TWI417822B - Panel substrate conveyor equipment and display panel module assembly equipment - Google Patents
Panel substrate conveyor equipment and display panel module assembly equipment Download PDFInfo
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- TWI417822B TWI417822B TW099116655A TW99116655A TWI417822B TW I417822 B TWI417822 B TW I417822B TW 099116655 A TW099116655 A TW 099116655A TW 99116655 A TW99116655 A TW 99116655A TW I417822 B TWI417822 B TW I417822B
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/061—Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
- B65G49/063—Transporting devices for sheet glass
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1345—Conductors connecting electrodes to cell terminals
- G02F1/13452—Conductors connecting driver circuitry and terminals of panels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
- H01L21/67265—Position monitoring, e.g. misposition detection or presence detection of substrates stored in a container, a magazine, a carrier, a boat or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Nonlinear Science (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Crystallography & Structural Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Optics & Photonics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Mathematical Physics (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Liquid Crystal (AREA)
Description
本發明係關於在液晶或電漿等平面面板顯示器(FPD=Flat Panel Display)之顯示面板基板(顯示胞基板)的周邊進行驅動IC的搭載或COF(Chip on Film)、FPC(Flexible Printed Circuits)等所謂TAB(帶狀自動化黏合構裝=Tape Automated Bonding)接續以及實裝周邊基板(PCB=Printed Circuit Board,印刷電路板)之顯示面板模組組裝裝置。更具體而言,係關於可以使顯示面板模組組裝裝置之各處理作業更有效率地進行的顯示面板基板搬送裝置及顯示面板模組組裝裝置的構成及方法。The present invention relates to mounting of a driver IC or COF (Chip on Film) or FPC (Flexible Printed Circuits) in a periphery of a display panel substrate (display cell substrate) of a flat panel display (FPD=Flat Panel Display) such as a liquid crystal or a plasma. A so-called TAB (Tape Automated Bonding) connection and a display panel module assembly device for mounting a peripheral substrate (PCB=Printed Circuit Board). More specifically, it relates to a configuration and a method of a display panel substrate transfer device and a display panel module assembly device that can more efficiently perform various processing operations of the display panel module assembly device.
顯示面板模組組裝裝置,係於液晶或電漿等平面面板顯示器之顯示面板基板,依序進行複數之處理作業步驟,以在前述顯示面板基板的周邊,實裝驅動IC、TAB以及PCB等之裝置。The display panel module assembly device is disposed on a display panel substrate of a flat panel display such as a liquid crystal or a plasma, and sequentially performs a plurality of processing operations to mount a driver IC, a TAB, a PCB, etc. around the display panel substrate. Device.
例如,作為處理步驟之一例,係由(1)清掃顯示面板基板端部的TAB貼附部之端子清潔步驟,(2)對清掃後之顯示面板基板端部貼附向異性導電膜(ACF=Anisotropic Conductive Film)之ACF步驟,(3)在貼附ACF的位置,使與顯示面板基板側的配線定位而搭載TAB或IC之搭載步驟,(4)藉由加熱壓接搭載的TAB而藉由ACF膜進行固定的壓接步驟,(5)檢查搭載的TAB或IC的位置或接續狀態之檢查步驟,(6)在與TAB之顯示面板基板側相反之側以ACF等貼附而搭載PCB之PCB步驟(複數之步驟)等所構成。而且,還依處理的顯示面板的邊之數量或處理的TAB或IC之數量等而必須要有各處理裝置之數量或旋轉顯示面板的處理單元等。For example, as an example of the processing procedure, (1) cleaning the terminal cleaning step of the TAB attaching portion of the end portion of the display panel substrate, and (2) attaching the opposite conductive film to the end of the cleaned display panel substrate (ACF= An ACF step of Anisotropic Conductive Film, (3) a step of mounting a TAB or an IC by positioning a wiring on the display panel substrate side at a position where the ACF is attached, and (4) by heating and pressing the TAB mounted by pressure bonding The ACF film is subjected to a fixed crimping step, (5) the inspection step of the position or the connection state of the mounted TAB or IC, and (6) the PCB is mounted on the side opposite to the display panel substrate side of the TAB by ACF or the like. The PCB step (the steps of the plural) is constituted. Further, depending on the number of sides of the processed display panel or the number of processed TABs or ICs, etc., it is necessary to have the number of processing devices or the processing unit of the rotating display panel or the like.
顯示面板模組組裝裝置,係連續配置進行這些處理作業步驟之處理作業裝置,而在期間藉由面板基板搬送手段搬送顯示面板基板,以進行顯示面板基板的周邊實裝處理者。In the display panel module assembly device, the processing device for performing the processing steps is continuously disposed, and the display panel substrate is transported by the panel substrate transporting means to perform the peripheral mounting process of the display panel substrate.
日本特開2004-6467號公報係顯示顯面板模組組裝裝置的構成之一例之習知例。在日本特開2004-6467號公報,揭示著藉由於處理作業位置配置作業桌,同時由背面吸附顯示面板基板,而進行往被配置在各處理作業位置的作業桌之顯示面板基板的搬入/搬出之面板搬送手段所構成的裝置構成。在此構成,藉由往復動作的複數搬送手段,在進行各處理的處理作業桌間搬送顯示面板基板。一般而言,被搬入顯示面板基板的處理作業桌,係保持顯示面板基板,在顯示面板基板的寬幅、長度以及水平旋轉方向等是可以調整的,在作業桌進行顯示面板基板的處理位置之定位而實施各處理作業。Japanese Laid-Open Patent Publication No. 2004-6467 is a conventional example of a configuration of a display panel module assembly device. Japanese Laid-Open Patent Publication No. 2004-6467 discloses that the display panel is placed on the back side and the display panel substrate is moved from the back side, and the display panel substrate of the work table placed at each processing work position is carried in and out. The device configuration of the panel transport means. According to this configuration, the display panel substrate is transported between the processing work tables in which the respective processes are performed by the plurality of reciprocating transport means. In general, the processing work table that is carried into the display panel substrate holds the display panel substrate, and can be adjusted in terms of the width, the length, the horizontal rotation direction, and the like of the display panel substrate, and the processing position of the display panel substrate is performed on the work table. Each processing job is performed by positioning.
在此方式,實施在由上吸附保持顯示面板基板的搬送手段與由下保持顯示面板基板的作業桌之間的顯示面板之收授。In this manner, the display panel between the transport means for holding and holding the display panel substrate by the upper side and the work table for holding the display panel substrate by the lower side are implemented.
在日本特開平8-26475號公報,揭示著僅由顯示面板的下方進行顯示面板基板的搬送、保持或替換動作的方式。係藉由U字形之手部,由下側支撐顯示面板基板,往作業桌進行面板基板搬入或搬出的方式。Japanese Laid-Open Patent Publication No. Hei 8-26475 discloses an embodiment in which the display panel substrate is transported, held or replaced only by the lower side of the display panel. The display panel substrate is supported by the lower side by the U-shaped hand, and the panel substrate is carried in or out to the work table.
日本特開2007-99466號公報係顯示顯面板模組組裝裝置的構成之另一例之習知例。日本特開2004-6467號公報及特開平8-26475號公報,係由在於處理作業位置進行保持定位顯示面板基板的作業桌與進行在該作業桌間之顯示面板基板搬送的搬送手段所構成的。特開2007-99466號公報,係把進行保持定位顯示面板基板之作業桌與進行面板基板搬送的搬送手段構成為一體者。在此方式,藉由使於處理作業時保持顯示面板基板而定位及進行處理作業之作業桌做成梳型,在鄰接的作業桌間,可以直接進行顯示面板基板之收授搬送。作業桌間變成不需要搬送手段,具有裝置構成簡化容易低成本化的優點。Japanese Laid-Open Patent Publication No. 2007-99466 is a conventional example of another example of the configuration of the display panel module assembly device. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. 8-26475. . Japanese Laid-Open Patent Publication No. 2007-99466 discloses that a work table for holding a positioning display panel substrate and a transport means for transporting the panel substrate are integrated. In this manner, the work table for positioning and performing the processing operation while holding the display panel substrate during the processing operation is formed into a comb type, and the display panel substrate can be directly transported and transported between the adjacent work tables. The work table becomes unnecessary to be transported, and has an advantage that the device configuration is simplified and the cost can be reduced.
特開2007-150077號公報,係把進行保持定位顯示面板基板之作業桌與進行面板基板搬送的搬送手段構成為一體之另一實施例。在此方式,由上游的處理作業位置搬送顯示面板基板到下游的處理作業位置之面板基板搬送手段,係直接進行定位,於處理作業位置定位顯示面板基板。此方式,裝置構成簡單容易低成本化,同時藉由一個作業桌而在處理作業位置間直接進行面板基板搬送,所以具有可以縮短搬送時間的優點。JP-A-2007-150077 discloses another embodiment in which a work table for holding a positioning display panel substrate and a transport means for transporting the panel substrate are integrally formed. In this manner, the panel substrate transport means that transports the display panel substrate to the downstream processing work position from the upstream processing work position is directly positioned, and the display panel substrate is positioned at the processing work position. In this manner, since the device configuration is simple and easy to reduce the cost, and the panel substrate is directly transferred between the processing positions by one work table, there is an advantage that the transport time can be shortened.
[先前技術文獻][Previous Technical Literature]
[專利文獻][Patent Literature]
[專利文獻1]日本專利特開2004-6467號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-6467
[專利文獻2]日本專利特開平8-26475號公報[Patent Document 2] Japanese Patent Laid-Open No. Hei 8-26475
[專利文獻3]日本專利特開2007-99466號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-99466
[專利文獻4]日本專利特開2007-150077號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2007-150077
在日本特開2004-6467號公報之構成,因為由顯示面板基板之上根據吸附保持而進行搬送,所以在搬送時若發生停電或意外狀況時,顯示面板有脫離吸附墊而掉落的危險。進而,由上方吸附的搬送方式,會產生擴大構成顯示面板基板的2枚玻璃基板間的間距之力,所以會有對顯示面板基板造成損傷之虞。特別是在大型面板或薄型面板損傷變大,所以根據由上方之吸附來進行面板基板搬送是行不通的。因此,在搬送手段或處理手段間之持起替換動作,有必要僅從顯示面板基板下方來進行。In the configuration of Japanese Laid-Open Patent Publication No. 2004-6467, since the substrate is conveyed by the adsorption holding on the display panel substrate, when a power failure or an unexpected situation occurs during transportation, the display panel may fall off the adsorption pad and fall. Further, the transport method by the upper side suction causes a force to increase the pitch between the two glass substrates constituting the display panel substrate, which may cause damage to the display panel substrate. In particular, damage to a large panel or a thin panel is increased, so that it is not feasible to carry out panel substrate transportation by adsorption from above. Therefore, it is necessary to perform the replacement operation between the transport means and the processing means only from the lower side of the display panel substrate.
在日本特開平8-26475號公報之構成,係藉由U字形的手部,僅由顯示面板的下方進行顯示面板基板的搬送、保持或持起替換動作的方式。藉由從下保持顯示面板基板,在搬送時發生停電或不測事故時,可以減少面板基板脫離吸附墊而落下的危險。In the configuration of Japanese Laid-Open Patent Publication No. Hei 8-26475, a U-shaped hand is used to convey, hold, or hold a display panel substrate only under the display panel. By holding the display panel substrate from below, it is possible to reduce the risk of the panel substrate falling off the adsorption pad and causing a power failure or an accident during transportation.
但是,於這種方式也有一些課題。首先,必須要有在處理作業位置進行顯示面板的保持與位置決定的作業桌與作業桌之間搬送顯示面板的面板基板搬送手段,容易使裝置構成變得複雜且大型化。因為會變成在處理作業機構部的前面有作業桌,於作業桌之前有搬送機構之構成,所以裝置寬幅容易變大。特別是在大板之面板基板是很不利的,由裝置前面至處理作業位置為止的距離變大,在維修等作業面上也殘存著其他課題。However, there are some issues in this way. First, it is necessary to have a panel substrate transporting means for transporting the display panel between the work table and the work table in which the display panel is held and the position is determined at the processing work position, and the device configuration is easily complicated and increased in size. Since there is a work table in front of the processing machine unit and a transport mechanism before the work table, the width of the device tends to increase. In particular, the panel substrate of a large board is disadvantageous, and the distance from the front surface of the apparatus to the processing work position becomes large, and other problems remain on the work surface such as maintenance.
此外,於處理作業位置間之面板基板的搬送動作,在作業桌與搬送手段間必須要有面板基板的持起替換動作,所以有產生搬送時間損失的課題。此方式之在作業桌與搬送手段間之面板基板的持起替換動作位置,必須要在裝置所對應的最大尺寸的面板基板之可以收授的位置。於小板面板基板之處理時,也必須使顯示面板基板移動到最大尺寸的面板基板之面板基板持起替換動作位置。因此,於可對應大板至小板之各種基板尺寸的裝置,小板之面板在搬送時所產生的搬送時間損失變得特別大。Further, in the conveyance operation of the panel substrate between the processing positions, the holding operation of the panel substrate is required between the work table and the conveyance means, and there is a problem that the conveyance time is lost. In this manner, the position of the panel substrate to be replaced between the work table and the transport means must be at a position acceptable for the panel substrate of the largest size corresponding to the device. In the processing of the small-panel panel substrate, it is also necessary to move the display panel substrate to the panel substrate of the panel substrate of the largest size to hold the replacement operation position. Therefore, in the apparatus which can correspond to the various board|substrate size of a large board to a small board, the conveyance time loss generate|occur|produced at the time of conveyance of the panel of a small board becomes especially large.
作業桌與搬送手段係分別構成的構造,當然在成本面上亦是不利的。The structure in which the work table and the transport means are separately constructed is of course disadvantageous in terms of cost.
如以上所述,在日本特開平8-26475號公報的構成,除了構成的複雜度、大型化、成本面以外,還有維修性或處理時間損失等課題存在。特別是考慮到由大板到小板要對應各種面板基板尺寸的場合,此課題是重大的。As described above, in the configuration of Japanese Laid-Open Patent Publication No. Hei 8-26475, in addition to the complexity, size, and cost of the configuration, there are problems such as maintainability and loss of processing time. This problem is particularly important in consideration of the case where the size of the various panel substrates is required from the large board to the small board.
在日本特開2007-99466號公報的構成,藉由使作業桌為梳型,而在鄰接的作業桌之間可以直接進行顯示面板基板的收授搬送。在此方式,變成不需要作業桌間的搬送手段,具有裝置構成簡化容易低成本化的優點。In the configuration of Japanese Laid-Open Patent Publication No. 2007-99466, by placing the work table in a comb shape, the display panel substrate can be directly transported and transported between adjacent work tables. In this manner, there is an advantage that the transport means between the work tables is not required, and the apparatus configuration is simplified and the cost can be reduced.
然而,在日本特開2007-99466號公報的構成,有必要在顯示面板之處理作業後,移動往下游側,使結束處理之顯示面板送往下游側的作業桌後,移動往上游側,收取了接著要進行處理的顯示面板後,回到處理作業位置,而進行處理作業。因此,處理作業前後之顯示面板的搬入/搬出作業很花時間,會有顯示面板模組之組裝效率很差的課題。However, in the configuration of Japanese Laid-Open Patent Publication No. 2007-99466, it is necessary to move to the downstream side after the processing operation of the display panel, and to transfer the display panel that has finished processing to the work table on the downstream side, and then move to the upstream side to collect After the display panel to be processed is returned to the processing work position, the processing operation is performed. Therefore, it takes time to carry in/out the display panel before and after the processing operation, and there is a problem that the assembly efficiency of the display panel module is poor.
在日本特開2007-15007號公報的構成,由上游的處理作業位置搬送顯示面板基板到下游的處理作業位置之面板基板搬送手段,直接進行定位,於處理作業位置定位顯示面板基板。此方式,裝置構成簡單容易低成本化,同時藉由一個作業桌而在處理作業位置間直接進行面板基板搬送,所以具有可以縮短搬送時間的優點。In the configuration of Japanese Laid-Open Patent Publication No. 2007-15007, the panel substrate transport means for transporting the display panel substrate to the downstream processing work position from the upstream processing work position is directly positioned, and the display panel substrate is positioned at the processing work position. In this manner, since the device configuration is simple and easy to reduce the cost, and the panel substrate is directly transferred between the processing positions by one work table, there is an advantage that the transport time can be shortened.
但是,有必要使在處理作業位置之顯示面板基板的保持手段,避開面板基板搬送手段的可動範圍而配置,所以有處理作業時顯示面板基板的保持容易變得不安定的課題。特別是大型的面板基板,在處理短邊側的場合,設置於面板基板兩端的顯示面板基板的保持手段的間隔變寬,會有面板基板中央部撓曲,而使得顯示面板基板的保持變成不安定的課題。進而,考慮到對各種面板基板尺寸的對應時,不僅必須要面板基板兩端部的保持手段的位置變更,也有必要變更搬送手段的寬幅或可動範圍,實質上,要對各種面板基板尺寸提供彈性的對應,不能不認為是困難的。However, it is necessary to arrange the holding means of the display panel substrate at the processing position to avoid the movable range of the panel substrate transporting means. Therefore, there is a problem in that the holding of the display panel substrate during processing is likely to be unstable. In particular, when a large-sized panel substrate is processed on the short side, the interval between the holding means of the display panel substrate provided at both ends of the panel substrate is widened, and the center portion of the panel substrate is deflected, so that the holding of the display panel substrate becomes non- The subject of stability. Further, in consideration of the correspondence with the size of various panel substrates, it is necessary to change the position of the holding means at both end portions of the panel substrate, and it is necessary to change the width or the movable range of the conveying means, and substantially provide for various panel substrate sizes. The correspondence of elasticity cannot be considered difficult.
此外,顯示面板模組組裝裝置,連結複數種類之處理作業裝置,連續對顯示面板進行各種處理作業。在前述專利文獻所揭示的處理作業裝置之構成,隨著其處理作業內容,於處理作業時間會產生差異。因此,耗時短的步驟之處理作業裝置,必須等待花時間的步驟之處理作業裝置之結束,顯示面板的搬送間隔,被限速於花時間的步驟之處理作業裝置,同時在耗時短的步驟之處理作業裝置會產生作業停止的時間。Further, the display panel module assembling device connects a plurality of types of processing work devices, and continuously performs various processing operations on the display panel. The configuration of the processing work apparatus disclosed in the above-mentioned patent documents differs in the processing work time as the processing contents are processed. Therefore, the processing device for the short-time step must wait for the processing of the processing device in the step of taking the time, the processing interval of the display panel, the processing device that is limited to the time-consuming step, and the step of taking a short time. Processing the work device will result in a time when the job is stopped.
為了使各處理作業裝置更有效率地運作,考慮使花時間的步驟之處理作業裝置對耗時短的步驟之處理作業裝置大量地連結,取得各處理步驟之生產節拍的平衡。但是,在此方式被連結的處理作業裝置的數目會增加,會有顯示面板模組組裝裝置全體的長度變成非常長且複雜,同時成本變高的課題。In order to operate the processing apparatuses more efficiently, it is considered that the processing apparatus for taking the time-consuming steps is largely connected to the processing apparatus of the steps which are short in time, and the balance of the production tempo of each processing step is obtained. However, the number of processing apparatuses connected in this manner increases, and the length of the entire display panel module assembly apparatus becomes extremely long and complicated, and the cost becomes high.
本發明,提供可以對應於大板之面板基板之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置。特別是提供由大板至小板之寬廣的寬幅範圍的顯示面板的搬送或位置決定動作,可以簡單的裝置構成而高速地實現之面板基板搬送手段。此外,提供藉由使各處理作業裝置之處理作業時間接近,提高各處理作業裝置之處理作業效率,而可以實現各處理作業的稼動效率提高之顯示面板模組組裝裝置。The present invention provides a panel substrate transporting apparatus that can correspond to a panel substrate of a large panel, and a display panel module assembling apparatus using the same. In particular, it is possible to provide a panel substrate transporting means that can be realized at a high speed by a simple device configuration by providing a wide or wide display panel of a display panel or a position determining operation. In addition, a display panel module assembly device that can improve the processing efficiency of each processing operation device by improving the processing operation efficiency of each processing operation device can be realized.
本發明之目的,在於不增大裝置全長或裝置寬幅等裝置尺寸,而提供解決前述課題之顯示面板模組組裝裝置。It is an object of the present invention to provide a display panel module assembly apparatus that solves the above-described problems without increasing the overall size of the apparatus or the apparatus width.
為了達成前述目的,於各處理作業裝置或處理作業位置,設置供保持處理的顯示面板基板,而使顯示面板基板之由處理邊側的處理邊端起均一的距離內側,平行於處理邊且於處理邊方向上細長,跨處理邊全區域予以保持同時固定的處理邊保持固定手段與對前述處理邊保持固定手段將顯示面板基板處理邊之相反側的顯示面板基板下面區域,由上方垂吊支撐之至少一個以上之非處理區域保持手段。In order to achieve the above object, the display panel substrate for holding processing is provided at each processing work device or processing work position, and the processing side of the display panel substrate is uniformly spaced inside from the processing side, parallel to the processing side and The processing side is elongated in the processing direction, and the processing side holding and fixing the entire area across the processing side is fixed and the fixing means is held. The lower surface of the display panel substrate on the opposite side of the processing side of the display panel substrate is suspended from above. At least one or more non-processing area holding means.
進而,配置複數往復移動於鄰接的前述各處理作業裝置或處理作業位置間,同時可進行往前述處理作業裝置或前述處理作業位置之顯示面板基板位置決定或顯示面板基板的旋轉動作之面板基板搬送位置決定手段。前述面板基板搬送位置決定手段之搬送時保持顯示面板基板之用的搬送時面板基板保持手段,係以對前述處理邊保持固定手段保持顯示面板基板處理邊的相反側的顯示面板基板下面區域的方式構成的。Further, the plurality of reciprocating movements are performed between the adjacent processing apparatuses or the processing work positions, and the panel substrate transfer to the processing operation device or the display panel substrate position of the processing operation position or the rotation operation of the display panel substrate can be performed. Location decision means. The panel substrate holding means for transporting the display panel substrate during transport of the panel substrate transport position determining means is a method of holding the lower surface of the display panel substrate opposite to the side of the display panel substrate while holding the fixing means Constituted.
前述非處理區域保持手段,係藉由前述處理邊保持固定手段,在各處理作業時於被固定保持的至少一顯示面板基板位置,以使顯示面板基板之非處理邊的邊緣下面比面板面更為上方處垂吊降下的臂狀之保持構件來保持顯示面板基板之保持手段,以在未保持顯示面板基板時,可以退避至比顯示面板基板的上面更為上方的方式構成。The non-processing area holding means maintains the fixing means at the position of at least one display panel substrate that is fixedly held during each processing operation so that the underside of the non-processed side of the display panel substrate is more than the panel surface The arm-shaped holding member that is lowered from the upper side holds the holding means of the display panel substrate so as to be retractable to be higher than the upper surface of the display panel substrate when the display panel substrate is not held.
此外,前述非處理區域保持手段,因應於處理的面板基板的尺寸、處理邊長、處理位置等,而使設置位置及根據前述臂狀的保持構件之顯示面板基板的保持位置可以改變。Further, the non-processing area holding means can change the installation position and the holding position of the display panel substrate according to the arm-shaped holding member in accordance with the size of the processed panel substrate, the processing side length, the processing position, and the like.
進而,於前述處理邊保持固定手段之顯示面板基板處理邊側且接近於處理邊保持固定手段的位置配置面板基板姿勢檢測手段,控制藉由前述面板基板搬送位置決定手段所搬送來的顯示面板基板的姿勢,而以可對前述處理邊保持固定手段,進行位置決定及收授的方式構成。Further, the panel substrate posture detecting means is disposed at a position on the side of the display panel substrate on which the fixing means is held, and the fixing means is held close to the processing, and the display panel substrate conveyed by the panel substrate transport position determining means is controlled. The posture is configured such that the position can be determined and accepted by maintaining the fixing means for the aforementioned processing.
