TWI415777B - Adhesive chuck device - Google Patents

Adhesive chuck device Download PDF

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Publication number
TWI415777B
TWI415777B TW097102249A TW97102249A TWI415777B TW I415777 B TWI415777 B TW I415777B TW 097102249 A TW097102249 A TW 097102249A TW 97102249 A TW97102249 A TW 97102249A TW I415777 B TWI415777 B TW I415777B
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Taiwan
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adhesive member
adhesive
peeling
workpiece
peeling mechanism
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TW097102249A
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Chinese (zh)
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TW200844019A (en
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Yoshikazu Ohtani
Michiya Yokota
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Shinetsu Eng Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • B65G49/069Means for avoiding damage to stacked plate glass, e.g. by interposing paper or powder spacers in the stack
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67092Apparatus for mechanical treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • B65G2249/045Details of suction cups suction cups

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonlinear Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Optics & Photonics (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)

Abstract

A work is easily peeled off in the peeling direction by a peeling means. An adhesive member (2) is so disposed that the adhesive force per unit area of the adhesive member (2) is increased in the direction of peeling of a work (W) relative to the adhesive member (2) in connection with the operation of the peeling means (3), whereby peeling-off of the work (A) from the adhesive member (2) can be started by a small peeling force in connection with the operation of the peeling means (3), and the peeling can be smoothly advanced. When the work is peeled off in the direction different from the advancement direction of the peeling, a force far larger than the peeling force by the operation of the peeling means (3) is required.

Description

黏著夾盤裝置Adhesive chuck device

本發明關於一種黏著夾盤裝置,該黏著夾盤裝置在例如液晶顯示器(LCD)或電漿顯示器(PDP)或可撓性顯示器等平面顯示器的製造過程中,使用於包含將由CF玻璃或TFT玻璃等玻璃製基板或PES(Poly-Ether-Sulphone)等的塑膠薄膜等而成之合成樹脂製基板黏著保持並貼合的基板貼合機之基板組裝裝置,或者搬運此類基板等的絕緣體、導電體或半導體晶片等的工件(被處理體)之基板搬運裝置等。BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to an adhesive chuck device for use in the manufacture of a flat panel display such as a liquid crystal display (LCD) or a plasma display (PDP) or a flexible display, for use in containing glass or TFT glass. A substrate assembly device for a substrate bonding machine in which a synthetic resin substrate such as a glass substrate or a plastic film such as a PES (Poly-Ether-Sulphone) is adhered and bonded, or an insulator or the like for transporting such a substrate or the like A substrate transfer device or the like of a workpiece (subject to be processed) such as a body or a semiconductor wafer.

具體而言,關於一種黏著夾盤裝置,其係相對於保持板,工件經由黏著構件黏著保持,藉由剝離機構將工件強制性地從該黏著構件剝離並與保持板隔離。Specifically, with respect to an adhesive chuck device that is held by an adhesive member with respect to a retaining plate, the workpiece is forcibly peeled off from the adhesive member by a peeling mechanism and isolated from the retaining plate.

以往,作為此種黏著夾盤裝置,在上方的保持板(加壓板)開設多個開口,在這些開口內分別具備旋轉用致動器和上下驅動用致動器,在從各旋轉用致動器向下方延伸的旋轉軸的前端安裝有黏著構件,藉由上下驅動用致動器的作動,在開口內使各黏著構件下降,用這些黏著構件和吸引吸附作用保持上方的工件(基板),邊定位邊進行貼合,在使黏著構件退回到加壓板內時,相對於工件面,藉由旋轉用致動器扭轉黏著構件的同時、或扭轉後藉由上下驅動用致動器使其退回,以此將黏著構件從上面的工件剝離(例如,參照專利文獻1)。Conventionally, as such an adhesive chuck device, a plurality of openings are formed in the upper holding plate (pressure plate), and the rotation actuator and the vertical drive actuator are provided in the openings, respectively. An adhesive member is attached to the distal end of the rotating shaft extending downward, and the movable member is lowered in the opening by the operation of the vertical driving actuator, and the upper workpiece (substrate) is held by the adhesive member and the suction suction function. When the adhesive member is brought back into the pressure plate, the adhesive member is twisted with respect to the workpiece surface by the rotation actuator, or is twisted and then driven by the upper and lower drive actuators. This is retracted, whereby the adhesive member is peeled off from the upper workpiece (for example, refer to Patent Document 1).

另外,至少在上方的保持板(加壓板)設置黏著構件(黏著 片材)的同時,設置多個開口,在這些開口內作為剝離機構,設有由上下驅動用致動器驅動的壓軸,並用這些黏著構件和吸引吸附作用保持上方的工件(基板),邊定位邊進行貼合,之後,以壓軸的按壓動作將上方的工件從黏著片材按壓剝離(例如,參照專利文獻2)。In addition, at least the upper holding plate (pressing plate) is provided with an adhesive member (adhesive) At the same time as the sheet), a plurality of openings are provided, and a presser shaft driven by the upper and lower drive actuators is provided as a peeling mechanism in the openings, and the upper workpiece (substrate) is held by the adhesive members and the suction suction function. After the bonding is performed, the upper workpiece is pressed and peeled off from the adhesive sheet by the pressing operation of the pressing shaft (for example, see Patent Document 2).

[專利文獻1]日本專利公開2003-273508號公報(第3~5頁,圖2、5)[Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-273508 (pages 3 to 5, Figs. 2, 5)

[專利文獻2]日本專利公開2003-283185號公報(第3~5頁,圖3~4)[Patent Document 2] Japanese Patent Laid-Open Publication No. 2003-283185 (pages 3 to 5, Figs. 3 to 4)

然而,在此種以往的黏著夾盤裝置中,因黏著構件的黏著力不具備方向性,因此,若為了藉由致動器或押軸等剝離機構使工件從黏著構件容易地剝離,而將黏著力設定為弱時,則工件因剝離機構以外的外力而容易地被剝離,不能確實地黏著保持,從而存在工件掉落、或在貼合時發生位置偏移、導致產品出現不良的問題。However, in such a conventional adhesive chuck device, since the adhesive force of the adhesive member does not have directionality, the workpiece is easily peeled off from the adhesive member by a peeling mechanism such as an actuator or a tilting shaft. When the adhesive force is set to be weak, the workpiece is easily peeled off by an external force other than the peeling mechanism, and the workpiece cannot be reliably adhered and held, and there is a problem that the workpiece is dropped or the position is displaced at the time of bonding, resulting in a defective product.

另外,相反的,若將黏著構件的黏著力設定為強時,則存在工件的剝離性能低下,不能將工件很好地貼合、或在液晶的真空貼合中,氣泡殘留在顯示胞部分中,導致產品出現不良的問題。On the other hand, if the adhesive force of the adhesive member is set to be strong, the peeling performance of the workpiece is lowered, the workpiece cannot be attached well, or in the vacuum bonding of the liquid crystal, the bubbles remain in the display cell portion. , causing bad problems in the product.

本發明中的第一發明,其目的在於,在剝離機構的剝離進行方向,容易地剝離工件。The first invention of the present invention has an object of easily peeling off a workpiece in a direction in which the peeling mechanism is peeled off.

第二發明及第三發明,其目的在於,除第一發明的目的 之外,還以簡單的結構使黏著構件的黏著力具有方向性。a second invention and a third invention, the object of which is to achieve the object of the first invention In addition, the adhesion of the adhesive member is directional with a simple structure.

第四發明,其目的在於,在第一發明、第二發明或第三發明所述的發明目的之外,還以簡單的結構確實地進行工件的剝離開放。According to a fourth aspect of the invention, in addition to the object of the first invention, the second invention, or the third aspect of the invention, the peeling and opening of the workpiece is surely performed with a simple configuration.

