TWI421530B - Hard coat film - Google Patents

Hard coat film Download PDF

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TWI421530B
TWI421530B TW097101427A TW97101427A TWI421530B TW I421530 B TWI421530 B TW I421530B TW 097101427 A TW097101427 A TW 097101427A TW 97101427 A TW97101427 A TW 97101427A TW I421530 B TWI421530 B TW I421530B
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hard coat
film
coat film
active energy
energy ray
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TW200903018A (en
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Kenta Tomioka
Satoru Shoshi
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Lintec Corp
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/34Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
    • C08F220/36Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate containing oxygen in addition to the carboxy oxygen, e.g. 2-N-morpholinoethyl (meth)acrylate or 2-isocyanatoethyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
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  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Optics & Photonics (AREA)
  • Laminated Bodies (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Paints Or Removers (AREA)
  • Surface Treatment Of Optical Elements (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Description

硬塗膜Hard coating

本發明涉及硬塗膜,更詳細地,涉及具有作為各種圖像顯示裝置的表面保護膜所必要、充足的表面硬度,而且固化收縮產生的捲曲(curl)小的硬塗膜。The present invention relates to a hard coat film, and more particularly to a hard coat film which has a sufficient surface hardness as a surface protective film of various image display devices and which has a small curl due to curing shrinkage.

目前,硬塗膜基於以表面保護為代表的防眩性和防反射性等目的,用於各種圖像顯示裝置,例如LCD(液晶顯示器)、觸摸面板、CRT(陰極射線管)、PDP(電漿顯示面板)、EL(致電發光元件)等。而且,還在LCD中使用,以保護偏光板。該硬塗膜通常是在基材薄膜上具有由熱固化、活性能量線固化等形成的硬塗層。At present, the hard coat film is used for various image display devices such as an LCD (Liquid Crystal Display), a touch panel, a CRT (Cathode Ray Tube), a PDP (electricity) for the purpose of anti-glare and anti-reflection properties represented by surface protection. Pulp display panel), EL (calling light-emitting element), etc. Moreover, it is also used in LCDs to protect polarizing plates. The hard coat film usually has a hard coat layer formed of heat curing, active energy ray curing or the like on a base film.

另一方面,近年來還要求圖像顯示裝置的薄型化。在這種情況下,希望硬塗層能使用具有現有的厚度(80~125μm左右)的一半左右的厚度的基材薄膜。然而,如果在該厚度薄的基材薄膜上形成現有的那些硬塗層,則會由於硬塗層的固化收縮,而在硬塗膜中產生捲曲,從而導致難以作為表面保護膜而使用的困難等不合適的問題。On the other hand, in recent years, the image display device has been required to be thinned. In this case, it is desirable that the hard coat layer can use a base film having a thickness of about half of the conventional thickness (about 80 to 125 μm). However, if the conventional hard coat layer is formed on the thin substrate film, curling occurs in the hard coat film due to curing shrinkage of the hard coat layer, resulting in difficulty in use as a surface protective film. Waiting for an inappropriate question.

因此,為了抑制固化收縮,抑制捲曲的產生,還公開了在基材上塗布固化性組合物,使其固化,且固化後的硬塗層的膜厚為15μm以上、200μm以下的硬塗處理物品,該固化性組合物包括在同一分子內具有3個以上的乙烯性不飽和基和1個以上的異三聚氰酸酯環的化合物(例如,參照專利文獻1)。然而,在這種情況下,為了得到足夠的硬度, 還具有必須較大地設定硬塗層的厚度的問題。Therefore, in order to suppress the occurrence of curling by suppressing the curing shrinkage, it is also disclosed that the curable composition is applied onto a substrate to be cured, and the hard coat layer after curing has a film thickness of 15 μm or more and 200 μm or less. The curable composition includes a compound having three or more ethylenically unsaturated groups and one or more isomeric cyanate rings in the same molecule (for example, see Patent Document 1). However, in this case, in order to obtain sufficient hardness, There is also a problem that the thickness of the hard coat layer must be set large.

另外,還公開了將包含含有2個乙烯性不飽和基的異三聚氰酸酯衍生物和季戊四醇丙烯酸酯的組合物固化,形成硬塗層的技術(例如,參照專利文獻2)。然而,該技術中,前述異三聚氰酸酯衍生物單體的固化物的硬度不足,所以組合物固化形成的硬塗層的硬度還有進一步改良的餘地。Further, a technique of curing a composition comprising an isomeric cyanurate derivative containing two ethylenically unsaturated groups and pentaerythritol acrylate to form a hard coat layer is disclosed (for example, refer to Patent Document 2). However, in this technique, since the hardness of the cured product of the above-mentioned isocyanurate derivative monomer is insufficient, there is still room for further improvement in the hardness of the hard coat layer formed by curing the composition.

專利文獻1:日本特開2004-141732號公報Patent Document 1: Japanese Laid-Open Patent Publication No. 2004-141732

專利文獻2:日本特開2005-103973號公報Patent Document 2: Japanese Laid-Open Patent Publication No. 2005-103973

本發明是基於這些問題提出的,其目的在於提供具有作為各種圖像顯示裝置的表面保護膜所必要、充足的表面硬度,而且固化收縮產生的捲曲小的硬塗膜。The present invention has been made in view of these problems, and an object thereof is to provide a hard coat film having a small curl which is necessary for a surface protective film of various image display devices and which has sufficient surface hardness and which is caused by curing shrinkage.

本發明人為了開發出具有前述良好的性質的硬塗膜,重複鑽研,結果發現使用具有各自特定的結構、以指定比例含有活性能量線固化型化合物和活性能量線固化型異三聚氰酸酯衍生物的硬塗層形成材料,藉由在基材薄膜上設置由活性能量線固化樹脂層形成的硬塗層,得到實現本發明的目的係可見的,基於該認識,完成本發明。The present inventors have repeatedly studied in order to develop a hard coat film having the above-described good properties, and as a result, found that active energy ray-curable compounds and active energy ray-curable isomeric cyanurates are contained in a specified ratio using respective specific structures. The hard coat layer forming material of the derivative is obtained by providing a hard coat layer formed of an active energy ray-curable resin layer on a base film, and the object of the present invention is obtained. Based on this knowledge, the present invention has been completed.