使用前述處理邊保持固定手段、前述非處理區域保持手段、前述面板基板搬送位置決定手段及前述面板基板姿勢檢測手段等之顯示面板基板的搬送及處理作業動作,係以如下的步驟實施的。The transport and processing operation of the display panel substrate using the processing holding means, the non-processing area holding means, the panel substrate transport position determining means, and the panel substrate posture detecting means are performed as follows.
步驟1:藉由前述面板基板搬送位置決定手段,把顯示面板基板搬送至下游的處理作業位置。Step 1: The display panel substrate is transported to the downstream processing work position by the panel substrate transport position determining means.
步驟2:檢測面板姿勢,於處理作業位置定位顯示面板基板。Step 2: Detect the panel posture and position the display panel substrate at the processing work position.
步驟3:藉由前述處理邊保持固定手段,固定保持顯示面板基板之處理邊側後,開始各處理作業動作。Step 3: After the processing is held by the holding means, the processing side of the display panel substrate is fixed and held, and each processing operation operation is started.
步驟4:前述非處理區域保持手段下降,保持顯示面板基板之非處理邊的邊緣下面。Step 4: The non-processing area holding means is lowered to maintain the underside of the edge of the non-processing side of the display panel substrate.
步驟5:前述面板基板搬送位置決定手段下降退避,移動往上游側。Step 5: The panel substrate transport position determining means is lowered and retracted, and moved to the upstream side.
步驟6:搬出用之面板基板搬送位置決定手段,由顯示面板基板下面進入,保持固定顯示面板基板。Step 6: The panel substrate transport position determining means for carrying out the loading is carried out from the lower surface of the display panel substrate, and the display panel substrate is held and fixed.
步驟7:前述非處理區域保持手段之保持構件進行退避,同時上升。Step 7: The holding member of the non-processing area holding means performs the retraction and rises at the same time.
步驟8:處理作業動作結束後,解除根據前述處理邊保持固定手段之顯示面板基板的固定。Step 8: After the processing operation is completed, the fixing of the display panel substrate holding the fixing means according to the processing is released.
回到步驟1反覆進行。Go back to step 1 and repeat.
而且,於顯示面板模組組裝裝置之至少1個以上之前述處理作業裝置,使進行各處理作業的機構部單元化,同時以在1個顯示面板的1邊,有至少2個以上之處理單元同時進行處理作業的方式構成。Further, at least one or more processing apparatuses of the display panel module assembly device unitize the mechanism unit for performing each processing operation, and at least two processing units are provided on one side of one display panel. The method of processing work at the same time.
進而,前述複數處理單元,為具備補正顯示面板基板的處理邊與處理單元的相對位置之處理單元位置補正手段,同時具有檢測出進行處理的顯示面板的處理邊姿勢之面板基板姿勢檢測手段,與藉由前述顯示面板姿勢檢測手段之檢測結果,算出前述各處理單元的位置補正量之處理單元位置補正量算出手段之構成。Further, the plurality of processing units include a processing unit position correcting means for correcting a relative position between the processing side of the display panel substrate and the processing unit, and a panel substrate posture detecting means for detecting a processing side posture of the display panel to be processed, and The processing unit position correction amount calculation means for calculating the position correction amount of each of the processing units is determined by the detection result of the display panel posture detecting means.
此外,前述複數之處理單元,為設有可以移動於平行於顯示面板的處理邊方向的方向之稼動手段,同時藉由設置處理單元動作計時控制手段,而控制複數處理單元之處理動作與移位移動於顯示面板基板邊的處理位置間的移位移動動作之動作計時之構成。In addition, the processing unit of the plurality of processing units is provided with a moving means that can move in a direction parallel to the processing side of the display panel, and controls the processing action and shift of the complex processing unit by setting a processing unit operation timing control means. The configuration of the operation timing of the shift movement operation between the processing positions on the side of the display panel substrate.
根據本發明之一構成,於各處理作業裝置或處理作業位置,為了保持處理的顯示面板基板,而設置使顯示面板基板之由處理邊側的處理邊端起均一的距離內側,平行於處理邊且於處理邊方向上細長,跨處理邊全區域予以保持同時固定的處理邊保持固定手段,對於顯示面板基板處理邊,可以跨處理邊全區域確實地固定保持。According to one aspect of the present invention, in order to maintain the processed display panel substrate at each processing work device or processing work position, the processing side of the display panel substrate is disposed at a uniform distance from the processing side, parallel to the processing side. Moreover, it is elongated in the processing direction, and the processing side holding and fixing the entire area across the processing side is held and fixed, and the processing of the display panel substrate can be surely fixed and maintained across the entire processing area.
此外,根據本發明之其他構成的話,設置保持對前述處理邊保持固定手段將顯示面板基板處理邊之相反側的顯示面板基板下面區域之至少1個以上之非處理區域保持手段,同時因應於處理的面板基板的尺寸、處理邊長、處理位置等,而使非處理區域保持手段之設置位置及根據前述臂狀的保持構件之顯示面板基板的保持位置可以改變地構成,使各種面板基板之處理作業成為可能。Further, according to another configuration of the present invention, at least one or more non-processing area holding means for holding the lower surface of the display panel substrate on the side opposite to the processing side of the display panel substrate while holding the fixing means is provided, and the processing is performed in accordance with the processing. The size of the panel substrate, the length of the processing side, the processing position, and the like, and the position at which the non-processing region holding means is disposed and the holding position of the display panel substrate according to the arm-shaped holding member can be changed, and the processing of the various panel substrates can be performed. Homework is possible.
根據本發明之其他構成,可以僅藉由面板基板搬送位置決定手段,進行顯示面板基板的搬送或旋轉及往處理作業位置之位置決定動作,所以驅動機構部之可動軸數可以縮減數量,構成變得簡略,同時可以達成小型、維修性佳的裝置構成。According to another configuration of the present invention, the display substrate substrate can be transported or rotated and the position of the processing operation position can be determined only by the panel substrate transport position determining means. Therefore, the number of movable axes of the drive mechanism portion can be reduced by a number of components. It is simple, and at the same time, it can achieve a small, maintainable device.
根據本發明之進而其他的構成,使前述非處理區域保持手段,在處理作業時之顯示面板基板之保持以比面板面更為上方處垂吊降下的臂狀之保持構件來保持顯示面板基板,同時在未保持顯示面板基板時,使保持構件可以退避至比顯示面板基板的上面更為上方。藉此,因為使由下方保持搬送顯示面板基板之前述面板基板搬送位置決定手段之可動範圍不存在障礙物等,而使各處理作業位置間之顯示面板基板搬送或旋轉等之動作,可以在配合於基板尺寸之最短或最適合的搬送路徑進行搬送動作。藉此,可以實現高速的顯示面板基板搬送位置決定動作。According to still another aspect of the present invention, the non-processing area holding means holds the display panel substrate by holding the arm-shaped holding member which is suspended above the panel surface during the processing operation. At the same time, when the display panel substrate is not held, the holding member can be retracted to be higher than the upper surface of the display panel substrate. In this way, the movable panel of the panel substrate transport position determining means that holds the display panel substrate from the lower side does not have an obstacle or the like, and the display panel substrate between the processing work positions can be transported or rotated. The transport operation is performed at the shortest or most suitable transport path of the substrate size. Thereby, a high-speed display panel substrate transport position determining operation can be realized.
根據本發明之進而其他的構成,於各處理作業動作中,因為進行包含根據前述非處理區域保持手段之保持動作的面板基板搬送位置決定手段之切換動作,所以可提供高效率的顯示面板模組組裝裝置。According to still another configuration of the present invention, the switching operation of the panel substrate transport position determining means including the holding operation by the non-processing area holding means is performed in each processing operation, thereby providing a highly efficient display panel module. Assembly device.
根據本發明之進而其他的構成的話,藉由設置前述處理邊保持固定手段,可以排除前述面板基板搬送位置決定手段之切換動作導致之對處理邊附近的影響,所以處理作業中實施面板基板搬送位置決定手段的切換動作,也可以實施安定的顯示面板基板的處理邊附近的處理作業。According to still another configuration of the present invention, by providing the fixing means for the processing, it is possible to eliminate the influence on the vicinity of the processing side caused by the switching operation of the panel substrate transport position determining means. Therefore, the panel substrate transport position is performed during the processing operation. By the switching operation of the determination means, the processing operation in the vicinity of the processing side of the stable display panel substrate can be performed.
此外,根據本發明之進而其他的構成,於前述處理邊保持固定手段之顯示面板基板處理邊側且接近於處理邊保持固定手段的位置配置面板基板姿勢檢測手段,控制藉由前述面板基板搬送位置決定手段所搬送來的顯示面板基板的姿勢,而可以高精度地對前述處理邊保持固定手段進行位置決定及收授動作。Further, according to still another aspect of the present invention, the panel substrate posture detecting means is disposed at a position on the side of the display panel substrate on which the fixing means is held and the holding means is held close to the processing, and the panel substrate conveyance position is controlled by the panel substrate. By determining the posture of the display panel substrate conveyed by the means, it is possible to accurately determine the position and the receiving operation of the processing holding means.
進而,根據本發明之進而其他的構成,於顯示面板模組組裝裝置之進行各處理作業的機構部單元化,同時以在1個顯示面板的1邊,有至少2個以上之處理單元同時進行處理作業的方式構成,而可以提高較慢的處理作業裝置之作業效率。而且,複數之處理單元具備補正顯示面板基板的處理邊與處理單元的相對位置之處理單元位置補正手段,同時具有檢測出進行處理的顯示面板的處理邊姿勢之面板基板姿勢檢測手段,與藉由該顯示面板姿勢檢測手段之檢測結果,算出該各處理單元的位置補正量之處理單元位置補正量算出手段之構成,所以對同一顯示面板基板之1處理邊,可以獨立進行位置決定處理,前述根據複數處理單元之同時處理成為可能。Further, according to still another configuration of the present invention, the mechanism unit for performing each processing operation in the display panel module assembling device is unitized, and at least two processing units are simultaneously performed on one side of one display panel. The manner in which the work is handled is configured, and the work efficiency of the slower processing work device can be improved. Further, the plurality of processing units include a processing unit position correcting means for correcting a relative position between the processing side of the display panel substrate and the processing unit, and a panel substrate posture detecting means for detecting a processing side posture of the display panel to be processed, and The detection result of the display panel posture detecting means calculates the position of the processing unit position correction amount calculation means for the position correction amount of each processing unit. Therefore, the position determination processing can be independently performed for the processing side of the same display panel substrate. Simultaneous processing of complex processing units is possible.
此外,根據本發明之進而其他的構成,該複數之處理單元,為設有可移動於平行於顯示面板基板的處理邊方向的方向之可動手段,同時設置控制複數處理單元之處理動作與移位移動於顯示面板基板邊的處理位置間的移位移動動作之動作計時之處理單元動作計時控制手段,使得可以防止進行處理作業的複數處理單元的碰撞等之干涉,對於同一顯示面板基板之1處理邊,可以根據複數之處理單元同時進行處理作業。Further, according to still another configuration of the present invention, the plurality of processing units are movable means provided with a direction movable in a direction parallel to the processing side of the display panel substrate, and at the same time, a processing action and shifting for controlling the complex processing unit are provided. The processing unit operation timing control means for shifting the operation of the shift movement operation between the processing positions on the display panel substrate prevents interference such as collision of the plurality of processing units performing the processing operation, and performs processing for the same display panel substrate At the same time, processing operations can be performed simultaneously according to a plurality of processing units.
藉由這些,藉由調整配置於各處理作業裝置或處理位置的處理單元數,可以使各處理作業裝置之處理作業時間接近,成為可提高各處理作業的稼動效率,同時可構成縮短顯示面板模組組裝裝置全長之顯示面板模組組裝裝置。By adjusting the number of processing units disposed in each processing unit or processing position, the processing time of each processing unit can be made close to each other, and the processing efficiency of each processing operation can be improved, and the display panel mode can be shortened. A display panel module assembly device that is a full assembly device.
由以上之結果,根據本發明的構成,例如,可以提供由大板至小板之寬廣的寬幅範圍的顯示面板的搬送或位置決定動作,以簡單的裝置構成而可實現高速之面板基板搬送手段。此外,可以提供藉由使各處理作業裝置之處理作業時間接近,而可以提高各處理作業裝置之處理作業效率,而可提供可實現各處理作業的稼動效率提高之顯示面板模組組裝裝置。如此般,在本發明,可以不增大裝置全長或裝置寬幅等裝置尺寸,而提供具有前述各種特徵之顯示面板模組組裝裝置。As a result of the above, according to the configuration of the present invention, for example, it is possible to provide a transport or position determining operation of a wide and wide display panel from a large panel to a small panel, and a high-speed panel substrate transport can be realized with a simple device configuration. means. Further, it is possible to provide a display panel module assembling device capable of improving the processing efficiency of each processing operation by increasing the processing work time of each processing device by approaching the processing time of each processing device. As such, in the present invention, it is possible to provide a display panel module assembling device having the above various features without increasing the device size such as the full length of the device or the device width.
以下,用圖1至圖16說明本發明之實施型態。使用於說明的符號的意義如後述之符號說明所記載的,因說明上的關係亦有省略表現的情形,或是變更為類似的表現的情形。例如在文中,圖中所示之各符號數字後的括弧()內的A~D係代表相關的處理作業裝置之記號。對於搬送裝置,為了在2個處理作業裝置間進行搬送動作,把上游側處理作業裝置記號與下游側作業裝置記號以「(A-B)」的形式來表示。進而,各符號之數字後的英文小寫字母(a~f等),顯示把同一數字符號之各對象分割為複數的各構成部分。Hereinafter, an embodiment of the present invention will be described with reference to Figs. The meaning of the symbols used in the description is as described in the description of the symbols to be described later, and the description of the relationship may be omitted or changed to a similar expression. For example, in the text, A to D in parentheses () after each symbol number shown in the figure represent symbols of the relevant processing work device. In the transport apparatus, in order to carry out the transport operation between the two processing apparatuses, the upstream side processing apparatus symbol and the downstream side work apparatus symbol are represented by "(A-B)". Further, the lowercase English letters (a to f, etc.) after the numbers of the respective symbols display the components that divide each object of the same numeral symbol into a plurality of components.
由圖1至圖3B,係供說明本發明的面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置的基本構成之一實施例之圖。圖1係由裝置的上方(Z方向)所見之圖,圖2係由裝置的側方(X方向)所見之圖,圖3A及3B係由正面(Y方向)所見的裝置的搬送系之圖。1 to 3B are views for explaining an embodiment of a basic configuration of a panel substrate transporting apparatus and a display panel module assembling apparatus using the same according to the present invention. Fig. 1 is a view seen from the upper side (Z direction) of the apparatus, Fig. 2 is a view seen from the side (X direction) of the apparatus, and Figs. 3A and 3B are diagrams of the transport system of the apparatus seen from the front side (Y direction). .
圖1係模式顯示供說明之顯示面板模組組裝裝置之連續的處理作業裝置A~D之內4台。在圖1之裝置,把顯示面板基板4由圖中左往右依序搬送於處理作業裝置A~D之間,同時於顯示面板基板的周邊部進行各種處理作業,進行IC或TAB等之實裝組裝作業的裝置。圖1中左側2個處理作業裝置A、B,係進行顯示面板基板的長邊側(源極側)之處理作業的裝置,右側的2個處理作業裝置C、D,係進行顯示面板基板的短邊側(閘極側)的處理作業之裝置。Fig. 1 is a view showing four of the continuous processing apparatuses A to D of the display panel module assembling apparatus for explanation. In the apparatus of FIG. 1, the display panel substrate 4 is sequentially transferred from the left to the right in the drawing between the processing apparatuses A to D, and various processing operations are performed on the peripheral portion of the display panel substrate to perform IC or TAB. A device that is assembled for assembly work. The two processing apparatuses A and B on the left side in FIG. 1 are apparatuses for performing processing operations on the long side (source side) of the display panel substrate, and the two processing apparatuses C and D on the right side perform display panel substrates. The device for processing the short side (gate side).
於圖1中,顯示面板基板4,以2點虛線表示被保持於各處理作業裝置的處理作業位置的狀態。圖1中所示的符號之各數字後的括弧()內的A~C係代表相關的處理作業裝置之記號。In FIG. 1, the display panel substrate 4 shows a state held by the processing work position of each processing work apparatus by a two-dotted broken line. A to C in parentheses () after the numbers of the symbols shown in Fig. 1 represent the symbols of the relevant processing work device.
在圖1,對於處理作業裝置A的上游側之處理作業裝置部與處理作業裝置D的下游側裝置部則是予以割愛。作為顯示面板模組組裝裝置全體,有(1)清掃顯示面板基板端部的TAB貼附部之端子清潔步驟,(2)對清掃後之顯示面板基板端部貼附向異性導電膜(ACF=Anisotropic Conductive Film)之ACF步驟,(3)在貼附ACF的位置,使與顯示面板基板配線定位而搭載TAB或IC之搭載步驟,(4)藉由加熱壓接搭載的TAB或IC而藉由ACF膜進行固定的壓接步驟,進而,(5)於TAB的顯示面板側與相反側將PCB以ACF等貼附搭載的PCB處理步驟(複數之處理步驟所構成),同時有各種檢查裝置等之處理作業裝置,成為因應於處理邊數等,而連接複數之處理作業裝置的構成。有必要依照甚麼樣的順序連接幾台什麼樣的處理作業裝置,當然是依存於進行組裝作業的顯示面板模組構成。In FIG. 1, the processing apparatus part on the upstream side of the processing work apparatus A and the downstream side apparatus part of the processing work apparatus D are cut off. As a whole of the display panel module assembly device, (1) cleaning the terminal cleaning step of the TAB attaching portion at the end of the display panel substrate, and (2) attaching the opposite conductive film to the end of the cleaned display panel substrate (ACF= An ACF step of Anisotropic Conductive Film, (3) a step of mounting a TAB or an IC by positioning the wiring of the display panel substrate at a position where the ACF is attached, and (4) by heating the TAB or IC mounted by pressure bonding The ACF film is subjected to a fixed pressure bonding step, and (5) a PCB processing step (composed of a plurality of processing steps) for attaching the PCB to the ACF or the like on the display panel side and the opposite side of the TAB, and various inspection apparatuses, etc. The processing work device is configured to connect a plurality of processing work devices in response to the number of processing sides. It is necessary to connect several processing apparatuses in what order, and of course, it depends on the display panel module which performs an assembly operation.
本發明,提供在這些數量很多之被連接的各種處理裝置之間高效率地搬送顯示面板基板,進行處理之,生產性高的面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置。The present invention provides a panel substrate transport apparatus that efficiently transports a display panel substrate between the plurality of connected processing apparatuses, and which is highly productive, and a display panel module assembly apparatus using the same.
本發明之顯示面板基板4的搬送,係由在鄰接的2個處理作業裝置或處理作業位置間之直接搬送動作,同時進行往處理作業位置之顯示面板基板4的位置決定之面板基板搬送位置決定手段來進行的。面板基板搬送位置決定手段,在鄰接的處理作業裝置或處理作業位置間,使保持顯示面板基板的搬送時面板基板保持手段10往復動作,以使顯示面板基板4,由上游朝向下游的處理作業位置進行依序搬送。The conveyance of the display panel substrate 4 of the present invention is determined by the direct transfer operation between the adjacent two processing work devices or the processing work position, and the position of the panel substrate transport position for determining the position of the display panel substrate 4 at the processing work position is determined. Means to carry it out. The panel substrate transport position determining means reciprocates the panel substrate holding means 10 for transporting the display panel substrate between the adjacent processing apparatus or the processing work position so that the display panel substrate 4 is processed from the upstream to the downstream processing position. Carry out the order.
關於面板基板搬送位置決定手段之構成構件或機構部,係把動作範圍之上游側處理作業裝置記號與下游側作業裝置記號以「(A-B)」的形式來附記各符號。在圖1,與處理作業裝置(A-B)間、(B-C)間、(C-D)間動作的3台面板基板搬送位置決定手段一起,從處理作業裝置A之進而上游側的處理作業裝置進行顯示面板基板的搬入(~A),及對處理作業裝置D之進而下游側的處理作業裝置進行顯示面板基板的搬出(D~)之2台面板基板搬送位置決定手段之一部分被圖示出來。The component member or the mechanism unit of the panel substrate transport position determining means attaches each symbol to the upstream side processing device symbol and the downstream side work device symbol in the form of "(A-B)". In FIG. 1, the display panel is processed from the processing apparatus of the processing apparatus A and the upstream side together with the three panel substrate transport position determining means operating between the processing unit (AB) and (BC) and (CD). One of the two panel substrate transport position determining means for carrying in the substrate (-A) and the processing device on the downstream side of the processing device D and performing the loading (D to) of the display panel substrate is shown.
此外,圖1中的面板基板搬送位置決定之手段搬送時面板基板保持手段10,顯示處在下游側的處理作業位置的狀態。因此,處理作業裝置D之進而下游側的處理作業裝置進行顯示面板基板的搬出之面板基板搬送位置決定手段之搬送時面板基板保持手段10(D~)等,在圖1中並未被記載。In addition, the panel substrate holding means 10 at the time of transport of the panel substrate transport position determined in FIG. 1 displays the state of the processing work position on the downstream side. Therefore, the panel substrate holding means 10 (D to) at the time of transporting the panel substrate transport position determining means for carrying out the loading of the display panel substrate by the processing apparatus D on the downstream side of the processing apparatus D are not described in FIG.
本發明之顯示面板基板4的搬送,係將這些連成一列的複數面板基板搬送位置決定手段,使大致同時地進行搬送及位置決定動作,以在連續的處理作業裝置間搬送顯示面板基板。In the conveyance of the display panel substrate 4 of the present invention, the plurality of panel substrate transport position determining means are connected in a row, and the transport and position determining operations are performed substantially simultaneously to transport the display panel substrate between the continuous processing apparatuses.
在本實施例,於各處理作業裝置或處理作業位置,為了保持處理的顯示面板,被配置處理邊保持固定手段3與非處理區域保持手段5。In the present embodiment, the fixing means 3 and the non-processing area holding means 5 are held while being disposed in order to hold the processed display panel at each processing work device or processing work position.
處理邊保持固定手段3,係比設想的顯示面板基板的最大處理邊長更長的構件,使由顯示面板基板4之處理邊側的處理邊端起均一距離之內側,為平行於處理邊且在處理邊方向為細長,跨處理邊全區域予以保持同時固定,以補正處理區域之顯示面板的扭曲或起伏等之構件。處理邊保持固定手段3,係顯示面板固定表面成為剛體平面,於固定平面部內設複數空氣抽吸口,藉由空氣吸附而使顯示面板基板4吸附固定於處理邊保持固定手段3的構成。藉由空氣吸附等,使顯示面板的處理邊側附近,藉由吸附固定於處理邊保持固定手段3,而即使有扭曲或起伏等的顯示面板基板4,也可以確保處理邊側之顯示面板基板4的平面性。各處理裝置之處理作業,係對由處理邊保持固定手段3往處理裝置側突出的顯示面板之處理邊部進行的。The processing-holding fixing means 3 is a member which is longer than the maximum processing side length of the intended display panel substrate so that the processing side of the processing panel substrate 4 is disposed on the inner side of the processing side and is parallel to the processing side. The processing direction is elongated, and the entire area is maintained and fixed across the processing side to correct the distortion or undulation of the display panel of the processing area. In the process of holding the fixing means 3, the display panel fixing surface is a rigid body plane, and a plurality of air suction ports are provided in the fixed plane portion, and the display panel substrate 4 is adsorbed and fixed to the processing side holding means 3 by air suction. By holding the fixing means 3 by adsorption or fixation in the vicinity of the processing side of the display panel by air suction or the like, the display panel substrate 4 on the processing side can be secured even if the display panel substrate 4 is twisted or undulated. 4 flatness. The processing operation of each processing apparatus is performed on the processing side of the display panel which is held by the processing holding means 3 toward the processing apparatus side.