為了達到上述目的,本發明中第一發明,其特徵在於:其包含:一保持板,其具有保持工件之保持面;一黏著構件,其使上述工件面對上述保持面而黏著保持;及一剝離機構,其設置於形成於上述保持面之開口部內,朝與上述保持面交叉之方向作動,自上述黏著構件強制性地使上述工件剝離;其中將上述剝離機構之作用部沿上述開口部之開口邊緣配置,將上述黏著構件沿上述剝離機構之作用部之周緣分散配置複數個;以隨剝離機構的作動,自上述工件之剝離開始位置朝向剝離結束位置,以讓上述剝離機構使上述黏著構件自上述工件剝離所需要的剝離力變大之方式,形成上述黏著構件之形狀;相對於上述保持板,上述工件經由上述黏著構件而被黏著保持,藉由上述剝離機構從上述黏著構件強制性地剝離上述工件,並與上述保持板隔離。In order to achieve the above object, a first invention of the present invention is characterized in that it comprises: a holding plate having a holding surface for holding a workpiece; and an adhesive member for adhering the workpiece to the holding surface; and a peeling mechanism that is disposed in an opening formed in the holding surface and that moves in a direction intersecting the holding surface, forcibly peeling the workpiece from the adhesive member; wherein the acting portion of the peeling mechanism is along the opening Arranging a plurality of the adhesive members along the peripheral edge of the action portion of the peeling mechanism; and the peeling mechanism starts from the peeling start position of the workpiece toward the peeling end position, so that the peeling mechanism causes the adhesive member The shape of the adhesive member is formed in such a manner that the peeling force required for peeling off the workpiece is increased, and the workpiece is adhered and held by the adhesive member with respect to the holding plate, and the peeling mechanism is forcibly removed from the adhesive member The above workpiece is peeled off and isolated from the above holding plate.

第二發明,其特徵在於:在第一發明的構成中,增加了上述黏著構件之形狀,係朝著自上述開口部之開口中心朝向開口邊緣之放射方向外側使橫截面逐漸增大之三角形之構成。According to a second aspect of the invention, in the configuration of the first aspect of the invention, the shape of the adhesive member is increased, and the cross section is gradually increased toward the outer side in the radial direction from the opening center of the opening toward the opening edge. Composition.

第三發明,其特徵在於:在第一發明的構成中,增加了 上述黏著構件之形狀,係朝著自上述開口部之開口中心朝向開口邊緣之放射方向外側將上述黏著構件之厚度尺寸加厚之構成。A third invention characterized in that in the constitution of the first invention, an increase is made The shape of the adhesive member is such that the thickness of the adhesive member is increased toward the outer side in the radial direction from the center of the opening of the opening toward the opening edge.

第四發明,其特徵在於:在第一發明、第二或第三發明的構成中,增加了將上述黏著構件和上述剝離機構組成組,將多個這些組相對於上述保持板分散配置之構成。According to a fourth aspect of the present invention, in the configuration of the first aspect, the second or the third aspect of the invention, the adhesive member and the peeling mechanism are grouped together, and a plurality of the groups are dispersed and disposed with respect to the holding plate. .

第五發明,其特徵在於:在第一發明、第二、第三或第四發明的構成中,增加了相對於上述保持板之上述保持面,複數個上述黏著構件以包圍上述剝離機構之方式向周方向分散配置,藉由使上述剝離機構自上述保持板之上述保持面突出移動而使上述工件可自上述黏著構件強制性地被按壓剝離之構成。According to a fifth aspect of the present invention, in the configuration of the first aspect, the second, the third or the fourth aspect of the invention, the plurality of the adhesive members are provided to surround the peeling mechanism with respect to the holding surface of the holding plate The workpiece is dispersed and disposed in the circumferential direction, and the peeling mechanism is configured to be forcibly peeled off from the adhesive member by projecting from the holding surface of the holding plate.

本發明中的第一發明,將黏著構件配置為使得每單位面積的黏著力向隨剝離機構的作動之對於黏著構件的工件之剝離進行方向增加,由此,隨剝離機構的作動,工件因小的剝離力,開始從黏著構件剝離,其剝離順利進行,但若向不同於此剝離進行方向之方向剝離時,則需要比該剝離機構的作動所引起的剝離力大很多的力。In the first invention of the present invention, the adhesive member is disposed such that the adhesive force per unit area increases in direction toward the peeling of the workpiece with the adhesive member by the action of the peeling mechanism, whereby the workpiece is small due to the action of the peeling mechanism The peeling force starts to peel off from the adhesive member, and the peeling proceeds smoothly. However, when peeling is performed in a direction different from the direction in which the peeling is performed, a force much larger than the peeling force due to the action of the peeling mechanism is required.

因此,在剝離機構的剝離進行方向,可容易地剝離工件。Therefore, the workpiece can be easily peeled off in the direction in which the peeling mechanism is peeled off.

其結果,與黏著構件的黏著力不具備方向性的以往的裝置相比,可用較弱力的剝離力不費力地剝離工件的同時,難以發生工件掉落等製作上的問題。As a result, compared with the conventional apparatus in which the adhesive force of the adhesive member does not have directionality, it is possible to peel off the workpiece with difficulty with a weak peeling force, and it is difficult to cause problems such as dropping of the workpiece.

據此,在用於液晶面板顯示器的基板組裝裝置時,相對於因氣泡混入面板內或間隔件的壓碎等而發生不均勻等問題,可獲得很大的限度。According to this, when the apparatus is used for the substrate assembly of the liquid crystal panel display, a problem such as unevenness due to the incorporation of air bubbles into the panel or the crushing of the spacer or the like can be obtained, and a large limit can be obtained.

另外,即使在黏著構件和工件之間,因異物的卡入等導致局部性的黏著力低下,由於除剝離開始端部的大部分的黏著力強,因此,不發生剝離的連鎖,可確實地黏著保持工件。Further, even if the local adhesive force is lowered due to the engagement of the foreign matter or the like between the adhesive member and the workpiece, the adhesion of most of the peeling start end portion is strong, so that the peeling is not caused, and the peeling can be surely performed. Adhere to keep the workpiece.

第二發明除第一發明的效果之外,作為設定為使得每單位面積的黏著力向隨剝離機構的作動的剝離進行方向增加之機構,藉由向對於上述黏著構件的工件的剝離進行方向增大對於工件的黏著構件的黏著面積,而使黏著力被設定為從對於黏著構件的工件的剝離開始位置向剝離終了位置變強。According to a second aspect of the invention, in addition to the effect of the first aspect of the invention, the mechanism for increasing the adhesion per unit area toward the peeling of the peeling mechanism is increased in direction by peeling off the workpiece to the adhesive member. The adhesive area of the adhesive member of the workpiece is set to be large, and the adhesive force is set to be strong from the peeling start position of the workpiece to the adhesive member to the peeling end position.

因此,能夠以簡單的結構使黏著構件的黏著力具有方向性。Therefore, the adhesive force of the adhesive member can be made directional with a simple structure.

其結果,因可將整個裝置的結構簡單化,所以,也可謀求製造的低成本化。As a result, since the structure of the entire apparatus can be simplified, it is also possible to reduce the cost of manufacturing.

第三發明除第一發明的效果之外,作為設定為使得每單位面積的黏著力向隨剝離機構的作動的剝離進行方向增加之機構,藉由向對於上述黏著構件的工件的剝離進行方向增大對於工件的黏著構件的彈性變形量,而使剝離力被設定為從對於黏著構件的工件的剝離開始位置向剝離終了位置變強。According to a third aspect of the present invention, in addition to the effect of the first aspect of the invention, the mechanism for increasing the adhesion per unit area toward the peeling of the peeling mechanism is increased in direction by the peeling of the workpiece to the adhesive member. The amount of elastic deformation of the adhesive member of the workpiece is large, and the peeling force is set to be strong from the peeling start position of the workpiece to the adhesive member to the peeling end position.

因此,能夠以簡單的結構使黏著構件的黏著力具有方向 性。Therefore, the adhesive force of the adhesive member can be oriented with a simple structure. Sex.

其結果,因可將整個裝置的結構簡單化,所以,也可謀求製造的低成本化。As a result, since the structure of the entire apparatus can be simplified, it is also possible to reduce the cost of manufacturing.