也就是,本發明提供:(1)一種硬塗膜,其特徵在於:具有使用硬塗層形成材料在基材薄膜上形成的活性能量線固化樹脂層形成的硬塗層,且該硬塗層形成材料包含(A)分子內具有3個以上的乙烯性不飽和基,而且是異三聚氰酸酯衍生物以外的活性能量線固化型化合物,相對於其100質量份,(B)分子內具有 3個以上的乙烯性不飽和基的活性能量線固化型的異三聚氰酸酯衍生物150~550質量份。That is, the present invention provides: (1) a hard coat film characterized by having a hard coat layer formed using an active energy ray-curable resin layer formed on a base film of a hard coat forming material, and the hard coat layer The forming material contains (A) an active energy ray-curable compound having three or more ethylenically unsaturated groups in the molecule and other than the isocyanurate derivative, and (B) in-molecular relative to 100 parts by mass thereof. have The active energy ray-curable isomeric cyanurate derivative of three or more ethylenically unsaturated groups is 150 to 550 parts by mass.

(2)根據上述(1)所記載的硬塗膜,其中(B)成分的異三聚氰酸酯衍生物具有異三聚氰酸骨架的3個氮原子全部結合乙烯性不飽和基的結構。(2) The hard coat film according to the above (1), wherein the isocyanurate derivative of the component (B) has a structure in which all three nitrogen atoms of the iso-cyanuric acid skeleton are bonded to an ethylenically unsaturated group. .

(3)根據上述(1)或(2)所記載的硬塗膜,其中將裁斷為10cm的正方形的硬塗膜搭載在平板上時產生的4個角的捲曲的高度總計為100mm以下,而且鉛筆硬度為2H以上。(3) The hard coat film according to the above (1) or (2), wherein the height of the curl of the four corners generated when the hard coat film having a square shape of 10 cm is mounted on the flat plate is 100 mm or less in total, and The pencil hardness is 2H or more.

(4)根據上述(1)~(3)任一項所記載的硬塗膜,其中基材薄膜是厚度為80μm以下的三乙醯基纖維素薄膜。(4) The hard coat film according to any one of the above aspects, wherein the base film is a triethylenesulfonated cellulose film having a thickness of 80 μm or less.

(5)根據上述(1)~(4)任一項所記載的硬塗膜,其中硬塗層的厚度為3~10μm。(5) The hard coat film according to any one of (1) to (4), wherein the hard coat layer has a thickness of 3 to 10 μm.

根據本發明可以提供具有作為各種圖像顯示裝置的表面保護膜所必須的、足夠的表面硬度,而且固化收縮產生的捲曲小的硬塗膜。According to the present invention, it is possible to provide a hard coat film having a small surface hardness which is necessary for a surface protective film of various image display devices, and which is small in curl and which is caused by curing shrinkage.

本發明的硬塗膜是在基材薄膜上具有使用硬塗層形成材料形成的活性能量線固化樹脂層形成的硬塗層,且該硬塗層形成材料包含(A)異三聚氰酸酯衍生物以外的活性能量線固化型化合物,以及(B)活性能量線固化型異三聚氰酸酯衍生物。The hard coat film of the present invention is a hard coat layer having an active energy ray-curable resin layer formed using a hard coat layer forming material on a base film, and the hard coat layer forming material contains (A) isomeric cyanurate An active energy ray-curable compound other than the derivative, and (B) an active energy ray-curable isomeric cyanurate derivative.

本發明的硬塗膜中使用的基材薄膜沒有特別的限定,可以從作為現有的光學使用的硬塗膜的基材所公知的塑膠薄膜中適當選擇使用。作為這種塑膠薄膜,可以列舉出例 如聚對酞酸乙二酯、聚對酞酸丁二酯、聚萘乙酯等聚酯薄膜、聚乙烯薄膜、聚丙烯薄膜、玻璃紙、二乙醯基纖維素薄膜、三乙醯基纖維素薄膜、乙醯纖維素丁酸酯薄膜、聚氯乙烯薄膜、聚偏二氯乙烯薄膜、聚乙烯醇薄膜、乙烯-醋酸乙烯酯共聚物薄膜、聚苯乙烯薄膜、聚碳酸酯薄膜、聚甲基戊烯薄膜、聚碸薄膜、聚醚醚酮薄膜、聚醚碸薄膜、聚醚醯亞胺薄膜、聚醯亞胺薄膜、氟樹脂薄膜、聚醯胺薄膜、丙烯酸樹脂薄膜、降冰片烯類樹脂薄膜、環烯樹脂薄膜等。The base film used in the hard coat film of the present invention is not particularly limited, and can be appropriately selected from the plastic film known as the base material of the conventional optical hard coat film. As such a plastic film, an example can be cited For example, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate and other polyester films, polyethylene film, polypropylene film, cellophane, diethyl cellulose film, triethylene glycol cellulose Film, acetonitrile cellulose butyrate film, polyvinyl chloride film, polyvinylidene chloride film, polyvinyl alcohol film, ethylene-vinyl acetate film, polystyrene film, polycarbonate film, polymethyl Pentene film, polyfluorene film, polyetheretherketone film, polyether fluorene film, polyether quinone film, polyimine film, fluororesin film, polyamide film, acrylic film, norbornene resin Film, cycloolefin resin film, and the like.

這些基材薄膜可以是透明、半透明的,而且可以著色,也可以不著色,可以根據用途適當選擇。例如,在用於保護液晶顯示器的偏光板時,合適的是無色透明的三乙醯基纖維素薄膜。These base film may be transparent or translucent, and may or may not be colored, and may be appropriately selected depending on the use. For example, in the case of a polarizing plate for protecting a liquid crystal display, a colorless transparent triacetyl cellulose film is suitable.

這些基材薄膜的厚度沒有特別的限定,可以根據情況適當選擇,但是從有效地發揮出抑制捲曲產生的作用出發,較佳為80μm以下,更佳為20~80μm。另外,基於提高設置在基材薄膜表面的層的密合性的目的,該基材薄膜可以根據需要通過氧化法、凹凸化法等,在一面或兩面上進行表面處理。上述氧化法可以列舉出例如電暈放電處理、電漿處理、鉻酸處理(濕式)、火焰處理、熱風處理、臭氧.紫外線照射處理等;另外,凹凸化法可以列舉出例如噴砂法、溶劑處理法等。這些表面處理方法可以根據基材薄膜的種類而適當選擇,但是從效果以及操作性等方面出發,較佳使用電暈放電處理法。The thickness of the base film is not particularly limited, and may be appropriately selected depending on the case. However, from the viewpoint of effectively exhibiting the effect of suppressing the occurrence of curl, it is preferably 80 μm or less, more preferably 20 to 80 μm. Moreover, for the purpose of improving the adhesion of the layer provided on the surface of the base film, the base film may be subjected to surface treatment on one or both sides by an oxidation method, a roughening method, or the like as needed. The above oxidation method may, for example, be corona discharge treatment, plasma treatment, chromic acid treatment (wet), flame treatment, hot air treatment, ozone. For example, a blasting method, a solvent treatment method, etc. are mentioned. These surface treatment methods can be appropriately selected depending on the type of the base film, but it is preferable to use a corona discharge treatment method from the viewpoints of effects and workability.

