝕刻第二金屬層152。Boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are mainly used as an etching gas for dry etching a second metal layer 152 including aluminum (Al). In a typical embodiment, boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are mixed at a ratio of from about 1:8 to about 1:12 only to dry etch the second metal layer 152.

參照第14圖,第一金屬層151及活性層140藉由使用光阻圖案160作為一蝕刻光罩而被同時地乾式蝕刻。Referring to FIG. 14, the first metal layer 151 and the active layer 140 are simultaneously dry etched by using the photoresist pattern 160 as an etch mask.

例如,氟(F)系氣體及氯氣(Cl2 )被使用作為用來同時地乾式蝕刻包括鉬(Mo)之第一金屬層151及包括a-Si及n+ a-Si之活性層140的蝕刻氣體。例如,六氟化硫(SF6 )被使用作為 氟(F)系氣體。在一典型具體實施例中,六氟化硫(SF6 )及氯氣(Cl2 )被以從約1:5至約1:7的比率混合。如果氯氣(Cl2 )在氣體混合物中的比率相對較低時,只有包括鉬(Mo)的第一金屬層151被乾式蝕刻。然而,當氯氣(Cl2 )在氣體混合物中的比率增加時,第一金屬層151及活性層140可被同時地乾式蝕刻。For example, a fluorine (F)-based gas and chlorine gas (Cl 2 ) are used as a first dry metal layer 151 including molybdenum (Mo) and an active layer 140 including a-Si and n + a-Si. Etching gas. For example, sulfur hexafluoride (SF 6 ) is used as a fluorine (F)-based gas. In a typical embodiment, sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) are mixed at a ratio of from about 1:5 to about 1:7. If the ratio of chlorine (Cl 2 ) in the gas mixture is relatively low, only the first metal layer 151 including molybdenum (Mo) is dry etched. However, when the ratio of chlorine (Cl 2 ) in the gas mixture is increased, the first metal layer 151 and the active layer 140 may be simultaneously dry etched.

如上所述,藉由同時地乾式蝕刻活性層140及第一金屬層151,一製造過程可被簡化,且過程的餘裕被增加。因此,通道區域的貫穿可被避免或實質地被降低。As described above, by simultaneously dry etching the active layer 140 and the first metal layer 151, a manufacturing process can be simplified, and the margin of the process is increased. Thus, the penetration of the channel region can be avoided or substantially reduced.

此外,當第一金屬層151及活性層140被同時地乾式蝕刻時,光阻圖案160對應於一通道區域的區域被開啟,以致於第三金屬層153被同時地乾式蝕刻在通道區域。In addition, when the first metal layer 151 and the active layer 140 are simultaneously dry etched, the region of the photoresist pattern 160 corresponding to a channel region is turned on, so that the third metal layer 153 is simultaneously dry etched in the channel region.

為了避免光阻仍在通道區域上,一灰化過程可被另外地實行,以完全地移除在通道區域的剩餘光阻。In order to prevent the photoresist from remaining on the channel region, an ashing process can be additionally performed to completely remove the remaining photoresist in the channel region.

參照第15圖,對應於通道區域的第一金屬層151及第二金屬層152藉由使用光阻圖案160作為一蝕刻光罩而被乾式蝕刻。Referring to Fig. 15, the first metal layer 151 and the second metal layer 152 corresponding to the channel region are dry etched by using the photoresist pattern 160 as an etch mask.

用來乾式蝕刻對應於通道區域之第一金屬層151及第二金屬層152的乾式蝕刻過程實質上相同於第9圖。例如,第一金屬層151及第二金屬層152藉由一乾式蝕刻過程被乾式蝕刻。在另一具體實施例中,第一金屬層151及第二金屬層152被分別地乾式蝕刻。The dry etching process for dry etching the first metal layer 151 and the second metal layer 152 corresponding to the channel region is substantially the same as in FIG. For example, the first metal layer 151 and the second metal layer 152 are dry etched by a dry etching process. In another embodiment, the first metal layer 151 and the second metal layer 152 are separately dry etched.