第四發明除第一發明、第二發明或第三發明的效果之外,將黏著構件和剝離機構組成組,將這些多個組相對於保持板以每適當間隔分散配置,以此,藉由分散配置的黏著構件,工件被部分性地黏著保持的同時,這些黏著藉由各剝離機構的作動,無需對整個工件施加蠻力就能剝離。According to a fourth aspect of the invention, in addition to the effects of the first invention, the second invention, or the third invention, the adhesive member and the peeling mechanism are grouped, and the plurality of groups are dispersedly disposed at appropriate intervals with respect to the holding plate, thereby The adhesive members are disposed in a dispersed manner, and the workpieces are partially adhered and held, and these adhesives are detached by the action of the respective peeling mechanisms without applying brute force to the entire workpiece.

因此,以簡單的結構,可確實地進行工件的剝離開放。Therefore, with a simple structure, the peeling and opening of the workpiece can be surely performed.

其結果,因可將整個裝置的結構簡單化,所以,也可謀求製造的低成本化。As a result, since the structure of the entire apparatus can be simplified, it is also possible to reduce the cost of manufacturing.

本發明的黏著夾盤裝置D,表示作為工件A、B配備有使用於液晶顯示器(LCD)或電漿顯示器(PDP)或可撓性顯示器的面板上的玻璃基板、或裝卸自如地保持並貼合塑膠薄膜基板的基板貼合機的情況。The adhesive chuck device D of the present invention shows a glass substrate which is provided on a panel for a liquid crystal display (LCD), a plasma display (PDP) or a flexible display as the workpieces A and B, or is detachably held and attached. The case of a substrate bonding machine that incorporates a plastic film substrate.

此基板貼合機,如圖1(a)~(c)或圖7(a)~(c)所示,配置例如由以金屬或陶瓷等剛體形成為不歪曲(彎曲)變形的厚度的平板狀的基準平台而成的上下一對保持板1、1',在這些上下保持板1、1'的平行相對的平滑保持面1a、1a'上,使兩片基板A、B分別裝卸自如地保持,劃分形成於此等之周圍的封閉空間S內達到規定真空度後,將上下保持板1、1'向XYθ方向(圖面為水平方向)相對地調整移動,進行基板A、B彼此的定位,之後,至少使基板A、B中的任一方 從上下保持板1、1'的保持面1a、1a'剝離重合後,進行封閉空間S內的真空破壞,以產生於兩基板A、B的內外的氣壓差,將兩基板A、B之間加壓至規定的間隙。As shown in FIGS. 1(a) to 1(c) or FIGS. 7(a) to 7(c), the substrate bonding machine is provided with, for example, a flat plate formed of a rigid body such as metal or ceramic so as not to be warped (bent). The upper and lower pair of holding plates 1 and 1' formed by the reference base plate are detachably attached to the parallel holding surfaces 1a and 1a' of the upper and lower holding plates 1 and 1'. After the predetermined degree of vacuum is reached in the closed space S which is formed around the circumference, the upper and lower holding plates 1 and 1' are relatively moved in the XYθ direction (the horizontal direction in the drawing), and the substrates A and B are moved to each other. Positioning, and then at least one of the substrates A, B After the holding surfaces 1a and 1a' of the upper and lower holding plates 1 and 1' are peeled off and overlapped, vacuum destruction in the closed space S is performed to generate a difference in air pressure between the inside and the outside of the substrates A and B, and between the substrates A and B. Pressurize to a specified gap.

若詳細地進行說明,如圖1(a)或圖7(a)的實線所示,上下保持板1、1'以升降機構(未圖示)向Z方向(圖中的上下方向)可相對移動地被支撐,在大氣壓環境中,以將這些上下保持板1、1'向上下方向放開的狀態,相對於各保持面1a、1a',將用搬運機器人(未圖示)運送的基板A、B分成組分別保持。As will be described in detail, as shown by the solid line in FIG. 1( a ) or FIG. 7( a ), the upper and lower holding plates 1 and 1 ′ can be moved in the Z direction (up and down direction in the drawing) by a lifting mechanism (not shown). In the atmospheric pressure environment, the upper and lower holding plates 1 and 1' are released in the upward and downward directions, and are transported by a transport robot (not shown) with respect to each of the holding surfaces 1a and 1a'. The substrates A and B are held separately in groups.

之後,如圖1(a)或圖7(a)的雙點鏈線所示,藉由上述升降機構的作動使上下保持板1、1'接近移動,在此二者間劃分形成封閉空間S。Thereafter, as shown by the double-dot chain line in FIG. 1(a) or FIG. 7(a), the upper and lower holding plates 1, 1' are moved close by the operation of the lifting mechanism, and the closed space is formed therebetween. .

接著,在藉由吸氣機構(未圖示)的作動從此封閉空間S抽取空氣並達到規定真空度時,藉由水平移動機構(未圖示)的作動,使上下保持板1、1'中的任一方相對於另一方朝XYθ方向調整移動,以此,作為保持於該等的基板A、B彼此的位置調整(調整),依次進行粗調整和微調整。Then, when air is extracted from the closed space S by the operation of the air suction means (not shown) and reaches a predetermined degree of vacuum, the upper and lower holding plates 1, 1' are held by the horizontal movement mechanism (not shown). Either one of the substrates is adjusted and moved in the XYθ direction with respect to the other side, and the position adjustment (adjustment) of the substrates A and B held by the other is performed, and the coarse adjustment and the fine adjustment are sequentially performed.

完成該等之位置調整之後,如圖1(b)或圖7(b)所示,將被保持在上下保持板1、1'的基板A、B的任一方朝另一方移動,藉由夾住下基板B上的環狀黏著劑(片材)C並使其瞬間壓接,使二者間密封重合。After the position adjustment is completed, as shown in FIG. 1(b) or FIG. 7(b), one of the substrates A and B held by the upper and lower holding plates 1 and 1' is moved to the other side by the clip. The annular adhesive (sheet) C on the substrate B is placed and pressed instantaneously to seal the two.

之後,如圖1(c)或圖7(c)所示,藉由上述升降機構的作動,使上下保持板1、1'向相互隔離的方向移動,與此大致同一時間,使上述吸氣機構反作動或用其它機構向封閉空 間S內供給空氣或氮氣,藉由使該封閉空間S內的環境返回大氣壓,以產生於兩基板A、B內外的氣壓差均等加壓,在液晶被封入的狀態下,完成擠壓貼合至規定間隙的工程。Thereafter, as shown in FIG. 1(c) or FIG. 7(c), the upper and lower holding plates 1 and 1' are moved in a direction separating from each other by the operation of the elevating mechanism, and the suction is performed at substantially the same time. Institutional counteraction or use other institutions to close the air Air or nitrogen is supplied to the space S, and the atmosphere in the closed space S is returned to the atmospheric pressure, so that the pressure difference between the inside and the outside of the two substrates A and B is uniformly pressurized, and the liquid crystal is sealed, and the press-fit is completed. Engineering to the prescribed clearance.

並且,本發明的黏著夾盤裝置D,由上述剛體而成的上下保持板1、1',和將基板A、B黏著保持的黏著構件2,和將基板A、B強制性地從此黏著構件2剝離的剝離機構3構成,相對於上下保持板1、1'的保持面1a、1a',以黏著構件2黏著保持上下基板A、B,藉由剝離機構3的作動,將上下基板A、B強制性地從該黏著構件2剝離,與上下保持板1、1'的保持面1a、1a'隔離。Further, in the adhesive chuck device D of the present invention, the upper and lower holding plates 1, 1' formed of the rigid body, and the adhesive member 2 for adhering and holding the substrates A and B, and the substrates A and B are forcibly removed from the adhesive member The peeling mechanism 3 of the peeling is configured, and the upper and lower substrates A and B are adhered to the holding surfaces 1a and 1a' of the upper and lower holding plates 1 and 1' by the adhesive member 2, and the upper and lower substrates A and the upper and lower substrates A are moved by the action of the peeling mechanism 3. B is forcibly peeled off from the adhesive member 2, and is isolated from the holding faces 1a, 1a' of the upper and lower holding plates 1, 1'.