非處理區域保持手段5,係對處理邊保持固定手段3保持顯示面板處理邊的相反側的顯示面板下面區域之構件,於面板基板搬送位置決定手段之搬送時面板基板保持手段10退避時,也使顯示面板基板4保持於大致水平,係輔助根據前述處理邊保持固定手段3之顯示面板之固定保持的構件。The non-processing area holding means 5 is a member for holding the lower surface of the display panel on the side opposite to the side of the display panel processing by the fixing means 3, and also when the panel substrate holding means 10 is retracted during the conveyance of the panel substrate transport position determining means The display panel substrate 4 is held substantially horizontally, and is a member that assists in holding and holding the display panel of the fixing means 3 in accordance with the above-described processing.
非處理區域保持手段5,具有由裝置的上面垂吊下來的臂狀構造,具有於顯示面板基板的非處理邊之邊緣下面插入保持臂而支撐的構造。非處理區域保持手段5,具有於未保持顯示面板基板時,可以退避至比顯示面板基板的處理高度或搬送高度更為上方的可動機構。在圖1至圖3B之實施例顯示藉由3個非處理區域保持手段5a~5c,保持處理作業位置之顯示面板的構成。圖2A及圖3A,顯示藉由非處理區域保持手段5保持顯示面板基板的狀態,圖2B及圖3B顯示非處理區域保持手段5退避至上方的狀態。The non-treatment area holding means 5 has an arm-like structure suspended from the upper surface of the apparatus, and has a structure in which a holding arm is inserted and supported under the edge of the non-processed side of the display panel substrate. The non-processing area holding means 5 can be retracted to a movable mechanism that is higher than the processing height or the transport height of the display panel substrate when the display panel substrate is not held. In the embodiment of Figs. 1 to 3B, the configuration of the display panel holding the processing work position by the three non-processing area holding means 5a to 5c is displayed. 2A and 3A show a state in which the display panel substrate is held by the non-processing area holding means 5, and FIGS. 2B and 3B show a state in which the non-processing area holding means 5 is retracted upward.
圖4A及4B係供說明非處理區域保持手段5之一實施例之圖。圖4A顯示保持著顯示面板基板4的狀態,圖4B顯示退避的狀態。於圖4A及圖4B之非處理區域保持手段5,係由使保持臂12往水平方向滑動的機構13與使臂全體可移動於上下方向的垂吊降下構件14而構成的。這些之可動機構,可以採汽缸或馬達等一般的致動器來構成。4A and 4B are views for explaining an embodiment of the non-processing area holding means 5. 4A shows a state in which the display panel substrate 4 is held, and FIG. 4B shows a state in which it is retracted. The non-processing area holding means 5 of Figs. 4A and 4B is constituted by a mechanism 13 for sliding the holding arm 12 in the horizontal direction and a hanging lowering member 14 for moving the entire arm in the vertical direction. These movable mechanisms can be constructed by a general actuator such as a cylinder or a motor.
面板基板搬送手段之由搬送時面板基板保持手段10突出的顯示面板基板之非處理邊之邊緣部,會由於面板基板之自身重量撓曲等,而由搬送時面板基板保持手段10之顯示面板保持面往下垂。撓曲導致的垂下量受到面板基板的厚度或突出量的影響。進而,在周邊被實裝TAB或PCB等的顯示面板基板,會受到有無這些保持機構或者其構造的影響,但仍有必要考慮到這些之構件先端部的垂下。In the panel substrate transporting means, the edge portion of the non-processed side of the display panel substrate that protrudes from the panel substrate holding means 10 during transport is held by the display panel of the panel substrate holding means 10 during transport due to the deflection of the panel substrate itself. The face hangs down. The amount of droop caused by the deflection is affected by the thickness or the amount of protrusion of the panel substrate. Further, the display panel substrate on which TAB or PCB is mounted on the periphery is affected by the presence or absence of these holding mechanisms or the structure thereof, but it is necessary to consider the hanging of the tip end portions of these members.
因此,藉由圖4A及圖4B之非處理區域保持手段5保持顯示面板基板的場合,有必要由保持顯示面板基板4的處理邊保持固定手段3或面板基板搬送手段之基板保持面起算,在數mm至數cm程度之下側使保持臂12押出至顯示面板基板的邊緣下側,其後再壓起至規定的高度為止。Therefore, when the display panel substrate is held by the non-processing area holding means 5 of FIGS. 4A and 4B, it is necessary to hold the substrate holding surface of the fixing means 3 or the panel substrate conveying means while the processing for holding the display panel substrate 4 is performed. The lower side of the number of mm to several cm causes the holding arm 12 to be pushed out to the lower side of the edge of the display panel substrate, and then pressed up to a predetermined height.
圖5A及5B係供說明非處理區域保持手段5之其他實施例之圖。圖5A顯示保持著顯示面板基板4的狀態,圖5B顯示退避的狀態。圖5A及圖5B之非處理區域保持手段5,係以於保持的顯示面板基板邊以平行的軸為中心使L型或ㄈ字形臂狀之保持構件12與該旋轉軸旋轉的旋轉驅動手段15所構成。在此構造,僅藉由旋轉驅動手段15使保持構件12旋轉,即可以進行顯示面板基板邊緣下面的保持與往顯示面板基板上方之臂狀保持構件之退避動作。因此,於垂吊降下部16,不必要如圖4A及4B的非處理區域保持手段5那樣配置上下方向的可動手段。此外,在此方式,保持構件12能夠以使顯示面板基板由下往上押上的方式動作,所以也沒有必要特別對前述之面板端部的垂下等加以考慮。5A and 5B are views for explaining other embodiments of the non-processing area holding means 5. FIG. 5A shows a state in which the display panel substrate 4 is held, and FIG. 5B shows a state in which it is retracted. The non-processing area holding means 5 of FIG. 5A and FIG. 5B is a rotation driving means 15 for rotating the L-shaped or U-shaped arm-shaped holding member 12 around the parallel axis on the display panel substrate. Composition. In this configuration, the holding member 12 is rotated only by the rotation driving means 15, that is, the retracting operation of the arm-shaped holding member above the edge of the display panel substrate and the arm-shaped holding member above the display panel substrate can be performed. Therefore, it is not necessary to arrange the movable means in the vertical direction as in the non-treatment area holding means 5 of FIGS. 4A and 4B in the lower hanging portion 16 of the hanging. Further, in this manner, since the holding member 12 can be moved so that the display panel substrate is pushed up from the bottom, it is not necessary to particularly consider the hanging of the end portion of the panel described above.
在本實施例的構成,藉由使非處理區域保持手段5的設置位置為可變,可以使顯示面板基板的保持位置成為可變。一般而言,於裝置的顯示面板搬送面的上側,幾乎沒有其他的構造物,所以對非處理區域保持手段5的配置位置之自由度很高,可以選擇因應於處理的面板基板的尺寸、處理邊長、處理位置等的基板保持位置。In the configuration of the present embodiment, the holding position of the display panel substrate can be made variable by making the installation position of the non-processing area holding means 5 variable. In general, there is almost no other structure on the upper side of the display panel transport surface of the apparatus. Therefore, the degree of freedom in the arrangement position of the non-processed area holding means 5 is high, and the size and processing of the panel substrate to be processed can be selected. The substrate holding position such as the side length and the processing position.
由非處理區域保持手段5的上方垂吊的構造,於裝置上側可藉由設置一般的樑構造體而容易實現。藉由適切地配置此樑構造體而構成,可以高精度且安定地保持種種之顯示面板,可以使處理作業高精度且安定地實施。The structure suspended by the upper portion of the non-treatment area holding means 5 can be easily realized by providing a general beam structure on the upper side of the apparatus. By arranging the beam structure appropriately, it is possible to hold various display panels with high precision and stability, and it is possible to perform the processing work with high precision and stability.
其次,說明在處理作業位置間進行顯示面板基板的搬送或旋轉及位置決定動作之本發明的面板基板搬送位置決定手段。Next, the panel substrate transport position determining means of the present invention for performing the transport, rotation, and position determining operation of the display panel substrate between the processing positions will be described.
在圖1~圖3B所示之本發明的實施例,被設置有藉由使鄰接的前述各處理作業裝置或處理作業位置間往復移動,而搬送顯示面板基板4,同時可以進行往前述處理作業裝置之處理作業位置的顯示面板基板位置決定或顯示面板基板的旋轉動作之面板基板搬送位置決定手段。面板基板搬送位置決定手段,係由在處理作業裝置間搬送顯示面板之用的X軸可動手段6,與直角於顯示面板搬送方向的Y軸之可動手段7、可改變顯示面板的高度之Z軸可動手段8、及可改變顯示面板的旋轉位置之θ軸可動手段9,以及供保持顯示面板之搬送時面板基板保持手段10所構成的。搬送時面板基板保持手段10,係以由θ軸可動手段部9伸出的臂11支撐,同時以藉由可改變臂長,而可安定地保持尺寸不同的顯示面板的方式構成的。In the embodiment of the present invention shown in FIG. 1 to FIG. 3B, the display panel substrate 4 is transported by reciprocating between the adjacent processing apparatuses or processing work positions, and the processing operation can be performed. The panel substrate transport position determining means for determining the position of the display panel substrate at the processing work position of the apparatus or for displaying the rotation operation of the panel substrate. The panel substrate transport position determining means is an X-axis movable means 6 for transporting the display panel between the processing apparatuses, a movable means 7 for the Y-axis which is perpendicular to the transport direction of the display panel, and a Z-axis which can change the height of the display panel. The movable means 8 and the θ-axis movable means 9 which can change the rotational position of the display panel and the panel substrate holding means 10 for holding the display panel are transported. The panel substrate holding means 10 during transport is supported by the arm 11 which is extended by the θ-axis movable means portion 9, and is configured to be capable of stably holding display panels of different sizes by changing the arm length.
首先,說明本發明之面板基板搬送位置決定手段之搬送時面板基板保持手段10部。First, the panel substrate holding means 10 at the time of transport of the panel substrate transport position determining means of the present invention will be described.
搬送時面板基板保持手段10,係以保持比前述處理邊保持固定手段的保持位置更為內側的顯示面板下面區域的方式被構成,利用未被保持於此搬送時面板基板保持手段10的顯示面板基板4的邊緣區域,收授而固定於被配置在處理作業位置的前述處理邊保持固定手段3。在圖1所示的實施例,在空出顯示面板基板4的4邊全部之邊緣區域的狀態,把顯示面板基板4保持於搬送時面板基板保持手段10。使搬送時面板基板保持手段10的保持位置如此處理,藉由以θ軸可動手段部9使顯示面板基板4旋轉,可以進行針對顯示面板基板4的4邊全部之處理動作。與由上游往下游的處理作業裝置之顯示面板基板的搬送一起,在同一處理作業裝置內的顯示面板基板4的處理邊切換動作,可以不插入顯示面板基板4的持起替換動作而簡單地進行。The panel substrate holding means 10 is configured to hold the lower surface of the display panel inside the holding position of the holding means while the processing is held, and the display panel which is not held by the panel substrate holding means 10 during the conveyance is used. The edge region of the substrate 4 is fixed and fixed to the processing side holding fixing means 3 disposed at the processing work position. In the embodiment shown in FIG. 1, the display panel substrate 4 is held by the panel substrate holding means 10 at the time of vacating all the edge regions of the four sides of the display panel substrate 4. By maintaining the holding position of the panel substrate holding means 10 during transportation as described above, by rotating the display panel substrate 4 by the θ-axis movable means portion 9, it is possible to perform all processing operations on the four sides of the display panel substrate 4. The transfer operation of the display panel substrate 4 in the same processing work device is switched along with the transfer of the display panel substrate of the processing device upstream and downstream, and can be easily performed without the insertion/replacement operation of the display panel substrate 4 .
在圖1之實施例之搬送時面板基板保持手段10,為了使可以進行針對顯示面板基板的4邊全部之處理,而成為支撐顯示面板基板4的中央附近的構成,但處理邊的數目不滿4邊的場合不以此為限,以其他的部分保持處理邊側的構成亦為可能。In the embodiment of the embodiment of FIG. 1, the panel substrate holding means 10 is configured to support the vicinity of the center of the display panel substrate 4 in order to allow all of the four sides of the display panel substrate to be processed, but the number of processing sides is less than 4 The case of the side is not limited thereto, and it is also possible to maintain the side of the processing side with other portions.
圖6A、6B及6C,係模式顯示針對3種類尺寸不同的顯示面板基板4,處理邊(S1邊、S2邊、G1邊、G2邊之4邊)與處理時供保持固定顯示面板之用的根據處理邊保持固定手段3之固定區域17與藉由搬送時面板基板保持手段10而可以保持的顯示面板基板區域18。於圖6A、6B及6C,根據非處理區域保持手段或搬送時面板基板顯示手段10之可以用於顯示面板保持或收授動作的顯示面板基板區域18係以陰影表示。例如,圖中符號17A-S1係圖6A的大型顯示面板基板之S1邊側的保持固定區域寬幅。此外,17B-G1係表示圖6B之中型顯示面板基板之G1邊側之保持固定區域寬幅。此外,18A係顯示圖6A之大型顯示面板基板之可保持的顯示面板基板區域。關於其他也是同樣。6A, 6B, and 6C show a display panel substrate 4 having three different sizes, a processing side (four sides of the S1 side, the S2 side, the G1 side, and the G2 side) and a fixed display panel for processing. The display panel substrate region 18 that can be held by the fixed region 17 of the fixing means 3 and the panel substrate holding means 10 during conveyance is processed. In FIGS. 6A, 6B, and 6C, the display panel substrate region 18 which can be used for the display panel holding or receiving operation according to the non-processing area holding means or the panel substrate display means 10 during transportation is shaded. For example, the symbols 17A-S1 in the figure are the widths of the holding fixed area on the S1 side of the large display panel substrate of Fig. 6A. Further, 17B-G1 indicates the width of the holding fixed region on the side of the G1 side of the type display panel substrate of Fig. 6B. Further, 18A shows a display panel substrate area that can be held by the large display panel substrate of FIG. 6A. The same is true about the others.
根據在本發明設想的處理邊保持固定手段3之固定保持區域的寬幅17,受到各處理作業的內容或處理的顯示面板的最大尺寸等裝置規格的影響。但是,設想一般的顯示面板模組組裝裝置之處理作業的場合,在處理邊保持固定手段3,只要固定由處理邊端起100mm程度的位置即為可能。此外,即使考慮極端的構成,根據處理邊保持固定手段3之固定保持所必要的區域,也在由處理邊端起算數10~200mm以下的程度。實際上,於本實施例之顯示面板模組組裝裝置,考慮最大處理顯示面板尺寸相當於到50~60吋為止,於各處理作業裝置,使根據處理邊保持固定手段3之保持固定位置在圖面上進行構件配置檢討的結果,只要由處理邊端起算最大有100mm程度就可以實裝。According to the processing of the present invention, the width 17 of the fixed holding area of the holding means 3 is affected by the content of each processing operation or the maximum size of the processed display panel. However, in the case of a processing operation of a general display panel module assembling device, it is possible to hold the fixing means 3 while processing, as long as it is fixed at a position of about 100 mm from the processing side. In addition, even in consideration of the extreme configuration, the area necessary for the fixed holding of the fixing means 3 by the processing side is also calculated to be about 10 to 200 mm or less from the processing side. In fact, in the display panel module assembly device of the present embodiment, it is considered that the maximum processing display panel size is equivalent to 50 to 60 ,, and the processing work device is held at a fixed position according to the processing while maintaining the fixing means 3. The results of the component placement review on the surface can be installed as long as the processing edge is up to 100 mm.
圖6A、6B及6C係根據處理邊保持固定手段3之保持固定區域由處理邊端起100mm的場合之(a)大型顯示面板基板:32吋寬等級,(b)中型面板尺寸基板:20吋寬等級,(c)小型面板尺寸基板:13吋等級,在搬送時面板基板保持手段10所可以保持顯示面板基板4的區域予以作圖而得者。6A, 6B, and 6C (a) large display panel substrate: 32 吋 wide grade, (b) medium-sized panel size substrate: 20 保持 according to the case where the holding-fixing region of the holding-holding means 3 is 100 mm from the processing edge. (c) Small panel size substrate: 13 吋 grade, and the panel substrate holding means 10 can hold the area of the display panel substrate 4 at the time of conveyance.
圖6A中的32吋寬等級,藉由以搬送時面板基板保持手段10保持顯示面板基板4的中央,於源極側、閘極側之4邊,可以確保保持固定用區域15。但是,顯示面板尺寸小的,圖6B之20吋寬等級、圖6C之13吋等級,於4邊全部要確保100mm寬幅的保持固定用區域與用於根據非處理區域保持手段5或搬送時面板基板保持手段10之顯示面板基板4的保持或收授動作之顯示面板基板區域16的確保會變得困難。In the 32-inch width class in FIG. 6A, the center of the display panel substrate 4 is held by the panel substrate holding means 10 during transportation, and the holding region 15 can be secured on the source side and the gate side. However, the size of the display panel is small, and the width of the display panel is 20 吋, and the level of the 图 图 图 , , , , , , , , , , 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 It is difficult to secure the display panel substrate region 16 in which the display panel substrate 4 of the panel substrate holding device 10 is held or received.
在這樣的小的顯示面板4之搬送,如圖6A、6B及6C所示,在圖6B的20吋寬等級,規定源極1邊與閘極2邊,而在圖6C之13吋等級,規定源極1邊與閘極1邊與處理邊之場所或數量的話,本發明的顯示面板模組組裝裝置之根據非處理區域保持手段5或搬送時面板基板保持手段10之顯示面板基板4的保持或收授動作所用的顯示面板基板區域18的確保會成為可能In the transport of such a small display panel 4, as shown in Figs. 6A, 6B and 6C, the source 1 side and the gate 2 side are defined at the 20 吋 width level of Fig. 6B, and at the 13 图 level of Fig. 6C, The display panel module assembly device of the present invention is based on the non-processing region holding means 5 or the display panel substrate 4 of the panel substrate holding means 10 during transport when the number of the source 1 and the gate 1 and the processing side are specified. The assurance of the display panel substrate area 18 used to maintain or accept the action is possible
如此般,本發明之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置,特別是對大型或薄型的顯示面板,係以高速高精度處理作業為目的,但藉由對處理邊的數目加以限制,可以把可對應的範圍擴大到由相當於50~60吋的超大型顯示面板直到十數英吋等級的小型面板。As described above, the panel substrate transporting apparatus of the present invention and the display panel module assembling apparatus using the same, particularly for a large-sized or thin display panel, are aimed at high-speed and high-precision processing operations, but by the number of processing sides By limiting, the range that can be matched can be extended to a small panel that is equivalent to a super large display panel of 50 to 60 inches up to a ten-inch scale.
根據非處理區域保持手段5或搬送時面板基板保持手段10之顯示面板基板4的保持或收授動作所使用的顯示面板基板區域18之必要面積,隨著各種動作時顯示面板所負荷的加速度等外力或顯示面板基板4的吸附保持力而不同,但只要能吸附保持大概顯示面板基板4的一半以上的寬幅,就可以安定地進行顯示面板保持或收授動作。The required area of the display panel substrate region 18 used for the holding or receiving operation of the display panel substrate 4 of the non-processing region holding means 5 or the panel substrate holding means 10 during transportation, and the acceleration of the display panel according to various operations The external force or the adsorption holding force of the display panel substrate 4 is different. However, as long as the width of approximately half or more of the display panel substrate 4 can be adsorbed and held, the display panel holding or receiving operation can be performed stably.
圖6A之32吋寬等級、圖6B之20吋寬等級、圖6C之13吋等級之顯示面板尺寸,假設為確保100mm寬幅的保持固定用區域的場合,係在顯示面板的一半寬幅可以保持的最小顯示面板尺寸的附近。The display panel size of the 32-inch width class of FIG. 6A, the 20-inch width class of FIG. 6B, and the 13-inch class of FIG. 6C is assumed to be a half-width wide area of the display panel in the case of securing a fixing area of 100 mm wide. Keep the minimum display panel size near.
總之,在本實施例之顯示面板模組組裝裝置,藉由使32吋寬等級以上的最大處理邊數為4邊,32~20吋寬等級的最大處理邊數為3邊,而20吋以下的顯示面板尺寸之最大處理邊數為2邊,可以對應到13吋為止的處理作業。現實中,在這樣的中小型等級的顯示面板基板,對4邊處理或3邊處理等之處理作業,幾乎沒有必要,實用上此處理邊數的限制並不成問題。In short, in the display panel module assembly apparatus of the present embodiment, the maximum number of processing sides of the 32 吋 wide level or more is 4 sides, and the maximum number of processing sides of the 32 吋 20 吋 width level is 3 sides, and 20 吋 or less. The maximum number of processing sides of the display panel size is 2 sides, which can correspond to processing operations up to 13 inches. In reality, in such a small-sized display panel substrate, processing operations such as four-side processing or three-edge processing are hardly required, and the limitation of the number of processing sides is not a problem.
此外,如前所述,非處理區域保持手段5之保持區域,係顯示面板基板的非處理邊之邊緣下面部。總之,於圖6A、6B及6C之處理邊與處理時作為供保持固定顯示面板之區域而確保的區域17之中,於各處理作業時成為未藉由處理邊保持固定手段3保持的區域。Further, as described above, the holding area of the non-processing area holding means 5 is the lower portion of the edge of the non-processed side of the panel substrate. In short, in the processing side of FIG. 6A, 6B, and 6C and the area 17 which is secured as the area for holding the display panel, the area which is held by the fixing means 3 by the processing is not performed in each processing operation.
顯示面板基板之處理邊數為2邊的場合,非處理區域保持手段5之保持區域所可以保持的區域,僅有顯示面板基板之1邊的一部份。但是,在現在的顯示面板基板,處理變數少的基板一般面板尺寸很小,僅顯示面板基板的一部分亦可充分進行顯示面板基板4的水平保持。When the number of processing sides of the display panel substrate is two, the area where the holding area of the non-processing area holding means 5 can be held is only a part of one side of the display panel substrate. However, in the current display panel substrate, the substrate having a small number of processing variables is generally small in size, and only a part of the display panel substrate can sufficiently maintain the horizontal display of the display panel substrate 4.
但是,今後顯示面板基板會變得更薄,或是使用玻璃以外的材料等,在顯示面板基板的剛性大幅降低的場合,則不在此限。在這樣低剛性的顯示面板基板4,非處理區域保持手段5之保持區域可以保持的區域很少,根據非處理區域保持手段5之基板保持變成不安定的場合,非處理區域保持手段5的保持臂12的一部分,藉由搬送時面板基板保持手段10可進入可保持的顯示面板基板區域18,支撐顯示面板的構成亦可能成立。在此場合,有必要使搬送時面板基板保持手段10與非處理區域保持手段5的保持臂12成為相互避免碰撞的梳樣形狀。However, in the future, the display panel substrate will be thinner, or materials other than glass will be used, and the rigidity of the display panel substrate is not particularly limited. In such a low-rigidity display panel substrate 4, the area in which the holding area of the non-processing area holding means 5 can be held is small, and the non-processing area holding means 5 is held in accordance with the case where the substrate holding of the non-processing area holding means 5 becomes unstable. A part of the arm 12 can enter the display panel substrate region 18 that can be held by the panel substrate holding means 10 during transportation, and the configuration for supporting the display panel may be established. In this case, it is necessary to make the holding panel 12 of the panel substrate holding means 10 and the non-processing area holding means 5 at the time of conveyance a comb-like shape which avoids collision with each other.
如以上所述,在本發明之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置,藉由使被配置於各處理作業裝置或處理作業位置的非處理區域保持手段5或搬送時面板基板保持手段10之顯示面板基板的保持位置為可變,可以對應由小板至大板之尺寸大幅不同的顯示面板。如前所述,在本發明的構成使非處理區域保持手段5為由上方垂吊的構造,設置位置的自由度也很高。As described above, in the panel substrate transfer device of the present invention and the display panel module assembly device using the same, the non-processing region holding means 5 or the transport time panel disposed in each of the processing work devices or the processing work position is provided. The holding position of the display panel substrate of the substrate holding means 10 is variable, and it is possible to correspond to a display panel having a large difference in size from a small plate to a large plate. As described above, in the configuration of the present invention, the non-treatment area holding means 5 is a structure suspended from above, and the degree of freedom in setting the position is also high.