在本發明的硬塗膜中,層疊在前述基材薄膜上的硬塗層通過包括(A)分子內具有3個以上的乙烯性不飽和基,而且是異三聚氰酸酯衍生物以外的活性能量線固化型化合物,以及(B)分子內具有3個以上的乙烯性不飽和基的活性能量線固化型異三聚氰酸酯衍生物的硬塗層形成材料來形成。In the hard coat film of the present invention, the hard coat layer laminated on the base film includes (A) having three or more ethylenically unsaturated groups in the molecule, and is other than the isomeric cyanurate derivative. The active energy ray-curable compound and (B) a hard coat layer forming material of an active energy ray-curable isomeric cyanurate derivative having three or more ethylenically unsaturated groups in the molecule.

另外,前述(A)成分中的活性能量線固化型化合物是指在電磁波或者帶電粒子束中,具有能量子的物質,也就是,通過照射紫外線或者電子束,進行交聯、固化的化合物。當然,(B)成分也是活性能量線固化型化合物的1種。In addition, the active energy ray-curable compound in the component (A) is a compound having an energy source in an electromagnetic wave or a charged particle beam, that is, a compound which is crosslinked and cured by irradiation of ultraviolet rays or electron beams. Of course, the component (B) is also one of the active energy ray-curable compounds.

該(A)成分的活性能量線固化型化合物是在分子內具有3個以上乙烯性不飽和基,而且是異三聚氰酸酯衍生物以外的化合物。作為這種化合物,可以列舉出例如三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇三(甲基)丙烯酸酯、丙酸改性的二季戊四醇三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、環氧丙烷改性的三羥甲基丙烷三(甲基)丙烯酸酯、丙酸改性的二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、己內酯改性的二季戊四醇六(甲基)丙烯酸酯等3官能以上的(甲基)丙烯酸酯。可以單獨使用它們中的1種,也可以將2種以上組合後使用。只要乙烯性不飽和基的數量為3個以上,就沒有特別的限定,從抑制捲曲的觀點出發,較佳為3~6個。The active energy ray-curable compound of the component (A) is a compound having three or more ethylenically unsaturated groups in the molecule and other than the isocyanurate derivative. Examples of such a compound include trimethylolpropane tri(meth)acrylate, dipentaerythritol tri(meth)acrylate, propionic acid-modified dipentaerythritol tri(meth)acrylate, and pentaerythritol III ( Methyl) acrylate, propylene oxide modified trimethylolpropane tri(meth) acrylate, propionic acid modified dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, A trifunctional or higher (meth) acrylate such as caprolactone-modified dipentaerythritol hexa(meth)acrylate. One type of these may be used alone or two or more types may be used in combination. The number of the ethylenically unsaturated groups is not particularly limited as long as it is three or more, and from the viewpoint of suppressing curl, it is preferably from 3 to 6.

另一方面,作為(B)成分的在分子內具有3個以上的乙烯性不飽和基的活性能量線固化型異三聚氰酸酯衍生物, 只要是具有在異三聚氰酸骨架上結合3個以上的乙烯性不飽和基的結構的化合物,就沒有特別的限定,但是從性能以及容易製造等觀點出發,較佳為異三聚氰酸骨架的3個氮原子全部和乙烯性不飽和基結合的結構。作為乙烯性不飽和基較佳為(甲基)丙烯醯氧基。作為這種異三聚氰酸酯衍生物,可以列舉出例如通式(I)所示的參[(甲基)丙烯醯氧基烷基]異三聚氰酸酯。On the other hand, as the component (B), an active energy ray-curable isomeric cyanurate derivative having three or more ethylenically unsaturated groups in the molecule, The compound having a structure in which three or more ethylenically unsaturated groups are bonded to the iso-cyanuric acid skeleton is not particularly limited, but isomeric cyanuric acid is preferred from the viewpoints of performance and ease of production. A structure in which all three nitrogen atoms of the skeleton are bonded to an ethylenically unsaturated group. The ethylenically unsaturated group is preferably a (meth)acryloxy group. Examples of such an isomeric cyanurate derivative include gin[(meth)acryloxyalkyl)isocyanurate represented by the formula (I).

(式中,A1 ~A3 各自獨立地表示(甲基)丙烯醯氧基,R1 ~R3 各自獨立地表示碳原子數2~4的亞烷基)。(In the formula, A 1 to A 3 each independently represent a (meth)acryloxy group, and R 1 to R 3 each independently represent an alkylene group having 2 to 4 carbon atoms).

前述通式(I)中,R1 ~R3 所示的亞烷基可以是直鏈狀或支鏈狀的任何一種,具體地,可以列舉出乙基、丙基、環丙烷基、各種丁基。另外,結合到3個氮原子上的(甲基)丙烯醯氧基烷基彼此之間可以相同,也可以不同。In the above formula (I), the alkylene group represented by R 1 to R 3 may be either linear or branched, and specific examples thereof include an ethyl group, a propyl group, a cyclopropyl group, and various butyl groups. base. Further, the (meth)acryloxyalkyl group bonded to the three nitrogen atoms may be the same or different.

前述通式(I)所示的參[(甲基)丙烯醯氧基烷基]異三聚氰酸酯可以列舉出例如參(2-丙烯醯氧基乙基)異三聚氰酸酯、參(3-丙烯醯氧基丙基)異三聚氰酸酯、參(2-甲基丙烯醯氧基乙基)異三聚氰酸酯、參(3-甲基丙烯醯氧基丙基)異三聚氰酸酯等。The para-[(meth)acryloxyalkyl)isocyanurate represented by the above formula (I) may, for example, be stilbene (2-propenylmethoxyethyl) isocyanate, Ginseng (3-propenyloxypropyl)isocyanate, ginseng (2-methylpropenyloxyethyl)isocyanate, ginseng (3-methylpropenyloxypropyl) ) isomeric cyanurate or the like.