在圖示例中,表示本發明的黏著夾盤裝置D只相對於上保持板1的保持面1a,向與其交叉的Z方向(上下方向)往返自如地設置剝離機構3,藉由此剝離機構3的上下作動,將上基板A強制性地從黏著構件2剝離,與上保持板1的保持面1a隔離,與保持於下保持板1'的下基板A重合的情況,以下,按照圖示例進行說明。In the example of the drawing, the adhesive chuck device D of the present invention is provided with the peeling mechanism 3 in a Z-direction (up-and-down direction) intersecting with the holding surface 1a of the upper holding plate 1, and the peeling mechanism 3 is provided by the peeling mechanism. 3, the upper substrate A is forcibly peeled off from the adhesive member 2, and is separated from the holding surface 1a of the upper holding plate 1 and overlaps with the lower substrate A held by the lower holding plate 1'. The example is explained.

上述黏著構件2為由例如丁基橡膠、氟橡膠、感光性樹脂、丙烯酸系或矽系等黏著材料而成之黏著片材,將其背面固定在上保持板1的保持面1a或下述的剝離機構3的基板側表面。The adhesive member 2 is an adhesive sheet made of an adhesive material such as butyl rubber, fluororubber, photosensitive resin, acrylic or enamel, and the back surface thereof is fixed to the holding surface 1a of the upper holding plate 1 or the following. The substrate side surface of the peeling mechanism 3.

此黏著構件2和下述的剝離機構3,優選單元化為使得該二者成組,相對於上保持板1以每適當間隔分散配置,在圖1(a)~(c)或圖7(a)~(c)所示的例中,因空間的關係,只配 置了2組,但對應於上基板A的大小,只配置了可將其懸掛的數。The adhesive member 2 and the peeling mechanism 3 described below are preferably unitized such that the two are grouped and dispersed with respect to the upper holding plate 1 at appropriate intervals, in Fig. 1 (a) to (c) or Fig. 7 ( In the example shown in a)~(c), due to space, only Two sets are set, but corresponding to the size of the upper substrate A, only the number that can be hung is arranged.

而且,在上保持板1的保持面1a,開設有多個開口部1b,在此等開口部1b的內部分別向上下方向往返自如地配設有剝離機構3。Further, a plurality of openings 1b are opened in the holding surface 1a of the upper holding plate 1, and the peeling mechanism 3 is disposed in the upper and lower directions of the opening 1b.

作為此剝離機構3的具體例,如圖1(a)~(c)或圖7(a)~(c)所示,例如,將由以不銹鋼等金屬製的可彈性變形的膜或橡膠或工程塑膠等的合成樹脂成形為薄板狀的隔膜板而成的彈性膜3a,向上下方向往返自如地支撐在上保持板1的開口部1b內,因夾住此彈性膜3a並劃分形成在其一次側(背後)的空壓室3b與劃分形成在二次側的封閉空間S間的壓力差,彈性變形並向上下方向往返作動,或以致動器等驅動源(未圖示)向上下方向往返作動。As a specific example of the peeling mechanism 3, as shown in Figs. 1(a) to (c) or Figs. 7(a) to 7(c), for example, an elastically deformable film made of a metal such as stainless steel or rubber or engineering is used. The elastic film 3a in which a synthetic resin such as a plastic is formed into a thin plate-shaped diaphragm plate is supported in the opening portion 1b of the upper holding plate 1 in a downward direction, and is sandwiched between the elastic film 3a and formed therein. The pressure difference between the air pressure chamber 3b on the side (back) and the closed space S formed on the secondary side is elastically deformed and reciprocated upward and downward, or is driven up and down by a drive source (not shown) such as an actuator. Actuate.

在圖示例中,用配備在上保持板1的開口部1b的夾持構件1c夾住並不能脫落地固定彈性膜3a的外周部分,但也可以用其它支撐機構固定,另外,在該彈性膜3a的中心部分連設了不能變形的剛體部3c,但也可以例如,國際公開第2005/098522號手冊所記載,只用由無剛體部3c的隔膜板而成的彈性膜3a,從黏著構件2強制性地剝離上基板A,與上保持板1的保持面1a隔離。In the illustrated example, the outer peripheral portion of the elastic film 3a is fixed by being sandwiched by the holding member 1c provided in the opening portion 1b of the upper holding plate 1, but may be fixed by other supporting means, and in addition, in the elasticity The rigid portion 3c which is not deformable is connected to the center portion of the film 3a. However, for example, the elastic film 3a made of a diaphragm plate having no rigid body portion 3c may be adhered to, as described in the manual of International Publication No. 2005/098522. The member 2 forcibly peels off the upper substrate A and is isolated from the holding surface 1a of the upper holding plate 1.

使此種彈性膜3a或驅動源向上下方向作動時,以黏著構件2黏著保持的上基板A變形,黏著構件2對應於此變形歪曲而彈性變形,在其黏著力達到屈服值時,產生剝離。When the elastic film 3a or the driving source is actuated in the vertical direction, the upper substrate A adhered and held by the adhesive member 2 is deformed, and the adhesive member 2 is elastically deformed in accordance with the distortion of the deformation, and peeling occurs when the adhesive force reaches the yield value. .

因此,將上述黏著構件2配置為,使每單位面積的黏著 力,向上基板A隨上述剝離機構3的作動對於該黏著構件2剝離的方向增加,使剝離力的強弱具有平面內的方向性。Therefore, the above-mentioned adhesive member 2 is configured such that adhesion per unit area The force of the upper substrate A with respect to the action of the above-described peeling mechanism 3 increases the direction in which the adhesive member 2 is peeled off, and the strength of the peeling force has an in-plane directivity.

即,隨上述剝離機構3的作動,在上基板A的變形歪曲傳播的方向配置上述黏著構件2,使得在各地點,剝離所需力(黏著構件2的黏著屈服力)整體大致增加。In other words, in accordance with the operation of the peeling mechanism 3, the adhesive member 2 is placed in the direction in which the deformation of the upper substrate A is distorted, so that the force required for peeling (the adhesive yielding force of the adhesive member 2) is substantially increased at each point.

並且,本發明將如上所述的上基板A的變形歪曲傳播的方向稱之為"剝離進行方向"。Further, the present invention refers to the direction in which the deformation distortion of the upper substrate A as described above is propagated as "peeling progress direction".

作為設定為使得每單位面積的黏著力向隨此剝離機構3的作動的對黏著構件2的上基板A的剝離進行方向增加之方法,使相對於上基板A的該黏著構件2的黏著面積向相對於上述黏著構件2的上基板A的剝離進行方向增大或使相對於上基板A的該黏著構件2的彈性變形量向相對於上述黏著構件2的工件A的剝離進行方向增大等,使剝離力的強弱具有平面內的方向性。The adhesion area of the adhesive member 2 with respect to the upper substrate A is set so as to increase the adhesion of the adhesive force per unit area to the upper substrate A of the adhesive member 2 in response to the action of the peeling mechanism 3 The direction of peeling of the upper substrate A with respect to the adhesive member 2 is increased or the amount of elastic deformation of the adhesive member 2 with respect to the upper substrate A is increased in the direction of peeling of the workpiece A with respect to the adhesive member 2, and the like. The strength of the peeling force has a directionality in the plane.

[實施例之詳細說明][Detailed Description of Embodiments]

以下,根據附圖說明本發明的各實施例。Hereinafter, each embodiment of the present invention will be described with reference to the drawings.

實施例1Example 1

此實施例1如圖1~圖6所示,相對於上述上保持板1的保持面1a,黏著構件2被固定為包圍上述剝離機構3,藉由將此剝離機構3向上移動,使其向上保持板1的開口部1b內呈凹狀埋入,上基板A的表面A1接觸在該黏著構件2的黏著面2a而被黏著保持,另外,藉由將剝離機構3向下移動,使其向二次側空間(封閉空間)S突出,上基板A的表面A1從該黏著構件2的黏著面2a被強制性地擠壓剝離。In the first embodiment, as shown in FIGS. 1 to 6, the adhesive member 2 is fixed to surround the peeling mechanism 3 with respect to the holding surface 1a of the upper holding plate 1, and the peeling mechanism 3 is moved upward to make it upward. The inside of the opening 1b of the holding plate 1 is recessed, and the surface A1 of the upper substrate A is adhered to the adhesive surface 2a of the adhesive member 2, and is moved downward by the peeling mechanism 3. The secondary side space (closed space) S protrudes, and the surface A1 of the upper substrate A is forcibly pressed and peeled off from the adhesive surface 2a of the adhesive member 2.