其次,針對本發明之面板基板搬送位置決定手段之可動部構成進行說明。Next, the configuration of the movable portion of the panel substrate transport position determining means of the present invention will be described.
如圖2A及2B及圖3A及3B所示,面板基板搬送位置決定手段,係跨鄰接的2個處理作業裝置而被配置的X軸可動手段6之上,配置與其直交的Y軸可動手段7,再於其上配置上下方向的Z軸可動手段8,進而於其上配置θ軸旋轉手段9,進而於其上以臂11保持搬送時面板基板保持手段10。為了由上游的處理作業位置進行顯示面板搬入與往下游的處理作業位置進行顯示面板搬出,必須於相同的處理作業裝置或處理作業位置,配置2個搬送時面板基板保持手段10。因此,在圖2A、2B及圖3A、3B之實施例,把X軸可動手段及X軸可動導引6進行鋸齒配置,同時配置於最下層。針對Y軸可動手段7,配置於Z軸可動手段8的上側在原理上是可能的,但是可動範圍僅次於X軸之Y軸可動手段7,以配置在X軸可動手段之正上方為佳。針對Z軸可動手段8,配置於θ軸可動手段9的上側在原理上也是可能的,但是旋轉時的慣性重量變大,考慮到旋轉動作後之振動停止時間的話,θ軸可動手段9,以配置在更上方之正上方為佳。在圖1至圖3B所示之本發明的實施例係如那樣般構成面板基板搬送位置決定手段的。As shown in FIGS. 2A and 2B and FIGS. 3A and 3B, the panel substrate transport position determining means is disposed on the X-axis movable means 6 disposed adjacent to the two adjacent processing apparatuses, and the Y-axis movable means 7 which is orthogonal thereto is disposed. Further, the Z-axis movable means 8 in the vertical direction is placed thereon, and the θ-axis rotating means 9 is placed thereon, and the panel substrate holding means 10 is held by the arm 11 at the time of transport. In order to carry out the display panel loading operation from the upstream processing work position and the downstream processing work position, it is necessary to arrange the two transfer panel substrate holding means 10 at the same processing work device or processing work position. Therefore, in the embodiment of FIGS. 2A and 2B and FIGS. 3A and 3B, the X-axis movable means and the X-axis movable guide 6 are arranged in a zigzag manner and are disposed at the lowermost layer. For the Y-axis movable means 7, the upper side of the Z-axis movable means 8 is possible in principle, but the movable range is second only to the X-axis movable means 7 of the X-axis, preferably arranged directly above the X-axis movable means. . It is also possible in principle to arrange the Z-axis movable means 8 on the upper side of the θ-axis movable means 9, but the inertial weight at the time of rotation becomes large, and the θ-axis movable means 9 is taken into consideration in consideration of the vibration stop time after the rotational operation. It is better to configure it directly above the top. The embodiment of the present invention shown in FIGS. 1 to 3B constitutes a panel substrate transport position determining means as described above.
在圖1至圖3B所示的實施例,X軸可動手段及X軸可動導引6係鋸齒狀配置,但此亦隨獨立構成各面板基板搬送位置決定手段而有所改變。總之,在各面板基板搬送位置決定手段之各搬送時面板基板保持手段10之可動範圍,係分割而獨立構成X軸可動手段及X軸可動導引6者。In the embodiment shown in Figs. 1 to 3B, the X-axis movable means and the X-axis movable guide 6 are arranged in a zigzag manner, but this also changes depending on the respective panel substrate transport position determining means. In short, the movable range of the panel substrate holding means 10 at each transfer of each of the panel substrate transport position determining means is divided into the X-axis movable means and the X-axis movable guide 6 independently.
顯示面板模組組裝裝置,因面板基板搬送位置決定手段係在X方向上排列的配置,所以在鄰接的面板基板搬送位置決定手段間亦可共有X軸可動手段或X軸可動導引6。原理上,跨顯示面板模組組裝裝置全長,使一根X軸可動手段或X軸可動導引6,在各面板基板搬送位置決定手段共有的構成亦應該可行。如此進行的話,可以減少顯示面板模組組裝裝置全體之搬送系的X軸可動手段或X軸可動導引,在成本面上是有利的。In the display panel module assembly device, since the panel substrate transport position determining means is arranged in the X direction, the X-axis movable means or the X-axis movable guide 6 can be shared between the adjacent panel substrate transport position determining means. In principle, it is also possible to construct a X-axis movable means or an X-axis movable guide 6 across the entire length of the display panel module assembly device, and it is also possible to have a configuration common to each panel substrate transport position determining means. By doing so, it is possible to reduce the X-axis movable means or the X-axis movable guide of the entire transport system of the display panel module assembly device, which is advantageous on the cost side.
但是,顯示面板模組組裝裝置之各搬送時面板基板保持手段10之可動範圍為數m程度。因此,鄰接的面板基板搬送位置決定手段之X軸可動手段或X軸可動導引6構成為一體的場合,X軸可動導引變成非常長。當然,連結X軸可動導引,形成長尺寸的X軸可動導引的方法亦可考慮,在此場合,以滿足搬送精度等的要求的方式,確保分割位置或分割精度是重要的。However, the movable range of the panel substrate holding means 10 at each transfer of the display panel module assembling device is about several m. Therefore, when the X-axis movable means or the X-axis movable guide 6 of the adjacent panel substrate transport position determining means is integrally formed, the X-axis movable guide becomes very long. Of course, it is also conceivable to connect the X-axis movable guide to form a long-sized X-axis movable guide. In this case, it is important to ensure the division position or the division accuracy so as to satisfy the requirements of the transport accuracy and the like.
在圖1至圖4B之實施例,為了說明上的方便,揭示了使各個面板基板搬送位置決定手段都是獨立的X軸可動手段及X軸可動導引6成鋸齒狀配置的構成。實際的構成,必須與前述之成本面,一起考量X軸可動導引的分割位置或連接時的精度確保的容易性,而決定X軸可動手段及X軸可動導引6的構成或長度。In the embodiment of FIG. 1 to FIG. 4B, for the convenience of explanation, it is disclosed that the X-axis movable means and the X-axis movable guide 6 which are independent of each panel substrate transport position determining means are arranged in a zigzag manner. The actual configuration must determine the configuration or length of the X-axis movable means and the X-axis movable guide 6 in consideration of the ease of securing the division position of the X-axis movable guide or the accuracy of the connection together with the aforementioned cost surface.
作為X軸或Y軸之可動手段,作為可使搬送時面板基板保持手段10直線移動的手段,可以適用根據直線馬達或滾珠螺桿等之一般的滑動台機構。關於Z軸之可動手段,以直線馬達或滾珠螺桿等直接驅動亦為可能,但因要求可動距離與X軸與Y軸相較比較短,考慮到高度方向的機構部薄型化等,以利用藉由楔等把水平移動變換為升降運動的各種一般方法較佳。關於θ軸的旋轉運動,可容易以馬達與減速機等來構成。本實施例之面板基板搬送位置決定手段,因為有必要於處理邊保持固定手段3進行高精度的位置決定收授,所以當然有必要藉由利用伺服馬達或直線量規來確保位置座標或旋轉座標精度。As a means for moving the X-axis or the Y-axis, as a means for linearly moving the panel substrate holding means 10 during transportation, a general sliding table mechanism such as a linear motor or a ball screw can be applied. The Z-axis movable means is also possible to drive directly by a linear motor or a ball screw. However, since the required movable distance is shorter than the X-axis and the Y-axis, it is considered to be thinner in consideration of the thickness of the mechanism portion in the height direction. Various general methods of transforming horizontal movement into lifting motion by wedges or the like are preferred. The rotational motion of the θ axis can be easily configured by a motor, a speed reducer, or the like. In the panel substrate transport position determining means of the present embodiment, since it is necessary to perform high-precision position determination and reception while the processing holding means 3 is performed, it is of course necessary to secure the position coordinates or the rotary coordinates by using a servo motor or a linear gauge. Precision.
其次,說明本發明之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置之基本動作。Next, the basic operation of the panel substrate transfer apparatus of the present invention and the display panel module assembly apparatus using the same will be described.
圖7係說明顯示面板基板的基本搬送動作之圖,係由正面所見之圖1的處理作業裝置B與C間之搬送的模式圖。本發明之顯示面板模組組裝裝置之基本動作如下述。Fig. 7 is a view for explaining a basic transfer operation of the display panel substrate, and is a schematic view showing the transfer between the processing work devices B and C of Fig. 1 seen from the front side. The basic operation of the display panel module assembling device of the present invention is as follows.
步驟1:使在上游側之處理作業裝置B結束處理作業的顯示面板基板,藉由面板基板搬送位置決定手段之搬送時面板基板保持手段10的上升,而由處理邊保持固定手段3(B)持起至上方,搬送至下游之各處理作業裝置C。Step 1: The display panel substrate on which the processing device B on the upstream side ends the processing operation, and the panel substrate holding means 10 is lifted by the panel substrate transport position determining means, and the fixing means 3 (B) is held by the processing side. It is carried up to the top and transported to each of the downstream processing apparatuses C.
在圖7,以實線箭頭20a(B-C)表示搬送時面板基板保持手段10的動作。於圖1,相當於處理作業裝置A→B,B→C,C→D間之顯示面板基板4的搬送動作。In FIG. 7, the operation of the panel substrate holding means 10 at the time of conveyance is shown by the solid arrow 20a (B-C). FIG. 1 corresponds to the transport operation of the display panel substrate 4 between the processing apparatuses A→B, B→C, and C→D.
先於此步驟1的動作,在各處理作業結束之前,供搬出顯示面板基板4之用的搬送時面板基板保持手段10,吸附固定保持著處理中的顯示面板的非處理區域,同時非處理區域保持手段5,如圖7所示,已經結束了往上方之退避。藉此,使處理作業結束後之顯示面板基板4之往下游處理作業位置的搬送動作,可以在各處理作業結束後就立刻進行。In the operation of the first step, before the end of each processing operation, the panel substrate holding means 10 for transporting the display panel substrate 4 is carried out, and the non-processing area of the display panel being processed is adsorbed and fixed, and the non-processing area is simultaneously The holding means 5, as shown in Fig. 7, has already ended the evacuation to the top. Thereby, the transport operation of the downstream processing work position of the display panel substrate 4 after the completion of the processing operation can be performed immediately after the completion of each processing operation.
圖7之實施例之上游側的處理作業裝置B,係長邊側(源極邊側)的處理作業,下游側的處理作業裝置C,係短邊側(閘極邊側)的處理作業。在本發明之顯示面板模組組裝裝置,有必要進行處理邊的切換的場合,進行處理作業裝置間的搬送動作20a時進行旋轉動作21a並不會有任何問題。The processing working device B on the upstream side of the embodiment of Fig. 7 is a processing operation on the long side (source side), and the processing work device C on the downstream side is a processing operation on the short side (gate side). In the display panel module assembly device of the present invention, when it is necessary to switch between processing, the rotation operation 21a is not performed when the transfer operation 20a between the processing devices is performed.
步驟2:被搬送至下游的處理作業位置C的顯示面板基板,藉由被設於處理邊保持固定手段3(C)附近的面板基板姿勢檢測手段檢測出面板姿勢。以該面板姿勢檢測資料為根據,藉由面板基板搬送位置決定手段於適當正確的處理作業位置定位顯示面板基板。根據被設於各處理作業位置的面板基板姿勢檢測手段之顯示面板基板的位置決定機構及動作的詳細內容將於稍後詳述。Step 2: The display panel substrate that has been transported to the downstream processing work position C detects the panel posture by the panel substrate posture detecting means provided near the processing holding means 3 (C). Based on the panel posture detection data, the panel substrate transport position determining means positions the display panel substrate at an appropriate correct processing position. The details of the position determining mechanism and the operation of the display panel substrate based on the panel substrate posture detecting means provided at each processing work position will be described later in detail.
步驟3:被搬送至下游的各處理作業裝置C的被定位的顯示面板基板4,藉由搬送時面板基板保持手段10下降,而被固定保持於下游側的處理邊保持固定手段3(C)。其後,開始各處理作業裝置之處理作業動作。Step 3: The positioned display panel substrate 4 that has been transported to the downstream processing apparatuses C is lowered while the panel substrate holding means 10 is being transported, and is fixed and held on the downstream side while holding the fixing means 3 (C) . Thereafter, the processing operation of each processing device is started.
步驟4:顯示面板基板,被固定保持於處理邊保持固定手段3,在處理作業開始之後,非處理區域保持手段5下降,保持顯示面板基板的非處理邊之邊緣下面。於圖7,以虛線顯示處理作業裝置C之非處理區域保持手段5下降,而保持顯示面板基板的非處理邊的邊緣下面的狀態。雖未圖示,但其他處理作業裝置之非處理區域保持手段5也是相同的。Step 4: The display panel substrate is fixed and held at the processing side to hold the fixing means 3. After the processing operation is started, the non-processing area holding means 5 is lowered to hold the edge of the non-processed side of the display panel substrate. In FIG. 7, the non-processing area holding means 5 of the processing working apparatus C is shown by a broken line, and the state under the edge of the non-processing side of the display panel substrate is hold|maintained. Although not shown, the non-processing area holding means 5 of the other processing work means are also the same.
步驟5:非處理區域保持手段5保持顯示面板基板4的邊緣下面之後,面板基板搬送位置決定手段之搬送時顯示面板保持手段10,解除面板吸附固定。搬送時顯示面板保持手段10下降,通過非顯示區域保持手段5的保持構件的下側移動至上游側的處理作業裝置B之顯示面板基板4的接受位置。Step 5: After the non-processing area holding means 5 holds the lower surface of the display panel substrate 4, the panel holding means 10 is displayed during the conveyance of the panel substrate transport position determining means, and the panel is released and fixed. At the time of conveyance, the display panel holding means 10 is lowered, and the lower side of the holding member of the non-display area holding means 5 is moved to the receiving position of the display panel substrate 4 of the upstream processing apparatus B.
在圖7,以實線箭頭20b(B-C)表示搬送時面板基板保持手段10的返回動作。於圖1,相當於處理作業裝置B→A,C→B,D→C搬送時面板基板保持手段10的返回移動動作。In FIG. 7, the return operation of the panel substrate holding means 10 at the time of conveyance is shown by the solid arrow 20b (B-C). FIG. 1 corresponds to the return movement operation of the panel substrate holding means 10 during the processing of the processing apparatus B→A, C→B, and D→C.
圖7之實施例之上游側的處理作業裝置B,係長邊側(源極邊側)的處理作業,下游側的處理作業裝置C,係短邊側(閘極邊側)的處理作業。因此,搬送時面板基板保持手段10,在返回移動動作20b(B-C)中有必要進行旋轉動作21b(B-C)。在本發明的裝置,下降至非處理區域保持手段5的保持構件之下側的搬送時顯示面板保持手段10周邊沒有障礙物,於返回移動動作20b(B-C)中進行旋轉動作21b(B-C)沒有任何問題。The processing working device B on the upstream side of the embodiment of Fig. 7 is a processing operation on the long side (source side), and the processing work device C on the downstream side is a processing operation on the short side (gate side). Therefore, in the panel substrate holding means 10 at the time of conveyance, it is necessary to perform the rotation operation 21b (B-C) in the return movement operation 20b (B-C). In the apparatus of the present invention, when the conveyance is lowered to the lower side of the holding member of the non-treatment area holding means 5, there is no obstacle around the display panel holding means 10, and the rotation operation 21b (BC) is not performed in the return movement operation 20b (BC). any problem.
步驟6:通過非處理區域保持手段5的保持構件的下側移動至上游側的處理作業裝置B之顯示面板基板4的接受位置之搬送時面板基板保持手段10,藉由上升,而在處理作業裝置B由處理作業中之顯示面板基板4的下面保持顯示面板基板4之後,進行吸附固定。Step 6: When the lower side of the holding member of the non-processing area holding means 5 is moved to the receiving position of the display panel substrate 4 of the processing apparatus B on the upstream side, the panel substrate holding means 10 is moved, and the processing is performed by raising The apparatus B holds the display panel substrate 4 from the lower surface of the display panel substrate 4 in the processing operation, and then performs adsorption fixation.
步驟7:以供搬出處理中的顯示面板基板4之用的搬送時面板基板保持手段10,吸附固定顯示面板基板4之後,使非處理區域保持手段之保持構件,由顯示面板基板下面退避,同時上升至裝置上方。Step 7: After the display panel substrate 4 is transported and fixed by the panel substrate holding means 10 for transporting the display panel substrate 4, the holding member of the non-processing area holding means is retracted from the lower surface of the display panel substrate. Rise above the unit.
步驟8:直到結束處理作業為止,以搬出用之搬送時面板基板保持手段10吸附固定顯示面板基板4,使非處理區域保持手段之保持構件上升至裝置上方,同時處理作業結束後,解除根據處理邊保持固定手段之顯示面板基板的固定。Step 8: The display panel substrate 4 is suction-fixed by the panel substrate holding means 10 at the time of carrying out the transfer, and the holding member of the non-processing area holding means is raised above the apparatus, and the processing is terminated after the processing operation is completed. Fixing of the display panel substrate while maintaining the fixing means.
回到步驟1,搬送由上游側之處理作業裝置往下游之各處理作業裝置搬送的顯示面板基板。在圖7,以實線的箭頭20表示搬送時顯示面板保持手段10的動作概略,而以虛線之箭頭19表示藉其搬送的顯示面板基板4的移動。Returning to step 1, the display panel substrate transported by each of the processing apparatuses downstream by the processing apparatus on the upstream side is transported. In FIG. 7, the outline of the operation of the display panel holding means 10 at the time of conveyance is shown by the arrow 20 of a solid line, and the movement of the display panel board|substrate 4 conveyed by this is shown by the arrow 19 of the dotted line.
如前所述,在本發明之顯示面板模組組裝裝置,於各處理作業動作中,因為進行包含根據前述非處理區域保持手段之保持動作的面板基板搬送位置決定手段之切換動作。藉此,可以實現僅根據處理作業位置間的顯示面板基板的搬送動作時間與處理作業時間之高效率的顯示面板模組的組裝作業。As described above, in the display panel module assembling apparatus of the present invention, the switching operation of the panel substrate transport position determining means including the holding operation by the non-processing area holding means is performed in each processing operation. Thereby, it is possible to realize an assembly operation of the display panel module based on the high efficiency of the conveyance operation time and the processing operation time of the display panel substrate between the processing work positions.
進而,因為進行顯示面板基板4的搬送之面板基板搬送位置決定手段之可動範圍幾乎不存在障礙物,所以可使各處理作業位置間之顯示面板基板的搬送或旋轉等動作在配合於基板尺寸之最短或最適合的搬送路徑進行高速搬送。In addition, since there is almost no obstacle in the movable range of the panel substrate transport position determining means for transporting the display panel substrate 4, the operation of transporting or rotating the display panel substrate between the processing work positions can be performed in accordance with the substrate size. The shortest or most suitable transport path for high speed transport.
由以上情形,藉由適用本發明,可以實現最快速的顯示面板模組組裝裝置。From the above, by applying the present invention, the fastest display panel module assembling device can be realized.
其次,說明把本發明之顯示面板模組組裝裝置之高生產性發揮到最大限度而予以應用所會遇到的課題與對應方案。Next, the problems and corresponding solutions encountered in the application of the high productivity of the display panel module assembly device of the present invention to the maximum extent will be described.
於本發明之顯示面板模組組裝裝置,為了要高效率地實施顯示面板基板的組裝作業,有必要把在各處理作業位置結束處理作業的顯示面板基板,同時往下游側的處理作業位置搬送。顯示面板基板4的搬送時序若不是同時,則會發生一部分處理作業位置不存在應該要進行處理的顯示面板基板4的狀態,而使作業效率降低。In the display panel module assembly device of the present invention, in order to efficiently perform the assembly work of the display panel substrate, it is necessary to transfer the display panel substrate that has been processed at each processing operation position to the processing position on the downstream side. If the conveyance timing of the display panel substrate 4 is not simultaneous, a state in which the display panel substrate 4 to be processed is not present at a part of the processing work position may occur, and the work efficiency may be lowered.
但是,顯示面板模組組裝裝置,係由多數的處理作業裝置或處理作業位置所構成,在其間搬送顯示面板基板的面板基板搬送位置決定手段也必須要有多數個。使多數個面板基板搬送位置決定手段可完全同時動作的場合,會發生可動手段之加減速動作時的必要電流變得極大的課題。為了對應此課題,於各個搬送系之驅動電路使用電容器等來確保瞬間最大電流的方法是有效的。However, the display panel module assembly device is composed of a plurality of processing work devices or processing work positions, and a plurality of panel substrate transport position determining means for transporting the display panel substrate therebetween are also required. When a plurality of panel substrate transport position determining means can be operated at the same time, the current required for the acceleration/deceleration operation of the movable means becomes extremely large. In order to cope with this problem, it is effective to use a capacitor or the like in each of the drive systems of the transport system to ensure an instantaneous maximum current.
作為對此課題之其他方策,還有使鄰接的單元間之搬送手段動作計時,由下游側朝向上游側,延遲微小時間的方法亦為有效。需要瞬間最大電流的搬送手段的加速/減速時間,相對於搬送手段的動作距離或動作時間而言是很短的,對此提供不重疊的程度之延遲,可以使裝置全體之必要最大電流抑制為很小。藉此,於前述搬送系之驅動電路不再需要配設大容量的電容器等。As another measure for this problem, it is also effective to delay the operation of the transport means between adjacent units, and to delay the minute time from the downstream side toward the upstream side. The acceleration/deceleration time of the transport means requiring the instantaneous maximum current is short with respect to the operating distance or the operating time of the transport means, and the delay of the degree of non-overlapping is provided, so that the maximum current required for the entire apparatus can be suppressed to Very small. Therefore, it is no longer necessary to provide a large-capacity capacitor or the like in the drive circuit of the transport system.
面板基板搬送位置決定手段的加速時間,為數10~數100msec程度,所以實際之鄰接的面板基板搬送位置決定手段的可動計時之延遲時間,以數10~數100msec程度為適當,考慮搬送系之加減速的時間與同時動作台數以及當時之必要最大電流再行決定。此程度的計時的延遲,對於顯示面板模組組裝裝置的稼動效率幾乎沒有影響。The acceleration time of the panel substrate transport position determining means is approximately 10 to several hundred msec. Therefore, the delay time of the movable timing of the actual adjacent panel substrate transport position determining means is preferably 10 to 100 msec, and the transport system is considered. The deceleration time is determined by the number of simultaneous actions and the maximum current required at that time. This degree of timing delay has little effect on the efficiency of the display panel module assembly device.
其次,說明活用本發明之顯示面板模組組裝裝置的高泛用性之運用方法。Next, a description will be given of a method of using the display panel module assembly apparatus of the present invention which is highly versatile.
本發明的顯示面板模組組裝裝置之面板基板搬送位置決定手段,具有X、Y、Z軸之可動手段與θ軸之旋轉手段,同時於可動範圍幾乎沒有障礙物可以自由地進行面板搬送位置決定動作。因此,在一個處理作業位置亦可充分依序進行長邊側(源極側)與短邊側(閘極側)的處理作業等複數之處理。The panel substrate transport position determining means of the display panel module assembling device of the present invention has a movable means of X, Y, and Z axes and a rotating means of the θ axis, and the panel transport position can be freely determined with almost no obstacle in the movable range. action. Therefore, the processing of the long side (source side) and the short side (gate side) can be performed in a plurality of processes at a single processing position.
