TWI422640B - Liquid crystal dripping process with sealant, upper and lower conductive material and liquid crystal display components - Google Patents
Liquid crystal dripping process with sealant, upper and lower conductive material and liquid crystal display components Download PDFInfo
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- TWI422640B TWI422640B TW101138607A TW101138607A TWI422640B TW I422640 B TWI422640 B TW I422640B TW 101138607 A TW101138607 A TW 101138607A TW 101138607 A TW101138607 A TW 101138607A TW I422640 B TWI422640 B TW I422640B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/04—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
- C08G59/06—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols
- C08G59/08—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols from phenol-aldehyde condensates
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1433—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
- C08G59/1438—Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
- C08G59/1455—Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
- C08G59/1461—Unsaturated monoacids
- C08G59/1466—Acrylic or methacrylic acids
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- C08L63/10—Epoxy resins modified by unsaturated compounds
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- Liquid Crystal (AREA)
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Description
本發明係關於一種接著性及直線描畫性優異之液晶滴下工法用密封劑。又,本發明係關於一種使用該液晶滴下工法用密封劑所製造之上下導通材料及液晶顯示元件。The present invention relates to a sealing agent for a liquid crystal dropping method which is excellent in adhesion and straightness. Further, the present invention relates to an upper conductive material and a liquid crystal display element which are produced by using the sealing compound for a liquid crystal dropping method.
近年來,就縮短節拍時間,讓使用液晶量最佳化等觀點而言,液晶顯示單元等液晶顯示元件之製造方法正由先前之真空注入方式朝例如專利文獻1、專利文獻2所揭示之使用含有光硬化性樹脂、光聚合起始劑、熱硬化性樹脂、及熱硬化劑之光、熱併用硬化型密封劑的稱作滴下工法之液晶滴下方式轉變。In recent years, a method of manufacturing a liquid crystal display element such as a liquid crystal display unit is being used in a vacuum injection method as disclosed in, for example, Patent Document 1 and Patent Document 2, from the viewpoint of shortening the tact time and optimizing the liquid crystal amount. A liquid crystal dropping method called a dropping method comprising a photocurable resin, a photopolymerization initiator, a thermosetting resin, and a thermosetting agent, which is a combination of a light curing agent and a heat curing type sealing agent.
於滴下工法中,首先,於2片附有電極之透明基板之一片,藉由分配(dispense)而形成長方形狀之密封圖案。繼而,於密封劑未硬化之狀態下向透明基板之框內整面滴下液晶微滴後,立即重疊另一片透明基板,並對密封部照射紫外線等光而進行暫時硬化。其後,於液晶退火時加熱而進行正式硬化,從而製作液晶顯示元件。若於減壓下進行基板之貼合,則能以極高之效率製造液晶顯示元件,目前該滴下工法成為液晶顯示元件之製造方法之主流。In the dropping method, first, a sheet of a transparent substrate with electrodes attached thereto is formed into a rectangular sealing pattern by dispensing. Then, after the liquid crystal droplets are dropped onto the entire surface of the transparent substrate in a state where the sealant is not cured, the other transparent substrate is immediately superposed, and the sealing portion is temporarily hardened by irradiating light such as ultraviolet rays. Thereafter, it is heated and solidified at the time of liquid crystal annealing to produce a liquid crystal display element. When the substrate is bonded under reduced pressure, the liquid crystal display element can be manufactured with extremely high efficiency, and the dropping method is currently the mainstream of the method for producing a liquid crystal display element.
於液晶顯示元件中,對密封劑要求直線描畫性優異,又,於製造時為實現步驟之效率化,要求將分配高速化。然而,於使先前之密封劑高速描畫之情形時,存在無法穩定地使密封劑直線描畫,產生斷線不良,或者描畫後之密 封劑之線產生彎曲之問題。密封劑中通常摻合有填充劑,為提高直線描畫性,可考慮減少密封劑中摻合之填充劑之量,但若減少填充劑之量,則存在密封劑對基板或配向膜之接著性變差之問題。In the liquid crystal display device, it is required that the sealant is excellent in linear drawability, and in order to achieve efficiency in the production process, it is required to increase the speed of distribution. However, in the case where the previous sealant is drawn at a high speed, there is a possibility that the sealant cannot be stably drawn in a straight line, and the disconnection is poor, or the outline is drawn. The line of sealant creates a problem of bending. A filler is usually blended in the sealant. In order to improve the linearity, it is conceivable to reduce the amount of the filler blended in the sealant. However, if the amount of the filler is reduced, there is adhesion of the sealant to the substrate or the alignment film. The problem of deterioration.
專利文獻1:日本特開2001-133794號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2001-133794
專利文獻2:國際公開第02/092718號小冊子Patent Document 2: International Publication No. 02/092718
本發明之目的在於提供一種接著性及直線描畫性優異之液晶滴下工法用密封劑。又,本發明之目的在於提供一種使用該液晶滴下工法用密封劑所製造之上下導通材料及液晶顯示元件。An object of the present invention is to provide a sealing compound for a liquid crystal dropping method which is excellent in adhesion and straightness. Further, an object of the present invention is to provide an upper and lower conductive material and a liquid crystal display element which are produced by using the sealing compound for a liquid crystal dropping method.
本發明係一種液晶滴下工法用密封劑,含有硬化性樹脂及表面處理無機微粒子,其中該硬化性樹脂含有間苯二酚型環氧(甲基)丙烯酸酯與具有環氧基之樹脂,該表面處理無機微粒子含有表面經六甲基二矽氮烷處理之無機微粒子、及/或表面經3-環氧丙氧基丙基三甲氧基矽烷(3-glycidoxypropyltrimethoxysilane)處理之無機微粒子;上述表面處理無機微粒子之平均粒徑為0.1μm以上。The present invention relates to a sealing agent for a liquid crystal dropping method comprising a curable resin and a surface-treated inorganic fine particle, wherein the curable resin contains a resorcinol type epoxy (meth) acrylate and an epoxy group-containing resin, the surface The inorganic fine particles are treated with inorganic fine particles whose surface is treated with hexamethyldiazane, and/or inorganic fine particles whose surface is treated with 3-glycidoxypropyltrimethoxysilane; The average particle diameter of the fine particles is 0.1 μm or more.
以下,詳述本發明。Hereinafter, the present invention will be described in detail.
本發明人發現藉由組合使用含有間苯二酚型環氧(甲基)丙烯酸酯之硬化性樹脂及特定之表面處理無機微粒子,可獲得接著性及直線描畫性優異之液晶滴下工法用密封劑,從而完成本發明。The present inventors have found that a combination of a curable resin containing a resorcinol type epoxy (meth) acrylate and a specific surface-treated inorganic fine particle can provide a sealant for a liquid crystal dropping method excellent in adhesion and straightness. Thus, the present invention has been completed.
藉由組合使用間苯二酚型環氧(甲基)丙烯酸酯及表面 處理無機微粒子,可使密封劑之直線描畫性提高之原因,考慮為如下。即,推測其原因在於,間苯二酚型環氧(甲基)丙烯酸酯與液晶滴下工法用密封劑中通常所使用之樹脂相比極性較高,故而藉由與極性較低之表面處理無機微粒子併用,粒子與樹脂間之斥力變大,視黏度降低。By using resorcinol type epoxy (meth) acrylate and surface in combination The reason why the inorganic fine particles are treated and the linearity of the sealant can be improved is considered as follows. That is, it is presumed that the resorcinol type epoxy (meth) acrylate is higher in polarity than the resin generally used in the liquid crystal dropping method sealant, and therefore the surface is treated with a lower polarity. When the microparticles are used in combination, the repulsion between the particles and the resin becomes large, and the apparent viscosity is lowered.
本發明之液晶滴下工法用密封劑含有硬化性樹脂。The sealing compound for a liquid crystal dropping method of the present invention contains a curable resin.
上述硬化性樹脂含有間苯二酚型環氧(甲基)丙烯酸酯。The curable resin contains resorcinol type epoxy (meth) acrylate.
再者,於本說明書中,上述「(甲基)丙烯酸酯」意指丙烯酸酯或甲基丙烯酸酯。又,於本說明書中,上述「環氧(甲基)丙烯酸酯」表示使環氧樹脂中之所有環氧基與(甲基)丙烯酸進行反應而成之化合物。In the present specification, the above "(meth) acrylate" means acrylate or methacrylate. In the present specification, the above-mentioned "epoxy (meth) acrylate" means a compound obtained by reacting all of the epoxy groups in the epoxy resin with (meth)acrylic acid.
上述間苯二酚型環氧(甲基)丙烯酸酯,例如可列舉藉由根據常法於鹼性觸媒之存在下使(甲基)丙烯酸與間苯二酚型環氧樹脂進行反應而獲得者。再者,於本說明書中,上述「(甲基)丙烯酸」意指丙烯酸或甲基丙烯酸。The resorcinol type epoxy (meth) acrylate is, for example, obtained by reacting (meth)acrylic acid with a resorcinol type epoxy resin in the presence of a basic catalyst according to a usual method. By. In the present specification, the above "(meth)acrylic acid" means acrylic acid or methacrylic acid.
上述間苯二酚型環氧樹脂中之市售者,例如可列舉EX-201(Nagase ChemteX公司製造)等。The commercially available one of the resorcinol-type epoxy resins is, for example, EX-201 (manufactured by Nagase ChemteX Co., Ltd.).
上述硬化性樹脂中之間苯二酚型環氧(甲基)丙烯酸酯之含量之較佳下限為20重量%。若上述間苯二酚型環氧(甲基)丙烯酸酯之含量未達20重量%,則有獲得之液晶滴下工法用密封劑之直線描畫性較差,於描畫時斷線,或者描畫後產生彎曲之情況。上述間苯二酚型環氧(甲基)丙烯酸酯之含量之更佳下限為50重量%,進而較佳下限為70重量%。A preferred lower limit of the content of the resorcinol type epoxy (meth) acrylate in the curable resin is 20% by weight. When the content of the above-mentioned resorcinol type epoxy (meth) acrylate is less than 20% by weight, the obtained liquid crystal dropping method sealing agent is inferior in linear drawing property, and is broken during drawing or curved after drawing. The situation. A more preferred lower limit of the content of the above resorcinol type epoxy (meth) acrylate is 50% by weight, and a still lower limit is preferably 70% by weight.
又,上述硬化性樹脂中之間苯二酚型環氧(甲基)丙烯酸 酯之含量之較佳上限為90重量%。藉由使上述間苯二酚型環氧(甲基)丙烯酸酯之含量為90重量%以下,獲得之液晶滴下工法用密封劑之接著性及耐濕性提高。上述間苯二酚型環氧(甲基)丙烯酸酯之含量之更佳上限為85重量%。Further, a resorcinol type epoxy (meth)acrylic acid in the above curable resin A preferred upper limit of the content of the ester is 90% by weight. When the content of the resorcinol-type epoxy (meth) acrylate is 90% by weight or less, the adhesion and moisture resistance of the sealing compound for liquid crystal dropping methods obtained are improved. A more preferable upper limit of the content of the above resorcinol type epoxy (meth) acrylate is 85% by weight.
上述硬化性樹脂較佳為含有雙酚A型環氧(甲基)丙烯酸酯。藉由含有間苯二酚型環氧(甲基)丙烯酸酯及雙酚A型環氧(甲基)丙烯酸酯,獲得之液晶滴下工法用密封劑之分配時之直線描畫性更優異,進而,液晶污染性及接著性亦變得良好。The curable resin preferably contains a bisphenol A type epoxy (meth) acrylate. By the resorcinol-type epoxy (meth) acrylate and the bisphenol A type epoxy (meth) acrylate, the liquid crystal dripping process sealant obtained by the method of dispensing is more excellent in linear straightness, and further Liquid crystal contamination and adhesion also became good.
上述雙酚A型環氧(甲基)丙烯酸酯中之市售者,例如可列舉EBECRYL 3700(Daicel-Cytec公司製造)等。The commercially available one of the bisphenol A type epoxy (meth) acrylates is, for example, EBECRYL 3700 (manufactured by Daicel-Cytec Co., Ltd.).
上述硬化性樹脂中之雙酚A型環氧(甲基)丙烯酸酯之含量之較佳下限為10重量%。若上述雙酚A型環氧(甲基)丙烯酸酯之含量未達10重量%,則有獲得之液晶滴下工法用密封劑之搖變性變高,塗佈時所使用之注射器或噴嘴等之清洗性惡化之情況。上述雙酚A型環氧(甲基)丙烯酸酯之含量之更佳下限為20重量%。A preferred lower limit of the content of the bisphenol A type epoxy (meth) acrylate in the curable resin is 10% by weight. When the content of the bisphenol A type epoxy (meth) acrylate is less than 10% by weight, the obtained silicone resin dropping method sealant has high shakeability, and the syringe or nozzle used for coating is cleaned. Sexual deterioration. A more preferred lower limit of the content of the above bisphenol A type epoxy (meth) acrylate is 20% by weight.