作為上述黏著構件2的設置例,藉由將沿上保持板1的各開口部1b的開口邊緣被固定的黏著構件2的形狀向上保持板1的剝離進行方向改變,使有助於追隨根據各開口部1b內的剝離機構3的上下作動的、剝離時的上基板A的上下方向(垂直)變位變化的黏著構件2的橫截面或每單位面積的黏著力增減。As an example of the installation of the adhesive member 2, the shape of the adhesive member 2 that is fixed along the opening edge of each opening portion 1b of the upper holding plate 1 is changed in the direction in which the peeling of the sheet 1 is upwardly changed, thereby facilitating the follow-up according to each The cross-section or the adhesion per unit area of the adhesive member 2 in which the upper and lower sides of the upper substrate A during the peeling of the peeling mechanism 3 in the opening 1b are moved up and down are increased or decreased.

如圖2(b)所示例中,沿在上保持板1以圓形被開設的各開口部1b的開口邊緣,向周方向以每適當間隔配置固定多個黏著構件2,將該等黏著構件2的黏著面形狀分別設為大致三角形,從各開口部1b的開口中心向面向開口邊緣的放射方向外側,逐漸增大該黏著構件2的橫截面積。In the example shown in FIG. 2(b), the plurality of adhesive members 2 are disposed at an appropriate interval in the circumferential direction along the opening edge of each of the opening portions 1b in which the upper holding plate 1 is opened in a circular shape, and the adhesive members are fixed. The shape of the adhesive faces of 2 is substantially triangular, and the cross-sectional area of the adhesive member 2 is gradually increased from the center of the opening of each opening 1b toward the outside in the radial direction facing the opening edge.

作為其它例子,如圖3所示,配置固定沿上保持板1的各開口部1b的開口邊緣向周方向連續的環狀的黏著構件2,使得從其內側部分的周方向適當部分到面向各開口部1b的開口中心消尖為大致山形狀或梯形狀等,也可從各開口部1b的開口中心向面向開口邊緣的放射方向外側,逐漸增大該黏著構件2的橫截面積。As another example, as shown in FIG. 3, an annular adhesive member 2 that is continuous in the circumferential direction along the opening edge of each opening portion 1b of the upper holding plate 1 is disposed so that the appropriate portion from the circumferential direction of the inner portion to the surface The center of the opening of the opening 1b is substantially a mountain shape or a trapezoidal shape, and the cross-sectional area of the adhesive member 2 may be gradually increased from the opening center of each opening 1b toward the outside in the radial direction facing the opening edge.

這些黏著構件2的形狀不局限於圖示的大致三角形或大致山形或梯形,可取而代之變更為梯形等類似的形狀。The shape of these adhesive members 2 is not limited to the substantially triangular shape or the substantially mountain shape or the trapezoidal shape shown in the drawings, but may be changed to a trapezoidal or the like.

並且,如圖4所示,將上述黏著構件2以多數點狀分散配置,藉由變化這些點狀黏著構件2的數或密度或大小等,也可使有助於追隨根據各開口部1b內的剝離機構3的上下作動的、剝離時的上基板A的上下方向(垂直)變位變化的黏著構件2的每單位面積的黏著力逐漸增減。Further, as shown in FIG. 4, the adhesive member 2 is dispersed in a plurality of dots, and the number, density, size, and the like of the dot-shaped adhesive members 2 can be changed to facilitate the follow-up according to each of the openings 1b. The adhesion force per unit area of the adhesive member 2 in which the upper and lower sides of the peeling mechanism 3 are moved up and down and the vertical direction of the upper substrate A is changed during the peeling is gradually increased or decreased.

另外,作為除其以外的黏著構件2的設置例,藉由將沿上保持板1的各開口部1b內的開口邊緣被固定的黏著構件2的厚度向上保持板1的剝離進行方向改變或將相對於上保持板1的保持面1a的黏著構件2的固定部分向上保持板1的剝離進行方向改變,來增減有助於追隨根據各開口部1b內的剝離機構3的上下作動的、剝離時的上基板A的上下方向(垂直)變位變化的黏著構件2的彈性變形量。In addition, as an example of the arrangement of the adhesive member 2 other than the above, the direction in which the thickness of the adhesive member 2 fixed along the opening edge in each opening portion 1b of the upper holding plate 1 is held upward is changed or the direction is changed. The fixing portion of the adhesive member 2 with respect to the holding surface 1a of the upper holding plate 1 is changed in the direction in which the peeling of the holding plate 1 is changed, and is increased or decreased to facilitate the peeling of the peeling mechanism 3 in the respective opening portions 1b. The amount of elastic deformation of the adhesive member 2 in which the upper substrate A is displaced in the vertical direction (vertical direction).

圖5所示例中,沿上保持板1的各開口部1b的開口邊緣,向周方向以每適當間隔配置固定多個黏著構件2,或以向周方向連續的環狀配置固定,將這些黏著構件2的厚度尺寸從各開口部1b的開口中心向面向開口邊緣的放射方向外側加厚,使該黏著構件2的彈性變形量逐漸增大,由此,使剝離力向同方向變強。In the example shown in Fig. 5, the plurality of adhesive members 2 are fixedly disposed at appropriate intervals in the circumferential direction along the opening edges of the respective opening portions 1b of the upper holding plate 1, or are fixed in a ring shape continuous in the circumferential direction, and these are adhered. The thickness dimension of the member 2 is increased from the center of the opening of each opening portion 1b toward the outside in the radial direction facing the opening edge, and the amount of elastic deformation of the adhesive member 2 is gradually increased, whereby the peeling force is made stronger in the same direction.

圖示例中,由於該黏著構件2經由黏著保持板2b被固定在上保持板1的保持面1a等,可正確地定位內外厚度尺寸不同的黏著構件2較佳,但也可不使用黏著保持板2b而直接固定。In the illustrated example, since the adhesive member 2 is fixed to the holding surface 1a of the upper holding plate 1 via the adhesive holding plate 2b, it is preferable to accurately position the adhesive member 2 having different inner and outer thicknesses, but it is also possible not to use the adhesive holding plate. 2b and directly fixed.

其它例如圖6(a)(b)所示,沿上保持板1的各開口部1b的開口邊緣,向周方向以每適當間隔配置固定多個黏著構件2,或以向周方向連續的環狀配置固定,只將這些黏著構件2的放射方向外側部分固定在上保持板1的保持面1a,從各開口部1b的開口中心向面向開口邊緣的放射方向外側,使該黏著構件2的彈性變形量逐漸增大,由此,使剝離力向同方向變強。For example, as shown in Fig. 6 (a) and (b), the plurality of adhesive members 2 are arranged and fixed at appropriate intervals in the circumferential direction along the opening edges of the respective opening portions 1b of the upper holding plate 1, or are continuous in the circumferential direction. In the arrangement of the fixing member 2, only the outer side in the radial direction of the adhesive member 2 is fixed to the holding surface 1a of the upper holding plate 1, and the elasticity of the adhesive member 2 is made from the center of the opening of each opening 1b toward the outer side in the radial direction facing the opening edge. The amount of deformation gradually increases, whereby the peeling force is made stronger in the same direction.

圖示例中,沿該黏著構件2的背面設置黏著保持板2b,藉由只將其放射方向外側部分2c相對於上保持板1的保持面1a等部分固定,黏著構件2的拉伸強度變高較佳,但也可不使用黏著保持板2b而直接固定。In the example of the drawing, the adhesive holding plate 2b is provided along the back surface of the adhesive member 2, and the tensile strength of the adhesive member 2 is changed by fixing only the radially outer portion 2c with respect to the holding surface 1a of the upper holding plate 1 or the like. The height is preferable, but it is also possible to directly fix it without using the adhesive holding plate 2b.