在本發明中,(B)成分可以單獨使用這些化合物中的1種,也可以將2種以上組合後使用。另外,硬塗層形成材料中的該(B)成分的含量相對於100質量份前述(A)成分,在150~550質量份的範圍內選擇。該含量小於150質量份時,所得的硬塗膜無法充分發揮出抑制捲曲的效果,如果超過550質量份,則硬塗膜的表面硬度低下。從抑制捲曲產生的效果和表面硬度的均衡性等觀點出發,(B)成分的較佳含量為180~520質量份。In the present invention, the component (B) may be used alone or in combination of two or more. In addition, the content of the component (B) in the hard coat layer forming material is selected in the range of 150 to 550 parts by mass based on 100 parts by mass of the component (A). When the content is less than 150 parts by mass, the obtained hard coat film does not sufficiently exhibit the effect of suppressing curl, and if it exceeds 550 parts by mass, the surface hardness of the hard coat film is lowered. The content of the component (B) is preferably from 180 to 520 parts by mass from the viewpoint of suppressing the effect of curling and the balance of surface hardness.

在該硬塗層形成材料中,除了含有前述(A)成分和(B)成分以外,在不損害本發明的目的的範圍內,根據需要,還可以含有其他活性能量線固化型化合物。In addition to the components (A) and (B), the hard coat layer forming material may contain other active energy ray-curable compounds as needed within a range not impairing the object of the present invention.

作為其他活性能量線固化型化合物,可以列舉出例如活性能量線聚合性預聚物和/或活性能量線聚合性單官能單體以及2官能單體。Examples of the other active energy ray-curable compound include an active energy ray-polymerizable prepolymer and/or an active energy ray-polymerizable monofunctional monomer and a bifunctional monomer.

作為活性能量線聚合性預聚物可以列舉出例如聚酯丙烯酸酯類、環氧化丙烯酸酯類、胺基甲酸乙酯丙烯酸酯類、多元醇丙烯酸酯類等。Examples of the active energy ray-polymerizable prepolymer include polyester acrylates, epoxidized acrylates, urethane acrylates, and polyol acrylates.

另一方面,作為活性能量線聚合性單官能單體,例如可以從(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸2-乙基己基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸正十八烷基酯、(甲基)丙烯酸異冰片基酯等中適當選擇出至少1種來使用。On the other hand, examples of the active energy ray-polymerizable monofunctional monomer include methyl (meth)acrylate, ethyl (meth)acrylate, butyl (meth)acrylate, and hexyl (meth)acrylate. Cyclohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, lauryl (meth)acrylate, n-octadecyl (meth)acrylate, isobornyl (meth)acrylate At least one of them is appropriately selected and used.

另外,作為活性能量線聚合性2官能單體,例如可以 從1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯、二環戊烯基二(甲基)丙烯酸酯、己內酯改性的二環戊烯基二(甲基)丙烯酸酯、環氧乙烷改性的磷酸二(甲基)丙烯酸酯、烯丙基化環己基二(甲基)丙烯酸酯、雙[2-(甲基)丙烯醯氧基乙基]異三聚氰酸酯、雙[2-(甲基)丙烯醯氧基乙基]2-羥乙基異三聚氰酸酯等中適當選擇出至少1種來使用。Further, as the active energy ray-polymerizable bifunctional monomer, for example, From 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, polyethylene glycol di(a) Acrylate, hydroxytrimethylacetic acid neopentyl glycol di(meth)acrylate, dicyclopentenyl di(meth)acrylate, caprolactone modified dicyclopentenyl di(methyl) Acrylate, ethylene oxide modified di(meth)acrylate, allylated cyclohexyl di(meth)acrylate, bis[2-(methyl)acryloxyethyl) At least one of tricyanate and bis[2-(methyl)acryloxyethyl]2-hydroxyethyl isocyanurate is appropriately selected and used.

在該硬塗層形成材料中,可以含有光聚合引發劑。該光聚合引發劑,可以列舉出例如安息香、安息香甲基醚、安息香乙基醚、安息香異丙基醚、安息香正丁基醚、安息香異丁基醚、苯乙酮、二甲基胺基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基-2-苯基苯乙酮、2-羥基-2-甲基-1-苯基丙-1-酮、1-羥基環己基苯基酮、2-甲基-1-[4-(甲基硫代)苯基]-2-嗎啉基-丙烷-1-酮、4-(2-羥基乙氧基)苯基-2-(羥基-2-丙基)酮、二苯甲酮、對苯基二苯甲酮、4,4’-二乙基胺基二苯甲酮、二氯代二苯甲酮、2-甲基蒽醌、2-乙基蒽醌、2-三級丁基蒽醌、2-胺基蒽醌、2-甲基氧硫、2-乙基氧硫、2-氯代氧硫、2,4-二甲基氧硫、2,4-二乙基氧硫、苄基二甲基縮酮、苯乙酮二甲基縮酮、對二甲基胺基苯甲酸酯等。可以使用它們中的1種,也可以組合2種以上後使用,相對於100質量份活性能量線固化型化合物,其添加量通常在0.2~10質量份的範圍內選擇。In the hard coat layer forming material, a photopolymerization initiator may be contained. The photopolymerization initiator may, for example, be benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin isobutyl ether, acetophenone or dimethylaminobenzene. Ethyl ketone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenyl Propan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-propan-1-one, 4-( 2-hydroxyethoxy)phenyl-2-(hydroxy-2-propyl)one, benzophenone, p-phenylbenzophenone, 4,4'-diethylaminobenzophenone, Dichlorobenzophenone, 2-methyl hydrazine, 2-ethyl hydrazine, 2-tributyl fluorene, 2-amino hydrazine, 2-methyl oxysulfide 2-ethyloxysulfide 2-chlorooxosulfur 2,4-dimethyloxosulfur 2,4-diethyloxysulfide Benzyl dimethyl ketal, acetophenone dimethyl ketal, p-dimethylamino benzoate and the like. One type of these may be used, or two or more types may be used in combination, and the amount of the active energy ray-curable compound is usually selected in the range of 0.2 to 10 parts by mass based on 100 parts by mass of the active energy ray-curable compound.

在該硬塗層形成材料中可以含有溶劑。作為該溶劑可以列舉出例如己烷、庚烷等脂肪烴,甲苯、二甲苯等芳烴,二氯甲烷、氯乙烯等鹵代烴,甲醇、乙醇、丙醇、丁醇等醇類,丙酮、甲乙酮、2-戊酮、異佛酮、環己酮等酮類,乙酸乙酯、乙酸丁酯等酯,乙基溶纖劑等溶纖劑類溶劑,丙二醇單甲基醚等二醇醚類溶劑等。這些溶劑可以單獨使用1種,也可以將2種以上混合後使用。A solvent may be contained in the hard coat layer forming material. Examples of the solvent include aliphatic hydrocarbons such as hexane and heptane, aromatic hydrocarbons such as toluene and xylene, halogenated hydrocarbons such as dichloromethane and vinyl chloride, and alcohols such as methanol, ethanol, propanol and butanol, acetone and methyl ethyl ketone. , ketones such as 2-pentanone, isophorone, cyclohexanone, esters such as ethyl acetate and butyl acetate; solvents such as cellosolve such as ethyl cellosolve; glycol ether solvents such as propylene glycol monomethyl ether Wait. These solvents may be used alone or in combination of two or more.