作為實際的動作,直到在處理作業位置之最後的處理作業被進行為止,有必要以顯示面板基板4搬入處理作業位置之面板基板搬送位置決定手段之搬送時面板基板保持手段10,在持續保持顯示面板基板的狀態下進行處理。非處理區域保持手段5,只要在最後的處理位置,亦即搬送時面板基板保持手段10進行退避的的位置設置即可。In the actual operation, until the processing operation at the end of the processing work position is performed, the panel substrate holding means 10 at the time of transport of the panel substrate transport position determining means that carries the processing operation position on the display panel substrate 4 is required to continue to be displayed. The processing is performed in the state of the panel substrate. The non-processing area holding means 5 may be provided at the last processing position, that is, the position at which the panel substrate holding means 10 performs the retraction at the time of transportation.
如此般,在本發明的顯示面板模組組裝裝置,對顯示面板4邊之一項處理作業,可以僅藉著一台處理作業裝置來進行。當然,在此場合必須要4次之處理作業量與處理作業時間與3次之顯示面板的旋轉或再配置動作,所以處理作業時間變長。如此之裝置運用,在進行高速大量生產的量產面板的組裝作業並不受歡迎,但在試作面板生產或少量批次的生產等,可以不改變顯示面板模組組裝裝置的處理作業裝置之組合構成而進行生產這一點是有效的。As described above, in the display panel module assembling apparatus of the present invention, one processing operation on the display panel 4 can be performed by only one processing apparatus. Of course, in this case, it is necessary to process the amount of work and the processing time four times and the rotation or relocation operation of the display panel three times, so that the processing time becomes long. With such a device, the assembly work of mass-produced panels for high-speed mass production is not popular, but the combination of the processing device for the display panel module assembly device can be changed without trials for panel production or small batch production. It is effective to construct and manufacture.
其次,說明本發明之實施例構成之面板基板搬送位置決定手段之搬送時面板基板保持手段10之防止碰撞對策。Next, the collision prevention measures of the panel substrate holding means 10 at the time of conveyance of the panel substrate transport position determining means constituted by the embodiment of the present invention will be described.
在本實施例的構成,於相同的處理作業裝置或處理作業位置,因為被配置2個搬送時面板基板保持手段10,所以鄰接的面板基板搬送位置決定手段之搬送時面板基板保持手段10,存在著引發碰撞(衝突)的危險。在本發明的裝置,為了防止碰撞,搬送時面板基板保持手段10,使上游處理作業位置與下游側的作業位置間之移動,以基本上大致在同一計時進行的方式來控制。In the configuration of the present embodiment, since the panel substrate holding means 10 is disposed at the same processing operation device or processing position, the panel substrate holding means 10 is present during the transport of the adjacent panel substrate transport position determining means. The danger of causing a collision (collision). In the apparatus of the present invention, in order to prevent collision, the panel substrate holding means 10 during conveyance controls the movement between the upstream processing work position and the downstream work position substantially at substantially the same timing.
但是進行高速移動的搬送時面板基板保持手段10的碰撞,對於裝置的損傷很嚴重,有必要採更進一步之碰撞防止對策。此處,在本實施例的裝置,搭載著有監視對於供控制面板基板搬送位置決定手段之用的驅動訊號之搬送時面板基板保持手段10的座標位置等,只要驅動訊號與搬送時面板基板保持手段10的位置座標發生規定值以上的差異的話,就當成異常而停止裝置全體的功能。藉此,即使萬一各搬送時面板基板保持手段10的移動計時有所偏差,也可以防止碰撞於未然。However, the collision of the panel substrate holding means 10 during the high-speed moving conveyance is severely damaged by the device, and it is necessary to take further countermeasures against collision. Here, in the apparatus of the present embodiment, the coordinate position of the panel substrate holding means 10 for monitoring the driving signal for the control panel substrate transport position determining means is mounted, and the driving signal and the panel substrate are kept at the time of transport. When the position coordinate of the means 10 is different from the predetermined value or more, the function of the entire apparatus is stopped as an abnormality. Thereby, even if the movement timing of the panel substrate holding means 10 at the time of each conveyance differs, it can prevent that it collided.
其次,說明本發明之面板基板搬送位置決定手段之搬送時面板基板保持手段10之等待位置。Next, the waiting position of the panel substrate holding means 10 at the time of conveyance of the panel substrate transport position determining means of the present invention will be described.
本發明之顯示面板模組組裝裝置之面板基板搬送位置決定手段之搬送時面板基板保持手段10,基本上是停止在上游側或下游側的處理作業位置。搬送時面板基板保持手段10,幾乎存在與處理作業位置的數目相同,所以總是於處理作業位置存在著搬送時面板基板保持手段10。於處理作業位置,有搬送時面板基板保持手段10時,成為由裝置正面側往各處理作業位置部之操作上的妨礙,在裝置產生故障等情形時的維修性也會變差。In the transport of the panel substrate transport position determining means of the display panel module assembly device of the present invention, the panel substrate holding means 10 basically stops the processing operation position on the upstream side or the downstream side. Since the panel substrate holding means 10 at the time of conveyance is almost the same as the number of processing work positions, the panel substrate holding means 10 at the time of conveyance always exists at the processing work position. When the panel substrate holding means 10 is conveyed at the processing work position, the operation from the front side of the apparatus to the respective processing work position portions is hindered, and the maintainability in the case where the apparatus is malfunctioning or the like is also deteriorated.
此處,在本發明的顯示面板模組組裝裝置,作為搬送時面板基板保持手段10的停止位置,係以除了上游側或下游側的處理作業位置以外,還可以停止在其中間位置的方式構成的。於此位置,使搬送時面板基板保持手段10停止,可以大幅改善裝置產生故障等的時候之維修性。Here, in the display panel module assembly device of the present invention, the stop position of the panel substrate holding means 10 during transportation is configured such that the processing position other than the upstream side or the downstream side can be stopped at the intermediate position. of. At this position, the panel substrate holding means 10 at the time of conveyance is stopped, and the maintainability at the time of malfunction of the apparatus etc. can be improved highly.
進而,上游側處理作業裝置B與下游側處理作業裝置C之處理作業位置的中間位置,亦為鄰接的面板基板搬送位置決定手段間之非干涉區域23。於此位置,使搬送時面板基板保持手段9進行等待,可以防止與上游側或下游側之搬送時面板基板保持手段9之碰撞,所以增加各搬送時面板基板保持手段9的動作自由度。Further, the intermediate position between the processing position of the upstream processing unit B and the downstream processing unit C is also the non-interference area 23 between the adjacent panel substrate transport position determining means. At this position, the panel substrate holding means 9 during transportation is waited for, and collision with the panel substrate holding means 9 at the time of conveyance on the upstream side or the downstream side can be prevented. Therefore, the degree of freedom of operation of the panel substrate holding means 9 at each transfer is increased.
例如,在裝置之啟動調整時等,藉由活用中間停止位置,可以使各個處理作業裝置或面板基板搬送位置決定手段進行動作,作業效率被大幅改善。For example, when the adjustment of the start of the apparatus or the like is performed, the respective processing apparatuses or the panel substrate transport position determining means can be operated by utilizing the intermediate stop position, and the work efficiency is greatly improved.
此外,顯示面板模組組裝裝置,連結進行不同的複數處理作業的裝置,連續對顯示面板進行各種處理作業。當然,在各處理作業步驟之處理時間上有所差異。時間短的步驟之處理作業裝置,需要等待花時間的步驟之處理作業裝置之結束。特別是,如前所述在一個處理作業裝置進行複數邊的處理作業的場合等,各處理作業步驟之處理時間差異很大。Further, the display panel module assembling device connects devices that perform different plural processing operations, and continuously performs various processing operations on the display panel. Of course, there are differences in the processing time of each processing step. The processing device for the short-time step requires the processing of the processing device to wait for the step of taking the time. In particular, as described above, when a processing operation device performs a plurality of processing operations, the processing time of each processing operation step varies greatly.
因此,即使讓顯示面板基板的供搬送之搬送時面板基板保持手段10的動作在同一計時下進行,搬送時面板基板保持手段10的返回動作計時也不會相同。這樣的場合,亦可以活用作為在下游的處理作業位置之等待下游的搬送時面板基板保持手段10之作業結束為止之等待位置。Therefore, even if the operation of the panel substrate holding means 10 during the conveyance of the display panel substrate is performed under the same timing, the return operation timing of the panel substrate holding means 10 during transportation is not the same. In such a case, the waiting position until the end of the operation of the panel substrate holding means 10 at the time of the downstream processing at the downstream processing position can be utilized.
其次,說明藉由搬送時面板基板保持手段10,於處理邊保持固定手段3決定顯示面板基板4位置的方式。Next, a method of determining the position of the display panel substrate 4 by the fixing means 3 while the processing is held by the panel substrate holding means 10 during transportation will be described.
一般而言,於顯示面板基板4之處理邊與處理處所,設有基準標記。圖8係顯示設於顯示面板基板4之基準標記之一例之圖。作為基準標記,被形成顯示出顯示面板端部的基準位置之端部標記24,以及顯示在TAB或IC等之搭載位置的搭載位置標記25等。基準標記的型態可以有種種型態,除了圖8所示之「+」或「‧」以外,還可以有「■」,「T」,「--」「V」等種種型態。Generally, reference marks are provided on the processing side and the processing place of the display panel substrate 4. FIG. 8 is a view showing an example of a reference mark provided on the display panel substrate 4. As the reference mark, the end mark 24 indicating the reference position of the end portion of the display panel, and the mounting position mark 25 displayed at the mounting position of the TAB or the IC or the like are formed. There are various types of reference mark types. In addition to the "+" or "‧" shown in Figure 8, there are various types such as "■", "T", "--" and "V".
在本發明之面板基板搬送裝置及顯示面板模組組裝裝置,在各處理作業裝置或處理作業位置間,搬送顯示面板的面板基板搬送位置決定手段,具有X、Y、Z、θ軸之可動手段。使顯示面板基板4由上游往下游搬送至各處理作業裝置或處理作業位置時,藉由以CCD攝影機檢測顯示面板的基準標記24、25,算出顯示面板基板4的姿勢,以面板基板搬送位置決定手段進行位置補正後,藉由收授傳遞至保持/固定顯示面板基板4的處理邊之處理邊保持固定手段3,可以達成顯示面板基板4之往處理作業位置之高精度的位置決定與固定。In the panel substrate transfer device and the display panel module assembly device of the present invention, the panel substrate transport position determining means for transporting the display panel between the respective processing work devices and the processing work position has a movable means of X, Y, Z, and θ axes . When the display panel substrate 4 is transported from upstream to downstream to each of the processing work devices or the processing work position, the reference marks 24 and 25 of the display panel are detected by the CCD camera, and the posture of the display panel substrate 4 is calculated and determined by the panel substrate transport position. After the position correction is performed, the fixing means 3 is held by the process of transferring the processing to the holding/fixing display panel substrate 4, whereby the positional determination and fixation of the display panel substrate 4 to the processing position can be accurately performed.
圖9及圖10係為了說明於本發明之處理邊保持固定手段3定位顯示面板基板4的方式,而顯示的處理邊保持固定手段3附近的構成之一實施例。圖9為上面圖,圖10為側面圖。9 and 10 are views showing an embodiment in which the display holding means 3 is positioned to hold the display panel substrate 4 in the process of the present invention, and the processing is performed while holding the vicinity of the fixing means 3. Figure 9 is a top view and Figure 10 is a side view.
為了要高精度地把顯示面板基板4傳遞而固定於處理邊保持固定手段3,最好是儘可能地在處理邊保持固定手段3附近檢測出被設於顯示面板基板4的處理邊側之基準標記24、25。在本實施例之裝置,係以在各處理作業裝置之處理作業機構部與被設於其前面的處理邊保持固定手段3之間,設置光源及由CCD攝影機所構成的顯示面板基準標記檢測手段26,檢測被配置於顯示面板基板兩端的端部標記24的方式構成。由以顯示面板基準標記檢測手段26所檢測出的影像以圖案配合方式抽出基準標記,藉由演算該座標位置,可以算出顯示面板的座標位置與姿勢。In order to transmit the display panel substrate 4 with high precision and fix it to the processing side holding and fixing means 3, it is preferable to detect the reference to be provided on the processing side of the display panel substrate 4 in the vicinity of the processing side holding and fixing means 3 as much as possible. Marks 24, 25. In the apparatus of the present embodiment, a light source and a display panel reference mark detecting means including a CCD camera are provided between the processing working mechanism portion of each processing working device and the processing side holding and fixing means 3 provided on the front side of the processing working device. 26, configured to detect end marks 24 disposed at both ends of the display panel substrate. The reference mark is extracted by the pattern detected by the display panel reference mark detecting means 26, and the coordinate position and posture of the display panel can be calculated by calculating the coordinate position.
為了對應於各種顯示面板尺寸,而檢測出顯示面板處理邊側的基準標記24、25,顯示面板基準標記檢測手段26有必要移動於處理邊方向(X方向)。即使在本實施例,也在供檢測出顯示面板基板4的兩端的端部標記24之用的2組檢測手段設置了X方向的可動手段28。在圖9之(a),模式顯示出為了檢測出被配置於顯示面板的左右之端部標記24,被配置於左右的顯示面板基準標記檢測手段26L/R,在處理邊幅狹窄的顯示面板基板4N與處理邊幅寬廣的顯示面板基板4W變更位置的狀況。In order to detect the reference marks 24 and 25 on the side of the display panel processing in accordance with the various display panel sizes, it is necessary for the display panel reference mark detecting means 26 to move in the processing side direction (X direction). Even in the present embodiment, the movable means 28 in the X direction is provided in the two sets of detecting means for detecting the end marks 24 at both ends of the display panel substrate 4. (a) of FIG. 9 shows a display panel substrate having a narrow edge width in order to detect the left and right end portion marks 24 disposed on the display panel, and to be disposed on the left and right display panel reference mark detecting means 26L/R. 4N and the position of the display panel substrate 4W having a wide margin is changed.
說明將面板基板搬送位置決定手段所搬運的顯示面板的端部標記24,以顯示面板基準標記檢測手段26檢測出,接著補正顯示面板姿勢,高精度地定位於處理作業裝置的處理作業位置之步驟之一實施例。The end mark 24 of the display panel conveyed by the panel substrate transport position determining means is detected by the display panel reference mark detecting means 26, and then the display panel posture is corrected, and the processing position of the processing work device is accurately positioned. One embodiment.
首先,使顯示面板基準標記檢測手段26L/R,在對應於處理的顯示面板的左右之端部標記24的位置或寬幅的場所等待。接著,藉由面板基板搬送位置決定手段,直到可能以接近於處理邊保持固定手段3而設置的顯示面板基準標記檢測手段26檢測出端部標記24的位置,搬送顯示面板基板4,同時把顯示面板暫置於處理邊保持固定手段3上。其後,藉由顯示面板基準標記檢測手段26,檢測出設於顯示面板基板4的兩端部之端部標記24位置,算出顯示面板基板4的正確的座標位置與姿勢。根據該算出結果,補正顯示面板的位置或姿勢,同時使顯示面板移動往處理作業裝置之特定的處理作業位置。最後,藉由被設於處理邊保持固定手段3的表面之顯示面板固定用吸附抽吸口29,吸附顯示面板基板4,開始根據處理作業裝置之處理作業。First, the display panel reference mark detecting means 26L/R is waited for at a position corresponding to the left and right end portion marks 24 of the processed display panel or a wide position. Then, the panel substrate transport position determining means detects the position of the end mark 24 by the display panel reference mark detecting means 26 provided to hold the fixing means 3 close to the processing, and transports the display panel substrate 4 while displaying The panel is temporarily placed on the processing side to hold the fixing means 3. Thereafter, the position of the end mark 24 provided at both end portions of the display panel substrate 4 is detected by the display panel reference mark detecting means 26, and the correct coordinate position and posture of the display panel substrate 4 are calculated. Based on the calculation result, the position or posture of the display panel is corrected, and the display panel is moved to a specific processing work position of the processing work device. Finally, the display panel substrate 4 is sucked by the adsorption suction port 29 for fixing the display panel which is provided on the surface of the fixing means 3, and the processing operation by the processing working device is started.
被設於顯示面板基板4的端部標記24,如圖8所示,存在於顯示面板處理邊之外緣部。因此,如圖9或圖10所示,供檢測出基準標記之用的顯示面板的配置位置與進行特定的處理作業之用的顯示面板基板配置位置有必要在不同的位置。但是,端部標記24之檢測位置與進行處理作業的顯示面板基板位置越接近,當然在顯示面板基板4的位置決定精度上來說是有利的。The end mark 24 provided on the display panel substrate 4 is present at the outer edge portion of the processing panel processing side as shown in FIG. Therefore, as shown in FIG. 9 or FIG. 10, it is necessary that the arrangement position of the display panel for detecting the reference mark and the position of the display panel substrate for performing the specific processing operation are different. However, the closer the detection position of the end mark 24 is to the position of the display panel substrate on which the processing operation is performed, of course, it is advantageous in terms of the positional accuracy of the display panel substrate 4.
此處,在本發明,採用於處理作業裝置之處理作業機構部與處理邊保持固定手段3之間,接近而且挾著地設置顯示面板基準標記檢測手段26之構成。藉此,使檢測基準標記後之顯示面板基板4,可以在往Y軸方向移動最小限度的移動距離下正確地定位於處理作業位置。實際的移動距離,依存於顯示面板基準標記檢測手段26之實裝尺寸,但考慮到實在的CCD攝影機等的尺寸的話,只要數10mm程度即已充分。Here, in the present invention, the configuration of the display panel reference mark detecting means 26 is provided close to and close to each other between the processing working mechanism portion of the processing working device and the processing side holding fixing means 3. Thereby, the display panel substrate 4 after the detection of the reference mark can be accurately positioned at the processing work position with a minimum moving distance in the Y-axis direction. The actual moving distance depends on the mounting size of the display panel reference mark detecting means 26. However, in consideration of the size of a real CCD camera or the like, it is sufficient as long as the number is 10 mm.
此外,隨著IC或TAB的搭載處理等處理作業的種類不同,亦有僅在顯示面板處理邊之一部分進行處理作業的場合。這樣僅對處理邊的一部份進行處理作業的場合,亦有可能把顯示面板基準標記檢測手段26組入處理作業機構部內的場合。這個場合,可以使檢測出顯示面板基板4的基準標記24、25之後的顯示面板基板4的移動僅有補正動作,所以可以進行進而往高精度的處理作業位置之顯示面板位置決定與固定。Further, depending on the type of processing operation such as the mounting process of the IC or the TAB, there is a case where the processing operation is performed only in one of the processing sides of the display panel. In the case where only a part of the processing side is processed, it is also possible to incorporate the display panel reference mark detecting means 26 into the processing unit. In this case, since the movement of the display panel substrate 4 after the detection of the reference marks 24 and 25 of the display panel substrate 4 is corrected, only the position of the display panel at the high-precision processing operation position can be determined and fixed.
為了以本實施例之構成高精度地進行各處理作業,處理作業裝置之處理作業位置與固定顯示面板基板4的處理邊保持固定手段3之相對位置關係是重要的。此處,在本實施例之裝置,使處理邊保持固定手段3與處理作業裝置之處理作業機構部構成為一體。In order to carry out each processing operation with high precision in the configuration of the present embodiment, it is important that the processing work position of the processing apparatus and the processing position of the fixed display panel substrate 4 are maintained in the relative positional relationship. Here, in the apparatus of the present embodiment, the processing-side holding means 3 and the processing-work mechanism part of the processing apparatus are integrally formed.
進而,在本實施例之裝置,使顯示面板基準標記檢測手段26,以處理邊保持固定手段3為基準進行校正。適用的方法,是在處理邊保持固定手段3的兩端部設基準標記部31,使該基準標記部31以顯示面板基準標記檢測手段26來檢測出,以校正顯示面板基準標記檢測手段26的檢測位置座標之方法。以處理邊保持固定手段3為基準之顯示面板基準標記檢測手段26的檢測位置座標作為校正手段,可以考慮利用校正治具等的方法等種種方法。Further, in the apparatus of the present embodiment, the display panel reference mark detecting means 26 is corrected based on the processing side holding fixing means 3. In a method of applying the reference mark portion 31 to both end portions of the processing holding means 3, the reference mark portion 31 is detected by the display panel reference mark detecting means 26 to correct the display panel reference mark detecting means 26. The method of detecting the position coordinates. The detection position coordinates of the display panel reference mark detecting means 26 based on the processing side holding means 3 are used as the correction means, and various methods such as a method of correcting the jig or the like can be considered.
如此般,藉由以處理邊保持固定手段3為處理作業裝置的處理作業位置之絕對基準,可以高精度地進行使顯示面板基板4往處理作業位置之位置決定與固定,伴此,可以實現高精度的處理作業動作。In this manner, the position of the processing operation position of the display panel substrate 4 can be accurately determined and fixed by using the processing holding holding means 3 as the absolute reference of the processing work position of the processing working device, thereby achieving high Accurate processing of job actions.
進而,於本發明之處理邊保持固定手段3,使顯示面板基板4往處理作業位置高精度地進行位置決定與固定以外的效果亦可以期待。Further, it is also expected that the fixing means 3 can be held in the process of the present invention, and the display panel substrate 4 can be accurately positioned and fixed in position to the processing work position.
本發明之處理邊保持固定手段3,也具有遮斷於非處理邊區域的顯示面板基板面產生之變動或誤差等導致對處理邊的影響之效果。作為變動,設想在處理作業中進行的搬送時面板基板保持手段10與非處理區域保持手段5之持起替換動作等所導致之產生於顯示面板基板的機械力或振動等,作為誤差,可以考慮搬送時面板基板保持手段10或非處理區域保持手段5的高度方向等之位置精度誤差。In the processing of the present invention, the holding means 3 is also provided with an effect of causing an influence on the processing side due to variations or errors in the surface of the display panel substrate which are blocked in the non-processed side region. In the meantime, it is assumed that mechanical force or vibration generated on the display panel substrate due to the holding operation of the panel substrate holding means 10 and the non-processing area holding means 5 during the conveyance performed during the processing operation may be considered as an error. The positional accuracy error of the height direction of the panel substrate holding means 10 or the non-processing area holding means 5 at the time of conveyance.
本發明之處理邊保持固定手段3,以使顯示面板基板的處理邊側的處理邊端起均一的距離內側,平行於處理邊且於處理邊方向上細長,跨處理邊全區域被固定保持著。因此,可以遮斷對處理邊在處理邊保持固定手段3的相反側進行的持起替換動作等所導致之在顯示面板基板產生的機械力或振動等,對處理作業中的處理邊所造成的影響。In the processing of the present invention, the fixing means 3 is held so that the processing side of the processing side of the display panel substrate has a uniform distance inside, parallel to the processing side and elongated in the processing direction, and the entire area is fixed and maintained across the processing side. . Therefore, it is possible to interrupt the mechanical force or vibration generated on the display panel substrate due to the holding and replacing operation performed on the opposite side of the processing while holding the fixing means 3, and the like, which is caused by the processing side in the processing operation. influences.
進而,處理邊區域之顯示面板基板的高度位置,也係以固定處理邊附近的本發明之處理邊保持固定手段3來決定的。因此,可以使搬送時顯示面板保持手段10或非處理區域保持手段5的高度方向精度等,構成為具有裕度。只要是在顯示面板基板4自身的彈性或搬送時面板基板保持手段10或非處理區域保持手段5之保持部所具有的彈性變形之容許範圍內的話,高度方向等之位置精度會被容許。搬送時面板基板保持手段10,必須要以空氣吸附等方法,吸附保持顯示面板基板4,但藉由在吸附部使用橡膠墊等彈性體,可以比較容易地保持顯示面板基板4之彈性。Further, the height position of the display panel substrate in the processing side region is also determined by the processing holding means 3 of the present invention in the vicinity of the fixed processing side. Therefore, it is possible to provide a margin in the height direction accuracy of the display panel holding means 10 or the non-processing area holding means 5 at the time of conveyance. The positional accuracy in the height direction or the like is allowed to be within the allowable range of the elastic deformation of the panel substrate holding means 10 or the holding portion of the non-processing area holding means 5 during the elasticity of the display panel substrate 4 itself or during the conveyance. In the panel substrate holding means 10 during transportation, the display panel substrate 4 must be adsorbed and held by air suction or the like. However, by using an elastic body such as a rubber pad in the adsorption portion, the elasticity of the display panel substrate 4 can be relatively easily maintained.