又,上述硬化性樹脂中之雙酚A型環氧(甲基)丙烯酸酯之含量之較佳上限為60重量%。藉由使上述雙酚A型環氧(甲基)丙烯酸酯之含量為60重量%以下,而黏度成為較佳之範圍,獲得之液晶滴下工法用密封劑之塗佈性提高。上述雙酚A型環氧(甲基)丙烯酸酯之含量之更佳上限為50重量%。Further, a preferred upper limit of the content of the bisphenol A type epoxy (meth) acrylate in the curable resin is 60% by weight. When the content of the bisphenol A type epoxy (meth) acrylate is 60% by weight or less, the viscosity is in a preferable range, and the coating property of the obtained sealing compound for liquid crystal dropping method is improved. A more preferable upper limit of the content of the above bisphenol A type epoxy (meth) acrylate is 50% by weight.
上述硬化性樹脂含有具有環氧基之樹脂。The curable resin contains a resin having an epoxy group.
上述具有環氧基之樹脂,例如可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、2,2'-二烯丙基雙酚A型環氧樹脂、氫化雙酚型環氧樹脂、環氧丙烷加成雙酚A型環氧樹脂、間苯二酚型環氧樹脂、聯苯型環氧樹脂、硫醚型環氧樹脂、二苯醚型環氧樹脂、二環戊二烯型環氧樹脂、萘型環氧樹脂、苯酚酚醛清漆型環氧樹脂、鄰甲酚酚醛清漆型環氧樹脂、二環戊二烯酚醛清漆型環氧樹脂、聯苯酚醛清漆型環氧樹脂、萘酚酚醛清漆型環氧樹脂、環氧丙基胺型環氧樹脂、烷基多元醇型環氧樹脂、橡膠改質型環氧樹脂、環氧丙基酯化合物等。Examples of the epoxy group-containing resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, and 2,2'-diallyl bisphenol A type ring. Oxygen resin, hydrogenated bisphenol epoxy resin, propylene oxide addition bisphenol A epoxy resin, resorcinol epoxy resin, biphenyl epoxy resin, thioether epoxy resin, diphenyl ether Type epoxy resin, dicyclopentadiene type epoxy resin, naphthalene type epoxy resin, phenol novolak type epoxy resin, o-cresol novolac type epoxy resin, dicyclopentadiene novolac type epoxy resin , phenol novolak type epoxy resin, naphthol novolac type epoxy resin, epoxy propyl amine type epoxy resin, alkyl polyol type epoxy resin, rubber modified epoxy resin, epoxy propyl group Ester compound and the like.
上述雙酚A型環氧樹脂中之市售者,例如可列舉Epikote 828EL、Epikote 1004(均為三菱化學公司製造)、Epiclon 850-S(DIC公司製造)等。Among the bisphenol A type epoxy resins, for example, Epikote 828EL, Epikote 1004 (all manufactured by Mitsubishi Chemical Corporation), Epiclon 850-S (manufactured by DIC Corporation), and the like are mentioned.
上述雙酚F型環氧樹脂中之市售者,例如可列舉Epikote 806、Epikote 4004(均為三菱化學公司製造)等。The commercially available ones of the bisphenol F-type epoxy resins include, for example, Epikote 806 and Epikote 4004 (all manufactured by Mitsubishi Chemical Corporation).
上述雙酚S型環氧樹脂中之市售者,例如可列舉Epiclon EXA1514(DIC公司製造)等。The commercially available one of the bisphenol S-type epoxy resins is, for example, Epiclon EXA1514 (manufactured by DIC Corporation).
上述2,2'-二烯丙基雙酚A型環氧樹脂中之市售者,例如可列舉RE-810NM(日本化藥公司製造)等。The commercially available one of the 2,2'-diallyl bisphenol A type epoxy resins is, for example, RE-810NM (manufactured by Nippon Kayaku Co., Ltd.).
上述氫化雙酚型環氧樹脂中之市售者,例如可列舉Epiclon EXA7015(DIC公司製造)等。The commercially available one of the hydrogenated bisphenol type epoxy resins is Epiclon EXA 7015 (manufactured by DIC Corporation).
上述環氧丙烷加成雙酚A型環氧樹脂中之市售者,例如可列舉EP-4000S(ADEKA公司製造)等。Among the above-mentioned propylene oxide-added bisphenol A-type epoxy resins, for example, EP-4000S (manufactured by Adeka Co., Ltd.) or the like can be mentioned.
上述間苯二酚型環氧樹脂中之市售者,例如可列舉EX -201(Nagase ChemteX公司製造)等。Among the above-mentioned resorcinol type epoxy resins, for example, EX can be cited. -201 (manufactured by Nagase ChemteX Co., Ltd.).
上述聯苯型環氧樹脂中之市售者,例如可列舉Epikote YX-4000H(三菱化學公司製造)等。The commercially available one of the above-mentioned biphenyl type epoxy resins is, for example, Epikote YX-4000H (manufactured by Mitsubishi Chemical Corporation).
上述硫醚型環氧樹脂中之市售者,例如可列舉YSLV-50TE(東都化成公司製造)等。The commercially available one of the above-mentioned thioether type epoxy resins is, for example, YSLV-50TE (manufactured by Tohto Kasei Co., Ltd.).
上述二苯醚型環氧樹脂中之市售者,例如可列舉YSLV-80DE(東都化成公司製造)等。The commercially available one of the above-mentioned diphenyl ether type epoxy resins is, for example, YSLV-80DE (manufactured by Tohto Kasei Co., Ltd.).
上述二環戊二烯型環氧樹脂中之市售者,例如可列舉EP-4088S(ADEKA公司製造)等。The commercially available one of the above-mentioned dicyclopentadiene type epoxy resins is, for example, EP-4088S (manufactured by Adeka Co., Ltd.).
上述萘型環氧樹脂中之市售者,例如可列舉Epiclon HP4032、Epiclon EXA-4700(均為DIC公司製造)等。The commercially available ones of the above naphthalene type epoxy resins include Epiclon HP 4032 and Epiclon EXA-4700 (all manufactured by DIC Corporation).
上述苯酚酚醛清漆型環氧樹脂中之市售者,例如可列舉Epiclon N-770(DIC公司製造)等。The commercially available one of the phenol novolac type epoxy resins is Epiclon N-770 (manufactured by DIC Corporation).
上述鄰甲酚酚醛清漆型環氧樹脂中之市售者,例如可列舉Epiclon N-670-EXP-S(DIC公司製造)等。The commercially available one of the above o-cresol novolac type epoxy resins is Epiclon N-670-EXP-S (manufactured by DIC Corporation).
上述二環戊二烯酚醛清漆型環氧樹脂中之市售者,例如可列舉Epiclon HP7200(DIC公司製造)等。The commercially available one of the above-mentioned dicyclopentadiene novolac type epoxy resins is Epiclon HP7200 (manufactured by DIC Corporation).
上述聯苯酚醛清漆型環氧樹脂中之市售者,例如可列舉NC-3000P(日本化藥公司製造)等。The commercially available one of the above-mentioned biphenol novolak type epoxy resins is, for example, NC-3000P (manufactured by Nippon Kayaku Co., Ltd.).
上述萘酚酚醛清漆型環氧樹脂中之市售者,例如可列舉ESN-165S(東都化成公司製造)等。The commercially available one of the naphthol novolac type epoxy resins is, for example, ESN-165S (manufactured by Tohto Kasei Co., Ltd.).
上述環氧丙基胺型環氧樹脂中之市售者,例如可列舉Epikote 630(三菱化學公司製造)、Epiclon 430(DIC公司製造)、TETRAD-X(三菱瓦斯化學公司製造)等。The commercially available ones of the above-mentioned epoxy propylamine type epoxy resins include Epikote 630 (manufactured by Mitsubishi Chemical Corporation), Epiclon 430 (manufactured by DIC Corporation), TETRAD-X (manufactured by Mitsubishi Gas Chemical Co., Ltd.), and the like.
上述烷基多元醇型環氧樹脂中之市售者,例如可列舉ZX-1542(東都化成公司製造)、Epiclon 726(DIC公司製造)、Epolight 80MFA(共榮社化學公司製造)、Denacol EX-611(Nagase ChemteX公司製造)等。Among the above-mentioned alkyl polyol-type epoxy resins, for example, ZX-1542 (manufactured by Tohto Kasei Co., Ltd.), Epiclon 726 (manufactured by DIC Corporation), Epolight 80MFA (manufactured by Kyoeisha Chemical Co., Ltd.), and Denacol EX- 611 (manufactured by Nagase ChemteX Co., Ltd.) and the like.
上述橡膠改質型環氧樹脂中之市售者,例如可列舉YR-450、YR-207(均為東都化成公司製造)、Epolead PB(Daicel化學工業公司製造)等。The commercially available ones of the rubber-modified epoxy resins include, for example, YR-450, YR-207 (all manufactured by Tohto Kasei Co., Ltd.), Epolead PB (manufactured by Daicel Chemical Industries, Ltd.), and the like.
上述環氧丙基酯化合物中之市售者,例如可列舉Denacol EX-147(Nagase ChemteX公司製造)等。The commercially available one of the above-mentioned glycidyl ester compounds may, for example, be Denacol EX-147 (manufactured by Nagase ChemteX Co., Ltd.).
上述環氧樹脂中之其他市售者,例如可列舉YDC-1312、YSLV-80XY、YSLV-90CR(均為東都化成公司製造)、XAC4151(旭化成公司製造)、Epikote 1031、Epikote 1032(均為三菱化學公司製造)、EXA-7120(DIC公司製造)、TEPIC(日產化學公司製造)等。Other commercially available ones of the above-mentioned epoxy resins include YDC-1312, YSLV-80XY, YSLV-90CR (all manufactured by Tohto Kasei Co., Ltd.), XAC4151 (made by Asahi Kasei Corporation), Epikote 1031, and Epikote 1032 (both Mitsubishi). Manufactured by a chemical company, EXA-7120 (manufactured by DIC Corporation), TEPIC (manufactured by Nissan Chemical Co., Ltd.), and the like.
又,作為上述具有環氧基之樹脂,亦可含有「於1分子中具有環氧基及(甲基)丙烯醯氧基」之樹脂。作為此種化合物,例如可列舉藉由使具有2個以上環氧基之化合物的一部分環氧基與(甲基)丙烯酸進行反應而獲得之部分(甲基)丙烯酸改質環氧樹脂等。其中,較佳為含有雙酚A型之部分(甲基)丙烯酸改質環氧樹脂(部分(甲基)丙烯酸改質雙酚A型環氧樹脂)。In addition, the resin having an epoxy group may further contain a resin having an epoxy group and a (meth)acryloxy group in one molecule. As such a compound, for example, a partial (meth)acrylic modified epoxy resin obtained by reacting a part of an epoxy group of a compound having two or more epoxy groups with (meth)acrylic acid can be used. Among them, a (meth)acrylic acid modified epoxy resin (partial (meth)acrylic acid modified bisphenol A type epoxy resin) containing a bisphenol A type is preferable.
上述部分(甲基)丙烯酸改質環氧樹脂中之市售者,例如可列舉UVACURE1561(Daicel-Cytec公司製造)。The commercially available one of the above-mentioned partial (meth)acrylic acid-modified epoxy resins is, for example, UVACURE 1561 (manufactured by Daicel-Cytec Co., Ltd.).
上述硬化性樹脂中之具有環氧基之樹脂的含量之較佳 下限為5重量%,較佳上限為50重量%。藉由使上述具有環氧基之樹脂之含量為5重量%以上,獲得之液晶滴下工法用密封劑之接著性及耐濕性提高。藉由使上述具有環氧基之樹脂之含量為50重量%以下,密封劑不易溶出至液晶中,可抑制所獲得之液晶顯示元件產生顯示不均等。上述具有環氧基之樹脂之含量之更佳下限為10重量%,更佳上限為42重量%,進而較佳下限為20重量%。The content of the epoxy group-containing resin in the above curable resin is preferably The lower limit is 5% by weight, and the upper limit is preferably 50% by weight. When the content of the epoxy group-containing resin is 5% by weight or more, the adhesion and moisture resistance of the obtained sealing compound for liquid crystal dropping methods are improved. When the content of the epoxy group-containing resin is 50% by weight or less, the sealant is less likely to be eluted into the liquid crystal, and display unevenness in the obtained liquid crystal display element can be suppressed. A more preferred lower limit of the content of the above epoxy group-containing resin is 10% by weight, a more preferred upper limit is 42% by weight, and a still more preferred lower limit is 20% by weight.