然後,當通道區域的歐姆接觸層144被乾式蝕刻時,通道層142在源極157及汲極158間的部分被暴露,以形成TFT 的通道。Then, when the ohmic contact layer 144 of the channel region is dry etched, the portion of the channel layer 142 between the source 157 and the drain 158 is exposed to form a TFT. Channel.

接著上述過程的製造過程實質上相同於第10及第11圖。因此,將省略進一步的描述。The manufacturing process of the above process is then substantially the same as that of Figs. 10 and 11. Therefore, further description will be omitted.

根據如上所述,藉由乾式蝕刻,一為了低電阻而具有Mo/Al/Mo三層結構的數據金屬層,在濕式蝕刻過程中會發生之例如線之寬度增加的問題可被解決,且製造過程可被簡化。According to the above, by the dry etching, a data metal layer having a Mo/Al/Mo three-layer structure for low resistance, a problem such as an increase in the width of the line which occurs during the wet etching can be solved, and The manufacturing process can be simplified.

此外,藉由同時地乾式蝕刻一鋁層及一較低的鉬層或同時地乾式蝕刻一較低的鉬層及一活性層,一製造過程可被簡化且此過程的餘裕被增加。因此,一通道區域的貫穿被避免或被實質地降低。Furthermore, by simultaneously dry etching an aluminum layer and a lower molybdenum layer or simultaneously dry etching a lower molybdenum layer and an active layer, a manufacturing process can be simplified and the margin of the process is increased. Therefore, the penetration of a channel region is avoided or substantially reduced.

雖然已描述本發明的些許典型具體實施例,應該要了解的是本發明不受限於這些典型具體實施例,熟知此技藝者將容易地了解許多可能在具體實施例中出現的修正,且不能從本發明的技藝及優點中分離。Although a few exemplary embodiments of the invention have been described, it is understood that the invention is not to be construed as Separated from the skill and advantages of the present invention.

110‧‧‧基板110‧‧‧Substrate

120‧‧‧閘極配線120‧‧‧ gate wiring

122‧‧‧閘線122‧‧‧ gate line

124‧‧‧閘極124‧‧‧ gate

130‧‧‧閘極絕緣膜130‧‧‧gate insulating film

140‧‧‧活性層140‧‧‧Active layer

142‧‧‧通道層142‧‧‧Channel layer

144‧‧‧歐姆接觸層144‧‧‧Ohm contact layer

150‧‧‧數據金屬膜150‧‧‧Data Metal Film

151‧‧‧第一金屬膜151‧‧‧First metal film

152‧‧‧第二金屬膜152‧‧‧Second metal film

153‧‧‧第三金屬膜153‧‧‧ Third metal film

154‧‧‧通道形成區域154‧‧‧Channel formation area

155‧‧‧數據線155‧‧‧data line

156‧‧‧金屬圖案156‧‧‧Metal pattern

157‧‧‧源極157‧‧‧ source

158‧‧‧汲極158‧‧‧汲polar

159‧‧‧通道159‧‧‧ channel

160‧‧‧第一光阻圖案160‧‧‧First photoresist pattern

162‧‧‧第二光阻圖案162‧‧‧second photoresist pattern

170‧‧‧保護膜170‧‧‧Protective film

172‧‧‧接觸孔172‧‧‧Contact hole

180‧‧‧像素電極180‧‧‧pixel electrode

第1圖為例示根據本發明之一典型具體實施例製造之一典型薄膜電晶體(TFT)基板之一部分的平面圖;第2至第11圖為沿著第1圖的線I-I’例示於第1圖之典型TFT基板之典形製造過程的橫截面圖;第12至第15圖為例示根據本發明之其他典型實施例之用於一數據線之金屬層的典型乾式蝕刻過程的橫截面圖。1 is a plan view illustrating a portion of a typical thin film transistor (TFT) substrate fabricated in accordance with an exemplary embodiment of the present invention; and FIGS. 2 through 11 are illustrated along line I-I' of FIG. A cross-sectional view of a typical fabrication process of a typical TFT substrate of FIG. 1; and FIGS. 12 to 15 are cross sections illustrating a typical dry etching process for a metal layer of a data line in accordance with other exemplary embodiments of the present invention. Figure.