此外,還可以適當含有各種添加成分,例如用於提供抗眩性的填充劑、反應性有機矽化合物、光增敏劑、聚合抑制劑、交聯劑、抗氧化劑、紫外線吸收劑、光穩定劑、均化劑、除泡劑等。Further, various additives may be appropriately contained, for example, a filler for providing anti-glare property, a reactive organic hydrazine compound, a photosensitizer, a polymerization inhibitor, a crosslinking agent, an antioxidant, an ultraviolet absorber, and a light stabilizer. , leveling agent, defoamer, etc.

作為提供抗眩性的填充劑其可使用從現有作為提供抗眩性填充劑之公知的物質中適當選擇。作為這種填充劑,可以列舉出例如平均粒徑為1.5~7μm左右的二氧化矽粒子,膠體狀的二氧化矽粒子的胺化合物形成的凝聚物,平均粒徑為0.5~10μm左右的,或者平均粒徑為0.5~5μm左右的二氧化矽粒子和平均粒徑為1~60nm左右的金屬氧化物微粒的混合物等。這些填充劑在硬塗層中的含量可以考慮所得的硬塗膜的防眩性能以及耐擦傷性等,而適當選擇。As the filler which provides anti-glare property, it can be suitably selected from the well-known thing currently provided as the anti-glare filler. Examples of such a filler include cerium oxide particles having an average particle diameter of about 1.5 to 7 μm, and aggregates of an amine compound of colloidal cerium oxide particles, and an average particle diameter of about 0.5 to 10 μm, or A mixture of cerium oxide particles having an average particle diameter of about 0.5 to 5 μm and metal oxide fine particles having an average particle diameter of about 1 to 60 nm. The content of these fillers in the hard coat layer can be appropriately selected in consideration of the antiglare property, scratch resistance, and the like of the obtained hard coat film.

另外,作為反應性有機矽化合物,可以使用在分子內具有自由基聚合性不飽和基的有機矽化合物。該有機矽化合物可以通過照射活性能量線而交聯,固化,具有對硬塗層賦予耐污染性和低摩擦性等作用。Further, as the reactive organic ruthenium compound, an organic ruthenium compound having a radical polymerizable unsaturated group in the molecule can be used. The organic cerium compound can be crosslinked by irradiation with an active energy ray and cured, and has an effect of imparting stain resistance and low friction to the hard coat layer.

在本發明中,調製含有前述各成分,調節為適合塗布 的濃度的硬塗層形成材料(塗布液),使用現有公知的方法,例如棒塗布法、刮刀塗布法、輥塗法、刀(blade)塗布法、模縫塗布法、照相凹版印刷法等,塗布到前述基材薄膜上,並使固化後的厚度為規定值,塗布形成未乾燥的塗膜後,在60~130℃左右下進行1~3分鐘左右的乾燥處理後,對乾燥塗膜照射活性能量線,將該塗膜固化形成硬塗層。In the present invention, the preparation contains the aforementioned components and is adjusted to be suitable for coating. a hard coat forming material (coating liquid) of a concentration, using a conventionally known method such as a bar coating method, a knife coating method, a roll coating method, a blade coating method, a die coating method, a gravure printing method, or the like, Applying to the base film, and setting the thickness after curing to a predetermined value, applying an undried coating film, drying it at about 60 to 130 ° C for about 1 to 3 minutes, and then irradiating the dried coating film. The active energy ray cures the coating film to form a hard coat layer.

作為活性能量線可以列舉出例如紫外線、電子束等。上述紫外線可以由高壓水銀燈、熔合H燈、氙燈等得到,照射量通常為100~500mJ/cm2 ,另外,電子束由電子束加速器等得到,照射量通常為150~350kV。該活性能量線中,特別合適的是紫外線。另外,在使用電子束時,不添加光聚合引發劑,也可以得到固化膜。Examples of the active energy ray include ultraviolet rays, electron beams, and the like. The ultraviolet ray may be obtained by a high pressure mercury lamp, a fused H lamp, a xenon lamp or the like, and the irradiation amount is usually 100 to 500 mJ/cm 2 , and the electron beam is obtained by an electron beam accelerator or the like, and the irradiation amount is usually 150 to 350 kV. Among the active energy rays, ultraviolet rays are particularly suitable. Further, when an electron beam is used, a cured film can be obtained without adding a photopolymerization initiator.

硬塗層的厚度通常為3~10μm左右。這樣得到的硬塗膜通常在將裁斷為10cm正方形的硬塗膜搭載在平板上時,產生的4角捲曲高度的總量為100mm以下,而且鉛筆硬度為2H以上。另外,捲曲的高度和鉛筆硬度的測定方法在下文中詳細描述。The thickness of the hard coat layer is usually about 3 to 10 μm. The hard coat film thus obtained is usually obtained by mounting a hard coat film having a square shape of 10 cm on a flat plate, and the total amount of the four-corner curl height is 100 mm or less, and the pencil hardness is 2H or more. In addition, the method of measuring the height of the curl and the hardness of the pencil is described in detail below.

本發明的硬塗膜中,在硬塗層上根據需要可以設置10~45nm左右厚的透明導電性薄膜層。該透明導電性薄膜層的形成方法沒有特別的限定,可以採用現有公知的方法,例如濺射等物理氣相蒸鍍法(PVD法)等。In the hard coat film of the present invention, a transparent conductive film layer having a thickness of about 10 to 45 nm may be provided on the hard coat layer as needed. The method for forming the transparent conductive thin film layer is not particularly limited, and a conventionally known method such as a physical vapor deposition method (PVD method) such as sputtering or the like can be employed.

另外,作為透明導電性薄膜的材料,可以列舉出例如氧化銦、氧化錫、氧化鋅、銦-錫氧化物、錫-銻氧化物、鋅-鋁氧化物、銦-鋅氧化物等。Further, examples of the material of the transparent conductive film include indium oxide, tin oxide, zinc oxide, indium-tin oxide, tin-bismuth oxide, zinc-aluminum oxide, and indium-zinc oxide.