又,上述硬化性樹脂亦可含有上述間苯二酚型環氧(甲基)丙烯酸酯或上述雙酚A型環氧(甲基)丙烯酸酯以外之其他(甲基)丙烯酸系樹脂。Further, the curable resin may contain the resorcinol type epoxy (meth) acrylate or the other (meth) acryl type resin other than the bisphenol A type epoxy (meth) acrylate.
作為上述其他(甲基)丙烯酸系樹脂,只要為具有丙烯醯氧基或甲基丙烯醯氧基之樹脂,則可無特別限定地使用,例如可列舉上述間苯二酚型環氧(甲基)丙烯酸酯或上述雙酚A型環氧(甲基)丙烯酸酯以外之其他環氧(甲基)丙烯酸酯或(甲基)丙烯酸酯等。The other (meth)acrylic resin is not particularly limited as long as it is a resin having an acryloxy group or a methacryloxy group, and examples thereof include the above-mentioned resorcinol type epoxy (methyl group). An acrylate or a (meth) acrylate or a (meth) acrylate other than the above bisphenol A type epoxy (meth) acrylate.
作為上述其他環氧(甲基)丙烯酸酯,例如可列舉藉由根據常法於鹼性觸媒之存在下使(甲基)丙烯酸與上述具有環氧基之樹脂中之間苯二酚型環氧樹脂或雙酚A型環氧樹脂以外之環氧樹脂進行反應而獲得者。Examples of the other epoxy (meth) acrylate include a benzenediol-type ring between (meth)acrylic acid and the above epoxy group-containing resin by the presence of a basic catalyst according to a usual method. It is obtained by reacting an epoxy resin other than an oxy resin or a bisphenol A type epoxy resin.
上述(甲基)丙烯酸酯,例如可列舉藉由使(甲基)丙烯酸與具有羥基之化合物進行反應而獲得之酯化合物、藉由使異氰酸酯與具有羥基之(甲基)丙烯酸衍生物進行反應而獲得之(甲基)丙烯酸胺酯等。The (meth) acrylate may, for example, be an ester compound obtained by reacting (meth)acrylic acid with a compound having a hydroxyl group, and reacting an isocyanate with a (meth)acrylic acid derivative having a hydroxyl group. The obtained (meth)acrylic acid amine ester and the like.
上述酯化合物中之1官能者,例如可列舉丙烯酸2-羥 基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂基酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸2-甲氧基乙酯、甲氧基乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸苄酯、乙基卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧基乙酯、苯氧基二乙二醇(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯、甲氧基聚乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、(甲基)丙烯酸1H,1H,5H-八氟戊酯、醯亞胺(甲基)丙烯酸酯、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸異肉豆蔻酯、(甲基)丙烯酸2-丁氧基乙酯、(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸二乙胺基乙酯、(甲基)丙烯酸二甲胺基乙酯、琥珀酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙基-2-羥丙酯、(甲基)丙烯酸環氧丙基酯、磷酸2-(甲基)丙烯醯氧基乙酯等。The monofunctional one of the above ester compounds may, for example, be 2-hydroxy acrylate. Ethyl ethyl ester, 2-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, isobutyl (meth)acrylate, (methyl) Third butyl acrylate, isooctyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, isodecyl (meth) acrylate, cyclohexyl (meth) acrylate , 2-methoxyethyl (meth)acrylate, methoxyethylene glycol (meth) acrylate, 2-ethoxyethyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, Benzyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, phenoxy diethylene glycol (meth) acrylate, phenoxy poly Glycol (meth) acrylate, methoxy polyethylene glycol (meth) acrylate, 2,2,2-trifluoroethyl (meth) acrylate, 2, 2, 3, (meth) acrylate, 3-tetrafluoropropyl ester, (meth)acrylic acid 1H, 1H, 5H-octafluoropentyl ester, quinone imine (meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, ( N-butyl acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, (methyl) propyl Cyclohexyl acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isodecyl (meth) acrylate, isomyristyl (meth) acrylate, (meth) acrylate 2-butoxyethyl ester, 2-phenoxyethyl (meth)acrylate, dicyclopentenyl (meth)acrylate, isodecyl (meth)acrylate, diethylamine (meth)acrylate Ethyl ester, dimethylaminoethyl (meth) acrylate, 2-(methyl) propylene methoxyethyl succinate, 2-(methyl) propylene methoxyethyl hexahydrophthalate, adjacent 2-(meth)acryloyloxyethyl-2-hydroxypropyl phthalate, glycidyl (meth) acrylate, 2-(meth) propylene methoxyethyl phosphate, and the like.
上述酯化合物中之2官能者,例如可列舉1,4-丁二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,6- 己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯、2-正丁基-2-乙基-1,3-丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、環氧丙烷加成雙酚A二(甲基)丙烯酸酯、環氧乙烷加成雙酚A二(甲基)丙烯酸酯、環氧乙烷加成雙酚F二(甲基)丙烯酸酯、二羥甲基二環戊二烯基二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、環氧乙烷改質異三聚氰酸二(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基-3-(甲基)丙烯醯氧基丙酯、碳酸酯二醇二(甲基)丙烯酸酯、聚醚二醇二(甲基)丙烯酸酯、聚酯二醇二(甲基)丙烯酸酯、聚己內酯二醇二(甲基)丙烯酸酯、聚丁二烯二醇二(甲基)丙烯酸酯等。Examples of the bifunctional ones of the above ester compounds include 1,4-butanediol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, and 1,6-. Hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-nonanediol di(meth)acrylate, 2-n-butyl-2-ethyl 1,3-1,3-propanediol di(meth) acrylate, dipropylene glycol di(meth) acrylate, tripropylene glycol di(meth) acrylate, polypropylene glycol di(meth) acrylate, ethylene glycol bis ( Methyl) acrylate, diethylene glycol di(meth) acrylate, tetraethylene glycol di(meth) acrylate, polyethylene glycol di(meth) acrylate, propylene oxide addition bisphenol A Di(meth)acrylate, ethylene oxide addition bisphenol A di(meth)acrylate, ethylene oxide addition bisphenol F di(meth)acrylate, dimethylol dicyclopentane Alkenyl di(meth)acrylate, 1,3-butanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, ethylene oxide modified iso-cyanuric acid Methyl) acrylate, 2-hydroxy-3-(meth) propylene methoxypropyl (meth) acrylate, carbonate diol di(meth) acrylate, polyether diol di(meth) acrylate Ester, polyester diol di(meth) acrylate, polycaprolactone diol di(meth) acrylate , polybutadiene diol di(meth) acrylate, and the like.
上述酯化合物中之3官能以上者,例如可列舉新戊四醇三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、環氧丙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷加成三羥甲基丙烷三(甲基)丙烯酸酯、己內酯改質三羥甲基丙烷三(甲基)丙烯酸酯、環氧乙烷加成異三聚氰酸三(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、環氧丙烷加成甘油三(甲基)丙烯酸酯、磷酸三(甲基)丙烯醯氧基乙酯等。Examples of the trifunctional or higher of the above ester compounds include pentaerythritol tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, and propylene oxide addition trimethylolpropane III ( Methyl) acrylate, ethylene oxide addition trimethylolpropane tri(meth) acrylate, caprolactone modified trimethylolpropane tri(meth) acrylate, ethylene oxide addition Tris(meth)acrylate cyanurate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa(meth) acrylate, di-trimethylolpropane tetra(methyl) Acrylate, pentaerythritol tetra(meth)acrylate, glycerol tri(meth)acrylate, propylene oxide addition glycerol tri(meth)acrylate, tris(methyl)propenyloxyethyl phosphate Wait.
成為上述(甲基)丙烯酸胺酯之原料之異氰酸酯,例如可列舉異佛酮二異氰酸酯、2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、六亞甲基二異氰酸酯、三甲基六亞甲基二異氰酸酯、二苯甲烷-4,4'-二異氰酸酯(MDI)、氫化MDI、聚合MDI、1,5-萘二異氰酸酯、降莰烷二異氰酸酯、聯甲苯胺二異氰酸酯、苯二亞甲基二異氰酸酯(XDI)、氫化XDI、離胺酸二異氰酸酯、三苯甲烷三異氰酸酯、三(異氰酸酯基苯基)硫代磷酸酯、四甲基二甲苯二異氰酸酯、1,6,10-十一烷三異氰酸酯等。Examples of the isocyanate which is a raw material of the above (meth)acrylic acid amide ester include isophorone diisocyanate, 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, hexamethylene diisocyanate, and trimethyl six. Methylene diisocyanate, diphenylmethane-4,4'-diisocyanate (MDI), hydrogenated MDI, polymeric MDI, 1,5-naphthalene diisocyanate, norbornane diisocyanate, tolidine diisocyanate, benzodiazepine Methyl diisocyanate (XDI), hydrogenated XDI, quaternary acid diisocyanate, triphenylmethane triisocyanate, tris(isocyanate phenyl) thiophosphate, tetramethyl xylene diisocyanate, 1,6,10-ten Monoalkyl triisocyanate and the like.
又,作為成為上述(甲基)丙烯酸胺基甲酸酯之原料之異氰酸酯,亦可使用藉由乙二醇、甘油、山梨醇、三羥甲基丙烷、(聚)丙二醇、碳酸酯二醇、聚醚二醇、聚酯二醇、聚己內酯二醇等多元醇與過剩之異氰酸酯之反應而獲得的鏈經延長之異氰酸酯化合物。Further, as the isocyanate which is a raw material of the above (meth)acrylic acid urethane, ethylene glycol, glycerin, sorbitol, trimethylolpropane, (poly)propylene glycol, carbonate diol, or the like may be used. A chain extended isocyanate compound obtained by reacting a polyhydric alcohol such as a polyether diol, a polyester diol or a polycaprolactone diol with an excess of isocyanate.
作為成為上述(甲基)丙烯酸胺酯之原料之具有羥基之(甲基)丙烯酸衍生物,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-羥基丁酯等(甲基)丙烯酸羥基烷基酯;乙二醇、丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、聚乙二醇等二元醇之單(甲基)丙烯酸酯;三羥甲基乙烷、三羥甲基丙烷、甘油等三元醇之單(甲基)丙烯酸酯或二(甲基)丙烯酸酯;雙酚A型環氧(甲基)丙烯酸酯等環氧(甲基)丙烯酸酯等。Examples of the (meth)acrylic acid derivative having a hydroxyl group which is a raw material of the above (meth)acrylic acid amide include 2-hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate. Hydroxyalkyl (meth) acrylate such as 4-hydroxybutyl (meth)acrylate or 2-hydroxybutyl (meth)acrylate; ethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butyl a mono (meth) acrylate of a glycol such as an alcohol, 1,4-butanediol or polyethylene glycol; a mono-(methyl) monohydric alcohol such as trimethylolethane, trimethylolpropane or glycerol Acrylate or di(meth) acrylate; epoxy (meth) acrylate such as bisphenol A epoxy (meth) acrylate.
作為上述(甲基)丙烯酸胺酯,具體而言,例如可列舉藉 由如下方式獲得者等:加入三羥甲基丙烷134重量份、作為聚合抑制劑之BHT0.2重量份、作為反應觸媒之二月桂酸二丁基錫0.01重量份、異佛酮二異氰酸酯666重量份,於60℃下一面回流攪拌一面使其反應2小時,繼而,加入丙烯酸2-羥基乙酯51重量份,一面送入空氣一面於90℃下回流攪拌並使其反應2小時。Specific examples of the (meth)acrylic acid amine ester include a borrowing Obtained by adding 134 parts by weight of trimethylolpropane, 0.2 parts by weight of BHT as a polymerization inhibitor, 0.01 part by weight of dibutyltin dilaurate as a reaction catalyst, and 666 parts by weight of isophorone diisocyanate. The mixture was reacted under reflux at 60 ° C for 2 hours, and then 51 parts by weight of 2-hydroxyethyl acrylate was added thereto, and while stirring, the mixture was refluxed at 90 ° C and allowed to react for 2 hours.