顯示面板模組組裝裝置是很大的裝置,所以有必要使各機構部單元化而將其組合構成裝置。但是,在相對精度必須要確保的部位之間的單元分割,會產生為了確保組裝作業時之相對位置精度之調整變難的課題。適用本發明的話,以處理邊保持固定手段3為邊界,可以於處理作業裝置側與搬送裝置側及反處理邊保持側之相對位置精度確保裕度,所以具有即使把處理作業裝置側與搬送裝置側及反處理邊保持側做成不同單元而構成,也可以在組合時使位置對準調整作業等變得比較容易的優點。當然,把處理邊保持固定手段3與處理裝置側做成一體構成,可以簡單的構成,補正各處理作業之必要的顯示面板處理邊側的扭曲等,確保平面性而且可進行高精度的處理作業,係如同前面所述。Since the display panel module assembling device is a large device, it is necessary to unitize each mechanism unit and combine them to constitute a device. However, in the division of the unit between the portions where the relative accuracy is required to be secured, it is difficult to adjust the relative positional accuracy in the assembly work. According to the present invention, the processing side maintaining means 3 is used as a boundary, and the relative positional accuracy of the processing apparatus side, the conveying apparatus side, and the counter processing side holding side can be secured. Therefore, even if the processing apparatus side and the conveying apparatus are provided The side and the counter-processing side are formed in different units, and it is also possible to make the alignment adjustment work and the like easier when combined. Needless to say, the processing side holding means 3 and the processing apparatus side are integrally formed, and the configuration can be simplified, and the distortion of the side of the display panel processing necessary for each processing operation can be corrected, and planarity can be ensured and high-precision processing can be performed. , as described above.
其次,說明根據處理邊保持固定手段3之顯示面板基板4的固定保持方式。Next, a manner of fixing and holding the display panel substrate 4 holding the fixing means 3 in accordance with the processing will be described.
圖11係供說明根據本發明的處理邊保持固定手段3之顯示面板基板4的固定保持方式之一實施例之圖。處理邊保持固定手段3,必須要固定保持規定範圍內的各種尺寸的顯示面板基板4。圖11中之單點虛線係顯示最大尺寸的顯示面板基板4W的長邊側為處理邊的場合,虛線表示最小尺寸之顯示面板基板4N之短邊側為處理邊的場合之配置。處理邊保持固定手段3,為了使被固定的顯示面板基板4的處理邊全區域保持平滑,也有必要構成為比搬送的顯示面板基板的處理邊的最大長度更長的構成。Fig. 11 is a view for explaining an embodiment of the fixing and holding mode of the display panel substrate 4 of the processing side holding and fixing means 3 according to the present invention. In the processing while holding the fixing means 3, it is necessary to fix the display panel substrate 4 of various sizes within a predetermined range. The dotted line in FIG. 11 indicates that the long side of the display panel substrate 4W having the largest size is the processing side, and the broken line indicates the arrangement where the short side of the display panel substrate 4N of the smallest size is the processing side. In order to keep the entire area of the fixed display panel substrate 4 smooth, it is necessary to be configured to be longer than the maximum length of the processed side of the transported display panel substrate.
於處理邊保持固定手段3的表面,設有於處理作業實吸附基板之用的吸附孔29。處理邊保持固定手段3的吸附部,與搬送時面板基板保持手段10等之吸附部不同,有必要除去顯示面板基板4的扭曲等而使處理邊平滑化。因此,處理邊保持固定手段3,係於平滑加工的金屬表面等之剛體,直接加工吸附孔23或溝等而構成。The surface of the fixing means 3 is held while being processed, and an adsorption hole 29 for adsorbing the substrate is disposed in the processing operation. The adsorption portion of the holding means 3 is different from the adsorption portion of the panel substrate holding means 10 during transportation, and it is necessary to remove the distortion of the display panel substrate 4 and to smooth the processing side. Therefore, the processing holding means 3 is formed by directly processing the adsorption hole 23, the groove, or the like on a rigid body such as a smooth-processed metal surface.
小型的顯示面板基板4N的場合,只有被設於處理邊保持固定手段3的吸附孔29的一部分與顯示面板基板4N接觸。在此場合,空氣大量由顯示面板基板4N的不吸附的吸附孔29流入,而會產生顯示面板基板4N的吸附器的吸附孔29的吸附力降低的問題。此處,在本實施例,如圖11所示,採用把被形成於處理邊保持固定手段3的吸附孔29之下的吸引室32分割為複數個之構成。由抽吸泵等所供給的負壓系34通過開閉閥33而與被分割的吸引室32a~c連接。接著,隨著進行處理作業的顯示面板尺寸不同,控制開閉閥33,選擇產生負壓的吸引室32,僅顯示面板基板4N存在的區域的吸附孔29使其吸附的方式構成的。藉此,可以配合於顯示面板尺寸的區域而進行吸附,可得安定之顯示面板基板4的保持力。於圖12,開閉閥33被設置於吸附孔29正下方之吸引室32,但開閉閥33最好是儘可能地設置於接近吸附孔29的吸引室32等。透過配管等,在離開吸附孔29或吸引室32的位置設置開閉閥33的場合,會在切換閥後的吸附動作產生時間延遲同時因配管之壓損等原因,容易產生吸引壓力易變成不安定的問題。In the case of the small display panel substrate 4N, only a part of the adsorption holes 29 provided in the processing holding means 3 is in contact with the display panel substrate 4N. In this case, a large amount of air flows in from the adsorption holes 29 of the display panel substrate 4N which are not adsorbed, and the adsorption force of the adsorption holes 29 of the adsorber of the display panel substrate 4N is lowered. Here, in the present embodiment, as shown in Fig. 11, the suction chamber 32 formed below the adsorption hole 29 of the processing holding means 3 is divided into a plurality of portions. The negative pressure system 34 supplied by the suction pump or the like is connected to the divided suction chambers 32a to 32 by the opening and closing valve 33. Then, the size of the display panel for performing the processing operation is different, and the opening and closing valve 33 is controlled to select the suction chamber 32 that generates the negative pressure, and only the adsorption holes 29 in the region where the panel substrate 4N exists are displayed to be adsorbed. Thereby, it is possible to perform adsorption in accordance with the area of the display panel size, and the holding force of the display panel substrate 4 which is stable can be obtained. In Fig. 12, the opening and closing valve 33 is provided in the suction chamber 32 directly below the adsorption hole 29. However, the opening and closing valve 33 is preferably provided as close as possible to the suction chamber 32 or the like close to the adsorption hole 29. When the opening and closing valve 33 is provided at a position away from the adsorption hole 29 or the suction chamber 32 by a pipe or the like, a time delay occurs in the adsorption operation after switching the valve, and the pressure is easily generated due to pressure loss of the pipe or the like. The problem.
到前述為止所說明的處理邊保持固定手段3,係說明本發明之處理邊保持固定手段3之一實施型態,在處理作業程序,亦可以程序所必須要的其他構件來替代。例如,在本壓接製程,由上下以下刃與上刃挾住顯示面板基板4的處理邊全體,進行加熱/加壓。在這樣具有由下面全區域地支撐顯示面板基板4的處理邊的固定構件的程序,可以將下刃代用作為本發明之處理邊保持固定手段3。在此場合,除了下刃以外,以必要藉由前述吸附等手段來固定顯示面板基板4。但是以上刃挾住基板為止,只要保持搬送,亦有連顯示面板基板的固定手段也不必要的場合。The process of holding the fixing means 3 to the above-described processing will be described as an embodiment of the processing holding and fixing means 3 of the present invention, and other components necessary for the program may be replaced in the processing operation program. For example, in the present crimping process, the entire processing side of the display panel substrate 4 is held by the upper and lower blades and the upper blade, and heating/pressurization is performed. In the procedure of the fixing member having the processing side of the display panel substrate 4 supported by the entire area below, the lower edge can be used as the processing holding means 3 of the present invention. In this case, in addition to the lower blade, the display panel substrate 4 is fixed by means of the above-described adsorption or the like. However, even if the above-mentioned blade is held by the substrate, there is a case where the fixing means for the display panel substrate is unnecessary as long as it is held.
其次,說明應用本發明之面板基板搬送裝置及顯示面板模組組裝裝置之處理作業的高效率化或處理循環之更高速化。顯示面板模組組裝裝置,連結進行複數處理作業的裝置,連續對顯示面板進行各種處理作業。當然,在各處理作業步驟之處理時間上有所差異。時間短的步驟之處理作業裝置,需要等待花時間的步驟之處理作業裝置之結束。顯示面板的搬送間隔,受到花時間的步驟之處理作業裝置的限制,所以在時間短的步驟之處理作業裝置會產生作業停止的時間。Next, the efficiency of the processing operation of the panel substrate transfer apparatus and the display panel module assembly apparatus to which the present invention is applied will be described, and the processing cycle will be speeded up. The display panel module assembly device is connected to a device that performs a plurality of processing operations, and continuously performs various processing operations on the display panel. Of course, there are differences in the processing time of each processing step. The processing device for the short-time step requires the processing of the processing device to wait for the step of taking the time. Since the transport interval of the display panel is limited by the processing device of the step of taking the time, the processing of the working device in the short-time step causes the work to stop.
為了使各處理作業裝置更有效率地運作,使連結的花時間的步驟之處理作業裝置之數目比耗時短的步驟之處理作業裝置還要多,考慮取各處理步驟之生產節拍的平衡。但是,在此方式被連結的處理作業裝置的數目會增加,使產生顯示面板模組組裝裝置全體的長度變成非常長的問題點。In order to operate the processing apparatuses more efficiently, the number of processing apparatuses for the steps of connecting the time is more than the processing apparatus of the steps of the shorter time, and the balance of the production beats of the respective processing steps is considered. However, the number of processing apparatuses connected in this manner increases, and the length of the entire display panel module assembly apparatus becomes extremely long.
顯示面板模組組裝裝置之處理作業大致可以分成「於一個處理邊必須進行複數次處理的處理作業步驟」與「針對一處理邊可進行統括處理的處理作業步驟」。「於一個處理邊必須進行複數次處理的處理作業步驟」,係在TAB或IC之各個搭載位置進行個別的處理作業的步驟,相當於ACF之小邊貼附或TAB或IC的搭載步驟等。另一方面,「針對一處理邊可進行統括處理的處理作業步驟」,係於貼附區域統括貼附的ACF步驟或根據搭載後的長尺寸壓接刃之TAB或IC之統括加熱壓接步驟等。The processing operation of the display panel module assembly device can be roughly divided into a "processing operation step that requires a plurality of processing operations in one processing" and a "processing processing step in which a processing can be performed for one processing side". The "processing operation step that requires a plurality of processing operations in one processing" is a step of performing an individual processing operation at each mounting position of the TAB or the IC, and corresponds to a small side attach of the ACF or a mounting step of the TAB or the IC. On the other hand, the "processing operation step for performing a general processing for one processing side" is an ACF step in which the attachment region is attached or a TAB or IC based on the mounted long-length crimping blade. Wait.
其中,處理作業時間變長的步驟,基本上是在一個處理邊有必要進行複數次處理的處理作業步驟。因此,作為使處理作業時間很長的處理作業裝置高速化的方法,係於1個處理作業裝置內或處理作業位置,配置複數之處理單元機構,根據其來進行顯示面板處理邊的同時處理既簡單而且有效。Among them, the step of increasing the processing time is basically a processing operation step in which it is necessary to perform a plurality of processing operations at one processing. Therefore, as a method of increasing the speed of the processing work device having a long processing time, a plurality of processing unit mechanisms are disposed in one processing work device or at a processing work position, and simultaneous processing is performed while performing display panel processing. Simple and effective.
圖1之處理作業裝置A顯示移動一個處理單元機構1(A)而進行複數次的處理之處理作業裝置。對此,模式顯示處理作業裝置B,係配置2個處理單元機構1a(B)、1b(B),同時可以進行2處所之作業處理的處理作業裝置。相對於處理作業裝置A之處理單元1(A),處理作業裝置B的各處理單元機構1a(B),1b(B)的處理作業時間為2倍,藉由採用如此構成,可以提高顯示面板模組組裝裝置全體的作業效率。The processing work device A of Fig. 1 displays a processing work device that moves one processing unit mechanism 1 (A) and performs a plurality of processes. On the other hand, the mode display processing work device B is a processing work device in which two processing unit mechanisms 1a (B) and 1b (B) are arranged and the work processing of the two places can be performed. With respect to the processing unit 1 (A) of the processing apparatus A, the processing operation time of each processing unit mechanism 1a (B), 1b (B) of the processing working apparatus B is twice, and by adopting such a configuration, the display panel can be improved. The working efficiency of the entire module assembly device.
在本發明的面板基板搬送裝置及顯示面板模組組裝裝置,於這樣的1個處理作業裝置內或者處理作業位置配置複數之處理單元的同時處理作業,可以較容易地實現。圖12係說明配置複數之處理單元機構1的處理作業裝置之一實施例之圖。各處理單元機構1,成為僅具有往X軸方向的可動手段2的構成。在圖12之實施例,使X軸方向的可動手段或X軸可動導引2在2個處理單元機構1為相同。當然,使各可動手段或X軸可動導引2,在Y方向上偏移而配置,而適用各處理單元機構分別獨立之可動手段或X軸可動導引2是可能的,但此方法在成本方面是不利的。In the panel substrate transfer device and the display panel module assembly device of the present invention, it is possible to easily perform the simultaneous processing operation by arranging a plurality of processing units in such a single processing device or at a processing work position. Fig. 12 is a view showing an embodiment of a processing operation device for arranging a plurality of processing unit mechanisms 1. Each of the processing unit mechanisms 1 has a configuration in which only the movable means 2 in the X-axis direction is provided. In the embodiment of Fig. 12, the movable means in the X-axis direction or the X-axis movable guide 2 are made the same in the two processing unit mechanisms 1. Of course, it is possible to dispose each movable means or the X-axis movable guide 2 in the Y direction, and it is possible to apply separate movable means or X-axis movable guide 2 for each processing unit mechanism, but this method is costly. The aspect is unfavorable.
如前所述,在本發明的顯示面板模組組裝裝置,於各處理作業機構之前,被配置定位而固定顯示面板基板4的處理邊保持固定手段3。以面板基板搬送位置決定手段35搬送來的顯示面板,以規定的精度被固定保持於處理邊保持固定手段3。As described above, in the display panel module assembly device of the present invention, the fixing means 3 is held while the processing of the display panel substrate 4 is fixed and positioned before each processing operation mechanism. The display panel transported by the panel substrate transport position determining means 35 is fixed and held by the processing while holding the fixing means 3 with a predetermined accuracy.
因此,在本發明的顯示面板模組組裝裝置,各處理單元機構1與處理邊保持固定手段3之相對的位置關係預先予以調整的話,沒有必要檢測控制顯示面板基板4與各處理單元之位置關係。總之,於各個處理作業及各處理單元,沒有必要進行與顯示面板之相對位置檢測。如此般,面板基板搬送裝置及顯示面板模組組裝裝置,於1個處理作業裝置內或者處理作業位置根據複數之處理單元的同時處理作業,可以較簡單地實現。Therefore, in the display panel module assembling apparatus of the present invention, if the relative positional relationship between the processing unit mechanism 1 and the processing side holding and fixing means 3 is adjusted in advance, it is not necessary to detect and control the positional relationship between the display panel substrate 4 and each processing unit. . In short, it is not necessary to perform relative position detection with the display panel for each processing operation and each processing unit. In this manner, the panel substrate transfer device and the display panel module assembly device can be easily realized by the simultaneous processing operation of the plurality of processing units in one processing work device or the processing work position.
其次,說明於本發明之面板基板搬送裝置及顯示面板模組組裝裝置,進而實施高精度處理的方法。Next, a method of performing high-precision processing will be described in the panel substrate transfer device and the display panel module assembly device of the present invention.
如先前圖8所說明的,於一般的顯示面板基板4,被形成顯示出顯示面板端部的端部標記24,以及顯示TAB或IC等之搭載位置的搭載位置標記25。於前述之本發明的實施例,不是搭載位置標記25而是檢測出端部標記24,實施顯示面板基板4之往處理邊保持固定手段3的位置決定。這是因為以下的理由。As described above with reference to FIG. 8, the general display panel substrate 4 is formed with an end mark 24 for displaying the end of the display panel, and a mounting position mark 25 for displaying the mounting position of the TAB or IC. In the above-described embodiment of the present invention, the end mark 24 is detected instead of the position mark 25, and the position of the display panel substrate 4 to be held while the fixing means 3 is being processed is determined. This is because of the following reasons.
一般而言,相對於端部標記24,搭載位置標記25使用小的標記。這是因為要高精度地定位TAB或IC等之搭載位置之用。但是,為了檢測出小的標記,必須提高影像檢測裝置的分解能。另一方面,顯示面板基板4,具有數100μm~數mm程度之位置誤差而被搬送。因此,於處理邊保持固定手段3定位固定顯示面板基板4時之顯示面板處理端邊的標記位置,在此範圍內改變。為了檢測出小的標記之用的高分解能的影像檢測裝置來進行寬範圍的影像檢測的話檢測手段所必要的畫素數變多,檢測手段的成本變高。進而,檢測到的影像處理之圖案配合處理或座標變換處理等之演算時間變成要花很多時間。這樣,考慮成本面或影像檢測/座標變換的速度等的話,除了檢測處理邊兩端的端部標記24以外,改用搭載位置標記25而更好的場合相當地多。此處,在前述之本實施例,係以檢測出處理邊兩端的端部標記24的方式構成。In general, the mounting position mark 25 uses a small mark with respect to the end mark 24. This is because it is necessary to accurately position the mounting position of the TAB or IC. However, in order to detect a small mark, it is necessary to increase the decomposition energy of the image detecting device. On the other hand, the display panel substrate 4 is transported with a positional error of several hundred μm to several mm. Therefore, the mark position of the processing panel processing end side when the fixing means 3 is positioned and fixed by the fixing means 3 is changed within this range. In order to detect a wide range of image detection devices for detecting a wide range of image detection devices for small marks, the number of pixels necessary for the detection means increases, and the cost of the detection means increases. Further, the calculation time of the pattern matching processing or the coordinate conversion processing of the detected image processing becomes a lot of time. In this case, in consideration of the cost surface, the speed of the image detection/coordinate conversion, and the like, it is preferable to use the position mark 25 instead of the end mark 24 at both ends of the detection processing. Here, in the above-described embodiment, the end marks 24 at both ends of the processing side are detected.
當然,利用處理邊兩端的搭載位置標記25,以面板基板搬送位置決定手段29補正顯示面板位置,可以在處理邊保持固定手段3進行收授定位固定。但是,面板基板搬送位置決定手段35之由搬送時面板基板保持手段往處理邊保持固定手段3之顯示面板收授動作,也多少會產生收授誤差。在此誤差程度以上的高精度檢測,在實質上並無意義,因此以考慮機構側的搬送精度或收授精度及要求位置決定精度等而決定檢測的標記的解析度為較佳。Of course, the position of the display panel is corrected by the panel substrate transport position determining means 29 by the mounting position mark 25 at both ends of the processing side, and the fixing means 3 can be held while the processing is held. However, in the panel substrate transport position determining means 35, the display panel receiving operation of the panel holding means at the time of transport to the processing holding means 3 is performed, and the receiving error is somewhat generated. Since the high-accuracy detection of the above-described error level is substantially meaningless, it is preferable to determine the resolution of the detected mark in consideration of the conveyance precision, the reception accuracy, and the required position determination accuracy of the mechanism side.
於先前的實施例之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置,檢測控制顯示面板處理邊兩端的端部標記24,可以把顯示面板基板4定位固定於處理邊保持固定手段3的精度為100μm前後~數10μm程度。In the panel substrate transport apparatus of the prior embodiment and the display panel module assembly apparatus using the apparatus, the end mark 24 at both ends of the processing side of the control panel is detected, and the display panel substrate 4 can be positioned and fixed to the processing side holding means 3 The accuracy is about 100 μm to about 10 μm.
但是,於顯示面板模組組裝裝置之一部分的處理作業(TAB或IC等之高精度搭載處理作業等),亦有被要求10μm前後~數μm以下之極高的位置決定精度的場合。以下,於本發明,說明這樣在極高的位置精度下實現處理作業的方法。However, in the processing operation of a part of the display panel module assembly device (such as a high-precision mounting process such as a TAB or an IC), an extremely high position determination accuracy of 10 μm to several μm or less is required. Hereinafter, in the present invention, a method of realizing a processing operation with extremely high positional accuracy will be described.
圖13係說明必須要10μm前後~數μm以下之超高精度位置決定處理的處理作業裝置之一實施例之圖。在圖13之實施例,與圖12同樣,顯示處理單元機構1被配置2台的構成。於顯示面板模組組裝裝置,在搭載一般被要求最高精度地TAB或IC等的處理作業,有必要進行往多數的處理處所之處理所以處理作業時間很長的場合相當多。此處,在圖13之實施例,採處理單元機構1被配置2台的構成。當然,如前所述,於必須要超高精度位置決定的處理作業裝置,處理單元機構的數目也只要考慮到各處理作業時間的平衡而決定即可。Fig. 13 is a view showing an embodiment of a processing work device which requires ultra-high-precision position determining processing of 10 μm to 10 μm or less. In the embodiment of Fig. 13, as in Fig. 12, the display processing unit mechanism 1 is arranged in two configurations. In the display panel module assembly device, it is necessary to perform processing for a large number of processing places, such as TAB or IC, which is required to have the highest precision, and therefore, there are many cases where the processing time is long. Here, in the embodiment of Fig. 13, the processing unit mechanism 1 is configured in two. Needless to say, as described above, the number of the processing unit mechanisms can be determined in consideration of the balance of the respective processing operations in the processing apparatus that requires ultra-high-precision position determination.
在本實施例的處理作業裝置,為了達成超高精度位置決定,處理作業裝置內之各處理單元機構1,設有分別獨立而檢測顯示面板之搭載位置標記25,高精度地辨識各處理單元機構1之應該處理的搭載位置,而決定位置的功能。In the processing working device of the present embodiment, in order to achieve ultra-high-precision position determination, each processing unit mechanism 1 in the processing working device is provided with a mounting position mark 25 for detecting the display panel independently, and each processing unit mechanism is recognized with high precision. 1 The function of the position to be processed and the position to be determined.
圖14係顯示供實現這樣的功能之處理單元機構之一實施例之圖。處理單元1,具備檢測出顯示面板上的基準標記之光源或CCD攝影機等所構成的基準標記檢測手段36與往XYZ及θ方向移動處理單元全體的XYZθ可動手段37。處理單元,由從CCD攝影機檢測出的基準標記位置資訊,藉由處理位置補正手段38,算出處理單元的補正量,藉由XYZθ可動手段37,補正處理位置,以在顯示面板處理邊上的規定的位置,進行ACF的貼附或TAB的搭載等之處理動作。Figure 14 is a diagram showing one embodiment of a processing unit mechanism for implementing such a function. The processing unit 1 includes a reference mark detecting means 36 including a light source for detecting a reference mark on the display panel, a CCD camera, and the like, and an XYZθ movable means 37 for moving the entire XYZ and θ direction moving processing means. The processing unit calculates the correction amount of the processing unit by the processing position correcting means 38 from the reference mark position information detected from the CCD camera, and corrects the processing position by the XYZθ movable means 37 to be specified on the side of the display panel processing. The position of the ACF is attached or the TAB is mounted.