在表面設置透明導電性薄膜層的具有硬塗層的本發明的硬塗膜由於該硬塗層的耐擦傷性高,所以將該硬塗膜用於電阻膜方式的觸摸面板中的觸摸側的透明塑膠基板,可以解決觸摸側的透明塑膠基板的透明導電性薄膜磨損,或者產生裂痕,進而從基材剝落的問題。The hard coat film of the present invention having a hard coat layer provided with a transparent conductive film layer on the surface has a high scratch resistance of the hard coat layer, so that the hard coat film is used for the touch side of a resistive film type touch panel. The transparent plastic substrate can solve the problem that the transparent conductive film of the transparent plastic substrate on the touch side is worn or cracked and peeled off from the substrate.

在本發明中,根據需要可以在前述硬塗層的表面設置用於提供防反射性的防反射層、例如矽氧烷類覆膜、氟類覆膜等。在這種情況下,該防反射層的合適的厚度是0.05~0.2μm左右。另外,波長550nm的反射率較佳為3.5%以下。通過設置該防反射層可以消除由於太陽光、螢光燈等的反射產生的畫面的映射,而且可以抑制表面的反射率,全部光線的透過率上升,透明性提高。In the present invention, an antireflection layer for providing antireflection properties, for example, a siloxane oxide film, a fluorine film, or the like may be provided on the surface of the hard coat layer as needed. In this case, a suitable thickness of the antireflection layer is about 0.05 to 0.2 μm. Further, the reflectance at a wavelength of 550 nm is preferably 3.5% or less. By providing the antireflection layer, it is possible to eliminate the mapping of the screen due to reflection by sunlight, a fluorescent lamp, or the like, and it is possible to suppress the reflectance of the surface, and the transmittance of all the light is increased, and the transparency is improved.

在本發明中,在和基材薄膜的硬塗層相反側的面上,可以形成用於貼合被黏附體的黏合劑層。作為構成該黏合劑層的黏合劑,較佳為使用光學用途中使用的黏合劑,例如丙烯酸類黏合劑、聚胺酯類黏合劑、有機矽類黏合劑。該黏合劑層的厚度通常為5~100μm,較佳為10~60μm。In the present invention, an adhesive layer for bonding the adherend can be formed on the surface opposite to the hard coat layer of the base film. As the binder constituting the binder layer, a binder used in optical applications such as an acrylic binder, a polyurethane binder, or an organic oxime binder is preferably used. The thickness of the adhesive layer is usually 5 to 100 μm, preferably 10 to 60 μm.

此外,在該黏合劑層上根據需要可以設置剝離片。作為該剝離片,可以列舉出例如玻璃紙、塗紙、層壓紙等紙,以及在各種塑膠薄膜上塗布的有機矽樹脂等的剝離劑。該剝離片的厚度沒有特別的限制,通常為20~150μm左右。Further, a release sheet may be provided on the adhesive layer as needed. Examples of the release sheet include papers such as cellophane, coated paper, and laminated paper, and a release agent such as an organic silicone resin coated on various plastic films. The thickness of the release sheet is not particularly limited and is usually about 20 to 150 μm.

本發明的硬塗膜具有作為各種圖像顯示裝置的表面保護膜所必要的、足夠的表面硬度,而且固化收縮產生的捲曲小。The hard coat film of the present invention has sufficient surface hardness as a surface protective film of various image display devices, and the curl generated by curing shrinkage is small.

實施例Example

接著,通過實施例對本發明進行更詳細地說明,但是本發明並不受到這些例子的任何限定。Next, the present invention will be explained in more detail by way of examples, but the invention is not limited by the examples.

另外,各例子得到的硬塗膜的性能根據下述方法評價。Further, the properties of the hard coat film obtained in each of the examples were evaluated according to the following methods.

(1)鉛筆硬度(1) Pencil hardness

使用鉛筆劃痕塗膜硬度試驗機((股)東洋精機製作所製,型號“NP”),根據JIS K5600-5-4,通過鉛筆法測定。Using a pencil scratch coating hardness tester (manufactured by Toyo Seiki Seisakusho Co., Ltd., model "NP"), it was measured by a pencil method in accordance with JIS K5600-5-4.

(2)捲曲(2) Curling

將硬塗膜裁斷為10cm的正方形,製作成試驗片,在23℃、相對濕度(RH)55%的環境下靜置24小時後,在水準玻璃板上搭載試驗片,並使上方為凹部,通過刻度尺測定4個角上升量,求得其總值。The hard coat film was cut into a square of 10 cm to prepare a test piece, and after standing at 23 ° C and a relative humidity (RH) of 55% for 24 hours, a test piece was placed on a level glass plate, and the upper portion was a concave portion. The four angular rise amounts were measured by a scale to obtain the total value.

調製例1 塗布液A的調製Preparation Example 1 Preparation of Coating Liquid A

在100質量份(A)季戊四醇三丙烯酸酯(新中村化學工業(股)製,商品名“NK ESTER A-TMM-3”,固體成分濃度100%)中,添加200質量份(B)參(2-丙烯醯氧基乙基)異三聚氰酸酯(東亞合成化學工業(股)製,商品名“ARONIX M-315”,固體成分濃度100%)、6質量份作為光聚合引發劑的1-羥基-環己基苯基酮(汽巴特用化學(CIBA SPECIALTY CHEMICALS)公司製,商品名“IRGACURE 184”),用丙二醇單甲基醚稀釋到固體成分濃度為40質量%,調製塗布液A。To 100 parts by mass of (A) pentaerythritol triacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., trade name "NK ESTER A-TMM-3", solid content concentration: 100%), 200 parts by mass of (B) ginseng was added ( 2-propenyloxyethyl)isocyanate (manufactured by East Asia Synthetic Chemical Industry Co., Ltd., trade name "ARONIX M-315", solid content concentration: 100%), 6 parts by mass as a photopolymerization initiator 1-Hydroxy-cyclohexyl phenyl ketone (manufactured by CIBA SPECIALTY CHEMICALS, trade name "IRGACURE 184"), diluted with propylene glycol monomethyl ether to a solid concentration of 40% by mass to prepare a coating liquid A .

調製例2 塗布液B的調製Preparation Example 2 Preparation of Coating Liquid B

除了將調製例1中,(B)參(2-丙烯醯氧基乙基)異三聚 氰酸酯的量改變為500質量份,將1-羥基-環己基苯基酮的量改變為12質量份以外,和調製例1同樣地調製塗布液B。In addition to the preparation of Example 1, (B) ginseng (2-propenyloxyethyl) heterotrimerization The coating liquid B was prepared in the same manner as in Preparation Example 1, except that the amount of the cyanate ester was changed to 500 parts by mass, and the amount of the 1-hydroxy-cyclohexyl phenyl ketone was changed to 12 parts by mass.