上述(甲基)丙烯酸胺酯中之市售者,例如可列舉M-1100、M-1200、M-1210、M-1600(均為東亞合成公司製造)、EBECRYL 230、EBECRYL 270、EBECRYL 4858、EBECRYL 8402、EBECRYL 8804、EBECRYL 8803、EBECRYL 8807、EBECRYL 9260、EBECRYL 1290、EBECRYL 5129、EBECRYL 4842、EBECRYL 210、EBECRYL 4827、EBECRYL 6700、EBECRYL 220、EBECRYL 2220(均為Daicel-Cytec公司製造)、Artresin UN-9000H、Artresin UN-9000A、Artresin UN-7100、Artresin UN-1255、Artresin UN-330、Artresin UN-3320HB、Artresin UN-1200TPK、Artresin SH-500B(均為根上工業公司製造)、U-122P、U-108A、U-340P、U-4HA、U-6HA、U-324A、U-15HA、UA-5201P、UA-W2A、U-1084A、U-6LPA、U-2HA、U-2PHA、UA-4100、UA-7100、UA-4200、UA-4400、UA-340P、U-3HA、UA-7200、U-2061BA、U-10H、U-122A、U-340A、U-108、U-6H、UA-4000(均為新中村化學工業公司製造)、AH-600、AT-600、UA-306H、AI-600、UA-101T、UA-101I、UA-306T、 UA-306I(均為共榮社化學公司製造)等。The commercially available ones of the above (meth)acrylic acid amides include, for example, M-1100, M-1200, M-1210, M-1600 (all manufactured by Toagosei Co., Ltd.), EBECRYL 230, EBECRYL 270, EBECRYL 4858, EBECRYL 8402, EBECRYL 8804, EBECRYL 8803, EBECRYL 8807, EBECRYL 9260, EBECRYL 1290, EBECRYL 5129, EBECRYL 4842, EBECRYL 210, EBECRYL 4827, EBECRYL 6700, EBECRYL 220, EBECRYL 2220 (all manufactured by Daicel-Cytec), Artresin UN -9000H, Artresin UN-9000A, Artresin UN-7100, Artresin UN-1255, Artresin UN-330, Artresin UN-3320HB, Artresin UN-1200TPK, Artresin SH-500B (all manufactured by Gensei Industrial Co., Ltd.), U-122P, U-108A, U-340P, U-4HA, U-6HA, U-324A, U-15HA, UA-5201P, UA-W2A, U-1084A, U-6LPA, U-2HA, U-2PHA, UA- 4100, UA-7100, UA-4200, UA-4400, UA-340P, U-3HA, UA-7200, U-2061BA, U-10H, U-122A, U-340A, U-108, U-6H, UA-4000 (all manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), AH-600, AT-600, UA-306H, AI-600, UA-101T, UA-101I, UA-306T, UA-306I (all manufactured by Kyoeisha Chemical Co., Ltd.) and the like.
上述硬化性樹脂整體中之環氧基相對於(甲基)丙烯醯氧基及環氧基之合計量的比率之較佳上限為50莫耳%。藉由使上述環氧基之比率為50莫耳%以下,密封劑對液晶之溶解性變低而抑制液晶污染,獲得之液晶顯示元件之顯示性能提高。上述環氧基之比率之更佳上限為20莫耳%。A preferred upper limit of the ratio of the epoxy group to the total amount of the (meth)acryloxy group and the epoxy group in the entire curable resin is 50 mol%. When the ratio of the epoxy group is 50% by mole or less, the solubility of the sealing agent to the liquid crystal is lowered to suppress liquid crystal contamination, and the display performance of the obtained liquid crystal display element is improved. A more preferable upper limit of the ratio of the above epoxy groups is 20 mol%.
本發明之液晶滴下工法用密封劑含有表面處理無機微粒子,該表面處理無機微粒子含有表面經六甲基二矽氮烷處理之無機微粒子、及/或表面經3-環氧丙氧基丙基三甲氧基矽烷處理之無機微粒子。上述表面處理無機微粒子具有基於應力分散效果改善接著性、改善線膨脹率等作用。本發明之液晶滴下工法用密封劑藉由將表面處理無機微粒子與間苯二酚型環氧(甲基)丙烯酸酯組合使用,而成為接著性及直線描畫性優異者。The sealing agent for liquid crystal dropping method of the present invention contains surface-treated inorganic fine particles containing inorganic fine particles having a surface treated with hexamethyldiazane, and/or a surface of 3-glycidoxypropyltrimethyl Alkoxysilane treated inorganic microparticles. The surface-treated inorganic fine particles have an effect of improving adhesion by stress dispersion effect, improving linear expansion ratio, and the like. In the sealing compound for liquid crystal dropping method of the present invention, surface-treated inorganic fine particles and resorcinol-type epoxy (meth) acrylate are used in combination to obtain excellent adhesion and straightness.
作為上述無機微粒子,若考慮於作為本發明之密封劑之主要成分的上述親水性硬化性樹脂中之分散性、本發明之液晶滴下工法用密封劑之描畫性等,則較佳為親水性無機微粒子。此種無機微粒子,例如可列舉二氧化矽、矽藻土、氧化鋁、氧化鋅、氧化鐵、氧化鎂、氧化錫、氧化鈦、氫氧化鎂、氫氧化鋁、碳酸鎂、硫酸鋇、石膏、矽酸鈣、滑石、玻璃珠、絹雲母活性黏土、膨土、氮化鋁、氮化矽等。其中,較佳為滑石、二氧化矽,就接著性之觀點而言,更佳為二氧化矽。The inorganic fine particles are preferably hydrophilic inorganics in consideration of the dispersibility in the hydrophilic curable resin which is a main component of the sealant of the present invention, the paintability of the sealant for a liquid crystal dropping method of the present invention, and the like. Microparticles. Examples of such inorganic fine particles include cerium oxide, diatomaceous earth, aluminum oxide, zinc oxide, iron oxide, magnesium oxide, tin oxide, titanium oxide, magnesium hydroxide, aluminum hydroxide, magnesium carbonate, barium sulfate, and gypsum. Calcium citrate, talc, glass beads, sericite active clay, bentonite, aluminum nitride, tantalum nitride, and the like. Among them, talc and cerium oxide are preferred, and cerium oxide is more preferable from the viewpoint of adhesion.
上述表面處理無機微粒子之平均粒徑之下限為 0.1μm。若上述表面處理無機微粒子之平均粒徑未達0.1μm,則獲得之液晶滴下工法用密封劑對基板或配向膜之接著性較差。上述表面處理無機微粒子之平均粒徑之較佳下限為0.3μm,更佳下限為0.4μm。The lower limit of the average particle diameter of the surface-treated inorganic fine particles is 0.1 μm. When the average particle diameter of the surface-treated inorganic fine particles is less than 0.1 μm, the obtained sealing compound for liquid crystal dropping method is inferior in adhesion to the substrate or the alignment film. A preferred lower limit of the average particle diameter of the surface-treated inorganic fine particles is 0.3 μm, and a more preferred lower limit is 0.4 μm.
又,上述表面處理無機微粒子之平均粒徑之較佳上限為1.0μm。若上述表面處理無機微粒子之平均粒徑超過1.0μm,則有獲得之液晶滴下工法用密封劑之直線描畫性較差之情況。上述表面處理無機微粒子之平均粒徑之更佳上限為0.8μm,進而較佳上限為0.7μm。Further, a preferred upper limit of the average particle diameter of the surface-treated inorganic fine particles is 1.0 μm. When the average particle diameter of the surface-treated inorganic fine particles exceeds 1.0 μm, the obtained liquid crystal dropping method sealant may have poor linearity. A more preferable upper limit of the average particle diameter of the surface-treated inorganic fine particles is 0.8 μm, and a further preferred upper limit is 0.7 μm.
再者,本說明書中,上述平均粒徑意指使用掃描式電子顯微鏡以1萬倍之倍率進行觀察而得之10個粒子之粒徑之平均值。作為上述掃描式電子顯微鏡,可使用S-4300(日立高新技術公司製造)等。In the present specification, the average particle diameter means an average value of particle diameters of 10 particles obtained by observation using a scanning electron microscope at a magnification of 10,000 times. As the scanning electron microscope, S-4300 (manufactured by Hitachi High-Technologies Corporation) or the like can be used.
上述表面處理無機微粒子之粒徑之變異係數(以下亦稱作CV值)較佳為15%以下。若上述表面處理無機微粒子之粒徑之CV值超過15%,則表面處理無機微粒子之大小產生較大偏差,故而有獲得之液晶滴下工法用密封劑之直線描畫性較差之情況。The coefficient of variation of the particle diameter of the surface-treated inorganic fine particles (hereinafter also referred to as CV value) is preferably 15% or less. When the CV value of the particle diameter of the surface-treated inorganic fine particles exceeds 15%, the size of the surface-treated inorganic fine particles is largely deviated, and thus the obtained liquid crystal dropping method sealant may have poor linear drawability.
再者,本說明書中所謂CV值,係利用下式而求得之數值。In addition, the CV value in this specification is a numerical value obtained by the following formula.
粒徑之CV值(%)=(粒徑之標準偏差/平均粒徑)×100CV value (%) of particle size = (standard deviation of particle diameter / average particle diameter) × 100
上述表面處理無機微粒子之形狀並無特別限定,較佳為球狀。The shape of the surface-treated inorganic fine particles is not particularly limited, but is preferably spherical.
再者,本說明書中,上述球狀意指粒子之縱橫比(長徑/厚度)未達1.05。上述縱橫比可藉由利用上述掃描式電子顯微鏡進行觀察而求出。Further, in the present specification, the above spherical shape means that the aspect ratio (long diameter/thickness) of the particles is less than 1.05. The above aspect ratio can be obtained by observation using the above scanning electron microscope.
上述表面處理無機微粒子含有表面經六甲基二矽氮烷處理之無機微粒子(以下亦稱作六甲基二矽氮烷處理無機微粒子)、及/或表面經3-環氧丙氧基丙基三甲氧基矽烷處理之無機微粒子(以下亦稱作3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子)。The surface-treated inorganic fine particles contain inorganic fine particles (hereinafter also referred to as hexamethyldiazepine treated inorganic fine particles) treated with hexamethyldiazepine, and/or the surface is subjected to 3-glycidoxypropyl group. Trimethoxysilane-treated inorganic fine particles (hereinafter also referred to as 3-glycidoxypropyltrimethoxydecane treated inorganic fine particles).
藉由將上述六甲基二矽氮烷處理無機微粒子、及/或上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子與上述間苯二酚型環氧樹脂組合使用,而使本發明之液晶滴下工法用密封劑成為直線描畫性及接著性優異者。By treating the inorganic fine particles with the above hexamethyldioxane, and/or the above-mentioned 3-glycidoxypropyltrimethoxydecane treated inorganic fine particles in combination with the above-mentioned resorcinol type epoxy resin, The sealant for a liquid crystal dropping method of the present invention is excellent in straightness and adhesion.
上述六甲基二矽氮烷處理無機微粒子例如可藉由以下方法等而製作:藉由溶膠-凝膠法等方法對二氧化矽等成為原料之無機微粒子(以下亦稱作原料無機微粒子)進行合成,並於使原料無機微粒子流動之狀態下噴霧出六甲基二矽氮烷;或於乙醇、甲苯等有機溶劑中加入原料無機微粒子,進而加入六甲基二矽氮烷及水後,利用蒸發器使水及有機溶劑蒸發乾燥。The hexamethyldioxane-treated inorganic fine particles can be produced, for example, by a method such as a sol-gel method, in which inorganic fine particles (hereinafter also referred to as raw inorganic fine particles) which are raw materials such as cerium oxide are used. Synthesizing and spraying hexamethyldioxane in a state in which the raw material inorganic fine particles are flowed; or adding raw material inorganic fine particles to an organic solvent such as ethanol or toluene, and further adding hexamethyldioxane and water, and then using The evaporator evaporates and dries water and organic solvent.
上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子例如可藉由以下方法等而製作:藉由溶膠-凝膠法等方法對原料無機微粒子進行合成,於使原料無機微粒子流動之狀態下噴霧出水及3-環氧丙氧基丙基三甲氧基矽烷之混合液;或於乙醇、甲苯等有機溶劑中加入原料無機微粒 子,進而加入3-環氧丙氧基丙基三甲氧基矽烷及水後,利用蒸發器使水及有機溶劑蒸發乾燥。The 3-micropropoxypropyltrimethoxydecane-treated inorganic fine particles can be produced, for example, by synthesizing inorganic fine particles of a raw material by a method such as a sol-gel method, and flowing the raw inorganic fine particles. a mixture of sprayed water and 3-glycidoxypropyltrimethoxydecane in the state; or added raw inorganic particles in an organic solvent such as ethanol or toluene After further adding 3-glycidoxypropyltrimethoxydecane and water, the water and the organic solvent were evaporated to dryness using an evaporator.