在本發明的面板基板搬送裝置及顯示面板模組組裝裝置,藉由面板基板搬送位置決定手段35,使顯示面板基板4在處理邊保持固定手段3以100μm前後~數10μm程度的精度定位而被固定。因此,進行高精度位置決定的處理單元機構所搭載的基準標記檢測手段36的影像檢測範圍,變成沒有必要太大。總之,為了實現高精度位置決定,即使以高解析度檢測顯示面板的基準標記的場合,也不需要使必要畫素極端地多。此情形,在檢測手段的成本面上是有利的,同時亦有縮短影像處理的演算時間的效果,在高速處理這一點上變得有利。In the panel substrate transport apparatus and the display panel module assembly apparatus of the present invention, the panel substrate transport position determining means 35 is used to position the display panel substrate 4 with the accuracy of about 100 μm to several 10 μm. fixed. Therefore, the image detection range of the reference mark detecting means 36 mounted on the processing unit mechanism for determining the high-precision position is not necessarily large. In short, in order to achieve high-precision position determination, even when the reference mark of the display panel is detected with high resolution, it is not necessary to make the necessary pixels extremely large. In this case, it is advantageous in terms of the cost of the detecting means, and also has the effect of shortening the calculation time of the image processing, which is advantageous in terms of high-speed processing.
如此般,使用面板基板搬送位置決定手段35或處理邊保持固定手段3之本發明的面板基板搬送裝置及顯示面板模組組裝裝置,於處理作業裝置30之複數處理單元1化或往超高精度位置決定化之對應也有很多的優點。In the same manner, the panel substrate transport device and the display panel module assembly device of the present invention using the panel substrate transport position determining means 35 or the processing side holding means 3 are used in the processing unit 30 of the processing unit 30 or ultra high precision. There are also many advantages to the location determination.
於具有使用圖13及圖14說明的基準標記檢測手段36與處理位置補正手段38以及XYZθ可動手段37而成的處理單元1之處理作業裝置30,基本上可以僅靠處理作業裝置內的處理單元1,檢測而位置補正顯示面板基板4的搭載位置標記25而進行處理。因此,亦可省略檢測出用圖9、圖10等所說明的顯示面板基板4的端部標記18,藉由面板基板搬送位置決定手段29而在處理邊保持固定手段3,使顯示面板基板4進行位置決定的構成。The processing unit 30 of the processing unit 1 having the reference mark detecting means 36, the processing position correcting means 38, and the XYZθ movable means 37 described with reference to Figs. 13 and 14 can basically only process the processing unit in the working unit. 1. The position correction 25 of the display panel substrate 4 is detected and corrected, and the processing is performed. Therefore, the end mark 18 of the display panel substrate 4 described with reference to FIGS. 9 and 10 and the like can be omitted, and the fixing means 3 can be held while being processed by the panel substrate transport position determining means 29, so that the display panel substrate 4 can be made. The composition of the position determination.
但是,在此場合,藉由面板基板搬送位置決定手段35被搬送至處理邊保持固定手段3的顯示面板基板姿勢,亦即在處理位置之顯示面板基板姿勢,會變得凌亂。藉此,被搭載於處理單元側的搭載標記檢測用之基準標記檢測手段36所要求的影像檢測範圍變寬。與顯示面板基板4的端部標記24相比,在檢測小的搭載標記25的處理單元的基準標記檢測手段36,必要的畫素數有極端變多的可能性。此情形,對於被搭載於處理單元側的基準標記檢測手段36的成本或影像處理之演算時間等會造成不良影響。However, in this case, the panel substrate transport position determining means 35 is transported to the display panel substrate posture of the processing holding fixture 3, that is, the position of the display panel substrate at the processing position becomes messy. As a result, the image detection range required for the reference mark detecting means 36 for mounting the mark to be mounted on the processing unit side is widened. Compared with the end mark 24 of the display panel substrate 4, the number of pixels required for detecting the reference mark detecting means 36 of the processing unit having the small mounted mark 25 is extremely high. In this case, the cost of the reference mark detecting means 36 mounted on the processing unit side or the calculation time of the image processing or the like may be adversely affected.
檢測出顯示面板基板4的端部標記24,藉由面板基板搬送位置決定手段35而在處理邊保持固定手段3,使顯示面板基板4進行位置決定的構成是否省略,還必須要從成本面或處理速度等方面綜合評估判斷。When the end portion mark 24 of the display panel substrate 4 is detected, the fixing means 3 is held while being processed by the panel substrate transport position determining means 35, and the configuration for determining the position of the display panel substrate 4 is omitted, and it is necessary to Comprehensive evaluation and judgment on the processing speed and other aspects.
其次,進而詳細說明在圖12及圖13、圖14所說明的1個處理作業裝置內或處理作業位置,配置複數處理單元機構的顯示面板處理邊之同時處理方式,與X軸的構成或控制方式等。Next, the simultaneous processing method of the display panel processing of the plurality of processing unit mechanisms and the configuration or control of the X-axis in the one processing work apparatus or the processing work position described in FIG. 12, FIG. 13, and FIG. Ways, etc.
在圖14之實施例,把X軸可動手段配置於最下方。這是因為X軸係與顯示面板基板的處理邊平行的方向之可動手段,移動距離最長的緣故。此外,藉由這樣構成,X軸導引軌2,可以藉處理作業裝置內所具備的複數處理單元1而共通化。In the embodiment of Fig. 14, the X-axis movable means is disposed at the lowest position. This is because the X-axis is movable in a direction parallel to the processing side of the display panel substrate, and the moving distance is the longest. Further, with this configuration, the X-axis guide rail 2 can be shared by the plurality of processing units 1 provided in the processing device.
在圖14的實施例,X軸可動手段2,可使用於使處理單元機構1在顯示面板之處理邊的各處理位置間移動的目的與進行在各處理位置的定位之目的雙方。因為對立的被要求高速移動的處理位置間的移動與被要求高精度移動的往處理位置之位置決定,所以使處理單元機構1在顯示面板處理邊的處理位置間移動之用的可動距離很大的X軸之上,與其他軸之可動手段一起設置高精度的往處理位置之位置決定用的微調用X軸可動手段的方法亦可考慮。現實中,需要複數X軸之可動手段,所以有必要考慮成本面與必要精度或必要移動速度而選擇構成。In the embodiment of Fig. 14, the X-axis movable means 2 can be used for both the purpose of moving the processing unit mechanism 1 between the processing positions of the processing side of the display panel and the purpose of positioning at each processing position. Since the movement between the processing positions required to move at a high speed and the position to the processing position where high-precision movement is required is determined, the movable distance for moving the processing unit mechanism 1 between the processing positions of the processing side of the display panel is large. Above the X-axis, a method of setting a high-precision micro-call X-axis movable means for determining the position of the processing position together with the movable means of the other axes can also be considered. In reality, a movable means of a plurality of X-axis is required, so it is necessary to select a configuration in consideration of a cost surface, a necessary accuracy, or a necessary moving speed.
其次,說明複數處理單元的控制手法。Next, the control method of the complex processing unit will be described.
在對一個顯示面板基板4複數之處理單元1同時進行處理作業的方式,有必要使處理單元在接近的距離動作。特別是小的顯示面板或處理邊的長度很短的顯示面板之處理作業時,必須要使處理單元儘可能地在接近的狀態下動作。因此,在處理動作中有發生處理單元間的干涉或碰撞等不良情形的可能性。此處,在本實施例之裝置,為了避面處理單元彼此的碰撞,設置了同步控制而驅動同一之顯示面板的處理邊之進行處理作業的複數處理單元的動作計時的方式,統括控制複數處理單元機構的動作計時的處理單元動作計時控制手段。根據處理單元動作計時控制手段之往各處理單元的基本的控制步驟之一實施例如下所述。In the manner in which the processing unit 1 of the plurality of display panel substrates 4 is simultaneously processed, it is necessary to operate the processing unit at a close distance. In particular, in the case of a small display panel or a processing operation of a display panel having a short processing length, it is necessary to operate the processing unit as close as possible. Therefore, there is a possibility that a problem such as interference or collision between processing units occurs during the processing operation. Here, in the apparatus of the present embodiment, in order to collide with the surface treatment units, the operation timing of the plurality of processing units that perform the processing operation while driving the same display panel by the synchronous control is provided, and the control plural processing is collectively controlled. The processing unit operation timing control means for the operation timing of the unit mechanism. One of the basic control steps to the respective processing units in accordance with the processing unit operation timing control means is as follows.
步驟1:由處理單元動作計時控制手段,對各處理單元送訊出處理位置資訊與移動指令。步驟2:各處理單元,結束移動之後,把結束移動對處理單元動作計時控制手段報告。步驟3:處理單元動作計時控制手段,對各處理單元發出處理作業開始的指令。步驟4:各處理單元,結束規定的處理作業之後,把結束作業對處理單元動作計時控制手段報告。步驟5:處理單元動作計時控制手段,對各處理單元發出往次一處理位置移動的指令。於各處理作業或移動動作中,發生異常的場合,將該情形對處理單元動作計時控制手段報告,處理單元動作計時控制手段,停止移往次一作業或移動處理,可以防止各處理單元的碰撞等。Step 1: The processing unit action timing control means sends the processing position information and the movement instruction to each processing unit. Step 2: After each processing unit ends the movement, the end movement is reported to the processing unit operation timing control means. Step 3: The processing unit operation timing control means issues an instruction to start processing of each processing unit. Step 4: After each processing unit ends the predetermined processing operation, the end processing is reported to the processing unit operation timing control means. Step 5: The processing unit action timing control means sends an instruction to each processing unit to move to the next processing position. When an abnormality occurs in each processing operation or moving operation, the situation is reported to the processing unit operation timing control means, and the processing unit operation timing control means stops moving to the next operation or the movement processing, thereby preventing collision of each processing unit. Wait.
如前所述,藉由在各處理單元具備基板標記檢測及處理位置補正手段,以及各處理單元之處理單元動作計時控制手段,而首次可在處理作業裝置內配置複數之處理單元,提高一個顯示面板基板4的處理效率。As described above, by providing the substrate mark detection and processing position correction means and the processing unit operation timing control means of each processing unit in each processing unit, a plurality of processing units can be disposed in the processing operation device for the first time, thereby improving one display. The processing efficiency of the panel substrate 4.
圖15及圖16,係供說明本發明的面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置的控制方式之一實施例之圖。15 and FIG. 16 are views for explaining an embodiment of a control method of the panel substrate transporting apparatus and the display panel module assembling apparatus using the same according to the present invention.
於圖15,A-1~A-4係顯示各處理作業裝置52,B-1~B-4係顯示搬送保持於各處理作業裝置52之前的顯示面板之搬送時面板基板保持手段10。虛線所示之B-1~B-4係顯示顯示面板搬送後之搬送時面板基板保持手段10的位置。如前所述,搬送時面板基板保持手段10,係大致直線移動於處理作業裝置52之前,但在圖示的方便性上,以虛線表示的搬送後之搬送時面板基板保持手段10的位置,係圖示於搬送前的搬送時面板基板保持構件10位置的下側。實際上,搬送前後的搬送時面板基板保持手段10的中心所畫的單點虛線是一致的。In Fig. 15, A-1 to A-4 show each processing work device 52, and B-1 to B-4 show the panel substrate holding means 10 at the time of transport of the display panel before being transported and held by each of the processing work devices 52. B-1 to B-4 shown by broken lines indicate the position of the panel substrate holding means 10 at the time of conveyance after the display panel is conveyed. As described above, the panel substrate holding means 10 is moved substantially linearly before the processing work device 52, but the position of the panel substrate holding means 10 at the time of conveyance after the conveyance indicated by a broken line is shown in the drawing. The lower side of the position of the panel substrate holding member 10 at the time of conveyance before conveyance is shown. Actually, the one-dot chain lines drawn at the center of the panel substrate holding means 10 at the time of conveyance before and after the conveyance are identical.
各面板基板搬送位置決定手段35之各搬送時面板基板保持手段10,係藉由獨立的驅動裝置50(M-1~M-5)來驅動。作為驅動裝置,可以利用直線馬達或滾珠螺桿方式等一般的直線驅動手段。圖15中的S-1~S-5,係檢測出搬送時面板基板保持手段10(B-1~B-5)的座標位置等之感測器51。The panel substrate holding means 10 for each of the panel substrate transport position determining means 35 is driven by the independent driving device 50 (M-1 to M-5). As the driving device, a general linear driving means such as a linear motor or a ball screw system can be used. S-1 to S-5 in Fig. 15 are sensors 51 for detecting the coordinate position of the panel substrate holding means 10 (B-1 to B-5) during transportation.
本實施例之控制裝置,係於最上位配置供控制裝置系統全體的基本動作計時之用的系統動作計時控制手段43(MC)。於其下位,配置顯示面板搬送動作控制手段47(BC-1)及各處理作業裝置控制手段40(AC-1~AC-4)。The control device of the present embodiment is a system operation timing control means 43 (MC) for arranging the basic operation timing of the entire control device system at the top. In the lower position, the display panel transport operation control means 47 (BC-1) and the respective processing work implement control means 40 (AC-1 to AC-4) are disposed.
其次,說明在本控制系統之顯示面板搬送動作控制方式。顯示面板基板之搬送及處理作業之基本動作,係如下的順序。Next, the display panel transport operation control method in the present control system will be described. The basic operations of the display panel substrate transport and processing operations are as follows.
首先,系統動作計時控制手段43(MC)對顯示面板搬送動作控制手段47(BC-1)送訊出搬送動作開始訊號46a。接收到搬送動作開始訊號46a,顯示面板搬送動作控制手段47(BC-1),實施以下之一連串的動作控制。(1)驅動各面板基板搬送位置決定手段35之各搬送時面板基板保持手段10,把位在上游側處理作業位置的顯示面板搬送至下游側的處理作業位置。(2)以顯示面板基準標記檢測手段26檢測出顯示面板的端部標記24,補正顯示面板姿勢。(3)把顯示面板基板吸附固定於處理邊保持固定手段3。結束以上一連串的動作後,顯示面板搬送動作控制手段47(BC-1),對系統動作計時控制手段43(MC)送訊出顯示面板搬送結束訊號44a。First, the system operation timing control means 43 (MC) transmits a conveyance operation start signal 46a to the display panel conveyance operation control means 47 (BC-1). Upon receiving the transport operation start signal 46a, the display panel transport operation control means 47 (BC-1) performs one of the following series of operation controls. (1) The panel substrate holding means 10 for transporting each of the panel substrate transport position determining means 35 is transported, and the display panel positioned at the upstream side processing work position is transported to the processing work position on the downstream side. (2) The end mark 24 of the display panel is detected by the display panel reference mark detecting means 26, and the display panel posture is corrected. (3) The display panel substrate is adsorbed and fixed to the processing side holding means 3. After the above series of operations are completed, the panel transport operation control means 47 (BC-1) transmits a display panel transport end signal 44a to the system operation timing control means 43 (MC).
接著,系統動作計時控制手段43(MC)接收到顯示面板搬送結束訊號44a,對各處理作業裝置控制手段40(AC-1~AC-4)同時送訊出各處理作業開始訊號42。接收到各處理作業開始訊號42的各處理作業裝置控制手段40(AC-1~AC-4),開始規定的各處理作業動作之控制。Next, the system operation timing control means 43 (MC) receives the display panel conveyance end signal 44a, and simultaneously transmits the respective processing operation start signals 42 to the respective processing operation device control means 40 (AC-1 to AC-4). Each of the processing unit control means 40 (AC-1 to AC-4) that has received each of the processing operation start signals 42 starts control of a predetermined processing operation.
進而,系統動作計時控制手段43(MC),接收到顯示面板搬送結束訊號44a,對顯示面板搬送動作控制手段47(BC-1)送訊出搬送系返回動作開始訊號46b。於接收到搬送系返回動作開始訊號46b的顯示面板搬送動作控制手段47(BC-1),實施以下之一連串的動作控制。(1)使前述非處理區域保持手段下降,保持顯示面板基板之非處理邊的邊緣下面。(2)解除根據面板基板搬送位置決定手段之顯示面板基板的吸附,使面板基板搬送位置決定手段下降退避之後,使搬送時面板基板保持手段10回到上游側的處理作業位置。(3)使搬送時面板基板保持手段10,由處理中的顯示面板基板下面進入,保持固定顯示面板基板。(4)非處理區域保持手段之保持構件退避上升。結束以上一連串的動作後,顯示面板搬送動作控制手段47(BC-1),對系統動作計時控制手段43(MC)送訊出搬送系返回動作結束訊號44b。Further, the system operation timing control means 43 (MC) receives the display panel conveyance end signal 44a, and transmits the conveyance system return operation start signal 46b to the display panel conveyance operation control means 47 (BC-1). The display panel transport operation control means 47 (BC-1) that has received the transport return operation start signal 46b performs one of the following series of operation controls. (1) The non-processing area holding means is lowered to hold the lower side of the edge of the non-processed side of the display panel substrate. (2) The suction of the display panel substrate by the panel substrate transport position determining means is released, and after the panel substrate transport position determining means is lowered and retracted, the panel substrate holding means 10 at the time of transport is returned to the processing position on the upstream side. (3) The panel substrate holding means 10 at the time of conveyance is entered from the lower surface of the display panel substrate being processed, and the display panel substrate is held and fixed. (4) The holding member of the non-processing area holding means retreats. After the above series of operations are completed, the panel transport operation control means 47 (BC-1) transmits the transport system return operation end signal 44b to the system operation timing control means 43 (MC).
此外,各處理作業裝置控制手段40(AC-1~AC-4)也在結束既定的各處理作業之後,對系統動作計時控制手段43(MC)依序送訊出各處理作業結束訊號41。Further, after each of the processing unit control means 40 (AC-1 to AC-4) ends the predetermined processing operation, the processing operation end signal 41 is sequentially sent to the system operation timing control means 43 (MC).
收訊到來自顯示面板搬送動作控制手段47(BC-1)的搬送系返回動作結束訊號44b與來自各處理作業裝置控制手段40(AC-1~AC-4)之各處理作業結束訊號41的系統動作計時控制手段43(MC),把次一搬送動作開始訊號46a送訊至顯示面板搬送動作控制手段47(BC-1)。藉由反覆此過程,可以連續地實施控制根據面板基板搬送位置決定手段35之顯示面板基板4的搬送與各處理作業裝置之處理作業動作。The conveyance system return operation completion signal 44b from the display panel conveyance operation control means 47 (BC-1) and each processing operation end signal 41 from each of the processing operation device control means 40 (AC-1 to AC-4) are received. The system operation timing control means 43 (MC) transmits the next conveyance operation start signal 46a to the display panel conveyance operation control means 47 (BC-1). By repeating this process, the conveyance of the display panel substrate 4 by the panel substrate transport position determining means 35 and the processing operation of each processing apparatus can be continuously performed.
在本實施例之顯示面板模組組裝裝置之控制手段,除了前述以外,顯示面板搬送動作控制手段47(BC-1)或各處理作業裝置控制手段40(AC-1~AC-4),係以把搬送作業中或處理作業中之種種的狀態訊號或異常發生時之錯誤資訊等,送訊至系統動作計時控制手段43(MC)的方式構成的。In addition to the above, the display panel transport operation control means 47 (BC-1) or the respective processing work implement control means 40 (AC-1 to AC-4) are used for the control means of the display panel module assembly apparatus of the present embodiment. The state signal or the error information at the time of occurrence of the abnormality in the transportation operation or the processing operation is sent to the system operation timing control means 43 (MC).
做為顯示面板搬送動作控制手段47(BC-1)的狀態訊號,有來自下游側處理邊保持固定手段3的顯示面板基板4之接收完畢、顯示面板搬送中、顯示面板位置決定中、往上游側處理邊保持固定手段3之顯示面板固定完成、根據非處理區域保持手段之基板的保持動作中、搬送時面板基板保持手段10之返回移動中、非處理區域保持手段之往上方的退避完成等。The status signal of the display panel transport operation control means 47 (BC-1) is received by the downstream side of the display panel holding device 3, and the display panel substrate 4 is received, the display panel is being transported, and the display panel position is determined and upstream. When the display panel of the fixing means 3 is fixed in the side processing, the holding operation of the substrate by the non-processing area holding means, the return movement of the panel substrate holding means 10 during transportation, and the retraction of the non-processing area holding means upward are completed. .
此外,係以各處理作業裝置控制手段40(AC-1~AC-4)之狀態訊號,除了處理作業結束訊號41以外,把配合於各處理作業的內容之種種狀態訊號,送訊至系統動作計時控制手段43(MC)的方式構成的。In addition, the status signals of the processing unit control means 40 (AC-1 to AC-4) are sent to the system action in addition to the processing end signal 41, and various status signals of the contents of the processing operations are transmitted to the system. The timing control means 43 (MC) is constructed.
顯示面板模組組裝裝置,係由很多之各種作業處理裝置或很多之面板基板搬送位置決定手段35所構成的。為了使顯示面板模組組裝裝置安定且高效率地進行運用,有必要使這些很多處理作業裝置52或面板基板搬送位置決定手段35的動作計時等,以即時的方式進行綜合的監視/管理。The display panel module assembly device is composed of a plurality of various work processing devices or a plurality of panel substrate transport position determining means 35. In order to make the display panel module assembly apparatus safe and efficient, it is necessary to perform comprehensive monitoring and management in an instant manner by timing the operation of these many processing apparatuses 52 or the panel substrate transport position determining means 35.
在本實施例的構成,藉由配置把來自顯示面板搬送動作控制手段47(BC-1)或各處理作業裝置控制手段40(AC-1~AC-4)之種種的狀態訊號或錯誤資訊,予以統括管理而監視控制系統全體的動作之系統動作計時控制手段43(MC),實現了安全且高效率的顯示面板模組組裝裝置的運轉動作。In the configuration of the present embodiment, various state signals or error information from the display panel transport operation control means 47 (BC-1) or the respective processing work device control means 40 (AC-1 to AC-4) are arranged. The system operation timing control means 43 (MC) that manages the entire operation of the control system in an integrated manner realizes the operation operation of the safe and efficient display panel module assembly device.
此外,前述之各搬送手段間的使加減速計時偏移的處理,藉由根據顯示面板搬送動作控制手段47(BG-1)之計時控制,而可以容易地實施。其他之各種動作狀況之通訊訊號的詳細,依存於各處理作業裝置的功能或動作模式,同時因繁雜而在此割愛,但在深思必要功能或動作模式之後再進行決定當然是很重要的。Further, the process of shifting the acceleration/deceleration timing between the respective transfer means can be easily performed by the timing control of the display panel transport operation control means 47 (BG-1). The details of the communication signals of various other operating conditions depend on the function or operation mode of each processing device, and are sometimes confusing because of the complexity. However, it is of course important to make a decision after thinking about the necessary functions or operation modes.
於圖15,在處理作業裝置52之A-2之中,被記載著UC-1~UC-3之區塊。圖15之處理作業裝置52之A-2,顯示使用圖12至圖14等所說明的處理作業裝置內具有複數處理單元機構的構成。UC1~UC-3之區塊,顯示這些處理單元機構的控制手段45。本實施例之圖15,係設想處理作業裝置A-2於內部配置3台之處理單元機構的構成。In Fig. 15, among the A-2 of the processing unit 52, blocks of UC-1 to UC-3 are described. A-2 of the processing working device 52 of Fig. 15 shows a configuration in which the processing unit has a complex processing unit mechanism as described with reference to Figs. 12 to 14 and the like. The blocks UC1 to UC-3 display the control means 45 of these processing unit mechanisms. Fig. 15 of the present embodiment is a configuration in which the processing unit A-2 is disposed inside three processing unit mechanisms.
如此般,在處理作業裝置52內具有複數之處理單元機構1的構成,於各處理作業裝置控制手段40(AC-2)之下位,被配置各處理單元機構控制手段45(UC-1~UC-3),藉由各處理作業裝置控制手段40(AC-2),實施動作計時等之控制。In this manner, the processing unit 52 has a plurality of processing unit mechanisms 1 and is disposed below each processing unit control unit 40 (AC-2), and each processing unit mechanism control unit 45 (UC-1 to UC) is disposed. -3) Control of the operation timing and the like is performed by each processing device control means 40 (AC-2).