另外,也可以適當組合如圖2~圖6所示的設置例,使每單位面積的黏著力向隨剝離機構3的向下移動的、向相對於黏著構件2的上基板A的剝離進行方向(從各開口部1b的開口中心面向開口邊緣的放射方向外側)增加。Further, the installation example shown in FIGS. 2 to 6 may be appropriately combined, and the adhesion force per unit area may be directed to the peeling of the upper substrate A with respect to the adhesive member 2 toward the downward movement of the peeling mechanism 3 . (the outer side in the radial direction of the opening edge from the opening center of each opening portion 1b) increases.

一方面,在面對於上述剝離機構3的上基板A的部分連設由不可變形材料而成的剛體部3c,藉由此剝離機構3的上下作動,在保持板1的開口部1b內使該剛體部3c向上下方向平行移動。On the other hand, a rigid body portion 3c made of a non-deformable material is connected to a portion of the upper substrate A of the peeling mechanism 3, and the upper and lower portions of the peeling mechanism 3 are moved to open the opening portion 1b of the holding plate 1. The rigid body portion 3c moves in parallel in the up and down direction.

圖示例中,在藉由剝離機構3的彈性膜3a的向上移動而使剛體部3c埋入於開口部1b內的狀態下,使上基板A接觸在上保持板1的黏著構件2而黏著保持,另外,藉由彈性膜3a的向下移動使剛體部3c向二次側空間(封閉空間)S,突出變形於下方,向從黏著構件2的黏著面2a離開的方向擠壓上基板A的表面A1。In the example of the figure, the upper substrate A is brought into contact with the adhesive member 2 of the upper holding plate 1 in a state where the rigid body portion 3c is embedded in the opening portion 1b by the upward movement of the elastic film 3a of the peeling mechanism 3, and the upper substrate A is brought into contact with the adhesive member 2 of the upper holding plate 1 to be adhered thereto. In addition, by the downward movement of the elastic film 3a, the rigid body portion 3c is protruded to the secondary side space (closed space) S, and is deformed downward, and the upper substrate A is pressed in a direction away from the adhesive surface 2a of the adhesive member 2. Surface A1.

另外,將上述剛體部3c的形狀對應於保持板1的開口部1b設為圓形,但也可將這些剛體部3c和開口部1b的形狀設為例如矩形或多角形等角形或其它形狀。Further, although the shape of the rigid body portion 3c is circular in accordance with the opening portion 1b of the holding plate 1, the shape of the rigid body portion 3c and the opening portion 1b may be, for example, a rectangular or polygonal equiangular shape or the like.

接下來,關於此種黏著夾盤裝置D的作動進行說明。Next, the operation of such an adhesive chuck device D will be described.

首先,如圖2(a)的實線、圖5的實線及圖6(a)所示,若藉由上述剝離機構3的向下移動,擠壓黏著保持於黏著構件2 的黏著面2a的上基板A的表面A1,則如圖2(a)的雙點鏈線、圖5的雙點鏈線及圖6(b)所示,上基板A的擠壓部分發生部分變形,對應於此變形歪曲,黏著構件2的黏著力達到屈服值並產生剝離。First, as shown by the solid line in FIG. 2(a), the solid line in FIG. 5, and FIG. 6(a), the adhesive member is held by the adhesive member 2 by the downward movement of the peeling mechanism 3 described above. The surface A1 of the upper substrate A of the adhesive surface 2a is as shown in the double-dot chain line of FIG. 2(a), the double-dot chain line of FIG. 5, and FIG. 6(b), and the extruded portion of the upper substrate A is partially generated. The deformation corresponds to the distortion of the deformation, and the adhesive force of the adhesive member 2 reaches the yield value and peeling occurs.

在此剝離中,由於黏著構件2被配置為,每單位面積的黏著力向上基板A的剝離進行方向,即,本實施例中的從各開口部1b的開口中心向放射方向外側增加,因此,因小的剝離力,上基板A的表面A1首先從內側開始被剝離,且其剝離順利地進行。In the peeling, the adhesive member 2 is disposed such that the adhesive force per unit area increases in the direction in which the substrate A is peeled off, that is, in the present embodiment, from the opening center of each opening portion 1b toward the outside in the radial direction, therefore, Due to the small peeling force, the surface A1 of the upper substrate A is first peeled off from the inside, and the peeling proceeds smoothly.

然而,即使其它外力向不同於依靠該剝離機構3的剝離進行方向的方向,對此上基板A起作用,但因對於黏著構件2的剝離力變得非常大,所以很難剝離。However, even if the other external force acts in a direction different from the direction in which the peeling mechanism 3 is peeled off, the upper substrate A acts on this, but since the peeling force with respect to the adhesive member 2 becomes very large, it is difficult to peel off.

據此,因剝離機構3的作動,確實地達成了上基板A由黏著構件2的剝離,對除其以外的方向的干擾力,可使其具有剝離的耐性,可確實地防止上基板A的剝離下落。According to this, the peeling mechanism 3 is surely achieved that the upper substrate A is peeled off by the adhesive member 2, and the interference force in the other direction can be provided with peeling resistance, and the upper substrate A can be reliably prevented. Peel off the drop.

實施例2Example 2

此實施例2如圖7~圖8(a)所示,藉由將上述黏著構件2的固定位置從上保持板1的保持面1a替代為剝離機構3的前端面的同時,將此剝離機構3向下移動,使固定在其前端面的黏著構件2的黏著面2a與上述上保持板1的保持面1a以大致面狀或若干(100μm左右)凸狀突出,據此,上基板A的表面A1接觸在該黏著構件2的黏著面2a而被黏著保持,另外,藉由剝離機構3向上移動,使固定在其前端面的黏著構件2的黏著面2a向上保持板1的開口部1b內以凹狀埋入, 據此,將該黏著構件2的黏著面2a從上基板A的表面A1強制性地剝下的構成不同於上述圖1~圖5所示的實施例1,除其以外的構成與圖1~圖5所示的實施例1相同。In the second embodiment, as shown in FIGS. 7 to 8(a), the fixing position of the adhesive member 2 is replaced by the holding surface 1a of the upper holding plate 1 as the front end surface of the peeling mechanism 3, and the peeling mechanism is used. 3 moving downward so that the adhesive surface 2a of the adhesive member 2 fixed to the front end surface thereof and the holding surface 1a of the upper holding plate 1 protrude in a substantially planar shape or a plurality of (about 100 μm) convex portions, whereby the upper substrate A is The surface A1 is adhered to the adhesive surface 2a of the adhesive member 2, and is moved upward by the peeling mechanism 3, so that the adhesive surface 2a of the adhesive member 2 fixed to the front end surface thereof is held upward in the opening 1b of the plate 1. Buried in a concave shape, Accordingly, the configuration in which the adhesive surface 2a of the adhesive member 2 is forcibly peeled off from the surface A1 of the upper substrate A is different from the first embodiment shown in FIGS. 1 to 5, and the configuration other than the above is shown in FIG. The embodiment 1 shown in Fig. 5 is the same.

圖示例的情況,係在面對剝離機構3的上基板A的部分連設剛體部3c,在此剛體部3c的前端面固定黏著構件2。In the case of the example, the rigid body portion 3c is connected to the portion facing the upper substrate A of the peeling mechanism 3, and the adhesive member 2 is fixed to the front end surface of the rigid body portion 3c.

作為此實施例2中的上述黏著構件2的設置例,同於上述實施例1,藉由向上保持板1的剝離進行方向改變該黏著構件2的形狀或黏著構件2的厚度或相對於剝離機構3的前端面的黏著構件2的固定部分,來增減有助於追隨根據各開口部1b內的剝離機構3的上下作動的、剝離時的上基板A的上下方向(垂直)變位變化的黏著構件2的橫截面積或每單位面積的黏著力或彈性變形量。As an example of the arrangement of the above-described adhesive member 2 in the second embodiment, as in the above-described first embodiment, the shape of the adhesive member 2 or the thickness of the adhesive member 2 or the peeling mechanism is changed by the peeling direction of the upward holding plate 1. The fixed portion of the adhesive member 2 on the distal end surface of the third surface is increased or decreased to facilitate the up-and-down (vertical) displacement of the upper substrate A during peeling in accordance with the vertical movement of the peeling mechanism 3 in each opening 1b. The cross-sectional area of the adhesive member 2 or the amount of adhesive force or elastic deformation per unit area.