本發明之液晶滴下工法用密封劑中之上述表面處理無機微粒子之含量相對於硬化性樹脂100重量份之較佳下限為20重量份,較佳上限為160重量份。若上述表面處理二氧化矽之含量未達20重量份,則有獲得之液晶滴下工法用密封劑對基板或配向膜之接著性較差之情況。若上述表面處理二氧化矽之含量超過160重量份,則有獲得之液晶滴下工法用密封劑之直線描畫性較差之情況。The preferred lower limit of the content of the surface-treated inorganic fine particles in the sealing agent for liquid crystal dropping method of the present invention is 20 parts by weight based on 100 parts by weight of the curable resin, and the upper limit is preferably 160 parts by weight. When the content of the surface-treated cerium oxide is less than 20 parts by weight, the obtained sealing agent for a liquid crystal dropping method may have poor adhesion to a substrate or an alignment film. When the content of the surface-treated cerium oxide exceeds 160 parts by weight, the obtained liquid crystal dropping method sealant may have poor linearity.
於本發明之液晶滴下工法用密封劑含有上述六甲基二矽氮烷處理無機微粒子之情形時,上述六甲基二矽氮烷處理無機微粒子之含量相對於硬化性樹脂100重量份之較佳下限為20重量份,較佳上限為150重量份。藉由使上述六甲基二矽氮烷處理無機微粒子之含量為20重量份以上,獲得之液晶滴下工法用密封劑對基板或配向膜之接著性提高。藉由使上述六甲基二矽氮烷處理無機微粒子之含量為150重量份以下,獲得之液晶滴下工法用密封劑之直線描畫性提高。上述六甲基二矽氮烷處理無機微粒子之含量之更佳下限為40重量份,更佳上限為130重量份,進而較佳下限為50重量份,進而較佳上限為100重量份。In the case where the sealing agent for liquid crystal dropping method of the present invention contains the above-mentioned hexamethyldiazane to treat inorganic fine particles, the content of the above-mentioned hexamethyldiazepine-treated inorganic fine particles is preferably 100 parts by weight relative to the curable resin. The lower limit is 20 parts by weight, and the upper limit is preferably 150 parts by weight. When the content of the inorganic fine particles treated with the hexamethyldioxane is 20 parts by weight or more, the adhesion of the liquid crystal dropping method sealant to the substrate or the alignment film is improved. When the content of the inorganic fine particles treated with the hexamethyldiazepine is 150 parts by weight or less, the linearity of the sealant for liquid crystal dropping method is improved. A more preferred lower limit of the content of the above-mentioned hexamethyldioxane-treated inorganic fine particles is 40 parts by weight, more preferably 130 parts by weight, still more preferably 50 parts by weight, and still more preferably 100 parts by weight.
於本發明之液晶滴下工法用密封劑含有上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子之情形時,上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子之含量相對於硬化性樹脂100重量份之較佳下限為30重量份,較佳 上限為160重量份。藉由使上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子之含量為30重量份以上,獲得之液晶滴下工法用密封劑對基板或配向膜之接著性提高。藉由使上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子之含量為160重量份以下,獲得之液晶滴下工法用密封劑之直線描畫性提高。上述3-環氧丙氧基丙基三甲氧基矽烷處理無機微粒子之含量之更佳下限為50重量份,更佳上限為140重量份,進而較佳下限為60重量份,進而較佳上限為110重量份。In the case where the sealing agent for liquid crystal dropping method of the present invention contains the above 3-glycidoxypropyltrimethoxydecane to treat inorganic fine particles, the above 3-glycidoxypropyltrimethoxydecane is treated with inorganic fine particles. A preferred lower limit of the content with respect to 100 parts by weight of the curable resin is 30 parts by weight, preferably The upper limit is 160 parts by weight. When the content of the inorganic fine particles treated by the 3-glycidoxypropyltrimethoxydecane is 30 parts by weight or more, the adhesion of the liquid crystal dropping method sealant to the substrate or the alignment film is improved. By treating the content of the inorganic fine particles with the above-mentioned 3-glycidoxypropyltrimethoxydecane to be 160 parts by weight or less, the linearity of the sealing agent for liquid crystal dropping method obtained is improved. A lower limit of the content of the above-mentioned 3-glycidoxypropyltrimethoxydecane-treated inorganic fine particles is 50 parts by weight, more preferably 140 parts by weight, and still more preferably 60 parts by weight, and further preferably a lower limit. 110 parts by weight.
本發明之液晶滴下工法用密封劑較佳為含有熱硬化劑及/或自由基聚合起始劑。The sealing agent for liquid crystal dropping method of the present invention preferably contains a thermal curing agent and/or a radical polymerization initiator.
上述熱硬化劑,例如可列舉有機酸醯肼、咪唑衍生物、胺化合物、多酚系化合物、酸酐等。其中,可較佳地使用固體有機酸醯肼。Examples of the above-mentioned thermosetting agent include an organic acid hydrazine, an imidazole derivative, an amine compound, a polyphenol compound, an acid anhydride, and the like. Among them, solid organic acid hydrazine can be preferably used.
上述有機酸醯肼,例如可列舉1,3-雙(肼基羰乙基)-5-異丙基乙內醯脲、癸二酸二醯肼、間苯二甲酸二醯肼、己二酸二醯肼、丙二酸二醯肼等。上述有機酸醯肼中之市售者,例如可列舉Amicure VDH、Amicure UDH(均為Ajinomoto Fine-Techno公司製造)、SDH、IDH、ADH(均為大塚化學公司製造)等。Examples of the above organic acid hydrazine include 1,3-bis(decylcarbonylethyl)-5-isopropylhydantoin, bismuth sebacate, diammonium isophthalate, and adipic acid. Diterpenes, diammonium malonate, etc. For example, Amicure VDH, Amicure UDH (all manufactured by Ajinomoto Fine-Techno Co., Ltd.), SDH, IDH, ADH (all manufactured by Otsuka Chemical Co., Ltd.), and the like are mentioned.
上述熱硬化劑之含量相對於上述具有環氧基之樹脂100重量份之較佳下限為1重量份,較佳上限為50重量份。藉由使上述熱硬化劑之含量為1重量份以上,獲得之液晶滴下工法用密封劑之熱硬化性提高。藉由使上述熱硬化劑 之含量為50重量份以下,黏度處於較佳之範圍,獲得之液晶滴下工法用密封劑之塗佈性提高。上述熱硬化劑之含量之更佳上限為30重量份。A preferred lower limit of the content of the above-mentioned thermosetting agent relative to 100 parts by weight of the epoxy group-containing resin is 1 part by weight, and a preferred upper limit is 50 parts by weight. When the content of the above-mentioned heat curing agent is 1 part by weight or more, the thermosetting property of the sealing compound for liquid crystal dropping method obtained is improved. By making the above thermal hardener When the content is 50 parts by weight or less, the viscosity is in a preferable range, and the coating property of the obtained sealing compound for liquid crystal dropping method is improved. A more preferable upper limit of the content of the above thermal curing agent is 30 parts by weight.
作為上述自由基聚合起始劑,可列舉光自由基聚合起始劑、熱自由基聚合起始劑。Examples of the radical polymerization initiator include a photoradical polymerization initiator and a thermal radical polymerization initiator.
上述光自由基聚合起始劑,例如可列舉二苯甲酮系化合物、苯乙酮系化合物、醯基氧化膦系化合物、二茂鈦系化合物、肟酯系化合物、安息香醚系化合物、9-氧硫等。Examples of the photoradical polymerization initiator include a benzophenone compound, an acetophenone compound, a fluorenyl phosphine oxide compound, a titanocene compound, an oxime ester compound, and a benzoin ether compound. Oxygen and sulfur Wait.
又,作為上述光自由基聚合起始劑中之市售者,例如可列舉IRGACURE184、IRGACURE369、IRGACURE379、IRGACURE651、IRGACURE819、IRGACURE907、IRGACURE2959、IRGACUREOXE01、Lucirin TPO(均為BASF Japan公司製造)、安息香甲醚、安息香乙醚、安息香異丙醚(均為東京化成工業公司製造)等。其中,就吸收波長區域較廣之方面而言,較佳為IRGACURE 651、IRGACURE 907、安息香異丙醚、Lucirin TPO。該等光自由基聚合起始劑可單獨使用,亦可組合2種以上而使用。In addition, as a commercial product of the photoradical polymerization initiator, IRGACURE 184, IRGACURE 369, IRGACURE 379, IRGACURE 651, IRGACURE 819, IRGACURE 907, IRGACURE 2959, IRGACURE OXE01, Lucirin TPO (all manufactured by BASF Japan), benzoin methyl ether , benzoin ethyl ether, benzoin isopropyl ether (all manufactured by Tokyo Chemical Industry Co., Ltd.), and the like. Among them, in terms of a wide absorption wavelength region, IRGACURE 651, IRGACURE 907, benzoin isopropyl ether, and Lucirin TPO are preferred. These photoradical polymerization initiators may be used singly or in combination of two or more.
作為上述熱自由基聚合起始劑,例如可列舉由偶氮化合物、有機過氧化物等所構成者。其中,較佳為由高分子偶氮化合物所構成之高分子偶氮起始劑。Examples of the thermal radical polymerization initiator include those composed of an azo compound, an organic peroxide, and the like. Among them, a polymer azo initiator comprising a polymer azo compound is preferred.
再者,本說明書中所謂高分子偶氮起始劑,意指具有偶氮基、藉由熱而生成可使(甲基)丙烯醯氧基硬化之自由基且數量平均分子量為300以上之化合物。於本說明書中,上述數量平均分子量係利用凝膠滲透層析法(GPC)進行測 定,並藉由聚苯乙烯換算而求得之值。作為於利用GPC測定聚苯乙烯換算之數量平均分子量時所使用之管柱,例如可列舉Shodex LF-804(昭和電工公司製造)等。又,上述高分子偶氮起始劑通常藉由照射光亦可分解而產生自由基,故亦可作為光自由基聚合起始劑發揮作用。In addition, the term "polymer azo initiator" as used herein means a compound having an azo group and generating a radical capable of hardening a (meth) propylene oxime by heat and having a number average molecular weight of 300 or more. . In the present specification, the above number average molecular weight is measured by gel permeation chromatography (GPC). Determined and valued by polystyrene conversion. As a column used for measuring the number average molecular weight in terms of polystyrene by GPC, for example, Shodex LF-804 (manufactured by Showa Denko Co., Ltd.) or the like can be mentioned. Further, the above-mentioned polymer azo initiator can be decomposed by irradiation light to generate a radical, and therefore can also function as a photoradical polymerization initiator.
上述高分子偶氮起始劑之數量平均分子量之較佳下限為1000,較佳上限為30萬。藉由使上述高分子偶氮起始劑之數量平均分子量為1000以上,可抑制高分子偶氮起始劑對液晶之不良影響。藉由使上述高分子偶氮起始劑之數量平均分子量為30萬以下,而變得易於混合至硬化性樹脂中。上述高分子偶氮起始劑之數量平均分子量之更佳下限為5000,更佳上限為10萬,進而較佳下限為1萬,進而較佳上限為9萬。A preferred lower limit of the number average molecular weight of the above polymer azo initiator is 1000, and a preferred upper limit is 300,000. When the number average molecular weight of the above polymer azo initiator is 1000 or more, the adverse effect of the polymer azo initiator on the liquid crystal can be suppressed. When the number average molecular weight of the above polymer azo initiator is 300,000 or less, it becomes easy to mix into a curable resin. A lower limit of the number average molecular weight of the above polymer azo initiator is 5,000, a higher limit is 100,000, and a lower limit is preferably 10,000, and a preferred upper limit is 90,000.
作為上述高分子偶氮起始劑,例如可列舉具有使複數個聚環氧烷或聚二甲基矽氧烷等單元經由偶氮基鍵結而成之結構者。The polymer azo initiator is, for example, a structure in which a plurality of units such as polyalkylene oxide or polydimethyl siloxane are bonded via an azo group.
作為上述具有使複數個聚環氧烷等單元經由偶氮基鍵結而成之結構之高分子偶氮起始劑,較佳為具有聚環氧乙烷結構者。作為此種高分子偶氮起始劑,例如可列舉4,4'-偶氮雙(4-氰基戊酸)與聚伸烷基二醇之縮聚物、或4,4'-偶氮雙(4-氰基戊酸)與具有末端胺基之聚二甲基矽氧烷之縮聚物等。The polymer azo initiator having a structure in which a plurality of units such as polyalkylene oxide are bonded via an azo group is preferably a polyethylene oxide structure. Examples of such a polymer azo initiator include a polycondensate of 4,4'-azobis(4-cyanovaleric acid) and a polyalkylene glycol, or 4,4'-azobis. (4-cyanovaleric acid) and a polycondensate of polydimethyl methoxy alkane having a terminal amine group.
上述高分子偶氮起始劑中之市售者,例如可列舉VPE-0201、VPE-0401、VPE-0601、VPS-0501、VPS-1001 (均為和光純藥工業公司製造)等。The commercially available ones of the above polymer azo initiators include, for example, VPE-0201, VPE-0401, VPE-0601, VPS-0501, and VPS-1001. (all manufactured by Wako Pure Chemical Industries, Ltd.) and so on.