122‧‧‧閘線122‧‧‧ gate line

124‧‧‧閘極124‧‧‧ gate

155‧‧‧數據線155‧‧‧data line

157‧‧‧源極157‧‧‧ source

158‧‧‧汲極158‧‧‧汲polar

159‧‧‧通道159‧‧‧ channel

172‧‧‧接觸孔172‧‧‧Contact hole

172‧‧‧接觸孔172‧‧‧Contact hole

Claims (19)

一種製造一薄膜電晶體基板的方法,該方法包含:接續地形成一閘極絕緣膜及一活性層在一基板上,該基板具有一包括一閘線及一閘極的閘極配線,其中該閘極被連接至形成於其上的該閘線;形成一數據金屬層在該活性層上,該數據金屬層包括被接續地設置的一第一金屬層,一第二金屬層及一第三金屬層;形成一第一光阻圖案在該數據金屬層上,該第一光阻圖案在一通道區域具有一較在一鄰近區域更薄的厚度;藉由使用該第一光阻圖案乾式蝕刻該第三金屬層;藉由使用該第一光阻圖案同時地乾式蝕刻該第二金屬層及該第一金屬層,以形成一數據線;藉由使用該第一光阻圖案乾式蝕刻該活性層;移除該第一光阻圖案的一部分,以形成一第二光阻圖案,藉此該通道區域係被移除;及藉由使用該第二光阻圖案乾式蝕刻該數據金屬層的該通道區域,形成一被連接至該數據線的源極及一與該源極分開的汲極。 A method for manufacturing a thin film transistor substrate, the method comprising: successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate, wherein the gate wiring a gate is connected to the gate line formed thereon; a data metal layer is formed on the active layer, the data metal layer includes a first metal layer, a second metal layer and a third layer which are successively disposed a metal layer; forming a first photoresist pattern on the data metal layer, the first photoresist pattern having a thinner thickness in a channel region than in an adjacent region; dry etching by using the first photoresist pattern The third metal layer is simultaneously dry etched by using the first photoresist pattern to form a data line; dry etching the activity by using the first photoresist pattern a layer; removing a portion of the first photoresist pattern to form a second photoresist pattern, whereby the channel region is removed; and dry etching the data metal layer by using the second photoresist pattern Channel area, forming a A source electrode connected to the data line and the source and a drain separated. 如申請專利範圍第1項所述之方法,其中該第一金屬層包含鉬,該第二金屬層包括鋁,且該第三金屬層包括鉬。 The method of claim 1, wherein the first metal layer comprises molybdenum, the second metal layer comprises aluminum, and the third metal layer comprises molybdenum. 如申請專利範圍第2項所述之方法,其中三氯化硼(BCl3 )及氯氣(Cl2 )被用來藉由使用該第一光阻圖案,同時地乾式蝕刻該第二金屬層及該第一金屬層。The method of claim 2, wherein boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are used to simultaneously dry-etch the second metal layer by using the first photoresist pattern and The first metal layer. 如申請專利範圍第3項所述之方法,其中三氯化硼(BCl3 )及氯氣(Cl2 )被以從1:1至1:5的比率混合。The method of claim 3, wherein boron trichloride (BCl 3 ) and chlorine (Cl 2 ) are mixed at a ratio of from 1:1 to 1:5. 如申請專利範圍第1項所述之方法,其中藉由使用該第二光阻圖案乾式蝕刻該數據金屬層之該通道區域係包含:藉由使用該第二光阻圖案乾式蝕刻該第三金屬層;以及藉由使用該第二光阻圖案同時地乾式蝕刻該第二金屬層及該第一金屬層。 The method of claim 1, wherein the channel region of the data metal layer is dry etched by using the second photoresist pattern comprises: dry etching the third metal by using the second photoresist pattern a layer; and simultaneously dry etching the second metal layer and the first metal layer by using the second photoresist pattern. 如申請專利範圍第1項所述之方法,其中該活性層包含一具有非晶矽的通道層,及一具有摻有離子之非晶矽的歐姆接觸層,且該方法更包含在形成該源極及該汲極後,藉由使用該第二光阻圖案移除在該通道區域內的該歐姆接觸層,以形成一薄膜電晶體。 