例如,如圖8(b)所示,沿連設在剝離機構3的剛體部3c的前端面的外周邊緣,向周方向以每適當間隔配置固定多個黏著構件2,將這些黏著構件2的黏著面形狀分別設為大致三角形,使該黏著構件2的橫截面積從各開口部1b的開口邊緣向面向開口中心的放射方向內側逐漸增大。For example, as shown in FIG. 8(b), a plurality of adhesive members 2 are disposed and fixed at an appropriate interval in the circumferential direction along the outer peripheral edge of the front end surface of the rigid body portion 3c of the peeling mechanism 3, and the adhesive members 2 are disposed. The shape of the adhesive faces is set to be substantially triangular, and the cross-sectional area of the adhesive member 2 is gradually increased from the opening edge of each opening portion 1b toward the inner side in the radial direction facing the center of the opening.

作為其它例子,雖未圖示,但也可將圖2~圖6所示的設置例中的黏著構件2的固定位置從上保持板1的保持面1a替換為剝離機構3的前端面的同時,設為那些黏著構件2的反方向,從各開口部1b的開口邊緣向面向開口中心的放射方向內側,逐漸增大該黏著構件2的橫截面積。As another example, although not shown, the fixing position of the adhesive member 2 in the installation example shown in FIGS. 2 to 6 may be replaced by the holding surface 1a of the upper holding plate 1 and the front end surface of the peeling mechanism 3 at the same time. In the opposite direction of the adhesive member 2, the cross-sectional area of the adhesive member 2 is gradually increased from the opening edge of each opening portion 1b toward the inner side in the radial direction facing the center of the opening.

而且,也可以適當組合這樣的設置例,使每單位面積的黏著力向隨剝離機構3的向上移動的、相對於黏著構件2的 上基板A的剝離進行方向(從各開口部1b的開口邊緣面向開口中心的放射方向內側)增加。Further, such an arrangement example may be appropriately combined so that the adhesion per unit area is directed to the upward movement of the peeling mechanism 3 with respect to the adhesive member 2 The peeling progress direction of the upper substrate A (inward in the radial direction from the opening edge of each opening portion 1b toward the center of the opening) increases.

若說明此實施例2的作動,藉由剝離機構3的向上移動,固定在其前端面的黏著構件2凹進、從上基板A的表面A1拉開時,由此相對於上基板A的黏著部分發生部分變形,對應於此變形歪曲,黏著構件2的黏著力達到屈服值並產生剝離,從而由上基板A的表面A1不費力地剝離。When the operation of the second embodiment is described, the adhesive member 2 fixed to the front end surface thereof is recessed and pulled away from the surface A1 of the upper substrate A by the upward movement of the peeling mechanism 3, thereby adhering to the upper substrate A. Partially partial deformation occurs, and the adhesive force of the adhesive member 2 reaches the yield value and peels off in response to the deformation of the deformation, so that the surface A1 of the upper substrate A is peeled off effortlessly.

在此剝離中,由於將黏著構件2配置為,使每單位面積的黏著力向上基板A的剝離進行方向、即,本實施例中的從各開口部1b的開口邊緣向放射方向內側增加,因此,因小的剝離力,上基板A的表面A1開始剝離,且其剝離順利地進行。In this peeling, the adhesive member 2 is disposed such that the adhesive force per unit area is increased toward the direction in which the substrate A is peeled off, that is, in the present embodiment, from the opening edge of each opening portion 1b toward the inner side in the radial direction, Due to the small peeling force, the surface A1 of the upper substrate A starts to peel off, and the peeling proceeds smoothly.

然而,即使其它外力對於此上基板A,向不同於依靠該剝離機構3的剝離進行方向的方向起作用,但由於對於黏著構件2的剝離力變得非常大,因此,很難剝離。However, even if the other external force acts on the upper substrate A in a direction different from the direction in which the peeling mechanism 3 is peeled off, since the peeling force with respect to the adhesive member 2 becomes very large, peeling is difficult.

據此,如圖7~圖8所示的實施例2也和上述實施例1同樣,藉由剝離機構3的作動,確實地達成上基板A從黏著構件2的剝離,除其以外的方向的干擾力可使得具有剝離的耐性,可確實地防止上基板A的剝離下落。As a result, in the second embodiment as shown in FIGS. 7 to 8, as in the first embodiment, the peeling mechanism 3 is actuated to surely peel off the upper substrate A from the adhesive member 2, and other directions are obtained. The interference force can make the peeling resistance, and the peeling of the upper substrate A can be surely prevented.

另外,本發明的黏著夾盤裝置D,表示作為工件A、B配備有使用於液晶顯示器(LCD)或電漿顯示器(PDP)或可撓性顯示器的面板的玻璃基板、或裝卸自如地保持並貼合塑膠薄膜基板的基板貼合機的情況,但不僅限於此,也可以配備在此基板貼合機以外的基板組裝裝置或搬運基板的基板 搬運裝置,也可以黏著保持LCD面板用玻璃基板以外的基板。Further, the adhesive chuck device D of the present invention indicates that the workpieces A and B are provided with a glass substrate for use in a panel of a liquid crystal display (LCD), a plasma display (PDP) or a flexible display, or are detachably held and In the case of a substrate bonding machine to which a plastic film substrate is bonded, the present invention is not limited thereto, and may be provided in a substrate assembly device other than the substrate bonding machine or a substrate on which the substrate is transferred. The carrier device may adhere to a substrate other than the glass substrate for the LCD panel.

並且,說明了在真空中貼合兩片基板A、B的基板貼合機,但不僅限於此,也可以係在大氣中貼合基板A、B的基板貼合機,這種情況,也可以獲得與上述真空貼合機同樣的作用效果。Further, although the substrate bonding machine in which the two substrates A and B are bonded in a vacuum has been described, the present invention is not limited thereto, and may be a substrate bonding machine in which the substrates A and B are bonded together in the air. The same effects as those of the vacuum laminator described above were obtained.

另外,在圖示例中,只對於上保持板1的保持面1a往返作動自如地設置剝離機構3,藉由此剝離機構3的上下作動,從黏著構件2強制性地剝離上基板A,但不僅限於此,雖未圖示,但對於下保持板1'的保持面1a'也可以同樣地往返作動自如地設置剝離機構,藉由此剝離機構的上下作動,從黏著構件強制性地剝離下基板B,與下保持板1'的保持面1a'隔離。Further, in the illustrated example, the peeling mechanism 3 is provided to the holding surface 1a of the upper holding plate 1 in a reciprocating manner, and the upper substrate A is forcibly peeled off from the adhesive member 2 by the vertical movement of the peeling mechanism 3, but In addition to the above, the holding surface 1a' of the lower holding plate 1' can be reciprocally provided with a peeling mechanism in the same manner, and the peeling mechanism can be forcibly peeled off from the adhesive member. The substrate B is isolated from the holding surface 1a' of the lower holding plate 1'.

1‧‧‧保持板(上保持板)1‧‧‧ holding plate (upper holding plate)

1'‧‧‧保持板(下保持板)1'‧‧‧ holding plate (lower holding plate)

1a‧‧‧保持面1a‧‧‧ Keep face

1a'‧‧‧保持面1a'‧‧‧ Keep face

1b‧‧‧開口部1b‧‧‧ openings

1c‧‧‧夾持構件1c‧‧‧Clamping members

2‧‧‧黏著構件2‧‧‧Adhesive members

2a‧‧‧黏著面2a‧‧‧Adhesive

2b‧‧‧黏著保持板2b‧‧‧Adhesive holding plate

2c‧‧‧放射方向外側部分2c‧‧‧Outside the radial direction

3‧‧‧剝離機構3‧‧‧ peeling mechanism

3a‧‧‧彈性膜3a‧‧‧elastic film

3b‧‧‧空壓室(一次側空間)3b‧‧‧air pressure chamber (primary space)

3c‧‧‧剛體部3c‧‧‧ rigid body

A‧‧‧工件(上基板)A‧‧‧Workpiece (upper substrate)

A1‧‧‧表面A1‧‧‧ surface

B‧‧‧工件(下基板)B‧‧‧Workpiece (lower substrate)

C‧‧‧環狀黏著劑C‧‧‧Ring Adhesive

D‧‧‧黏著夾盤裝置D‧‧‧Adhesive chuck device

S‧‧‧封閉空間(二次側空間)S‧‧‧closed space (secondary space)

圖1係表示本發明的黏著夾盤裝置的實施例1的縱向剖面前視圖,將配備在基板貼合機時的作動步驟表示於(a)~(c)。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a longitudinal cross-sectional front view showing a first embodiment of an adhesive chuck device according to the present invention, and the operation steps provided in the substrate bonding machine are shown in (a) to (c).