調製例3 塗布液C的調製Preparation Example 3 Preparation of Coating Liquid C

除了將調製例1中,(A)季戊四醇三丙烯酸酯改變為季戊四醇四丙烯酸酯(新中村化學工業(股)製,商品名“NK ESTER A-TMMT”,固體成分濃度100%)以外,和調製例1同樣地調製塗布液C。In addition to the preparation example 1, (A) pentaerythritol triacrylate was changed to pentaerythritol tetraacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., trade name "NK ESTER A-TMMT", solid content concentration: 100%), and prepared In the example 1, the coating liquid C was prepared in the same manner.

調製例4 塗布液D的調製Preparation Example 4 Modulation of Coating Liquid D

除了將調製例2中,(A)季戊四醇三丙烯酸酯改變為季戊四醇四丙烯酸酯(前述的)以外,和調製例2同樣地調製塗布液D。The coating liquid D was prepared in the same manner as in Preparation Example 2 except that (A) pentaerythritol triacrylate was changed to pentaerythritol tetraacrylate (previously described above) in Preparation Example 2.

調製例5 塗布液E的調製Preparation Example 5 Preparation of Coating Liquid E

除了將調製例1中,(A)季戊四醇三丙烯酸酯改變為二季戊四醇六丙烯酸酯(東亞合成化學工業(股)製,商品名“ARONIX M-400”,固體成分濃度100%)以外,和調製例1同樣地調製塗布液E。In addition to the preparation example 1, (A) pentaerythritol triacrylate was changed to dipentaerythritol hexaacrylate (manufactured by East Asian Synthetic Chemical Industry Co., Ltd., trade name "ARONIX M-400", solid content concentration: 100%), and prepared In Example 1, the coating liquid E was prepared in the same manner.

調製例6 塗布液F的調製Preparation Example 6 Preparation of Coating Liquid F

除了將調製例2中,(A)季戊四醇三丙烯酸酯改變為二季戊四醇六丙烯酸酯(前述的)以外,和調製例2同樣地調製塗布液F。The coating liquid F was prepared in the same manner as in Preparation Example 2 except that (A) pentaerythritol triacrylate was changed to dipentaerythritol hexaacrylate (previously described above) in Preparation Example 2.

調製例7 塗布液G的調製Preparation Example 7 Preparation of Coating Liquid G

除了將調製例1中,(B)參(2-丙烯醯氧基乙基)異三聚氰酸酯的量改變為350質量份以外,和調製例1同樣地調製塗布液G。The coating liquid G was prepared in the same manner as in Preparation Example 1, except that the amount of (B) gin (2-propenylmethoxyethyl) isocyanurate was changed to 350 parts by mass in Preparation Example 1.

調製例8 塗布液H的調製Preparation Example 8 Preparation of Coating Liquid H

除了將調製例1中,(B)參(2-丙烯醯氧基乙基)異三聚氰酸酯的量改變為100質量份,將1-羥基-環己基苯基酮的量改變為5質量份以外,和調製例1同樣地調製塗布液H。The amount of 1-hydroxy-cyclohexyl phenyl ketone was changed to 5, except that the amount of (B) gin (2-propenyl methoxyethyl) isocyanurate was changed to 100 parts by mass in Preparation Example 1. The coating liquid H was prepared in the same manner as in Preparation Example 1 except for the mass portion.

調製例9 塗布液I的調製Preparation Example 9 Preparation of Coating Liquid I

除了將調製例8中,(A)季戊四醇三丙烯酸酯改變為二季戊四醇六丙烯酸酯(前述的)以外,和調製例8同樣地調製塗布液I。The coating liquid I was prepared in the same manner as in Preparation Example 8 except that (A) pentaerythritol triacrylate was changed to dipentaerythritol hexaacrylate (previously described above) in Preparation Example 8.

調製例10 塗布液J的調製Preparation Example 10 Preparation of Coating Liquid J

除了將調製例1中,(B)參(2-丙烯醯氧基乙基)異三聚氰酸酯的量改變為600質量份,將1-羥基-環己基苯基酮的量改變為14質量份以外,和調製例1同樣地調製塗布液J。The amount of 1-hydroxy-cyclohexyl phenyl ketone was changed to 14 except that the amount of (B) gin (2-propenyl methoxyethyl) isocyanurate was changed to 600 parts by mass in Preparation Example 1. The coating liquid J was prepared in the same manner as in Preparation Example 1 except for the mass portion.

調製例11 塗布液K的調製Preparation Example 11 Preparation of Coating Liquid K

除了將調製例10中,(A)季戊四醇三丙烯酸酯改變為二季戊四醇六丙烯酸酯(前述的)以外,和調製例10同樣地調製塗布液K。The coating liquid K was prepared in the same manner as in Preparation Example 10 except that (A) pentaerythritol triacrylate was changed to dipentaerythritol hexaacrylate (previously described above) in Preparation Example 10.

實施例1Example 1

使用棒塗布機,在作為基材膜的厚度40μm的三乙醯基纖維素薄膜(富士照相軟片(股)製,商品名“T40UZ”)上塗布調製例1~7調製的塗布液A~G,並使乾燥後的厚度為3μm,在70℃下乾燥1分鐘後,對塗布面照射紫外線,照射光量為230mJ/cm2 ,固化,製造各硬塗膜。硬塗層的厚度為3μm。Coating liquids A to G prepared in Preparation Examples 1 to 7 were applied to a triethylenesulfonated cellulose film (manufactured by Fuji Photo Film Co., Ltd., trade name "T40UZ") having a thickness of 40 μm as a base film by a bar coater. The thickness after drying was 3 μm, and after drying at 70 ° C for 1 minute, the coated surface was irradiated with ultraviolet rays, and the amount of light was 230 mJ/cm 2 , which was solidified to produce each hard coat film. The thickness of the hard coat layer was 3 μm.

各硬塗膜的性能評價結果如表1所示。The performance evaluation results of the respective hard coat films are shown in Table 1.

實施例2Example 2

除了使實施例1中,按照乾燥後的厚度為6μm進行塗布以外,和實施例1同樣地,製造各種硬塗膜。硬塗層的厚度為6μm。A variety of hard coat films were produced in the same manner as in Example 1 except that the thickness was 6 μm after drying. The thickness of the hard coat layer was 6 μm.

各硬塗膜的性能評價結果如表1所示。The performance evaluation results of the respective hard coat films are shown in Table 1.