上述有機過氧化物並無特別限定,例如可列舉過氧化酮、過氧化縮酮、過氧化氫、過氧化二烷基、過氧化酯、過氧化二醯基、過氧化二碳酸酯等。The organic peroxide is not particularly limited, and examples thereof include ketone peroxide, peroxyketal, hydrogen peroxide, dialkyl peroxide, peroxyester, dinonyl peroxide, and peroxydicarbonate.
上述自由基聚合起始劑之含量並無特別限定,相對於上述硬化性樹脂100重量份之較佳下限為0.1重量份,較佳上限為30重量份。藉由使上述自由基聚合起始劑之含量為0.1重量份以上,獲得之液晶滴下工法用密封劑之聚合性提高。藉由使上述自由基聚合起始劑之含量為30重量份以下,而抑制未反應之自由基聚合起始劑之殘留,獲得之液晶滴下工法用密封劑之耐候性提高。上述自由基聚合起始劑之含量之更佳下限為1重量份,更佳上限為10重量份,進而較佳上限為5重量份。The content of the radical polymerization initiator is not particularly limited, and a preferred lower limit of 100 parts by weight of the curable resin is 0.1 part by weight, and a preferred upper limit is 30 parts by weight. By setting the content of the above-mentioned radical polymerization initiator to 0.1 part by weight or more, the polymerizability of the sealing compound for liquid crystal dropping method obtained is improved. When the content of the radical polymerization initiator is 30 parts by weight or less, the residual of the unreacted radical polymerization initiator is suppressed, and the weather resistance of the obtained sealing compound for liquid crystal dropping method is improved. A more preferred lower limit of the content of the above radical polymerization initiator is 1 part by weight, more preferably 10 parts by weight, and still more preferably 5 parts by weight.
本發明之液晶滴下工法用密封劑亦可含有矽烷偶合劑。上述矽烷偶合劑主要具有作為用以使密封劑與基板等良好地接著之接著助劑之作用。The sealant for liquid crystal dropping method of the present invention may further contain a decane coupling agent. The above-mentioned decane coupling agent mainly functions as a bonding aid for adhering a sealing agent to a substrate or the like well.
作為上述矽烷偶合劑,就使與基板等之接著性提高之效果優異,藉由與硬化性樹脂化學鍵結而可抑制硬化性樹脂流出至液晶中之方面而言,例如可較佳地使用3-胺基丙基三甲氧基矽烷、3-巰丙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-異氰酸酯基丙基三甲氧基矽烷等。該等矽烷偶合劑可單獨使用,亦可組合2種以上而使用。The decane coupling agent is excellent in the effect of improving the adhesion to the substrate or the like, and is chemically bonded to the curable resin to suppress the flow of the curable resin into the liquid crystal. For example, it is preferable to use 3- Aminopropyltrimethoxydecane, 3-mercaptopropyltrimethoxydecane, 3-glycidoxypropyltrimethoxydecane, 3-isocyanatepropyltrimethoxydecane, and the like. These decane coupling agents may be used singly or in combination of two or more.
本發明之液晶滴下工法用密封劑亦可視需要進而含有 用以調整黏度之反應性稀釋劑、用以調整面板間距之聚合物顆粒等間隔物、3-對氯苯基-1,1-二甲基脲等硬化促進劑、消泡劑、調平劑、聚合抑制劑等添加劑。The sealing agent for liquid crystal dropping method of the present invention may also contain as needed Reactive diluent for adjusting viscosity, spacer for polymer particles to adjust panel spacing, hardening accelerator such as 3-p-chlorophenyl-1,1-dimethylurea, antifoaming agent, leveling agent Additives such as polymerization inhibitors.
本發明之液晶滴下工法用密封劑使用E型黏度計於25℃、1.0rpm之條件下測定之黏度之較佳下限為20萬mPa‧s,較佳上限為60萬mPa‧s。藉由使上述黏度為20萬mPa‧s以上,可充分維持使用獲得之液晶滴下工法用密封劑而形成之密封圖案直至進行加熱硬化為止。藉由使上述黏度為60萬mPa‧s以下,液晶滴下工法用密封劑之塗佈性提高。The preferred lower limit of the viscosity of the sealant for liquid crystal dropping method of the present invention measured by an E-type viscometer at 25 ° C and 1.0 rpm is 200,000 mPa·s, and the upper limit is preferably 600,000 mPa·s. By setting the viscosity to 200,000 mPa·s or more, the sealing pattern formed by using the obtained sealing compound for liquid crystal dropping method can be sufficiently maintained until heat curing is performed. By setting the viscosity to 600,000 mPa·s or less, the coating property of the sealing compound for liquid crystal dropping method is improved.
再者,作為上述E型黏度計,例如可使用5XHBDV-III+CP(Brookfield公司製造,轉子No.CP-51)等。In addition, as the E-type viscometer, for example, 5XHBDV-III+CP (manufactured by Brookfield Co., Ltd., rotor No. CP-51) or the like can be used.
又,本發明之液晶滴下工法用密封劑之搖變指數(TI值,thixotropic index)之較佳下限為1.0,較佳上限為3.0。藉由使上述TI值為1.0以上,於塗佈時液晶滴下工法用密封劑之黏度處於較佳範圍,獲得之液晶滴下工法用密封劑之塗佈性提高。藉由使上述TI值為3.0以下,消泡變得容易。Further, the preferred lower limit of the thixotropic index of the sealant for liquid crystal dropping method of the present invention is 1.0, and the upper limit is preferably 3.0. When the TI value is 1.0 or more, the viscosity of the sealing compound for liquid crystal dropping method at the time of coating is in a preferable range, and the coating property of the sealing compound for liquid crystal dropping method obtained is improved. By setting the above TI value to 3.0 or less, defoaming becomes easy.
再者,本說明書中,上述「搖變指數(TI值)」係將使用E型黏度計於25℃、0.5rpm之條件下測定之黏度除以於25℃、5.0rpm之條件下測定之黏度而得之值。In addition, in the present specification, the above-mentioned "shake index (TI value)" is a viscosity measured by dividing an E-type viscometer at 25 ° C and 0.5 rpm by a viscosity measured at 25 ° C and 5.0 rpm. And get the value.
本發明之液晶滴下工法用密封劑較佳為硬化物之體積電阻值為1×1013 Ω˙cm以上,且100kHz下之介電係數為3以上。若上述體積電阻值為1×1013 Ω˙cm以上,則意味著液 晶滴下工法用密封劑幾乎不含有離子性雜質,例如於作為上下導通材料使用之情形時,可防止於通電時該離子性雜質溶出至液晶中而導致之顯示不均之產生。又,液晶之介電係數通常ε//(平行)為10、ε⊥(垂直)為3.5左右,故藉由使本發明之液晶滴下工法用密封劑之介電係數為3以上,可防止由於密封劑溶出至液晶中而導致之顯示不均之產生。The sealing agent for liquid crystal dropping method of the present invention preferably has a volume resistivity of the cured product of 1 × 10 13 Ω ̇ cm or more and a dielectric constant of 3 or more at 100 kHz. When the volume resistance value is 1 × 10 13 Ω ̇ cm or more, it means that the sealing compound for liquid crystal dropping method contains almost no ionic impurities, and for example, when used as a vertical conductive material, the ionic property can be prevented from being energized. The impurity is eluted into the liquid crystal to cause uneven display. Further, since the dielectric constant of the liquid crystal is usually ε//(parallel) of 10 and ε⊥ (vertical) of about 3.5, the dielectric constant of the sealing compound for liquid crystal dropping method of the present invention is 3 or more, thereby preventing The sealant is dissolved in the liquid crystal to cause uneven display.
作為製造本發明之液晶滴下工法用密封劑之方法,例如可列舉如下方法等:使用均質分散機、均質攪拌機、萬能攪拌機、行星式攪拌機、捏合機、三輥研磨機等混合機,將硬化性樹脂、表面處理無機微粒子、及熱硬化劑及/或自由基聚合起始劑或視需要添加之矽烷偶合劑等進行混合。The method for producing the sealing agent for a liquid crystal dropping method of the present invention includes, for example, a method using a mixer such as a homomixer, a homomixer, a universal agitator, a planetary mixer, a kneader or a three-roll mill to obtain curability. The resin, the surface-treated inorganic fine particles, and a thermosetting agent and/or a radical polymerization initiator or a decane coupling agent to be added as needed are mixed.
藉由於本發明之液晶滴下工法用密封劑中摻合導電性微粒子,可製造上下導通材料。含有本發明之液晶滴下工法用密封劑及導電性微粒子之上下導通材料亦為本發明之一。The upper and lower conductive materials can be produced by incorporating conductive fine particles into the sealing compound for liquid crystal dropping method of the present invention. The sealing agent for liquid crystal dropping method of the present invention and the conductive material for the upper and lower conductive particles are also one of the inventions.
上述導電性微粒子並無特別限定,可使用金屬球、於樹脂微粒子表面形成有導電金屬層者等。其中,於樹脂微粒子表面形成有導電金屬者因樹脂微粒子優異之彈性而可於不損傷透明基板等之狀態下實現導電連接,故而較佳。The conductive fine particles are not particularly limited, and a metal ball or a conductive metal layer formed on the surface of the resin fine particles can be used. Among them, it is preferable that the conductive metal is formed on the surface of the resin fine particles because the resin fine particles have excellent elasticity and can be electrically connected without damaging the transparent substrate or the like.
使用本發明之液晶滴下工法用密封劑及/或本發明之上下導通材料而成之液晶顯示元件亦為本發明之一。The liquid crystal display element using the sealing compound for liquid crystal dropping method of the present invention and/or the upper conductive material of the present invention is also one of the inventions.
作為製造本發明之液晶顯示元件之方法,例如可列舉 具有如下步驟之方法等:於具有ITO薄膜等電極及配向膜之透明基板之一者,藉由絲網印刷、分配器塗佈等塗佈本發明之液晶滴下工法用密封劑,形成長方形狀密封圖案;於本發明之液晶滴下工法用密封劑未硬化之狀態下將液晶微滴滴下塗佈於透明基板之框內整面後,立即重疊另一透明基板;對本發明之液晶滴下工法用密封劑之密封圖案部分照射紫外線等光而使密封劑暫時硬化;及對暫時硬化之密封劑進行加熱而使其正式硬化。As a method of manufacturing the liquid crystal display element of the present invention, for example, A method having the following steps: applying one of a transparent substrate having an electrode such as an ITO film and an alignment film to a liquid crystal dropping method sealant of the present invention by screen printing, dispenser coating, or the like to form a rectangular seal a liquid crystal droplet is applied to the entire surface of the transparent substrate in a state where the sealing agent for the liquid crystal dropping method of the present invention is not cured, and immediately overlaps another transparent substrate; the sealing compound for the liquid crystal dropping method of the present invention is used. The seal pattern portion is irradiated with light such as ultraviolet rays to temporarily cure the sealant, and the temporarily hardened sealant is heated to be completely hardened.
根據本發明,可提供接著性及直線描畫性優異之液晶滴下工法用密封劑。又,根據本發明,可提供使用該液晶滴下工法用密封劑所製造之上下導通材料及液晶顯示元件。According to the present invention, it is possible to provide a sealing compound for a liquid crystal dropping method which is excellent in adhesion and straightness. Moreover, according to the present invention, it is possible to provide an upper and lower conductive material and a liquid crystal display element which are produced by using the sealing compound for a liquid crystal dropping method.
以下,例舉實施例更詳細地說明本發明,但本發明並不僅限於該等實施例。Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples.
一面送入空氣,一面於90℃下將間苯二酚型環氧樹脂(Nagase ChemteX製造之「Denacol EX-201」)1000重量份、作為聚合抑制劑之對甲氧基苯酚2重量份、作為反應觸媒之三乙胺2重量份、及丙烯酸649重量份回流攪拌5小時使其反應。為吸附反應物中之離子性雜質,將獲得之樹脂100重量份利用填充有石英及高嶺土之天然結合物(Hoffmann-mineral公司製造之「Sillitin V85」)10重量 份之管柱進行過濾,獲得間苯二酚型環氧丙烯酸酯(硬化性樹脂A)。1000 parts by weight of a resorcinol type epoxy resin ("Denacol EX-201" manufactured by Nagase ChemteX) and 2 parts by weight of p-methoxyphenol as a polymerization inhibitor were used as a polymerization inhibitor at 90 ° C. 2 parts by weight of triethylamine of the reaction catalyst and 649 parts by weight of acrylic acid were stirred under reflux for 5 hours to cause a reaction. In order to adsorb the ionic impurities in the reactant, 100 parts by weight of the obtained resin was obtained by using a natural combination of quartz and kaolin ("Sillitin V85" manufactured by Hoffmann-mineral Co., Ltd.) 10 weight. The column was filtered to obtain resorcinol type epoxy acrylate (curable resin A).