圖16係說明前述之圖15的實施例之系統動作計時控制手段43(MC)、顯示面板搬送動作控制手段47(BC-1)、各處理作業裝置控制手段40(AC-1~AC-3…)之間的基本的控制訊號或存取之一實施例。Fig. 16 is a view showing the system operation timing control means 43 (MC), the display panel conveyance operation control means 47 (BC-1), and the respective processing operation means control means 40 (AC-1 to AC-3) of the embodiment of Fig. 15 described above. One of the basic control signals or access between the embodiments.
首先,接受系統動作計時控制手段43的搬送/位置決定動作控制訊號53a的升起,顯示面板搬送動作控制手段47(BC-1),使搬送/位置決定動作訊號55升起,開始顯示面板基板4的搬送/位置決定動作。顯示面板的搬送/位置決定動作結束之後,顯示面板搬送動作控制手段47(BC-1)降下搬送/位置決定動作訊號55。其後,顯示面板搬送動作控制手段47(BC-1),把搬送時面板基板保持手段10移動到等待位置。First, the conveyance/position determination operation control signal 53a of the system operation timing control means 43 is raised, and the panel conveyance operation control means 47 (BC-1) is raised to raise the conveyance/position determination operation signal 55 to start the display panel substrate. 4 transfer/position determination action. After the conveyance/position determination operation of the display panel is completed, the display panel conveyance operation control means 47 (BC-1) lowers the conveyance/position determination operation signal 55. Thereafter, the panel transport operation control means 47 (BC-1) is moved to move the panel substrate holding means 10 to the waiting position.
系統動作計時控制手段43,接收到搬送/位置決定動作訊號55的下降,使搬送/位置決定動作控制訊號53b下降,同時升起各處理作業裝置控制訊號54。The system operation timing control means 43 receives the drop of the conveyance/position determination operation signal 55, lowers the conveyance/position determination operation control signal 53b, and raises each of the processing operation device control signals 54.
各處理作業裝置控制手段40(AC~1~AC-3…),接收到各處理作業裝置控制訊號54的升起,升起處理作業中訊號56(AC-1~AC-3…),開始各處理作業動作。Each processing device control means 40 (AC ~1 to AC-3...) receives the rise of each processing device control signal 54 and raises the processing operation signal 56 (AC-1 to AC-3...) to start. Each processing operation is performed.
此外,系統動作計時控制手段43,在升起各處理作業裝置控制訊號54時,使搬送系返回動作控制訊號53b升起。顯示面板搬送動作控制手段47(BC-1),接受搬送系返回動作控制訊號53b的升起,而升起搬送系返回動作訊號55b,開始搬送系返回動作。Further, when the system operation timing control means 43 raises each of the processing operation device control signals 54, the conveyance system return operation control signal 53b is raised. The display panel conveyance operation control means 47 (BC-1) receives the rise of the conveyance system return operation control signal 53b, and raises the conveyance system return operation signal 55b to start the conveyance system return operation.
各處理作業裝置控制手段40(AC-1~AC-3…),結束既定的各處理作業後,使處理作業中訊號56(AC-1~AC-3…)下降。此外,顯示面板搬送動作控制手段47(BC-1),在搬送系返回動作結束後,使搬送系返回動作訊號55b下降。Each of the processing unit control means 40 (AC-1 to AC-3...) stops the processing operation signal 56 (AC-1 to AC-3...) after the predetermined processing operation is completed. Further, the display panel transport operation control means 47 (BC-1) lowers the transport system return operation signal 55b after the transport system return operation is completed.
系統動作計時控制手段37,在確認顯示面板搬送動作控制手段47(BC-1)之搬送系返回動作訊號55b之下降,以及各處理作業裝置控制手段40(AC-1~AC-3…)之處理作業中訊號56(AC-1~AC-3…)之下降後,升起搬送/位置決定動作控制訊號53a,開始下一個顯示面板基板4的搬送/位置決定動作。藉由反覆此過程,連續地控制一連串的搬送與各處理動作。The system operation timing control means 37 confirms the drop of the conveyance system return operation signal 55b of the display panel conveyance operation control means 47 (BC-1), and the processing operation device control means 40 (AC-1 to AC-3...). After the fall of the signal 56 (AC-1 to AC-3...) in the processing operation, the transport/position determining operation control signal 53a is raised, and the transport/position determining operation of the next display panel substrate 4 is started. By repeating this process, a series of transports and various processing operations are continuously controlled.
前述,搬送系返回動作之開始計時,只要是在顯示面板基板4被固定於處理邊保持固定手段3之後的任何時間皆可。但是,由前面所說明的控制步驟可知,搬送系返回動作,如果不能夠在所有的處理作業裝置之處理作業完成之前結束的話,在到次一顯示面板基板搬送為止的期間,會在處理作業裝置產生等待動作。In the above, the start timing of the transport return operation may be any time after the display panel substrate 4 is fixed to the processing and the fixing means 3 is held. However, it can be seen from the control procedure described above that the transport system returns to the operation, and if it is not possible to complete the processing operation of all the processing apparatuses, the processing apparatus will be processed until the next display panel substrate is transported. Generate a wait action.
為了不要招致無謂的處理作業裝置之等待動作,有必要以使搬送系返回動作,在最遲的處理作業裝置之處理作業結束之前完成的方式,控制搬送系返回動作開始計時。In order to prevent the waiting operation of the unnecessary processing device, it is necessary to control the transfer system return operation start timing so that the transport system returns to the operation and the completion of the processing operation of the latest processing work device.
為此,有必要使搬送系返回動作之時間比最遲的處理作業裝置之處理作業時間還要短。處理作業裝置之處理作業時間,隨著其處理作業內容而有所差異,基本上比前述之搬送系返回動作還要長。Therefore, it is necessary to make the transfer system return operation time shorter than the processing work time of the latest processing work device. The processing operation time of the processing unit differs depending on the content of the processing operation, and is substantially longer than the above-described transport system return operation.
為了更少地動作控制各處理作業裝置之等待時間,使用根據前述複數單元之同時處理等的手法,使各處理作業裝置的處理時間接近,同時以比各處理作業裝置的處理時間更短的時間,使搬送系返回動作結束的方式,進行動作控制計畫是很重要的。In order to control the waiting time of each processing operation device with less operation, the processing time of each processing operation device is made close using a method such as simultaneous processing of the plurality of units, and at a time shorter than the processing time of each processing operation device. It is important to perform the motion control plan in such a way that the transport system returns to the end of the operation.
面板基板搬送位置決定手段35(搬送時面板基板保持手段10)或各處理作業裝置52發生動作不良的場合,對系統動作計時控制手段43送出錯誤發生資訊41e。此外,系統動作計時控制手段43(MC),在規定的時間內未被送訊來自顯示面板搬送動作控制手段47(BC-1)的搬送位置決定結束訊號44a或搬送系返回動作結束訊號44b、來自各處理作業裝置控制手段40(AC-1~AC-3…)之各處理作業結束訊號41的場合,被判定為系統錯誤等方法也可被考慮。When the panel substrate transport position determining means 35 (the panel substrate holding means 10 during transport) or the processing apparatus 52 malfunctions, the system operation timing control means 43 sends the error occurrence information 41e. Further, the system operation timing control means 43 (MC) does not transmit the conveyance position determination end signal 44a or the conveyance system return operation end signal 44b from the display panel conveyance operation control means 47 (BC-1) within a predetermined time, When each processing operation end signal 41 from each of the processing operation device control means 40 (AC-1 to AC-3...) is determined, a method such as a system error can be considered.
除了在圖15、圖16說明的本發明之一實施例以外,各處理作業裝置控制手段40,獨立進行面板基板搬送位置決定手段35各個之驅動控制之方法亦可被考慮。在此場合,因為複數之各處理作業裝置控制手段40控制複數之面板基板搬送位置決定手段35,所以要正確地配合各面板基板搬送位置決定手段35間的移動計時是困難的。因此,有必要採取防止鄰接的面板基板搬送位置決定手段35之搬送時面板基板保持手段10間的碰撞之對策。In addition to the embodiment of the present invention described with reference to FIGS. 15 and 16, the processing device control means 40 can also be considered for independently controlling the driving control of each of the panel substrate transport position determining means 35. In this case, since the plurality of processing unit control means 40 controls the plurality of panel substrate transport position determining means 35, it is difficult to accurately match the movement timing between the panel substrate transport position determining means 35. Therefore, it is necessary to take measures to prevent collision between the panel substrate holding means 10 during transportation of the adjacent panel substrate transport position determining means 35.
各處理作業裝置控制手段40,獨立進行面板基板搬送位置決定手段35各個的驅動控制的場合,可以簡單地實現防止鄰接的面板基板搬送位置決定手段35之搬送時面板基板保持手段10間的碰撞之控制方法之一實施例,說明如下。When the respective processing device control means 40 independently performs the drive control of each of the panel substrate transport position determining means 35, it is possible to easily prevent the collision between the panel substrate holding means 10 during the transport of the adjacent panel substrate transport position determining means 35. An embodiment of the control method is explained below.
於面板基板搬送位置決定手段35的動作時,使搬送時面板基板保持手段10移動往下游側的場合,由最下游側的搬送時面板基板保持手段10,而往上游側移動的場合,由最上游側的搬送時面板基板保持手段10,依序使其移動,可以簡便且確實地防止鄰接的搬送時面板基板保持手段10彼此的碰撞。總之,是使搬送時面板基板保持手段10移動往下游側的場合,首先,控制最下游側的面板基板搬送位置決定手段35的處理作業裝置控制手段40,使搬送時面板基板保持手段10移動往下游側,將該移動資訊,送訊至控制鄰接的上游側的面板基板搬送位置決定手段35的處理作業裝置控制手段40',依序朝向下游側進行搬送時面板基板保持手段10的移動的方式。使搬送時面板基板保持手段10移動往上游側的場合也相同,由控制最上游側的面板基板搬送位置決定手段35的處理作業裝置控制手段40',使搬送時面板基板保持手段10移動往上游側,將該移動資訊,送訊至控制鄰接的下游側的面板基板搬送位置決定手段35的處理作業裝置控制手段40',依序朝向上游側進行搬送時面板基板保持手段10的移動的方式。When the panel substrate holding means 10 is moved to the downstream side during the operation of the panel substrate transport position determining means 35, when the panel substrate holding means 10 at the most downstream side is moved to the upstream side, the most The panel substrate holding means 10 during the upstream transportation is sequentially moved, and the collision of the panel substrate holding means 10 during the adjacent conveyance can be prevented easily and reliably. In the case where the panel substrate holding means 10 is moved to the downstream side during transport, the processing apparatus control means 40 of the panel substrate transport position determining means 35 on the most downstream side is controlled to move the panel substrate holding means 10 during transport. On the downstream side, the movement information is sent to the processing unit control means 40' of the panel substrate transport position determining means 35 on the upstream side of the control, and the manner in which the panel substrate holding means 10 is moved while being transported toward the downstream side in this order . In the case where the panel substrate holding means 10 is moved to the upstream side during transportation, the processing apparatus control means 40' for controlling the panel substrate transport position determining means 35 on the most upstream side moves the panel substrate holding means 10 to the upstream during transport. On the other hand, the movement information is transmitted to the processing unit control means 40' of the panel substrate transport position determining means 35 on the downstream side of the control, and the movement of the panel substrate holding means 10 during the transport is sequentially performed toward the upstream side.
處理作業裝置控制手段40'送訊的移動資訊,亦可為搬送時面板基板保持手段10的移動完成資訊,在此場合,顯示面板模組全體之搬送時面板基板保持手段10的移動動作會很花時間。為了實現更高速的顯示面板模組全體之搬送時面板基板保持手段10的移動動作,使處理作業裝置控制手段40'送訊的移動資訊,為搬送時面板基板保持手段10的移動開始資訊為較佳。藉此,處理作業裝置控制手段40',在與鄰接的搬送時面板基板保持手段10之間沒有碰撞危險的範圍內,可以開始搬送時面板基板保持手段10的移動,所以在顯示面板模組全體之搬送時面板基板保持手段10的移動動作時間可以抑制為更短。The movement information transmitted by the processing device control means 40' may be the movement completion information of the panel substrate holding means 10 during transportation. In this case, the movement of the panel substrate holding means 10 during the entire display panel module is very high. Spend time. In order to realize the movement operation of the panel substrate holding means 10 during the conveyance of the higher-speed display panel module, the movement information transmitted by the processing device control means 40' is the movement start information of the panel substrate holding means 10 during the transfer. good. Therefore, the processing device control means 40' can start the movement of the panel substrate holding means 10 during the transfer in the range where there is no risk of collision between the adjacent panel substrate holding means 10 during transportation, so that the entire display panel module The movement operation time of the panel substrate holding means 10 at the time of conveyance can be suppressed to be shorter.
在此方式,搬送時面板基板保持手段10,不同時移動,所以不須擔心前述之搬送時面板基板保持手段10在加減速時之必要最大電流極端地變大。進而,顯示面板搬送動作控制手段47(BC-1)也變成不需要。In this manner, since the panel substrate holding means 10 does not move at the same time during transportation, there is no need to worry that the maximum current required for the panel substrate holding means 10 during acceleration and deceleration is extremely large. Further, the display panel transport operation control means 47 (BC-1) is also unnecessary.
然而,此方式,與使用顯示面板搬送動作控制手段47(BC-1)的方式相比,面板基板搬送位置決定手段35的等待動作時間變成不確定,面板基板搬送位置決定手段35之動作遲緩時間也有變長的傾向。有必要使多數的作業處理裝置所構成的顯示面板模組組裝裝置或面板基板搬送位置決定手段35在更短的時間內進行往復動作的場合,進而在有必要保障顯示面板的搬送時間的場合,本方式與使用顯示面板搬送動作控制手段47(BC-1)的方式相比變得不利。However, in this manner, the waiting operation time of the panel substrate transport position determining means 35 becomes indeterminate as compared with the method of using the display panel transport operation control means 47 (BC-1), and the operation time of the panel substrate transport position determining means 35 is delayed. There is also a tendency to become longer. When it is necessary to reciprocate the display panel module assembly device or the panel substrate transport position determining means 35 formed by a plurality of work processing apparatuses in a shorter period of time, and further, it is necessary to secure the transport time of the display panel. This aspect is disadvantageous in comparison with the method of using the display panel transport operation control means 47 (BC-1).
以上,根據本發明,可以簡單的裝置構成高速地實現顯示面板模組組裝裝置之顯示面板的搬送或位置決定動作。此外,在本發明的顯示面板模組組裝裝置,對於由大板至小板之各種顯示面板尺寸的對應也是比較容易的。進而,在本發明的顯示面板模組組裝裝置,各處理作業裝置之處理單元機構之往複雜化或高精度化之擴張性也很高。As described above, according to the present invention, the transport or position determining operation of the display panel of the display panel module assembling device can be realized at a high speed by a simple device configuration. Further, in the display panel module assembling apparatus of the present invention, it is relatively easy to correspond to the size of various display panels from the large board to the small board. Further, in the display panel module assembling apparatus of the present invention, the processing unit mechanism of each processing apparatus is complicated to be complicated or highly accurate.
本發明提供對各種面板之適應性很高,可以高速、高精度處理之顯示面板模組組裝裝置。The invention provides a display panel module assembling device which is highly adaptable to various panels and can be processed at high speed and high precision.
1...處理作業單元機構(A~D:處理作業裝置)1. . . Processing unit mechanism (A to D: processing unit)
2...處理單元之X軸可動手段或可動導引(A~D:處理作業裝置)2. . . X-axis movable means or movable guide of processing unit (A~D: processing operation device)
3...處理邊保持固定手段(A~D:處理作業裝置)3. . . Maintaining the fixing means (A to D: processing operation device)
4...顯示面板(A~D:處理作業裝置/W:寬寬幅面板,N:窄寬幅面板)4. . . Display panel (A to D: processing unit / W: wide and wide panel, N: narrow and wide panel)
5...非處理區域保持手段(A~D:處理作業裝置)5. . . Non-processing area holding means (A to D: processing operation device)
6...搬送位置決定手段之X軸可動部(A~D:上游側-下游側處理作業裝置)6. . . X-axis movable part of the conveyance position determining means (A to D: upstream side - downstream side processing work means)
7...搬送位置決定手段之Y軸可動部(A~D:上游側-下游側處理作業裝置)7. . . Y-axis movable portion of the transport position determining means (A to D: upstream side - downstream side processing device)
8...搬送位置決定手段之Z軸可動部(A~D:上游側-下游側處理作業裝置)8. . . Z-axis movable portion of the conveyance position determining means (A to D: upstream side - downstream side processing operation device)
9...搬送位置決定手段之θ軸可動部(A~D:上游側-下游側處理作業裝置)9. . . Θ-axis movable portion of the transport position determining means (A to D: upstream side - downstream side processing device)
10...搬送位置決定手段之搬送時面板基板保持手段(A~D:上游側-下游側處理作業裝置)10. . . Panel substrate holding means (A to D: upstream side - downstream side processing means) when transporting the position determining means
11...搬送位置決定手段之搬送時面板基板保持手段支撐臂(A~D:上游側-下游側處理作業裝置)11. . . Panel substrate holding means support arm (A to D: upstream side - downstream side processing operation device) at the time of transport of the transport position determining means
12...非處理區域保持手段之保持臂(滑動式/旋轉式)12. . . Holding arm of non-processing area holding means (sliding/rotating type)
13...使保持臂12滑動於水平方向之機構13. . . Mechanism for sliding the holding arm 12 in the horizontal direction
14...使非處理區域保持手段全體為上下方向可動的垂下構件14. . . The non-processing area holding means is a hanging member movable in the up and down direction
15...旋轉式之保持臂旋轉軸之旋轉手段15. . . Rotary rotation means for holding the rotating shaft of the arm
16...旋轉式之非處理區域保持手段的垂下構件16. . . Rotating non-processing area holding means
17...根據處理邊與處理邊保持固定手段之保持區域寬幅(S1,S2,G1,G2:處理邊)17. . . The holding area width is maintained according to the processing edge and the processing edge (S1, S2, G1, G2: processing edge)
圖1係供說明本發明的實施型態之面板基板搬送裝置及使用該裝置之顯示面板模組組裝裝置的基本構成之圖。Fig. 1 is a view showing a basic configuration of a panel substrate transporting apparatus and a display panel module assembling apparatus using the same according to an embodiment of the present invention.
圖2A、2B係圖1之側面圖,係供說明顯示面板基板的處理及搬送時的狀態之圖。2A and 2B are side views of Fig. 1 for explaining a state of processing and conveyance of the display panel substrate.
圖3A、3B係圖1之正面圖,係供說明顯示面板基板的處理及搬送時的狀態之圖。3A and 3B are front views of Fig. 1 for explaining a state of processing and conveyance of the display panel substrate.
圖4A、4B係供說明本發明之實施型態之非處理區域保持手段5之一實施例(直動型)之圖。4A and 4B are views for explaining an embodiment (direct motion type) of the non-treatment area holding means 5 of the embodiment of the present invention.
圖5A、5B係供說明本發明之實施型態之非處理區域保持手段5之一實施例(旋轉型)之圖。5A and 5B are views for explaining an embodiment (rotary type) of the non-treatment area holding means 5 of the embodiment of the present invention.
圖6A、6B、6C係供說明本發明的實施型態之不同的基板尺寸之根據處理邊保持固定手段之保持區域與根據搬送時顯示面板保持手段之保持區域之圖。6A, 6B, and 6C are views for explaining a holding area of the substrate holding fixing means according to the processing type different from the embodiment of the present invention, and a holding area of the display panel holding means according to the conveyance.
圖7係供說明本發明的實施型態之顯示面板基板的基本的搬送動作之圖。Fig. 7 is a view for explaining a basic transport operation of the display panel substrate of the embodiment of the present invention.
圖8係供說明本發明的實施型態之設於顯示面板的基準標記之一例之圖。Fig. 8 is a view for explaining an example of a reference mark provided on a display panel in an embodiment of the present invention.
圖9係本發明的實施型態之處理邊保持固定手段附近之上面圖,供說明把顯示面板位置決定於處理邊保持固定手段的方式之圖。Fig. 9 is a top view showing the vicinity of the processing side holding means of the embodiment of the present invention, and is a view for explaining a manner in which the position of the display panel is determined by the processing side holding means.
圖10係本發明的實施型態之處理邊保持固定手段附近之側面圖,供說明把顯示面板位置決定於處理邊保持固定手段的方式之圖。Fig. 10 is a side view showing the vicinity of the processing side holding and fixing means of the embodiment of the present invention, and is a view for explaining a manner in which the position of the display panel is determined by the processing side holding means.
圖11係供說明本發明的實施型態之根據處理邊保持固定手段之不同尺寸的顯示面板之保持方法之圖。Fig. 11 is a view for explaining a method of holding a display panel of a different size according to a process of maintaining a fixing means according to an embodiment of the present invention.
圖12係供說明本發明之實施型態之對1枚顯示面板,複數處理單元同時進行作業的方式之圖。Fig. 12 is a view for explaining a mode in which a plurality of display panels are simultaneously operated by a plurality of processing units according to an embodiment of the present invention.
圖13係供說明本發明的實施型態之超高精度位置決定處理所必要的處理作業裝置構成之圖。Fig. 13 is a view showing the configuration of a processing work device necessary for explaining the ultra-high-precision position determining process of the embodiment of the present invention.
圖14係供說明本發明的實施型態之超高精度位置決定處理所必要的處理作業裝置之處理單元的位置決定機構部構成之一實施例之圖。Fig. 14 is a view showing an embodiment of a position determining mechanism unit of a processing unit of the processing working device necessary for the ultra-high-precision position determining process of the embodiment of the present invention.
圖15係供說明本發明的實施型態之面板基板搬送裝置之控制部構成之一實施例之圖。Fig. 15 is a view for explaining an embodiment of a control unit configuration of a panel substrate transporting apparatus according to an embodiment of the present invention.
圖16係供說明本發明的實施型態之面板基板搬送裝置之基本的控制方式之一實施例之圖。Fig. 16 is a view for explaining an embodiment of a basic control method of the panel substrate transporting apparatus according to the embodiment of the present invention.
1...處理作業單元機構(A~D:處理作業裝置)1. . . Processing unit mechanism (A to D: processing unit)
2...處理單元之X軸可動手段或可動導引(A~D:處理作業裝置)2. . . X-axis movable means or movable guide of processing unit (A~D: processing operation device)
3...處理邊保持固定手段(A~D:處理作業裝置)3. . . Maintaining the fixing means (A to D: processing operation device)
4...顯示面板(A~D:處理作業裝置/W:寬寬幅面板N:窄寬幅面板)4. . . Display panel (A to D: processing unit / W: wide and wide panel N: narrow and wide panel)
5...非處理區域保持手段(A~D:處理作業裝置)5. . . Non-processing area holding means (A to D: processing operation device)
6...搬送位置決定手段之X軸可動部(A~D:上游側-下游側處理作業裝置)6. . . X-axis movable part of the conveyance position determining means (A to D: upstream side - downstream side processing work means)
7...搬送位置決定手段之Y軸可動部(A~D:上游側-下游側處理作業裝置)7. . . Y-axis movable portion of the transport position determining means (A to D: upstream side - downstream side processing device)
8...搬送位置決定手段之Z軸可動部(A~D:上游側-下游側處理作業裝置)8. . . Z-axis movable portion of the conveyance position determining means (A to D: upstream side - downstream side processing operation device)
9...搬送位置決定手段之θ軸可動部(A~D:上游側-下游側處理作業裝置)9. . . Θ-axis movable portion of the transport position determining means (A to D: upstream side - downstream side processing device)
10...搬送位置決定手段之搬送時面板基板保持手段(A~D:上游側-下游側處理作業裝置)10. . . Panel substrate holding means (A to D: upstream side - downstream side processing means) when transporting the position determining means
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