實施例3Example 3

除了使實施例1中,按照乾燥後的厚度為10μm進行塗布以外,和實施例1同樣地,製造各種硬塗膜。硬塗層的厚度為10μm。A variety of hard coat films were produced in the same manner as in Example 1 except that the thickness was 10 μm after drying. The thickness of the hard coat layer was 10 μm.

各硬塗膜的性能評價結果如表1所示。The performance evaluation results of the respective hard coat films are shown in Table 1.

比較例1Comparative example 1

使用棒塗布機,在作為基材的厚度40μm的三乙醯基纖維素薄膜(前述的)上塗布調製例8、9調製的塗布液H、I,並使乾燥後的厚度為6μm,在70℃下乾燥1分鐘後,對塗布面照射紫外線,照射光量為230mJ/cm2 ,固化,製造各硬塗膜。The coating liquids H and I prepared in Preparation Examples 8 and 9 were applied onto a triacetonitrile-based cellulose film (described above) having a thickness of 40 μm as a substrate by a bar coater, and the thickness after drying was 6 μm. After drying at ° C for 1 minute, the coated surface was irradiated with ultraviolet rays, and the amount of irradiation light was 230 mJ/cm 2 , which was solidified to produce each hard coat film.

各硬塗膜的性能評價結果如表1所示。The performance evaluation results of the respective hard coat films are shown in Table 1.

比較例2Comparative example 2

使用棒塗布機,在作為基材薄膜的厚度40μm的三乙醯基纖維素薄膜(前述的)上塗布調製例10、11調製的塗布液J、K,並使乾燥後的厚度為6μm,在70℃下乾燥1分鐘後,對塗布面照射紫外線,照射光量為230mJ/cm2 ,固化,製造各硬塗膜。The coating liquids J and K prepared in Preparation Examples 10 and 11 were applied onto a triacetonitrile-based cellulose film (described above) having a thickness of 40 μm as a base film by a bar coater, and the thickness after drying was 6 μm. After drying at 70 ° C for 1 minute, the coated surface was irradiated with ultraviolet rays, and the amount of light was 230 mJ/cm 2 , which was solidified to produce each hard coat film.

各硬塗膜的性能評價結果如表1所示。 The performance evaluation results of the respective hard coat films are shown in Table 1.

從表1可以知道,本發明的硬塗膜(實施例1~3)的鉛筆硬度都為2H以上,而且捲曲量(4角總量)小於100mm。As is clear from Table 1, the pencil hardness of the hard coat film (Examples 1 to 3) of the present invention was 2H or more, and the amount of curl (total amount of 4 corners) was less than 100 mm.

相對於此,比較例1的鉛筆硬度雖為2H以上、較高,但是捲曲量大,不合格。另外,雖然比較例2的捲曲量小,但是鉛筆硬度為H,不合格。On the other hand, the pencil hardness of the comparative example 1 was 2H or more and it was high, but the amount of crimping was large, and it was unsatisfactory. Further, although the amount of curling of Comparative Example 2 was small, the pencil hardness was H and it was unacceptable.

本發明的硬塗膜具有作為各種圖像顯示裝置的表面保護膜所必要、充足的表面硬度,而且固化收縮產生的捲曲小,適合作為例如觸摸面板使用以及偏光板、1/4波長板使用,或者作為光碟的覆蓋膜以及各種顯示器的保護膜等使用。The hard coat film of the present invention has a sufficient surface hardness as a surface protective film of various image display devices, and has a small curl due to curing shrinkage, and is suitable for use as, for example, a touch panel, a polarizing plate, and a quarter-wave plate. Or it can be used as a cover film of a disc, a protective film of various displays, etc.

Claims (7)

一種硬塗膜,其特徵在於:具有使用硬塗層形成材料在厚度80μm以下的基材薄膜上形成的活性能量線固化樹脂層形成的硬塗層,且該硬塗層形成材料包含(A)分子內具有3個以上的乙烯性不飽和基,而且是異三聚氰酸酯衍生物以外的活性能量線固化型化合物;以及相對於其100質量份,(B)分子內具有3個以上的乙烯性不飽和基的活性能量線固化型的異三聚氰酸酯衍生物150~550質量份。 A hard coat film comprising: a hard coat layer formed using an active energy ray-curable resin layer formed on a base film having a thickness of 80 μm or less using a hard coat layer forming material, and the hard coat layer forming material comprises (A) It has three or more ethylenically unsaturated groups in the molecule, and is an active energy ray-curable compound other than the isocyanurate derivative; and (B) has three or more molecules in the molecule with respect to 100 parts by mass thereof. The ethylenically unsaturated group active energy ray-curable isomeric cyanurate derivative is 150 to 550 parts by mass. 如申請專利範圍第1項的硬塗膜,其中(B)成分的異三聚氰酸酯衍生物具有:異三聚氰酸骨架的3個氮原子全部結合乙烯性不飽和基的結構。 The hard coat film of the first aspect of the invention, wherein the isocyanurate derivative of the component (B) has a structure in which all three nitrogen atoms of the iso-cyanuric acid skeleton are bonded to an ethylenically unsaturated group. 如申請專利範圍第1或2項的硬塗膜,其中將裁斷為邊長10cm的正方形的硬塗膜搭載在平板上時產生的4個角的捲曲的高度總計為100mm以下,而且鉛筆硬度為2H以上。 The hard coat film of claim 1 or 2, wherein the height of the curl of the four corners generated when the hard coat film of a square having a side length of 10 cm is mounted on the flat plate is 100 mm or less, and the pencil hardness is 2H or more. 如申請專利範圍第1或2項的硬塗膜,其中基材薄膜是三乙醯基纖維素薄膜。 A hard coat film according to claim 1 or 2, wherein the base film is a triethylenesulfonated cellulose film. 如申請專利範圍第1或2項的硬塗膜,其中硬塗層的厚度為3~10μm。 A hard coat film according to claim 1 or 2, wherein the hard coat layer has a thickness of 3 to 10 μm. 如申請專利範圍第1或2項的硬塗膜,其中(A)成分為季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯或二季戊四醇六丙烯酸酯。 A hard coat film according to claim 1 or 2, wherein the component (A) is pentaerythritol triacrylate, pentaerythritol tetraacrylate or dipentaerythritol hexaacrylate. 如申請專利範圍第1或2項的硬塗膜,其中(B)成分為參(2-丙烯醯氧基乙基)異三聚氰酸酯。A hard coat film according to claim 1 or 2, wherein the component (B) is ginxyl (2-propenylmethoxyethyl) isocyanate.
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