一面送入空氣,一面於90℃下將雙酚A型環氧樹脂(三菱化學公司製造之「Epikote 828EL」)1000重量份、作為聚合抑制劑之對甲氧基苯酚2重量份、作為反應觸媒之三乙胺2重量份、及丙烯酸424重量份回流攪拌5小時使其反應。為吸附反應物中之離子性雜質,將獲得之樹脂100重量份利用填充有石英及高嶺土之天然結合物(Hoffmann-mineral公司製造之「Sillitin V85」)10重量份之管柱進行過濾,獲得雙酚A型環氧丙烯酸酯(硬化性樹脂B)。1000 parts by weight of bisphenol A type epoxy resin ("Epikote 828EL" by Mitsubishi Chemical Corporation) and 2 parts by weight of p-methoxyphenol as a polymerization inhibitor were used as reaction hands at 90 ° C while air was supplied. 2 parts by weight of a solvent of triethylamine and 424 parts by weight of acrylic acid were stirred under reflux for 5 hours to cause a reaction. In order to adsorb the ionic impurities in the reactant, 100 parts by weight of the obtained resin was filtered using a column of 10 parts by weight of a natural combination of quartz and kaolin ("Sillitin V85" manufactured by Hoffmann-mineral Co., Ltd.) to obtain a double Phenol A type epoxy acrylate (curable resin B).
一面送入空氣,一面於90℃下將雙酚F型環氧樹脂(三菱化學公司製造之「Epikote 806」)1000重量份、作為聚合抑制劑之對甲氧基苯酚2重量份、作為反應觸媒之三乙胺2重量份、及丙烯酸462重量份回流攪拌5小時使其反應。為吸附反應物中之離子性雜質,將獲得之樹脂100重量份利用填充有石英及高嶺土之天然結合物(Hoffmann-mineral公司製造之「Sillitin V85」)10重量份之管柱進行過濾,獲得雙酚F型環氧丙烯酸酯(硬化性樹脂C)。1000 parts by weight of bisphenol F-type epoxy resin ("Epikote 806" manufactured by Mitsubishi Chemical Corporation) and 2 parts by weight of p-methoxyphenol as a polymerization inhibitor were used as reaction hands at 90 ° C while introducing air. 2 parts by weight of the triethylamine of the medium and 462 parts by weight of acrylic acid were stirred under reflux for 5 hours to cause a reaction. In order to adsorb the ionic impurities in the reactant, 100 parts by weight of the obtained resin was filtered using a column of 10 parts by weight of a natural combination of quartz and kaolin ("Sillitin V85" manufactured by Hoffmann-mineral Co., Ltd.) to obtain a double Phenol F type epoxy acrylate (curable resin C).
一面送入空氣,一面於90℃下將雙酚A型環氧樹脂(三菱化學公司製造之「Epikote 828EL」)1000重量份、作為聚 合抑制劑之對甲氧基苯酚2重量份、作為反應觸媒之三乙胺2重量份、及丙烯酸212重量份回流攪拌5小時使其反應。為吸附反應物中之離子性雜質,將獲得之樹脂100重量份利用填充有石英及高嶺土之天然結合物(Hoffmann-mineral公司製造之「Sillitin V85」)10重量份之管柱進行過濾,獲得50%部分丙烯酸改質雙酚A型環氧樹脂(硬化性樹脂D)。1000 parts by weight of bisphenol A type epoxy resin ("Epikote 828EL" manufactured by Mitsubishi Chemical Corporation) at 90 ° C while being air-injected 2 parts by weight of the inhibitor p-methoxyphenol, 2 parts by weight of triethylamine as a reaction catalyst, and 212 parts by weight of acrylic acid were stirred under reflux for 5 hours to cause a reaction. In order to adsorb the ionic impurities in the reactant, 100 parts by weight of the obtained resin was filtered using a column of 10 parts by weight of a natural combination of quartz and kaolin ("Sillitin V85" manufactured by Hoffmann-mineral Co., Ltd.) to obtain 50 parts. % partially acrylic modified bisphenol A epoxy resin (curable resin D).
一面送入空氣,一面於90℃下將間苯二酚型環氧樹脂(Nagase ChemteX製造之「Denacol EX-201」)1000重量份、作為聚合抑制劑之對甲氧基苯酚2重量份、作為反應觸媒之三乙胺2重量份、及丙烯酸325重量份回流攪拌5小時使其反應。為吸附反應物中之離子性雜質,將獲得之樹脂100重量份利用填充有石英及高嶺土之天然結合物(Hoffmann-mineral公司製造之「Sillitin V85」)10重量份之管柱進行過濾,獲得50%部分丙烯酸改質間苯二酚型環氧樹脂(硬化性樹脂E)。1000 parts by weight of a resorcinol type epoxy resin ("Denacol EX-201" manufactured by Nagase ChemteX) and 2 parts by weight of p-methoxyphenol as a polymerization inhibitor were used as a polymerization inhibitor at 90 ° C. 2 parts by weight of triethylamine of the reaction catalyst and 325 parts by weight of acrylic acid were stirred under reflux for 5 hours to cause a reaction. In order to adsorb the ionic impurities in the reactant, 100 parts by weight of the obtained resin was filtered using a column of 10 parts by weight of a natural combination of quartz and kaolin ("Sillitin V85" manufactured by Hoffmann-mineral Co., Ltd.) to obtain 50 parts. % partially acrylic modified resorcinol type epoxy resin (curable resin E).
將利用溶膠-凝膠法合成之平均粒徑為0.7μm之二氧化矽粒子100重量份放入亨含爾混合機(Henschel mixer)中,於氮氣環境下一面攪拌一面噴霧出水0.5重量份及六甲基二矽氮烷10重量份,並於260℃下加熱80分鐘後進行冷卻,利用球磨機壓碎,從而製備六甲基二矽氮烷處理二氧 化矽(平均粒徑為0.7μm)。100 parts by weight of cerium oxide particles having an average particle diameter of 0.7 μm synthesized by a sol-gel method were placed in a Henschel mixer, and 0.5 parts by weight and six parts of water were sprayed while stirring under a nitrogen atmosphere. 10 parts by weight of methyl diazane, and heated at 260 ° C for 80 minutes, then cooled, crushed by a ball mill to prepare hexamethyldioxane to treat dioxane Huayu (average particle size is 0.7 μm).
又,對同樣地利用溶膠-凝膠法合成之平均粒徑為0.05μm之二氧化矽粒子、平均粒徑為0.1μm之二氧化矽粒子、平均粒徑為0.4μm之二氧化矽粒子、平均粒徑為1.0μm之二氧化矽粒子亦進行相同操作,分別製備平均粒徑為0.05μm、0.1μm、0.4μm、1.0μm之六甲基二矽氮烷處理二氧化矽。Further, cerium oxide particles having an average particle diameter of 0.05 μm, cerium oxide particles having an average particle diameter of 0.1 μm, cerium oxide particles having an average particle diameter of 0.4 μm, and an average were synthesized by the sol-gel method in the same manner. The cerium oxide particles having a particle diameter of 1.0 μm were also subjected to the same operation to prepare cerium oxide treated with hexamethyldiazepine having an average particle diameter of 0.05 μm, 0.1 μm, 0.4 μm, and 1.0 μm, respectively.
將利用溶膠-凝膠法合成之平均粒徑為0.7μm之二氧化矽粒子100重量份放入攪拌機中,於氮氣環境下一面攪拌一面噴霧出水10重量份及3-環氧丙氧基丙基三甲氧基矽烷2重量份,並於150℃下加熱80分鐘後進行冷卻,利用球磨機壓碎,從而製備3-環氧丙氧基丙基三甲氧基矽烷處理二氧化矽(平均粒徑為0.7μm)。100 parts by weight of cerium oxide particles having an average particle diameter of 0.7 μm synthesized by a sol-gel method were placed in a stirrer, and 10 parts by weight of water and 3-glycidoxypropyl group were sprayed while stirring under a nitrogen atmosphere. 2 parts by weight of trimethoxydecane, and heated at 150 ° C for 80 minutes, cooled, and crushed by a ball mill to prepare 3-glycidoxypropyltrimethoxydecane to treat cerium oxide (average particle diameter of 0.7) Mm).
又,對同樣地利用溶膠-凝膠法合成之平均粒徑為0.05μm之二氧化矽粒子、平均粒徑為0.1μm之二氧化矽粒子、平均粒徑為0.4μm之二氧化矽粒子、平均粒徑為1.0μm之二氧化矽粒子亦進行相同操作,分別製備平均粒徑為0.05μm、0.1μm、0.4μm、1.0μm之3-環氧丙氧基丙基三甲氧基矽烷處理二氧化矽。Further, cerium oxide particles having an average particle diameter of 0.05 μm, cerium oxide particles having an average particle diameter of 0.1 μm, cerium oxide particles having an average particle diameter of 0.4 μm, and an average were synthesized by the sol-gel method in the same manner. The cerium oxide particles having a particle diameter of 1.0 μm were also subjected to the same operation to prepare cerium oxide treated with 3-glycidoxypropyltrimethoxydecane having an average particle diameter of 0.05 μm, 0.1 μm, 0.4 μm, and 1.0 μm, respectively. .
使用3-胺基丙基三甲氧基矽烷2重量份代替3-環氧丙氧基丙基三甲氧基矽烷2重量份,除此以外,以與「3- 環氧丙氧基丙基三甲氧基矽烷處理二氧化矽之製備」相同之方式製備3-胺基丙基三甲氧基矽烷處理二氧化矽(平均粒徑為0.7μm)。2 parts by weight of 3-aminopropylpropyltrimethoxydecane was used instead of 2 parts by weight of 3-glycidoxypropyltrimethoxydecane, and Preparation of glycidoxypropyltrimethoxydecane treated cerium oxide. In the same manner, 3-aminopropyltrimethoxydecane was treated to treat cerium oxide (average particle diameter of 0.7 μm).
使用甲基丙烯醯氧基丙基三甲氧基矽烷2重量份代替3-環氧丙氧基丙基三甲氧基矽烷2重量份,除此以外,以與「3-環氧丙氧基丙基三甲氧基矽烷處理二氧化矽之製備」相同之方式製備甲基丙烯醯氧基丙基三甲氧基矽烷處理二氧化矽(平均粒徑為0.7μm)。2 parts by weight of methacryloxypropyltrimethoxydecane was used instead of 2 parts by weight of 3-glycidoxypropyltrimethoxydecane, and in addition to "3-glycidoxypropyl" Preparation of trimethoxydecane treated cerium oxide. In the same manner, methacryloxypropyltrimethoxydecane was treated to treat cerium oxide (average particle diameter of 0.7 μm).
將滑石粒子(日本滑石公司製造之「SG-2000」)100重量份放入攪拌機中,於氮氣環境下一面攪拌一面噴霧出水0.5重量份及六甲基二矽氮烷10重量份,並於150℃下加熱80分鐘後進行冷卻,利用球磨機壓碎,從而製備六甲基二矽氮烷處理滑石(平均粒徑為1.0μm)。100 parts by weight of talc particles ("SG-2000" manufactured by Nippon Talc Co., Ltd.) was placed in a blender, and 0.5 parts by weight of water and 10 parts by weight of hexamethyldioxane were sprayed while stirring under a nitrogen atmosphere. After heating at ° C for 80 minutes, it was cooled, and crushed by a ball mill to prepare hexamethyldiazepine-treated talc (having an average particle diameter of 1.0 μm).
將滑石粒子(日本滑石公司製造之「SG-2000」)100重量份放入攪拌機中,於氮氣環境下一面攪拌一面噴霧出水10重量份及3-環氧丙氧基丙基三甲氧基矽烷2重量份,並於150℃下加熱80分鐘後進行冷卻,利用球磨機壓碎,從而製備3-環氧丙氧基丙基三甲氧基矽烷處理滑石(平均粒徑為1.0μm)。100 parts by weight of talc particles ("SG-2000" manufactured by Nippon Talc Co., Ltd.) was placed in a blender, and 10 parts by weight of water and 3-glycidoxypropyltrimethoxydecane 2 were sprayed while stirring under a nitrogen atmosphere. The parts by weight were heated at 150 ° C for 80 minutes, cooled, and crushed by a ball mill to prepare 3-glycidoxypropyltrimethoxydecane-treated talc (having an average particle diameter of 1.0 μm).