圖2係將實施例1部分擴大表示的圖,(a)為縱向剖面前視圖,(b)為橫向剖面仰視圖。Fig. 2 is a partially enlarged view of the embodiment 1, (a) is a longitudinal sectional front view, and (b) is a transverse sectional bottom view.

圖3係表示黏著構件變形例的擴大橫向剖面仰視圖。Fig. 3 is an enlarged transverse cross-sectional bottom view showing a modified example of the adhesive member.

圖4係表示黏著構件變形例的擴大橫向剖面仰視圖。Fig. 4 is an enlarged lateral cross-sectional bottom view showing a modified example of the adhesive member.

圖5係表示黏著構件變形例的擴大縱向剖面前視圖。Fig. 5 is an enlarged longitudinal sectional front view showing a modified example of the adhesive member.

圖6係表示黏著構件變形例的擴大縱向剖面前視圖,(a)表示剝離前的狀態,(b)表示剝離進行時的狀態。Fig. 6 is a front view showing an enlarged longitudinal section of a modified example of the adhesive member, wherein (a) shows a state before peeling, and (b) shows a state when peeling progresses.

圖7係表示本發明的黏著夾盤裝置的實施例2的縱向剖面前視圖,配備在基板貼合機時的作動步驟表示於(a)~(c)。Fig. 7 is a longitudinal cross-sectional front view showing a second embodiment of the adhesive chuck device of the present invention, and the operation steps provided in the substrate bonding machine are shown in (a) to (c).

圖8係將實施例2部分擴大表示的圖,(a)為縱向剖面前視圖,(b)為橫向剖面仰視圖。Fig. 8 is a partially enlarged view showing the second embodiment, (a) is a longitudinal sectional front view, and (b) is a transverse sectional bottom view.

1‧‧‧保持板(上保持板)1‧‧‧ holding plate (upper holding plate)

1a‧‧‧保持面1a‧‧‧ Keep face

1b‧‧‧開口部1b‧‧‧ openings

1c‧‧‧夾持構件1c‧‧‧Clamping members

2‧‧‧黏著構件2‧‧‧Adhesive members

2a‧‧‧黏著面2a‧‧‧Adhesive

3‧‧‧剝離機構3‧‧‧ peeling mechanism

3a‧‧‧彈性膜3a‧‧‧elastic film

3b‧‧‧空壓室(一次側空間)3b‧‧‧air pressure chamber (primary space)

3c‧‧‧剛體部3c‧‧‧ rigid body

A‧‧‧工件(上基板)A‧‧‧Workpiece (upper substrate)

A1‧‧‧表面A1‧‧‧ surface

D‧‧‧黏著夾盤裝置D‧‧‧Adhesive chuck device

S‧‧‧封閉空間(二次側空間)S‧‧‧closed space (secondary space)

Claims (6)

一種黏著夾盤裝置,其包含:一保持板,其具有保持工件之保持面;一黏著構件,其使上述工件面對上述保持面而黏著保持;及一剝離機構,其設置於形成於上述保持面之開口部內,朝與上述保持面交叉之方向作動,自上述黏著構件強制性地使上述工件剝離;其中將上述剝離機構之作用部沿上述開口部之開口邊緣配置,將上述黏著構件沿上述剝離機構之作用部之周緣分散配置複數個;以隨剝離機構的作動,自上述工件之剝離開始位置朝向剝離結束位置,上述剝離機構使上述黏著構件自上述工件剝離所需要的剝離力變大之方式,形成上述黏著構件之形狀;相對於上述保持板,上述工件經由上述黏著構件而被黏著保持,藉由上述剝離機構從上述黏著構件強制性地剝離上述工件,並與上述保持板隔離。 An adhesive chuck device comprising: a holding plate having a holding surface for holding a workpiece; an adhesive member for adhering and holding the workpiece to the holding surface; and a peeling mechanism disposed to be formed in the holding The opening of the surface is moved in a direction intersecting the holding surface, and the workpiece is forcibly peeled off from the adhesive member; wherein the action portion of the peeling mechanism is disposed along an opening edge of the opening, and the adhesive member is placed along the a plurality of peripheral portions of the action portion of the peeling mechanism are dispersedly disposed, and the peeling force required to peel the adhesive member from the workpiece is increased by the peeling mechanism from the peeling start position of the workpiece toward the peeling end position. The shape of the adhesive member is formed, and the workpiece is adhered and held by the adhesive member with respect to the holding plate, and the workpiece is forcibly peeled off from the adhesive member by the peeling mechanism, and is separated from the holding plate. 如請求項1之黏著夾盤裝置,其中,上述黏著構件之形狀,係朝著自上述開口部之開口中心朝向開口邊緣之放射方向外側使橫截面逐漸增大之三角形。 The adhesive chuck device according to claim 1, wherein the shape of the adhesive member is a triangular shape in which a cross section is gradually increased toward an outer side in a radial direction from an opening center of the opening portion toward an opening edge. 如請求項1之黏著夾盤裝置,上述黏著構件之形狀,係朝著自上述開口部之開口中心朝向開口邊緣之放射方向外側將上述黏著構件之厚度尺寸加厚。 In the adhesive chuck device of claim 1, the adhesive member has a shape in which the thickness of the adhesive member is increased toward the outer side in the radial direction from the center of the opening of the opening toward the opening edge. 2或3之黏著夾盤裝置,其中,將上述黏著構件和上述剝離機構組成組,將多個這些組相對於上述保持板分散配置。An adhesive chuck device according to 2 or 3, wherein the adhesive member and the peeling mechanism are grouped together, and a plurality of the groups are dispersedly arranged with respect to the holding plate. 2或3之黏著夾盤裝置,其中,相對於上述保持板之上述保持面,複數個上述黏著構件以包圍上述剝離機構之方式向周方向分散配置,藉由使上述剝離機構自上述保持板之上述保持面突出移動而使上述工件可自上述黏著構件強制性地被按壓剝離。The adhesive chuck device of 2 or 3, wherein a plurality of the adhesive members are dispersed in a circumferential direction so as to surround the peeling mechanism with respect to the holding surface of the holding plate, wherein the peeling mechanism is made from the holding plate The holding surface is projected to move so that the workpiece can be forcibly pressed and peeled from the adhesive member. 如請求項4之黏著夾盤裝置,其中,相對於上述保持板之上述保持面,複數個上述黏著構件以包圍上述剝離機構之方式向周方向分散配置,藉由使上述剝離機構自上述保持板之上述保持面突出移動而使上述工件可自上述黏著構件強制性地被按壓剝離。 The adhesive chuck device of claim 4, wherein a plurality of the adhesive members are dispersed in a circumferential direction so as to surround the peeling mechanism with respect to the holding surface of the holding plate, wherein the peeling mechanism is moved from the holding plate The holding surface is projected to move so that the workpiece can be forcibly pressed and peeled from the adhesive member.
TW097102249A 2007-01-31 2008-01-21 Adhesive chuck device TWI415777B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2007/051556 WO2008093408A1 (en) 2007-01-31 2007-01-31 Adhesive chuck device

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KR20090109595A (en) 2009-10-21
JPWO2008093408A1 (en) 2010-05-20
TW200844019A (en) 2008-11-16
CN101379606B (en) 2012-04-18
JP4125776B1 (en) 2008-07-30
CN101379606A (en) 2009-03-04
WO2008093408A1 (en) 2008-08-07

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