The method of claim 1, wherein the active layer comprises a channel layer having an amorphous germanium, and an ohmic contact layer having an amorphous germanium doped with ions, and the method further comprises forming the source After the pole and the drain, the ohmic contact layer in the channel region is removed by using the second photoresist pattern to form a thin film transistor. 如申請專利範圍第6項所述之方法,另包含:形成一保護膜在具有該薄膜電晶體形成於上的基板;且形成一像素電極在該保護膜上,該像素電極被電性地連接至該汲極。 The method of claim 6, further comprising: forming a protective film on the substrate having the thin film transistor formed thereon; and forming a pixel electrode on the protective film, the pixel electrode being electrically connected To the bungee. 一種製造一薄膜電晶體基板的方法,該方法包含:接續地形成一閘極絕緣膜及一活性層在一基板上,該基板具有一包括一閘線及一閘極的閘極配線,其中該閘極被連接至形成於其上的該閘線; 形成一數據金屬層在該活性層上,該數據金屬層包括被接續地設置的一第一金屬層,一第二金屬層及一第三金屬層;形成一光阻圖案在該數據金屬層上,該圖案在一通道區域具有一較在一鄰近區域更薄的厚度;藉由使用該光阻圖案乾式蝕刻該第三金屬層;藉由使用該光阻圖案乾式蝕刻該第二金屬層;藉由使用該光阻圖案,同時地乾式蝕刻該第一金屬層及該活性層,以形成一數據線;及藉由使用該光阻圖案乾式蝕刻該數據金屬層的該通道區域,形成一被連接至該數據線的源極及一與該源極分開的汲極;其中氟(F)系氣體及氯氣(Cl2 )被用來藉由使用該光阻圖案同時地乾式蝕刻該第一金屬層及該活性層。A method for manufacturing a thin film transistor substrate, the method comprising: successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate, wherein the gate wiring a gate is connected to the gate line formed thereon; a data metal layer is formed on the active layer, the data metal layer includes a first metal layer, a second metal layer and a third layer which are successively disposed a metal layer; forming a photoresist pattern on the data metal layer, the pattern having a thinner thickness in a channel region than in an adjacent region; dry etching the third metal layer by using the photoresist pattern; Drying the second metal layer using the photoresist pattern; simultaneously dry etching the first metal layer and the active layer to form a data line by using the photoresist pattern; and using the photoresist pattern dry type Etching the channel region of the data metal layer to form a source connected to the data line and a drain separated from the source; wherein fluorine (F) gas and chlorine (Cl 2 ) are used for Using the photoresist pattern simultaneously Dry etching the first metal layer and the active layer. 如申請專利範圍第8項所述之方法,其中該第一金屬層包含鉬,該第二金屬層包括鋁,且該第三金屬層包括鉬。 The method of claim 8, wherein the first metal layer comprises molybdenum, the second metal layer comprises aluminum, and the third metal layer comprises molybdenum. 如申請專利範圍第8項所述之方法,其中該氟(F)系氣體包含六氟化硫(SF6 )氣體。The method of claim 8, wherein the fluorine (F)-based gas comprises sulfur hexafluoride (SF 6 ) gas. 如申請專利範圍第10項所述之方法,其中六氟化硫(SF6 )及氯氣(Cl2 )被以從1:5至1:7的比率混合。The method of claim 10, wherein sulfur hexafluoride (SF 6 ) and chlorine (Cl 2 ) are mixed at a ratio of from 1:5 to 1:7. 如申請專利範圍第8項所述之方法,其中在一藉由使用該光阻圖案同時地乾式蝕刻該第一金屬層及該活性層的製程中,該第三金屬層在一對應於該通道區域的區域中 被同時地乾式蝕刻。 The method of claim 8, wherein in the process of simultaneously dry etching the first metal layer and the active layer by using the photoresist pattern, the third metal layer corresponds to the channel In the area of the area It is simultaneously dry etched. 如申請專利範圍第8項所述之方法,其中該活性層包含一具有非晶矽的通道層,及一具有摻有離子之非晶矽的歐姆接觸層,且該方法更包含在形成該源極及該汲極後,藉由使用該光阻圖案移除在該通道區域內的該歐姆接觸層,以形成一薄膜電晶體。 