將作為硬化性樹脂之間苯二酚型環氧丙烯酸酯(硬化性樹脂A)70重量份、雙酚A型環氧丙烯酸酯(硬化性樹脂B)20重量份、及50%部分丙烯酸改質雙酚A型環氧樹脂(硬化性樹脂D)10重量份摻合於特定容器中,藉由行星式攪拌裝置混合攪拌後,摻合作為光自由基聚合起始劑之2,2-二甲氧基-2-苯基苯乙酮(BASF Japan公司製造之「Irgacure 651」)1重量份並加熱混合,再混合攪拌作為矽烷偶合劑之γ-環氧丙氧基丙基三甲氧基矽烷(Shin-Etsu Silicone公司製造之「KBM-403」)1重量份,且使用行星式攪拌機(Thinky公司製造之「去泡攪拌太郎」)混合攪拌作為填充劑之六甲基二矽氮烷處理二氧化矽(平均粒徑為0.7μm)15重量份、及作為熱硬化劑之丙二酸二醯肼(Japan Finechem公司製造)0.8重量份後,藉由陶瓷三輥研磨機進行均勻混合而獲得密封劑。70 parts by weight of a succinol type epoxy acrylate (curable resin A) as a curable resin, 20 parts by weight of bisphenol A type epoxy acrylate (curable resin B), and 50% partial acrylic acid modification 10 parts by weight of a bisphenol A type epoxy resin (curable resin D) is blended into a specific container, and after mixing and stirring by a planetary stirring device, the 2,2-dimethyl group which is a photoradical polymerization initiator is blended. 1 part by weight of oxy-2-phenylacetophenone ("Irgacure 651" manufactured by BASF Japan Co., Ltd.) and mixed by heating, and then mixed and stirred as a decane coupling agent of γ-glycidoxypropyltrimethoxydecane ( 1 part by weight of "KBM-403" manufactured by Shin-Etsu Silicone Co., Ltd., and treated with hexamethyldioxane as a filler by a planetary mixer ("Defoaming Taro" manufactured by Thinky Corporation) 15 parts by weight of cerium (average particle diameter: 0.7 μm) and 0.8 parts by weight of diammonium malonate (manufactured by Japan Finechem Co., Ltd.) as a thermosetting agent, and then uniformly mixed by a ceramic three-roll mill to obtain a sealant .
將硬化性樹脂及填充劑設為表1~4中所記載之材料及摻合比,以與實施例1相同之方式,使用行星式攪拌機(Thinky公司製造之「去泡攪拌太郎」)將各材料混合攪拌後,進而利用陶瓷三輥研磨機進行均勻混合,藉此製備實施例2~25、比較例1~8之液晶滴下工法用密封劑。The curable resin and the filler were used as the materials and blending ratios described in Tables 1 to 4, and each was used in the same manner as in Example 1 using a planetary mixer ("Defoaming Stirring" by Thinky Co., Ltd.). After the materials were mixed and stirred, they were uniformly mixed by a ceramic three-roll mill, whereby the sealing agents for liquid crystal dropping methods of Examples 2 to 25 and Comparative Examples 1 to 8 were prepared.
對實施例及比較例中獲得之液晶滴下工法用密封劑進行以下評價。將結果示於表1~4。The following evaluations were performed on the sealing compound for liquid crystal dropping methods obtained in the examples and the comparative examples. The results are shown in Tables 1 to 4.
於各實施例及各比較例中獲得之液晶滴下工法用密封劑中摻合二氧化矽間隔物(積水化學工業公司製造之「SI-H055」)1重量%,於2片附有TN配向膜之鹼玻璃試驗片(30×40mm)中之一片滴下微小量,並於其上呈十字狀地貼合另一片玻璃試驗片,利用金屬鹵化物燈對藉此所成者照射3000mJ/cm2 之紫外線,其後於120℃下加熱60分鐘,藉此獲得接著試驗片。對獲得之接著試驗片利用配置於上下之夾頭進行拉伸試驗(5mm/min)。將獲得之測定值(kgf)除以密封塗佈截面面積(cm2 ),將所得之值為30kgf/cm2 以上之情形設為「◎」,15kgf/cm2 以上且未達30kgf/cm2 之情形設為「○」,10kgf/cm2 以上且未達15kgf/cm2 之情形設為「△」,未達10kgf/cm2 之情形設為「×」而進行評價。In the sealing compound for liquid crystal dropping method obtained in each of the examples and the comparative examples, 1% by weight of a ceria spacer ("SI-H055" manufactured by Sekisui Chemical Co., Ltd.) was blended, and a TN alignment film was attached to 2 sheets. One of the alkali glass test pieces (30×40 mm) was dropped in a small amount, and another glass test piece was attached thereto in a cross shape, and the resultant was irradiated with 3000 mJ/cm 2 by a metal halide lamp. Ultraviolet rays were then heated at 120 ° C for 60 minutes, whereby a test piece was obtained. The obtained test piece was subjected to a tensile test (5 mm/min) using a collet disposed on the upper and lower sides. The obtained measurement value (kgf) is divided by the seal coating cross-sectional area (cm 2 ), and the obtained value is 30 kgf/cm 2 or more, and is set to "◎", 15 kgf/cm 2 or more and less than 30 kgf/cm 2 . In the case of "○", the case of 10 kgf/cm 2 or more and less than 15 kgf/cm 2 was set to "Δ", and the case where it was less than 10 kgf/cm 2 was set to "x".
於各實施例及各比較例中獲得之液晶滴下工法用密封劑中摻合二氧化矽間隔物(積水化學工業公司製造之「SI-H055」)1重量%,進行消泡處理而除去密封劑中之泡。其後,填充至安裝有內徑為300μm之精密噴嘴(Musashi Engineering公司製造之「NH-0.3」)之分配用注射器(Musashi Engineering公司製造之「PSY-10E」)中,再次進行消泡處理。繼而,使用分配器(Musashi Engineering公司製造之「SHOTMASTER300」)於附有ITO薄膜之透明電極基板以描繪長方形狀框之方式塗佈密封劑(塗佈速度為100mm/sec),並藉由真空貼合裝置於23℃、5.0Pa之減 壓下貼合另一透明基板。藉由金屬鹵化物燈對貼合後之單元照射3000mJ/cm2 之紫外線後,於120℃下加熱60分鐘,藉此使密封劑熱硬化,每份密封劑各製作5片液晶單元。對該液晶單元內之密封劑進行觀察,將密封劑中無斷線不良及端部之彎曲且描繪有筆直的線之情形設為「◎」,無斷線不良但於密封劑之端部稍微產生彎曲之情形設為「○」,無斷線不良但於密封劑端部產生明顯彎曲之情形設為「△」,產生斷線不良之情形設為「×」而進行評價。In the sealing compound for liquid crystal dropping method obtained in each of the examples and the comparative examples, 1% by weight of a ceria spacer ("SI-H055" manufactured by Sekisui Chemical Co., Ltd.) was blended, and defoaming treatment was performed to remove the sealant. Bubble in the middle. Then, it was filled in a dispensing syringe ("PSY-10E" manufactured by Musashi Engineering Co., Ltd.) manufactured by a precision nozzle ("NH-0.3" manufactured by Musashi Engineering Co., Ltd.) having an inner diameter of 300 μm, and defoaming treatment was performed again. Then, a sealant (coating speed: 100 mm/sec) was applied to a transparent electrode substrate with an ITO film by using a dispenser ("SHOTMASTER 300" manufactured by Musashi Engineering Co., Ltd.), and vacuum-applied. The bonding apparatus was bonded to another transparent substrate under a reduced pressure of 5.0 Pa at 23 °C. The bonded cells were irradiated with ultraviolet rays of 3,000 mJ/cm 2 by a metal halide lamp, and then heated at 120 ° C for 60 minutes to thermally cure the sealant, and five liquid crystal cells were produced for each of the sealants. When the sealant in the liquid crystal cell was observed, the case where the sealant was not broken and the end portion was bent and a straight line was drawn was set to "◎", and no breakage was observed, but the end portion of the sealant was slightly In the case where the bending occurred, it was set to "○", and the case where the wire was not broken was set to "△" when the end portion of the sealant was significantly bent, and the case where the wire breakage occurred was "x".
於樣品瓶中放入液晶(Chisso公司製造之「JC-5001LA」)1.0g,並添加各實施例及各比較例中獲得之液晶滴下工法用密封劑0.02g進行振盪後,於120℃下加熱1小時。恢復至室溫(25℃)後,使用液晶比電阻測定裝置(KEITHLEY Instruments公司製造之「6517A」),電極使用液體用電極(安藤電氣公司製造之「LE-21型」),於標準溫度濕度狀態(20℃、65%RH)下測定液晶部分之液晶比電阻。根據下式求出液晶比電阻保持率,將液晶比電阻保持率高於0.1之情形設為「○」,液晶比電阻保持率為0.1以下之情形設為「△」而評價液晶污染性。1.0 g of liquid crystal ("JC-5001LA" manufactured by Chisso Co., Ltd.) was placed in the vial, and 0.02 g of the sealing compound for liquid crystal dropping method obtained in each of the examples and the comparative examples was added and shaken, followed by heating at 120 ° C. 1 hour. After returning to room temperature (25 ° C), a liquid crystal specific resistance measuring device ("6517A" manufactured by KEITHLEY Instruments Co., Ltd.) was used, and an electrode for liquid ("LE-21 type" manufactured by Ando Electric Co., Ltd.) was used for the electrode at a standard temperature and humidity. The liquid crystal specific resistance of the liquid crystal portion was measured in a state (20 ° C, 65% RH). The liquid crystal specific resistance retention ratio was determined by the following formula, and the liquid crystal specific resistance retention ratio was set to "○" when the specific resistance ratio of the liquid crystal was higher than 0.1, and the liquid crystal contamination property was evaluated by setting "Δ" when the liquid crystal specific resistance retention ratio was 0.1 or less.
液晶比電阻保持率=(添加密封劑後之使用液晶比電阻/未添加密封劑時之使用液晶比電阻)×100Liquid crystal specific resistance retention ratio = (using liquid crystal specific resistance after adding a sealant / using liquid crystal specific resistance when no sealant is added) × 100
將各實施例及各比較例中獲得之密封劑填充至分配用注射器(Musashi Engineering公司製造之「PSY-10E」)中 並進行消泡處理。繼而,使用分配器(Musashi Engineering公司製造之「SHOTMASTER300」)於附有ITO薄膜之透明電極基板以描繪長方形狀框之方式塗佈密封劑。繼而,藉由液晶滴下裝置滴下塗佈TN液晶(Chisso公司製造之「JC-5001LA」)之微滴,藉由真空貼合裝置於5Pa之減壓下貼合另一透明基板。藉由金屬鹵化物燈對貼合後之單元照射3000mJ/cm2 之紫外線後,於120℃下加熱60分鐘,藉此使密封劑熱硬化,每份密封劑各製作5片液晶顯示元件。對獲得之液晶顯示元件進行AC(交流)3.5V之電壓驅動,目視觀察中間色之密封劑周邊。將密封劑部周邊完全觀察不到色不均之情形設為「○」,觀察到稍淡之色不均之情形設為「△」,存在清晰濃重之色不均之情形設為「×」而進行評價。The sealing agent obtained in each of the examples and the comparative examples was filled in a dispensing syringe ("PSY-10E" manufactured by Musashi Engineering Co., Ltd.) and subjected to defoaming treatment. Then, a sealant was applied to the transparent electrode substrate with an ITO film by using a dispenser ("SHOTMASTER 300" manufactured by Musashi Engineering Co., Ltd.) to draw a rectangular frame. Then, droplets of TN liquid crystal ("JC-5001LA" manufactured by Chisso Co., Ltd.) were dropped by a liquid crystal dropping device, and another transparent substrate was bonded by a vacuum bonding apparatus under a reduced pressure of 5 Pa. The bonded cells were irradiated with ultraviolet rays of 3,000 mJ/cm 2 by a metal halide lamp, and then heated at 120 ° C for 60 minutes to thermally cure the sealant, and five liquid crystal display elements were produced for each of the sealants. The obtained liquid crystal display element was subjected to AC (alternating current) voltage driving of 3.5 V, and the periphery of the sealant of the intermediate color was visually observed. The case where the color unevenness was not observed in the vicinity of the sealant portion was set to "○", and the case where the slight color unevenness was observed was set to "△", and the case where the color density of the clear and thick color was uneven was set to "×". And evaluate.
根據本發明,可提供接著性及直線描畫性優異之液晶滴下工法用密封劑。又,根據本發明,可提供使用該液晶滴下工法用密封劑所製造之上下導通材料及液晶顯示元件。According to the present invention, it is possible to provide a sealing compound for a liquid crystal dropping method which is excellent in adhesion and straightness. Moreover, according to the present invention, it is possible to provide an upper and lower conductive material and a liquid crystal display element which are produced by using the sealing compound for a liquid crystal dropping method.
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