The method of claim 8, wherein the active layer comprises a channel layer having an amorphous germanium, and an ohmic contact layer having an amorphous germanium doped with ions, and the method further comprises forming the source After the pole and the drain, the ohmic contact layer in the channel region is removed by using the photoresist pattern to form a thin film transistor. 如申請專利範圍第13項所述之方法,更包含:形成一保護膜在具有該薄膜電晶體的該基板上;且形成一像素電極在該保護膜上,該像素電極被電性地連接至該汲極。 The method of claim 13, further comprising: forming a protective film on the substrate having the thin film transistor; and forming a pixel electrode on the protective film, the pixel electrode being electrically connected to The bungee. 一種製造一薄膜電晶體基板的方法,該方法包含:接續地形成一閘極絕緣膜及一活性層在一基板上,該基板具有一包括一閘線及一閘極的閘極配線,其中該閘極被連接至形成於其上的該閘線;形成一數據金屬層在該活性層上,該數據金屬層包括被接續地設置的一第一金屬層,一第二金屬層及一第三金屬層;形成一光阻圖案在該數據金屬層上,該圖案在一通道區域具有一較在一鄰近區域更薄的厚度;藉由使用該光阻圖案乾式蝕刻該第三金屬層;藉由使用該光阻圖案乾式蝕刻該第二金屬層;藉由使用該光阻圖案乾式蝕刻該第一金屬層;及藉由使用該光阻圖案乾式蝕刻該活性層; 其中藉由使用該光阻圖案乾式蝕刻該第三金屬層、該第二金屬層、該第一金屬層及該活性層之至少兩個乾式蝕刻製程被同時地實行;其中氟(F)系氣體及氯氣(Cl2 )被用來藉由使用該光阻圖案同時地乾式蝕刻該第一金屬層及該活性層。A method for manufacturing a thin film transistor substrate, the method comprising: successively forming a gate insulating film and an active layer on a substrate, the substrate having a gate wiring including a gate line and a gate, wherein the gate wiring a gate is connected to the gate line formed thereon; a data metal layer is formed on the active layer, the data metal layer includes a first metal layer, a second metal layer and a third layer which are successively disposed a metal layer; forming a photoresist pattern on the data metal layer, the pattern having a thinner thickness in a channel region than in an adjacent region; dry etching the third metal layer by using the photoresist pattern; Drying the second metal layer using the photoresist pattern; dry etching the first metal layer by using the photoresist pattern; and dry etching the active layer by using the photoresist pattern; wherein the photoresist pattern is used by using the photoresist pattern Dry etching the at least two dry etching processes of the third metal layer, the second metal layer, the first metal layer and the active layer are simultaneously performed; wherein fluorine (F) gas and chlorine gas (Cl 2 ) are used By using Photoresist pattern simultaneously dry-etching the first metal layer and the active layer. 如申請專利範圍第15項所述之方法,其中該方法不包括一濕式蝕刻過程。 The method of claim 15, wherein the method does not include a wet etching process. 如申請專利範圍第15項所述之方法,其中該第一金屬層包含鉬,該第二金屬層包括鋁,且該第三金屬層包括鉬。 The method of claim 15, wherein the first metal layer comprises molybdenum, the second metal layer comprises aluminum, and the third metal layer comprises molybdenum. 如申請專利範圍第15項所述之方法,其中乾式蝕刻該第二金屬層及乾式蝕刻該第一金屬層被同時地實行。 The method of claim 15, wherein dry etching the second metal layer and dry etching the first metal layer are performed simultaneously. 如申請專利範圍第15項所述之方法,其中乾式蝕刻該第一金屬層及乾式蝕刻該活性層被同時地實行。 The method of claim 15, wherein dry etching the first metal layer and dry etching the active layer are performed simultaneously.
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